Index of /manuals/AUTOMOBILE/NISSAN/frontier/2001
ELECTRICAL SYSTEM GI EL MA SECTION EM LC EC CONTENTS FE PRECAUTIONS ...............................................................4 Supplemental Restraint System (SRS) AIR BAG and SEAT BELT PRE-TENSIONER...............4 Wiring Diagrams and Trouble Diagnosis.....................4 HARNESS CONNECTOR................................................5 Description ...................................................................5 STANDARDIZED RELAY................................................7 Description ...................................................................7 POWER SUPPLY ROUTING...........................................9 Circuit Diagram ............................................................9 Wiring Diagram - POWER - ......................................11 Inspection...................................................................16 GROUND........................................................................17 Ground Distribution....................................................17 COMBINATION SWITCH ..............................................31 Check .........................................................................31 Replacement..............................................................32 STEERING SWITCH......................................................33 Check .........................................................................33 HEADLAMP (FOR USA) ...............................................34 System Description....................................................34 Wiring Diagram - H/LAMP -.......................................35 Trouble Diagnoses.....................................................36 Bulb Replacement .....................................................37 Aiming Adjustment .....................................................37 HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM - ......................................................................39 System Description (For Canada) .............................39 Circuit Diagram ..........................................................41 Wiring Diagram - DTRL -...........................................42 Trouble Diagnoses.....................................................45 Bulb Replacement .....................................................46 Aiming Adjustment .....................................................46 PARKING, LICENSE AND TAIL LAMPS .....................47 Wiring Diagram - TAIL/L -..........................................47 STOP LAMP ..................................................................48 Wiring Diagram - STOP/L - .......................................48 BACK-UP LAMP............................................................49 Wiring Diagram - BACK/L - .......................................49 CL FRONT FOG LAMP.......................................................50 System Description....................................................50 Wiring Diagram - F/FOG - .........................................51 MT Aiming Adjustment .....................................................52 Removal and Installation ...........................................53 Bulb and Lens Replacement .....................................53 AT TURN SIGNAL AND HAZARD WARNING LAMPS .....54 System Description....................................................54 Wiring Diagram - TURN - ..........................................56 TF Trouble Diagnoses.....................................................58 Electrical Components Inspection .............................58 PD ILLUMINATION..............................................................59 System Description....................................................59 Wiring Diagram - ILL - ...............................................60 AX INTERIOR ROOM LAMP...............................................62 Component Parts and Harness Connector Location .....................................................................62 SU System Description....................................................63 Wiring Diagram - ROOM/L - ......................................65 BR Trouble Diagnosis ......................................................67 METERS AND GAUGES...............................................69 Component Parts and Harness Connector ST Location .....................................................................69 System Description....................................................70 Combination Meter ....................................................72 RS Wiring Diagram - METER - .......................................74 Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode ..........................75 BT Trouble Diagnoses.....................................................76 Electrical Components Inspection .............................82 HA WARNING LAMPS ........................................................84 Circuit Diagram ..........................................................84 Wiring Diagram - WARN - .........................................85 SC Electrical Components Inspection .............................93 A/T INDICATOR.............................................................94 Wiring Diagram - AT/IND -.........................................94 WARNING CHIME .........................................................95 Component Parts and Harness Connector IDX Location .....................................................................95 CONTENTS (Cont'd) System Description....................................................96 Wiring Diagram - CHIME - ........................................98 Trouble Diagnoses...................................................100 FRONT WIPER AND WASHER ..................................109 System Description..................................................109 Wiring Diagram - WIPER - ......................................112 Trouble Diagnoses (With intermittent wipers) .........114 Removal and Installation .........................................117 Washer Nozzle Adjustment .....................................118 Washer Tube Layout ...............................................119 HORN ...........................................................................120 Wiring Diagram - HORN - .......................................120 CIGARETTE LIGHTER................................................121 Wiring Diagram - CIGAR -.......................................121 REAR WINDOW DEFOGGER.....................................122 Component Parts and Harness Connector Location ...................................................................122 System Description..................................................123 Wiring Diagram - DEF -...........................................125 Trouble Diagnoses...................................................127 Electrical Components Inspection ...........................131 Filament Check........................................................132 Filament Repair .......................................................133 AUDIO ..........................................................................134 System Description..................................................134 Wiring Diagram - AUDIO -.......................................135 Trouble Diagnoses...................................................141 Inspection.................................................................141 AUDIO ANTENNA .......................................................144 Location of Antenna.................................................144 Fixed Antenna Rod Replacement............................144 DOOR MIRROR ...........................................................145 Wiring Diagram - MIRROR - ...................................145 AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...146 Component Parts and Harness Connector Location ...................................................................146 System Description..................................................148 Circuit Diagram ........................................................150 Wiring Diagram - ASCD - ........................................151 Fail-safe System ......................................................154 Trouble Diagnoses...................................................155 Electrical Component Inspection .............................163 ASCD Wire Adjustment ...........................................165 POWER WINDOW .......................................................167 System Description..................................................167 Circuit Diagram ........................................................170 Wiring Diagram - WINDOW - ..................................171 Trouble Diagnoses...................................................175 POWER DOOR LOCK.................................................176 Component Parts and Harness Connector Location ...................................................................176 System Description..................................................177 Circuit Diagram ........................................................179 Wiring Diagram - D/LOCK -.....................................180 Trouble Diagnoses...................................................183 MULTI-REMOTE CONTROL SYSTEM .......................190 Component Parts and Harness Connector Location ...................................................................190 System Description..................................................191 Circuit Diagram ........................................................194 Wiring Diagram - MULTI - .......................................195 Trouble Diagnoses...................................................197 ID Code Entry Procedure ........................................206 Remote Controller Battery Replacement.................207 VEHICLE SECURITY (THEFT WARNING) SYSTEM.......................................................................208 Component Parts and Harness Connector Location ...................................................................208 System Description..................................................210 Circuit Diagram ........................................................213 Wiring Diagram - VEHSEC - ...................................214 Trouble Diagnoses...................................................217 SMART ENTRANCE CONTROL UNIT .......................230 Description ...............................................................230 Circuit Diagram ........................................................231 Smart Entrance Control Unit Inspection Table ........233 ELECTRICAL UNITS LOCATION...............................235 Engine Compartment...............................................235 Passenger Compartment.........................................236 HARNESS LAYOUT ....................................................238 How to Read Harness Layout .................................238 Outline......................................................................239 Main Harness (KA24DE Models) ............................240 Main Harness (VG33E and VG33ER Models) ........242 Engine Room Harness (KA24DE Models) ..............244 Engine Room Harness (VG33E and VG33ER Models) ....................................................................247 Engine Control Harness (KA24DE Models) ............250 Engine No. 2 Harness (KA24DE Models) ...............252 Engine Control Harness (VG33E Models) ..............253 Engine Control Harness (VG33ER Models)............255 Engine No. 2 Harness (VG33E and VG33ER Models) ....................................................................257 Chassis and Tail Harness (KA24DE Models)..........258 Chassis and Tail Harness (VG33E and VG33ER Models) ....................................................................259 Room Lamp Harness...............................................260 Front Door Harness .................................................261 Rear Door Harness..................................................263 BULB SPECIFICATIONS ............................................265 Headlamp.................................................................265 Exterior Lamp ..........................................................265 Interior Lamp............................................................265 EL-2 CONTENTS (Cont'd) WIRING DIAGRAM CODES (CELL CODES).............266 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-3 IDX PRECAUTIONS Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" NEEL0001 The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER" used along with a seat belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and in the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness, and spiral cable. The vehicle (except Crew Cab model) is equipped with a passenger air bag deactivation switch. Because no rear seat exists where a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is enabled and could inflate in a frontal collision. When the switch is turned to the OFF position, the passenger air bag is disabled and will not inflate in a frontal collision. A passenger air bag OFF indicator on the instrument panel lights up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected by the passenger air bag deactivation switch. Information necessary to service the system safely is included in the RS section of this Service Manual. WARNING: ¼ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance should be performed by an authorized NISSAN dealer. ¼ Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the RS section. ¼ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. Spiral cable and wiring harnesses (except "SEAT BELT PRE-TENSIONER") covered with yellow insulation either just before the harness connectors or for the complete harness are related to the SRS. ¼ The vehicle (except Crew Cab model) is equipped with a passenger air bag deactivation switch which can be operated by the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and will not inflate in a frontal collision. When the passenger air bag is switched ON, the passenger air bag is enabled and could inflate in a frontal collision. After SRS maintenance or repair, make sure the passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle arrived for service. Wiring Diagrams and Trouble Diagnosis When you read wiring diagrams, refer to the following: ¼ GI-11, "HOW TO READ WIRING DIAGRAMS" ¼ "POWER SUPPLY ROUTING" for power distribution circuit, EL-9 When you perform trouble diagnosis, refer to the following: ¼ GI-34, "How to Follow Test Groups in Trouble Diagnoses" ¼ GI-23, "HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT" Check for any Service bulletins before servicing the vehicle. NEEL0002 EL-4 HARNESS CONNECTOR Description Description HARNESS CONNECTOR (TAB-LOCKING TYPE) ¼ The tab-locking type connectors help prevent accidental looseness or disconnection. NEEL0003 GI NEEL0003S01 ¼ The tab-locking type connectors are disconnected by pushing or lifting the locking tab(s). Refer to the illustration below. MA Refer to EL-6 for description of the slide-locking type connector. CAUTION: Do not pull the harness when disconnecting the connector. EM [Example] LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC SEL769D EL-5 IDX Description (Cont'd) HARNESS CONNECTOR HARNESS CONNECTOR (SLIDE-LOCKING TYPE) =NEEL0003S02 ¼ A new style slide-locking connector is used on certain systems and components, especially those related to OBD. ¼ The slide-locking type connectors help prevent incomplete locking and accidental looseness or disconnection. ¼ The slide-locking type connectors are disconnected by pushing or pulling the slider. Refer to the illustration below. CAUTION: Do not pull the harness or wires when disconnecting the connector. Be careful not to damage the connector support bracket when disconnecting the connector. AEL299C EL-6 STANDARDIZED RELAY Description Description NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS Relays can mainly be divided into three types: normal open, normal closed and mixed type relays. NEEL0004 GI NEEL0004S01 MA EM LC EC FE CL TYPE OF STANDARDIZED RELAYS 1M 1 Make 1T 1 Transfer 2M 1M·1B MT SEL881H AT NEEL0004S02 2 Make 1 Make 1 Break TF PD AX SU BR ST RS BT SEL882H HA SC EL-7 IDX Description (Cont'd) STANDARDIZED RELAY EL-8 GEL264 POWER SUPPLY ROUTING Circuit Diagram Circuit Diagram NEEL0005 NOTE: For detailed ground distribution information, refer to "GROUND DISTRIBUTION", EL-17. GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA WEL438A SC EL-9 IDX Circuit Diagram (Cont'd) POWER SUPPLY ROUTING EL-10 WEL503A POWER SUPPLY ROUTING Wiring Diagram -- POWER -- Wiring Diagram -- POWER -- BATTERY POWER SUPPLY -- IGNITION SW. IN ANY POSITION NOTE: For detailed ground distribution information, refer to "GROUND DISTRIBUTION", EL-17. NEEL0006 GI NEEL0006S01 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL439A EL-11 IDX POWER SUPPLY ROUTING Wiring Diagram -- POWER -- (Cont'd) EL-12 WEL440A POWER SUPPLY ROUTING Wiring Diagram -- POWER -- (Cont'd) ACCESSORY POWER SUPPLY -- IGNITION SW. IN ACC OR ON NOTE: For detailed ground distribution information, refer to "GROUND DISTRIBUTION", EL-17. =NEEL0006S02 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL791 EL-13 IDX POWER SUPPLY ROUTING Wiring Diagram -- POWER -- (Cont'd) IGNITION POWER SUPPLY -- IGNITION SW. IN ON AND/OR START NOTE: For detailed ground distribution information, refer to "GROUND DISTRIBUTION", EL-17. =NEEL0006S03 EL-14 WEL042B POWER SUPPLY ROUTING Wiring Diagram -- POWER -- (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL793 EL-15 IDX Inspection POWER SUPPLY ROUTING CEL083 MEL944F Inspection FUSE NEEL0007 NEEL0007S01 ¼ If fuse is blown, be sure to eliminate cause of problem before installing new fuse. ¼ Use fuse of specified rating. Never use fuse of more than specified rating. ¼ Do not partially install fuse; always insert it into fuse holder properly. ¼ Remove fuse for "ELECTRICAL PARTS (BAT)" if vehicle is not used for a long period of time. FUSIBLE LINK NEEL0007S02 A melted fusible link can be detected either by visual inspection or by feeling with fingertip. If its condition is questionable, use circuit tester or test lamp. CAUTION: ¼ If fusible link should melt, it is possible that critical circuit (power supply or large current carrying circuit) is shorted. In such a case, carefully check and eliminate cause of problem. ¼ Never wrap outside of fusible link with vinyl tape. Important: Never let fusible link touch any other wiring harness, vinyl or rubber parts. CIRCUIT BREAKER NEEL0007S03 For example, when current is 30A, the circuit is broken within 8 to 20 seconds. Circuit breakers are used in the following systems. SBF284E EL-16 GROUND Ground Distribution MAIN HARNESS EL-17 Ground Distribution NEEL0171 GI NEEL0171S01 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL488A IDX Ground Distribution (Cont'd) GROUND EL-18 LEL795 GROUND EL-19 Ground Distribution (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA WEL489A SC IDX Ground Distribution (Cont'd) GROUND EL-20 LEL443A GROUND ENGINE ROOM HARNESS KA24DE EL-21 Ground Distribution (Cont'd) NEEL0171S02 GI NEEL0171S0203 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL730 IDX Ground Distribution (Cont'd) GROUND VG33E and VG33ER NEEL0171S0204 EL-22 LEL487A GROUND EL-23 Ground Distribution (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA LEL799 SC IDX Ground Distribution (Cont'd) GROUND EL-24 WEL510A GROUND ENGINE CONTROL HARNESS KA24DE Ground Distribution (Cont'd) NEEL0171S09 GI NEEL0171S0901 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA WEL490A SC EL-25 IDX Ground Distribution (Cont'd) GROUND VG33E and VG33ER NEEL0171S0902 EL-26 WEL442A GROUND EL-27 Ground Distribution (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA LEL441A SC IDX Ground Distribution (Cont'd) GROUND ENGINE NO. 2 HARNESS KA24DE NEEL0171S10 NEEL0171S1001 EL-28 AEL710C GROUND GENERATOR HARNESS VG33E and VG33ER EL-29 Ground Distribution (Cont'd) NEEL0171S03 GI NEEL0171S0302 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA AEL697C SC IDX Ground Distribution (Cont'd) GROUND ROOM LAMP HARNESS Crew Cab models NEEL0171S08 NEEL0171S0801 EL-30 WEL453A COMBINATION SWITCH Check EL-31 Check NEEL0009 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC AEL122C IDX Replacement COMBINATION SWITCH Replacement NEEL0010 For removal and installation of spiral cable, refer to RS-20, "Driver Air Bag Module and Spiral Cable". ¼ Each switch can be replaced without removing combination switch base. SEL865L ¼ To remove combination switch base, remove base attaching screws. MEL205B ¼ Before installing the steering wheel, align the turn signal cancel tab with the notch of the combination switch. Refer to RS-20, "Driver Air Bag Module and Spiral Cable". ARS152 EL-32 STEERING SWITCH Check EL-33 Check NEEL0011 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL179A IDX System Description HEADLAMP (FOR USA) System Description The headlamps are controlled by the lighting switch which is built into the combination switch. Power is supplied at all times ¼ through 15A fuse (No. 37, located in the fuse and fusible link box) ¼ to lighting switch terminal 5 and ¼ through 15A fuse (No. 38, located in the fuse and fusible link box) ¼ to lighting switch terminal 8. NEEL0012 LOW BEAM OPERATION NEEL0012S01 With the lighting switch in the headlamp ON (2ND) position and LOW BEAM (B) position, power is supplied ¼ from lighting switch terminal 10 ¼ to headlamp LH terminal D and ¼ from lighting switch terminal 7 ¼ to headlamp RH terminal D. Ground is supplied to headlamp LH/RH terminal E through body grounds E12 and E54. With power and ground supplied, the low beams illuminate. HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION NEEL0012S02 With the lighting switch in the FLASH TO PASS (C) position or the headlamp ON (2ND) position and HIGH BEAM (A) position, power is supplied ¼ from lighting switch terminal 6 ¼ to headlamp RH terminal M and ¼ from lighting switch terminal 9 ¼ to headlamp LH terminal M and ¼ to combination meter terminal 26 for the high beam indicator. Ground is supplied to terminal 27 of the combination meter through body grounds M14 and M68. Ground is supplied to headlamp LH/RH terminal E through body grounds E12 and E54. With power and ground supplied, the high beams and the high beam indicator illuminate. VEHICLE SECURITY SYSTEM NEEL0012S03 The vehicle security system will flash the high beams if the system is triggered. Refer to "VEHICLE SECU- RITY (THEFT WARNING) SYSTEM", EL-210. EL-34 HEADLAMP (FOR USA) Wiring Diagram -- H/LAMP -- Wiring Diagram -- H/LAMP -- NEEL0013 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-35 LEL738 IDX Trouble Diagnoses HEADLAMP (FOR USA) Symptom Trouble Diagnoses Possible cause Repair order NEEL0014 Neither headlamp LH nor headlamp 1. Lighting switch RH operate. 1. Check lighting switch. Headlamp LH does not operate, but headlamp RH operates properly. 1. Bulb 2. Headlamp LH ground circuit 3. 15A fuse 4. Lighting switch 1. Check bulb. 2. Check grounds E12 and E54 and continuity between headlamp LH terminal E and grounds E12 and E54. 3. Check 15A fuse (No. 38, located in fuse and fusible link box). Verify battery positive voltage is present at terminal 8 of lighting switch. 4. Check lighting switch. Headlamp RH does not operate, but headlamp LH operates properly. 1. Bulb 2. Headlamp RH ground circuit 3. 15A fuse 4. Lighting switch 1. Check bulb. 2. Check grounds E12 and E54 and continuity between headlamp RH terminal E and grounds E12 and E54. 3. Check 15A fuse (No. 37, located in fuse and fusible link box). Verify battery positive voltage is present at terminal 5 of lighting switch. 4. Check lighting switch. High beam LH does not operate, but low beam LH operates. 1. Bulb 2. Open in high beam LH circuit 3. Lighting switch 1. Check bulb. 2. Check R/G wire between lighting switch and head- lamp LH for an open circuit. 3. Check lighting switch. Low beam LH does not operate, but high beam LH operates. 1. Bulb 2. Open in low beam LH circuit 3. Lighting switch 1. Check bulb. 2. Check R wire between lighting switch and head- lamp LH for an open circuit. 3. Check lighting switch. High beam RH does not operate, but low beam RH operates. 1. Bulb 2. Open in high beam RH circuit 3. Lighting switch 1. Check bulb. 2. Check R/W wire between lighting switch and head- lamp RH for an open circuit. 3. Check lighting switch. Low beam RH does not operate, but high beam RH operates. 1. Bulb 2. Open in low beam RH circuit 3. Lighting switch 1. Check bulb. 2. Check R/B wire between lighting switch and head- lamp RH for an open circuit. 3. Check lighting switch. High beam indicator does not work. 1. Bulb 2. High beam indicator ground circuit 3. Open in high beam circuit 1. Check bulb in combination meter. 2. Check grounds M14 and M68 and continuity between combination meter terminal 27 and grounds M14 and M68. 3. Check R/G wire between lighting switch and combination meter for an open circuit. EL-36 HEADLAMP (FOR USA) Bulb Replacement Bulb Replacement NEEL0015 The headlamp is a semi-sealed beam type which uses a replace- able halogen bulb. The bulb can be replaced from the engine com- GI partment side without removing the headlamp body. ¼ Grasp only the plastic base when handling the bulb. Never touch the glass envelope. MA 1. Disconnect the battery cable. 2. Disconnect the harness connector from the back side of the EM bulb. 3. Remove bulb retaining ring. 4. Remove the headlamp bulb carefully. Do not shake or rotate LC the bulb when removing it. 5. Install in the reverse order of removal. EC CAUTION: Do not leave headlamp reflector without bulb for a long period of time. Dust, moisture, smoke, etc. entering headlamp body FE may affect the performance of the headlamp. Remove head- lamp bulb from the headlamp reflector just before a replace- ment bulb is installed. CL LEL376A MT Aiming Adjustment NEEL0016 When performing headlamp aiming adjustment, use an aiming wall AT screen. For details, refer to the regulations in your own country. Before performing aiming adjustment, check the following. TF 1) Keep all tires inflated to correct pressures. 2) Place vehicle on flat surface. PD 3) See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in the AX driver's seat. LOW BEAM NOTE: SU NEEL0016S02 The horizontal headlamp aim cannot be adjusted. Only vertical aim is adjustable. BR 1. Turn headlamp low beam on. ST RS 2. Use adjusting screw to adjust the vertical aim of the lamp. BT ¼ Cover the opposite lamp and ensure fog lamps, if equipped, are turned off. ¼ Adjust beam pattern until cut-off line (top edge of illumi- HA nation area) is positioned at same height off ground as bulb center (on H-line). Measure cut-off line within distance A on H-line. See aiming chart following. SC LEL378A EL-37 IDX Aiming Adjustment (Cont'd) HEADLAMP (FOR USA) WEL536A If the vehicle front body has been repaired and/or the headlamp assembly has been replaced, check aiming. Use the aiming chart shown in the figure. ¼ Basic illuminating area (shaded) for adjustment should be within the range shown on the aiming chart. Adjust headlamps accordingly. EL-38 HEADLAMP (FOR CANADA) -- DAYTIME LIGHT SYSTEM -- System Description (For Canada) System Description (For Canada) NEEL0017 The headlamp system for Canada vehicles contains a daytime light control unit that activates the high beam headlamps at approximately half illumination whenever the engine is running. If the parking brake is applied GI before the engine is started, the daytime lights will not be illuminated. The daytime lights will illuminate once the parking brake is released. Thereafter, the daytime lights will continue to operate when the parking brake is applied. If the daytime light control unit receives a ground signal from the generator, the daytime lights will MA not be illuminated. The daytime lights will illuminate once a battery positive voltage signal is sent to the day- time light control unit from the generator. Power is supplied at all times EM ¼ through 15A fuse (No. 38, located in the fuse and fusible link box) ¼ to daytime light control unit terminal 3 and LC ¼ to lighting switch terminal 8. Power is also supplied at all times ¼ through 15A fuse (No. 37, located in the fuse and fusible link box) EC ¼ to daytime light control unit terminal 2 and ¼ to lighting switch terminal 5. FE With the ignition switch in the ON or START position, power is supplied ¼ through 10A fuse [No. 5, located in the fuse block (J/B)] ¼ to daytime light control unit terminal 12. CL With the ignition switch in the START position, power is supplied ¼ through 7.5A fuse [No. 7, located in the fuse block (J/B)] MT ¼ to daytime light control unit terminal 1. Ground is supplied to daytime light control unit terminal 9 through body grounds E12 and E54. AT HEADLAMP OPERATION NEEL0017S01 Low Beam Operation TF NEEL0017S0101 When the lighting switch is turned to the headlamp ON (2ND) position, LOW BEAM (B), power is supplied ¼ from lighting switch terminal 7 ¼ to headlamp RH terminal D and PD ¼ to daytime light control unit terminal 4. Ground is supplied to headlamp RH terminal E through body grounds E12 and E54. Also, when the lighting switch is turned to the headlamp ON (2ND) position, LOW BEAM (B), power is sup- AX plied ¼ from lighting switch terminal 10 SU ¼ to headlamp LH terminal D. Ground is supplied ¼ to headlamp LH terminal E BR ¼ from daytime light control unit terminal 7 ¼ through daytime light control unit terminal 9 ST ¼ through body grounds E12 and E54. With power and ground supplied, the low beam headlamps illuminate. RS High Beam Operation/Flash-to-pass Operation NEEL0017S0102 When the lighting switch is turned to the headlamp ON (2ND) position, HIGH BEAM (A) or FLASH TO PASS (C) position, power is supplied BT ¼ from lighting switch terminal 6 ¼ to headlamp RH terminal M and HA ¼ to daytime light control unit terminal 8. Also, when the lighting switch is turned to the headlamp ON (2ND) position, HIGH BEAM (A) or FLASH TO PASS (C) position, power is supplied SC ¼ from lighting switch terminal 9 ¼ to combination meter terminal 26 for the high beam indicator and ¼ to daytime light control unit terminal 5 ¼ through daytime light control unit terminal 6 EL-39 IDX HEADLAMP (FOR CANADA) -- DAYTIME LIGHT SYSTEM -- System Description (For Canada) (Cont'd) ¼ to headlamp LH terminal M. Ground is supplied in the same manner as low beam operation. Ground is supplied to combination meter terminal 27 through body grounds M14 and M68. With power and ground supplied, the high beam headlamps and HI BEAM indicator illuminate. DAYTIME LIGHT OPERATION NEEL0017S02 With the engine running, the lighting switch in the OFF or 1ST position and parking brake released, power is supplied ¼ to daytime light control unit terminal 3 ¼ through daytime light control unit terminal 6 ¼ to headlamp LH terminal M ¼ through headlamp LH terminal E ¼ to daytime light control unit terminal 7 ¼ through daytime light control unit terminal 8 ¼ to headlamp RH terminal M. Ground is supplied to headlamp RH terminal E through body grounds E12 and E54. Because the high beam headlamps are now wired in series, they operate at half illumination. OPERATION (FOR CANADA) NEEL0017S03 After starting the engine with the lighting switch in the OFF or parking lamp (1ST) position, the headlamp high beams automatically turn on. Lighting switch operations other than the above are the same as conventional light systems. Engine With engine stopped With engine running Lighting switch OFF ABC 1ST ABC 2ND ABC OFF ABC 1ST ABC 2ND ABC Headlamp High beam Low beam X X O X X O O X O * * O * * O O X O XXXXXXXOXXXXXXXXOX Clearance and tail lamp X X XOOOOOOX X XOOOOOO License and instrument illumination lamp X X XOOOOOOX X XOOOOOO A: HIGH BEAM position B: LOW BEAM position C: FLASH TO PASS position O : Lamp ON X : Lamp OFF : Lamp dims. (Added functions) *: When starting the engine with the parking brake released, the daytime lights will come ON. When starting the engine with the parking brake pulled, the daytime lights won't come ON. EL-40 HEADLAMP (FOR CANADA) -- DAYTIME LIGHT SYSTEM -- Circuit Diagram Circuit Diagram NEEL0019 GI MA EM LC EC FE CL MT AT TF PD WEL043B AX SU BR ST RS BT HA SC EL-41 IDX HEADLAMP (FOR CANADA) -- DAYTIME LIGHT SYSTEM -- Wiring Diagram -- DTRL -- Wiring Diagram -- DTRL -- NEEL0020 EL-42 WEL044B HEADLAMP (FOR CANADA) -- DAYTIME LIGHT SYSTEM -- Wiring Diagram -- DTRL -- (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC AEL350C EL-43 IDX HEADLAMP (FOR CANADA) -- DAYTIME LIGHT SYSTEM -- Wiring Diagram -- DTRL -- (Cont'd) EL-44 LEL740 HEADLAMP (FOR CANADA) -- DAYTIME LIGHT SYSTEM -- Trouble Diagnoses Trouble Diagnoses DAYTIME LIGHT CONTROL UNIT INSPECTION TABLE Terminal No. 1 Wire color L/OR Item Condition Ignition switch start signal Ignition switch in START position NEEL0021 NEEL0021S01 Voltage (Approx.) 12 GI MA All other conditions 2 Y/G Power source for head- lamp RH -- 3 Y/B Power source for head- lamp LH -- 0 EM 12 LC 12 4 R/B Lighting switch headlamp Lighting switch in the headlamp ON (2ND) position RH low beam output and LOW BEAM (B) position 12 EC All other conditions 0 FE 5 R/G Lighting switch headlamp Lighting switch in the FLASH TO PASS (C) position LH high beam output or headlamp ON (2ND) position and HIGH BEAM (A) 12 position CL All other conditions 0 6 R/Y Headlamp LH high beam Lighting switch in the FLASH TO PASS (C) position MT or headlamp ON (2ND) position and HIGH BEAM (A) 12 position With parking brake released, engine running and AT lighting switch in OFF or parking and tail lamp ON (1ST) positions CAUTION: 12 TF Block wheels and ensure selector lever is in P or N position. PD All other conditions 0 7 B/W Headlamp LH control Lighting switch in the FLASH TO PASS (C) position (ground) or headlamp ON (2ND) position 0 AX All other conditions 6 SU 8 R/W Lighting switch headlamp Lighting switch in the FLASH TO PASS (C) position RH high beam output or headlamp ON (2ND) position and HIGH BEAM (A) 12 position BR With parking brake released, engine running and lighting switch in OFF or parking and tail lamp ON ST (1ST) positions CAUTION: 6 Block wheels and ensure selector lever is in P or N position. RS All other conditions 9 B Ground -- 10 Y Parking brake switch Parking brake released Parking brake set 11 Y/B Generator (L terminal) When engine is running All other conditions 0 BT -- 12 HA 0 12 SC 0 EL-45 IDX HEADLAMP (FOR CANADA) -- DAYTIME LIGHT SYSTEM -- Trouble Diagnoses (Cont'd) Terminal No. 12 Wire color G/W Item Ignition switch on signal Condition Ignition switch OFF, ACC positions Ignition switch ON, START positions Voltage (Approx.) 0 12 Bulb Replacement Refer to "Bulb Replacement", EL-37. NEEL0022 Aiming Adjustment Refer to "Aiming Adjustment", EL-37. NEEL0023 EL-46 PARKING, LICENSE AND TAIL LAMPS Wiring Diagram -- TAIL/L -- Wiring Diagram -- TAIL/L -- NEEL0024 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-47 WEL532A IDX Wiring Diagram -- STOP/L -- STOP LAMP Wiring Diagram -- STOP/L -- NEEL0025 EL-48 WEL194A BACK-UP LAMP Wiring Diagram -- BACK/L -- Wiring Diagram -- BACK/L -- NEEL0026 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-49 LEL743 IDX System Description FRONT FOG LAMP Power is supplied at all times System Description NEEL0027 ¼ through 15A fuse (No. 40, located in the fuse and fusible link box) ¼ to front fog lamp relay terminal 5 and ¼ through 15A fuse (No. 37, located in the fuse and fusible link box) ¼ to lighting switch terminal 5. With the lighting switch in the headlamp ON (2ND) position and LOW BEAM (B) position, power is supplied ¼ through lighting switch terminal 7 ¼ to front fog lamp switch terminal 1. FRONT FOG LAMP OPERATION NEEL0027S01 The front fog lamp switch is built into the combination switch. The lighting switch must be in the headlamp ON (2ND) position and LOW BEAM (B) position for front fog lamp operation. With the front fog lamp switch in the ON position, power is supplied ¼ to front fog lamp relay terminal 2 ¼ from front fog lamp switch terminal 2. Ground is supplied ¼ to front fog lamp relay terminal 1 ¼ through body grounds E12 and E54. The front fog lamp relay is energized and power is supplied ¼ from front fog lamp relay terminal 3 ¼ to front fog lamp LH/RH terminal 1. Ground is supplied to front fog lamp LH/RH terminal 2 through body grounds E12 and E54. With power and ground supplied, the front fog lamps illuminate. EL-50 FRONT FOG LAMP Wiring Diagram -- F/FOG -- Wiring Diagram -- F/FOG -- NEEL0028 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-51 WEL486A IDX Aiming Adjustment FRONT FOG LAMP Aiming Adjustment NEEL0029 Before performing aiming adjustment, make sure of the following. 1) Keep all tires inflated to correct pressure. 2) Place vehicle on level ground. 3) See that vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver seat. Loosen front fog lamp adjusting nuts and adjust aiming by moving front fog lamps. LEL384A 1. Set the distance between the screen and the center of the front fog lamp lens as shown at left. 2. Turn front fog lamps ON. MEL327G 3. Adjust front fog lamps so that the top edge of the high intensity zone is 100 mm (4 in) below the height of the fog lamp centers as shown at left. ¼ When performing adjustment, if necessary, cover the headlamps and opposite fog lamp. 4. Tighten the front fog lamp adjusting nuts. MEL328G EL-52 FRONT FOG LAMP Removal and Installation Removal and Installation =NEEL0184 1. 2. Disconnect front fog lamp harness connector. Remove mounting bolt and remove lens and housing assem- GI bly from front bumper cover.. 3. Install in reverse order of removal. Ensure top of lens faces up. MA 4. Tighten mounting bolt. : 5 6 N·m (0.51 0.61 kg-m, 44.3 53.1 in-lb) EM LC Bulb and Lens Replacement NEEL0185 1. Remove front fog lamp. Refer to "Removal and Installation", EC EL-53. 2. Remove bulb cover. 3. Release the spring retainer. FE 4. Disconnect fog lamp bulb connector. 5. Remove fog lamp bulb. CL 6. Install in reverse order of removal. Ensure top of lens faces up. DO NOT TOUCH BULB. MT AT TF PD AX LEL380A SU BR ST RS BT HA SC EL-53 IDX TURN SIGNAL AND HAZARD WARNING LAMPS System Description System Description NEEL0030 TURN SIGNAL OPERATION NEEL0030S01 With the hazard switch in the OFF position and the ignition switch in the ON or START position, power is supplied ¼ through 7.5A fuse [No. 2, located in the fuse block (J/B)] ¼ to hazard switch terminal 2 ¼ through hazard switch terminal 1 ¼ to combination flasher unit terminal B ¼ through combination flasher unit terminal L ¼ to turn signal switch terminal 1. Ground is supplied to combination flasher unit terminal E through body grounds M14 and M68. LH Turn NEEL0030S0101 With the turn signal switch in the LH position, power is supplied from turn signal switch terminal 3 to ¼ front combination lamp LH terminal 1 ¼ combination meter terminal 11 and ¼ rear combination lamp LH terminal 2. Ground is supplied to front combination lamp LH terminal 2 through body grounds E12 and E54. Ground is supplied ¼ to rear combination lamp LH terminal 1 and ¼ to combination meter terminal 36 ¼ through body grounds M14 and M68. With power and ground supplied, the combination flasher unit controls the flashing of the LH turn signal lamps. RH Turn NEEL0030S0102 With the turn signal switch in the RH position, power is supplied from turn signal switch terminal 2 to ¼ front combination lamp RH terminal 1 ¼ combination meter terminal 28 and ¼ rear combination lamp RH terminal 2. Ground is supplied to the front combination lamp RH terminal 2 through body grounds E12 and E54. Ground is supplied ¼ to the rear combination lamp RH terminal 1 and ¼ to combination meter terminal 36 ¼ through body grounds M14 and M68. With power and ground supplied, the combination flasher unit controls the flashing of the RH turn signal lamps. HAZARD LAMP OPERATION Power is supplied at all times to hazard switch terminal 3 through: ¼ 10A fuse [No. 17, located in the fuse block (J/B)]. With the hazard switch in the ON position, power is supplied ¼ through hazard switch terminal 1 ¼ to combination flasher unit terminal B ¼ through combination flasher unit terminal L ¼ to hazard switch terminal 4. Ground is supplied to combination flasher unit terminal E through body grounds M14 and M68. Power is supplied through hazard switch terminal 5 to ¼ front combination lamp LH terminal 1 ¼ combination meter terminal 11 and ¼ rear combination lamp LH terminal 2. Power is supplied through hazard switch terminal 6 to ¼ front combination lamp RH terminal 1 ¼ combination meter terminal 28 and ¼ rear combination lamp RH terminal 2. NEEL0030S02 EL-54 TURN SIGNAL AND HAZARD WARNING LAMPS System Description (Cont'd) Ground is supplied to front combination lamp LH/RH terminal 2 through body grounds E12 and E54. Ground is supplied to combination meter terminal 36 and rear combination lamp LH/RH terminal 1 through body grounds M14 and M68. GI With power and ground supplied, the combination flasher unit controls the flashing of the hazard warning lamps. MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-55 IDX TURN SIGNAL AND HAZARD WARNING LAMPS Wiring Diagram -- TURN -- Wiring Diagram -- TURN -- NEEL0032 EL-56 LEL745 TURN SIGNAL AND HAZARD WARNING LAMPS Wiring Diagram -- TURN -- (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL197A EL-57 IDX Trouble Diagnoses TURN SIGNAL AND HAZARD WARNING LAMPS Symptom Trouble Diagnoses Possible cause Repair order NEEL0033 Turn signal and hazard warning lamps do not operate. 1. 7.5A fuse 2. 10A fuse 3. Hazard switch 4. Combination flasher unit 5. Open in combination flasher unit circuit 1. Check 7.5A fuse [No. 2, located in fuse block (J/B)]. Turn ignition switch ON and verify battery positive voltage is present at terminal 2 of hazard switch. 2. Check 10A fuse [No. 17, located in fuse block (J/B)]. Verify battery positive voltage is present at terminal 3 of hazard switch. 3. Check hazard switch. 4. Refer to combination flasher unit check. 5. Check wiring to combination flasher unit for open circuit. Turn signal lamps do not operate but hazard warning lamps operate. 1. 7.5A fuse 1. Check 7.5A fuse [No. 2, located in fuse block (J/B)]. 2. Hazard switch Turn ignition switch ON and verify battery positive 3. Turn signal switch voltage is present at terminal 2 of hazard switch. 4. Open in turn signal switch circuit 2. Check hazard switch. 3. Check turn signal switch. 4. Check G wire between combination flasher unit and turn signal switch for open circuit. Check the harness between turn signal switch and front combination lamp for open circuit. Hazard warning lamps do not oper- 1. 10A fuse ate but turn signal lamps operate. 2. Hazard switch 3. Open in hazard switch circuit 1. Check 10A fuse [No. 17, located in fuse block (J/B)]. Verify battery positive voltage is present at terminal 3 of hazard switch. 2. Check hazard switch. 3. Check G wire between combination flasher unit and hazard switch for open circuit. Front turn signal lamp LH or RH does not operate. 1. Bulb 2. Front turn signal lamp ground circuit 1. Check bulb. 2. Check grounds E12 and E54 and continuity between front turn signal lamp and grounds E12 and E54. Rear turn signal lamp LH does not 1. Bulb operate. 2. Rear turn signal lamp LH ground circuit 1. Check bulb. 2. Check grounds M14 and M68 and continuity between rear turn signal lamp LH and grounds M14 and M68. Rear turn signal lamp RH does not 1. Bulb operate. 2. Rear turn signal lamp RH ground circuit 1. Check bulb. 2. Check grounds M14 and M68 and continuity between rear turn signal lamp RH and grounds M14 and M68. LH and RH turn indicators do not 1. Ground circuit operate. 1. Check grounds M14 and M68 and continuity between combination meter terminal 36 and grounds M14 and M68. LH or RH turn indicator does not operate. 1. Bulb 2. Turn indicator circuit 1. Check bulb in combination meter. 2. Check the wire between hazard switch and combi- nation meter. Electrical Components Inspection NEEL0034 COMBINATION FLASHER UNIT CHECK NEEL0034S01 ¼ Before checking, ensure that bulbs meet specifications. ¼ Connect a battery and test lamp to the combination flasher unit, as shown. Combination flasher unit is properly functioning if it blinks when power is supplied to the circuit. SEL122E EL-58 ILLUMINATION System Description System Description Power is supplied at all times ¼ through 10A fuse (with KA24DE) (No. 39, located in the fuse and fusible link box) or NEEL0035 GI ¼ through 15A fuse (with VG33E and VG33ER) (No. 39, located in the fuse and fusible link box) ¼ to lighting switch terminal 11. MA The lighting switch must be in the parking and tail lamps ON (1ST) or headlamps ON (2ND) position for illu- mination. The illumination control switch controls the amount of current to the illumination system. As the amount of EM current increases, the illumination becomes brighter. The following chart shows the power and ground connector terminals for the components included in the illu- mination system. LC Component A/T device (With A/T and VG engine) Hazard switch Connector No. M35 M53 Power terminal 4 7 Ground terminal EC 3 8 FE Air control Audio unit M95 1 M51 8 3 7 CL Combination meter Main power window and door lock/unlock switch M38, M39 D7 17, 40 3 41 MT 8 A/T (With A/T and KA engine) M127 1 2 AT Illumination control switch M28 1 5 TF The ground for all of the components are controlled through terminals 4 and 5 of the illumination control switch and body grounds M14 and M68. PD AX SU BR ST RS BT HA SC EL-59 IDX Wiring Diagram -- ILL -- ILLUMINATION Wiring Diagram -- ILL -- NEEL0037 EL-60 WEL061B ILLUMINATION EL-61 Wiring Diagram -- ILL -- (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL747 IDX INTERIOR ROOM LAMP Component Parts and Harness Connector Location Component Parts and Harness Connector Location NEEL0194 EL-62 WEL447A INTERIOR ROOM LAMP System Description System Description MODELS WITHOUT POWER DOOR LOCKS Room Lamp Power is supplied at all times ¼ through 7.5A fuse [No. 26, located in the fuse block (J/B)] NEEL0038 GI NEEL0038S09 NEEL0038S0901 MA ¼ to room lamp terminal +. On 2 door models, with the room lamp switch in the ON position, ground is supplied EM ¼ to room lamp terminal ¼ through body grounds M14 and M68. On 4 door models, with the room lamp switch in the ON position, ground is supplied through the case of the LC room lamp. With one or more doors open, with the room lamp switch in the DOOR position, ground is supplied ¼ to room lamp terminal SW EC ¼ through front door switch LH terminal 1 and/or ¼ through front door switch RH and/or rear door switch LH/RH terminal +. FE MODELS WITH POWER DOOR LOCKS Room Lamp Power is supplied at all times NEEL0038S07 NEEL0038S0701 CL ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ to smart entrance control unit terminal 49. MT Ground is supplied at all times to smart entrance control unit terminals 43 and 64 through body grounds M14 and M68. AT On 2 door models, with the room lamp switch in the ON position, ground is supplied ¼ to room lamp terminal ¼ through body grounds M14 and M68. TF On 4 door models, with the room lamp switch in the ON position, ground is supplied through the case of the room lamp. With the front door LH open and the room lamp switch in the DOOR position, ground is supplied PD ¼ to smart entrance control unit terminal 1 ¼ through front door switch LH terminal 2 AX ¼ through front door switch LH terminal 3 ¼ through body grounds M14 and M68 and ¼ to room lamp terminal SW SU ¼ through smart entrance control unit terminal 31. With the front door RH open and the room lamp switch in the DOOR position, ground is supplied BR ¼ to smart entrance control unit terminal 2 ¼ through front door switch RH terminal + and ¼ to room lamp terminal SW ST ¼ through smart entrance control unit terminal 31. On 4 door models, with rear door LH/RH open and the room lamp switch in the DOOR position, ground is RS supplied ¼ to smart entrance control unit terminal 3 (with vehicle security system) or terminal 2 (without vehicle secu- rity system) BT ¼ through rear door switch LH/RH terminal + and ¼ to room lamp terminal SW HA ¼ through smart entrance control unit terminal 31. Room Lamp Timer Operation SC NEEL0038S0702 When the room lamp switch is in the DOOR position, the smart entrance control unit keeps the room lamp illuminated for about 30 seconds when ¼ unlock signal is supplied from door lock/unlock switch while all doors are closed and key is out of ignition key cylinder ¼ unlock signal is supplied from multi-remote controller or door key cylinder while all doors are closed IDX EL-63 System Description (Cont'd) INTERIOR ROOM LAMP ¼ key is removed from ignition key cylinder while driver door is closed ¼ driver door is opened and then closed while key is out of the ignition key cylinder. (However, if the driver door is closed with the key inserted in the ignition key cylinder after the front door LH is opened with the key removed, the timer operates.) The timer is canceled and room lamp turns off when ¼ front door LH is locked with multi-remote controller, or ¼ front door LH is opened, or ¼ ignition switch is turned ON. The smart entrance control unit turns off the room lamp if it is left on for 30 minutes. MAP LAMP On models without power door locks, power is supplied at all times NEEL0038S08 ¼ through 7.5A fuse [No. 26, located in the fuse block (J/B)] ¼ To map lamp terminal +. On models with power door locks, power is supplied at all times ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ to smart entrance control unit terminal 49 ¼ through smart entrance control unit terminal 50 ¼ to map lamp terminal +. With the map lamp switch in the ON position, ground is supplied to map lamp terminal through body grounds M14 and M68. ON-OFF CONTROL NEEL0038S10 When the front door LH, front door RH, rear LH or rear RH door is opened, the interior room lamp turns on while the room lamp switch is in the "DOOR" position. BATTERY SAVER NEEL0038S11 The lamp turns off automatically when room lamp, map lamp and/or spot lamp is illuminated with the ignition key in OFF position, if the lamp remains lit by the door switch open signal or if the lamp switch in ON posi- tion for more than 30 minutes. EL-64 INTERIOR ROOM LAMP Wiring Diagram -- ROOM/L -- Wiring Diagram -- ROOM/L -- MODELS WITHOUT POWER DOOR LOCKS NEEL0040 GI NEEL0040S01 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-65 LEL748 IDX Wiring Diagram -- ROOM/L -- (Cont'd) INTERIOR ROOM LAMP MODELS WITH POWER DOOR LOCKS NEEL0040S02 EL-66 WEL081B INTERIOR ROOM LAMP Trouble Diagnosis 1 CHECK ROOM LAMP FUSE Trouble Diagnosis NEEL0225 SYMPTOM: Room lamp does not turn on or off properly. GI Check 7.5 A fuses [No. 26 (without power door locks), 28 (with power door locks), located in fuse block]. MA OK or NG OK GO TO 2. EM NG Replace fuse and check harness for short between fuse and room lamp. 2 CHECK ROOM LAMP SWITCH SIGNALS LC 1. Close all doors, turn ON room lamp switch. Do room lamps turn on? EC 2. Turn off room lamp switch. Do room lamps turn off? OK or NG FE OK GO TO 3. NG Check the following. CL ¼ Room lamp switch ¼ Room lamp switch ground circuit ¼ Harness for open or short between room lamp switch and smart entrance control unit MT (models with power door locks) AT 3 CHECK ROOM LAMP POWER SUPPLY Check voltage between room lamp connector R4 or R5 terminal + (R/G) and ground. TF PD AX OK or NG OK GO TO 4. NG Check harness for open between fuse and room lamp. 4 CHECK INTERIOR ROOM LAMP BULB Check interior room lamp bulb. OK or NG OK ¼ For models without power door locks, inspection end. ¼ For models with power door locks, GO TO 5. NG Replace bulb. SU WEL457A BR ST RS BT HA SC EL-67 IDX Trouble Diagnosis (Cont'd) INTERIOR ROOM LAMP 5 CHECK KEY SWITCH (INSERTED) AND IGNITION ON SIGNAL 1. Insert key into ignition key cylinder. 2. Open front door LH. Does warning chime sound? 3. Turn ignition key to ON position. Does warning chime stop sounding? OK or NG OK GO TO 6. NG Check warning chime system. Refer to "WARNING CHIME", EL-95. 6 CHECK DOOR SWITCH INPUT SIGNAL Unlock doors using LH door key cylinder. Do the doors unlock? OK or NG OK Replace smart entrance control unit. NG Refer to "DOOR KEY CYLINDER SWITCH CHECK", EL-188. EL-68 METERS AND GAUGES Component Parts and Harness Connector Location Component Parts and Harness Connector Location GI NEEL0041 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-69 WEL458A IDX System Description METERS AND GAUGES System Description NEEL0042 UNIFIED CONTROL METER NEEL0042S06 ¼ Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled totally by unified meter control unit. ¼ Digital meter is adopted for odo/trip meter.* *The record of the odometer is kept even if the battery cable is disconnected. The record of the trip meter is erased when the battery cable is disconnected. ¼ Odo/trip meter segment can be checked in diagnosis mode. ¼ Meter/gauge can be checked in diagnosis mode. HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER NEEL0042S07 SEL253V NOTE: Turn ignition switch ON to operate odo/trip meter. POWER SUPPLY AND GROUND CIRCUIT Power is supplied at all times ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ to combination meter terminal 18. With the ignition switch in the ON or START position, power is supplied ¼ through 10A fuse [No. 11, located in the fuse block (J/B)] ¼ to combination meter terminal 17. Ground is supplied ¼ to combination meter terminal 24 ¼ through body grounds M14 and M68. NEEL0042S08 FUEL GAUGE NEEL0042S03 The fuel gauge indicates the approximate fuel level in the fuel tank. The reading on the gauge is based on the resistance of the fuel level sensor unit. The fuel gauge is regulated by a variable ground signal supplied ¼ to combination meter terminal 20 for the fuel gauge ¼ through fuel level sensor unit terminal G (with VG33E and VG33ER) or 1 (with KA24DE) ¼ through fuel level sensor unit terminal E (with VG33E and VG33ER) or 4 (with KA24DE) ¼ through body grounds M14 and M68. EL-70 METERS AND GAUGES System Description (Cont'd) WATER TEMPERATURE GAUGE NEEL0042S01 The water temperature gauge indicates the engine coolant temperature. The reading on the gauge is based on the resistance of the thermal transmitter. GI The water temperature gauge is regulated by a variable ground signal supplied ¼ to combination meter terminal 19 ¼ through thermal transmitter terminal 1. MA As the temperature of the coolant increases, the resistance of the thermal transmitter decreases and the needle on the gauge moves from C to H. EM TACHOMETER The tachometer indicates engine speed in revolutions per minute (rpm). The tachometer is regulated by a signal ¼ to combination meter terminal 21 for the tachometer ¼ from ECM terminal 3. NEEL0042S02 LC EC SPEEDOMETER NEEL0042S04 The vehicle speed sensor provides a voltage signal to the combination meter for the speedometer. FE The voltage is supplied ¼ to combination meter terminals 22 and 23 for the speedometer ¼ from vehicle speed sensor terminals 1 and 2. CL The unified meter control unit converts the voltage to the vehicle speed and displays it on the speedometer. MT AT TF PD AX SU BR ST RS BT HA SC EL-71 IDX Combination Meter METERS AND GAUGES Combination Meter NEEL0043 EL-72 WEL045B METERS AND GAUGES EL-73 Combination Meter (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL046B IDX Wiring Diagram -- METER -- METERS AND GAUGES Wiring Diagram -- METER -- NEEL0045 EL-74 WEL200A METERS AND GAUGES Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode DIAGNOSIS FUNCTION GI NEEL0151 NEEL0151S01 ¼ Odo/trip meter segment can be checked in diagnosis mode. ¼ Meters/gauges can be checked in diagnosis mode. MA HOW TO ALTERNATE DIAGNOSIS MODE NEEL0151S02 1. Turn ignition switch ON and change odo/trip meter to TRIP A EM or TRIP B. 2. Turn ignition switch OFF. 3. Turn ignition switch ON while pressing and holding odo/trip LC meter switch. 4. Confirm that trip meter indicates "000.0". EC 5. Push odo/trip meter switch more than 3 times within 7 sec- onds. FE CL MT 6. All odo/trip meter segments should be turned on. NOTE: AT If some segments are not turned on, unified meter control unit should be replaced. At this point, the unified meter control unit is in diagnosis mode. TF PD SEL110V AX 7. Push odo/trip meter switch. Indication of each meter/gauge should be as shown in figure at left while pushing odo/trip SU meter switch if it is not malfunctioning. NOTE: BR It takes about 1 minute for indication of fuel gauge to become stable. ST RS AEL742C BT HA SC EL-75 IDX Trouble Diagnoses METERS AND GAUGES Trouble Diagnoses PRELIMINARY CHECK NEEL0046 NEEL0046S04 *1: EL-75 *2: EL-78 *3: EL-77 WEL835A EL-76 METERS AND GAUGES Trouble Diagnoses (Cont'd) SYMPTOM CHART Symptom Chart 1 (Malfunction is Indicated in Diagnosis Mode) Symptom Odo/trip meter indicates malfunction in Diagnosis mode. Multiple meters/gauges indicate malfunction in Diagnosis mode. Possible causes ¼ Unified meter control unit Repair order ¼ Replace combination meter. NEEL0046S05 GI NEEL0046S0501 MA EM LC Speedometer, tachometer, 1. Meter/Gauge fuel gauge or water temp. 2. Unified meter control unit gauge indicates malfunc- EC tion in Diagnosis mode. Symptom Symptom Chart 2 (No Malfunction is Indicated in FE Diagnosis Mode) Possible causes Repair order NEEL0046S0502 CL One or more gauges 1. Sensor (speedometer, tachometer, Vehicle speed signal fuel gauge, water temp. Engine revolution signal gauge) are malfunctioning. Fuel gauge Water temp. gauge 2. Unified meter control unit 1. Check the sensor for malfunctioning meter/gauge. Refer to "INSPECTION/VEHICLE SPEED SENSOR", MT EL-79. Refer to "INSPECTION/ENGINE REVOLUTION SIGNAL", EL-80. AT Refer to "INSPECTION/FUEL LEVEL SENSOR UNIT", EL-81. Refer to "INSPECTION/THERMAL TRANSMITTER", EL-82. TF 2. Replace combination meter. Before starting trouble diagnoses above, perform "PRELIMINARY PD CHECK", EL-76. AX SU BR ST RS BT HA SC EL-77 IDX Trouble Diagnoses (Cont'd) METERS AND GAUGES LEL496A POWER SUPPLY AND GROUND CIRCUIT CHECK =NEEL0046S07 Power Supply Circuit Check NEEL0046S0701 Terminals (+) Ignition switch position Connector Terminal (Wire color) (-) OFF ACC ON M38 18 (R/Y) Battery voltage Battery voltage Battery voltage Ground M38 17 (W/B) 0V 0V Battery voltage If NG, check the following. ¼ 7.5A fuse [No. 28, located in fuse block (J/B)] ¼ 10A fuse [No. 11, located in fuse block (J/B)] ¼ Harness for open or short between fuse and combination meter Ground Circuit Check Terminals (+) Connector Terminal (Wire color) M38 24 (B/R) () Ground LEL497A NEEL0046S0702 Continuity Yes EL-78 METERS AND GAUGES Trouble Diagnoses (Cont'd) INSPECTION/VEHICLE SPEED SENSOR =NEEL0046S03 1 CHECK VEHICLE SPEED SENSOR OUTPUT GI 1. Remove vehicle speed sensor from transmission. 2. Check voltage between combination meter harness connector M38 terminals 22 (BR/W) and 23 (SB) while quickly turn- ing vehicle speed sensor pinion. MA EM LC OK or NG OK Vehicle speed sensor is OK. NG GO TO 2. 2 CHECK VEHICLE SPEED SENSOR Check resistance between vehicle speed sensor terminals 1 and 2. EC LEL498A FE CL MT AT TF PD Resistance: Approx. 285 OK or NG AX AEL538C SU OK Check harness and connector between speedometer and vehicle speed sensor. NG Replace vehicle speed sensor. BR ST RS BT HA SC EL-79 IDX Trouble Diagnoses (Cont'd) METERS AND GAUGES 1 CHECK ECM OUTPUT INSPECTION/ENGINE REVOLUTION SIGNAL NEEL0046S02 1. Start engine. 2. Check voltage between combination meter harness connector M38 terminals 21 (P/L) and 24 (B/R) at idle and 2,000 rpm. LEL499A OK or NG OK Engine revolution signal is OK. NG Harness for open or short between ECM and combination meter EL-80 METERS AND GAUGES Trouble Diagnoses (Cont'd) INSPECTION/FUEL LEVEL SENSOR UNIT =NEEL0046S08 1 CHECK GROUND CIRCUIT FOR FUEL LEVEL SENSOR UNIT GI With VG33E and VG33ER: Check harness continuity between fuel level sensor unit harness connector C13 terminal E (B) and ground. With KA24DE: Check harness continuity between fuel level sensor unit harness connector C5 terminal 4 (B) and ground. MA EM LC Does continuity exist? Yes GO TO 2. No Repair harness or connector. 2 CHECK GAUGE UNITS Refer to "FUEL LEVEL SENSOR UNIT CHECK", EL-82. OK or NG OK GO TO 3. NG Replace fuel level sensor unit. EC LEL364A FE CL MT AT TF 3 CHECK HARNESS FOR OPEN OR SHORT PD 1. Disconnect combination meter harness connector M38, fuel level sensor unit harness connector and ECM harness con- nector F29. 2. With VG33E and VG33ER: Check continuity between combination meter harness connector M38, terminal 20 (OR/B) AX and fuel level sensor unit harness connector C13 terminal G (OR/B). With KA24DE: Check continuity between combination meter harness connector M38, terminal 20 (OR/B) and fuel level sensor unit harness connector C5 terminal 1 (OR/B). SU Continuity should exist. 3. Check continuity between combination meter harness connector M38 terminal 20 (OR/B) and ground. Continuity should not exist. BR ST RS OK or NG OK Fuel level sensor unit is OK. NG Repair harness or connector. BT HA WEL534A SC EL-81 IDX Trouble Diagnoses (Cont'd) METERS AND GAUGES INSPECTION/THERMAL TRANSMITTER 1 CHECK THERMAL TRANSMITTER Refer to "THERMAL TRANSMITTER CHECK", EL-83. OK or NG OK GO TO 2. NG Replace thermal transmitter. NEEL0046S09 2 CHECK HARNESS FOR OPEN OR SHORT 1. Disconnect combination meter harness connector and thermal transmitter harness connector. 2. Check continuity between combination meter harness connector M38 terminal 19 (GY) and thermal transmitter harness connector F10 (except VG33ER) terminal 1 (GY) or F114 (with VG33ER) terminal 1 (G/Y). Continuity should exist. 3. Check continuity between combination meter harness connector terminal 19 and ground. Continuity should not exist. OK or NG OK Thermal transmitter is OK. NG Repair harness or connector. LEL193A MEL827F Electrical Components Inspection FUEL LEVEL SENSOR UNIT CHECK ¼ Refer to FE-7, "Removal". NEEL0047 NEEL0047S01 With KA24DE NEEL0047S0101 Check the resistance between fuel level sensor unit terminals 1 and 4. Ohmmeter (+) (-) Float position mm (in) Resistance value () (Approx.) *1 Full 96 (3.78) 4-6 1 4 *2 1/2 188 (7.40) 30 - 34 *3 Empty 257 (10.12) 80 - 83 *1 and *3: When float rod is in contact with stopper. With VG33E and VG33ER NEEL0047S0102 Check the resistance between fuel level sensor unit terminals G and E. EL-82 METERS AND GAUGES Electrical Components Inspection (Cont'd) Ohmmeter (+) (-) Float position mm (in) *1 Full 96 (3.78) G E *2 1/2 188 (7.40) *3 Empty 257 (10.12) *1 and *3: When float rod is in contact with stopper. Resistance value () (Approx.) GI 4-6 30 - 34 MA 80 - 83 EM LC THERMAL TRANSMITTER CHECK NEEL0047S02 Check the resistance between thermal transmitter terminal 1 and EC body ground. Water temperature Resistance (Approx.) FE 60°C (140°F) 100°C (212°F) 170 - 210 47 - 53 CL MEL424F MT VEHICLE SPEED SENSOR SIGNAL CHECK 1. Remove vehicle speed sensor from transmission. AT NEEL0047S03 2. Turn vehicle speed sensor pinion quickly and measure voltage across 1 and 2. TF PD AX SU BR ST RS WEL533A BT HA SC EL-83 IDX Circuit Diagram WARNING LAMPS Circuit Diagram NEEL0049 EL-84 WEL048B WARNING LAMPS Wiring Diagram -- WARN -- Wiring Diagram -- WARN -- NEEL0050 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-85 WEL049B IDX Wiring Diagram -- WARN -- (Cont'd) WARNING LAMPS EL-86 WEL050B WARNING LAMPS Wiring Diagram -- WARN -- (Cont'd) MODELS WITHOUT POWER DOOR LOCKS NEEL0050S01 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA WEL051B SC EL-87 IDX Wiring Diagram -- WARN -- (Cont'd) WARNING LAMPS MODELS WITH POWER DOOR LOCKS NEEL0050S02 EL-88 WEL052B WARNING LAMPS EL-89 Wiring Diagram -- WARN -- (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL053B IDX Wiring Diagram -- WARN -- (Cont'd) WARNING LAMPS EL-90 WEL054B WARNING LAMPS EL-91 Wiring Diagram -- WARN -- (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL055B IDX Wiring Diagram -- WARN -- (Cont'd) WARNING LAMPS EL-92 WEL056B WARNING LAMPS Electrical Components Inspection Electrical Components Inspection OIL PRESSURE SWITCH CHECK Engine start Engine stop Oil pressure kPa (kg/cm2, psi) More than 10 - 20 (0.1 - 0.2, 1 - 3) Less than 10 - 20 (0.1 - 0.2, 1 - 3) NEEL0051 GI NEEL0051S02 Continuity MA No EM Yes MEL425F Check the continuity between oil pressure switch terminal 1 and LC body ground. EC FE CL MT SEL901F DIODE CHECK ¼ Check continuity using an ohmmeter. AT NEEL0051S03 ¼ Diode is functioning properly if test results are as shown in the figure at left. NOTE: TF Specification may vary depending on the type of tester. Before performing this inspection, be sure to refer to the instruction PD manual of the tester to be used. ¼ Diodes for warning lamps are built into the combination meter printed circuit. AX ¼ For diode location, refer to "Combination Meter", EL-72. SU BR ST RS BT HA SC EL-93 IDX Wiring Diagram -- AT/IND -- A/T INDICATOR Wiring Diagram -- AT/IND -- NEEL0214 EL-94 AEL769C WARNING CHIME Component Parts and Harness Connector Location Component Parts and Harness Connector Location GI NEEL0052 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-95 WEL464A IDX System Description WARNING CHIME System Description MODELS WITHOUT POWER DOOR LOCKS The warning chime is integral with the warning chime unit, which controls its operation. Power is supplied at all times NEEL0053 NEEL0053S04 ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ to key switch terminal 1. Power is supplied at all times ¼ through 10A fuse (with KA24DE) (No. 39, located in the fuse and fusible link box) or ¼ through 15A fuse (with VG33E and VG33ER) (No. 39, located in the fuse and fusible link box) ¼ to lighting switch terminal 11. With the ignition switch in the ON or START position, power is supplied ¼ through 10A fuse [No. 5, located in the fuse block (J/B)] ¼ to warning chime unit terminal 1. Ground is supplied to warning chime unit terminal 8 through body grounds M14 and M68. When a signal, or combination of signals, is received by the warning chime unit, the warning chime will sound. Ignition Key Warning Chime NEEL0053S0401 With the key switch in the INSERTED (key is in the ignition key cylinder) position, the ignition switch in the OFF or ACC position and the front door LH open, the warning chime will sound. A battery positive voltage is supplied ¼ from key switch terminal 2 ¼ to warning chime unit terminal 5. Ground is supplied ¼ to warning chime unit terminal 7 ¼ through front door switch LH terminal 2. Front door switch LH terminal 3 is grounded through body grounds M14 and M68. Light Warning Chime NEEL0053S0402 With the ignition switch in the OFF or ACC position, front door LH open and lighting switch in the parking and tail lamps ON (1ST) or headlamps ON (2ND) position, the warning chime will sound. A battery positive voltage is supplied ¼ from lighting switch terminal 12 ¼ to warning chime unit terminal 4. Ground is supplied ¼ to warning chime unit terminal 7 ¼ through front door switch LH terminal 2. Front door switch LH terminal 3 is grounded through body grounds M14 and M68. Seat Belt Warning Chime NEEL0053S0403 The warning chime will sound for approximately 6 seconds when the ignition switch is turned from OFF to ON with the driver seat belt unfastened (seat belt buckle switch ON). Ground is supplied ¼ to warning chime unit terminal 2 ¼ through seat belt buckle switch terminal 1. Seat belt buckle switch terminal 2 is grounded through body grounds M14 and M68. MODELS WITH POWER DOOR LOCKS The warning chime is controlled by the smart entrance control unit. Power is supplied at all times ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ to key switch terminal 1 and ¼ to smart entrance control unit terminal 49. Power is supplied at all times ¼ through 10A fuse (with KA24DE) (No. 39, located in the fuse and fusible link box) or ¼ through 15A fuse (with VG33E and VG33ER) (No. 39, located in the fuse and fusible link box) NEEL0053S05 EL-96 WARNING CHIME System Description (Cont'd) ¼ to lighting switch terminal 11. With the ignition switch in the ON or START position, power is supplied ¼ through 10A fuse [No. 5, located in the fuse block (J/B)] GI ¼ to smart entrance control unit terminal 27. Ground is supplied to smart entrance control unit terminals 43 and 64 through body grounds M14 and M68. MA When a signal, or combination of signals, is received by the smart entrance control unit, the warning chime will sound. Ignition Key Warning Chime EM NEEL0053S0501 With the key switch in the INSERTED (key is in the ignition key cylinder) position, the ignition switch in the OFF or ACC position and the front door LH open, the warning chime will sound. Power is supplied LC ¼ from key switch terminal 2 ¼ to smart entrance control unit terminal 25. Ground is supplied EC ¼ to smart entrance control unit terminal 1 ¼ through front door switch LH terminal 2. FE Front door switch LH terminal 3 is grounded through body grounds M14 and M68. Light Warning Chime CL NEEL0053S0502 With the ignition switch the OFF or ACC position, front door LH open and lighting switch in parking and tail lamps ON (1ST) or headlamps ON (2ND) position, the warning chime will sound. A battery positive voltage is supplied MT ¼ from lighting switch terminal 12 ¼ to smart entrance control unit terminal 58. AT Ground is supplied ¼ to smart entrance control unit terminal 1 ¼ through front door switch LH terminal 2. TF Front door switch LH terminal 3 is grounded through body grounds M14 and M68. Seat Belt Warning Chime PD NEEL0053S0503 The warning chime will sound for approximately 6 seconds when the ignition switch is turned from OFF to ON with the driver seat belt unfastened (seat belt buckle switch ON). Ground is supplied AX ¼ to smart entrance control unit terminal 28 ¼ through seat belt buckle switch terminal 1. SU Seat belt buckle switch terminal 2 is grounded through body grounds M14 and M68. BR ST RS BT HA SC EL-97 IDX Wiring Diagram -- CHIME -- WARNING CHIME Wiring Diagram -- CHIME -- MODELS WITHOUT POWER DOOR LOCKS NEEL0054 NEEL0054S01 EL-98 WEL538A WARNING CHIME Wiring Diagram -- CHIME -- (Cont'd) MODELS WITH POWER DOOR LOCKS NEEL0054S02 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-99 WEL539A IDX Trouble Diagnoses WARNING CHIME Trouble Diagnoses SYMPTOM CHART NEEL0055 NEEL0055S01 REFERENCE PAGE (EL- ) Without power door 100 102 103 105 107 locks With power door 100 102 104 106 108 locks POWER SUPPLY AND GROUND CIRCUIT CHECK LIGHTING SWITCH INPUT SIGNAL CHECK KEY SWITCH (INSERTED) CHECK SEAT BELT BUCKLE SWITCH CHECK FRONT DOOR SWITCH LH CHECK SYMPTOM Light warning chime does not activate. Ignition key warning chime does not activate. Seat belt warning chime does not activate. All warning chimes do not activate. X: Applicable X X X X X X X X X POWER SUPPLY AND GROUND CIRCUIT CHECK NEEL0055S02 Main Power Supply Circuit Check NEEL0055S0201 ¼ Models without power door locks Terminals Ignition switch position (+) () OFF ACC ON 1 Ground 0V 0V Battery voltage AEL617C EL-100 WARNING CHIME ¼ Models with power door locks Trouble Diagnoses (Cont'd) Terminals (+) (-) Ignition switch position GI OFF ACC ON M112 - 49 (R/Y) Ground Battery voltage Battery voltage Battery voltage MA M111 - 27 (G/W) Ground 0V 0V Battery voltage EM LEL007A Ground Circuit Check ¼ Models without power door locks Terminals 8 - Ground Continuity Yes LC NEEL0055S0202 EC FE CL AEL619C MT ¼ Models with power door locks Terminals Continuity AT M111 - 43 (B) - Ground M112 - 64 (B) - Ground Yes TF Yes PD AX LEL008A SU BR ST RS BT HA SC EL-101 IDX Trouble Diagnoses (Cont'd) WARNING CHIME LIGHTING SWITCH INPUT SIGNAL CHECK Models without Power Door Locks 1 CHECK LIGHTING SWITCH INPUT SIGNAL Check voltage between warning chime unit terminal 4 and ground. =NEEL0055S03 NEEL0055S0301 Voltage [V]: Condition of lighting switch: 1ST or 2ND Approx. 12 Condition of lighting switch: OFF 0 AEL372B OK or NG OK Lighting switch is OK. NG Check the following. ¼ 10A fuse (with KA24DE), 15A fuse (with VG33E and VG33ER) (No. 39, located in the fuse and fusible link box) ¼ Harness for open or short between warning chime unit and lighting switch Models with Power Door Locks 1 CHECK LIGHTING SWITCH INPUT SIGNAL Check voltage between smart entrance control unit connector M112 terminal 58 (L/R) and ground. NEEL0055S0302 WEL492A OK or NG OK Lighting switch is OK. NG Check the following. ¼ 10A fuse (with KA24DE), 15A fuse (with VG33E and VG33ER) (No. 39, located in the fuse and fusible link box) ¼ Harness for open or short between smart entrance control unit and lighting switch EL-102 WARNING CHIME Trouble Diagnoses (Cont'd) KEY SWITCH (INSERTED) CHECK Models without Power Door Locks 1 CHECK KEY SWITCH INPUT SIGNAL NEEL0055S04 GI NEEL0055S0401 Check voltage between warning chime unit terminal 5 and ground. MA EM LC Voltage [V]: Condition of key switch: Key is INSERTED. Approx. 12 Condition of key switch: Key is REMOVED. 0 OK Key switch is OK. NG GO TO 2. OK or NG 2 CHECK KEY SWITCH (INSERTED) Check continuity between terminals 1 and 2. EC AEL374B FE CL MT AT TF PD AX Continuity: Condition of key switch: Key is INSERTED. Yes Condition of key switch: Key is REMOVED. No OK or NG OK Check the following. ¼ 7.5A fuse [No. 28, located in fuse block (J/B)] ¼ Harness for open or short between key switch and fuse ¼ Harness for open or short between warning chime unit and key switch NG Replace key switch. SU AEL416B BR ST RS BT HA SC EL-103 IDX Trouble Diagnoses (Cont'd) WARNING CHIME Models with Power Door Locks 1 CHECK KEY SWITCH INPUT SIGNAL Check voltage between smart entrance control unit connector M111 terminal 25 (W/G) and ground. NEEL0055S0402 OK or NG OK Key switch is OK. NG GO TO 2. 2 CHECK KEY SWITCH (INSERTED) Check continuity between terminals 1 and 2. LEL010A Continuity: Condition of key switch: Key is INSERTED. Yes Condition of key switch: Key is REMOVED. No AEL416B OK or NG OK Check the following. ¼ 7.5A fuse [No. 28, located in fuse block (J/B)] ¼ Harness for open or short between key switch and fuse ¼ Harness for open or short between smart entrance control unit and key switch NG Replace key switch. EL-104 WARNING CHIME Trouble Diagnoses (Cont'd) SEAT BELT BUCKLE SWITCH CHECK Models without Power Door Locks 1 CHECK SEAT BELT BUCKLE SWITCH INPUT SIGNAL =NEEL0055S05 GI NEEL0055S0501 1. Turn ignition switch ON. 2. Check voltage between warning chime unit terminal 2 and ground. MA EM LC Voltage [V]: Condition of seat belt buckle switch: FASTENED Approx. 12 Condition of seat belt buckle switch: UNFASTENED 0 OK or NG OK Seat belt buckle switch is OK. NG GO TO 2. 2 CHECK SEAT BELT BUCKLE SWITCH Check continuity between terminals 1 and 2 when seat belt is fastened and unfastened. EC AEL376B FE CL MT AT TF PD AX Continuity: Seat belt is fastened. No Seat belt is unfastened. Yes OK or NG SU AEL381B BR ST OK Check the following. ¼ Seat belt buckle switch ground circuit RS ¼ Harness for open or short between warning chime unit and seat belt buckle switch NG Replace seat belt buckle switch. BT HA SC EL-105 IDX Trouble Diagnoses (Cont'd) WARNING CHIME Models with Power Door Locks 1 CHECK SEAT BELT BUCKLE SWITCH INPUT SIGNAL 1. Turn ignition switch ON. 2. Check voltage between smart entrance control unit connector M111 terminal 28 (B/P) and ground. NEEL0055S0502 OK or NG OK Seat belt buckle switch is OK. NG GO TO 2. 2 CHECK SEAT BELT BUCKLE SWITCH Check continuity between terminals 1 and 2 when seat belt is fastened and unfastened. LEL011A Continuity: Seat belt is fastened. No Seat belt is unfastened. Yes AEL381B OK or NG OK Check the following. ¼ Seat belt buckle switch ground circuit ¼ Harness for open or short between smart entrance control unit and seat belt buckle switch NG Replace seat belt buckle switch. EL-106 WARNING CHIME Trouble Diagnoses (Cont'd) FRONT DOOR SWITCH LH CHECK Models without Power Door Locks 1 CHECK FRONT DOOR SWITCH LH INPUT SIGNAL NEEL0055S06 GI NEEL0055S0601 Check voltage between warning chime unit terminal 7 and ground. MA EM LC Voltage [V]: Condition of front door LH: CLOSED Approx. 12 Condition of front door LH: OPEN 0 OK or NG OK Front door switch LH is OK. NG GO TO 2. EC AEL378B FE CL MT 2 CHECK FRONT DOOR SWITCH LH AT Check continuity between front door switch LH terminals 2 and 3. TF PD AX Continuity: Front door switch LH is pressed. No Front door switch LH is released. Yes OK or NG SU LEL366A BR ST OK Check the following. ¼ Front door switch LH ground circuit RS ¼ Harness for open or short between warning chime unit and front door switch LH NG Replace front door switch LH. BT HA SC EL-107 IDX Trouble Diagnoses (Cont'd) WARNING CHIME Models with Power Door Locks 1 CHECK FRONT DOOR SWITCH LH INPUT SIGNAL Check voltage between smart entrance control unit connector M110 terminal 1 (G/R) and ground. NEEL0055S0602 OK or NG OK Front door switch LH is OK. NG GO TO 2. 2 CHECK FRONT DOOR SWITCH LH Check continuity between front door switch LH connector M20 terminals 2 and 3. WEL515A AEL543C OK or NG OK Check the following. ¼ Front door switch LH ground circuit ¼ Harness for open or short between smart entrance control unit and front door switch LH NG Replace front door switch LH. EL-108 FRONT WIPER AND WASHER System Description System Description WIPER OPERATION Models without Intermittent Wipers The front wiper switch is controlled by a lever built into the combination switch. There are two front wiper switch positions: ¼ LO speed NEEL0057 GI NEEL0057S01 NEEL0057S0104 MA ¼ HI speed With the ignition switch in the ON or START position, power is supplied EM ¼ through 20A fuse [No. 6, located in the fuse block (J/B)] ¼ to front wiper motor terminal B. LC Low and High Speed Wiper Operation Ground is supplied to front wiper switch terminal 17 through body grounds E12 and E54. With the front wiper switch in the LO position, ground is supplied EC ¼ to front wiper motor terminal L ¼ through front wiper switch terminal 14. FE With power and ground supplied, the front wiper motor operates at low speed. With the front wiper switch in the HI position, ground is supplied ¼ to front wiper motor terminal H CL ¼ through front wiper switch terminal 16. With power and ground supplied, the front wiper motor operates at high speed. MT Auto Stop Operation When the front wiper switch is turned OFF, the front wiper motor will continue to operate at low speed until wiper blades reach windshield base. AT When wiper blades are not located at base of windshield with front wiper switch OFF, ground is supplied ¼ to front wiper motor terminal L ¼ through front wiper switch terminal 14 TF ¼ through front wiper switch terminal 13 ¼ through front wiper motor terminal P. PD Ground is supplied to front wiper motor terminal E through body grounds E12 and E54. Models with Intermittent Wipers The front wiper switch is controlled by a lever built into the combination switch. There are three front wiper switch positions: AX NEEL0057S0105 ¼ LO speed SU ¼ HI speed ¼ INT (Intermittent). With the ignition switch in the ON or START position, power is supplied BR ¼ through 20A fuse [No. 6, located in the fuse block (J/B)] ¼ to front wiper motor terminal B and ST ¼ to front wiper amplifier terminal 6. Low and High Speed Wiper Operation Ground is supplied to front wiper switch terminal 17 through body grounds E12 and E54 RS With the front wiper switch in the LO position, ground is supplied ¼ to front wiper motor terminal L BT ¼ through front wiper switch terminal 14. With power and ground supplied, the front wiper motor operates at low speed. With the front wiper switch in the HI position, ground is supplied HA ¼ to front wiper motor terminal H ¼ through front wiper switch terminal 16. SC With power and ground supplied, the front wiper motor operates at high speed. Auto Stop Operation When the front wiper switch is turned OFF, the front wiper motor will continue to operate at low speed until wiper blades reach windshield base. When wiper blades are not located at base of windshield with front wiper switch OFF, ground is supplied EL-109 IDX System Description (Cont'd) FRONT WIPER AND WASHER ¼ to front wiper motor terminal L ¼ through front wiper switch terminal 14 ¼ through front wiper switch terminal 13 ¼ through front wiper amplifier terminal 4 ¼ through front wiper amplifier terminal 7 ¼ through body grounds E12 and E54. Ground is also supplied ¼ to front wiper amplifier terminal 8 ¼ through front wiper motor terminal P ¼ through front wiper motor terminal E ¼ through body grounds E12 and E54. When wiper blades reach base of windshield, front wiper motor terminals B and P are connected instead of terminals P and E. Battery power is then supplied ¼ through front wiper motor terminal P ¼ to front wiper amplifier terminal 8. With battery voltage supplied to front wiper amplifier terminal 8, the front wiper amplifier will stop the front wiper motor with the wiper blades at the PARK position. Intermittent Operation The wiper blades perform a single wiping operation, followed by a delay interval which is adjustable from approximately 3 to 13 seconds, after which the cycle repeats. This feature is controlled by the front wiper amplifier. When the front wiper switch is placed in the INT position, ground is supplied ¼ to front wiper amplifier terminal 1 ¼ through front wiper switch terminal 15 ¼ through front wiper switch terminal 17 ¼ through body grounds E12 and E54. Ground is supplied intermittently ¼ to front wiper motor terminal L ¼ through front wiper switch terminal 14 ¼ through front wiper switch terminal 13 ¼ through front wiper amplifier terminal 4 ¼ through front wiper amplifier terminal 7 ¼ through body grounds E12 and E54. The delay interval time is input ¼ to front wiper amplifier terminal 2 ¼ from front wiper switch terminal 19. Ground is supplied to front wiper switch terminal 20 through body grounds E12 and E54. The wiper motor operates at low speed at the desired delay interval. WASHER OPERATION With the ignition switch in the ON or START position, power is supplied ¼ through 20A fuse [No. 6, located in the fuse block (J/B)] ¼ to front washer motor terminal +. When the lever is pulled to the WASH position, ground is supplied ¼ to front washer motor terminal and ¼ to front wiper amplifier terminal 5 (models with intermittent wipers) ¼ through front wiper switch terminal 18 ¼ through front wiper switch terminal 17 ¼ through body grounds E12 and E54. With power and ground supplied, the front washer motor operates. NEEL0057S02 EL-110 FRONT WIPER AND WASHER System Description (Cont'd) Models with Intermittent Wipers NEEL0057S0201 When the lever is pulled to the WASH position for one second or more, the wiper motor operates at low speed for approximately 3 seconds to clean windshield. This feature is controlled by the wiper amplifier in the same GI manner as the intermittent operation. MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-111 IDX Wiring Diagram -- WIPER -- FRONT WIPER AND WASHER Wiring Diagram -- WIPER -- MODELS WITHOUT INTERMITTENT WIPERS NEEL0058 NEEL0058S01 EL-112 LEL759 FRONT WIPER AND WASHER Wiring Diagram -- WIPER -- (Cont'd) MODELS WITH INTERMITTENT WIPERS NEEL0058S02 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-113 LEL760 IDX FRONT WIPER AND WASHER Trouble Diagnoses (With intermittent wipers) Trouble Diagnoses (With intermittent wipers) NEEL0059 DIAGNOSTIC PROCEDURE 1 NEEL0059S01 SYMPTOM: Intermittent wipers do not operate. 1 CHECK WIPER OPERATION Check whether wipers operate with the front wiper switch at LO position. Do wipers operate at LO speed? Yes GO TO 2. No Check the following. ¼ 20A fuse [No. 6, located in fuse block (J/B)] ¼ Front wiper motor ¼ Front wiper switch ¼ Harness for open or short 2 CHECK FRONT WIPER AMPLIFIER OUTPUT 1. Turn front wiper switch OFF. 2. Disconnect front wiper amplifier connector. 3. Check voltage between front wiper amplifier terminal 4 and ground. AEL544C Does battery voltage exist? Yes GO TO 3. No Check the following. ¼ Wiper switch ¼ Harness for open or short between front wiper amplifier terminal 4 and front wiper switch terminal 13 EL-114 FRONT WIPER AND WASHER Trouble Diagnoses (With intermittent wipers) (Cont'd) 3 CHECK INTERMITTENT SWITCH INPUT SIGNAL Check harness continuity between front wiper amplifier terminal 1 and ground. GI Continuity: Condition of front wiper switch: OFF No MA Condition of front wiper switch: INT Yes EM LC EC FE AEL545C OK or NG CL OK GO TO 4. NG Check the following. ¼ Front wiper switch MT ¼ Harness for open or short between front wiper amplifier terminal 1 and front wiper switch terminal 15 ¼ Ground circuit for front wiper switch terminal 17 AT 4 CHECK FRONT WIPER AMPLIFIER POWER SUPPLY CIRCUIT TF Check voltage between front wiper amplifier terminal 6 and ground with ignition switch in the ON position. PD AX SU BR AEL546C Does battery voltage exist? Yes GO TO 5. ST No Check the following. ¼ 20A fuse [No. 6, located in fuse block (J/B)] RS ¼ Harness for open or short between front wiper amplifier and fuse BT HA SC EL-115 IDX FRONT WIPER AND WASHER Trouble Diagnoses (With intermittent wipers) (Cont'd) 5 CHECK FRONT WIPER AMPLIFIER GROUND CIRCUIT Check harness continuity between front wiper amplifier terminal 7 and body ground. Does continuity exist? Yes Replace front wiper amplifier. No Repair harness or connector. AEL547C DIAGNOSTIC PROCEDURE 2 NEEL0059S02 SYMPTOM: Intermittent time of wiper cannot be adjusted. 1 CHECK INTERMITTENT WIPER VOLUME INPUT SIGNAL 1. Disconnect front wiper amplifier connector. 2. Measure resistance between front wiper amplifier terminals 2 and 7 while turning intermittent wiper volume knob. Resistance []: Position of intermittent wiper volume knob: S 0 Position of intermittent wiper volume knob: L Approx. 1 k AEL548C OK or NG OK Replace front wiper amplifier. NG Check the following. ¼ Intermittent wiper volume ¼ Harness for open or short between front wiper amplifier terminal 2 and front wiper switch terminal 19 ¼ Ground circuit for front wiper switch terminal 20 EL-116 FRONT WIPER AND WASHER Trouble Diagnoses (With intermittent wipers) (Cont'd) DIAGNOSTIC PROCEDURE 3 =NEEL0059S03 SYMPTOM: Wiper and washer activate individually but not in combination. GI 1 CHECK FRONT WASHER SWITCH INPUT SIGNAL 1. Turn ignition switch OFF. MA 2. Disconnect front wiper amplifier connector. 3. Check harness continuity between front wiper amplifier terminal 5 and ground. Continuity: EM Condition of front washer switch: OFF No Condition of front washer switch: ON LC Yes EC FE CL MT AEL549C OK or NG OK Go to DIAGNOSTIC PROCEDURE 1. AT NG Check harness for open or short between front wiper amplifier terminal 5 and front wiper switch terminal 18. TF PD AX SEL543TA Removal and Installation SU NEEL0060 WIPER ARMS NEEL0060S01 1. Prior to wiper arm installation, turn on wiper switch to operate wiper motor and then turn it "OFF" (Auto Stop). BR 2. Lift the blade up and then set it down onto glass surface to set the blade center to clearance "L1" & "L2" immediately before tightening nut. ST 3. Eject washer fluid. Turn on wiper switch to operate wiper motor and then turn it "OFF". RS 4. Ensure that wiper blades stop within clearance "L1" & "L2". Clearance "L1": 25 mm (.98 in) Clearance "L2": 25 mm (.98 in) BT ¼ Tighten wiper arm nuts to specified torque. Front wiper: 13 - 18 N·m (1.3 - 1.8 kg-m, 9 - 13 ft-lb) HA SC EL-117 IDX Removal and Installation (Cont'd) FRONT WIPER AND WASHER ¼ Before reinstalling wiper arm, clean the pivot area as illustrated. This will reduce possibility of wiper arm looseness. SEL024J WIPER LINKAGE NEEL0060S02 MEL840F Removal 1. Remove 4 bolts that secure wiper motor. 2. Detach wiper motor from wiper linkage at ball joint. 3. Remove wiper linkage. Be careful not to break ball joint rubber boot. NEEL0060S0201 Installation ¼ Grease ball joint portion before installation. 1. Installation is the reverse order of removal. NEEL0060S0202 Washer Nozzle Adjustment NEEL0061 ¼ Adjust washer nozzle with suitable tool as shown in the figure at left. Adjustable range: ±10° SEL241P EL-118 FRONT WIPER AND WASHER Washer Nozzle Adjustment (Cont'd) Unit: mm (in) *1 390 (15.35) *5 *2 160 (6.30) *6 145 (5.71) GI 143 (5.63) *3 379 (14.92) *7 225 (8.86) MA *4 140 (5.51) *8 535 (21.06) *: The diameters of these circles are less than 80 mm (3.15 in). EM SEL544T Washer Tube Layout LC NEEL0062 EC FE CL GEL193 MT AT TF PD AX SU BR ST RS BT HA SC EL-119 IDX Wiring Diagram -- HORN -- HORN Wiring Diagram -- HORN -- NEEL0071 EL-120 WEL079B CIGARETTE LIGHTER Wiring Diagram -- CIGAR -- Wiring Diagram -- CIGAR -- NEEL0156 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-121 WEL520A IDX REAR WINDOW DEFOGGER Component Parts and Harness Connector Location Component Parts and Harness Connector Location NEEL0215 EL-122 WEL465A REAR WINDOW DEFOGGER System Description System Description NEEL0216 MODELS WITHOUT POWER DOOR LOCKS GI NEEL0216S01 The rear window defogger system is controlled by the rear window defogger timer. The rear window defogger operates only for approximately 15 minutes. Power is supplied at all times MA ¼ to rear window defogger relay terminal 5 ¼ through 20A fuse [No. 25, located in the fuse block (J/B)]. With the ignition switch in the ON or START position, power is supplied EM ¼ through 10A fuse [No. 5, located in the fuse block (J/B)] ¼ to rear window defogger relay terminal 2 and LC ¼ to rear window defogger timer terminal 1. Ground is supplied to rear window defogger switch terminal 2 and warning chime unit terminal 4 through body grounds M14 and M68. EC With the rear window defogger switch ON, ground is supplied ¼ to rear window defogger timer terminal 3 ¼ through rear window defogger switch terminal 1. FE Rear window defogger timer terminal 2 then supplies ground to the rear window defogger relay terminal 1. With power and ground supplied, the rear window defogger relay is energized. CL Power is supplied ¼ through terminal 3 of the rear window defogger relay ¼ to rear window defogger terminal +. MT Rear window defogger terminal is grounded through body ground R102. With power and ground supplied, the rear window defogger filaments heat and defog the rear window. AT When the system is activated, the rear window defogger indicator illuminates in the rear window defogger switch. Power is supplied TF ¼ from rear window defogger relay terminal 3 ¼ to rear window defogger switch terminal 3. Rear window defogger switch terminal 4 is grounded through body grounds M14 and M68. PD MODELS WITH POWER DOOR LOCKS NEEL0216S02 The rear window defogger system is controlled by the smart entrance control unit. The rear window defogger AX operates only for approximately 15 minutes. Power is supplied at all times ¼ to rear window defogger relay terminal 5 SU ¼ through 20A fuse [No. 25, located in the fuse block (J/B)] and ¼ to smart entrance control unit terminal 49 BR ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)]. With the ignition switch in the ON or START position, power is supplied ¼ through 10A fuse [No. 5, located in the fuse block (J/B)] ST ¼ to rear window defogger relay terminal 2 and ¼ to smart entrance control unit terminal 27. RS Ground is supplied to rear window defogger switch terminal 2 and smart entrance control unit terminals 43 and 64 through body grounds M14 and M68. With the rear window defogger switch ON, ground is supplied BT ¼ to smart entrance control unit terminal 14 ¼ through rear window defogger switch terminal 1. HA Smart entrance control unit terminal 37 then supplies ground to the rear window defogger relay terminal 1. With power and ground supplied, the rear window defogger relay is energized. Power is supplied SC ¼ through terminal 3 of the rear window defogger relay ¼ to rear window defogger terminal +. EL-123 IDX System Description (Cont'd) REAR WINDOW DEFOGGER Rear window defogger terminal is grounded through body ground R102. With power and ground supplied, the rear window defogger filaments heat and defog the rear window. When the system is activated, the rear window defogger indicator illuminates in the rear window defogger switch. Power is supplied ¼ from rear window defogger relay terminal 3 ¼ to rear window defogger switch terminal 3. Rear window defogger switch terminal 4 is grounded through body grounds M14 and M68. EL-124 REAR WINDOW DEFOGGER Wiring Diagram -- DEF -- WITHOUT POWER DOOR LOCKS Wiring Diagram -- DEF -- NEEL0217 GI NEEL0217S01 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-125 WEL540A IDX Wiring Diagram -- DEF -- (Cont'd) REAR WINDOW DEFOGGER WITH POWER DOOR LOCKS NEEL0217S02 EL-126 LEL221A REAR WINDOW DEFOGGER Trouble Diagnoses Trouble Diagnoses DIAGNOSTIC PROCEDURE SYMPTOM: Rear window defogger does not activate, or does not turn off after activating. NEEL0218 GI NEEL0218S01 Models without Power Door Locks 1 CHECK REAR WINDOW DEFOGGER OUTPUT SIGNAL MA NEEL0218S0101 1. Turn ignition switch ON. 2. Check voltage between rear window defogger timer harness connector M122 terminal 2 (G/R) and ground. EM LC EC FE OK or NG OK Check the following. ¼ Rear window defogger relay (Refer to "REAR WINDOW DEFOGGER RELAY", EL-131) ¼ Rear window defogger circuit ¼ Rear window defogger filament (Refer to "Filament Check", EL-132) NG GO TO 2. 2 CHECK DEFOGGER RELAY COIL SIDE CIRCUIT 1. Disconnect rear window defogger timer harness connector. 2. Turn ignition switch ON. 3. Check voltage between rear window defogger timer harness connector M122 terminal 2 (G/R) and ground. CL LEL257A MT AT TF PD AX SU BR ST OK or NG LEL256A RS OK GO TO 3. NG Check the following. BT ¼ 10A fuse [No. 5, located in the fuse block (J/B)] ¼ Rear window defogger relay ¼ Harness for open or short between rear window defogger relay and rear window HA defogger timer ¼ Harness for open or short between rear window defogger relay and fuse SC EL-127 IDX Trouble Diagnoses (Cont'd) REAR WINDOW DEFOGGER 3 CHECK REAR WINDOW DEFOGGER SWITCH INPUT SIGNAL Check continuity between rear window defogger timer harness connector M122 terminal 3 (G/B) and ground. LEL260A OK or NG OK GO TO 4. NG Check the following. ¼ Rear window defogger switch (Refer to "REAR WINDOW DEFOGGER SWITCH", EL-132) ¼ Harness for open or short between rear window defogger timer and rear window defogger switch ¼ Rear window defogger switch ground circuit 4 CHECK IGNITION INPUT SIGNAL Check voltage between rear window defogger timer harness connector M122 terminal 1 (G/W) and ground. LEL259A OK or NG OK GO TO 5. NG Check the following. ¼ 10A fuse [No. 5, located in the fuse block (J/B)] ¼ Harness for open or short between rear window defogger timer and fuse EL-128 REAR WINDOW DEFOGGER Trouble Diagnoses (Cont'd) 5 CHECK CONTROL UNIT GROUND CIRCUIT Check continuity between rear window defogger timer harness connector M122 terminal 4 (B) and ground. GI MA EM OK or NG OK Replace rear window defogger timer. NG Repair harness or connectors. Models with Power Door Locks 1 CHECK REAR WINDOW DEFOGGER OUTPUT SIGNAL 1. Turn ignition switch ON. 2. Check voltage between smart entrance control unit harness connector M111 terminal 37 (G/R) and ground. LC LEL258A EC FE CL NEEL0218S0102 MT AT TF PD AX LEL013A OK or NG OK Check the following. SU ¼ Rear window defogger relay (Refer to "REAR WINDOW DEFOGGER RELAY", EL-131) ¼ Rear window defogger circuit BR ¼ Rear window defogger filament (Refer to "Filament Check", EL-132) NG GO TO 2. ST RS BT HA SC EL-129 IDX Trouble Diagnoses (Cont'd) REAR WINDOW DEFOGGER 2 CHECK DEFOGGER RELAY COIL SIDE CIRCUIT 1. Disconnect smart entrance control unit harness connector. 2. Turn ignition switch ON. 3. Check voltage between smart entrance control unit harness connector M111 terminal 37 (G/R) and ground. WEL516A OK or NG OK GO TO 3. NG Check the following. ¼ 10A fuse [No. 5, located in the fuse block (J/B)] ¼ Rear window defogger relay ¼ Harness for open or short between rear window defogger relay and smart entrance control unit ¼ Harness for open or short between rear window defogger relay and fuse 3 CHECK REAR WINDOW DEFOGGER SWITCH INPUT SIGNAL Check continuity between smart entrance control unit harness connector M110 terminal 14 (G/B) and ground. LEL015A OK or NG OK GO TO 4. NG Check the following. ¼ Rear window defogger switch (Refer to "REAR WINDOW DEFOGGER SWITCH", EL-132) ¼ Harness for open or short between smart entrance control unit and rear window defog- ger switch ¼ Rear window defogger switch ground circuit EL-130 REAR WINDOW DEFOGGER Trouble Diagnoses (Cont'd) 4 CHECK IGNITION INPUT SIGNAL Check voltage between smart entrance control unit harness connector M111 terminal 27 (G/W) and ground. GI MA EM LC OK or NG LEL016A EC OK GO TO 5. NG Check the following. FE ¼ 10A fuse [No. 5, located in the fuse block (J/B)] ¼ Harness for open or short between smart entrance control unit and fuse CL 5 CHECK CONTROL UNIT GROUND CIRCUIT MT Check continuity between smart entrance control unit harness connector M111 terminals 43 (B), 64 (B) and ground. AT TF PD OK or NG OK Replace smart entrance control unit. NG Repair harness or connectors. AX WEL484A SU BR ST RS Electrical Components Inspection REAR WINDOW DEFOGGER RELAY Check continuity between terminals 3 and 5. Condition Continuity 12V direct current supply between terminals 1 and 2 Yes No current supply No BT NEEL0219 NEEL0219S01 HA SC SEF090M EL-131 IDX REAR WINDOW DEFOGGER Electrical Components Inspection (Cont'd) REAR WINDOW DEFOGGER SWITCH NEEL0219S02 Check continuity between terminals when rear window defogger switch is pushed and released. Terminals Condition Continuity Rear window defogger switch is pushed Yes M121 1 - 2 Rear window defogger switch is released No LEL261A Filament Check NEEL0220 1. Attach probe circuit tester (in volt range) to middle portion of each filament. SEL263 ¼ When measuring voltage, wrap tin foil around the top of the negative probe. Then press the foil against the wire with your finger. SEL122R 2. If a filament is burned out, circuit tester registers 0 or 12 volts. SEL265 EL-132 REAR WINDOW DEFOGGER Filament Check (Cont'd) 3. To locate burned out point, move probe to left and right along filament. Test needle will swing abruptly when probe passes the point. GI MA EM SEL266 LC Filament Repair NEEL0221 REPAIR EQUIPMENT EC NEEL0221S01 1) Conductive silver composition (Dupont No. 4817 or equivalent) 2) Ruler 30 cm (11.8 in) long 3) Drawing pen FE 4) Heat gun 5) Alcohol CL 6) Cloth MT BE540 REPAIRING PROCEDURE 1. NEEL0221S02 Wipe broken heat wire and its surrounding area clean with a AT cloth dampened in alcohol. 2. Apply a small amount of conductive silver composition to tip of drawing pen. TF Shake silver composition container before use. 3. Place ruler on glass along broken line. Deposit conductive sil- PD ver composition on break with drawing pen. Slightly overlap existing heat wire on both sides [preferably 5 mm (0.20 in)] of the break. AX 4. After repair has been completed, check repaired wire for continuity. This check should be conducted 10 minutes after silver SU composition is deposited. Do not touch repaired area while test is being conducted. BR ST SEL012D RS 5. Apply a constant stream of hot air directly to the repaired area BT for approximately 20 minutes with a heat gun. A minimum distance of 3 cm (1.2 in) should be kept between repaired area and hot air outlet. If a heat gun is not available, let the repaired HA area dry for 24 hours. SC SEL013D EL-133 IDX System Description AUDIO System Description Refer to Owner's Manual for audio system operating instructions. REGULAR AND KING CAB WITH BASE AUDIO SYSTEM Power is supplied at all times ¼ through 15A fuse (No. 41, located in the fuse and fusible link box) ¼ to audio unit terminal 6. With the ignition switch in the ACC or ON position, power is supplied ¼ through 10A fuse [No. 18, located in the fuse block (J/B)] ¼ to audio unit terminal 10. Ground is supplied through the case of the audio unit. With the audio unit ON, audio signals are supplied ¼ through audio unit terminals 2, 4, 14 and 16 ¼ to front door speakers and front door tweeters. REGULAR AND KING CAB WITH PREMIUM AUDIO SYSTEM Power is supplied at all times ¼ through 15A fuse (No. 41, located in the fuse and fusible link box) ¼ to audio unit terminal 6 and ¼ to subwoofer amplifier terminal 8. With the ignition switch in the ACC or ON position, power is supplied ¼ through 10A fuse [No. 18, located in the fuse block (J/B)] ¼ to audio unit terminal 10. Ground is supplied through the case of the audio unit. Ground is supplied to subwoofer amplifier terminal 7 through body grounds M14 and M68. With the audio unit ON, audio signals are supplied ¼ through audio unit terminals 2, 4, 14 and 16 ¼ to front door speakers and front door tweeters and ¼ to subwoofer amplifier terminals 2 and 4. With the audio unit ON, an "amplifier ON" signal is supplied ¼ from audio unit terminal 12 ¼ to subwoofer amplifier terminal 6. When the steering wheel audio control switches are pushed, audio signals are supplied ¼ through audio unit terminal 5 ¼ to steering wheel audio control switch terminal 15 and ¼ through steering audio control switch terminal 16 ¼ to audio unit terminal 9. CREW CAB Power is supplied at all times ¼ through 15A fuse (No. 41, located in the fuse and fusible link box) ¼ to audio unit terminal 6. With the ignition switch in the ACC or ON position, power is supplied ¼ through 10A fuse [No. 18, located in the fuse block (J/B)] ¼ to audio unit terminal 10. Ground is supplied through the case of the audio unit. With the audio unit ON, audio signals are supplied ¼ through audio unit terminals 2, 4, 14 and 16 ¼ to front door speakers, front door tweeters and rear door speakers. When the steering wheel audio control switches are pushed, audio signals are supplied ¼ through audio unit terminal 5 ¼ to steering wheel audio control switch terminal 15 and ¼ through steering audio control switch terminal 16 ¼ to audio unit terminal 9. EL-134 NEEL0079 NEEL0079S03 NEEL0079S04 NEEL0079S05 AUDIO Wiring Diagram -- AUDIO -- Wiring Diagram -- AUDIO -- REGULAR AND KING CAB WITH BASE AUDIO SYSTEM NEEL0157 GI NEEL0157S01 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-135 LEL214A IDX Wiring Diagram -- AUDIO -- (Cont'd) AUDIO REGULAR AND KING CAB WITH PREMIUM AUDIO SYSTEM NEEL0157S02 EL-136 LEL763 AUDIO EL-137 Wiring Diagram -- AUDIO -- (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL462A IDX Wiring Diagram -- AUDIO -- (Cont'd) AUDIO EL-138 WEL062B CREW CAB AUDIO EL-139 Wiring Diagram -- AUDIO -- (Cont'd) NEEL0157S03 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL463A IDX Wiring Diagram -- AUDIO -- (Cont'd) AUDIO EL-140 LEL237A AUDIO Trouble Diagnoses AUDIO UNIT Symptom Trouble Diagnoses Possible causes Repair order NEEL0082 GI NEEL0082S01 Audio unit inoperative (no 1. 10A fuse digital display and no 2. Poor audio unit case ground sound from speakers). 3. Audio unit 1. Check 10A fuse [No. 18, located in fuse block (J/B)]. MA Turn ignition switch ON and verify that battery posi- tive voltage is present at terminal 10 of audio unit. 2. Check audio unit case ground. EM 3. Remove audio unit for repair. Audio unit controls are 1. Audio unit output operational, but no sound 2. Audio unit is heard from any speaker. 1. Check audio unit output voltages. 2. Remove audio unit for repair. LC Audio unit presets are lost 1. 15A fuse when ignition switch is 2. Audio unit turned OFF. Individual speaker is noisy or inoperative. 1. Speaker 2. Audio unit output 3. Speaker circuit 4. Audio unit Subwoofer speaker is noisy or inoperative (2 door models with premium audio system). 1. Speaker 2. Subwoofer amplifier output 3. Poor subwoofer amplifier ground 4. Audio unit "amplifier ON" signal 5. Audio unit "amplifier ON" circuit 1. Check 15A fuse (No. 41, located in fuse and fusible link box) and verify that battery positive voltage is EC present at terminal 6 of audio unit. 2. Remove audio unit for repair. FE 1. Check speaker. 2. Check audio unit output voltages. 3. Check wires for open or short between audio unit CL and speaker. 4. Remove audio unit for repair. 1. Check speaker. MT 2. Verify that battery positive voltage is present at termi- nal 8 of subwoofer amplifier 3. Check subwoofer amplifier ground. AT 4. Turn audio unit ON and verify that approximately 10.5 volts are present at terminal 12 of audio unit. 5. Check wire for open or short between audio unit and TF subwoofer amplifier. Audio unit stations are weak or noisy. 1. Antenna 2. Poor audio unit ground 1. Check antenna. 2. Check audio unit ground. PD 3. Audio unit 3. Remove audio unit for repair. Audio unit generates noise 1. Poor audio unit ground 1. Check audio unit ground. AX in AM and FM modes with 2. Loose or missing ground bonding straps 2. Check ground bonding straps. engine running. 3. Ignition condenser or rear window 3. Replace ignition condenser or rear window defogger defogger noise suppressor condenser noise suppressor condenser (Crew Cab models). (Crew Cab models) 4. Check generator. SU 4. Generator 5. Check ignition coil and secondary wiring. 5. Ignition coil or secondary wiring 6. Audio unit 6. Remove audio unit for repair. BR Audio unit generates noise 1. Poor audio unit ground 1. Check audio unit ground. in AM and FM modes with 2. Antenna 2. Check antenna. ST accessories on (switch 3. Accessory ground 3. Check accessory ground. pops and motor noise). 4. Faulty accessory 4. Replace accessory. Steering wheel audio con- 1. Steering wheel audio control switch 1. Check steering wheel audio control switch, refer to RS trol switch does not oper- 2. Audio unit output "STEERING WHEEL AUDIO CONTROL SWTICH ate (except base audio 3. Steering wheel audio control switch cir- RESISTANCE CHECK", EL-143. system). cuit 2. Check audio unit output voltage. BT 4. Audio unit 3. Check harness betwen audio unit and steering switch. 4. Remove audio unit for repair. HA Inspection SPEAKER 1. Disconnect speaker harness connector. 2. Measure the resistance between speaker terminals + and . ¼ The resistance should be 2 - 4. 3. Using jumper wires, momentarily connect a 9V battery between speaker terminals + and . EL-141 NEEL0083 NEEL0083S03 SC IDX Inspection (Cont'd) AUDIO ¼ A momentary hum or pop should be heard. ANTENNA 1. Using a jumper wire, clip an auxiliary ground between antenna and body. ¼ If reception improves, check antenna ground (at body surface). ¼ If reception does not improve, check main feeder cable for short circuit or open circuit. NEEL0083S02 AUDIO UNIT All voltage inspections are made with: NEEL0083S01 ¼ Ignition switch ON or ACC ¼ Audio unit ON ¼ Audio unit connected (If removed for inspection, supply a ground to the case using a jumper wire.) AUDIO UNIT VOLTAGES NEEL0083S04 Terminal Wire color 2-Door Mod- 4-Door Mod- 2-Door Models with Base els els Audio System Voltage (V) (Approx.) 2-Door Models with Premium Audio System 4-Door Models 1 B/W B/W 5 - 7.5 5 - 7.5 5 - 7.5 2 LG L 5 - 7.5 5 - 7.5 5 - 7.5 3 B/P B/R 5 - 7.5 5 - 7.5 5 - 7.5 4 OR BR 5 - 7.5 5 - 7.5 5 - 7.5 5 -- -- -- -- -- 6 R/Y R/Y 10.8 - 15.6 10.8 - 15.6 10.8 - 15.6 7 P/B P/B 0 (Illumination) 0 (Illumination) 0 (Illumination) 8 L/R L/R 0 - 12 (Illumination) 0 - 12 (Illumination) 0 - 12 (Illumination) 9 -- -- -- -- -- 10 G/R G/R 10.8 - 15.6 10.8 - 15.6 10.8 - 15.6 11 -- -- -- -- -- 12 G* -- -- 10.5 -- 13 B/W B/Y 5 - 7.5 5 - 7.5 5 - 7.5 14 L LG 5 - 7.5 5 - 7.5 5 - 7.5 15 B/R B/P 5 - 7.5 5 - 7.5 5 - 7.5 16 BR OR 5 - 7.5 5 - 7.5 5 - 7.5 * 2-door models with premium audio system only. SUBWOOFER AMPLIFIER VOLTAGES Terminal Wire color Voltage (V) (Approx.) NEEL0083S05 1 B/W 5 - 7.5 2 L 5 - 7.5 3 B/R 5 - 7.5 4 BR 5 - 7.5 5 -- -- 6 G 10.5 7 B Body ground 8 R/Y 10.8 - 15.6 EL-142 AUDIO STEERING WHEEL AUDIO CONTROL SWITCH RESISTANCE CHECK VOLUM (DOWN) SW VOLUM (UP) SW PREVIOUS SW NEXT SW MODE SW Terminal No. 15 - 16 Inspection (Cont'd) Resistance () (Approx.) 21.7 - 22.2 69.3 - 70.7 108.9 - 111.1 158.4 - 161.6 326.7 - 333.3 NEEL0083S06 GI MA EM LC EC FE CL WEL325A MT AT TF PD AX SU BR ST RS BT HA SC EL-143 IDX Location of Antenna AUDIO ANTENNA Location of Antenna NEEL0204 LEL393A Fixed Antenna Rod Replacement REMOVAL 1. Remove antenna rod. 2. Remove rubber seal. 3. Remove cowl screen top seal. 4. Remove right wiper arm. 5. Remove right cowl to grille. 6. Remove antenna base bolts. 7. Remove right fender splash shield. 8. Remove audio unit. 9. Disconnect antenna cable from audio unit. 10. Remove attachment clip from fender apron. 11. Remove antenna base and cable. NEEL0192 NEEL0192S01 INSTALLATION Install in reverse order of removal. NEEL0192S02 CAUTION: Always properly tighten the antenna rod during installation or the antenna rod may bend or break during vehicle operation. AEL610C EL-144 DOOR MIRROR Wiring Diagram -- MIRROR -- Wiring Diagram -- MIRROR -- NEEL0090 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-145 AEL475C IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) Component Parts and Harness Connector Location Component Parts and Harness Connector Location NEEL0094 EL-146 WEL446A AUTOMATIC SPEED CONTROL DEVICE (ASCD) Component Parts and Harness Connector Location (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL448A EL-147 IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) System Description System Description Refer to Owner's Manual for ASCD operating instructions. NEEL0206 POWER SUPPLY AND GROUND Power is supplied at all times ¼ through 15A fuse [No. 22, located in the fuse block (J/B)] (2door models) or ¼ through 20A fuse [No. 22, located in the fuse block (J/B)] (4door models) ¼ to the stop lamp switch terminal 1 When ignition switch is in the ON or START position, power is supplied ¼ through 10A fuse [No. 5, located in the fuse block (J/B)] ¼ to ASCD control unit terminal 5. ¼ through 7.5A fuse [No. 12, located in the fuse block (J/B)] ¼ to park/neutral position switch terminal 1, ¼ through 10A fuse [No. 11, located in the fuse block (J/B)] ¼ to combination meter terminals 17 and 30. When park/neutral position switch (A/T) is in the P or N position, ground is supplied ¼ to park/neutral position switch terminal 2 ¼ through ASCD relay terminal 1 ¼ to ASCD relay terminal 2 ¼ through body grounds E12 and E54. When ON¼OFF switch is depressed (ON), ground is supplied ¼ to ASCD control unit terminal 11 ¼ from ASCD steering switch terminal 14 ¼ to ASCD steering switch terminal 13 ¼ from ASCD control unit terminal 24 Then ASCD control unit illuminates CRUISE indicator. Ground is supplied ¼ to combination meter terminal 46 ¼ from ASCD control unit terminal 15. Ground is supplied ¼ to ASCD control unit terminal 17 ¼ through body grounds M14 and M68. NEEL0206S01 OPERATION Set Operation To activate the ASCD, all of following conditions must exist NEEL0206S02 NEEL0206S0201 ¼ ASCD control unit receives ON¼OFF switch ON signal ¼ Power supply to ASCD control unit terminal 8 [Brake and clutch pedal is released (M/T), and brake pedal is released and A/T selector lever is in other than P and N position (A/T)]. ¼ Vehicle speed is between 40 km/h (25 MPH) and 144 km/h (89 MPH). (Signal from combination meter.) When the COAST/SET switch is depressed, ground is supplied ¼ to ASCD control unit terminal 11, ¼ from ASCD steering switch terminal 14. Then ASCD motor actuator is activated to control throttle wire and ASCD control unit supplies ground ¼ to combination meter terminal 31 to illuminate SET indicator ¼ from ASCD control unit terminal 18. A/T Overdrive Control during Cruise Control Driving (A/T) KA24DE MODELS When the vehicle speed is approximately 5 km/h (3 MPH) below set speed, ground is supplied ¼ from ASCD control unit terminal 10 ¼ to solenoid valve unit terminal 2. NEEL0206S0202 EL-148 AUTOMATIC SPEED CONTROL DEVICE (ASCD) System Description (Cont'd) When this occurs, overdrive is canceled. When vehicle speed returns to approximately 0.6 km/h (0.4 MPH) below set speed, overdrive is reactivated. VG33E AND VG33ER MODELS GI When the vehicle speed is approximately 5 km/h (3 MPH) below set speed, a signal is sent ¼ from ASCD control unit terminal 10 ¼ to TCM terminal 24. MA When this occurs, the TCM cancels overdrive. When vehicle speed returns to approximately 0.6 km/h (0.4 MPH) below set speed, overdrive is reactivated. EM Coast Operation NEEL0206S0203 When the COAST/SET switch is depressed during cruise control driving, ASCD motor actuator returns the throttle cable to decrease vehicle set speed until the switch is released. Then ASCD will keep the new set LC speed. If COAST/SET switch is pressed and released quickly during cruise control driving, vehicle set speed will be reduced by 1.6 km/h (1.0 MPH). EC Accel Operation When the RES/ACCEL switch is depressed, ground is supplied FE NEEL0206S0204 ¼ from ASCD steering switch terminal 14 ¼ to ASCD control unit terminal 11. CL If the RES/ACCEL switch is depressed during cruise control driving, ASCD motor actuator pulls the throttle cable to increase the vehicle speed until the switch is released or vehicle speed is reached to maximum con- trolled speed by the system. Then ASCD will keep the new set speed. MT If RES/ACCEL switch is pressed and released quickly during cruise control driving, vehicle set speed will be increased by 1.6 km/h (1.0 MPH). Cancel Operation When any of following conditions exist, cruise operation will be canceled AT NEEL0206S0205 ¼ CANCEL switch is depressed. (Ground is supplied to ASCD control unit terminal 11) TF ¼ Brake pedal is depressed. (Power is supplied to ASCD control unit terminal 23 from stop lamp switch) ¼ Brake or clutch pedal is depressed (M/T), brake pedal is depressed or A/T selector lever is shifted to P or N position (A/T). (Power supply to ASCD control unit terminal 8 is interrupted.) PD If ON¼OFF switch is turned to OFF when ASCD is activated, all of ASCD operation will be canceled and vehicle speed memory will be erased. AX Resume Operation NEEL0206S0206 When the RES/ACCEL switch is depressed, after cancel operation other than depressing ON¼OFF switch is SU performed, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition must meet following conditions ¼ Brake pedal is released. BR ¼ Clutch pedal is released (M/T). ¼ A/T selector lever is in other than P and N position (A/T). ¼ Vehicle speed is between 40 km/h (25 MPH) and 144 km/h (89 MPH). ST ASCD MOTOR ACTUATOR OPERATION When the ASCD activates, power is supplied RS NEEL0206S03 ¼ from terminal 7 of ASCD control unit ¼ to ASCD motor actuator terminal 1, and BT ¼ from terminal 12 of ASCD control unit ¼ to ASCD motor actuator terminal 6. Ground is supplied HA ¼ from ASCD control unit terminals 1, 13, and 14 ¼ to terminals 3, 5, and 2 of ASCD motor actuator. SC Power to the actuator motor is supplied constantly from the ASCD control unit. The ASCD control unit then switches the actuator motor ground signals ON and OFF to control actuator motor operation and vehicle speed. EL-149 IDX Circuit Diagram AUTOMATIC SPEED CONTROL DEVICE (ASCD) Circuit Diagram NEEL0096 EL-150 WEL057B FIG. 1 AUTOMATIC SPEED CONTROL DEVICE (ASCD) Wiring Diagram -- ASCD -- Wiring Diagram -- ASCD -- NEEL0097 GI NEEL0097S01 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-151 WEL058B IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) Wiring Diagram -- ASCD -- (Cont'd) FIG. 2 NEEL0097S02 EL-152 WEL090B FIG. 3 AUTOMATIC SPEED CONTROL DEVICE (ASCD) Wiring Diagram -- ASCD -- (Cont'd) NEEL0097S03 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-153 WEL218A IDX Fail-safe System AUTOMATIC SPEED CONTROL DEVICE (ASCD) Fail-safe System NEEL0098 DESCRIPTION NEEL0098S01 When the fail-safe system senses a malfunction, it deactivates ASCD operation. The SET indicator in the combination meter will then flash. SEL255W MALFUNCTION DETECTION CONDITIONS NEEL0098S02 Detection conditions ASCD operation during malfunction detection ¼ ASCD steering (RES/ACCEL, CANCEL, COAST/SET) switch is stuck. ¼ ASCD motor actuator ground circuit or power circuit is open or shorted. ¼ ASCD motor actuator has internal malfunction. ¼ Vehicle speed sensor is faulty. ¼ ASCD control unit internal circuit is malfunctioning. ¼ ASCD is deactivated. ¼ Vehicle speed memory is can- celed. ¼ ASCD brake switch or stop lamp switch is faulty. ¼ ASCD is deactivated. ¼ Vehicle speed memory is not canceled. EL-154 AUTOMATIC SPEED CONTROL DEVICE (ASCD) PROCEDURE REFERENCE PAGE (EL- ) Trouble Diagnoses SYMPTOM CHART Diagnostic procedure 156 157 158 159 160 Trouble Diagnoses =NEEL0222 GI NEEL0222S01 160 162 MA FAIL-SAFE SYSTEM CHECK POWER SUPPLY AND GROUND CIRCUIT CHECK ASCD BRAKE/STOP LAMP SWITCH CHECK ASCD STEERING SWITCH CHECK VEHICLE SPEED SENSOR CHECK ASCD MOTOR ACTUATOR CIRCUIT CHECK ASCD MOTOR ACTUATOR CHECK EM LC EC SYMPTOM FE CL MT ASCD cannot be set. ("CRUISE" indicator lamp does not turn ON.) X X53 AT ASCD cannot be set. ("SET" indicator lamp does not turn ON.) ASCD cannot be set. ("SET" indicator lamp blinks.51) X Vehicle speed does not decrease after COAST/SET switch has been pressed. Vehicle speed does not return to the set speed after RES/ACCEL switch has been pressed.52 Vehicle speed does not increase after RES/ACCEL switch has been pressed. System is not released after CANCEL switch (steering) has been pressed. X X X TF X X X X PD X X AX X X SU X X X X BR Large difference between set speed and actual vehicle speed. X X X ST Deceleration is greatest immediately after ASCD has been set. X X X RS X: Applicable BT 51: It indicates that system is in fail-safe. After completing diagnostic procedures, perform "FAIL-SAFE SYSTEM CHECK", (EL-156) to verify repairs. 52: If vehicle speed is greater than 40 km/h (25 MPH) after system has been released, pressing RES/ACCEL switch returns vehicle HA speed to the set speed previously achieved. However, doing so when the ON¼OFF main switch is turned to "OFF", vehicle speed will not return to the set speed since the memory is canceled. 53: Check only ON¼OFF switch built-in steering switch. SC EL-155 IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) Trouble Diagnoses (Cont'd) FAIL-SAFE SYSTEM CHECK 1. Turn ignition switch to ON position. =NEEL0222S02 2. Turn CRUISE ON¼OFF switch to ON and check if the "SET" indicator blinks. If the indicator lamp blinks, check the following. ¼ ASCD steering switch. Refer to "ASCD STEERING SWITCH CHECK", EL-159. SEL417V SEL767P 3. Drive the vehicle at more than 40 km/h (25 MPH) and push SET/COAST switch. If the indicator lamp blinks, check the following. ¼ Vehicle speed sensor. Refer to "VEHICLE SPEED SENSOR CHECK", EL-160. ¼ ASCD motor actuator circuit. Refer to "ASCD MOTOR ACTUATOR CIRCUIT CHECK", EL-160. ¼ Replace control unit. 4. Drive the vehicle at more than 20 km/h (12 MPH). If the indicator lamp blinks, check the following. ¼ Replace ASCD motor actuator. 5. Depress brake pedal slowly (brake pedal should be depressed more than 5 seconds). If the indicator lamp blinks, check the following. ¼ ASCD brake/stop lamp switch. Refer to "ASCD BRAKE/STOP LAMP SWITCH CHECK", EL-158. SAT797A 6. END. (System is OK.) EL-156 AUTOMATIC SPEED CONTROL DEVICE (ASCD) Trouble Diagnoses (Cont'd) POWER SUPPLY AND GROUND CIRCUIT CHECK =NEEL0222S03 1 CHECK POWER SUPPLY CIRCUIT FOR ASCD CONTROL UNIT GI 1. Disconnect ASCD control unit harness connector. 2. Turn ignition switch ON. 3. Check voltage between ASCD control unit harness connector M119 terminal 5 (G/W) and ground. MA EM LC EC Refer to "Wiring Diagram --ASCD--", EL-151. Yes GO TO 2. No Check the following. ¼ 10A fuse (No. 5 located in the fuse block) ¼ Harness for open or short 2 CHECK GROUND CIRCUIT FOR ASCD CONTROL UNIT Check continuity between ASCD control unit harness connector M119 terminal 17 (B) and ground. FE WEL018A CL MT AT TF PD AX Refer to "Wiring Diagram --ASCD--", EL-151. Yes Power supply and ground circuit is OK. No Repair harness. SU WEL019A BR ST RS BT HA SC EL-157 IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) Trouble Diagnoses (Cont'd) ASCD BRAKE/STOP LAMP SWITCH CHECK 1 CHECK ASCD BRAKE SWITCH CIRCUIT 1. Turn ignition switch OFF. 2. Disconnect ASCD control unit harness connector. 3. Check continuity between ASCD control unit harness connector M119 terminal 8 (L/Y) and terminal 5 (G/W). =NEEL0222S04 OK or NG OK GO TO 2. NG Check the following. ¼ ASCD brake switch Refer to "ASCD BRAKE SWITCH AND STOP LAMP SWITCH", EL-163. ¼ Park/neutral position switch (A/T) Refer to "PARK/NEUTRAL POSITION SWITCH (A/T)", EL-163. ¼ Park/neutral position relay (A/T) Refer to "ASCD RELAY (A/T)", EL-164. ¼ ASCD clutch switch (M/T) Refer to "ASCD CLUTCH SWITCH (M/T)", EL-163. ¼ Harness for open or short ¼ ASCD control unit 2 CHECK STOP LAMP SWITCH CIRCUIT 1. Disconnect ASCD control unit harness connector. 2. Check voltage between ASCD control unit harness connector M119 terminal 23 (BR/R) and ground. WEL020A Refer to "Wiring Diagram --ASCD--", EL-151. WEL035A OK or NG OK ASCD brake/stop lamp switch is OK. NG Check the following. ¼ 15A fuse (2-door models) or 20A fuse (4-door models) [No. 22, located in the fuse block (J/B)] ¼ Harness for open or short between ASCD control unit and stop lamp switch ¼ Harness for open or short between fuse and stop lamp switch ¼ Stop lamp switch Refer to "ASCD BRAKE SWITCH AND STOP LAMP SWITCH", EL-163. EL-158 AUTOMATIC SPEED CONTROL DEVICE (ASCD) Trouble Diagnoses (Cont'd) ASCD STEERING SWITCH CHECK 1 CHECK ASCD STEERING SWITCH CIRCUIT FOR ASCD CONTROL UNIT Check resistance between ASCD control unit harness connector M119 terminals 11 (G/OR) and 24 (LG/B). =NEEL0222S05 GI MA EM LC Refer to "Wiring Diagram --ASCD--", EL-152. OK or NG OK ASCD steering switch is OK. NG GO TO 2. EC WEL022A FE CL 2 CHECK CIRCUIT CONTINUITY MT 1. Disconnect ASCD steering switch and ASCD control unit connector. 2. Check continuity between ASCD steering switch connector M205 terminal 14 (G) and ASCD control unit connector AT M119, terminal 11 (G/OR). 3. Check continuity between ASCD steering switch connector M205 terminal 13 (L) and ASCD control unit connector M119, terminal 24 (LG/B). TF PD AX SU Refer to "Wiring Diagram --ASCD--", EL-152. OK or NG OK Replace ASCD steering switch. NG Repair or replace harness or connectors. BR WEL345A ST RS BT HA SC EL-159 IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) Trouble Diagnoses (Cont'd) VEHICLE SPEED SENSOR CHECK 1 CHECK SPEEDOMETER OPERATION =NEEL0222S06 Refer to "Wiring Diagram --ASCD--", EL-151. Does speedometer operate normally? Yes GO TO 2. No Check speedometer and vehicle speed sensor circuit. Refer to "Trouble Diagnoses", EL-76. 2 CHECK VEHICLE SPEED INPUT 1. Apply wheel chocks and jack up drive wheel. 2. Disconnect ASCD control unit harness connector. 3. Check voltage between control unit connector M119 terminal 22 (G/B) and ground while turning drive wheel slowly by hand. WEL023A Yes or No? Yes Vehicle speed sensor is OK. No Check harness for open or short between ASCD control unit connector M119 terminal 22 (G/B) and combination meter connector M39 terminal 37 (G/B). ASCD MOTOR ACTUATOR CIRCUIT CHECK 1 CHECK ASCD MOTOR ACTUATOR (CLUTCH) 1. Disconnect ASCD motor actuator connector. 2. Measure resistance between ASCD motor actuator connector E80 terminals 1 and 4. NEEL0222S07 Refer to "Wiring Diagram --ASCD--", EL-152. OK or NG OK GO TO 2. NG Replace ASCD motor actuator. EL-160 WEL024A AUTOMATIC SPEED CONTROL DEVICE (ASCD) Trouble Diagnoses (Cont'd) 2 CHECK ASCD MOTOR ACTUATOR (MOTOR) 1. Disconnect ASCD motor actuator connector. GI 2. Measure resistance between ASCD motor actuator connector E80 terminal 6 and terminals 2, 3, and 5. MA EM LC EC WEL089B OK or NG FE OK Check the following. ¼ Harness for open or short between ASCD motor actuator and ASCD control unit ¼ ASCD motor actuator (clutch) ground circuit CL NG Replace ASCD motor actuator. MT AT TF PD AX SU BR ST RS BT HA SC EL-161 IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) Trouble Diagnoses (Cont'd) ASCD MOTOR ACTUATOR CHECK 1 CHECK ASCD WIRE Check wire for improper installation, rust formation or breaks. =NEEL0222S08 LEL620 OK or NG OK Replace ASCD motor actuator. NG Repair or replace wire. Refer to "ASCD Wire Adjustment", EL-165. EL-162 AUTOMATIC SPEED CONTROL DEVICE (ASCD) Electrical Component Inspection Electrical Component Inspection =NEEL0223 ASCD STEERING SWITCH NEEL0223S01 Check continuity between ASCD steering switch connector M205, GI terminals 14 and 13 by pushing each button. Button Terminals Resistance (k) MA (Approx.) WEL836A ON¼OFF COAST/SET RES/ACCEL 13 - 14 0 EM 1.47 - 1.53 3.24 - 3.36 LC CANCEL 5.00 - 5.20 EC FE CL MT ASCD BRAKE SWITCH AND STOP LAMP SWITCH AT NEEL0223S02 Continuity Condition ASCD brake switch Stop lamp switch (M48) (M47) TF When brake pedal is depressed No When brake pedal is released Yes Yes No PD WEL459A Check brake pedal adjustment after checking each switch. Refer to BR-18, "Adjustment". AX ASCD CLUTCH SWITCH (M/T) SU NEEL0223S03 Check continuity between ASCD clutch switch M4 terminals 1 and 2. Condition Continuity BR When clutch pedal is depressed When clutch pedal is released No Yes ST WEL460A RS PARK/NEUTRAL POSITION SWITCH (A/T) BT NEEL0223S04 Check continuity between PNP switch E35 terminals 1 and 2. A/T selector lever position "P" Continuity HA Between terminals 1 and 2 Yes SC "N" Yes Except "P" and "N" No WEL461A EL-163 IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) Electrical Component Inspection (Cont'd) ASCD RELAY (A/T) NEEL0223S05 Check continuity between ASCD relay harness connector M128 terminals 3 and 4, 3 and 5. Condition Continuity 12V direct current supply between terminals 1 and Between terminals 3 and 2 5 No current supply Between terminals 3 and 4 AEL553C EL-164 AUTOMATIC SPEED CONTROL DEVICE (ASCD) ASCD Wire Adjustment ASCD Wire Adjustment WITH KA24DE =NEEL0224 GI NEEL0224S01 MA EM LC EC FE CL MT AT WITH VG33E TF WEL451A PD NEEL0224S02 AX SU BR ST RS BT HA WEL450A SC EL-165 IDX AUTOMATIC SPEED CONTROL DEVICE (ASCD) ASCD Wire Adjustment (Cont'd) WITH VG33ER NEEL0224S03 LEL449A CAUTION: ¼ Be careful not to twist ASCD wire when removing it. ¼ Do not tense ASCD wire excessively during adjustment. Adjust the tension of ASCD wire in the following manner. 1. Loosen lock nut and adjusting nut. 2. Make sure that accelerator wire is properly adjusted. Refer to FE-3, "Adjusting Accelerator Wire". 3. Tighten adjusting nut just until throttle drum starts to move. 4. Loosen adjusting nut again 1/2 to 1 turn. 5. Tighten lock nut. EL-166 POWER WINDOW System Description System Description Power is supplied at all times ¼ from 30A fusible link (with KA24DE) (letter f, located in the fuse and fusible link box) or NEEL0102 GI ¼ from 40A fusible link (with VG33E and VG33ER) (letter f, located in the fuse and fusible link box) ¼ to circuit breaker terminal + MA ¼ through circuit breaker terminal ¼ to power window relay terminal 5 ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] EM ¼ to smart entrance control unit terminal 49. With the ignition switch in the ON or START position, power is supplied LC ¼ through 10A fuse [No. 5, located in the fuse block (J/B)] ¼ to smart entrance control unit terminal 27 ¼ through smart entrance control unit terminal 46 EC ¼ to power window relay terminal 2. Ground is supplied to power window relay terminal 1 FE ¼ through body grounds M14 and M68. The power window relay is energized and power is supplied CL ¼ through power window relay terminal 3 ¼ to main power window and door lock/unlock switch terminal 2 ¼ to front power window switch RH terminal 4 MT ¼ to rear power window switch LH terminal 5 (Crew Cab) ¼ to rear power window switch RH terminal 5 (Crew Cab). AT Ground is supplied ¼ to main power window and door lock/unlock switch terminal 10 ¼ through body grounds M14 and M68. TF MANUAL OPERATION NOTE: PD NEEL0102S01 Numbers in parentheses are terminal numbers which apply with switch pressed in the UP and DOWN posi- tions respectively. Front Door LH Power is supplied AX NEEL0102S0101 ¼ through main power window and door lock/unlock switch terminal (12, 16) SU ¼ to front power window motor LH terminal (UP, DN). Ground is supplied BR ¼ to front power window motor LH terminal (DN, UP) ¼ through main power window and door lock/unlock switch terminal (16, 12). Then, the motor raises or lowers the window until the switch is released or the window is fully closed or open. ST Front Door RH MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH OPERATION With front RH switch pressed, power is supplied ¼ through main power window and door lock/unlock switch (14, 13) ¼ to front power window switch RH (5, 2). The following description is the same as the front power window switch RH description. FRONT POWER WINDOW SWITCH RH OPERATION Power is supplied ¼ through front power window switch RH (6, 3) ¼ to front power window motor RH (UP, DN). Ground is supplied ¼ to front power window motor RH (DN, UP) ¼ through front power window switch RH (3, 6) ¼ to front power window switch RH (2, 5) EL-167 RS NEEL0102S0102 BT HA SC IDX System Description (Cont'd) POWER WINDOW ¼ through main power window and door lock/unlock switch (13, 14). Then, the motor raises or lowers the window until the switch is released or the window is fully closed or open. Rear Door LH (Crew Cab) MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH OPERATION With rear LH switch pressed, power is supplied NEEL0102S0103 ¼ through main power window and door lock/unlock switch (1, 6) ¼ to rear power window switch LH (4, 3). The following description is the same as the rear power window switch LH description. REAR POWER WINDOW SWITCH LH OPERATION Power is supplied ¼ through rear power window switch LH (1, 2) ¼ to rear power window motor LH (UP, DN). Ground is supplied ¼ to rear power window motor LH (DN, UP) ¼ through rear power window switch LH (2, 1) ¼ to rear power window switch LH (3, 4) ¼ through main power window and door lock/unlock switch (6, 1). Then, the motor raises or lowers the window until the switch is released or the window is fully closed or open. Rear Door RH (Crew Cab) MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH OPERATION With rear RH switch pressed, power is supplied NEEL0102S0104 ¼ through main power window and door lock/unlock switch (7, 9) ¼ to rear power window switch RH (4, 3). The following description is the same as the rear power window switch RH description. REAR POWER WINDOW SWITCH RH OPERATION Power is supplied ¼ through rear power window switch RH (1, 2) ¼ to rear power window motor RH (UP, DN). Ground is supplied ¼ to rear power window motor RH (DN, UP) ¼ through rear power window switch RH (2, 1) ¼ to rear power window switch RH (3, 4) ¼ through main power window and door lock/unlock switch (9, 7). Then, the motor raises or lowers the window until the switch is released or the window is fully closed or open. AUTO OPERATION NEEL0102S02 The power window AUTO feature enables the driver to lower the driver window without holding the switch in the DOWN position. The AUTO feature is activated by pressing the switch beyond the DOWN position to the AUTO position. The AUTO feature only operates on the downward movement of the driver window. The window can be stopped before it is fully open by pressing the window switch to the UP position. POWER WINDOW LOCK The power window lock prevents operation of all windows except the driver window. NEEL0102S03 When the lock switch is pressed to lock position, ground of the front power window switch RH and the rear power window switch LH and RH (Crew Cab) is disconnected in the main power window and door lock/unlock switch. This prevents the front power window motor RH and the rear power window motor LH and RH (Crew Cab) from operating. RETAINED POWER OPERATION (WITH POWER DOOR LOCKS) NEEL0102S04 When the ignition switch is turned to OFF position from ON or START position, power is supplied for 45 seconds ¼ to power window relay terminal 2 ¼ from smart entrance control unit terminal 46. Ground is supplied EL-168 POWER WINDOW System Description (Cont'd) ¼ to power window relay terminal 1 ¼ through body grounds M14 and M68. When power and ground are supplied, the power window relay continues to be energized, and the power win- GI dow can be operated. The retained power operation is cancelled when the driver or passenger side door is opened. MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-169 IDX Circuit Diagram POWER WINDOW Circuit Diagram NEEL0201 EL-170 WEL501A POWER WINDOW Wiring Diagram -- WINDOW -- Wiring Diagram -- WINDOW -- NEEL0104 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-171 WEL485A IDX Wiring Diagram -- WINDOW -- (Cont'd) POWER WINDOW EL-172 LEL770 POWER WINDOW Wiring Diagram -- WINDOW -- (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL771 EL-173 IDX Wiring Diagram -- WINDOW -- (Cont'd) POWER WINDOW EL-174 LEL772 POWER WINDOW Trouble Diagnoses Symptom Trouble Diagnoses Possible cause Repair order NEEL0105 GI None of the power windows can be 1. 10A fuse, 30A fusible link (with 1. Check 10A fuse (No. 5, located in fuse block [J/B]), operated using any switch. KA24DE), or 40A fusible link (with VG33E and VG33ER) and 30A fusible link (with KA24DE) (letter f, located in fuse and fusible link box), 40A fusible link (with MA M12 circuit breaker VG33E and VG33ER) (letter f, located in fuse and 2. Power window relay ground circuit fusible link box) and M12 circuit breaker. Turn igni- tion switch ON and verify battery positive voltage is EM 3. Power window relay present at smart entrance control unit terminal 27, 4. Open/short in main power window and door lock/unlock switch main power window and door lock/unlock switch terminal 2, front power window switch RH terminal 4 LC circuit and rear power window switch LH and RH terminal 5. Open/short in power window 5 (crew cab). relay control circuit 2. Check power window relay ground circuit. EC 6. Smart entrance control unit 3. Check power window relay. 4. Check circuit between power window relay and main power window and door lock/unlock switch for FE open/short circuit. 5. Check circuit between smart entrance control unit and power window relay for open/short circuit. 6. Check smart entrance control unit. CL Front power window LH cannot be 1. Front power window motor LH 1. Check harness between main power window and operated but other windows can be circuit door lock/unlock switch and front power window MT operated. 2. Front power window motor LH motor LH for open or short circuit. 3. Main power window and door 2. Check front power window motor LH. lock/unlock switch 3. Check main power window and door lock/unlock AT switch. Passenger power window cannot 1. Passenger power window switch 1. Check passenger power window switch. be operated. 2. Passenger power window motor 2. Check passenger power window motor. TF 3. Main power window and door 3. Check main power window and door lock/unlock lock/unlock switch 4. Power window circuit switch. 4. Check the following. PD a. Check harnesses between main power window and door lock/unlock switch and passenger power win- dow switch for open/short circuit. AX b. Check harnesses between passenger power win- dow switch and passenger power window motor for open/short circuit. SU Passenger power window cannot 1. Main power window and door 1. Check main power window and door lock/unlock be operated using main power win- lock/unlock switch switch. dow and door lock/unlock switch BR but can be operated by passenger power window switch. Driver window AUTO function can- 1. Main power window and door 1. Check main power window and door lock/unlock ST not be operated using main power lock/unlock switch switch. window and door lock/unlock switch. RS Retained power operation does not 1. Retained power signal circuit 1. Check harness between power window relay termi- operate. 2. Driver or passenger side door switch circuit nal 2 and smart entrance control unit terminal 46 for BT open circuit. 3. Smart entrance control unit 2. Check the following HA a. Harness between smart entrance control unit and driver or passenger side door switch for short circuit b. Driver or passenger side door switch ground circuit c. Driver or passenger side door switch 3. Check smart entrance control unit. Refer to SC "SMART ENTRANCE CONTROL UNIT", EL-230. EL-175 IDX POWER DOOR LOCK Component Parts and Harness Connector Location Component Parts and Harness Connector Location NEEL0106 EL-176 WEL466A POWER DOOR LOCK System Description System Description Power is supplied at all times ¼ through 30A fusible link [letter f, located in the fuse and fusible link box (with KA24DE)] or NEEL0107 GI ¼ through 40A fusible link [letter f, located in the fuse and fusible link box (with VG33E and VG33ER)] ¼ to circuit breaker terminal + MA ¼ through circuit breaker terminal ¼ to smart entrance control unit terminal 51. Power is supplied at all times EM ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ to smart entrance control unit termnal 49 and LC ¼ to key switch terminal 1. Ground is supplied EC ¼ to smart entrance control unit terminals 43 and 64 ¼ through body grounds M14 and M68. INPUT With the key in the ignition key cylinder, power is supplied NEEL0107S01 FE ¼ through key switch terminal 2 CL ¼ to smart entrance control unit terminal 25. With front door LH open, ground is supplied ¼ to smart entrance control unit terminal 1 MT ¼ through front door switch LH terminal 2 ¼ through front door switch LH terminal 3 AT ¼ through body grounds M14 and M68. With front door RH open, ground is supplied TF ¼ to smart entrance control unit terminal 2 ¼ through front door switch RH terminal +. With rear door LH and RH (Crew Cab) open, ground is supplied PD ¼ to smart entrance control unit terminal 3 ¼ through rear door switch LH and RH terminals +. AX With the key inserted in the front door key cylinder switch LH and turned to LOCK, ground is supplied ¼ to smart entrance control unit terminal 11 ¼ through front door key cylinder switch LH terminal 1 SU ¼ through front door key cylinder switch LH terminal 2 ¼ through body grounds M14 and M68. BR With the key inserted in the front door key cylinder switch LH and turned to UNLOCK, ground is supplied ¼ to smart entrance control unit terminal 10 ¼ through front door key cylinder switch LH terminal 3 ST ¼ through front door key cylinder switch LH terminal 2 ¼ through body grounds M14 and M68. RS With the main power window and door lock/unlock switch pressed to LOCK, ground is supplied ¼ to smart entrance control unit terminal 5 ¼ through main power window and door lock/unlock switch terminal 15 BT ¼ through main power window and door lock/unlock switch terminal 10 ¼ through body grounds M14 and M68. HA With the door lock/unlock switch RH pressed to LOCK, ground is supplied ¼ to smart entrance control unit terminal 5 ¼ through door lock/unlock switch RH terminal 6 SC ¼ through door lock/unlock switch RH terminal 4 ¼ through body grounds M14 and M68. With the main power window and door lock/unlock switch pressed to UNLOCK, ground is supplied ¼ to smart entrance control unit terminal 4 IDX EL-177 System Description (Cont'd) POWER DOOR LOCK ¼ through main power window and door lock/unlock switch terminal 11 ¼ through main power window and door lock/unlock switch terminal 10 ¼ through body grounds M14 and M68. With the door lock/unlock switch RH pressed to UNLOCK, ground is supplied ¼ to smart entrance control unit terminal 4 ¼ through door lock/unlock switch RH terminal 3 ¼ through door lock/unlock switch RH terminal 4 ¼ through body grounds M14 and M68. OUTPUT Unlock Ground is supplied NEEL0107S02 NEEL0107S0201 ¼ to front door lock actuator LH and RH and rear door lock actuator LH and RH (Crew Cab) terminal 3 ¼ through smart entrance control unit terminal 54. FRONT DOOR LH Power is supplied ¼ to front door lock actuator LH terminal 1 ¼ through smart entrance control unit terminal 55. FRONT DOOR RH Power is supplied ¼ to front door lock actuator RH terminal 1 ¼ through smart entrance control unit terminal 56. REAR DOOR LH AND RH (CREW CAB) Power is supplied ¼ to rear door lock actuator LH and RH terminal 1 ¼ through smart entrance control unit terminal 56. Then, the doors are unlocked. Lock Ground is supplied NEEL0107S0202 ¼ to front door lock actuator LH terminal 1 ¼ through smart entrance control unit terminal 55 and ¼ to front door lock actuator RH and rear door lock actuator LH and RH (Crew Cab) terminal 1 ¼ through smart entrance control unit terminal 56. Power is supplied ¼ to front door lock actuator LH and RH and rear door lock actuator LH and RH (Crew Cab) terminal 3 ¼ through smart entrance control unit terminal 54. Then, the doors are locked. OPERATION NEEL0107S03 ¼ The main power window and door lock/unlock switch on front door LH trim and door lock/unlock switch RH on front door RH trim can lock and unlock all doors. ¼ With the key inserted in the front door key cylinder LH or RH, turning it to LOCK locks all doors; turning it to UNLOCK once unlocks the corresponding door; turning it to UNLOCK again within 5 seconds of the first unlock operation unlocks all other doors (signal from door key cylinder switch). Key Reminder NEEL0107S0301 When performing a door locking operation using either the main power window and door lock/unlock switch, the door lock/unlock switch RH, the front door LH lock knob or a multi-remote controller, all the doors will lock and then will immediately unlock if the ¼ key switch is in INSERTED position (key is in ignition key cylinder) and ¼ ignition switch is in the OFF position and ¼ either front door switch LH or RH is in OPEN position (door is open). EL-178 POWER DOOR LOCK Circuit Diagram EL-179 Circuit Diagram NEEL0108 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL083B IDX Wiring Diagram -- D/LOCK -- FIG. 1 POWER DOOR LOCK Wiring Diagram -- D/LOCK -- NEEL0109 NEEL0109S01 EL-180 WEL084B FIG. 2 POWER DOOR LOCK Wiring Diagram -- D/LOCK -- (Cont'd) NEEL0109S02 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-181 WEL085B IDX Wiring Diagram -- D/LOCK -- (Cont'd) FIG. 3 POWER DOOR LOCK NEEL0109S03 EL-182 LEL224A REFERENCE PAGE (EL- ) POWER DOOR LOCK Trouble Diagnoses Trouble Diagnoses SYMPTOM CHART 183 184 185 187 188 NEEL0110 GI NEEL0110S01 189 MA MAIN POWER SUPPLY AND GROUND CIRCUIT CHECK DOOR SWITCH CHECK KEY SWITCH (INSERT) CHECK DOOR LOCK/UNLOCK SWITCH CHECK FRONT DOOR KEY CYLINDER SWITCH CHECK DOOR LOCK ACTUATOR CHECK EM LC EC FE CL SYMPTOM Key reminder door system does not operate properly. X X X Specific door lock actuator does not operate. X Power door lock does not operate with door lock and unlock switch (LH and RH) on door trim. X X Power door lock does not operate with front door key cylinder operation. X X Power door lock does not operate with back door key cylinder operation. X X: Applicable MT X AT X TF PD AX SU BR ST RS MAIN POWER SUPPLY AND GROUND CIRCUIT CHECK BT NEEL0110S02 Main Power Supply Circuit Check NEEL0110S0201 Terminal Ignition switch HA (+) M112 - 49 (G) M112 - 51 (W/R) (-) Ground OFF ACC ON SC Battery volt- Battery volt- Battery volt- age age age LEL034A EL-183 IDX Trouble Diagnoses (Cont'd) POWER DOOR LOCK Ground Circuit Check Terminals M111 - 43 (B) - Ground M112 - 64 (B) - Ground Continuity NEEL0110S0202 Yes LEL008A DOOR SWITCH CHECK 1 CHECK FRONT DOOR SWITCH INPUT SIGNAL NEEL0110S05 Check voltage between smart entrance control unit harness connector M111 terminals 1 (G/R), 2 (G/B) or 3 (R/B) and ground. Refer to "Wiring Diagram", EL-180. OK Door switch is OK. NG GO TO 2. OK or NG 2 CHECK FRONT DOOR SWITCH 1. Disconnect door switch harness connector. 2. Check continuity between door switch terminals. WEL517A AEL577C OK or NG OK Check the following ¼ Front door switch LH ground circuit or front door switch RH ground condition ¼ Harness for open or short between smart entrance control unit and door switch NG Replace door switch. EL-184 POWER DOOR LOCK Trouble Diagnoses (Cont'd) KEY SWITCH (INSERTED) CHECK 1 CHECK KEY SWITCH INPUT SIGNAL 1. Disconnect smart entrance control unit harness connector. 2. Check voltage between smart entrance control unit harness connector M111 terminal 25 (W/G) and ground. NEEL0110S06 GI MA EM LC Refer to "Wiring Diagram", EL-180. OK Key switch is OK. NG GO TO 2. OK or NG 2 CHECK KEY SWITCH POWER SUPPLY 1. Disconnect key switch harness connector. 2. Check voltage between key switch harness connector terminal 1 and ground. EC LEL010A FE CL MT AT TF PD Battery voltage should exist. Refer to "Wiring Diagram", EL-180. OK or NG OK GO TO 3. NG Check the following ¼ 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ Harness for open or short between key switch and fuse AX AEL415B SU BR ST RS BT HA SC EL-185 IDX Trouble Diagnoses (Cont'd) POWER DOOR LOCK 3 CHECK KEY SWITCH Check continuity between key switch terminals 1 and 2. Continuity Condition of key switch: Key is inserted. Yes Condition of key switch: Key is removed. No AEL416B OK or NG OK Check harness for open or short between smart entrance control unit and key switch. NG Replace key switch. EL-186 POWER DOOR LOCK Trouble Diagnoses (Cont'd) DOOR LOCK/UNLOCK SWITCH CHECK =NEEL0110S03 1 CHECK DOOR LOCK/UNLOCK SWITCH INPUT SIGNAL GI 1. Disconnect smart entrance control unit harness connector. 2. Check continuity between smart entrance control unit harness connector M110 terminal 4 (BR) or 5 (LG/R) and ground. MA EM LC Refer to "Wiring Diagram", EL-180. OK or NG OK Door lock/unlock switch is OK. NG GO TO 2. 2 CHECK DOOR LOCK/UNLOCK SWITCH 1. Disconnect door lock/unlock switch harness connector. 2. Check continuity between door lock/unlock switch terminals. EC LEL047A FE CL MT AT TF PD AX SU AEL555C BR ST RS OK or NG AEL556C BT OK Check the following. ¼ Ground circuit for door lock/unlock switch HA ¼ Harness for open or short between door lock/unlock switch and smart entrance control unit NG Replace door lock/unlock switch. SC EL-187 IDX Trouble Diagnoses (Cont'd) POWER DOOR LOCK DOOR KEY CYLINDER SWITCH CHECK 1 CHECK DOOR KEY CYLINDER SWITCH INPUT SIGNAL (LOCK/UNLOCK SIGNAL) NEEL0110S07 Check voltage between smart entrance control unit harness connector M110 terminal 10 (Y/R) or 11 (Y) and ground. Refer to "Wiring diagram", EL-181. OK or NG OK Door key cylinder switch is OK. NG GO TO 2. 2 CHECK DOOR KEY CYLINDER SWITCH 1. Disconnect door key cylinder switch harness connector. 2. Check continuity between door key cylinder switch terminals. WEL518A LEL032A OK or NG OK Check the following ¼ Door key cylinder switch ground circuit ¼ Harness for open or short between smart entrance control unit and door key cylinder switch NG Replace door key cylinder switch. EL-188 POWER DOOR LOCK Trouble Diagnoses (Cont'd) DOOR LOCK ACTUATOR CHECK =NEEL0110S04 1 CHECK DOOR LOCK ACTUATOR CIRCUIT GI Check voltage for door lock actuator circuits on smart entrance control unit connector M112 terminal 54 (L), 55 (G/W) or 56 (L/R) and ground. MA EM LC EC Refer to "Wiring Diagram", EL-182. WEL368A FE OK or NG OK GO TO 2. CL NG Replace smart entrance control unit. (Before replacing smart entrance control unit, per- form other procedures indicated in "SYMPTOM CHART".) MT 2 CHECK DOOR LOCK ACTUATOR 1. Disconnect door lock actuator harness connector. AT 2. Apply 12V direct current to door lock actuator and check operation. TF PD AX SU AEL574C BR ST RS BT AEL575C OK or NG OK Check harness for open or short between smart entrance control unit and door lock HA actuator. NG Replace door lock actuator. SC EL-189 IDX MULTI-REMOTE CONTROL SYSTEM Component Parts and Harness Connector Location Component Parts and Harness Connector Location NEEL0111 EL-190 WEL467A MULTI-REMOTE CONTROL SYSTEM System Description POWER SUPPLY AND GROUND Power is supplied at all times System Description NEEL0112 GI NEEL0112S03 ¼ through 30A fusible link [letter f, located in the fuse and fusible link box (with KA24DE)] or ¼ through 40A fusible link [letter f, located in the fuse and fusible link box (with VG33E and VG33ER)] MA ¼ to circuit breaker terminal + ¼ through circuit breaker terminal ¼ to smart entrance control unit terminal 51. EM With the ignition switch in the ACC or ON position, power is supplied ¼ through 7.5A fuse [No. 20, located in the fuse block (J/B)] LC ¼ to smart entrance control unit terminal 26. Power is supplied at all times EC ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ to key switch terminal 1 and ¼ to smart entrance control unit terminal 49. FE Power is supplied at all times ¼ through 15A fuse (No. 37, located in the fuse and fusible link box) CL ¼ to vehicle security lamp relay terminal 7. Power is supplied at all times ¼ through 15A fuse (No. 38, located in the fuse and fusible link box) MT ¼ to vehicle security lamp relay terminal 5. Power is supplied at all times AT ¼ through 15A fuse (No. 32, located in the fuse and fusible link box) ¼ to horn relay terminal 1 ¼ through horn relay terminal 2 TF Ground is supplied ¼ to smart entrance control unit terminals 43 and 64 PD ¼ through body grounds M14 and M68. INPUTS With the key switch in the INSERTED (key is in ignition key cylinder) position, power is supplied AX NEEL0112S01 ¼ through key switch terminal 2 ¼ to smart entrance control unit terminal 25. SU With front door LH open, ground is supplied ¼ to smart entrance control unit terminal 1 BR ¼ through front door switch LH terminal 2 ¼ through front door switch LH terminal 3 ¼ through body grounds M14 and M68. ST With front door RH open, ground is supplied ¼ to smart entrance control unit terminal 2 RS ¼ through front door switch RH terminal +. With rear door LH or RH (Crew Cab) open, ground is supplied ¼ to smart entrance control unit terminal 3 (with vehicle security system) or terminal 2 (without vehicle secu- BT rity system) ¼ through rear door switch LH or RH terminal +. HA Remote controller signal input ¼ through internal antenna. The multi-remote control system controls operation of the SC ¼ power door locks ¼ interior lamp ¼ panic alarm ¼ hazard and horn reminder IDX EL-191 System Description (Cont'd) MULTI-REMOTE CONTROL SYSTEM OPERATION PROCEDURE NEEL0112S02 Power Door Lock Operation NEEL0112S0201 When the remote controller sends a LOCK signal with the key switch in the REMOVED position (key is not in ignition key cylinder), the smart entrance control unit locks all doors. When the remote controller sends an UNLOCK signal once, the smart entrance control unit unlocks the front door LH. Then, if the remote controller sends another UNLOCK signal within 5 seconds, the smart entrance control unit unlocks all other doors. Key Reminder NEEL0112S0207 When performing a door locking operation using either the main power window and door lock/unlock switch, the door lock/unlock switch RH, the front door LH lock knob or a multi-remote controller, all the doors will lock and then the front door LH will immediately unlock if the ¼ key switch is in INSERTED position (key is in ignition key cylinder) and ¼ ignition switch is in the OFF position ¼ and either front door switch LH or RH is in OPEN position (door is open). Hazard and Horn Reminder NEEL0112S0204 When smart entrance control unit receives LOCK or UNLOCK signal from remote controller with all doors closed, power is supplied ¼ through smart entrance control unit terminals 47 and 48 ¼ to the hazard warning lamps. Ground is supplied ¼ to horn relay terminal 2 ¼ through smart entrance control unit terminal 19. Horn relay is now energized, and hazard warning lamp flashes and horn sounds as a reminder. The hazard and horn reminder has a horn chirp mode (C mode) and a non-horn chirp mode (S mode). Operating function of hazard and horn reminder Lock Unlock Horn chirp mode (C mode) Hazard warning lamp flash Horn sound Twice Once Once -- Non-horn chirp mode (S mode) Hazard warning lamp flash Horn sound Twice -- -- -- How to change hazard and horn reminder mode When LOCK and UNLOCK signals are sent from the remote controller for more than 2 seconds at the same time, the hazard and horn reminder mode is changed and hazard warning lamp flashes and horn sounds as follows: Interior Lamp Operation When both of the following signals are supplied: ¼ all door switches in CLOSED position EL-192 WEL177A NEEL0112S0205 MULTI-REMOTE CONTROL SYSTEM System Description (Cont'd) Multi-remote control system turns on the front and rear room lamps for 30 seconds with input of UNLOCK sig- nal from multi-remote controller. For detailed description, refer to "INTERIOR ROOM LAMP", EL-62. GI Panic Alarm Operation NEEL0112S0203 When remote controller sends a PANIC ALARM signal with key switch in the REMOVED (key is not in igni- MA tion key cylinder) position, multi-remote control system operates the horn and headlamps intermittently. For detailed description, refer to "VEHICLE SECURITY (THEFT WARNING) SYSTEM", EL-210. Auto Relock Operation EM NEEL0112S0208 All the doors will automatically lock again unless any one of the doors is opened or ignition switch is turned from OFF to ON within 5 minutes after the remote controller unlocks all the doors under the following condi- LC tions ¼ key switch is in INSERTED position (key is in ignition key cylinder) and ¼ ignition switch is in the OFF position and EC ¼ all door switches are in CLOSED position (doors are closed) ¼ all doors are locked. FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-193 IDX Circuit Diagram MULTI-REMOTE CONTROL SYSTEM Circuit Diagram NEEL0113 EL-194 WEL087B FIG. 1 MULTI-REMOTE CONTROL SYSTEM Wiring Diagram -- MULTI -- Wiring Diagram -- MULTI -- NEEL0114 GI NEEL0114S01 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-195 WEL086B IDX MULTI-REMOTE CONTROL SYSTEM Wiring Diagram -- MULTI -- (Cont'd) FIG. 2 NEEL0114S02 EL-196 WEL063B MULTI-REMOTE CONTROL SYSTEM Trouble Diagnoses Trouble Diagnoses SYMPTOM CHART NOTE: ¼ Always check remote controller battery before replacing remote controller Symptom Diagnoses/service procedure All functions of multi-remote control system do not operate. 1. Remote controller battery check 2. Power supply and ground circuit check 3. Replace remote controller. Refer to ID Code Entry Procedure. The new ID of remote controller cannot be entered. 1. Remote controller battery check =NEEL0115 GI NEEL0115S01 Reference MA page (EL- ) EM 198 199 LC 206 198 EC 2. Power supply and ground circuit check 3. Key switch (inserted) check 199 FE 202 Door lock or unlock does not function (If the power door lock system does not operate manually, check power door lock system. Refer to "Trouble Diagnoses", "POWER DOOR LOCK", EL-183.). 4. Door switch check 5. Replace remote controller. Refer to ID Code Entry Procedure. 1. Key switch (inserted) check 2. Door switch check 3. Replace remote controller. Refer to ID Code Entry Procedure. 201 CL 206 202 MT 201 206 AT Hazard indicator does not flash twice when pressing lock button of remote controller. Room lamp does not activate properly. 1. Hazard reminder check 2. Replace remote controller. Refer to ID Code Entry Procedure. 1. Room lamp operation check 204 TF 206 PD 204 2. Door switch check 201 AX Panic alarm (horn and headlamps) does not acti- 1. Vehicle security operation check. Refer to "PRELIMINARY 217 vate when panic alarm button is pressed continuously for more than 1.5 seconds. CHECK", "VEHICLE SECURITY SYSTEM". 2. Replace remote controller. Refer to ID Code Entry Proce- SU 206 dure. NOTE: BR When performing a door locking operation using either the main power window and door lock/unlock switch, the door lock/unlock switch RH, the front door LH lock knob or a multi-remote controller, all the doors will lock and then the front door LH will immediately unlock if ST ¼ the key switch is in INSERTED position (key is in ignition key cylinder) and ¼ ignition switch is in the OFF position and RS ¼ either front door switch LH or RH is in OPEN position (door is open). BT HA SC EL-197 IDX Trouble Diagnoses (Cont'd) MULTI-REMOTE CONTROL SYSTEM REMOTE CONTROLLER BATTERY CHECK 1 CHECK REMOTE CONTROLLER BATTERY =NEEL0115S02 Remove battery (refer to "Remote Controller Battery Replacement", EL-207) and measure voltage across battery positive and negative terminals, (+) and (-). Voltage [V]: 2.5 - 3.0 NOTE: Remote controller does not function if battery is not installed correctly. OK or NG OK Check remote controller battery terminals for corrosion and damage. NG Replace battery. SEL277V EL-198 MULTI-REMOTE CONTROL SYSTEM Trouble Diagnoses (Cont'd) POWER SUPPLY AND GROUND CIRCUIT CHECK =NEEL0115S04 1 CHECK MAIN POWER SUPPLY CIRCUIT FOR CONTROL UNIT GI 1. Disconnect smart entrance control unit harness connector. 2. Check voltage between smart entrance control unit harness connector M112 terminals 49 (G), 51 (W/R) and ground. MA EM LC EC Refer to "Wiring Diagram", EL-195. LEL051A FE OK or NG OK GO TO 2. CL NG Check the following. ¼ 30A fusible link (with KA24DE), 40A fusible link (with VG33E and VG33ER) (letter f, located in fuse and fusible link box) MT ¼ 7.5A fuse [No. 28, located in fuse block (J/B)] ¼ M12 circuit breaker ¼ Harness for open or short between smart entrance control unit and circuit breaker AT ¼ Harness for open or short between smart entrance control unit and fuse. TF 2 CHECK IGNITION SWITCH ACC CIRCUIT 1. Disconnect smart entrance control unit harness connector. 2. Check voltage between smart entrance control unit harness connector M111 terminal 26 (G) and ground while ignition PD switch is in ACC or ON position. AX SU BR Refer to "Wiring Diagram", EL-195. OK or NG OK GO TO 3. NG Check the following. ¼ 7.5A fuse [No. 20, located in fuse block (J/B)] ¼ Harness for open or short between smart entrance control unit and fuse ST LEL052A RS BT HA SC EL-199 IDX Trouble Diagnoses (Cont'd) MULTI-REMOTE CONTROL SYSTEM 3 CHECK GROUND CIRCUIT FOR CONTROL UNIT Check continuity between smart entrance control unit harness connectors M111 and M112 terminals 43 (B) and 64 (B) and ground. Refer to "Wiring Diagram", EL-195. OK or NG OK Power supply and ground circuits are OK. NG Check ground harness. LEL008A EL-200 MULTI-REMOTE CONTROL SYSTEM Trouble Diagnoses (Cont'd) DOOR SWITCH CHECK =NEEL0115S05 1 CHECK DOOR SWITCH INPUT SIGNAL GI Check voltage between smart entrance control unit connector M110 terminals 1 (G/R), 2 (G/B) or 3 (R/B) (Crew Cab with vehicle security system) and ground. MA EM LC Refer to "Wiring Diagram", EL-195. OK Door switch is OK. NG GO TO 2. OK or NG 2 CHECK DOOR SWITCH 1. Disconnect door switch harness connector. 2. Check continuity between door switch terminals. EC WEL517A FE CL MT AT TF PD AX Continuity: Front door switch LH terminals 2 - 3 Door switch is pressed - No Door switch is released - Yes Front door switch RH, rear door switch LH or RH terminal + - ground Door switch is pressed - No Door switch is released - Yes SU AEL577C BR ST OK or NG OK Check the following. RS ¼ Front door switch LH ground circuit or door switch ground condition ¼ Harness for open or short between smart entrance control unit and door switch BT NG Replace door switch. HA SC EL-201 IDX Trouble Diagnoses (Cont'd) MULTI-REMOTE CONTROL SYSTEM KEY SWITCH (INSERTED) CHECK 1 CHECK KEY SWITCH INPUT SIGNAL 1. Disconnect smart entrance control unit harness connector. 2. Check voltage between smart entrance control unit harness connector M111 terminal 25 (W/G) and ground. =NEEL0115S07 Refer to "Wiring Diagram", EL-195. OK Key switch is OK. NG GO TO 2. OK or NG 2 CHECK KEY SWITCH POWER SUPPLY 1. Disconnect key switch harness connector. 2. Check voltage between key switch harness connector terminal 1 and ground. LEL053A Battery voltage should exist. Refer to "Wiring Diagram", EL-195. OK or NG OK GO TO 3. NG Check the following ¼ 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ Harness for open or short between key switch and fuse AEL415B EL-202 MULTI-REMOTE CONTROL SYSTEM 3 CHECK KEY SWITCH (INSERTED) Check continuity between terminals 1 and 2. Trouble Diagnoses (Cont'd) GI MA EM Continuity: Condition of key switch: Key is inserted. Yes Condition of key switch: Key is removed. No OK or NG LC AEL416B EC FE OK Check harness for open or short between smart entrance control unit and key switch. CL NG Replace key switch. MT AT TF PD AX SU BR ST RS BT HA SC EL-203 IDX Trouble Diagnoses (Cont'd) MULTI-REMOTE CONTROL SYSTEM HAZARD REMINDER CHECK 1 CHECK HAZARD INDICATOR =NEEL0115S09 Check if hazard indicator flashes with hazard switch. Does hazard indicator operate? Yes GO TO 2. No Check "hazard indicator" circuit. Refer to "Trouble Diagnoses", "TURN SIGNAL AND HAZARD WARNING LAMPS", EL-58. 2 CHECK REMOTE CONTROLLER OPERATION Check door lock/unlock operation with remote controller. Does door lock/unlock operate? Yes GO TO 3. No Check remote controller battery. Refer to "Remote Controller Battery Check, EL-198. 3 CHECK HAZARD REMINDER OUTPUT SIGNAL Measure voltage between smart entrance control unit connector M111 terminals 48, 49 and ground with CONSULT-II or oscilloscope when hazard reminder is operated. WEL369A OK or NG OK Check harness for open or short between smart entrance control unit and turn signal lamps. NG Replace smart entrance control unit. INTERIOR ROOM LAMP OPERATION CHECK 1 CHECK INTERIOR ROOM LAMP NEEL0115S08 Check if the interior room lamp switch is in the "ON" position and the lamp illuminates. Does interior room lamp illuminate? Yes GO TO 2. No Check the following. ¼ Harness for open or short between smart entrance control unit and interior room lamp ¼ Interior room lamp EL-204 MULTI-REMOTE CONTROL SYSTEM Trouble Diagnoses (Cont'd) 2 CHECK INTERIOR ROOM LAMP CIRCUIT When interior room lamp switch is in "DOOR" position, check voltage across smart entrance control unit connector M111 GI terminal 31 (R/B) and ground. MA EM LC Refer to "Wiring Diagram", EL-196. OK or NG OK GO TO 3. NG Repair harness between smart entrance control unit and interior room lamp. EC LEL055A FE CL 3 CHECK CONTROL UNIT OUTPUT MT Push unlock button of remote controller with key removed and all doors closed, and check voltage across smart entrance control unit connector M111 terminal 31 (R/B) and ground. AT TF PD OK or NG OK Check system again. NG Replace smart entrance control unit. AX SU LEL056A BR ST RS BT HA SC EL-205 IDX ID Code Entry Procedure MULTI-REMOTE CONTROL SYSTEM ID Code Entry Procedure NEEL0117 EL-206 WEL519A MULTI-REMOTE CONTROL SYSTEM ID Code Entry Procedure (Cont'd) NOTE: ¼ If a remote controller is lost, the ID code of the lost remote controller must be erased to prevent unautho- rized use. GI To erase all ID codes in memory, register one ID code (remote controller) four times. After all ID codes are erased, the ID codes of all remaining and/or new remote controllers must be re-registered. ¼ When registering an additional remote controller, the existing ID codes in memory may or may not be MA erased. If four ID codes are stored in memory when an additional code is registered, only the oldest code is erased. If less than four ID codes are stored in memory when an additional ID code is registered, the new ID code is added and no ID codes are erased. EM ¼ If you need to activate more than two additional new remote controllers, repeat the procedure "ADDI- ¼ TIONAL ID CODE ENTRY" for each new remote controller. Entry of a maximum of four ID codes is allowed. When more than four ID codes are entered, the oldest LC ID code will be erased. ¼ If an ID code has already been registered in the memory, the same ID code can be entered in the memory EC again. Each registration of an ID code counts as an additional code. FE CL MT Remote Controller Battery Replacement NOTE: AT NEEL0118 ¼ Be careful not to touch the circuit board or battery terminal. ¼ The remote controller is water-resistant. However, if it does get wet, wipe it dry immediately. TF ¼ After battery replacement, press the remote controller buttons two or three times to check their operation. PD AX SU BR ST RS BT HA AEL749C SC EL-207 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Component Parts and Harness Connector Location Component Parts and Harness Connector Location NEEL0196 EL-208 LEL399A VEHICLE SECURITY (THEFT WARNING) SYSTEM Component Parts and Harness Connector Location (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL468A EL-209 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM System Description System Description DESCRIPTION 1. Operation Flow NEEL0197 NEEL0197S01 NEEL0197S0101 AEL579C 2. Setting the Vehicle Security System Initial condition NEEL0197S0102 1) Close all doors. 2) Close hood. Disarmed phase The vehicle security system is in the disarmed phase when any door(s) or hood is opened. The security indicator lamp blinks every second. Pre-armed phase and armed phase The vehicle security system turns into the "pre-armed" phase when hood and all doors are closed and the doors are locked by key or multi-remote controller. (The security indicator lamp illuminates.) After about 30 seconds, the system automatically shifts into the "armed" phase (the system is set). (The security indicator lamp blinks every 2.6 seconds.) 3. Canceling the Set Vehicle Security System NEEL0197S0103 When the doors are unlocked with the key or multi-remote controller, the armed phase is canceled. 4. Activating the Alarm Operation of the Vehicle Security System NEEL0197S0104 Make sure the system is in the armed phase. (The security indicator lamp blinks every 2.6 seconds.) When the following operation 1) or 2) is performed, the horn and headlamps operate intermittently for about 50 seconds. (At the same time, the system disconnects the starting system circuit.) 1) Engine hood or any door is opened before unlocking door with key or multi-remote controller. 2) Door is opened without first using key or multi-remote controller. POWER SUPPLY AND GROUND Power is supplied at all times ¼ through 7.5A fuse [No. 28, located in the fuse block (J/B)] ¼ to smart entrance control unit terminal 49 ¼ to key switch terminal 1 and ¼ to security indicator lamp terminal 1. With the ignition switch in the ACC or ON position, power is supplied ¼ through 7.5A fuse [No. 20, located in the fuse block (J/B)] ¼ to smart entrance control unit terminal 26. With the ignition switch in the ON or START position, power is supplied NEEL0197S02 EL-210 VEHICLE SECURITY (THEFT WARNING) SYSTEM System Description (Cont'd) ¼ through 10A fuse [No. 5, located in the fuse block (J/B)] ¼ to smart entrance control unit terminal 27. Ground is supplied GI ¼ to smart entrance control unit terminals 43 and 64 ¼ through body grounds M14 and M68. MA INITIAL CONDITION TO ACTIVATE THE SYSTEM NEEL0197S03 To activate the vehicle security system, the smart entrance control unit must receive signals indicating the doors and hood are closed and the doors are locked. EM When a door is open, smart entrance control unit terminal 1, 2, or 3 (Crew Cab) receives a ground signal from the corresponding door switch. LC When the hood is open, ground is supplied ¼ to smart entrance control unit terminal 6 ¼ through hood switch terminal + EC ¼ through hood switch terminal ¼ through body grounds E12 and E54. FE When the doors are locked with key or multi-remote controller and none of the described conditions exist, the vehicle security system will automatically shift to armed phase. VEHICLE SECURITY SYSTEM ACTIVATION (WITH KEY OR REMOTE CONTROLLER USED CL TO LOCK DOORS) If the key is used to lock doors, ground is supplied to smart entrance control unit terminal 11 ¼ through front door key cylinder switch LH terminal 1 or NEEL0197S04 MT ¼ through front door key cylinder switch LH terminal 2 ¼ through body grounds M14 and M68. AT If this signal or lock signal from remote controller is received by the smart entrance control unit, the vehicle security system will activate automatically. Once the vehicle security system has been activated, smart entrance control unit terminal 38 supplies ground TF to security indicator lamp terminal 2. The security lamp will illuminate for approximately 30 seconds and then blink. PD The vehicle security system is now in armed phase. VEHICLE SECURITY SYSTEM ALARM OPERATION The vehicle security system is triggered by AX NEEL0197S05 ¼ opening a door ¼ opening the hood SU Once the vehicle security system is in armed phase, if the smart entrance control unit receives a ground sig- nal at terminal 1, 2, or 3 (Crew Cab) or 6 (hood switch), the vehicle security system will be triggered. The horn and headlamps operate intermittently and the starting system is interrupted. BR With the ignition switch in the ON or START position, power is supplied ¼ through 10A fuse [No. 5, located in the fuse block (J/B)]. ST ¼ to vehicle security relay terminal 2. If the vehicle security system is triggered, ground is supplied ¼ to vehicle security relay terminal 1 RS ¼ through smart entrance control unit terminal 40. With power and ground supplied, starter motor circuit is interrupted. The starter motor will not crank and the BT engine will not start. Power is supplied at all times ¼ through 10A fuse (No. 32, located in fuse and fusible link box) HA ¼ to vehicle security lamp relay terminal 2. When the vehicle security system is triggered, power is supplied intermittently ¼ to vehicle security lamp relay terminal 1 SC ¼ through smart entrance control unit terminal 39 When the vehicle security system is triggered, ground is supplied intermittently ¼ to horn relay terminal 2 ¼ through smart entrance control unit terminal 42. IDX EL-211 VEHICLE SECURITY (THEFT WARNING) SYSTEM System Description (Cont'd) The horn and headlamps operate intermittently. The alarm automatically turns off after 50 seconds but will reactivate if the vehicle is tampered with again. VEHICLE SECURITY SYSTEM DEACTIVATION NEEL0197S06 To deactivate the vehicle security system, a door must be unlocked with the key or remote controller. When the key is used to unlock the door, smart entrance control unit terminal 10 receives a ground signal ¼ through front door key cylinder switch LH terminal 3 ¼ through body grounds M14 and M68. When the smart entrance control unit receives this signal or an unlock signal from remote controller, the vehicle security system is deactivated (disarmed phase). PANIC ALARM OPERATION NEEL0197S07 Multi-remote control system may or may not operate vehicle security system (horn and headlamps) as required. When the multi-remote control system is triggered, power is supplied intermittently ¼ to vehicle security lamp relay terminal 1 ¼ to smart entrance control unit terminal 39 When the multi remote control system is triggered, ground is supplied intermittently ¼ to horn relay terminal 2 ¼ through smart entrance control unit terminal 42. The horn and headlamps operate intermittently. The alarm automatically turns off after 30 seconds or when smart entrance control unit receives any signal from multi-remote controller. EL-212 VEHICLE SECURITY (THEFT WARNING) SYSTEM Circuit Diagram Circuit Diagram NEEL0198 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-213 LEL229A IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Wiring Diagram -- VEHSEC -- Wiring Diagram -- VEHSEC -- FIG. 1 NEEL0199 NEEL0199S01 EL-214 WEL541A FIG. 2 VEHICLE SECURITY (THEFT WARNING) SYSTEM Wiring Diagram -- VEHSEC -- (Cont'd) NEEL0199S02 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC EL-215 LEL783 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Wiring Diagram -- VEHSEC -- (Cont'd) FIG. 3 NEEL0199S03 EL-216 LEL232A VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses Trouble Diagnoses NEEL0200 PRELIMINARY CHECK GI NEEL0200S01 The system operation is canceled by turning ignition switch to ACC at any step between START and ARMED in the following flow chart. MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT AEL763C After performing "PRELIMINARY CHECK", go to "SYMPTOM CHART", EL-218. HA SC EL-217 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) SYMPTOM CHART REFERENCE PAGE (EL- ) 217 219 220 224 225 226 228 229 NEEL0200S02 197 PRELIMINARY CHECK POWER SUPPLY AND GROUND CIRCUIT CHECK DOOR AND HOOD SWITCH CHECK SECURITY INDICATOR LAMP CHECK DOOR KEY CYLINDER SWITCH CHECK VEHICLE SECURITY HORN ALARM CHECK VEHICLE SECURITY HEADLAMP ALARM CHECK STARTER INTERRUPT SYSTEM CHECK Check "MULTI-REMOTE CONTROL" system. SYMPTOM 1 Vehicle security indicator does not turn ON or blink. X X X Vehicle security system cannot be set by .... All items X X X 2 Door outside key X X Multi-remote controller X X *1 Vehicle security system does not alarm when ... Any door is opened. X X Front door LH or RH (regular and King 3 Cab) is unlocked without using key or X multi-remote control- ler. Vehicle security alarm does not activate. All function X X X Horn alarm X 4 Headlamp alarm X Starter interrupt X X X X Vehicle security system cannot be canceled by .... Door outside key X X 5 Multi-remote controller X X X : Applicable *1: Make sure the system is in the armed phase. Before starting trouble diagnoses above, perform "PRELIMINARY CHECK", EL-217. Symptom numbers in the symptom chart correspond with those of "PRELIMINARY CHECK". EL-218 VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) POWER SUPPLY AND GROUND CIRCUIT CHECK NEEL0200S03 Power Supply Circuit Check GI NEEL0200S0301 Terminals Ignition switch position (+) M112 - 49 (G) (-) Ground M111 - 26 (G) M111 - 27 (G/W) Ground Ground OFF ACC ON MA Battery volt- Battery volt- Battery volt- age age age EM 0V Battery volt- Battery volt- age age 0V 0V Battery volt- LC age EC FE CL LEL026A Ground Circuit Check Terminals M111 - 43 (B) - Ground M112 - 64 (B) - Ground MT Continuity Yes AT NEEL0200S0302 TF PD AX LEL008A SU BR ST RS BT HA SC EL-219 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) 1 PRELIMINARY CHECK DOOR AND HOOD SWITCH CHECK Door Switch Check =NEEL0200S04 NEEL0200S0401 1. Turn ignition switch OFF and remove key from ignition key cylinder. 2. Close all doors and hood. "SECURITY" indicator lamp should turn off. 3. Open any passenger door. "SECURITY" indicator lamp should blink every 2.6 seconds. OK or NG OK Door switch is OK. Check hood switch. Refer to "Hood Switch Check", EL-222. NG GO TO 2. 2 CHECK DOOR SWITCH INPUT SIGNAL Check voltage between smart entrance control unit connector M110 terminals 1 (G/R), 2 (R/B), and 3 (R/B) (Crew Cab) and ground. Refer to "Wiring Diagram", EL-214. WEL517A OK or NG OK Door switch is OK. Check hood switch. Refer to "Hood Switch Check", EL-222. NG GO TO 3. EL-220 VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) 3 CHECK DOOR SWITCH 1. Disconnect door switch harness connector. GI 2. Check continuity between door switch terminals. MA EM LC Continuity: Front door switch LH terminals 2 - 3 Door switch is pressed - No Door switch is released - Yes Front door switch RH, rear door switch LH or RH terminal + - ground Door switch is pressed - No Door switch is released - Yes EC AEL577C FE CL OK or NG MT OK Check the following. ¼ Front door switch LH ground circuit or door switch ground condition ¼ Harness for open or short between smart entrance control unit and door switch AT NG Replace door switch. TF PD AX SU BR ST RS BT HA SC EL-221 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) Hood Switch Check 1 PRELIMINARY CHECK 1. Turn ignition switch OFF and remove key from ignition key cylinder. 2. Close all doors and hood. "SECURITY" indicator lamp should turn off. 3. Open hood. "SECURITY" indicator lamp should blink every 2.6 seconds. OK or NG OK Hood switch is OK. NG GO TO 2. 2 CHECK HOOD SWITCH FITTING CONDITION OK or NG OK GO TO 3. NG Adjust installation of hood switch or hood. 3 CHECK HOOD SWITCH INPUT SIGNAL Check voltage between smart entrance control unit connector M110 terminal 6 (B/P) and ground. =NEEL0200S0402 Refer to "Wiring Diagram", EL-214. OK Hood switch is OK. NG GO TO 4. OK or NG LEL029A EL-222 VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) 4 CHECK HOOD SWITCH 1. Disconnect hood switch harness connector. GI 2. Check continuity between hood switch terminals + and . MA EM LC Continuity: Condition: Pressed No Condition: Released Yes AEL430B EC FE OK or NG OK Check the following. CL ¼ Hood switch ground circuit ¼ Harness for open or short between smart entrance control unit and hood switch NG Replace hood switch. MT AT TF PD AX SU BR ST RS BT HA SC EL-223 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) SECURITY INDICATOR LAMP CHECK 1 CHECK INDICATOR LAMP OUTPUT SIGNAL 1. Disconnect smart entrance control unit harness connector. 2. Check voltage between smart entrance control unit harness connector M111 terminal 38 (G/OR) and ground. =NEEL0200S05 Refer to "Wiring Diagram", EL-214. OK or NG OK Security indicator lamp is OK. NG GO TO 2. 2 CHECK INDICATOR LAMP OK or NG OK GO TO 3. NG Replace indicator lamp. 3 CHECK POWER SUPPLY CIRCUIT FOR INDICATOR LAMP 1. Disconnect security indicator lamp harness connector. 2. Check voltage between security indicator lamp harness connector terminal 1 and ground. LEL030A AEL145C Does battery voltage exist? Yes Check harness for open or short between security indicator lamp and smart entrance control unit. No Check the following. ¼ 7.5A fuse [No. 28, located in fuse block (J/B)] ¼ Harness for open or short between security indicator lamp and fuse EL-224 VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) DOOR KEY CYLINDER SWITCH CHECK =NEEL0200S07 1 CHECK DOOR KEY CYLINDER SWITCH INPUT SIGNAL (LOCK/UNLOCK SIGNAL) GI Check voltage between smart entrance control unit harness connector M111 terminal 11 (Y) or 10 (Y/R) and ground. MA EM LC Refer to "Wiring Diagram", EL-215. OK or NG OK Door key cylinder switch is OK. NG GO TO 2. 2 CHECK DOOR KEY CYLINDER SWITCH 1. Disconnect door key cylinder switch harness connector. 2. Check continuity between door key cylinder switch terminals. EC WEL518A FE CL MT AT TF PD AX OK or NG SU LEL032A OK Check the following. BR ¼ Door key cylinder switch ground circuit ¼ Harness for open or short between smart entrance control unit and door key cylinder switch ST NG Replace door key cylinder switch. RS BT HA SC EL-225 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) HORN ALARM CHECK 1 CHECK HORN ALARM OPERATION 1. Disconnect smart entrance control unit harness connector. 2. Apply ground to smart entrance control unit harness connector M111 terminal 42 (LG/R). =NEEL0200S09 Refer to "Wiring Diagram", EL-216. OK Horn alarm is OK. NG GO TO 2. OK or NG 2 CHECK HORN RELAY Check horn relay. OK GO TO 3. NG Replace. OK or NG 3 CHECK POWER SUPPLY FOR HORN RELAY 1. Disconnect horn relay harness connector. 2. Check voltage between horn relay harness connector E29 terminal 2 (LG/R) and ground. LEL033A WEL371A Does battery voltage exist? Yes GO TO 4. No Check the following. ¼ 10A fuse (No. 32, located in the fuse and fusible link box) ¼ Harness for open or short between vehicle security horn relay and fuse EL-226 VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) 4 CHECK HORN RELAY CIRCUIT 1. Disconnect horn relay harness connector. GI 2. Check voltage between horn relay harness connector E29 terminals 3 (B) and 5 (LG/R). Battery voltage should exist. MA EM LC EC OK or NG WEL372A FE OK Check harness for open or short between vehicle security horn relay and smart entrance control unit. CL NG Check harness for open or short. MT AT TF PD AX SU BR ST RS BT HA SC EL-227 IDX VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) VEHICLE SECURITY HEADLAMP ALARM CHECK =NEEL0200S10 1 CHECK VEHICLE SECURITY LAMP CIRCUIT 1. Disconnect smart entrance control unit harness connector. 2. Check continuity between smart entance control unit M111 terminal 39 (R) and ground. Refer to "Wiring Diagram", EL-216. LEL363A OK or NG OK GO TO 2. NG Check the following ¼ Harness for open or short between smart entrance control unit and vehicle security lamp relay ¼ Vehcile security lamp relay ground circuit ¼ Vehcile security lamp relay. 2 CHECK VEHICLE SECURITY LAMP RELAY CIRCUIT 1. Apply vehicle security lamp relay harness connector E22 terminal 3 (R/G) to 5 (R/W). Vehicle security headlamp should operate. 2. Apply vehicle security lamp relay harness connector E22 terminal 6 (R/W) to 7 (Y/G). Vehicle security headlamp should operate. LEL068A OK or NG OK GO TO 3. NG Check the following ¼ Harness for open or short between vehicle security lamp relay and headlamps ¼ Harness for open or short between vehicle security lamp relay and fuse 3 CHECK VEHICLE SECURITY LAMP RELAY Check vehicle security lamp relay. OK or NG OK Replace smart entrance control unit. NG Replace vehicle security lamp relay. EL-228 VEHICLE SECURITY (THEFT WARNING) SYSTEM Trouble Diagnoses (Cont'd) STARTER INTERRUPT SYSTEM CHECK 1 CHECK STARTER MOTOR INTERRUPT SIGNAL 1. Turn ignition switch ON. 2. Check voltage between smart entrance control unit connector M111 terminal 40 (R/W) and ground. =NEEL0200S11 GI MA EM LC EC Refer to "Wiring Diagram", EL-216. LEL057A FE OK or NG OK GO TO 2. CL NG Check the following. ¼ 10A fuse [No. 5, located in fuse block (J/B)] ¼ Harness for open or short between vehicle security relay and fuse MT ¼ Harness for open or short between smart entrance control unit and vehicle security relay AT 2 CHECK VEHICLE SECURITY RELAY TF Check vehicle security relay. OK or NG OK Check system again. PD NG Replace relay. AX SU BR ST RS BT HA SC EL-229 IDX Description SMART ENTRANCE CONTROL UNIT Description The following systems are controlled by the smart entrance control unit. NEEL0124 ¼ Warning chime ¼ Power window retained power ¼ Power door lock ¼ Multi-remote control system ¼ Vehicle security system ¼ Room lamp timer ¼ Rear window defogger timer ¼ Battery saver For detailed description and wiring diagrams, refer to the relevant pages for the each system. The smart entrance control unit receives data from the switches and sensors to control their corresponding system relays and actuators. System Input Output Warning chime Key switch (insert) Ignition switch (ON) Lighting switch (1st) Seat belt buckle switch Front door switch LH Warning chime Power window retained power Ignition switch Front door switch LH Power window relay Power door lock Door lock/unlock switch Key switch (insert) Door switches Door key cylinder switch (lock/unlock) Door lock actuator Multi-remote control Key switch (insert) Ignition switch (ACC) Door switch Door lock/unlock switches Antenna (remote controller signal) Horn relay Vehicle security lamp relay Door lock actuator Vehicle security Ignition switch (ACC, ON) Door switch Hood switch Door lock/unlock switches Door key cylinder switch (lock/unlock) Vehicle security lamp relay Vehicle security relay (Starter interrupt) Security indicator Room lamp timer Door switches Ignition switch Key switch (insert) Door lock/unlock switches Room lamp Rear window defogger timer Ignition switch (ON) Rear window defogger switch Rear window defogger relay Battery saver Ignition switch (ON) Door switches Key switch (insert) Room lamp Map lamp EL-230 SMART ENTRANCE CONTROL UNIT Circuit Diagram EL-231 Circuit Diagram NEEL0125 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC LEL785 IDX Circuit Diagram (Cont'd) SMART ENTRANCE CONTROL UNIT EL-232 WEL088B SMART ENTRANCE CONTROL UNIT Smart Entrance Control Unit Inspection Table Terminal No. Wire color Connections Smart Entrance Control Unit Inspection Table NEEL0126 Operated condition Voltage GI (Approx.) 1 G/R Front door switch LH OFF (Closed) , ON (Open) Front door switch RH and rear 2 R/B door switch LH and RH (Crew Cab without vehicle security OFF (Closed) , ON (Open) system) 5V , 0V MA 5V , 0V EM Rear door switch LH and RH 3 R/B (Crew Cab with vehicle security OFF (Closed) , ON (Open) system) 5V , 0V LC Main power window and door 4 BR lock/unlock switch, door lock/ Neutral , Unlock unlock switch RH Main power window and door 5 LG/R lock/unlock switch, door lock/ Neutral , Lock unlock switch RH 6 B/P Hood switch ON (Open) , OFF (Closed) EC 5V , 0V FE 5V , 0V CL 0V , 12V 10 Y/R Front door key cylinder unlock switch LH OFF (Neutral) , ON (Unlock) 5V , 0V MT 11 Y Front door key cylinder lock switch LH OFF (Neutral) , ON (Lock) 14 G/B Rear window defogger switch OFF , ON 5V , 0V AT 12V , 0V 25 W/G Ignition key switch (Insert) Key inserted , Key removed from ignition key cylinder 12V , 0V TF 26 G Ignition switch (ACC) 27 G/W Ignition switch (ON) ACC position Ignition key is in ON position 12V 12V PD 28 B/P Seat belt buckle switch 31 R/B Room lamp Unfastened , Fastened (Ignition key is in ON position) 0V , 12V When any door switch is in OPEN (door is open) position (Interior lamp switch in DOOR position) 12V , 0V AX 32 R/B Door ajar indicator lamp OFF , ON (Ignition key is in ON position) 37 G/R Rear window defogger relay OFF , ON (Ignition key is in ON position) 12V , 0V SU 12V , 0V 38 G/OR Security indicator lamp Turns OFF , Turns ON 12V , 0V BR 39 R Vehicle security lamp relay When panic alarm is operated using remote controller or when alarm is activated 12V , 0V ST 40 R/W Vehicle security relay (Starter cut) OFF , ON (Ignition key is in ON position) 12V , 0V 42 LG/R Horn relay When panic alarm is operated using remote controller or when alarm is activated 12V , 0V RS 43 B Ground -- -- BT 46 G/W Power window relay 47 GY Turn signal lamp LH Ignition key is in ON position , 45 seconds after ignition key is turned to OFF position 12V , 0V HA When doors are locked using remote controller 12V , 0V 48 P/B Turn signal lamp RH 49 G Power source (Fuse) When doors are locked using remote controller -- 12V , 0V SC 12V 50 R/G Battery saver (Room lamp) Turns OFF , Turns ON 12V , 0V 51 W/R Power source (C/B) -- 12V EL-233 IDX SMART ENTRANCE CONTROL UNIT Smart Entrance Control Unit Inspection Table (Cont'd) Terminal No. Wire color Connections Operated condition 54 L Front door lock actuator LH and RH, rear door lock actuator LH and RH (Crew Cab) Lock Main power window and door lock/unlock switch, door lock/unlock switch RH Neutral, unlock 55 G/W Front door lock actuator LH Main power window and door lock/unlock Unlock switch, door lock/unlock switch RH Neutral, lock 56 PU* L/R** Front door lock actuator RH, rear door lock actuator LH and RH (Crew Cab) Main power window and door lock/unlock Unlock switch, door lock/unlock switch RH Neutral, lock 58 L/R Lighting switch 1ST, 2ND positions: ON , OFF 64 B Ground -- * Regular Cab and King Cab ** Crew Cab Voltage (Approx.) 12V 0V 12V 0V 12V 0V 12V , 0V -- EL-234 ELECTRICAL UNITS LOCATION Engine Compartment EL-235 Engine Compartment NEEL0129 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL452A IDX Passenger Compartment ELECTRICAL UNITS LOCATION Passenger Compartment NEEL0130 EL-236 WEL508A ELECTRICAL UNITS LOCATION Passenger Compartment (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL509A EL-237 IDX How to Read Harness Layout HARNESS LAYOUT How to Read Harness Layout NEEL0172 SEL252V The following Harness Layouts use a map style grid to help locate connectors on the drawings: ¼ Main Harness and Body No. 2 Harness ¼ Engine Room Harness (Engine Compartment) TO USE THE GRID REFERENCE 1. Find the desired connector number on the connector list. 2. Find the grid reference. 3. On the drawing, find the crossing of the grid reference letter column and number row. 4. Find the connector number in the crossing zone. 5. Follow the line (if used) to the connector. CONNECTOR SYMBOL Main symbols of connector (in Harness Layout) are indicated below. NEEL0172S01 NEEL0172S02 Connector type Water proof type Male Female Standard type Male Female ¼ Cavity: Less than 4 ¼ Relay connector ¼ Cavity: From 5 to 8 ¼ Cavity: More than 9 ¼ Ground terminal etc. -- EL-238 HARNESS LAYOUT Outline NOTE: For detailed ground distribution information, refer to "GROUND DISTRIBUTION", EL-17. EL-239 Outline NEEL0173 GI MA EM LC EC FE CL MT AT TF PD LEL425A AX SU BR ST RS BT HA SC IDX Main Harness (KA24DE Models) HARNESS LAYOUT Main Harness (KA24DE Models) NEEL0174 EL-240 WEL064B HARNESS LAYOUT Main Harness (KA24DE Models) (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL065B EL-241 IDX HARNESS LAYOUT Main Harness (VG33E and VG33ER Models) Main Harness (VG33E and VG33ER Models) NEEL0226 EL-242 WEL066B HARNESS LAYOUT Main Harness (VG33E and VG33ER Models) (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL067B EL-243 IDX Engine Room Harness (KA24DE Models) HARNESS LAYOUT Engine Room Harness (KA24DE Models) NEEL0175 ENGINE COMPARTMENT NEEL0175S06 EL-244 WEL480A HARNESS LAYOUT Engine Room Harness (KA24DE Models) (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA WEL542A SC EL-245 IDX HARNESS LAYOUT Engine Room Harness (KA24DE Models) (Cont'd) PASSENGER COMPARTMENT NEEL0175S05 EL-246 LEL155A HARNESS LAYOUT Engine Room Harness (VG33E and VG33ER Models) Engine Room Harness (VG33E and VG33ER Models) ENGINE COMPARTMENT GI NEEL0213 NEEL0213S01 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL469A EL-247 IDX HARNESS LAYOUT Engine Room Harness (VG33E and VG33ER Models) (Cont'd) EL-248 WEL470A HARNESS LAYOUT Engine Room Harness (VG33E and VG33ER Models) (Cont'd) PASSENGER COMPARTMENT NEEL0213S02 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA LEL471A SC EL-249 IDX Engine Control Harness (KA24DE Models) HARNESS LAYOUT Engine Control Harness (KA24DE Models) NEEL0209 EL-250 WEL080B HARNESS LAYOUT Engine Control Harness (KA24DE Models) (Cont'd) GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL059B EL-251 IDX Engine No. 2 Harness (KA24DE Models) HARNESS LAYOUT Engine No. 2 Harness (KA24DE Models) NEEL0211 EL-252 AEL727C HARNESS LAYOUT Engine Control Harness (VG33E Models) Engine Control Harness (VG33E Models) NEEL0176 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA WEL481A SC EL-253 IDX HARNESS LAYOUT Engine Control Harness (VG33E Models) (Cont'd) EL-254 WEL482A HARNESS LAYOUT Engine Control Harness (VG33ER Models) Engine Control Harness (VG33ER Models) NEEL0227 GI MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA WEL472A SC EL-255 IDX HARNESS LAYOUT Engine Control Harness (VG33ER Models) (Cont'd) EL-256 WEL473A HARNESS LAYOUT Engine No. 2 Harness (VG33E and VG33ER Models) Engine No. 2 Harness (VG33E and VG33ER Models) GI NEEL0207 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC WEL474A EL-257 IDX Chassis and Tail Harness (KA24DE Models) HARNESS LAYOUT Chassis and Tail Harness (KA24DE Models) NEEL0212 EL-258 LEL416A HARNESS LAYOUT Chassis and Tail Harness (VG33E and VG33ER Models) Chassis and Tail Harness (VG33E and VG33ER Models) GI NEEL0177 MA EM LC EC FE CL MT AT TF PD AX SU BR ST RS BT HA SC AEL751C EL-259 IDX Room Lamp Harness HARNESS LAYOUT Room Lamp Harness NEEL0180 LEL483A EL-260 HARNESS LAYOUT Front Door Harness LH SIDE EL-261 Front Door Harness NEEL0182 GI NEEL0182S01 MA EM LC EC FE CL MT AT TF AEL676C PD AX SU BR ST RS BT HA SC IDX Front Door Harness (Cont'd) HARNESS LAYOUT RH SIDE NEEL0182S02 LEL444A EL-262 HARNESS LAYOUT Rear Door Harness LH SIDE EL-263 Rear Door Harness NEEL0183 GI NEEL0183S01 MA EM LC EC FE CL MT AT TF AEL674C PD AX SU BR ST RS BT HA SC IDX Rear Door Harness (Cont'd) HARNESS LAYOUT RH SIDE NEEL0183S02 AEL675C EL-264 BULB SPECIFICATIONS Headlamp Wattage (W) High/Low 65/55 *: Always check with the Parts Department for the latest parts information. Exterior Lamp Turn signal Front combination lamp Parking Side marker Fog lamp Turn signal Rear combination lamp Stop/Tail Back-up High-mounted stop lamp License plate lamp *: Always check with the Parts Department for the latest parts information. Interior Lamp Wattage (W) 28.5 5 5 55 27 27/7 27 * 3.8 Wattage (W) Room lamp (Dome lamp) 10 Map lamp 8 *: Always check with the Parts Department for the latest parts information. EL-265 NEEL0144 Headlamp Bulb No.* 9007 NEEL0144S03 GI MA Bulb No.* NEEL0144S01 EM 3456K LC 168 168 EC H3 3157NA FE 3157K 3156K CL * 194 MT Bulb No.* * 578 AT NEEL0144S02 TF PD AX SU BR ST RS BT HA SC IDX NEEL0145 WIRING DIAGRAM CODES (CELL CODES) Use the chart below to find out what each wiring diagram code stands for. Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring diagram. Code Section Wiring Diagram Name 1STSIG AT A/T 1ST Signal 2NDSIG AT A/T 2ND Signal 3RDSIG AT A/T 3RD Signal 4THSIG AT A/T 4TH Signal A/C HA Air Conditioner AAC/V EC IACV-AAC Valve ABS BR Anti-lock Brake System ASCD EL Automatic Speed Control Device A/T AT A/T AT/C EC A/T Control ATDIAG EC A/T Diagnosis Communication Line AT/IND EL A/T Indicator AUDIO EL Audio BA/FTS AT A/T Fluid Temperature Sensor and Transmission Control Mod- ule (TCM) Power Supply BACK/L EL Back-up Lamp BYPS/V EC Vacuum Cut Valve Bypass Valve CHARGE SC Charging System CHIME EL Warning Chime CIGAR EL Cigarette Lighter CKPS EC Crankshaft Position Sensor (OBD) CMPS EC Camshaft Position Sensor COOL/F EC Cooling Fan Control [VG33E (if equipped) and VG33ER] D/LOCK EL Power Door Lock DEF EL Rear Window Defogger DTRL EL Headlamp - With Daytime Light System ECTS EC Engine Coolant Temperature Sensor EGR/TS EC EGR Temperature Sensor (KA24DE) EGRC/V EC EGRC-solenoid Valve (KA24DE) EGRC1 EC EGR Function (KA24DE) ENGSS AT Engine Speed Signal Code F/FOG F/PUMP FLS1 FLS2 FLS3 FICD FTTS FTS FUEL FUELB1 FUELB2 H/LAMP HEATER HO2S1 HO2S2 HO2S2H HO2S1H HORN IATS IGN/SG IGNSYS ILL INJECT KS LKUP LPSV MAFS MAIN MAIN METER MIL/DL EL-266 Section EL EC EC EC EC EC EC AT EC EC EC EL HA EC EC EC EC EL EC EC EC EL EC EC EC AT EC AT EC EL EC Wiring Diagram Name Front Fog Lamp Fuel Pump Fuel Level Sensor Unit Fuel Level Sensor Unit Fuel Level Sensor Unit IACV-FICD Solenoid Valve Fuel Tank Temperature Sensor A/T Fluid Temperature Sensor Fuel Injection System Function (KA24DE) Fuel Injection System Function (Bank 1) (VG33E and VG33ER) Fuel Injection System Function (Bank 2) (VG33E and VG33ER) Headlamp Heater System Heated Oxygen Sensor 1 (Front) (KA24DE) Heated Oxygen Sensor 2 (Rear) (KA24DE) Heated Oxygen Sensor 2 (Rear) Heater (KA24DE) Heated Oxygen Sensor 1 (Front) Heater (KA24DE) Horn Intake Air Temperature Sensor Ignition Signal (KA24DE and VG33E) Ignition Signal (VG33ER) Illumination Injector Knock Sensor Torque Converter Clutch Solenoid Valve (KA24DE) Line Pressure Solenoid Valve Mass Air Flow Sensor Main Power Supply and Ground Circuit Main Power Supply and Ground Circuit Speedometer, Tachometer, Temp., Oil and Fuel Gauges MIL and Data Link Connector WIRING DIAGRAM CODES (CELL CODES) Code MIRROR MULTI NONDTC O2H1B1 O2H1B2 O2H2B1 O2H2B2 O2S1B1 O2S1B2 O2S2B1 O2S2B2 OVRCSV PGC/V PNP/SW PNP/SW POWER PRE/SE PST/SW ROOM/L S/CHGR S/SIG SHIFT SRS SSV/A SSV/B START STOP/L TAIL/L Section EL EL AT EC EC EC EC EC EC EC EC AT EC AT EC EL EC EC EL EC EC AT RS AT AT SC EL EL Wiring Diagram Name Door Mirror Multi-remote Control System Non-detectable Items Heated Oxygen Sensor 1 (Front) Heater (Bank 1) (VG33E and VG33ER) Heated Oxygen Sensor 1 (Front) Heater (Bank 2) (VG33E and VG33ER) Heated Oxygen Sensor 2 (Rear) Heater (Bank 1) (VG33E and VG33ER) Heated Oxygen Sensor 2 (Rear) Heater (Bank 2) (VG33E and VG33ER) Heated Oxygen Sensor 1 (Front) (Bank 1) (VG33E and VG33ER) Heated Oxygen Sensor 1 (Front) (Bank 2) (VG33E and VG33ER) Heated Oxygen Sensor 2 (Rear) (Bank 1) (VG33E and VG33ER) Heated Oxygen Sensor 2 (Rear) (Bank 2) (VG33E and VG33ER) Overrun Clutch Solenoid Valve EVAP Canister Purge Volume Control Solenoid Valve Park/Neutral Position Switch Park/Neutral Position Switch Power Supply Routing EVAP Control System Pressure Sensor Power Steering Oil Pressure Switch Interior Room Lamp Supercharger bypass valve control solenoid valve (VG33ER) Start Signal A/T Shift Lock System Supplemental Restraint System Shift Solenoid Valve A Shift Solenoid Valve B Starting System Stop lamp Parking, License and Tail Lamps Code TCCSIG TCV TP/SW TPS TPS TRSA/T TURN VEHSEC VENT/V VSS VSSAT VSSMTR WARN WINDOW WIPER Section Wiring Diagram Name AT A/T TCC Signal (Lock Up) GI AT Torque Converter Clutch Sole- noid Valve MA EC Throttle Position Switch AT Throttle Position Sensor EM EC Throttle Position Sensor AT Turbine Revolution Sensor LC EL Turn Signal and Hazard Warning Lamps EC EL Vehicle Security System EC EVAP Canister Vent Control Valve FE EC Vehicle Speed Sensor CL AT Vehicle Speed Sensor A/T (Revolution Sensor) AT Vehicle Speed Sensor MTR MT EL Warning Lamps EL Power Window AT EL Front Wiper and Washer TF PD AX SU BR ST RS BT HA SC EL-267 IDX NOTESXPP