Hello & Welcome!
We are extremely flattered that you have chosen to ride a CAKE electric motorbike. It's our obligation to do the best we can to serve you with information, service and spare parts for an effortless experience.
Our ambition is to develop uncompromising high-performance off-road motorbikes. CAKE's mission is to inspire people, contributing to speeding up the journey towards a zero-emission society, combining excitement with responsibility.
To optimize the performance and benefits of an electric off-road motorbike, practically establishing a new category, we needed to start from scratch. Every little detail, hard and software has been engineered, designed and chiseled for perfection while considering the perspectives of sustainability.
This manual should be your tool and guidance for general maintenance, safety precautions, service matters - stretching from what may be dealt with by yourself and what needs to be handed over to professional mechanics, tuning, warranty aspects, handling and troubleshooting.
Explore with Respect
Stefan Ytterborn, Founder & CEO 1.1 Introduction Please read the manual in its entirety to ensure that you understand the functionality and operation of this vehicle before you drive. To get the most out of your Kalk& electric motorcycle and to ensure safe operation, it's critical that you fully understand the features of this bike. This manual includes important information that every rider needs to fully understand. Please study this manual cautiously in its entirety before you first ride your new CAKE Kalk&. Do not ride the motorcycle until you properly understand its controls and features. Make sure that you have the latest version of the manual by visiting www.ridecake.com/manuals We also offer free instruction videos teaching you how to ride and maintain your bikes. 1.2 Unboxing You will receive your CAKE Kalk& in a cardboard box. To ensure that the unpacking process is smooth and that you don't damage the Kalk& or yourself, make sure to go to www.ridecake.com/manuals and see the unboxing manual and how to unpack and assemble the bike. The manual features easy step-by-step guidance with pictures and what tools are needed. 1.3 Getting Started Before you are ready to take your first ride on the Kalk&. Please follow the steps below to make sure not to damage the vehicle or property, or injure yourself or others. During transportation, the bike might have become damaged. We can't guarantee the bikes rideability out of the box as components may have become loose or damaged during shipping. 2.1 Safety Advice Riding When riding a CAKE bike for the first time, there are a few things to consider. The bike has an electric motor with instant torque and a primary drive with no gears or clutch, which means you have all the power available at all times in the throttle. It's very sensitive and it's highly recommended to start riding in the 1st riding mode to get used to riding the Kalk&. Rider Controls and Components: Grips, Throttle, Kill switch, Front brake, Stem, Display, Handlebar control. State Of Charge Indicator: The application includes a Battery SOC estimator, which uses an algorithm to estimate the SOC of the battery. The SOC is indicated on the top right of the display. Kill switch: The kill switch is located on the right side of the handlebar. When the kill switch is connected with the magnet, the bike is turned on. When you are done riding or in case of an emergency, pull the kill switch to turn off the bike. ALWAYS wear the kill switch strap around your wrist when riding. This is to prevent further damage to the rider, the vehicle or other property. When falling, losing control or feeling unsafe, release your right hand from the handlebar and pull it back; this will disconnect the kill switch and turn the bike off. ALWAYS disconnect the kill switch when not riding. As the bike is electric, it's hard for bystanders to know if the bike is on or not. This can cause accidents if people are pulling the throttle while expecting a turned-off bike. Brakes: As the Kalk& bike is built for off-road use, it does not have ABS brakes to give the rider full control over the bike when riding in off-road conditions. Please be cautious not to lock the wheels when braking in traffic. The front brake is located on the right side on the handlebar, and the rear brake is located by the right foot peg and is operated by the right foot. Display: The display on the stem is the bike's control panel. Here, you will be able to see the speedometer, odometer, trip meter, power mode, brake mode, service intervals, warning signals and limiters and error codes. Operating the display: When the bike has been turned on, press the upper, white display button to activate the bike. Changing Power Mode: When the bike has been activated, press the middle button on the display to change power mode. You will always change the power mode, starting from "Mode 1" to "Mode 2" to "Mode 3" to "Mode C" and back to "Mode 1" again, one press at a time. The bike will make a different sound depending on the selected power mode. Note: If you don't have power mode C in the display, but do have a connectivity module, you need to create an account in the app and configure the custom power mode. Changing Brake Mode: When the bike has been activated, press the lower button on the display to change brake mode. You will always change the brake mode, starting from "Mode 1" to "Mode 2" to "Mode 3" to "Mode C" and back to "Mode 1" again, one press at a time. The bike will make a different sound depending on the selected brake mode. Note: If you don't have brake mode C in the display, but do have a connectivity module, you need to create an account in the app and configure the custom brake mode. WARNING: When riding in traffic and utilizing the brake mode, the braking light will not be activated and alarm other in traffic that you are slowing down. Use with caution and always use the real brakes as a mean to stop your bike when riding. Change between Miles per hour and Kilometers per hour: When the bike has been activated. Press and hold the lower button on the display in order to change between mph and km/h. Change between odometer and trip meter: When the bike has been activated, press and hold the upper white button on the display in order to change between odometer and trip meter. Start and Cancel the trip meter: When the bike has been activated, press and hold the middle button in order to start a new trip, or to cancel your current trip. See information about the software and bike information: When you are starting the bike and the display is loading, when you get to the screen "Press to start", press and hold the button on the right side of your display to access this information. This can be useful during service and maintenance. The bike has 4 different brake modes (1, 2, 3 & C). 3 pre-configured modes ranging from a freewheel experience that keeps you rolling after you release the throttle, to a harder motor brake that gently slows you down as you release the throttle. 1 custom brake mode that you can adjust according to your driving behavior. Note: If you don't have brake mode C in the display, but do have a connectivity module, you need to create an account in the app and configure the custom brake mode. Brake Mode 1: No motor braking. Gives the same sensation as riding a bike, perfect for mellow riding and the ultimate freedom experience. Brake Mode 2: Moderate motor braking. As you release the throttle you feel the bike slowing down at a slow pace. This can boost your confidence when riding a bit more technical terrain as you get better control over the bike. The braking power is regenerated to the battery for extra range. Brake Mode 3: Hard motor braking. When releasing the throttle, the bike will slow down significantly. This could be uncomfortable for novice riders as the braking is quite hard. This brake mode is best suited for technical tracks where full control of the bike is needed. All the braking power is regenerated back to charge the battery for extended range. Brake Mode C: A configurable brake mode. Adjust according to your driving behavior. To configure brake mode C you need to create an account in the app and configure the custom brake mode. Note: If you don't have brake mode C in the display, but do have a connectivity module, you need to create an account in the app and configure the custom brake mode. There are 4 different power modes to choose from when riding the bike (1, 2, 3 & C). 3 pre-configured power modes with different attributes in terms of top speed, acceleration, and torque to suit riders of all riding levels, from beginners to professionals. 1 custom power mode that you can adjust according to your driving behavior. Never ride the bike above your comfort level and always ride according to your personal riding skills. We always recommend a new CAKE rider to start with the first mode to get used to the bike and the differences between an electric motor and an internal combustion engine. Note: If you don't have power mode C in the display, but do have a connectivity module, you need to create an account in the app and configure the custom power mode. Power Mode 1: This mode is ALWAYS recommended when riding a CAKE bike for the first time. It has a limited top speed of 45 km/h (28 mph) and soft acceleration. This Power mode still has a high torque for rideability off-road as well as something for new riders to progress with. This mode is perfect for tracks where control is more valued than power. Power Mode 2: With a top speed of 70 km/h (43 mph) and a good acceleration, this mode is perfect for enduro riding out in the woods. Power Mode 3: With no restrictions when it comes to the performance, this mode is perfect when you need all the power available. This mode is recommended for highly skilled riders only. Power Mode C: A configurable power mode. Adjust according to your driving behavior. To configure power mode C you need to create an account in the app and configure the custom power mode. Note: If you don't have the Power mode C in the display you need to create an account in the app and configure the custom power mode. As a safety measure, you are not able to ride your bike while charging the bike. The screen will display the loading screen when charging the bike. Unplug the charger to use the display. The bike has a level of self-preservation, which means that during certain conditions, the performance will be limited or even stopped completely. During the following conditions, the performance will be limited. Battery Overvoltage or Battery Undervoltage: If the voltage is out of the ordinary range of the battery pack, such as an overcharged battery pack or an empty battery pack, the performance will be limited as to not damage the battery or other components in the drivetrain. Note: This occurs naturally when you turn off the bike and it is not an issue. Battery Overtemperature and Battery Undertemperature: If the battery pack is too warm or too cold the performance is limited as it could otherwise cause damage and decrease the life cycles of the battery pack. The limiter is proportional to the temperature and will stop the bike completely if it's too hot or cold. Note: In order to avoid potential limiters when out riding. It's recommended to keep your bike inside if the outside temperature isn't within the following range: +2° C to +35° C (36° F to 95° F). Controller Overtemperature: If the controller is getting too hot, the performance will gradually be limited. Go easy on the throttle or take a short break if this occurs. Motor Overtemperature: If the motor is getting too hot, the performance will gradually be limited. Go easy on the throttle or take a short break if this occurs. If a critical electrical error occurs, the display will show a message with a code on the screen. In the unlikely event that this happens, please take a picture of the code with your phone or write the code down and contact CAKE at service@ridecake.com Before you start the vehicle, please remember that this is an all-electric vehicle that is completely silent when it's on. WARNING: Operate the product strictly within its designated performance parameters. All warning labels should be retained in their original state and not removed or altered. Prior to each use and charging session, thoroughly inspect the product for any signs of damage. It is imperative to avoid any personal modification or repair attempts on the battery, as such actions could lead to malfunction or hazards. The product should only be utilized if the battery pack is in sound condition, as a damaged battery pack can pose a significant fire risk. Ensure that both the battery and charger are completely dry before initiating operation. If a damaged battery is identified, cease its usage immediately and dispose of the battery safely and in accordance with local regulations and guidelines. Adherence to these guidelines is crucial for maintaining the safety and integrity of the product and ensuring a safe and optimal usage experience. DANGER: The use of this product should be considered a high-risk sports activity. Participation is at your own risk. Consult with a physician before participating in this activity. Wear all necessary protective clothing and gear. DANGER: Do not use the product under the influence of substances or if you're physically or mentally impaired. Misuse, lack of maintenance, or using the product outside its intended scope could result in injury or death. The user assumes all responsibility while operating the product. Wear all compulsory protective clothing. To verify proper battery connection, remove the seat by unscrewing the 2 screws underneath with a 5 mm Allen key. Ensure the battery is securely screwed down with two screws, eliminating any play. Verify the black 8-pin connector atop the battery is correctly aligned and locked by screwing the latch on the battery connector. The battery can remain connected for extended periods, such as during storage, provided the master switch is off. We advise you to change the PIN to personalize your bike and avoid theft. Once the PIN has been changed, write it down and don't lose it. If you would lose or forget your PIN code, it has to be reset by the CAKE service team. Your PIN can consist of either 3 or 6 digits. The available digits are 1, 2, or 3. A PIN can for example be "131", "113", "132212" or "123321". When charging the bike, do the following steps. ALWAYS read the charging manual before charging. DANGER: Disconnect the charger immediately after charging. Charge and store the battery in a dry environment. Never charge in temperatures below 0° C or near flammable materials. Do not leave the battery unattended while charging. If the product shows signs of bulging or other issues, stop using it immediately. Do not cover the product while charging. In case of battery leakage, avoid contact and seek medical attention. Always inspect the battery for visible damage to the mechanical housing and connectors. Contact Cake if damage is observed and do not charge. If the battery display doesn't light up, refrain from charging and contact Cake. Never charge below 0° C or in direct sunlight. Never charge above 35° C or immediately after riding; wait at least 1.5 hours. Always charge in a well-ventilated area. If charging fails to initiate, wait 1 hour before retrying. Contact Cake if issues persist. Do not attempt to charge the battery if you have experienced any of the following conditions: If any of these problems occur, please contact CAKE customer service. Never ride within 30 minutes after charging to let the battery cool down before use. Never charge unsupervised. Always be attendant during the entire charging process. Only use the original CAKE charger with the CAKE Kalk bike. Do not activate the kill switch on the handlebar during charging to avoid accidental activation. 3.1 Before Each Ride To make sure that your bike is always in good condition and avoid injury or damage, please make sure to always take care of your CAKE Kalk& bike by the following steps: The wheels should be inflated to a pressure of: 200 kPa / 29 psi / 2 bar. With factory new wheels, you have to check and tighten the spokes after riding. To make sure the wheels are in their best shape, you need to tighten the spokes after your first rides, up to a couple of hours. You will find some loose spokes for sure, this is because the spokes and rim will work a bit when they are new. Be sure that when you start to tighten your spokes the hub is completely cooled down, because the braking hubs get warm. Tighten your spokes as follows: Use a spoke wrench and tighten the nipple which is found where the spoke and rim meets. Check all spokes with your spoke wrench and tighten loose spokes. Don't tighten loose spokes too firm otherwise you will pull the wheel out of its straight position. Spokes that are still tightened don't need to be tightened extra firm. Keep repeating to check the spokes after your second and third ride. You will find that the spokes keep nicely tightened because they are now "settled" in the hub and rim. Now your CAKE wheels are ready to race. Keep checking your spokes regularly. By checking regularly, we don't mean that the spokes have to be tightened every time. You just need to make sure that there are no loose spokes in the wheel. If you tighten the spokes every time you check them, the result can be that after a while the spokes are all way too tight. Keep in mind: A spoke needs to have the possibility to "stretch" with big impacts. When the spokes are over tightened, the spoke cannot stretch and it can break. Make sure that the headset bolt is tightened firmly and that there is no play between the head tube and triple clamps when suspending the forks. See the instruction video on ridecake.com/en/makka-manuals-and-videos/. Tool: Allen key 5 mm. Read the Öhlins manual at www.ridecake.com/manuals to change the factory settings for your bodyweight and riding style. If the bike is not used for longer periods of time, the fork might start leaking oil. This is due to the rubber gaskets drying up. It's therefore recommended not to let your bike stand idle for too long periods at a time. Make sure that the linkage has no damage. Make sure that all bolts on the linkage is firmly tightened. Check that the chain is in good condition. It's advised to clean your chain and apply chain lubricant when needed in order to prolong the lifetime of your chain. Check that the chain has correct tension. The chain gets longer as the bike is being used and will need to be tensioned with time. It should have a total play of 20 mm. Check the video instructions on www.ridecake.com/manuals to ensure that you tension the chain correctly if you are unsure how to do it. If done incorrectly, it's easy to misalign the whole wheel, which is dangerous and can lead to a crash. Look at the front and rear calipers to see that they or the brake brackets are not damaged. Look at the front and rear brake pads to see that they are not worn out. Look in the window at the reservoir to see that there is enough brake fluid in the brake housings on the handlebar. Make a brake test to check that both the front and rear brake works properly. 4.1 Battery and Seat In order to remove the battery, please follow the steps below. Make sure that the bike is standing securely before removing either the seat and/or the battery pack. Use a 5 mm Hex key and unscrew the screws under the seat. Then pull the seat upwards and backward in order to remove the seat. Use a hex key in order to remove the 2 screws that's holding the battery pack down. When removed, put away the 2 screws nearby. There are two steel rods holding the battery in place; make sure to lift the battery straight up using both hands. Note that the battery pack is very heavy, and you might want the help of a friend to assist. When mounting the battery in the bike, make sure that there's no dirt or objects on the battery rubber floor or where the connectors are. This can cause the battery to not connect properly. Look through the holes in the battery pack, making sure that you match up the holes and the metal rods before gently sliding it down. Use help of a friend if needed. When you don't have the battery inside the bike, always be careful handling the battery. If dropped, inspect it visually and get in contact with CAKE if there's any damage to it. Slide the seat on and make sure that the metal tongue gets full contact with the pin without any cables getting in the way. Before screwing on the 2 bolts in the rear seat, make sure that the seat has good contact with the carbon frame, both in the front and on the side. 5.1 Maintenance & Repairs DANGER: Use only original parts. High voltage components should only be serviced by trained technicians. Do not probe or modify high voltage cables. Alterations and technical modifications are prohibited and void the warranty. Repairs should be done only by qualified technicians. WARNING: California Proposition 65 - Exposure to lithium-ion batteries can cause cancer and reproductive harm. California Perchlorate Advisory - Special handling may apply for service or disposal of lithium batteries. For more information go to: dtsc.ca.gov. Maintaining the bike is crucial for optimal performance and longevity. Clean the bike after use and conduct regular inspections. Charge to at least 30% SOC and turn off with the main switch for extended non-use. 5.2 Cleaning Always be cautious when cleaning the bike. The bike's electrical components can be damaged if cleaned improperly, which can damage the bike, property, or people. Always make sure that the bike is standing firmly before washing and don't forget to turn the bike off. Never use a pressure washer or a water hose in order to clean the bike. It's recommended to use pressurized air, a bucket of water together with a cloth and brush. When cleaning the chain, use a chain cleaner and scrub the chain with a brush. Repeat the cleaning before drying the chain and apply chain lube. To ensure that your CAKE Kalk is always in good condition and to extend the life of the bike, follow these steps: In order to keep your bike safe, it is recommended to use an external lock that is approved for motorcycles. When leaving your bike on the street, always turn the bike off and remove the key and the kill switch from the bike. Lock the steering lock by turning the handlebar all the way to the left and insert the key into the steering lock and turn the key. You will feel how the handlebar will be locked to that position, so you can't ride the bike. The steering lock is found under the triple clamps between the fork legs. In the case of a crash, please go through the bike for any visual or structural damage. If you find any damage affecting the handling of the vehicle, stop riding to prevent further damage to the vehicle, yourself, or the environment. For inspection, please go through the procedures under Chapter 3 "Regular inspection and Maintenance". In case of a broken or damaged component, visit www.ridecake.com/spareparts to order spare components. If you can't find what you are looking for or have any questions, please get in contact with CAKE directly. If your bike isn't working properly, please read the following use cases to find the solution. If you can't find the problem you are experiencing or a solution that works for you, contact CAKE directly. Please be careful when checking if the controller or motor is overheated, as you could get burned. This will be shown by the Dashboard Temp LED glowing in RED. If it does, please let the vehicle cool down sufficiently to avoid permanent damages to either the motor, controller, or battery. Check the picture with different warning signals under "Dashboard". If the dashboard blinks in colors/pattern that is not covered by this picture, please take a 30-second long video of the dashboard and send it to service@ridecake.com. NOTE! If your bike does not charge as expected, it is crucial not to attempt resolving the issue on your own. Contact CAKE directly for guidance and assistance. Taking actions not in line with the instructions provided in Section 2.4 of this manual can be dangerous and may lead to unforeseen risks or damage. Always prioritize safety and adhere strictly to the outlined procedures for charging. If the motor sounds strange when giving throttle and does not run properly. Please turn the bike off and do not give the bike any throttle, as the motor can still be overheated by the battery current. This could potentially happen if the sensors in the motor get humid/water. The issue is temporary; please put the bike inside to let it dry for 24 hours. Get in touch with CAKE directly regardless if the issue disappears or not. Does the dashboard turn on when the main switch and kill switch is turned on and connected properly? While the battery is connected to the bike, turn on the main switch and measure the voltage with a multimeter in the small yellow connector on the battery. If the voltage is under 48V, get in contact with CAKE. This can happen if the bike is stored for too long without being ridden. When the suspension is static for too long, the gasket in-between the moving pipes can dry out. If this happens, wipe the oil off, test the suspension to see if it works normally and see if the leaking disappears. If it doesn't, get in contact with CAKE directly. This is due to the headset not being tightened properly/has become loose. Put the bike on a stand. Start with unscrewing the 4 screws on the upper triple clamp so they become loose (don't unscrew completely). Push the lower triple clamp upwards so the head tube gets full contact with the frame. Loosen the headset bolt just a bit before tightening it hard. Tighten the screws on the upper triple clamp and test the suspension to see if the play is still there. Repeat if necessary. Get in contact with CAKE if the issue doesn't resolve after the actions above. To properly maintain and to keep your Kalk& in mint condition, we always recommend you to use quality tools and to handle the bike with care. If you need maintenance help, please get in touch with someone who has the proper experience. For the Kalk&, CAKE recommends you to buy and use the following tools: If you have any problems or questions regarding the bike, please complete the form at: ridecake.com/service-and-warranty For general questions and information, use the form at: ridecake.com/contact-us CAKE 0 Emission AB This manual is constantly being updated. Please make sure that you have the latest one on www.ridecake.com/manuals1. Introduction and Getting Started
2. General Information
2.2 Controls and Power Modes
Brake Modes
Power Mode
Charging Screen
Limited Performance
Error Codes
2.3 Starting Procedure
Usage and Battery Handling Instructions
Battery Connected
To start your CAKE Kalk&, follow the steps below:
2.4 How to Change the PIN
2.5 Charging
Charging Process and Environment
Pre-Charging Checks
Charging Steps
Post-Charging
Safety Precautions
2.6 Side-View Mirrors
2.7 Specifications
3. Regular Inspection and Maintenance
3.3 Wheels and Tires
3.2 Service Table and Service Intervals
Service Intervals - After every: Ride 10hrs 20hrs 6 months Check tire pressure X Check thread depth, tire X Check rims for damage X Check spoke tension X Check brake discs X Check brake pads X Check brake fluids X Check braking ability test drive X Check brake hoses for damage X Check front wheel bearings X Check rear wheel bearings X Check screws on brake disc, front & rear X Check screw on rear sprocket X Check rear sprocket for damage X Check screw on motor sprocket X Check motor bearing X Check damage on motor sprocket X Check chain for damage X Check chain tension X Oil chain X Change chain X Check headset X Check footpegs X Check rear axle X Check pressure in forks X Check linkage and screws X Check seat and subframe X Check frame and swing X Check cable harness X Check angle on lights and turn signals X Check that the headlight is working properly X Service Intervals - After every: Ride 10hrs 20hrs 6 months Check that the horn is working properly X Check that the rear and brake light is working properly both with front and rear brake X Check that the turn signals are working properly X Final check: Check that the motorcycle is reliable for use and testride X 3.4 Handlebar and Cockpit
Headset
Adjusting the Handlebar Angle
3.5 Suspension
3.6 Drivetrain and Chain
Chain
3.7 Brakes
4. Remove and Installation
Removing the Seat
Removing the Battery Pack
5. Owning and Operation
California Specific Warnings
5.3 Storing
5.4 Locking the Bike
5.5 Crash
5.6 Troubleshooting
My bike won't turn on
My bike doesn't give me full power
The dashboard is blinking in weird colors
My charger doesn't work
My motor is sounding strange or won't spin
My bike won't turn on after a long time of inactivity
Oil has started leaking from the fork
There's play between the front suspension and the frame
5.7 Tools
6. Contact and Support
Hammarby Fabriksväg 43
120 33 Stockholm
Sweden