110 Ohm Firewire Quad Cable with FEP, Polyurethane or No Jacket. 963-013. 100 ... G-10M. USB 3.0 Ethernet (2 extra). K-13M19N. HDMI (13 extra). E-3W. H-10W.
Out of This World
INTERCONNECT SOLUTIONS
Out of This World
INTERCONNECT SOLUTIONS
SELECTION GUIDE
Contacts, Wires and Cables
· SAE-AS39029 Crimp Contacts · High Performance Shielded Contacts · Special Purpose Contacts
· El Ochito® : The Ultimate Ethernet Contact · Bulk Interconnect Cable
A
· Data Transmission Wire and Cable
Ultraminiature Circular Connectors and Cable Assemblies
· Series 80 Mighty Mouse Connectors
· USB SuperSealTM Ethernet Connectors
· Series 824 Mighty Mouse Locking Push-Pull Connectors · Low-Profile Mighty Mouse Cobra Connectors
· Series 88 SuperFly® Ultraminiature Cordsets · HiPer 55116 Audio Frequency Connectors
B
· Series 80 High-Speed Mighty Mouse Connectors
· Series 151 MIL-DTL-55116 Type Audio Connectors
· Series 811 High-Density (HD) Mighty Mouse Connectors
· Series 15 "CB" Pogo Pin Audio Connectors
Mil-Aero Circular Connectors and Cable Assemblies
· SuperNine® MIL-DTL-38999 Series III Type Connectors · Mil-Aero Cylindrical Connector Specials · Glass-Sealed Hermetic Connectors · EMI/EMP Filter Connectors
· SuperSealTM RJ45 / USB Field Connectors · MIL-DTL-38999 Series IV Type Breech-Lock Connectors
C
· Sav-Con® Connector Savers
· MIL-DTL-28840 Connectors
Industrial-Strength Power and Signal Connectors and Cable Assemblies
· Series ITS Industrial Power and Signal Connectors · High-Current/High-Voltage Power Connectors · PowerTripTM Extreme Environment Power Connectors
· RJ45 and USB SuperSealTM for Industrial/Rail Applications · OctobyteTM High-Speed Ethernet Connector
D
· GeoMarine® and Seacrow Harsh-Environment Connectors
Rectangular Connectors and Cable Assemblies
· AlphaLink® Board-Level Connectors and Flex Jumpers · Series 89 MIL-DTL-32139 Nanominiature Connectors · MIL-DTL-83513 Micro-D Connectors · SpaceWire Flight and Lab Grade Cable Assemblies · MasterLatch® Quick-Disconnect Micro-D
· Well-MasterTM 260° High-Temperature Micro-D
· Series 79 Micro-Crimp Connectors · Super-TwinTM Lightweight Composite Modular Connectors
E
· Series 28 HiPer-D 24308 Compatible Connectors
· ARINC 600 Filter Connectors
Fiber Optic and Opto-Electronic Interconnect Systems
· MIL-DTL-38999 Fiber Optic Connection System
· Size 8 Cavity Opto-Electronic Contacts
· GHD High Density Fiber Optic Connection System · Series 80 Mighty Mouse Fiber Optic Connection System
· PCB-Mount Opto-Electronic Transceivers · Harsh-Environment Opto-Electronic Connectors
F
· MIL-PRF-28876 Fiber Optic Connection System
· Copper-to-Fiber Media Converters
· GFOCA M83526 Compliant Fiber Optic Connection System
· Signal Aggregation Media Converters
· Eye-BeamTM and Hi-BeamTM Expanded Beam Fiber Optics
· Ethernet Switches
Shrink Boots, Jackets and Shields
· Series 77 Full Nelson Environmental Shrink Boots
· AmberStrand® Lightweight Composite EMI/RFI Shielding
· TACOM and VG Approved Boots and Adhesives · Piggyback Boot Backshell Adapters
· ArmorLiteTM Lightweight Stainless Steel EMI/RFI Shielding · Metal Braided Shielding and Fabric Braided Sleeving
G
· Heat Shrink Termination (HST) Sleeves
· MIL-DTL-24749 Type IV Qualified Ground Straps
· DuralectricTM, Viton® and other Cable and Conduit Jacketing · Lightweight ArmorLiteTM Microfilament Ground Straps
Metal and Polymer Core Conduit Systems
· Series 72 Annular Polymer Core Conduit Systems
· Series 75 Metal-Core Conduit Systems
H
· Series 74 Helical Polymer Core Conduit Systems
· MIL-PRF-24758/Special-Purpose Conduit Systems
Backshells and Other Connector Accessories
· Circular Connector Backshells and Accessories
· Composite Backshells and Accessories
J
· Rectangular Connector Backshells and Accessories
· EMI/RFI CostSaver Composite Junction Boxes
Interconnect Assembly Tools
· BandMasterTM ATS EMI/RFI Shield Termination System
· Backshell to Connector Assembly Tools
K
High Reliability Cable Assemblies and Integrated Systems
· Overmolded and ASAP Cable Assemblies · Wired Conduit Assemblies
· Pure Air/Nitrogen Tubing Systems · Hold-Down Release Mechanisms
L
· Flex Circuit Asssemblies
· Integrated Systems
QPL AND COMMERCIAL
High Performance Connector Contacts, Wire and Cable
Glenair brings a new perspective to the supply of high-performance MilSpec and commercial contacts, wire and cable: High Availability! Whether you need a standard duty socket contact for a MIL-DTL-28840 connector or an extended duty pin for MIL-DTL-38999 Series III, we have you covered with products that are always in stock--with no dollar or quantity minimums. In addition to the broadest selection and availability, Glenair also delivers outstanding interconnection compatibility. Glenair QPL SAE-AS39029 as well as our proprietary contact series are guaranteed to mate properly and perform at the upper limits of application requirements.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
We Never Lose Contact! A Sampling of Glenair Contact Families
Standard and High-Density Signal Contacts
TwistPin Contacts
El Ochito®
Coaxial Contacts
Pneumatic Contacts
Wire Adapters
Thermocouple
Differential Twinax
100 Ohm Quadrax
Shielded
Power
Concentric Twinax
Printed Circuit Board
Opto-Electronic
Fiber Optic Termini
Bulk Interconnect Cable · Data Transmission Wire and Cable · Flex Circuit Design and Manufacturing
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
5
SAE-AS39029
Crimp Contact Selection Guide
A
Military Part Number
Glenair Part Number
Contact Size
Wire Accommodation
Pin / Socket
BIN Color Striping
M39029/56-348
850-001-22-348
22
22-28 AWG
Socket
Orange Yellow
Grey
M39029/56-351
850-001-20-351
20
20-24 AWG
Socket
Orange Green
Brown
M39029/56-352
850-001-16-352
16
16-20 AWG
Socket
Orange Green
Red
M39029/56-353
850-001-12-353
12
12-14 AWG
Socket
Orange Green Orange
M39029/56-527
850-001-10-527
10
10 AWG
Socket
Green
Red
Violet
M39029/57-354
850-003-22-354
22
22-28 AWG
Socket
Orange Green
Yellow
M39029/57-357
850-003-20-357
20
20-24 AWG
Socket
Orange Green
Violet
M39029/57-358
850-003-16-358
16
16-20 AWG
Socket
Orange Green
Grey
M39029/57-359
850-003-12-359
12
12-14 AWG
Socket
Orange Green
White
M39029/58-360
850-002-22-360
22
22-28 AWG
Pin
Orange
Blue
Black
M39029/58-363
850-002-20-363
20
20-24 AWG
Pin
Orange
Blue
Orange
M39029/58-364
850-002-16-364
16
16-20 AWG
Pin
Orange
Blue
Yellow
M39029/58-365
850-002-12-365
12
12-14 AWG
Pin
Orange
Blue
Green
M39029/58-528
850-002-10-528
10
10 AWG
Pin
Green
Red
Grey
M39029/63-368
850-021-20-368
20
20-24 AWG
Socket
Orange
Blue
Grey
M39029/64-369
850-022-20-369
20
20-24 AWG
Pin
Orange
Blue
White
BIN Color Coding
0
1
2
3
4
5
6
7
8
9
BLACK
BROWN
RED
ORANGE
YELLOW
GREEN
BLUE
VIOLET
GREY
WHITE
A-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SAE-AS39029
Crimp Contact Selection Guide
Military Part Number
Glenair Part Number
Contact Size
Wire Accommodation
Pin / Socket
BIN Color Striping
A
M39029/83-450
850-004-20-450
20
22-26 AWG
Pin
Yellow
Green
Black
M39029/83-451
850-004-20-451
20
28-32 AWG
Pin
Yellow
Green
Brown
M39029/83-508
850-004-20-508
20
20-24 AWG
Pin
Green
Black
Grey
M39029/84-452
850-005-20-452
20
22-26 AWG
Socket
Yellow
Green
Red
M39029/84-453
850-005-20-453
20
28-32 AWG
Socket
Yellow
Green
Orange
M39029/84-509
850-005-20-509
20
20-24 AWG
Socket
Green
Black
White
M39029/106-614
850-006-22-614
22
22-28 AWG
Socket
Blue
Brown Yellow
M39029/106-615
850-006-20-615
20
20-24 AWG
Socket
Blue
Brown
Green
M39029/106-616
850-006-16-616
16
16-20 AWG
Socket
Blue
Brown
Blue
M39029/106-617
850-006-12-617
12
12-14 AWG
Socket
Blue
Brown
Violet
M39029/106-618
850-006-10-618
10
10 AWG
Socket
Blue
Brown
Grey
M39029/107-620
850-007-22-620
22
22-28 AWG
Pin
Blue
Red
Black
M39029/107-621
850-007-20-621
20
20-24 AWG
Pin
Blue
Black
Brown
M39029/107-622
850-007-16-622
16
16-20 AWG
Pin
Blue
Red
Red
M39029/107-623
850-007-12-623
12
12-14 AWG
Pin
Blue
Red
Orange
M39029/107-624
850-007-10-624
10
10 AWG
Pin
Blue
Red
Yellow
BIN Color Coding
0
1
2
3
4
5
6
7
8
9
BLACK
BROWN
RED
ORANGE
YELLOW
GREEN
BLUE
VIOLET
GREY
WHITE
A-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
High-Performance Shielded Contacts
Selection guide
Military Part
Glenair Part
Contact
Pin /
A
Number
Number
Size
Socket
M39029/27-210
852-001-12-210
12
Socket
M39029/27-402
852-001-12-402
12
Socket
M39029/27-403
852-001-12-403
12
Socket
M39029/27-404
852-001-12-404
12
Socket
M39029/27-405
852-001-12-405
12
Socket
M39029/27-406
852-001-12-406
12
Socket
M39029/27-407
852-001-12-407
12
Socket
M39029/27-408
852-001-12-408
12
Socket
M39029/28-211
852-002-12-211
12
Pin
M39029/28-409
852-002-12-409
12
Pin
M39029/28-410
852-002-12-410
12
Pin
M39029/28-411
852-002-12-411
12
Pin
M39029/28-412
852-002-12-412
12
Pin
M39029/28-413
852-002-12-413
12
Pin
M39029/28-414
852-002-12-414
12
Pin
M39029/28-415
852-002-12-415
12
Pin
M39029/59-366
852-006-08-366
08
Socket
M39029/60-367
852-007-08-367
08
Pin
M39029/75-416
852-003-12-416
12
Socket
M39029/75-417
852-003-12-417
12
Socket
M39029/75-418
852-003-12-418
12
Socket
M39029/75-419
852-003-12-419
12
Socket
M39029/75-420
852-003-12-420
12
Socket
M39029/75-421
852-003-12-421
12
Socket
M39029/75-422
852-003-12-422
12
Socket
M39029/75-423
852-003-12-423
12
Socket
M39029/76-424
852-008-16-424
16
Pin
M39029/76-425
852-008-16-425
16
Pin
Type
Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial
BIN Color Striping
Red Yellow Yellow Yellow Yellow Yellow Yellow Yellow
Red Yellow Yellow Yellow Yellow Yellow Yellow Yellow Orange Orange Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
Brown Black Black Black Black Black Black Black Brown Black Brown Brown Brown Brown Brown Brown Blue Blue Brown Brown Brown Brown Red Red Red Red Red Red
Black Red Orange Yellow Green Blue Violet Gray Brown White Black Brown Red Orange Yellow Green Blue Violet Blue Violet Gray White Black Brown Red Orange Yellow Green
BIN Color Coding
0
1
2
3
4
5
6
7
8
9
BLACK
BROWN
RED
ORANGE
YELLOW
GREEN
BLUE
VIOLET
GREY
WHITE
A-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
High-Performance Shielded Contacts
Selection guide
Military Part Number
M39029/76-426
Glenair Part Number
852-008-16-426
Contact Size
16
Pin / Socket
Pin
Type
Coaxial
BIN
Color Striping
A
Yellow
Red
Blue
M39029/76-427
852-008-16-427
16
Pin
Coaxial
Yellow
Red
Violet
M39029/77-428
852-009-16-428
16
Socket
Coaxial
Yellow
Red
Gray
M39029/77-429
852-009-16-429
16
Socket
Coaxial
Yellow
Red
White
M39029/77-430
852-009-16-430
16
Socket
Coaxial
Yellow
Orange
Black
M39029/77-431
852-009-16-431
16
Socket
Coaxial
Yellow
Orange
Brown
M39029/78-432
852-010-16-432
16
Socket
Coaxial
Yellow
Orange
Red
M39029/78-433
852-010-16-433
16
Socket
Coaxial
Yellow
Orange
Orange
M39029/78-434
852-010-16-434
16
Socket
Coaxial
Yellow
Orange
Yellow
M39029/78-435
852-010-16-435
16
Socket
Coaxial
Yellow
Orange
Green
M39029/90-529
853-001-08-529
8
Pin
Concentric Twinax
Green
Red
White
M39029/91-530
853-002-08-530
8
Socket
Concentric Twinax
Green
Orange
Black
M39029/102-558
852-004-12-558
12
Pin
Coaxial
Green
Green
Gray
M39029/103-559
852-005-12-559
12
Socket
Coaxial
Green
Green
White
M39029/113-625
853-003-08-625
8
Pin
Concentric Twinax
Blue
Red
Green
M39029/113-626
853-003-08-626
8
Pin
Concentric Twinax
Blue
Red
Blue
M39029/114-628
853-004-08-628
8
Socket
Concentric Twinax
Blue
Red
Gray
M39029/114-629
853-004-08-629
8
Socket
Concentric Twinax
Blue
Red
White
N/A
854-001-01
8
Pin
Quadrax
N/A
N/A
854-001-02
8
Pin
Quadrax
N/A
N/A
854-001-03
8
Pin
Quadrax
N/A
N/A
854-001-04
8
Pin
Quadrax
N/A
N/A
854-001-05
8
Pin
Quadrax
N/A
N/A
854-002-01
8
Socket
Quadrax
N/A
N/A
854-002-02
8
Socket
Quadrax
N/A
N/A
854-002-03
8
Socket
Quadrax
N/A
N/A
854-002-04
8
Socket
Quadrax
N/A
N/A
854-002-05
8
Socket
Quadrax
N/A
BIN Color Coding
0
1
2
3
4
5
6
7
8
9
BLACK
BROWN
RED
ORANGE
YELLOW
GREEN
BLUE
VIOLET
GREY
WHITE
A-5 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Special-Purpose Contacts
Selected examples
050-301 SIZE #8 CONTACT CAVITY OPTOELECTRONIC INSERT TRANSMITTER AND RECEIVER
A ARINC 664, 801, 803, 804, and 818 standard compliant
Data rates from 125Mbps to 3.8 Gbps for transmitter, 125Mbps to 4.25Gbps for receiver
Supports fast and Gigabit Ethernet, AFDX, 1x/2x Fibre Channel, DVI, HDMI, SFPDP, Serial Rapid I/O (sRIO).
ARINC 801 1.25mm/2.5mm ceramic fiber ferrule, or expanded beam
THERMOCOUPLE CONTACTS TO FIT D38999 SERIES I, II, III AND IV CONNECTORS
Glenair Part No.
Military Part No.
AWG Wire Size
Pin = 850-023
Pin = AS39029/87
Series I, III, IV Socket = 850-024
Series I, III, IV Socket = AS39029/88
1628
Series II Socket = 850-025
Series II Socket = AS39029/89
Custom PCB and crimp termination thermocouples available in type K, E, J, N and more.
WIRE-TO-CONTACT EXPANSION AND REDUCER ADAPTERS
Glenair Part No. 687-348
859-015
Finish
Z2 - Gold Plate Z3 - Silver Plate Z4 - Tin Plate
Wire Accommodation
6, 8, 10, 12, 14, 16, 18, 20, 22, 24, 0-4
10, 12, 14, 16, 18, 20, 22, 24, 26, 28
Contact Wire Barrel Size 4, 8, 12, 16, 20, 22
10, 12, 16, 20, 22
PCB CONTACTS TO FIT MIL-DTL-38999/20 AND /24 REAR-RELEASE CONNECTORS
Mating End Glenair Part
Size
Number
22
850-010-22
20
850-010-20
16
850-010-16
12
850-010-12
Mating End Glenair Part
Size
Number
22
850-011-22
20
850-011-20
16
850-011-16
12
850-011-12
A-6 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324 Rev. 04.02.24
Special-Purpose Contacts
Selected examples
HIGH-POWER AND LOUVERBAND CONTACTS
High-Power Contacts
A
Contact
Wire
Glenair Part
Cavity Size Accommodation Number
8
8 AWG
850-013 (Socket) 850-014 (Pin)
High ampacity LouverBand contacts for use in Glenair Series 970 PowerTripTM 850-026 (pin) 850-027 (skt)
HIGH-PRESSURE ASSEMBLIES FOR PURE GAS PNEUMATIC/HYDRAULIC APPLICATIONS
831-001 #12 Gas Tube Assembly for MIL-DTL-38999 Series I, III, and IV
D38999
Ser. I, III, IV
SIZE #12 PNEUMATIC CONTACTS
Contact Type
Socket
For Use In
Series 79, Series 80 and MIL-DTL-38999 Series II
Socket D38999 Type Series I, III, IV
Part Number 830-0041
830-005
Contact Type
For Use In
Part Number
Pin Series 79 and Series 80 830-0032
Pin D38999 Type, All Series 830-0032
1. 830-004 supersedes 857-010 2. 830-003 supersedes 857-011
GROMMET SEALING PLUGS
12 3 4
Fig. Size Color
1 #23 Black 2 #20 Red 3 #16 Green 4 #12 Orange
Part Number 809-155 859-012 859-013 859-014
Military Part Number (None)
MS27488-20-2 MS27488-16-2 MS27488-12-2
All sizes available and in Same-Day stock. Consult factory for more information.
SEALING PLUG
UNWIRED CONTACT
CRIMP TOOL AND POSITIONER FOR #12, #16 AND #20 POWER CONTACTS, CRIMP ADAPTERS
1 Crimp tool for use with size #12, #16 and #20 power pins. 9.75 inches OAL, 1.25 pounds.
3 Positioner for use with size #12, #16 and #20 Power contacts.
1
Use with M39029/57 and /58 contacts and 809-093
adapters.
Glenair offers a complete line of crimp
2 Positioner for use with 809-093 adapters.
tools in Same-Day stock.
2
Figure
Part Number
Military Part Number Daniels Part Number
1
809-136
M22520/1-01
AF8
3
2
809-137
M22520/1-04
TH163
3
809-138
(none)
TH653
A-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
El OchitoTM: The Ultimate ESEthRIeErSn2e3t Contact
"The Little Eight": Eight miniaturized contacts in a standard size #8 shielded module--10G Ethernet ready, with dramatic size and weight reduction compared to all other available solutions
One full Ethernet channel per standard size #8 cavity
Fast and easy crimp termination of wires to contacts--PC Tails available
100% drop-in solution to installed connectors--no redesign or reinstallation of interfaces
Supplied as crimp contacts, wire pigtails, or in PC tail configurations in the connector of your choice--up to 8 Ochito modules in a size 25 D38999
Integral spline and short termination maximizes interconnect/cable performance and minimizes crosstalk
El OchitoTM delivers the highest density contact system available-- twice the density of Quadrax, split Quadrax, or other shielded contact solutions
Tested, qualified, and in-stock for immediate shipment
El OchitoTM exploded view: High mating durability, lightweight
contact system with 100 Ohm shielded performance. Note wire twist maintained to contact pair to
minimize characteristic impedance mismatch. Also, Conductive isolation shield dramatically reduces crosstalk
El OchitoTM is a drop-in solution for Series 80 Mighty Mouse, as well as D38999 Series III, EN4165, EN3645, and other ARINC standards and is ideally suited for Ethernet, highdefinition video, high-speed data loading, and other 1Gb/sec and 10Gb/sec applications.
A-8 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
El OchitoTM: The Ultimate
Ethernet Contact
®
How-To-Order El OchitoTM Contacts
A
858-003 Size 8 Ochito 26-AWG crimp Pin
858-004 Size 8 Ochito 26-AWG crimp Socket
El OchitoTM utilizes StingerTM contact technology. These small, durable, low mating force contacts provide El OchitoTM with optimized performance.
Pin Interface
Key
Brown
Brown/White
Socket Interface
Key
Brown/White
Brown
Green/White
Blue
Blue
Green/White
Green
Blue/White
Blue/White
Green
Orange/White
Orange
Orange
Orange/White
Recommended wire-to-contact assignments
Contact Performance Specifications
Temperature Range -55°C to +175°C
Environmental Sealing IAW connector specification
Corrosion Resistance 48 hours salt spray
Fire, Smoke and Toxicity
IAW FAR 25
EMI Shielding
360° shielding for each pair
Nominal Current
1 Amp
Contact Resistance
Max 60 milliohms
Wire
IAW TIA/EIA Cat 6A and ISO EA
Mating Cycles
> 500
DWV
500 VAC RMS sea level
Near End Crosstalk Cat 6a 500 MHz
Return Loss Cat 6a 500 MHz
AEROSPACE-GRADE CAT 6a CABLE FOR OCHITO CONTACTS 963-003-26
CABLE PHYSICAL DATA
· Conductors: 26AWG stranded SPC · Shield coverage: 80% (braid) · Temperature: -55°C to +200°C · Outer diameter: 0.220" (5.6mm) · Minimum bend radius: 1.13" (28.7mm) · Weight (lbs/100 ft): 3.05 (4.54 kg/100m)
CABLE CONSTRUCTION
1. White PTFE laser-printable jacket 2. Silver-plated copper shield 3. Fluoropolymer tape 4. PFA insulation 5. Fluoropolymer spline 6. Silver-plated copper conductors
A-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Spline
SERIES 96
High-Performance Bulk Cable for Interconnect Applications
Rugged high-performance environmental and EMC interconnect cable designs--from chemically-resistant jacketed solutions to high-flexibility power transmission cable
Glenair is pleased to offer our customers custom bulk cable for onsite termination. Glenair cables are designed and manufactured for optimal performance in mission-critical applications such as soldier systems, medical equipment, aerospace, geophysical and other military and commercial environments that rely on guaranteed signal integrity and cable durability. Cable jacketing, braiding and shielding technologies are specified according to application type, and the unique requirements of inner conductors including non-impedance-controlled signal wire, shielded multi-conductor cables, Coaxial, Quadrax, flexible power, fiber optic, and so on. Glenair cables are designed to optimize flexibililty, weight reduction, ruggedness, and insulator quality. Our protocolspecific cables are offered with guidance as to shielding properties, impedance performance, attenuation, temperature rating, bend radius, weight, and maximum practical distance.
Coiled cable configurations for radio and comms applications are
a Glenair specialty
A-10 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 96
High-Performance Custom Bulk Cable for Interconnect Applications
Extruded, blown-on and heat shrink
Rugged environmental
jacketing for harsh application environments
A
jacketing in a broad range of material types and colors
General purpose polyurethane Low-smoke, zero halogen DuralectricTM
Chemically-resistant Viton®
Industry standard neoprene
Selected materials CBRN tested
High-performance cable and jacketing materials for every application requirement: Immersion, chemical or caustic fluid exposure, temperature extremes, and UV radiation.
TurboFlex Duralectric Multiconductor cables Overbraiding
Custom Capabilities Highly flexible interconnect conductors and cables for power distribution applications High-performance, flexible jacket material with outstanding resistance to environmental stress factors including heat, UV radiation and caustic chemicals Custom cables for unique applications such as robotics, defense electronics, and soldier systems Extensive range of conductive and non-conductive wire and fabric braid materials, including ultra-lightweight composites and micro-filaments
TurboFlexTM power distribution cables are constructed from highly flexible conductors
and high-performance insulation to produce cables ideally suited for applications where
flexibility, durability, and weight reduction are required. Amazingly durable and flexible--
especially in cold weather--the 16 AWG to 450 MCM TurboFlex cable features high
strand count rope lay inner conductors made with copper-, tin-, nickel- and silver-plated
copper. TurboFlex is jacketed with Glenair's unique DuralectricTM
compound that provides outstanding flexibility
and resistance to environmental
and caustic chemical exposure.
Duralectric is also halogen-free,
flame resistant and has a low
smoke index, appropriate for
interior applications. Long life and
performance are critical in power
Available in a broad range of gages,
16 AWG to 450 MCM
distribution applications. TurboFlex, with its flexible conductors and durable jacket delivers both.
Glenair's vertically integrated connector, hardware and cable facilities are perfectly positioned to supply catalog and custom
short cable runs for the broad range of interconnect applications.
In-stock and available for immediate, same-day shipment. No minimums!
A-11 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
DATA TRANSMISSION
Wire and Cable
DATA TRANSMISSION
Wire and Cable
One-stop shopping for general-purpose,
Quadrax Cable
A
high-speed, and protocol-specific/ specialty wire and cable
963-019
A
No minimum orders. Glenair wire and
100 Ohm Ethernet Cable with 22 AWG Conductors, FEP Jacket
cable part numbers are in stock and ready for immediate, same-day shipment
963-020 100 Ohm Ethernet Cable with 24 AWG Conductors , FEP Jacket
M22759 single-ended data transmission wire, high-speed Quadrax cable, 50 and
963-021 100 Ohm Ethernet Cable with 26 AWG Conductors , FEP Jacket
High-Speed Coaxial Cable
75 Ohm Coaxial cable, as well as unique protocol-specific wire solutions
Custom marking available
963-022 100 Ohm Ethernet Cable with 24 AWG Conductors, FEP Jacket, Without PTFE Binder
963-023 100 Ohm Ethernet Cable with 24 AWG Conductors, ETFE Jacket
High availability, high-speed wire and cable for digital and RF applications--No minimum orders or minimum cable runs
963-024 100 Ohm Ethernet Cable with 26 AWG Conductors, ETFE Jacket
Coax Cable
Wire Type M22759 Single-Ended Data Transmission Wire Quadrax Cable Coaxial Cable
Protocol Specific Cables
Application Non-impedance controlled signal applications 10/100/1000BASE-T Ethernet applications 50 Ohm/75 Ohm RF transmission
Commercial digital data device connections including Ethernet, USB, SATA/eSATA, Spacewire, LVDS/CML
Commonly Used With Non-shielded 39029 contacts 854-001/854-002 Quadrax contacts Size #16, #12, #8 Coaxial pin and socket contacts High Speed Mighty Mouse Mighty Mouse with Ultra-Twinax Differential Twinax contacts SuperSeal USB/RJ45
962-001 TFlex® Low Loss Microwave 50 Ohm Coaxial Cable
962-002 M17/93 - RG178 General-Duty 50 Ohm High-Frequency Coaxial Cable with Extended Temperature Range
962-003 M17/94 - RG179 75 Ohm High-Frequency Coaxial Cable with Extended Temperature Range
962-004 M17/113 - RG316 Low-Loss 50 Ohm High Frequency Coaxial Cable with Extended Temperature Range
M22759 Hookup Wire
962-005 M17/152-00001 (RG316-DS) Double Shield 50 Ohm Coaxial Cable with Extended Temperature Range
M22759/11 Silver Coated Copper Wire with Extruded PTFE Insulation
Protocol-Specific Cable
M22759/16 Tin Coated Copper Wire with Extruded ETFE Insulation
963-001 100 Ohm differential parallel pair data cable
M22759/18 Tin Coated Copper Wire with Thin-Wall Extruded ETFE Insulation
963-002 1000 BASE-T Ethernet Cable with Polyurethane Jacket
M22759/32 Tin Coated Copper Wire with Crosslinked, Modified ETFE Insulation
963-003 10G BASE-T Ethernet Cable with FEP Jacket
M22759/33 Silver Coated Copper Wire with Crosslinked, Modified ETFE Insulation
963-004 10G BASE-T Ethernet Cable with PVC Jacket
M22759/34 Tin Coated Copper Wire with Overall Braid and Extruded ETFE Insulation
963-005 USB 2.0 Cable with FEP, Polyurethane or No Jacket
M22759/44 Silver Coated Copper Wire with Crosslinked, Extruded ETFE Insulation
963-012 USB 3.0 Cable with Polyurethane Jacket
M22759/45 Nickel Coated Copper Wire with Crosslinked, Extruded ETFE Insulation
963-006 110 Ohm Firewire Quad Cable with FEP, Polyurethane or No Jacket
M22759/46 Nickel Coated High Strength Copper Wire with Crosslinked, Extruded ETFE Insulation
963-013 100 Ohm SATA/eSATA Cable with Polyurethane Jacket
M22759/90 Nickel Coated High Strength Copper Wire with Double Layer Tape Wrap Insulation
GWSM Glenair Spacewire Micro-D
A-12 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
A-13 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 80 MIGHTY MOUSE AND MORE
Ultraminiature Circular Connectors
save weight · save space · enhance performance
Glenair designs and manufactures the world's broadest and deepest selection of ultraminiature circular connectors for tactical field applications, reduced size and weight aerospace systems, mission-critical satellite payloads, robotic medical/surgical equipment and more. Our Series 80 Mighty Mouse has become a new industry standard--both in and outside the high-performance mil-aero marketplace--and is now used in numerous industrial applications as well. The Series 88 SuperFlyTM is just our latest offering in our ultraminiature circular product family that continues to expand year-after-year to meet evolving requirements for small-form-factor I/O and board-level interconnects.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Ultraminiature Circular Connectors Selection Guide
Series 80 Mighty Mouse
Series 811 Mighty Mouse HD
Series 80 Mighty Mouse SuperSeal USB
Series 88 SuperFlyTM
HiPer 55116 Audio Frequency Connectors
Series 15 "CB" Audio Connectors
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
7
SERIES 80
Mighty Mouse Connectors and Cables
Size and weight comparison of Series 801 Mighty Mouse (7 Contacts)...
B
...to MIL-DTL-38999 (6 Contacts)
Up to 71% weight savings and 52% size
savings
Series 80 Mighty Mouse: Half the size and weight of MIL-DTL-38999 with comparable ratings, features, and performance
67 contact arrangements ranging from 1 130 contacts
MIL-DTL-38999 caliber environmental, mechanical, and electrical performance
Ultraminiature #23 contacts set on .076" centers
Size #20, #20HD, #16, #12, #8 signal, power, fiber optic and shielded contacts
Discrete connectors and turnkey cable assemblies
The Series 80 Mighty Mouse Connector is designed for use in high-reliability, missioncritical applications--from commercial aerospace to soldier systems--that require robust environmental and EMC performance as well as reduced size and weight. The Series 80 Mighty Mouse connector offers comparable performance to MIL-DTL-38999 interconnects with up to 71% weight and 52% size savings for similar contact layouts. The industry-standard Mighty Mouse is a mature connector series with a proven range of catalog and custom configurations.
EMI/EMP filter-class connectors also available in every Mighty Mouse series
Series 80 Mighty Mouse Environmental Connectors
Series 800
Series 801
Series 802
Series 803
Series 804
Series 805
Light-Duty UNF Thread
Rugged Double-Start ACME Thread
3500 PSI AquaMouse
Fast-Mate Bayonet Coupling
Quick-Disconnect Push-Pull
Series 800
Series 80 Mighty Mouse Hermetic Receptacles
Series 801
Series 802
Series 803
Series 804
Ratcheted Triple-Start
Series 805
·Vitreous glass sealing ·1X10-7 cc/sec maximum helium leak rate
·Solder-cup and PC tail terminations ·304L stainless steel shells
·Alloy 52 iron alloy contacts ·Solder-mount, square flange or jam nut
B-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 80
Mighty Mouse Connectors and Cables
Series 80 Mighty Mouse Contact Arrangements
Contact Quantity
Contact Arrangement*
Contact Size and Current Rating
#23 #20 #20HD #16 #12 #8 Series 800 Series 801 Series 802 Series 803 Series 804 Series 805
3
5-3
5-3
5-3
5-3
5-3
N/A
4
6-4
6-4
6-4
6-4
6-4
8-4
6
6-6
6-6
6-6
6-6
6-6
8-6
7
Size #23 Contacts
10
5 Amp Max. Current
13
#22-#28 AWG
19 26
6-7
6-7
6-7
6-7
6-7
8-7
7-10
7-10
7-10
7-10
7-10
9-10
8-13
8-13
8-13
8-13
8-13
10-13
9-19
9-19
9-19
9-19
9-19
11-19
B
10-26
10-26
10-26
10-26
10-26
12-26
31
750 VAC DWV
37
55
85
N/A
11-31
N/A
N/A
11-31
13-31
12-37
13-37
12-37
12-37
12-37
15-37
N/A
16-55
14-55
14-55
14-55
18-55
N/A
17-85
15-85
N/A
N/A
19-85
100 130
3
N/A
19-100
N/A
N/A
N/A
21-130
21-130
N/A
6-23
6-23
6-23
6-23
N/A
21-100
N/A
23-130
6-23
8-23
Size #20HD Contacts 7.5 Amp Max.Current
#20-#24 AWG
1000 VAC DWV
5
7-25
7-25
7-25
7-25
7-25
9-25
8
8-28
8-28
8-28
8-28
8-28
10-28
10
9-210
9-210
9-210
9-210
9-210
11-210
20
12-220
13-220
12-220
12-220
12-220
15-220
35
N/A
16-235
14-235
14-235
14-235
18-235
41
N/A
17-241
15-241
N/A
N/A
19-241
55
N/A
19-255
N/A
N/A
N/A
21-255
69 1
N/A
21-269
21-269
N/A
6-1
6-1
6-1
6-1
N/A
23-269
6-1
8-1
Size #16 Contacts 13 Amp Max. Current
#16-#20 AWG
2
8-2
8-2
8-2
8-2
8-2
10-2
4
9-4
9-4
9-4
9-4
9-4
11-4
5
10-5
10-5
10-5
10-5
10-5
12-5
7
12-7
13-7
12-7
12-7
12-7
15-7
12
N/A
16-12
14-12
14-12
14-12
18-12
1800 VAC DWV
14
N/A
17-14
15-14
N/A
N/A
19-14
19
N/A
19-19
N/A
N/A
N/A
21-19
Size #12 Contacts 23 Amp Max. Current
#12-#14 AWG
1800 VAC DWV
Size #8 Contacts 46 Amp Max. Current
#8 AWG
1800 VAC DWV
22
N/A
21-22
21-22
N/A
1
7-1
7-1
7-1
7-1
2
10-2
10-2
10-2
10-2
2
12-2
13-2
12-2
12-2
3
12-3
13-3
12-3
12-3
5
N/A
16-5
14-5
14-5
7
N/A
17-7
15-7
N/A
12
N/A
21-12
21-12
N/A
1
N/A
8-1
N/A
N/A
2
N/A
16-2
N/A
N/A
3
N/A
17-3
N/A
N/A
4
N/A
19-4
N/A
N/A
5
N/A
21-5
N/A
N/A
N/A
23-22
7-1
9-1
10-2
12-2
12-2
15-2
12-3
15-3
14-5
18-5
N/A
19-7
N/A
23-12
N/A
10-1
N/A
18-2
N/A
19-3
N/A
21-4
N/A
23-5
Combo Arrangements 750 VAC DWV
12
1
10-200
10-200
10-200
10-200
10-200
12-200
Size #23 and #12 Contacts
4 6
2
10-201
10-201
10-201
10-201
10-201
12-201
2
12-200
13-200
12-200
12-200
12-200
15-200
10
Size #23 and #16 Contacts
4 8
2 2 2
12-201 9-200 10-202
13-201 9-200 10-202
12-201 9-200 10-202
12-201 9-200 10-202
12-201 9-200 10-202
15-201 11-200 12-202
Size #23 and #20 Contacts
42 82
8-200 9-201
8-200 9-201
8-200 9-201
8-200 9-201
8-200 9-201
10-200 11-201
20
12
Size #23 and #16 Contacts
40
32
2
12-202
13-202
12-202
12-202
12-202
15-202
4
12-203
13-203
12-203
12-203
12-203
15-203
2
N/A
16-204
14-204
14-204
14-204
18-204
4
N/A
16-205
14-205
14-205
14-205
18-205
Combo Arrangements 1300 VAC DWV
40
4
N/A
17-203
15-203
N/A
N/A
19-203
12
4
Size #23 and #12 Contacts
34
20
2
12-204
13-204
12-204
12-204
12-204
15-204
4
12-205
13-205
12-205
12-205
12-205
15-205
2
N/A
16-206
14-206
14-206
14-206
18-206
4
N/A
16-207
14-207
14-207
14-207
18-207
28
4
N/A
17-204
15-204
15-204
15-204
19-204
32
1
N/A
16-208
N/A
N/A
N/A
18-208
40
Size #23 and #8 Contacts
44
12
1
N/A
17-205
N/A
N/A
N/A
19-205
2
N/A
19-201
N/A
N/A
N/A
21-201
4
N/A
19-202
N/A
N/A
N/A
21-202
28
4
N/A
21-200
N/A
N/A
N/A
23-200
* DWV rating is applicable to contact arrangements shown.
B-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
series 824
Mighty Mouse
locking push-pull connectors
Introducing the new Mighty Mouse Series 824 Locking Push-Pull Connector: all the familiar size, weight and performance advantages of the industry-standard Mighty Mouse 804 pushpull connector with a revolutionary low-profile locking coupling mechanism. Glenair's primary design goal in the development of the locking 824 was to bring mil-spec caliber connector performance to locking push-pull applications. The Series 824 Locking Push-Pull provides superior sealing, excellent EMI protection, low-profile ergonomic mating and demating, and easy crimp contact termination. The locking push-pull mechanism delivers visual, tactile, and audible mating confirmation under even the most extreme field conditions. Built for longterm durability and reduced size and weight, the high-density Series 824 Locking Push-Pull connector far surpasses commercial caliber push-pull connectors.
Specifications
Current Rating
#23 5 AMPS, #16 13 A., #12 23 A.
Dielectric Withstanding Voltage #23 500 VAC RMS, #12 and #16 1800 VAC RMS
Insulation Resistance
5000 megohms minimum
Operating Temperature
-65° C to +150° C
Shock / Vibration
100 g / 16 g
Shell-to-Shell Resistance, Nickel Plated
2 milliohms maximum
Durability
500 mating cycles
Breakaway Force
50 pounds minimum
Gold plated crimp contacts for #12 to #30
AWG wire
Fast mating, quick-release coupling mechanism
31 insert arrangements Integrated cable shield
termination platform
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com
series 824
Mighty Mouse
locking push-pull connectors
Sample Part Number Product Series Shell Style Shell Material/Finish Shell Size/Contact Arrangement
Contact Type
Shell Key Position
How To Order Series 824 Locking Push-Pull Plug 824-001
824-001 Mighty Mouse Locking Push-Pull cable plug with integrated shield termination platform
-06 - Plug
See Table II
-06 M 8-1 P A
See Table I
Connector supplied with contacts: P - Pin S - Socket
Connector supplied without contacts: A - Pin B - Socket
Omit for single polarizing key. A (normal), B, C, D, E, F polarizing options per Table III
Sample Part Number Product Series
Shell Style Shell Material/Finish Shell Size/Contact Arrangement Contact Type
Shell Key Position
How To Order Series 824 Locking Push-Pull Receptacle 824-003 -01 M 8-1 P A
824-003 Mighty Mouse Locking Push-Pull cable receptacle with integrated shield termination platform -01 - In-Line -07 - Rear-Panel Jam Nut Mount -00 - Front-Panel Jam Nut Mount
See Table II
See Table I
Connector supplied with contacts: P - Pin S - Socket
Connector supplied without contacts: A - Pin B - Socket
Omit for single polarizing key. A (normal), B, C, D, E, F polarizing options per Table III
Table III: Alternate Key Positions
Position
A°
B°
A
150°
210°
B
45°
210°
C
45°
230°
D
140°
315°
E
150°
315°
A° B°
Table II: Material and Finish
M
Aluminum/Electroless Nickel RoHS Compliant
NF
Aluminum/Cadmium with Olive Drab Chromate
Aluminum/Zinc-Nickel with
ZR
Non-Reflective Black Chromate
RoHS Compliant
MT
Aluminum/Nickel-PTFE RoHS Compliant
Z1
Stainless Steel/Passivated RoHS Compliant
Table I: Contact Arrangements
Contact
No. of Contacts
Arr. #23 #20 #20HD #16 #12
5-3
3
6-1
1
6-23
3
6-4
4
6-6
6
6-7
7
7-1
1
7-25
5
7-10
10
8-2
2
8-28
8
8-13
13
8-200
42
9-4
4
9-210
10
9-19
19
9-200
4
2
9-201
82
10-2
2
10-5
5
10-26 26
10-200 12
1
10-201 4
2
10-202 8
2
12-2
2
12-3
3
12-7
7
12-220
20
12-37
37
12-200 6
2
12-201 10
2
Material/Finish
Barrel: Copper Alloy Shell/Release Sleeve: Aluminum Alloy or CRES Insulators: Liquid Crystal Polymer Interfacial Seal, O-Ring, Grommet: Fluorosilicone Contacts: Copper Alloy/Gold over Nickel Plating Spring: CRES/Gold Plated
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com
MIGHTY MOUSE
Cobra
The ultra-low profile EMI/RFI plug and backshell assembly
Innovative shielded low profile right angle connector plug and backshell assemblies reduce clearance requirements without compromising ruggedness or shielding performance. Available in Series 801 double-start, Series 804 QDC push-pull, and Series 805 triple-start, Cobra assemblies provide optimal low-profile cable routing and legendary Mighty Mouse connector performance in a single package. Each Cobra assembly is equipped with a removable rear cover and gasket for easy crimp or solder contact termination of the connector. Integrated low-profile backshell is equipped with an EMI/RFI shield termination platform and a shrink boot lip. The ultra-lightweight assembly may be clocked in eight different angle orientations for additional flexibility in cable routing. Connectors are equipped with polarization keying to prevent mismating. Glenair Mighty Mouse Cobra mates with available square flange and jam nut receptacles from each respective connector series. Fourteen contact arrangements are available, all with Size #23 contacts from shell size 5 to shell size 21 with 3-130 contacts respectively. Connector shells are aluminum alloy or stainless steel.
SPECIFICATIONS
· Current Rating: #23 5 Amps · Test Voltage (DWV) #23: 500 VAC Sea Level · Insulation Resistance: 5000 megohms
minimum · Contact Resistance: 73 millivolt drop at 5
Amp test current · Mating Cycles Series 801 and 804: 2000;
Series 805: 500
· Operating Temperature: -55° C to +150° C · Shielding Effectiveness: 50 dB min from
100MHz to 1000MHz. · Magnetic Permeability: 2.0µ · Vibration: 37g / Shock: 300g · Immersion, mated: 1meter water
immersion for 1 hour
Space-saving design features one-piece machined and brazed connector shell and right angle backshell for minimum height and optimal EMI performance.
Master key clocking enables easy cable entry/ exit routing in eight angles
Removable rear cover and gasket provides easy access to end of connector for crimp or solder contact termination
B-6 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
MIGHTY MOUSE
Low-Profile Cobra Plug Connectors
805-061 triple-start with self-locking coupling nut,
exploded view
How To Order Mighty Mouse Cobra Plug Connector and Backshell Assemblies
Sample Part Number
Connector Series and Mighty Mouse Cobra Basic Part Number
Material/Finish
Shell Size - Contact Arrangement Contact Style
801-069-26
ZNU 8-13 P A
801-069-26 Double-Start self-locking plug with ratchet mechanism (the clicker)
804-066-06 QDC Push-Pull plug
805-061-16 Triple-Start plug with ratcheting anti-decoupling mechanism
M = Aluminum / Electroless Nickel RoHS Compliant NF = Aluminum / Cadmium with Olive Drab Chromate ZNU = Aluminum / Zinc-Nickel with Black Chromate MT = Aluminum / Nickel-PTFE RoHS Compliant Z1 = Stainless Steel / Passivated RoHS Compliant
See Table V - A: 801-069 B: 804-066 C: 805-061
A = Pin, Solder B = Socket, Solder P = Pin, Crimp S = Socket, Crimp
Polarization Key Position
A, B, C, D, E, F - See Table II
Cable Exit Direction
1, 2, 3, 4, 5, 6, 7, 8 - See Table I
Cable Entry Size
See Table VI
1 05
B Thread
Master Key
B
F
ØC J
Table I: Cable Exit Direction
Cable Exit Direction
Code 1
C°
C°
Master Key
0°
2
45°
3
90°
4
135°
5
180°
6
225°
7
270°
Cable Exit Direction
8
315°
(Direction 2 Shown)
MATERIALS/FINISH
· Contacts: Copper alloy, gold plated · Backshell Housing, Connector Shell,
Coupling Nut and Lid: Aluminum or Stainless Steel · Backshell Sealing Gasket and Interfacial Seal: Fluorosilicone · Screws: 300 Series Stainless Steel · Insulator: LCP
Table II: Key Positions
A° B°
A 150° 210°
B 75° 210°
C 95° 230°
B° A°
D 140° 275°
E 75° 275°
F 95° 210°
Table VI - Cable Entry
Code
Entry Size
Code
Entry Size
02
.125
10
.625
03
.188
11
.688
04
.250
12
.750
05
.313
13*
.813
06
.375
14*
.875
07
.438
15*
.938
08
.500
16*
1.000
09
.563
17*
1.063
* Entry codes 13-17 not available for Series 804 Cobra
Shell Size 5 6 7 8 9 10 11 13 16 17 19 21
A: 801-069 Contact Arr.
5-3 6-4, 6-6, 6-7
7-10 8-13 9-19 10-26 11-31 13-37 16-55 17-85 19-100 21-130
Table V - Shell Size/Contact Arrangements
B: 804-066
Max Entry Shell Size Contact Arr. Max Entry Shell Size
03
5
5-3
03
8
04
6 6-4, 6-6, 6-7 04
9
05
7
7-10
05
10
06
8
8-13
06
11
07
9
9-19
07
12
08
10
10-26
08
13
09
12
12-37
10
15
10
14
14-55
12
18
12
19
13
21
15
23
17
C: 805-061 Contact Arr. 8-4, 8-6, 8-7
9-10 10-13 11-19 12-26 13-31 15-37 18-55 19-85 21-100 23-130
Max Entry 04 05 06 07 08 09 10 12 13 15 17
NOTES
· Rear insulator grommet not supplied. · Cobra plugs mate with respective series
receptacles with same layout, polarization and opposite contact gender.
· Hand crimp tool: P/N 809-015. Positioner for hand tool: P/N 809-005. Insertion/extraction tool P/N 809-088.
· Crimp barrel accommodates 22, 24, 26 and 28 gage wire.
· All Cobra plugs equipped with Size #23 contacts.
B-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 811
Mighty Mouse High Density (HD) Connectors and Cables
High Density Micro TwistPin Contacts set on .050" centers deliver over twice the density of standard Series 80 Mighty Mouse
7 to 42 Contacts
B
Water Resistant to 1 meter Double-start ACME threaded coupling
811-001-06ME9-42SA Series 811 Plug
811-003-07ME9-42PA Series 811 Receptacle
Mighty Mouse high density (HD) connector delivers twice the size and weight savings compared to standard Mighty Mouse
High Performance TwistPin Contacts
SERIES 811 MIGHTY MOUSE HD CONTACT ARRANGEMENTS
Pin insert shown, use reverse order for socket inserts.
12 345
67
1 23 4 567
8 9 10 11 12
1234 56789
10 11 12 13 14 15 16 17 18
19 20 21 22
1 234 56 789 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
27 28 29 30
12 34 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42
5-7 7 Contacts
6-12 12 Contacts
Insulator #26 - #30 AWG Wire
7-22 22 Contacts
Coupling Nut
8-30 30 Contacts
Double-Start Thread Peripheral Seal
9-42 42 Contacts
Shell Epoxy Potting Compound
Shield Termination and Overmolding Platform
Epoxy Potting Compound
Shell
Socket Contact
Plug
TwistPin Interfacial Contact Seal
Receptacle
B-10 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 811
Mighty Mouse High Density (HD) Connectors and Cables
The 811 HD Difference: Micro TwistPin Contacts
TwistPin Contact
Widely used for radars, missiles, avionics, and space vehicles, the Micro TwistPin is a spring
pin composed of helically wound strands of copper alloy wire, welded into a bundle, then
"bulged" and crimped to a copper alloy sleeve. These gold over nickel plated pins and
sockets offer low, stable contact resistance even when subjected to temperature extremes
TwistPin
and vibration. Designers of soldier systems and other military electronics, medical and high-
end industrial equipment have all turned to the TwistPin contact in order to reduce the size and weight of high-performance systems.
B
Current Rating Dielectric Withstanding Voltage Insulation Resistance Operating Temperature Contact Resistance Water Immersion, Mated Water Ingress, Mated Shock Vibration, Sine Vibration, Random Altitude-Low Temperature Durability Magnetic Permeability Shielding Effectiveness
Specifications 3 AMPS 600 VAC sea level, 150 VAC at 70,000 ft. 5000 megohms minimum -65° C. to +150° C. 8 milliohms maximum MIL-STD-810G, Method 512.5 1 meter for 1 hour Ingress protection 67 300 g's (MIL-DTL-38999 para. 4.5.21.1) 60 g's (MIL-DTL-38999 para. 4.5.23.2.1) 23 g's (MIL-DTL-38999 para. 4.4.23.1) EIA-364-105 2000 cycles of mating 2 µ maximum 55 dB minimum from 100MHz to 1000MHz.
Socket
Protective Covers
Series 667-347 and 667-218
Series 809-190 and 809-191
SERIES 811 MIGHTY MOUSE HD: PRE-WIRED CONNECTORS
Plugs 811-001-16 ratchet coupling 811-001-06 standard coupling
In-Line Receptacles 811-003-01
Square-Flange Receptacles 811-003-02 with banding porch
811-004-02 low-profile
Jam Nut Receptacles 811-003-07 with banding porch
811-004-07 low-profile
SERIES 811 MIGHTY MOUSE HD: PC TAIL CONNECTORS
Square Flange Receptacles 811-005-02 splash-proof 811-006-02 immersion-proof
Jam Nut Receptacles 811-005-07 splash-proof 811-006-07 immersion-proof
Also Available: Overmolded Cordsets
B-11 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
ULTRAMINIATURE SERIES 80
USB SuperSealTM Small Form-Factor Connectors
Significant size and weight reduction compared to MIL-DTL-38999 type USB/ RJ45 solutions
Rear-release crimp contact termination as well as USB/RJ45 jumper accommodation
B
Superior sealing, IP67, in unmated condition compared to other available
environmental circulars
Series 801 Mighty Mouse Plug and Receptacle with SuperSeal® Micro-B USB
Superior grounding for electrostatic
discharge and EMC
Crimp contact micro-USB connectors
Superior cable shield termination with integrated banding platform
with outstanding environmental
Optional spring-loaded protective covers
performance and EMI/RFI grounding.
for environmental protection of junction boxes and switches
Smallest form-factor high-
Wide range of high speed Ethernet/
performance solution for integration of the commercial USB interface
network protocols supported, including USB 2.0
Test Description Dielectric withstanding voltage
Insulation resistance
Contact resistance Mating durability Contact retention Vibration and Shock Temperature cycling Salt spray Humidity Water immersion EMI Shielding
Mighty Mouse USB Performance Requirements/Specifications
Maximum leakage current = 2 milliamperes No evidence of electric breakdown or flashover At ambient temperature: >5000 megohms between any pair of contacts and between any contact and the shell. after altitude immersion = 1000 megohms min. after humidity = 100 megohms min. At elevated temperature: >1000 megohms Terminal-to-terminal resistance of vd connector contacts shall not exceed 0.050 ohms. 500-1000 cycles depending on plating, with no mechanical damage. Dielectric, contact resistance and air pressure requirements as described above shall be met after 500-1000 mating cycles. Individual contacts capable of withstanding at least 10 pounds axial load applied uniformly at one pound per second. 37 g's random vibration, 300 g's shock. No electrical discontinuity, no disengagement of mated connectors, backing off of the coupling mechanism, or evidence of cracking, breaking, or loosening. -65°C to 175°C or 200°, depending on finish. No blistering, peeling or separation of plating or other damage detrimental to the operation of the connector. 5% solution, 34°36°C. 481000 hours, depending on finish. Unmated connectors show no lifting of plated coating or exposure of basis material under 3X magnification which adversely affects performance. Cycle wired, mated connectors between 25 °C at 80 % and 65 °C at 50 %. Ramp time = 0.5 hour, dwell = 1.0 hour. 24 cycles. 1 Meter for 1 Hour, mated.
Series 801: Good · Series 804: Very Good · Series 805: Excellent
Procedure Per MIL-DTL-38999 or Other Standard 4.5.11.1 or 4.5.11.2 IAW EIA-364-20, Method A
4.5.10.1 and 4.5.10.2 IAW EIA-364-21
4.5.14
4.5.8
IAW EIA-364-29
4.5.23
4.5.4 EIA364-32, Test cond. A
4.5.13 EIA-364-26
4.5.26 EIA364-31, Method IV MIL-STD-810 Method 512
4.5.28 EIA-364-66
B-12 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
ULTRAMINIATURE SERIES 80
USB SuperSealTM Small Form-Factor Connectors
SUPERSEALTM MIGHTY MOUSE MICRO-B USB CONNECTOR SELECTOR
B
Series 801 Plug Connector with Micro-B USB
Series 801 In-Line Receptacle
Series 801 Square Flange Mount Receptacle
Series 801 Rear Panel Jam Nut Mount Receptacle
Series 804 Plug Connector with Micro-B USB
Series 804 In-Line Receptacle
Series 804 Rear Panel Jam Nut Mount
Receptacle
Series 804 Front Panel Jam Nut Mount
Receptacle
Plug-and-Play Micro-USB Plug and Receptacle
Plug-and-Play Micro-USB Booted Cordset
Spring-Loaded cover for Series 804 Jam Nut Receptacles
Crimp Contact Pin Layout
1
5
2
4
3
Pin Number
1 2 3 4 5 Shell
USB Designation
VBUS DD+ ID GND
SHIELD
Typical Wiring Assignment
Red White Green RA_PLUG_ID Black DRAIN WIRE
MATERIAL AND FINISHES
· Shell/coupling: High strength aluminum alloy · Plating: Cadmium olive drab over electroless nickel; Nickel PTFE; Electroless
nickel · Contacts: Copper alloy, gold plated · USB insulator: LCP · Seals: Silicon-based elastomer · Stainless steel and other materials and finishes available. Please consult factory.
MICRO USB ELECTRICAL SPECIFICATIONS
· Voltage Rating: 30 VAC (rms) · Current Rating: Signal pins 1.0A, Power pins 1.8A · D.W.V.: 600 VAC · Shield Continuity: Continous through coupler or continous coupler to shell
B-13 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 88
SuperFly®: the ultimate nanominiature tactical connector
The ultimate high-performance connector series: ready for the toughest (and smallest!) applications you've got
Glenair Series 88 SuperFly® represents a perfect storm of high-performance contacts, shells, wires, termination and mating technologies. SuperFly® is the only connector series in existence that combines the weight-saving and performance advantages of nanominiature, microminiature and AS39029 type (size #23) contacts in a precision package made to order for battlefield and other high-performance applications. Available in factory-terminated cordsets, single-ended pigtails, and discrete PCB termination receptacles for complete flexibility in cable and box configurations. SuperFly cordsets ship with ultra-flexible, highspeed GhostWireTM cabling, your choice of threaded or quick disconnect coupling and a widerange of contact arrangements from 344 contacts. PCB receptacles are available in straight and right-angle configurations.
Rear-panel mount push-pull and threaded PCB receptacles
now available
SUPPORTED CONTACTS
#23 AS39029 Type 5 Amp Crimp Contact
#24 Micro-D 3 Amp TwistPin Contact
#30 Nano-D 1 Amp TwistPin Contact
B-14 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 88
SuperFly® Ultraminiature Connectors and Cordsets
ULTRAMINIATURE SUPERFLY® CORDSETS AND PIGTAILS
Overmolded threaded plug and receptacle
B
Threaded pigtail plug and receptacle
Quick-disconnect overmolded cordset
IP67 immersion rated High-reliability contacts: 5 Amp, 3 Amp,
and 1 Amp High shock and vibration Robust EMI shielding Designed for high speed data applications
Quick-disconnect pigtail plug and jam nut receptacle
Pre-wired, epoxy-sealed cordsets Straight and right-angle PC tail receptacles 21 Contact arrangements Front or rear panel mounting Aluminum or stainless steel Accepts #22 to #32 AWG wire
Layout B-7N C-10N
C-2M2N
D-3M D-2W2N
E-3W E-19N
Protocol(s) eSATA/SATA USB 3.0 (low power) Ethernet USB
USB
HDMI
5 AMP
COMBO 5 AMP & 1AMP
SuperFly® Layouts Arranged by Protocol
Layout
Protocol(s)
E-4M4N Ethernet PoE
F-22N HDMI (3 extra) DisplayPort (2 extra)
F-4W4N Ethernet PoE
G-7W G-10M H-10W H-37N
eSATA/SATA USB 3.0 Ethernet (2 extra) USB 3.0 Ethernet (2 extra)
Layout H-6W14N
J-44N
J-7W19N
K-19M K-13M19N
L-22M
Protocol(s) HDMI (3 extra)
HDMI (7 extra) Camera Link HDMI HDMI (13 extra) HDMI (3 extra) DisplayPort (2 extra)
Contact Arrangements
3 AMP
COMBO 3 AMP & 1 AMP
1 AMP
E3W (3) 5A
G7W D2W2N F4W4N (7) 5A (2) 5A, (2) 1A (4) 5A, (4) 1A
D3M (3) 3A
G10M
C2M2N E4M4N
B7N
(10) 3A (2) 3A, (2) 1A (4) 3A, (4) 1A (7) 1A
C10N (10) 1A
E19N (19) 1A
H10W (10) 5A
H6W14N J7W19N
K19M
(6) 5A, (14) 1A (7) 5A, (19) 1A (19) 3A
L22M G6M10N K13M19N F22N (22) 3A (6) 3A, (10) 1A (13) 3A, (19) 1A (22) 1A
B-15 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
H37N (37) 1A
J44N (44) 1A
SERIES 152 · MIL-DTL-55116 TYPE
HiPer 55116 Audio Frequency Connectors
Series 152 HiPer 55116 connectors offer significant performance advantages for modern soldier communication systems
Integrated banding porch/shrink boot groove
<10 m contact resistance
1000 hour+ salt spray corrosion-resistant
Integrated EMI Ground Spring
Fully intermateable and interoperable with MIL-DTL-55116 connectors
Intermateable and interoperable with standard MIL-DTL-55116 connectors
Low contact resistance: less than 10 milliohms
Integrated EMI ground spring provides improved 2.5 milliohm shell-to-shell conductivity performance
IP68 rated sealing in mated and unmated condition, prevents water ingress into radio equipment
1,000 hour+ salt spray corrosion resistance
Integrated cable shield termination band porch
Superior 100 pound cable pull test rating
B-16 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 152 HIGH PERFORMANCE
MIL-DTL-55116 Type High-Performance Audio Frequency Connectors
Part Description
Series 152 HiPer 55116 Selection Guide
Glenair P/N
Equivalent Mil P/N, "U" designator
Mates with
Audio plug, field serviceable, with wire strain relief and rigid
contacts
Overmolded audio plug cordset with wire strain
relief
152-001 152-006
152-003 HiPer 55116 type jam nut receptacle
M55116/1 /4 type U-229
152-004 HiPer 55116 type in-line receptacle 151-003 standard 55116 type jam nut receptacle 151-004 standard 55116 type in-line receptacle
B
any M55116 receptacle
Audio plug with shield termination porch,
overmolding adapter and rigid contacts
Overmolded audio plug cordset
152-002 152-005
M55116/5 /8 type U-229
152-003 HiPer 55116 type jam nut receptacle 152-004 HiPer 55116 type in-line receptacle 151-003 standard 55116 type jam nut receptacle 151-004 standard 55116 type in-line receptacle any M55116 receptacle
In-line receptacle with shield termination porch, overmolding
adapter, and non-rigid spring contacts
Overmolded in-line receptacle cordset
152-004 152-007
M55116/5 /8 type U-229
152-003 HiPer 55116 type jam nut receptacle 152-004 HiPer 55116 type in-line receptacle 151-003 standard 55116 type jam nut receptacle 151-004 standard 55116 type in-line receptacle any M55116 receptacle
Radio-mount jam nut receptacle with nonrigid spring contacts
152-003
M55116/9 /10 type U-183
152-001 HiPer 55116 type plug 152-002 HiPer 55116 type plug 151-001 standard 55116 type plug 151-002 standard 55116 type plug any M55116 plug
Series 152 HiPer 55116 Performance Specifications
Complies with all MIL-DTL-55116 specifications and exceeds the following performance criteria:
Shell-to-shell conductivity
152-001 and -002 Plugs: 2.5 milliohms max. 152-003 receptacle: 2.5 milliohms max when mated to Glenair HiPer 55116 plug 152-001 or -002
Cable shield-to-shell conductivity
2.5 milliohms max.
Contact resistance (mated)
15 milliohms max. average; 20 milliohms max.
Water immersion (mated & un-mated)
152-002 plug, 152-003 receptacle: IP68 (10 meters of standing water for 1 hour)
Air Pressure
15 psi
Salt spray
1,000 hours (MIL-STD-202, Method 101E)
Cable pull-out force (unmated)
152-001 and -002 plugs: 100 lbs. (Cable shield strength dependent)
All other performance characteristics of Series 152 HiPer 55116 connectors are compliant with MIL-DTL-55116 (see table on Page 11 for specifications)
B-17 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 151 HIGH PERFORMANCE
MIL-DTL-55116 Type Audio Frequency Connectors
High reliability performance for mission-critical communication systems
The MIL-DTL-55116 audio frequency connector has been used in tactical radio systems for
generations. Now, this reliable, field-cleanable interconnect has been specified for use in the
Joint Tactical Radio System--the next generation voice and data radio for U.S. military field
B
operations, ensuring its continued use and service to soldiers, sailors and airmen. The Glenair MIL-DTL-55116 Type connector is manufactured in our Glendale, California factory with materials
and processes guaranteed to result in the best performing and most reliable connector system
available. Best of all, these products--from crimp and solder termination cable plugs, to
ruggedized and sealed receptacles are in-stock and available for immediate, same-day shipment.
Test Description Dielectric withstanding voltage Insulation resistance Contact resistance Contact depression Air pressure Mating durability Contact retention Compression
Series 151 standard version offers performance IAW MIL-DTL-55116
Procedure Per MIL-DTL-55116
Test Description
Procedure Per MIL-DTL-55116 Or Other Standard
4.7.1
Pull test
4.8.7
4.7.2
Bounce
4.9.1
4.7.3
Vibration
4.9.2 and MIL-STD-202G, method 201A
4.8.1
Drop
4.9.3
4.8.2
Temperature cycling
MIL-STD-202, method 107, test condition A
4.8.3
Salt spray
MIL-STD-202, method 101E, test condition B
4.8.4
Humidity
4.9.6 and EIA-364-31, method IV (step 7a not required)
4.8.6
Water immersion
4.9.7
Series 151 Standard MIL-DTL-55116 Type Audio Connectors - Product Selection Guide
151-001 Standard MIL-DTL-55116 type audio plug, field-servicable with wire strain relief and rigid contacts
151-002 Standard MIL-DTL-55116 type audio plug with overmold adapter and rigid contacts
151-003 Standard MIL-DTL-55116 type radio-mount Jam Nut receptacle with non-rigid spring contacts
151-004 Standard MIL-DTL-55116 type in-line receptacle with wire strain relief and non-rigid spring contacts
667-374 Protective Cover for 151 Series Plugs 667-355 Protective Cover for 151 Series Receptacles
B-18 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 15
CB Series Pogo Pin Audio Connectors
Series CB Cable Plug
Qualified to VG95351 (seven pole) and VG96934 (ten pole)
Ultraminiature version of U.S. standard 55116 audio frequency connectors
Robust environmental, mechanical and EMI performance
High durability--5000 mating cycles
Series CB
B
Jam Nut Receptacle
The compact audio frequency bayonet connector with spring-loaded contacts-- VG qualified!
CB 10 Pin (left) Compared to MIL-DTL-55116 6 Pin Connector
CB Series Specifications
Current rating
2.5 Amps per contact maximum
Voltage rating (DWV)
500 VAC
Insulation resistance
5000 M
Durability
5000 cycles of mating, minimum
Contact resistance
5 m
Water ingress protection
IP68
Water immersion
2 meters, 48 hours
Air pressure
0.4 bar
Operating temperature
-55° C to +85° C
Shielding effectiveness
50 dB attenuation up to 100 MHz
Corrosion resistance (salt spray) 48 hours
Maximum wire size
1mm maximum diameter
Turnkey Cordsets
Self-Cleaning "Wiping" Contacts
Receptacle Contact
Initial Mating
Plug Contact
Final Position
O-Ring
Sealed Contact
Receptacle
Washer Jam Nut
Elastomeric Seal
O-Ring
Plug
Ground Spring
Sealed Contact
Receptacle Shell
PogoPin Contact
Glass-Filled Thermoplastic Insulators
Plug Shell
B-19 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Glass-Filled Thermoplastic Insulator
QPL AND COMMERCIAL
Mil-Aero Circular Connectors
Environmental, hermetic, and filter class
From satellites to ruggedized shipboard and aerospace applications, Glenair supplies virtually every power, signal, or high-speed cylindrical connector configuration currently in active use. From our QPL'd MIL-DTL-38999 hermetic connectors to our revolutionary SuperNine® family of high-performance D38999 Series III type connectors, Glenair is at the forefront in the manufacture and supply of mission critical mil/aero circulars.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Mil-Aero Circular Connectors Selection Guide
SuperNine® High-Performance MIL-DTL-38999 Series III Type Crimp, PC Tail, High-Speed and Hermetic Connectors
MIL-DTL-38999 Type Specials EMI/EMP Filter Connectors
Sav-Con® Connector Savers and Adapters
Glass-Sealed Hermetic Connectors USB and RJ45 SuperSealTM Connectors
MIL-DTL-28840 Connectors
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
9
SBERTTIEESR2T3HAN QPL
SuperNine®: Glenair advanced-performance MIL-DTL-38999 Series III type connectors
SuperNine® is the industry's most complete and advanced D38999 Series III type connector family. From standard environmental-class connectors with improved durability and ease-of-use, to EMI/EMP filter connectors with innovative flange and PC tail termination configurations, SuperNine® offers military, commercial aerospace and other customers that have standardized on Series III technology the opportunity to improve interconnect system performance and resolve a wide range of persistent electrical, environmental, and mechanical performance problems --all with catalog connector solutions backed by Glenair's high-availability business model.
SuperNine® offers improved durability, sealing, cost-of-ownership, ease of shield termination, a broader range of PC tail configurations, environmental and hermetic bulkhead feed-throughs, connector savers, off-the-shelf EMI/EMP filter connectors and more--all supported with Glenair's well-established reputation for service, support, and fast turnaround.
THE SUPERNINE® TECHNOLOGY PROMISE
Across-the-board improvements in matingcycle and contact durability
Advanced ease-of-use features such as integrated shield-termination band porches and threaded PCTail standoffs
High-performance improvements in every connector class--from filters to fiber optics
Glenair SuperNine® connectors in action: in this example, a pair of our advanced fiber optic interconnects cabled-up in a turnkey, environmentally sealed point-to-point jumper
C-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
BETTER THAN QPL
SuperNine®
Advanced performance MIL-DTL-38999 Series III Type Connectors
SuperNineTM Environmental I/O and Cable Connectors
Plug connectors with integrated ground springs and banding porch Complete range of crimp connectors with high-durability contacts Five different designs of printed circuit board connectors and standoffs Standard MIL-STD-1560 as well as high-density insert arrangements High-durability/advanced vibration and shock ratcheted coupling
SuperNineTM High-Speed Connectors
Full range of hybrid insert arrangements incorporating size #22 signal
contacts, plus size #12 and #8 keyed shielded contacts
El Ochito®: One full 1G/10G Ethernet channel per standard size #8 cavity Supported applications: 10/100/1G/10G BASE-T Ethernet, analog/digital
C
video, 1553 databus and general RF or differential data transmission
Turnkey Quadrax and El Ochito® solutions--from crimp and PCB contacts
to connectors
SuperNineTM High-Pressure Hermetic Connectors
Glass-to-metal seal pin/socket hermetics with sealing up to 1x10-10cc/sec DSCC qualified and derivative solutions with advanced mounting features Pressure resistance to 32,000+ psi Stainless steel, titanium, Kovar® and Inconel® shell material options Bulkhead feed-through and hull penetrator versions
SuperNineTM Ruggedized RJ45 and USB Connectors
Insert-to-shell grounding for superior EMC continuity and shielding Superior environmental sealing, IP67 unmated compared to COTS solutions Advanced vibration and mechanical shock tolerance Full range of offerings for Cat6a Ethernet: Jacks, Plugs, PC tail and crimp High-temperature rated -40° to +125°C
SuperNineTM EMI/EMP Filter Connectors
Planar, multilayer ceramic capacative filters with and without TVS diodes C, L-C, C-L, and Pi filter electrical configurations Special high operating temperature solutions Industry's broadest range of pF capacitance: from 10 to 1,000,000 pF Fast and reliable in-house manufacturing of all filter elements and processes
SuperNineTM Fiber Optic Connectors
Ultralightweight composite thermoplastic connector solution Qualified size #16 MIL-PRF-29504 pin-socket precision ceramic termini Ultra tight tolerance shell and cavity dimensions for precise axial alignment Ultra low insertion loss values for both singlemode and multimode Insert arrangements from 2 to 37 ways
C-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
MILITARY/AEROSPACE
Environmental Connector Specials
Problem-solving mil-aero cylindrical connectors from the most accommodating engineering and manufacturing team in the interconnect industry--we say yes to specials!
ENGINEERED SOLUTIONS AND EXOTIC DERIVATIVES
High-density, push-pull, lanyard release, high temperature, ground plane, compliant pin, zero extraction force, thru-bulkhead, spacegrade, gender changers, modified flange, or any other modification needed to solve a complex interconnect challenge
Liberal policies on NRE costs, minimum order quantities and delivery schedules
Space-grade zero extraction force connector for satellite
payload deployment
High-density contact arrangement with size #23
contacts
Unique coupling nut castellations and coverings
C-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Special-purpose connector go-betweens and buffers
MIL-DTL-38999 DERIVATIVES AND OTHER
Environmental Connector Specials
INNOVATIVE TERMINATION TECHNOLOGIES
Flex and Rigid Flex
Compliant (Press-Fit)
Insertable Solder Cups
INNOVATIVE SHELL PACKAGE MODIFICATIONS
Variable-Length PC Tails
Ground Plane Inserts
C
Mounting Flange Modifications
Bulkhead Penetrators
NON-STANDARD CONTACT LAYOUTS
Integrated/Housed Electronics
Integrated Band/Boot Porch
Hybrid Power Contact Arrangement
Sealed Coax Insert Arrangement
Hybrid Shielded Contact / Signal Contact Insert Arrangement
Ground Plane Metallic Insert for Shielded Contacts
INNOVATIVE MATING TECHNOLOGIES
Center Jackpost and Guide Pin Integration
QDC Quick-Disconnect Push-Pull Mating
Quick-Disconnect Lanyard-Release Assemblies
C-5 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
MIL-DTL-38999 AND OTHER
Glass-Sealed Hermetic Connectors
GEOPHYSICAL AND OFFSHORE CONFIGURATIONS
HIGH-RELIABILITY
Glass-sealed Hermetic Connectors
Resolve gas, moisture and particle ingress problems with advanced-performance glasssealed hermetic connectors
VITREOUS GLASS TECHNOLOGY ADVANTAGES
Superior pressure resistance to 32,000+ PSI
Higher resistance to extreme operating temperatures to 260°+ C
Superior mechanical strength
No material breakdown or aging over time
Helium leak rate <1X10-7 cc/sec to 1X10-10
CIRCULAR GLASSSEALED HERMETIC CONNECTORS AVAILABLE WITH ACCELERATED LEAD TIMES
MIL-DTL-26482
MIL-DTL-83723
MIL-DTL-38999 (QPL)
MIL-DTL-5015
Series 80 Mighty Mouse
GeoMarine® doublestart hermetic connector
Hermetic
Single-way tool joint
power connector hermetic connector
HIGHSPEED/SHIELDED DESIGNS
Hermetic probe connector
Hermetic bulkhead
penetrator
C
Triax hermetic
Hybrid coax/signal hermetic
RECTANGULAR PACKAGES
Quadrax hermetic
MT ribbon
"El Ochito high-speed octaxial contacts in a lightweight CODE-RED
sealed bulkhead feed-thru"
MIL-DTL-24308 QPL hermetic
Series 79 Micro-Crimp hermetic
MILDTL38999 QPL PIN AND SOCKET HERMETICS
MIL-DTL-83513 type micro-D hermetics
Sealed panel-mount micro-D hermetic
Series I Scoop-proof 3 Point Bayonet Coupling
Series II 3 Point Bayonet Coupling
Series III Scoop-proof Triple Start, Self-Locking
Series IV Scoop-proof Breech Lock
SERIES 240
EMI/EMP Filter Connectors
Glenair manufactures a full range of filter connectors for use in EMC/EMP management of electronic systems and interconnect cabling. All connectors are designed in accordance with applicable connector specifications, and are designed to mate with plugs with the same insert configuration and opposite contact gender. Planar filter arrays and TVS diodes may be integrated into both standard catalog as well as build-to-order configurations. Glenair's stateof-the-art diode burn-in process tests leaded and surface mount diodes with leakage current monitored throughout the entire test procedure ensuring field reliability.
Class X Y Z A B C D E F G J
Table I: Capacitor Array Code /
Capacitance Range
Pi - Circuit (pF)
C - Circuit (pF)
160,000 - 240,000
80,000 - 120,000
80,000 - 120,000
40,000 - 60,000
60,000 - 90,000
30,000 - 45,000
38,000 - 56,000
19,000 - 28,000
32,000 - 45,000
16,000 - 22,500
18,000 - 33,000
9,000 - 16,500
8,000 - 12,000
4,000 - 6,000
3,300 - 5,000
1,650 - 2,500
800 - 1,300
400 - 650
400 - 600
200 - 300
70-120
35-60
ARINC 600 size 2 filter connector. Glenair also manufactures narrow-profile size 1 and double-wide size 3. All configurations are environmentally sealed for rugged airframe applications.
Planar, multilayer ceramic capacitive filters, with and without transient voltage suppression diodes
C and Pi electrical configurations
PC tail, crimp or solder cup termination
35 240,000 pF capacitance
Fast and reliable diode burn-in and test services
Turnkey in-house manufacturing of all filter connector elements and processes
C-8 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 240
EMI/EMP Filter connectors
Fast, reliable in-house manufacturing
UNIQUE AND SPECIAL PURPOSE EMI/EMP FILTER CONNECTORS
Extended-shell
Special-purpose
Series 80 Mighty Mouse MIL-STD-1760 filtered
Filter plug with
PC-tail cylindrical with
filter connector cable PC-tail filter receptacle
umbilical connector
crimp contacts
threaded standoff
adapter
C
RECTANGULAR PACKAGING
MIL-DTL-83513 type micro-D filter connector
MIL-DTL-24308 type D-sub filter connector
Series 79 Micro-Crimp filter connector
EMP TRANSIENT VOLTAGE SUPRESSION DIODE-EQUIPPED
ARINC 600 rack and panel filter connector
EMP Diode-Equipped Connector MIL-DTL-38999 series III type
with Oversized Shell
EMP connector
Reduced-package-size EMI/EMP cylindrical
MIL-DTL-38999 series III type EMP with rectangular housing
THE INDUSTRY'S MOST COMPREHENSIVE AND COMPLIANT FILTER SERVICE
Requirement Compliance: MIL-STD-449D: RF Spectrum MIL-STD-461E: EMI Susceptibility MIL-STD-1310G: Shipboard EMC MIL-STD-1512: Electroexplosive Subsystems MIL-STD-1541A: EMC for Space Systems MIL-STD-1795A: Aerospace Lightning Protection MIL-STD-1857: Grounding, Bonding and Shielding MIL-STD-1542B: EMC and Grounding for Space Systems EN 61000-4-2, 3, 4, 5, 6, 8: EM, RF and Power RTCA/DO-160 Sec 22: Pin/Cable Level and Waveform
Connector Series:
38999
83513
Series I, II, III, IV
5015
26482
Sr. 80 Mighty Mouse
83723
Sr. 79 Micro-Crimp
28840
Sr. ITS Reverse-Bayonet
24308
Sr. 28 HiPer-D
ARINC 600
Sr. 970 PowerTrip
Filter Types C Single capacitor with low self inductance Pi Dual capacitors with a single inductive element positioned between.
Line Types:
CAN BUS
TTL
ARINC 429
Analog Sensors
RS 232
Thermocouple Wires
RS 422
USB
RS 485
Ethernet
C
Pi
C-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SUPERSEAL
Ruggedized RJ45 and USB Connectors for Aerospace, Defense and Other Applications
Triple-start mating MIL-DTL-38999 type connectors with IP68 sealing (mated condition), robust insert-to-shell grounding, and a complete range of wire, cable, and circuit board terminations
MIL-DTL-38999 Series III with sealed RJ45
MIL-DTL-38999 Series III with High-capacity, high-speed
USB jack and jumper
USB data stick
Superior sealing--IP67 unmated--for complete system protection against water, sand and dust
Highly durable RJ45 design, including enhanced operating temperature, increased life-cycle, and rugged vibration and shock performance
Shielded/grounded coupler designs in both receptacle and plug connectors
Crimp, solder-cup, PC tail, and Quadrax contact/wire termination options
RJ45 plug and/or jack interface options available in Cat 5e or Cat 6a
Intermateable with other MIL-DTL-38999 type RJ45 field-duty connectors
C-10 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SUPERSEAL MIL-DTL-38999 SERIES III TYPE
RJ45 and USB Aerospace/Defense Connectors
Product Selection Guide
233-300 SuperSealTM MIL-DTL-38999 Series III Type Connector/ Adapter with RJ45 Jack/Jack or Plug/Jack Couplers
233-301
SuperSealTM MIL-DTL-38999 Series III Type Connectors
with RJ45 Jack or Plug to Rear Crimp Contact
C
Termination
233-302
SuperSealTM MIL-DTL-38999 Series III Type Connectors with RJ45 Jack to PC Tail Termination
233-303 SuperSealTM MIL-DTL-38999 Series III Type Connectors with RJ45 Jack to Rear Solder Cup Termination
233-304 SuperSealTM MIL-DTL-38999 Series III Type Connectors with Pin or Socket Contacts to RJ45 Jack or Plug Interface
233-305 SuperSealTM MIL-DTL-38999 Series III Type Connectors with Pin or Socket Quadrax to RJ45 Jack or Plug
233-330 SuperSealTM MIL-DTL-38999 Series III Type Feedthrough Receptacle with RJ45 Jack to Jack Coupler
C-11 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SSEERRIEIESS23243-105
MIL-DTL-38999 Series IV*
*Mil-Spec qualification pending
Time-tested, industry standard breech-lock connector
From vertical launch fire-control, tracking, and multi-target missile systems to rugged industrial applications such as mining/gas-pressure blasting, the Glenair MIL-DTL-38999 Series IV type connector is the ultimate solution for positive and reliable breech-locking connector performance. Built IAW MIL-DTL-38999 Series IV, Glenair series 234-105 plug and receptacle connectors are available in shell sizes 1125, with all MIL-STD 1560 insert arrangements as well as high-density and hybrid shielded contact arrangements. The heart of the 234-105 connector is its revolutionary coupling nut/locking technology which provides familiar breech-lock mating augmented with both primary and secondary locking mechanisms. Environmentally sealed, EMI grounded, and outfitted with pin-to-pin mating protection to prevent circuit shorts and mechanical damage, the Glenair 234-105 delivers unsurpassed reliability and anti-demating performance.
IAW MIL-DTL-38999 Series IV
Optimized for SWAMP area applications
Quick-disconnect 90° breech coupling mechanism
Visual, audible and tactile full-mate indicators
Integrated EMI grounding fingers
-65°C to 200°C operating temperature range
Series IV solutions are available in environmental, filter, and hermetic class configurations in shell sizes from 1125 supporting the full range of MIL-STD-1560 insert arrangements
Glenair's complete Series IV solution includes protective covers and dummy stowage receptacles--available in all sizes, materials, and
plating configurations.
C-12 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 234-105
MIL-DTL-38999 Series IV
Industry standard breech-lock connector Super fast turnaround on quotes and orders
SERIES 234-105 PLUG AND RECEPTACLE, LOCKING, HIGH-VIBRATION
How To Order
Sample Part Number
234-105
D38999 Series IV Type Connectors
234-105 = Environmental Class*
Connector Style
See Table I
Material/Finish
See Table II
Shell Size
11, 13, 15, 17, 19, 21, 23, 25
Contact Arrangement Per MIL-DTL-1560
Contact Designator
P = Pin S = Socket
A = Pin Gender, Less Contacts B = Socket Gender, Less Contacts
Polarization
N (Normal), A, B, C, D, K, L, M, R, & U
-44 NF 11 -35 P N
NOTES
1. Materials and finish Insulator: High grade rigid dielectric O-ring: Silicone Contacts: IAW AS39029 Seals: Fluorosilicone blend
2. Blue color band indicates rear release contact retention system
3. Connector supplied with contacts (including spares), insertion/ removal tools and sealing plugs IAW MIL-DTL-38999
4. Glenair 234-105 connectors are designed to mate with any QPL manufacturer's MIL-DTL-38999 Series IV connectors with the same insert arrangement and polarization. Mil-spec qualification pending.
Table I: Connector Style
*Glenair also supplies a full line of qualified MILDTL-38999 Series IV pin and socket contact hermetic
40 Square-flange wall mount receptacle receptacles--most popular part numbers in stock
42 Box-mount square flange receptacle and ready for immediate shipment
44 Jam nut receptacle
46 Plug with EMI grounding spring
47 Plug without EMI grounding spring
49 In-line cable receptacle
Table II: Material / Finish
Symbol
Material
Finish
ME
Electroless Nickel
NF
Cad O.D. over Electroless Nickel
G2
Aluminum Anodize, Hardcoat
ZR
Zinc Nickel, Black
MT
Nickel-PTFE
Z1*
Passivate
Stainless Steel
ZL*
Electro-Deposited Nickel
*Available in receptacle only. Not firewall rated.
A complete range of application tooling is available, including adjustable crimp tools, contact insertion and removal tools, Band-MasterTM EMI shield termination system tools and others--all available for
immediate, same-day shipment
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
C-13
SAV-CON®
Connector Savers and Sav-Con®sforevery Military Standard connector
Bulkhead Feed-Thrus
Bulkhead feed-thrus for environmental, filter and hermetic applications
Pin/pin, pin/socket, and
The smart solution for preventing contact
socket/socket versions
damage and extending the service life of
Traditional plugreceptacle savers, as well
cable assemblies and box and panel-mount receptacles
as in-line versions and gender changers
Available EMI/EMP filter
Series changers and gender
savers and adapters
changers available in both Sav-Con® and bulkhead feed-
thru configurations
Optional locking mechanism
circular and rectangular
configurations available
Sav-Con® Lock Ring prevents accidental disengagement of bayonet coupled connectors
Locking a Sav-Con® Connector Saver to a receptacle can prevent accidental or unauthorized unmating. This can ensure that the equipment receptacle remains in its unused condition prior to delivery.
C-14 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
HIGH-PERFORMANCE CONNECTOR GO-BETWEENS
Sav-Con® Connector Savers and Bulkhead Feed-Thrus
Each Glenair Sav-Con® Connector Saver meets the military specification performance requirements of its mating connector. Glenair manufactures and supplies a Sav-Con® connector saver for every military standard connector currently in use including:
MIL-DTL-26482 Series I and II
MIL-DTL-28840
MIL-DTL-38999 Series I, II and III
MIL-DTL-83723
LN 29729 (SJT) PATT 105 and PATT 602 MIL-DTL-5015 Series 801 and 805
Mighty Mouse
M24308 D-Subminiature
MIL-DTL-83513 Micro-D Subminiature
Series 28 HiPer-D M24308 intermateable
Series 79 Micro-Crimp
Comprehensive materials, plating, and polarization options available
TRADITIONAL PLUG-RECEPTACLE SAV-CON® CONNECTOR SAVERS
C
MIL-DTL-38999 series III type
BULKHEAD FEED-THRUS
MIL-DTL-5015 threaded and/or reverse-bayonet
MIL-DTL-38999 series II bayonet-coupling saver
Series 80 Mighty Mouse Sav-Con®
MIL-DTL-38999 series III type jam nut and square-flange bulkhead feed-thrus
SPECIAL-PURPOSE ADAPTERS AND SAVERS
MIL-DTL-5015 bulkhead feed-thru
Special shielded contact bulkhead feed-thru
EMI/RFI filter Sav-Con® adapter
MIL-DTL-83513 type micro-D filter connector
Special in-line receptacle-to-receptacle feed-thru
C-15 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Power distribution connector saver
QUALIFIED
MIL-DTL-28840 Connectors and Accessories
High density, scoop proof contact arrangements
Flange mount, box mount, jam-nut and in-line receptacles
Straight, 45° and 90° strain reliefs and backshell assemblies
Sav-Con® connector savers
MIL-DTL-28840 qualified connectors in-stock and ready for immediate, same-day shipment
MIL-DTL-28840 qualified
Additional glenair commercial part numbers with features not available in the mil-spec
C Qualified military standard electrical connectors
and accessories for shipboard--and all rugged
environmental applications
Current Rating (Maximum) Test Voltage (DWV) Insulation Resistance Contact Resistance Operating Temperature Immersion Shock Vibration Magnetic Permeability
Performance Specifications Size #20 Contact with 20AWG wire=7.5Amps, with 22AWG wire=5.0Amps 1000 VAC RMS at sea level. Test per EIA-364-20 5000 megohms minimum (at ambient temperature) per EIA-364-21 Per SAE-AS39029 -55° C to +200° C per test method EIA-364-09 in accordance with MIL-S-901 grade A per EIA-364-28 test procedure 2.0 µ (Aluminum), 5.0 µ (Stainless Steel) maximum; ASTM-A342/A342M
Splined MIL-DTL-28840 connector-tobackshell interface is ideally suited for heavy backshells and cables
AVAILABLE CONTACT ARRANGEMENTS
Shell Size 11 7 Contacts
Shell Size 13 12 Contacts
Shell Size 15 21 Contacts
Shell Size 17 31 Contacts
Shell Size 19 42 Contacts
Shell Size 23 64 Contacts
Shell Size 25 92 Contacts
Shell Size 29 121 Contacts
C-16 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Shell Size 33 155 Contacts
QUALIFIED
MIL-DTL-28840 Connectors and Accessories
STANDARD PIN CRIMP CONTACT FOR MIL-DTL-28840 CONNECTORS
Mating End
Wire
Size Accomodation
20
28-32 AWG
20
22-26 AWG
20
20-24 AWG
Military Part Number
M39029/83-451 M39029/83-450 M39029/83-508
Glenair Part Number
850-004-20-451 850-004-20-450 850-004-20-508
STANDARD SOCKET CRIMP CONTACT FOR MIL-DTL-28840 CONNECTORS
Mating End
Wire
Size Accomodation
Military Part Number
Glenair Part Number
20
28-32 AWG
M39029/84-453
20
22-26 AWG
M39029/84-452
850-005-20-453 850-005-20-452
C
20
20-24 AWG
M39029/84-509
850-005-20-509
Crimping Tools
M22520/34-01 Basic Crimp Tool M22520/34-02 Positioner M22520/35 Gage
Insertion & Removal Tools
M81969/33-01 Straight Insertion Tool M81969/33-02 Offset Insertion Tool M81969/34-01 Removal Tool
Pin Contact
Socket Contact
M39029/83 Standard Duty M39029/84 Standard Duty
Electrical Pin Contact
Electrical Socket Contact
"E" Nuts
Strain Reliefs
Environmental Backshells
M28840/6 B Straight M28840/9 B 45° M28840/8 B 90°
EMI/RFI Environmental
Backshells
Connector Sockets
Non-Self-Locking
M28840/6 A Straight M28840/8 A 90° M28840/9 A 45°
600G005
M28840/23
Non-Self-Locking
M28840/1 Straight M28840/3 45° M28840/2 90°
Dummy Stowage Receptacles
Protective Plug Covers
Protective Receptacle Covers
Jam Nuts
M28840/7
M28840/15
M28840/13
MS3186
Mounting Flanges and Gaskets
MIL-PRF-24758A Conduit Fittings
M28840/24 Gasket
M24758-14 Straight (M24758/14 Straight.) M28840/5 Straight · M28840/25 90° · M28840/27 45° · M28840/30 Coupling
C-17 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
VG QUALIFIED AND COMMERCIAL
Industrial-Strength Power and Signal Connectors
Glenair offers a"no gap"family of ruggedized power and signal interconnect solutions for industrial, rail, geophysical and power industry applications. No other interconnect manufacturer in the world supplies such a broad range of connectors, backshells, wire protection conduit, shrink boots, tools and more to meet harsh-environment industrial requirements. All our solutions are backed with our high availability customer service model, which includes in-stock inventory for thousands of critical part numbers, no dollar or quantity minimum orders, free samples upon request, free engineering and application development and more. Contact the factory or our industrial/rail product team for application engineering assistance.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Industrial-Strength Power and Signal Connectors Series ITS and Derivative Industrial/Rail Power and Signal Connectors
Series IRT/ITS/UJ High-Current/High-Voltage Power Connectors for Rail and Industrial Applications
PowerTripTM Extreme Environment Power Connectors
Ruggedized High-Speed Ethernet Connectors
Series 22 Geo-Marine® High-Pressure Harsh-Environment Connectors and Cordsets
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
11
SSEERRIIEESS 2IT3S & DERIVATIVES Circular industrial power and signal connectors for rugged applications-- from mining equipment to military vehicles
Circular Reverse-Bayonet and Threaded Coupling Connectors
Series ITS - Reverse-Bayonet Power and Signal
Series ITS-RG - RadGripTM Rubber Coupling Nut Circular
Series FRITS - Flame-Resistant Insert for Rail Applications
Series IT - Threaded Coupling Power and Signal
Series ITH - Rigid Insert / Mechanical Contact Retention
Series ITK - High-Temperature Ceramic
Series ITZ - Triple-Start Thread Power and Signal
Series IFO - Reverse-Bayonet Fiber Optic
Series IGE - High Currrent, Low Voltage Single Pole
Series 901- High Current Medium Voltage Circular
Series 500 - Reverse-Bayonet Single-Pole High Voltage
Series IPT - Standard Bayonet Power and Signal
Series IPT-SE - Standard Bayonet Crimp Contact
Dozens of proven connector technologies for harsh application environments
Hundreds of power and signal contact arrangements (crimp and solder)
Threaded, reverse bayonet, and innovative latch-and-lock coupling technologies
Flame-resistant, caustic substance-free material choices for RoHS and other compliance standards
Series IT, ITS and derivative connector families are available with three plug coupling nut designs: Standard, Arctic, and rubbercovered RadGripTM
D-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
INDUSTRY STANDARD AND GLENAIR INNOVATIONS
Industrial/Rail Power and Signal Connectors
ITS
P WER
CIRCULAR INDUSTRIAL/RAIL POWER AND SIGNAL CONNECTORS: 5015 TYPE DERIVATIVES
Series ITS Reverse-Bayonet
Series ITH Rigid Insert
Series IT Threaded Coupling
Series ITZ Triple-Start Coupling
Series ITK High-Temperature Ceramic
Insert
Seacrow Marine Bronze
D
Series 901 Multi-Pin High Voltage
Series 500 Single-Pole High Voltage
Series IGE Single-Pole High Power
Series ITS Bayonet with Wing Locks
HIGH-SPEED / RUGGEDIZED CONNECTORS FOR INDUSTRIAL AND RAIL APPLICATIONS
SuperSealTM with RJ45 Ethernet
Series CX High-Speed Coaxial
OctobyteTM Ethernet Contact
Series IFO High-Speed Fiber Optic
SERIES ITS-RG RADGRIPTM REINFORCED RUBBER COUPLING NUT CONNECTORS
ITS-RG (Basic Black)
ITS-RG (Semper Tan)
ITS-RG (Fiber Optic Blue)
D-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
ITS-RG (Safety Red)
SERIES 2IR3T · ITS 500 · ITS 901 · UJ
Rugged high current/high voltage power connectors for rail and industrial applications
Connection of power cables in rolling stock is a critical application. Beyond specific parameters like voltage, current, or watertight sealing, other application requirements must be considered: environment and operating conditions, robustness, handling, and other specifications.
The IRT connector series is one of the most popular connection systems used around the world, and is able to satisfy all of the common parameters from different railway authorities. Glenair is able to develop customized connectors for specific applications, certifying the products according to unique customer requirements.
Innovative tool-free locking and latching mechanisms
SERIES IRT RECTANGULAR MULTIPOLE HIGH VOLTAGE TRACTION MOTOR CONNECTORS
Plug Connector Receptacle Connector
The Glenair IRT series is a rectangular power connector for harsh environmental conditions. Available with three, four and six contacts, typical for traction motor applications. Suitable for single cables AWG 4 373MCM (35 to 185 mmq). Working voltage up to 3000 Vcc.
Two mating systems offered:
· Screws, for light weight and reduced
dimensions
· Lever system with secondary lock, easy to
use in difficult positions.
The IRT Series is suitable for separated power cables, with or without shielding, ground body available with a copper plait.
Available with three different cable backend styles:
· Metallic gland · Clamp with strain relief · EMC shield and gland
Glenair high-power tractor connector with
TurboFlexTM cable, locking/lever coupling,
and flexible standoff
D-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES IRT · ITS · UJ
High Current/High Voltage Power Connectors
for rail and industrial applications
ITS 901 SERIES REVERSE BAYONET MULTI-POLE MEDIUM VOLTAGE JUMPER CONNECTORS
Plug Connector
Receptacle Connector
ITS 901 Series is the extension of the ITS Reverse Bayonet connector family, for power cables over AWG 1/0. Suitable for harsh environmental conditions, 901 Series Connectors accept cable from AWG 4 to 262 MCM (35 - 120 mmq), for current up to 450 Amp. Working voltage: 800 - 1000 Vac. Available for single wires and multipole jacketed cables, with cable clamp or conduit. Male contacts with Finger Test Protection, Load Side (Receptacle or Plug). Long bayonet ramps, three polarization keys and rubber recovered coupling facilitate mating and unmating operations.
901 Series meet the most important rail requirements and specifications:
· Salt Spray Test Corrosion: 500 hours; · 500 Mating Cycles; · Shock and Vibrations for Under-Car and Car-To-Car Applications; · IP67 Sealing (Coupled Connectors); · Fire Resistant and RoHS Compliant Materials.
ITS 500 SERIES REVERSE BAYONET SINGLE-POLE HIGH VOLTAGE JUMPER CONNECTORS
D
Plug Connector
Receptacle Connector
ITS 500 Series derives from an important Military Specification for Power Connectors: VG96929. Suitable for harsh environmental conditions, ITS 500 accepts cable gauges AWG 3/0 to 444MCM (95-240 mmq), for current up to 750 Amp. Special insulator drawing allows high working voltage, up to 3000 Vcc. Suitable for jacketed cables, with or without conduit protection. Receptacle with finger protection (Load side).
ITS 500 meets the most important rail requirements and specifications:
· 500 Mating Cycles; · Salt Spray Test Corrosion: 500 hours; · Shock and Vibrations for Under-Car and Car-To-Car Applications; · IP67 Sealing (Coupled Connectors); · Fire Resistant and RoHS Compliant Materials.
UJ SERIES POWER JOINT CONNECTOR SYSTEM
Offers the possibility to connect medium and high power cables without the need for bulky junction boxes. The UJ Power Joint System offers the same environmental protection with substantial size and weight savings.
UJ Series
Dimensions
Small
Weight
Light
Protective Varnish
No
Modularity
Yes
Environmental
Yes
Electrical Performance
Yes
Cost Reduction
Yes
Temperature Range
High
D-5 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Junction Box Regular / Big Heavy Yes No Yes Yes No Standard
SERIES 970
PowerTripTM
Reduced size and weight power connectors
Lightweight plug with ratcheting coupling nut and LouverBand contacts
Keyed receptacle with superior sealing and EMI shielding
Fast, easy mating with triple-start ACME thread: 360° turn for full mating
Reduced size and weight compared to 5015/VG95234 solutions
LouverBand sockets for improved current ratings and longer life, up to 2000 mating cycles
Splined backshell interface for improved backshell attachment and EMI shielding
Ratcheting coupling nut for secure mating
Operating temperature -65° C to +200° C
Hermetic and filter options available
The Series 970 PowerTripTM offers improved performance compared to standard 5015 type power connectors: higher density and lighter weight packaging, rapid mating and demating triple-start threaded coupling, and extremely rugged splined and threaded backshell attachment interface
D-6 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 970
PowerTripTM
The power connector for extreme environments
SERIES 970 POWERTRIPTM CONNECTOR STYLES
Plug 970-001
Square Flange Receptacles 970-003
Jam Nut Receptacles 970-004
Cable Receptacles 970-005
Feed-Thru Bulkhead 970-006
Hermetic Feed-Thru Bulkhead 970-007
Plug
Two-Piece Thermoset Epoxy Insulator
Fluorosilicone Grommet
Receptacle
Fluorosilicone
Fluorosilicone
Peripheral Seal
Two-Piece Thermoset
Face Seal
Ground
Epoxy Insulator
Machined
Spring
Closed Entry Insulator
Fluorosilicone Grommet
High Conductivity Copper Alloy Contact
Copper Alloy Contact Clip
Copper Alloy
D
Contact Clip
Aluminum, Stainless Steel or Marine Bronze Shell and Coupling Nut
Ratchet Spring
Louverband Socket Contact
Machined Aluminum, Stainless Steel or Marine
Bronze Shell
5 Keyways
Triple-Start Stub Acme mating Threads
Series 970 PowerTripTM Specifications
Current Rating
Up to 225 A.
Dielectric Withstanding Voltage
2000 VAC
Insulation Resistance
5000 megohms minimum
Operating Temperature
-65° C. to +200° C.
Shock
300 g.
Vibration
37 g.
Shielding Effectiveness
65 dB minimum from 1GHz to 10GHz.
Durability
2000 mating cycles
CONTACT RESISTANCE AFTER 1000 MATING CYCLES
#1/0
Contact Size
AS39029 Specification #4
M39029 Average
Louverband Average #8
ABOUT THE POWERTRIP CONTACT SYSTEM
Series 970 contacts are precision-machined using high conductivity copper alloy. A stamped and formed spring ("LouverBand") is installed into the socket contact. The spring is made from 6 mil copper alloy. Testing has demonstrated that this contact system outperforms conventional aerospacegrade contact systems. The LouverBand spring provides many points of electrical contact with the mating pin, as opposed to a few "high spots" on a conventional four-finger contact as shown in the figure below. The size #8 Powertrip socket contact has a total of 18 louvers. The #4 has 27 louvers, and the #1/0 has 42 louvers. The LouverBand design offers lower voltage drop for reduced joule heating. In addition to its electrical advantages, the LouverBand also is mechanically superior to four-finger contacts. The LouverBand spring has consistent, stable normal force, even when subjected to thousands of mating cycles and temperature extremes.
0
20
40
60
80
Contact resistance (millivolt drop)
Conventional contact on the left, LouverBand contact on the right
D-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
LouverBand socket contact cutaway
RJ45/USB SUPERSEALTM
Ruggedized bayonet and reverse-bayonet RJ45 and USB connectors for industrial/rail applications
Glenair offers the world's most comprehensive line of ruggedized RJ45 Ethernet and USB connectors in 5015 and 26482 type connector packaging. The Series ITS reverse-bayonet and IPT bayonet RJ45/USB SuperSealTM lines offer fast mating and demating, resistance to vibration and shock, as well as superior sealing for complete protection against water, sand and dust in harsh environment applications. High-performance RJ45 and USB inserts feature integrated shielding and grounding in both plug and receptacle connectors plus crimp, solder-cup, PC tail and Quadrax contact/wire termination options.
Proven reverse-bayonet mating for vibration and shock resistance
Superior sealing--IP67 in unmated condition--compared to other available environmental circulars
Rear-release crimp contact termination and USB/RJ45 jumper accommodation
Superior grounding for electrostatic discharge and EMC
Superior cable shield termination with integrated banding platform
Optional spring-loaded protective covers for environmental protection of junction boxes and switches
Wide range of high speed Ethernet/ network protocols supported, including USB 2.0 and RJ45
In addition to ITS series (5015 type) reverse-bayonet solutions, low-profile
series IPT bayonet RJ45 SuperSealTM connectors and integrated box assemblies are also available
D-8 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
USB AND RJ45
SuperSealTM Ruggedized Bayonet and Reverse-Bayonet Connectors
Product Selection Guide
SuperSealTM 5015 Reverse Bayonet Plug with Cat 5e RJ45 Plug and Rear Crimp Contact Termination
SuperSealTM 5015 Reverse Bayonet Plug with Cat 5e RJ45 Plug and Pre-Terminated Pigtail
SuperSealTM 5015 Reverse Bayonet Receptacle with Cat 5e RJ45 Jack and Pre-Terminated Pigtail
D
SuperSealTM 5015 Reverse Bayonet Receptacle with Cat 5e RJ45 Jack and PCB Termination
SuperSealTM 5015 Reverse Bayonet Receptacles with Cat 5e RJ45 Jack/Jack Couplers
SuperSealTM Reverse Bayonet RJ45 Connectors Cable Clamps, Cable Glands, and Backshells
PRODUCT SPECIFICATIONS
MATERIAL AND FINISHES: Shell/coupling High strength Aluminum alloy Plating Electroless Nickel, Cad O.D., Black Zinc Cobalt or Std. black electrodeposited paint Bronze, stainless steel and other materials and finishes available. Please consult factory.
SHELL TYPE AND SIZES: Shell Type D5015 Reverse-Bayonet Type Sizes Shell size 18
CONNECTOR STYLES: Receptacle MIL-DTL-5015 type in shell size 18 with integrated RJ45 jack/ jack or jack/PCB coupler available in Cat 5e Plug MIL-DTL-5015 type plug in shell size 18 with integrated RJ45 plug/jack coupler available in Cat 5e
Available in square flange front or rear wall mount with slotted or round holes, jam nut front or rear wall mount, in-line, and feedthrough configurations.
TECHNICAL CHARACTERISTICS: Category Cat 5e Connection 10BASE-T, 100BASE-TX, 1000BASE-T Max Current Rating 1.5 Amps at 20° C Dielectrc Withstanding Voltage 1000 volts Working Temperature -40° to +85° C Environmental Rating IP67 unmated
TERMINATION OPTIONS: Crimp contact and PCB termination, pre-terminated pigtails; jack/jack and jack/plug RJ45 configurations
D-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 23
OctobyteTM
The faster 4/8 pole interconnect system for industrial Ethernet data applications
Glenair series ITH connector with OctobyteTM contacts is available with fully dedicated Ethernet protocol or in a combo version where a mix of signal-power and Ethernet is required. RoHS compliant, IP67 (IP68 on request) exceeds performance expectations typical in harsh environmental applications found throughout rail and industrial markets. OCTOBYTETM contacts are vibration resistant and designed to work with Ethernet cables from CAT 5 to CAT 7A, MVB-WTB, RG58 Coax. ITH connectors with OctobyteTM contacts are easy and fast to assemble, making them the best solution for harsh-environment applications where signal reliability is a must.
Tested for compliance according to EN50173-1 standards set for CAT5E and CAT7. Testing was conducted using 12 jumpers, each 7.5 meters in
length for a total of 90 meters.
Commuter rail
Passenger information systems (audio/video/ digital displays)
Monitoring and control (braking/doors/lighting/ data)
Heavy industry
Data control
Safety systems
Tested in accordance with: ISO F0 STP: CAT 7A EN50173-1 F600-STP: CAT 7 EN50173-1 D STP: CAT 5E
D-10 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
OCTOBYTE
The faster 4/8 pole industrial Ethernet interconnect system
ETHERNET CAT 7A CONTACTS
Data Transmission Ethernet Contacts for
Featuring
Technical Characteristics Materials and Finish Inserts
Ethernet CAT 6A Ethernet CAT 7 Ethernet CAT 7A Internal crimpable contacts Inspectable contact Integrated cable clamp Low mating force Current rating 5A max Voltage drop (at 5A and 25°C) 70mV max Copper alloy and gold plating Thermoplastic resin
ETHERNET CAT 5 CONTACTS
Ethernet CAT 5
Ethernet CAT 5E
Data Transmission Contacts for
Ethernet CAT 6
Ethernet CAT 6A
D
Internal crimpable contacts
Featuring
Inspectable contact Integrated cable clamp
Low mating force
Technical Characteristics
Current rating 5A max Voltage drop (at 5A and 25°C) 70mV max
Materials and Finish
Copper alloy and gold plating
Inserts
Thermoplastic resin--UL94V0-NFF 16-102 12F3 Exigence 3
COAX CONTACTS
Data Transmission Contacts for
Featuring
Technical Characteristics Materials and Finish Inserts
RG58 Internal crimpable contacts Inspectable contact Integrated cable clamp Low mating force Current rating 5A max Voltage drop (at 5A and 25°C) 70mV max Copper alloy and gold plating PTFE
ETHERNET MVB - WBT CONTACTS
Data Transmission Contacts for
Featuring
Technical Characteristics Materials and Finish Inserts
MVB - Multifunctional Vehicle Bus WTB - Wired Train Bus Internal crimpable contacts Inspectable contact Integrated cable clamp Low mating force Current rating 5A max Voltage drop (at 5A and 25°C) 70mV max Copper alloy and gold plating Thermoplastic resin--UL94V0-NFF 16-102 12F3 Exigence 3
D-11 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 22
Geo-Marine®
High-pressure harsh-environment connectors and overmolded cables for towed array and other high-pressure/submersible applications
Designed for use in oceanographic, geophysical and other severe industrial environments, Glenair Series 22 Geo-Marine® Connectors and Cables are the ultimate harsh-environment power and signal connector solution. Built to withstand hydrostatic pressures up to 5,000 PSI and exposure to extreme temperatures and corrosives, the Series 22 Geo-Marine® is ideally suited for applications such as US Navy towed array sonar systems, military land vehicles, submersibles and ROV's, offshore-oil drilling equipment, seabed exploration, pipeline inspection systems, well monitoring equipment, and digital seismic streamers.
Geo-Marine® plugs are equipped with arctic coupling nuts--made from marine-grade naval bronze-- with easy-to-grip castellated knurling and a powerful ratcheted anti-decoupling mechanism which guarantees reliable mating and demating performance in even the harshest environments. Supplied as discrete connectors-- or more typically in build-to-print overmolded cable assemblies.
Geo-Marine®
Marine Grade 316 stainless steel machined shells and Naval Bronze coupling rings
High-pressure environmental and hermetically sealed receptacles for field applications
Power and signal contact arrangements from 2 to 128 contacts
Anti-vibration ratcheted coupling nuts with castellated knurling
Available Viton® overmolded cable assemblies
D-12 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 22
Geo-Marine® Connectors
High-pressure environmental and hermetic connectors
Geo-Marine®
photo: Seismometer, geophysical observatory, Neumayer Station, Antarctica by Dr. Hannes Grobe
Anti-Galling Arctic Coupling Nuts
One of the most valuable features of the Series 22 Geo-Marine® from the user's perspective is the speciallydesigned castellated and knurled coupling nut which facilitates rapid mating and demating in field applications. Single-start, stub Acme threads reduce thread fouling and binding, and are supplied with an anti-vibration/anti-decoupling device which prevents accidental loosening or decoupling. Plugs contribute to high-pressure sealing, up to 5,000 PSI in the mated condition, by means of rugged and durable interfacial and peripheral seals.
D
Range of Offerings
Series 22 Geo-Marine® connectors are supplied with either fused-glass ("H" hermetic class) or high grade thermoplastic ("E" environmental class) insulators. Both classes of connectors are supplied with rugged, corrosion-resistant materials. Low-profile and scoop-proof cable plugs and receptacles, as well as bulkhead feed-throughs are available. Specially-designed cable sealing backshells as well as EMI/RFI shield termination backshells and environmentally-sealed protective covers complete the range of discrete product offerings. 35 insert arrangements (contact sizes #12, #16, #20 and #22) are tooled and fully available.
Receptacle Configurations: High-pressure environmental ("E") and hermetic ("H") class receptacles are available for cable as well as box applications. Rugged o-ring piston seals located inside the receptacle barrel contribute to reliable high-pressure sealing in the mated condition. Glenair is able to supply Geo-Marine® customers with a wide range of receptacle configurations for unique requirements including low-profile and scoop-proof designs, pin and socket contact designs, solder cup and printed circuit board termination, unique flange shapes and mounting configurations, in-line cable receptacles, connector savers and gender changers.
HIGH-PRESSURE ENVIRONMENTAL AND HERMETIC RECEPTACLE CONFIGURATIONS
Jam Nut
In-Line
Square Flange
Solder-Mount
D-13 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Bulkhead Feed-Through
MARINE BRONZE
Seacrow Connectors
For geophysical/offshore and other harsh-environment applications
Glenair manufactures connectors qualified to VG96929, VG95234 and VG95328 standards. These connectors are mostly used in harsh-environment military applications for ground vehicles and ground systems. Our new Marine Bronze version increases the level of robustness of these connectors to be succesfully used in all severe environment navy installations, as well as offshore platforms, sea ports, geological and oceanographic applications.
Marine bronze alloy for superior corrosion resistance in seawater and other harsh environments
Ideal for shipboard and offshore drilling applications
Available in Series ITS (5015 reverse-bayonet), Series IPT (26482), Series IGE (Single-pole high-power VG95234) and Series IT (5015 threaded)
IP67 environmental sealing in mated condition; IP68 available
Hundreds of available contact arrangements for both power and signal as well as hybrid applications
D-14 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
HARSH ENVIRONMENT
Seacrow Marine Bronze Connectors
Superior corrosion resistance
ITS-MB REVERSE-BAYONET CONNECTORS VG95234 Compliant Marine Bronze Series ITS-MB connectors are compliant with VG95234, using all the same insert arrangements available in the standard ITS Reverse Bayonet Connectors catalogue. Typically they are used for power and signal transmission, with wires from 26 AWG to 4/0. A wide variety of backshells allow the ITS-MB to accept jacketed cables, single or multi-poles, with or without RFI/EMI shielding, conduits with PG or metric thread. IP67 protection is the standard performance. IP68 on request.
IPT-MB MIL-DTL-26482 HIGH DENSITY CONNECTORS VG95328 Compliant Marine Bronze Series
D IPT-MB connectors are the choice for reliability when 20-16 AWG signal cables are used.
The insert arrangements as well as the electrical characteristics are detailed in the IPT IPT-SE Catalogue. Backshells suitable for EMI shield terminations and heat shrink boots are also available. The receptacle is also available with PCB contacts. IP67 protection is the standard performance. IP68 on request.
IGE-MB REVERSE-BAYONET SINGLE-POLE CONNECTORS VG96929 Compliant Marine Bronze Series IGE-MB High Power Single Pole Connectors are used with cables from 16 to 240 mmq. These connectors achieve high-performance working current and peak current, and are ideal for engines, power supplies, and power distribution boxes. Several backshells are available, either straight or 90° elbows for the most reliable cable accomodation. See the VG96929 Catalogue for detailed electrical characteristics. IP67 protection is the standard performance. IP68 on request.
IT-MB MIL-C-5015G THREADED CONNECTORS Marine Bronze Series IT-MB is a threaded connector compliant with the MIL-DTL-5015 standard. All the electrical characteristics are available in the IT standard catalogue. IT-MB family is a threaded version mostly used for power and signal, with IP67 standard performance sealing.
D-15 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
QPL AND COMMERCIAL
Rectangular Connectors
From nano and micro to D-subminiature-- the industry's best performance and availability
Glenair manufactures all of the popular industry-standard rectangular connectors used in military and aerospace applications, including special high-performance versions of the M24308 D-Sub and our revolutionary Series 79 Micro-Crimp connector. We offer a small form factor rectangular connector for virtually every I/O and wire-to-board requirement including MIL-DTL-83513 Micro-D subminiatures and MIL-DTL-32139 Nanominiature. All of our rectangular connector products are available in filter and hermetic versions, as well as with flex circuit terminations. Point-to-point cordsets, pigtails, and build-to-print harnesses are Glenair specialties.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Rectangular Connector Selection Guide
AlphaLink® Board-Level Connectors and Flex Jumpers
Series 89 MIL-DTL-32139 Nanominiature Connectors
Micro-D (MIL-DTL-83513) Connectors and Cable Assemblies
MasterLatch® Quick-Disconnect Micro-D
Well-MasterTM 260° High-Temperature Micro-D
Series 79 Micro-Crimp Connectors
SuperTwinTM Lightweight Composite Modular Connectors
Series 28 HiPer-D 24308 Compatible Connectors
Complex Multi-Branch Micro Rectangular Harnessing is a
Glenair Specialty
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
13
SERIES 171
Board-level spring-loaded-contact
connectors and turnkey flex jumpers
AlphaLink SL is a high-performance, solderless board-level connector technology developed by Glenair that significantly expands board-level interconnection options for users of milspec caliber connectors. Precision-machined and EMI shielded, these ultra lightweight PC tail, solder cup, and/or pigtail equipped connectors are designed for high-reliability applications that require avionic system levels of vibration and shock tolerance. Ultra low-profile and highdensity, AlphaLink SL connectors are equipped with 23 Amp spring-loaded contacts and may be ordered either as discrete connectors or in turnkey flex jumpers with Glenair high-reliability I/O connectors. Glenair is perfectly positioned to provide the entire solution with in-house manufacturing for every component part--from contacts and connectors to rugged polyimidebased flex. AlphaLink SL flex jumpers are available with Series 80 Mighty Mouse and Series 88 SuperFly ultraminiature and nanominiature circular connectors, as well as Micro-D subminiature, Series 79 Micro-Crimp, and nanominiature rectangular connectors. A wide range of insert arrangements, from 440 contacts is available.
Flex offers many advantages over conventional wire, including reduced size, weight, and complexity.
Spring-loaded, solderless board-level connector
PC tail and solder cup versions offer easy termination to flex or wire
Turnkey I/O-to-board flex and pigtail wire jumpers
Lightweight and lowprofile--up to 40% space savings compared to 2mm pitch solutions
High-density .050" centerto-center contact footprint
Fast PC board integration with reduced board preparation and masking
Withstands temperature, vibration and shock extremes
E-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 171 ALPHALINK SL
Spring-loaded contact board-level connector
Fast and easy PC board integration
New! AlphaLink SL
board-level spring-loaded
contact prewired pigtail
assemblies
AlphaLink SL Spring-Loaded Contact Interface
High-temp thermoplastic insulator
171-134-01 Solder Cup Termination
Solder cup terminations may be factory modified for
crimp termination
Accommodates #24 AWG wire
Gold-plated Copper Alloy contacts set on .050" centers
0-80 Thread or thru-hole PC board mounting
171-134-03 Wire Pigtail Termination
M22759/11 or M22759/33 wire; white or ten color repeat
Environmental potting well
Recessed
Position 1
flange
indicator
Gold-plated
Copper Alloy
spring-loaded contacts
171-134-02 PC Tail Termination
EMI shroud/shield
Stainless Steel Hardware
E
Ø .019 ± .002 Spring-loaded
contacts
Conductive nickel or gold finish
AlphaLink SL spring-loaded contact PC board connectors deliver up to 50% footprint savings versus conventional 2mm pitch solutions. PC tail equipped connectors, the 171-134-02, are supplied with an EMI shroud / shield for improved EMC compared to low-cost plastic board connectors. All connector styles incorporate a high-reliability springloaded contact that delivers a virtually unlimited number of mating cycles. Connectors are typically mated to the PC board using conductive pads or via's. Stainless steel mounting hardware provides a robust, vibration-resistant attachment solution compared to stamped-and-formed retention barbs.
E-3
Ø .016 ± .002 PC tails
High durability spring-loaded contacts
Precision-machined aluminum alloy shell
AlphaLink SL flex jumpers: Compact interconnect assemblies that combine circuit board technology and cabling into a lightweight, integrated package. These turnkey jumper assemblies reduce system size and weight and are ideally suited for prototype applications and new product development efforts.
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
SERIES 89
Nanominiature Connectors
MIL-DTL-32139 qualified connectors for mission-critical board-to-wire applications-- simply the smallest and lightest mil-spec connector in the business
THE NANO TWISTPIN ADVANTAGE
1 Amp current rating .025 Inch (0.635 mm)
contact spacing #30 And #32 gage wire
accommodation Single and double row Metal shell, aluminum,
titanium or stainless steel TwistPin contact system Gold alloy contact, unplated Thru-hole and surfacemount PCB versions
Nanominiature sized circular connectors in threaded and pushpull styles are also now available
from Glenair
Transverse cross-section of a TwistPin contact crimped to
solid wire
Gas-Tight Crimp Joint Better Shock and Vibration
Performance Corrosion Proof Contact Alloy
E-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 89
Nanominiature Connectors
The smallest and lightest mil-spec connector
Series 89 Nanominiature
Connector Performance
Summary
Contact Spacing
.025" (0.64mm) Contact Centers
Wire Accommodation
#30-#32 AWG
Current Rating 1 AMP Max
DWV
250 VAC RMS Sea Level
Insulation Resistance
5000 Megohms Minimum
Operating Temperature
-55° C. to +125° C.
Contact Resistance
71 Millivolt Drop Maximum
Shock, Vibration 100g's, 20 g's
Durability
200 Mating Cycles
Corrosion Resistance
48 Hours Salt Spray
Mating Force
5 Ounce Max, 0.4 Ounce Min
SERIES 89 NANOMINIATURE PRODUCT SELECTION GUIDE
Pre-Wired Single Row Connectors
Pre-Wired PCB Connectors
Pre-Wired Double Row Connectors
Insulated Wire Thru-Hole Vertical
Insulated Wire
Uninsulated Wire
Back-to-Back Cables
Thru-Hole 90°
SMT 90°
SMT 90°
Uninsulated Wire
Back-to-Back Cables
Double Row PCB Connectors
Thru-Hole Vertical
Thru-Hole 90°
SMT 90°
SMT 90°
SMT Straddler
Glenair nanominiature connectors are MIL-DTL-32139 qualified. Series 89 products offer options not covered in the mil-spec.
How Small Are They?
D-Subminiature Connector 25 Contacts
on 0.109 Inch Spacing
Micro-D Connector
25 Contacts on 0.050 Inch Spacing
Nano Connector 25 Contacts
on 0.025 Inch Spacing
E-5
Pre-Wired MIL-DTL-32139 Connectors
85
Single8R5Pow, Insulated Wire
43
44
44
85S
Double Row, Insulated Wire
1
1
69
36
36
NANOMINIATURE C69PONTACT ARRANGEMENTS 69S
35
1
1
65
Double Row Mating Face65oPf Pin
(Plug) Connector 33
34
34
Single Row65SMating Face of Pin
(Plug) Connector
1
1
85 85P
43 69 69P 35 65 65P 33 51 51P 26 37 37P 19 31 31P 16 25 25P 13
20
1 17
1 14
1
51 51P
26
3736 37P
19 1 3341 31P
161
27
25
25P
1
13
21
21P
11 15 15P
8
9 9P
5
44
44
27
85S
1
1
36 69S
1 34 65S
51P
51 1
20
37P
37 1
17 31P
31
1
1
25P
27 14
25
51S
1 1 21P
2102
21 37
37S 11
9 17
15P
15
19 31
31S
11
6
14
25S
11
9P
9
5P
5
16 25
1 13
27
85
51S
1
43
2069 37S
1 35 6157 31S
133
51
14
1
25S
51
26 37 1 19 31 1 16 25
1
26
1
12
1
21S
13
21
1
11 9
15S
1
1
6
9S 1 1
11 1 15
81 9
5
21
12
21P
12
21
21S
11
1
1
11
15
9
9
15
69 35 65 33 1
1
E
85 43
1 1
SERIES MWDM
Micro-D Connectors
Standard
Hermetic
EMI Filter
TwistPin equipped MIL-DTL-83513 Micro-D connectors offer outstanding mating performance, durability and minimal contact resistance
High-performance Micro TwistPin contacts
High density Micro TwistPin contacts set on .050 centers
9 to 130 contact arrangements
Pigtail, PCB, solder cup, and flex terminations
Single row, multirow, low profile and high density insert arrangements
QPL and commercial versions
Same-day availability on all part numbers
MasterLatchTM
Surface Mount
Rear Panel Mount
E-6 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Flex Circuit
MIL-DTL-83513 AND COMMERCIAL
Micro-D Connectors
Mission-critical mating performance
METAL SHELL MICRO-D FOR HARNESSING APPLICATIONS
MICRO-D
GRPM Solder Cup
GRPM Insulated Wire
GRPM Uninsulated Wire
MWDM Solder Cup
MWDM Insulated Wire
MWDM Back-To-Backs
Shielded Cable Assembly
MWDM Uninsulated Wire
GMDR Insulated Wire
MICRO-D FOR PRINTED CIRCUIT BOARD
GMDE Environmental
GSWM SpaceWire
GMLM MasterLatch
GRPM-CBS
GRPM-CBR
MWDM-BS
E
MWDM-BR
MWDM-CBR
MWDM-CBS
90° Surface Mount
GMR7580
GMR7590
GMR7580C
GMR7590C
Right Angle Filter
WellMasterTM 260
Sav-Con®
Latching MicroStrip
E-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Low Profile
James Webb Space Telescope (JWST)
SERIES 23
Spacewire
Reduced Cost of Ownership, Easy Integration, and HighPerformance for Flight and Lab Grade Cable Assemblies.
The success of any space mission begins with reliable data transmission and Glenair Spacewire cables, built to meet the strict standards set forth by ECSS-E-ST-5012C, make this a reality. Our Spacewire cables offer bidirectional, high speed data transmission rates up to 400 Mbits/s while significantly reducing cross talk, skew, and signal attenuation. By incorporating a serial, point-to-point cable, with low voltage differential signaling (LVDS) reduced costs are realized through an easily integrated data transmission cable. These features allow Spacewire cables to be incorporated across various satellite programs without the expense of costly design customization.
Spacewire: The Space Industry Data Transmission Standard
Glenair Spacewire assemblies begin with a high performance cable built with expanded polytetraflouroethylene (ePTFE) insulation. This material allows for low-loss transmission of LVDS signals maximizing data-rates while allowing for the implementation of standard hardware protocols, thus eliminating the need for design customization and long lead time cable projects.
TYPICAL USES INCLUDE
· EGSE applications · Radar sensor systems · Hi-resolution camera equipment · Sensor, mass-memory unit, and telemetry
subsystem interconnections
APPROVED FOR USE BY:
· ESA · NASA · JAXA · RKA
CONNECTOR/CABLE Laboratory and Space Grade
Versions Available
Qualified MIL-DTL-83513 Micro-D Connector
Gold Plated Copper Alloy TwistPin Contacts
Basic Cable, 4 Twisted Pair Cables and a Ground
Epoxy Resin Potting
EMI Banding Backshell
PERFORMANCE 3 Amps
Temperature Tolerance -200°C to +180°C
100 Impedance Shielded Signal Pair
Very Low Skew, Signal Attenuation and Cross Talk
65dB Minimum Attenuation Shielding Effectiveness
Low Magnetic Permeability IAW EIA-364-54
E-8 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Spacewire
Technical specifications · How-to-order
NOTES:
1. Flight grade (cable Type F) assemblies to be screened IAW NASA EEE-INST-002, Table 2. Level 1 with 100% thermal vacuum outgassing (24 hours/+125°C/10-6 torr). Reference Glenair Mod Code 429C.
2. Operating temperature - 200°C to +180°C. Reference Glenair Mod Code 428.
3. Electrical performance: Dielectric withstanding voltage: 600 VAC. Insulation resistance: 5000 megohms @500 VDC.
4. Assembly to be identified with Glenair's name, Part Number, Cage Code and Date Code or ESCC Component Part Marking Standards.
MATERIALS/FINISH:
· Shells/backshells - aluminum alloy/electroless nickel.
· Insulators - high grade rigid dielectric/N.A. · Contacts - copper alloy, gold plated. · Hardware - stainless steel/passivated.
Back To Back Wiring Diagram (GP)
P1
P2
1
9
6
5
2
8
7
4
3
3
8
2
4
7
9
1
5
6
Single Ended Wiring Diagram (P)
P1
1 6
2 7 3 8 4
9 5
L+-03..0000""
E
Glenair Backshell
Pin 1
Pin 1
Jackscrew Hardware
How To Order Spacewire*
Sample Part Number
GSWM
Product Series
GSWMGlenair Spacewire Micro-D
Shell Plating
2Electroless Nickel 5Gold
Insulator Material
LLCP
Shell Size
-9
Connector Type
PSingle Ended Pin (Plug) GPPin (Plug) Connector Both Ends
Wire Gauge Cable Type Termination Option Cable Length In Inches
-626 AWG -828 AWG -030 AWG (30 AWGLab Only) FFlight Grade LLab Grade BBackshell -16 = 16 inches (12 inches minimum)
Hardware
SMale Slotted Jackscrew PFemale Jackpost
*Use Mod Code 428 for high-temp version and Mod Code 429C for NASA thermal outgassing
2 L -9 GP -6 F B -16 S
E-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 23
SERIES GMLM
MasterLatch®
Quick-disconnect Micro-D
MasterLatch (GMLM) Quick-release locking Micro-D connector pairs are equipped with a
precision latching and locking mechanism. The single thumb latch on the plug side actuates
a pair of locking latches that mate quickly and reliably to GMLM receptacles. These TwistPin
equipped, low-insertion-force connectors meet all the standard performance requirements of
MIL-DTL-83513 including vibration, shock, and mating durability. Choose from 6 different insert arrangements, with 9 to 37 contacts. The unique ergonomic latching mechanism can be easily activated with a thumb and forefinger grip even when wearing gloves, or when difficult access to connector pairs makes the use of jacking hardware and tools impossible.
Precision latch meets MIL-DTL-83513 vibration and shock
1234 5
12 3 45 678
1 2 3 4 5 6 7 8 9 10 11
Face view pin connector - Micro-D contact arrangements
1 2 3 4 5 6 7 8 Low 9 10 11 12 13 insertion force TwistPin contacts
1234 5
6789
9 pin
1 2 3 4 65 76 87 98
9 pin
9 10 11 12 13 14 15
15 pin
Easy-to-activate 1 92 103 114 125 136 174 158 9 10 11 12 13 141 152 163 174 185 196 207 218 9 10 11 1124 1135 16 17 18 19 20 21 22 23 24 25
15 pin
21 pin
25 pin latching mechanism
12 13 14 15 16 17 18 19 20 21
14 15 16 17 18 19 20 21 22 23 24 25
21 pin
25 pin
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 2 3 4 5 6 7 8 9 10 11 1127 1138 1149 1250 1261 22 231 242 253 264 275 286 297 380 319 10 11 1220 1231 1242 1253 1264 1275 1286 1297 28 29 30 31 32 33 34 35 36 37
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
31 pin
37 pin
51 pin
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
E-10 © 20143G1lepnianir, Inc · 1211 Air Way, Glendale, CA 9120317· p81i8n-247-6000 · www.glenair.com · U.5S1. CpAinGE code 06324
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
SERIES GMLM
MasterLatch®
Quick-disconnect Micro-D
Sample Part Number Product Series Shell Plating Insulator Material Contact Layout
Connector Type
Wire Gauge Wire Type Wire Color Code Cable Length In Inches
How To Order GMLM MasterLatchTM
GMLM
2 L -25 P -6 K
GMLM Glenair MasterLatchTM Micro-D 1- Cadmium 2 - Nickel 4 - Black Anodize 5 - Gold 6 - Chem Film L - LCP or PPS 9, 15, 21, 25, 31, 37 P - Pin Connector S - Socket Connector 4 - 24 AWG 6 - 26 AWG 8 - 28 AWG 0 - 30 AWG (30 AWGLab Only) K - M22759/11 600 Vrms Fluoropolymer (TFE) J - M22759/33 600 Vrms Modified Cross-Linked Tefzel (ETFE) 1 - White 2 - Yellow 5 - Color Coded 7 - Ten Color Repeating 18 - 18 inches
7 -18
Series GMLM MasterLatchTM Dimensions
Pin
Socket
G
WIRE LENGTH +1.0/-0.0
WIRE LENGTH +1.0/-0.0
A
A
B
B
C
D E
C
E D
Layout 9P 9S 15P 15S 21P 21S 25P 25S 31P 31S 37P 37S
F
A Max 0.785 0.785 0.935 0.935 1.085 1.085 1.185 1.185 1.335 1.335 1.485 1.485
B Max 0.333 0.342 0.483 0.492 0.633 0.642 0.733 0.742 0.883 0.892 1.033 1.042
C 0.320 0.320 0.320 0.320 0.320 0.320 0.320 0.320 0.320 0.320 0.320 0.320
D Max 0.610 0.429 0.610 0.429 0.610 0.429 0.610 0.429 0.610 0.429 0.610 0.429
F
E Max 0.290 0.295 0.290 0.295 0.290 0.295 0.290 0.295 0.290 0.295 0.290 0.295
F Max 0.400 0.400 0.550 0.550 0.700 0.700 0.800 0.800 0.950 0.950 1.100 1.100
G 0.183 0.183 0.183 0.183 0.183 0.183 0.183 0.183 0.183 0.183 0.183 0.183
E-11
MasterLatchTM GMLM connectors are sold as prewired pigtails only, with 18 inch wire leads. Contact factory for alternative lengths.
MATERIAL AND FINISH
E
· Insulator: Liquid crystal polymer or PPS
· Wire: M22759/11 600 Vrms Fluoropolyer (TFE) or M22759/33 600 Vrms Modified Cross-Linked Fluoroplastic (ETFE)
· Pin Contacts: Gold-plated beryllium copper alloy
· Socket Contacts: Gold-plated phosphor bronze alloy
· Shell: Aluminum alloy with choice of cadmium plate, electroless nickel, black anodize, gold, or chem film
· Latching mechanism: Stainless steel
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
HIGH-TEMPERATURE
Well-MasterTM 260°
The Micro-D connector for serious, high-temperature applications
Standard Micro-D connectors are rated for +125°C. Glenair's MWDM Micro-D can withstand +150°C continuous operating temperature and can be upgraded to +200°C if assembled with special high temperature epoxies. But oil, gas and geothermal wells can subject electronic instruments to temperatures as high as +260°C. The GHTM Series Micro-D meets the need for a high density, high performance connector capable of handling this temperature. The GHTM features contacts made from a special alloy that resists softening when exposed to temperatures up to +260°C (500° F). Rugged passivated stainless steel shells and hardware, high temperature liquid crystal polymer (LCP) insulators allow these connectors to survive the most demanding environments. Unique angled mounting ears allow the Well-MasterTM 260° to fit in confined spaces.
+260°C Operating Temperature
Angled Mounting Ears to Fit in Small Diameter Instruments
High Reliability TwistPin Contact System with Special High Temperature Alloy
.050" Pitch Contact Spacing for Reduced Size
Solder Cup, Pre-Wired or PCB
TM
+260°C PCB Header
+260°C Cable Connector
E-12 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
HIGH TEMPERATURE
Well-MasterTM 260°
TM
GHTM Micro-D connectors
In addition to extreme high temperature tolerance, and demating resistance to vibration and shock, the Glenair Well-MasterTM 260° Micro-D connector features unique shell packaging designed to conform with the cylindrical shape of instrument housings. Special angled mounting ears facilitate incorporation of the connector into available space, and the Micro-D's overall reduced size compared to other rectangular connector solutions allows for more efficient utilization.
High Temperature Micro-D with Solder cups
High Temperature Micro-D with insulated Wire Pigtails
E
High Temperature Backto-Back Micro-D
High Temperature PCB Header
GHTM HIGH TEMPERATURE CONTACT ARRANGEMENTS
12345
12345678
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11 12 13
6789
9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
9 10 11 12 13 14 15
12 13 14 15 16 17 18 19 20 21
15
21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
14 15 16 17 18 19 20 21 22 23 24 25
25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
31
37
51
Mating face of pin connector. Socket connector contact numbers are reversed.
Contacts Insulators Shell Mounting Hardware
Insulated Wire
Materials and Finishes Proprietary nickel alloy, gold plated Liquid crystal polymer (LCP) Stainless steel, passivated Stainless Steel Nickel-coated copper, PTFE insulation per M22759/87 (260°C)
Specifications
Current Rating
3 Amps
Contact Resistance
8 milliohms maximum
Dielectric Withstanding Voltage
600 Vac sea level
Insulation Resistance
5000 megohms minimum
Operating Temperature
-55° C. to +260° C.
Shock
50 g.
Vibration
20 g.
E-13 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 79
Micro-Crimp
The ultraminiature crimp contact rectangular with advanced environmental and EMC performance
BeCu Insert Retention Clip
Fluorosilicone Grommet
Three Contact Sizes: 12, 16 and 23
Crimp, PCB, fiber optic, coax, power and pitot
Precision machined aluminum shells sealed to IP67
High-density #23 contact arrangements set on .076 centers
Blind mating for rack and panel applications
Environmental, hermetic and filter versions
Integrated ground spring for improved EMI shielding
EMI Spring
BeCu Insert Retention Clip
Fluorosilicone Grommet
Machined Aluminum Shell
30% Glass-Filled LCP Insulators
Fluorosilicone Interfacial Seal
Gold-plated BeCu Contact with SST Hood
RTV Sealing
E-14 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 79
Micro-Crimp
High-reliability crimp contact performance
SERIES 79 MICRO-CRIMP PRODUCT SELECTION GUIDE
Crimp Terminated Cable Connectors
Crimp Terminated Panel Mount Connectors
Blind Mate Guide Pins and Sockets
Straight PCB Panel Mount and Free-Standing Connectors
Right Angle PCB Panel Mount and
Free-Standing Connectors
Backshells and Accessories,
EMI Adapters and Protective Covers
Selected Contact Types
Standard Signal
Power
Coaxial
Guide Pins Connector may be supplied with stainless steel non-removable guide pins.
Guide Sockets Connector may be supplied with stainless steel non-removable bushings.
Differential Twinax
Fiber Optic
Pitot Tube
E
Shell Size
A B C
D
E
Contact Arrangement
A-5 B-2P2 B-9 C-13 D-15 D-3P3 D-7P2 E-11P2 E-19 E-7P3
Contact Quantity
#23 #16 #12
5 ----
--2--
9 ----
13 -- --
15 -- --
--3--
5
2--
9
2--
19 -- --
4
3--
Shell Size
F G
H
Contact Arrangement
F-15P2 F-23 F-5P5 G-33 H-10P4 H-29P7 H-36P2 H-54P2 H-5P5 H-66
Contact Quantity #23 #16 #12 13 2 -- 23 -- -- --5-- 33 -- ----
6--4 22 7 -- 34 -- 2 52 2 -- ---- 5 66 -- --
Shell Size
J
K
L M
Contact Arrangement
J-17P4 J-25P2 J-33 J-7P7 K-27P4 K-35P2 K-43 K-9P9 L-6P6 L-78 M-102
Contact Quantity #23 #16 #12 13 4 -- 23 2 -- 33 -- -- --7-- 23 4 -- 33 2 -- 43 -- -- --9-- ---- 6 78 102
Current rating Voltage rating (DWV) Insulation resistance Operating temperature Contact resistance Water ingress protection
Shielding effectiveness
E-15
Performance Specifications Contact size #23 5 Amps, size #16 13 Amps, size #12 23 Amps maximum Contact size #23 500 VAC rms. size #16 and #12 1800 VAC rms. Sea level. 5000 megohms minimum -65° C. to +150° C. 5 milliohms maximum IP67 >75 dB attenuation from 100 MHz to 1000MHz, >60dB 1GHz to 4GHz, >40dB 4GHz to 10GHz.
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
SERIES 20
Lightweight Composite Modular Connectors
Drop-in replacements for legacy modular rectangular connectors save weight, space, and assembly time
Today's high-performance commercial aircraft are looking for revolutionary materials and product designs that can reduce weight and improve reliability and performance. The Glenair Series 20 Super-TwinTM lightweight modular connector is a drop-in replacement for legacy cable and panel connectors that no longer meet these performance specifications--especially for ease of assembly, electromagnetic compatibility and size, weight and power optimization.
The Glenair Series 20 Super-TwinTM can accommodate a broad range of contact sizes and types from #23 to #8 signal, Quadrax, El Ochito®, power, and fiber. Modular inserts offer fast and
flexible assembly and repair. Peripheral and grommet seals provide outstanding environmental protection. Keyed inserts and shells provide versatile polarization and protection against mis-mating. The innovative clamshell and banding porch design brings modern, state-of-the-art connector capabilities to modular cable and panel applications.
E-16
For reduced size and weight cable and panel applications
Lightweight composite shell with integral strain relief/banding porch
Modular inserts support a wide range of contact sizes and types up to #8
Polarization both shell and inserts
Center jackscrew with self-locking hardware
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
SERIES 20 Super-TwinTM
Lightweight Composite Modular Connectors
EMI Cover EMI Joint
Keyed Insert Module Grounding Bosses
One-Piece Jackscrew
SUPER-TWINTM SHELLS AND INSERTS ARE ORDERED SEPARATELY
Sample Part Number
Series 20 Modular Connector
How To Order - Shells 200-013
200-013 Plug Shell 200-014 Receptacle Shell
P 2 XM 31 K
Weight Study, Typical Regional Jet Airframe
Series 20 SuperTwinTM Mated Pair: 67g Weight/Plane: 7,661g
Plug/Receptacle Size Finish
Polarization Code
MicroBand Option
P = Plug Shell, R = Receptacle Shell
Size 2
XM = Electroless Nickel XB = No plating, black
2 digits: First digit 1 4 (factory installed) Second digit 1 4 (factory installed) Blank = keys supplied as kit
K = MicroBand supplied. Blank = no MicroBand
Sample Part Number
Series 20 Modular Connector
How To Order - Inserts 200-005
200-005 Pin Insert 200-006 Socket Insert
P 2 60 A
Legacy rectangular: aluminum Mated Pair: 192g Weight/Plane: 22,103g
Legacy rectangular: composite Mated Pair: 141g Weight/Plane: 16,123g
Summary: Using Series 20 composite instead of legacy aluminum connector saves 14,442 grams (31.8 lbs) per plane.
Using Series 20 composite instead
of legacy composite connector
saves 8,482 grams (18.6 lbs) per plane
E
Pin/Socket Insert Size
P = Pin Insert, S = Socket Insert Size 2
Series 20 Super-TwinTM Performance
Insert Pattern Polarization
60 = 60X #23 contacts A, B, C, D, E, F, G, H (must match with shell polarization)
PATTERN 60 60 X Size 23 Contacts
DWV= 750 VAC
PATTERN 48 48 X Size 23 Contacts
DWV= 1300 VAC DWV@50 000 ft = 800 VAC
PATTERN 7W4 4 X Size 12 Contacts 7 X Size 20 Contacts
DWV= 1500 VAC
PATTERN 21 21 X Size 20 Contacts
DWV= 1500 VAC
PATTERN 14Q2 2 X Size 8 Contacts 14 X Size 23 Contacts
DWV= 750 VAC
PATTERN 10 10x Size 16 Contacts
DWV= 1500 VAC
DWV
1500 Vac; 750 VAC (#23 contacts)
Shell-to-Shell
2.5 m
Temp Range
-65°C / +125 °C
Shock*
50 g, half sine, 18x
Vibration*
Random, 8 hrs/ axis, Type VI, cond. G (27.8 g)
Altitude Immersion*
12.1 kPa (15000 m / 49000 ft)
Lightning Indirect Effects
3 kA min
*Test by similarity, Series 79 Micro-Crimp
Modular inserts easily removed with
available tool
Keyed, snap-in-place insert modules are currently available in six tooled layouts, accommodating size #23, #20, #16, #12 and keyed size #8 contacts
(for use with Quadrax or El OchitoTM contacts).
E-17 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SSEERRIIEESS2283
HiPer-D Connectors
High-performance M24308 intermateable
Advanced temperature, vibration and EMC/ electrical performance
11 standard and 20 combo insert arrangements
High temperature epoxy insulators
Watertight sealing
Rugged machined one-piece shell
The HiPer-D connector is a M24308-type D-Subminiature connector with superior design features. Unlike standard M24308 connectors with stamped steel shells, the HiPer-D connector features a one-piece machined shell, and is rated for 200°C continuous operating temperature. Aerospace grade fluorosilicone grommets and face seals provide environmental protection. The HiPer-D is intermateable, intermountable and interchangeable with standard M24308 D-Sub connectors. A ground spring offers enhanced EMI/RFI protection. New Combo-D insert arrangements for Coax, Quadrax, fiber and El Ochito® contacts now available.
Available EMI/EMP filters
STANDARD AND HIGH DENSITY CONTACT ARRANGEMENTS (face view of pin connector)
1
5
6
9
1S9 9 #20 Contacts
1
5
6
10
11
15
1H15 15 #22 Contacts
1
8
9
15
2S15 15 #20 Contacts
1
9
10
18
19
26
2H26 26 #22 Contacts
1
13
14
25
3S25 25 #20 Contacts
1
15
1
16 31
30 44
20
3H44 44 #22 Contacts
1
17
18
33
34
50
5S50 50 #20 Contacts
19 37
4S37 37 #20 Contacts
1 21 40 60
5H78 78 #22 Contacts
1 22 43
20 39 59 78
1 22
43 64 85
4H62 62 #22 Contacts
6H104 104 #22 Contacts
21 42 62
21 42 63 84 104
E-18 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 28 M24308 INTERMATEABLE
HiPer-D® Connectors
Enhanced Panel Mount Technology
Combo HiPer-D Contact Arrangements
Ground Spring for Improved EMC
Advanced Board Mount Features
Modern EMI backshells
COMBO-D CONTACT ARRANGEMENTS (face view of pin connector)
A1 A2
1-2W2 2 #8
1 A1 2
3
4
1-5W1 4 #20, 1 #8
A1 A2 A3
2-3W3 3 #8
A1
1 2 A2
3 45
2-7W2 5 #20, 2 #8
1 2 3 A1 4 5 6
78
9 10
2-11W1 10 #20, 1 #8
A3 A2 5 4 3 2 1 A1 10 9 8 7 6
3-13W3 10 #20, 3 #8
A1
1 2 3 4 5 6 7 A2
8 9 10 11 12 13 14 15
3-17W2 15 #20, 2 #8
1 2 3 4 5 A1 6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
3-21W1 20 #20, 1 #8
A1 A2 A3 A4
A5
3-5W5 5 #8
A1 A2
A3
1 2 A4
A1 A2 A3 A4 A5 A6 1 2 3 4
A1
A2 1 2 3 4 5 6 A3 A4
A5
E
345
5 67
7 8 9 10 11 12
3-9W4 5 #20, 4 #8
4-13W6 7 #20, 6 #8
4-17W5 12 #20, 5 #8
A1 A2 1 2 3 4 5 6 7 8 9 A3 A4 10 11 12 13 14 15 16 17
4-21WA4 17 #20, 4 #8
A1
1 2 3 4 5 6 7 8 9 10 11 12 13 A2
14 15 16 17 18 19 20 21 22 23 24 25
4-27W2 25 #20, 2 #8
A1
A2 A3 A4 A5 A6 A7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
5-24W7 17 #20, 7 #8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A1 A2
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
5-43W2 41 #20, 2 #8
A1 A2 1 2 3 4 5 6 7 8 9 10 11 A3 12 13 14 15 16 17 18 19 20 21 22
4-25W3 22 #20, 3 #8
A1
A2 A3 A4 A5 A6 A7 A8
4-8W8 8 #8
A1
A2
A3 1 2 3 4 5 6 7 8
A4
9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
5-36W4 32 #20, 4 #8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A1
16 17 18 19 20 21 22 23 24 25 26 27 28 29
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
5-47W1 46 #20, 1 #8
E-19 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SSEERRIIEESS22430
ARINC 600 Filter Connectors
Glenair manufactures a full range of ARINC 600 filter connectors for use in EMC/EMP management of electronic systems and interconnect cabling. All connectors are designed in accordance with the ARINC 600 specification, and are designed to mate with ARINC 600 plugs with the same insert configuration and opposite contact gender. Planar filter arrays and TVS diodes may be integrated into both standard catalog as well as build-to-order configurations. Glenair's state-of-the-art diode burn-in process tests leaded and surface mount diodes with leakage current monitored throughout the entire test procedure ensuring field reliability.
Capacitor Array Code / Capacitance Range
Class
Pi - Circuit (pF)
C - Circuit (pF)
X
160,000 - 240,000
80,000 - 120,000
Y
80,000 - 120,000
40,000 - 60,000
Z
60,000 - 90,000
30,000 - 45,000
A
38,000 - 56,000
19,000 - 28,000
B
32,000 - 45,000
16,000 - 22,500
C
18,000 - 33,000
9,000 - 16,500
D
8,000 - 12,000
4,000 - 6,000
E
3,300 - 5,000
1,650 - 2,500
F
800 - 1,300
400 - 650
G
400 - 600
200 - 300
J
70-120
35-60
ARINC 600 size 2 filter connector. Glenair also manufactures narrowprofile size 1 and double-wide size 3. All configurations are environmentally sealed for rugged airframe applications.
Planar, multilayer ceramic capacitive filters, with and without transient voltage suppression diodes
C and Pi electrical configurations
PC tail or solder cup wire termination
36 240,000 pF capacitance
Insert arrangements IAW ARINC 600
Fast and reliable diode burn-in and test services
Turnkey in-house manufacturing of all filter connector elements and processes
E-20 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 240
ARINC 600 Filter connectors
Fast, reliable in-house manufacturing
ARINC 600 SIZE 2 AND 3 INSERT ARRANGEMENTS
Also available: ARINC 404 and build-to-order ARINC filter solutions. Consult factory for more information
Insert 07 100 #22 Insert 22 50 #16 4 #12
Insert 24 20 #20 4 #8 Twinax
12
3
5 78
9 11
12
4 6 10 13
Insert 04 2 #5 4 #12 3 #16 4 #20
Insert 16 24 #20 10 #16 Insert 02 150 #22
Insert 13 6 #8 Twinax (Grounded)
Insert blank (for cavity C)
Insert 15 110 #22 6 #20 5 #12 (Twinax)
Insert 05 70 #22 1 #5 (Coax)
Insert 08 70 #22 1 #5 (Coax)
Insert blank (for cavity A, B)
Insert 17 60 #20
E
Insert 12 10 #8 Twinax (grounded)
Insert 14 118 #22 2 #8 (Twinax)
ARINC 600 SIZE 1 INSERT ARRANGEMENTS
AB
CD
1
2 3 4
5 6 7 8 9
10 11 12 13 14 15
Insert 01 60 #22
1
2 3
4
5
Insert 03 2 #5 Coax
1 #12 2 #16
A B CD 1 2 3 4 5 6 7
1T
2T
Insert 20
30 #22
2 #8
AB
CD
1
2 3 4 5
6 7
8 9
10
Insert 19 40 #22
E-21 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
1 2
3
Insert 27
4
4 #8
insert contains
grounded coax,
non-filtered
1 2
3 4
Insert 21 4 #12
QPL AND COMMERCIAL
Fiber Optic and Opto-Electronic Interconnect Solutions
For land, sea, air, space, and C4ISR applications
Glenair Fiber Optic and Opto-Electronic interconnect technologies deliver high data rate and bandwidth, reduced size and weight, EMI immunity, enhanced security, and spark/arc immunity. Our broad offering of fiber optic systems includes qualified MIL-PRF-28876 connectors and termini for shipboard applications, MIL-DTL-38999 Series III type fiber optic connectors and termini for aerospace applications, as well as our revolutionary EyeBeamTM Expanded Beam termini. Small form-factor Opto-Electronic solutions are offered for harsh-environment Ethernet, video, high-speed data, and signal aggregation.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Fiber Optic Interconnect Systems
MIL-DTL-38999 Type Fiber Optic
GHD High Density Fiber Optic
Series 80 Mighty Mouse Fiber Optic
MIL-PRF-28876 Fiber Optic
GFOCA M83526 Compliant Fiber Optic Opto-Electronic Interconnect Solutions
Eye-BeamTM Expanded Beam Fiber Optic
Size 8 Cavity Opto-Electronic Contacts
PCB-Mount Opto-Electronic Transceivers Harsh-Environment Opto-Electronic Connectors
Copper-to-Fiber Media Converters
Signal Aggregation Media Converters
Ethernet Switches
Now Available: Glenair Series 185-002 Hi-BeamTM MIL-DTL-83526/20 and /21 compliant and intermateable hermaphroditic
expanded beam comnnectors
15
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
TIGHT-TOLERANCE
MIL-DTL-38999 Series III Type
Advanced fiber optic connection system
MIL-DTL-38999 type fiber optic connection system termination, inspection, test, and cleaning tools are available now from Glenair. We also offer comprehensive F/O training services for assembly and maintenance technicians.
Glenair optical fiber test probes and connector adapters provide accurate and repeatable testing
of MIL-DTL-38999 F/O assemblies
Glenair M29504/4 and /5 QPL termini are in stock and ready for immediate, same-day shipment
TIGHT-TOLERANCE
MIL-DTL-38999
MIL-DTL-38999 Series III type plug and square flange
wall-mount receptacle
Series III Type
Fiber optic connection system
The high perfomance fiber optic interconnect system
successfully deployed in hundreds of commercial
and military aerospace
and other
applications--from
F-16 upgrade
systems to the
revolutionary F-35
Joint Strike Fighter
Terminated and tested point-to-point and multibranch D38999 type fiber optic
cable assemblies
MIL-DTL-38999 type tight tolerance fiber optic connectors
Composite, aluminum and stainless steel shells available
Qualified size #16 MIL-PRF-29504 precision ceramic termini
Singlemode and multimode fiber, from 9/125 to 1000 microns
Ultra-low insertion loss values, <.50dB typical
From 2 to 37 Termini
Plug and In-Line, Jam Nut and Square Flange Receptacles
Patented MIL-DTL-38999 fiber optic test probes and adapters
F-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
A complete range of metal and composite backshells and protective covers is available
MIL-PRF-29504/04 and /05
D38999 Type Fiber Optic Connector Part Numbers
Fiber Optic Termini Performance Data
Test Type
Performance Requirement
Glenair Dwg. Number*
Product Description
Operating Temperature
-55°C to +165°C (dependent on epoxy and cable)
181-001 181-002
#16 Socket Terminus #16 Pin Terminus
F
Temperature Cycling -65°C to +175°C
181-048 #16 Dummy Terminus
Thermal Shock
-55°C to +150°C, 5 cycles
180-091 (05) In-Line Receptacle Connector
Temperature Life
+150°C for 1,000 hours
180-091 (06) Plug Connector
Random Vibration
20-2,000 Hz, 42.2 g's
180-091 (08) Jam Nut Mount Receptacle Connector
Shock (Half-sine Pulse) Mechanical Shock Mating Durability Salt Spray
300 g Peak Load
MIL-S-901, Grade A, Type B, Class I
B
AB
500 cycles (cleaning after 100 matings)
48 hours (Terminus only)
A
B
180-091 (H7)
Square
Flange
Wall
Mount
Receptacle
A
A
wAith
RouJ nA dAHJ oleAs
J
A
*
180DB-09AA1D
(S7A)
B
D B
180-09C1
(
T7) C
See fiber optic
A
SquaB rDEe SqC uare catalog
DfFFollCAraaAnncE BoggCD Bmee WWpA lEaaCeBllDtlleMMpA ooaCuurBtEnnF nDttGEuRRmeeA HccFbCeeGDBBeEpprCttaaiHnccFfllDBoGeeECrwwmHiiatthhtDBiGFoTSHCGFanlEoptptHGeKeLHEFdDdB
HBoK lHes
G
C
CHoL les
F
D
D
E
B
K CL
E
A HB
G
F D
J C
K L E
A
B C
D
Cable Retention Force
22.0
lbs
(dependent
on
cable
consSth2ruexlcl 1tSi6ohi2zGenexl)al11S16Sizh2Geexal1l11S6izGSeSh2a1h4e1xelxll1lS1S6i6zhi4GzeeGexal1la111S3S6izh4Geexal1l 13S6izSGeSh4a1h5e3exlxlll1S1S6i6zhi5zGeeGexal1la113S5S6izh5Geexal1l 15S6izSGehS5a1eh85xlelx1Sll61iSz6Gehi8zeGae1xlla511S7S6izh8Geexal1l 17S6izSGeSh8a11eh71xlel l1xSl 6S1iz16hiGez1eeaG1lxl71aS19S6iz1he1Gel1xal 9S16izSeG1h11ae9lxl
16 Ga Size 19
INSERT ARRANGEMENTS
Sh2exlSBl 1hS26eixzlAGBle1Sa61ih2z1AGeexlBal11S1S6izh2AGeexal1Bl 11SSS6hi4h2zAeGeDexxlSllBal111hS4S166eiDCiAxzzlAGlGee1SBaa611ih4CAz31eGeDxlBla11S3S6iCAzh4GeeDxBal1l 1S3SS6h5ihC4AzEeGeeDxxlSDllBal11h1S5S36Ee6iiAxzCAzlDGlGee1CSaBa61B1ih5Az53EeGexClDla1B1S5S6iAzh5GeEeCxalD1Bl 15SSS6ih5AzhF8GEeeexGClxDEallS1Bl1S1h5SF866iHeAAzGixzEGleGleDCB1aS1aB61HCAihF58z7eGGeDBxElla1C1S7S6HAizhF8GeDeBGxEaJl1lHCS1K7SSS1Gh6HA1GHih6Fh8zeFS1LGeeReGlDxBxlEJllSxJGaHllS11C1K1HShS11F7MFhi6K16HzLGeAi6E6iezSzNeLPlGxJGRleAlAexDBGlE2SaG1aJSKD111LaC1H1HBEB6ihSFDzM7KFi6911zCCehAeGGNe6PlGxJeSlALD1aRlBE2Sxa1l9KSGCL1BE6iS11HDzhFC1MFiA6eGJezHSNelxPDJKG1al1ABh9SSGE21G6CaKeSLL1HE16ihBRFzlxD1leCAeGS1lxJlD1MaFi6KBLzS19KCNLeJPSGE6iAzM2hE2AaeGV1He1BWDD1NaKlLxBCUl9CJS1M2hi6GPXzV1HeeWGNTlAxUlRK2LFaSS13JSBi6GMPX2zEheVC1HGDeTWARNl2xFaUlS3S1BEKLi6GPXzCJDSeGMT2AhR2V1FHaSeW3NlxBUlE
A
A
P
R BS
R
P
P
C
Rb
C cb
NX
a S Nf
a
D
T
M
Z
L
F
G
K
De
M
Z
E
YL
K J
A R
B
TS P
CT
Ub
c
A
R
SB P T
BS
C bU Uc
N fd
aV
N
fD d
V
aDd f V
M W eZ
e M E W
ZW E
XY L
FX Y K
LX FK
G
G
HJ
J H
H
Y
G J
16 Ga29 x SizeS2h3ell
S12hi6z9eeGlxl2aS15Si62zhe9Gel2xal 5S1i6zSeG2h29ae5lxl
A
BU
AU
B
U
A
B
A
U B
C cS
RD e PE
FN
T
T
gCT
Vg
Uf S
f SW h
e d
q V
R
De r
kq R
d
d
m
W P
p
E n
P p
c
c
X
F
N
Nb
a b
TC Vf
g
T CV
S
Wf
gC
DW
he
q
hD ek
X
r d
k E R Xr
E d
m
Y Z nc
m Fp
PY
n
Fc
Z
q X
Y p Z
Ga b
N
a
G
b
G HM
K M
L
JL
H
M K
J
H L
KM J
H L
16 Ga37 x Size S2h5ell
S13hi6z7eeGlxl2aS15Si63zhe7Gel2xal 5S1i6zSeG3h27ae5lxl
A
B
V W
Dh k
rE
m
Fn
Z
G
a
K
H
J
16 Ga Size 25
K J
H
L K
SJ HR
G
LA
LA
K
M
MB
S NJ
SN
C
R PH
PR
D
LA
K B
M
J
NS
C
LA
K B
M
F-3 J
SN
C
H D
PR H D
PR
G
G E
F
E
GE
F
G F
E
Per MIL-STD-1560. Mating face of pin insert shown. B M
LC
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324 D
K
J F
M N P
AN BM
LW C
V D
K U
EJ
V H
N
P WL
X K U
A
NA
M
PB
R
W RL
C
XV
S
S
K
T
TUD
J
J
E
H
M BP X
E
N A
W RL C V
S K DT U
J
H F
N A M BP W
R C
XV SN
DTU M
E H F
A
BP R PR Cb
BR PS
A STP
bC c
A
A
R
R
B T
S
B P
T
b cU
C
bC
Uc
A R
SPB
S T
bC Uc
X
a
N
S fa
N f
a d
N Vfd
a DV
N dfD
a V
f Dd
DT ZM
D Z Me
e Z
M
W
e
Z WE
M EW
e Z
E
E
L G
E
L FY
K
YL X K
XYFL
L FX Y K
F XY K
G
A
B
Uc S
V R
e W P
N G
UB
T
TC
T g
U
Sf
e dD
Vqe
R
d
E
d W
P
p
Xc FN
Gb
UA
AU B
B
C
gT
V
fS
W
g VC f SW
h D
q k
h e
R r
r
D kq RX
d
E
m
Pp
YP
m p
c F
n
N ba
cn Z
N ab
G
AU B
AU B
T
T g CV f SW
CV f
g W
h e
X r E d Y
F nc Z
D q
Rk E
m Pp
F
N Ga b
hD
e
q
k
Xr
E
d
Y
m
p
cn F
Z
ab G
MK
MK
A
B
CV
W hD
k
rX
E
m Y
nF Z
a G
K H
C
X Y Z H
D G
E F
size and weight-saving
Glenair High-
Density (GHD)
Fiber optic connection system
The system of choice for military and commercial air, space and other applications: Outstanding optical and environmental performance with nearly double the density of standard mil-spec designs
GHD plug connector with alignment sleeve retainer, and square flange receptacle. Termini available in keyed and non-
keyed styles
Innovative #18 (1.25mm ferrule) front-release genderless termini accommodate 900 to 2.0mm jacketed fiber
M85045/16 cable accommodation
Composite, aluminum and stainless steel shells available
Single keying for APC polish available
Better optical performance than D38999 with nearly double the density
Precision alignment sleeve retainer with integrated guide pins
Piston o-ring sealing-- submersible design
F-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
size- and weight-saving
Glenair High Density (GHD)
Fiber optic connection system
Alignment Pin, Small 1
2
Alignment Pin, 4 Large
3
Shell Size 11 Arrangement 4
Glenair High Density (GHD) Insert arrangements
1
2
6
3
5
4
1
2
3
13
4 14
5
6
12
11
16 10 9
15 8
7
Shell Size 13 Arrangement 6
Shell Size 15 Arrangement 16
1 2
12 11
13 22
14
3
15
21
20
10
4
16
17 18
19
9
5 6
8 7
-Shell Size 17 Arrangement 22
21
3
17
18 25
4
5
26
6
19 27
7
20
8
16 15
24
14
30 23
13
29
12
22
28
11
21
10
9
Shell Size 19 Arrangement 30
3
4
18 30
5
19 31
6
2 1 16 15 17 28 27 29 38 37
14
26 25 13
36
39 32 33 20 21
40 35
12
34 24
11 22 23
7 8 9 10
Shell Size 21 Arrangement 40
3
4 20
21 22 5 23 6
1
16
2
17
18
35
19
36
37
47
48
38
49
39
50
40 41
24
7
25
8
26
15
14
34
46
33
45
13
52
32
44 31
51
30
43
12
42
29
28 11
27 10
9
Shell Size 23 Arrangement 52
3 18 17
38 19 4
39
40 5 20
41 21
22 6
2
1
15
16 35
36
37
53
54
55
65
56
66
67 57
58 42
43 44
23
24
7
8
14 34
33 52
51 64
63
70 62
69
68
61
60
59
46
45
26
25 9
13 32 31
50 30 12
49
48 11
47 29
27 28 10
Shell Size 25 Arrangement 70
Plug face marking with removable alignment sleeve retainer (ASR) shown. Receptacle face - opposite. ASR includes two guide pins and a threaded center jackscrew.
Fiber Optic Pin Termini Specifications
GHD Fiber Optic Part Number Reference
Assembly Dash Number
Keyed
Non-Keyed
Fiber Size Core/Cladding
A Dia. [microns]
Glenair Dwg. Number
Product Description
181-047
#18 Pin Terminus, Keyed for APC Polish
181-047-1255C 181-056-1255C 9/125 (Singlemode)
125.5
181-056
#18 Pin Terminus (non-keyed)
181-047-1260C 181-056-1260C 9/125, 50/125, 62.5/125
126.0
181-058
#18 Dummy Terminus
181-047-1270C 181-056-1270C 50/125, 62.5/125
127.0
180-122 (05)
In-Line Receptacle Connector
181-047-1420C 181-047-1450C 181-047-1560C
181-056-1420C 100/140 181-056-1450C 100/140 181-056-1560C 62.5/125/155 (Polyimide)
142.0 145.0 156.0
180-122 (06) 180-122 (08) 180-122 (H7)
Plug Connector with Alignment Sleeve Retainer
Jam Nut Mount Receptacle Connector
F
Square Flange Receptacle with Round Holes
181-047-1570C 181-056-1570C 62.5/125/155 (Polyimide)
157.0
180-122 (S7)
Square Flange Receptacle with Slotted Holes
181-047-1730C 181-056-1730C 100/140/172 (Polyimide)
173.0
* See fiber optic catalog for complete part number information
181-047-1750C 181-056-1750C 100/140/172 (Polyimide)
175.0
181-047-2360C 181-056-2360C 200/233
236.0
181-047-2860C 181-056-2860C 200/280
286.0
Crimp Sleeve is supplied with Terminus Assembly, and may be ordered separately. For terminus less crimp sleeve, omit C from end of part number (e.g. 181-056-1260)
Pin Density Comparison: Glenair High Density Versus D38999 and M28876 Connector Style / Size 11 13 15 17 19 21 23 D38999 Cavity Count 2 4 5 8 11 16 21
25 29/37
Glenair High Density (GHD) Features
M28876 Cavity Count GHD Cavity Count
2 4 8 N/A N/A N/A 31 N/A 4 6 16 20 30 40 52 70
Alignment Sleeve Retainer
O-Ring Seal Insert
Alignment Pin
Glenair High Density (GHD) fiber optic conduit assembly
D38999 Series III Style Coupling Five Alternate Key Positions: A, B, C, D, E (N = Normal)
F-5 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324 · Rev 6.12.17
ULTRAMINIATURE
Series 80 Mighty Mouse
Fiber optic connection system
Series 801 Plug with 181-057 pin termini
Series 801 receptacle with 181-075 socket termini
Three snap-in, rear release fiber optic termini sizes: #23, #20HD, and #16 for use in any Series 80 Mighty Mouse connector
The smallest mil-aero caliber fiber optic connection system available
Singlemode and multimode
Precision ceramic ferrules
<0.5 dB typical attenuation
1 to 130 channels
The perfect marriage of high bandwidth fiber optics with ultra-miniature packaging--half the size of D38999
SIZE #16 FIBER OPTIC TERMINI
181-057 Pin Terminus
181-075 Socket Terminus
Termini Type
Optical Fiber Type
Part Number
A Ferrule I.D.
Fiber Size Core/Cladding
Multi Mode 181-057-126 126.0 microns 50/125, 62.5/125 Pin
Single Mode 181-057-125 125.5 microns 9/125
Socket
Multi Mode Single Mode
181-075-126 126.0 microns 50/125, 62.5/125 181-075-125 125.5 microns 9/125
*Consult factory for additional sizes
SIZE #20HD FIBER OPTIC TERMINI
F
181-084 Pin
181-085 Socket
Terminus
Terminus
Series 801 9-4 with size #16 fiber optic termini
vs. equivalent functionality D38999
Series 801 Shell size 9, 4 channel 6 Grams (less termini)
D38999 Series III Shell size13, 4 channel 27 Grams (less termini)
Series 801 8-8 with size #20 HD fiber optic termini
vs. equivalent functionality D38999
Termini Type
Optical Fiber Type
Part Number
Multi Mode 181-084-126 Pin
Single Mode 181-084-1255
Socket
Multi Mode 181-085-126 Single Mode 181-085-1255
*Consult factory for additional sizes
A Ferrule I.D.* 126.0 microns 125.5 microns 126.0 microns 125.5 microns
Fiber Size Core/Cladding 50/125, 62.5/125 9/125 50/125, 62.5/125 9/125
SIZE #23 FIBER OPTIC TERMINI
181-063 Pin Terminus
181-064 Socket Terminus
Termini Type
Optical Fiber Type
Part Number
A Ferrule I.D.
Fiber Size Core/Cladding*
Multi Mode 181-063-126 126.0 microns 50/125, 62.5/125 Pin
Single Mode 181-063-1255 125.5 microns 9/125
Socket
Multi Mode 181-064-126 126.0 microns 50/125, 62.5/125 Single Mode 181-064-1255 125.5 microns 9/125
*Consult factory for additional sizes
Series 801
D38999 Series III
Shell size 8, 8 channel Shell size 17, 8 channel
8 Grams (less termini) 40 Grams (less termini)
Series 801 6-4 with size #23 fiber optic termini vs. equivalent functionality
D38999
Series 801 Shell size 6, 4 channel 5 Grams (less termini)
D38999 Series III Shell size 13, 4 channel 21 Grams (less termini)
F-6 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
ULTRAMINIATURE
Series 80 Mighty Mouse
Fiber optic connection system
Series 80 Insert Arrangements for use with #16 Fiber Optic termini
2
1
2
1 1
1
2
2
1
1
1
2
3
2
12
16
3
1 13
3
14
5
6
2
15
4 12
4
4
14
5
4
35
36
7
5
7
19
13
4
3
6
5
5
4
9
8
3 12
20 6
10
7
16
69 15
10
4
11 10
8 9
9
7
12
3
6 10
11
6-1
8-2
9-4
9-200
10-5
10-202
12-7
13-202
13-203
16-12
(8-1) (10-2)
(11-4)
(11-200)
(12-5)
(12-202) (13-7) (15-7*) (12-202)(15-202*) (12-203)(15-203*) (14-12) (18-12*)
21 1 20 19
18 24
17
2 23 3 4
5 30
6
16
31
33
15
14 13 40 12
32
7
39
8
9 10 11 42
12
16
3
15
4
33
34
2 5
14
13 36
12
5 9
6
35
7
11
8
10 9
12 14
1 3
20 1 19
18
2 3
4
17
41 42
5
3 7
6
16
6
12
10 13
15
44 43
7
14
8
13
9
12 11 10
16 19
1 4
4 9
8
13
13 17
18 22
1 5 10 14
19
16-204 (14-204) (18-204*)
16-205 (14-205) (18-205*)
17-14 (15-14) (19-14*)
17-203 (15-203) (19-203*)
19-19 (21-13*)
21-22 (23-22*)
Series 80 Insert Arrangements for use with #20HD Fiber Optic termini
1
2
3
1
5 4
2
1
2
7
3 6
83
4 5
1 8 9 7
6
1
12
18
2
13
3
30
20
3 10 4 5
12
14
20
11
10 98
4 15
5 35
6 7
5
41
30 15 10 25
1 20
3
9
16 5
24
31
39 25
46
52
10
55
1 4 10 17 25 32
40 47 53
6-23 (8-23*)
7-25 (9-25*)
8-28 (10-28*)
9-210
13-220
16-235
(11-210*) (12-220)(15-220*) (14-235)(18-235)
17-241 (15-241)(19-241*)
19-255 (21-255*)
F
1
2
3
5-3 (N/A*)
Series 80 Insert Arrangements for use with 23 Fiber Optic termini
1 212
12
2
3
1
2 81
9
7
321
7
4
2
6
36 7
37
43
13
6 12
84
4 35 4
5
4
10
8
9
10
12
4 11 5
16
13
19 18 17
6
31 2
1
6
4
1
3
2
11
9
3 15 18
12 6 16
4 7
5
23
21
25 26 24
9
8
10
6-4 6-6
6-7
7-10
8-13
9-19
9-200
10-26
10-202
(8-4*) (8-6)* (8-7*) (9-10*) (10-13*)
(11-19*) (11-200*)
(12-26*)
(12-202*)
2 7 13
5 18
24 29 31
1 3 8
14
19 25 30
4 9 15 22
28 33 37
1 5 10
16
23 29 34
11-31
13-37
(13-31*) (12-37)(15-37*)
1 16
15
14 19 13
12 11 10
2 3
4
5 20 6
7 8 9
1 13 12
10 16 9
3 14 4
6 15 7
9 16
24 31 39
46 52
3 21 55 54 53
4 10 17
25 32
40 47
13-202 (12-202) 13-203 (12-203)
16-55
(15-202*)
(15-203*) (14-55)(18-55*)
21 1 20 19
18 24
17
2 23 3 4
5 30
6
16
31
33
15
14 13 40 12
32
7
39
8
9 10 11 42
16-204 (14-204)(18-204*)
12 16
15 33 14
13 36
12
11 10 9
3
4 34 5
6 35 7
8
4 11 19 28 38 47
57 66
74 81 85
1 5
2 7
15
12
24
20 34
29 45
39 55 48 66 58 76
67
85
75
93
82
98 100
13 8 16 25
6 15 25 36 48
35 59
46 71 56 82 67 94
77 86
94 99
105 115 124 130
1 7 16 26 37 49 60 72 83 95 106
116 125
16-205
17-85
(14-205)(18-205*) (15-85)(19-85*)
19-100 (21-100*)
21-130 (23-130*)
Series 801/802 designator (*Series 805 designator) (Series 802 designator)
See Series 80 Mighty Mouse catalog for connector ordering information. Order connectors less contacts and order fiber optic termini separately. Cavity numbers are mating face view of pin connectors.
F-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
QPL AND COMMERCIAL
MIL-PRF-28876
Fiber optic connection system
Qualified MIL-PRF-28876 fiber optic connectors and MIL-PRF-29504 termini--Navy approved, in stock, and ready for immediate shipment
M28876/2 receptacle with backshell
M28876/11 jam nut receptacle
M28876/7 plug with backshell
Connectors qualified to the complete requirements of MIL-PRF-28876 including plugs, wall-mount receptacles, jam-nut mount receptacles and in-line receptacles
Multiple shell sizes and insert arrangements, including 2, 4, 6, 8, 18 and 31 channel layouts
Backshells in straight, 45° and 90° configurations
Corrosion-resistant and environmentally sealed
Qualified MIL-PRF-29504/14 and /15 pin and socket termini and /3 dummy terminus
Connectors, backshells and protective covers available for immediate, same-day shipment
F-8 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
QPL AND COMMERCIAL
MIL-PRF-28876
Fiber optic connection system
Connector Type
Wall Mount Receptacle
In-Line Receptacle
Plug
Jam Nut Receptacle
Connector/Backshell Types
Backshell Type
MIL-Spec
Commercial Connector Type Code
None
M28876/1
03
Straight
M28876/2
13
45°
M28876/3
23
90°
M28876/4
33
Straight
M28876/5
15
None
M28876/6
06
Straight
M28876/7
16
45°
M28876/8
26
90°
M28876/9
36
None
M28876/11
04
Straight
M28876/12
14
45°
M28876/13
24
90°
M28876/14
34
Qualified Fiber Optic Termini
Type
Military Part Number
A Dia
Typical Fiber
(Microns)
Type
M29504/14-4131C 126.0
Multi Mode
Pin Termini M29504/14-4132C 127.0
Multi Mode
M29504/14-4135C 142.0
Multi Mode
M29504/15-4171C 126.0
Multi Mode
Socket Termini M29504/15-4172C 127.0
Multi Mode
M29504/15-4175C 142.0
Multi Mode
Dummy Terminus M29504/3-4038
Crimp sleeve is supplied with terminus assembly and may be ordered separately (see Table II). For terminus less crimp sleeve, omit C from end of part number. Consult factory for additional sizes.
Terminated and tested MIL-PRF-28876 fiber optic cable assembly
Qualified QPL-29504 pin and socket termini
Insert Arrangements
Test Description
Performance Requirements/ Specifications
Optical Insertion Loss, Multimode -0.3 dB Typical (62.5/125)
Optical Insertion Loss, Singlemode -0.3 dB Typical (9/125)
Optical Back Reflection, Singlemode
Better than -40 dB - PC Polish · Better than -50 dB - Enhanced PC Polish
Operating Temperature
-28°C to +65°C (MIL-Spec Epoxy and Cable) -55°C to +125°C (alternative Epoxy and Cable)
Temperature (Thermal) Shock
-40°C to +70°C, 5 Cycles
Temperature Cycling
-28°C to +65°C, 5 Cycles
Temperature/Humidity Cycling
-10°C to +65°C, 10 Cycles, 240 hours, 98% RH
Temperature Life Aging
+110°C, 240 hours, Dry Air
Mating Durability
500 cycles
Vibration - Sinusoidal
10 g Peak, 5-500 Hz sin./ 10.2 g RMS, 50-2000 Hz random
Impact
8 Drops from 8 feet
Crush Resistance
281 lbs, 7 Cycles
Cable Pull Out Force - Termini
Termini: 22 lbs min for 1 minute Connector: 162 lbs min for 10 minutes
Fluid Immersion
Turbine Fuel, Isopropyl Alcohol, Hydraulic Fluid, Lubricating Oil, Coolant, Tap- and seawater, 24 hrs
Water Pressure
32 feet for 48 hours at +10°C to +35°C
Mechanical Shock (High Impact) MIL-S-901, Grade A, Type B, Class I
Corrosion Resistance (Salt Spray) 500 hours
Sand and Dust
12 hours
Flammability
0.75 inch flame for 10 sec. mated, 1.50 inch flame for 60 sec. unmated
*Performance Specifications/Requirements based on the use of MIL-PRF-24792 Epoxy and MIL-PRF-85045 Simplex and Breakout Shipboard Optical Fiber.
Pin Insert
Socket Insert
Face
Face
Insert Key
Size A or Size 11
2
1
1
2
Ins. Desig. 1
2 channels.
Size B or Size 13
Ins. Desig. 1
21 43
4 channels.
12 34
F
Size C or Size 15 Ins. Desig. 2 6 channels.
1
3
2
6
5
4
1
2
3
456
Size C or Size 15
1
3
2
Ins. Desig. 1
6
4
8 channels.
8
7
2
Size F or Size 23 6 Ins. Desig. 2 8 18 channels. 12
16
18
1 3 7
11 13 17
2
4 7
1 3
6 8
1 3 7
2 6 8
11
12
13 17
16 18
2
Size F or Size 23 7 Ins. Desig. 1 13 31 channels. 24
29
31
1 3 8
14 25 30
1 3 8
14 25 31
2 7 13
24 29 30
F-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
M83526 COMPLIANT
GFOCA
Fiber optic connection system
GFOCA: the genderless, ruggedized, environmentally-sealed solution ideal for fiber optic battlefield communications-- TFOCA-II® intermateable!
Turnkey point-to-point and pigtail GFOCA cable assembly
TFOCA-II® is a registered trademark of Amphenol Fiber Systems International
Factory Terminated Fiber Optic Cable Spool
4 channel singlemode and multimode configurations
Designed IAW MIL-PRF-29504/16 and MIL-DTL-83526/16 and /17 drafts
Discrete components or complete cable-on-reel solutions available
Rugged field deployable system
Corrosion resistant and environmentally sealed
Low insertion loss 2.5mm diameter genderless butt joint termini
Designed for both low speed analog and highspeed digital data
F-10 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
M83526 COMPLIANT
GFOCA
Fiber optic connection system
GFOCA COMPONENTS AND CABLE-ON-REEL SOLUTIONS
Hermaphroditic Cable Plug Connector
GFOCA jam nut mount receptacle connector with lanyard-attached
dust cover
GFOCA Performance Specifications
Insertion Loss
<.50 dB Typical
Cable Pull Resistance
400 pounds minimium, 1 hour; applies to plug and strain relief receptacles
Mating Durability
2000 Cycles
Operating Temperature -46° C to +71° C
Storage Temperature -55° C to +85° C
Cable Diameter Accommodation
.190" Minimum to .379" Maximum
Available Insert Cap Key Configurations
Key 1
Key 2
2x..113379
(3.5) (3.5)
4x Cavity Marking
.043 (1.1) .002 (0.1)
TYP
P1 P2 S1 S2
1
Key Polarization
.082 (2.1) .084 (2.1)
.160 (4.1) .162 (4.1)
P1 P2 S1 S2
2
.157 (4.0) .159 (4.0)
Key 3
.160 (4.1) .162 (4.1)
.082 (2.1) .084 (2.1)
Key "U" (Universal)
2x..116602
(4.1) (4.1)
Genderless Butt-Joint Terminus
Glenair GFOCA M83526 Compliant fiber optic connection system termination, inspection, test, and cleaning tools are
available now from Glenair. We also offer comprehensive F/O training services for assembly and maintenance technicians.
GFOCA Part Number Reference
Drawing Number
Product Description
181-050 180-050-S
Pin Terminus Alignment Sleeve, Split, Ceramic
F
181-059 Dummy Terminus
180-145 Plug Connector, Hermaphroditic, 4 Channel
180-146 Jam Nut Receptacle, 4 Channel
180-147 Square Flange Receptacle, 4 Channel
180-148 Jam Nut Receptacle, 4 Ch, Internal Mount
180-149
Jam Nut Receptacle, 4 Channel, Internal Mount with Accessory Threads
180-150
Jam Nut Receptacle, 4 Channel, Panel Mount with Accessory Threads
180-153
Jam Nut Receptacle, 4 Channel, Internal Mount with Strain Relief
180-137 Plug Connector, Hermaphroditic, 90°, 4 Channel
P1 P2 S1 S2
3
.157 (4.0) .159 (4.0)
P1 P2
GFOCA Genderless Termini Part Numbers
S1 S2
U
Dash Number
Ø A (Microns)
Fiber Type (Typ)
181-050-1255C
125.5
SM
181-050-1260C
126.0
SM and MM
SM: Singlemode MM: Multimode Consult Factory for Additional Sizes
F-11 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SMALL FORM-FACTOR
Ethernet Switches and Breakout Cables
Glenair unmanaged Ethernet switches are layer 2 switches with Auto negotiation and Auto MDI / MDIX circuitry that enables port expansion with IEEE-802.3U 10/100/1000Base-T Ethernet ports. Developed for use in harsh environment applications, the electronics are incorporated into a panel-mountable housing that is sealed against liquid and solid contaminants and designed for shock and vibration resistance. Standard connector interfaces include high-performance size- and weight-saving Glenair Series 805 Mighty Mouse jam nut receptacles and M28876 type fiber-optic connectors.
Unmanaged--plug and play operation--no configuration required
Jumbo frame support in all speeds (10/100/1000 Mbps)
Operating temperature range: -40°C to +85°C
Standard ultraminiature Mighty Mouse electrical and M28876 type fiber optic connector interfaces
Experienced optoelectronic engineering services available for special connector and form-factor configurations
Breakout cables with industry-standard connector interfaces available
F-30 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Small Form-Factor Ethernet Switches and Breakout Cables
PRODUCT SELECTION GUIDE
visit glenair.com for detailed product datasheets
052-101 7-PORT UNMANAGED ETHERNET SWITCH
7 copper (10/100/1000 Mbps) Ethernet ports per IEEE 802.3:2005
Non-Blocking switch fabric allows 1000 Mbps data rate on all 7 ports simultaneously
Cable link distances up to 100 Meters (EIA/TIA Cat-5E)
Form 1 (no flanges)
Form 2 (with flanges)
Full duplex flow control per IEEE Std 802.3X and half duplex back pressure, symmetric and asymmetric
Shock, vibration and immersion resistant per MIL-STD-810F
Auto sensing of half or full duplex operation
Mighty Mouse Series 805 shell is water-tight to MILSTD-810 when mated
3 form-factors available
Form 3 (heat sink)
050-118 5-PORT UNMANAGED ETHERNET SWITCH
1 PORT : 10/100/1000 BASE-T consistent with IEEE 802.3
4 PORTS: 1000BASE-LX (IEEE 802.3)
Non-blocking switch fabric allows 1000 Mbps on all ports
Material/Plating: Aluminum with Cadmium Olive Drab over electroless Nickel (500 hours salt spray plating)
F
6 Status LEDs to Denote: (Power, Ethernet activity with one LED for each of the 5 ports)
4 M28876 type fiber-optic connectors
Mighty Mouse ultraminiature electrical connector interface
IP67 in mated condition
BREAKOUT CABLES FOR 7-PORT ETHERNET SWITCH How To Order
Active Product Code
Material/Finish
Length (in Inches)
8071 - 3089 - M A - 48
3089 = L-Com Cable 3667 = PIC Cable
F-31 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Key Polarization
HIGH-PERFORMANCE
Shrink Boots, Jackets, and Braided Shielding
for extreme environmental and EMI/RFI protection
AArimrcorarLfittAeTMllM-SUQiapcQvrBWeo-s-eAFPi-igAloah-u5mtn9(edA5nsU6tCW9Sot)EmaMhipanI/aslRerMeFsIdseStSthoittiesSeetlMldaBanintrdgcaahird:d
TM
oHS-Co 95 / EG
R
mpliant
2002 /
1Ri4Sn0a0h0FndKiergbehledqtzsosutfo8efrr0noo2dcmm.5byGHz
tAsioCinidtsrsnaWocmlHetitinrphgestoeisedphrigAnrgcaAieteLhggrwnorrrximdten-tmhetsheTdrnoiQhtTM,oegeericfmQirhLeocmnLootliBtredtinfntepcSufiedlATMenoaiTMeshgur-gnbeAsrhci.i-laesiitmt-asBsniw5tlvsumgdeuy9aeeptE.5neoriwaegsT6eMrdlerathl9heaiiIxyTcot/eIistRpnnrchoobhpaFloattflerirneIeeemnaicsmndslrirosddpfhcacaopmiiaibsinonnpueertlpgglraereentdaa.ld,epAnsitrPbulnuoiuteslrmelgoruuctmocenrnhsiicancetn,tdoo-,raoffCusiohnl1srltele-ivL0atlogfAxirrei0gibaafhilmtnbah-nAf-elftmelpetbclierTMeeoeemsee,erxtnrrhnfcoitSRoaobhitorglftrleaLmrmeThm5anidit/-apnn8aeutadTM/necrTMrceieead.sl
E-Mail:1s2Ta1e1lel:As8@ir1gW8l-ea2ny4a7·i-rG6.c0leo0Gnm0dL·a·FlEwea,wxNC:w8AA.1g9I8leR1-5n20,a00i1Ir--.N9c29o4C19m27.
nnnnnFTOUlThapleemtenrirmmesai:aatleiltSneCegSlytEfrcTleloeEinnnmxgggttp:iahn:t:Ngi-oou28ni20s:A0°Chd,2i0vn.0teg5o0r%se2p6s(Ei0mf°Cf(imenc)ints)
n n
Specific Gravity: Flex Test: 50,000
8.2% (max) Cycles
n Salt Spray: 500 Hours
COMPOSITE
CPOIGNGNYEBCATOCKR BAODOAPT TERS FOR
FAST
AND
R
E
L
IABLE
OCTOBER
SHR
2012
I
N
K
BOOT
APPLICATION
Cable assemblies, exposed to harsh environmental, mechanical and electromagnetic stress are routinely equipped with boots, shields, and jackets designed to protect critical circuits from damage. Glenair offers a complete, turnkey solution to cable and conduit protection that includes innovative lightweight braided EMI/RFI shielding, revolutionary DuralectricTM jacketing, and our full spectrum Series 77 Full Nelson environmental heat shrink boot product family.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Shrink Boots, Jackets, and Braided Shielding Product Selection Guide
Series 77 Full Nelson Environmental Heat Shrink Boots
Piggyback Boot Connector Adapters
DuralectricTM, Viton® and other Cable and Conduit Jacketing
AmberStrand® Lightweight Composite EMI/RFI Shielding
ArmorLiteTM Lightweight Stainless Steel EMI/RFI Shielding
EMI/RFI Metal Braided Shielding and Fabric Braided Sleeving
MIL-DTL-24749 Type IV Qualified Ground Straps
Lightweight ArmorLiteTM Microfilament Ground Straps
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
17
SERIES 77
Full Nelson
Environmental Shrink Boots
Standard Lipped or Lipless Boots
Transitions
Convoluted Boots
Mechanical and environmental protection/ strain relief for connectorto-cable transitions
Standard, short, long and 90° lipped and lipless boots
Choice of six boot materials and a complete range of highperformance adhesive types
A wide range of colors including desert tan
The industry's largest selection of metal and composite shrink boot adapters
All popular part numbers in stock and ready for same-day shipment
The industry's broadest selection of heat shrink products
Red straight boot with eyelet
Desert Tan widebody Y transition
Right-angle 41 widebody adapter, purple transition,
yellow
Green long-tail boot
High-ratio right-angle adapter, grey
Low-profile 31 adapter, white
Material Color Options for Type 1 High Performance Elastomer Boots and Transitions
Mod Code
Color
632 B
Blue
632 E
Grey
632 G
Green
632 P
G 632 O
Purple Orange
Similar to (Reference)
PANTONE 3005U FED-STD-595; #36270 PANTONE 355U FED-STD-595; #37100 FED-STD-595; #32300
Mod Code 632 R 632 T 632 W 632 Y Standard
Color
Red Tan White Yellow Black
Similar to (Reference)
PANTONE 1797U FED-STD-595; #33446 FED-STD-595; #37875 PANTONE YELLOW U FED-STD-595; #37038
Adapter Boots with Lip
Optional Adhesive Lining
Lipless Boots
Adapter with Boot Groove for MIL-Spec Circular Connector
Lip Fits in Boot Groove
Direct Attachment to Connector Threads
Lipless
Optional Adhesive Lining
G-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 77
Full Nelson
Environmental Shrink Boots
Shrink Boot Typical Material Properties
Property Flexibility Operating Temperature Range Shrink Temperature (min.) Tensile Strength (psi) Elongation (% min.) Long Term Heat Aging Heat Shock Heat Aging Dielectric Strength (V/mil) Volume Resistivity (ohmscm) Water Absorption (%)
Flammability
RoHS Compliant Oxygen Index (% min.) Temperature Index (°C) Smoke Index (max.) Toxicity Index (max.)
Type 1
High Performance Elastomer
Semi-rigid
-75°C to +150°C
135°C 1700 400 3000 hrs, 150°C 4 hrs, 215°C 168 hrs, 160°C 300
1013
0.5 Burn Time <15 sec Burn Length <25mm Yes
Type 2
Zero Halogen Polyolefin
Semi-flexible
-30°C to +135°C
135°C 1100 250 3000 hrs, 135°C 4 hrs, 215°C 168 hrs, 160°C 380
1012
0.5 Burn Time <15 sec Burn Length <25mm Yes 30 250 20 3
Type 3
General Purpose Polyolefin
Type 5
Viton® Fluoroelastomer Blend
Type 6
High Performance Elastomer Alloy
Type 7
Flexible Polyolefin
Flexible
Flexible
Flexible
Highly Flexible
-55°C to +135°C
-55°C to +150°C
-55°C to +135°C
-55°C to +135°C
120°C 1400 400 168 hrs, 175°C 4 hrs, 225°C 168 hrs, 175°C 250
135°C 2200 400 168 hrs, 150°C 4 hrs, 225°C 168 hrs, 150°C 200
135°C 1500 300 168 hrs, 150°C 4 hrs, 220°C 168 hrs, 150°C 200
135°C 1400 250 168 hrs, 175°C 4 hrs, 250°C 168 hrs, 175°C 300
1012
1010
1010
1012
0.5
Burn Time <120 sec Burn Length <25mm
Yes
0.5
Burn Time <120 sec Burn Length <25mm
Yes
0.5
Burn Time <120 sec Burn Length <25mm
Yes
0.5 Burn Time <90 sec Burn Length <25mm Yes
Glenair's complete vertical integration ensures high-availability heat-shrink boots for all connector types
SuperFly® boot
Nanominiature boot
Mighty Mouse USB and 45°
boots
G
D-Subminiature boot
SHRINK BOOT ADAPTERS SELECTION GUIDE
Series 310 Shrink Boot
Adapters
Series 311 EMI/RFI Lamp-Base Thread/Boot Adapters
Series 319 Shield Sock/Boot
Adapters
Series 440 Band/Boot Adapters
SAE-AS85049 QPL
Composite
Shrink Boot
Thermoplastic
Adapters
Band/Boot Adapters
G-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 77 ENVIRONMENTAL SHRINK BOOTS
Glenair Environmental Shrink Boots Now TACOM Approved, In-Stock and Ready for Immediate Shipment
High-performance Series 77 "Full Nelson" environmental shrink boots manufactured by Glenair in Glendale, California are now approved by the US Army Tank-Automotive Command (TACOM). Manufactured from high-temperature crosslinked elastomeric polymer material and/or caustic chemical-resistant Viton polymer, Glenair straight and right angle long-tail shrink boots, Y and T transitions, convoluted strain-relief boots and heat-shrinkable adapter shims have been added to the following source control documentation:
Glenair Series 77 "Full Nelson" TACOM APPROVED Shrink Boots
Description
Military Part Number
Glenair Part Number
Raychem Part Number
Hellermann
Military
Part Number Description Part Number
Glenair Part Number
Raychem Hellermann Part Number Part Number
12273148-1**
12273148-2**
Heat Shrinkable
Low Profile
12273148-3**
3-Entry
12273148-4**
"Y" Transition 12273148-5**
Heat Shrinkable 12273162-1**
Low Profile
12273162-2**
3-Entry
12273162-3**
"T" Transition 12273162-4**
Heat Shrinkable 12273163-1**
Low Profile
12273163-2**
4-Entry
12273163-3**
3:1 Transition 12273163-4**
12273164-1**
Heat Shrinkable 12273164-2**
Adapter
12273164-3**
Shim Boot
12273164-4**
12273242-1**
12273242-2**
12273242-3**
12273242-4**
12273242-5**
Heat Shrinkable 12273242-6** Convoluted 12273242-7** Strain Relief 12273242-8**
2-Entry Boot 12273242-9**
770-009Y*05 770-009Y*06 770-009Y*07-01 770-009Y*08-01 770-009Y*07 770-012T*01 770-012T*02 770-012T*03 770-012T*04
770-014*09 770-014*10 770-014*11 770-014*12 770-019SB*01 770-019SB*02 770-019SB*03 770-019SB*04 770-022C*01 770-022C*02 770-022C*03 770-022C*04 770-022C*05
381A301-** 381A302-** 381A303-*01 381A304-*01 381A303-** 301A511-** 301A512-** 301A513-** 301A514-** 462A421-** 462A422-** 462A423-** 462A424-** 202E334-** 202E344-** 202E336-** 202E346-** 202C611-** 202C621-** 202C632-** 202C642-** 202C653-** 202G621-** 202G632-** 202C642-** 202C653-**
492H412-* 492H413-* 492H414-*01 492H415-*01
412H622-* 412H623-* 412H624-* 412H625-* 573H532-* 573H533-* 573H534-* 573H535-* 313E445-* 313E455-* 313E447-* 313E457-* 313C722-9 313C732-9 313C743-9 313C753-9 313C764-9
12273147-1**
12273147-2**
12273147-3**
12273147-4** Heat Shrinkable Straight Lipped 12273147-5**
2-Entry
12273147-6**
Long Tail Boot 12273147-7**
12273176-1**
12273176-2**
12273176-3**
Heat Shrinkable 12273176-4**
90° Lipped
12273176-5**
2-Entry
12273176-6**
Long Tail Boot 12273176-7**
770-020S*02 770-020S*03 770-020S*04 770-020S*05 770-020S*06 770-020S*07 770-020S*08 770-021A*02 770-021A*03 770-021A*04 770-021A*05 770-021A*06 770-021A*07 770-021A*08
202F211-** 202F221-** 202F232-** 202F242-** 202F253-** 202F263-** 202F274-** 222F211-** 222F221-** 222F232-** 222F242-** 222F253-** 222F263-** 222F274-**
313F322-* 313F332-* 313F343-* 313F353-* 313F364-* 313F374-* 313F385-* 333F322-* 333F332-* 333F343-* 333F353-* 333F364-* 333F374-* 333F385-*
VG QUALIFIED SHRINK BOOTS AND ADHESIVES
VG Standards are established by the Deutsches Institut für Normung (DIN) and are widely used in European defense
programs. Glenair Type 2 shrink boots are qualified to VG95343 Part 28, and our adhesives are qualified to VG95343 Part 18. Consult Glenair UK for price and delivery.
G-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 77
TACOM-Approved Environmental Shrink Boots
TACOM # 12273147-120 12273147-220 12273147-320 12273147-420 12273147-520 12273147-620 12273147-720 12273147-130 12273147-230 12273147-330 12273147-430 12273147-530 12273147-630 12273147-730 12273148-110 12273148-210 12273148-310 12273148-410 12273148-510 12273148-120 12273148-220 12273148-320 12273148-420 12273148-520
Expanded Cross-Reference: TACOM-to-Glenair Shrink Boot Part Numbers
GLENAIR #
TACOM #
GLENAIR #
TACOM #
770-020S602
12273162-110
770-012T601
12273176-120
770-020S603
12273162-210
770-012T602
12273176-220
770-020S604
12273162-310
770-012T603
12273176-320
770-020S605
12273162-410
770-012T604
12273176-420
770-020S606
12273162-120
770-012T501
12273176-520
770-020S607
12273162-220
770-012T502
12273176-620
770-020S608
12273162-320
770-012T503
12273176-720
770-020S502
12273162-420
770-012T504
12273176-130
770-020S503
12273163-110
770-014609
12273176-230
770-020S504
12273163-310
770-014611
12273176-330
770-020S505
12273163-410
770-014612
12273176-430
770-020S506
12273163-120
770-014509
12273176-530
770-020S507
12273163-220
770-014510
12273176-630
770-020S508
12273163-320
770-014511
12273176-730
770-009Y605
12273163-420
770-014512
12273242-110
770-009Y606
12273164-110
770-019SB601
12273242-210
770-009Y607-01
12273164-210
770-019SB602
12273242-310
770-009Y608-01
12273164-310
770-019SB603
12273242-410
770-009Y607
12273164-410
770-019SB604
12273242-510
770-009Y505
12273164-120
770-019SB501
12273242-120
770-009Y506
12273164-220
770-019SB502
12273242-220
770-009Y507-01
12273164-320
770-019SB503
12273242-320
770-009Y508-01
12273164-420
770-019SB504
12273242-320
770-009Y507
12273242-420
12273242-520
GLENAIR # 770-021A602 770-021A603 770-021A604 770-021A605 770-021A606 770-021A607 770-021A608 770-021A502 770-021A503 770-021A504 770-021A505 770-021A506 770-021A507 770-021A508 770-022C601 770-022C602 770-022C603 770-022C604 770-022C605 770-022C501 770-022C502 770-022C503 770-022C503 770-022C504 770-022C505
TACOM Approved Shrink Boot Material Properties
Property
Viton® Fluoroelastomer Blend (SPEC-01417-SC-X15111)
High Performance Elastomer Blend (SPEC-01417-SC-X15112)
Flexibility
Flexible
Flexible
Operating Temperature Range -55°C to +150°C
-55°C to +135°C
Shrink Temperature (min.)
135°C
135°C
Tensile Strength (psi)
2200
1500
Elongation (% min.)
400
300
Heat Shock
4 hrs, 225°C
4 hrs, 220°C
Heat Aging
168 hrs, 150°C
168 hrs, 150°C
Dielectric Strength (V/mil)
200
200
Volume Resistivity (ohms-cm) 1010
1010
Water Absorption (%)
0.5
0.5
Flammability
Burn Time <120 sec Burn Length <25mm
Burn Time <120 sec Burn Length <25mm
RoHS Compliant
Yes
Yes
G-5
Approval: Project Manager, Heavy Brigade Combat Team (PM-HBCT), US Army Tank-Automotive Command (TACOM)
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
COMPOSITE
Piggyback boot backshell adapters
Partially recovered for quick and easy assembly
310-048 ENVIRONMENTAL PIGGYBACK BOOT ADAPTER
Pre-positioned and partially recovered shrink-boot/adapter unit is ready for fast and reliable final recovery of the boot. Provides durable environmental sealing and strain-relief to the cable-tobackshell junction. Adapter is lightweight composite thermoplastic.
Sample Part Number Piggyback Boot Adapter
Connector Designator
Angular Function Basic Number Finish Shell Size
Boot Material Type
How To Order
310
F S 048 XB 16 2
Environmental
A = MIL-DTL-83723, Sr. III; MIL-DTL-5015; MIL-DTL-26482 F = MIL-DTL-38999, Sr. I & II H = MIL-DTL-38999, Sr. III & IV
S = Straight
XB = no plating, black composite
08, 10, 12, 14, 16, 18, 20, 22, 24
1 = High-Performance Semi-Rigid Elastomer 2 = Zero-Halogen Semi-Rigid Polyolefin 3 = General Purpose Flexible Polyolefin
317-102 EMI/RFI ENVIRONMENTAL PIGGYBACK BOOT ADAPTER WITH DROP-IN BANDING PORCH
This Piggyback boot features a unique drop-in conductive banding porch. The pre-positioned and partially recovered shrink boot is ready for final recovery after the cable shield is band terminated to the drop-in accessory. Adapter is lightweight composite thermoplastic.
How To Order
Sample Part Number
317
F S 102 XB 16 2 K
Piggyback Boot Adapter EMI/RFI Environmental with drop-in banding porch
Connector Designator
A = MIL-DTL-83723, Sr. III; MIL-DTL-5015; MIL-DTL-26482 F = MIL-DTL-38999, Sr. I & II H = MIL-DTL-38999, Sr. III & IV
Angular Function
S = Straight
Basic Number
Finish
XB = electroless nickel XMT = Ni-PTFE, Nickel-Fluorocarbon Polymer XN = Selective plating, Nickel & Cad O.D.
Shell Size
08, 10, 12, 14, 16, 18, 20, 22, 24
Boot Material Type
1 = High-Performance Semi-Rigid Elastomer 2 = Zero-Halogen Semi-Rigid Polyolefin 3 = General Purpose Flexible Polyolefin
Pre-Coiled Band
K = Pre-Coiled Band, Omit if not required
G 635-005 ENVIRONMENTAL PIGGYBACK BOOT CABLE FEED-THROUGH
This composite feed-through is supplied with a pre-positioned and partially recoverd shrinkboot--ready for fast and reliable final recovery of the boot. Provides durable environmental sealing and strain-relief to the feed-through-to-box junction. Adapter is lightweight composite thermoplastic.
How To Order
Sample Part Number
635
005 XB 01 2 5
Piggyback Boot Adapter Environmental Cable Feed-Through
Basic Number
Finish
XB = no plating, black composite
Dash No.
01, 02, 03, 04, 05, 06, 07 (consult factory)
Boot Material Type
1 = High-Performance Semi-Rigid Elastomer 2 = Zero-Hal Semi-Rigid Polyolefin 3 = General Purpose Flexible Polyolefin
Length
in 1/8 inch increments, 5/8" minimum, e.g. 5 = .625 in.
G-6 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
COMPOSITE
Piggyback boot backshell adapters
Partially recovered for quick and easy assembly
319-183 EMI/RFI ENVIRONMENTAL PIGGYBACK BOOT ADAPTER WITH INTEGRATED SHIELD SOCK
This integrated EMI/RFI shield sock, with its partially recovered shrink-boot and composite connector backshell delivers speed, convenience, and performance. Simply couple in place, terminate the supplied shield to the cable and complete the recovery of the boot.
How To Order
Sample Part Number
319
H S 183 XM 19 B -2
Piggyback Boot Adapter EMI/RFI Environmental with integrated shield sock
Connector Designator
A = MIL-DTL-83723, Series III; MIL-DTL-5015; MIL-DTL-26482 F = MIL-DTL-38999, Series I & II G = MIL-DTL-28840 H = MIL-DTL-38999, Series III & IV U = MIL-DTL-29600
Angular Function
S = Straight T = 45° Elbow W = 90° Elbow
Basic Number
Finish
XM = Electroless Nickel XMT = Ni-PTFE, Nickel-Fluorocarbon Polymer XW = Cad/O.D.over electroless nickel
Shell Size
08, 10, 12, 14, 16, 18, 20, 22, 24
Optional Braid Material
A = 100% AmberStrand® B = 75%/25% AmberStrand® Blend = Nickel-Copper 34AWGT = Tin/Copper 34AWG L = ArmorLiteTM
Boot Material Type
See Table IV
443-033 EMI/RFI ENVIRONMENTAL BAND-IN-A-CAN PIGGYBACK BOOT AND COMPOSITE BACKSHELL
This composite, two-piece band-in-a-can adapter comes equipped with a partially recovered shrink boot attached to the nut. After the cable shield is terminated to the band porch, simply screw the nut and boot into place and complete the boot recovery process.
Sample Part Number
How To Order 443
G
H S 033 XM 19 20 K S 2
Piggyback Boot Adapter EMI/RFI Environmental Band-in-a-Can boot/backshell
Connector Designator
A = MIL-DTL-83723, Series III; MIL-DTL-5015; MIL-DTL-26482 F = MIL-DTL-38999, Series I & II G = MIL-DTL-28840 H = MIL-DTL-38999, Series III & IV
Angular Function
S = Straight W = 90° Elbow
Basic Number
Finish
XM = Electroless Nickel XMT = Ni-PTFE, Nickel-Fluorocarbon Polymer XW = Cad/O.D.over electroless nickel
Shell Size
08, 10, 12, 14, 16, 18, 20, 22, 24, 28
Entry Dia.
Codes 1032 for diameters .236" .394" after shrinkage, consult factory
Pre-Coiled Band
K = Pre-Coiled Band, Omit if not required
Slot Option
S = Pigtail Slot, Omit for none
Boot Material
See Table IV
G-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
AS83519/1 AND /2 TYPE
Heat Shrink Termination
(HST) Sleeves
For fast and reliable termination of EMI cable shielding to ground
Reliable termination of EMI/RFI shielding (to ground) in wire harness applications is universally accomplished with AS83519/1 and /2 type heat shrink termination (HST) sleeves. These devices, supplied in five different sizes--with or without pre-installed ground lead wires--provide environmental encapsulation and insulation of the shield termination site. Lead wire-equipped versions allow for easy and reliable grounding to connector shells, backshells, or ground posts. Transparent heat shrink tubing allows for easy inspection and supplies additional strength and strain-relief. The preflux solder preform delivers a fast and controlled solder joint each and every time.
Transparent, heat-shrinkable thermoplastic sleeve
Thermoplastic sealing ring
Heat shrink termination sleeves, with and without lead wire
Ultra-fast recovery for reduced assembly time
Pre-installed, pre-tinned braid version available
Mil-qualified 81824/1 in-line-splices
High availability: all Glenair HSTs made in USA and in-stock for immediate, same day shipment
Fluxed solder preform
Optional preinstalled lead wire
G-8 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
AS83519 TYPE · 81824/1 QUALIFIED
Heat Shrink Termination Sleeves and Mil-Qualified In-Line Splices
AS83519/1 TYPE HEAT SHRINK TERMINATION (HST) SLEEVES, NO LEAD WIRE
Basic Part Number
Size
Basic No.
Size
077-010 03 T
GS83519/1 - 03
T = Thermal Indicator (Omit for None)
AS83519/2 TYPE HEAT SHRINK TERMINATION (HST) SLEEVES, PRE-INSTALLED LEAD WIRE
Basic Part Number
Thermal Indicator (Omit for None)
Product Series
Size
077-020 02 T
GS83519/2 - 03
Size
AS83519/2 TYPE HEAT SHRINK TERMINATION (HST) SLEEVES, PRE-INSTALLED BRAID,
PRE-TINNED ON BOTH ENDS
Basic Part Number
Thermal Indicator (Omit for None)
077-030 03 T
G
Size
MIL-QUALIFIED IN-LINE SPLICE
Product Series
Size
Product Series
Size
070 - 001 03
M81824/1 - 1
Basic No. G-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
DURALECTRICTM
High-performance jacketing material
Outstanding durability and insulation performance
DuralectricTM is the high-performance jacketing material perfectly suited for immersion, chemical or caustic fluid exposure, temperature extremes, UV radiation and more
Rugged high-temperature, environmental DuralectricTM jacketing is available in a broad range of and colors inculding safety orange
Jacketing Material Properties
Material Property DuralectricTM
G
Temperature Range -60°C to +260°C
Specific Gravity
1.22
Weight: Lbs./Cubic Inch
.045
Abrasion Resistance
Good
Wear Resistance
Good
Flame Resistance
Excellent
Sunlight Resistance
Excellent
Chemical Resistance
Aliphatic Hydrocarbons
Excellent
Aromatic Hydrocarbons
Excellent
Ketones, Etc.
Excellent
Oil & Gasoline
Excellent
Glenair DuralectricTM weatherproof jacketing is halogen free, flame resistant, and functional to 260°C. DuralectricTM far surpasses the accelerated solar weathering standards under IEC 60068-2-5, and is tested to 56 accelerated days, equivalent to 53 years of solar exposure. Glenair can supply the material in a variety of formats, including blown jacketing, as an extrusion over wire and cable, as an overmolding compound and as a self-vulcanizing repair tape.
Jacketing Options
0 Black
Weatherproof, halogen free, flame resistant, functional to 260°C
1 Desert Tan
Fed Std #33446 Desert Tan color
2 Red
Pantone® 1797 U
3 Orange
OSHA Safety Orange to mark energized electrical cables
4 Yellow
Pantone® Yellow U
5 Green
Pantone® 355 U
6 Blue
Pantone® 3005 U
7 Violet
Fed Std 595; #37100
8 Gray
Qualified to US Navy MIL-PRF-24758A, Fed Std 595B #26270 Haze Gray color
9 White
Fed Std 595; #37875
Glenair DuralectricTM Material Specifications
Temperature rating: -60°C to +260°C (with excursions to 290°C)
Halogen free per IEC 60614-1. Less than 5mg of hcl per 1 gm of product tested.
Accelerated Weathering (Solar) per IEC 60068-2-5; 56 days exposure
Flame Resistant per IEC 60614-1; Material does not sustain combustion when the source of flame is removed.
Low Smoke Index per NES 711 (11.75); Minimum standard is 25. The Glenair tested level is 11.75. This makes the material acceptable for interior applications as well as topside.
Smoke Density Class F1 Per NF F 16-101 IAW DIN EN 60695-2-11:2001
Toxicity Index per NES 713 (1.9); Minimum standard is 5. The Glenair tested level is 1.9. This makes the material acceptable for interior applications as well as topside.
Colorable to Fed Std 595B
Markable IAW MIL-PRF-24758A
Oxygen Limiting Index = 45.1 Per EN ISO 4589-2:1999; Minimum is 28.
ASTME E 595 vacuum outgassingpost bake results: TML .06%, CVCM .006%, WVR .02%
Fungus resistance testing (rating of 0) per MIL-STD-810F, method 508.5
ASTM D624 DIE B tear test: 150 KN/M
12 Sec Vertical Burn: (Pass) Per 14CFR Part 25.853(a) amdt 25-116 App F Part 1 (a)(1)(ii)
Fluids Per MIL STD 810F, Method 504
Cleaner (MIL-C-85570): CALLA-855
Fuel (MIL-T-83133): JPG
Solvent (Isopropyl Alcohol): TT-I-735
Fuel (MIL-T-83133): JPG
De Icer (AMS-1432): E36 Runway Deicer
Hydraulic Fluid (MIL H 5606): ROYCO 756
Coolant (MIL-C-87252): Coolanol 25R
Lube Oil (MIL-L-23699): ROYCO-500
Fire Extinguishant Foam: AMEREX AFFF
G-10 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
HIGH-PERFORMANCE
Cable and conduit jacketing
Neoprene · Hypalon® · EPDM · Viton
Extruded, blown-on and heat shrink jacketing for harsh application environments
General purpose polyurethane Chemically-resistant Viton® Industry standard neoprene Selected materials CBRN tested
Cable and conduit jacketing materials purpose-designed for every application requirement: Immersion, chemical or caustic fluid exposure, temperature extremes, UV radiation and more
N Neoprene H Hypalon® E EPDM V Viton®
Jacketing Options Tough, durable polychloroprene for mechanical and environmental protection Light weight with broad temperature range Better resistance to Ketones Heaviest material with best resistance to oil and gasoline
Material Property
Temperature Range
Specific Gravity Weight: Lbs./Cubic Inch
Abrasion Resistance Wear Resistance Flame Resistance
Sunlight Resistance
Aliphatic Hydrocarbons Aromatic Hydrocarbons
Ketones, Etc. Oil & Gasoline
Jacketing Material Properties and Chemical Resistance
EPDM (Ethylene Propylene Diene
Monomer)
Hypalon (Chlorosulfonated
Polyethylene)
Neoprene (Polychloroprene)
-60°F to +300°F (-51°C to +149°C)
-60°F to +300°F (-51°C to +149°C)
-60°F to +250°F (-51°C to +121°C)
1.26
1.18
1.25
.045
.043
.045
Excellent
Excellent
Excellent
Good
Good
Good
Good
Good
Good
Good
Excellent
Excellent
Chemical Resistance
Good
Good
Good
Good
Fair
Fair
Good
Poor
Poor
Good
Good
Good
Viton® (Fluoroelastomer)
-40°F to +392°F (-40°C to +200°C)
1.80
.055
Excellent
Good
Good
Excellent
G
Excellent
Excellent
Poor
Excellent
MASTER
SELF-VULCANIZING SEALING TAPE
GLENAIR PART NO.
687-758
DuralectricTM material sealing tape designed for temporary repair of cable and conduit. Glenair Master Seal effectively stops water incursion until a permanent repair can be made.
G-11 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
LIGHTWEIGHT
AmberStrand®
Composite metal-clad EMI/RFI braided shielding
AmberStrand® is ultralightweight microfilament metal clad EMI/RFI composite braiding
Metal-clad EMI/RFI Shielding with a lightweight composite thermoplastic base material
Highly conductive surface plating
Reduce shielding weight up to 80% and more
Reduce operation costs by permanently reducing launch and aircraft all-up weights
Superior high frequency shielding compared to tinned and/or nickel plated copper
Exceptional tensile strength: 590,000 psi (min)
AmberStrand®:The smart way to reduce launch and flight weights in aerospace systems
Composite strainrelief backshell with integrated AmberStrand® lightweight composite metal-clad braid shield
sock.
100% AmberStrand®
75%/25% AmberStrand® Blend
Glenair can also offer AmberStrand®
users direct factory overbraiding services
for both point-to-point as well as multi-
G
branch interconnect assemblies.
103 - 026 - 024
Diameter Dash Number
103 - 027 - 024
Diameter Dash Number
How does Amberstrand® compare, in terms of mechanical performance, to other materials?
Material Type
AmberStrand® Thermoplastic
PEEK Fluoropolymer (Monofil) (Yarn)
Kevlar (Yarn)
Dacron (Yarn)
Halar (Monofil)
Fluoropolymer FEP (Monofil)
Nomex (Yarn)
Polyester Type Ryton Type R-7 FR (Monofil) (Monofil)
PTFE-Glass (Yarn)
Glenair P/N
103-026 103-027
102-051
102-061
102-071 102-073 102-023 102-060
103-013 102-001 102-002 102-080
100-022
Temperature Range -65°C to +200°C
-65°C to +260°C
-55°C to +200°C
-73°C to +175°C
-62°C to +150°C
-65°C to +200°C
-55°C to +260°C -55°C to +125°C -55°C to +200°C -65°C to +200°C -75°C to +525°C
Tensile Strength (PSI) Yield
590,000
780,000
40,000
400,000 160,000 35,000
14,000
90,000
50,000
19,000
450,000
Elongation Percentage
2.5%
38%
19%
3.6%
12%
15%
50%
25%
20%
35%
5%
Chemical Resistance Excellent Excellent Excellent Excellent Good Excellent Excellent
Excellent
Good
Excellent
Excellent
Abrasion Resistance Good
Excellent
Good
Good Excellent Excellent
Good
Good
Good
Excellent
Excellent
Specific Gravity
1.45
1.30
2.10
1.44
1.38
1.68
2.17
1.58
1.38
1.25
2.50
Flammability Will Not Burn Very Low Will Not Burn Will Not Melt Flammable Flammable Very Low Will Not Melt Very Low
Very Low Will Not Burn
G-12 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
LIGHTWEIGHT
AmberStrand®
Composite metal-clad EMI/RFI braided shielding
Aircraft Utilization Analysis
Comparison of AmberStrand® Composite EMI/RFI braid to 36 AWG A-A-59569 Ni/Cu Braid results in 60+ pounds weight savings in a typical commercial carrier
Diameter (in) 0 - 0.25 0.25 - 0.5 0.5 - 0.75 0.75 - 1.0 1.0 - 1.5
L Wing 1852.2 434.8
0 0 0
Where is all the EMI/RFI braid deployed in a typical commercial aircraft?
R Wing Fwd Belly Aft Belly HYD Bay Aft Barrel
Tail
1852.2
0
2811.4
168.2
2015.2
2480.6
434.8
511.6
1034.6
257.4
506.2
958.2
0
260.9
223
0
184.2
392.4
0
77.2
0
0
1198
162.2
0
0
0
0
446
21
V/H Stab 1385 1121.7 152.1 0 0
Totals (in) 12564.8 5259.3 1212.6 1437.4 467
How much would all this braid weigh if it was made of 36 AWG A-A-59569 NiCu?
Diameter (in) Weight (Lb/ft) Length (in) Weight (Lb)
0 - 0.25
0.02
12564.8
21.08
0.25 - 0.5
0.05
5259.3
21.17
0.5 - 0.75
0.07
1212.6
7.12
0.75 - 1.0
0.14
1437.4
16.88
1.0 - 1.5
0.18
467
7.05
Total weight 73.30 lbs
How much would all this braid weigh if it was made of lightweight composite AmberStrand® ?
Diameter (in) Weight (Lb/ft) Length (in) Weight (Lb)
0 - 0.25
0.003
12564.8
4.16
0.25 - 0.5
0.008
5259.3
3.58
0.5 - 0.75
0.011
1212.6
1.16
0.75 - 1.0
0.018
1437.4
2.11
1.0 - 1.5
0.034
467
1.30
Total weight 12.31 lbs
Expressed in percentages, how does 100% and 75% metal clad AmberStrand® compare against tin-coated copper?
Braid
AmberStrand® 100% Tinned Copper
% Weight
Diameter
103-026
100-001
Savings/Foot
AmberStrand® 75/25% NiCu
103-027
Tinned Copper % Weight Savings/
100-001
Foot
.062
.6
1.9
68%
.9
1.9
52%
.125
1.0
4.8
79%
1.5
4.8
68%
.250
1.8
16.1
88%
2.4
16.1
85%
.375
2.3
18.5
87%
3.9
18.5
79%
.500
3.7
22.3
83%
5.4
22.3
76%
.625
4.4
27.7
84%
6.4
27.7
77%
.750
5.2
34.3
85%
7.2
34.3
79%
1.000
8.0
35.0
77%
11.0
35.0
69%
G
G-13 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Rev. 06.08.15
LIGHTWEIGHT
ArmorLiteTM
Microfilament nickel-clad stainless steel EMI/RFI braided shielding
Ultra-lightweight EMI/RFI braiding for high-temperature applications -80°C to +260°C
Microfilament stainless steel: 70% lighter than NiCu A-A-59569
Outstanding EMI/RFI shielding and conductivity
Reduce shielding weight up to 70% and more
Superior flexibility and "windowing" resistance: 90 to 95% optical coverage
220,000 psi (min) tensile strength
Best performing metallic braid during lightning tests (Run to ANSI/EIA-364-75-1997 Waveform 5B)
Save weight and money every time you fly! Aircraft All-Up-Weight (AUW) has met its match: ArmorLiteTM microfilament stainless steel braid saves pounds compared to standard QQ-B-575/ A-A-59569 EMI/RFI shielding.
1
2
3
Choose user-installable microfilament tubular braid in twelve standard diameters. Assemble per standard multi-branch cable shielding processes, as above.
G
Glenair can also offer
100% ArmorLiteTM
ArmorLiteTM users
direct factory
overbraiding services for both
103 - 051 - 024
point-to-point as well as multibranch assemblies.
Diameter Dash Number
A single layer of ArmorLiteTM Shields from 40dB to 80dB in Frequency Ranges from 30kHz to 2.5GHz
G-14 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
LIGHTWEIGHT
ArmorLiteTM
Microfilament nickel-clad stainless steel EMI/RFI braided shielding
Aircraft Utilization Analysis
Comparison of ArmorLiteTM nickel clad stainless steel braid to A-A-59569 Ni/Cu braid
Diameter (in) 0 - 0.25 0.25 - 0.5 0.5 - 0.75 0.75 - 1.0 1.0 - 1.5
L Wing 1852.2 434.8
0 0 0
Where is all the EMI/RFI braid deployed in a typical commercial aircraft?
R Wing Fwd Belly Aft Belly HYD Bay Aft Barrel
Tail
1852.2
0
2811.4
168.2
2015.2
2480.6
434.8
511.6
1034.6
257.4
506.2
958.2
0
260.9
223
0
184.2
392.4
0
77.2
0
0
1198
162.2
0
0
0
0
446
21
V/H Stab 1385 1121.7 152.1 0 0
Totals (in) 12564.8 5259.3 1212.6 1437.4 467
How much would all this braid weigh if it was made of 36 AWG A-A-59569 NiCu?
Diameter (in) Weight (Lb/ft) Length (in) Weight (Lb)
0 - 0.25
0.02
12564.8
21.08
0.25 - 0.5
0.05
5259.3
21.17
0.5 - 0.75
0.07
1212.6
7.12
0.75 - 1.0
0.14
1437.4
16.88
1.0 - 1.5
0.18
467
7.05
Total weight 73.30 Lbs
The lightest ground straps in the industry: Silver or nickel plated
How much would all this braid weigh if it was made of ArmorLiteTM Micro Stainless Steel Braided Shielding?
Diameter (in) Weight (Lb/ft) Length (in) Weight (Lb)
0 - 0.25
.00507
12564.8
5.309
0.25 - 0.5
.0097
5259.3
4.251
0.5 - 0.75
.0178
1212.6
1.737
0.75 - 1.0
.0256
1437.4
3.063
1.0 - 1.5
.0368
467
1.434
Total weight 15.794 Lbs
Thermal Cycling: No Adverse Effects Flame: Self Extinguishing Flex Test: 50,000 Cycles Salt Spray: 500 Hours 70+% Lighter than NiCu QQ-B-575/A-A-59569 Enhanced EMI/RFI Electrical Performance
(DC resistance 1 Ohm/ft).
Shielding Effectiveness
For EMI/RFI Braiding Solutions - 0 MHz to 2500 MHz Range
100% AmberStrand®
ArmorLiteTM
Surface Transfer Impedance
G
For EMI/RFI Braiding Solutions - 0 MHz to 2500 MHz Range
Tin-Plated Copper
Tin-Plated Copper
100% AmberStrand®
G-15 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
ArmorLiteTM
INDUSTRY-STANDARD
EMI/RFI metal braided shielding and fabric braided sleeving
Complete range of QQ-B-575B/A-A and ASTM B conductive braided shielding solutions
Tubular, tapered tubular, and overbraided application options
Every size from 1/32" to 33/4"
High performance tubular fabric braided sleeving for every mechanical and wire-protection application requirement
World's largest selection of metal and fabric cable shields
100-001 TUBULAR METAL BRAID QQ-B-575B/A-A-59569 ASTM B298 TIN COATED COPPER
Sample Part Number Tubular Metal Braid Wire Gauge Size Lanyard Option
How To Order 100-001
Tin Coated Copper Braid A = 36 AWG B = 34 AWG Consult Factory L = Lanyard Omit for none
A XXX L
100-002 TUBULAR METAL BRAID QQ-B-575B/A-A-59569 ASTM B298 SILVER COATED COPPER
Sample Part Number Tubular Metal Braid Wire Gauge Size Lanyard Option
How To Order 100-002
Silver Coated Copper Braid A = 36 AWG B = 34 AWG Consult Factory L = Lanyard Omit for none
A XXX L
100-003 TUBULAR METAL BRAID ASTM B355 CLASS 4 OFHC NICKEL PLATED COPPER
How To Order
G
Sample Part Number
100-003
Tubular Metal Braid Nickel Plated Copper Braid
Wire Gauge
A = 36 AWG B = 34 AWG
Size
Consult Factory
Lanyard Option
L = Lanyard Omit for none
A XXX L
100-041 TAPERED TUBULAR METAL BRAID
How To Order
Sample Part Number
100-041
-06 T 10 A
Tubular Metal Braid Tapered Braid
Dash No.
Diameters .15 1.38, Consult Factory
Material
A = 100% AmberStrand® B = 75%/25% AmberStrand® L = 100% ArmorLiteTM
N = Nickel/Copper S = Silver/Copper T = Tin/Copper
Length
In 1 inch increments
Wire Gauge
A = 36 AWG, Omit for std. 34 AWG (applies to N, S, T materials only.
G-16 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
INDUSTRY-STANDARD
EMI/RFI metal braided shielding and fabric braided sleeving
FABRIC BRAIDED SLEEVING FOR NON-ENVIRONMENTAL WIRE AND CABLE PROTECTION
Series No. 100-022
102-001 and -002
102-020, -021, -022 and -023 102-073 103-013 102-051 102-061 102-071 102-072
Non-Environmental Fabric Braided Sleeving Types Type PTFE glass tubular braided sleeving Polyethelene expandable fabric tubular braided sleeving; black, green, red, white, and yellow Halar expandable fabric tubular braided sleeving, white or black, with and without tracers Dacron tubular braid, black Nomex tubular braid; black, white, red, green, gray, and desert tan PEEK tubular braid, black Fluoropolymer tubular braid, clear and natural Kevlar tubular braid, natural Nylon tubular braid, black
SERIES 100-022 HIGH-TEMPERATURE PTFE-GLASS TUBULAR BRAIDED SLEEVING
Highly flexible PTFE-glass tubular braided sleeving with outstanding
high- and low-temperature resistance (-240°C to +525°C)
Sample Part Number Tubular Metal Braid Size Color Option
How To Order 100-022
PTFE-Glass Braided Sleeving Consult Factory GN = Green/Olive Drab (Omit for Natural)
XXX GN
FACTORY OVERBRAIDING SERVICES FOR MULTI-BRANCH CABLE ASSEMBLIES
G
Glenair operates its own high-capacity multi-spindle
overbraiding operation
G-17 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SGMEIrLR-oIDEuTSLn-2234d74S9tTrYaPpE IsV
for Navy shipboard applications
Ground straps utilized in shipboard applications are subject to grueling environmental conditions: wet, cold, salt water spray, and caustic hydraulic fluids. Conventional copper braid/ copper lug ground straps corrode, and become a source of electrical resistance problems in these harsh environments.
Glenair MIL-DTL-24749 Rev B Type IV ground straps solve these corrosion and electrical resistance problems with a unique 50% Stainless Steel 316L / 50% Nickel 200 36AWG blend braid, and passivated Stainless Steel lugs. These US Navy-approved ground straps are qualified to the rigorous standards of M24749, and are tested beyond the mil-spec to survive 1000 hours salt spray. Allowed usages for Type IV straps can be found in MIL-STD-1310H.
Meets the rigorous specifications of MILDTL-24749 Rev. B
Tested to survive 1000 hours salt spray
Unique Stainless Steel/ Nickel hybrid braid
Available in six standard configurations, with non-standard length/ lug size configurations available
Glenair MIL-DTL-24749
Rev. B Type IV Stainless
For more information
Steel/Nickel Ground
contact Glenair at
Straps: US Navy qualified and tested to survive extreme environments
818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
G-18
MIL-DTL-24749 REV B TYPE IV
Stainless Steel/Nickel Ground Straps
Sample Part Number
How To Order MS24749
IV B L H
Product Series
MIL-DTL-24749 Rev. B Type IV bond strap
Bond Strap Type
IV = Flat CRES 316 / Nickel 200 braid with mounting lugs
Standard Size Code
A = 6.0" length; .90" width, .406 H dia. B = 12.0" length, .90" width, .406 H dia. C = 18.0" length, .90" width, .406 H dia. N = for non-standard sizes
D = 6.0" length; .90" width, .282 H dia. E = 12.0" length, .90" width, .282 H dia. F = 18.0" length, .90" width, .282 H dia.
Non-Standard Length Non-Standard length in inches (omit for standard sizes)
Hole Diameter
Non-Standard diameter in inches (omit for standard sizes)
H HOLE DIA. 2 PLACES
L
SST/NICKEL 200 BRAID
.550 (14.0) ±.015 (.38)
2 PLACES
1.10 (27.94) ±.030 (.76) 2 PLACES
(See Note 1)
.90 (22.90) ±.030 (.76)
2 PLACES
.050 (1.27) ±.010 (.25)
.150 (3.81) (REF.)
G
2 PLACES
NOTES 1. Lugs are ink stamped or electro-etched per M24749 Rev B. Minimum character height shall
be .06 (1.52) 2. Metric dimensions (mm) indicated in parentheses 3. Codes A F are standard lengths. To order non-standard straps, omit Standard Size Code
and enter length (in inches) in part number.
MATERIAL/FINISH
Lugs - 316L Stainless Steel/Passivate Braid - 316L Stainless Steel 36 AWG, 50%; 200 Nickel 36 AWG, 50%
G-19 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
LIGHTWEIGHT
ArmorLiteTM Microfilament Ground Straps--for Aircraft ESD, Lightning Strike and Other Applications
Lightning interaction mechanisms and protection techniques are well known disciplines in aircraft design. But innovations are still required, particularly in support of efforts to reduce the size, weight and assembly complexity of aircraft electrical systems. Lightweight Glenair technologies for spot grounding are broadly utilized for:
· Grounding airframe sections · Dissipating static build-up in composite structures · Dissipating lightning strike energy · Grounding individual moving parts in complex equipment such as landing gear
ArmorLiteTM microfilament braid offers 70+% weight savings over standard NiCu braid--plus advantages in virtually every category due to Glenair's ability to fine-tune the makeup of the material cross-section (core, cladding and protective plating) to the exact requirements of each application. Glenair ArmorLiteTM lightweight microfilament braids, and hybrid ArmorLiteTM and nickel braids are now approved for use by every major airframe and equipment manufacturer.
CUSTOM CONFIGURATIONS AVAILABLE
Hybrid Materials
Bent Lugs
Heavy Duty
GLENAIR BONDING ENGINEERS ARE EXPERTS IN GROUND STRAP OPTIMIZATION FOR:
Weight and conductivity
Electrical resistance and high operating temperature (200°C)
Rapid heat distribution
Bend cycle durability up to 250,000 cycles per EN4199-001
Material aging and corrosion resistance
Comprehensive test reports available
G-20 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
LIGHT-DUTY, LOW PROFILE
ArmorLiteTM Single-Layer ESD Grounding Strap
107-098
LOW-PROFILE ESD GROUNDING STRAPS, LIGHT AND MEDIUM DUTY
C Dia (2 Places)
L (measured when the strap is relaxed)
Braid Per Table I
T (Ref)
Sample Part Number
Grounding Strap
Material Width Code Length
How To Order
107-098 -098 = Single layer light duty ArmorLite -099 = Dual layer medium duty ArmorLite A = ArmorLite microfilament stainless steel braid (See Table II) Dimension (L) in one inch increment
-A -12 -6
C Dia (2 Places)
C Dia (2 Places)
L (measured when the strap is reLlaxed)
(measured when the strap is relaxed)
A 2 Places
A 2 Places A
2 Places
R (2 Places)
BTraabidlePIBerTraaibdlPeeIr
T (Ref) T (Ref)
R (2 Places) R (2 Places)
E 2 Places
107-098 light-duty single-layer
D 2 PlacesE
2 Places
E 2 Places
107-099 medium-duty double-layer
D D 2 Places 2 Places
Table II: Mechanical/Electrical Parameters for ArmorLite Material
Width Code
A ± .03
C
R
D
E
T
Nom. Resistance Lug Junction
mOhm/m* Resistance
(AWG Equiv.)
mOhm
Weight gr/m*
Inductance nH/m (Ref.
Only)
Test Current Amps**
Tensile Strength
Lbf
12 .290 (7.37) .150 (3.81) .145 (3.68) .042 (1.06) .480 (12.19) .016 (.41)
48 (22)
0.129
9.0
1277
37
130
20 .480 (12.19) .200 (5.08) .240 (6.10) .042 (1.06) .690 (17.53) .016 (.41)
26 (19)
0.111
13.4
1170
52
216
24 .590 (14.99) .260 (6.60) .295 (7.49) .042 (1.06) .790 (20.06) .016 (.41)
23 (18)
0.097
17.9
1116
62
219
32 .820 (2.83) .390 (9.91) .375 (9.53) .052 (1.32) .950 (24.13) .021 (.53)
13 (16)
0.089
35.8
1047
127
483
40 .870 (22.10) .390 (9.91) .375 (9.53) .052 (1.32) .950 (24.13) .021 (.53)
11 (15)
0.061
40.3
1034
141
524
48 1.080 (27.43) .390 (9.91) .375 (9.53) .052 (1.32) .950 (24.13) .021 (.53)
8 (14)
64 1.330 (33.78) .390 (9.91) .375 (9.53) .052 (1.32) .950 (24.13) .021 (.53)
6 (12)
0.054
53.8
983
162
590
0.047
71.7
936
208
723
G
for 107-098 double-layer straps
48 1.080 (27.43) .390 (9.91) .375 (9.53) .080 (2.03) 1.15 (29.21) .042 (1.06) 4 (11)
0.054 107.6
976
500
590
64 1.330 (33.78) .390 (9.91) .375 (9.53) .080 (2.03) 1.15 (29.21) .042 (1.06) 3 (10)
0.047
143.4
930
650
723
* Braid only, figures exclude termination lugs. **Test current is defined as the current required to reach 200° C at ambient temperature
GROUND CONTROL EARTH BOND SYSTEM
How To Order 600-120 Hydraulic Setting Tool for 1/4" Earth Bonds 600-123 Hydraulic Setting Tool for 3/8" Earth Bonds 600-124 Hydraulic Setting Tool for M6 Earth Bonds 600-125 Hydraulic Setting Tool for M10 Earth Bonds The tools feature one hand operation and ram retract mechanism actuated by release trigger. Consult factory for control gauges and earth bond part numbers for each material type and size.
G-21 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 72, 74, AND 75
Metal and Polymer Core Conduit Systems
The flexible, lightweight alternative to standard jacketed cables
Metal and Polymer Core Conduit Product Families
Series 72 Annular Polymer Core Conduit Systems
Series 74 Helical Polymer Core Conduit Systems
HIGH-PERFORMANCE
CONDUIT SYSTEMS
FOR INTERCONNECT APPLICATIONS
APRIL 2012
CEoconndoumit iWcairl,eHPirgoht-ePcetriofonrmSyasntceems Fittings and Materials for User-Installable Systems United
States
United
Kingdom
Germany France May 2011
Nordic
Italy
Spain
Japan
Conduit systems are ideally suited when wire protection requirements do not allow the specification of standard jacketed and shielded cabling. Jet aircraft landing gear applications, for example, require greater flexibility and mechanical protection against impact damage than is possible to provide in even the most aggressively armored cables. Glenair metal-core and polymercore conduit systems provide superior wire protection, electromagnetic compatibility, flexibility, and ease-of-installation and maintenance compared to standard jacketed cables. Choose from turnkey factory-terminated systems or convenient user-installable fittings and materials.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Series 75 Metal-Core Conduit Systems
MIL-PRF-24758/Special-Purpose Conduit Systems
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
19
SERIES 72
Annular Polymer-Core Conduit Systems
Standard Black and Natural/Clear Annular Tubing
Lightweight, flexible polymer-core materials and easy to install fittings, transitions and adapters
Choice of three tubing material choices: Kynar, PVDF and G-FLEX Siltem
A wide range of colors including desert tan
Choice of turnkey, factory-terminated assemblies or user-installable configurations
All popular part numbers in stock and ready for same-day shipment
Blue, Yellow, Red, Desert Tan, and Orange Annular Polymer-Core Tubing
High-performance annular convoluted tubing provides an economical, lightweight and durable enclosure for interconnect wiring
Part Number 120-144
For non-environmental and non-EMI/RFI applications
Strong, abrasion resistant annular conduit tubing, supplied in thermally stabilized Kynar®, PVDF, or medium duty Siltem. Available in 7 colors, standard or slit.
Part Number 121-190
For non-environmental EMI/RFI applications
Annular conduit tubing with braided shield for EMI/RFI protection and additional structural integrity, particularly pull (tensile) strength.
Part Number 121-191
H
Part Number 121-192
For environmental EMI/RFI applications
Annular conduit tubing with braided shielding for EMI/RFI protection and a ruggedized jacket for environmental protection against dust, dirt, and moisture incursion.
For non-environmental EMI/RFI applications with high dB shielding requirements
Annular conduit tubing with double braided shield for high frequency EMI/RFI protection and mechanical strength.
Part Number 121-193
For environmental EMI/RFI applications with high dB shielding requirements
Annular conduit tubing with double braided shield and jacket for optimum EMI/RFI protection, strength and environmental sealing.
H-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 72
Annular Polymer-Core Conduit Systems
Y Kynar® V PVDF S G-FLEX Siltem
Tubing Material Choices
Flexible, thermally stabilized, resistant to harsh chemicals and radiation. UV resistant, self-extinguishing, nontoxic and resistant to low-temperatures. 166° C temp. rating.
Flexible and chemical/radiation resistant. Available in 4 colors plus standard black and natural. 150° C temperature rating.
Lightweight, halogen-free, low toxicity, low smoke. Exceptional flexibility and crush resistance. 175°C temperature rating. Ideal for harsh environment applications.
Material Property Kynar® and PVDF Material Property Kynar® and PVDF Material Property Kynar® and PVDF
Material Properties - Kynar® and PVDF
Service Temperature
Tensile Strength
Elongation
Specific Gravity
-65°F/330°F (-54°C/166°C)*
Heat Aging
5000 PSI (34,474 KP)
Dielectric Strength
250%
Volume Resistivity
1.8 Max
Water Absorption
168 Hrs. @ 347°F (175°C)
10,000V
1016
0.02%
Solvent Resistance
Flammability
Fungus Resistance
No swelling, stickiness or weight change
Non-burning
Does not support fungus growth
*Note: Kynar® and PVDF material properties are identical, with the exception that Kynar® has been irradiated for thermal stability, and thus has a higher temperature rating of 166°C compared to 150°C for non-thermally-stabilized PVDF.
G-FLEX Siltem is Glenair's proprietary annular polymercore convoluted tubing formulation, developed for harsh environment applications that require a lightweight, halogenfree material with exceptional flexibility and crush resistance
Material Property
Material Properties - G-FLEX Siltem Flexural Modulus Flexural Strength Tensile Strength
168,000 PSI
5590 PSI
5700 PSI
Melt Flow Rate Dielectric Strength Volume Resistivity
38.0 G/10 min
422.9 V/mil
>1.E+16 Ohm-cm
Elongation
60%
Water Absorption
0.58%
SERIES 72 CONVOLUTED TUBING PRODUCT SELECTION GUIDE
H
Convoluted Tubing
Factory Terminated Assemblies
Sentry system
H-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Easy-to-Install Guardian system
SERIES 74 / AS81914
Helical Polymer-Core Conduit Systems
Seven standard tubing configurations, with and without braided shielding and jacketing
Lightweight, flexible helical polymer-core materials and easy to install fittings, transitions and adapters
ETFE, FEP, PFA, PTFE, and PEEK plus AS81914 /1 11 qualified materials and configurations
Choice of turnkey, factory-terminated assemblies or user-installable configurations
All popular part numbers in stock and ready for same-day shipment
AS81914 qualified Series 74 high-performance helical convoluted tubing, backshells, fittings and assemblies
Part Number 120-100
Outstanding mechanical wire protection and lubricity for non-environmental and non-EMI/RFI applications
Helical plastic convoluted tubing , available in a choice of 5 materials. Choose standard black or clear color.
Part Number 121-101
Adds EMI/RFI braided shielding for use in non-environmental applications
Helical plastic convoluted tubing, available in a choice of 5 materials, with a single braided shield for EMI/RFI protection.
Part Number 121-102
Adds a second layer of high dB EMI/RFI shielding for use in nonenvironmental applications
Helical plastic convoluted tubing, available in a choice of 5 materials, with double braided shield for high frequency shielding applications.
Part Number 121-100
A jacketed configuration with one EMI/RFI shield for use in environmental applications
Helical plastic convoluted tubing, available in a choice of 5 materials, with braided shielding for EMI/RFI protection and a ruggedized jacket for environmental protection.
Part Number 121-103
Double-braided and jacketed configuration for environmental and high dB EMI/RFI shielding protection
Helical plastic convoluted tubing, available in a choice of 5 materials with double
H
shielding and jacket for optimum EMI/RFI protection and environmental sealing.
Part Number
For environmental applications without EMI shielding requirements
123-100
Helical convoluted tubing in choice of 5 materials with a ruggedized jacket for
environmental protection.
Part Number 121-195
Internal braid configuration for harsh chemical environment applications, with EMI/RFI shielding
Chemical- and UV-resistant plastic conduit tubing with internal braid for weight savings and harsh-environment EMI/RFI protection.
H-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 74 / AS81914
Helical Polymer-Core Conduit Systems
Series 74 Convoluted Tubing Material Choices
E ETFE (fluoropolymer) Highest tensile strength and lubricity. Combines mechanical toughness with (Series 74 standard) outstanding chemical, dielectric and thermal properties, improved radiation resistance. This is our standard material for a reason: ETFE delivers the best performance and best value in high-performance polymer resins.
F FEP
Economical with relatively high thermal stability, excellent dielectric properties. Unaffected by virtually all solvents and chemicals, good adhesion resistance.
P PFA (Fluoropolymer) Outstanding lubricity and resistance to corrosives, -95°F to 500°F temperature rating. Melt-extruded for better cold flow and long-term sealing than PTFE; more economical.
T PTFE (Fluoropolymer) Outstanding resistance to corrosives, -95°F to 500°F temperature rating. Somewhat better folding endurance than PFA. However, this paste-extruded Fluoropolymer® material is more difficult to process and so costs more than PFA with virtually equal performance.
K PEEK
Low-smoke, zero-halogen with high strength and superior crush resistance. Lightest weight of all the tubing polymers, but also the highest material cost.
Material Property
Service Temperature
Tensile Strength
Elongation
Specific Gravity
Heat Aging
Dielectric Strength
Volume Resistivity
Water Absorption
Solvent Resistance Flammability
Fungus Resistance
Perfluoroalkoxy (PFA)
-95°F/500°F (-71°C/260°C)
Series 74 Convoluted Tubing Material Properties
Fluorinated Ethylene Propylene
(FEP)
Ethylene Tetrafluoroethylene (ETFE)
Polytetrafluoroethylene (PTFE)
-95°F/400°F (-71°C/204°C)
-65°F/310°F (-54°C/154°C)
-95°/500°F (-71°C/260°C)
3,000 PSI (20,684 KP) 2,500 PSI (17,237 KP)
5,000 PSI (34,474 KP)
2,500 PSI (17,237 KP)
250% 2.15
2000 Hrs.@ 525°F (274°C)
200%
2.15
2000 Hrs.@ 430°F (221°C)
100%
1.70
2000 Hrs.@ 350°F (177°C)
175%
2.15
2000 Hrs. @ 525°F (274°C)
12,000V
12,000V
12,000V
12,000V
1018
1018
1016
1018
0.03%
0.01%
0.02%
0.01%
No swelling, stickiness or weight change Non-burning
Does not support fungus growth
SERIES 74 CONVOLUTED TUBING PRODUCT SELECTION GUIDE
Polyether Ketone (PEEK)
-76°F/392°F (-60°C/200°C)
7,000 PSI (48,300 KP)
100% 1.26 2,000 Hrs. @ 464°F (240°C) 12,000V
1016
0.03%
H
Helical Convoluted
Tubing
Factory Terminated Assemblies
Swivel-joint circular
connector backshell
Easy Assembly Hat Trick System
Super Durable Internal Braid
System
Ultra Lightweight Composite Hummer
Nut System
H-5 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 75
Metal-Core Conduit Systems
Hermetically sealed, flexible metal-core conduit for interconnect applications
Choice of three materials: Brass, Stainless Steel, and Nickel Iron Alloy
Turnkey, factory-terminated assemblies for landing gear and other rugged aerospace applications
Copper-clad nickel iron conduit
All materials deliver superior EMC performance as well as crush resistance and environmental sealing
The ultimate in highly flexible, crush-proof EMI/EMP protection:
Series 75 helically-wound metal-core conduit
Part Number 750-190
Superior EMI protection and crush-proof strength for static applications
Highly flexible crush-proof metal conduit, available in Nickel-Iron, Brass, or SST.
Part Number 750-191
Adds braided shielding for additional tensile strength applications
Flexible metal-core conduit tubing with numerous braided shielding options, for additional tensile strength and effective grounding of electromagnetic interference.
Part Number 750-192
Adds a jacket for environmental protection
Flexible metal-core conduit tubing with braided shielding plus a ruggedized jacket for environmental protection against contaminants and moisture.
Part Number 750-193
Adds a second braided shield for high dB EMI/RFI shielding
Flexible metal-core conduit tubing with double braided shield for high frequency EMI/RFI shielding requirements.
Part Number 750-194
A jacketed, double-braided configuration for combined environmental and EMI/RFI applications with high dB shielding requirements
Flexible metal-core conduit tubing with double braided shield and jacket for optimum EMI/RFI protection, strength and environmental sealing.
H
Triple-braided conduit for predictable and reliable grounding of
Part Number 750-195
surface-borne/high frequency electromagnetic interference
Flexible metal-core conduit tubing with triple braided shield for optimal tensile
strength and enhanced high frequency EMI/RFI protection.
Part Number 750-196
Triple-braided and jacketed conduit for maximum EMI shielding in environmental applications
Flexible metal-core conduit tubing with triple braided shield and jacket for enhanced high-frequency EMI/RFI protection, strength and environmental sealing.
H-6 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 75
Metal-Core Conduit Systems
Conduit Material Choices, Material Properties, and Military Specifications
Glenair Code
Material
Properties
Applicable Military Specifications
B
Brass, Per A-A-52440 Type I, Grade B
Optimal EMI shielding when combined with bronze overbraid. Generally specified with bronze overbraid and jacket.
· IAW A-A-52440 (Covering shielded, electrical, flexible, metal conduit for use as protection of wiring in military vehicles from mechanical injury and, when properly installed and grounded, to prevent radiation that may cause interference with radio and other electronic equipment.)
C
Stainless Steel AISI 316
Specified for high-temperature, corrosion, and crush resistance. Nominal shielding value. Typically braided with stainless steel braid for additional pull strength and durability. Available with or without a jacket.
· MIL-C-13909 (Superseded by IAW-A-A-52440 above)
· MIL-PRF-24758 (Covering the performance requirements for weatherproof flexible conduit systems for use primarily in exposed areas on U.S. Navy ships, to shield against electromagnetic (EM) radiation from own-ship transmitters and emissions external to the ship, electromagnetic pulse
80% Nickel, 20% Iron.
(EMP) events, and to minimize corrosion while being field
N
Nickel Iron Alloy Type 4 ANSI/ASTM-A-753
Optimal low-frequency shielding material. Typically braided with stainless steel braid for additional pull strength and durability.
repairable to reduce maintenance.)
· MIL-DTL-28840 (Covering Connectors, Electrical, Circular, Threaded, High Shock, High Density, Shipboard, Metal
Available with or without a jacket.
Conduit, for EMI Shielding)
EMI/RFI Braided Shielding and Non-Metallic (Fabric) Overbraids
B Bronze
Standard for for brass core conduit
T Tin/Copper
150°C temperature rating, 125 lbs. tensile strength, 96 hr. salt spray corrosion resistance
C Stainless Steel
Highest tensile strength (225 lbs.), highest temperature--1093°C+
N Nickel/Copper
200°C temperature rated, 150 lbs. tensile strength, 500 hrs. salt spray corrosion resistance
S SnCuFe
Tin plated iron/copper
L ArmorLiteTM
Microfilament metal-clad ultra lightweight stainless steel braid
D Dacron
Yarn with excellent abrasion resistance, good chemical resistance, non-conductive
M Nomex
-55°C to 260°C temperature range - will not melt, excellent chemical resistance, non-conductive
E AmberStrand® 100% Expandable, flexible, high-strength conductive metal-clad composite thermoplastic
F AmberStrand® 75%/25%
75% Expandable, flexible, high-strength conductive metal-clad composite thermoplastic combined with 25% nickel-plated 36AWG copper wire for additional strength
SERIES 75 METAL-CORE HELICALLY-WOUND CONDUIT PRODUCT SELECTION GUIDE
H
Metal-Core Helical-Wound
Conduit
Turnkey Factory Terminated Assemblies
Low-Profile RP Plus System
Heavy-Duty Environmental Metal System
Heavy-Duty Environmental Conduit System
H-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
MIL-PRF-24758
Navy Shipboard Conduit Systems
and other special-purpose conduit systems
Qualified to MIL-PRF-24758A(SH) User-installable and factory terminated
configurations Innovative stainless steel fittings with advanced
environmental sealing, EMI shield termination and rotatable coupling nut Adapters for all shipboard interfaces--fully compatible with legacy MIL-C-24758 conduit system components
Do it once, do it right with Glenair MIL-PRF-24758 and other special purpose wire protection conduit systems
Single Ended Assembly 90°
Double Ended Assembly
MIL-PRF-24758 Configuration Options: Choose from highperformance userinstallable fittings or lighter weight factory terminated assemblies
H
Straight
QPL
45°
CONVOLUTED POLYMER-CORE TUBING WITH DRAIN HOLES
Reference Part No. (Consult factory for additional materials and configurations)
120 - 143
For aerospace applications where altitude changes can cause moisture condensation within conduit, Glenair produces convoluted polymer-core tubing with drain holes. All major aircraft OEM hole patterns are on file, contact the factory for details on specific configurations.
H-8 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Special-Purpose Conduit Systems
WIRE-REINFORCED CONVOLUTED POLYMER-CORE TUBING
Reference Part No. (Consult factory for additional materials and configurations)
127 - 009
Glenair has developed a unique configuration where helical polymer-core tubing is reinforced with a stainless steel wire, adding at least 200 lbs. crush strength while maintaining the lightweight, chemical-resistant and environmental protection properties of Polymer-Core tubing.
SLIT POLYMER-CORE TUBING
Reference Part No. (Consult factory for additional materials and configurations)
120 - 144
OVAL POLYMER-CORE ANNULAR TUBING
Reference Part No. (Consult factory for additional materials and configurations)
120 - 140 - 40
Any of Glenair's regular bulk helical or annular polymer-core tubings can be provided slit, for on-site
installation or addition of wires in open wire loom applications.
Use the Wire Loom Tool for easy wire insertion: simply gather the wires into the tool, insert into
the slit conduit, and run the tool through the tubing.
For specialized wire routing applications, Glenair can fabricate annular tubing with an oval shaped profile. Inhouse manufacturing allows us to design and fabricate nonstandard shapes.
"NO-HAL" HALOGEN FREE FLEXIBLE HELICAL PEEK TUBING ASSEMBLY
Reference Part No.
The Glenair "No Hal" tubing assembly is designed for
(Consult factory for additional applications where RoHS compliance or other environmental
materials and configurations) standards mandate a halogen-free configuration. Halogen-
free PEEK tubing (with optional stainless steel wire
127 - 130
reinforcement for crush strength) is combined with Glenair
halogen-free DuralectricTM jacketing material. Add an optional braided shield for EMI/RFI protection.
H
DUAL-CORE TUBING
In applications where helical convoluted tubing needs to perform in harsh chemical environments, and weight savings is a concern, dual-core conduit is the answer. Glenair Series 74 Polymer-Core tubing materials are chemical- and UV resistant, and protecting the outside of tubing with a second layer of polymer tubing can save weight over standard jacketing. Consult the factory for Polymer-Core and braided shield material options.
H-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
QPL AND COMMERCIAL
Backshells and Connector Accessories
For every environmental, mechanical, and EMI requirement
Backshells and Connector Accessories Product Selection Guide
Circular Connector Backshells and Accessories
Rectangular Connector Backshells and Accessories
Rectangular Connector Backshells
United
States
United
Kingdom
Germany
France
Nordic
Italy
Spain
CCoonmnpeocstoitres TahnedrmAcocpelsassotircies U nBPi trelduaSsitda tCee sdo mUSn ipthe doieKsilnidgtdeionmgE ,nG ecAr mlsoa nssy eu mFrrea nbsc el,y CNToorodni oc dlsuI t aialty nSdSyp asMi nteoJmra peas!n ,
Glenair is one of the original military/aerospace manufacturers engaged in the design and production of high-performance backshells, dustcaps, shield termination devices and other connector accessories. In operation since 1956, Glenair has designed and produced more innovative connector accessory products than the rest of our industry combined. Glenair interconnect engineers are responsible for developing literally thousands of innovative connector accessories--from lightweight and corrosion-free composite thermoplastic strain reliefs to innovative fiber optic backshells. Today, the company is able to supply accessory solutions for every requirement, no matter how unique or challenging.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Composite Backshells and Accessories
EMI/RFI CostSaver Composite Junction Boxes
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
21
QPL AND COMMERCIAL
Circular Connector Backshells and Accessories
Innovation and availability: the Glenair connector accessory product line
High-performance circular connector accessories for every environmental, mechanical and electromagnetic shielding requirements
QPL'd AS85049 backshells
Tens of thousands of popular part numbers in inventory ready for same-day shipment
Fast turnaround on nonstandard and made-to-order accessories, typically only two to three weeks
RoHS compliant plating options
PROTECTIVE COVERS AND STOWAGE RECEPTACLES
Proper environmental and mechanical protection of mission-critical connectors relies on protective covers and stowage receptacles. Only Glenair offers the complete range of these accessories for every connector series in active use, including the hard-to-find protective covers for MIL-PRF-39012 RF connectors shown here. All Glenair protective covers and dummy stowage receptacles are in-stock and available for immediate, same-day shipment.
J-2 © 2013 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
THE WORLD'S FOREMOST SUPPLIER
Circular Connector Backshells and Accessories
BACKSHELL INNOVATION SHOWCASE
TAG-Ring/Qwik-Ty® Feed-Through Fitting
Spring-Loaded "Flop-Lid" Protective Cover
Space Grade Quick Clamp
Backshell
Ultra Low-Profile Backshell
Series 437-001 Backshell
"Connector Saver"
Self-Locking, Anti-Decoupling Protective Covers
Ultra small-form-factor Mighty Mouse
environmental backshell
High-Performance Banding Backshell
STARSHIELD "ZERO LENGTH" INDIVIDUAL SHIELD TERMINATION BACKSHELL
Eliminates "standing antenna" problems common with pigtail shield termination systems
Utilizes heat shrink termination (HST) sleeve technology for fast and reliable shield termination--even with dissimilar wire types/ gauges
Available in a standard configuration featuring a threaded
compression nut and a tapered split-ring that fits snugly into a
®
conical backshell or a lightweight split banding version.
STANDARD AND PRESSURE BOUNDARY FEED-THRUS
High-grade engineering thermoplastic or machined metal
Six pressure-boundary feed-thru layouts with
accommodation for 1 6 cables
J
Split-shell jam nut versions with EMI/RFI shield
termination porch
High-performance, EMI/RFI split-shell metal
weight saving
feed-thru
composite feed-thrus
O-ring sealed panel and box mounting interface Conductive and non-conductive finish options
J-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
METAL AND COMPOSITE
Rectangular backshells
and accessories
Proven performance backshells and accessories for rectangular connectors
Glenair offers more tested and tooled rectangular interconnect productsincluding the world's broadest range of rectangular backshellsthan any other supplier in the industry. Simply put, from the smallest Micro-D subminiature to the largest ARINC 600, Glenair has an unparalleled range of solutions. Need something light and corrosion free? Glenair is the industry leader in tooled composite thermoplastic connector accessories.
Glenair has developed an extensive range of lightweight QwikSnapTM backshells that completely eliminate assembly hardware
in split-shell backshells. QwikSnapTM utilizes innovative composite spring latch
technology to reduce weight, FOD, and accelerate assembly.
All forms of environmental, mechanical and EMC backshells
Straight, 45° and 90° cable routing
High-temp composite thermoplastic and metal shell versions
To fit all current and legacy rectangular connectors
Innovative split-shell versions for easy access to wire terminations
Equally large range of protective covers and caps
Thousands of part numbers in stock and ready for immediate shipment
J-4 © 2013 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
METAL AND COMPOSITE
Rectangular backshells and accessories
The world's largest tooled selection
MICRO-D AND NANOMINIATURE BACKSHELLS AND CONNECTOR ACCESSORIES
Composite Micro-D banding backshell
Plastic caps and covers for safe shipment and storage of connectorized
devices
Micro-D backshell with elliptical banding platform
Metal Micro-D banding backshell
Split-shell backshell Environmental protective covers for Micro-D connectors
Conductive rubber covers
M24308 D-SUB SOLUTIONS: HIGH PERFORMANCE, RUGGEDIZED D-SUBMINIATURE PRODUCTS
Split-shell D-subminiature Split-shell M24308 Composite D-subminiature
composite backshell composite backshell
backshells
LARGER FORM FACTOR RECTANGULAR BACKSHELLS
Flex-D Composite M24308 Backshell
M24308 EMI/RFI backshell
EPX® and EPXB® are registered trademarks of Radiall
Composite EMI/RFI banding backshell for EPXB® connectors
Composite EN4165 fiber optic/electrical backshells
Backshells for EPX® series connectors
ARINC series backshells
J
Composite airframe banding backshell
ARINC series backshell with individual wire bundle strain relief
MIL-C-81659
J-5 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Special Quadrax connector backshell
LIGHTWEIGHT
Composite Backshells and Accessories
Corrosion resistance, weight reduction,
durability and design innovation
Composite Swing-ArmTM shield termination strain-relief clamp
Composite Band-in-a-Can shield termination backshell and strain-relief clamp
High temperature engineered thermoplastics for maximum strength and durability
Total immunity to galvanic corrosion
Up to 70% weight reduction compared to standard metal connectors and accessories
Hundreds of innovative, tooled designs in stock
1000 HOUR GREYTM Ni-PTFE NICKEL FLUOROCARBON POLYMER PLATING
The MIL-DTL-38999 Rev L detail specification lists Nickel Fluorocarbon Polymer as a qualified Cadmium free plating alternative. This highly conductive, RoHS compliant plating formula is now available on composite interconnect products from Glenair and offers the following benefits in harsh-environment applications:
2000+ hour salt spray Cadmium free Outstanding mating lubricity
Hexavalent Chromium free 500+ mating cycles Non-Magnetic
J-6 © 2013 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
COMPOSITE
Circular and Rectangular Backshells and Accessories
COMPOSITE DESIGN INNOVATION REDUCES CABLE HARNESS ASSEMBLY TIME
Composite QwikSnapTM M24308 Backshell
Composite Swing-Arm with Keyed Drop-In Banding Insert
All-In-One Booted "Piggyback" Backshell
Isolated Conductive Ground Path
Conductive composite protective covers
Non-conductive unplated protective covers
Composite Thermoplastic Vs. Common Metal Materials
Material
Specific Gravity Density (lbs. Inch3)
Salt Spray
Composite Aluminum Titanium Stainless Steel
Brass
1.27 - 1.51 2.55 - 2.80 4.51 - 4.62 7.70 - 7.73 8.40 - 8.70
.055
2000+ Hrs
.098
48-1000 Hrs
.162
500-1000 Hrs
.284
500-1000 Hrs
.305
500-1000 Hrs
Glenair composite interconnect components are principally manufactured from 30% glass fiber polyetherimide (PEI). At room temperature PEI exhibits tensile strength yield of over 15,000 psi. The PEI material meets the most stringent outgassing and flammability requirements.
ULTRA-LIGHTWEIGHT COMPOSITE THERMOPLASTIC SHIELD TERMINATION
J
Interlocking Teeth
Connector
Backshell
Coupling Nut
EMI Shielding
Ground Ring
Ground Ring
Compression Nut
Saddle Bars
J-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
EMI/RFI
CostSaver
Composite junction boxes
COMMERCIAL OFF-THE-SHELF AND CUSTOM COMPOSITE THERMOPLASTIC JUNCTION BOXES
COST SAVER
Shielded Composite Junction Boxes
Install it and forget it: Glenair corrosion-free EMI/RFI shielded composite junction boxes
Over a dozen different tooled sizes and shapes.
Extremely durable, corrosion-free, high temperature engineering composite thermoplastic
Tested and qualified to U.S. Navy, UK MOD and hundreds of commercial aircraft and marine applications
Series 316 stainless steel hardware provides longterm durability
IP67 rated seals and gaskets protect equipment from moisture and dust
Unlimited corrosion resistance compared to metal junction boxes reduces repair and maintenance costs.
Glass reinforced composite thermoplastic material is strong and durable and yet extremely lightweight.
Low harmonic resonance and inherent attenuating properties reduce loosening and decoupling of feedthrough fittings and accessories.
J-8 © 2013 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Description/Test Report
Plating Adhesion Glenair #9-44-18/TN94-159
Vibration NTS #973-7369-2
Shock MOD #BR8470 Grade C and F
Salt Spray Glenair #9-44-18/TN94-159
Dust NTS #973-7369-1
UV Light Resistance GE RDM88050255-6042
Impact MIL-STD-1344, Method 2015
Temperature Cycling NTS #575-9249
Hydrolytic Stability NTS #878-536
Flammability MIL-STD-1344, Method 1012, Smoke Index, NES 711 Issue 2, NES 713 Issue 3 and ISO 4589
Water Tightness EA #0C13513-039514
Outgassing JPL #081892
Electromagnetic Shielding TRW/ABQ-55C-1186-0
Glenair Composite Box Product Specifications
Requirement
Procedure
Should not exhibit any blistering, peeling or other separation of the units plating.
Tested IAW MIL-DTL-38999.
Should not exhibit loosening of component parts or evidence of damage.
Tested IAW MIL-STD-167 Type 1 for box units and MIL-STD-1344, Method 2004 Condition II for fittings and accessories.
There shall be no loosening of parts or evidence Tested IAW MOD BR 8470 Grade C and F. of damage.
Should exhibit no exposure of underplate or base material.
Tested IAW MIL-STD-1344, Method 1001.
Should conform to required torque limits and functional requirement within 25%.
Tested IAW MIL-STD-202.
No degradation of the mechanical properties defined in the specification after testing.
Tested IAW ASTM D2565.
No evidence of breaking or cracking of components or other damage that could affect the product performance.
Tested IAW MIL-STD-1344, Method 2015.
No cracking, peeling or separation of plating or Tested IAW MIL-STD-1344, Method 1003 at -65°C to 200°C. other functional damage.
No evidence of increased weight greater than 1% and no evidence of cracking, breaking or loosening of component parts.
Tested IAW ASTM D570-81.
The item flame and after flow extinguishing time Tested IAW Table II of of MIL-STD-1344, Method 1012, Smoke
shall not exceed the defined limits.
Index, NES 711 Issue 2, NES 713 Issue 3. Burning behavior by
Oxygen Index, ISO 4589.
Water tightness and internal pressurization is
Tested IAW EA #0C13513-039514.
J
maintained.
Maximum allowable weight loss is 10%.
Tested IAW ASTME 595.
Should demonstrate shelding effectiveness and transfer impedance conforming to military industry standards and specific customer requirements.
Tested IAW TRW/ABQ-55C-1186-0.
J-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
INDUSTRY STANDARD
Interconnect Assembly Tools
The right tool for every interconnect assembly requirement
IAnstseermcobnlnyeTcotoClsable BUCFnaioitbenndedSntra-etIeOcst®tp oUtSnriic-thetdTioeKe-i lnBdgrdmaoTmcienkGrsaemrhtmiaeionnlynla HtFKriaoointcnlsde iTanNoongroddi cTlsMo,I tooa llyrse,S!p a i n J a p a n
The Advanced Termination System for Interconnect Cable Shielding
EM3IlbeMnreagtriidtchDtsiemaremnnsdiionn3sa(twmiomidn) atrbheasinnodidfcasted in
1
© 2013 Glenair, Inc · 1211 Air Way, Glendale,
Easy-to-use manual parenwthietshes.built-in calibration
tools counter
CA 91201 · 818-247-6O00C0T· OwwBwE.gRlen2air0.c1om3· U.S. CAGE
code
High-volume pneumatic for bench use
06324
tool
Glenair offers its connector and connector accessory customers every convenience in the provision of contact termination, shield termination, and backshell-to-connector assembly tooling. We are also proud to offer branded solutions from other well-known tool manufacturers such as Daniels (DMC) crimp tools. From pneumatic Earth-Bond tooling for the rail industry, to fiber optic termination and test equipment, Glenair is your most knowledgeable and reliable source for special-purpose interconnect assembly tooling.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Interconnect Assembly Tools Selection Guide
Backshell-to-Connector Assembly Tools
BandMasterTM ATS EMI/RFI Shield Termination System
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
23
BAND-MASTERTM ATS
EMI/RFI Shield Termination System
The advanced termination system for interconnect cable shielding
Fast, cost-effective cable shielding termination
Precision hand-held tool and bands deliver reliable, repeatable performance
Single piece stainless steel bands in various sizes and lengths
Clamp both small and large diameters easily and reliably
Pneumatic banding tool for highspeed mass production
Qualified for both military and commercial aviation
The Band-MasterTM ATS provides quick, easy, cost-effective and highly reliable termination of braided metallic shielding or fabric braid to connectors and backshells.
Band-MasterTM ATS is the advanced termination system for interconnect cable shielding. The unique low profile and smooth inside diameter of the one-piece type 304 austenitic stainless steel clamping band virtually eliminates RFI/EMI/EMP leakage paths. The lock maintains constant tension under extreme environmental conditions. Band-MasterTM ATS bands have passed severe shock, vibration and thermal cycle testing with negligible deterioration of shell conductivity.
Glenair Band-MasterTM ATS Bands are also
AS85049/128 qualified
BAND-MASTERTM ATS ADVANCED TERMINATION SYSTEM
K
Easy-to-use manual tools with built-in calibration counter
High-volume pneumatic tool for bench use
Save time and tool maintenance costs with the Glenair band tool
calibration system
K-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
BAND-MASTERTM ATS
EMI/RFI Shield Termination System
The advanced termination system for interconnect cable shielding
Band-MasterTM ATS Manual Tool Selection
601-100 Hand Tool for Standard Bands
The 601-100 Standard Band-MasterTM ATS Tool weighs 1.18 lbs., and is designed for standard flat .24" width clamping bands (601-005, 601-040 and 601-049) in a tension range from 100 to 180 lbs. Calibrate at 150 lbs. ± 5 lbs. for most shield terminations. Tool and band should never be lubricated.
601-101 Hand Tool for Micro Bands
The 601-101 Micro Band-MasterTM ATS Tool weighs 1.18 lbs., and is designed for micro .120" width clamping bands (601-024, 601-060 and 601-064) in a tension range from 50 to 85 lbs. Calibrate at 80 lbs ±5 lbs. for most shield terminations. Tool and band should never be lubricated.
601-108 Hand Tool for Nano Bands
The 601-108 Nano Band-MasterTM ATS Tool weighs 1.18 lbs., and is designed for nano flat .075" width clamping bands (601-500, 601-504 and 601-508) in a tension range from 20 to 50 lbs. Calibrate at 50 lbs. ± 3 lbs. for most shield terminations. Tool and band should never be lubricated.
601-109 Hand Tool for Slim Bands
The 601-109 Slim Band-MasterTM ATS Tool weighs 1.2 lbs., and is designed for slim standard flat .24" width clamping bands (601-570, 601-571, 601-572 and 601-573) in a tension range from 50 to 100 lbs. Calibrate at 100 lbs. ± 5 lbs. for most shield terminations. Tool and band should never be lubricated.
Band-MasterTM ATS Band Selection
Length
Part Number
Fits Diameter
Bands
in.
mm.
Flat
Pre-Coiled
in.
mm.
Short Standard Band
9.0 228.6
601-005
601-006
1.0
25.4
Medium Standard Band
14.0 355.6
601-040
601-041
1.8
47.8
Long Standard Band
18.0 457.2
601-049
601-050
2.5
63.5
Short Micro Band
5.0 127.0
601-024
601-025
0.5
12.7
Medium Micro Band
8.0
203.2
601-060
601-061
.88
22.4
3 lengths and 3 widths of EMI braid termination bands plus new slim bands for size
and weight savings--50% lighter and lower-profile
than standard bands.
Long Micro Band
14.0
Short Nano Band
6.0
Medium Nano Band
9.0
Long Nano Band
14.0
Short Slim Standard Band
9.0
Medium Slim Standard Band 14.25
355.6 152.4 228.6 355.6 228.6 362.0
601-064 601-500 601-504 601-508 601-570 601-572
601-065 601-501 601-505 601-509 601-571 601-573
1.8
47.8
.60 .94
15.2 23.9
K
1.8
47.8
.94
25.4
1.8
47.8
K-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
INDUSTRY STANDARD
Assembly Tools
Glenair offers a complete family of backshell assembly tools for most Mil-Standard circular connectors, as well as connector wrenches, strap wrenches, and universal connector holding tools
Backshell-to-connector holding tools for all cylindrical connectors and accessories in current use
Special composite thermoplastic coupling nut holding tools
Discrete tools and complete sets available
Popular Glenair strap wrenches
Hand-held and benchmountable digital torque wrenches
Cutting shears and other special-purpose cable assembly tools
Instructional videos, installation procedures and manuals available at glenair.com
K-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
BACKSHELL-TO-CONNECTOR
Assembly Tools
TORQUE WRENCHES AND BENCH STANDS
Digital Torque Wrench 600-161
Hand-Held Torque Wrench 600-076 High Torque
600-004 Standard Torque
600-162 Bench Stand for digital torque wrench with vertical and
horizontal mounting options
CONNECTOR HOLDING WRENCHES, PLUG AND RECEPTACLE HOLDING TOOLS AND KITS
Connector holding wrenches, plug and receptacle holders for most military standard circular connectors
TG47 · MIL-DTL-22992 TG48 · MIL-DTL-38999 Series II TG52 · MIL-DTL-81511 Series II and IV TG60 · MIL-DTL-27599 and MIL-DTL-38999 Series I TG61 · MIL-DTL-81511 Series I and II TG83 · (LN29729) for SJT Connectors TG90 · MIL-DTL-38999 Series III
Plug Holder
Receptacle Holder
BACKSHELL ASSEMBLY AND REPAIR TOOLS AND KITS
Universal Holding Tool Kit
TG69 Soft Jaw Pliers
Glenair TG70 Strap Wrench with Square
Drive for Torque Wrench
K
Coupling Nut Wrenches for Composite and Metal Backshells
K-5 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
HIGH-RELIABILITY
Cable Assemblies and Integrated Systems
Customer bespoke cable harnesses and assemblies for mil/aero applications
iwntwewgr.galteenda_isry.csotemm/ s
CONDUIT SYSTEMS HIGH-PERFORMANCE FOR INTERCONNECT APPLICATIONS APRIL 2012
GeTIunnrcnloktseeuyr,epgsreprcluiassioGtnle-emndaaicrh-biSnueildtyisnsttreutrccetounrmnael ccotsmcapbolinnegnts / aiUannnStded-bgmasratasrtenupeflduaecldasfntfattsuaa,fcyrocittrsaut,rutlotmreronrmimisngke,eegesGrmteythlienqebbenauuerGmaiwrirlileerdfiitmains-shtbdroueoeran-niualcpetidraqr,fpiytounCiroretteaontlcilyoniipfscpdtoireaooarogpnynsvraii'isamtadbithoeaiealinnicdgstehdtihesadi-ynsrCptstiohnt-ettoeigrlocemfoapm-vfgraiesenmororetia,slantugIhneltetlrciiehnooeDneonuymgisrbnsi.nicroFlaooiermtraomeaedrarmpiyFxenAo,aslgiatAnsnnaea,drdnabnManidtlneeigmlgarteaosoagnssonoeepdfufmaaffeIircaSnbraecOtloseytasuugcpesrrerupmidanrpltteibgeicpff,leadioiieentnrdissstoty,eetonsoaranstcnne.iondeBmdn-vefnarelserieertgearycohqodtpftsuycpareiaortlanbleoj,cetmloeeetcuarcetatcr.unsakdsstilnteseeo.mmsmaOigbenuennlyyrrts
+
=
Proercsitsaiomnsp-tmerudac-cathunirndae-lfdom,reimnmjeebdcetbiroosnxems oalndded © 2013 Glenair, Inc · 1211 Air Way, Glendale, CA 91201
·
818t-2e4r7mM-6hiu0na0latr0itnbe·ewrdsa,wsntewecshs.gatlienendndt,aeaairrs.cncsoodenmmrne·ebaUcld.itSey.csCfa--oAbrGlueEsceode
06324
VTeubrtraincckakelplyylaiinnnteteesggtroraatateevddiosmnyisactnecuomfnactcrotomulrppinaognn,eeflnrsotsm:
Glenair has been the go-to cable house for high-performance interconnect cable assemblies for more than 50 years. We specialize in delivering terminated, tested cable harnesses and assemblies with 100% reliability and quality control. We offer complete, turnkey cable assembly services from design engineering to fabrication and test, and are qualified to all military and commercial aerospace standards.
© 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Cable Assemblies and Intergrated Systems
Overmolded and ASAP Cable Assemblies
Wired Conduit Assemblies
Integrated Systems
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com U.S. CAGE code 06324
25
MADE-TO-ORDER
Complex Cable Assemblies Glenair: The Overmold Specialists
Advantages of Overmolding
Waterproof sealing Robust mechanical protection Protection of terminations Ideally suited for chemical and fuel cell
applications No induced cold flow stress Electrical isolation and insulation Reduced wear damage Flexible routing/cable entry
Terminated, overmolded, tested, and ready for use. Glenair cable
harnesses and assemblies are recognized industry-wide for quality
and reliability
Available overmold materials:
Reinforced Cable
Duralectric, Viton, Polyurethane, EPDM,
Junctions
Santoprene, Polyimide and more
Sealed and Reinforced Cable to Connector
Interface
Straight, 45°, 90° and Custom Angle Cable Routing
Integrated Ground / Drain Wires
L
L-2 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Glenair or other Industry Standard Connectors
ASAP
Cable Assemblies
Point-to-point jumper cables and cordsets for high-speed and high-reliability applications--easy to order and shipped ready for immediate use
USB Type A Plug to Mighty Mouse Connector ASAP
Cordset
Micro-Crimp Cable Assembly
ASAP Fiber Optic Cable Assemblies are Available in Six Configurations for both Environmental as well as Insidethe-Box Applications
ASAP High Speed Cables
Cat 5 RJ-45 to Mighty Mouse Connector ASAP Cordset
L-3 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Shielded ASAP Pigtail Assembly with Integrated Ground Spring, Available for Series 28 HiPer-D, Series 79 Micro Crimp, and 83513 type Micro-D
L
TURNKEY
Wired Conduit Assemblies
Glenair can design, build, terminate--and even prewire--turnkey conduit wire routing solutions.
Certified factory assemblers and calibrated tooling create better-performing systems.
Simple point-to-point or complex multi-branch.
Reduce package size, weight, and labor with turnkey factory assemblies
Part Number Series 74 Helical Polymer-Core Convoluted Tubing Assembly example:
744-204
Circular Connector Backshell to 45° Series 79 Micro-Crimp Connector Backshell
Part Number Series 75 Flexible Metal-Core Conduit Assembly example:
754-007
Band-In-A-Can Connector Backshell to Band-In-A-Can Connector Backshell
The Series 72 and 74 Polymer-Core Convoluted Tubing Systems offer the industry's broadest selection of highperformance materials--all designed to optimize flex cycles, temperature resistance, and weight reduction.
Internally-braided tubing systems provide a lightweight and chemicallyresistant package without the use of conventional outer jacketing.
The Series 75 Metal-Core Conduit System offers a wide range of flexible conduit core materials, all designed to maximize crush resistance and EMI protection.
Double "T" Transition
"T" Transition
Detachable 90° Elbow
Adapter for easy wire
L
maintenance
Bulkhead Feed-Thru Fittings are available in Straight, 45°, and 90° configurations.
L-4 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
TURNKEY
Wired Conduit Assemblies
Retractable connector backshells facilitate largegauge contact termination and insertion.
For individual shield termination and enhanced mechanical protection to Series 74 and 75 assemblies, use Band-In-A-Can Backshells in Straight, 45° and 90° configurations.
Circular straight, 45° and 90° Conduit-to Connector backshells are available for all common circular connector series.
Double "Y" Transition
Direct-Attach Lazy "Y" Transition
Glenair offers a variety of elastomeric jacketing materials. Our UV resistant and temperature tolerant DuralectricTM jacketing is available in several colors including black, OSHA Safety Orange, MILPRF-24758A Haze Gray, and Fed Std #3446 Desert Tan.
H code teeth
Transitions and adapters are available in a number of configurations, depending on series and system. Versions with H code teeth (shown) for either direct attachment to MILDTL-38999 connector adapters, or to additional lengths of conduit, accommodate self-locking coupling nuts for anti-decoupling and easy clocking of backshells and fittings.
Rectangular
Conduit-to-
Connector
Backshells for
MIL-DTL-24308, MIL-
DTL-83513 Micro-D,
Glenair HiPer-D and
Series 79 Micro-Crimp
connectors are available
in Straight, 45°, and 90° configurations.
L
L-5 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
MICRO/NANO
Flex Circuit Assemblies
Build-to-print interconnect assemblies that combine circuit board technology and cabling into a lightweight, integrated package. Glenair turnkey design, termination and assembly services available worldwide.
Turnkey AlphaLinkTM Flex Jumpers
ADVANTAGES OF FLEX CIRCUITRY
Unsurpassed size and weight reduction
Outstanding mechanical performance
Convenient packaging and integration
Reliable resistance to Harsh environments
Circular Nano to AlphaLink®
flex jumper
SuperFly to AlphaLink® Mighty Mouse to
flex jumper
AlphaLink® flex jumper
Rectangular Nano to AlphaLink® flex jumper
Micro-D to AlphaLink®
Micro-Crimp to
flex jumper
AlphaLink® flex jumper
L-6 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
BUILD-TO-PRINT
Flex circuit assemblies for mission-critical applications
Four reasons to specify flex in your next application
1. UNSURPASSED EXPERIENCE IN MICRO/NANO FLEX CIRCUIT ASSEMBLY
Glenair has been integrating Micro-D and Nanominiature connectors into flex circuitry for over 30 years. Our technical capabilities include design and layout of turnkey assemblies as well as the production of custom-configured micro and nano interconnects for maximum size and weight savings.
2. FULL SPECTRUM PRODUCT OFFERING
Glenair offers a complete range of miniaturized printed circuit board connectors with high-reliability TwistPin contacts. We supply both through-hole and surface mount designs in every angle and mounting style for integration into single-sided, double-sided and multilayered flex circuitry.
3. APPLICATION DESIGN
Our turnkey Micro-D and Nanominiature flex circuit assemblies are produced to exacting specifications. Customersupplied concepts and designs are reviewed and revised to ensure the most advantageous utilization of EMI shielding, polarization, strain-relief and connector packaging technologies. At Glenair, the final design solution is optimized to meet the exact mechanical and electronic requirements of the target environment.
4. TERMINATION EXPERTISE
Glenair's experienced workforce is trained and qualified to produce consistently reliable circuit terminations using the most advanced techniques and technologies, including automated solder reflow systems.
L
L-7 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
SERIES 23
Pure Air/Nitrogen Cooling Systems
Complete systems and ancillaries for IR guided weapons and weapons ejection applications
Glenair high pressure Pure-Air/Nitrogen gas solutions are designed and performance tested for use in a wide variety of Defence, Aerospace and Other applications, including cooling of infrared detectors, missile seekers and all high pressure pneumatic actuation and deployment systems. Products include, Sealed for Life Gas Supply Systems, Re-chargeable Gas Supply Systems, High Pressure Solenoid Valves (miniature & low voltage), Small Bore pipe Assemblies, Relief Valves, Integrated Manifold Assemblies, Charge Valves and High Pressure Vessels. All Systems and Ancillaries are designed for direct incorporation into Joule Thompson (JT) cryogenic systems and all applications which require reliable pressurization, blow down, actuation, and IR Cooling. Glenair Pure-Air and High Pressure Systems and components are designed to exact customer requirements and specifications.
Ultraminiature and lightweight pneumatic components and subassemblies
Brazed stainless steel pipework
Pure air and nitrogen (DEF STAN 58-96)
High-pressure cylinders, soleniod valves, manifolds, and complete sub-assemblies
L-8 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
PURE AIR/NITROGEN
Lightweight Modular Cooling and Actuation Systems
Glenair pure gas/nitrogen systems and sub-assemblies provide passage of nitrogen and
other pure, pressurized gases through precision-machined components such as pressure
Pneumatic Solutions from Glenair UK regulating valves, solenoids, and Joule-Thompson cryogenic cooling systems. Assemblies
feature precision stainless steel pipeworks and tubing which are fabricated using a flux-
Solutions built to exact customer
free brazing process and are ultrasonically cleaned and packaged in a sealed, dust-free
requirements and specifications
environment. Electromechanical components are also precision-machined with material
properties and dimensional attributes per customer specifications. Gases: Pure Air (DEF STAN 58-96),
Nitrogen
Manifold Assemblies including Charging Valves, Relief Valves or
Burst Discs, Pressure Gauges, Control Valves
Pipework Sub-AsseSmmbalillePs ncoeunmneactitcinsgCcoymlipnodneersnttsoamnadnifolds or
components
Sub-Assemblies modular or integral
for High-Pressure Pneumatic
Pressure Regulating VAaplvpeliscations
Solenoid Valves manifold or in-line; single or two-stage
Manifolds to otherDsuebsi-gansseedmtoblSiepsecific Requirements
Flow Rate Operating Temperature Physical Shock High Impact Shock Vibration
Typical Performance
TypiScatlaFlionwleRsatse iSs 5teliteerlsCpeyrlminindueters(lpm)P@re15s0sPSuI.res to -65°C +15750°C0fobraarll applicable mechanical requirements.
No loosening of parts, cracking or other deleterious results hindering further part operation after 300 G's in each of 3 mutually perpendicular planes.
All components withstand high impact shock per MIL-S-901.
All cMomapnoinfeonltds wAithssstaenmd hbiglihe-vsibratoiopntwioitnh snoienvcidleundceeof cracking, breakingCohralorogseinnigngVoaf plvaretss. , Relief Valves or Burst
Discs, Pressure Gauges, Control Valves
Manifold Assembly
Pressure Regulating Valves
Solenoid Valves manifold or in-line; single or two-stage
Pipework Sub-Assemblies connecting Pressure test rig cylinders to manGifaosltdusbeohreclioumm pleoank etensttse;quipment
or manifolds to other sub-assemblies
Solenoid Valve
Applications:
Thermal Imaging
Pressurisation
Blowdown
Actuation
Pure air compatibility test equipment
Brazing control panel
L
L-9 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
Contact: Robert Hopson, Business Development Manager,
SSEERRIIEESS 2036
Hold-Down Release
Electromechanical (non-explosive) technology
Mechanism Technology Immuneto electromagnetic interference
High-reliability, non-explosive electromechanical release mechanism technology for dependable stowage and release of deployable
User-serviceable and reusable
Scalable design, up to 40,000 lbs. preload
Ultra-low-shock release
space systems
Glenair HDRM device technology is optimized for reliability with built-in mechanical and electrical redundancy. The planned release of the deployable system is activated by a predetermined value of electrical current to a fusewire system which causes the wire to break under tension and allow the pre-loaded mechanical bolt to actuate. Glenair is now positioned to incorporate HDRM technology into a broad range of customerdefined housing and mounting configurations.
For more information contact Glenair at 818-247-6000 or visit our website at www.glenair.com
L-10
SERIES 06
Hold-Down Release Mechanism Technology
Resets in Minutes
Glenair hold-down release mechanism (HDRM) technology is based on a fusable wireactuated separation nut design. Increasingly popular for its reliability and non-pyrotechnic action, fusable wire-actuated nut technology has the added benefit of being partially reusable and refurbishable post-deployment. Glenair HDRM technology is immune to all forms of EMI or ESD, and is capable of easily sustaining launch loads as well as defined preloads--with release deployment times comparable to conventional explosive actuators, but with low-shock and low power input.
A broad range of hold down release mechanism technologies have been historically used to secure and subsequently deploy satellites and other appendages (solar arrays, antenna reflectors, radiators, instruments, doors, sensors, booms, and so on) in space. Most of these technologies relied on non-reusable (explosive/pyrotechnic) designs that suffered from a broad range of deficiencies, including susceptibility to electromagnetic interference, problematic sychronization of release with mission requirements, high-shock release action, and significantly, the inability to reuse or refurbish the device during test. Historically, actuators and release devices of this type have included:
· Explosive release nuts · Bolt cutters · Separation nuts · Wire and pyro cable cutters
Glenair has taken a different path in the development of a non-explosive HDRM with a consumable initiator which, post-actuation, allows the device to be refurbished and reset on-site, or at the factory. Glenair fusable wire-actuated nut technology solves all of the problems associated with conventional explosive HDRM devices. In addition, the three key components of the Glenair HDRM (preloading assembly, release actuator, and load-carrying structure) may be packaged according to specific customer requirements including the addition of connectors to replace wire leads, cylindrical or rectangular housings, lightweight materials, package size and profile, mounting dimensions and so on. Consult the Glenair HDRM team at our Glendale factory for more information.
Mass
Bolt Material list Epoxy
Physical characteristics for ¼ inch unit 228 grams nominal weight
with 18 inch lead wire included 1/4-28 UNJF-3B*
IAW MSFC-STD-3029 Outgassing requirements per GSC19384
7/16 inch unit with 35,000 pound preload and connectorized interface
Device features for ¼ inch unit
Redundant initiation
2 initiation points
Field refurbishable
Initiator can be replaced in less than 15 minutes by trained personnel
Reliability prediction
0.9999995
Packaging Connectorization
External housing typically supplied with two mounting points. Custom housings and mountings available
Standard design supplied with wire inputs. Connectorized versions available
1/4 inch unit wtih 5,000 pound preload and conventional wire lead interface
Scalable bolt size
Bolt size determines preload and can be scaled to accommodate a wide range of requirements
*The size callout is based off the bolt size that is to be used. Metric thread can also be called out. Complete test report available upon request
L
L-11 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324
INTEGRATED SYSTEMS
Turnkey complex cable assemblies · junction box assemblies wired avionic control panels · connectorized backplanes
1
2
Integrated Systems
Turnkey, precision-machined wired chassis, integrated electronic/photonic systems plus Glenair-built interconnect cabling
Glenair, together with our precision machining partner Dynomax, is able to offer our defense, aerospace and other customers fast, turnkey build-to-print integrated system solutions. From landing gear assemblies to in-flight entertainment platforms, Glenair is uniquely positioned to leverage our component manufacturing, interconnect cable assembly and structural member fabrication capabilities to meet the broadest range of integrated system requirements. Our US-based factories in Glendale, California and Chicago, Illinois are FAA, Mil and ISO 9001 certified, and ready to tackle any integrated system requirement for today's high-performance military and aerospace applications. Our Glenair UK facility is also Mil and ISO 9001 certified and in addition offers ESA and BS certified components and technologies. Glenair Italia is equally credentialed and adds IRIS (International Railway Industry Standard) certification and operates an IEC certified test lab. Our worldwide design and manufacturing teams are ready to provide start-to-finish engineering and assembly support on even the most complex integrated system projects.
+
=
Precision-machined, injection molded or stamped-and-formed boxes and structural members
Multibranch interconnect cable harnesses and assemblies--
terminated, tested, and ready for use
Turnkey integrated system components: Vertically integrated manufacturing, from
backplanes to avionic control panels
L-12 © 2014 Glenair, Inc · 1211 Air Way, Glendale, CA 91201 · 818-247-6000 · www.glenair.com · U.S. CAGE code 06324 Rev. 04.17.19
3
5
4
Integrated systems: all interconnect components, boxes and machined chassis manufactured by Glenair. All cabling and final integration completed by Glenair. Glenair engineering provides extensive design support throughout.
Figure 1: Integrated in-flight entertainment console and cabling
Figure 2: Wired unmanned vehicle control module
Figure 3: Rail industry corrosion-resistant junction For more information
box assembly
contact Glenair at
Figure 4: Business-class seat chassis with integrated cabling
Figure 5: Stainless steel vacuum plate with
818-247-6000 or visit our website at
K
machine-integrated Micro-D connectors and
www.glenair.com
jumpers
U.S. CAGE code 06324
Service and Support
Fast Turnaround on Quotes and Orders
Our high-availability business model puts customer service, support, and convenience first
Huge "Same-Day" Inventory
Made in America since 1956
Abundant Machining Capacity Plenty of Raw Materials
Complete convenience in ordering:
Glenair Sales/Support Office Franchise Distributor
High-Production Injection Molding
Every factory operation controlled by Glenair--from
machining to molding, plating, testing and assembly
CPlerainntRedooCmirscufiotrBFoilatredr AArsrsaeymablnyd
CaObvleerAmsosledminbgly
EMIT/hReFIInBdruasitdreyd'sSMhioesltdiAndgvaOnpceredation
NASA-STD-8739.3/ ENG-5213 Certified Soldering
State-of-the-Art Plating Capabilities
CIna-bHleouHsaerCnoenssnAecstsoermanbldy
ETleescttraincadlBaunrdnO-IpntiLcaabl sSfyosrtBemotsh
Backshells and Beyond
Glenair is a full-spectrum interconnect supplier--manufacturing a complete range of solutions in Glendale since 1956
1973: Glenair qualifies to MIL-C-85049 spec governing electrical connector accessories
2001: Glenair launches high-performance fiber optic product line
1956: Glenair founded to produce a universal mil-spec connector cable clamp, the G1
1965: Glenair's first connector product: the Sav-Con® Connector Saver
1997: Glenair introduces the ultraminiature Series 80 Mighty Mouse
2005: Glenair launches its line of EMI/EMP Filter connectors
2010: Glenair invents highperformance Series 970 PowerTrip
1965: Glenair manufactures the "Golden Umbilical" spacewalk cable
1997: Glenair acquires Micro-D connector and TwistPin contact manufacturer, Microway Systems
1972: Glenair launches Mansfield, UK factory specializing in complex cable assemblies and Micro-D flex circuitry
1999: Glenair introduces the composite 3-in-1 Swing-Arm strain-relief
2005: Glenair acquires Italian industrial/rail connector manufacturer, Commital
2012: Glenair launches Opto-Electronic connector division
2012: Glenair introduces nanominiature Series 88 SuperFly
More Glenair milestones and innovations:
Grand Central Terminal, Glendale, Ca
®
Geo-Marine®
Engineering Services
Glenair design expertise extends from innovative composite backshells to complex opto-electronic assemblies
The industry's most experienced engineering and design team--in every discipline--from backshells to flex circuit boards
Let us be your design partner: Glenair has the most liberal NRE policy
in the industry
Glenair's engineering team in Glendale is augmented by regional teams worldwide, and we love to travel. Our place or yours? We work at our customers' convenience.
IHBFNBEPTAOTEREHRRSOPEXIOIDAISAMTDICNRAMEUSCTNCPCCHONUHLLATPFUNNOSEYAIMSUR:CSCBEBMITAEDEEBGUL,RERHERNITERSREEPEDDSBEPDEYCRVEDIOEOVAFDLCNEIUOUYCLCPMOAOEEENTDPDNEI2MTOI3AEONNT3ITNSSHTWGE-AHLTRNOEHDL1NETEA0HOI1PATORRNHR'O-ESPGRIELNGEREDX6TNOPPYACAEIURNORMMTSF,E,ENGITOA2LNSRNE5CDN.WUAH2SMIWIE0ARICDY,THHTBIPOSOENUPCTESU.COASWILEARFIDNIYCDTIFTPETOIERRSNOQ-CUEFPUONU8ERTGRR7EAINMM6TNIIEIESSNOEHSTNREISIDOONNFFGORNFPOERRMVTOOAHMDCLEUOUGCMACLTPTOESEINNTODAFINIIRTTROIAI,MVNOEDNIGNLSITCEONH.NUCAAROTTICRHREPIE,SOT,RIISAINNOTS:FCRI\O.pONRUNOaMSTArETtDT\IsOO2N \23\233-101-G6 1OF2.prt EMI PLUG
PIESNCRHSLEEAMLRSILTSL-SA(SIRSTZREDEAE-N1(GT5SEA6EMB0EELNETTAIBD)LAESHIIN)O SPC==ONSPTOIACNCKTETSTYLE
NPAEL=RTENMROINRLAM-TADELTLP-O3S8I9T9I9ONA,B,C,D 8O7(PL6STA:EINEOY1ANA.DTAR8DALD1EBDLLMEMEATONXOIDGITTCICHOH)OADC1NEO.G:D4EE0 LMEANXG.TH
OR
E
L
N.C7Y0RXL6E7O1SN-,C.OJ0.NA70SC19TK3REøUTOCWDTIIROEN,,
SGPRROIUNNGDING KMNEUDRILUM(ODPITAIMOONNADL)
1
233-101-G6 SYM. A B C
RREREVEVILISESEAEDSDEPDPEERPREDRDDCECNDSNCC5NR41I313P852T051IR26OE0NVISIONS
DATE 04/16/09 09/19/12
06/17/14
APPROVED J.L.
J.L.
B.L.
SPMOPIIACENNTKRSIEIENTMNRGISTFLEFA-RAACSTRCETREDIAI-SNOS1GF5SMO6HEP0ONPWTONS2I5T-E20
1.90 MAX
S, SINGLE BAND
øH øJ
2.10 MAX
.060 .380
.135 B, ASNIDNGBLOEOTBAGNRDOOVE
øH øJ øK
S
A
ø A MAX
R
B
P Z
C
N
Y
4
5
T
D
M 3
7
X
1
U
E 6
W
2
F
253-010 N1OTEASSS2G:W3ES.RRI4A.CAEERO5N.USVOLMMTEUS6NHETNSBAATNU.DLEHT-LTIADBLIELSIAFYENAIILACMSLPSCLRINNNUTOES,RTUTINDIGEONNICSOOAGNRNSOONORLSGSCSEITUGN-OB/REPOCOHTNSEFIACRL-TNEE-ECISINLLIOOSRRCOLINGIINRH:RWCTPIDIN\PGISIICRpOPCES-GSBGNSOEREONaH-AHTEUSRNT:RP-rNOPPMEItYLBDGASL\AA/FTUBsERBRPETLNIOGERI2AEEEREL.ENSRYNDNC,\SOAD,Y2LDESTIY.LLI5UHFLW/WQLICRPEIA\IGIUIUA2IPSENTOTAUMTGLIDY5HLHNMEIIS.AD3TCSDERDGI-CODAD3P0LTOPRDR8LEY1PPEIWER9ANPEA0EII9TAOERRLTMN9EIFR2/EHEG/R/ERCOT-2'CGLETCRA0SOOFELROIL,NLCEINC2NTDTACTAA.AARS/ApALNMCPOENCNLrDETLL.StDOSAERA,Y2ATSE.F4NIESTIOO.DNDENRRCNNSPLITERCAUCIRERRDKOTFETEENIESSLOR/NSNESOSY/NE.PSRCEATEEREM.TEMOAS.VB,ALLESETIEOOTLASBRLEEV
8 1
15
25
36 48
59 71
82 94
105
115
122
4 125
06 7
L K
J
VV THREAD
IV.
TYP(1E4.684.10(MMMAEAXTXA)L)
BLUE BAND
COLOR
5
REVISIONS FRDUAINCMLTEEINSOSSNIDTSOOEONTLSSHECERARRARWINEIPCSTEIESIN:OSINPNECCHIEFSIED
SEE DSEHCEIEMTALS1 ANGLES
.XX
.XXX
+ -
1/2
-+-+..00115 0
CONNEC DO MTIYLP-EDT4L,T-O3QR8US9I9CE9KLESDCEITRSRCIIOCINAINLE,CTPLUG, B/F
NOT SCALE 08C1123
THIS DRAWING P/C 23
DRAWN CHECK ENGR
AP° RORERELILEGEAIASNSEAELDDAATTEE
DAOTREGCGSHSBABNIAAPNPR0O006V66/E//D111000///000888 APPROVED
APPROVED
CODE
1211 AIR IDENT. NO.
WAY SIZE
GLENDALE,
CALIF.
CAD 91201
H 1994
V G
C
3 14
128
24 24
121
35
70
47 58
81
A 233-101-G6 C 93
114 104
1.60 MAX
DP°
BP°
SCALE N/A
WEIGHT N/A SHEET
REV. 1 OF 2
SHOWN FWOIRTHCOLUATRIJTAYM NUT
1.20 MAX
2X C MASTER KEY
.170 MAX .250 PANEL
CP° KEY POLARIZATION
1 of 1
A
8 1
15
25 36 48 59 71
82 94
105
115 122
4 125
.258 .255 .005 A
.090 .082
2.50 MAX
.060 .380
øB
7
14
24
35
70
47 58
81
93
128 121 114 104
45
7
6
A THREAD
E THREAD
2
D, DOUBLE BAND
øH øJ øK
2X .060 2X .380 NOTES: UNLESS OTHERWISE SPECIFIED
JAM NUT
PANEL O-RING SHELL
DETAIL A
-, ACCESSORY THREAD AND TEETH
øF
RECOMM(ENNODTEDTOPASNCEALLEC)UT-OUT
-A-
06324 253-010 D BA/DDFUNDIHEFORBFTNIGNECOAEHLMLTIRNRCIEEEOME1TODSSNSAIITMI2SSTLNOASCICESNSNCOOTOCH3CULTPONHAAFO0HYLSNSLASERE9IECERIRAC8BTDWGARAETU,I.H-+.NELEHRSXTXCINEREX5EXEISSEX°DSNPPDBPS:E/DEYRPDICRVCOEO-N+-+I±AEADCCC.F.WLNIUUH01I0IOYFCME/1C3NPOIEES215AGENEDN6T5DEDTIIOAONINTTSSHWRORGEHTEREAELRCOLIDHLNNEEHGLEREDAGNITEAEASNRASHCWPEAEOIAKONRLTRNDRODH'AAPETSTGIEERELNREETDXNPYOAPAJAAJJPCEIPRODPDUDNPRTRFORMOS,OO,OEEVGVENIOELDTANDRESNCND.UAWSIH1M1WE1RIAI1D1,1CYT//H/HTI2B2OO2NSEU77C7PTS.//E/UO1CS1W1LAIE2RI2N2FDICDYSTICFTTCIOPOESDARRNQEOLUF1CEPOEUIUNE2TRDRGRAN1EEIMTIN1MNIISTEENSOH.NECSN/AETRISODNAIIOONONRNF.OCFFGNRNRIFEOWPERIMXTCRAVOWHMOTAMYCESEDPLMOOIUUIGMOCRZCALPRGOREU,TTEGENHAESNINTDLTOCAMTIIPEFNIKTOT,LRRNIIVOAU,VODM&NANSEGNADIB/E,GLNSTPLALLICOEHAENE.FUEA,NCNRTNAOTCECAIVRHECISLROPLEISTA,HON,IRLRIEITGIOANIOSENATNFNRFCTIOCINM..ORUOTNENMSTSGANE9TDTT1IOA2O2LN0CO1AFD
2012 C
REV. 2
1 of 1
Manufacturing engineering is an art form at Glenair--particularly in our complex cable group
Our tooling design team has all the capacity required for even the most aggressive production schedules
Four of the many reasons our engineering team takes their work so seriously:
Glenair excels in the design of miniaturized components such as this full Gigabit Ethernet contact
No one in our industry has more engineering experience with composites, and other innovative materials, than Glenair
Committed to Quality
How can you be sure Glenair connectors are high-quality and will deliver long-term reliable performance?
1 Mil-Spec Certifications: Glenair is qualified to hundreds of rigorously controlled product and process certifications administered by the US government.
How can you be sure they will ship on time and in the correct quantity ordered? Here are seven things to consider:
5 Go-To Supplier: In applications where a single fault can lead to mission failure, Glenair is selected time and time again--from high-pressure subsea applications to missions to Mars.
Quality Management System
This is to certify that:
Glenair UK Ltd
40 Lower Oakham Oakham Business
Way Park
Mansfield
NG18 5BY
United Kingdom
HaAnoSdl9d1os2pC0eerRartteiefivscaAat/eBQNSuoaE:liNtyF9MM1a21n02a:27g05e12m0e,InStOSy9s0t0e1m:2w00h8ichancdomaspslieessswedithinthaeccreoqrduairnecmeewnittshoEfNAS9190140:0PR1efovrCth/BeSfoElloNw9in1g00s:c2o0p0e9:, Tcesbcohulaaenepbccnpkltdereslyoechhnstoeaoiigfclrrlnsnmsae.asaiscTnsnsrhedodesmaamodbcnlauecldyntsei.oniusgTnafsnahsonce,arotifnueaimbdrsser,isenmceoioaoamf mtpncubtuaprilceyfboa,lsseccsyiotteufsenirtrttnveebiniemocogcexsfteao.mascrnsiccad,erncosrdiesrccpoaouarcniliecarnesroesaffcsonctoordrrircmiserire,spccc,uttasaolabpnorleegliecnuhligelaaaclarrtcnnrcoiedconsananslncieneccgcetotsaorsnrssod,,rcigeuessn.toeTmrhael
For and on behalf of BSI:
Gary Fenton, Global Assurance Director Originally registered: 17/07/1991
Latest Issue: 29/06/2012
Expiry Date: 06/06/2014 Page: 1 of 1
TAPIBAnhnrSfiiMonseIrtelAecmemedscarstbcttruiioeofoirncrpnaaiionceatfcesnctehdecweUraCatniKBfsoicbSniLasetIisatmeGvuciaetrtc:eoldaiBddune,apSlbrteIeoe,ecdfgKtaCirsiaotuotetnetmmhwirceewpaandarlwtlkyniicn.iCbaaeEsotnsein.ugddgrrrtol,eaouDmnnpdal.aicnviuonyenms.Adt/evhCreelinnepuunremotD,pbKiereenrrtcoy7two8olr0fhy5Bil3lS,2MI1ailnatodt n3is8K9beoyCunhneisdswMbiycKkt5hHe8igPchoPnR. dToietaiold:n,+sL4oo4nf dc8oo4nn5tWr0a8c40t.49A0L0,0UK.
2 Certified Quality System: Glenair is ISO 9001:2008 and AS9100:2009 Rev. C certified and registered in North America; IRIS (International Railway Industry Standard), AS9100 SAE Aerospace and ISO 9001 certified and registered in Italy, and AS9100 certified and registered in the U.K.
3 Satisfied Customers: Hundreds of worldclass OEMs and system manufacturers have tested and qualified our products. Many conduct independent audits of Glenair quality on an annual basis.
4 Design Partner: Not just a supplier, Glenair has been a key design partner on thousands of successful electrical/optical interconnect applications
6 Factory Capacity: Our first-world factories, the largest in the mil-aero interconnect industry, are positioned for ongoing growth and materials/process compliance.
7 In-House IEC Qualified Assessment Laboratory: Our one-of-a-kind commitment to qualification testing and product quality includes comprehensive environmental, mechanical, and electrical test capabilities.
Out of This World
INTERCONNECT SOLUTIONS
Glenair, Inc.
1211 Air Way · Glendale, California · 91201-2497 Telephone: 818-247-6000 · Fax: 818-500-9912 · sales@glenair.com
www.glenair.com
Glenair Power Products Group 860 N. Main Street Extension Wallingford, CT 06492
Telephone: 203-741-1115
Facsimile: 203-741-0053 sales@glenair.com
Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL 60712
Telephone: 847-679-8833
Facsimile: 847-679-8849
Glenair Electric GmbH Schaberweg 28 61348 Bad Homburg Germany
Telephone: 06172 / 68 16 0
Facsimile: 06172 / 68 16 90 germany@glenair.com
Glenair Italia S.p.A. Via Del Lavoro, 7 40057 Quarto Inferiore Granarolo dell'Emilia Bologna, Italy
Telephone: +39-051-782811
Facsimile: +39-051-782259
info@glenair.it
Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England
Telephone: +44-1623-638100
Facsimile: +44-1623-638111 sales@glenair.co.uk
Glenair Nordic AB Gustav III : S Boulevard 46 S - 169 27 Solna Sweden
Telephone: +46-8-50550000
Facsimile: +46-8-50550001 sales@glenair.se
Glenair Iberica C/ La Vega, 16 45612 Velada Spain
Telephone: +34-925-89-29-88
Facsimile: +34-925-89-29-87
sales@glenair.es
Glenair France SARL 7, Avenue Parmentier Immeuble Central Parc #2 31200 Toulouse France
Telephone: +33-5-34-40-97-40
Facsimile: +33-5-61-47-86-10
sales@glenair.fr
© 2014 Glenair, Inc.
Printed in U.S.A.