
User Manual for ANALOG DEVICES models including: DC2788A, LT3950, 60V 1.5A LED Driver with Internal Log-Scale Dimming, LT3950 60V 1.5A LED Driver with Internal Log-Scale Dimming
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DocumentDocumentDEMO MANUAL DC2788A
LT3950 60V 1.5A LED Driver with Internal Log-Scale Dimming
DESCRIPTION
Demonstration circuit 2788A is a boost LED driver featuring the LT®3950. This demonstration circuit powers a string of LEDs at 330mA. The step-up topology can be used to drive a string of up to 28V of LEDs as assembled. The maximum output voltage capability of the LT3950 is 60V. DC2788A runs from an input voltage range of 6V to 24V as built. It also runs at 2MHz and has the capability to turn on spread spectrum frequency modulation (SSFM) for a frequency range of 2.0MHz to 2.5MHz. Dimming control can be achieved with analog dimming or PWM dimming--either from an external or internally-generated clock source. DC2788A features undervoltage lockout (UVLO) set at 6.6V with a 1.0V hysteresis for turn-on.
The UVLO voltage, LED current, output voltage range, switching frequency, brightness control, SSFM, and the topology can all be adjusted with simple modifications to the demonstration circuit.
LT3950 is a monolithic 1.5A peak switch current, 60V LED driver. The guaranteed peak switch current rating of the IC is 1.5A and this is important to know when calculating maximum output current at a given LED voltage and input voltage for a boost converter. The LT3950 features SSFM and a well-controlled SW node for low emissions.
A frequency range of 200kHz to 2MHz and a high-side PWMTG PWM-dimming MOSFET makes this a very versatile IC for many applications. It can be used for boost, buck-boost mode and buck mode LED driver applications. The PWMTG MOSFET not only provides high PWM dimming ratio capability, but it also serves as a short-circuit protection device. The FAULT flag indicates when there is either a short-circuit or open-LED fault at the output.
The demo circuit is designed to be easily reconfigured to suit other applications, including the example schematics in the data sheet. Consult technical support for assistance.
High voltage operation, 3V input voltage operation, multiple topologies, small-and-compact size, fault protection, low EMI, and multiple brightness control options make the LT3950 flexible and powerful for compact, noise-sensitive LED driver solutions. The LT3950JMSE featured on this demo circuit is available in a thermally enhanced 16-lead plastic MSOP package. The LT3950 data sheet must be read in conjunction with this demo manual to properly use or modify demo circuit DC2788A.
Design files for this circuit board are available.
All registered trademarks and trademarks are the property of their respective owners.
PERFORMANCE SUMMARY Specifications are at TA = 25°C
PARAMETER Input Voltage Range (VIN) LT3950 IC Input Voltage Range (VIN) Full-Scale LED Current LED Voltage Range Open LED Voltage (VOUT) LT3950 IC Output Voltage Maximum Switching Frequency SSFM Switching Frequency Typical Efficiency with EMI Filters Typical Efficiency with EMI Filters Removed VIN Turn-On Threshold (Rising) VIN UVLO Threshold (Falling) Under Voltage Lockout PWM Frequency Internal PWM Dimming
CONDITIONS ILED Running
R1 = 0.75, CTRL Turret = FLOAT R7 = 1M, R8 = 41.2k R7 = 1M, R8 = 41.2k, LEDs Open
R5 = 49.9k, SSFM Off R5 = 49.9k, SSFM On FB1, FB2, C14, C21 Installed FB1 and FB2 Shorted, C14 and C21 Removed R2 = 124k, R3 = 499k R2 = 124k, R3 = 499k R5 = 49.9k, JP2 = INTVCC
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MIN 6.6 3V 7.5
2.0MHz
TYP
330mA
30V
2.0MHz
89% 90% 7.5V 6.6V 460Hz
MAX 24 60V 28V 60V
2.5MHz
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DEMO MANUAL DC2788A
QUICK START PROCEDURE
The DC2788A is easy to set up to evaluate the performance of the LT3950JMSE. Refer to Figure 1 for proper measurement equipment setup and follow the procedure below.
Note: Make sure that the voltage applied to VIN does not exceed 45V, which is close to the maximum voltage rating for the input capacitors.
1. Set JP1 to On and JP2 to GND to disable Internal PWM Dimming and to run the LED driver at 100% duty cycle. Set JP3 to No SSFM to disable SSFM and run at 2.0MHz constant frequency. JP3 can be switched to SSFM On to evaluate the performance of the PCB with spread spectrum frequency modulation.
2. Connect the EN terminal to GND with a clip-on lead. Connect the power supply (with power off), LED load, and meters as shown.
3. After all connections are made, turn on the input power and verify that the input voltage is between 8V and 18V.
4. Remove the clip-on lead from EN. Verify that the LED current is 330mA, the VOUT voltage is between 7.5V and 28V and the FAULT terminal is not asserted low.
Note: If the output voltage is low or if the FAULT terminal is asserted low, temporarily disconnect the load to make sure that the LED string is connected properly and not faulted.
5. Once the proper output current and voltage are established, adjust the input voltage and load within the operating ranges and observe the output voltage regulation, dimming and PWM.
Figure 1. Test Procedure Setup Drawing for DC2788A
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DEMO MANUAL DC2788A
QUICK START PROCEDURE
PWM DIMMING
To evaluate internally generated PWM dimming performance, (with power off) set JP2 = INTVCC and JP1 to INT. PWM dimming duty cycle is set by adjusting the position of VR1 potentiometer with a small screwdriver (with power on). It is safest to switch jumper positions with the power off, and then turn power back on when positions are set.
To evaluate externally generated PWM dimming performance, (with power off) set JP2 = GND and JP1 to EXT. Place a 3.3V or 5V variable duty-cycle input on the PWM terminal to control PWM dimming. PWM dimming frequency should be greater than or equal to 100Hz. 120Hz is recommended for the highest dimming ratio performance without low risk of visible flicker.
ANALOG DIMMING
Constant LED current is controlled by setting the voltage of the CTRL pin on the LT3950. Either a voltage source can be placed on the CTRL turret and set between 200mV and 1.5V for LED current control, or the resistors R16 and R4 can be used to set the CTRL pin voltage with a divider from INTVCC as shown in the schematic. Analog dimming and PWM dimming can be combined for a very high dimming ratio.
EMI FILTERS
EMI input filters are placed on the PCB for low EMI testing results. This PCB passes CISPR25 class 5 conducted and radiated emissions testing for automotive vehicles. The input filter FB1 and C14 helps with high frequency noise at the input. FB2 and C21 help with high frequency noise at the output. Since this converter runs at 2MHz, large AM band (530kHz to 1.8MHz) emissions filters are not needed and the overall solution size is small. EMI filters may not be necessary in all applications, however. For the highest dimming ratio and for the highest efficiency, the input and output EMI filters can be removed.
In order to remove the EMI filters, the ferrite beads (FB1 and FB2) can be shorted out, and the capacitors (C14 and C21) should be removed. Figure 2 through Figure 6 demonstrate the difference in efficiency and
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PWM dimming with the EMI filters in place or removed. Extremely high PWM dimming performance is possible without EMI filters, but even with the filters, very high PWM dimming is capable with the LT3950.
ADJUSTMENTS
Other adjustments can easily be made to the demonstration circuit. The overvoltage protection voltage (OVP) can be set by changing the values of R7 and R8. Please read the data sheet for details. R7 and R8 are used to set the VOUT fault voltage when LEDs are removed from the output, but the running LED string voltage should remain below this point to not cause a fault.
The switching frequency can be changed over a wide range by setting the RT resistor, R5. SSFM spreads up from the RT resistor setting to fSW (RT) + 25%. SSFM is turned on and off by changing the jumper position on the PCB. It is that simple. SSFM can be turned on and off for evaluation and emissions testing.
LED current is set with R1 and the CTRL voltage as shown in the data sheet. For the highest accuracy, use CTRL = 1.5V or higher for full-scale LED sense voltage of 250mV. Since the peak switch current rating of the LT3950 is 1.5A, theoretically, about 1A is the maximum current that can be extracted at the output for any topology (buck mode). With very, very small ripple current, 1.2A might be able to be delivered at the output of a buck mode converter, but this might not be very practical. In a boost converter topology, please note that the peak switch current is the input current of the converter plus some ripple. In a boost, the input current can be significantly higher than the LED current. Please do not expect 1.5A LED current in a boost converter with this IC. Much higher peak switch current rating is needed for that.
The converter topology can be changed from boost to buck-boost mode (LEDs returned to VIN) or buck mode. Please consult the factory applications engineers or the data sheet for details. Components Q1, R19, and R20 are used for overvoltage protection in both buck-boost mode and buck mode. They are not used for the boost topology.
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DEMO MANUAL DC2788A
TEST RESULTS
EFFICIENCY (%) LED CURRENT (mA)
100 95 90 85 80 75 70 65 60
0
WITHOUT EMI FILTER WITH EMI FILTER
5 10 15 20 25 30
VIN (V)
DC2788A F02a
(a) Efficiency
400
360
320
280
240
200 UVLO
160
120 RISING TURN-ON
80
40
0
5
9
13
17
21
25
VIN (V)
DC2788A F02b
(b) LED Current vs Input Voltage
Figure 2. DC2788A at Full Load (330mA 24VLED) with and without EMI Filters, SSFM On
VPWM 2V/DIV
ILED 100mA/DIV
ILED 200mA/DIV
5s/DIV
DC2788A F03
VIN = 12V, VLED = 24V, ILED = 330mA fSW = 2MHz + SSFM ON 50:1, 460Hz INTERNAL PWM DIMMING INFINITE PERSIST
Figure 3. Infinite-Persist LED Current Showing PWM Dimming and SSFM Working Together for Flicker-Free Brightness Control
10s/DIV VIN = 12V, VLED = 24V, ILED = 330mA fSW = 2MHz + SSFM ON 100Hz EXTERNAL PWM DIMMING
DC2788A F04
Figure 4. DC2788A Achieves Dimming Ratios of 1000:1 at 100Hz with EMI Filters
VPWM 2V/DIV
VPWM 2V/DIV
ILED 100mA/DIV
ILED 100mA/DIV
1s/DIV VIN = 12V, VLED = 24V, ILED = 330mA fSW = 2MHz + SSFM ON 100Hz EXTERNAL PWM DIMMING
DC2788A F05
Figure 5. Up to 5000:1 PWM Dimming is Possible, Even with EMI Filters on DC2788A
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1s/DIV
VIN = 12V, VLED = 24V, ILED = 330mA fSW = 2MHz + SSFM ON 100Hz EXTERNAL PWM DIMMING OUTPUT EMI FILTER REMOVED
DC2788A F06
Figure 6. Maximum PWM Dimming Ratio is Very High with Output EMI Filters Removed
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DEMO MANUAL DC2788A
EMISSION RESULTS
AVERAGE CE (dBµA)
40
CLASS 5 AVERAGE LIMIT
30
SSFM ON
20
AMBIENT
10
0
10
20
30
40
50
60 0.1
1
10
FREQUENCY (MHz)
100
300
DC2788A F07a
(a) CISPR25 Conducted EMI Performance Current Method
PEAK CE (dBµA)
60
CLASS 5 PEAK LIMIT
50
SSFM ON
40
AMBIENT
30
20
10
0
10
20
30
40 0.1
1
10
FREQUENCY (MHz)
100
300
DC2788A F07b
(b) CISPR25 Conducted EMI Performance Current Method
Figure 7. Average and Peak Conducted Emissions Performance Using Current Method Both Pass CISPR25 Limits
AVERAGE CE (dBµV)
80 70 60 50 40 30 20 10 0 10 20
0.1
CLASS 5 AVERAGE LIMIT SSFM On AMBIENT
1
10
FREQUENCY (MHz)
108
DC2788A F08a
(a) CISPR25 Conducted EMI Performance Voltage Method
PEAK CE (dBµV)
80 70 60 50 40 30 20 10 0 10 20
0.1
CLASS 5 PEAK LIMIT SSFM ON AMBIENT
1
10
FREQUENCY (MHz)
108
DC2788A F08b
(b) CISPR25 Conducted EMI Performance Voltage Method
40 30 20 10 0 10 20
0.1
Figure 8. Average and Peak Conducted Emissions Performance Using Voltage Method Both Pass CISPR25 Limits
60
50
40
PEAK RE (dBµV/m)
30
20
10
CLASS 5 AVERAGE LIMIT SSFM ON AMBIENT
1
10
100
FREQUENCY (MHz)
(a) CISPR25 Radiated EMI Performance
1000
DC2788A F09a
0 10 20
0.1
CLASS 5 PEAK LIMIT SSFM ON AMBIENT
1
10
100
FREQUENCY (MHz)
(b) CISPR25 Radiated EMI Performance
1000
DC2788A F09b
AVERAGE RE (dBµV/m)
Figure 9. CISPR25 Average and Peak Radiated Emissions Performance Both Pass CISPR25 Limits
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DEMO MANUAL DC2788A
PARTS LIST
ITEM QTY REFERENCE
Required Electrical Components
1
2 C1, C11
2
1 C5
3
1 C9
4
1 C20
5
1 D1
6
1 L1
7
1 M1
8
1 R1
9
1 R5
10
1 R6
11
1 R7
12
1 R8
13
1 U1
Optional Electrical Components
1
1 C6
2
0 C12
3
2 C14, C21
4
0 C22 (OPT)
5
1 FB1
6
1 FB2
7
0 Q1
8
1 R2
9
1 R3
10
2 R4, R10
11
1 R9
12
0 R12
13
1 R11
14
0 R16, R17, R18 (OPT)
15
0 R19, R20
16
1 VR1
Hardware
1
4 E1, E2, E4, E10
2
6 E3, E5, E6, E7, E8, E9
3
3 JP1, JP2, JP3
4
3 XJP1, XJP2, XJP3
PART DESCRIPTION
MANUFACTURER/PART NUMBER
CAP., X5R, 1µF, 50V, 10% 0402 CAP., 4.7µF, X7S, 100V, 20%, 1206 CAP., 270pF, C0G, 50V, 5%, 0402 CAP., 4.7µF, X7R, 50V, 10%, 1206 DIODE, SCHOTTKY 60V 1A SOD123F (DC) FIXED INDUCTOR, 6.8µH, PWR, 20%, 1.6A, 168m, AEC-Q200 MOSFET P-CH 60V 1.6A SOT23-3 RES., 0.75, 1%, 1/3W, 0805, SHORT-SIDE TERM, SENSE RES., 49.9k, 1%, 1/16W, 0402, AEC-Q200 RES., 62k, 1%, 1/16W, 0402, AEC-Q200 RES., 1M, 1%, 1/16W, 0402, AEC-Q200 RES., 41.2k, 1%, 1/16W, 0402, AEC-Q200 DC/DC CONVERTOR, 16-LEAD , QFN, 3mm × 3mm
TAIYO YUDEN, UMK105CBJ105KV-F MURATA, GRM31CC72A475ME11L MURATA, GRM1555C1H271JA01 MURATA, GRM31CR71H475KA12L NEXPERIA, PMEG6010CEH, 115 WURTH, 74438336068 VISHAY, SI2309CDS-T1-GE3 SUSUMU, RL1220S-R75-F VISHAY, CRCW040249K9FKED VISHAY, CRCW040262K0FKED VISHAY, CRCW04021M00FKED VISHAY, CRCW040241K2FKED ADI, LT3950JMSE#PBF
CAP., ALUM, 22µF, 50V, SMD AEC-Q200 CAP., OPTION, 0603 CAP., X7R, 0.1µF, 50V, 10% 0402 CAP., OPTION, 1206 FERRITE BEAD, 600, 0805, 1LN FERRITE BEAD, 1.5k 0805 1LN MOSFET, OPTION RES., 124k, 1%, 1/16W, 0402 RES., 499k, 1%, 1/16W, 0402 RES., 100k, 1%, 1/16W, 0402 RES., 100k, 1%, 1/10W, 0603, AEC-Q200 RES., OPTION, 0402 RES., 0, 1/16W, 0402 RES., OPTION, 0402 RES., OPTION, 0603 TRIMMER 100k 0.25W SMD
PANASONIC, EEH-ZC1H220P
MURATA, GRM155R71H104KE14D
WURTH, 7427920415 WURTH, 742792097
VISHAY, CRCW0402124KFKED VISHAY, CRCW0402499KFKED VISHAY, CRCW0402100KFKED VISHAY, CRCW0603100KFKEA
VISHAY, CRCW04020000Z0ED
BOURNS, 3314J-1-104E
TESTPOINT, TURRET, .094" PBF TESTPOINT, TURRET, .061" PBF HEADER 3×2 0.079 DOUBLE ROW SHUNT, .079" CENTER
MILL-MAX, 2501-2-00-80-00-00-07-0 MILL-MAX, 2308-2-00-80-00-00-07-0 WURTH, 62000621121 WURTH, 60800213421
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SCHEMATIC DIAGRAM
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4
3
2
1
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
DEMO MANUAL DC2788A
D
* SEE DEMO MANAUAL.
VIN
3V - 45V *
E1
GND E2
EN E3
C
FAULT E7
SYNC E9
CTRL E6
B
FB1 7427920415 C14 0.1uF 0402
C6 + 22uF
50V PANASONIC
C20 4.7uF 50V 1206
R3 499k 0402
VIN
TEST PAD TP1
L1 6.8uH 74438336068
2
1
R11 0 0402
C1 1uF 0402
C22 OPT 1206 D1 PMEG6010CEH
C5 4.7uF 100V 1206
R1 0.75 Ohms
0805 SUSUMU C12 OPT R7 1M 0402
1
VOUT
M1 Si2309CDS
2
3
FB2 742792097
D
OUT E5
C21 E4 0.1uF 0402
LED+ 330mA
30V *
13 VIN
14 SW 15 SW
R2 124k
1uF C11 0402
R10 100k 0402
INTVCC
JP3
SSFM ON
6
5
EXT SYNC
4
3
NO SSFM/SYNC
2
1
12 EN/UVLO
10 FAULT
11 INTVCC 6 SYNC/SPRD
U1 LT3950JMSE
3 FB
1 ISP
2 ISN PWMTG 16 PWM 7
RP
4 VC
17 GND
5 CTRL
9 RT
8
INTVCC
R4 100k 0402
R16 OPT 0402
R5 49.9k 0402 2MHz
R6 62k 0402
C9 270pF
INTVCC 6 GND 4 R12 2
5
3
1
JP2 RP
R12 0402 OPT
INTVCC
FB R8 41.2k 0402
R17 OPT 0402
R18 OPT 0402
PWM 1
3
5
2 EXT 4 ON 6 INT
JP1
INTVCC
2
1
3
VR1 100k 3314J-1-104E
R9 100k
INTVCC 3.0V
OPTIONAL FOR BUCK-BOOST MODE AND BUCK MODE VOUT
R19 OPT
2
Q1 OPT
1
R20 OPT
VIN
3
FB
LED-
C
E10 GND
PWM E8
B
NOTE: UNLESS OTHERWISE SPECIFIED
ALL CAPACITORS ARE 0603.
A
ALL RESISTORS ARE 0603.
5
4
<Core Design>
CUSTOMER NOTICE
APPROVALS
A
ANALOG DEVICES HAS MADE A BEST EFFORT TO DESIGN A CIRCUIT THAT MEETS CUSTOMER-SUPPLIED SPECIFICATIONS;
PCB DES.
HOWEVER, IT REMAINS THE CUSTOMER'S RESPONSIBILITY TO VERIFY PROPER AND RELIABLE OPERATION IN THE ACTUAL APPLICATION. COMPONENT SUBSTITUTION AND PRINTED CIRCUIT BOARD LAYOUT MAY SIGNIFICANTLY AFFECT CIRCUIT PERFORMANCE OR RELIABILITY. CONTACT ANALOG DEVICES APPLICATIONS ENGINEERING FOR ASSISTANCE.
APP ENG.
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TITLE: SCHEMATIC
60V 1.5A LED DRIVER
WITH INTERNAL LOG-SCALE DIMMING
THIS CIRCUIT IS PROPRIETARY TO ANALOG DEVICES AND SUPPLIED FOR USE WITH ANALOG DEVICES PARTS.
IC NO. LT3590JMSE SKU NO. DC2788A
SCHEMATIC NO. AND REVISION:
710-DC2788A_REV02
SIZE: N/A DATE: Thursday, June 18, 2020
SHEET 1 OF 1
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DEMO MANUAL DC2788A
ESD Caution ESD (electrostatic discharge) sensitive device. Charged devices and circuit boards can discharge without detection. Although this product features patented or proprietary protection circuitry, damage may occur on devices subjected to high energy ESD. Therefore, proper ESD precautions should be taken to avoid performance degradation or loss of functionality.
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