Generator is overloaded. 2.Clogged fuel filter. 3.Dirty Air filter. 4. Engine needs servicing. 1. See pg 17 “Don't overload generator”. 2.Clean or replace ...
Inverter Gasoline OPERATOR'S MANUAL Model: PG2200BiS Warning: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. support@pulsar-products.com TABLE OF CONTENTS Introduction............................................................................................................................................................................ 3 Parts Ordering / Customer Service............................................................................................................................ 3 Safety Rules . ......................................................................................................................................................................... 4 SafetySymbols........................................................................................................................................................... 4 Safety Instructions . .................................................................................................................................................... 4 Features. ................................................................................................................................................................................. 7 Control Panel Functions . . .................................................................................................................................................... 8 ON/OFF Start Switch and Choke.............................................................................................................................. 8 USB Outlet ................................................................................................................................................................ 8 Indicator Lights. . ......................................................................................................................................................... 8 DC Protector. ............................................................................................................................................................. 9 Engine "Economy" Control . . ..................................................................................................................................... 9 Parallel Outlets......................................................................................................................................................... 10 Fuel Cap Air Vent. ...........................................................................................................................................................10 Ground Terminal. .............................................................................................................................................................10 Assembly ............................................................................................................................................................................... 11 Connecting Generator to an Electrical System. ..................................................................................................... 11 Adding Fuel. .............................................................................................................................................................. 11 Adding / Checking Oil . ............................................................................................................................................ 12 Operation. ............................................................................................................................................................................ 13 Grounding the Generator.......................................................................................................................................... 13 How to Start Engine.................................................................................................................................................. 13 How to Stop Engine................................................................................................................................................... 14 Attaching Electronic Devices.................................................................................................................................... 14 Charging a 12 Volt Battery. ....................................................................................................................................... 15 AC Parallel Operation. ............................................................................................................................................. 16 Don't Overload Generator. ....................................................................................................................................... 17 Wattage Reference Guide. ........................................................................................................................................ 17 Maintenance. ....................................................................................................................................................................... 18 Maintenance Schedule . . .......................................................................................................................................... 18 Checking Spark Plug . . .......................................................................................................................................... 19 Changing Oil ............................................................................................................................................................ 20 How to Clean Air Filter.............................................................................................................................................. 21 Checking Muffler and Spark Arrestor . ..................................................................................................................... 21 How to Clean Fuel Filter . ....................................................................................................................................... 22 Transport & Storage............................................................................................................................................................... 22 Troubleshooting .................................................................................................................................................................. 24 Specifictions.......................................................................................................................................................................... 25 Noise. ..................................................................................................................................................................................... 25 Warranty . .............................................................................................................................................................................. 30 INTRODUCTION Thank you for purchasing this superior quality portable generator from PULSAR PRODUCTS INC. When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service. This generator is an engine-driven, portable generator.It is designed to supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during power outages. AC Output Engine Rated AC Voltage Rated Frequency AC Current Rated Output Maximum Output Displacement Engine Type Engine Oil Type Engine Oil Capacity Fuel Tank Capacity 120V 60Hz 15A 1800W 2200W 80cc Single cylinder, 4 Stroke, OHV, Air Cooled SAE 10W30 350ml / 11.8oz 4.5L / 1.18Gal The emissions control system for this generator is compliant with all standards set by the Environmental Protection Agency. How to contact us: You can contact us by Telephone: 1.866.591.8921, Email: support@pulsar-products.com, or write to us at: PULSAR PRODUCTS.INC. 5721 santa Ana st Unit A Ontario, California, U.S.A. 91761 Record the following information below for service or warranty assistance. Date of Purchase: Model Number: Serial Number SAFETY RULES Safety Symbols WARNING! Indicates a potentially hazardous situation which could result in serious injury or death if not avoided. CAUTION! Indicates a potentially hazardous situation which could result in damage to equipment or property. Toxic Fumes Risk of explosion Risk of electric shock Safety Instructions Hot surface the user must understand and follow all manual instructions and use common sense. WARNING! Read and understand this manual in its entirety before operating this generator. Improper use of this generator could result in serious injury or death. WARNING! monoxide gas from dissipating. · Using a generator indoors WILL KILL YOU INMINUTES! · Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting, sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek medical attention. · · Install a battery operated carbon monoxide alarm near bedrooms. · · When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions. WARNING! Engine exhaust contains chemicals that lead to cancer and cause birth defects. · Always wash hands after handling generator. 4 SAFETY RULES WARNING! Never exceed generators wattage / amperage capacity. This could damage the generator and / or connected electrical devices. · Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator. WARNING! Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices. · Always start the engine and let it stabilize before connecting any electronic devices. · Disconnect all electronic devices before stopping the engine. WARNING! Starter and other moving parts can catch on clothing, jewelry, and hair. · Do not wear loose clothing or gloves. · Remove jewelry or anything else that could be caught in moving parts. · Tie back or wear protective head covering to contain long hair. WARNING! · death. · · on the unit before starting the engine. · Never smoke while operating or fueling this unit. · · Generator should have at least 5 feet of clearance from buildings or other equipment during operation. · · When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit has been running then the fuel cap is under pressure, remove slowly. · To keep fuel from spilling, secure unit so it cannot tip while operating or transporting. · When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the 3 in 1 switch is turned to the off position. WARNING! Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which could result in injury. · To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly. WARNING! Avoid contacting hot areas of this unit. · · Allow hot components to cool before touching. 5 SAFETY RULES WARNING! This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death. · Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet. · Always keep the generator dry. Never operate generator in rain or under wet conditions. · Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work. · Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make contact with receptacles. · generator at all times. · If using the generator for back up power, notify the utility company. · install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to electric utility workers. WARNING! Generator must be properly grounded to prevent electrocution. · Only operate generator on a level surface. · Always connect the nut and ground terminal on the frame to an appropriate ground source. WARNING! Never modify this unit in any way or modify governed speed. · Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment. · Decreasing governing speed adds an excessive load and can damage equipment. · Only when operating at the preset governing speed will this generator supply the correct rated frequency and voltage. WARNING! Only use this unit as it is intended or serious injury or death could result. · Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place. · Never transport or make adjustments to this unit while it is running. · Never insert objects through cooling slots. WARNING! Never operate this unit if there are any broken or missing parts and only use PULSAR PRO- DUCTS INC. replacement parts specifically designed for this unit. · Improper treatment of generator can damage the unit and shorten itslife. · service center. · PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. 6 FEATURES E A F G B C H I D JK L M 1800W N T O S P 120V AC 15A A - Spark Plug Cover B - Spark Arrestor C - Muffler Cover D - Outer Casing (Side Panel) E - Handle (Grip) F - Air Vent G - Fuel Cap H - Recoil Starter R Q I - Control Panel J - Oil Warning Light K - Overload Indicator Light L - AC Pilot Light M - Fuel Selector N - Power Switch O - 120V AC 15A Duplex Outlet P - AC 15A Circuit Breaker 7 Q - Parallel Outlets R - Ground Terminal S - Engine Switch T - Choke CONTROL PANEL FUNCTIONS Fuel Selector Switch When the Switch is in the Gas position and the Gasoline is "On", the generator is ready to start on Gasoline. When the Switch is in the LPG position and the Gasoline is "Off", the generator is ready to start on LPG. Choke Lever When starting the generator on gasoline, pull out the "Choke" lever to allow the unit to start. Once started, push the choke back in to allow the unit to run normally. Note: The Choke is not required to start a warm engine Oil Warning Indicator Light When the oil falls below the minimum level, the oil warning indicator light comes on and the engine stops automatically. The engine will not start nutil the proper amount of oil is in the crank case. Note: If the oil warning indicator light does not come on and the engine stalls, turn the Start Switch to "RUN" and pull the recoil starter. Engine Overload Indicator Light If the engine overload indicator light comes on, the generator s wattage / amperage capacity has been exceeded by connected electrical devices or by a power surge. When this occurs, the green AC Pilot Indicator Light will go off. The engine will continue to run, (but the red Engine Overload Indicator Light will stay on and power will no longer be supplied to connected electronic devices.) How to Correct 1. Disconnect any electronic devices then stop the engine. 2. Reduce the total wattage of connected electronic devices until it is within the generator's rated output. 3. Inspect the Air Inlet and Control Panel for any blockage. Remove blockage if found. 4. Restart Engine. Oil Warning Indicator light Overload Indicator light AC Pilot Indicator light 8 CONTROL PANEL FUNCTIONS Note: The engine overload indicator light may turn on for a few sec- onds when attaching a load due to a power surge. This is normal. AC Pilot Indicator Light The green AC Pilot Indicator Light comes on when the engine starts and generates power. Oil Warning Indicator light Overload Indicator light AC Pilot Indicator light Oil Warning Indicator light Overload Indicator light AC Pilot Indicator light Engine Economy Control · When the Engine Economy switch is turned to the "ON" position, the economy control unit automatically determines the generator's proper engine speed based on the connected electronic load. This results in superior fuel economy and reduces noise. · When the Economy switch is turned to the "OFF" position, the engine runs at the rated speed of 4,100 r/min. 9 CONTROL PANEL FUNCTIONS Note: The Economy switch must be turned to the "OFF" position when using electronic devices that require a large starting current, such as a compressor. Parallel Outlets Located just above the Ground Terminal, the generator's Parallel Outlets enable a user to run two PG2000BiSR generator's simultaneously. This operation requires special cables. When operating parallel generators, the rated output is 3.0kVA and the rated current is 25A/120VAC. For cables and instructions consult a PULSAR dealer for a PARALLEL OPERATION CABLE KIT. WARNING! Never connect generators that are different models. · Only connect this generator to another PG2000BiSR Standard Generator. · Only use a parallel operation cable kit designed to work with this Generator. Fuel Cap Turn counterclockwise to remove the fuel cap. Fuel Cap Air Vent The fuel cap is equipped with an air vent to stop fuel from flowing to the carburetor. The Air Vent must be in the "ON" position to allow fuel to flow so that the engine can run. Turn the Air Vent to the "OFF" position to stop fuel flow. OFF ON Ground Terminal The generator's ground terminal must always be used to connect the generator to a driven ground rod. Connect the ground terminal to the driven ground rod with a 12 AWG (American Wire Gage) copper wire. The wire connects to the terminal between the lock washer and nut. Tighten the nut securely to ensure good connection. Grounding the generator protects you from electric shock that results from a build up of static electricity or undetected ground faults. WARNING! Generator must be properly grounded to prevent electrocution. · Only operate generator on a level surface. · Always connect the nut and ground terminal on the frame to an appropriate ground source. 10 0 ASSEMBLY Connecting Generator to an Electrical System · If connecting generator to a building's electrical system for standby power, The power from the generator must be isolated from the circuit breaker or alternative power source. The connection must comply with all electrical codes and applicable laws. UNPLUG Never directly connect generator to a household power source. WARNING! This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death. · Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet. · Always keep the generator dry. Never operate generator in rain or under wetconditions. · Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work. · Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make contact with receptacles. · generator at all times. · If using the generator for back up power, notify the utility company. · install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to electric utility workers. Adding Fuel · Set generator on a clean and level surface in an area that is well ventilated. · Remove fuel cap. · Insert a funnel into the fuel tank and carefully pour gasoline into the tank until fuel level reaches about 1 ½ inches below the top of the neck. Be careful not to overfill the tank to provide space for fuel expansion. · Replace fuel cap and secure tightly. OFF ON Turn cap counterclockwise to remove. Do not smoke when adding fuel. Do not overfill the fuel tank. Provide space for fuel expansion. 11 1 ASSEMBLY Adding /Check ing Engine Oil · Place generator on a level surface. · Remove screws and then remove the outer casing cover. · Remove the crankcase dipstick. · Insert a funnel into the crankcase dipstick hole and carefully add the specified amount of 4-Cycle engine oil (SAE 10W30) to empty reservoir until or oil reaches the outer edge of the oil fill hole (crankcase dipstick hole). · Be sure to replace dipstick and securely tighten before attempting to start the engine. · To check oil, set generator on a level surface, wipe dipstick clean, then reinsert dipstick without re-threading. Recommended Oil: SAE 10W-30 Oil Capacity: 0.35L (11.8oz) CAUTION! generator. Always check oil level before each operation. 12 2 OPERATION Grounding the Generator To avoid electrocution, this generator must be properly grounded prior to use. For instructions see Control Panel Functions pg. 10. Standard Atmospheric Conditions Ambient Temperature: 77ºF (25ºC) Barometric Pressure: 100kPa Relative Humidity: 30% Generator output will vary due to changes in temperature, altitude, and humidity. If the temperature, humidity, or altitude are higher than standard atmospheric conditions, the generator's output will be reduced. The load attached to the generator must therefore be reduced. How to Start Engine on Propane · Place generator on a level surface. All electrical loads MUST be disconnected from generator. · Turn the ENG. SW. to "ON" · Turn the fuel selector fully left to "LPG" · Screw the Propane hose to the Panel Propane Connection · DO NOT Pull the choke lever out. · Turn on the propane supply. · Press the decompression valve button for 3 to 5 seconds. · Pull recoil handle (starter cord) slowly until resistance is felt, then pull rap WARNING! Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which could result in injury. · To avoid recoil, pull starter cord slowly until resistance is felt, then pullrapidly. Note: To start the generator with the Economy switch in the "ON" position · Disconnect all electrical loads from generator. · If ambient temperature is below 32ºF (0ºC) allow about 3 minutes for the engine to warm up. · The Economy is in "ON" position, the unit returns to normal operation after the above warm up time. · Economy switch must be turned to the "OFF" position when using electronic devices that require a large starting current, such as a compressor. 13 OPERATION How to Stop Engine · Turn the switch to the "OFF" position. · Disconnect any electronic device. All loads MUST be disconnect from the generator. Never start or stop the engine with electrical devices plugged in to the receptacles. · Turn the Start Switch to the "OFF" position. · Turn the fuel supply to the "OFF" position. CAUTION! If you choose one push start key or remote control to stop the generator, please press the power switch to "OFF" position at the end. WARNING! Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices. · Always start the engine and let it stabilize before connecting any electronic devices. · Disconnect all electronic devices before stopping theengine. How to Attach Electronic Devices 1. Before Starting generator · Make sure the generator is grounded (see page 10 for instructions). · Make sure the attached load is within the generator rated output and the receptacle's rated current. · Make sure all electrical cords and receptacles are in good condition. · Make sure all electronic devices are turned "OFF" before plugging them into the generator. 2. Start engine 3. If the attached load is small, turn the Economy switch to the "ON" position. For a larger load, or if attaching multiple electronic devices turn the Economy switch to the "OFF" position. 4. Make sure the green AC pilot indicator light is on. . 6. Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load. 14 4 OPERATION Charging a 12 Volt Battery This generator can be used to charge a 12 volt automotive or storage battery by taking the following steps: ONLY level is low. Never add tap water. 1. Use a wire brush to clean battery terminals if corroded. 2. Securely connect the red cable clamp to the positive (+) battery terminal. 3. Securely connect the black cable clamp to the negative (-) battery terminal. 4. Turn the Economy switch to the "OFF" position to start battery charging. 5. and 1.28 when measured by a hydrometer. Note: It is strongly recommended to check the gravity level of the electrode at least once per hour with a hydrometer to prevent overcharging and to test the battery's condition. Be careful to follow the hydrometer manufacture's instruction. WARNING! Battery electrolyte is poisonous and dangerous. · Do not disconnect battery clamps while charging. Batteries produce explosive gasses. Disconnecting the battery clamps while charging could spark and ignite. · Do not charge battery in an enclosed area. · Never smoke while charging the battery or operating or fueling this generator. · Battery electrolyte contains sulfuric acid. Avoid contact with skin, eyes, and clothing. Always wear eye protection when charging battery. · get immediate medical attention. For internal ingestion, drink large quantities of water or milk, followed by milk of magnesia, beaten egg, or vegetable oil. Contact a medical physician immediately. 15 5 OPERATION AC Parallel Operation It is possible to connect two PG2000BiSR generators to each other, using a parallel cable kit, to increase available power o· utpCuto.nnect PARALLEL OPERATION CABLES to two PG2000iS generators according to the instructions provided with the cable kit. · Make sure the Economy switch is in the same position on both generators. · All electronic devices should be turned "OFF" and disconnected from generators prior to starting generator engines. · Start generator engines. Make sure the green output indicator light comes on for each generator. · When engines have stabilized, plug in electronic device to AC receptacle and turn on first load. · Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load. Maximum Power in Parallel Operation: 4.0kVA Rated Power in Parallel Operation: 3.0kVA Limit operation time to 3 seconds for load requiring maximum output. For continuous operation, do not exceed the rated output. Note: It is strongly recommended to plug in devices with the overloading the generator. Parallel Box not included Note: Most electronic devices require power beyond its rated wattage to start. This additional power is referred to as surge watts and usually lasts between 2-3 seconds. When an electronic device is started, the red overload indicator may come on. This is normal. If the light stays on disconnect all electronic devices and stop the engine. Refer to "Engine Overload Indicator Light" on page 8. CAUTION! NOT FOR INTERRUPTING CURRENT and ATTENTION: NE PAS UTILISER POUR COUPER LE COURANT. WARNING! Only connect electronic devices to the generator that are in good working order and do not exceed the rated power supply of the parallel generators or the desired receptacle. · A faulty appliance or power cord can create an electric shock. Do not use electronic devices that have a damaged cord or plug. · If an appliance begins to operate abnormally, becomes sluggish, or stalls, turn off and disconnect appliance immediately. The appliance may have a fault or its rated load capacity exceeds the power supply of the generator. · To avoid damage to generator or electronic device, do not connect a load to the generator if its electrical rating exceeds that of the receptacle. WARNING! Never connect generators that are different models. · Only connect this generator to another PG2000BiSRGenerator. · Only use a PULSAR approved parallel operation cable kit to connect generators. · Do not run generators in parallel operation in excess of 30 minutes. · The parallel cable must be removed if operating only one generator. · Never disconnect or remove the parallel operation cable while generator is still running. 16 6 OPERATION Don't Overload Generator Make sure you can supply enough rated watts for all electronic devices connected to the generator. Rated watts refer to the power a generator must supply to keep a device running. Surge watts refer to the power a generator must supply to start an electronic device. This power surge for starting a device usually lasts between 2-3 seconds but this additional output must be taken into account when selecting the electronic devices you plan to attach to the generator. To prevent overloading the generator take the following steps: 1. Add up the total rated wattage of all electronic devices that will be connected to the generator simultaneously. 2. Estimate surge watts by adding the item(s) with the highest output (it is unnecessary to calculate the surge output for all devices as they should be connected one at a time). 3. Add the Surge Watts to the total Rated Watts in step 1. Keep total load within generator's power capacity. Wattage Reference Guide (Wattages listed are just approximations. Check electronic device for actual wattage) Essentials 75W Light Bulbs 18 CU Ft Refrigerator / Freezer Furnace Fan ( HP) Sump Pump ( HP) Water Pump ( HP) Heating/Cooling Table Fan Electric Blanket Space Heater Kitchen Blender Toaster (2 slice) Coffee Maker Electric Range (1 element) Dishwasher Laundry Room Iron Washing Machine Gas Clothes Dryer Rated Watts Surge Watts 75 each 75 each 800 2200 800 2350 1000 2000 1000 3000 650 800 800 2000 400 400 1800 1800 300 900 1000 1600 1500 1500 1500 1500 1500 3000 1200 1200 1150 3400 700 2500 Bathroom Hair Dryer Curling Iron Family Room X-Box or Play Station AM/FM Radio VCR Color TV (27") Rated Watts Surge Watts 1250 0 1500 0 40 0 100 100 100 100 500 500 Fax Machine 65 0 Personal Computer (17" Monitor) 800 0 Laser Printer 950 0 Copy Machine 1600 0 Power Tools 1000W Quartz Halogen Work Light 1000 0 Airless Sprayer ( HP) 600 1200 Reciprocity Saw 960 0 Circular Saw (7 ¼") 1400 2300 Mitar Saw (10") 1800 1800 Table/Radial Arm Saw 2000 2000 Electric Drill (½ HP, 5.4 Amps) 600 900 17 7 MAINTENANCE Regular maintenance will extend the life of this generator and improve its performance. The warranty does not cover items that result from operator negligence, misuse, or abuse. To receive full value from the warranty, operator must maintain the generator as instructed in this manual, including proper storage. WARNING! Before inspecting or servicing this machine, make sure the engine is off and no parts are moving. Disconnect the spark plug wire and move it away from the spark plug. CAUTION! If you are unsure of how to perform a maintenance task, have the unit serviced by a PULSAR dealer CAUTION! Only use specified PULSAR replacement parts. Maintenance Schedule Pre-Operation Steps Before starting the engine, perform the following pre-operationsteps: · Check the level of the engine oil and the fuel tank level. Check for any leakage. · Check fuel hose for cracks or damage. Replace if necessary. · · pick up loose debris. If dirt is caked on, use a soft bristle brush. · Inspect the work area for hazards. After Each Use Follow the following procedure after each use: · Shut off engine. · Store unit in a clean and dry area. After First 5 Hours After 8 Hours or Daily 6 Months (100 hr Use) Change Oil. Clean Debris. Check Engine Oil Level. Check and Clean Air Filter Element. (Service more often under wet or dusty conditions.) Change Engine Oil. (Service more often under dirty or dusty conditions.) Service Spark Plug. . 12 Months (300 hr Use) Clean Fuel Filter. Replace if necessary. Check Crankcase Breather Hose for cracks or damage. Replace if necessary. De-carbonize cylinder head. See dealer. Check and adjust Valve Clearance. See dealer. Check all Fittings and Fasteners. See dealer. 18 8 MAINTENANCE Checking Spark Plug · Remove cap. Then remove spark plug cap. · Disconnect the spark plug wire from the spark plug. · Before removing the spark plug, clean the area around its base to prevent debris from entering the engine. · Insert a spark plug socket wrench through the opening on the outside of the cover. Turn the wrench counterclockwise. · Check for discoloration and clean carbon deposits off the electrode with a wire brush. · Check the electrode gap and slowly adjust to 0.6 - 0.7mm (0.024-0.028 in) if necessary. · Reinstall spark plug and tighten to Torque 20.0Nm (14.8ft-lb). · If spark plug is worn replace only with an equivalent replacement part. Spark plug should be replaced annually. · Reconnect spark plug wire. · Replace spark plug cap, then replace cap. 0.6- 0.7mm Standard Spark Plug: E6TC/E6RTC/BPR6HS Spark Plug Gap: 0.6 - 0.7mm (0.024-0.028 in) Spark Plug Torque: 20.0Nm (14.8ft-lb) Carburetor Adjustment The carburetor is low emission and is equipped with a non-adjustable idle mixture valve. If adjustment is needed contact an authorized dealer. Oil Recommendations · Do not use special additives. · Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected. F C Note: * Below 40 F (4 C) the use of SAE 30 104 40 will result in hard starting. 86 * * 30 ** Above 80 F (27 C) the use of 10W-30 68 * 20 may cause increased oil consumption. 50 10 SAE 30 10W-30 Synthetic 5W-30 5W-30 Check oil level more frequently 32 0 14 -10 -4 -20 -22 -30 19 9 MAINTENANCE Changing Oil · Place generator on a level surface. · Run the generator for several minutes until the engine is warm. Turn off generator. · Remove screws, then remove outer casing side cover. · Remove the crankcase dipstick. · Place an oil pan underneath the engine. Tilt generator to collect used oil. Allow oil to drain completely. · Return generator to a level surface. · (Crankcase Dipstick hole). · Use a clean rag to wipe up any spilled oil. · Replace crankcase dipstick. · Reinstall outer casing side cover and tighten screws. Recommended Engine Oil: SAE 10W-30 Recommended Engine Oil Grade: API Service SE type or higher quality of engine oil. Engine Oil Quantity: 0.35L (0.924 US gal) CAUTION! the engine. CAUTION! Make sure no foreign matter enters the crankcase 20 0 Air Filter MAINTENANCE · To clean, remove the screws then remove outer casing. · · Remove the foam element. · Wash the foam element in solvent and let dry. · Pour a small amount of oil on the foam element then squeeze out, but do not wring out, excess oil. Foam element should be damp, but not dripping. · OIL CAUTION! Do not run the generator without reinstalling the foam element or excessive piston and cylinder wear may result. · · Remove screws, then remove the muffler cover as shown. · . · · Check the muffler screen and spark arrester for damage. If damaged replace with PULSAR replacement parts · · · Install the outer casing and tighten the screws. WARNING! Avoid contacting hot areas of this unit. · · Allow hot components to cool before touching. 21 1 Fuel Tank Filter · · · · · Install fuel cap. MAINTENANCE Fuel Filter · To clean, remove screws, remove outer casing, and drain fuel. · Lift and hold onto the clamp, then remove hose from tank. · · · · Install hose and clamp. · Open fuel valve. Inspect for leakage. · Install outer casing and tighten screws. Storage and Trans portation of the Generator: When transporting the generator, please keep the fuel cap on "OFF" to storage. · Remove any debris that has collected on the generator and around the muffler and control panel. Use a brush or vacuum to remove loose dirt. · Inspect air cooling slots. Remove any debris if obstructed. · For short-term storage, start the generator once every 7days. · For semi-long term storage, add fuel stabilizer to prevent stale fuel from causing acid and gum deposits in the fuel system and carburetor. · For long-term storage, drain the fuel. · Store indoors to prevent freezing and use aprotective cover to protect from dust. · The generator must be Shipped, Run, and Stored in the upright position as seen in this image. 22 2 MAINTENANCE WARNING! Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator. CAUTION! Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator. Engine Long Term Storage: · Remove the spark plug and pour about 1 teaspoon of 10W30 Engine oil into the spark plug hole. Reinstall the spark plug. With the 3 in 1 switch in the "OFF" position pull the recoil starter cord several time to coat the cylinder walls with oil. · Slowly pull the recoil starter until you feel the engine build compression (when you feel resistance). Leave the engine in this state as this will prevent any corrosion on the cylinder walls if stored for a long period of time. How to drain fuel · Turn off the engine. · · Use a siphon to transfer gasoline from generator into a gasoline approved container. Wipe up · any spilled fuel with a clean rag. · Start generator engine and let it run until it stops and all remaining fuel is consumed. Do not connect electronic devices to generator during this process. · Remove outer casing screws, then remove outer casing. · . · Turn the 3 in 1 switch to "LPG" position. · Tighten the drain screw. · Install the outer casing and tighten screws. · When the engine has completely cooled down, turn the Fuel Cap Air Vent to the "OFF"position. OFF ON 23 3 TROUBLESHOOTING Problem Generator is running, but does not supply power. Cause 1. DC Circuit Breaker is "OFF" 2. Green AC Pilot Light Indicator is off. 3. Poor connection 4. Defective cord set 5. Connected device is faulty 6. Fault in generator Engine runs good without load but 1. Short circuit in connected device bogs down when loads are connected 2. Generator is overloaded 4. Engine speed is too slow 5. Short circuit in generator Engine will not start, shuts down during 1. Check battery connection properly operation, or starts and runs rough. 2. Dirty Air filter 3. Clogged fuel filter 4. Out of fuel or Stale fuel 5. Spark plug wire disconnected from spark plug 6. Bad spark plug 7. Water in fuel 8. Overchocking 9. Low oil level 10. Engine has flooded 11. Please try to recoil starter to starting. 12. Faulty ignition Solution 1. Turn DC Circuit Breaker "ON" 2. Stop engine and restart. 3. Check and repair 4. Check and repair 5. Connect a device that is working properly 6. Contact service department 1. Disconnect device 2. See pg 17 "Don't overload generator" 4. Contact service department 5. Contact service department 1. Make sure battery wire connection properly. 2. Clean or replace Air filter 3. Clean or replace fuel filter 4. Replace fuel 5. Reconnect spark plug wire 6. Clean or replace spark plug 7. Drain fuel tank and replace fuel 8. Turn off choke 9. Add oil level. 10. Wait 5 minutes and recrank engine 11. Please try a few times more. 12. Contact PULSAR dealer Engine lacks power Engine "hunts" or falters 1. Generator is overloaded 2.Clogged fuel filter 3.Dirty Air filter 4. Engine needs servicing 1. See pg 17 "Don't overload generator" 2.Clean or replace fuel filter 3.Replace Air filter 4. Contact service department 1. Choke was removed too soon 3. Carburetor is running too rich or too lean 1. Move to choke until engine runs evenly 3. Contact service department 24 4 DIAGRAMS Generator Model No. Type Rated Frequency Rated Voltage Maximum Output Power Rated Output Power Power Factor AC Output Quality THD% DC Output DC Overload Protect AC PG2200Bi PG2200BiS Inverter 60Hz 120V 2.2kW 1.8kW 1.0 ISO8528 G1 3% 12V/8A Yes Yes Engine Generator Set Engine Type Displacement Fuel Type Fuel Tank Capacity Continued Running Time (At Rated Power) Engine Oil Capacity Spark Plug Model No. Starter Type Length Width Height Net Weight Single Cylinder, 4-Stroke, Forced Air Cooling, OHV 80cc Unleaded Gasoline 4.5L / 1.18gal. 4hours 350ml / 11.8oz E6TC/E6RTC / BPR6HS Recoil Starter 560x285x455 47.1Ibs / 21kg Pulsar Products continually seeks advancement in quality and product desing. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your product and this manual. If there is any question concerning this manual, please consult a PULSAR dealer. This manual should be considered a permanent part of this product and should remain with this product when resold. Products and specifications are subject to change without notice. 25 5 WIRING DIAGRAM Gener at or 1 234 ! P WARRANTY Limited 1 Year Warranty: From the date of original purchase, The warrants to the original purchaser, that each portable generator sold, shall be free from defect in material and workmanship, for the items and time period set forth below.It at its discretion, agrees to repair or replace any defective part that upon examination, inspection, and testing by a authorized service dealer, is found to be defective within the original warranty period. We will also decide upon the use of new or rebuilt parts or comparable product. Any part or product that is replaced, will be retained by us. This warranty period shall not be extended and any repaired product shall be warranted for the remaining period of the original warranty. The consumer is responsible, and shall prepay all transportation costs, including returning items to the factory or warehouse. This warranty is not transferable and proof of purchase must be presented for requesting warranty service. If proof-of- purchase or a receipt is not provided, the product's shipping date by the manufacture will be used to determine the warranty period. Length of Warranty: Personal use applications of this portable generator are warranted for one (1) year. Proof of purchase and of maintenance must be provided. · Year 1 - Limited comprehensive coverage on all generator components and labor "Personal use" means personal residential household use or recreational use by the retail consumer. "Commercial use" means all other uses including commercial, construction, or other income producing purposes. Once a generator has been used for commercial purposes, it shall thereafter be considered as a "commercial use" generator for the purposes of this warranty. Any portable generator used for commercial use, as rental equipment or for the purpose of primary power in place of utility will not be covered under this warranty. Consumer Responsibilities: · Consumer is responsible for carefully reading and following all instructions in the owner's manual. Any product that is damaged due to misuse or abuse will not be covered by this warranty. · Consumer is responsible for all transportation costs to an authorized Service Center. Unless otherwise requested, ground shipping will be applied for part shipment and customer will pay any additional charges for expedited shipments. · Consumer is responsible for labor costs associated with warranted repairs twelve (12) months after the purchase date. Labor rates will only be based on normal working hours. · maintenance may be required to cover warranty requests. 's manual. Documentation of this · Consumer is responsible for presenting any problems with the generator to an authorized PULSAR Service Center as soon as the problem exists. Warranted repairs will be completed in a reasonable period of time, not to exceed 30 days. 27 8 WARRANTY What this Warranty Does Not Cover: · Normal wear: sets, wheels, and starting batteries. · Maintenance: This warranty does not apply to tune-ups or routine maintenance and does not cover any adjustments or repairs not performed by an authorized repair facility. · Misuse: This warranty does not apply if your product has failed due to abuse, misuse, neglect, using incorrect fuels been operated in any way contrary to the instructions found in the products owner's manual. · Adverse conditions: This warranty does not apply if your product has failed due to freezing, accident, natural disasters. · Product Shipment: This warranty does not apply to damage resulting from shipping, handling, or warehousing: Any . · Other exclusions: This warranty does not apply if your product has been sold "as is" or where the factory applied serial . Where Warranty is Valid: For warranty coverage, this product must be purchased from an authorized PULSAR dealer and the warranty only extends not covered by this warranty. Products purchased from on-line auction websites, such as ebay, are not covered under this warranty. Products used for commercial use are not covered under this warranty. How to Obtain Warranty Service: Take the original receipt and product to the place of purchase or mail the original receipt and product to the address found on the web site if purchased on-line. PULSAR recommends you retain all of your receipts covering the purchase and maintenance of your Portable Generator, but will not deny you warranty coverage as long as proof of purchase or service can be obtained. PULSAR 'S OBLIGATION UNDER THIS WARRANTY IS EXCLUSIVELY LIMITED TO PRODUCT REPAIR OR REPLACEMENT AND SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, THE EXPENSE OF DELIVERING PRODUCT TO AND FROM REPAIR CENTER, LOSS OR DAMAGE TO PERSONAL PROPERTY, LOSS OF REVENUE, TELEPHONE CHARGES, LOSS OF TIME, OR INCONVENIENCE. SOME STATES, PROVINCES, OR JURISDICTIONS DO NO ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE. 28 9 IM PG2000BiSR 22/12/2016GPL Ghostscript 9.05