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VOLKSWAGEN GOLF VARIANT 2010 (14) PDF MANUAL

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VOLKSWAGEN GOLF VARIANT 2010 (14)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ServicessauthorisedbyVolkswagen AG. Volkswagen AG doesnot guaranteeorac Workshop Manual
Golf Variant 2007 Golf Variant 2010 Jetta 2005
Electrical system
Edition 07.2010
Service Department. Technical Information

Service
List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups

Repair Group 27 - Starter, current supply, CCS 90 - Gauges, instruments 92 - Windscreen wash/wipe system 94 - Lights, bulbs, switches - exterior 96 - Lights, bulbs, switches - interior 97 - Wiring

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

D3E801EB102

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Contents

27 - Starter, current supply, CCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Battery A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Types of battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Warning notices and safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 Battery terminal connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Checking battery A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Charging battery A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4 4.1
5 5.1

Disconnecting Disconnecting
Removing and Removing and

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4 4
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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Starter B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.1 Checking starter B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.2 Removing and installing starter B (automatic gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.3 Removing and installing starter B (DSG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.4 Removing and installing starter B (manual gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Alternator C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

7.1 Securing battery positive wire on alternator C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

7.2 Checking poly V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

7.3 Checking alternator C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

7.4 Alternator C 1.4l petrol engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

7.5 Alternator C 1.4l FSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

7.6 Alternator C 1.4l, TSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

7.7 Alternator C 1.6l petrol engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

7.8 Alternator C 1.6l FSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

7.9 Alternator C 2.0l FSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

7.10 Alternator C 2.0l TFSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

7.11 Alternator C 2.5l petrol engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

7.12 Alternator C 1.9l diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

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7.13 Alternator C 1.9l diesel engine with diesel particle filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

7.14 Alternator C 2.0l SDI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

7.15 Alternator C 2.0l diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

7.16 Alternator C 2.0l CR diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

7.17 Alternator C 2.0l TSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

7.18 Removing and installing poly-V belt pulley on alternator C . . . . . . . . . . . . . . . . . . . . . . . . 163

7.19 Voltage regulator C1 for alternator C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Cruise control system (CCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

90 - Gauges, instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

1.1 Renewing dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

1.2 Removing and installing dash panel insert (up to MY2009) . . . . . . . . . . . . . . . . . . . . . . . . 174

1.3 Removing and installing dash panel insert (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . 175

1.4 Back of dash panel insert (up to MY2009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

1.5 Back of dash panel insert (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

1.6 Pin assignment of connectors at dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

1.7 Warning lamp symbols on dash panel insert (up to MY2009) . . . . . . . . . . . . . . . . . . . . . . 176

1.8 Warning lamp symbols on dash panel insert (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . 178

Service interval display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

2.1 Resetting service interval display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

92 - Windscreen wash/wipe system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

i Contents

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

1.1 Deactivating wiper motor control unit J400 APP function . . . . . . . . . . . . . . . . . . . . . . . . . . 181

1.2 Assembly overview - windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

1.3 Removing and installing windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

1.4 Removing and installing wiper arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

1.5 Adjusting wiper blade park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

1.6 Removing and installing joint-free wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

1.7 Removing and installing rain and light sensor G397 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

1.8 Coding rain and light sensor G397 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

2.1 Assembly overview - windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

2.2 Removing and installing washer fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

2.3 2.4 2.5 2.6
3

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197 198 199 199
200

3.1 Assembly overview - rear window wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

3.2 Removing rear window wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

3.3 Adjusting rear window wiper park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

3.4 Removing and installing joint-free wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Rear window washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

4.1 Assembly overview - rear window washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

4.2 Removing and installing washer jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

4.3 Adjusting spray jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

5.1 Assembly overview - headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

5.2 Removing and installing headlight washer system pump V11 . . . . . . . . . . . . . . . . . . . . . . 208

5.3 Removing and installing spray jet pop-up cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

5.4 Removing and installing spray jet assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

5.5 Adjusting headlight washer system spray jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

5.6 Bleeding headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Washer fluid line hose couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Hose repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

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Protected by copyright. Copyi

94 - Lights, bulbs, switches - exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

Headlights with halogen bulbs (up to MY2009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

1.1 Assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

1.2 Removing and installing headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

1.3 Adjusting headlight installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

1.4 Renewing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

1.5 Removing and installing headlight range control motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

1.6 Repairing headlight retaining tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

1.7 Converting headlights for use when driving on the left or right . . . . . . . . . . . . . . . . . . . . . . 233

1.8 Adjusting headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Headlights with halogen bulbs (from MY2009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

2.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

2.2 Assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

2.3 Removing and installing headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

2.4 Adjusting headlight installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

2.5 Renewing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

2.6 Removing and installing headlight range control motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

2.7 Repairing headlight securing tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

2.8 Converting headlights for use when driving on the left or right . . . . . . . . . . . . . . . . . . . . . . 254

ii Contents

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

2.9 Adjusting headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

3 3.1 3.2 3.3

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258 258 261 262

3.4 Adjusting headlight installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

3.5 Renewing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

3.6 Removing and installing headlight range control motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

3.7 Removing and installing gas discharge light control unit . . . . . . . . . . . . . . . . . . . . . . . . . . 271

3.8 Control unit for headlight range control J431 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

3.9 Vehicle level sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

3.10 Repairing headlight securing tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

3.11 Converting headlights for use when driving on the left or right . . . . . . . . . . . . . . . . . . . . . . 277

3.12 Adjusting headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Headlights with gas discharge bulbs and cornering lights (from MY2010) . . . . . . . . . . . . . . 278

4.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

4.2 Assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

4.3 Removing and installing headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

4.4 Adjusting headlight installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

4.5 Renewing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

4.6 Headlight starter for gas discharge bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

4.7 Power output module for headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

4.8 Headlight range control unit J431 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

4.9 Headlight range control motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292

4.10 Swivel module position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292

4.11 Headlight screen adjustment solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293

4.12 Vehicle level sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

4.13 LED module for daytime running light and side light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

4.14 Converting headlights for use when driving on the left or right . . . . . . . . . . . . . . . . . . . . . . 294

4.15 Repairing headlight securing tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

4.16 Adjusting headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

5.1 Assembly overview - fog lights (up to MY2009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

5.2 Assembly overview - fog lights (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

5.3 Removing and installing fog lights (up to MY2009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

5.4 Removing and installing fog lights (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

5.5 Removing and installing fog light/cornering light bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

5.6 Adjusting fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

Bulb for turn signal repeater light and entry light in exterior mirror . . . . . . . . . . . . . . . . . . . . 302

6.1 Removing and installing turn signal bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

6.2 Removing and installing entry light in exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

Removing and installing front side marker light in front bumper . . . . . . . . . . . . . . . . . . . . 305

Rear side marker bulb (USA/Canada only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

9.1 Assembly overview - tail light in side panel (bulbs) - saloon . . . . . . . . . . . . . . . . . . . . . . . . 307

9.2 Removing and installing tail light in side panel (bulbs) - saloon . . . . . . . . . . . . . . . . . . . . . . 307

9.3 Removing and installing tail light bulb carrier in side panel - saloon . . . . . . . . . . . . . . . . . . 308

9.4 Tail light in side panel (LED) - saloon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

9.5 Removing and installing tail light in side panel (LED) - saloon . . . . . . . . . . . . . . . . . . . . . . 309

9.6 Assembly overview - tail light in rear lid - saloon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

9.7 Removing and installing tail light in rear lid - saloon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

9.8 Removing and installing tail light bulb holder in rear lid - saloon . . . . . . . . . . . . . . . . . . . . 311

9.9 Assembly overview - tail light - Variant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

9.10 Removing and installing tail light - Variant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

9.11 Removing and installing tail light bulb holder - Variant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314

iii Contents

ngfor private or commercial purposes, in part or in whole, is not permittedunle

GEloelscfstaVruitcahoarriilasesndytbsy2tVe0om0lk7sw-aEgde,niGtAiooGnl.fV0Vo7lak.s2rwi0aa1ng0ten2A0G10does n,oJt geutatraan2te0eo0r5ac

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

10 Removing and installing number plate lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
11 Additional brake lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 11.1 Removing and installing additional brake light bulb M25 - saloon . . . . . . . . . . . . . . . . . . . . 316 11.2 Removing and installing additional brake light bulb M25 - estate . . . . . . . . . . . . . . . . . . . . 316
12 Steering column switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 12.1 Assembly overview - steering column switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 12.2 Removing and installing steering column switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 12.3 Steering column electronics control unit J527 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 12.4 Steering angle sender G85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
13 Ignition/starter switch and lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330 13.1 Removing and installing steering lock housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330 13.2 Removing and installing lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330 13.3 Removing and installing ignition/starter switch D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
14 Parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 14.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 14.2 Assembly overview - 4-channel parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 14.3 Assembly overview - 8-channel parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 14.4 Removing and installing parking aid control unit J446 (4-channel) - saloon . . . . . . . . . . . . 338 14.5 Removing and installing parking aid control unit J446 (4-channel) - estate . . . . . . . . . . . . 338 14.6 Removing and installing parking aid control unit J446 (8-channel) . . . . . . . . . . . . . . . . . . 339 14.7 Coding parking aid control unit J446 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 14.8 Adjust optical display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 14.9 Removing and installing rear parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342 14.10 Removing and installing front parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 14.11 Bonding sender holder in bumper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 14.12 Renewing parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349 14.13 Testing parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 14.14 Removing and installing rear parking aid warning buzzer H15 - saloon . . . . . . . . . . . . . . 351 14.15 Removing and installing rear parking aid warning buzzer H15 - estate . . . . . . . . . . . . . . . . 351 14.16 Adjusting rear parking aid warning buzzer H15 volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352 14.17 Adjusting rear parking aid warning buzzer pitch H15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352 14.18 Removing and installing front parking aid warning buzzer H22 . . . . . . . . . . . . . . . . . . . . 353 14.19 Adjusting front parking aid warning buzzer H22 volume . . . . . . . . . . . . . . . . . . . . . . . . . . 353 14.20 Adjusting front parking aid warning buzzer pitch H22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354 14.21 Parking aid final control diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354 14.22 Checking parking aid button E266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
15 Park assist steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 15.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 15.2 Assembly overview - park assist steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359 15.3 Park assist steering control unit J791 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 15.4 Park assist steering senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 15.5 Renewing park assist steering sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366 15.6 Front parking aid warning buzzer H22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 15.7 Rear parking aid warning buzzer H15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369 15.8 Park assist steering/parking aid button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
16 Reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372 16.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372 16.2 Assembly overview reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 16.3 Removing and installing reversing camera R189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 16.4 Calibrating reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
17 Removing and installing trailer socket U10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380

96 - Lights, bulbs, switches - interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382

Lights and switches in engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382

iv Contents

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1.1 Removing and installing bonnet contact switch F266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382

Lights and switches in dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

2.1 Removing and installing light switch E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

2.2 Removing and installing glove compartment light W6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384

2.3 Removing and installing glove compartment light switch E26 . . . . . . . . . . . . . . . . . . . . . . 385

2.4 Removing and installing regulator for switch and instrument illumination E20 . . . . . . . . . . 386

2.5 Removing and installing warning lamp for airbag deactivated on front passenger side K145 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387

2.6 Removing and installing hazard warning light switch E3 . . . . . . . . . . . . . . . . . . . . . . . . . . 388

2.7 Removing and installing footwell lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388

2.8 Removing and installing key operated switch to deactivate front passenger side airbag E224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390

Lights and switches in front doors and B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392

3.1 Removing and installing window regulator switch in front passenger door E107 . . . . . . . . 392

3.2 Removing and installing switch module for mirror adjustment on driver side . . . . . . . . . . . . 393

3.3 Removing and installing driver side interior locking button for central locking system E308 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393

3.4 Components - front door locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394

3.5 Removing and installing switch module for driver side window regulator . . . . . . . . . . . . . . 395

3.6 Removing and installing remote release button for fuel filler flap and rear lid E463 . . . . . . 396

3.7 Removing and installing interior monitoring/vehicle inclination deactivation switch . . . . . . 397

3.8 Removing and installing central locking deadlock function warning lamp -SAFE- K133 . . 398

Lights and switches in rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

4.1 Components - rear door locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

4.2 Removing and installing rear window regulator switch in door . . . . . . . . . . . . . . . . . . . . . . 400

Lights and switches in luggage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402

5.1 Removing and installing luggage compartment light W3 . . . . . . . . . . . . . . . . . . . . . . . . . . 402

5.2 Removing and installing rear lid lock unit F256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403

Lights and switches in roof trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404

6.1 6.2 6.3 6.4 6.5

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. . . . .

404 407 411 413 416

6.6 Removing and installing garage door operating unit E284 . . . . . . . . . . . . . . . . . . . . . . . . 417

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Lights and switches in centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418

7.1 Buttons in centre console storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418

7.2 Removing and installing buttons in centre console storage compartment . . . . . . . . . . . . . . 418

7.3 Removing and installing AC/DC converter with socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

immobiliser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

8.1 Removing and installing immobiliser control unit J362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

8.2 immobiliser reader coil D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

8.3 Ignition key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

Anti-theft alarm (ATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

9.1 Assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

9.2 Activating and deactivating anti-theft alarm system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430

9.3 Removing and installing ultrasonic sensor (rear interior light) (up to MY2009) . . . . . . . . . . 431

9.4 Removing and installing ultrasonic sensor (rear left-hand side of roof) (up to MY2009) . . 431

9.5 Anti-theft alarm sensor G578 (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432

9.6 Removing and installing vehicle inclination sender G384 (up to 2006) . . . . . . . . . . . . . . . . 434

9.7 Vehicle inclination sender G384 (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434

9.8 Interior monitoring sensor G273 (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435

9.9 Central locking and anti-theft alarm system aerial R47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435

9.10 Removing and installing alarm horn H12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435

10 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

v Contents

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

10.1 Removing and installing treble horn H2 / bass horn H7 . . . . . . . . . . . . . . . . . . . . . . . . . . 438 10.2 Checking treble horn H2 / bass horn H7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438

97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439

Vehicle diagnosis, testing and information systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439

Removing and installing fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440

2.1 Removing and installing fuse holder on left of dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . 440

Removing and installing relay carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442

3.1 Removing and installing relay carrier on left beneath dash panel . . . . . . . . . . . . . . . . . . . . 442

3.2 Removing and installing relay carrier on onboard supply control unit J519 (up to MY2009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443

3.3 Removing and installing relay carrier on onboard supply control unit J519 (from MY2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445

Electronics boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446

4.1 Removing and installing electronics box on left side of engine compartment . . . . . . . . . . 446

Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450

5.1 Onboard supply control unit J519 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450

5.2 Data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467

5.3 Convenience system central control unit J393 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472

5.4 Driver door control unit J386 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477

5.5 Front passenger door control unit J387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478

5.6 Coding rear left door control unit J388 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479

5.7 Coding rear right door control unit J389 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480

5.8 Trailer detector control unit J345 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

5.9 Garage door operation control unit J530 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486

Wiring harness and connector repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488

Removing and installing engine wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489

7.1 Operation and safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489

7.2 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490

7.3 Assembly overview - 2.0 TDI engine /CR engine (engine code CBEA) wiring harness . . . . 491

7.4 Removing and installing engine wiring harness, 2.0 l, TDI/CR engine (EC/CBEA) . . . . . . 497

8 8.1 8.2

Specified Specified Specified

torques torques torques

for for for

wires, E-box trailer

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vi Contents

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

27 Starter, current supply, CCS

Battery -A-

WARNING Danger of injury! Observe warning notices and safety regula- tions page 1 !

1.1

Types of battery

All the instructions and information for this manual are found in the workshop manual ,,Electrical System, General Information". A link to this workshop manual is not possible at present for tech- nical reasons. Please select the workshop manual ,,Electrical System, General Information" manually in ELSA.

1.2

Warning notices and safety regulations

1.3

Battery terminal connection

All the instructions and information for this manual are found in

the workshop manual ,,Electrical System, General Information". A

link to this workshop manual is not possible at present for tech-

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,,Electrical
not guarantee or

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1 1. Battery A

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Checking battery -A-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

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2 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Charging battery -A-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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3 3. Charging battery A

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Disconnecting and connecting bat-

tery -A-

4.1

Disconnecting and connecting battery -

A- ( battery -A- in engine compartment)

WARNING Danger of injury! Observe warning notices and safety regula- tions page 1 !

Disconnect battery -A- page 5 Reconnecting battery -A- page 5 .
4.1.1 Assembly overview - battery -A-
1cla-mEparOttehbrywsepirroevleebantetotretmesrsysianutftaheoolrrrmicsbelaidanmbta-yplVolkswagen AG. Volkswagen AG does not guaranteeorac bolt page 1 .
2 - Nut 6 Nm
3 - Positive wire battery termi- nal clamp
Observe notes for bat- tery terminal clamp bolt page 1 .
4 - Nut 6 Nm
5 - Battery -A Removing and installing page 7
6 - Clamping plate 7 - Bolt
35 Nm

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4 Rep. gr.27 - Starter, current supply, CCS

4.1.2

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Disconnecting battery -A-

Caution
Always make sure that the electrical system of the vehicle is protected by disconnecting the battery -A- before any work on the electrical system starts.
Do not unfasten or remove the earthing cable from your body. Only remove the negative terminal (-) of the battery -A- .
The positive terminal (B+) of the battery -A- is only allowed to be removed if the battery -A- has been removed from the vehicle.
Observe warning notices and safety regulations page 1 .

Caution Switch off ignition and all electrical consumers. Remove the ignition key.
C arRFnryeiergsloetauauttisvnfeeoslccltoreaewrtwmcinhibng-aaaptlrt.rreoorcwye-edaaunrrtedhstt:aekrsmesauicnthoaovrlisecerdlaboymfVfpoblka-s1twt-eafgrreyonmhAoGbu.aVstointlekgsr.wyagen AG does not guaranteeorac

Then unscrew battery positive terminal clamp -2- from battery positive terminal.

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4.1.3 Connecting battery -A-
Caution Observe notes for battery pole terminal clamp bolt page 1 .
5 4. Disconnecting and connecting battery A

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

ceptany liability with respect to the correctness of information in this documen

Note

After battery -A- has been connected and ignition is switched on,

ESP and TCS warning lamp -K155- will light up permanently. The

ESP and TCS warning lamp -K155- will go out automatically when

the vehicle is driven at 15 to 20 km/h in a straight line. This has

effect of reactivating steering angle sender -G85- .

When

Caution battery -A- is

disconnected

andss

authorised by Volkswagen AG. Volkswagen
reconnected, the pro-

does

not

guarantee or ac

cedure described in the workshop manual must be strictly

observed page 4 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Carry out following procedures: Fit battery positive wire clamp -2- to positive terminal of battery
-A- and tighten bolt to specified torque page 4 . Fit battery earth wire clamp -1- to negative terminal of battery
-A- and tighten bolt to specified torque page 4 . Carry out steps as detailed in the table. Steps after connecting battery -A-

Step

Performed

Switch ignition on and off again using ignition key.

Read fault memory Vehicle diagnostic, testing and informa- tion system VAS 5051

Clock: Check time setting and reset.

Open all electric windows fully and close again.

Test function of all electrical consumers.

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You can also print out the table.

6 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Removing and installing battery -A-

5.1

Removing and installing battery -A-

( battery -A- in engine compartment)

WARNING Danger of injury! Observe warning notices and safety regula- tions page 1 !

Vehicles with a petrol engine page 7 Vehicles with a diesel engine page 9
5.1.1 Assembly overview - battery -A-

1 - Earth wire battery terminal clamp
Notes on bolted connec- tion of the battery termi- nals page 1

2 - Nut 6 Nm

3 - Positive wire battery termi-

nal clamp

Notes on bolted connec-

tion of nals Nut

tphaegbea1tstsearuythotreisremd biy-

Volkswagen

AG.

Volkswagen

does

not

guarantee

6 Nm

5 - Battery -A Removing and installing page 7

6 - Clamping plate

7 - Bolt 35 Nm

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5.1.2 Vehicles with a petrol engine
Special tools and workshop equipment required

7 5. Removing and installing battery A

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrench -V.A.G 1331-
Carry out following procedures: Removing Disconnect battery -A- page 5 . Pull panel of battery housing out upwards in direction of arrow.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Undo bolt -1- and remove clamping plate -2-.
8 Rep. gr.27 - Starter, current supply, CCS

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Fold up handles -arrows- upwards and remove battery -A- . Installing
Caution
A loosely fitted battery -A- creates the following dangers: Shortened service life due to damage from vibration (dan-
ger of explosion) The cells in the battery -A- will be damaged if the battery
-A- is not secured correctly. Damage to battery housing due to clamping plate (possi-
bility of acid leaking, with high consequential costs) Poor crash safety
Carry out installation in the reverse sequence, noting the follow- ing: Tighten threaded connections to specified torque page 7 . After installing, check that battery -A- is seated securely. Connect battery -A- page 4 .
Caution
When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

5.1.3 Vehicles with a diesel engine

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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9 5. Removing and installing battery A

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Spring-type clip pliers -VAS 5024A-
CR aermDryoisvociuontngfnoellcotwbinagtteprryos-csAeau-dthuorrisepesad:bgyeVo4lk.swagen AG. Volkswagen AG does not guaranteeorac Pull engine cover upwards -arrows A- and forwards
-arrow B-.
Disconnect connector -1- and release spring-type clip -2- us- ing spring type clip pliers -VAS 5024A- .
Pull vacuum hose -arrow- off air filter housing.
10 Rep. gr.27 - Starter, current supply, CCS

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove bolt of air filter housing -arrow-.
Release locking lugs -arrows- and take off cover.
Pull hose -arrow- off air filter housing and remove. Pull air filter housing upwards out of brackets and remove.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Pull panel of battery housing out upwards -in direction of arrow-.
11 5. Removing and installing battery A

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Undo

Golf Variant 2007 , Golf Variant 2010 Electrical system - Edition 07.2010
bolt -1- and remove clamping plate -2-.

Jettassa2ut0ho0ri5sedby Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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Fold up handles -arrows- upwards and remove battery -A- . Installing
Caution A loosely fitted battery -A- creates the following dangers: Shortened service life due to damage from vibration (dan-
ger of explosion) The cells in the battery -A- will be damaged if the battery
-A- is not secured correctly. Damage to battery housing due to clamping plate (possi-
bility of acid leaking, with high consequential costs) Poor crash safety
Carry out installation in the reverse sequence, noting the follow- ing:
Tighten bolt for air filter housing -arrow- to 10 Nm. Tighten threaded connections to specified torques page 7 . After installing, check that battery -A- is seated securely. Connect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

t. Copyright by Volkswagen AG.

12 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Starter -B-

Caution When battery -Acedure described

isisnsdautithshoceroisenwdnobeyrkVcsotelhkdsowpaagnmednaArneGuc. Vaoolnlknmsewucastgetednb,AetGhsdeotrepiscrntoloy-t

guarantee

observed page 4 .

6.1

Checking starter -B-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Carry out following procedures: Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 27 - Starter, current supply Electrical components B - Starter

13 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

6.2

Removing and installing starter -B- (au-

tomatic gearbox)

6.2.1 Assembly overview - starter -B-
1 - Starter -B Checking page 13
2 - Battery positive wire con- nection to starter -B3 - Nut
15 Nm 4 - Bolt
75 Nm 5 - Protective cap

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

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Not illustrated Air filter housing bolt to body: 10 Nm Earth wire to automatic gearbox housing - 15 Nm
6.2.2 Vehicles with 1.6l petrol engine
Special tools and workshop equipment required
14 Rep. gr.27 - Starter, current supply, CCS

Torque wrench -V.A.G 1331-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Torque wrench -V.A.G 1332-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Spring-type clip pliers -VAS 5024A-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Carry out following procedures: Removing Disconnect battery -A- page 4 . Loosen spring-type clip -1- using spring-type clip pliers -VAS
5024A- and remove bolt -2-. Release hose -3- and pull it off the air filter housing.

15 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-. Take air filter housing out of vehicle.
Slide protective cap in direction of -arrow- off solenoid switch.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Remove noise insulation General body repairs, exterior; Rep. gr. 50 .
Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.
16 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove lower bolt -arrow- from starter.

Remove nut -1- from upper starter bolt. Remove wiring retainer -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove upper bolt -arrow- from starter.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Remove nut of earth wire -1- and place end of earth wire -2to one side.
Remove starter -B- from vehicle upwards. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 14 .
6.2.3 Vehicles with 1.6l FSI engine
Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

17 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1332-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Carry out following procedures: Removing Disconnect battery -A- page 4 . Slide protective cap in direction of -arrow- off solenoid switch.
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Remove noise insulation General body repairs, exterior; Rep. gr. 50 .
18 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove lower bolt -arrow- from starter.
Remove nut -1- from upper starter bolt. Remove wiring retainer -2-.
Remove upper bolt -arrow- from starter.
19 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Remove nut of earth wire -1- and place end of earth wire -2to one side.

Remove starter -B- from vehicle upwards.

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the
or ac

6.2.4 Vehicles with 2.0l FSI engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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Torque wrench -V.A.G 1332-

Spring-type clip pliers -VAS 5024A-

Carry out following procedures: Removing Disconnect battery -A- page 4 .
20 Rep. gr.27 - Starter, current supply, CCS

Disconnect connector -arrow-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Unclip vacuum hose out of retainer -arrow-.

Loosen spring-type clip -arrow- from hose -1- using spring-

type Pull

hcolispep-sl1isea-urtsohof-rfiVsaeAdirbSyfiVl5toe0lkr2shw4aoAgu-esn.iAnGg..Volkswagen

does

not

guarantee

Open retainer -arrow- on front of air filter housing and remove line -1-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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21 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Remove bolt of air filter housing -arrow-.
Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Loosen spring-type clip -1- using spring-type clip pliers -VAS 5024A- .
Pull hose -2- off connection. Carefully lift up air filter housing out of vehicle as far as wiring
allows.
Disconnect connector -arrow- on rear of air filter housing.
22 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Take air filter housing out of vehicle. Slide protective cap in direction of -arrow- off solenoid switch.

Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Remove noise insulation General body repairs, exterior; Rep. gr. 50 .

Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.

Remove lower bolt -arrow- from starter.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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23 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Remove nut -1- from upper starter bolt. Remove wiring retainer -2-.
Remove upper bolt -arrow- from starter.

Remove nut of earth wire -1- and place end of earth wire -2to one side.

Remove starter -B- from vehicle upwards.

Installing

Install in the reverse order of removal. When doing this, note the following:

Tighten page

threaded 14 .

connections

specified

torques
ss authorised by

Volkswagen AG.

Volkswagen AG

does

not

guarantee or ac

6.2.5 Vehicles with 2.5l petrol engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

24 Rep. gr.27 - Starter, current supply, CCS

ceptany liability with respect to the correctness of information in this documen

Torque wrench -V.A.G 1332-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Spring-type clip pliers -VAS 5024A-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Carry out following procedures: Removing Disconnect battery -A- page 4 . Pull engine cover off upwards -arrows-.
Separate connector -1-, release spring-type clip -2- with spring-type clip pliers -VAS 5024A- and pull off vacuum hoses -3-.
Pull air filter housing upwards out of brackets and remove.

25 6. Starter B

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Push down protective cap in direction of -arrow- from solenoid

switch.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Remove noise insulation General body repairs, exterior; Rep. gr. 50 .

Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.

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Remove lower bolt -arrow- from starter.

t. Copyright by Volkswagen AG.

26 Rep. gr.27 - Starter, current supply, CCS

authorisedGbyoVloflkVswaarigaenntA2G0. V0o7lkswa,gGeEnolAelfGcVtdroaicersaianlonsttyg2usa0trea1nm0tee-orEa,cdJiteiottna

2005 07.2010

Remove nut -1- from upper starter bolt. Remove wiring retainer -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Remove upper bolt -arrow- from starter. Lower starter -B- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 14 .
6.2.6 Vehicles with 1.9l diesel engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

Torque wrench -V.A.G 1332-

27 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Spring-stsyauptheorcisleidpbypVlioelkrssw-aVgeAnSAG5.0V2o4lkAsw-agen AG does not guaranteeorac
Carry out following procedures: Removing Disconnect battery -A- page 4 . Pull engine cover upwards -arrows A- and forwards
-arrow B-.
Disconnect connector -1- and release spring-type clip -2- us- ing spring type clip pliers -VAS 5024A- .
Pull vacuum hose -arrow- off air filter housing.
28 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove bolt of air filter housing -arrow-.
Release locking lugs -arrows- and take off cover.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Pull hose -arrow- off air filter housing and remove. Pull air filter housing upwards out of brackets and remove.
Push down protective cap in direction of -arrow- from solenoid switch.
29 6. Starter B

t. Copyright by Volkswagen AG.

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Remove noise insulation General body repairs, exterior; Rep. gr. 50 .

Remove nut -1- from lowessrasutthaorristeedrbbyoVoltl.kswagen AG. Volkswagen AG does not guaranteeorac

Remove wiring retainer -2-.

Remove lower bolt -arrow- from starter.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Remove nut -1- from upper starter bolt. Remove wiring retainer -2-.

t. Copyright by Volkswagen AG.

30 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove upper bolt -arrow- from starter.

Remove nut of earth wire -1- and place end of earth wire -2to one side in direction of battery -A- .

Remove starter -B- from vehicle upwards.

Installing

Install in the reverse order of removal. When doing this, note the following:

Tighten threaded connections to specified torques

page 14 .

6.2.7

Vehicles with 2.0l SsDsauItheorinsegdbiynVeolkswagen AG. Volkswagen AG does not guaranteeorac

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

Torque wrench -V.A.G 1332-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

31 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Spring-type clip pliers -VAS 5024A-

Carry out following procedures: Removing Disconnect battery -A- page 4 . Pull engine cover upwards -arrows A- and forwards
-arrow B-.

Loosen spring-type clip 5024A- and disconnect Remove bolt -3-.

c-1o-nunseicntgors-p2r-in.sgs a-uttyhopreisecd bliypVpollkisewrsag-eVn AAGS.

Volkswagen

does

not

guarantee

Pull off vacuum hose -arrow-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

32 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-.
Take air filter housing out of vehicle.
Slide protective cap in direction of -arrow- off solenoid switch.
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew earth wire from starter bolt -arrow-.
33 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

URRneesmpc.orgEevrwel.ecn5stot0raiicsr.ateelrisnbysosutlltea-mtaior-nroEwd-i.tGsisoeanunth0eor7risa.e2ld0bby1oV0doylksrweapgaeinrsA,Ge. Vxotelkrsiwoar;gen AG does not guaranteeorac

Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

34 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

6.3

Removing and installing starter -B-

(DSG)

6.3.1 Assembly overview - starter -B-

1 - Starter -B Checking page 13

2 - Battery positive wire con- nection to starter -B3 - Nut
20 Nm 4 - Bolt

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

M12 = 75 Nm

M10 = 40 Nm

5 - Protective cap

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Not illustrated Air filter housing bolt to body: 10 Nm
6.3.2 Vehicles with 1.4l TSI engine (90kW)
Special tools and workshop equipment required

35 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrench -V.A.G 1331-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Torque wrench -V.A.G 1332-
Carry out following procedures: Removing Disconnect battery -A- page 4 . Remove air filter housing Engine; Rep. gr. 24 . Release and disconnect connector -1-.
Slide protective cap -1- off solenoid switch in direction of -arrow-.
36 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Remove lower bolt -arrow- from starter. Lift starter -B- -1- upwards out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 35 .

Protected by copyright. Copyi

6.3.3

Vehicles with 1.4l TSI engine (103kW/ 125kW)

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

37 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrench -V.A.G 1332-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Carry out following procedures: Removing Disconnect battery -A- page 4 . Pull off vacuum hose at engine cover panel -arrow-. Pull off engine cover upwards from its rubber mountings -1-
and remove it forwards in -direction of arrow-. Remove air filter housing Engine; Rep. gr. 24 .
Release and disconnect connector -1-.
Slide protective cap -1- off solenoid switch in direction of -arrow-.
38 Rep. gr.27 - Starter, current supply, CCS

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew nut -1- and remove positive wire -2- from connector thread of solenoid switch.

Remove upper bolt -arrow- from starter.

Remove Rep. gr.

noise 50 .

sinsasuuthloaristieodnbyVolkGsweangeenraAlGb.oVdolyksrweapgaenirAsG, edoxetes nrioot rg;uaranteeorac

Remove charge air hose -1-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

39 6. Starter B

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Torque wrench -V.A.G 1331-

Torque wrench -V.A.G 1332-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Spring-type clip pliers -VAS 5024A-

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

40 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-.
Take air filter housing out of vehicle.
Slide protective cap in direction of -arrow- off solenoid switch.
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew earth wire from starter bolt -arrow-.
41 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Unscrew starter bolt -arrow-. Remove noise insulation General body repairs, exterior; Rep. gr. 50 .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.
Unscrew starter bolt -arrow-. Lower starter -B- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 35 .
6.3.5 Vehicles with 2.0l FSI engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-
42 Rep. gr.27 - Starter, current supply, CCS

ceptany liability with respect to the correctness of information in this documen

Torque wrench -V.A.G 1332-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Spring-type clip pliers -VAS 5024A-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Carry out following procedures: Removing Disconnect battery -A- page 4 . Disconnect connector -arrow-.
Unclip vacuum hose out of retainer -arrow-.

43 6. Starter B

ceptany liability with respect to the correctness of information in this documen

Open retainer -arrow-ssoanuthforroisnedtboyfVaolikrswfilatgeernhAoGu. VsionlkgswaangdenreAGmdoovees not guaranteeorac

line -1-.

Remove bolt of air filter housing -arrow-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-.

t. Copyright by Volkswagen AG.

44 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Loosen spring-type clip -1- using spring-type clip pliers -VAS 5024A- .
Pull hose -2- off connection. Carefully lift up air filter housing out of vehicle as far as wiring
allows.
Disconnect connector -arrow- on rear of air filter housing.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Take air filter housing out of vehicle. Slide protective cap in direction of -arrow- off solenoid switch.
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
45 6. Starter B

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove nut -1- from upper starter bolt. Remove wiring retainer -2-.

Remove upper bolt -arrow- from starter. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .

Disconnect conssnauethcotroisresd b-yaVrorlokswwsa-g.en AG. Volkswagen AG does not guaranteeorac

Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

46 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove lower bolt -arrow- from starter. Lower starter -B- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 35 .
6.3.6 Vehicles with 2.0l TFSI engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

Torque wrench -V.A.G 1332 Spring-type clip pliers -VAS 5024A-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Carry out following procedures: Removing Disconnect battery -A- page 4 .

47 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove bolts -arrows-.

Disconnect connector -arrow-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Loosen spring-type clips -arrow- using spring-type clip pliers VAS 5024A- .

Pull engine cover panel upwards -arrows-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

48 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Slide protective cap in direction of -arrow- off solenoid switch.

Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove upper bolt -arrow- from starter.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Remove lower bolt -arrow- from starter. Remove starter -B- from vehicle upwards. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 35 .
6.3.7 Vehicles with 1.9l diesel engine
Special tools and workshop equipment required

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

49 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrench -V.A.G 1331-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Torque wrench -V.A.G 1332-
Spring-type clip pliers -VAS 5024A-
Carry out following procedures: Removing Disconnect battery -A- page 4 . Pull engine cover upwards -arrows A- and forwards
-arrow B-.
50 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Disconnect connector -1- and release spring-type clip -2- us- ing spring type clip pliers -VAS 5024A- .

Pull vacuum hose -arrow- off air filter housing.

Remosvseautbhoorilsteod bfyaViorlkfislwteargehnoAuGs.iVnoglk-sawrargoewn-A.G does not guaranteeorac

Release locking lugs -arrows- and take off cover.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

51 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull hose -arrow- off air filter housing and remove. Pull air filter housing upwards out of brackets and remove.
Push down protective cap in direction of -arrow- from solenoid switch.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Remove upper bolt -arrow- from starter.
52 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove lower bolt -arrow- from starter. Remove starter -B- from vehicle upwards. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 35 .
6.3.8 Vehicles with 2.0l diesel engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Torque wrench -V.A.G 1332-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Spring-type clip pliers -VAS 5024A-

Carry out following procedures: Removing Disconnect battery -A- page 4 .

53 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull engine cover panel upwards -arrows-.
Disconnect connector -1-, release spring-type clip -2- with spring-type clip pliers -VAS 5024A- and pull off vacuum hose -3-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove bolt of air filter housing -arrow-.
Release locking lugs -arrows- and take off cover.
54 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull hose -arrow- off air filter housing and remove. Pull air filter housing upwards out of brackets and remove.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Slide protective cap in direction of -arrow- off solenoid switch.
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Unclip wiring -1- from wiring retainer -2-.
55 6. Starter B

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove upper bolt -arrow- from starter.

Remove lower bolt -arrow- from starter. Remove starter -B- from vehicle upwards.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Installing

Install in the reverse order of removal. When doing this, note the following:

Tighten threaded connections to specified torques page 35 .

6.3.9 Vehicles with 2.0l CR TDI engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Torque wrench -V.A.G 1332-

t. Copyright by Volkswagen AG.

56 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Spring-type clip pliers -VAS 5024A-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Carry out following procedures: Removing Disconnect battery -A- page 4 . Pull engine cover panel upwards -arrows-.
Disconnect connector -1-, release spring-type clip -2- with spring-type clip pliers -VAS 5024A- and pull off vacuum hose -3-.
Remove bolt of air filter housing -arrow-.
57 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Release locking lugs -arrows- and take off cover.
Pull hose -arrow- off air filter housing and remove. Pull air filter housing upwards out of brackets and remove.
Slide protective cap in direction of -arrow- off solenoid switch.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
58 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unclip wiring -1- from wiring retainer -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove upper bolt -arrow- from starter.
Remove lower bolt -arrow- from starter. Remove starter -B- from vehicle upwards. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 35 .
59 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

6.4

Removing and installing starter -B-

(manual gearbox)

6.4.1 Assembly overview - starter -B-
1 - Starter -B Checking page 13
2 - Battery positive wire con- nection to starter -B3 - Nut
15 Nm 4 - Bolt
75 Nm 5 - Protective cap 6 - Nut
23 Nm 7 - Wiring retainer

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Not illustrated Air filter housing bolt to body: 10 Nm
6.4.2 Vehicles with 1.4l TSI engine
Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

60 Rep. gr.27 - Starter, current supply, CCS

Torque wrench -V.A.G 1331-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Torque wrench -V.A.G 1332-

Carry out following procedures:

Removing Disconnect Remove air

battery -A- page 4 . filter housing Engine;

sRs aeuptho. rgiserd.

by Volkswagen
24 .

AG.

Volkswagen AG

does

not

guarantee or ac

Release and disconnect connector -1-.

Slide protective cap -1- off solenoid switch in direction of -arrow-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

61 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Unscrew nut -1- and remove positive wire -2- from connector thread of solenoid switch.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew nut -1- from upper starter bolt and remove earth ca- ble -2-.
Remove upper starter bolt behind from starter. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .
Unscrew nut -1- and remove wiring retainer -2- from lower starter bolt.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Remove lower starter bolt -2-. Remove starter -B- -1- from vehicle downwards. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 60 .

6.4.3

Vehicles with 1.4 l petrol engine and 1.4/1.6 l FSI engine

Special tools and workshop equipment required

62 Rep. gr.27 - Starter, current supply, CCS

ceptany liability with respect to the correctness of information in this documen

Torque wrench -V.A.G 1331-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Torque wrench -V.A.G 1332-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Spring-type clip pliers -VAS 5024A-

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

63 6. Starter B

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Pull air filter housing upwards on right-hand mounting -arrow-. Take air filter housing out of vehicle.

side out of rubber
ss authorised by Volkswagen

AG.

Volkswagen

does

not

guarantee

Slide protective cap in direction of -arrow- off solenoid switch.

Protected by copyright. Copyi

Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Unscrew earth wire from starter bolt -arrow-.

t. Copyright by Volkswagen AG.

64 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

Electrical system - Edition 07.2010

Unscrew Remove Rep. gr.

n5sot0aisr.steseaurinthbsooruislletad-tbaioyrVnroolwks-w.GageenneArGa.lVbolokdswyargeepnaAGirsd,oeesxntoetrgiuoarr;antee

Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Unscrew starter bolt -arrow-. Lower starter -B- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 60 .
6.4.4 Vehicles with 1.6l petrol engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

65 6. Starter B

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Torque wrench -V.A.G 1332-

Carry out following procedures:

Removing Disconnect Push down
switch.

pbraottteecrytiv-Ae -cappiangdeire4c.tiosnsaoutfho-raisrerdobwy V-oflrkoswmagseonlAeGn.oVidolkswagen

does

not

guarantee

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.

Protected by copyright. Copyi

Unscrew earth wire from starter bolt -arrow-.

t. Copyright by Volkswagen AG.

66 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Unscrew

starter

bolt

-arssraouwtho-r.ised by

VolkswaGgeonlAf GV.aVroialknswt a2g0e0n7AGdo,esGEnooletlfgcuVtarariacrnaitaelensotrya2cs0te1m0

, Jetta 2005 - Edition 07.2010

Remove noise insulation General body repairs, exterior; Rep. gr. 50 .

Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Unscrew starter bolt -arrow-. Remove starter -B- . Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 60 .
6.4.5 Vehicles with 2.0l FSI engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

67 6. Starter B

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Torque wrench -V.A.G 1332-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Spring-type clip pliers -VAS 5024A-

Protected by copyright. Copyi

Carry out following procedures: Removing Disconnect battery -A- page 4 . Disconnect connector -arrow-.
Unclip vacuum hose out of retainer -arrow-.

t. Copyright by Volkswagen AG.

68 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Loosen spring-type clip -arrow- from hose -1- using springtype clip pliers -VAS 5024A- .
Pull hose -1- off air filter housing.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Open retainer -arrow- on front of air filter housing and remove line -1-.
Remove bolt of air filter housing -arrow-.
Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-.
Loosen spring-type clip -1- using spring-type clip pliers -VAS 5024A- .
69 6. Starter B

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull hose -2- off connection. Carefully lift up air filter housing out of vehicle as far as wiring allows.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Disconnect connector -arrow- on rear of air filter housing.
Take air filter housing out of vehicle. Slide protective cap in direction of -arrow- off solenoid switch.
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
70 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Unscrew

earth

wiressafruothmorisesdtabyrVteorlksbwoalgt e-naArGrGo.owVlfo-.lVksawraiagennt

A2G0d0o7esnot,gGuEaorlaelnfcteVteraoicrraaicalnsty2s0te1m0

, Jetta 2005 - Edition 07.2010

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Protected by copyright. Copyi

Unscrew starter bolt -arrow-. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .
Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.
Unscrew starter bolt -arrow-. Lower starter -B- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 60 .
6.4.6 Vehicles with 2.0l TFSI engine
Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

71 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1332- ssauthorised by Volkswagen AG. Volkswagen AG does not guaranteeorac
Spring-type clip pliers -VAS 5024A-
Carry out following procedures: Removing Disconnect battery -A- page 4 . Remove bolts -arrows-.
72 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Disconnect connector -arrow-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Loosen spring-type clips -arrow- using spring-type clip pliers VAS 5024A- .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Pull engine cover panel upwards -arrows-.

Slide protective cap in direction of -arrow- off solenoid switch.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

73 6. Starter B

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

UnscrGEewloelcfptVoriscaiartiilavsneytws2tie0resm0s7a-u1-th-Eoradis,neiGtddioboydnlVfiso0Vcl7kaos.w2rnia0ang1nee0tcnt2AcG0o1. Vn0onlkescw,taoJgreefntrtoAaGm2d0ote0esr5-not guaranteeorac

minal 50 -2-.

Unscrew earth wire from starter bolt -arrow-.

Protected by copyright. Copyi

Unscrew starter bolt -arrow-. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .
Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.

t. Copyright by Volkswagen AG.

74 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Unscrew starter bolt -arrow-.

Lower starter -B- out of vehicle.

Installing Install in the reverse following: Tighten threaded

ocordnenreocftisroseanmusthootrovisaesdl.pbyWeVcohiflkeiesnwdadtgooeirnnqAguGet.hsViosl,ksnwoatgeenthAeG

does

not

guarantee

page 60 .

6.4.7 Vehicles with 2.5l petrol engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Torque wrench -V.A.G 1332-

Spring-type clip pliers -VAS 5024A-

Carry out following procedures: Removing Disconnect battery -A- page 4 .

75 6. Starter B

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull engine cover panel upwards -arrows-.

Ss-3pe-r.pinagra-ttyepceocnlinpepcltioerrsss-1a-uV-th,AorreiSseled5ba0ys2Ve4olAsksp-wraaingnegdn-tpAyGupl.elVoocflfklispvwa-ac2gu-eunwmAiGthhdooessensot guaranteeorac

Push down protective cap in direction of -arrow- from solenoid switch.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.

t. Copyright by Volkswagen AG.

76 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew earth wire from starter bolt -arrow-.

Unscrew starter bolt -arrow-. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .

Remove nut -1- from lower starter bolt.

Remove

wiring

retainer

-2-.
ss authorised by Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Unscrew starter bolt -arrow-. Remove starter -B- . Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 60 .

6.4.8

Vehicles with 1.9l/2.0l diesel engine and 2.0l CR diesel engine

Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

77 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Torque wrench -V.A.G 1331-

Torque wrench -V.A.G 1332 Spring-type clip pliers -VAS 5024A-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Carry out following procedures: Removing Disconnect battery -A- page 4 . Pull engine cover upwards -arrows A- and forwards
-arrow B-.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

78 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Disconnect connector -1- and release spring-type clip -2- us- ing spring type clip pliers -VAS 5024A- .
Pull vacuum hose -arrow- off air filter housing.
Remove bolt of air filter housing -arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Release locking lugs -arrows- and take off cover.
79 6. Starter B

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull hose -arrow- off air filter housing and remove. Pull air filter housing upwards out of brackets and remove.
Push down protective cap in direction of -arrow- from solenoid switch.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.
Unscrew earth wire from starter bolt -arrow-.
80 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew starter bolt -arrow-. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .
Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew starter bolt -arrow-. Remove starter -B- . Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 60 .
6.4.9 Vehicles with 2.0l SDI engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331-
81 6. Starter B

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrench -V.A.G 1332-
Spring-type clip pliers -VAS 5024A-
Carry out following procedures: Removing Disconnect battery -A- page 4 . Pull engine cover upwards -arrows A- and forwards
-arrow B-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Loosen spring-type clip -1- using spring-type clip pliers -VAS 5024A- and disconnect connector -2-.
Remove bolt -3-.
82 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Pull off vacuum hose -arrow-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

TPmauoklulesansaiatruinithfrigolfrtiiesl-tearedrhrbryoohVwuoosu-lk.issnwignaggueponwuAtaGor.dVfsovlkeoshnwicariglgeeh.ntA-hGadnoeds nsoidt geuaorauntteoeforrauc bber

Push down protective cap in direction of -arrow- from solenoid switch.

Unscrew positive wire -1- and disconnect connector from ter- minal 50 -2-.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

83 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew earth wire from starter bolt -arrow-.

ceptany liability with respect to the correctness of information in this documen

Unscrew starter bolt -arrow-. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .

Remove nut -1- from lowessrasutthaorristeedrbbyoVoltl.kswagen AG. Volkswagen AG does not guaranteeorac

Remove wiring retainer -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Unscrew starter bolt -arrow-. Remove starter -B- . Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 60 .
6.4.10 Vehicles with 2.0l TSI engine
Special tools and workshop equipment required
84 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

ceptany liability with respect to the correctness of information in this documen

Torque wrench -V.A.G 1331-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Torque wrench -V.A.G 1332-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Spring-type clip pliers -VAS 5024A-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Carry out following procedures: Removing Disconnect battery -A- page 4 . Release and disconnect connector -1- and release spring-type
clip -2- using spring-type clip pliers -VAS 5024- .

t. Copyright by Volkswagen AG.

85 6. Starter B

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

Electrical system - Edition 07.2010

Release

locking

lugs

-arrows-

and

take

off

cover.
ss authorised

Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

Pull off hose -arrow- from air filter housing and remove from vehicle.

Protected by copyright. Copyi

Remove bolt of air filter housing -arrow-. Pull air filter housing upwards out of its rubber mountings and
remove from vehicle.
Slide protective cap -1- off solenoid switch in direction of -arrow-.

t. Copyright by Volkswagen AG.

86 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Release and disconnect terminal 50 connector -1-. Unscrew nut -2- and remove positive lead -3- from solenoid
switch.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove upper bolt -arrow- from starter. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .
Remove nut -1- from lower starter bolt. Remove wiring retainer -2-.
Unscrew starter bolt -arrow-. Lower starter -B- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following: Tighten threaded connections to specified torques
page 60 .
87 6. Starter B

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Alternator -C-

Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

7.1

Securing battery positive wire on alter-

nator -C-

Caution
If the battery positive wire is not tightened to the specified tor- que, there is a risk of the following: The battery -A- will not be charged fully. Vehicle electrics or electronics fail completely (break-
down). Danger of fires from sparks Damage to electronic components and control units due
to excessive voltage

The specified torque for the nut -arrow- of the B+ wire is 15 Nm.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

7.2

Checking poly V-belt

Caution Always renew poly V-belt if it is defective. This will avoid pos- sible breakdowns or operating problems.

Carry out following procedures: Crank engine at vibration damper/belt pulley using a socket. Check poly V-belt for: Sub-surface cracks (cracks, core ruptures, cross sectional
breaks) Layer separation (top layer, cord strands) Base break-up Fraying of cord strands

Protected by copyright. Copyi

88 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Flank wear (material wear, frayed flanks, flank brittleness glassy flanks-, surface cracks)

Traces of oil and grease

If faults newed.

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does

not

guarantee

lems.

7.3

Checking alternator -C-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

89 7. Alternator C

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

7.4 7.4.1

Alternator Assembly

-C- 1.4l petrol overview

enginess authorised by Volkswagen AG. Volkswagen AG does not

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

1 - Hexagon head flange bolt 60 Nm
2 - Washer
3 - Tensioning roller
4 - Hexagon head flange bolts 20 Nm
5 - Hexagon head flange bolts 40 Nm
6 - Ancillary bracket For alternator -C- and air conditioner compres- sor Tightening sequence Engine; Rep. gr. 13
7 - Hexagon head flange bolt 20 Nm
8 - Hexagon head flange bolts 40 Nm
9 - Protective cap
10 - Hexagon bolts with wash- er
2 Nm
11 - Protective cap for carbon brushes
12 - Voltage regulator -C1 Removing and installing page 168
13 - Alternator -C Removing and installing page 91 Checking page 89 Securing battery positive wire page 88 Removing and installing poly V-belt pulley page 163
14 - Poly V-belt Checking page 88 Process power unit; Rep. gr. 13 Removing and installing Engine; Rep. gr. 13
15 - Hexagon bolt with washer and threaded element 2 Nm
16 - Poly V-belt tensioning element

Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm
90 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

authorised

VGolkoswlfaVgeanriAaGn.tV2ol0k0sw7agen,AGGEodleolfecVstrnaiocrtaigalunasrtya2nst0etee1om0rac- E,dJiteiottna

2005 07.2010

Poly V-belt pulley without freewheel: 65 Nm

Poly V-belt pulley with freewheel: 80 Nm

Removing and installing ancillary bracket Engine; Rep. gr. 13

7.4.2 Removing and installing alternator -C-

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Locking pin -T10060A-

Carry out following procedures: Removing Disconnect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .
Disconnect DF wire connector -1- and pull off protective cap -2-.

91 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Unscrew B+ wire -arrow- from alternator -C- . Remove noise insulation General body repairs, exterior; Rep. gr. 50 .
Caution Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed!
Mark direction of rotation of poly V-belt. Release tension of poly V-belt by swivelling tensioning ele-
ment in direction of -arrow- using a ring spanner.

Lock tensioning element Remove poly V-belt.

using

locking

pin -T10060A- .
ss authorised by Volkswagen AG.

Volkswagen AG

does

not

guarantee or ac

Remove bolts of alternator -C- -arrows-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

92 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew wiring retainer -arrow- from alternator -C- . Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the following:

Caution

In order to avoid damage to cylinder block, note the dif-

ferent bolt lengths for aluminium and grey cast iron cylin-

der blocks when installing the ancillary bracket. Engine;

Rep. gr. 13 . WrBoethafeotinroenininmsstaatalrlklilniengdguopsnoeldryepVmo-oblyveaVltl,-!bmealtkseobsuserervaelltahsesssadeuitmrheorbcislteiideobsny

Volkswagen
of

AG.

Volkswagen

does

not

guarantee

( alternator -C- / air conditioner compressor) are firmly in

position.

When fitting belt, ensure that poly V-belt seats correctly in pulleys!

Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

93 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position.
Tighten threaded connections to specified torques page 90 .
Caution
When installing used poly V-belts observe the direction of rotation marked on removal!
Before installing poly V-belt, make sure all assemblies ( alternator -C- / air conditioner compressor / vane pump) are firmly in position.
When fitting poly V-belt, make sure it is properly seated on the pulleys.

Connect battery -A- page 4 . Caution
Observe notes for battery pole terminal clamp bolt page 1 .

SStwairttchenogffineenagninde.checsskaubtheorlitseisd bryuVnonlkisnwgagceonrArGe.cVtloylk.swagen AG does not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

94 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

7.5

Alternator -C- 1.4l FSI engine

7.5.1 Assembly overview

1 - Hexagon bolt 40 Nm

2 - Washer

3 - Idler roller

4 - Washer

5 - Valve timing housing

6 - Securing nut battery posi- tive cable
15 Nm

7 - Cross-head screw 4.5 Nm

8 - Hexagon nut

9 - Washer

10 - Protective cap

11 - Cross-head screws 2 Nm

ngfor private or commercial purposes, in part or in whole, is not permittedunle

12 - Cross-head screw 2 Nm
13 - Voltage regulator -C1 Removing and installing page 168
14 - Alternator -C Removing and installing page 96 Checking page 89 Securing battery posi- tive wire page 88 Removing and installing poly V-belt pulley page 163

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

15 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Process power unit; Rep. gr. 13

16 - Hexagon head flange bolts 23 Nm

17 - Hexagon head flange bolts 25 Nm

18 - Tensioning element

Protected by copyright. Copyi

19 - Bracket For tensioning element and air conditioner compressor

20 - Hexagon head flange bolt 20 Nm + 1/4 turn (90 degrees) further

t. Copyright by Volkswagen AG.

95 7. Alternator C

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 21 - Spacer sleeve Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr. 13
7.5.2 Removing and installing alternator -C-
Special tools and workshop equipment required Torque wrench -V.A.G 1331-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Locking pin -T10060A-
Carry out following procedures: Removing Disconnect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .
96 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

authorised

Volkswagen AG.
Golf

VVoalkrisawnatge2n0A0G7does,nGoEt ogluelfacrVatrnaitcereaiaolrnascty2s0te1m0

, Jetta - Edition

2005 07.2010

Pull activated charcoal filter -1- upwards out of fasteners -arrows-.

Place activated charcoal filter -1- with connected hoses to one side.

Remove upper bolt of alternator -C- -arrow-. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Unscrew wiring retainer -1- and pull off protective cap -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Release tension of poly V-belt by swivelling tensioning ele- ment in direction of -arrow- using an open-jaw spanner. Lock tensioning element using locking pin -T10060A- . Remove poly V-belt.
Remove bolts of air conditioner compressor -arrows-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Release and disconnect connector -1-. Unscrew third bolt -arrow- and remove air conditioner com-
pressor from bracket.
Note The hoses of the air conditioner compressor can remain con-
nected. Suspend the air conditioner compressor -3- using a piece of
wire -1- at a suitable position under the vehicle until it is ready to be reinstalled. Ensure that the hoses -2- are not stretched or kinked when doing this.
98 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

Caution

When installing used poly V-belts observe the direction of rotation marked on removal!

Before installing poly V-belt, make sure all assemblies ( alternator -C- / air conditioner compressor / vane pump) are firmly in position.

When fitting belt, ensure that poly pulleys!
Drive threaded sleeves -A- roughly

4V-mbsems aluttihsnoerisaetdsbycVoorlrkeswcatlgyeinnAG.

Volkswagen

does

not

guarantee

-direction of arrow- out of alternator -C- housing.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position.
Tighten threaded connections to specified torques page 95 .
Connect battery -A- page 4 .
Caution Observe notes for battery pole terminal clamp bolt page 1 .
Start engine and check belt is running correctly. Switch off engine.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

99 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

7.6

Alternator -C- 1.4l, TSI engine

7.6.1 Assembly overview

1 - Multi-point socket head bolt 23 Nm

2 - Upper tensioning roller

3 4
5

---VHSaeelcx2vuae3rgistNnosimganmutinhfnloaugrintsehgbdoeabuytbtVseooinrllkytgsswpaogsein-

AG. Volkswagen

AG does not

guarantee or ac

tive cable

15 Nm

6 - Cross-head screw 4.5 Nm

7 - Hexagon nut

8 - Washer

9 - Protective cap

10 - Cross-head screws 2 Nm

11 - Cross-head screw 2 Nm

12 - Voltage regulator -C1 Removing and installing page 168

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

13 - Alternator -C Removing and installing page 90 Checking page 89 Securing battery posi- tive wire page 88 Removing and installing poly V-belt pulley page 163

14 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Poly V-belt routing Engine; Rep. gr. 13

15 - Hexagon head flange bolts 23 Nm

16 - Centring sleeves Insert in bracket before installing air conditioner compressor

17 - Lower tensioning roller

18 - Bracket For tensioning element and air conditioner compressor

100 Rep. gr.27 - Starter, current supply, CCS

19 - Hexagon head flange bolt 45 Nm

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr.
13
7.6.2 Removing and installing alternator -C-
Special tools and workshop equipment required Torque wrench -V.A.G 1331-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ceptany liability with respect to the correctness of information in this documen

Carry out following procedures: Removing Disconnect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .
Release vacuum hose -arrow- and pull it off. Pull off engine cover upwards out of its rubber mountings -1-
and remove it forwards in -direction of arrow-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

101 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull activated charcoal filter -1- upwards out of fasteners -arrows-. Place activated charcoal filter -1- with connected hoses to one side. Remove poly V-belt Engine; Rep. gr. 13 . Unscrew bolts -arrows- and remove the upper belt tensioner from the vehicle.
Remove upper bolt of alternator -C- -arrow-. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .

Unscrew wiring retainsseaurth-o2ri-seadnbydVpolukslwl oagffenpAroGt.eVcotlkivsewacgaepn A-G1-d.oes not guaranteeorac

Disconnect DF connector -1- and unscrew battery positive wire -2- from alternator -C- .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

102 Rep. gr.27 - Starter, current supply, CCS

Remove

bolts

air

cosns dauitthioorinseedrbycVoomlkspwraegGsesnooAlfrGV-.aVarorrilokaswnwtsa2-g.0en0A7Gdoe,sGnEooltelgfcuVatrraaicnrtaieael nosrtayc2s0te1m0

, Jetta 2005 - Edition 07.2010

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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Release and disconnect connector -1-. Unscrew third bolt -arrow- and remove air conditioner com-
pressor from bracket.
Note The hoses of the air conditioner compressor can remain con-
nected. Suspend the air conditioner compressor -3- using a piece of
wire -1- at a suitable position under the vehicle until it is ready to be reinstalled. Ensure that the hoses -2- are not stretched or kinked when doing this. Release and disconnect DF wire connector -1-. Lever off protective cap -2-.

103 7. Alternator C

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove nut -1- and remove the battery positive wire, located beneath, from the connector thread of the alternator -C- .
Unscrew nut -3- and remove wiring retainer -2- from the alter- nator -C- .
Relieve tension on upper tensioning roller again.

Unscrew the three bolts -arrows- and removessauupthporeiserdtbeynVsoiloksnwinaggen AG. Volkswagen AG does not guaranteeorac

roller -1- from vehicle.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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Remove bolts of alternator -C- -arrows-. Lower alternator -C- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following:
Caution When installing used poly V-belts observe the direction of
rotation marked on removal! Before installing poly V-belt, make sure all assemblies
( alternator -C- / air conditioner compressor / vane pump) are firmly in position. When fitting belt, ensure that poly V-belt seats correctly in pulleys!
Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.

t. Copyright by Volkswagen AG.

104 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Secure wire holder -arrow- on back of alternator -C- in 9

o'clock position. Note

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Before installing the air conditioner compressor, ensure that both

centring sleeves Item 16 (page 100) are inserted in the threa-

ded holes (one above the other) of the bracket.

Tighten threaded connections to specified torques page 100 .
Connect battery -A- page 4 .

Caution Observe notes for battery pole terminal clamp bolt page 1 .

Start engine and check belt is running correctly. Switch off engine.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

105 7. Alternator C

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

7.7 7.7.1

Alternator Assembly

o-Cve- r1v.is6esalwutphoeristerdobylVeolknswgaigneen AG. Volkswagen AGdoesnot

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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1 - Hexagon head flange bolt 23 Nm
2 - Hexagon head flange bolts 23 Nm
3 - Bracket
4 - Hexagon flange nut
5 - Hexagon head flange bolts 52 Nm
6 - Protective cap
7 - Hexagon flange nut
8 - Cross-head screw 4.5 Nm
9 - Hexagon nut
10 - Washer
11 - Cross-head screws 2 Nm
12 - Cross-head screw 2 Nm
13 - Voltage regulator -C1 Removing and installing page 168
14 - Alternator -C Removing and installing page 107 Checking page 89 Securing battery posi- tive wire page 88
15 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Poly V-belt routing Engine; Rep. gr. 13
16 - Ancillary bracket For alternator -C- and air conditioner compressor Tightening sequence Engine; Rep. gr. 13
17 - Poly V-belt tensioning element
18 - Hexagon head flange bolt 23 Nm

Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm
106 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr.
13
7.7.2 Removing and installing alternator -C-
Special tools and workshop equipment required Torque wrench -V.A.G 1331-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Locking pin -T10060A-
Removing Disconnect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 . Pull engine cover panel upwards -arrows-.
107 7. Alternator C

t. Copyright by Volkswagen AG.

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Disconnect DF wire connector -1- and pull off protective cap -2-.
Unscrew B+ wire -arrow- from alternator -C- . Caution
Btapshtnoereodsfoiyptrdieooeidlrnyer!ecVomtr-isobsoaanevugltihtnoa.ogfriWins,resomdhtbteaaydntVriikrooienlkntchss.wtetiaIaoftglnloeitnhpnogeAsf,Gibder.oeVentolsataluktnisisrowdenaindc,gsioertntherarAecelGltecibodtdoenfeilittsontinfnwotrghtiolgeltpuaabowtraeisonritontedieoneoongr-fac Mark direction of rotation of poly V-belt. Release tension of poly V-belt by swivelling tensioning ele-
ment in direction of -arrow- using an open-jaw spanner. Lock tensioning element using locking pin -T10060A- . Remove poly V-belt.
Unclip coolant hose from hose bracket -1- and unscrew se- curing nut -2-.
108 Rep. gr.27 - Starter, current supply, CCS

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove bolts -arrows-. Remove holder together with clamping element from vehicle.

Remove bolts of alternator -C- -arrows-. ssauthorised by Volkswagen AG. Volkswagen AG does not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Unscrew wiring retainer -arrow- from alternator -C- . Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the following:
Caution When installing used poly V-belts observe the direction of
rotation marked on removal! Before installing poly V-belt, make sure all assemblies
( alternator -C- / air conditioner compressor) are firmly in position. When fitting belt, ensure that poly V-belt seats correctly in pulleys!
Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.

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t. Copyright by Volkswagen AG.

109 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Secure wire holder -arrow- on back of alternator -C- in 3

o'clock position. Tighten threaded connections to page 106 . Connect battery -A- page 4 .

specified

torquesss authorised by Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

Caution Observe notes for battery pole terminal clamp bolt page 1 .

Start engine and check belt is running correctly. Switch off engine.

7.8

Alternator -C- 1.6l FSI engine

t. Copyright by Volkswagen AG.

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7.8.1 Assembly overview
1 - Hexagon bolt 40 Nm
2 - Washer 3 - Idler roller 4 - Washer 5 - Valve timing housing 6 - Hexagon flange nut 7 - Cross-head screw
4.5 Nm 8 - Hexagon nut 9 - Washer 10 - Protective cap 11 - Cross-head screws
2 Nm 12 - Cross-head screw
2 Nm 13 - Voltage regulator -C1-
Removing and installing page 168
14 - Alternator -C Removing and installing page 111 Checking page 89 Securing battery posi- tive wire page 88
15 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Poly V-belt routing Engine; Rep. gr. 13
110 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
16 - Hexagon head flange bolts 23 Nm
17 - Hexagon head flange bolts 25 Nm
18 - Tensioning element 19 - Bracket
For tensioning element and air conditioner compressor 20 - Hexagon head flange bolt
20 Nm + 1/4 turn (90 degrees) further 21 - Spacer sleeve
Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr.
13
7.8.2 Removing and installing alternator -C-
Special tools and workshop equipment required Torque wrench -V.A.G 1331-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Locking pin -T10060-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Removing Disconnect battery -A- page 4 .

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111 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Caution

When battery -A- is disconnected and reconnected, the pro-

cedure described in the workshop manual must be strictly

obRRseeemmrvooevvdeeunpopspiassaegeutrehiobn4riosse.ultdlbaoytfVioaonllkteswrnagaGetnoeArnGe-C.rVa-ol-lkbasorwrdoaygwer-ne.ApGadirose,s

not guarantee
exterior;

Rep. gr. 50 .

Unscrew wiring retainer -1- and pull off protective cap -2-.

t. Copyright by Volkswagen AG.

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Disconnect DF connector -1- and unscrew battery positive wire -2- from alternator -C- . Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Mark direction of rotation of poly V-belt. Release tension of poly V-belt by swivelling tensioning ele-
ment in direction of -arrow- using an open-jaw spanner. Lock tensioning element using locking pin -T10060- . Remove poly V-belt. Remove air conditioner compressor Heating, ventilation, air
conditioning system; Rep. gr. 87 .
112 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove lower bolt of alternator -C- -arrow-. Lower alternator -C- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following:
Caution
When installing used poly V-belts observe the direction of rotation marked on removal!
Before installing poly V-belt, make sure all assemblies ( alternator -C- / air conditioner compressor / vane pump) are firmly in position.
When fitting belt, ensure that poly V-belt seats correctly in pulleys!

Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.
ss authorised

Volkswagen

AG.

Volkswagen

does

not

guarantee

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position.
Tighten threaded connections to specified torques page 110 .
Connect battery -A- page 4 .
Caution Observe notes for battery pole terminal clamp bolt page 1 .
Start engine and check belt is running correctly. Switch off engine.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

113 7. Alternator C

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

7.9

Alternator -C- 2.0l FSI engine

7.9.1 Assembly overview

1 - Hexagon head flange bolts 23 Nm

2 - Hexagon head flange bolts 23 Nm
3 - Transportation bracket
4 - Poly V-belt tensioning ele- ment
5 - Ancillary bracket For alternator -C- and air conditioner compres- sor Tightening sequence Engine; Rep. gr. 13

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

6 - Hexagon head flange bolts 52 Nm

7 - Protective cap

8 - Hexagon flange nut

9 - Cross-head screw 4.5 Nm

10 - Hexagon nut

11 - Washer

12 - Cross-head screws 2 Nm

Protected by copyright. Copyi

13 - Cross-head screw 2 Nm

14 - Voltage regulator -C1 Removing and installing page 168

15 - Alternator -C Removing and installing page 115 Checking page 89 Securing battery positive wire page 88

16 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Poly V-belt routing Engine; Rep. gr. 13

Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm

t. Copyright by Volkswagen AG.

114 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr.
13
7.9.2 Removing and installing alternator -C-
Special tools and workshop equipment required Torque wrench -V.A.G
1331 Locking pin -T10060 Spring-type clip pliers -VAS
5024A-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

115 7. Alternator C

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull engine cover panel upwards -arrows-.

Disconnect connector -arrow-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Unclip vacuum hose out of retainer -arrow-.

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Loosen spring-type clip -arrow- from hose -1- using springtype clip pliers -VAS 5024A- .
Pull hose -1- off air filter housing.

t. Copyright by Volkswagen AG.

116 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Open retainer -arrow- on front of air filter housing and remove line -1-.
Remove bolt of air filter housing -arrow-.
Pull air filter housing upwards on right-hand side out of rubber mounting -arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Loosen spring-type clip -1- using spring-type clip pliers -VAS 5024 A- .
Pull hose -2- off connection. Carefully lift up air filter housing out of vehicle as far as wiring
allows.
117 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Disconnect connector -arrow- on rear of air filter housing. Take air filter housing out of vehicle. Remove top part of intake manifold.
Disconnect DF wire connector -1- and pull off protective cap -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew B+ wire -arrow- from alternator -C- . Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Mark direction of rotation of poly V-belt. Release tension of poly V-belt by swivelling tensioning ele-
ment in direction of -arrow- using an open-jaw spanner.
118 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Lock tensioning element using locking pin -T10060- . Remove poly V-belt.
Remove bolts of tensioning element -arrows-. Remove tensioning element together with lifting eye -1- out of
vehicle.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove bolts of alternator -C- -arrows-.
Unscrew wiring retainer -arrow- from alternator -C- . Remove alternator -C- from vehicle. Installing Install in the reverse order of removal. When doing this, note the following:
119 7. Alternator C

t. Copyright by Volkswagen AG.

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.

Secure wire holder -arrow- on back of alternator -C- in 12 o'clock position.
Tighten threaded connections to specified torques page 114 .
Caution
When installing used poly V-belts observe the direction of rotation marked on removal!
Before installing poly V-belt, make sure all assemblies ( alternator -C- / air conditioner compressor) are firmly in position.
When fitting belt, ensure that poly V-belt seats correctly in pulleys!

Connect battery -A- page 4 .

Caution

ObSSstwaeirrttcvheenongfofinteeensagfnoindreb.cahtetecrky bpeoltleisterurmnnininaglsscacluaothmrorriepsecdbtbloyy.lVt olkspwaaggeen

A1G..

Volkswagen

does

not

guarantee

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

120 Rep. gr.27 - Starter, current supply, CCS

7.10

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Alternator -C- 2.0l TFSI engine

7.10.1 Assembly overview

1 - Hexagon head flange bolts 23 Nm

2 - Hexagon head flange bolts 23 Nm

3 - Ancillary bracket For alternator -C- and air conditioner compres- sor Tightening sequence Engine; Rep. gr. 13

4 - Hexagon head flange bolts 45 Nm

5 - Protective cap

6 - Hexagon flange nut

7 - Cross-head screw 4.5 Nm
8 - Hexagon nut 9 - Washer

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

10 - Cross-head screws 2 Nm

11 - Cross-head screw 2 Nm

12 - Voltage regulator -C1 Removing and installing page 168

13 - Alternator -C Removing and installing page 122 Checking page 89 Securing battery positive wire page 88

14 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Poly V-belt routing Engine; Rep. gr. 13

15 - Poly V-belt tensioning element

t. Copyright by Volkswagen AG.

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Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm

ceptany liability with respect to the correctness of information in this documen

121 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Removing and installing ancillary bracket Engine; Rep. gr. 13
7.10.2 Removing and installing alternator -C-
Special tools and workshop equipment required Torque wrench -V.A.G
1331 Spring-type clip pliers -VAS
5024 A Locking pin -T10060-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Carry out following procedures: Removing Disconnect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .
122 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Remove bolts -arrows-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

ss authorised

Volkswagen

AG.EVloelkcstrwicagaelnsAyGstdeomes

- Edition 07.2010
not guarantee orac

Disconnect connector -arrow-.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Loosen spring-type clips -arrow- using spring-type clip pliers VAS 5024 A- .
Pull engine cover panel upwards -arrows-.

123 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Note
All hose connections of charge air system are secured with spring-type clips or push-on connectors. The following points must be observed for push-on connectors:
Release push-on connection by pulling securing ring -arrow-. Pull off hose/pipe without tools.

Disconnect plug connector -arrow-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Loosen spring-type clip -arrow- using spring-type clip pliers VAS 5024 A- .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Remove bolts -arrows-. Remove hose from vehicle. Remove connecting pipe between charge air cooler and tur-
bocharger. Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Mark direction of rotation of poly V-belt.
124 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Release tension on poly V-belt by levering back tensioning el- ement in -direction of arrow- using an open-jaw spanner and lock tensioning element with locking pin -T10060- .
Remove poly V-belt.
Loosen the threaded connections of the coolant pipe -arrows-. Note
The coolant pipe can remain installed. It will have to be loosened in order to be able to remove the alternator -C- . Remove bolts of alternator -C- -arrows-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Disconnect DF wire connector -1- and pull off protective cap -2-.
125 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Unscrew B+ wire -arrow- from alternator -C- .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew wiring retainer -arrow- from alternator -C- . Remove alternator -C- from vehicle. Installing Install in the reverse order of removal. When doing this, note the following:
Caution When installing used poly V-belts observe the direction of
rotation marked on removal! Before installing poly V-belt, make sure all assemblies
( alternator -C- / air conditioner compressor) are firmly in position. When fitting belt, ensure that poly V-belt seats correctly in pulleys! Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.
Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position.
126 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
AsmplulrhisNntoogbst-eeetypcooebnscnelierspvscaseutitdohoornfriospserudopsbfyuhcVs-hoohlakn-sorwgcnaoegcneaonninreAncsGety.oVscrttoseolk.mrssTw:haaegreefnosAlelGocdwuoirenesgdnopwt ogiutihnartasnteeorac Push on hose or pipe without tools. Ensure that locking lugs are securely engaged -arrow Tighten threaded connections to specified torques
page 121 . Connect battery -A- page 4 .
Caution Observe notes for battery pole terminal clamp bolt page 1 . Start engine and check belt is running correctly. Switch off engine.
127 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
7.11 Alternator -C- 2.5l petrol engine
7.11.1 Assembly overview
1 -AncFasioliolrarrcraoylntbedrriatnicoaknteoetrrss-cCaout-mhoarpinsreded bsy-Volkswagen AG. Volkswagen AG does not guaranteeorac 2 - Multi-point socket head bolt
25 Nm 3 - Multi-point socket head bolt
25 Nm 4 - Hexagon socket head bolts
25 Nm Qty. 4 5 - Protective cap for alternator -C6 - Cross-head screws 2 Nm 7 - Protective cap for carbon brushes 8 - Voltage regulator -C1 Removing and installing
page 168 9 - Alternator -C-
Removing and installing page 132
Checking page 89 Securing battery posi-
tive wire page 88 Removing and installing
poly V-belt pulley page 163 10 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Process power unit; Rep. gr. 13 11 - Hexagon head flange bolts 25 Nm Qty. 2
Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr.
13
128 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
7.11.2 Removing and installing alternator -C-
Special tools and workshop equipment required Torque wrench -V.A.G 1331-

Carry out following procedures:

Removing

DiscssoanutnhoeCriscaetdubbtyaioVttnoelkrsywa-Age-nAGp.aVgoleks4wa.gen AG does not guaranteeorac

When battery -A- is disconnected and reconnected, the pro-

cedure described in the workshop manual must be strictly

observed page 4 .

Pull off engine cover upwards and forwards. Place lock carrier in service position General body repairs,
exterior; Rep. gr. 50 . Remove poly V-belt Engine; Rep. gr. 13 .

Disconnect DF wire connector -1- and pull off protective cap -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

129 7. Alternator C

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Unscrew B+ wire -arrow- from alternator -C- .
Caution Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed!

Remove the upper idler wheel, lower idler wheel and the poly

RVR-eebmpe.oltgvtree.nb1so3siosltan.sutehoorrffisoaerdltbaeylrtVneoarlkntsoawrtao-gCre-n-CA--Gaar. rVnoodwlkcsswo-.oaglaennAt pGudmoeps not

Engine;
guarantee or

ngfor private or commercial purposes, in part or in whole, is not permittedunle

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Unscrew wiring retainer from alternator -C- -arrow-. Take alternator -C- out upwards. Installing Install in the reverse order of removal. When doing this, note the following:
Caution When installing used poly V-belts observe the direction of
rotation marked on removal! Before installing poly V-belt, make sure all assemblies
( alternator -C- / air conditioner compressor) are firmly in position. When fitting belt, ensure that poly V-belt seats correctly in pulleys!
Drive threaded sleeves -A- roughly 4 mm in direction of arrow out of alternator -C- housing.

130 Rep. gr.27 - Starter, current supply, CCS

ceptany liability with respect to the correctness of information in this documen

Start engine and check belt is running correctly.

Switch
7.12

offAelntgeirnne.asstaoutrho-risCed-by1V.o9lkslwdagieensAeG.lVeolnksgwaingeen AG

does

not

guarantee or ac

7.12.1 Assembly overview

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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1 - Hexagon head flange bolts 20 Nm
2 - Poly V-belt tensioning ele- ment
3 - Hexagon head flange bolts 20 Nm
4 - Ancillary bracket For alternator -C- and air conditioner compres- sor Tightening sequence Engine; Rep. gr. 13
5 - Hexagon head flange bolts 40 Nm
6 - Hexagon head flange bolts 40 Nm
7 - Hexagon bolt with washer and threaded element
2 Nm
8 - Protective cap for alternator -C-
9 - Cross-head screws 2 Nm
10 - Protective cap for carbon brushes
11 - Voltage regulator -C1 Removing and installing page 168
12 - Alternator -C Removing and installing page 132 Checking page 89

t. Copyright by Volkswagen AG.

131 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Securing battery positive wire page 88
13 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Poly V-belt routing Engine; Rep. gr. 13

Not illustrated

Nut of B+ wire on rear of alternator: 15 Nm

Nut of wire holder on back of alternator : 3.2 Nm

Poly V-belt pulley without freewheel: 65 Nm

Poly V-belt pulley with freewheel: 80 Nm

Removing and installing ancillary bracket Engine; Rep. gr.
7Sp.1e1c23ia.2l toolsRanedmwoovrkisnhgopaenqduipinmsetnatlrleinqguiraedlstseaurthnoraisetdobyrV-oClks-wagen

AG.

Volkswagen

does

not

guarantee

Torque wrench -V.A.G 1331-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Locking pin -T10060-

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull engine cover off upwards -arrows A- and forwards -arrow B-.
Nssoatuethorised by Volkswagen AG. Volkswagen AG does not guaranteeorac All hose connections of charge air system are secured with
spring-type clips or push-on connectors. The following points must be observed for push-on connectors: Release push-on connection by pulling securing ring -arrow-. Pull off hose/pipe without tools. Separate push-on connectors -1-. Unclip fuel hoses -2- and remove charge air hose.
Pull off vacuum hose -1-. Disconnect connector -2-. Remove bolt -3-.
133 7. Alternator C

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Unscrew bolt -arrow-. Remove noise insulation General body repairs, exterior; Rep. gr. 50 .
Remove bolt of charge air pipe -arrow-.

Separate push-fit coupling of charge air pipe -arrow-.

Remove charge air pipe upwards.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Disconnect DF wire connector -1- and pull off protective cap -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Protected by copyright. Copyi

134 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew B+ wire -arrow- from alternator -C- . Pull fuel filter out of bracket and place to one side. When doing
this, the fuel hoses can remain connected. Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Mark direction of rotation of poly V-belt. Release tension of poly V-belt by swivelling tensioning ele-
ment in direction of -arrow- using an open-jaw spanner.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Lock tensioning element using locking pin -T10060- . Remove poly V-belt.
Remove bolts of alternator -C- -arrows-.
135 7. Alternator C

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew wiring retainer from alternator -C- -arrow-. Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the following:

Caution

WrB(pooaethsalfteoiettinrioroensninsnaian.mstuostthaatroarlr-ilskliCleniedn-gdbg/yuoVapsonioerlkldrscyewopVmanog-doeblyivnetiaAVoltlG,-n!b.meVeroaltlckksosewombaspgusererenersAvasGeloldtroah)esesasndreoeitmregfiubcramltriiaeolnysnteeionorfac

When fitting belt, ensure that poly V-belt seats correctly in

pulleys!

Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.

Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position.

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136 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Note All hose connections of charge air system are secured with
spring-type clips or push-on connectors. The following points must be observed for push-on connectors: Push on hose or pipe without tools. Ensure that locking lugs are securely engaged -arrow Tighten threaded connections to specified torques page 131 . Connect battery -A- page 4 .
Caution Observe notes for battery pole terminal clamp bolt page 1 . Start engine and check belt is running correctly. Switch off engine.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
137 7. Alternator C

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
7.13 Alternator -C- 1.9l diesel engine with diesel particle filter

7.13.1 Assembly overview

1 - Hexagon head flange bolts 20 Nm

2 - Poly V-belt tensioning ele- ment

3 - Hexagon head flange bolts 20 Nm

4 - Ancillary bracket For alternator -C- and air conditioner compres- sor Observe specified tight- ening sequence En- gine; Rep. gr. 13

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

5 - Hexagon head flange bolts Observe specified tight- ening sequence En- gine; Rep. gr. 13 40 Nm

6 - Hexagon head flange bolts Observe specified tight- ening sequence En- gine; Rep. gr. 13 40 Nm

7 - Hexagon bolt with washer and threaded element
2 Nm

8 - Protective cap for alternator -C-

Protected by copyright. Copyi

9 - Cross-head screws 2 Nm

10 - Protective cap for carbon brushes

11 - Voltage regulator -C1 Removing and installing page 168

12 - Alternator -C Removing and installing page 139 Checking page 89 Securing battery positive wire page 88 Removing and installing poly V-belt pulley page 163

13 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Poly V-belt routing Engine; Rep. gr. 13

t. Copyright by Volkswagen AG.

138 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire clip on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr.
13 .
7.13.2 Removing and installing alternator -C-
Special tools and workshop equipment required Torque wrench -V.A.G 1331-
Locking pin -T10060A-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Carry out following procedures: Removing Disconnect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .
139 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
First pull engine cover upwards -arrows A- and then forwards -arrow B-.

SReepmaorvaetechhoasrgeecoanirnpeipcteio-n1s--saauurptrhoworwiasesrdd-b.sy.Volkswagen AG. Volkswagen AG does not guaranteeorac

Disconnect DF wire connector -1- and pull off protective cap -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

140 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew B+ wire -arrow- from alternator -C- . Pull fuel filter out of bracket and place to one side. When doing
this, the fuel hoses can remain connected. Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Mark direction of rotation of poly V-belt. Release tension of poly V-belt by swivelling tensioning ele-
ment in direction of -arrow- using an open-jaw spanner.
Lock tensioning element using locking pin -T10060A- . Remove poly V-belt.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove bolts of alternator -C- -arrows-.
141 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

GEloelcf tVricaarilasnyts2stse0am0ut7ho-risEedd,biGtyioVoonllfk0sVw7aa.g2rie0an1nA0tG2.0Vo1l0kswag,eJneAtGtado2e0s0no5t guaranteeorac Unscrew wiring retainer from alternator -C- -arrow-. Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the following:
Caution In order to avoid damage to cylinder block and ancillaries
bracket, adhere strictly to the tightening sequence for the ancillaries bracket Engine; Rep. gr. 13 . When installing used poly V-belts observe the direction of rotation marked on removal! Before installing poly V-belt, make sure all assemblies ( alternator -C- / air conditioner compressor) are firmly in position. When fitting belt, ensure that poly V-belt seats correctly in pulleys! Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.
Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position.
142 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Note

All hose connections of charge air system are secured with spring-type clips or push-on connectors. The following points must be observed for push-on connectors:

Push on hose or pipe without tools.

Ensure Tighten

tthharet alodcekdincgolnungescatiroenssetcousrepleyceifniegdatgoerdqsus-aeautsrhrooriswed-by

Volkswagen

AG.

Volkswagen

does

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guarantee

page 138 .

Connect battery -A- page 4 .

Caution Observe notes for battery pole terminal clamp bolt page 1 .

Start engine and check belt is running correctly. Switch off engine.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

143 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
7.14 Alternator -C- 2.0l SDI engine

ceptany liability with respect to the correctness of information in this documen

7.14.1 Assembly overview

1 - Hexagon head flange bolts 20 Nm
2 - Poly V-belt tensioning ele- ment
3 - Hexagon head flange bolts 20 Nm

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

4 - Ancillary bracket For alternator -C- and air conditioner compres- sor Observe specified tight- ening sequence En- gine; Rep. gr. 13

5 - Hexagon head flange bolts 40 Nm Observe specified tight- ening sequence En- gine; Rep. gr. 13

6 - Hexagon head flange bolts 40 Nm Observe specified tight- ening sequence En- gine; Rep. gr. 13

Protected by copyright. Copyi

7 - Cross-head screws 2 Nm

8 - Protective cap

9 - Voltage regulator -C1 Removing and installing page 168

10 - Alternator -C Removing and installing page 145 Checking page 89 Securing battery positive wire page 88 Removing and installing poly V-belt pulley page 163

11 - Poly V-belt Checking page 88 Removing and installing Engine; Rep. gr. 13 Process for poly V-belt Engine; Rep. gr. 13

t. Copyright by Volkswagen AG.

Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm

144 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Poly V-belt pulley with freewheel: 80 Nm

Removing and installing ancillary bracket Engine; Rep. gr. 13

7.14.2 Removing and installing alternator -C-

Special tools and workshop equipment required

Torque

wrench

-V.A.G

1331-
ss authorised by

Volkswagen AG.

Volkswagen AG

does

not

guarantee or ac

Locking pin -T10060A-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Carry out following procedures: Removing Disconnect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .
Pull engine cover upwards -arrows A- and forwards -arrow B-.

145 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Disconnect DF wire connector -1- and pull off protective cap -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew B+ wire -arrow- from alternator -C- . Pull fuel filter out of bracket and place to one side. When doing
this, the fuel hoses can remain connected. Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Mark direction of rotation of poly V-belt. Release tension of poly V-belt by swivelling tensioning ele-
ment in direction of -arrow- using an open-jaw spanner.
Lock tensioning element using locking pin -T10060A- . Remove poly V-belt.
146 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove bolts of alternator -C- -arrows-.
Unscrew wiring retainer -arrow- from alternator -C- . Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the following:
Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.
IbanrnaoccirlkdlaeerCtri,eatasoudtbahiorveanorceisdksaesudttthraoicmristleayEdgbnteoygVittonohlekecs;wytRialgignehedpntee.AnrgGibrn..Vlgoo1clsk3kesw.qaaungedennacAneGcdifloolaersrtinheoest guaranteeorac When installing used poly V-belts observe the direction of
rotation marked on removal! Before installing poly V-belt, make sure all assemblies
( alternator -C- / air conditioner compressor / vane pump) are firmly in position. When fitting belt, ensure that poly V-belt seats correctly in pulleys! Tighten threaded connections to specified torques page 144 . Connect battery -A- page 4 .
Caution Observe notes for battery pole terminal clamp bolt page 1 . Start engine and check belt is running correctly. Switch off engine.
147 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
7.15 Alternator -C- 2.0l diesel engine

7.15.1 Assembly overview

1 - Hexagon head flange bolts 20 Nm

2 - Poly V-belt tensioning ele- ment

3 - Hexagon head flange bolts 20 Nm

4 - Ancillary bracket For alternator -C- and air conditioner compres- sor Tightening sequence Engine; Rep. gr. 13
5 - Hexagon head flange bolts 40 Nm
6 - Hexagon head flange bolts 40 Nm

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

7 - Cross-head screws 2 Nm

8 - Protective cap

9 - Voltage regulator -C1 Removing and installing page 168

10 - Alternator -C Removing and installing page 148 Checking page 89 Securing battery posi- tive wire page 88

11 - Poly V-belt Checking page 88 Process for poly V-belt Engine; Rep. gr. 13

Protected by copyright. Copyi

Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr.
13
7.15.2 Removing and installing alternator -C-
Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

148 Rep. gr.27 - Starter, current supply, CCS

Torque wrench -V.A.G 1331-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Locking pin -T10060-

Carry out following procedures:

Removing Disconnect

battery

-A-

ss aputahogriesed4b.y

Volkswagen

AG.

Volkswagen

does

not

guarantee

Caution

When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

Pull engine cover panel upwards -arrows-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

149 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull off vacuum hoses -arrows-.
Remove bolts -arrows-.
Disconnect DF wire connector -1- and pull off protective cap -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew B+ wire -arrow- from alternator -C- . Pull fuel filter out of bracket and place to one side. When doing
this, the fuel hoses can remain connected. Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Mark direction of rotation of poly V-belt.
150 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Protected by copyright. Copyi

Unscrew wiring retainer -arrow- from alternator -C- . Remove alternator -C- . Installing Install in the reverse order of removal. When doing this, note the following:
Caution
When installing used poly V-belts observe the direction of rotation marked on removal!
Before installing poly V-belt, make sure all assemblies ( alternator -C- / air conditioner compressor) are firmly in position.
When fitting belt, ensure that poly V-belt seats correctly in pulleys!

t. Copyright by Volkswagen AG.

151 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Drive threaded sleeves -A- roughly 4 mm in -direction of arrow- out of alternator -C- housing.

Secure wire holder -arrow- on back of alternator -C- in 9 o'clock position.
Tighten threaded connections to specified torques page 148 .
Connect battery -A- page 4 .
Caution Observe notes for battery pole terminal clamp bolt page 1 .

Start engine and check belt is running correctly.

Switch off engine.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

152 Rep. gr.27 - Starter, current supply, CCS

7.16

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Alternator -C- 2.0l CR diesel engine

7.16.1 Assembly overview

1 - Hexagon bolt with washer and threaded element
2 Nm

2 - Protective cap for alternator -C-

3 - Cross-head screws 2 Nm

4 - Protective cap for carbon brushes

5 - Voltage regulator -C1 Removing and installing page 168

6 - Alternator -C Removing and installing page 153 Checking page 89 Securing battery posi- tive wire page 88

7 - Poly V-belt

Removing and installing Engine; Rep. gr. 13

Poly V-belt routing

Engine; Rep. gr. 13

Checking
- Hexagon head 20 Nm

fplaasnsgageueth8obr8isoeldtbsy

Volkswagen AG.

Volkswagen AG

does

not

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Protected by copyright. Copyi

Not illustrated Nut of B+ wire on rear of alternator: 15 Nm Nut of wire holder on back of alternator : 3.2 Nm Poly V-belt pulley without freewheel: 65 Nm Poly V-belt pulley with freewheel: 80 Nm Removing and installing ancillary bracket Engine; Rep. gr.
13
7.16.2 Removing and installing alternator -C-
Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

153 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

TorquGEeloewlcfrteVrnicacarhilas-nVyts.2Ate0.Gm071-3E3d,1iGt-ioonslsfa0Vu7tha.o2rriis0ae1nd0bt y2V0o1lk0swage,nJAeGt.taVo2lk0sw05agen AG does not guaranteeorac
Carry out following procedures: Removing Disconnect battery -A- page 4 .
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 . Holding engine cover at corners -arrows-, jerk it upwards out
of attachment points. Place lock carrier in service position General body repairs,
exterior; Rep. gr. 50 . Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Remove poly V-belt Engine; Rep. gr. 13 . Release and disconnect connector -1-.
154 Rep. gr.27 - Starter, current supply, CCS

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Remove

the

two

bolts

air

conditsios anutehorrGicseoodmlbfypVVroaelkrssiaswnoagtre2-na0Ar0rGo7.wVoslk-,.swGEaoglelefcnVtAraiGcrdaiaol ensstyn2so0tteg1um0ara-ntEee,doJirtaeicottna

2005 07.2010

Note
The hoses of the air conditioner compressor can remain con- nected.
Until reinstallation, suspend air conditioner compressor at a suitable position under vehicle using a piece of wire.
When doing this, ensure that hoses are not stretched or kinked.

Release and disconnect DF wire connector -1-. Lever off protective cap -2-.

t. Copyright by Volkswagen AG.

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Remove nut -1- and remove the battery positive wire, located beneath, from the connector thread of the alternator -C- .
Unscrew nut -3- and remove wiring retainer -2- from the alter- nator -C- .
Unscrew both bolts -1- and nuts -2- of fuel filter -3- and place filter to one side. The fuel hoses can then remain connected.

155 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Remove the two bolts -arrows- of alternator -C- . Lower alternator -C- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following:
Caution When installing used poly V-belts observe the direction of
rotation marked on removal! Before installing poly V-belt, make sure all assemblies
( alternator -C- / air conditioner compressor) are firmly in position. When fitting belt, ensure that poly V-belt seats correctly in pulleys! Drive threaded sleeves -A- roughly 4 mm in direction of arrow out of alternator -C- housing.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Secure wire holder -arrow- on back of alternator -C- in 3 o'clock position.
156 Rep. gr.27 - Starter, current supply, CCS

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Tighten threaded connections to specified torques page 153 . Caution
Before installing engine cover, check correct position of 4 at- tachment elements (ball sockets) and return these to their position. Otherwise, engine cover will be damaged. Place engine cover on attachment points and press into lock-
ing points at corners. Connect battery -A- page 4 .
Caution Observe notes for battery pole terminal clamp bolt page 1 . Start engine and check belt is running correctly. Switch off engine.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
157 7. Alternator C

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
7.17 Alternator -C- 2.0l TSI engine

7.17.1 Assembly overview

1 - Hexagon head flange bolt 20 Nm

2 - Cross-head screws 2 Nm

3 - Washer

4 - Cross-head screw 4.5 Nm

5 - Hexagon nut 15 Nm

6 - Hexagon nut

7 - Protective cap for alternator -C-

8 - Cross-head screw 2 Nm

9 - Voltage regulator -C1 Removing and installing page 169

10 - Alternator -C-

Removing and installing

page 159

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poly V-belt pulley

page 163

11 - Poly V-belt Removing and installing Engine; Rep. gr. 13 Checking page 88 Poly V-belt routing Engine; Rep. gr. 13

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158 Rep. gr.27 - Starter, current supply, CCS

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

7.17.2ssauthorisRedebymVoolksvwiangegn AaGn. VdolkinswsatgaenllAinGdgoeasnltoet grunaraantteoeorra-c C-
Special tools and workshop

Electrical system - Edition 07.2010

equipment required

Torque wrench -V.A.G 1331-

Locking pin -T10060 A-

Spring-type clip pliers -VAS 5024 A-

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Protected by copyright. Copyi

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Disconnect plug connector -arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Loosen spring-type clip -arrow- using spring-type clip pliers VAS 5024 A- .
Remove bolts -arrows-. Remove charge air hose from vehicle.
Unfasten clip -1- and remove hose -2- from activated charcoal filter. Note
For reasons of clarity, the activated charcoal filter bracket is shown removed in the following illustration. The bracket does not need to be removed to release the filter.
160 Rep. gr.27 - Starter, current supply, CCS

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Slightly lift locking lug on rear of bracket -arrow- using a suit- able screwdriver and pull activated charcoal filter -1- upwards out of bracket -2-.
Place activated charcoal filter -1- with connected hose to one side. Caution
Before removing, mark the top side and direction of rotation of the poly V-belt. When installing, ensure correct fitting position and direction of rotation. If the belt is installed in the wrong position or against direction of rotation, the belt will be de- stroyed! Remove poly V-belt Engine; Rep. gr. 13 . Remove both bolts -arrows- and put coolant pipes and hose
-1- up to make room for removing alternator -C- . Note
Coolant pipes and hose can remain connected. Remove noise insulation General body repairs, exterior;
Rep. gr. 50 .
Remove bolts of air conditioner compressor -arrows-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Release and disconnect connector -1-. Unscrew third bolt -arrow- and remove air conditioner com-
pressor from bracket.
161 7. Alternator C

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Note
The hoses of nected. Suspend the

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not

guarantee

wire -1- at a suitable position under the vehicle until it is ready

to be reinstalled.

Ensure that the hoses -2- are not stretched or kinked when doing this.

Remove the two lower bolts -arrows- of alternator -C- from below.

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Release and disconnect connector -2-. Remove the two bolts -arrows- of alternator -C- . Swing alternator -C- slightly to the left to gain access to con-
nections on generator side.
Release and disconnect DF wire connector -1-.

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162 Rep. gr.27 - Starter, current supply, CCS

Lever off protective cap -1-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

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ceptany liability with respect to the correctness of information in this documen

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove nut -2- and remove the battery positive cable -1-, lo- cated beneath, from the connector thread of the alternator C- .
Lift alternator -C- out of vehicle. Installing Install in the reverse order of removal. When doing this, note the following:
Caution When installing used poly V-belts observe the direction of
rotation marked on removal! Before installing poly V-belt, make sure all assemblies
( alternator -C- / air conditioner compressor) are firmly in position. When fitting belt, ensure that poly V-belt seats correctly in pulleys!
Tighten threaded connections to specified torques page 158 .
Connect battery -A- page 4 .
Caution Observe notes for battery pole terminal clamp bolt page 1 .
Start engine and check belt is running correctly. Switch off engine.
7.18 Removing and installing poly-V belt pul- ley on alternator -C-
7.18.1 Removing and installing poly V-belt pul- ley (without freewheel)
Special tools and workshop equipment required

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163 7. Alternator C

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Socket -VAS 3310-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Torque wrench -V.A.G 1332-

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Carry out following procedures: Removing Remove alternator -C- page 88 . Clamp alternator -C- in a vice at holding points of alternator. Use socket -VAS 3310- to unscrew poly-V-belt pulley nut from
alternator shaft. Installing Carry out installation in the reverse sequence, noting the follow- ing: Tighten threaded connections to specified torques
page 158 .
7.18.2 Removing and installing poly V-belt pul- ley (with freewheel, Bosch)
Special tools and workshop equipment required
164 Rep. gr.27 - Starter, current supply, CCS

Multipoint adapter -VAS 3400-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Torque wrench -V.A.G 1332-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Carry out following procedures: Removing Remove alternator -C- page 88 . Clamp alternator -C- in a vice at holding points of alternator. Remove protective cap from poly V-belt pulley with freewheel.
Note The thread on the alternator shaft is left-handed. To loosen the connection, turn clockwise, and to tighten it, turn anti-clockwise. Insert multi-point adapter -VAS 3400- with ring spanner in al-
ternator -C- poly V-belt pulley with freewheel.

ceptany liability with respect to the correctness of information in this documen

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165 7. Alternator C

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Insert an M10 multi-point bit -1- into alternator shaft. Loosen threaded connection by turning clockwise. Counter- hold with ring spanner when doing this. Hold poly V-belt pulley with freewheel by hand. Turn drive IIfnnossllottscaawhallllaniinnifntbggoe:thfreaelmrteeovrnveearsdtoe.ro-rCd-eur notfilrepsmosalyoutvhVoar-ilsb.eedWbltyhpVeounlkllsedwyoaigwneginthAthGfir.seV,eonlwkoshwteeaegthel neAG does not guaranteeorac First screw poly V-belt pulley with freewheel on drive shaft of alternator -C- by hand as far as limit stop. The torque wrench -V.A.G 1332- must be modified for assembly of poly V-belt with freewheel as follows:
Release socket drive -1- and pull off grip -2-. Turn grip -2- of torque wrench by 180 degrees and reinsert
socket drive. Set turning direction of torque wrench to anti-clockwise on
socket drive.
Insert an M10 multi-point bit -1- into alternator shaft. Counterhold using multi-point adapter -VAS 3400- and ring
spanner. Tighten poly V-belt pulley with freewheel by turning alternator
-C- drive shaft anti-clockwise using torque wrench -V.A.G 1332- . Tighten threaded connections to specified torques page 158 .
166 Rep. gr.27 - Starter, current supply, CCS

7.18.3

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing and installing poly V-belt pulley (with freewheel, Valeo)

Special tools and workshop equipment required Multipoint adapter -VAS
3400 Torque wrench -V.A.G
1332 TORX driver bit -V.A.G
1603/1-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

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Carry out following procedures: Removing Remove alternator -C- page 88 . Clamp alternator -C- in a vice at holding points of alternator. Remove protective cap from poly V-belt pulley with freewheel.
Note The thread on the alternator shaft is left-handed. To loosen the connection, turn clockwise, and to tighten it, turn anti-clockwise.
Insert multi-point adapter -VAS 3400- with ring spanner in al- ternator -C- poly V-belt pulley with freewheel.

167 7. Alternator C

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Insert TORX driver bit -V.A.G 1603/1- in alternator shaft. Loosen threaded connection by turning clockwise. Counter-
hold with ring spanner when doing this. Hold poly V-belt pulley with freewheel by hand. Turn drive
shaft of alternator -C- until poly V-belt pulley with freewheel can be removed. Installing Install in the reverse order of removal. When doing this, note the following: First screw poly V-belt pulley with freewheel on drive shaft of alternator -C- by hand as far as limit stop. The torque wrench -V.A.G 1332- must be modified for assembly of poly V-belt with freewheel as follows:

Release socket drive -1- and pull Turn grip -2- of torque wrench by

1os8fsfa0ugthdroiperisge-rd2eb-ye. VsoalksnwdagreeninAsGe.rVtolkswagen

AG does not

guarantee or ac

socket drive.

Set turning direction of torque wrench to anti-clockwise on socket drive.

Insert TORX driver bit -V.A.G 1603/1- in alternator shaft. Counterhold using multi-point adapter -VAS 3400- and ring
spanner. Tighten poly V-belt pulley with freewheel by turning alternator
-C- drive shaft anti-clockwise using torque wrench -V.A.G 1332- . Tighten threaded connections to specified torques page 158 .

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ceptany liability with respect to the correctness of information in this documen

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7.19 Voltage regulator -C1- for alternator -C-
7.19.1 Removing and installing voltage regula- tor -C1- (Bosch)
Special tools and workshop equipment required
168 Rep. gr.27 - Starter, current supply, CCS

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Torque screwdriver -V.A.G 1624-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Carry out following procedures: Removing Remove alternator -C- page 88 . Undo bolt and nuts -arrows- and detach protective cap from
alternator -C- .

ceptany liability with respect to the correctness of information in this documen

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Remove bolts for voltage regulator -C1- -arrows-. Remove voltage regulator -C1- from alternator -C- . Installing Installation is carried out in reverse order of removal. Tighten threaded connections to specified torques
page 158 .
7.19.2 Removing and installing voltage regula- tor -C1- (Valeo)
Special tools and workshop equipment required

169 7. Alternator C

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrench -V.A.G 1783/-
Carry out following procedures: Removing Remove alternator -C- page 88 . Remove clamping rings -arrows- and detach protective cap
from alternator -C- .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove bolts for voltage regulator -C1- -arrows-. Remove voltage regulator -C1- from alternator -C- . Installing Install in the reverse order of removal. When doing this, note the following:
Release locking lugs -arrows- and pull protective cap off volt- age regulator -C1- .
Press carbon brushes into housing of voltage regulator -C1and insert voltage regulator -C1- in alternator -C- .
Tighten threaded connections to specified torques page 158 .
170 Rep. gr.27 - Starter, current supply, CCS

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Push protective engage.

caspsauinthogrisueiddbeysVo-laksrwroagwesn-AuGn. Vtiol liktscwaangebneAGhdeoaersdnottoguaranteeorac

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ceptany liability with respect to the correctness of information in this documen

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171 7. Alternator C

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Electrical system - Edition

0V7a.2ri0ass1nau0tth2o0ris1ed0by Vo,lkJsewattgaen2A0G0.5Volkswagen

does

not

guarantee

Cruise control system (CCS)

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172 Rep. gr.27 - Starter, current supply, CCS

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ss authorised by Volkswagen

AG. VolkswagenGAoGlfdoVeas nrioat nguta2ra0nt0ee7orac

Golf Variant 2010 Electrical system

, Jetta 2005 - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

90 Gauges, instruments

Dash panel insert

General description

The following components are integrated in the dash panel insert:

Control unit in dash panel insert -J285-

immobiliser control unit -J362-

Speedometer -G21-

Rev. counter -G5-

Fuel gauge -G1-

Coolant temperature gauge -G3-

Multifunction display

t. Copyright by Volkswagen AG.

Warning lamps page 176

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To provide acoustic support to some of the visual displays, the dash panel features a warning buzzer, which is actuated by the control unit in dash panel insert -J285- .

All warning lamps are fitted with light-emitting diodes (LEDs). No provision is made for dash panel insert repair. If necessary, the dash panel insert is renewed as a unit page 173 .

The data bus diagnostic interface -J533- is an individual control unit and not part of the dash panel insert page 467 , unlike on several other vehicles.

Fault detection and fault display

The dash panel insert is equipped with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

1.1

Renewing dash panel insert

The procedure ,,Renewing dash panel insert" covers the following additional tasks:

If a new dash panel insert is installed in the vehicle, the control unit in dash panel insert -J285- must be adjusted to the differ- ent equipment features and associated country settings.

To adapt integrated immobiliser control unit -J362- to engine control unit -J623- , data from engine control unit -J623- must be stored in replacement dash panel insert.

Furthermore, if a new dash panel insert is installed, all ignition keys must be adapted.

Special tools and workshop equipment required

173 1. Dash panel insert

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Carry out following procedures:

Connect vehicle diagnosis, testing and information system VAS 5051B- .

On vehicle diagnosis, testing and information system -VAS 5051B- select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Dash panel insert

Functions of dash panel insert

Adapting/renewing dash panel insert

1.2

Removing and installing dash panel in-

sert (up to MY2009)

Note Before removing the dash panel insert, the work procedure ,,Re- newing dash panel insert" must always be carried out in order that the data stored in the control unit in dash panel insert -J285- can be interrogated page 173 .

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Carry out following procedures: Removing
Note There is no need to remove the steering wheel. Pull out steering wheel fully and engage steering wheel in low-
est position.

174 Rep. gr.90 - Gauges, instruments

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove upper part of steering column trim General body repairs, interior; Rep. gr. 68 .
Remove bolts -arrows- from dash panel insert.

Note

When pulling out dash panel insert, there is no need to separate the connectors. The connections comprise of one part that is fixed to the vehicle and are thus separated automatically when the dash panel insert is pulled out.

Pull dash panel insert out of dash panel.

Installing

Installation is carried out in reverse order of removal.

1.3

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Note

Before removing the dash panel insert, the work procedure ,,Re- newing dash panel insert" must always be performed to read out the data stored in the control unit in dash panel insert -J285 page 173 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

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Carry out following procedures: Removing
Note There is no need to remove the steering wheel.
Pull out steering wheel fully and engage steering wheel in low- est position.
Remove upper part of steering column trim General body repairs, interior; Rep. gr. 68 .
Remove bolts -arrows- from dash panel insert. Pull dash panel insert backwards straight out of dash panel,
taking connected wiring length into consideration.

175 1. Dash panel insert

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Release retaining clip -1- in direction of -arrow- and disconnect connector -2-.

Remove dash panel insert from vehicle.

Installing

Install in the reverse order of removal. When doing this, note the following:

Tighten

bolted

connections

1.5

Nm.
ss authorised by

Volkswagen AG.

Volkswagen AG

does

not

guarantee or ac

1.4

Back of dash panel insert (up to

MY2009)

Note The dash panel insert must not be dismantled. If necessary, the dash panel insert is renewed as a unit.
Back 1 - 36-pin connector 2 - Warning buzzer

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ceptany liability with respect to the correctness of information in this documen

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1.5

Back of dash panel insert (from

MY2010)

Back

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Note The dash panel insert must not be dismantled. If necessary, the dash panel insert is renewed as a unit.

1 - Warning buzzer 2 - 32-pin connector

1.6

Pin assignment of connectors at dash

panel insert

For pin assignment of connectors on dash panel insert, refer to Current flow diagrams, Electrical fault finding and Fitting loca- tions.

1.7

Warning lamp symbols on dash panel

insert (up to MY2009)

Note Different versions of dash panel insert are installed depending on the vehicle equipment level. Therefore, the arrangement of the warning lamps may differ.

176 Rep. gr.90 - Gauges, instruments

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
1 - Emissions warning lamp K832 - Fault warning lamp for elec- tric accelerator mechanism K132-
Only vehicles with petrol engine
3 - immobiliser warning lamp K1154 - Warning lamp for alternator -K25 - Bulb failure warning lamp K1706 - Warning lamp for rear fog light -K137 - Coolant shortage warning lamp -K368 - Brake pad warning lamp K329 - Washer fluid level warning l1-1aK01m1--6pRA--iesrKsbsa3ueat7hrgov-rweiseafdurbneyilVnwoglkaslrawnmaignpegn-lKAaG7m.5Vp-olkswagen AG does not guaranteeorac 12 - Seat belt warning system warning lamp -K1913 - ABS warning lamp -K4714 - ESP and TCS warning lamp -K15515 - Brake system warning lamp -K11816 - Cruise control system warning lamp -K3117 - Warning lamp for daytime running lights -K20518 - Tyre pressure monitor warning lamp -K22019 - Water in fuel 20 - Rear seat backrest lock warning lamp -K19321 - Selector lever lock warning lamp -K169-
only on vehicles with automatic gearbox 22 - Oil level warning lamp -K3823 - Bonnet open warning lamp -K17124 - Door open warning lamp -K16625 - Oil pressure warning lamp -K326 - Main beam warning lamp -K127 - Steering wheel heating 28 - Warning lamp for trailer operation -K1829 - Glow period warning lamp -K29-
Only vehicles with diesel engine
177 1. Dash panel insert

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
30 - Fuel tank flap lock warning lamp -K20131 - Warning lamp for diesel particle filter -K23132 - Electromechanical power steering warning lamp -K161-

1.8

Warning lamp symbols on dash panel

insert (from MY2010)

Note Different versions of dash panel insert are installed depending on vehicle equipment. Therefore, the arrangement of the warning lamps may differ.

1 - Glow period warning lamp K29-
Only vehicles with die- sel engine

2 - Fault warning lamp for elec- tric accelerator mechanism K132-
Only vehicles with petrol engine

3 - Warning lamp for diesel par- ticle filter -K231-

4 - Oil pressure warning lamp K35 - Bulb failure warning lamp K1706 - Warning lamp for rear fog light -K13-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

7 - Washer fluid level warning lamp -K37-

8 - Main beam warning lamp K1-

9 - Seat belt warning system warning lamp -K19-

10 - ABS warning lamp -K47-

11 - ESP and TCS warning lamp -K155-

12 - Brake system warning lamp -K118-

13 - Warning lamp for cruise control system -K31-

14 - Tyre pressure monitor warning lamp -K220-

15 - Brake pad warning lamp -K32-

16 - ,,Operate foot brake" warning lamp Only vehicles with dual clutch gearbox (DSG)

ceptany liability with respect to the correctness of information in this documen

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178 Rep. gr.90 - Gauges, instruments

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
17 - Reserve fuel warning lamp -K1618 - Door open warning lamp -K16619 - Rear lid open warning lamp -K12720 - Airbag warning lamp -K7521 - Emissions warning lamp -K8322 - Electromechanical power steering warning lamp -K16123 - Coolant shortage warning lamp -K3624 - Warning lamp for alternator -K225 - Not assigned
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
179 1. Dash panel insert

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

2 2.1

RSeesrveitctienginsteersrsvvauiatchoelrisdeidnibstyepVorllavksaywalgdenisAGp.lVaoylkswagenAGdoesnot guaranteeorac

Maintenance ; Booklet 20.1 ; Descriptions of work

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Protected by copyright. Copyi

180 Rep. gr.90 - Gauges, instruments

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

92 Windscreen wash/wipe system

authoWrisedibnyVdoslkscwraegeen AnG.wVoilpksewargesnyAGsdtoeemsnot
Caution

guarantee

When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

ceptany liability with respect to the correctness of information in this documen

General description The wiper motor control unit -J400- and the windscreen wiper motor -V- are combined to form one unit. To remove the wiper blades, the wiper arms should be placed in the ,,service/winter position". The ,,service/winter position" is acti- vated within 10 seconds after ignition is switched off by pressing the windscreen wiper lever in position ,,tip wipe" Operating manual . Fault detection and fault display The on-board supply control unit -J519- is equipped with self-di- agnosis. For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode. Additional information Operating instructions

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1.1

Deactivating wiper motor control unit -

J400- APP function

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

The windscreen wiper system is equipped with an APP function (alternating park position). With the APP function, the wiper arm is moved up slightly once it has reached the lowest position. This occurs every second time the wiper system is switched off. The wiper motor must be set to the bottom park position for at- taching the crank to the motor. This is done by deactivating the APP function (coding wiper motor control unit -J400- ).

181 1. Windscreen wiper system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Note The APP function cannot be activated. After 100 cycles of wiper movement, the APP function is acti- vated automatically. This applies to wiper motors on which the APP function has been deactivated and also to new wiper mo- tors. Procedure Connect vehicle diagnosis, testing and information system VAS 5051B- . On vehicle diagnosis, testing and information system -VAS 5051B- select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions - onboard supply control unit Coding wiper electronics control unit / deactivating APP func- tion
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
182 Rep. gr.92 - Windscreen wash/wipe system

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1.2

Assembly overview - windscreen wiper system

1 - Nut 20 Nm
2 - Joint-free wipers Removing and installing page 190 Adjusting park position page 188
3 - Wiper arms Removing and installing page 185
4 - Bolt 8 Nm
5 - Wiper frame with linkage Removing and installing page 186
6mo-tWoripcRfreoaerpnmmmatsregosooaevluatoituhnn1orngd8ri-is6tVefinrd--oJsbwmy4taV0itlow0lhlikn-iswpgweiaprgeenr AG. Volkswagen AG does not guaranteeorac Coding wiper motor control unit -J400- and deactivating APP func- tion page 181
7 - Rubber grommet in bulk- head
Observe installation notes page 188

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ceptany liability with respect to the correctness of information in this documen

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Not illustrated

Wiper motor -V- bolts to wiper frame with linkage 8 Nm

Wiper motor crank to wiper motor shaft: 18 Nm

1.3

Removing and installing windscreen

wiper system

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Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

Special tools and workshop equipment required

183 1. Windscreen wiper system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Torque wrench -V.A.G 1331-

Release lever -80-200 Puller -T10369-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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1.3.1 Removing windscreen wiper system
Procedure Deactivate APP function page 181 . Allow wiper to move to park position and then switch ignition
off. Disconnect battery -A- page 4 .
Note Before the wiper frame with linkage and wiper motor can be re- moved, first remove the wiper arms, the plenum chamber cover and the air duct trim.
184 Rep. gr.92 - Windscreen wash/wipe system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
1.3.2 Removing wiper arms
Lever off the cover caps -arrows- using a suitable screwdriver. Remove securing nut -arrows-.

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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shown in the illustration.

Caution
The wiper shaft may be damaged. Always use the thrust piece -3- to loosen the wiper arm.

Turn thrust bolt -1- of puller clockwise until thrust piece -3comes into contact with wiper shaft. Turn thrust bolt -1- of puller clockwise using an Allen key until wiper arm -4- comes off shaft.
Remove puller and wiper arm.
1.3.3 Removing plenum chamber cover
Removing and installing plenum chamber cover General body repairs, exterior; Rep. gr. 64 .
1.3.4 Removing air ducting trim
Remove bolt -1- and nut -2- from air duct trim -3-. Take air duct trim -3- upwards out of vehicle.

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185 1. Windscreen wiper system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1.3.5

Removing wiper frame with linkage and wiper motor -V-

Procedure

Disconnect connector -1-.

Remove bolts -arrows- and pull wiper frame -2- upwards off vehicle.

1.3.6

Removing wiper motor -V- from wiper frame

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Remove nut -1-. Pull motor crank -2- off wiper motor shaft. Unscrew bolts -arrows- and remove wiper motor -V- together
with wiper motor control unit -J400- from wiper frame.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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186 Rep. gr.92 - Windscreen wash/wipe system

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
1.3.7 Installing wiper motor -V- in wiper frame
Procedure Insert wiper motor -V- with wiper motor control unit -J400- in
wiper frame and secure it with bolts -arrows-. Tighten threaded connections to specified torques
page 183 . Place motor crank -1- on shaft of wiper motor -V- .
Distance -a- to limit stop -2- should be 3 ± 1 mm. Connect motor crank to shaft of wiper motor -V- using nut
-3-. Tighten threaded connections to specified torques
page 183 .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Press ball head -arrow- of linkage -1- onto motor crank.
187 1. Windscreen wiper system

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1.3.8 Installing windscreen wiper system
Procedure Install wiper frame in reverse order of removal. Note when in-
stalling that securing pin -2- of wiper frame must be inserted in grommet -1- in plenum chamber bulkhead. Tighten threaded connections to specified torques page 183 . Fit connector to wiper motor -V- connection and lock in posi- tion. Install air cowling and plenum chamber cover in reverse order of removal. Install the plenum chamber cover General body repairs, exterior; Rep. gr. 64 . Connect battery -A- page 4 . Install wiper arms page 188 .

1.4

Removing and installing

Removing

Removing wiper arms page 185

wiper

armsssauthorised by Volkswagen AG. Volkswagen AG does not guaranteeorac

Installing

Note
Nuts of wiper arms are not tightened to specified torque until after wiper blade park position has been adjusted.
Deactivate APP function page 181 . To move wiper motor -V- to park position, switch wipers on and
off with ignition on. Insert wiper arms in approximate park position onto wiper arm
shafts and tighten nuts -arrows- by hand. Adjust windscreen wiper blade park position page 188 . Install the cover and the trim.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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1.5

Adjusting wiper blade park position

Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

188 Rep. gr.92 - Windscreen wash/wipe system

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Tssoaruqthuoreisewd bryeVnoclkhsw-aVg.eAn.AGG.1V3o3lk1sw- agen AG

Golf Variant 2007
does not guarantee orac

Golf Variant 2010 Electrical system

, Jetta 2005 - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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Note On RHD vehicles, the wiper blades are a mirror image of those on LHD vehicles.
Procedure Deactivate APP function page 181 . Allow wiper to move to park position and then switch ignition
off. Now adjust windscreen wiper blade park position. Driver side Distance -A- between end of wiper blade and upper edge of ple- num chamber cover must be 10 mm. If necessary, adjust wiper blade park position by moving wiper
arm. Removing wiper arms page 185 Tighten threaded connection to specified torque page 183 .
Front passenger side Distance -B- between end of wiper blade and upper edge of ple- num chamber cover must be 10 mm. If necessary, adjust wiper blade park position by moving wiper
arm. Removing wiper arms page 185 Tighten threaded connection to specified torque page 183 .

189 1. Windscreen wiper system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1.6

Removing and installing joint-free wiper

blades

Note

Driver and front passenger wiper blades must not be inter- changed during installation.
Joint-free wiper blades are very flexible. To lift the wiper blades off the windscreen, touch them only in the area in which the wiper blades are attached to the wipers.
To remove the wiper blades, the wiper arms should be placed in the ,,service/winter position". The ,,service/winter position" is activated within 10 seconds after ignition is switched off by pressing the windscreen wiper lever in position ,,tip wipe".

Removing

Place wiper arms in ,,service/winter position" by pressing wind- screen wiper lever to ,,flick wipe" position 10 seconds after ignition has been switched off.

Lift up wiper arm.

Turn wiper blade -1- on wiper arm onto stop -arrow A-.

Pull wiper blade -1- off axis of wiper arm -arrow B-.

Installing

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

1.7

Removing and installing rain and light

sensor -G397-

If an intact rain and light sensor -G397- has to be removed from its retaining plate on the windscreen (replacement of windscreen), it can be subsequently reinstalled. If the front windscreen is cracked in the area of the rain and light sensor -G397- before removal, the rain and light sensor -G397- cannot be used again.

On removal, store the rain and light sensor -G397- in a dust-free location until reinstallation and ensure the silicone contact pad is not soiled.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

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Removing Remove interior mirror General body repairs, interior; Rep.
gr. 68 .

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

190 Rep. gr.92 - Windscreen wash/wipe system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Disconnect connector -A- from rain and light sensor -G397-1-.
Note There is not a recess 3 on all rain and light sensors -G397- . If there is no opening, lever out at another suitable place.

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Using a suitable plain slot screwdriver, lever rain and light sensor -G397- -1- on recess -3- out of retaining plate -2-.

Note On removal, take care to prise -G397- and not just the upper

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does

not

guarantee

G397- .

Installing Carry out installation in the reverse sequence, noting the follow- ing: Thoroughly clean the windscreen inside the retaining plate
with isopropanol (isopropyl alcohol) General body repairs, interior; Rep. gr. 68 . Remove protective cap on new rain and light detector sensor -G397- .

Note
The surface (contact pad) of the rain and light sensor -G397must not be soiled on installation.
If the surface (coupling pad) of the rain and light sensor -G397is soiled, it may be possible to clean it by ,,bonding on" and then ,,pulling off" one or more adhesive strips.

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191 1. Windscreen wiper system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Seat the rain and light sensor -G397- -1- in the retaining plate -2- on the windscreen and press it on until secure.
Note About 10 minutes after installation, there must not be any air bub- bles between the front windscreen and the contact pad of the rain and light sensor -G397- .

Reconnect the connector -A- and secure the rain and light sensor -G397- -1- by installing the cable cover.

Install interior mirror General body repairs, interior; Rep. gr.

68 .

Code the rain and lighsstasutehonrisseodrby-GVo3lk9sw7a-genpAaGg. Veo1lk9sw2a.gen AG does not guaranteeorac

1.8

Coding rain and light sensor -G397-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
01 - On Board Diagnosis capable systems Onboard supply control unit Functions - onboard supply control unit Coding rain/light sensor
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
193 1. Windscreen wiper system

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Windscreen washer system

Note

Additional information:

Operating instructions

2.1

Assembly overview - windscreen washer system

ngfor private or commercial purposes, in part or in whole, is not permittedunle

1 - Y-piece Distribution of washer fluid line to windscreen washer system spray jets
2 - Right washer jet for wind- screen washer system
Removing and installing page 199
Adjusting page 199
3 - Left washer jet windscreen washer system 4 -AngARledepdjmuaspgotievienicn1geg9ss9aaunpthdoargisineedsb1tya9Vl9loinlkgswagen AG. Volkswagen AG does not guaranteeorac
Connection to left wind- screen washer system spray jet
Overview of hose cou- plings for washer fluid lines page 212
5 - Hose Hose repair page 213
6 - Angled piece Connection to right windscreen washer sys- tem spray jet Overview of hose cou- plings for washer fluid lines page 213
7 - Reservoir filler neck for windscreen and headlight washer system
Removing and installing page 195
8 - Windscreen and rear window washer pump -V59 Removing and installing page 197
9 - Windscreen washer and headlight washer system reservoir Removing and installing page 196
- Windscreen washer fluid level sender -G33-
Removing and installing page 198

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ceptany liability with respect to the correctness of information in this documen

194 Rep. gr.92 - Windscreen wash/wipe system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Not illustrated

Reservoir for windscreen and headlight washer systems to body - 8 Nm

2.2

Removing and installing washer fluid

reservoir

Washer fluid reservoir has 3 parts. The individual parts are com- bined together as a unit. In order to ensure the parts are placed together correctly, check when assembling that the guides of the individual parts engage in each other.

1 - Removing and installing filler neck for washer fluid reservoir page 195 .

2 - Connecting pipe between filler neck and reservoir. Connecting

pipe is removed together with washer fluid reservoir

page 196 - Removing

and

installing

wassshauethrorfilsuedidbyrVeoslkesrwvaogiernAGp.aVgoleks1w9ag6en

AG does not

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

2.2.1

Removing and installing washer fluid reservoir filler neck

Removing

Pull connecting pipe -1- off filler neck -3- on washer fluid res- ervoir.

Remove bolt -2-.

Unclip hose retainer from filler neck -3- and remove from ve- hicle.

Installing

Install in the reverse order of removal. When doing this, note the following:

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The protrusion on the underside of the filler neck should be in- serted in the hole -arrow-.

t. Copyright by Volkswagen AG.

195 2. Windscreen washer system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Connecting pipe -1- and filler neck -2- should be pressed together so that the guides -arrows- engage in each other.

2.2.2

Removing and installing washer fluid reservoir

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing

Remove Remove Rep. gr.
Note

filler front 63 .

neck for bumper

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does

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The connections to the windscreen and rear window washer pump -V59- and hose lines are colour-coded in order to prevent the washer fluid lines being incorrectly connected to the wind- screen and rear window washer pump -V59- . The hose fittings must be connected to the correct colour-coded pump connections during installation.

To release, turn securing clips at hose connections -3- and -5- and pull these off windscreen and rear window washer pump -V59- -4-.
Drain any escaping fluid in a suitable container. Disconnect connector -6- for windscreen washer fluid level
sender -G33- -7-. Pull windscreen and rear window washer pump -V59- -4- up-
wards out of reservoir and disconnect connector -2-. Pull headlight washer pump -V11- -9- upwards out of reservoir
and disconnect connector -10-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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196 Rep. gr.92 - Windscreen wash/wipe system

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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2005 07.2010

Unscrew bolts -arrows- from reservoir and remove reservoir from vehicle.
Installing Install in the reverse order of removal. When doing this, note the following: Tighten all threaded connections to specified torques
page 194 . On completion of installation work, bleed headlight washer
system page 210 .

t. Copyright by Volkswagen AG.

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2.3

Removing and installing windscreen

and rear window washer pump -V59-

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove front bumper cover General body repairs, exterior;
Rep. gr. 63 .

Note The connections to the windscreen and rear window washer pump -V59- and hose lines are colour-coded in order to prevent the washer fluid lines being incorrectly connected to the wind- screen and rear window washer pump -V59- . The hose fittings must be connected to the correct colour-coded pump connections during installation.

197 2. Windscreen washer system

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

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Drain any escaping fluid in a suitable container.

Pull windscreen and rear window washer pump -V59- -4- up- wards out of reservoir.

Disconnect connector -2-.

Installing

Install in the reverse order of removal. When doing this, note the following:

Tighten all threaded connections to specified torques page 194 .

On completion of installation work, bleed headlight washer system page 210 .

t. Copyright by Volkswagen AG.

2.4

Removing and installing windscreen

washer fluid level sender -G33-

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Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove front bumper cover General body repairs, exterior;
Rep. gr. 63 . Disconnect connector -1- on windscreen washer fluid level
sender -G33- -2-. Pull windscreen washer fluid level sender -G33- -2- out of its
rubber seal. Drain any escaping fluid in a suitable container. Installing Install in the reverse order of removal. When doing this, note the following: On completion of installation work, bleed headlight washer
system page 210 .

198 Rep. gr.92 - Windscreen wash/wipe system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

2.5

Removing and installing windscreen

washer system spray jets

Removing

Push spray jet upwards -arrow A- and pull it out of bonnet from rear -arrow B-.

Pull hose -1- off spray jet and disconnect connector -2-. Installing Fit connector -2- and hose -1- on spray jet. Push spray jet in installation hole until it is heard to lock in
place. Adjust spray jets page 199 .

2.6

Adjusting windscreen washer system

spray jets

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Maintenance ; Booklet 20.1 ; Descriptions of work

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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199 2. Windscreen washer system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Rear window wiper system

Note

Additional information:

Operating instructions

3.1

Assembly overview - rear window wiper system

1 - Cover cap

2 - Nut 12 Nm

3 - Wiper arm

Removing and installing -SeaAldppjuaasggteein22g00p02assrakuthpoorisseidtiboynVolkswagen

AG. Volkswagen

AG does not

guarantee or ac

5 - Spray jet Renewing page 206 Adjusting page 206

6 - Seal

7 - Rear window wiper motor V12-
Removing and installing page 201

8 - Nut 8 Nm

9 - Rubber ring

10 - Spacer

11 - Wiper blade Removing and installing aerodynamic wipers page 203 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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3.2

Removing rear window wiper

3.2.1 Removing and installing wiper arm
Removing To place wiper motor in its park position, switch rear window
wiper on and off with ignition on. Lift up and unclip cap -1- of rear window wiper.

200 Rep. gr.92 - Windscreen wash/wipe system

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Loosen hexagon nut -arrow- without removing it completely.

Note Aerodynamic wipers are very flexible. To lift the wiper blade off the rear window, grasp it only in the area in which the wiper blade is attached to the wiper.

Lift up wiper arm and free off from taper by rocking from side to side.

Unscrew nut -arrow- and remove from wiper arm.

Installing

With ignition switched on, switch rear window wiper on and off to run rear window wiper motor -V12- to its rest position.

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

3.2.2

Removing and installing rear window wiper motor -V12-

Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

Removing Remove wiper arm before removing rear window wiper motor V12- page 200 . Disconnect battery -A- page 4 . Removing lower trim of rear lid General body repairs, inte-
rior; Rep. gr. 70 .

t. Copyright by Volkswagen AG.

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201 3. Rear window wiper system

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Release and disconnect connector -3-.

Release hose connection -2- by pulling securing ring upwards and pull hose off connection on rear window wiper motor -V12-1-.

Unscrew Carefully Installing Install in the

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guarantee

following:

Before installing rear window wiper motor -V12- , moisten in- ner side of seal in rear window with a rubber and plastic compatible lubricant (polyethylene glycol).

Check seal is seated correctly in opening of rear window.

Mark -1- on seal must align with mark -2- on rear window. Connect battery -A- page 4 . Tighten threaded connections to specified torques
page 200 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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3.3

Adjusting rear window wiper park posi-

tion

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

t. Copyright by Volkswagen AG.

202 Rep. gr.92 - Windscreen wash/wipe system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Procedure Distance -a- between wiper rubber and lower edge of window must be 23 mm. If necessary, adjust rear window wiper park position by moving
wiper arm on shaft. Removing wiper arm page 200 Tighten threaded connections to specified torques
page 200 .

3.4

Removing and installing joint-free wiper

blades

Note

Joint-free wiper blades are very flexible. To lift the wiper blade off the rear window, grasp it only in the area in which the wiper blade is attached to the wiper.

Removing Pull wiper Pull wiper

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not

guarantee or ac

Remove wiper blade fitting -1- from wiper arm shaft -2-. Installing

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ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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203 3. Rear window wiper system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Fit the wiper blade fitting -1- onto the shaft -2- of the wiper arm -3-. Push on the wiper blade fitting until it engages in the wiper arm. Carefully fold wiper arm back down onto rear window.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
204 Rep. gr.92 - Windscreen wash/wipe system

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

Rear window washer system ssauthorisedbyVolkswagEenleAcGtr.iVcoalklsswyasgteenmAG-dEoedsitniootngu0ar7a.n2te0eo1r0ac

Note

Additional information:

Operating instructions

4.1

Assembly overview - rear window washer system

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1 - Connection piece Connection to rear win- dow washer system spray jet Overview of hose cou- plings for washer fluid lines page 213
2 - Connection piece Point of separation, pas- senger compartment wiring harness to rear lid wiring harness Overview of hose cou- plings for washer fluid lines page 213
3 - Rear window washer sys- tem spray jet
Removing and installing page 206
Adjusting page 206
4 - Filler pipe of reservoir for windscreen washer and head- light washer systems
Removing and installing page 195
5 - Windscreen washer and headlight washer system res- ervoir
Removing and installing page 195
6 - Windscreen and rear win- dow washer pump -V59-
Removing and installing page 197
7 - Windscreen washer fluid level sender -G33 Removing and installing page 198
8 - Hose Hose repair page 213

205 4. Rear window washer system

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

4.2

Removing and installing washer jet

Caution

Switch off ignition and all electrical consumers.

Remove the ignition key. Removing

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Allow wiper to come to park position.

Lift up cover cap of rear window wiper arm.

Pull spray jet out of wiper arm shaft using suitable pliers -arrow-.

Installing

Push spray jet onto stop in wiper arm shaft with spray jet opening facing upwards.

Adjust spray jet page 206 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

4.3

Adjusting spray jet

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Note If impurities in the spray jet cause an uneven spray field, remove the spray jet and flush through with water against the spraying direction. Purging with compressed air against the spraying di- rection is then permitted. Do not use objects to clean the spray jets! Maintenance ; Booklet 20.1 ; Descriptions of work

t. Copyright by Volkswagen AG.

206 Rep. gr.92 - Windscreen wash/wipe system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

Headlight washer system

Every fifth time the windscreen washer system is activated the headlights are also washed if the windscreen wiper lever on the steering wheel is pulled for at least 1.5 seconds and dipped beam or main beam are switched on.

The spraying time of the headlight washer system can be adjus- ted from between 0 and 12.75 seconds page 455 .

Following installation work or on initial start-up of the headlight washer system, the system must be bled to ensure proper oper- ation of the pop-up cylinders and spray jets page 210 .

Fault detection and fault display

The on-board supply control unit -J519- is equipped with self-di- agnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Additional information Current flow diagrams, Electrical fault finding and Fitting locations Operating manual .
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Removing and installing spray jet assembly page 209
Adjusting spray jets page 210
Removing and installing spray jet pop-up cylin- der page 209

2 - Spray jet assembly with left spray jets
Removing and installing spray jet assembly page 209
Adjusting spray jets page 210
Removing and installing spray jet pop-up cylin- der page 209

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3 - Angled connection piece Connection to left spray jet pop-up cylinder Overview of hose cou- plings for washer fluid lines page 213

4 - Hose

5 - Angled connection piece Connection to right spray jet pop-up cylin- der Distribution of washer fluid line to washer jets Overview of hose cou- plings for washer fluid lines page 213

t. Copyright by Volkswagen AG.

207 5. Headlight washer system

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

6 - T-piece Distribution of washer fluid line to washer jets

7 - Angled piece

8 9

- Headlight washer system pump -V11-WinRRdeesmmcrooevveiinnnggwaaannsddheiinnr ssattnaadlllliinnhggeadlppsisgaaahuggttheeowr21isae09sd85hbyeVroslkyswsategemn

AG. Volkswagen
reservoir

AG does not

guarantee or ac

10 - Filler pipe of reservoir for windscreen washer and headlight washer systems

Removing and installing page 195

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Not illustrated

Pop-up spray jet cylinder to front bumper cover - 4.5 Nm

5.2

Removing and installing headlight

washer system pump -V11-

The headlight washer system pump -V11- is mounted on the washer fluid reservoir in the right-hand wheel housing.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Protected by copyright. Copyi

Removing Remove front bumper cover General body repairs, exterior;
Rep. gr. 63 . Pull headlight washer pump -V11- -9- upwards out of reservoir. Disconnect connector -10-. To remove the connecting pipe -8-, pull out securing clip and
pull connecting pipe -8- off headlight washer system pump V11- . Installing Install in the reverse order of removal. When doing this, note the following: Tighten all threaded connections to specified torques page 207 . On completion of installation work, bleed headlight washer system page 210 .

t. Copyright by Volkswagen AG.

208 Rep. gr.92 - Windscreen wash/wipe system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

5.3

Removing and installing spray jet pop-

up cylinders

Caution

Switch off ignition and all electrical consumers.

Remove the
Removing Pull spray jets
to stop.

tioggneittihoenrkweiyth.sscauothvoerisrecdabypVo-1lk-swoaugteonfAbGu. Vmoplkeswr acgoevneArG

does

not

guarantee

Unclip cover cap -1- from mounting points -arrows- on spray jet assembly.

Remove front bumper cover General body repairs, exterior; Rep. gr. 63 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Pull retainer -4- off hose connection. Pull hose connection off pop-up spray jet cylinder -2-. Remove bolt -1-. Unclip pop-up spray jet cylinder -2- out of bracket -3Installing Install in the reverse order of removal. When doing this, note the following: The hose leading to the pop-up spray jet cylinder must be clip-
ped into the hose retainer. Tighten all threaded connections to specified torques
page 207 . On completion of installation work, bleed headlight washer
system page 210 .

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5.4

Removing and installing spray jet as-

sembly

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

209 5. Headlight washer system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Pull spray jet with cover cap -1- to stop out of bumper cover. Unclip cover cap -1- from mounting points -arrows- on spray
jet assembly.

ceptany liability with respect to the correctness of information in this documen

Lever locking lug -arrow- up slightly and pull out spray jet as- sembly.
Installing

Note
The degree to which the cover cap of the spray jet is pulled down onto the bumper cover can be adjusted using the clips on the spray jet assembly. If the spray jet assembly is not pulled in far enough, the cover cap will not seat correctly. If the spray jet as- sembly is pulled in too far, the cover cap and the bumper cover couPFtlodiutrsbceheotrvsapepcurrtsa.chyaepjdeotonausstspoerfamsyhbjaleyptsiesana.stuotshoeprimosepdb-bluyypVaonclkydslwianalgdloeenwrAupGno.tVpilo-liuktspewncagygelainngAdeGesr.does not guaranteeorac Check the cover cap is seated correctly on the bumper cover. If necessary, adjust seat of cover cap by pushing spray jet
assembly in higher or lower position on pop-up cylinder. On completion of installation work, bleed headlight washer
system page 210 . Check headlight washer system spray jets and adjust if nec-
essary page 210 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

5.5

Adjusting headlight washer system

spray jets

Maintenance ; Booklet 20.1 ; Descriptions of work

5.6

Bleeding headlight washer system

To guarantee sound functioning of pop-up cylinders and spray jets, the headlight washer system must be bled following assem- bly work or when operated for the first time.

WARNING Apply handbrake and make sure that gearshift is set to ,,P".

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Procedure Fill washer fluid reservoir. Start the engine.
210 Rep. gr.92 - Windscreen wash/wipe system

t. Copyright by Volkswagen AG.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Switch headlights to ,,ON". Operate headlight washer system several times (3-5 times, 3
seconds each time). Repeat this bleeding procedure until the pop-up cylinders and
spray jets are functioning soundly.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
211 5. Headlight washer system

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

ElecWstrsiacuatahoslrsihsyedesbtryeVmfollku-swEidadgietlinionAnGe0. V7ho.l2ok0ssw1ae0gecn AoGudpoelsinnotggusaranteeorac

All the instructions and information for this manual are found in

the workshop manual ,,Electrical System, General Information". A

link to this workshop manual is not possible at present for tech-

nical reasons. Please select the workshop manual ,,Electrical

System, General Information" manually in ELSA.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

212 Rep. gr.92 - Windscreen wash/wipe system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Hose repair

AtlnSihnilycelksatwhttleoerometrihakn, sissGshotrewonunpsoce.trmikrPoasanllhensIoanuapsfaonelmrd,,msEaeianlnleetfuiococatrtnrmlit"cihsaametlnisaoSwsonnaytouustpfhraotokoerlrsilssmyhetshdo,iibnbispGyleEVmemoLnalakaSetsnnwrApuuaar.aalgeIellsnna,,efEAroneGlrtem.ffcVooatourrtliknictoseadwncla"ihn.g-eAn AG does not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

213 7. Hose repair

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

94
1

sLHMsauietYhgoar2ishde0dltbi0ysgV9h,o)lktsbswauwgelnibtAhGs.hV,oalkslsowwaggieetnncAGhbdoueeslsbnost g-u(aureanptxeettooreac rior

Note

Before working on headlights, always switch off the headlights and remove the ignition key.
When dealing with complaints, it is absolutely necessary to understand the functions and the operation of the lighting sys- tem Operating instructions .

The vehicle is fitted with headlights from two different manufac- turers:

AL (Automotive Lighting)

Hella

Removal and installation of the headlights are the same except for removal and installation of the control motors.

Fault detection and fault display

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The on-board supply control unit -J519- is equipped with self-di- agnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

1.1

Assembly overview

t. Copyright by Volkswagen AG.

Note The exploded view does not show the control motors, as removal and installation differ from each other.

214 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
1 - Bolt 4 Nm
2 - Adjustment bushes 3bu-lbLe-MfAst 3thdap0ejslusal-aaasg/dutttiehirlonioiggnr2gihsh1epthtd7omebhsyaeaiVtdaioinoldlikgnlsbihwgetahagitnmen- AG. Volkswagen AG does not guaranteeorac main beam bulb -M32-
Bulb: H7U 12 V/55 W Renewing page 220
4 - Left side light bulb -M1- / right side light bulb -M3-
Bulb: 12 V/5 W Renewing page 222
5 - Cover cap
6 - Front left turn signal bulb M5- / front right turn signal bulb -M7-
Bulb: 12 V/21 W Renewing page 223
7 - Bulb holder with grip
8 - Body aperture
9 - Cover cap
10 - Bulb holder with grip
11 - Left headlight dipped beam bulb -M29- / right head- light dipped beam bulb -M31-
Bulb: H7 12 V/55 W Renewing page 218
12 - Headlight Removing and installing page 215 Adjusting headlight installation position page 217 Repairing headlight securing tabs page 231

t. Copyright by Volkswagen AG.

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1.2

Removing and installing headlight

Note
You do not have to disconnect the earth wire of the battery A- .
The illustrations show removal and installation for the left headlight.
If a headlight is removed, it should always be adjusted follow- ing installation Maintenance ; Booklet 20.1 ; Description of work .
If a headlight with gas discharge bulbs is removed, the basic setting of the headlight should always be checked when rein- stalling Maintenance ; Booklet 20.1 ; Descriptions of work .

215 1. Headlights with halogen bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Caution Switch off ignition and all electrical consumers. Remove the ignition key. Removing Unclip the connector -arrow- and detach it. Remove front bumper General body repairs, exterior; Rep.
gr. 63 .
Remove bolt -arrow- from top of headlight.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove bolt -arrow- from bottom left of headlight.
216 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove bolt -arrow- from bottom right of headlight. Installing Cinagr:Tryigpohautgetenin2ass1lstla4atulhtl.haroetriisoaendd beiyndVtochlkoesnwrnaeegvecentirAosGne.sVsoteolkqssuwpeaengcecinefiA,eGnddototoeinrsqgnuottehgseuarfaonltleoewor a-c Check headlight installation position is central, i.e. shut lines/
gaps are equal around headlight. If the shut lines/gaps around the headlight are uneven, the instal- lation position must be adjusted page 217 . Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

1.3

Adjusting headlight installation position

t. Copyright by Volkswagen AG.

Note To adjust the installation position of the headlight, the front
bumper does not have to be removed. The illustrations show the left headlight. If it transpires during checking of the installation position that the shut lines/gaps between headlight and body are uneven, the in- stallation position must be adjusted.
Caution Switch off ignition and all electrical consumers. Remove the ignition key.

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Procedure Remove the radiator grille General body repairs, exterior;
Rep. gr. 66 . Loosen screw -arrow- at top of headlight.

217 1. Headlights with halogen bulbs (up to MY2009)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Loosen

screw

-arrow-

bottom

left

headlight.
ss authorised

Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

Loosen screw -arrow- at bottom right of headlight.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Adjust flush fit with body by screwing in or screwing out ad- justment bushing -arrow- at bottom left and bottom right of headlight.
Tighten all threaded connections to specified torques page 214 .
Check and readjust headlight to ensure gaps are even all round.
Install the radiator grille General body repairs, exterior; Rep. gr. 66 .
Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

1.4

Renewing bulbs

1.4.1 Renewing headlight dipped beam bulb
Note The diagrams show renewal of the left headlight dipped beam bulb -M29- for the left headlight.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

218 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Turn cover cap -1- in -direction of arrow- and remove.
Turn bulb holder with dipped beam headlight bulb -M29- -1- in -direction of arrow- and remove from headlight.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Pull left headlight dipped beam bulb -M29- -2- in -direction of arrow- out of bulb holder -1-.
Installing Caution
Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.
When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.
Insert left headlight dipped beam bulb -M29- -1- in bulb holder so that lug at left headlight dipped beam bulb -M29- is posi- tioned in recess -arrow- of bulb holder -2-.
219 1. Headlights with halogen bulbs (up to MY2009)

t. Copyright by Volkswagen AG.

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Place bulb holder with left headlight dipped beam bulb -M29-1- in headlight and turn bulb holder with left headlight dipped beam bulb -M29- in -direction of arrow-.

Insert cover cap -1- in recess on headlight and turn cover cap in direction of -arrow- to secure.
Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

1.4.2

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Renewing headlight main beam bulb

Note The diagrams show renewal of the left headlight main beam bulb -M30- for the left headlight.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove cover cap -1-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

220 Rep. gr.94 - Lights, bulbs, switches - exterior

Disconnect connector -2-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Push retaining clip -2- in -direction of arrow- under locking lugs -1- and lift up retaining clip -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Take left Installing

headlight

main

beam

bulb

-M30-

-1-

out

ossfahutehoaridseldigbhy Vt.olkswagen

AG.

Volkswagen

does

not

guarantee

Caution
Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.
When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.

Carry out installation in the reverse sequence, noting the follow- ing:
Place left headlight main beam bulb -M30- -1- in recesses -arrows- of headlight.
Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

221 1. Headlights with halogen bulbs (up to MY2009)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
1.4.3 Renewing side light bulb

Note The diagrams show renewal of the left side light bulb -M1- for the left headlight.

SRwemitcohvCeoaftfuhitgeioningitinointioansnsakduethayolr.liseedlebycVtroilcksawl acgoennsAuGm. Veolrkss.wagen AG does not guaranteeorac

Removing Remove cover cap -1-.

As far as the wiring lengths allow, pull bulb holder -1- with left side light bulb -M1- out of reflector.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

222 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull left side light bulb -M1- -2- in -direction of arrow- out of bulb holder -1-.
Installing Caution
Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.
When installing cover cap, ensure that it seats properly. Cinagr:ryssThaoehuutaheotdriiinlsnieggsdhrtbeaty.slVlasoltkoisofwnwagianetnetAhrGew.riVlelovllekesarwdsaegtoesnpeAeqGrumdeonaescnneeo,nt ngt uodatarianmngteaetgohreaectofotlhloew- Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
1.4.4 Renewing front turn signal bulb
Note The illustrations show the renewal of the front left turn signal bulb -M5- for the left headlight.
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
223 1. Headlights with halogen bulbs (up to MY2009)

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Turn bulb holder with front left turn signal bulb -M5- -1- in di-
rection of arrow and remove from headlight. Push front left turn signal bulb -M5- into bulb holder, turn front
left turn signal bulb -M5- anti-clockwise and pull front left turn signal bulb -M5- out of bulb holder. Installing

Caution

Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

When installing cover cap, ensure that it seats properly.

The ingress of water will lead to permanent damage to the

headlight.

Carry out ing: Check

ihnesatadlllaigthiotnfuinncthtioenrse.versesssauethqoruiseednbcyeV,olnksowtianggentAhGe.

Volkswagen
follow-

does

not

guarantee

Check headlight settings and adjust headlights if necessary Maintenance ; Booklet 20.1 ; Descriptions of work .

1.5

Removing and installing headlight range

control motor

page 224

page 227

page 229

1.5.1

Removing and installing headlight range control motor (Automotive Lighting)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Note
If control motors are removed and reinstalled or renewed, the headlight adjustment must be checked and the headlights ad- justed Maintenance ; Booklet 20.1 ; Description of work .
The illustrations show the renewal of the headlight range con- trol motor -V49- on the right headlight. If the left headlight range control motor -V48- is removed and installed, two as- sembly openings with predetermined breaking points must be opened to gain access to the bolts (these are not shown on the following illustrations).

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove headlight page 215 .

224 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Turn cap -1- in -direction of arrow- and remove.
Note To gain access to the second bolt on the right headlight range control motor -V49- , break open the assembly opening at the predetermined breaking point -arrow- on the back of the headlight housing. This opening must be sealed on completion of repairs with separately available sealing plug.

Fit a socket on the plastic hexagon on the back of the headlight housing.
Press and turn the plastic hexagon out of the headlight hous- ing to break open the assembly opening.

Note The broken open sealing piece must not remain in the headlight. Remove it from the headlight housing.

Unscrew bolts -2motor -V49- -1-.
ss

aautnhodris-e3d-byfrVoomlkswriagghetn

AG. Volkswagen AG
headlight range

dcooens ntroot lguarantee

Lift dipped beam reflector -2- in headlight slightly and turn the right headlight range control motor -V49- -1- in -direction of arrow- on to stop.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

225 1. Headlights with halogen bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Lift dipped beam reflector in headlight slightly and turn the ball head of the right headlight range control motor -V49- -1- so that it can be slid out of the ball head mounting -2- in -direction of arrow- to the rear. Take the right headlight range control motor -V49- out of the headlight as far as the connected wiring allows.
Disconnect connector -1- and remove right headlight range control motor -V49- -2-.
Installing Carry out installation in the reverse sequence, noting the follow- ing:
Reconnect connector -1- on right headlight range control mo- tor -V49- -2-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Insert right headlight range control motor -V49- -1- in headlight in position as shown in illustration.
Lift dipped beam reflector in headlight slightly and turn the ball head of the right headlight range control motor -V49- -2- so that it can be pushed into the ball head mounting -3- in -direction of arrow-.
226 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Lift dipped beam reflector in headlight slightly and turn the right

headlight range control motor -V49- -1- in -direction of arrow-

on to stop.

IVn4s9e-rtabnodCthtaigbuhotitoletsnn,inatondthinesrtiaglhl tthheeacdolvigehr tcraaspsna.ugtheorcisoednbtyrVool lkmswoatogern-AG. Volkswagen AG does not guaranteeorac

When installing cover cap, ensure cap is seated correctly. The ingress of water will lead to permanent damage to the head- light.

Seal the broken-open assembly openings -1- using a sepa- rately ordered sealing plug ETKA (electronic parts cata- logue) .
Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

1.5.2

Removing and installing headlight range control motor (Hella)

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove headlight page 215 .

227 1. Headlights with halogen bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Turn cover cap -1- in -direction of arrow- and remove.

ceptany liability with respect to the correctness of information in this documen

Pull off connector -2-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Tofu-ranrrriogwhtAh-eaanddlisgspahuuttlhlroairtisneogdubety

Vcoolknstwroagl emn oAGto.rVo-Vlks4w9a-g-e1n-AiGnddoiersencottiogunarantee slightly from its mounting -2-.

Move right headlight range control motor -V49- -1- so that ball head -3- of right headlight range control motor -V49- can be pulled in direction of -arrow B- out of ball head mounting -4-.

Take right headlight range control motor -V49- out of headlight housing.

Installing

Carry out installation in the reverse sequence, noting the follow- ing:

Carefully insert ball head -1- of hand headlight range control motor -V49- in ball head mounting -arrow-. Caution
When installing cover cap, ensure cap is seated correctly. The ingress of water will lead to permanent damage to the head- light.
Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

Protected by copyright. Copyi

228 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
1.5.3 Removing and installing headlight range Note control motor (ssVauithsotrieseodbnyV)olkswagen AG. Volkswagen AG does not guaranteeorac
If control motors are removed and reinstalled or renewed, the headlight adjustment must be checked and the headlights ad- justed Maintenance ; Booklet 20.1 ; Description of work .
The illustrations show the renewal of the left headlight range control motor -V48- for the left headlight. Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Remove headlight page 215 . Turn cover cap -1- in -direction of arrow- and remove.
Turn left headlight range control motor -V48- -1- in direction of -arrow-.
229 1. Headlights with halogen bulbs (up to MY2009)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull off connector -1-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Move left headlight range control motor -V48- so that ball head -2- of left headlight range control motor -V48- can be pulled in direction of -arrow- out of ball head cup -1-.
Take left headlight range control motor -V48- out of headlight housing.
Installing Carry out installation in the reverse sequence, noting the follow- ing:
Carefully insert ball head of left headlight range control motor -V48- -1- in ball head cup -arrow-. Caution
When installing cover cap, ensure cap is seated correctly. The ingress of water will lead to permanent damage to the head- light. Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
230 Rep. gr.94 - Lights, bulbs, switches - exterior

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1.6

Repairing headlight retaining tabs

If the upper headlight retaining tab -1-, the outer headlight retain- ing tab -2- or the lower headlight retaining tab -3- is damaged or has broken off, it can be replaced by installing the repair kit. There is no need to renew the entire headlight.

Note Check that there is no further damage to the headlight that
would make installation of the repair kit unnecessary. Two different repair kits are available for the left and right
headlights ETKA (electronic parts catalogue) . Each repair kit includes the upper, the outer and the lower
headlight retaining tabs, four screws, a panel nut (already fit- RReepptaeaalrdiierriioannndggytuohsfspuieatpttueeutehrdoprrripsroeeeentdtarbatirynhienVietnoianlgkoigsnuwtitatnaaebggbrentaaAnbpGdp)a.a,Vlgoagoewdelkj2esu2w3rs3a2rt1gme.et.enaAninGtinbdgouestshanebotssg)u(.oarnaneteeeoar acch Repairing lower retaining tab page 232 .
1.6.1 Repairing upper retaining tab
Caution Switch off ignition and all electrical consumers. Remove the ignition key.

Procedure Remove headlight page 215 . Remove existing headlight retaining tab -1- completely from
headlight.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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231 1. Headlights with halogen bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Form-fit the new retaining tab -2- on the base of the retaining tab on the headlight -4- and tighten the screw -3-.

Note The panel nut -1- is already pre-assembled on the new retaining tab -2-. Install headlight page 215 . Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
1.6.2 Repairing outer retaining tab
Caution Switch off ignition and all electrical consumers. Remove the ignition key.

Procedure

Remove headlight page 215 .

Remove existing from headlight.

hses aautdholirgishedtbryeVtoalkinswinaggetnaAbG-.aVrorlkosww-agceonmAGpldeoteeslnyot

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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Form-fit the new retaining tab -3- on the base of the retaining tab on the headlight -1- and tighten the screw -2-.
Note The adjustment bush -4- is already pre-assembled on the new retaining tab -3-. Install headlight page 215 . Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
1.6.3 Repairing lower retaining tab
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
232 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Procedure Remove headlight page 215 . Remove existing headlight retaining tab -arrow- completely
from headlight.

ceptany liability with respect to the correctness of information in this documen

Form-fit the new retaining tab -3- on the base of the retaining tab on the headlight -1- and tighten the screw -2-.
Now tighten the screw -5- on the rear side.
Note The adjustment bush -4- is already pre-assembled on the new retaICninhsMientaacglkilnthahteebenaa-ad3dnl-ilgi.cghehtt;sBeoptoatinkglgeest2a12n50d..1a;dDjuesst chreipatdiolingssshatuosthfoirwfisneoderbkcyeV.solskaswryagen AG. Volkswagen AG does not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

1.7

Converting headlights for use when driv-

ing on the left or right

Note
To avoid dazzling oncoming traffic with asymmetrical lights, both headlights should be converted to the direction of traffic (driving on the left or right) relevant to the country in which the vehicle is being driven.
The corresponding headlight conversion set consists of two sections of film.
Conversion of the headlights is not designed as a permanent conversion for other countries. It is only suitable as a ,,tourist solution" for a short stay abroad.
Both headlights of a vehicle must always be converted. The information on ,,right" and ,,left" on the masking film always
relates to the direction of travel when looking forwards from inside the vehicle.

t. Copyright by Volkswagen AG.

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233 1. Headlights with halogen bulbs (up to MY2009)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1.7.1

Converting headlights designed for driv- ing on the right to driving on the left

Note

ngfor private or commercial purposes, in part or in whole, is not permittedunle

The headlight conversion set comprises two pieces of film.

Please note the different part numbers for the headlight con-

TvhCeaulernrsnadinoltingrhahesftfeaisctdsw.lifgirthochtmletornigsspshoabtusetthiootfioroilserenefdt,,b-c0hyoV"an.onvlkdeswrtrtaiagnfegfni.cAaGn. VdolfkrsowmagleenftAtGodroiegshnto-t guaranteeorac

Clean headlight lens.

Left headlight:

Remove protective film on back of assembly film -D- in area -C- only.

Align positioning film -D- with the bottom edge to line -B- on the lens of the headlight.

Align positioning film -D- at the same time with its radius to line -A- on the lens of the headlight.

Push down in area -C- on the headlight lens.

Carefully pull application film -D- off the lens of the headlight again.

The masking film -C- remains on the headlight lens.

Right headlight:

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Remove protective film on back of assembly film -D- in area -C- only.
Align positioning film -D- with the bottom edge to line -B- on the lens of the headlight.
Align positioning film -D- at the same time with its radius to line -A- on the lens of the headlight.
Push down in area -C- on the headlight lens. Carefully pull application film -D- off the lens of the headlight
again. The masking film -C- remains on the headlight lens.

Note
Remove any remaining adhesive using alcohol-based or al- cohol and water-based cleaning fluid. For example, a cloth soaked with isopropyl alcohol
Customers should be informed of how to remove residual ad- hesive after detaching the masking section.

t. Copyright by Volkswagen AG.

234 Rep. gr.94 - Lights, bulbs, switches - exterior

1.7.2

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Converting headlights designed for driv- ing on the left to driving on the right

ceptany liability with respect to the correctness of information in this documen

Note

ngfor private or commercial purposes, in part or in whole, is not permittedunle

The headlight conversion set comprises two pieces of film.

Please note the different part numbers for the headlight con- version sets from right to left-hand traffic and from left to righthand traffic.

Clean headlight lens before converting.

Pull off adhesive film from headlight lens and remove residual adhesive from headlight.

Turn light switch to position ,,0". Clean headlight lens. Left headlight:

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Remove protective film on back of assembly film -D- in area -C- only.

Align positioning film -D- with the bottom edge to line -B- on the lens of the headlight.

Align positioning film -D- at the same time with its radius to line -A- on the lens of the headlight.

Push down in area -C- on the headlight lens.

Carefully pull application film -D- off the lens of the headlight again.

The masking film -C- remains on the headlight lens.

Right headlight:

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t. Copyright by Volkswagen AG.

1.8

Adjusting headlights

Check headlight settings and adjust headlights if necessary Maintenance ; Booklet 20.1 ; Descriptions of work .

235 1. Headlights with halogen bulbs (up to MY2009)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Headlights with halogen bulbs (from

MY2009)

2.1

General description

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Note

Before working on headlights, always switch off the headlights and remove the ignition key.

When dealing with complaints, it is absolutely essential that

the function and operation of the lighting system are first un-

derstood.
Additional information: Operating instructions

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

The vehicle is fitted with headlights from two different manufac- turers:

Hella

Valeo

Removal and installation of the headlights are the same except for removal and installation of the headlight range control motors and the cap behind the dipped beam bulb.

Fault detection and fault display

The onboard supply control unit is equipped with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

2.2

Assembly overview

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Note
The assembly overview shows both control motor variants of headlight manufacturers Hella Item 5 (page 237) and Valeo Item 6 (page 237) since their removal and installation are different.
The assembly overview shows both cover-cap variants of headlight manufacturers Hella Item 3 (page 237) and Valeo Item 4 (page 237) since their removal and installation are different.

t. Copyright by Volkswagen AG.

236 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1 - Cover cap

2 - Cover cap

3 - Cover cap Only manufacturer Hel- la page 241

4 - Cover cap Only manufacturer Va- leo page 241

5 - Left headlight range control motor -V48- / right headlight range control motor -V49-
Manufacturer Hella Removing and installing
page 247

6 - Left headlight range control

motor range

-V48- / right headlight MRcoeapnmnatrugososfevalauimcnt2htgo4ouri9trsaoeendrrd:b-yVViVn4aosl9lkets-aowllaingegn

AG. Volkswagen

AG does not

guarantee or ac

7 - Bulb holder with grip

ceptany liability with respect to the correctness of information in this documen

8 - Left headlight dipped beam bulb -M29- / right headlight dip- ped beam bulb -M31-
Bulb: H7 12 V/55 W Renewing page 218

9 - Headlight Removing and installing page 238 Adjusting headlight in- stallation position page 240 Repairing headlight securing tabs page 251 Converting for driving on left/right page 254

10 - Guide

11 - Front end support part

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12 - Bolt 5 Nm

13 - Left headlight main beam bulb -M30- / right headlight main beam bulb -M32 Bulb: 12 V 15/55 W Renewing page 220

14 - Left side light bulb -M1- / right side light bulb -M3 Bulb: 12 V/5 W Renewing page 222

15 - Bulb holder with grip

16 - Front left turn signal bulb -M5- / front right turn signal bulb -M7 Bulb: 12 V/24 W Renewing page 223

17 - Bulb holder with grip

237 2. Headlights with halogen bulbs (from MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

2.3

Removing and installing headlight

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

Note

You do not have to disconnect the earth wire of the battery A- .

The vehicle is fitted with headlights from two different manu- facturers; removal and installation of both headlight versions are identical.

IRiCnlluehMtsmehtacerokianvsthtaiaeoelmnnaaasendnsdlwichgeiaohnywts;.tsBareeolltmaotitnkoiolgevnsat loa2afn0ntd.hd1eai;dnrDjsiugtessahsstltalucahhthrteeioipoaraistnddieodlloiingbgfyshhtVhttooselafkislrwfewenfoatcegrhkaecenre.raAsieGdsdla.iVgrooyhulkt.tswagen AGdoesnot guaranteeorac

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove the radiator grille General body repairs, exterior;
Rep. gr. 66 . Remove front bumper cover General body repairs, exterior;
Rep. gr. 63 . Release and disconnect multi-pin connector -1-. Remove bolt -2- on inner part of headlight.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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238 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew the three bolts -arrows-. Pull headlight forwards and straight out of body aperture. Installing Carry out installation in the reverse sequence, noting the follow- ing:
Insert headlight with the three guides on underside into mount- ings -arrows- on guide and push into body aperture.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
First, screw in the three bolts -arrows-.
Then, screw in bolt -2- on rear of headlight. Tighten all threaded connections to specified torques
page 236 . Check headlight installation position is central, i.e. shut lines/
gaps are equal around headlight. If the shut lines/gaps around the headlight are uneven, the instal- lation position must be adjusted page 217 . Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
239 2. Headlights with halogen bulbs (from MY2009)

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

2.4

Adjusting headlight installation position

TbTuohmeNapdiollejutuerssssdttarouatthehtoiesorisninensdosbtstyahhVloaolalwvktseiowthantogepebnloeeAsfGtirte.hioVmenoaolkodvsflweigtadhhg.eet.nhAeGaddoleigs nhott, gtuhaeranftreoenortac

If it transpires during checking of the installation position that the shut lines/gaps between headlight and body are uneven, the in- stallation position must be adjusted. Switch off ignition and all electrical consumers and remove
ignition key. Remove the radiator grille General body repairs, exterior;
Rep. gr. 66 . Loosen bolt -2- on rear of headlight.

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Loosen the three bolts -arrows-.

Loosen screw -arrow- at bottom of headlight.

240 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Adjust shut lines/gaps to body by pushing in or pulling out alignment bush -arrow- on headlight.
Tighten all threaded connections to specified torques page 236 .
Check and readjust headlight to ensure gaps are even all round.
Install the radiator grille General body repairs, exterior; Rep. gr. 66 .
Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

2.5

Renewing bulbs

2.5.1 Renewing headlight dipped beam bulb
Note The headlight does not have to be removed to change the bTbssuuhalluebbth.do-rMiisaeg2dr9bay-mVfooslkrsstwhhaeogwelnerAfetGnh.eeVwoaldkaslliwgoahfgtte.hneAGledfot ehsenaotdgluigarhanttedeioprpaced beam
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Only headlight manufacturer Hella: Remove cover cap -1-. Only headlight manufacturer Valeo:
Note For reasons of clarity, headlight is shown removed in the fol-
lowing illustrations. The headlight does not have to be removed to change the
bulb.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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241 2. Headlights with halogen bulbs (from MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull clip -1- upwards and remove cover cap -2- from rear of headlight. Continuation for all vehicles:
Turn bulb holder with left headlight dipped beam bulb -M29in direction of -arrow- and remove from headlight.

Pull left headlight dipped beam bulb -M29- -2- in -direction of arrow- out of bulb holder -1-.

Bulb: 12 V/55 W

Installing Caution
Do not touch glass envelope leave traces of grease on the

gwlahsesnefinttvineglobpuel,bw. hFiicnhgsseearuvstahopris-ed

Volkswagen

AG.

Volkswagen

does

not

guarantee

orate when the bulb is switched on and cause the glass

envelope to cloud over.

When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.

Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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242 Rep. gr.94 - Lights, bulbs, switches - exterior

2.5.2

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Renewing main headlight bulb/daytime running light

Note
The left main beam headlight bulb -M30- / right main beam headlight bulb -M32- is a twin filament bulb and assumes si- multaneously the function of the left daytime running light L174- / right daytime running light -L175- .
The headlight does not have to be removed to change the bulb.
The illustrations show the renewal of the left headlight main beam bulb -M30- / left daytime running light bulb -L174- for the left headlight.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove cover cap -1-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

243 2. Headlights with halogen bulbs (from MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Turn bulb holder -1- in direction of -arrow- and pull it out of headlight together with left headlight main beam -M30- / left daytime running light bulb -L174- .

Note The left headlight main beam bulb -M30- / left daytime running light bulb -L174- is permanently attached to the bulb holder and cannot be renewed separately.
Bulb: 12 V 15/55 W Installing

Carry out ing: Check Check

installation in the reverse sequence, noting the follow-

headlight headlight

functions. settings and

adjust

headlights

necesssas aruythorised

Volkswagen

AG.

Volkswagen

does

not

guarantee

Maintenance ; Booklet 20.1 ; Descriptions of work .

2.5.3 Renewing side light bulb

Note
The headlight does not have to be removed to change the bulb.
The diagrams show renewal of the left side light bulb -M1- for the left headlight.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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244 Rep. gr.94 - Lights, bulbs, switches - exterior

Removing Remove cover cap -1-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Tohofalrkdeineflgre-cc1too- nrt.ongeecttheedrwwiirtihnglseslfaetuntshgoidrtisheedliinbgythoVtoclbkosuwnlbasgi-deMneAr1aG-t.biVoaoncl,kkspwwuaalglredbnsuAloGbudtoes not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Pull left side light bulb -M1- -2- in -direction of arrow- out of bulb holder -1-.
Bulb: wedge-base bulb 12 V/5 W Installing
Caution Do not touch glass envelope when fitting bulb. Fingers
leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over. When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.
Carry out installation in the reverse sequence, noting the follow- ing: Check headlight functions.
2.5.4 Renewing front turn signal bulb
Note The headlight does not have to be removed to change the
bulb. The illustrations show the renewal of the front left turn signal
bulb -M5- for the left headlight.
245 2. Headlights with halogen bulbs (from MY2009)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Caution Switch off ignition and all electrical consumers. Remove the ignition key. Removing Remove cover cap -1-.
Turn bulb holder -1- in direction of -arrow- and pull left front turn signal bulb -M5- backwards out of headlight.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
246 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Press lock button -arrow- and pull left front turn signal bulb M5- -1- upwards out of bulb holder.

Note The left front turn signal bulb -M5- is permanently attached to the bulb holder and cannot be dismantled. Bulb: 12 V/24 W Installing
Caution Do not touch glass envelope when fitting bulb. Fingers
leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over. When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.

Carry out installation in the reverse sequence, noting the follow- ing:

Note

To lock the bulb holder, there are two locking lugs of different lengths in the reflector.

Insert bulb holder together with left front turn signal bulb -M5into reflector so that the longer locking lug points upwards.

Check
2.6

headlight functions.
Removing and control motor

installsisnaugthorhiseedabydVolilkgswhatgrean AnGg. Veolkswagen

does

not

guarantee

ngfor private or commercial purposes, in part or in whole, is not permittedunle

2.6.1 Removing and installing (Hella)

Note
If control motors are removed and reinstalled or renewed, the headlight adjustment must be checked and the headlights ad- justed Maintenance ; Booklet 20.1 ; Description of work .
The illustrations show the renewal of the left headlight range control motor -V48- for the left headlight.
The renewal of the headlight range control motor -V49- for the right headlight is carried out in the same way.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

247 2. Headlights with halogen bulbs (from MY2009)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Removing Remove headlight page 215 . Remove cover cap -1-.
Detach connector -1- from left headlight range control motor 2 -V48- .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Turn left headlight range control motor -V48- -1- in direction of -arrow- to stop and pull it slightly backwards out of mounting -2-.
Tilt left headlight range control motor -V48- -1- so that ball head -3- can be swivelled downwards out of the head mount- ing -2-.
Take left headlight range control motor -V48- out of headlight housing.
Installing Carry out installation in the reverse sequence, noting the follow- ing: Install left headlight range control motor -V48- into headlight. Reconnect connector.
248 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Carefully swivel ball head -3- from below in ball head mounting -2-.
Lock left headlight range control motor -V48- -1- by turning it anti-clockwise to stop. Caution
When installing cover cap, ensure cap is seated correctly. The ingress of water will lead to permanent damage to the head- light. Check headlight functions. Adjust headlights. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
2.6.2 Removing and installing (Valeo)
IhjufescatoNedndoltigtreohltMmaadoijtnuotsrestnmaaernencterme;muBsootvobekedlsecsatahnuetd2hco0rrki.es1eeidnd;bsyaDtVaneoldlslkecstdhwriaepogtrheiorneenAanGdoe.lfiVwgwoehlokdtssr,wkatah.dgee-n AG doesnot guaranteeorac The illustrations show the renewal of the headlight range con-
trol motor -V49- on the right headlight. The renewal of the left headlight range control motor -V48- for
the left headlight is carried out in the same way. Caution
Switch off ignition and all electrical consumers. Remove the ignition key. Removing Remove headlight page 215 . Pull clip -1- upwards and remove cover cap -2- from rear of headlight.
249 2. Headlights with halogen bulbs (from MY2009)

t. Copyright by Volkswagen AG.

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Turn adjuster screw -1- for vertical adjustment of dipped beam headlight completely in the following direction: Left headlight - anti-clockwise Right headlight clockwise Then lift adjuster screw -1- slightly with a suitable screwdriver and pull it upwards out of headlight housing. Disconnect connector -2- from right headlight range control motor -V49- .
Swivel right headlight range control motor -V49- -1- to unlock in direction of -arrow- to stop.

ceptany liability with respect to the correctness of information in this documen

Tilt right headlight range control motor -V49- -3- so that ball head -1- can be swivelled upwards out of ball head mounting -2-.

Take right headlight range control motor -V49- out of headlight housing.

Installing

Carry out ing: Install

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guarantee

Reconnect connector.

Carefully swivel ball head -1- from above in ball head mounting -2-.
Lock right headlight range control motor -V49- -3- by turning it anti-clockwise to stop.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Note When inserting adjuster screw for vertical adjustment of dipped beam headlight, ensure that O-ring is present and in the right po- sition. Insert adjuster screw for vertical adjustment of dipped beam
headlight in headlight housing again. Caution
When installing cover cap, ensure cap is seated correctly. The ingress of water will lead to permanent damage to the head- light.

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250 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Fit cover cap -2- and secure it with strap -1-. Check headlight functions. Adjust headlights. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

2.7

Repairing

headss aluigthohristedsbey Vcoulksrwinaggen

AG. Volkswagen
tabs

does

not

guarantee

If one or more headlight retaining tabs are damaged or broken off, they can be renewed by installing the repair kit. There is no need to renew the entire headlight. Overview of installation locations of repair tabs

1 - Outer repair tab 2 - Centre repair tab

3 - Inner repair tab

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Note
Check that there is no further damage to the headlight that would make installation of the repair kit unnecessary.
Two different repair kits are available for the left and right headlights ETKA (electronic parts catalogue) .
Each repair kit includes the outer, the centre and the inner headlight retaining tab and the associated bolts/screws.
The following illustrations show the repair of the retaining tabs on the right headlight. Repairs on the right headlight are car- ried out in the same way.
Repairing outer retaining tab page 251 . Repairing centre retaining tab page 252 . Repairing inner retaining tab page 253 .
2.7.1 Repairing outer retaining tab
Special tools and workshop equipment required Torque screwdriver -V.A.G 1624-

t. Copyright by Volkswagen AG.

251 2. Headlights with halogen bulbs (from MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Procedure Remove headlight page 215 . Remove remains of old headlight retaining tab -1-.

Form-fit new retaining tab -1- on base of retaining tab at head-

light and tighten bolt -2- to 1.0 Nm. Install headlight page 215 . Check headlight settings and adjust headlights Maintenance ; Booklet 20.1 ; Descriptions of

iswfs anouetrhkcorei.ssedsbayrVyolkswagen

AG.

Volkswagen

does

not

guarantee

2.7.2 Repairing centre retaining tab
Special tools and workshop equipment required Torque screwdriver -V.A.G 1624-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Caution Switch off ignition and all electrical consumers. Remove the ignition key.
252 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Procedure Remove headlight page 215 . Remove remains of old headlight retaining tab -1-.
Form-fit new retaining tab -1- on base of retaining tab at head- light and tighten bolt -2- to 1.0 Nm.
Install headlight page 215 . Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
2.7.3 Repairing inner retaining tab
Special tools and workshop equipment required Torque screwdriver -V.A.G 1624-
Caution Switch off ignition and all electrical consumers. Remove the ignition key. Procedure Remove headlight page 215 .
253 2. Headlights with halogen bulbs (from MY2009)

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove remains of old headlight retaining tab -1-.

Form-fit new retaining tab -1- on base of retaining tab at head- light and tighten bolt -2- to 1.0 Nm.
Install headlight page 215 . Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

2.8

Cinognsosvanuethortrthisiened gbyleVhofeltksaowdarglerignigAhGht.stVofloksrwuagseen AwG dhoeesnnotdgruiavra-ntee or ac

Note

To avoid dazzling oncoming traffic with asymmetrical lights, both headlights should be converted to the direction of traffic (driving on the left or right) relevant to the country in which the vehicle is being driven.
The corresponding headlight conversion set consists of two sections of film.
Conversion of the headlights is not designed as a permanent conversion for other countries. It is only suitable as a ,,tourist solution" for a short stay abroad.
Both headlights of a vehicle must always be converted. The details ,,right" and ,,left" on the masking film always refer
to the direction of travel when looking forwards from inside the vehicle.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

254 Rep. gr.94 - Lights, bulbs, switches - exterior

2.8.1

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Converting headlights designed for driv- ing on the right to driving on the left

Note

The headlight conversion set comprises two pieces of film.

Please note the different part numbers for the headlight con- version sets from right to left-hand traffic and from left to righthand traffic.

CAsifldeteuaranpl ahudellihandeglsigoivhfeftaflredonhmsesbhieveefaodfriellimgchoftrnolevmnesrht.ienagd. slisgauhthtolreisnedsb,yrVeomlksowvaegerneA-G. Volkswagen AG doesnot guaranteeorac

Procedure

Turn light switch to position ,,0".

Clean headlight lens.

Left headlight:

Remove protective film on back of assembly film -D- in area -C- only.

Align top and bottom of assembly film -D- with upper and lower edge -A- of headlight lens.

Align assembly film -D- simultaneously with line -B- on line of headlight lens.

Push down in area -C- on headlight lens.

Carefully pull assembly film -D- off headlight lens again.

Masking film -C- remains on headlight lens.

Right headlight:

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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255 2. Headlights with halogen bulbs (from MY2009)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Remove protective film on back of assembly film -D- in area -C- only.

Align top and bottom of assembly film -D- with upper and lower edge -A- of headlight lens.

Align assembly film -D- simultaneously with line -B- on line of headlight lens.

Push down in area -C- on headlight lens.

Carefully pull assembly film -D- off headlight lens again.

Masking film -C- remains on headlight lens.

Note Remove

any

remaining

adhesive

using

alcohol-basedss aourthoarils-ed by

Volkswagen AG.

Volkswagen AG

does

not

guarantee or ac

cohol and water-based cleaning fluid. For example a cloth

soaked with isopropyl alcohol.

Customers should be informed of how to remove residual ad- hesive after detaching the masking section.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

2.8.2

Converting headlights designed for driv- ing on the left to driving on the right

Note
The headlight conversion set comprises two pieces of film. Please note the different part numbers for the headlight con-
version sets from right to left-hand traffic and from left to righthand traffic. Clean headlight lens before converting. After pulling off adhesive film from headlight lens, remove re- sidual adhesive from headlight lens.
Procedure Turn light switch to position ,,0". Clean headlight lens.

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t. Copyright by Volkswagen AG.

256 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Left headlight: Remove protective film on back of assembly film -D- in area
-C- only. Align top and bottom of assembly film -D- with upper and lower
edge -A- of headlight lens. Align assembly film -D- simultaneously with line -B- on line of
headlight lens. Push down in area -C- on headlight lens. Carefully pull assembly film -D- off headlight lens again. Masking film -C- remains on headlight lens. Right headlight:

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Remove -C- only. Align top edge -A-

protective film on back of assembly and bottom of assembly film -D- with of headlight lens.

fuilspms apue-thDrora-isneinddbaylorVewoalkesrwagen

AG.

Volkswagen

does

not

guarantee

Align assembly film -D- simultaneously with line -B- on line of headlight lens.

Push down in area -C- on headlight lens.

Carefully pull assembly film -D- off headlight lens again.

Masking film -C- remains on headlight lens.

Note
Remove any remaining adhesive using alcohol-based or al- cohol and water-based cleaning fluid. For example a cloth soaked with isopropyl alcohol.
Customers should be informed of how to remove residual ad- hesive after detaching the masking section.

2.9

Adjusting headlights

Adjust headlight with halogen bulbs Maintenance ; Booklet 20.1 ; Descriptions of work .

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

257 2. Headlights with halogen bulbs (from MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Headlights with gas discharge bulbs

(up to MY2009)

Note
Before working on headlights with gas discharge bulbs, al- ways switch off headlights and remove ignition key.
The automatic headlight range control on headlights with gas discharge bulbs is equipped with self-diagnosis.
When dealing with complaints, it is absolutely necessary to understand the functions and the operation of the lighting sys- tem Operating instructions .
Additional information Current flow diagrams, Electrical fault finding and Fitting locations.
Fault detection and fault display Automatic headlight range control and onboard supply control unit -J519- are equipped with self-diagnosis.
Fs3yo.s1rtfeamult-VfiAndSiOcn5hg0p,a5eu1rsrgBeae-tviineobh,,nuGiclluabeinsddediadsgssfanauatouhfoslertiissfeti,ydntbdeynisVnotogilnkt"sgemwsaaogndefdoneA.irnGfg.oVaromslkaswdtiaoigsne-nAGdoesnot guaranteeorac
WARNING
Never change bulbs if you are not familiar with the appro- priate procedures, safety precautions and tools.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

If repairs are to be made to the headlights with gas discharge bulbs, observe the following:
Notes on dangerous high voltage/currents page 258 Notes on pressure/temperature/radiation/arcs page 259 Assembly notes for gas discharge bulbs page 260 Disposal regulations for gas discharge bulbs page 260 Special tools and workshop equipment required Safety goggles Gloves Notes on dangerous high voltage/currents
WARNING
Control units for light systems, connectors and components pertaining to bulb holders conduct lethally high voltage. Operating the control unit and the starter unit is permitted only with the bulb fitted.

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ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

258 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

WARNING Switch off ignition and move ignition key.

assllauethloericsetrdibcyaVloclkoswnasguemn AeGrs. Vaonlkdswraeg-en AG

does

not

guarantee or ac

· When working on headlight system, ensure that there is

no voltage in any components, including the dissipation of

residual voltage after the headlights are switched off.

· Residual voltage can be dissipated by turning the dipped beams on and then off again after withdrawing the ignition key.

· When working on the headlight system, ensure that the lights cannot be switched on.

Notes on pressure/temperature/radiation/arcs
WARNING Within the glass envelope of a gas discharge bulb, pres-
sure can range from between 7 bar (cold) and 100 bar (hot). Temperatures can reach up to 700 degrees Celsius on the glass bulb. Should the glass envelope explode, there is a risk of injury from burning. Always wear safety goggles and gloves when removing and installing gas discharge bulbs!

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

WARNING
· The bulbs may be operated in the headlight housing only (protection against contact due to very hot bulbs, absorp- tion of UV radiation, avoidance of dazzling light, protection against explosion).
· The glass envelope of the bulbs can be very hot - danger of burns!
· Avoid looking directly into the beam, as the UV rays from the gas discharge bulb are about 2.5 times greater than normal halogen bulbs.
· Avoid looking into the light beam (danger of glare); vision may be impaired for a substantial time.

WARNING
· Avoid contact with burst glass envelopes. · H7 bulbs and gas discharge bulbs (xenon and bi-xenon)
are under pressure and can explode while being changed - danger of injury. · Always wear safety goggles and gloves when removing and installing gas discharge bulbs!

259 3. Headlights with gas discharge bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Repair notes for gas discharge bulbs
Caution
Before renewing a bulb, always switch off the concerned electrical consumer.
Switch off ignition and all electrical consumers and re- move ignition key.
Do not touch the glass envelope with bare fingers; use a clean cloth glove. When the light bulb is switched on, the heat would vaporise the oil of the finger prints which would then settle on the reflector, impairing the brightness of the headlight.
A light bulb must always be renewed with a bulb of the same sort. The designation appears on the base of the bulb or on the glass envelope.
Properly engage connector during installation and ensure tight seating of the connection.

Disposal regulations for gas discharge bulbs

WARNING

· Gas discharge bulbs must be disposed of as hazardous waste; never dispose of gas discharge bulbs via house- hold waste system.

· Gas discharge bulbs contain metallic mercury (Hg) and traces of thallium; never destroy these bulbs.

· These components must be recycled in the correct man- ner according to national law.

OannlayudthisoproisseedocfoinllessccaoutitnhootnarisipendoebirynsVt.oinlktsewnadgeendAfGo.rVtohlkisswpaugerpnoAGsedoaets not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

260 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

3.2
After

aNnyotme eAassusreesmwssbhauilctyhhoriosceovdubeyldrVvoalkifesfewwacgtetnhAeGh. VeoaldksliwgahgtesneAtGtidnoge,s

not guarantee orac
the headlight

setting

must

checked

and

the

headlights adjusted Maintenance ; Booklet 20.1 ; Descriptions of work .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

1 - Vent hose On headlight
2 - Left headlight range control motor -V48- / right headlight range control motor -V49-
Manufacturer AL (Auto- motive Lighting)
3 - Bolt 2 Nm
4 - Cover cap 5 - Starter unit for gas dis- charge bulbs -N1956 - Bulb retainer 7 - Left gas discharge (xenon) bulb -L13- / right gas discharge (xenon) bulb -L14-
Type: D2S 35 W Notes on safety
page 258 Renewing page 262 8 - Bolt 4 Nm 9 - Headlight Removing and installing
page 215 Adjusting headlight in-
stallation position page 217 Repairing headlight se- curing tabs page 276 Converting for driving on left/right page 277 10 - Control unit for headlight range control -J431 Removing and installing page 272 Coding page 274 11 - Front left vehicle level sender -G78 Removing and installing page 275 Checking page 275 12 - Rear left vehicle level sender -G76 Removing and installing page 275 Checking page 275 13 - Adjustment bush Adjusting headlight installation position page 217
261 3. Headlights with gas discharge bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
14 - Bolt 4 Nm
15 - Left gas discharge bulb control unit -J343- / right gas discharge bulb control unit -J344 Not capable of self-diagnosis Removing and installing page 271
16 - Bolt 2 Nm
17 - Left headlight main beam bulb -M30- / right headlight main beam bulb -M32 Bulb: H7U 12 V/55 W Renewing page 264
18 - Front left turn signal bulb -M5- / front right turn signal bulb -M7 Bulb: H2 WLL 12 V/21 W Renewing page 267
19 - Left side light bulb -M1- / right side light bulb -M3 Bulb: W 12 V/5 W Renewing page 266
20 - Cover cap
21 - Cover cap

3.3

Removing and installing headlight

RO3e.b4mseorvviengsaafneAdtydinnjsuottsaeltsliinnfoggrhgheaaesdadlidgishlcithgsahrgtpeianbgsuetlsbas2asl1ultha5ort.ipsioeadngbyeVp2ool5ks8swia.tgioennAG. Volkswagen AGdoesnot guaranteeorac
Adjusting headlight installation position page 217 .

3.5

Renewing bulbs

ngfor private or commercial purposes, in part or in whole, is not permittedunle

3.5.1 Renewing gas discharge bulb

Note The diagrams show renewal of left gas discharge (xenon) bulb L13- for the left headlight.

Caution Switch off ignition and all electrical consumers. Remove the ignition key. Observe safety notes for gas discharge bulbs
page 258 .
Removing Remove headlight page 262 .

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ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

262 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Turn cover cap -1- in -direction of arrow- and remove.
Pull off connector -1-. Note
The connector is ejected automatically when the gas discharge bulb starter unit -N195- is removed.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Turn gas discharge light starter unit -N195- -1- in direction of lettering ,,OPEN" and pull gas discharge light starter unit N195- off headlight. WARNING
In the bulb glass of the left gas discharge bulb -L13- , pressures can range from between 7 bar (cold) and 100 bar (hot). Temperatures can reach up to 700 degrees Cel- sius on the glass bulb.
Should the glass envelope explode, there is a risk of injury from burning.
Always wear safety goggles and gloves when removing and installing left gas discharge (xenon) bulb -L13- .
Turn bulb retainer -1- in direction of -arrow- and remove bulb retainer.
263 3. Headlights with gas discharge bulbs (up to MY2009)

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Carefully pull left gas discharge (xenon) bulb -L13- -1- out of mounting.
Installing

Caution

Do not touch glass envelope when fitting right gas dis- charge (xenon) bulb -L13- . Fingers leave traces of grease on the glass envelope, which evaporate when the left gas discharge (xenon) bulb -L13- is switched on and cause the glass envelope to cloud over.
Ensure glass envelope of left gas discharge (xenon) bulb -L13- is not stressed mechanically. The glass envelope is extremely sensitive and is also under a high internal pres- sure.
Avoid looking directly into the collimated beam as the UV radiation from the left gas discharge (xenon) bulb -L13- is about 2.5 times higher than from normal halogen bulbs.
When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.

Carry out ing: Check

installation in the reverse headlight functions.

sequensscaeut,honriosetdinbygVtohlkeswfaoglleonwA-G. Volkswagen

AG does not

guarantee or ac

Check headlight settings and adjust headlights if necessary

Maintenance ; Booklet 20.1 ; Descriptions of work .

If a headlight with automatic range control is removed, the basic setting of the headlights is always to be checked after installation Maintenance ; Booklet 20.1 ; Descriptions of work .

3.5.2 Renewing headlight main beam bulb

Note The following diagrams show renewal of the left headlight main beam bulb -M30- for the left headlight.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

264 Rep. gr.94 - Lights, bulbs, switches - exterior

Removing Remove cover cap -1-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Pull off connector -arrow-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Push retaining clip -2- in -direction of arrow- under locking lugs -1- and lift up retaining clip -2-.

t. Copyright by Volkswagen AG.

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Take left headlight main beam bulb -M30- -1- out of headlight. Installing
Caution Do not touch glass envelope when fitting bulb. Fingers
leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over. When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight. Carry out installation in the reverse sequence, noting the follow- ing:
265 3. Headlights with gas discharge bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Place left headlight main beam bulb -M30- -1- in recesses -arrows- of headlight.
Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

3.5.3 Renewing side light bulb

Note The following diagrams show renewal of the left side light bulb M1- of the left headlight.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove cover cap -1-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Pull bulb holder -2- with left side light bulb -M1- out of reflector -1- (be careful not to stretch wiring).

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

266 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull left side light bulb -M1- -2- in -direction of arrow- out of bulb holder -1-.
Installing Caution
Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.
When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.
Carry out installation in the reverse sequence, noting the follow- ing: Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
3.5.4 Renewing front turn signal bulb
Note The following diagrams show the renewal of the front left turn sig- nal bulb -M5- for the left headlight.
Caution RemoSRvweinmitgcohveoftfhigenigitinoisntsioaauntnhokdriesaeydl.lbeyVleoclktsrwicaagel ncAoGn.sVuomlksewrasg.en AG does not guaranteeorac Remove cover cap -1-.
267 3. Headlights with gas discharge bulbs (up to MY2009)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Turn bulb holder -1- with front left turn signal bulb -M5- in

-direction of arrow- and remove from reflector (be careful not

to stretch wiring).

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Push front left turn signal bulb -M5- -2- down in bulb holder -1- and turn front left turn signal bulb -M5- -2- in -direction of arrow-.
Pull front left turn signal bulb -M5- -2- out of bulb holder -1-. Installing
Caution
When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.
Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

Protected by copyright. Copyi

Carry out installation in the reverse sequence, noting the follow- ing: Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

3.6

Removing and installing headlight range

control motor

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove headlight page 262 .

268 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Turn cover cap -1- in -direction of arrow- and remove. TtdTreoohtlisegmraomoipnNtieonoanretceid-cnVegb4srm8se-auto,ksssbittnahrbugeteheaopsrksioseeeiocndapobtlyeenoVnddnoltobkthshnoweelatcagbooesamfnsctAehpkGmeleo. btVlfeiooltyflhntksoehowpehfaeagerndeeainlpnidgAaglhiGigratsdhrtotawethhnsitoneghouetpssgcrueienoap-rgna-.n-tee or ac arately available sealing plug. Fit a socket -1- on the plastic hexagon on the back of the
headlight housing. Press and turn the plastic hexagon out of the headlight hous-
ing to break open the assembly opening. Note
The broken open sealing piece must not remain in the headlight. Remove it from the headlight housing. Turn gas discharge light starter unit -N195- -1- in direction of
starter unit lettering ,,OPEN" onto stop. Note
Connector -1- is automatically ejected when the igniter for gas discharge lamps -N195- is turned in direction of ,,OPEN" onto stop.
Pull off gas discharge light starter unit -N195- straight back- wards from headlight
269 3. Headlights with gas discharge bulbs (up to MY2009)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove both bolts -arrows- for headlight range control unit .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Lhc-daiefitnraeddbcilpietgipohsentliddroabfoneaugartermoocwfrote-hn.felterobcltaomllrohinteoahrde-aVmd4ol8igu-hnsttoisnltgihga-h2ttl-tyhinaenbdssaatluulthhronerisatehddeb-yl1Ve-oftlkswagen AG. Volkswagen AG does not guaranteeorac

Lower the reflector in the headlight again, lift the left headlight range control motor -V48- -1- slightly and turn it in -direction of arrow-.
Take the left headlight range control motor -V48- out of the headlight housing as far as the connected wiring allows.

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Disconnect connection -2- and remove left headlight range control motor -V48- -1-.
Installing Carry out installation in the reverse sequence, noting the follow- ing:

t. Copyright by Volkswagen AG.

270 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Reconnect connector -2- on headlight range control motor -1-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Insert left headlight range control motor -V48- -1- in headlight in position as shown in illustration.
Lift dipped beam reflector in headlight slightly and turn the ball head -2- of the left headlight range control motor -V48- so that it can be pushed into the ball head mounting -3- in -direction of arrow-.
Screw in both bolts for left headlight range control motor V48- . Caution
When installing cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.
Tighten all threaded connections to specified torques page 261 .
Install gas discharge light starter unit -N195- and screw on the cap.
Seal the broken-open assembly openings -1- using a sepa- rately ordered sealing plug ETKA (electronic parts cata- logue) .
Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

3.7

Removing and installing gas discharge

light control unit

Note
Left gas discharge bulb control unit -J343- / right gas discharge bulb control unit -J344- is not capable of self-diagnosis.
The illustrations show renewal of the left gas discharge bulb control unit -J343- on the left-hand headlight.

271 3. Headlights with gas discharge bulbs (up to MY2009)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove headlight page 262 . Unscrew bolts -arrows- of left gas discharge bulb control unit
-J343- -1-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

FtohnoertrhereeimsNhnoeoovateadnlleiogefhdtthtaoenrdleemfist ogasvsauaesutotahdomnriisysaecctdhiobcayanrVlngloyeelkcssbwteouaprglabse.rncaTAothGene.dtVrcowoollkhnsuewnnneaitgcteh-tJnoe3Arl4Gies3fdtf-oixge,seandsot guaranteeorac discharge bulb control unit -J343- is removed. Remove left gas discharge bulb control unit -J343- -1- from
headlight. Installing
Caution Ensure that the seal is seated correctly when installing the left gas discharge bulb control unit -J343- . The ingress of water will lead to permanent damage to the headlight.

Carry out installation in the reverse sequence, noting the follow- ing: Tighten all threaded connections to specified torques
page 261 . Check headlight functions. Carry out headlight basic setting Maintenance ; Booklet
20.1 ; Descriptions of work .

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3.8

Control unit for headlight range control -

J431-

3.8.1

Removing and installing control unit for headlight range control -J431-

Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

272 Rep. gr.94 - Lights, bulbs, switches - exterior

Removal wedge -VAS 3409-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Caution

SRW(sweswhsmiaeitutccntohhhovrreeeiosesmftdf,hboicgeyvoVniivnogitlegkinosriawsntin,aoagdtnreniinmkdnAes)aGy,tal..mlVleloianlleksgsckwctroaoigcfmfeanaplAroceGonadnesosnewutssmnhotehet rgareusta.artaorneoteleisnor(vacrieew-

moval wedge -VAS 3409- , screwdriver) are used to lever

out those components using commercially available

masking tape.

Removing Remove side cover -1- of dash panel by inserting removal
wedge -VAS 3409- or a suitable screwdriver in recess -2- and levering off side cover -1- in direction of -arrow-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Release retaining clip -1- in direction -arrow- and pull connec- tor -2- off control unit for headlight range control -J431- .
273 3. Headlights with gas discharge bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Unscrew bolt -arrow- and take control unit for headlight range control -J431- -1- off bracket -2-.
Installing Carry out installation in the reverse sequence, noting the follow- ing:

ceptany liability with respect to the correctness of information in this documen

Plolcakciengcolungtro-2l -uinnitbfroassrcahukteheoatrids-e1ldi-gb.hy Vt orlaksnwgaegecnoAnGt.rVool lk-Jsw4a3g1e-n-A3G-dwoeitshnot guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Lock the connector -1- by pressing retaining clip -2- in direction of -arrow-.
Tighten all threaded connections to specified torques page 261 .
After installing a new headlight range control control unit -J431- , the control unit must be coded page 274 .

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3.8.2

Coding control unit for headlight range control -J431-

Special tools and workshop equipment required

274 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

ceptany liability with respect to the correctness of information in this documen

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Automatic headlight range control

Automatic headlight range control functions

Coding automatic headlight range control

Once the control unit for headlight range control -J431- has been coded, a headlight basic setting must be carried out Mainte- nance ; Booklet 20.1 ; Descriptions of work .

Protected by copyright. Copyi

3.9

Vehicle level sender

There is a front left vehicle level sender -G78- located on the front axle and a rear left vehicle level sender -G76- on the rear axle.

If front left vehicle level sender -G78- / rear left vehicle level send- er -G76- is renewed, check values page 275 and carry out basic setting of headlights Maintenance ; Booklet 20.1 ; De- scriptions of work .

If the values from front left vehicle level sender -G78- / rear left vehicle level sender -G76- are outside the specified tolerance, basic headlight setting cannot be carried out.

3.9.1

Removing and installing vehicle level sender

The vehicle level senders are part of the adaptive suspension system. Removal and installation of vehicle level sender Run- ning gear, axles, steering; Rep. gr. 43 .

3.9.2 Checking vehicle level sender

Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

275 3. Headlights with gas discharge bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

The front left vehicle level sender -G76- transmit the

lsoenngditeurd-inGa7l8in- c/lrineaatsrisoaleuntfhtaorvniseegdhlebicyoVleof ltklheswevaevgleen-

AG.

Volkswagen

does

not

guarantee

hicle by way of signals to the control unit for headlight range

control -J431- .

A check is made as to whether the rear left vehicle level sender G76- / front left vehicle level sender -G78- supply the control unit for headlight range control -J431- with plausible signals.

No entry is stored in the control unit for cornering light and head- light range control -J431- in the following instances:

In the case of incorrectly installed front left vehicle level sender -G78- / rear left vehicle level sender -G76-

For mechanical damage to front left vehicle level sender G78- / rear left vehicle level sender -G76-

Vehicle suspension has been modified (lowered).

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Note
If the values from front left vehicle level sender -G78- / rear left vehicle level sender -G76- are outside the specified tolerance, basic headlight setting cannot be carried out.
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Automatic headlight range control Automatic headlight range control functions Checking vehicle level sender
3.10 Repairing headlight securing tabs
Repairing headlight securing tabs page 231 .

276 Rep. gr.94 - Lights, bulbs, switches - exterior

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
3.11 Converting headlights for use when driv- ing on the left or right
To avoid dazzling oncoming traffic with the asymmetrical lights, both headlights should be converted (driving on the left or right) for the country in which the vehicle is being driven.

Note

Before working on gas discharge headlights, always switch off the headlights and remove the ignition key.
The procedure for converting the headlights is the same for both sides and is described as follows using the left headlight as an example.

Procedure

Remove headlight page 262 .

Turn

cover cap -1- in WARNING

-direction

arrow-

and

remove.
ss authorised by

Volkswagen AG.

Volkswagen AG

does

not

guarantee or ac

Within the glass envelope of a gas discharge bulb, pres- sure can range from between 7 bar (cold) and 100 bar (hot). Temperatures can reach up to 700 degrees Celsius on the glass bulb. The reflector is equally as hot.

There is a risk of injury from burning.

Always allow the headlight to cool for a sufficient period of time.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Push control lever -1- in desired position - A- or -B-. Control lever -1- up: driving on left -AControl lever -1- down: driving on right -B-
Caution When installing cover cap, ensure cap is seated correctly. The ingress of water will lead to permanent damage to the head- light.
Seal headlight housing using cover cap and secure in place by applying twisting motion.
Install headlight page 262 . Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .
3.12 Adjusting headlights
Adjusting headlights with gas discharge bulb Maintenance ; Booklet 20.1 ; Descriptions of work .

t. Copyright by Volkswagen AG.

277 3. Headlights with gas discharge bulbs (up to MY2009)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Headlights with gas discharge bulbs

and cornering lights (from MY2010)

4.1

General description

Note

Before working on headlight with gas discharge lights and cor- nering lights, always switch off the headlights and remove the ignition key.
When dealing with complaints, it is absolutely essential that the function and operation of the lighting system are first un- derstood.
Additional information:

Operating instructions

Self-study programme No. 335 ; The Cornering Light System

Current flow diagrams, Electrical fault finding and Fitting loca- tions

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Observe safety notes for gas discharge bulbs page 258 .

General description The headlights with gas discharge have a ,,bi-xenon" feature.

bulbs

and

corsns aeurthinorgiseldigbyhVt olkswagen

AG.

Volkswagen

does

not

guarantee

With conventional xenon headlights, the gas discharge bulbs only

generate the dipped beam. The ,,bi-xenon" features makes it pos-

sible to generate both the dipped beam and the main beam with

,,one" gas discharge bulb. To achieve this, an electromechanical

adjuster ( left headlight screen adjustment solenoid -N395- / right

headlight screen adjustment solenoid -N396- ) uncovers the

screened area of the dipped beam on actuation of the main beam

function, thus producing main beam light distribution.

This means that with ,,bi-xenon" headlights the main beam is al- ways automatically adjusted together with the dipped beam.

The headlights with gas discharge bulbs and cornering lights do not have an ,,additional main beam".

The cornering light has the following features:

Swivelling main and dipped beams (dynamic cornering lights): at vehicle speeds in excess of 10 km/h and steering turned.

Cornering light bulb (static cornering light): when turning into tight bends (bend radius smaller than 500 m) or when turning a corner at vehicle speeds of less than 50 km/h

Fault detection and fault display

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Automatic headlight range control, cornering lights and onboard supply control unit are equipped with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

278 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Note The bulb failure -K170- warning lamp flashes in the dash panel insert if the headlight range control or the variable front lighting has a fault.

4.2

Assembly overview

1 - Cover cap
2 - Cover cap
3 - Front left turn signal bulb M5- / front right turn signal bulb -M7-
Bulb: PSY 12 V/24 W Renewing page 284
4 - Left side light bulb -M1- / right side light bulb -M3-
Bulb: wedge-base bulb 12 V/5 W
Renewing page 286
5 - Left headlight range control motor -V48- / right headlight range control motor -V49-
Removing and installing page 292
Checking page 292
6 - Left gas discharge (xenon) bulb -L13- / right gas discharge (xenonBNR) uoebpltnubaeel:gssbwsDeao-iu1nLnt2hSg1o5sr4i8s1a-e2fdepbVtayyVg/3oel5ks2Ww8a2gen AG. Volkswagen AG does not guaranteeorac
7 - Headlight Removing and installing page 280 Adjusting headlight in- stallation position page 282 Repairing headlight se- curing tabs page 296 Converting for driving on left/right page 294
8 - Left headlight starter for gas discharge bulb -J426- / right headlight starter for gas discharge bulb -J427 Removing and installing page 287
9 - Bolt 1.4 Nm
10 - Guide
11 - Bolt 1.4 Nm

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

279 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

12 - Power output module for left headlight -J667- / power output module for right headlight -J668-
13 - Front end support part
14 - Vehicle level sender Removing and installing page 294
15 - Bolts 5 Nm
16 - Headlight range control unit -J431 1.5 Nm Removing and installing page 290 Coding page 291

4.3

Note RemosvsainuthgorisaednbydVoilnksswatagelnliAnGg. VholkeswaadgelingAhGtdoesnot guaranteeorac

You do not have to disconnect the earth wire of the battery A- .
Illustrations show removal and installation of the left headlight. Removal and installation of the right headlight are carried out in the same way.
If a headlight is removed, it should always be adjusted follow- ing installation Maintenance ; Booklet 20.1 ; Description of work .

Special tools and workshop equipment required Torque wrench -V.A.G 1331-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Caution Switch off ignition and all electrical consumers. Remove the ignition key. Removing Remove the radiator grille General body repairs, exterior;
Rep. gr. 66 . Remove front bumper cover General body repairs, exterior;
Rep. gr. 63 .
280 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Release and disconnect multi-pin connector -1-. Remove bolt -2- on inner part of headlight.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Unscrew the three bolts -arrows-. Pull headlight forwards and straight out of body aperture. Installing Carry out installation in the reverse sequence, noting the follow- ing:
Insert headlight with the three guides on underside into mount- ings -arrows- on guide and push into body aperture.
First, screw in the three upper bolts -arrows-.
281 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Then, screw in bolt -2- on rear of headlight. Tighten all threaded connections to specified torques
page 279 . Check headlight functions. Check headlight installation position is central, i.e. shut lines/
gaps are equal around headlight. If the shut lines/gaps around the headlight are uneven, the instal- lation position must be adjusted page 282 .

Note ItprfheeaearCflhibogheornmeadincdyekglwdig.hoaherntkawd,dtitlhthihgeehgbhtaaessseaditdctiilsnisgcgeshhsstatatuisantrhgenogretdistoiebnafdugbdthlysjbuVescoshhltiksesehwcareeakdagmeledidgnolihAgvatGehftm.dteVsruooirlsfrketsnriwenaeaaslcwglteieagasnlnylsAinseaGgdrbdyoeotoersnot guaranteeorac
Maintenance ; Booklet 20.1 ; Descriptions of work .

4.4

Adjusting headlight installation position

Installation position is corrected for headlights with gas discharge bulbs and cornering light in same way as for headlights with hal- ogen bulbs. Adjusting headlight installation position page 217

4.5

Renewing bulbs

ngfor private or commercial purposes, in part or in whole, is not permittedunle

4.5.1 Renewing gas discharge bulb
WARNING
Within the glass envelope of a gas discharge bulb, pres- sure can range from between 7 bar (cold) and 100 bar (hot). Temperatures can reach up to 700 degrees Celsius on the glass bulb.
Should the glass envelope explode, there is a risk of injury from burning.
Always wear safety goggles and gloves when removing and installing gas discharge bulbs!
Observe safety notes for gas discharge bulbs page 258 .

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

Note The following diagrams show renewal of left gas discharge bulb -L13- in left headlight. Right gas discharge bulb -L14- in right headlight is renewed in the same way.
Caution Switch off ignition and all electrical consumers. Remove the ignition key.

282 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Remove headlight page 280 . Pull cover cap -1- off headlight back.
Unlock connector -1- by pressing button on side -arrow- and pull it off downwards.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
283 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

GEloelcf tVricaarilasnyts2te0m07-Ed,isGtsioaountlhfo0Vri7sae.d2rib0ay1nV0tol2ks0w1a0gen AG, .JVeotltkasw2a0g0e5n AG does not guaranteeorac Turn left gas discharge bulb -L13- -1- in -direction of arrow-
and carefully pull it backwards out of reflector. Installing
Caution Do not touch glass envelope when fitting right gas dis-
charge (xenon) bulb -L13- . Fingers leave traces of grease on the glass envelope, which evaporate when the left gas discharge (xenon) bulb -L13- is switched on and cause the glass envelope to cloud over. Ensure glass envelope of left gas discharge (xenon) bulb -L13- is not stressed mechanically. The glass envelope is extremely sensitive and is also under a high internal pres- sure. Avoid looking directly into the collimated beam as the UV radiation from the left gas discharge (xenon) bulb -L13- is about 2.5 times higher than from normal halogen bulbs. When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight. Carry out installation in the reverse sequence, noting the follow- ing: Check headlight functions. Check headlight settings and adjust headlights if necessary Maintenance ; Booklet 20.1 ; Descriptions of work . If a headlight with automatic range control is removed, the basic setting of the headlights is always to be checked after installation Maintenance ; Booklet 20.1 ; Descriptions of work .
4.5.2 Renewing turn signal bulb
Note The headlight does not have to be removed to change the
bulb. The following illustrations show how to change the front right
turn signal bulb -M7- in the right headlight.
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
284 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Release cover cap -2- by turning it anti-clockwise and remove.

ceptany liability with respect to the correctness of information in this documen

Turn bulb wards out -M7- .

holder -1- in -direction of of reflector together with

afrrornotwr-igahntdtuspsraunultlhsoiitrgisbnedaabclykbV-uollkbswagen

AG. Volkswagen

AG does not

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Press locks -arrows- and pull right front turn signal bulb -M7-1- out of bulb holder -2-.
Note The right front turn signal bulb -M7- is permanently attached to the bulb holder and cannot be dismantled. Installing
Caution When installing cover cap, ensure that it seats properly.
The ingress of water will lead to permanent damage to the headlight. Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.
Carry out installation in the reverse sequence, noting the follow- ing: Check headlight functions.

t. Copyright by Volkswagen AG.

285 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
4.5.3NotsesautRhoreisendebywVoilknswgagseindAeG. VlioglkhswtabgeunlAbG does not guaranteeorac
The headlight does not have to be removed to change the bulb.
The following diagrams show renewal of the left side light bulb -M1- in the left headlight. Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Release cover cap -2- by turning it anti-clockwise and remove.
Taking connected wiring lengths into consideration, pull bulb holder -1- together with left side light bulb -M1- out of reflector.
286 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull left side light bulb -M1- -1- in -direction of arrow- out of bulb holder -2-.
Installing
Caution
When installing cover cap, ensure that it seats properly. The ingress of water will lead to permanent damage to the headlight.
Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

Carry out installation in the reverse sequence, noting the follow- ing: Check headlight functions.

4.6

Headlight starter for gas discharge bulb

The left headlight starter for gas discharge bulb -J426- / right headlight starter for gas discharge bulb -J427- is located on the underside of the respective headlight housing.

4.6.1

Removing and installing headlight start- er for gas discharge bulb

Thlhigeehhaaestdds.falloLiiuggtNlehlhhoofortttwistshieeisdnteabgrayretdVimelollirulgoksfshvowtetrraadsggtteiaaaonsrnnAtdesdGri.sisnVfhcooshorltkaawsglrwlageraseedgmedbinniousAvclsGbihand-amgoJre4egos2enrwo7ibtna-gusyfuolta.barral-ntlahJtet4eeioo2rrn6aigc-ohifnt rhilgeehfattd-

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove headlight page 280 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

287 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Unscrew both bolts -arrows-.
Note When right headlight starter for gas discharge bulb -J427- is ptaunllerPeioguduhllostrflaifygnfhrdgotilsmehcseohaonedunaltiedgoclhitfgtehhsdett.aharodteuligrshifnotgrh,goeaulsescidntsirsgsiac.cuathhloarcirsogednebnybeVucolltbkos-rwJsa4ga2ern7eA-sG-i1m. V-uoallk-tswagen AG does not guaranteeorac Installing Carry out installation in the reverse sequence, noting the follow- ing:
Caution Ensure seal is seated correctly when installing right headlight starter for gas discharge bulb -J427- . The ingress of water will lead to permanent damage to the headlight.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Tighten all threaded connections to specified torques page 279 .
Check headlight functions.

4.7

Power output module for headlight

Power output module for left headlight -J667- / power output mod- ule for right headlight -J668- is located on the underside of the respective headlight housing.

4.7.1

Removing and installing power output module for headlight

Protected by copyright. Copyi

Note The following illustrations show removing or installation of the power output module for headlight -J668- for the right headlight. For the left headlight, removing or installation is carried out in the same way.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove headlight page 280 .

t. Copyright by Volkswagen AG.

288 Rep. gr.94 - Lights, bulbs, switches - exterior

Unscrew

the

three

bolts

-arsrsoawuthso-ri.sed by VoGlksowlfagVeanrAiaGn. Vt o2lk0s0w7agen

A, GGEdoloelefcsVtnroaictrgaiaulansratyn2tse0teeo1rm0ac

, Jetta 2005 - Edition 07.2010

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Note When right power output module for headlight -J668- is pulled off from headlight housing, electrical connectors are simultaneously disconnected. Pull right power output module for headlight -J668- -1- at right
angles out of headlight housing. Installing Carry out installation in the reverse sequence, noting the follow- ing:
Caution When installing right power output module for headlight J668- , ensure that the seal is seated correctly. The ingress of water will lead to permanent damage to the headlight.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Tighten all threaded connections to specified torques page 279 .

Note Control unit for headlight range control -J431- must be recoded if a new power output module for right headlight -J668- is installed page 291 . Then subsequently perform the basic setting of headlights Maintenance ; Booklet 20.1 ; Descriptions of work .

Check headlight functions.

4.7.2

Checking power output module for headlight

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

The following procedure enables you to test the power output module for left headlight -J667- / power output module for right headlight -J668- . Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- .
289 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Automatic headlight range control_cornering light

Electrical components, automatic headlight range control

Power output module for headlight

4.8

Headlight range control unit -J431-

4.8.1

Removing and installing headlight range control unit -J431-

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing

Remove the side dash panel cover on front passenger side

General body repairs, interior; Rep. gr. 68 .

URtionensmcporoevsweithiboeonalttda-laikgrinhrogt wrca-os.nsnganuetheoccriosteenddtbryowVlioruleknsilwtea-ngJge4nt3hA1Gin-.tV-o1o-laksfcrwcoaomguennintA.sGtadlolaes-not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

290 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Press locking lug -arrow- and swing arm -1- in direction of -arrow 2- and pull off connector.
Installing Carry out installation in the reverse sequence, noting the follow- ing: Tighten all threaded connections to specified torques
page 279 .

pHheeeraafdodlrlimiggNhhottthtrereaanbngageseicccoosnnettrtrotoinllugunnoitift-h-JJe44a33d11l-ig-ishmtisunssttabMlleeadrinestcseaoupndthaaoegnridseceeidf2ba;9yVB1nooe.lkowTswkhlaeegtnen AG. Volkswagen AGdoesnot guaranteeorac 20.1 ; Descriptions of work .

Check headlight functions. Check headlight settings and adjust headlights if necessary
Maintenance ; Booklet 20.1 ; Descriptions of work .

4.8.2

Coding headlight range control unit J431-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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The following procedure enables you to code control unit for headlight range control -J431- . Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Automatic headlight range control, cornering lights Headlight range control functions Coding AFS headlight range control unit
291 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

4.9

Headlight range control motor

4.9.1

Removing and installing headlight range control motor

Headlight range control motor cannot be removed in headlights with gas discharge bulbs and cornering light.

The headlight must be renewed if the headlight range control mo- tor is defective.

4.9.2 Checking headlight range control motor

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

The following components can be tested:

Headlight range control motor, left -V48-

Headlight range Procedure Connect vehicle
VAS 5051B- .

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In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Automatic headlight range control, cornering lights

Electrical components, automatic headlight range control

Headlight range control motor

4.10 Swivel module position sensor

4.10.1 Checking swivel module position sensor
Special tools and workshop equipment required

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292 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Vehicle diagnosis, testing and information system -VAS

5051B-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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The following procedure enables you to test the left swivel module position sensor -G474- / right swivel module position sensor G475- . Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Automatic headlight range control, cornering lights Electrical components, automatic headlight range control Swivel module position sensor
4.11 Headlight screen adjustment solenoid
With conventional xenon headlights, the gas discharge bulbs only generate the dipped beam. The ,,bi-xenon" features makes it pos- sible to generate both the dipped beam and the main beam with ,,one" gas discharge bulb. To achieve this, an electromechanical adjuster ( left headlight screen adjustment solenoid -N395- / right headlight screen adjustment solenoid -N396- ) uncovers the screened area of the dipped beam on actuation of the main beam function, thus producing main beam light distribution.
4.11.1 Removing and installing headlight screen adjustment solenoid
The headlight screen adjustment solenoid on left -N395- / head- light screen adjustment solenoid on right -N396- are located inside the respective headlight and can neither be individually re- newed nor adjusted. In the event of damage, the headlight must be renewed page 280 .
4.11.2 Testing headlight screen adjustment solenoid
The left headlight screen adjustment solenoid -N395- / right head- light screen adjustment solenoid -N395- can be checked using the final control diagnosis of the onboard supply control unit J519- .
293 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
4.12 Vehicle level sender
4.12.1 Removing and installing vehicle level sender
TtsJhi1hge9en7faoa-lrdomisanpodttfehivateeesrbsmiagusinsniapseledotnsofsbsastyiuhoitghetnohnriaessaeuyldatsibondtyempaVmupoalttktistivfcrrweaoahnmgseseuanmasdAlpilGltiesvg.neVhthshot ileirkocasnlvweneacglhgeoeeivncnceltAeorloGnsaltdenruoongneldsl.ietneTo-rihtnsgi.suarantee or ac The vehicle level senders are part of the adaptive suspension system. Removal and installation of vehicle level sender Run- ning gear, axles, steering; Rep. gr. 43 .
4.13 LED module for daytime running light and side light
4.13.1 Removing and installing LED module for daytime running light and side light
The left LED module for daytime running light and side light -L176and the right LED module for daytime running light and side light -L177- are located inside the respective headlight and cannot be renewed individually. In the event of damage, the headlight must be renewed page 280 .
4.14 Converting headlights for use when driv- ing on the left or right
4.14.1 Converting headlights for use when driv- ing on the left or right
Note Before working on gas discharge headlights, always switch off
the headlights and remove the ignition key. The procedure for converting the headlights is the same for
both sides and is described in the following for the right head- light.
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Procedure Remove headlight page 280 .
294 Rep. gr.94 - Lights, bulbs, switches - exterior

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Remove cover cap -1-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

WARNING
Within the glass envelope of a gas discharge bulb, pres- sure can range from between 7 bar (cold) and 100 bar (hot). Temperatures can reach up to 700 degrees Celsius on the glass bulb. The reflector is therefore hot as well.
There is a risk of injury from burning. Always allow the headlight to cool for a sufficient period of
time.

Turn the regulator -2- in desired direction with an appropriate cross-head screwdriver.
Lever -1- moves then into position - A- or -B-. Lever -1- up = driving on left -ALever -1- down = driving on right -B-
Caution When installing cover cap, ensure cap is seated correctly. The ingress of water will lead to permanent damage to the head- light.

Lock headlight housing with cover cap again.

Install headlight page 280 .

Deactivating cornering light page 295 .

Check headlight functions.

CChoMenacvkeinrhtteesnaeadcnolicgneshds ta;uhsBtheeooartiotsdienkldilggbesyhtVtao2inlnk0sd.wt1haaeg;deDjsunaeAsmstGch.eVreiopwalktdaisolywing.ashgetosnfAiwfGnoderokcese.nsost agurayrantee or ac

4.14.2 Deactivating cornering light function

when converting headlights

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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If the headlights with gas discharge bulbs and cornering lights are converted to the direction of traffic (driving on the left or right) relevant to the country in which the vehicle is being driven using
295 4. Headlights with gas discharge bulbs and cornering lights (from MY2010)

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

an adjusting lever, the cornering light function (AFS) must be de- activated.

Procedure

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Using GoTo button, select ,,Functions/component" and the fol-

lowing menu options in succession:

Body Electrical system

01 - On Board Diagnosis capable systems Automatic headlight range control, cornering lights

Headlight range control functions Conversion between right-hand/left-hand traffic

4.15 Repairing headlight securing tabs

If one or more headlight retaining tabs are damaged or broken off, they can be renewed by installing the repair kit. There is no need to renew the entire headlight.

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Note
Check that there is no further damage to the headlight that would make installation of the repair kit unnecessary.
Two different repair kits are available for the left and right headlights ETKA (electronic parts catalogue) .
Each repair kit includes the outer, the centre and the inner headlight retaining tab and the associated bolts/screws.
Repair of headlight retaining tabs on headlights with gas dis- charge bulbs and cornering light in same way as for headlights with halogen bulbs. Repairing headlight securing tabs page 231
4.16 Adjusting headlights
Adjusting headlights with gas discharge bulbs and cornering lights Maintenance ; Booklet 20.1 ; Descriptions of work .

t. Copyright by Volkswagen AG.

296 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Fog lights

Fault detection and fault display

The onboard supply control unit is equipped with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

5.1

Assembly overview - fog lights (up to MY2009)

1 - Front bumper 2 - Vent hose 3 - Left fog light bulb -L22- / right fog light bulb -L23-
Bulb: H11 12 V/55 W Removing and installing
page 300 4 - Fog light housing
Removing and installing page 298
5 - Cover cap 6 - Bolt
1.5 Nm 7 - Spreader nut

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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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297 5. Fog lights

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

5.2

Assembly overview - fog lights (from MY2010)

1 - Front bumper cover 2 - Fog light housing
Removing and installing page 299
3 - Bolt 2 Nm
4 - Vent hose 5 - Left fog light bulb -L22- / right fog light bulb -L23- / left cornering light bulb -L148- / right cornering light bulb L149-
Bulb: HB4 12 V/51 W Removing and installing
page 300 6 - Cover cap
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ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

5.3

Removing and installing fog lights (up to

MY2009)

Note The illustrations show removal and installation for the left fog light.

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Caution
Switch off ignition and all electrical consumers Remove the ignition key.

Removing Remove bolt -2-.

298 Rep. gr.94 - Lights, bulbs, switches - exterior

Unclip cover cap -2- from retainers.

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ceptany liability with respect to the correctness of information in this documen

Remove bolts -arrows-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Pull fog light housing out of bumper and disconnect connector -arrow-.
Installing Carry out installation in the reverse sequence, noting the follow- ing: Tighten all threaded connections to specified torques
page 297 . Check function of headlight. Check fog light settings and adjust Maintenance ; Booklet
20.1 ; Descriptions of work .

5.4

Removing and installing fog lights (from

MY2010)

Note The illustrations show removal and installation for the left fog light.

Caution
Switch off ignition and all electrical consumers Remove the ignition key.

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t. Copyright by Volkswagen AG.

299 5. Fog lights

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Unclip cover cap -1- from retainers.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Unscrew bolt -arrow-.

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light housing.

Installing

Carry out installation in the reverse sequence, noting the follow- ing:

Tighten all threaded connections to specified torques page 298 .

Check function of headlight.

Check fog light settings and adjust Maintenance ; Booklet 20.1 ; Descriptions of work .

5.5

Removing and installing fog light/corner-

ing light bulb

Note The illustration shows removal and installation on left fog light.
Removing Remove fog light page 298 .

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300 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Turn bulb holder with bulb -1- in direction of -arrow- and re- move from fog light.

The bulb is permanently attached to the bulb holder and cannot be renewed separately.

Installing

Carry out installation in the reverse sequence, noting the follow- ing:

Check function of headlight.

Check fog light settings and adjust 20.1 ; Descriptions of work .

5.6

Adjusting fog lights

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AG does not

guarantee or ac

Adjusting fog light Maintenance ; Booklet 20.1 ; Descriptions of work

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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301 5. Fog lights

ceptany liability with respect to the correctness of information in this documen

GEloelcf tVricaarilasnyts2te0m07-Ed,iGtioonlfs0Vs7aau.t2hrio0aris1ne0td2by0V1o0lkswag,eJneAtGta. V2o0lk0s5wagen AG does not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Bulb for turn signal repeater light and

entry light in exterior mirror

General description

The driver side turn signal repeater bulb in exterior mirror -L131- / passenger side turn signal repeater bulb in exterior mirror -L132(side-mounted turn signals) are integrated in the exterior mirror housings.

In addition, there is one driver side entry light in exterior mirror W52- / front passenger side entry light in exterior mirror -W53- in each of the exterior mirror housings, which illuminate the entry area around the open driver and front passenger door in the dark.

1 - Driver side turn signal repeater bulb in exterior mirror -L131- / passenger side turn signal repeater bulb in exterior mirror -L132-

2 - Driver side entry light in exterior mirror -W52- / front passenger side entry light in exterior mirror -W53-

Fault detection and fault display

The onboard supply control unit is equipped with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

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6.1

Removing and installing turn signal bulb

The driver side turn signal repeater bulb in exterior mirror -L131- / passenger side turn signal repeater bulb -L132- are installed in the left/right exterior mirror housing respectively.

In the event of damage, the complete driver side turn signal lamp in exterior mirror -L131- / passenger side turn signal lamp in ex- terior mirror -L132- must be renewed.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

t. Copyright by Volkswagen AG.

Removing

Remove driver side turn signal repeater bulb in exterior mirror -L131- / passenger side turn signal repeater bulb in exterior mirror -L132- General body repairs, exterior; Rep. gr. 66

Installing

Install driver side turn signal repeater bulb in exterior mirror L131- / passenger side turn signal repeater bulb in exterior mirror -L132- General body repairs, exterior; Rep. gr. 66

6.2

Removing and installing entry light in ex-

terior mirror

The driver side entry light in exterior mirror -W52- / front passen- ger side entry light in exterior mirror -W53- are installed in the left and right exterior mirror housing respectively.

There is no need to remove exterior mirror to remove and install driver side entry light in exterior mirror -W52- / front passenger side entry light in exterior mirror -W53- .

The procedure for removal and installation of the driver side entry light in exterior mirror -W52- and front passenger side entry light

302 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
in exterior mirror -W53- is the same and is therefore described for one side only.

Caution

Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Fold exterior

mirror

-1s-safuothrowrisaedrdbysVionlks-dwiargeecntAioGn. Vooflkasrwraogwen-.AG does not

guarantee or ac

Remove bolt -1-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Unclip driver side entry light in exterior mirror -W52- from ex- terior mirror in -direction of arrow- and pull it out as far as the wiring allows.

303 6. Bulb for turn signal repeater light and entry light in exterior mirror

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Pull bulb holder -2- in driver side entry light
Renewing bulb:

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Pull push-fit bulb -1- in -direction of arrow- out of bulb holder -2-.
Push-fit bulb: 12 V/6 W Installing Carry out installation in the reverse sequence, noting the follow- ing: Following installation, check operation of exterior mirrors.

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304 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

Electrical system - Edition 07.2010

RmeassmraukthoeorivsreidnlibgygVhoaltksnwinadgefinrnoAsGn.tVtaobllklisunwmaggepfnrAeoGrndotessniodt geuaranteeorac

The front left side marker bulb -M33- / front right side marker bulb -M34- are renewed in exactly the same way.

Removing

Remove noise insulation General body repairs, exterior; Rep. gr. 50 .

Release side marker light -1- by pushing locking lug in -direction of arrow-.

Pull bulb holder -2- out of side marker light.

Renewing front left side marker bulb -M33- / front right side mark- er bulb -M34- :

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Pull front left side marker bulb -M33- -1- in direction of arrow out of bulb holder -2-.
Installing Carry out installation in the reverse sequence, noting the follow- ing: Following installation, carry out functional check.

305 7. Removing and installing front side marker light in front bumper

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Rear side marker bulb (USA/Canada

only)

The function of the rear side marker light -M12- is taken over by the left tail light bulb -M4- / right tail light bulb -M2- .

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

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ceptany liability with respect to the correctness of information in this documen

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306 Rep. gr.94 - Lights, bulbs, switches - exterior

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

9 9.1

Tail lights Assembly overview

tail

ssliaguthhortiseidnbysViodlksewapgeannAGe.lV(oblksuwlabgesn)A-G

does not guarantee
saloon

ngfor private or commercial purposes, in part or in whole, is not permittedunle

1 - Nut 3.5 Nm
2 - Left brake light bulb -M9- / right brake light bulb -M10-
3 - Tail light housing in side panel
Contains LED module for daytime running light and side light
Removing and installing page 307
4 - Rear left turn signal bulb M6- / rear right turn signal bulb -M8-
5 - Bulb carrier Removing and installing page 308

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9.2

Removing and installing tail light in side

panel (bulbs) - saloon

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Push side panel trim to the side.

307 9. Tail lights

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull off connector -1-. Unscrew securing nuts -2- from tail light in lower part of side
panel. Remove tail light. Installing Cinagr:Tryigpohautgetenin3as0ltla7tslhsl.aaruettihoaorndiseeidndbtychVoeonlkrnsewevacegtireosnneAsGst.eoVqosulkpesewnccaigefie,enndAoGttoidnroqgeustenhoset gfuoalrlaonwtee-orac

Note Tail light connector in side panel must be ,,heard" to engage when reconnecting.

When installation is complete, check gap/shut lines of tail light to body.

9.3

Removing and installing tail light bulb

carrier in side panel - saloon

Removing

Pull off connector -1-.

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Unclip fastening tabs -1- -in direction of arrow- and unhook bulb carrier from tail light housing -2-.
Installing Installation is carried out in reverse order of removal.

308 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

9.4

Tail light in side panel (LED) - saloon

1 - Nut 3.5 Nm
2 - Tail light in side panel Removing and installing page 309

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9.5

Removing and installing tail light in side

panel (LED) - saloon

The tail light in the side panel with LED cannot be dismantled further. It comprises the following components:

Left tail light bulb -M4- / right tail light bulb -M2-

Left brake and tail light bulb -M21- / right brake and tail light bulb -M22-

Rear left turn signal bulb -M6- / rear right turn signal bulb -M8-

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Push side panel trim to the side.

309 9. Tail lights

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull off connector -1-. Unscrew nuts -2- from tail light in lower part of side panel. Remove tail light. Installing Carry out installation in the reverse sequence, noting the follow- ing: Tighten all threaded connections to specified torques
page 309 .

Note
Tail light connector in side panel must be ,,heard" to engage when reconnecting.
Connector is locked correctly when locking tab is pressed down again!

When installation is complete, check gap/shut lines of tail light to body.

9.6

Assembly overview - tail light in rear lid - saloon

1 - Nut 3.5 Nm

2 - Bulb carrier Removing and installing page 311

3 - Left reversing light bulb M16- / left reversing light bulb -L46- / right reversing light bulb -M17-
Bulb: P 12 V/21 W

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4 - Tail light housing in rear lid

Removing and installing page 311

5 - Washer

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310 Rep. gr.94 - Lights, bulbs, switches - exterior

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

9.7

Removing and installing tail light in rear

lid - saloon

Caution
Switch off ignition and all Remove the ignition key.

elescsatruitchoarilsecdobny Vsoulkmsweargse.n

AG. Volkswagen

AG does not

guarantee or ac

Removing Unclip service cover from trim in rear lid. Pull off connector -2-. Unscrew nuts -1- from tail light in rear lid. Remove tail light. Installing Carry out installation in the reverse sequence, noting the follow- ing:

t. Copyright by Volkswagen AG.

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Fix washer -2- before fitting to raised section (dome) -1- using a drop of adhesive (Loctite) to prevent it from falling into the cavity of the vehicle body.
Place washers -2- on raised section (dome) -1-. Tighten all threaded connections to specified torques
page 310 . When installation is complete, check gap/shut lines of tail light
to body.

9.8

Removing and installing tail light bulb

holder in rear lid - saloon

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Unclip service cover from trim in rear lid.

311 9. Tail lights

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull off connector -2-. Note The lower trim of the rear lid need not be removed. For illustration purposes, the lower trim of the rear lid is not shown in the following picture. Release both lugs -in direction of arrow- and take out bulb carrier -1-. Installing Installation is carried out in reverse order of removal.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
312 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

9.9

Assembly overview - tail light - Variant

1 - Nut 3.5 Nm
2 - Left brake light bulb -M9- / right brake light bulb -M103 - Right tail light bulb -M2- / left tail light bulb -M44 - Tail light housing
Removing and installing page 313
5 - Rear fog light bulb -L20- / right reversing light bulb -M176 - Rear left turn signal bulb M6- / rear right turn signal bulb -M87 - Bulb carrier
Removing and installing page 314

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9.10 Removing and installing tail light - Var- iant
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Push side panel trim/cover to the side.

313 9. Tail lights

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Disconnect connector -3-. Unscrew nuts -2- and -4- for tail light -1-. Remove tail light -1-. Installing Carry out installation in the reverse sequence, noting the follow- ing: Tighten all threaded connections to specified torques
page 313 .

Note Tail light connector in side panel should engage ,,audibly". When installation is complete, check gap/shut lines of tail light
to body.
9.11 Removing and installing tail light bulb holder - Variant
Caution Switch off ignition and all electrical consumers. Remove the ignition key.

Removing

Push side panel trim/cover to the side.

Disconnect connector -2-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Unclip fastening tabs -in direction of arrow- and unhook bulb carrier -1- from tail light housing -3-.
Installing Installation is carried out in reverse order of removal.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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314 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

ssauthorisedbRyVeolkmswaogveninAGg. VaolknswdagiennsAGtadolelisGnnoogtlfguVnaaruarnimtaeenobtra2ce0r07

Golf Variant 2010 Electrical system

, Jetta 2005 - Edition 07.2010

plate lights

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove screws -arrows- from left number plate light -X4- . Remove lens with left number plate light -X4- . Bulb: festoon C 12 V/5 W Installing Installation is carried out in reverse order of removal.

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315 10. Removing and installing number plate lights

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Additional brake lights

11.1 Removing and installing additional brake light bulb -M25- - saloon

Note

Failure of LEDs in additional brake lights:

The individual LEDs in the additional brake lights are com- prised in groups of four LEDs and are supplied with current in groups.

The additional brake light is designed in such a way that the legal requirements are still met in the event that one LED group fails.

If a further LED group fails, these requirements are no longer met according to the legislator.

Due to the failure of one LED group, the intact LEDs are placed under increased strain; it must be anticipated that further LED groups will soon fail.

If more than four individual LEDs in the additional brake light

have failed, the additional brake light must be renewed (repair

measure).

Caution Switch off ignition

and

all

electriscsaaulthcoorisnesdubymVoelkrssw. agen

AG. Volkswagen

AG does not

guarantee or ac

Remove the ignition key.

Removing Remove strip roof leading edge General body repairs, in-
terior; Rep. gr. 70 . Disconnect connector -1-. Push high-level brake light bulb -M25- -in direction of arrow-
to rear window. Installing Carry out installation in the reverse sequence, noting the follow- ing: When installing additional brake light bulb -M25- , ensure the
seal is seated correctly.

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11.2 Removing and installing additional brake light bulb -M25- - estate
The additional brake light bulb -M25- is located in the roof spoiler over the rear window. The illumination of high-level brake light bulb -M25- is provided by LEDs. The additional brake light bulb -M25- cannot be dismantled.
316 Rep. gr.94 - Lights, bulbs, switches - exterior

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
In the event of damage, the complete additional brake light bulb -M25- must be renewed. Special tools and workshop equipment required Removal wedge -T10039/1-
SwitchCoasfsfuaitugitohnonirtisieodnbyaVnodlksawlal geelneAcGtr.icVaollkscwoangseunmAGedrsoe. s not guaranteeorac Remove the ignition key. When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -T10039/1- , removal wedge -VAS 3409- , screwdriver) are used to lever out those components us- ing commercially available masking tape. Ensure the seal is not damaged when removing the addi- tional brake light bulb -M25- . Removing Insert removal wedge -T10039/1- between upper edge of high-level brake light bulb -M25- and roof spoiler. Press additional brake light bulb -M25- downwards using re- moval wedge -T10039/1- and unclip upper retaining lugs of additional brake light bulb -M25- towards rear. Then pull the additional brake light bulb -M25- to rear out of opening in the roof spoiler, as far as the connected wiring al- lows.
317 11. Additional brake lights

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Release and disconnect connector -1- and brake light bulb -M25- -2-.
Installing Carry out installation in the reverse sequence,

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AG.

Volkswagen

does

not

guarantee

ing:

Note Ensure when installing the additional brake light bulb -M25- that the seal is seated correctly. The seal must not form loops or be damaged. Clip the additional brake light bulb -M25- back into the roof
spoiler starting at the lower edge.

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318 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Steering column switch

Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

Note

WiIonnfshttthheaeenlleesadtven,eeeintrwtimnosguftsfecateoubrlulietnsmgcinoncdoethellueedmcstrntoepenealirecgincsegtrc3oco2non7iltcur.somslcsnuaounsnthiwottrrioi-stJecld5hub2,ny7tVith-o-elmkJs5cwuo2asd7gtei-nbnigesAG. Volkswagen AGdoesnot guaranteeorac

checked page 327 .

Fault detection and fault display The steering column electronics control unit -J527- is equipped with self-diagnosis. For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

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ceptany liability with respect to the correctness of information in this documen

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319 12. Steering column switch

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
12.1 Assembly overview - steering column switch

1 - Turn signal switch Consists of turn signal switch -E2- / headlight dipper/flasher switch E4- / cruise control switch -E45 The illustration shows the ,,turn signal switch" with no cruise control system switch -E45 Removing and installing page 324
2 - Steering column switch base
Removing and installing page 326
3 - Windscreen wiper switch E-
Removing and installing page 324
4 - Bolt 1 Nm
5 - Steering column electronics control unit -J527-
Removing and installing page 321
Coding page 327 Final control diagnosis
page 328 .
6 - Airbag coil connector and return ring with slip ring -F138-
Removing and installing page 322
7 - Steering angle sender -G85 Removing and installing page 323 Basic setting page 328

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

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12.2 Removing and installing steering col- umn switch
Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

t. Copyright by Volkswagen AG.

320 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Note When removing steering column switch, make sure that no chips get into steering column switch while drilling open the shear-head bolts. Removing For removal of the complete steering column switch with the base, the switch is dismantled and the steering lock housing is also re- moved. For assembly of the steering lock housing, new shear bolts are required. Even if just one component of the steering col- ufomllonDRgwries.ssmwc6moiot9ncvuhn.esetisscbttereebemaaridtnothegverewyrdeh-dAeoe-rtolre. npGeawgeeende4,ra.thl beosdeyqrueepnaciress,sdaienutshteocrrrisiioebdreb;dyRVaeoslpks.wagen AG. Volkswagen AG does not guaranteeorac Remove steering column trim General body repairs, interior;
Rep. gr. 68 . Remove components of steering column switch in the following sequence: Steering column electronics control unit -J527- page 321 Airbag coil connector and return ring with slip ring -F138-
page 322 Steering angle sender -G85- page 323 Turn signal switch -E2- page 324 Windscreen wiper switch -E- page 324 Steering column switch base page 326 Installing Installation is carried out in reverse order of removal.
12.2.1 Removing and installing steering col- umn electronics control unit -J527-
If a new steering column electronics control unit -J527- is instal- led, it must be coded page 327 . In the event of faults in the steering column switch, the coding of the steering column electronics control unit -J527- must be checked page 327 .
321 12. Steering column switch

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Removing Remove bolt -1-.
Caution DuiennlOenitceN-trJxOo5tnT2si7ctaes-tptwce.ssoimtFahnuaptothritoulourtitoslrereudreenblteymiotVa-oodsJlvkoi5nsew2gssa7omtg-eewi.endorAdiuGnlelg.dVscodeolkaclsuumwmraaingngegeenclAeslGicptedt,reoaoersnsinnidcgoest gcscuocoarlruniabnmttreeoendlorac Insert a piece of wire or a 2.5 mm drill bit -2- approx. 45 mm
into hole -arrow 1- in steering column electronics control unit -J527- to release locking tab -arrow 2-.
Using a screwdriver, press against the rear retaining clip -arrow- of the control unit for steering column electronics J527- .
Carefully pull the steering column electronics control unit J527- downwards off the steering column switch.

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Unclip -arrow A- connector -1- and disconnect from steering column electronics control unit -J527- .
Pull locking bar -3- out of connector. Unclip -arrow B- connector -2- and disconnect from steering
column electronics control unit -J527- . Installing Carry out installation in the reverse sequence, noting the follow- ing: Ensure when fitting the connector that none of the pins become bent and that the connector can be heard to engage.

12.2.2

Removing and installing airbag coil con- nector and return ring with slip ring F138-

WARNING Airbag coil connector and return ring with slip ring -F138should not be moved out of central position during removal and road wheels should be in ,,straight-ahead" position.

322 Rep. gr.94 - Lights, bulbs, switches - exterior

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Slightly lift the tabs -arrows- on airbag coil connector and re-
turn ring with slip ring -F138- -1- and pull airbag coil connector and return ring with slip ring -F138- backwards off steering column. Installing Carry out installation in the reverse sequence, noting the follow- ing: W-raCrFiinnheh1ggene3at--n8rdFFa-"i11ln,p33psmo88otas--asliikidlttsiiineeooigpnnnse.uaconrierfedbnasaatirrgiorabbnclaaopgmgiolcascconiootiiulinolcfnncaoeocanscntsnnutanoderueetrhccworatrtoianhosrenderdadeabrnyelnsidVstduoarslrrkrenhesetwoturuiaiwnrngrnnneg,,nsrrwbiAtinnreGiagtglh.oigVwwwsohililt:itkthp-hswrssialnligipgpen AG does not guaranteeorac
The coloured strip (black rectangles) -arrow- must be located in sight window -1-.
The coloured strip (yellow) -arrow- must be in sight window -1-. Note
If a new steering angle sender -G85- in installed, this procedure must be followed by a ,,basic setting" page 328 .
12.2.3 Removing and installing steering angle sender -G85-
Removing Pull the steering angle sender -G85- -1- backwards and away
from the steering column switch -arrow-. Installing Installation is carried out in reverse order of removal.
323 12. Steering column switch

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
12.2.4 Removing and installing turn signal switch
The ,,turn signal switch" comprises the following components: turn signal switch -E2- , headlight dip/flasher switch -E4- and cruise control system switch -E45-

Note For reasons CCS switch

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does

not

guarantee

Removing

Release retaining clips -arrows- using 1.0 mm feeler gauge -1- and take ,,turn signal switch" off backwards.

Installing

Carry out installation in the reverse sequence, noting the follow- ing:

The ,,turn signal switch" should be heard to engage.

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12.2.5 Removing and installing windscreen wiper switch -E-
Removing
Note For reasons of clarity, the steering column switch is shown in the removed state.

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324 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Release retaining clips -arrows- using 1.0 mm feeler gauge -1- and take windscreen wiper switch -E- off backwards.
Installing Carry out installation in the reverse sequence, noting the follow- ing: The windscreen wiper switch -E- should be heard to engage.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
325 12. Steering column switch

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Protected by copyright. Copyi

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ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

GEloelcf tVricaarilasnyts2stse0aum0th7o-risEedd,biyGtiVooonllkfs0Vw7aa.g2rei0an1nA0tG2. V0o1lk0swag,eJneAtGtado2e0s n0o5t guaranteeorac
12.2.6 Removing and installing steering col- umn switch base
Note To remove the steering column switch base -2-, the shear bolts of the steering lock housing must be drilled out. To reinstall, new shear-head bolts -1- are required Parts catalogue (ETKA) .
Caution Ensure that the components mounted on the carrier have
been removed before drilling out the shear-head bolts. The drilling operation can cause swarf to penetrate the
adjacent components resulting in damage and/or mal- function! Keep to the specified sequence when removing compo- nents. When battery -A- is disconnected and reconnected, the procedure described in the workshop manual must be strictly observed page 4 . Removing Disconnect battery -A- page 4 . Remove the following components in sequence: Remove steering wheel General body repairs, interior; Rep. gr. 69 . Remove steering column trim General body repairs, interior; Rep. gr. 68 . Remove steering column electronics control unit -J527 page 321 . Remove airbag coil connector and return ring with slip ring F138- page 322 . Remove steering angle sender -G85- page 323 . Remove turn signal light switch -E2- page 324 . Remove windscreen wiper switch -E- page 324 .
326 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Separate connector -arrow- on reader coil -3-. The base can be removed once all the components mounted to it have been removed: Drill out bolts -1- of steering lock housing -3-.

Note Bolts M8 -1-, core diameter 6.8 mm

Pull steering lock housing and steering column switch base -2- backwards off steering column.
Take steering lock housing off steering column switch base. Installing Carry out installation in the reverse sequence, noting the follow- ing: Place the steering lock housing into the steering column switch
base.

Push steering column switch base -2- as far as possible onto steering column.

FSTstiieetgcechuorteirnnenngsesctcheoteeoluarrimrn-abgnro.rlolotscwk--1ho-sosnuauunrstehtioinalrigsdbeeodurlbstycihVnooegillaksn-dw3esa-w.gsehsnehAaeGra. Vroofbflk.oslwtsag-e1n-AtGo does not guaranteeorac

12.3 Steering column electronics control unit -J527-
Removing and installing steering column electronics control unit -J527- page 321 .
12.3.1 Coding steering column electronics con- trol unit -J527-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

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327 12. Steering column switch

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS

5051B- , select ,,Guided fault finding".

Using lowing
Body

GmoeTnoubouptttoionn,sseinlescut c,,Fceusnscitoionn:s/componensst"auathnordisetdhbey

Vfoollk-swagen

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does

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guarantee

Electrical system

01 - On Board Diagnosis capable systems

Steering wheel electronics

Steering wheel electronics functions

Coding steering wheel electronics control unit

12.3.2 Final control diagnosis steering column electronics control unit -J527-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

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Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Steering wheel electronics Steering wheel electronics functions Steering wheel electronics final control diagnosis
12.4 Steering angle sender -G85-
Removing and installing steering angle sender -G85 page 323 .
328 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
12.4.1 Basic setting of steering angle sender G85-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Running gear

B0A1rnat-ik-OeloncskyBsboteraamrkdeDsiyasgtneomsiAs BcSap/EaDblLe/TsCysssSatue/thEmorSissPedMbMyaVarkorlkk6s6w00a/gMenaArGk.

Volkswagen
70

does

not

guarantee

Functions

Basic setting of steering angle sender -G85-

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329 12. Steering column switch

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Ignition/starter switch and lock cylin-

der

13.1

Removing housing

and

installing
ss

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AG.

Volkswagen

does

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guarantee or ac

Caution

When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 . The steering lock could be destroyed. If the steering lock is actuated without lock cylinder, it will block and must be renewed. The steering lock must not be actuated without lock cylinder.

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ceptany liability with respect to the correctness of information in this documen

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Note
If the steering lock is to be removed, the steering column switch base must first be removed.
Removing Disconnect battery -A- page 4 . Remove steering column switch base page 326 .
13.2 Removing and installing lock cylinder
Caution
When battery -A- is disconnected and reconnected, the procedure described in the workshop manual must be strictly observed page 4 .
The steering lock could be destroyed. If the steering lock is actuated without lock cylinder, it will
block and must be renewed. The steering lock must not be actuated without lock cylin-
der.
Removing Disconnect battery -A- page 4 . Remove steering wheel General body repairs, interior; Rep.
gr. 69 . Remove steering column trim General body repairs, interior;
Rep. gr. 68 . Remove steering column electronics control unit -J527-
page 321 . Remove airbag coil connector and return ring with slip ring -
F138- page 322 . Remove steering angle sender -G85- page 323 .
330 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Note

There is no need to remove the switches in order to remove

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Insert ignition key in lock cylinder and turn to position ,,Drive". Positions for key in lock cylinder: 1 - Position ,,Stop" 2 - Position ,,Drive" 3 - Position ,,Start"

ceptany liability with respect to the correctness of information in this documen

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Note For reasons of clarity, the lock cylinder is shown in the following illustration without ignition key.
Insert steel wire ( 1.2 mm) into hole -arrow- adjacent to ig- nition key.
Using steel wire -2- release -arrow- locking lever -3- of lock cylinder -1-.
Pull lock cylinder -1- out of steering lock housing.

331 13. Ignition/starter switch and lock cylinder

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Installing

Note For reasons of clarity, the ignition key is not shown in the following illustration.
Insert ignition key in lock cylinder -1- and turn to position ,,Drive".
Using steel wire -2- release -arrow- locking lever -3- of lock cylinder -1-.
Place lock cylinder -1- in steering lock housing.

Note

The connection for the immobiliser reader coil -D2- must be in- serted in the guide on the steering lock housing.

Pull steel wire -2- out of lock cylinder -1- and check lock cyl-

inder is seated correctly in the steering lock housing. Fit connector to immobiliser reader coil -D2- . Further installation is performed in reverse sequence.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

13.3 Removing and installing ignition/starter

switch -D-

Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Removing Disconnect battery -A- page 4 . Detach connector -2- from ignition/starter switch -D- -1-. Release ignition/starter switch -D- using small screwdriver
-arrows-. Pull ignition/starter switch -D- -1- out of steering lock housing. Installing Insert ignition/starter switch -D- in steering lock housing until
it can be heard to engage.

ceptany liability with respect to the correctness of information in this documen

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332 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Insert ignition key in lock cylinder and turn to position ,,Drive".

Note
The key must be in the ,,Drive" position.
Positions for key in lock cylinder: 1 - Position ,,Stop" 2 - Position ,,Drive" 3 - Position ,,Start" Install all parts in reverse order of removal.

13.3.1

Removing asnsaduthoirnisesdtbayVlloilnksgwaiggennAiGti.oVonlkskweagyen AG doesnot guaranteeorac withdrawal lock solenoid -N376-

The ignition key withdrawal lock solenoid -N376- is located very close to the ignition starter key.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Note
To remove ignition key on vehicles with an automatic gearbox, always move selector lever to position ,,P" first then switch off ig- nition. Otherwise the ignition key withdrawal lock solenoid -N376will inhibit the removal of the ignition key.
Removing Remove steering column electronics control unit -J527-
page 321 . Release fastener -2- using a suitable screwdriver. Pull ignition key withdrawal lock solenoid -N376- -1- in direc-
tion of arrow and out of its mounting. The electrical connection will be disconnected automatically. Installing Carry out installation in the reverse sequence, noting the fol-
lowing:

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Note After reconnecting the battery -A- , carry out final control diagno- sis to activate ignition key withdrawal lock solenoid -N376 page 328 .

333 13. Ignition/starter switch and lock cylinder

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Parking aid

ceptany liability with respect to the correctness of information in this documen

14.1 General description

When dealing with complaints, it is absolutely necessary to un- derstand the functions and the operation of the parking aid Operating instructions .

The parking aid system supports the driver during parking ma- noeuvres by indicating the distance from the rear of the vehicle to the obstacle by way of acoustic signals.

A 4-channel and a 8-channel parking aid system are available.

The 4-channel parking aid system consists of:

Parking aid control unit -J446-

Rear parking aid warning buzzer -H15-

Rear left centre parking aid sender -G204-

Parking aid sender, rear left, inner -G334PRaerakrinrigghatidcesnetnredepra, rrkeianrgriagihdt,seinnnsdseearurt-h-GoGri3s2e3d05b5y--Volkswagen

AG.

Volkswagen

does

not

guarantee

Note

ngfor private or commercial purposes, in part or in whole, is not permittedunle

It is possible that the first software version of the parking aid control unit -J446- may display various sender designations due to the various levels of software. In this case allocation is as follows:
Rear centre left parking aid sender -G204- is rear left parking aid sender -G203-
Rear left inner parking aid sender -G334- is rear centre left parking aid sender -G204-
Rear right inner parking aid sender -G335- is rear centre right parking aid sender -G205-
Rear centre right parking aid sender -G205- is rear right park- ing aid sender -G206-

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The 8-channel parking aid system consists of: Parking aid control unit -J446 Front left parking aid sender -G255 Front centre left parking aid sender -G254 Front centre right parking aid sender -G253 Front right parking aid sender -G252 Rear left parking aid sender -G203 Rear centre left parking aid sender -G204 Rear centre right parking aid sender -G205 Rear right parking aid sender -G206 Front parking aid warning buzzer -H22 Rear parking aid warning buzzer -H15 Parking aid button -E266-

334 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Functioning To switch on, press, with ignition on, parking aid button -E266- or engage reverse gear. To switch off, press parking aid button E266- again ( parking aid warning lamp -K136- goes out) or drive forwards with a speed over about 15 km/h. A brief audible signal is given and the parking aid warning lamp K136- lights up when the parking aid system is ready. If a fault is detected, a continuous audible signal is given for 5 seconds and the parking aid warning lamp flashes -K136- . The intervals between the warning signals become proportionally shorter as the distance decreases. At distances of less than 30 cuFTmaahtueitolhtpnesda:serawrkuetteaihnvocrergnitsriieosandniigbndygasVsniogpydlksnastarfweaalamsulglelemtilnsdetAoiersGgqpa.eVulawoiipnylkaptslowle:daangocweoniwtAnhaGtirsndneuoielnofs-gudnsoisattigggounnnaraoeanls..tieSsep.oreaccial sit- For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode. To check parking aid system as a whole, perform final control diagnosis page 354 .
14.2 Assembly overview - 4-channel parking aid
1 - Rear parking aid warning buzzer -H15-
Saloon: under rear shelf Variant: behind right
side luggage compart- ment trim Saloon: removing and installing page 351 Variant: removing and installing page 351 2 - Parking aid control unit J446 Behind right side lug- gage compartment trim Saloon: removing and installing page 338 Variant: removing and installing page 338 Coding page 341 Adjusting optical display page 341 3 - Rear right centre parking aid sender -G205 In rear bumper cover Removing and installing page 342 Renew sender and sender holder in the event of repair page 347 . 4 - Parking aid sender, rear right, inner -G335 In rear bumper cover
335 14. Parking aid

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 5 -ParRRkieenpnmgaegoawevidins3esg4en2andndeder rian,nsrdetaasslrlseianlnuegthdftoe,risrinehdnboeylrdVoe-lGkrs3iwn3atg4he-en AeGv.eVnoltkoswf argeepnaAiGr doepsangotegu3a4ra7nte.eorac In rear bumper cover Removing and installing page 342 Renew sender and sender holder in the event of repair page 347 . 6 - Rear left centre parking aid sender -G204 In rear bumper cover Removing and installing page 342 Renew sender and sender holder in the event of repair page 347 .
Note It is possible that the first software version of the parking aid
control unit -J446- may display various sender designations due to the various levels of software. In this case allocation is as follows: Rear centre left parking aid sender -G204- is rear left parking aid sender -G203 Rear left inner parking aid sender -G334- is rear centre left parking aid sender -G204 Rear right inner parking aid sender -G335- is rear centre right parking aid sender -G205 Rear centre right parking aid sender -G205- is rear right park- ing aid sender -G206-
336 Rep. gr.94 - Lights, bulbs, switches - exterior

14.3

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Assembly overview - 8-channel parking aid

1 - Parking aid senders in rear bumper cover
Rear left parking aid sender -G203-
Rear centre left parking aid sender -G204-
Rear centre right park- ing aid sender -G205-
Rear right parking aid sender -G206-
Removing and installing page 342
Checking page 350 Renewing page 349 Renew sender and
sender holder in the event of repair page 347 .

2 - Rear parking aid warning buzzer -H15-

SViinnaassrlttoiaaaollnlliinnnt::ggrreemmppooaavvggiinneessgga33uaat55hnno11rddised

Volkswagen

AG.

Volkswagen

does

not

guarantee

Adjusting volume page 352

Adjusting pitch page 352

ngfor private or commercial purposes, in part or in whole, is not permittedunle

3 - Parking aid button -E266 In centre console next to gear lever Removing and installing page 418 Checking page 355

4 - Parking aid control unit -J446 Above relay carrier in driver's footwell Removing and installing (left-hand drive vehicle) page 339 Removing and installing (right-hand drive vehicle) page 340 Coding page 341 Adjusting optical display page 341 Final control diagnosis page 354 .

Protected by copyright. Copyi

5 - Front parking aid warning buzzer -H22 Removing and installing page 353 Adjusting volume page 353 Adjusting pitch page 354

6 - Sender for parking aid in front bumper cover Front left parking aid sender -G255 Front centre left parking aid sender -G254 Front centre right parking aid sender -G253 Front right parking aid sender -G252 Removing and installing page 345

t. Copyright by Volkswagen AG.

ceptany liability with respect to the correctness of information in this documen

337 14. Parking aid

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Checking page 350

14.4

RReenneewwRinsegenmdeopravaginnedg3s4ae9nndderinhosltdaelrliinnssgtahutephoareisvreedkbniyntVogolfksarewiapdgaeinr

AG. Volkswagen AG
page 347 .

does

not

guarantee or ac

control unit -J446- (4-channel) - saloon

The parking aid control unit -J446- is located behind the right lug- gage compartment side trim panel.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove right luggage compartment side trim panel General
body repairs, interior; Rep. gr. 70 . Remove connector -2- on parking aid control unit -J446- -1-.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Press locking lugs -arrows- of bracket outwards and remove parking aid control unit -J446- -1- from bracket.
Installing Installation is carried out in reverse order of removal.
14.5 Removing and installing parking aid control unit -J446- (4-channel) - estate
The parking aid control unit -J446- is located behind the right lug- gage compartment side trim panel.
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
338 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Remove right luggage compartment side trim panel General
body repairs, interior; Rep. gr. 70 . Remove connector -2- on parking aid control unit -J446- -1-. Press locking lugs -arrows- of bracket -3- outwards and re-
move parking aid control unit -J446- -1- from bracket -3-. Installing Installation is carried out in reverse order of removal.
14.6 Removing and installing parking aid Tw1he4el.l,6pa.ab1rokivnegtahRcieodesrsncemauotltarhnoooytrrivsloceiauldnburnrgyniVeiitotarl.k--nJsJw4d4a4g46ien-n6sAi-sGta(l.o8Vlcol-ailknctsehgwdaagpinneanntArhekGelid)ndoregisvneaorti'sgdufaoraontte-e or ac
control unit -J446- (left-hand drive vehi- cle)
The parking aid control unit -J446- is located in the driver's foot- well, above the relay carrier.
Caution Switch off ignition and all electrical consumers. Remove the ignition key. Removing Remove trim in driver's footwell General body repairs, in-
terior; Rep. gr. 68 . Remove securing screw -arrow- for parking aid control unit -
J446- above relay carrier. Remove windscreen wiper system page 183 .
339 14. Parking aid

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove the three nuts -arrows- and remove cover -1-.

IInnssttaDaaielldllitniacngcothnhtetrhoreleutvhneriretse-eJc4oo4rnd6ne-sesr-a1cout-tfhoourrreispsmew-daoabryvrrVdoaoswll.kossWw-uahatgenoendfnbArdGreoam.icVnkooglevktsteh.wtiashg,eennpoAatGerkdtionheges not guaranteeorac following: Tighten bolt of parking aid control unit -J446- to 1.5 Nm.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

14.6.2

Removing and installing parking aid control unit -J446- (right-hand drive ve- hicle)

The parking aid control unit -J446- is located in the driver's foot- well, above the relay carrier.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Protected by copyright. Copyi

Removing Remove trim in driver's footwell General body repairs, in-
terior; Rep. gr. 68 . Remove securing screw -arrow- for parking aid control unit -
J446- above relay carrier. Remove data bus diagnostic interface -J533- page 452 .

t. Copyright by Volkswagen AG.

340 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Detach the three connectors -arrows- and remove the parking aid control unit -J446- -1- upwards out of bracket.
Installing Install in the reverse order of removal. When doing this, note the following: Tighten bolt of parking aid control unit -J446- to 1.5 Nm.
14.7 Coding parking aid control unit -J446-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body General body repairs Parking aid Parking aid functions Coding parking aid
14.8 Adjust optical display
Special tools and workshop equipment required
341 14. Parking aid

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

Procedure

CIV5n0Aov5nSe1nhB5ei0-cc5lt,e1vsdeBeihl-aei.gcclnteo,,Gdsiiuasig,dnteeodsstfiians,ugtlteafsnisntsdianduigitnnhofgarois"nre.mddbaiyntVifooolnkrmsswayagtsieotennmAGsy-.VVsotAelkSmswa-gen AG does not guaranteeorac

Using GoTo button, select ,,Functions/component" and the fol-

lowing menu options in succession:

Body

General body repairs

Parking aid

Parking aid functions

Adjust optical display

14.9 Removing and installing rear parking aid senders

Special tools and workshop equipment required

Release tool -T10345-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Senders in rear bumper cover: Rear left centre parking aid sender -G204 Parking aid sender, rear left, inner -G334 Parking aid sender, rear right, inner -G335 Rear right centre parking aid sender -G205-
342 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Note

ss authorised

byGVoollkfsVwaagreiannAtG2. V0o0lk7swag,eGnEAolGelfcdVotreaiscrnaiaoltnsgtuya2sra0ten1tme0eo-raEc ,dJiteiottna

2005 07.2010

The removal and installation procedure is the same for all senders and is therefore described here for just one sender.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Removing Remove rear bumper cover General body repairs, exterior;
Rep. gr. 63 .
Caution
The order for removing the senders must be adhered to under all circumstances.
The sender may otherwise be damaged. Hairline cracks may occur if too much force is applied to the sender, caus- ing the sender to fail.
First remove sender from bracket and then disconnect sender connector.

Release locking lugs -arrows- using release tool -T10345- and pull sender with connector still joined out of bumper cover.

343 14. Parking aid

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 InstDailslincognEnleeccttriccoanl nsyesctteomr -a- rErodwiti-ownh0e7sns.2aru0eth1mor0isoevdebydV.olkswagen AG. Volkswagen AG does not guaranteeorac Install in the reverse order of removal. When doing this, note the following:
Caution Expanding the isolation ring must be avoided under all
circumstances. Function problems may occur if a damaged isolation ring
is used. Renew damaged isolation rings.
Note Senders are available in different forms and must be assigned
to respective fitting location in bumper cover. When installing senders, note position of electrical connec-
tions of senders. Assignment of parking aid senders on inside of rear bumper cov- er: A - RL - right outer B - RRC - right centre C - RLC - left centre D - RL - left outer
Note When mounting the sender, ensure that the isolation ring
(black silicone ring) is correctly mounted on the sender head and does not ride or roll up on insertion into the sender holder. During installation, both locking lugs of sender must engage audibly into sender holder. After installing the sender, check that the sender is correctly seated in the bracket. Visible on the outer side of the bumper, dimension -a- of the ring gap between the sender head and the sender holder must be even all around.
344 Rep. gr.94 - Lights, bulbs, switches - exterior

14.10

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing and installing front parking aid senders

Note
The following illustrations show the removal and installation of the front left parking aid sender.
The removal and installation of the other parking aid senders are carried out in the same way.
Both exterior front left parking aid sender -G255- and front right parking aid sender -G252- can also be removed through in- stallation aperture of fog light. Depending on equipment, re- move either front cover in bumper cover or fog light page 297 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Caution

Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove
Rep. gr.

front 63 .

bumpsesaructhoorviseedrby VoGlkeswnaegreanlAbGo.dVyolrkeswpaagiresn,AeGxdtoeersionro;t

guarantee

Caution

The order for removing the senders must be adhered to under all circumstances.
The sender may otherwise be damaged. Hairline cracks may occur if too much force is applied to the sender, caus- ing the sender to fail.
First remove sender from bracket and then disconnect sender connector.

Push fasteners -arrows- on sender holder -1- outwards. Pull sender -2- with connected wiring backwards out of sender
holder.
Note When removing the sender, ensure the isolation ring (black
silicone ring) on the sender head does not remain in the sender or become lost. Expanding the isolation ring must be avoided under all cir- cumstances.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

345 14. Parking aid

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Detach connector -2- and remove sender -1-.

Installing Install in the following:

reverse

order

osfsraeutmhoroisvedably.

Volkswagen AG.
When doing

Volkswagen AG does
this, note the

not

guarantee or ac

Caution

Expanding the isolation ring must be avoided under all circumstances.
Function problems could occur if an incorrect or damaged isolation ring is used.
Renew damaged isolation rings and always ensure that the correct isolation ring is fitted.

Note As the front parking aid senders have sender heads of different lengths, isolation rings of different heights are also installed.

Check whether the correct isolation ring is installed on the sender head.

Protected by copyright. Copyi

Type of sender Front parking aid senders

Isolation ring height dimen- sion -B-
5.7 mm

Renew the sender isolation ring -1-. Assign senders to correct fitting location in bumper cover.

Note
Senders are available in different forms and must be assigned to respective fitting location in bumper cover.
When installing senders, note position of electrical connec- tions of senders.

Assignment of parking aid sender on inside of rear bumper cover: A - left outer B - left centre C - right centre D - right outer

t. Copyright by Volkswagen AG.

346 Rep. gr.94 - Lights, bulbs, switches - exterior

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

Assigning the sender holder to location cover, from model year 2011: A - left centre (in radiator grille)

insidsseauothforfisreodnbty

bVoulkmswpaegrenEAlGe.cVtroilcksawl asgyesntAeGmdo-eEs ndoittigounara0n7te.e2or0ac10

B - right centre (in radiator grille)

C - right outer

D - left outer

Note
When mounting the sender, make sure that the isolation ring is correctly mounted on the sender head and does not ride or roll up on insertion into the sender holder.
Both locking lugs of sender holder must audibly engage when installing the sender.

After installing the sender, check that the sender is correctly seated in the bracket. Visible on the outer side of the bumper, dimension -a- of the ring gap between the sender head and bumper cover must be even all around.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

14.11 Bonding sender holder in bumper cover
14.11.1 Bonding sender holder in bumper cover
The bonding process for the sender retainers in the front and rear bumper covers is performed in the same manner. The bonding area on the inside of the bumper cover is marked as a field around the punched hole to assist in aligning the sender retainer during the bonding process. Ensure that the material temperature of the bumper cover and the sender holder lies between 15 ? and 25 ?.

347 14. Parking aid

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Clean the marked bonding areas -1- on the inside of the bump- er cover thoroughly with isopropanol (isopropyl alcohol).

Apply adhesion promoter ,,Scotchmount 4298" evenly to marked bonding area -1-

Allow adhesion promoter to flash-off for approx. 5 minutes.

Note correct position for Front bumper cover page Rear bumper cover page

bonding 346 344

thses austheonrisdeed rbyhVoollkdsewra.gen

AG.

Volkswagen

does

not

guarantee

Peel both protective foils off bonding surface of sender holder

-2- until a grey surface appears.

Align sender retainer -2- in marked bonding area -1- so that a uniform edge of approx. 3 mm is created.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Note Ensure that the cut-out for the sender connector in the sender holder is pointing in the correct direction as shown in the respec- tive allocation. The sender wiring is too short if the sender holder is fitted incorrectly. Press sender holder -2- onto bumper cover for approx. 10
seconds using a high pressure.

Note The pressure and the period are critical for the bonding proper- ties!

Protected by copyright. Copyi

14.11.2 Bonding sender holder in radiator grille
Ensure when bonding the sender retainer in the radiator grille that the sender retainer is aligned centrally in the punched hole in the radiator grille as the sender holder does not have a shoulder. If the sender holder is not aligned exactly centrally in the punched hole in the radiator grille the isolation ring (black silicone ring) will be under pressure from the sender ring, once installed. This may adversely affect the function of the parking aid system. Ensure the material temperature of the radiator grille and the sender holder lies between 15 ? and 25 ?.

t. Copyright by Volkswagen AG.

348 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Clean the bonding area on the inside of the radiator grille thor- oughly with isopropanol (isopropyl alcohol).
1 - Parking aid senders 2 - Decoupling ring 3 - Sender holder 4 - Bonding surface on inside of bumper Apply adhesion promoter ,,Scotchmount 4298" evenly to bond-
ing area around punched hole. F roANInntloslobteewurtmcasopderehrneredccsetoiropv-noe1srp-istrisinooatumpnothaoofsrgotieseerenrdb3dbtooy4enV7rfodlhalkinosswghlda-tegoherfenf-Af3soG-er.unVandoptelpiklrsrbwohoaxogt.lhed5neloAmr.cGikndiounetgsensdo.et g-uaranteeorac
vices audibly engage. Peel both protective foils off bonding surface of sender holder
-3- until a grey surface appears. Align sender head exactly centrally in punched hole in radiator
grille. Note
If the sender head is not aligned exactly centrally in the punched hole in the radiator grille, the isolation ring (black silicone ring) will be under pressure from the sender ring, once installed, which may adversely affect the function of the parking aid system. Firmly press sender holder onto radiator grille for approx. 10
seconds. Note
The pressure and the period are critical for the bonding proper- ties!
14.12 Renewing parking aid senders
If a new parking aid sender is installed, the sender head must be first painted in the colour of the bumper cover. The following pre- requisites must be adhered to when painting the senders to ensure the function of the parking aid system is not adversely affected. Painting senders Remove isolation ring (black silicone ring) from new sender
head.
349 14. Parking aid

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Degrease black sender head -1- in area to be painted -2- with isopropanol (isopropyl alcohol). Paint sender in area to be painted -2- in colour of bumper cov- er.
Note Dimension -B- for the painted area must not exceed 3 mm (plus maximum 2 mm).
Fit isolation ring (black silicone ring) on sender head again once paint has dried.
Caution Expanding the isolation ring must be avoided under all
circumstances. Function problems may occur if a damaged isolation ring
is used. Renew damaged isolation rings.

14.13 Testing parking aid senders

This function can be used to check the following components via the parking aid control unit -J446- :

Front left parking aid sender -G255-

Front centre left parking aid sender -G254-

Front centre right parking aid sender -G253-

Front right parking aid sender -G252-

Rear Rear Rear

left parking aid sender -G203-

centre centre

lreigfthpt aprakriknigngaiadidsesnednedres-rsG-aGu2th02or40is-5ed-by

Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

Rear right parking aid sender -G206-

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

Parking aid

Electrical components

Parking aid senders

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

350 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
14.14 Removing and installing rear parking aid warning buzzer -H15- - saloon
Rear parking aid warning buzzer -H15- is attached to panel of rear shelf. It is accessible from the luggage compartment.

Caution

Switch off ignition and all Remove the ignition key.

electrical

consumers.
ss authorised

Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

Removing

Disconnect connector -1-.

Loosen expansion rivet -arrows- and remove rear parking aid warning buzzer -H15- from bracket.

Installing

Installation is carried out in reverse order of removal.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

14.15 Removing and installing rear parking aid warning buzzer -H15- - estate
The rear parking aid warning buzzer -H15- is located behind the rear right luggage compartment side panel trim near the seat belt mounting.
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Remove right luggage compartment side trim panel General
body repairs, interior; Rep. gr. 70 . Disconnect connector -2-. Remove spreader rivet -arrows- and remove rear parking aid
warning buzzer -H15- -1-. Installing Installation is carried out in reverse order of removal.
Note Coding, basic setting and adaptation are not necessary if the rear parking aid warning buzzer -H15- is renewed.

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

351 14. Parking aid

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

14.16 GEloelcfAtVridcaajruilassnyttis2nte0gm07r-eEad,riGtpiooanlfr0Vk7ai.n2rig0a1na0t 2id01w0 arn, siJsneaugttthaobri2sue0dz0by5-Volkswagen AG. Volkswagen AGdoesnot guaranteeorac zer -H15- volume
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body General body repairs Parking aid Parking aid functions Adjusting volume of rear parking aid warning buzzer
14.17 Adjusting rear parking aid warning buz- zer pitch -H15-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession:
352 Rep. gr.94 - Lights, bulbs, switches - exterior

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Body

General body repairs

Parking aid

Parking aid functions

Adjusting pitch of rear parking aid warning buzzer

14.18 Removing and installing front parking aid warning buzzer -H22-

The front parking aid warning buzzer -H22- is located under the

dash panel in the driver's for relay carrier.
Caution

footwell

and

secured on the console
ss authorised by Volkswagen

AG.

Volkswagen AG

does

not

guarantee or ac

Switch off ignition and all electrical consumers.

Remove the ignition key.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Removing Remove trim in driver's footwell General body repairs, in-
terior; Rep. gr. 68 . Release both spreader rivets -arrows-. Detach connector -1- and remove front parking aid warning
buzzer -H22- -2- from vehicle. Installing Installation is carried out in reverse order of removal.

Note Coding, basic setting and adaption are not necessary if the front parking aid warning buzzer -H22- is renewed.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

14.19 Adjusting front parking aid warning buz- zer -H22- volume
Special tools and workshop equipment required
Vehicle diagnosis, testing and information system -VAS 5051B-

This function can be used to adjust the volume of the front parking aid warning buzzer -H22- .

353 14. Parking aid

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Procedure Connect vehicle diagnosis, testing and information system VAS 5051B- . In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession: Body General body repairs Park assist steering Park assist steering functions Adjusting volume of front parking aid warning buzzer
14.20 Adjusting front parking aid warning buz- zer pitch -H22-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
This function can be used to adjust the pitch of the front parking aid warning buzzer -H22- . Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body General body repairs Park assist steering Park assist steering functions Adjusting pitch of front parking aid warning buzzer
14.21 Parking aid final control diagnosis
Special tools and workshop equipment required
354 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Procedure

CIV5Un0Aosv5inSne1nghB5ei0-Gcc5lto,e1vTsedBoehil-aebi.gcculntetto,,oGdssnsiiuaas,uig,sdthenteoerlodiesssectfdiiatnsb,,,ugyFVtlteauofslnnkintsdciwndtiiagionngnfegaosn"nr./AmdcGoai.nmVtifoooplnkromsnsweayantsgieotte"nnmaAsnGy-ddVsottAeheseSmnofot-gl-uarantee or ac

lowing menu options in succession:

Body

General body repairs

Parking aid

Parking aid functions

Parking aid final control diagnosis

14.22 Checking parking aid button -E266-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

t. Copyright by Volkswagen AG.

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355 14. Parking aid

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Parking aid button

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

356 Rep. gr.94 - Lights, bulbs, switches - exterior

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Park assist steering

ngfor private or commercial purposes, in part or in whole, is not permittedunle

15.1 General description
Note
When handling complaints, it is essential to understand the function and operation of the park assist steering system.
Additional information Owner's Manual
Functioning The park assist steering supports the driver when reversing into a parallel parking space on the driver or passenger side. When the park assist steering is activated and the vehicle drives by at a speed of less than 35 km/h, the side of the road is measured by uaiusunilnnbtgprtdlaaierlerse.trkhoqtWiaennukghiecveesesssntphselaiarnctechtlseeveeoreiahrsdrslasrigeissnvueebgaiadreerpaetacoonnhrscciirnsieoetginleooiatfnnfiobngtrfluharyaoeegdmespveudeatwsei,hsstahcatsihuctbiitcenehlleohedgrpi,bsrpbaetaydhayrpbkerayiktdchaVpinteosapulgskraapskisrstwaikaptnarikgsnasgeistgcnentiehsgeAis.etGrsOispn.EptVongeaPosceclSk-eres-wagen AG doesnot guaranteeorac (electronic power steering) and steers the vehicle into the parking space in one movement along a calculated, nominal path. The driver maintains operation of the pedals (accelerator, clutch, brake) and longitudinal vehicle guidance, and therefore deter- mines the parking speed. During the parking process, the park assist steering sensors are used together with the parking aid senders to monitor proximity. The following conditions lead to abortion of the parking process with park assist steering: The park assist steering system is switched off via the park
assist steering button -E581- . Ignition is switched off Parking speed too high (greater than 7 km/h) Steering intervention by driver during parking process Disengagement of reverse gear Vehicle standstill time limit exceeded (approx. 30 seconds) ESP switched off or ESP intervention TCS intervention Trailer on the vehicle Front parking aid is switched on. Sensors detect a status which endangers secure determina-
tion of the vehicle position. System malfunction

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357 15. Park assist steering

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

WARNING
Responsibility during parking is borne by the driver. The park assist steering system cannot replace the driv-
er's attentiveness. The sensors have blind spots, in which persons and ob-
jects can not be registered. Pay particular attention to small children and animals, as
these are not always detected by the sensors.

The park assist steering system consists of:

Park assist steering control unit -J791-

Front left sender for park assist steering on left side of vehicle -G568-

Front left parking aid sender -G255-

Front centre left parking aid sender -G254-

FFFhirrrcooolnnnettt-crrGiiegg5nhh6tttr9eps-earnrigkdhinetgrpfaaoirrdkpisnaegrnkasdasiedasurstsh-ioesGritns2esdd5tebe2yre-V-roGilnk2sgw5oa3gn-enriAgGh.tVsoildksewoagf evneA-G does not guaranteeorac

Front parking aid warning buzzer -H22-

Park assist steering button -E581-

Parking aid button -E266-

Fault detection and fault display:

The park assist steering system is equipped with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

To check the park assist steering system as a whole, perform final control diagnosis page 362 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

358 Rep. gr.94 - Lights, bulbs, switches - exterior

15.2

ss authorised

Volkswagen

AG.

Volkswagen AG does not
Golf Variant 2007

gua,raGnEteoelelofrcaVtcraicraialnsty2s0te1m0

, Jetta - Edition

2005 07.2010

Assembly overview - park assist steering

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Protected by copyright. Copyi

1 - Front left sender for park assist steering on left side of vehicle -G568-
In front bumper cover Removing and installing
page 363 Checking page 365 Renewing page 366 Renew sender and
sender holder in the event of repair page 347 .
2 - Front left parking aid sender -G255-
In front bumper cover Removing and installing
page 363 Checking page 365 Renew sender and
sender holder in the event of repair page 347 .
3 - Front centre left parking aid sender -G254-
In front bumper cover Removing and installing
page 363 Checking page 365 Renew sender and
sender holder in the event of repair page 347 .
4 - Front centre right parking aid sender -G253-
In front bumper cover Removing and installing page 363 Checking page 365 Renew sender and sender holder in the event of repair page 347 .
5 - Front right parking aid sender -G252 In front bumper cover Removing and installing page 363 Checking page 365 Renew sender and sender holder in the event of repair page 347 .
6 - Front right sender for park assist steering on right side of vehicle -G569 In front bumper cover Removing and installing page 363 Checking page 365 Renewing page 366 Renew sender and sender holder in the event of repair page 347 .
7 - Front parking aid warning buzzer -H22 In driver's footwell, on relay carrier of dash panel

t. Copyright by Volkswagen AG.

359 15. Park assist steering

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Removing and installing page 367 Adjusting volume page 368 Adjusting pitch page 368

8 - Parking aid button -E266- / park assist steering button -E581 In centre console storage compartment next to gear lever Removing and installing page 418 Checking park assist steering button -E581- page 370 Checking parking aid button -E266- page 371

9 - Park assist steering control unit -J791-

In driver's footwell, above relay carrier

Removing and installing (left-hand drive vehicle) page 360

Removing and installing (right-hand drive vehicle) page 361

Coding page 362

Final control diagnosis page 362 .

15.3
The park

assPistasrtkeearisngsicsotnstrtoel eunriitn-gJ7c91o-nistrloocl autesnsdaiuttihn-orJtish7eed9bdy1Vri-ovlk-swagenAG.

Volkswagen AG

does

not

guarantee or ac

er's footwell, above the relay carrier. In vehicles with parking aid,

the parking aid functions are simultaneously controlled by the

park assist steering control unit -J791- ( parking aid control unit -

J446- ).

15.3.1

Removing and installing park assist steering control unit -J791- (left-hand drive vehicle)

The park assist steering control unit -J791- is located in the driv- er's footwell, above the relay carrier.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Removing Remove trim in driver's footwell General body repairs, in-
terior; Rep. gr. 68 . Remove securing screw -arrow- for park assist steering con-
trol unit -J791- above relay carrier. Remove windscreen wiper system page 183 .

t. Copyright by Volkswagen AG.

360 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove the three nuts -arrows- and remove cover -1-.

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

InstDaasellsitnaisgcthstteheeritnhgreceocnotsrsnoanultehuocnritsioetdr-sbJy7-Va9or1lkr-soww-1asg-e-unapAnwGd.aVrreodlmkssowovaugeteotnhfAebGrpdaoacerkskenot.t guaranteeorac Install in the reverse order of removal. When doing this, note the following: Tighten bolt of park assist steering control unit -J791- to
1.5 Nm.

15.3.2

Removing and installing park assist steering control unit -J791- (right-hand drive vehicle)

The park assist steering control unit -J791- is located in the driv- er's footwell, above the relay carrier.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

361 15. Park assist steering

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Detach the three connectors -arrows- and remove the park assist steering control unit -J791- -1- upwards out of bracket. Installing Install in the reverse order of removal. When doing this, note the following: Tighten bolt of park assist steering control unit -J791- to 1.5 Nm.
15.3.3 Coding park assist steering control unit -J791-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body General body repairs Park assist steering Park assist steering functions Coding park assist steering
15.3.4 park assist steering control unit -J791final control diagnosis
Special tools and workshop equipment required
362 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

P roCIVcneAovdnSeunh5reei0cc5lte1vedBhi-ai.gcsslnaeuothdsoiirasisg,ednteboyssVtiionslk,gstweaasngtdeinnigAnGfao.nVrmdolkainstwifooanrgmesnayAtsGiotednmoessy-nVsotAtegSmuara-nteeorac 5051B- , select ,,Guided fault finding".
Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:
Body General body repairs Park assist steering Park assist steering functions Park assist steering final control diagnosis
15.4 Park assist steering senders
Park assist steering senders are installed in front bumper cover. The two park assist steering senders are mounted at the outer- most, lateral positions of the bumper cover, and are used to measure proximity during the parking process, together with the parking aid senders. The following park assist steering senders are located in the front bumper cover: Front left sender for park assist steering on left side of vehicle
-G568 Front right sender for park assist steering on right side of ve-
hicle -G569-
15.4.1 Removing and installing park assist steering senders
Caution
Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Remove front bumper cover General body repairs, exterior;
Rep. gr. 63 .

t. Copyright by Volkswagen AG.

ceptany liability with respect to the correctness of information in this documen

363 15. Park assist steering

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Caution
The order for removing the senders must be adhered to under all circumstances.
The sender may otherwise be damaged. Hairline cracks may occur if too much force is applied to the sender, caus- ing the sender to fail.
First remove sender from bracket and then disconnect sender connector.

Push fasteners -arrows- on sender holder -1- outwards. Pull sender -2- with connected wiring backwards out of sender
holder.

Note

When removing the sender, make sure that the isolation ring

(black silicone ring) on the sender head does not remain in the

DsEceuxenmptadascenthardnoicncrogenbstneh.eceoctmisooer l-al2ot-isoatn.nssrdainurtgheomrmiseoudvsbeyt Vbsoeelknsawdvaeogriedn-e1Ad-G. .uVnodlkesrwaagllecniAr-G does not guaranteeorac

Installing

Install in the reverse order of removal. When doing this, note the following:

Caution
Function problems could occur if an incorrect or damaged iso- lation ring is used. Expanding the isolation ring must be avoided under all circum- stances. Renew damaged isolation rings and always ensure that the correct isolation ring is fitted.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Note As the front parking aid sender and the park assist steering send- ers have sender heads of different lengths, isolation rings of different heights are also installed.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

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364 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Check whether the correct isolation ring is installed on the sender head.

Type of sender
Front parking aid senders Park assist steering senders

Isolation ring height dimen- sion -B-
5.7 mm 9.05 mm

Renew the sender isolation ring -1-.

Note AWofshsseeignnndimnesertsna.tllionfgsseennddeersrso, nnointesidpseosasuotihtfioofrirsnoednobtfybeVuolelmkcswtpraeicgraecnl oAcvGoen. Vrn:oelkcstwioangesn AG does not guaranteeorac A - FLS - bracket for front left sender for park assist steering on left side of vehicle -G568B - FRS - bracket for front right sender for park assist steering on right side of vehicle -G569-

t. Copyright by Volkswagen AG.

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15.4.2 Checking parking aid sender/park assist steering sender
Special tools and workshop equipment required

365 15. Park assist steering

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

ceptany liability with respect to the correctness of information in this documen

This function can be used to check the following components via the park assist steering control unit -J791- :

Rear left parking aid sender -G203-

Rear centre left parking aid sender -G204-

Rear centre right parking aid sender -G205-

Rear right parking aid sender -G206-

Front left sender for park assist steering on left side of vehicle -G568-

Front left parking aid sender -G255-

Front centre left parking aid sender -G254-

Front centre right parking aid sender -G253-

Front right parking aid sender -G252-

Front right sender for park assist steering on right side of ve-

hicle -G569Procedure Connect vehicle
VAS 5051B- .

diagnosis,

testing

sasnaudthoinrisfeodrbmy VaotlikosnwasgyesntAeGm. V-olkswagen

AG does not

guarantee or ac

In vehicle diagnosis, testing and information system -VAS

5051B- , select ,,Guided fault finding".

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

Park assist steering

Park assist steering electrical components

Parking aid sender/park assist steering sender

15.5 Renewing park assist steering sender

If a new park assist steering sender is installed, the sender head must be first painted in the colour of the bumper cover. The fol- lowing prerequisites must be adhered to when painting the send- ers to ensure the function of the parking aid system is not adversely affected.

15.5.1 Painting senders

Remove isolation ring (black silicone ring) from new sender head.

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366 Rep. gr.94 - Lights, bulbs, switches - exterior

t. Copyright by Volkswagen AG.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

eiDPsraoe. igpnrrtoespaeasnendobellra(iicsnsskoaaupsrthreeoonaripsdetyoedlbrabyhleVceooplakhasdwoin-al)1tg.ee-dninA-2Ga-.rVeinoalkctsoowloabgueernpoAafGibndutoemedspn-eo2tr-gcuwaoirvtahn-tee or ac

Note

Dimension -B- for the painted area must not exceed 3 mm (plus maximum 2 mm).

Fit isolation ring (black silicone ring) on sender head again once paint has dried.

Caution
Expanding the isolation ring must be avoided under all circumstances.
Function problems may occur if a damaged isolation ring is used.
Renew damaged isolation rings.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

15.6 Front parking aid warning buzzer -H22-
The front parking aid warning buzzer -H22- is located in the driver side footwell, behind the left dash panel relay carrier.
15.6.1 Removing and installing front parking aid warning buzzer -H22-
The front parking aid warning buzzer -H22- is located under the dash panel in the driver's footwell and is secured on the console for relay carrier.
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Remove trim in driver's footwell General body repairs, in-
terior; Rep. gr. 68 . Release both spreader rivets -arrows-. Release and disconnect connector -1- and remove front park-
ing aid warning buzzer -H22- -2- from vehicle. Installing Installation is carried out in reverse order of removal.
Note Coding, basic setting and adaption are not necessary if the front parking aid warning buzzer -H22- is renewed.

367 15. Park assist steering

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
15.6.2 Adjusting front parking aid warning buz- zer -H22- volume
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body General body repairs Park assist steering Park assist steering functions Adjusting volume of front parking aid warning buzzer
1Sp5e.c6ia.3l toolsAzaendrdjupwsiottrciknhsgh-osfHsprauo2tehnoq2riuts-eippdbmayVrekonlkitnsrwegaqguaeniirAdeGdw. VoalkrsnwiangegnAbGudzoe-snot guaranteeorac
Vehicle diagnosis, testing and information system -VAS 5051B-
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession:
368 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Body General body repairs Park assist steering Park assist steering functions Adjusting pitch of front parking aid warning buzzer
15.7 Rear parking aid warning buzzer -H15-
On vehicles with park assist steering, the parking aid functions are controlled by the park assist steering control unit -J791- . For this reason, adaptations to the rear parking aid warning buzzer H15- are carried out via the park assist steering control unit J791- .
15.7.1 Removing and installing rear parking aid warning buzzer -H15-
Removing and installing rear parking aid warning buzzer -H15 page 351
15.7.2 Adjusting rear parking aid warning buz- zer -H15- volume
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Protected by copyright. Copyi

Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body General body repairs Park assist steering Park assist steering functions Adjusting volume of rear parking aid warning buzzer
15.7.3 Adjusting rear parking aid warning buz- zer pitch -H15-
Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

369 15. Park assist steering

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

Park assist steering

Park assist steering functions

Adjusting pitch of rear parking aid warning buzzer
1Tarh5ee.l8opcaarkteadssiniPstthasertekceearninstrgesbicsuottntossnotel-eEes2rt6ion6rag- g//pepaacrokrmkinipgnaagritdmabeiudntttobinnuf-trEotsos5na8ntut1hoo-frised

Volkswagen

AG.

Volkswagen

does

not

guarantee

the gear lever. The buttons cannot be disassembled.

15.8.1 Removing and installing parking aid/ park assist steering button

Removal and installation of the buttons are carried out in the same way for all buttons in the centre console storage compartment and are described in chapter page 418 .

15.8.2 Checking park assist steering button E581-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

370 Rep. gr.94 - Lights, bulbs, switches - exterior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body General body repairs Park assist steering Park assist steering electrical components
1Sp5eP.c8aia.r3kl taososlsisCat nshdteewecrokinrikgnsgbhuoptptoaenrqkuiinpmgeanitdrebquuistrsetaoudthnoris-eEdb2yV6o6lks-wagen AG. Volkswagen AGdoesnot guaranteeorac
Vehicle diagnosis, testing and information system -VAS 5051B-
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body General body repairs Park assist steering Park assist steering electrical components Parking aid button
371 15. Park assist steering

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Reversing camera system

ngfor private or commercial purposes, in part or in whole, is not permittedunle

16.1 General description
Note When handling complaints, it is essential to understand the
function and operation of the reversing camera system. FTuhneAcrdteidovinetiiornsnginagl incfaomrmeraatiosnystemOwsunpepr'osrMtsathnsseuauadthloririvseedrbdyVuorliknsgwargeevneArGs.-Volkswagen AG does not guaranteeorac ing by providing the driver with an image of the traffic situation behind the vehicle on the radio/navigation system display. The system is available as an option. The system is activated when reverse gear is engaged, even if the radio/navigation system is switched off. The reversing camera system consists of the following compo- nents: Reversing camera -R189 Control unit with display unit for radio and navigation -J503 Steering wheel with steering angle sender -G85-
Note Installation of an additional number plate carrier is not permissible on vehicles with reversing camera system as this would impair the function of the reversing camera. The light of the number plate could also be impaired.
Fault detection and fault display The reversing camera system is equipped with self-diagnosis. For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

372 Rep. gr.94 - Lights, bulbs, switches - exterior

16.2

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Assembly overview reversing camera system

1 - Control unit with display unit for radio and navigation -J503-
In centre console at front.
Removing and installing Communication; Rep. gr. 91
2 - Reversing camera -R189 In handle button of rear lid Removing and installing page 373 Specified torque of nuts: 6 Nm Calibrating reversing camera system page 375

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

16.3 Removing and installing reversing cam- era -R189-
The reversing camera -R189- is installed in the handle button of the rear lid. To remove reversing camera -R189- , first remove handle button from rear lid. The reversing camera -R189- can then be removed from handle button.
16.3.1 Removing and installing handle button with reversing camera -R189-
Special tools and workshop equipment required
373 16. Reversing camera system

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Torque wrenchssa-uVth.oAris.eGd b1y7Vo8lk3s-wagen AG. Volkswagen AG does not guaranteeorac
Caution Switch off ignition and all electrical consumers. Remove the ignition key. Removing Remove trim of rear lid General body repairs, interior; Rep. gr. 70 . Open wire bracket from wiring harness of reversing camera -
R189- in connector area and remove both wires. Disconnect connectors -1- and -2-.
Remove both nuts -arrows-. Detach connector -4-. Remove the handle button with reversing camera -R189- -3-
from rear lid. Remove reversing camera -R189- from handle button page 375 . Installing Install in the reverse order of removal. When doing this, note the following: Tighten all threaded connections to specified torques
page 373 . Secure wiring of reversing camera -R189- with wiring retainer
to avoid rattling. After installation, clean reversing camera -R189- lens with a
lint-free cloth. Recalibrate system page 375 .
374 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

16.3.2 Removing and installing reversing cam-

era -R189- from handle button

Removing Release

locking

lugs

-assraruothworsis-edabnydVorlkesmwaogveen AhGo.uVsoilknsgwa-1ge-.n

AG does not

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Pull reversing camera -R189- -1- out of lower part of handle button -2-.
Installing Installation is carried out in reverse order of removal.
16.4 Calibrating reversing camera system
Reversing camera -R189- system may have to be recalibrated following repair work on the vehicle. In detail, this is the case after: Removing and installing reversing camera -R189 Accident repairs on rear lid After vehicle alignment Repairs to front or rear axle Extensive preliminary work is required before actual calibration can be carried out using vehicle diagnosis, testing and information system -VAS 5051B- . This is described in the following. Special tools and workshop equipment required Calibration unit -VAS 6350-

375 16. Reversing camera system

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
16.4.1 Preparatory measures for calibration
To carry out calibration, vehicle must be positioned on a firm, level surface. It is not permissible for anybody to be inside vehicle dur- ing measurement. Vehicle must not be moved during measure- ment, and opening and closing vehicle doors is prohibited. Connect vehicle diagnosis, testing and information system -
VAS 5051B- . Set steering wheel sender -G85- to 0 position (wheels straight
ahead). Overview of measuring setup

1 - Wheel centre mounting VAS 6350/1-
2 - Wheel centre mounting VAS 6350/1-
3 - Right bracket Spacing laser -VAS 6350/2- mounting
4 - Linear laser -VAS 6350/3 Switching on and off Owner's manual
5 - Plastic foot Three on underbody Adjustable for setting the horizontal position
6 - Spacing laser -VAS 6350/2 Notes on operation Owner's manual
7 - Spirit level on calibration unit
For checking horizontal position
8 - Left bracket Spacing laser -VAS 6350/2- mounting
9 - Calibration unit -VAS 6350/4-
Distance between angle of calibration unit -VAS 6350/4- and wheel cen- tre mounting -VAS 6350/1- : 1.20 m to 1.70 m -dimension A-

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Assembling, setting-up calibration unit -VAS 6350/4 Secure three wheel bolt adapters in each hole circle of wheel
centre mounting -VAS 6350/1- . Position paddles on both wheel centre mountings -VAS
6350/1- and secure with clamping bolts.

ceptany liability with respect to the correctness of information in this documen

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376 Rep. gr.94 - Lights, bulbs, switches - exterior

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Insert wheel centre mountings -VAS 6350/1- into wheel bolts of rear wheels. Wheel centre mountings -VAS 6350/1- are positioned and secured in the adapters by the »O-rings«. Note
Set wheel centre mountings -VAS 6350/1- against wheels so that no »theft-inhibiting wheel bolts« are connected to wheel bolt aMdaakUapebsteoesrvuscer.leathmthespseafunlotphuooatrrisds.edtdolbeyasVdocjluakssnwtampgaeondvAdeGlef.rsVeoselkolyswt.haagtenthAeGydmoeos nvoet gfureareanlyteejuorsact Position calibration device -VAS 6350/4- behind vehicle at a
distance of 1.20 m to 1.70 m to the angle brackets of the cal- ibration device -VAS 6350/4- and the paddles on the wheel centre mountings -VAS 6350/1- , see -dimension A Item 9 (page 376) . Position the calibration device -VAS 6350/4- horizontally. Do this by turning the plastic feet under the calibration unit -VAS 6350/4- until the air bubble in the spirit level is precisely in the centre of the indicator -arrow-.
Switch on the linear laser -VAS 6350/3- on calibration unit VAS 6350/4- -1- and align the entire calibration unit -VAS 6350/4- so that the laser beam -2- hits the rear end of the ve- hicle centrally above the VW logo.
Switch on the spacing laser -VAS 6350/2- with the ON button. The following display appears and the laser is activated:
377 16. Reversing camera system

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Hold spacing laser -VAS 6350/2- -2- as shown in illustration flush against bracket on one side of calibration unit -VAS 6350/4- so that spacing laser -VAS 6350/2- lies firmly against bracket.

Make sure hits lower,

ethnalat lragsesesdarupbthaeorraistemodfboypfVafordlokdsmwleasg-pe1na-A.cGin.gVolalkssewrag-VenAASG

6do3e5s0no/2t g-uarantee

If this is not the case, adjust paddles accordingly on wheel mount- ing -VAS 6350/1- using clamping bolts.

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Hold spacing laser -VAS 6350/2- in bracket on calibration de- vice -VAS 6350/4- while laser beam is visible on paddle. Now briefly press the ON button to measure distance. The following appears in the display:
The distance is shown on the display in ,,metres". Note the measured value. Repeat measuring process in same manner for other rear
wheel on other side of calibration unit -VAS 6350/4- . Measured distance value must be identical on both sides. If value is not identical, adjust calibration unit -VAS 6350/4- until values on both sides are identical. When adjusting the calibration unit -VAS 6350/4- , ensure that the laser beam of the linear laser -VAS 6350/3- continues to hit the vehicle centrally above the VW logo and that the spirit level indi- cator remains in the centre. Adjust accordingly if required. The distance measured must be entered in ,,millimetres" in the vehicle diagnostic, testing and information system -VAS 5051Bduring calibration. Calibrate reversing camera system page 378 .
16.4.2 Calibrating reversing camera system
Special tools and workshop equipment required

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378 Rep. gr.94 - Lights, bulbs, switches - exterior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

Note

Note the points regarding preparatory work for calibration page 376 .

CIV5Un0Aosv5inSne1nghB5ei0-Gccs5lto,se1vTasuedBoethhil-oaebri.igccsuelntetdto,,boGdsyniViuas,oig,sdlkentseewlodesasctgfiiatnsen,,,ugFAtlteauGfsnni.ntVdcindotiilgionknsnfgawos"nar./mgdceoainnmtAifooGpnrodmnoseeaysntsniottoe"tnmagusnay-draVsnttAtheeeeSmorfao-cl-

lowing menu options in succession:

Body

Electrical system

01 - On board diagnostic capable system

Reversing camera system

Reversing camera functions

Carry out reversing camera calibration

From this point on, guidance during the calibration process will be provided by the vehicle diagnosis, testing and information system -VAS 5051B- .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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379 16. Reversing camera system

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Removing and installing trailer socket

-U10-

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove bolts -arrows-. Remove trailer socket -U10- from retaining plate.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Push connectors -2- in -direction of arrow- out of trailer socket -U10- -1-.

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Unlock securing tabs -arrows- and then unlock retaining clips -1- and -3- to -5-.
Remove holding cage from connectors -2-. Installing Carry out installation in the reverse sequence, noting the follow- ing:
Note Be especially careful that seals -1- and -3- are not damaged.

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380 Rep. gr.94 - Lights, bulbs, switches - exterior

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Push connectors -4- in until they can be heard to engage in

holding cage -2-.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Pin assignment of trailer socket -U101 - Terminal LTS (left turn signal) 2 - Terminal NSL (rear fog lamp) 3 - Terminal 31 4 - Terminal RTS (right turn signal) 5 - Terminal 58R (right tail light) 6 - Terminal 54 (brake light) 7 - Klemme 58L (left tail light) 8 - Terminal RF (reversing light) 9 - Terminal 15 10 - Reserved for terminal 30 11 - Reserved for terminal 31 12 - Not assigned 13 - Terminal 31

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381 17. Removing and installing trailer socket U10

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

Electrical system - Edition 07.2010

96
1

Lights, bulbs, switches - interior ssauthorisedbyVolkswagenAG.VolkswagenAGdoesnot guaranteeorac
Lights and switches in engine com-

partment

Note Jetta, Bora and Golf Variant do not have an engine compartment light -W27- .

1.1

Removing and installing bonnet contact

switch -F266-

The bonnet contact switch -F266- is integrated in the bonnet lock and cannot be replaced as a single item.

If there is a defect, the complete lid lock must be renewed General body repairs, exterior; Rep. gr. 55 .

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382 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Lights and switches in dash panel

2.1

Removing and installing light switch -

E1-

The following components are integrated into the light switch E1- :

Fog light switch -E7-

Rear fog light switch -E18-

Bulb for illumination of light switch -L9-

Caution
Switch off ignition and all electrical consumers. Remove the ignition key. W(momsuwoahtvseittakhcnilohnrwseegeesmt,dacocgpovoeemivn.-epgVroaAsnn,Sedtrn3iimtn4ss0)u,t9asm-lilni,angssgckcscrsoeooamuwfmfthdmoaprriroesievenrdeacebrsiyan)VwltalsoyrhlketeahswrvuaeaastgieatleoadrneobAtlloiGsen.l(vVerioveelekw-srwagen AGdoesnot guaranteeorac

Removing
Turn rotary grip of light switch -E1- to position ,,0". Push in rotary grip of light switch -E1- -arrow 1- and turn it
slightly to the right -arrow 2-. Hold rotary knob in this position and pull on rotary knob to re-
move light switch -E1- from dash panel -arrow 3-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Disconnect connector -arrow-. Installing Fit connector to light switch -E1- .

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383 2. Lights and switches in dash panel

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Hold light switch -E1- , press in rotary knob of light switch -E1-arrow 1- and turn slightly to right -arrow 2-.

Hold rotary grip in this position and insert light switch -E1- into

dash panel -arrow 3- using rotary grip. Turn grip of light switch to position ,,0", light switch -E1- .

release

ansdsauethnogrisaedgbey Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

2.2

Removing and installing glove compart-

ment light -W6-

Special tools and workshop equipment required

Removal wedge -VAS 3409-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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384 Rep. gr.96 - Lights, bulbs, switches - interior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Disconnect connector Renewing bulb:

-arrow-.ss authorised

bGy VoollfksVwaargieannAtG2.0V0ol7kswag,eGnEAoleGlfcdVtoraeicsrainaolntsgtyu2sar0tae1nmt0ee

, Jetta - Edition
or ac

2005 07.2010

Release locking lugs -1- and remove heat shield -2- from lens of glove compartment light -W6- .

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Carefully lever bulb out of holder. Renew glass-base bulb (12 V/5 W).
Caution Do not touch glass envelope when fitting bulb. Fingers
leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

Installing Install in the reverse order of removal. When doing this, note the following: Check function of glove compartment switch -E26- . When the
lid is closed, the glove compartment light -W6- should not be on.

2.3

Removing and installing glove compart-

ment light switch -E26-

The switch for glove compartment light -E26- can be found at the rear of the glove compartment.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove glove compartment General body repairs, interior;
Rep. gr. 68 .

385 2. Lights and switches in dash panel

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Release locking lug -1- and push glove compartment light switch -E26- out of guide rail -arrow-.
Installing Installation is carried out in reverse order of removal.

2.4

Removing switch and

ainnsssaduttrhiounrismsedtebaynlVlotinlkislglwuargmeenginAuGal.atViootloknsrw-afEoger2n A0G-does

not

guarantee

Caution

Switch off ignition and all electrical consumers. Remove the ignition key. When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever out those components using commercially available masking tape.

Removing Remove light switch -E1- page 383 . Removing driver side storage compartment General body
repairs, interior; Rep. gr. 68 . Disconnect connector -arrow-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Release locking lugs -arrows- and remove regulator for switch and instrument illumination -E20- .
Installing Installation is carried out in reverse order of removal.
386 Rep. gr.96 - Lights, bulbs, switches - interior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

2.5

Removing and installing warning lamp

for airbag deactivated on front passen-

ger side -K145-

WARNING
Comply with the safety precautions when working on the airbag General body repairs, interior; Rep. gr. 69 .
ssauthoriCsead ubytiVoonlkswagen AG. Volkswagen AG does not guaranteeorac Switch off ignition and all electrical consumers. Remove the ignition key. When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever out those components using commercially available masking tape.

Removing Remove centre vents Heating, air conditioning system;
Rep. gr. 80 . Disconnect connectors -arrows-.

ceptany liability with respect to the correctness of information in this documen

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Release locking lugs -arrows- and remove airbag warning lamp from passenger side -K145- .
Installing Installation is carried out in reverse order of removal.

387 2. Lights and switches in dash panel

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

2.6

Removing and installing hazard warning

light switch -E3-

Caution
Switch off ignition and all electrical consumers. Remove the ignition key. W(momsuwoahtvseittakhcnilohnrwseegeesmt,dacocgpovoeemivn.-epgVroaAsnn,Sedtrn3iimtn4ss0)u,t9asm-lilni,angssgckccroeoomwfmf dmaprroeievnreacersian) wltalsyrheteahrvuaeast sieatlsoadraeoubtthlloiseonril(sveerivdeeebw-yrVolkswagen AG. Volkswagen AGdoesnot guaranteeorac

Removing Remove centre vents Heating, air conditioning system;
Rep. gr. 80 . Disconnect connectors -arrows-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Release locking lugs -arrows- and remove hazard warning light switch -E3- .
Installing Installation is carried out in reverse order of removal.

2.7

Removing and installing footwell lights

Left footwell light -W9- / right footwell light -W10- are removed and installed in same way and description is only given for one.

Special tools and workshop equipment required

388 Rep. gr.96 - Lights, bulbs, switches - interior

authorised

Volkswagen
Golf

AG. Volkswagen
Variant 2007

d,oGeEsolnelofct Vgtruaiacrraaianltnesetyo2rsa0tce1m0

, Jetta - Edition

2005 07.2010

Removal wedge -VAS 3409-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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389 2. Lights and switches in dash panel

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Release locking lugs -1- and remove heat shield -2- from lens of footwell light on left -W9- .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Installing Installation is carried out in reverse order of removal.

2.8

Removing and installing key operated

switch to deactivate front passenger

side airbag -E224-

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WARNING Comply with the safety precautions when working on the airbag General body repairs, interior; Rep. gr. 69 .

Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Remove glove compartment General body repairs, interior;
Rep. gr. 68 .

t. Copyright by Volkswagen AG.

390 Rep. gr.96 - Lights, bulbs, switches - interior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Disconnect connector -arrow-.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Release locking lugs -arrows- and remove front passenger side airbag deactivation key switch -E224- .
Installing Installation is carried out in reverse order of removal.

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391 2. Lights and switches in dash panel

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Lights and switches in front doors and

B-pillar

3.1

Removing and installing window regula-

tor switch in front passenger door -

E107-

Note The window regulator switch in front passenger door -E107- has an integrated button illumination bulb -L76- , which cannot be re- placed separately.

Caution

Switch off ignition and all electrical consumers.

RW(momsuewoahtmvseittakhcnoilohnvrwseeegeesmtt,dhacocgepovoeemiivng.-epgnVroiaAstnin,oSedtnrn3iimtkn4ses0)uy,t9a.sm-lilni,angssgckscscroaeooumwftmhfodmarpirsroeieevdnreacbersyian)Vwltaolsylrhketseahwrvuaaeasgt eieatlonadreAobtGlloisen. Vl(veorivelekews-rwagen AGdoesnot guaranteeorac

Removing Remove upper part of handle recess from door handle
General body repairs, interior; Rep. gr. 70 . Disconnect connector -arrow-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Release the four locking lugs -arrows- and remove window regulator switch in front passenger door -E107- from installa- tion frame.
Installing Installation is carried out in reverse order of removal. When installing, make sure you hear the four locking lugs click
into place.
392 Rep. gr.96 - Lights, bulbs, switches - interior

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

3.2

Removing and installing switch module

for mirror adjustment on driver side

Mirror adjustment switch module - driver side (depending on equipment)

Mirror adjustment switch -E43-

Mirror adjustment changeover switch -E48-

Exterior mirror heater button -E231TheFMaoirblrdoo-vrineamdmjiurersnottmriosenwneittdcshcwo-itmEc2hp6oil3nlu-emnitnsactaionnnbout lbbe-Lre7n8e-wsseaudthoinrisdeidvbiydVuo-lkswagen

AG.

Volkswagen

does

not

guarantee

ally.

In case of a defect, renew switch module for mirror adjustment - driver side.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Removing Remove switch module for window regulator - driver side
page 395 . Unclip installation frame of switch out of trim. Release locking lugs -arrows- and remove the switch module
from the installation frame. Installing Installation is carried out in reverse order of removal.

t. Copyright by Volkswagen AG.

3.3

Removing and installing driver side in-

terior locking button for central locking

system -E308-

Note The driver side interior locking button for central locking system E308- has an integrated button illumination bulb -L76- , which cannot be replaced separately.

393 3. Lights and switches in front doors and B-pillar

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Caution
Switch off ignition and all electrical consumers. Remove the ignition key. W(momsuwoahtvseittakhcnilohnrwseegeesmt,dacocgpovoeemivn.-epgVroaAsnsn,Ssedtarnu3itimthn4sosr0)ius,t9easmd-lilbni,anygssVgckoccrlkoeoosmwwfmfadmapgreroeievnnreaAcersGian).wltaVlsyrohetleakhsrvuaweastaieatgloadreeobntllAoisenGl(vedrivoeeeew-srnot guaranteeorac
Removing Remove door trim General body repairs, interior; Rep. gr.
70 . Detach connector -1- and remove bolts -2-. Remove inside door handle together with driver side interior
locking button for central locking system -E308- out of door trim.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

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Release locking lugs -arrows- and remove driver side interior central locking button -E308- from installation frame.
Installing Installation is carried out in reverse order of removal.

3.4

Components - front door locks

Door lock - driver side (depending on equipment)

Driver door contact switch -F2-

Driver side central locking lock unit -F220-

Driver door central locking motor -V56-

Driver door central locking deadlock function motor -V161-

Door lock - front passenger side (depending on equipment)

Front passenger door contact switch -F3-

Front passenger side central locking lock unit -F221-

Front passenger side central locking motor -V57-

Front passenger door central locking deadlock function motor -V162-

394 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

The above mentioned components cannot be renewed individu- ally.

In case of a defect, renew respective door lock General body repairs, exterior; Rep. gr. 57 .

3.5

Removing and installing switch module

for driver side window regulator

Window regulator components - driver page (4 doors)

Front left window regulator switch -E40-

Rear left window regulator switch, in driver door -E53-

Rear right window regulator switch, in driver door -E55-

Front right window regulator switch, in driver door -E81-

Childproof lock button -E318-

Button illumination bulb -L76-

Window regulator components - driver page (2 doors)

Front left window regulator switch -E40-

Front right window regulator switch, in driver door -E81-

Button illumination bulb -L76-

The above mentioned components cannot be renewed individu- ally.

In case of a defect, renew corresponding switch module. SpeRceiaml otovoallswaenddgweo-rVkAshSo3pss4ae0utq9hou-riispemd bey VnotlkrsewqaugierneAdG. Volkswagen AG does not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Caution DO NOT attempt to prise or lift off front part of installation frame (in area of switches) from door trim. This will damage switches! Prise or lever installation frame from behind only, as shown by -arrow-.
Removing Use removal wedge -VAS 3409- to carefully prise mounting
frame out of door trim -arrow-.

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Disconnect connectors -arrows-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Release locking lugs -arrows- and remove the switch module from the installation frame.
Installing Installation is carried out in reverse order of removal.

Protected by copyright. Copyi

3.6

Removing and installing remote release

button for fuel filler flap and rear lid -

E463-

Note The remote release button for fuel filler flap and rear lid -E463has an integrated button illumination bulb -L76- , which cannot be replaced separately.

396 Rep. gr.96 - Lights, bulbs, switches - interior

t. Copyright by Volkswagen AG.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Caution Switch off ignition and all electrical consumers. Remove the ignition key. When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever out those components using commercially available masking tape.
Removing Remove door trim General body repairs, interior; Rep. gr.
70 . Disconnect connector -arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Release locking lugs -arrows- and remove remote release button for fuel filler flap and rear lid -E463- from door trim pan- el.
Installing Installation is carried out in reverse order of removal.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

3.7

Removing and installing interior moni-

toring/vehicle inclination deactivation

switch

The interior monitoring deactivation switch -E267- / deactivation button for vehicle inclination sender -E360- are combined in one unit and installed in trim of B-pillar at bottom.

The shape of the switch has been changed from model year 2007 onwards.

Special tools and workshop equipment required

397 3. Lights and switches in front doors and B-pillar

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removal wedge -VAS 3409-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Caution
Switch off ignition and all electrical consumers. Remove the ignition key. When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever Remoomvuaintsgtkhssionasugtehotarcispoedemb.ypVoonlkeswnatsgeunsAiGng. VcoloksmwmageerncAiaGldlyoeasvnaotilgaubarlaenteeorac Use removal wedge -VAS 3409- to unclip switch -1- from trim.

Disconnect connector -arrow-. Installing Installation is carried out in reverse order of removal.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

3.8

Removing and installing central locking

deadlock function warning lamp -SAFE-

-K133-

The central locking deadlock function warning lamp -SAFE- K133- is located near to the exterior mirror in the driver's door trim.

398 Rep. gr.96 - Lights, bulbs, switches - interior

3.8.1

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing and installing central locking deadlock function warning lamp -SAFE-K133-

Removing Remove driver side front door trim General body repairs,
interior; Rep. gr. 70 . Unclip central locking deadlock function warning lamp -SAFE-
-K133- -1- by pressing locking lugs together -arrows- and remove from door trim panel.

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Pull connector -1- off central locking deadlock function warn- ing lamp -SAFE- -K133- -2-.
Installing Install in the reverse order of removal. When doing this, note the following: Ensure that the central locking deadlock function warning lamp SAFE- -K133- engages properly into door trim.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

399 3. Lights and switches in front doors and B-pillar

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Lights and switches in rear doors

4.1

Components - rear door locks

Rear left door lock (depending on equipment)

Rear left door contact switch -F10-

Rear left central locking lock unit -F222-

Rear left door central locking motor, lock -V214-

Rear left door central locking deadlock function motor -V163-

Rear right door lock (depending on equipment)

Rear right door contact switch -F11-

Rear right central locking lock unit -F223-

Rear right door central locking motor, lock -V215-

TalhlyeRRt.eaeerbinaooerrv;rwieRgchemotperd.rnoegstossrioa.pruntoch5eeon8rdnidse.ticnrdaobglymdVdpoeolokaosndrwellaoongccetkskn

AfcuGan.ncVntoioolktnswbloaegcrekeninnAegGwdmoeoedstoninortd-gViuva1irda6nu4te--e General body repairs, ex-

4.2

Removing and installing rear window

regulator switch in door

The procedure for removal and installation of rear left window regulator switch, in door -E52- / rear right window regulator switch, in door -E54- is the same and is therefore described for one only.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Removing Remove upper part of handle recess from door handle
General body repairs, interior; Rep. gr. 70 . Disconnect connector -arrow-.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

400 Rep. gr.96 - Lights, bulbs, switches - interior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Release the four locking lugs -arrows- and remove rear left window regulator switch, in door -E52- from installation frame.
Installing Installation is carried out in reverse order of removal. When installing, make sure you hear the four locking lugs click
into place.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
401 4. Lights and switches in rear doors

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Lights and switches in luggage com-

partment

5.1

Removing and installing luggage com-

partment light -W3-

The luggage compartment light -W3- is located in luggage com- partment cover on right side.

Special tools and workshop equipment required

Removal wedge -VAS 3409-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

402 Rep. gr.96 - Lights, bulbs, switches - interior

Disconnect connector -arrow-. Renewing bulb:

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

PRoureetnwsesawrcdofsensatatnocdotnrpeslbasmuatueoltbhvo-er1(is1-ef2deobsfVytlVo/uoo1glkn0gswabWaguge)le.bncA-o2Gm-. VpfroaolkrmtsmwbaeugnelbtnlAihgGohdltdo-eeWsr.n3ot-guaranteeorac

Caution

Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

Installing Installation is carried out in reverse order of removal.

5.2

Removing and installing rear lid lock unit

-F256-

The rear lid lock unit -F256- is integrated into the rear lid lock and cannot be renewed individually.

If the rear lid lock unit -F256- is found to be defective, the entire rear lid lock must always be renewed.

Renew tailgate lock General body repairs, exterior; Rep. gr. 55 .

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

403 5. Lights and switches in luggage compartment

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Lights and switches in roof trim

6.1
The

followingFrocrooomfn)ptoinnetnetsrioarresslbiaguuthhilotrtisine-dtWobytV1hoe-lksf(wrwoangiettnhinAotGeu.rVtiooslrksuliwgnahg-te-n

does

not

guarantee

W1- :

Front interior light -W1-

Left centre reading light -W39-

Right centre reading light -W40-

Components cannot be renewed individually. Complete front in- terior light -W1- must be renewed.

Renew front interior light -W1- page 404 .

6.1.1

Removing and installing front interior light -W1-

Special tools and workshop equipment required

Removal wedge -VAS 3409-

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

404 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Use removal wedge -VAS 3409- to carefully prise trim out of
front interior light -W1- -arrows-.

Remove bolts -arrows-. Remove front interior light -W1- out of console in moulded
headliner.

IInnssttDaaillsllianctogionnneiscct acrorniendecotuotrsin-raesrsvraouetwhrossreis-e.odbrdy Veorlkoswf aregemnoAvGa. Vl.olkswagen AG does not guaranteeorac

6.1.2

Removing and installing bulb of front in- terior light -W1-

Special tools and workshop equipment required

Removal wedge -VAS 3409-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

405 6. Lights and switches in roof trim

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Caution Switch off ignition and all electrical consumers. Remove the ignition key. When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever out those components using commercially available masking tape.
Removing Use removal wedge -VAS 3409- to carefully prise lens out of
front interior light -W1- -arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Press contact plate -1- of front interior light -W1- to side -arrow- and remove festoon bulb -2-, together with contact plate, from front interior light -W1- .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Pull contact plate -arrow- off defective festoon bulb. Fit contact plate onto new festoon bulb (12 V/10 W).
Caution Do not touch glass envelope when fitting bulb. Fingers
leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

Installing Installation is carried out in reverse order of removal.

6.1.3

Removing and installing centre reading lights

Left centre reading light -W39- / right centre reading light -W40are removed and installed in same way and description is only given for one.

406 Rep. gr.96 - Lights, bulbs, switches - interior

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Remove front interior light -W1- page 404 . Turn bulb holder -arrows- of left centre reading light -W39- by
90° to the left. Remove bulb holder together with bulb out of left centre read-
ing light -W39- .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Carefully pull glass-base bulb out sosafubthuorlisbedhboylVdoelkrs.wagen AG. Volkswagen AG does not guaranteeorac

Renew glass-base bulb (12 V/5 W).

Caution Do not touch glass envelope when fitting bulb. Fingers
leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

Installing Installation is carried out in reverse order of removal.

6.2

Front interior light -W1- (with sunroof)

The following components are built into the front interior light W1- :

Front interior light -W1-

Protected by copyright. Copyi

Left centre reading light -W39-

Right centre reading light -W40-

Sunroof switch -E8-

Components cannot be renewed individually. Complete front in- terior light -W1- must be renewed.

Renew front interior light -W1- page 407 .

6.2.1

Removing and installing front interior light -W1-

Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

407 6. Lights and switches in roof trim

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removal wedge -VAS 3409-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

SwitchCoaffuitgionnitisosnautahonrisdedablyl

Volkswagen
electrical

AG. Volkswagen
consumers.

does

not

guarantee

Remove the ignition key.

When removing and installing components that are in view (switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever out those components using commercially available masking tape.

Removing Use removal wedge -VAS 3409- to carefully prise trim out of
front interior light -W1- -arrows-.

Protected by copyright. Copyi

Remove bolts -arrows-. Remove front interior light -W1- out of console in moulded
headliner.

t. Copyright by Volkswagen AG.

408 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Disconnect connectors -arrows-. Installing Installation is carried out in reverse order of removal.

6.2.2
Removing Remove

fRsrownetimticnothevri-ionErg8lig-ashstnau-tdhWorii1sne-dsbtyaVpoalllkgisnewga4g0esn7lAi.dGi.nVoglksswuagnernoAGodfoes

not

guarantee

Disconnect connector -arrow-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Release locking lugs -arrows- and remove sunroof switch -E8from installation frame.
Installing Installation is carried out in reverse order of removal.

Protected by copyright. Copyi

6.2.3

Removing and installing bulb of front in- terior light -W1-

Special tools and workshop equipment required

409 6. Lights and switches in roof trim

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Removal wedge -VAS 3409-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Caution Switch off ignition and all electrical consumers. Remove the ignition key. When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever out those components using commercially available masking tape. Removing Use removal wedge -VAS 3409- to carefully prise lens out of front interior light -W1- -arrow-.
Press contact plate -1- of front interior light -W1- to side -arrow- and remove festoon bulb -2-, together with contact plate, from front interior light -W1- .
410 Rep. gr.96 - Lights, bulbs, switches - interior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull contact plate -arrow- off defective festoon bulb. Fit contact plate onto new festoon bulb (12 V/10 W).
DloeernoaavvtneeeolowttCrpathsoeasceauuetuncottshihootchornisglefoelgdaubbrsdueysVlaoboesvlkienessvrwos.eanwgloetihtpnceeAhGgew.ldaVhoseolsknnsewfainatntvgidneenglcoAabpGuuedsl,obewe.sthFhnioiecnthgggueelaarvrassanstpee-orac
Installing Installation is carried out in reverse order of removal.
6.2.4 Replacing centre reading light
Left centre reading light -W39- / right centre reading light -W40are removed and installed in same way and description is only given for one. Removing Remove front interior light -W1- page 407 . Turn bulb holder -arrows- of left centre reading light -W39- by
90° to the left. Remove bulb holder together with bulb out of left centre read-
ing light -W39- .

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Carefully pull glass-base bulb out of bulb holder. Renew glass-base bulb (12 V/5 W).
Caution Do not touch glass envelope when fitting bulb. Fingers
leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

Installing Installation is carried out in reverse order of removal.

6.3

Rear interior light -W45- (vehicles with-

out anti-theft alarm)

The following components are built into the rear interior light W45- :

Rear interior light -W45-

Rear left reading light -W11-

Rear right reading light -W12-

411 6. Lights and switches in roof trim

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Components cannot be renewed individually. Complete rear in- terior light -W45- must be renewed.

Renew rear interior light -W45- page 412 .

6.3.1 Removing and installing rear interior

light -W45-
Caution Switch off ignition and

all

electrical

consumessrasu.thorised by Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

Remove the ignition key.

Removing Release locking lugs -arrows- and remove trim with lens from
rear interior light -W45- .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Release locking lugs -arrows- and remove rear interior light W45- from moulded headliner.

Disconnect connector -arrow-. Installing Installation is carried out in reverse order of removal.

412 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

6.3.2

Renewing bulb of rear interior light W45-

Removing

Release locking lugs -arrows- and remove trim with lens from rear interior light -W45- .

Carefully pull glass-base bulb out of holder -arrows-. Renew glass-base bulb (12 V/5 W).

Caution

Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.

Installing Installation

carried

out

reverse

order

remossvaauthl.orised by

Volkswagen AG.

Volkswagen AG

does

not

guarantee or ac

6.4

Rear interior light -W45- (vehicles with

anti-theft alarm) up to MY2009

The following components are built into the rear interior light W45- :

Rear interior light -W45-

Rear left reading light -W11-

Rear right reading light -W12-

Anti-theft alarm ultrasonic sensor -G209-

Components cannot be renewed individually. Complete rear in- terior light -W45- must be renewed.

Anti-theft alarm ultrasonic sensor -G209- is not allowed to be moved from its preset position.

Renew rear interior light -W45- page 414 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

413 6. Lights and switches in roof trim

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

6.4.1

Removing and installing rear interior light -W45-

IsfytshNteeomrteeamruinsttebreiodr eligahcttisv-sWaautt4eho5dris-eidsbpyraeVgomlekos4wv3aeg0de,n(utAhpGe.tVoaonMlktis-Ywth2aeg0ef0tn9aA)lG.adrmoes not guaranteeorac The anti-theft alarm ultrasonic sensor -G209- must not be
moved from its preset position (up to MY2009).

Removing Pull entire trim panel -1- (with lens and reflectors) vertically
downwards -arrows- out of rear interior light -W45- .

Protected by copyright. Copyi

Press both locking lugs -2- in -direction of arrow A- and remove entire rear interior light -W45- -1- in -direction of arrow B- from moulded headliner.

t. Copyright by Volkswagen AG.

414 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Disconnect connectors -1- and -2-. Installing Installation is carried out in reverse order of removal.

6.4.2

Renewing bulb of rear interior light W45-

Note

The anti-theft alarm system must be deactivated when the rear

interior light -W45- bulbs are replaced page 430 (up to

MY2009). The anti-theft alarm ultrasonic
moved from its preset position
Removing

s(uepnstoorM-GY220090-9m). usssatutnhooristebdeby

Volkswagen

AG.

Volkswagen

does

not

guarantee

Switch off ignition and all electrical consumers.

Pull entire trim panel -1- (with lens and reflectors) vertically downwards out of rear interior light -W45- .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Pull glass-base bulb to be removed (12 V/5 W) -1- from bulb holder. Caution
Do not touch glass envelope when fitting bulb. Fingers leave traces of grease on the glass envelope, which evap- orate when the bulb is switched on and cause the glass envelope to cloud over.
Installing Installation is carried out in reverse order of removal.
415 6. Lights and switches in roof trim

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

6.5

Removing and installing illuminated

vanity mirrors

The procedure for removing and installing front passenger side illuminated vanity mirror -W14- / driver side illuminated vanity mir- ror -W20- is the same and is described for one only.

Special tools and workshop equipment required

Removal wedge -VAS 3409-

Caution

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Switch off ignition and all electrical consumers.

Remove the ignition key.

Removing Use removal wedge -VAS 3409- to prise front passenger side
illuminated vanity mirror -W14- carefully out of roof trim.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Disconnect connector -arrow-. Renewing bulb:

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

416 Rep. gr.96 - Lights, bulbs, switches - interior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Push contact plate -1- of front passenger side illuminated van- ity mirror -W14- in direction of arrow and remove festoon bulb -2- from bulb holder.

Renew fseCsasuatthouootriisonendbbuy Vlbolk(1sw2agVe/n5AGW. V).olkswagen AG does not guaranteeorac

Do not touch glass envelope when fitting bulb. Fingers

leave traces of grease on the glass envelope, which evap-

orate when the bulb is switched on and cause the glass

envelope to cloud over.

ceptany liability with respect to the correctness of information in this documen

Installing Installation is carried out in reverse order of removal.

6.6

Removing and installing garage door

operating unit -E284-

Garage door operating unit -E284- is installed in sun visor on driver side.

Sun visor and garage door operating unit -E284- can only be re- newed together.

Removing

Remove sun visor on driver side together with garage door operating unit -E284- -1- General body repairs, interior; Rep. gr. 68 .

Installing

Installation is carried out in reverse order of removal.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

417 6. Lights and switches in roof trim

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Lights and switches in centre console

7.1

Buttons in centre console storage com-

partment

Buttons in centre console storage compartment (depending on equipment)

TCS and ESP button -E256-

Shock absorber damping adjustment button -E387-

Park assist steering button -E581-

Parking aid button -E266-

Tyre pressure monitor display button -E492-

Fuel selection switch (petrol, gas) -E395-

Note
Ttd7oeh.n2sescprinirboetchdeedfocuerrRenjutefrsoemtrocroenomenvsiobonvulgeattlosaantnon.drdaigniesntcasoltlamatlipolaisnnsratigumsthotebhrinseuetdtsabtanyomVdnoeliskssfwotihnargeaerclneleAfboGunr.te-V- olkswagenAGdoesnot guaranteeorac tre console storage compartment

Note The procedure for removal and installation is the same for all but- tons in the centre console storage compartment and is therefore described for just one button ( TCS and ESP button -E256- ).

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

418 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Carefully lever gear lever gaiter out of centre console
-arrows-.
Remove bolts -arrows-. Remove mounting frame together with ashtray out of centre
console.
Disconnect connectors -arrows-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Release locking lugs -arrows- and remove TCS and ESP but- ton -E256- from installation frame.
Installing Installation is carried out in reverse order of removal.
419 7. Lights and switches in centre console

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

7.3

Removing and installing AC/DC con-

verter with socket

WARNING
Capacitors are located in AC/DC converter with socket, 12 V - 230 V -U13- / AC/DC converter with socket, 12 V - 115 V -U27- , and these capacitors can be charged with a re- sidual voltage.
There is a danger of an electric shock. Under no circumstances open housing of AC/DC convert-
er with socket, 12 V - 230 V -U13- / AC/DC converter with socket, 12 V - 115 V -U27- .

Special tools and workshop equipment required Removal wedge -3409-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Caution Switch off ignition and all electrical consumers. Remove the ignition key. When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever out those components using commercially available masking tape. The connector, wiring and 230 V socket must never be repaired. The complete unit must be replaced if the connector, wir- ing and 230 V socket or the AC/DC converter are defec- tive.
Removal Open folding cover -1-. Use removal wedge -VAS 3409- to remove socket cover -2-,
it is clipped in on both sides of socket. Remove two screws -3- (1.5 Nm). Remove inner socket unit -4-. Both side brackets -5- must be
released for this.
420 Rep. gr.96 - Lights, bulbs, switches - interior

authorised

Volkswagen

AG.

VolkGswoalfgVenaArGiadnote2s n0o0t 7guaran,teGeEoorlaelcfcVtraicraialnsty2s0te1m0

, Jetta - Edition

2005 07.2010

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Unclip connector -1- and pull out plug connector.
421 7. Lights and switches in centre console

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Release electric socket -4- at locking lugs -arrows- and pull electric socket out. Remove two screws -2 and 3-. Pull out converter -1-. Installing Installation is carried out in the reverse sequence.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
422 Rep. gr.96 - Lights, bulbs, switches - interior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

immobiliser

General description

The vehicle features a fourth-generation

immobiliser.ss authorised by Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

New features of the forth-generation immobiliser:

ngfor private or commercial purposes, in part or in whole, is not permittedunle

It is no longer possible to adapt components of other brands for use in VW vehicles.

The ignition keys are pre-programmed at the manufacturer with a base code. This base code contains a specific manu- facturer's code. The keys can be taught into a vehicle only if programmed with the correct manufacturer's mode.

Fault detection and fault display

The immobiliser is equipped with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

8.1

Removing and installing immobiliser

control unit -J362-

The immobiliser control unit -J362- is integrated in the dash panel insert. In the event of failure of immobiliser control unit -J362- , the complete dash panel insert must be renewed.

Protected by copyright. Copyi

Renewing dash panel insert page 173 .

8.2

immobiliser reader coil -D2-

The immobiliser reader coil -D2- is joined to the ignition switch and cannot be renewed individually.

Removing and installing ignition switch page 332 .

8.3

Ignition key

Removing and installing battery of ignition key with remote control General body repairs, exterior; Rep. gr. 57 .

Removing and installing radio container (transmission unit for re- mote control central locking) of ignition key General body repairs, exterior; Rep. gr. 57 .

8.3.1 Ignition key - variable code transponder

The variable code transponder in the ignition key cannot be re- placed.

The ignition key must always be replaced if the variable code transponder is defective.

t. Copyright by Volkswagen AG.

Note If an ignition key is replaced or a further ignition key is required,
the new ignition key must always be adapted to the immobil- iser page 424 . If the radio container (transmission unit for remote controlled central locking) of the ignition key is also replaced, it must be adapted to the convenience system (up to MY2009) page 425 .
8.3.2 Loss of the ignition key
All ignition keys are pre-coded to a specific vehicle in the factory and can only be adapted to this vehicle. The relevant vehicle

423 8. immobiliser

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 identification number must be specified when re-ordering ignition keys. The new keys must subsequently be adapted to the immo- biliser control unit -J362- .
Note Before removing lock set or control units ,,New identity on renew- ing all components" function must be called up page 426 .
Adapting ignition key page 424 , page 425
8.3.3 Adapting ignition keys to the immobiliser
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

ceptany liability with respect to the correctness of information in this documen

Procedure

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Up to MY2009

Body

Electrical system

01 - On Board Diagnosis capable systems

Immobiliser

immobiliser 4A download

Adapt key

From MY2010

Protected by copyright. Copyi

Body

Electrical system

01 - On Board Diagnosis capable systems

immobiliser 4C download

Functions

Adapt key

424 Rep. gr.96 - Lights, bulbs, switches - interior

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
8Sp.3eVc.e4iahlictolesosldasuiAitahaeogndrninsdaecodwspebiyostVisr,noktylskegsshswottiaiegnpggemneniaqAtniu(Goudi.pnVpmionlkfketosonewrtmyaMrgsaeetqnYitouAo2niGre0tdshdoy0eses9tne)ocmt ogu-naVrvaAnetSeeno-r ac
5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Body

General body repairs

01 - On Board Diagnosis capable systems

Convenience system

Functions of convenience system central control unit

Adapt and check key with radio remote control

8.3.5

Checking ignition key with remote con- trol (from MY2010)

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding".

425 8. immobiliser

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Onboard supply control unit

Functions

Check ignition key with remote control

8.3.6

New identity on renewing all compo- nents

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Procedure TsthruisCVcAoptionrSonng5/err0cea5timn1vieBtpiah-eli.icrsfloaertmidoinasgaonlfloatshlliesim,ptmerosoctibenisglissaeensrdcreoinqmfuopirromendaestfsnioaotursnth.aosrirsyeesdctbeoymnV-ol-kswagen AG. Volkswagen AG does not guaranteeorac In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Up to MY2009. Body Electrical system 01 - On Board Diagnosis capable systems immobiliser 4A download Functions New identity From MY2010 Body Electrical system 01 - On Board Diagnosis capable systems immobiliser 4C download Functions New identity
426 Rep. gr.96 - Lights, bulbs, switches - interior

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

8.3.7 Online system test

Special tools and workshop equipment required

Vehicle 5051B-

diagnosis,

testing

and

sisnafuothromriseadtbioynVoslkysswtaegmen

AG. Volkswagen
-VAS

does

not

guarantee

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

The following processes are performed with this test program: System test for online connection Check of user authorization Test for correct online connection to Volkswagen database This requires an online connection for the vehicle diagnostic, test- ing and information system -VAS 5051BProcedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Up to MY2009. Body Electrical system 01 - On Board Diagnosis capable systems immobiliser 4A download Functions Online system test From MY2010 Body Electrical system 01 - On Board Diagnosis capable systems immobiliser 4C download Functions Online system test

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

427 8. immobiliser

ceptany liability with respect to the correctness of information in this documen

GEloelcf tVricaarilasnyts2te0m07-Ed,iGtiososnalfu0tVh7oar.is2rei0adb1ny0tV2o0lks1w0agen,AJGe. Vttoalk2sw0a0g5enAG does not guaranteeorac

Anti-theft alarm (ATA)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

General description

Up to MY2009

The functions of the anti-theft alarm are integrated into the con- venience system central control unit -J393- .

From MY2010

The functions of the anti-theft alarm are integrated in the onboard supply control unit -J519- .

After renewal of the onboard supply control unit -J519- , the antitheft alarm must be adapted page 455 .

Fault detection and fault display

The anti-theft alarm system is equipped with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

Additional information:

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Current flow diagrams, Electrical fault finding and Fitting loca- tions

Operating manual

9.1

Assembly overview

Note The components of the anti-theft alarm (ATA) is dependent on the vehicle equipment.

t. Copyright by Volkswagen AG.

428 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

1 - Alarm horn -H12 In front right wheel housing Removing and installing page 435

2 - Front passenger door con- tact switch -F3-
In front passenger side central locking lock unit -F221-
Removing and installing General body repairs, exterior; Rep. gr. 57 .

3 - Anti-theft alarm system sen- sor -G578-

Contains vehicle incli-

nation sender -G384- /

IisRnnoetpertmhar-ieGgooevr2roim7n4o3g3of-2naciontonsdsrsaiiunonthglseotraisseelldinnb-ygVolkswagen AG. Volkswagen AG does not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

4 - Interior monitoring deacti- vation switch -E267-
in B-pillar trim on driver side
Removing and installing page 397

5 - Driver door contact switch F2-
In driver side central locking lock unit -F220-
Removing and installing General body repairs, exterior; Rep. gr. 57 .

6 - Rear lid lock unit -F256 Removing and installing page 403

7 - Coding rear left door control unit -J388 In rear left door Removing and installing Glazing, window regulator; Rep. gr. 64

t. Copyright by Volkswagen AG.

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8 - Driver door control unit -J386 In driver door Removing and installing Glazing, window regulator; Rep. gr. 64

9 - Removing and installing central locking deadlock function warning lamp -SAFE- -K133 In driver door trim Removing and installing page 399

10 - Onboard supply control unit -J519 In driver's footwell under dash panel Contains central locking and anti-theft alarm system aerial -R47 Removing and installing (up to MY2009) page 452 Removing and installing (from MY2010) page 452

11 - Coding rear right door control unit -J389 In rear right door

429 9. Anti-theft alarm (ATA)

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing and installing Glazing, window regulator; Rep. gr. 64
12 - Front passenger door control unit -J387 In front passenger door Removing and installing Glazing, window regulator; Rep. gr. 64
13 - Contact switch for bonnet -F266 In lid lock Removing and installing page 382

9.2

Activating and deactivating anti-theft

alarm system

Activating anti-theft alarm:

The anti-theft alarm is switched on automatically when the vehicle is locked. The anti-theft alarm is then immediately primed.

Note

To stop the anti-theft alarm system triggering an alarm unneces- sarily, close all windows and doors before locking vehicle.

Deactivating anti-theft alarm:

Anti-theft alarm system is deactivated if

vehicle is unlocked using unlock button on remote control

the ignition is switched on

the interior monitoring deactivation switch operated
Unlock the vehicle mechanically (emergency Unlock the driver door.

-E267- has been opesns a)u:thorised by Volkswagen

AG.

Volkswagen

does

not

guarantee

The anti-theft alarm system remains active, although no alarm is

triggered.

Switch on ignition within 15 seconds.

Note If you do not switch on the ignition, the alarm will trigger after 15 seconds. When the ignition is switched on, the electronic immobiliser de- tects a valid vehicle key and deactivates the anti-theft alarm.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

430 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

9.3

Removing and installing ultrasonic sen-

sor (rear interior light) (up to MY2009)

The anti-theft alarm ultrasonic sensor -G209- , comprising four individual sensors -2-, wiring and a control element on the back of the rear interior light -W45- cannot be replaced individually. The rear interior light -W45- must be replaced complete.

Removing and installing rear interior light -W45- (vehicles with anti-theft alarm) page 414 .

9.4

Removing and installing ultrasonic sen-

sor (rear left-hand side of roof) (up to

MY2009)

From model year 2007 onwards, vehicle inclination sender G384- and anti-theft alarm ultrasonic sensor -G209- are installed in one unit on rear left side of roof.

SpeRceiaml otovoallswaenddgweo-rVkAshSo3sps4aeu0tqh9ou-riispedmbyeVnotlkrsewqaugeirneAdG. Volkswagen AG does not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

431 9. Anti-theft alarm (ATA)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Use removal wedge -VAS 3409- to unclip anti-theft alarm ul-
trasonic sensor -G209- -arrow-.

Note

Clip -1- which holds anti-theft alarm ultrasonic sensor -G209- in

place alarm sonic

shuealtnsrastsohorren-Geic2les0eg9ns-.swoPirrlle-nGsoss2st0tahcu9torh-eomr,eiseoeldetohbgyuesVtr.owolkfisscwelaipgaentnotAi-rGteh.leVeofatlksasewlaaargmnetniu-AtlhGtreadfo-tes

not

guarantee

Pull off anti-theft alarm ultrasonic sensor -G209- . Detach connector -1- from anti-theft alarm ultrasonic sensor -
G209- . Installing Installation is carried out in reverse order of removal.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

9.5

Anti-theft alarm sensor -G578- (from

MY2010)

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Note
The anti-theft alarm sensor -G578- includes the vehicle incli- nation sender -G384- and the interior monitoring sensor G273- (two sensors).
The anti-theft alarm sensor -G578- cannot be dismantled.

9.5.1

Removing and installing anti-theft alarm sensor -G578-

Special tools and workshop equipment required

Removal wedge -3409-

t. Copyright by Volkswagen AG.

432 Rep. gr.96 - Lights, bulbs, switches - interior

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Caution Switch off ignition and all electrical consumers. Remove the ignition key. When removing and installing components that are in view
(momsuwoatvsittakhcilohnwsegeest,daccgpooseemsva.-uepVthrooAsnr,iSseetrnd3ibmt4sy 0V)u,o9slmk-isn,awgssacgkceroeonmwfAfGdma.rrVeievoreaclkrsisa)wwlalayrhgeeeanrvueAasGietloaddoobetllossenl(oetrvegeu-arrantee or ac Removing Remove front interior light -W1- . Vehicles with sunroof page 407 Vehicles with no sunroof page 404 Remove screws -arrows A-, release locking lugs -arrows B-
and remove console from moulded headliner in -direction of arrow C-.
Detach connector -2- from interior monitor send and receive module 1 -G303- -1-.
Release interior monitor send and receive module 1 -G303-1- at fasteners -arrows-.
Release the sensor fasteners and take the sensors and the interior monitor send and receive module 1 -G303- out of the moulded headlining.
Installing Installation is carried out in reverse order of removal.
433 9. Anti-theft alarm (ATA)

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

9.6

Removing and installing vehicle inclina-

tion sender -G384- (up to 2006)

Vehicle inclination sender -G384- (from 2007) page 431

The vehicle inclination sender -G384- -arrow- is located on the right beneath the dash panel, behind the front passenger's airbag.

Note The anti-theft alarm system must be deactivated before vehicle inclination sender -G384- is removed page 430 .

Caution

Switch off ignition and all electrical consumers.

Remove the ignition key.

Removing Remove glove compartment
Rep. gr. 68 .

General body repairs, insstaeurthioorirs;ed by Volkswagen AG. Volkswagen AG does not guaranteeorac

Unscrew bolts -1- and remove vehicle inclination sensor G384- from bracket.
Detach connector -2- from vehicle level sender -G384- . Installing Installation is carried out in reverse order of removal.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

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9.7

Vehicle inclination sender -G384- (from

MY2010)

Note The anti-theft alarm sensor -G578- includes the vehicle incli-
nation sender -G384- and the interior monitoring sensor G273- (two sensors). The anti-theft alarm sensor -G578- cannot be dismantled.
Removing and installing anti-theft alarm sensor -G578 page 432 .

t. Copyright by Volkswagen AG.

434 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

9.8

Interior monitoring sensor -G273- (from

MY2010)

ceptany liability with respect to the correctness of information in this documen

Note

The anti-theft alarm sensor -G578- includes the vehicle incli- nation sender -G384- and the interior monitoring sensor G273- (two sensors).

RepmTahgoeevina4gn3t2ai-nt.hdeifnt satlaalrlminssgasueathnonrsitsioe-tdrhb-eyGVfto5alk7sla8wr-amgceansnAenGnos.tVoobrlek-sGdw5iasg7me8na-AnGtldeode.s not guaranteeorac

9.9

Central locking and anti-theft alarm sys-

tem aerial -R47-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Up to MY2009

The central locking and anti-theft alarm system aerial -R47- is routed from the convenience system central control unit -J393- to the A-pillar on left in the main wiring harness.

The central locking and anti-theft alarm system aerial -R47- can- not be repaired as this would adversely affect the reception quality.

In the event of damage, it is necessary to replace the central locking and anti-theft alarm system aerial -R47- .

From MY2010

The central locking and anti-theft alarm system aerial -R47- re- ceives the signals from the remote control and passes them to the onboard supply control unit -J519- .

The central locking and anti-theft alarm system aerial -R47- is integrated in the onboard supply control unit -J519- and cannot be replaced individually.

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Additional information:

Current flow diagrams, Electrical fault finding and Fitting loca- tions

9.10 Removing and installing alarm horn H12-

The alarm horn -H12- is located on the right at the A-pillar in the wing.

Special tools and workshop equipment required

Drill -VAS 5134-

t. Copyright by Volkswagen AG.

Twist drill bit 6 mm

435 9. Anti-theft alarm (ATA)

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

Electrical system - Edition 07.2010

Pop rivet pliers -VAS 5072-

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Note The anti-theft alarm must be deactivated before removing the alarm horn -H12- page 430 .
Caution Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Remove front right wheel housing liner General body re-
pairs, interior; Rep. gr. 66 . Use drill -VAS 5134- and a drill bit ( 6 mm) to drill out both
pop rivets -arrows-.

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Release connector -1- by opening the cover -2- using a small screwdriver and remove the alarm horn -H12- -3- from the wheel housing.

t. Copyright by Volkswagen AG.

436 Rep. gr.96 - Lights, bulbs, switches - interior

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove remains of pop rivets -arrow- from body holes. Installing
Note Remove all metal swarf produced by drilling. Perform necessary corrosion protection measures General
Information; Body Repairs, General Body Repairs . Note
For reasons of clarity, the alarm horn -H12- is not shown in the following illustration, therefore the connector is shown discon- nected. Guide clip -2- of alarm horn -H12- into aperture in body -1-. Secure alarm horn -H12- using new pop rivets. Install front right wheel housing liner General body repairs,
interior; Rep. gr. 66 . Testing the alarm horn -H12- : The alarm horn -H12- can be checked using final control diagno- sis of convenience system central control unit -J393 page 475 .
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
437 9. Anti-theft alarm (ATA)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Horn

10.1 Removing and installing treble horn H2- / bass horn -H7-
The treble horn -H2- / bass horn -H7- are actuated in parallel by the onboard supply control unit -J519- . Treble horn -H2- / bass horn -H7- are installed on the left and right next to the longitudinal members. Treble horn -H2- / bass horn -H7- are installed and removed in same way.
Caution
Switch off ignition and all electrical consumers. Remove the ignition key.
Removing Remove noise insulation General body repairs, exterior;
Rep. gr. 50 . Disconnect connector -arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Remove screw -arrow- and take out treble horn -H2- . Installing Installation is carried out in reverse order of removal.
Note When installing, position the horn so it is not in contact with ad- jacent components. Tighten bracket bolt on longitudinal member to 20 Nm.
10.2 Checking treble horn -H2- / bass horn H7-
Treble horn -H2- / bass horn -H7- can be checked in final control diagnosis of onboard supply control unit -J519- page 453 .
438 Rep. gr.96 - Lights, bulbs, switches - interior

t. Copyright by Volkswagen AG.

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

97 Wiring

Vehicle diagnosis, testing and infor-

mation systems

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

439 1. Vehicle diagnosis, testing and information systems

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 Electrical system - Edition 07.2010

Jeststaauth2o0ris0ed5by Volkswagen

AG. Volkswagen

AG does not

guarantee or ac

Removing and installing fuse holder

2.1

Removing and installing fuse holder on

left of dash panel

Special tools and workshop equipment required

Removal wedge -VAS 3409-

Protected by copyright. Copyi

Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .
Caution When removing and installing components that are in view
(switches, covers, trim), mask off areas where tools ( re- moval wedge -VAS 3409- , screwdriver) are used to lever out those components using commercially available masking tape.
Removing Disconnect battery -A- page 4 . Remove storage compartment on driver side General body
repairs, interior; Rep. gr. 68 .

t. Copyright by Volkswagen AG.

440 Rep. gr.97 - Wiring

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove side cover -1- of dash panel by inserting removal wedge -VAS 3409- in recess -2- and levering off side cover -1- in -direction of arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove fuse assignment card -1- out of fuse holder -2-. Remove bolts -arrows- and guide out fuse holder -1- towards
interior (be careful not to stretch wiring). Installing Installation is carried out in reverse order of removal.
441 2. Removing and installing fuse holder

t. Copyright by Volkswagen AG.

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ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Removing and installing relay carrier

3.1

Removing and installing relay carrier on

left beneath dash panel

Caution Wcoebhdseuenrrevbeaddtetescrpyraib-gAeed- 4isin. dtihsceonwnoerkcstehdopanmdarneucaolnnmeucsstsetaudbth,oetrihsseedtrbpiycrVtoloy-lkswagen AG. Volkswagen AG does not guaranteeorac
Removing Disconnect battery -A- page 4 . Remove storage compartment on driver side General body
repairs, interior; Rep. gr. 68 . Unscrew bolts -arrows- for bracket.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Pull relays -arrows- out of relay carrier. Note
The number of relays depends on the vehicle equipment level.
Unclip locking lugs in direction of -arrow- outwards and then push connectors -1- through relay carrier.

t. Copyright by Volkswagen AG.

442 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Release locking lug -1- of relay carrier in direction of -arrowand take out relay carrier.
Installing Carry out installation in the reverse sequence, noting the follow- ing: First clip connectors in relay carrier.

Place relay carrier -2- in guide -1- and clip relay carrier in place.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

3.2

Removing and installing relay carrier on

onboard supply control unit -J519- (up to

MY2009)

Note
The onboard supply control unit -J519- and the relay carrier attached to the onboard supply control unit -J519- located on left of dash panel form one unit and cannot be separated.
If the onboard supply control unit -J519- is to be renewed, the procedure page 455 for reading the codes stored in the on- board supply control unit -J519- must always be carried out.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

443 3. Removing and installing relay carrier

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Removing Remove storage compartment -1- on driver side General body repairs, interior; Rep. gr. 68 .
Push locking catch -1- of relay carrier plug-in connector on onboard supply control unit -J519- in -direction of arrow A-.
Push locking catch -2- of plug-in connector of onboard supply control unit -J519- in direction of -arrow B-.
TopufhrleleelpdalyuNogfcof-atiaenrfrticeeorrnotnhneeocltonocbrkooianfrsgodsancustbahuootpcriashperelddybsyschVuooapnlkvptsrelwoyalbgcueeonenninAttrG-moJ.lV5ouo1vln9kesi-tdwc-atJaog5ne1tnho9Aen-Glaydonbedesnot guaranteeorac ,,OPEN" position. Detach all connectors of onboard supply control unit -J519-
and of relay carrier on onboard supply control unit -J519- . Note
The number of connectors depends on the vehicle equipment level. Unclip onboard supply control unit -J519- and of relay carrier
on onboard supply control unit -J519- from retainers -arrows C-. Pull onboard supply control unit -J519- and of relay carrier on onboard supply control unit -J519- downwards and to rear out of holder. Installing Carry out installation in the reverse sequence, noting the follow- ing:
Note The locking catches cannot be placed in the ,,CLOSED" position until all connectors are ,,fitted" correctly.
444 Rep. gr.97 - Wiring

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

3.3

Removing and installing relay carrier on

onboard supply control unit -J519- (from

MY2010)

Note The relay carrier on the onboard supply control unit -J519- is clip- ped under the onboard supply control unit -J519- and can be removed.

Caution

Switch off ignition and all electrical consumers.

Remove the ignition key.

Removing Remove trim in driver's footwell
terior; Rep. gr. 68 .

Gsesnauethroarisl ebdobydVyolrkeswpaagiresn,AiGn.-Volkswagen AG does not guaranteeorac

Remove left footwell light -W9- page 388 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Note
The wiring of the left footwell light and of the diagnostic connector can remain connected.
Remove knee airbag in driver's footwell General body re- pairs, interior; Rep. gr. 69 .
Remove the metal beam above the knee airbag General body repairs, interior; Rep. gr. 70 .
Release both locking lugs -arrows- and pull relay carrier -2counter to direction of travel, backwards, out of onboard sup- ply control unit -J519- -1-.
Taking connected wiring length into consideration swing relay carrier downwards and unclip relay.
Installing Installation is carried out in the reverse sequence.

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

445 3. Removing and installing relay carrier

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Electronics boxes

4.1

Removing and installing electronics box

on left side of engine compartment

Caution When battery -A- is disconnected and reconnected, the pro- cedure described in the workshop manual must be strictly observed page 4 .

Removing Disconnect battery -A- page 4 . Push safety clip -1- in direction of -arrow- and remove cover
from electronics box -2- upwards.

Remove nuts -1-.ssauthorised by Volkswagen AG. Volkswagen AG does not guaranteeorac

Open -arrows- covers -2- of cable guides on electronics box.

Remove wiring from stud connections.

Unclip wiring from cable guides.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

446 Rep. gr.97 - Wiring

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Undo and remove central bolt -arrow- from E-box -1-. Note
Removing the central bolt -arrow- causes the E-box -1- to be pushed upwards off the E-box mounting. Pull electronics box -1- upwards off bracket of electronics box.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Note For removal of the flat contact housing -1-, the air filter housing (on vehicles with diesel engine only), the battery -A- and the bat- tery tray must be removed. If necessary, remove air filter housing. Remove battery -A- page 4 .
Remove bolts -arrows- for battery tray -1-. Take battery tray -1- out of vehicle.
447 4. Electronics boxes

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Press tabs apart on bracket of electronics box -arrows B- and slide flat contact housing -1- sideways -arrow A- out of bracket of electronics box. Press tabs apart on bracket of electronics box -arrows C- and slide flat contact housing -2- forwards -arrow D- out of bracket of electronics box.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Remove securing nuts -arrows- from bracket of E-box -1-. Note
The installation of an additional relay carrier depends entirely on the vehicle equipment.
Pull bracket of electronics box -1- upwards off studs (be careful not to stretch wiring of additional relay carrier).
Unclip additional relay carrier -1- sideways out of bracket of electronics box -2-.
Take bracket of electronics box -2- out of vehicle. Installing Carry out installation in the reverse sequence, noting the follow- ing: Tighten threaded connections to specified torques
page 507 .
448 Rep. gr.97 - Wiring

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Mount cover -2- on E-box and push safety clip -1- in direction of -arrow- until cover -2- engages. Note
Then check whether the cover -2- of the electronics box is en- gaged correctly.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
449 4. Electronics boxes

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Control units

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

5.1

Onboard supply control unit -J519-

General description

The onboard supply control unit -J519- and the relay carrier at- tached to the onboard supply control unit -J519- located on left of dash panel form one unit and cannot be separated (up to MY2009).

The relay carrier on the onboard supply control unit -J519- is clip- ped under the onboard supply control unit -J519- and can be removed (from MY2010).

Additional information:

Current flow diagrams, Electrical fault finding and Fitting loca- tions

Operating manual

The onboard supply control unit -J519- has the following functions in the vehicle:

Up to MY2009

Electrical load management

Exterior light control

TRHueeraanrteswdigsisnrnaeduaatohlorwcriwsoewnidnitbpdryoeoVlrwolkswagen AG. Volkswagen AG does not guaranteeorac

Interior light control

Ambient lighting

Terminal control

Dimmers, instrument lighting

Fuel pump presupply

Alternator stand-by

Horn

From MY2010

Electrical load management

Exterior light control

Turn signal control

Wipe/wash windscreen and rear window

Headlight washer system

Rain and light sensor

t. Copyright by Volkswagen AG.

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Heated windscreen and rear window

Interior light control

Terminal control

Dimmers of instrument lighting

Footwell lights

Fuel pump presupply

450 Rep. gr.97 - Wiring

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

Alternator stand-by

Horn

Hazard warning light

Release control

Control of the central locking system

Actuation of the front and rear door control units

Activation AAccssttaiivvutaahottriiioosennd

booyffVttohhlkeeswrfuaegeaelrnflAiildlGe.urVnfollalokpscwkuainngegloncfAukGnindcogteiosfunnnotcgtuioarnantee of the anti-theft alarm (ATA)

Activation of the immobiliser

Activation of the entry and start authorisation

The following functions can be adapted:

Up to MY2009

Adapting coming home time page 461

Adapting leaving home time page 461

Adapting switch-off time of heated rear window page 456

Adapting footwell light dimmer value page 463

Coding/decoding daytime running lights page 456

Setting load management

Setting ,,active time" for headlight washer system page 455

From MY2010

Adapting acoustic feedback when unlocking page 457

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Adapting acoustic feedback when locking page 458

Adapting turn signal cycles for lane change flash page 458

Adapting automatic unlocking on removing ignition key page 459

Adapting automatic locking at 15 km/h page 460

Adapting confirmation of convenience closing page 460

Adapting coming home time page 461

Adapting leaving home time page 461

Adapting ATA delay on opening driver door

Adapting unlocking of individual doors page 462

Adapting sensitivity of interior monitoring

Adapting sensitivity of inclination sensor

Deactivating factory mode page 463

Adapting footwell light dimmer value page 463

Adapting convenience operation via remote control page 464

Adapting country setting for intelligent alarm horn

Adapting visual feedback when locking page 464

Adapting remote control unit key page 465

451 5. Control units

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Final control diagnosis page 453 .

Note

It depends on the fitted optional equipment whether or not the above-mentioned adaptations can be carried out.
If the onboard supply control unit -J519- is to be renewed, the procedure page 455 for reading the codes stored in the on- board supply control unit -J519- must always be carried out.

Fault detection and fault display The on-board supply control unit -J519- is equipped with self-di- agnosis. For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.
5.1.1 Removing and installing onboard supply Note control unit -J519- (up to MY2009)ssauthorisedbyVolkswagen AG. Volkswagen AG does not guaranteeorac
If the onboard supply control unit -J519- is to be renewed, the procedure page 455 for reading the codes stored in the on- board supply control unit -J519- must always be carried out.

Removing

The onboard supply control unit -J519- is removed in the same way as is the relay carrier on onboard supply control unit -J519on left of dash panel page 443 .

Installing

The onboard supply control unit -J519- is installed in the same way as is the relay carrier on onboard supply control unit -J519on left of dash panel page 443 .

5.1.2

Removing and installing onboard supply control unit -J519- (from MY2010)

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Note
The relay carrier on the onboard supply control unit -J519- is clipped under the onboard supply control unit -J519- and can be removed.
If the onboard supply control unit -J519- is to be renewed, the procedure page 455 for reading the codes stored in the on- board supply control unit -J519- must always be carried out.
The following illustrations show removal on a LHD vehicle. Removal and installation of onboard supply control unit -J519on an RHD vehicle are performed using the corresponding mirror-image procedure.

t. Copyright by Volkswagen AG.

452 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing

Remove relay carrier from onboard supply control unit -J519 page 445 .

Release and disconnect the three connectors.

Press both catches -arrows- and swing onboard supply control

unit -J519- slightly downwards. Pull onboard supply control unit -J519-
ter to direction of travel out of holder. Installing

downwssaaurtdhosrisaednbdy

Vcoolkusnw-agen

AG.

Volkswagen

does

not

guarantee

Carry out installation in the reverse sequence, noting the follow- ing:

Insert onboard supply control unit -J519- with rear into bracket first and then push it upwards until it engages audibly.

5.1.3

Onboard supply control unit -J519- final control diagnosis

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Note
Whether the components named below can be checked depends on the fitted equipment options.
The following components and functions can be checked by the final control diagnosis for the onboard control unit -J519- : Left sidelight bulb -M1- / right sidelight bulb -M3- / left tail light
bulb -M4- / right tail light bulb -M2 Left headlight dipped beam bulb -M29- / right headlight dipped
beam bulb -M31 Left daytime running light bulb -L174- / right daytime running
light bulb -L175 Left headlight main beam bulb -M30- / right headlight main
beam bulb -M32-

453 5. Control units

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Left dip beam screen motor -V294- / right dip beam screen motor -V295-

Left fog light bulb -L22- / right fog light bulb -L23-

Right reversing light bulb -M17- / left reversing light bulb -M16-

Left brake light bulb -M9- / right brake light bulb -M10- / addi- tional brake light bulb -M25-

Rear left fog light bulb -L46- / rear right fog light bulb -L47-

Front left turn signal bulb -M5- / rear left turn signal bulb -M6-

Front right turn signal bulb -M7- / rear right turn signal bulb M8-

Number plate light -X-

Dimmed interior light

Instrument lighting of all keys and switches and the dash panel

insert

Terminal 30 LED heated LED heated

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does

not

guarantee or ac

Release of sliding/tilting sunroof

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Release of seat heating

Fuel pump relay -J17-

Headlight washer system relay -J39- / headlight washer sys- tem pump -V11-

Windscreen wipers

Wiper module change direction point

Washer pump -V5-

Dual tone horn relay -J4- / treble horn -H2- / bass horn -H7-

Left cornering light bulb -L148- / right cornering light bulb L149-

Heated windscreen -Z2-

Luggage compartment lock

Procedure

Protected by copyright. Copyi

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Onboard supply control unit

Functions

Onboard supply control unit final control diagnosis

t. Copyright by Volkswagen AG.

454 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

5.1.4

Coding onboard supply control unit J519-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol-

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Onboard supply control unit

Functions

Code onboard supply control unit online

5.1.5

Adapting headlight washer system (up to MY2009)

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Procedure The ,,active time" of the headlight washer system can be variably adjusted to between 0 and 12.75 seconds. Connect vehicle diagnosis, testing and information system -
VAS 5051B- .

455 5. Control units

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

In vehicle diagnosis, testing and information system -VAS

5UBlo0osw5idni1nygBg-Gmsos,aeTsuntoehoulerbisocuetpdtt,,btoGiyonVun,oislsdkseeiwnldeasgcfueatnc,,uFAcltGeufs.niVnscoditolikionnsnwg:sa"./gceonmAGpdooneesnnot"t gaunardantteheeorfaoc l-

Electrical system

01 - On Board Diagnosis capable systems

Onboard supply control unit

Functions - onboard supply control unit

Adapting headlight washer system

5.1.6

Adapting switch-off time of headlight washer system (up to MY2009)

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Onboard supply control unit

Functions

Adapt switch-off time of heated rear window

5.1.7

Coding/decoding daytime running light (up to MY2009)

Special tools and workshop equipment required

456 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

UBEloolsweidncinytgrgicGmaosleTssanouyuthsbotorueisptemttdoiobnyn,Vssoleiknslewscautgce,,FnceAuGsns.cVitoioonlkn:ssw/acgoemn ApGodnoeenstn"oat gnudarathnteee

fol-
or ac

01 - On Board Diagnosis capable systems

Onboard supply control unit

Functions

Coding/decoding daytime running lights

5.1.8

Adapting acoustic feedback when un- locking

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Operating manual Main beam can be switched on or off by the automatic headlight control. Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession:

457 5. Control units

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Body

Electrical system

0OF1unnb-coOtaionrndBssouaprdplDy icaogsnsnatoruotshloisruisnecdaitbpyaVoblkleswsaygsenteAmG.sVolkswagen AG does not guaranteeorac

Adapt acoustic feedback when unlocking

5.1.9

Adapting acoustic feedback when lock- ing

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Protected by copyright. Copyi

Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Adapting acoustic feedback when locking
5.1.10 Adapting turn signal cycles for lane change flash
Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

458 Rep. gr.97 - Wiring

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Adapt turn signal cycles for lane change flash
5.1.11 Adapting automatic unlocking on remov- ing ignition key
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

459 5. Control units

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Automatic unlocking on removing ignition key
5.1.12 Adapting automatic locking at 15 km/h
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Adapting automatic locking at 15 km/h
5.1.13 Adapting confirmation of convenience closing
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
460 Rep. gr.97 - Wiring

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol-

BE0lo1olwed-cinytOrgicnmaBleosnyaussrsdtoaeupDtmhtoiiroaisngedsnboiynsViosslkucscwacapegaesbnslAieoGns.:Vyosltkesmwasgen AG does not guaranteeorac

Onboard supply control unit

Functions

Adapt confirmation of convenience closing

5.1.14 Adapting coming home time

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Coming home: duration of lighting time on leaving the vehicle. The lighting time of the coming home function can be adjusted between 0 and 120 seconds. Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Adapt coming home time
5.1.15 Adapting leaving home time
Special tools and workshop equipment required

461 5. Control units

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

Leaving

home:

duration

ofssliaguthhotirnisegd

by Volkswagen AG. Volkswagen AG does
time on opening the vehicle.

not

guarantee or ac

The lighting time of the leaving home function can be adjusted between 0 and 120 seconds.

Procedure

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Connect vehicle diagnosis, testing and information system VAS 5051B- .
In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Onboard supply control unit

Functions

Adapt leaving home time

Protected by copyright. Copyi

5.1.16 Adapting unlocking of individual doors

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

t. Copyright by Volkswagen AG.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Body

Electrical system

01 - On Board Diagnosis capable systems

5.1OFAss.uda1nunabt7hcpootrtaiisouernddnbslsyoDVucoepklkpianslwgycatcogioevfnnianAtrdtGoii.nvlViugdonlukifsatawl acdgtoeoon rArsyG

does not guarantee
mode

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Deactivate factory mode
5.1.18 Adapting footwell light dimmer value
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

463 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

The footwell lighting dimmer can be adjusted at various levels.

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Onboard supply control unit

Functions

Adapting
5.1.19

fAmoodotawtepelstlscialniougtghnhortticsrdeoodimblnymVvoeelkrsnwviaaeglunenecAeG.

Volkswagen AG
operation

dvoeias nortegu-arantee

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Adapt convenience operation via remote control
5.1.20 Adapting visual feedback when locking
Special tools and workshop equipment required
464 Rep. gr.97 - Wiring

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Visual feedback when locking
5.1.21 Adapting remote control key
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

465 5. Control units

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Onboard supply control unit
5.1FA.ud2na2cpttiorenmsCotheeccokntirnoglsksareueythomriseodtbeyVoclkoswnatgreon Al Gu.nVoitlkskweagyen AGdoesnot guaranteeorac
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Check remote control unit key
5.1.23 Coding rain and light sensor -G397-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- .
466 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".
Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:
Body Electrical system 01 - On Board Diagnosis capable systems Onboard supply control unit Functions Code rain/light sensor
5.1.24 Adapting sensitivity of interior monitor- ing system
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Onboard supply control unit

Functions

Adapt sensitivity of interior monitoring

5.2

Data bus diagnostic interface -J533-

General description

The data bus diagnostic interface -J533- is designed as a sepa- rate control unit. It is responsible for the following in the vehicle:

Exchange of data between the CAN data bus systems ,,pow- ertrain CAN data bus", ,,convenience CAN data bus" and ,,infotainment CAN data bus".

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

467 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Conversion of diagnostic data from CAN data bus systems to K lead and visa versa, so that data can be used by vehicle diagnostic, testing and information system -VAS 5051A- .

If the data bus diagnostic interface -J533- is to be removed, the procedure page 468 must always be performed to read out the codes stored in the unit.

Fault detection and fault display

The data bus diagnostic interface -J533- is equipped with selfdiagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

Additional information:

Current flow diagrams, Electrical fault finding and Fitting loca- tions

Operating manual

5.2.1

Renewing -J533-

data

bssuausthodrisieadbgyVnoolksswtaicgeninAGte. Vroflakscweagen AG does not

guarantee or ac

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Protected by copyright. Copyi

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Data bus diagnostic interface

Data bus diagnostic interface functions

Renewing data bus diagnostic interface

5.2.2

Removing and installing data bus diag- nostic interface -J533- (left-hand drive vehicle)

The data bus diagnostic interface -J533- is located in the driver's footwell, on the right, next to the steering column.

468 Rep. gr.97 - Wiring

Note

ss authorised

Volkswagen

AG.GVoolklfswVaagreinaAnGt 2do0e0s7not gu,arGaEnotleelefcoVrtarcaicraialnsty2s0te1m0

, Jetta - Edition

2005 07.2010

Prior to removal of the data bus diagnostic interface -J533- , al- ways perform the procedure page 468 to read out the codes stored in the unit.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove driver's's footwell cover General body repairs, in-
terior; Rep. gr. 68 . Release and detach connector -1- from data bus diagnostic
interface -J533- -2-. Press securing pins -3- together -arrows- and push out of
holes. Installing Installation is carried out in reverse order of removal.

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

5.2.3

Removing and installing data bus diag- nostic interface -J533- (right-hand drive vehicle)

The data bus diagnostic interface -J533- is located in the driver side footwell, above the relay carrier.

Note Before removing data bus diagnostic interface -J533- , it is es- sential that the work procedure page 468 for reading out the codes stored in the data bus diagnostic interface -J533- is carried out.

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing Remove windscreen wiper system page 183 .

469 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove the three nuts -arrows- and remove cover -1-.

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Installing

Installation is carried out in reverse order of removal.

5.2.4

Coding data bus diagnostic interface J533-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Data bus diagnostic interface Data bus diagnostic interface functions
470 Rep. gr.97 - Wiring

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Code data bus diagnostic interface
5.2.5 Checking bus activity
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-
Ubchusasinsngegsethd(ipstootwetshetertitrsailseinep,pocsomsnoivbdeleen.iteonccheessacanukthdtooriisnesfdeobetyaViifnoltmkhsweeanignte)dnhiAvaGidv.euVaollkdswriavgeen AG does not guaranteeorac Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- . In vehicle diagnosis, testing and information system -VAS
5051B- , select ,,Guided fault finding". Using GoTo button, select ,,Functions/component" and the fol-
lowing menu options in succession: Body Electrical system 01 - On Board Diagnosis capable systems Data bus diagnostic interface Data bus diagnostic interface functions Check bus activity
5.2.6 Checking bus participants
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Using this test it is possible to check the status of the connection from the data bus diagnostic interface -J533- to another bus node.

471 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Electrical system

01 - On Board Diagnosis capable systems

Data bus diagnostic interface

Data bus diagnostic interface functions

Check bus participants

5.3

Convenience system central control unit

-J393-

General description

The convenience system control unit -J393- is responsible for the following in the vehicle:

Sliding/tilting sunroof control (release instruction)

Power window control (release instruction)

Central locking control

Anti-theft alarm system control

Radio-wave receiver

Rear lid lock

Convenience operation

Some of the above mentioned functions FTahpuealtcgdoeen4tve7ec4ntii.oenncaensdyfsatuelmt dcisepnltarayslscauothnotrrisoedl

bcyaVnolkbsewaagdean pAGte.dVolkswagen unit -J393- is equipped

does

not

guarantee

with self-diagnosis.

For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode.

Additional information:

Operating manual

Current flow diagrams, Electrical fault finding and Fitting lo- cations

5.3.1

Removing and installing convenience system central control unit -J393-

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

472 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing Remove glove compartment General body repairs, interior;
Rep. gr. 68 . Pull locking lug -1- of retainer for convenience system central
control unit -J393- in -direction of arrow- and push conven- ience system central control unit -J393- until recesses -2- are positioned over recesses -3-.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Note The connectors can only be released and detached once the re- cesses -arrows- of the connector and bracket are aligned with each other precisely. Detach connectors from central control unit of convenience
system -J393- .

Note The number of connectors depends on the vehicle equipment level.

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Pull retaining lug -1- in -direction of arrow B- and push central convenience system control unit -J393- -2- in -direction of arrow A- out of bracket.
Installing Carry out installation in the reverse sequence, noting the follow- ing:

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

473 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
The connectors can only be plugged in and locked once the re- cesses -arrows- of the connector and bracket are aligned with each other precisely. If a new convenience system central control unit -J393- has been installed, it must be coded page 474 .

5.3.2

Coding convenience system central control unit -J393- (up to MY2009)

Special tools and workshop equipment required

Vehicle 5051B-

diagnosis,

testing

and

information system
ss authorised by

V-oVlkAswSagen

AG. Volkswagen

AG does not

guarantee or ac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

Protected by copyright. Copyi

01 - On Board Diagnosis capable systems

Convenience system

Functions of convenience system central control unit

Code convenience system central control unit

5.3.3

Adapting components - convenience system central control unit -J393- (up to MY2009)

Special tools and workshop equipment required

474 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Vehicle diagnosis, testing and information system -VAS 5051B-

ceptany liability with respect to the correctness of information in this documen

The following functions can be adapted:

Activating/deactivating ,,single door opening"

Activating/deactivating ,,automatic locking at speeds greater than 15 km/h"

Activating/deactivating is removed" Activating/deactivating horn" Activating/deactivating

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does

not

guarantee

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Activating/deactivating ,,convenience actuation via radio re- mote control unit"

Activating/deactivating ,,anti-theft alarm system - alarm delay when driver's door is opened"

,,Sensitivity of tilt angle sensor"

,,Sensitivity of interior monitoring system"

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

Protected by copyright. Copyi

01 - On Board Diagnosis capable systems

Convenience system

Functions of convenience system central control unit

5.3.4

Final control diagnosis - convenience system central control unit -J393- (up to MY2009)

Special tools and workshop equipment required

t. Copyright by Volkswagen AG.

475 5. Control units

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 V50e5h1icBlEe-ledciatrgicnaolssisyss,satuteethsmortiisne-dgEbyadVnitoidloksninw0faog7re.mn2A0aG1ti.0oVnolsksywsategemn A-GVdAoSes not guaranteeorac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

Protected by copyright. Copyi

General body repairs

01 - On Board Diagnosis capable systems

Convenience system

Functions of convenience system central control unit

Final control diagnosis

5.3.5

Reading alarm sources of anti-theft alarm (up to MY2009)

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

t. Copyright by Volkswagen AG.

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

01 - On Board Diagnosis capable systems

CFRssuoeaunnathcvdoteriaosnelndiaesbrnymoVcfoeslckossouwynrasvcgteeeennsmAieoGnf.caVeonltksis-ytwhsaetgefetmnaAclGaerdnmotersanloct ogunatrraontleeuonraict

5.4

Driver door control unit -J386-

General description

The driver door control unit -J386- and the driver side window regulator motor -V147- are contained in one unit and cannot be replaced individually.

If the driver door control unit -J386- or the driver side window reg- ulator motor -V147- are replaced, then the work procedure ,,Cod- ing driver door control unit" must be subsequently performed page 477 .

Additional information:

Current flow diagrams, Electrical fault finding and Fitting loca- tions

Operating manual

5.4.1

Removing and installing driver door con- trol unit -J386-

Removing and installing driver door control unit -J386- General body repairs, exterior; Rep. gr. 64 .

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Note If the driver door control unit -J386- or the driver side window reg- ulator motor -V147- are replaced, then the work procedure ,,Cod- ing driver door control unit" must be subsequently performed page 477 .
5.4.2 Coding driver door control unit -J386-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

Procedure
Connect vehicle diagnosis, testing and information system VAS 5051B- .
In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".
Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

477 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Body

General body repairs

Driver door electronics

Functions of driver door control unit

Code driver door control unit

5.5

Front passenger door control unit -J387-

General description

The front passenger door control unit -J387- and the front pas- senger side window regulator motor -V148- are contained in one unit and cannot be replaced individually.

If the front passenger door control unit -J387- or the front pas- senger side window regulator motor -V148- are replaced, then the work procedure ,,Coding front passenger door control unit" must be subsequently performed page 478 .

Additional information:

Current flow diagrams, Electrical fault finding and Fitting loca- tions

Operating manual

5.5.1

Removing and installing front passenger door control unit -J387-

Removing and installing passenger door control unit -J387- General body repairs, exterior; Rep. gr. 64 .

IsfetnhgeefrrNosonidtteepwasinsdeonwgerregduoloartocromntorotolsrsua-nuVtiht1or-4isJ8e3d-8bay7rV-eoolrkreswpthalageecnferAodGn, .tthVpoealnksst-whaegen AG does not guaranteeorac work procedure ,,Coding front passenger door control unit" must be subsequently performed page 478 .

5.5.2

Coding front passenger door control unit -J387-

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

Front passenger door electronics

Functions of front passenger door control unit

Coding front passenger door control unit

5.6

Coding rear left door control unit -J388-

General description

The rear left door control unit -J388- and the rear left window reg- ulator motor -V26- are contained in one unit and cannot be replaced individually.

If the rear left door control unit -J388- or the rear left window reg- ulator motor -V26- are replaced, then the work procedure ,,Coding rear left door control unit" must be subsequently performed page 479 . AtiodCndOsuitprioreenrnaattlinfilnogfwomrmdainaaugtiaorssalnamu:thso,risEedlebycVtroilcksawl afgaeunltAfGin. VdoinlkgswaangednFAiGttdinogeslnooct gau-aranteeorac

5.6.1

Removing and installing rear left door control unit -J388-

Removing and installing rear left door control unit -J388- Gen- eral body repairs, exterior; Rep. gr. 64 .

Note If the rear left door control unit -J388- or the rear left window reg- ulator motor -V26- are replaced, then the work procedure ,,Coding rear left door control unit" must be subsequently performed page 479 .
5.6.2 Coding rear left door control unit -J388-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Procedure Connect vehicle diagnosis, testing and information system -
VAS 5051B- .

479 5. Control units

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

Rear left door electronics

Function of rear left door control unit

Coding rear left door control unit

5.7

Coding rear right door control unit -J389-

General description

The rear right door control unit -J389- and the rear right window rrIr,,feeeCtgpgohuludaelliacanrettegoodarrrreimmnraidoogritthvrooiitgdrrdhu--oVVtao22dllry77o.c--ooraanrrceetoroncreltorupnonltlaaiutcinne-Jeidt3"d,8mtih9nue- osnotnrstbeshtaheeuuethsnwourirtoeisbaerasdknrebdpryqiVrgucoohealcktnneswwtndlayoiungtrpedebneoeArw-G. Volkswagen AG does not guaranteeorac formed page 480 .

Additional information:

Current flow diagrams, Electrical fault finding and Fitting loca- tions

Operating manual

5.7.1

Removing and installing rear right door control unit -J389-

Removing and installing rear right door control unit -J389- General body repairs, exterior; Rep. gr. 64 .

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Note If the rear right door control unit -J389- or the rear right window regulator motor -V27- are replaced, then the work procedure ,,Coding rear right door control unit" must be subsequently per- formed page 480 .
5.7.2 Coding rear right door control unit -J389-
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS
5051B-

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

480 Rep. gr.97 - Wiring

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

From MY2010 General description Check trailer detector control unit -J345- using socket tester V.A.G 1537/A- . The trailer detector control unit -J345- detects ,,trailer operation" from a power draw of minimum 5 W and transmits this information to various control units via the CAN data bus. ,,Trailer operation" can only be detected if at least turn signal indicators or side mark- er lights are switched on. The trailer detector control unit -J345- is supplied with information (light control) from the onboard supply control unit -J519- and convenience system central control unit -J393- via the CAN data bus. Fault detection and fault display The trailer detector control unit -J345- is equipped with self-diag- nosis. For fault finding, use vehicle diagnosis, testing and information system -VAS 5051B- in ,,Guided fault finding" mode. Additional information: Operating manual Current flow diagrams, Electrical fault finding and Fitting lo-
cations

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

481 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

5.8.1

Removing and installing trailer detector control unit -J345- (up to MY2009)

Special tools and workshop equipment required

Torque wrench -V.A.G 1783-

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Caution

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Switch off ignition and all electrical consumers.

Remove the ignition key.

Removing Remove left luggage compartment side trim panel General
body repairs, interior; Rep. gr. 70 . Detach connectors -2-.

Note The number of connectors at the trailer detector control unit J345- may differ from the illustration, depending on vehicle equip- ment. Remove bolts -1- and take trailer detector control unit -J345-
together with bracket out of vehicle.

Protected by copyright. Copyi

Remove bolts -arrows- and detach trailer detector control unit -J345- from bracket.
Installing Carry out installation in the reverse sequence, noting the follow- ing: Tighten threaded connections to specified torques
page 507 . Following installation, a new trailer detector control unit -J345must be encoded page 483 .

482 Rep. gr.97 - Wiring

t. Copyright by Volkswagen AG.

5.8.2

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Removing and installing trailer detector control unit -J345- (from MY2010)

Caution
Switch off ignition and all electrical consumers. Remove the ignition key.

Removing

Remove left luggage compartment side trim panel General body repairs, interior; Rep. gr. 70 .

Undo bolts -1- and -2- and take trailer detector control unit J345- -4- off plate.

Disconnect the connectors -3- for the trailer detector control unit -J345- -4-.

Installing

Carry out installation in the reverse sequence, noting the follow- ing: Fmoullsotwbiengenincsotdaelladtionps,saaagutenhoer4iws8ed4tbrya. ViloelkrsdweagteencAtoGr. VcoolnkstrwoalguennAitG-Jdo3e4s5n-ot guaranteeorac

5.8.3

Coding trailer detector control unit J345- (up to MY2009)

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

Protected by copyright. Copyi

t. Copyright by Volkswagen AG.

483 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Functions

Trailer
5.8.4

detector control unit -J345-
Coding trailer detector J345- (from MY2010)

controlssuaunthoitrise-d by Volkswagen AG. Volkswagen AG does not

guarantee or ac

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

Trailer detector

Functions

Code trailer detector control unit

5.8.5

Adapting software - trailer detector con- trol unit -J345- (from MY2010)

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

This test programme provides support when renewing or retrofit- ting immobiliser control unit.
484 Rep. gr.97 - Wiring

ceptany liability with respect to the correctness of information in this documen

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Procedure

Connect vehicle diagnosis, testing and information system VAS 5051B- .

In vehicle diagnosis, testing and information system -VAS 5051B- , select ,,Guided fault finding".

Using GoTo button, select ,,Functions/component" and the fol-

lowing menu options in succession: Body General body repairs Trailer detector

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Functions

Adapt immobiliser control unit software

5.8.6

Trailer detector control unit -J345- final control diagnosis

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Socket tester -V.A.G 1537/A-

Protected by copyright. Copyi

Trailer socket tester -VAS 5800-

t. Copyright by Volkswagen AG.

485 5. Control units

ceptany liability with respect to the correctness of information in this documen

ngfor private or commercial purposes, in part or in whole, is not permittedunle

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

The trailer detector control unit -J345- only detects ,,trailer oper- ation" as of a power draw of at least 5 W.

The socket tester -V.A.G 1537/A- will become too warm after some minutes of use and will switch itself off. The socket tester V.A.G 1537/A- will function again without problem after it has cooled down.

Procedure

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Volkswagen

AG.

Volkswagen

does

not

guarantee

Using GoTo button, select ,,Functions/component" and the fol- lowing menu options in succession:

Body

General body repairs

01 - On Board Diagnostic capable systems (up to MY2009)

Trailer detector

Functions

Trailer detector control unit - final control diagnosis

5.9

Garage door operation control unit -

J530-

Protected by copyright. Copyi

5.9.1

Removing and installing garage door operation control unit -J530-

Removing and installing garage door operation control unit J530- page 417 .

5.9.2

Checking garage door operating unit E284- (up to MY2009)

Special tools and workshop equipment required

Vehicle diagnosis, testing and information system -VAS 5051B-

t. Copyright by Volkswagen AG.

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Body

E0O1lneb-cotOraicnradBl sosuyapsrdptelsDymsaicuatohgonnritsoreosdlbisyuVncoailtkpsawabgleensAyGs.tVeomlksswagen AG does not guaranteeorac

Switch button

Garage door operating unit

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

487 5. Control units

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

Wiring harness and connector re-

pairs

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

488 Rep. gr.97 - Wiring

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

ss authorised

Volkswagen

AG. Volkswagen AG does not
Golf Variant 2007

,guGaEroalenlftceVetroaircarcaialnsty2s0te1m0

, Jetta - Edition

2005 07.2010

Removing and installing engine wir-

ing harness

page 489

page 490

page 491

page 497

7.1

Operation and safety notes

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

Note Before beginning renewal of a wiring harness, first rectify the cause of the damage (sharp edges on a body part, defective con- sumer, corrosion). When performing installation work on engine wiring harness,
observe the following:
Caution The procedure described in the workshop manual must be
strictly observed when disconnecting and reconnecting the battery -A- . If a wire or a glow plug connector is damaged, the com- plete wiring harness including connector will have to be renewed (connectors cannot be renewed separately).

DANGER!
Follow safety precautions when working on the diesel in- jection system 4-cyl. diesel engine (2.0 l engine, com- mon rail); Rep. gr. 23 .
Note rules on cleanliness 4-cyl. diesel engine (2.0 l en- gine, common rail); Rep. gr. 23 .
These instructions must always be complied with before and during work!

WARNING
Please note the following points during all assembly work, in particular in the engine compartment, due to the narrow instal- lation conditions: Lines of all kinds (fuel, hydraulic fluid, activated charcoal
container system, coolant and refrigerant, brake fluid, vac- uum) and electric cables must be routed so as to restore original line/cable routing. Make sure there is adequate clearance from all moving or hot components.

489 7. Removing and installing engine wiring harness

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

7.2

Installation notes

Note Additional information on interfaces and connectors for indi-
vidual components: Current flow diagrams, Electrical fault finding and Fitting lo-
cations
Engine control unit -J623- connector installation notes

Note Illustration shows 154-pin plug connection.

A Engine control unit -J623- , 154-pin
B - 94-pin connector C - 60-pin connector

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

490 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Installation note on heat insulation: Push heat insulation -1- in direction of arrow -A- onto compo-
nent -3-. Lock pushbutton -2- in direction of arrow -B-.
Illustration shows correct seating of heat insulation -1- on com- ponent -2-.

7.3

Assembly overview - 2.0 TDI engine /CR

Aspsaegmeb4ly9en2onevegsrsivnieew(-eennggiinneewciroindgehaCrssnBaeutsEhosrA,iset)odbpwyVvioirelikwnswgaghenaArG-. Volkswagen AGdoesnot guaranteeorac
Assembly overview - engine wiring harness, exhaust side page 495

Assembly overview - engine wiring harness, intake side page 496

ngfor private or commercial purposes, in part or in whole, is not permittedunle

ceptany liability with respect to the correctness of information in this documen

t. Copyright by Volkswagen AG.

Protected by copyright. Copyi

491 7. Removing and installing engine wiring harness

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
7.3.1 Assembly overview - engine wiring harness, top view
1 - Injector connectors, 2-pin 2 - Heat insulation
Note installation posi- tion page 491
Renew if damaged. 3 - Position sender for charge pressure positioner -G581connector, 3-pin
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 21
4 - Bracket to cylinder head For wiring harness
5 - Connector fuel pressure regulating valve -N276- , 2-pin
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 23
6 - Fuel temperature sender G81- connector, 2-pin
Note 4-cyl. diesel en- gine (2.0 l engine, com-
7co-nFnueecmNgltioomnortene,e2t(re2a-rp.iil0n)i4n;g-lRcevyenal.pgslvds.inaeigueetrh-s,.oNercis22loe39edm0nb-y--Volkswagen AG. Volkswagen AG does not guaranteeorac mon rail); Rep. gr. 23
8 - Glow plug connectors Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 28
Caution Connector is surrounded by a protective sleeve, if damaged then protective sleeve can be renewed. It is essential to comply with working sequence »Removing and installing glow plug connectors« page 492 !
9 - Fuel pressure sender -G247- connector, 3-pin Notes 4-cyl. diesel engine (2.0 l engine, common rail); Rep. gr. 23
Removing and installing glow plug connectors Special tools and workshop equipment required
492 Rep. gr.97 - Wiring

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Pliers -3314-

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

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Removing BtioenfodreeprethmsCooavfuingtigloongwlopwlupglsugoncocnonrrseescasutptohoorrsnis,dedninboygtVecoldyklsiifwnfeadgreeernnsAt.Gin.sVtoalkllsaw-agen AG does not guaranteeorac
Position pliers -3314- with groove in pliers -arrow A- on top collar of connector -arrow B- and press together slightly. Caution
Position pliers -3314- so that cables are not touched or dam- aged. Only use illustrated tool. Other, unsuitable tools can damage connector. If the connector is damaged upon disconnection, the complete wiring harness including the connector must be replaced. The connector cannot be renewed individually.
Using pliers -3314- , carefully pull connector off glow plug in -direction of arrow-. Caution
Do not jerk connector. Cable of connector is not allowed to be damaged under any circumstances. Do not press pliers -3314- together too firmly, otherwise con- nector will be damaged. Connector is surrounded by a protective sleeve, if damaged then protective sleeve can be renewed. Installing
493 7. Removing and installing engine wiring harness

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Guide middle contact of connector -arrow A- by hand into socket of glow plug -arrow B-.
Push glow plug connector -1- on by hand until it can be felt to engage.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
494 Rep. gr.97 - Wiring

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7.3.2

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Assembly overview - engine wiring harness, exhaust side

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1 - Connector exhaust gas re- circulation temperature sensor -G98-
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 26
2 - Exhaust gas pressure sen- sor 2 -G451- connector, 3-pin
Note installation posi- tion
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 21
3 -HeaNRtitooeinntnsesseauuiwntlhpasoiarfttiisagodelednlaabm4yti9Voao1nglkespwdoa.sgie-n AG. Volkswagen AG does not guaranteeorac 4 - Connector exhaust gas re- circulation valve 2 -N213-
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 21
5 - Cable tie on control line Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 26 Note installation posi- tion Renew
6 - Exhaust gas recirculation temperature sensor -G98-
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 26
7 - Coolant temperature sender -G62- , 2-pin Note 4-cyl. diesel engine (2.0 l engine, common rail); Rep. gr. 15

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495 7. Removing and installing engine wiring harness

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
7.3.3 Assembly overview - engine wiring harness, intake side

1 - Intake manifold flap motor V157- connector, 5-pin
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 23

2 - Throttle valve module J338- connector, 50-pin
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 23

3 - Insertion foot Note installation posi- tion

4 - Oil pressure switch -F1connector, 1-pin

Note 4-cyl. diesel en-

gine (2.0 l engine, com- mon rail); Rep. gr. 17
5 - Bracket on oil filter bracket For wiring harness

ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac

Note installation posi-

tion

6 - Engine speed sender -G28connector, 3-pin
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 13

7 - Hall sender -G40- connec- tor, 3-pin
Note 4-cyl. diesel en- gine (2.0 l engine, com- mon rail); Rep. gr. 15

8 - Engine speed sender -G28bracket on cylinder head
For wiring harness

9 - Mechanical exhaust gas recirculation valve -N18- connector, 6-pin Note 4-cyl. diesel engine (2.0 l engine, common rail); Rep. gr. 23

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496 Rep. gr.97 - Wiring

Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

7.4

Removing and installing engine wiring harness, 2.0 l, TDI/CR engine (EC/

CBEA)

Special tools and workshop equipment required Hose clamp up to Ø 25 mm
-3094 Torque wrench -V.A.G
1331 Drip tray -VAS 6208 Spring-type clip pliers -VAS
6362-

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Conditions · Ignition switched off. · Engine must be cold. Procedure Before removal, interrogate error memory of all control units
Vehicle diagnostic, testing and information system VAS 5051 ,,Vehicle self-diagnosis". Remove engine cover 4-cyl. diesel engine (2.0 l engine, common rail); Rep. gr. 15 .
Caution Risk of irreparable damage to electronic components when disconnecting battery -A- : Comply with precautions when disconnecting battery -A- .
497 7. Removing and installing engine wiring harness

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Disconnect earth cable -arrow- from battery -A- when ignition is switched off. Remove air filter housing 4-cyl. diesel engine (2.0 l engine, common rail); Rep. gr. 23 .
Remove battery -A- and battery tray -arrows-. Remove windscreen wiper arms and plenum chamber cover
page 183 . Remove bulkhead of plenum chamber.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
The following figure shows the wiring harness viewed from the windscreen with bonnet open. 1 - Bulkhead of plenum chamber 2 - Wiring harness 3 - Windscreen Unclip wiring harness -2- from attachments -arrows-.
Remove bolt -1- and nut -2- from bulkhead of plenum chamber -3-.
Remove bulkhead of plenum chamber -3- upwards from ve- hicle.
Remove engine control unit -J623- 4-cyl. diesel engine (2.0 l engine, common rail); Rep. gr. 23 .
498 Rep. gr.97 - Wiring

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Pull off connector -arrow B- on engine control unit -J623-arrow A-.
Unlock feed-through for wiring harness -A- and retaining lug -arrow-.
Pull off feed-through for wiring harness -A- upwards.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Pull wiring harness out of bracket -arrow A-. Unclip cable guide in vicinity of gearbox mounting
-arrows B to D-.
Open cable tie of 14-pin connector, black, coupling point 1 in engine compartment, left -arrow B- and remove connector from bracket.
Disconnect 14-pin connector, black, coupling point 1 in engine compartment, left -arrow A-.
Unclip cable guide -arrow C-.
499 7. Removing and installing engine wiring harness

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010 Pull 10-pin connector near left headlight -arrow A- out of brack- et -arrow B- and disconnect connector.
Unlock insertion foot of wiring harness on starter bracket -B-arrow B-.
Unlock insertion foot of wiring harness on oil filter bracket -arrow A-.
Location Item 3 (page 496) . Carefully pull wiring harness off brackets.
Unlock retaining clip of wiring harness and pull off from oil filter bracket -arrow-.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Pull off connector from mechanical exhaust gas recirculation valve -N18- -1- and from throttle valve module -J338- -2-.
Location throttle valve module -J338- Item 2 (page 496)
500 Rep. gr.97 - Wiring

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005

ReleassesaruethotarisiendinbygVocllkispwiangevnicAiGn.itVyoloksfwoailgefinltAeGr dboreascnkoet gtu-aararnrtoeewor-a.c

Electrical system - Edition 07.2010

ceptany liability with respect to the correctness of information in this documen

Unlock connector from Hall sender -G40- and disconnect -arrow-.
Location Item 7 (page 496) .

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Pull off connector from fuel temperature sender -G81- -1- and from fuel metering valve -N290- on high-pressure fuel pump -2-.
Installation position fuel metering valve -N290 Item 7 (page 492) . Note the cable routing. Slide wiring harness out.
Unlock connector from oil pressure switch -F1- and detach -arrow A-.
Location Item 4 (page 496) .
Note To unlock and disconnect plug connection from engine speed sender -G28- , it is necessary to remove and install oil filter brack- et. Removing and installing oil filter bracket 4-cyl. diesel engine
(2.0 l engine, common rail); Rep. gr. 17 .

501 7. Removing and installing engine wiring harness

ceptany liability with respect to the correctness of information in this documen

DetacGEhloeclocf tnVrnicaearcilatsonyrts2ftre0om0m7-eEngd,iinGtieoosnsslfap0uVte7haoe.r2ridsi0aeds1nbe0tyn2Vdo0el1krs0w-aGg2en,8AJ- Ge-at.tVrarool2kws0w-0.a5gen AG does not guaranteeorac

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Detach connector from intake manifold flap motor -V157-arrow A-.
Installation location intake manifold flap motor -V157 Item 1 (page 496) Pull wiring harness out of bracket -arrow B-.
Pull off connector from fuel pressure sender -G247-arrow A-.
Unclip wiring harness from bracket -arrow B-. Remove nut from fuel line -arrow D-. Pull cable guide off rail element (high-pressure accumulator)
-arrow C-.
Pull off connector from fuel pressure regulating valve -N276-arrow A-.
Location Item 5 (page 492) .

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502 Rep. gr.97 - Wiring

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Disconnect connector of all injectors -A-. Installation position of injectors Item 1 (page 492) Loosen spring-type clip -arrow B- with spring-type clip pliers -
VAS 6362- and pull line off rail element (high-pressure accu- mulator). Pull off line -arrow C-. Prior to removal, clean return line connection on injectors (us- ing commercially available cold cleaning agents). Dry the return line connections. Pull connectors off all glow plugs. Iint isstaelslisnegngtCilaoalwtuotpicoluongmcpolynwneithctworosr«kingpsaegqeue4n9c2e!s»saRutheomriseodvbiynVgolaksnwdagen AG. Volkswagen AG does not guaranteeorac Installation location of connectors from glow plugs Item 8 (page 492) Pull wiring harness with cable guide off rail element and slide out wiring harness. Pull connector -arrow- off coolant temperature sender -G62- . Location Item 7 (page 495) .
Slide out cable -arrows-.
503 7. Removing and installing engine wiring harness

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Illustration shows wiring harness for coolant temperature sender -G62- -arrow-.

-Arrow C- shows wiring harness to following components:

Exhaust gas pressure sensor 2 -G451-

Position sender for charge pressure positioner -G581-

Exhaust gas recirculation valve 2 -N213SElxidheauosuttgwaisrinregchiracrunlaetsiosnfrtoemmpberaracktuesrstea-uasthreorrnioseswdobrBy V--G.olk9s8w-agen

AG.

Volkswagen

does

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guarantee

-Arrow D- wiring harness from ,,bracket on cylinder head cover". page 504 -Arrow A- wiring harness to exhaust gas recirculation temperature sensor -G98- . -Arrow B- wiring harness to exhaust gas recirculation valve 2 N213-Arrow C- bracket for exhaust gas recirculation valve 2 -N213cable.

Clip on heat insulation -arrows- and pull off connector from exhaust gas pressure sensor 2 -G451- -1-.
Installation position Item 2 (page 495)

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504 Rep. gr.97 - Wiring

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Clip on heat insulation -arrow-. Installation position Item 3 (page 492)
Pull off connector from position sender for charge pressure positioner -G581- -arrow- on pressure socket from turbocharg- er and slide cable out of brackets.
ssauthorised by Volkswagen AG. Volkswagen AG does not guarantee orac
Pull off connector from exhaust gas recirculation temperature sensor -G98- -arrow A- and slide out cable.
Installation position of connector exhaust gas recirculation tem- perature sensor -G98- Item 1 (page 495)
505 7. Removing and installing engine wiring harness

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010
Remove noise insulation General body repairs, exterior; Rep. gr. 50 .
· Installation view shows vehicle from underneath:

Note

Note installation position of cable routing and heat insulation!

Installation position exhaust gas recirculation valve 2 -N213-

Item 4 (page 495)

Clip on heat insulation connector. Pull off connector from N213- .

-eaxrhroawusBt -gaansdrepcuirsscshauuhltaheotriaiostendinbvysaVulovlalkestiw2oang-eonfAf G.

Volkswagen

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Separate cable tie -arrow A-.

· Installation view of engine compartment:

Remove intake hose 4-cyl. diesel engine (2.0 l engine, common rail); Rep. gr. 23 .

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Note Note installation position of cable routing before you slide out ca- ble!

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Slide cable -1- out carefully between induction hood of turbo- charger -2- and preheating hose -3- -arrow A-.
Carefully remove entire wiring harness for engine from engine compartment.
Installing Carry out installation in the reverse sequence, noting the follow- ing:
Caution
It is essential to comply with working sequence »Removing and installing glow plug connectors« page 492 ! Ensure all connectors are fitted securely. Attach heat insulation mats in original installation position page 491 . Always renew self-locking nuts, seals and securing clips. Hose connections are secured with spring-type clips. It is recommended that spring-type clips should be installed using spring-type clip pliers -VAS 6362- or hose clamp pliers VAS 6340- . Observe notes page 490 .

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506 Rep. gr.97 - Wiring

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Golf Variant 2007 , Golf Variant 2010 , Jetta 2005 Electrical system - Edition 07.2010

ss authorised

bSy VpolkeswcaigfeineAdG. cables

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and

8.1

Specified torques for E-box on left side

of engine compartment

ceptany liability with respect to the correctness of information in this documen

Threaded connections Nuts -1Nuts -1-

Specified torques

4 Nm

6 Nm

8.2

Specified torques for trailer detector control unit -J345-

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Threaded connections Bolts securing bracket to body Trailer detector control unit -J345- bolts on bracket

Specified torques 2 Nm 2 Nm

507 8. Specified torques for wires, lines and cables

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