MODEL DCA125SSJU4i. 60Hz GENERATOR. (JOHN DEERE 4045HFG93 DIESEL ENGINE). PARTS LIST NO. M3871300104. Revision #1 (07/27/21). PARTS MANUAL.
PARTS MANUAL WHISPERWATTTM SERIES MODEL DCA125SSJU4i 60Hz GENERATOR (JOHN DEERE 4045HFG93 DIESEL ENGINE) PARTS LIST NO. M3871300104 Revision #1 (07/27/21) To find the latest revision of this publication or associated operation manual, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. DCA125SSJU4i 60 Hz Generator Table Of Contents..................................................... 2 Explanation Of Code In Remarks Column............... 4 Suggested Spare Parts............................................ 5 Component Drawings Generator Assembly............................................. 67 Control Box Assembly........................................ 811 Engine And Radiator Assembly........................ 1215 Output Terminal Assembly................................ 1617 Battery Assembly............................................. 1819 Muffler Assembly.............................................. 2021 Fuel Tank Assembly.......................................... 2223 Enclosure Assembly......................................... 2427 Rubber Seals Assembly................................... 2829 Nameplate And Decals Assembly.................... 3033 NOTICE Specifications and part numbers are subject to change without notice. TABLE OF CONTENTS PAGE 2 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NOTES DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 3 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. PART NO. PART NAME QTY. REMARKS 1 12345 BOLT .....................1 .....INCLUDES ITEMS W/% 2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY 2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY 3 12348 HOSE ..................A/R ...MAKE LOCALLY 4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE NO. Column Unique Symbols -- All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the "Remarks" column. Duplicate Item Numbers -- Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used -- Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the "Remarks" Column. QTY. Column Numbers Used -- Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the "Remarks" Column. REMARKS Column Some of the most common notes found in the "Remarks" Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit -- All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: "INCLUDES ITEMS W/(unique symbol)" Serial Number Break -- Used to list an effective serial number range where a particular part is used. Indicated by: "S/N XXXXX AND BELOW" "S/N XXXX AND ABOVE" "S/N XXXX TO S/N XXX" Specific Model Number Use -- Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant. Indicated by: "XXXXX ONLY" "NOT USED ON XXXX" "Make/Obtain Locally" -- Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. "Not Sold Separately" -- Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 4 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) SUGGESTED SPARE PARTS DCA125SSJU4i WHISPERWATT GENERATOR WITH JOHN DEERE 4045HFG93 DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 3............RE504836..............CARTRIDGE, OIL FILTER 5............RE544394..............CARTRIDGE, FUEL FILTER 5............RE541922..............CARTRIDGE, FUEL PREFILTER 5............P828889................CARTRIDGE, BLOW-BY FILTER 3............0602046684...........ELEMENT, AIR FILTER PRIMARY INNER 3............P777639................ELEMENT, AIR FILTER SAFETY (OUTER) 1............R533594................BELT, FAN 1............M3311500003........RADIATOR HOSE, UPPER 1............M3311500103........RADIATOR HOSE, LOWER 1............M2311500203........INNER-COOLER HOSE, UPPER 1............M2311500303........INNER-COOLER HOSE, LOWER 1............0601870440...........CIRCUIT BREAKER, 1P, 20 AMP S/N 7501476 AND BELOW 1............0601808803...........CIRCUIT BREAKER, 1P, 20 AMP S/N 7501477 AND ABOVE 1............0601870441...........CIRCUIT BREAKER, 2P, 50 AMP S/N 7501476 AND BELOW 1............0601808804...........CIRCUIT BREAKER, 2P, 50 AMP S/N 7501477 AND ABOVE 1............Y0601806683........FUSE, 8 AMP 3............0601806671...........FUSE, 15 AMP 1............Y0601806607........FUSE, 40 AMP 1............Y0601820609........ AUTOMATIC VOLTAGE REGULATOR 1............0601810277...........BULB, ALARM LAMP 1............LY2DUS12VDC.....RELAY, W/DIODE NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 5 GENERATOR ASSY. 30 30A PAGE 6 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 1 C0110101202 1-1$ 1-2$ 8131070013 1-3$ 8131611014 1-4$ 8131015003 1-5$ 0012112035 1-6$ 0042612000 1-7$ 8101026013 1-8$ 0601821349 1-9$ 0601822601 1-10$ 8001020004 1-11$ 8001020504 1-12$ 012210020 1-13$ 0040010000 1-14$ 0601000209 1-15$ 0071906312 2 C0130000503 3 0845041804 4 8131315202 5 8101350013 6 0012110060 7 0042610000 8 031110160 9 0010112035 10 0040012000 11 031112230 12 8131310104 13 8131312204 14 8131331003 15 0105050616 16 8101333003 17 0010006030 18 0040006000 19 952404470 20 M3163400503 21 Y0343204320 22 030210250 23 012010030 24 M3164600003 25 012010030 26 012010030 27 8131332014 28 020106050 29 Y0605000404 30 0030016000 30A 0040016000 31 0070506306 GENERATOR ASSY. PART NAME QTY. REMARKS ROTOR ASSY 1 INCLUDES ITEMS W/$ FIELD ASSY 1 FAN 1 COUPLING DISK 8 BALANCING PLATE...........................................1................PURCHASE ITEM 1-14 AS A SET HEX. HEAD BOLT 10 WASHER, LOCK 10 SET PLATE, RECTIFIER....................................1................PURCHASE ITEM 1-14 AS A SET RECTIFIER 2 SURGE ABSORBER 1 INSULATOR WASHER 1 INSULATOR WASHER 1 HEX. HEAD BOLT ..............................................4................REPLACES P/N 0010110020 WASHER, LOCK 4 BALANCING WEIGHT KIT 1 BEARING 1 STARTOR ASSY 1 GROMMET 2 END BRACKET 1 FIELD ASSY., EXCITER 1 HEX. HEAD BOLT 4 WASHER, LOCK 4 WASHER, FLAT .................................................4................REPLACES P/N 0041210000 HEX. HEAD BOLT 6 WASHER, LOCK 6 WASHER, FLAT .................................................6................REPLACES P/N 0041212000 COVER, BEARING 1 GASKET, BEARING 1 COVER, END BRACKET 1 HEX. HEAD BOLT .............................................10...............REPLACES P/N 0017106012 COVER, END BRACKET 1 HEX. HEAD BOLT ..............................................2................REPLACES P/N 0010106030 WASHER, LOCK 2 WASHER, FLAT .................................................2................REPLACES P/N 0041206000 COUPLING RING 1 HEX. HEAD BOLT 8 WASHER, LOCK ...............................................8................REPLACES P/N 0042510000 HEX. HEAD BOLT .............................................12...............REPLACES P/N 0012810030 COUPLING ADAPTER 1 HEX. HEAD BOLT .............................................12...............REPLACES P/N 0012810030 HEX. HEAD BOLT .............................................12...............REPLACES P/N 0012810030 COVER, FAN 1 NUT ....................................................................1................REPLACES P/N 0600815000 RUBBER SUSPENSION 2 HEX. NUT 2 WASHER, LOCK 2 BEARING 1 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 7 49 47 CONTROL BOX ASSY. 44 52A 6A 52B 51 59 5 53A 7 53 22 15A 20 16 17A 18 60 58 14 17B 13A 9 2A 3 12 12A 26A 38 38A 35A 56A 56 35 40 42 55 PAGE 8 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) CONTROL BOX ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M3214000102 CONTROL BOX 1 1-1 Y0330000200 EDGING 2 1-2 0330000160 EDGING 4 1-3 0330000180 EDGING 1 1-4 0330000210 EDGING 2 2 0601808823 CIRCUIT BREAKER, 12VDC 1 2A 0342604120 HEX. SOCKET HEAD CAP SCREW 6 3 0021006080 MACHINE SCREW 4 4 0601823863 RELAY UNIT 2 5 7538070 MACHINE SCREW ............................................4................REPLACES P/N 0027104016 6 Y0601820609 AUTOMATIC VOLTAGE REGULATOR 1 6A Y0601806683 FUSE 250V, 8A 1 7 0027105015 MACHINE SCREW 4 8 Y0601809694 CURRENT TRANSFORMER, 200/5A 3 9 011206020 MACHINE SCREW ............................................6................REPLACES P/N 0027106020 10 0601820847 OVER CURRENT RELAY 1 11 0601820848 OVER CURRENT RELAY 1 12 0027104020 MACHINE SCREW 2 12A OEMAA8 SELF-LOCKING NUT ........................................2................REPLACES P/N 0207004000 13 Y0601872140 HOLDER, FUSE 1 13A Y0601806607 FUSE 40A 1 14 0027105015 MACHINE SCREW 1 15 Y0601802219 HOLDER, FUSE 1 15A 0601806671 FUSE 15A 1 16 0027104020 MACHINE SCREW 1 17 LY2DUS12VDC RELAY W/DIODE ...............................................1................REPLACES P/N 0601827656 17A PTF08A BASE .................................................................1................REPLACES P/N 0601823109 17B PYCA1 CLIP ...................................................................2................REPLACES P/N 0601824400 18 0027104020 MACHINE SCREW 2 19 0601815153 TERMINAL BLOCK 1 20 0027104020 MACHINE SCREW 2 21 0601821370 RECTIFIER ........................................................1................REPLACES P/N 0601823240 22 0027105020 MACHINE SCREW 1 23 0601831205 PUSH BUTTON SWITCH 1 24 82608 TOGGLE SWITCH .............................................1................REPLACES P/N 0601831340 25 0601830710 TOGGLE SWITCH 1 26 0602103092 ALARM LAMP 1 26A 0601810277 BULB18V 1 27 0601840073 RHEOSTAT(VOLTAGE REG.) 2W 1K OHM) 1 28 0601840100 KNOB .................................................................1................REPLACES P/N 0601840121 29 Y0601807631 FREQUENCY METER 240V 45-65HZ 1 30 Y0601817035 AC AMMETER 0~200A/400A:5A 1 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 9 49 47 CONTROL BOX ASSY. (CONT'D.) 44 52A 6A 52B 51 59 5 53A 7 53 22 15A 20 16 17A 18 60 58 14 17B 13A 9 2A 3 12 12A 26A 38 38A 35A 56A 56 35 40 42 55 PAGE 10 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 31 Y0601806947 32 0601801040 33 0601801041 34 Y0601810170 35 0027104020 35A OEMAA8 36 Y0602120569 37 Y0602202644 38 0206707000 38A 0044807000 39 M1223100004 40 0027105010 41 M3223100004 42 0027105010 43 M3213500604 44 0016906016 45 M3213601504 46 M3213601604 47 0016906016 48 M3213602304 49 0016906016 50 M3213602404 50-1 0317700180 51 0016906016 52 M3270100404 52A M3550002304 52B M3550002404 53 0016906016 53A 0040506000 54 M3224000003 55 0027105010 56 M9220100004 56A 0080200007 57 0602202597 58 0027105015 59 M3247700004 60 M3358200002 CONTROL BOX ASSY. (CONT'D.) PART NAME QTY. REMARKS AC VOLTMETER, 600V 1 CHANGE-OVER SWITCH, AMMETER 1 CHANGE-OVER SWITCH, VOLTMETER 1 PANEL LIGHT 12V 1 MACHINE SCREW 2 SELF-LOCKING NUT ........................................2................REPLACES P/N 0207004000 GAUGE UNIT ASSY 1 CONTROLLER 1 HEX. NUT 8 WASHER, LOCK 8 STOPPER 1 MACHINE SCREW 2 STOPPER 1 MACHINE SCREW 2 CONTROL BOX COVER 1 HEX. HEAD BOLT 8 SWITCH BRACKET 1 SWITCH BRACKET 1 HEX. HEAD BOLT 6 SWITCH COVER 1 HEX. HEAD BOLT 6 SWITCH COVER 1 WEATHER STRIP 1 HEX. HEAD BOLT 4 SELECTOR SWITCH 1 DECAL: SELECTOR SWITCH NUMBER ..........1................M35000230 DECAL: SELECTOR SWITCH NUMBER ..........1................M35000240 HEX. HEAD BOLT 19 TOOTHED WASHER 1 CONTROL PANEL 1 MACHINE SCREW 4 SET SCREW 2 E-SNAP RING 2 RELAY, STARTER 1 MACHINE SCREW 1 WIRE HARNESS, GENERATOR 1 WIRE HARNESS, ENGINE 1 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 11 ENGINE AND RADIATOR ASSY. 1A 1B 1C 1D 1E 41 4 28 23 4A 23A 23B 22 24 25 24A 35A 35A 25A 32 19 19A 19B 5B 21 20 20A 17 14 21A 5A 52 6 6A 52A 6B PAGE 12 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 1 M3924200004 1A RE504836 1B RE544394 1C RE541922 1D P828889 1E R533594 2 Y0602060009 3 Y0602061005 4 Y0012110130 4A 030210250 5 0602046258 5A P777639 5B 0602046684 6 0602040596 6A 011008020 6B 020108060 7 0602040650 8 0605515197 9 M3374100003 10 M3374000004 11 Y0602010221 12 011008020 13 Y0193601950 14 M3311500203 15 M3311500303 16 0605515215 17 0605515236 18 M3304200004 19 Y0013616050 19A 0040016000 19B 0030016000 20 0013616040 20A 0040016000 21 Y0013612035 21A 0040012000 22 M3304200104 23 Y0013616065 23A 0040016000 23B 0030016000 24 0013616040 24A 0040016000 25 Y0013612035 25A 0040012000 26 Y0605512192 ENGINE AND RADIATOR ASSY. PART NAME QTY. REMARKS ENGINE, JOHN DEERE 4045HFG93 1 CARTRIDGE, OIL...............................................1................REPLACES P/N 0602041292 CARTRIDGE, FUEL FILTER ..............................1................REPLACES P/N Y0602042568 CARTRIDGE, FUEL PREFILTER ......................1................REPLACES P/N Y0602042569 CARTRIDGE, BLOW-BY FILTER ......................1................REPLACES P/N 0602044230 FAN BELT 1 BLOWER FAN 1 FAN SPACER 1 HEX. HEAD BOLT 4 WASHER, LOCK ...............................................4................REPLACES P/N 0042510000 AIR CLEANER 1 SAFETY ELEMENT (OUTER)............................1................REPLACES P/N 0602046685 PRIMARY ELEMENT (INNER) 1 AIR CLEANER BAND 2 HEX. HEAD BOLT ..............................................4................REPLACES P/N 0016908020 SELF LOCK NUT ...............................................4................REPLACES P/N 0207008000 AIR CLEANER INDICATOR 1 HOSE BAND 3 AIR CLEANER HOSE 1 AIR CLEANER PIPE 1 SURGE TANK 1 HEX. HEAD BOLT ..............................................2................REPLACES P/N 0016908020 OVER FLOW HOSE 1 INTER COOLER HOSE, LOWER 1 INTER COOLER HOSE, UPPER 1 HOSE BAND 1 HOSE BAND 3 ENGINE FOOT 1 HEX. HEAD BOLT 1 WASHER, LOCK 1 HEX. NUT 1 HEX. HEAD BOLT 1 WASHER, LOCK 1 HEX. HEAD BOLT 1 WASHER, LOCK 1 ENGINE FOOT 1 HEX. HEAD BOLT 1 WASHER, LOCK 1 HEX. NUT 1 HEX. HEAD BOLT 1 WASHER, LOCK 1 HEX. HEAD BOLT 1 WASHER, LOCK 1 HOSE JOINT 2 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 13 ENGINE AND RADIATOR ASSY. (CONT'D.) 1A 1B 1C 1D 1E 41 4 28 23 4A 23A 23B 22 24 25 24A 35A 35A 25A 32 19 19A 19B 5B 21 20 17 14 20A 21A 5A 52 6 6A 52A 6B PAGE 14 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 27 0605515073 28 0602220911 29 9500202080 30 0605515199 31 Y0605511394 32 0193600600 33 Y0191601000 34 0605515149 35 Y0602012900 35A M3494600004 36 M3311500003 37 M3311500103 38 Y0379101200 39 M3311500403 40 0605515147 41 011008020 42 Y0379100600 43 0602022563 44 0602022561 45 0269200600 46 0603306395 47 0605511395 48 0603306590 49 0603300285 50 0602021070 51 Y0605000403 52 0030012000 52A 0040012000 ENGINE AND RADIATOR ASSY. (CONT'D.) PART NAME QTY. REMARKS HOSE BAND 4 CLAMP................................................................3................REPLACES P/N 0602220910 HOSE BAND ......................................................3................REPLACES P/N 0605515178 HOSE BAND 1 MINI BALL VALVE 1 DRAIN HOSE 1 BLOWBY HOSE 1 HOSE BAND 2 RADIATOR AND INTER COOLER 1 ACOUSTIC SHEET 2 RADIATOR HOSE, UPPER 1 RADIATOR HOSE, LOWER 1 VENT HOSE 1 SURGE TANK HOSE 1 HOSE BAND 2 HEX. HEAD BOLT ..............................................1................REPLACES P/N 0016908020 VENT HOSE 1 ADAPTER 10-M18X1.5 1 90° ELBOW 1 PUSH-LOCK HOSE 1 MALE PIPE 1 BALL VALVE 1 MALE BULKHEAD CONNECTOR 1 BULKHEAD ROCKNUT 1 CAP 1 RUBBER SUSPENSION ...................................2................REPLACES P/N 0605000403 HEX. NUT 2 WASHER, LOCK 2 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 15 OUTPUT TERMINAL ASSY. 13C 13A13B 14 11 13 9 12A 12 11B 11A 38 5 6 54 46 7 21 17 25 30 19 40 28A 28 28A 28 ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. PAGE 16 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) OUTPUT TERMINAL ASSY. NO. PART NO. 1 M3230700003 2 M9220100304 3 0801830804 4 0039316000 5 0040016000 6 0401450160 7 0012108035 8 M2237100103 9 M3236100104 10 0605010040 11 0027103010 11A 0207003000 11B 0041203000 12 0027103010 12A 0207003000 13 M9220100804 13A 0040006000 13B 952404470 13C 0080200005 14 0016906016 15 M3236400004 16 M3236300004 17 011206020 18 0601815194 19 7538070 20 0603306775 21 7538070 22 0601870440 22 0601808803 23 0601870441 23 0601808804 24 M1260700504 24 M1260700304 24-1 0222100100 24-1 0222100150 25 011206020 26 0601814013 27 Y0601814014 28 7538070 28A OEMAA8 29 M3236400204 30 0016906016 31 M3454400003 32 012212045 33 031112230 34 0030012000 35 0605050060 36 M4236100604 37 M4236400304 38 0016906016 39 0040508000 40 011208025 PART NAME QTY. REMARKS TERMINAL PANEL 1 OUTPUT TERMINAL BOLT 5 TIE BOLT ...........................................................5................REPLACES P/N M9220100404 HEX. NUT 10 WASHER, LOCK 15 WASHER, FLAT ................................................20...............REPLACES P/N 0041416000 HEX. HEAD BOLT ..............................................5................REPLACES P/N 0016908035 3-PHASE OUTPUT TERMINAL COVER 1 OUTPUT WINDOW 1 HINGE 2 MACHINE SCREW 4 HEX. NUT ..........................................................4................REPLACES P/N 0030003000 WASHER, FLAT 4 MACHINE SCREW 4 HEX. NUT ..........................................................4................REPLACES P/N 0030003000 SET SCREW 2 WASHER, LOCK 2 WASHER, FLAT .................................................2................REPLACES P/N 0041206000 E-SNAP RING 2 HEX. HEAD BOLT 4 RUBBER, CABLE OUTLET COVER 1 SUPPORTER, CABLE OUTLET COVER 1 HEX. HEAD BOLT ..............................................6................REPLACES P/N 0016906020 TERMINAL BLOCK 1 MACHINE SCREW ............................................2................REPLACES P/N 0027104016 BLIND PLUG 2 MACHINE SCREW ............................................4................REPLACES P/N 0027104016 CIRCUIT BREAKER, 1P, 20A ............................2................S/N 7501476 AND BELOW CIRCUIT BREAKER, 1P, 20A ............................2................S/N 7501477 AND ABOVE CIRCUIT BREAKER, 2P, 50A ............................3................S/N 7501476 AND BELOW CIRCUIT BREAKER, 2P, 50A ............................3................S/N 7501477 AND ABOVE BREAKER FITTING COVER .............................1................S/N 7501476 AND BELOW BREAKER FITTING COVER .............................1................S/N 7501477 AND ABOVE CUSHION RUBBER ..........................................2................S/N 7501476 AND BELOW CUSHION RUBBER ..........................................2................S/N 7501477 AND ABOVE HEX. HEAD BOLT ..............................................2................REPLACES P/N 0016906020 RECEPTACLE, 125V, 20A 2 RECEPTACLE, 250V 50A 3 MACHINE SCREW ...........................................10...............REPLACES P/N 0027104015 HEX. NUT .........................................................10...............REPLACES P/N 0207004000 COVER 1 HEX. HEAD BOLT 8 TERMINAL COVER 1 HEX. HEAD BOLT ..............................................2................REPLACES P/N 0010112045 WASHER, FLAT .................................................6................REPLACES P/N 0041212000 HEX. NUT, DOUBLE NUT 2 CONICAL SPRING WASHER 2 INSULATING COVER 1 SUPPORTER, INSULATING COVER 1 HEX. HEAD BOLT 2 TOOTHED WASHER 1 HEX. HEAD BOLT ..............................................1................REPLACES P/N 0016908025 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 17 9 7 9A BATTERY ASSY. 5 6 8A 8 PAGE 18 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 1 0602220199 2 M9310500014 3 M9103000304 4 0602220920 5 M2346900904 6 M2346900604 7 8 0017112025 8A 0040512000 9 0016910025 9A 0040510000 BATTERY ASSY. PART NAME QTY. REMARKS BATTERY 1 BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET 1/4-L10" 2 BATTERY CABLE 1 BATTERY CABLE 1 CABLE ...............................................................1................MAKE LOCALLY HEX. HEAD BOLT 1 TOOTHED WASHER 1 HEX. HEAD BOLT 1 TOOTHED WASHER 1 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 19 14 14 3 9 3 3 MUFFLER ASSY. 9 7 9 23 24 PAGE 20 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 1 RE542793 1-1 Y0602330202 1-2 Y0602330200 1-3 Y0602330201 1-4 Y0602330002 1-5 Y0602330001 2 M3331400004 3 11008020 4 Y0602325022 5 M3334100003 6 M2330400704 7 02018060 8 M3331200003 9 11008020 10 R528112 11 RE289839 12 M3331400204 13 M3331400104 14 11008020 15 0602326060 16 M3331400304 17 Y0272000750 18 M3331400404 19 Y0272000350 20 Y0602325051 21 M3334000003 22 R533359 23 060222911 24 11008020 MUFFLER ASSY. PART NAME QTY. REMARKS DEVICE, AFTER-TREATMENT..........................1................REPLACES P/N Y0602330101 AFTER-TREATMENT SENSOR 1 JOINT SIZE 6 1 JOINT SIZE 8 1 FLEXIBLE LINE SIZE 6 L=27" 1 FLEXIBLE LINE SIZE 8 L=27" 1 SENSOR BRACKET 1 HEX. HEAD BOLT ..............................................7................REPLACES P/N 0016908020 PIPE BAND 3" 1 TAIL PIPE 1 MUFFLER BAND 2 SELF LOCKING NUT.........................................2................REPLACES P/N 0207008000 AFTER-TREATMENT BRACKET 1 HEX. HEAD BOLT...............................................6................REPLACES P/N 0016908020 GASKET ............................................................1................REPLACES P/N Y0602320201 V-BAND CLAMP 2 REPLACES P/N Y0602325037 BRACKET, EXHAUST PIPE 1 COVER, EXHAUST PIPE 1 HEX. HEAD BOLT ..............................................4................REPLACES P/N 0016908020 U BOLT 3" 1 EXHAUST HEAT SHIELD 1 HEAT SHIELD TAPE 1 EXHAUST HEAT SHIELD 1 HEAT SHIELD TAPE 1 METAL CABLE TIE 8 EXHAUST PIPE 1 GASKET.............................................................1................REPLACES P/N Y0602320202 CLAMP................................................................1................REPLACES P/N 0602220910 HEX. HEAD BOLT ..............................................1................REPLACES P/N 0016908020 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 21 FUEL TANK ASSY. 9 8 1-2A PAGE 22 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 1 M3363001402 1-1 0605505070 1-2 0605501074 1-2A 0605516090 2 M3364000004 2-1 0605505070 3 0191700260 4 0605515134 5 M3363200404 6 M3363200904 7 M9310500104 8 011008020 9 020108060 10 0222101000 11 0191302500 12 0605515109 13 Y0191301500 14 0605515109 15 Y0191100900 16 0605515189 17 Y0602042602 18 Y0605512182 FUEL TANK ASSY. PART NAME QTY. REMARKS FUEL TANK 1 FUEL TANK CAP 1 FUEL SENDER UNIT 1 GASKET 1 FUEL TANK 1 FUEL TANK CAP 1 CONNECT HOSE 2 HOSE BAND 4 TANK BAND 4 TANK BAND 4 SUPPORTER SHEET 8 HEX. HEAD BOLT ..............................................8................REPLACES P/N 0016908020 HEX. NUT ..........................................................8................REPLACES P/N 0207008000 TANK SHEET 6 VENT HOSE 1 HOSE BAND 2 SUCTION HOSE 1 HOSE BAND 2 RETURN HOSE 1 HOSE BAND 2 HOSE JOINT 1 HOSE JOINT 1 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 23 ENCLOSURE ASSY. 53A 59 56 58A 70 51A 44 42A 56A 59 46 57A 35A 36 36A 34 39 34A 33 31 59 44 8A 9 18 41A 25A 26 27A 27 28A 30 61A 52 52A 65 6A 59 54A 60A 61 49B 49A 49 47A 55A 59 7 61 50A 48 15 12 18 20 20B 20C 67 19A 23 12 20A 16 12 12 21 3 21C 2 21A 21B ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. PAGE 24 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 1 M3414000002 2 M3364000103 3 0016910030 4 0603306797 5 Y0603306794 6 M3424000002 6A M3494100003 7 0016910025 8 M3424200104 8A M3494101404 9 0019208020 10 0601851736 11 M3314300004 12 011008020 13 M3311300103 14 M3311300003 15 011008020 16 M3311300203 17 M3311300303 18 011008020 19 M3434000002 19A M3494200004 20 0010120050 20A 030220510 20B 0041220000 20C 0030020000 21 0010114040 21A 030214350 21B 031114260 21C 515455840 22 M1414800104 23 011008020 24 0605503062 25 M3444000002 25A M3494300104 26 0016910030 27 M3444300003 27A M3494300204 28 M3444300103 28A M3494300003 29 M3444800004 30 0176060030 31 0019208020 32 M3444200003 33 M4443600004 34 020106050 34A 952404470 35 B9114000002 35A C9312500004 36 0021806016 36A 020106050 ENCLOSURE ASSY. PART NAME QTY. REMARKS BASE 1 ENVIRONMENTAL TANK 1 HEX. HEAD BOLT 12 SQUARE HEAD PIPE PLUG 1-1/2" 1 SQUARE HEAD PIPE PLUG 1/2" 1 FRONT FRAME 1 ACOUSTIC SHEET 1 HEX. HEAD BOLT 6 COVER, FRONT FRAME 1 ACOUSTIC SHEET 1 HEX. HEAD BOLT 13 GROMMET 1 RADIATOR BRACKET 2 HEX. HEAD BOLT .............................................24...............REPLACES P/N 0016908020 FAN SHROUD 1 FAN SHROUD 1 HEX. HEAD BOLT .............................................10...............REPLACES P/N 0016908020 FAN GUARD 1 FAN GUARD 1 HEX. HEAD BOLT .............................................14...............REPLACES P/N 0016908020 CENTER FRAME 1 ACOUSTIC SHEET 1 HEX. HEAD BOLT 4 WASHER, LOCK ...............................................4................REPLACES P/N 0040020000 WASHER, FLAT 8 HEX. NUT 4 HEX. HEAD BOLT 4 WASHER, LOCK ...............................................4................REPLACES P/N 0040014000 WASHER, FLAT .................................................8................REPLACES P/N 0041214000 HEX. NUT ..........................................................4................REPLACES P/N 0030014000 FUEL LEAK SWITCH BRACKET 1 HEX. HEAD BOLT ..............................................2................REPLACES P/N 0016908020 FUEL LEAK DETECTED SWITCH 1 REAR FRAME 1 ACOUSTIC SHEET 2 HEX. HEAD BOLT 4 REAR COVER 1 ACOUSTIC SHEET 1 DUCT, REAR COVER 1 ACOUSTIC SHEET 1 RAIN GUTTER 1 SELF-LOCKING NUT ........................................9................REPLACES P/N 0207006000 HEX. HEAD BOLT 10 REAR DOOR 1 WINDOW PLATE 1 LOCK NUT .........................................................8................REPLACES P/N 0037906000 WASHER, FLAT .................................................8................REPLACES P/N 0041206000 DOOR HANDLE ASSY. ......................................1................REPLACES P/N M9113000002 SEAL RUBBER 1 MACHINE SCREW 4 HEX. NUT, DOUBLE NUT ..................................4................REPLACES P/N 0030006000 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 25 ENCLOSURE ASSY. (CONT'D.) 53A 59 56 58A 70 51A 44 42A 56A 59 46 57A 35A 36 36A 34 39 34A 33 31 59 44 8A 9 18 41A 25A 26 27A 27 28A 30 61A 52 52A 65 6A 59 54A 60A 61 49B 49A 49 47A 55A 59 7 61 50A 48 15 12 18 20 20B 20C 67 19A 23 12 20A 16 12 12 21 3 21C 2 21A 21B ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. PAGE 26 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 37 M9110100204 38 M9116100004 39 0019208020 40 0845031504 41 M3464100003 41A M3494500003 42 M3464200003 42A M3494500103 43 M3424200003 44 0019208020 45 M2464400004 46 0019208020 47 M3454200002 47A M3494400804 48 0016910025 49 0019108055 49A 0042308000 49B 031108160 50 M3454000003 50A M3494400003 51 M3454000103 51A M3494400103 52 M3454000203 52A M3494400304 53 M3454000303 53A M3494400203 54 M3454300103 54A M3494400404 55 M3454300203 55A M3494400504 56 M3454300303 56A M3494400604 57 M3454300103 57A M3494404604 58 M3454300003 58A M3494400704 59 0176060030 60 B9114000002 60A C9312500004 61 0021806016 61A 020106050 62 M9110100204 63 M9110100304 64 M9116100004 65 0019208020 66 0601850097 67 0027208025 68 0845031504 69 0600800320 70 0021806016 ENCLOSURE ASSY. (CONT'D.) PART NAME QTY. REMARKS HINGE 2 WASHER 2 HEX. HEAD BOLT 3 BLIND PLUG ......................................................2................REPLACES P/N M9310000004 ROOF PANEL 1 ACOUSTIC SHEET 1 ROOF PANEL 1 ACOUSTIC SHEET 1 OVER COVER, FRONT FRAME 1 HEX. HEAD BOLT 37 COVER 1 HEX. HEAD BOLT 4 SPLASHER PANEL 1 ACOUSTIC SHEET 1 HEX. HEAD BOLT 2 HEX. HEAD BOLT 4 WASHER, LOCK 4 WASHER, FLAT .................................................4................REPLACES P/N 0042408000 SIDE DOOR 1 ACOUSTIC SHEET 1 SIDE DOOR 1 ACOUSTIC SHEET 1 SIDE DOOR 1 ACOUSTIC SHEET 1 SIDE DOOR 1 ACOUSTIC SHEET 1 DUCT 1 ACOUSTIC SHEET 1 DUCT 1 ACOUSTIC SHEET 1 DUCT 1 ACOUSTIC SHEET 1 DUCT 1 ACOUSTIC SHEET 1 DUCT 1 ACOUSTIC SHEET 1 SELF-LOCKING NUT........................................39...............REPLACES P/N 0207006000 DOOR HANDLE ASSY........................................4................REPLACES P/N M9113000002 SEAL RUBBER 4 MACHINE SCREW 16 HEX. NUT..........................................................16...............REPLACES P/N 0030006000 HINGE 4 HINGE 4 WASHER 8 HEX. HEAD BOLT 9 DOOR STOPPER 8 MACHINE SCREW 8 BLIND PLUG.......................................................8................REPLACES P/N M9310000004 MANUAL PACK 1 MACHINE SCREW 4 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 27 RUBBER SEALS ASSY. PAGE 28 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 1 0229201240 2 0228900850 3 0228901260 4 0228901200 5 0228900680 6 0228900895 7 0228900740 8 0228800645 9 0228801100 10 0228800605 11 0229201170 12 0229200210 13 0229200165 14 0228100560 15 0228100370 PART NAME SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER RUBBER SEALS ASSY. QTY. REMARKS 4 4 3 3 1 4 1 1 2 1 1 2 2 2 2 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 29 NAMEPLATE AND DECALS ASSY. PAGE 30 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 1-1 M3551000103 1-2 M3551000303 1-3 M9520100304 2-1 M3551000003 2-2 M3551000203 2-3 M9520000104 2-4 M9520000204 2-5 M9520100004 2-6 M9520100204 2-7 M9520200404 3-1 M9500100004 3-2 M9503000004 3-3 M9503000103 3-4 M9503100004 3-5 M9510100004 3-6 M9500000004 4-1 M1550000204 4-2 M1550002203 4-3 M3550000004 4-4 M9520000004 4-5 M9520100004 4-6 M9520100404 4-7 M9520100503 4-8 M9520200003 4-9 M9520000504 5-1 M9500300004 5-2 M9500300104 5-3 M9510100403 6-1 M9503200004 NAMEPLATE AND DECALS ASSY. PART NAME QTY. REMARKS DECAL: OPERATING PRECAUTIONS...............1................M35100010 DECAL: DPF REGEN PROCEDURES...............1................M35100030 DECAL: GENERAL CAUTIONS.........................1................M92010030 CONTROL BOX GROUP DECAL: GENERATOR CONTROL.....................1................M35100000 DECAL: ENGINE OPERATION...........................1................M35100020 PLATE: AMMETER CHANGE-OVER SWITCH..1................M92000010 PLATE: VOLTMETER CHANGE-OVR SWITCH .1................M92000020 DECAL: WARNING ELECTRICAL SHOCK........1................M92010000 DECAL: CAUTION CHANGE-OVER SWITCH...1................M92010020A DECAL: O.C.R RESET.......................................1................M92020040 ENGINE AND RADIATOR GROUP DECAL: WATER .................................................1................M90010000 DECAL: WARNING ROTATING PART ...............2................M90300000 DECAL: DAILY CHECK WATER AND OIL .........1................M90300010 DECAL: WARNING RADIATOR CAP .................1................M90310000 DECAL: CAUTION HIGH TEMP. ........................1................M91010000 DECAL: OIL DRAIN ...........................................1................M90000000 OUTPUT TERMINAL GROUP DECAL: NOTE RECEPTACLE ...........................1................M15000020 DECAL: AUXILIARY OUTPUTS ........................1................M15000220 DECAL: NOTE LOAD SHARING .......................1................M35000000 DECAL: GROUNDING .......................................2................M92000000 DECAL: WARNING ELECTRICAL SHOCK .......1................M92010000 DECAL: DANGER HIGH VOLTAGE ...................1................M92010040 DECAL: WARNING ............................................1................M92010050 DECAL: CONNECTION OF OUTPUT CABLE ..1................M92020000 DECAL: START CONTACT ................................1................M92000050 BATTERY GROUP DECAL: - ............................................................1................M90030000 DECAL: + ...........................................................1................M90030010 DECAL: CAUTION .............................................1................M91010040A MUFFLER GROUP DECAL: WARNING EXHAUST GAS ..................1................M90320000 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 31 NAMEPLATE AND DECALS ASSY. (CONT'D.) PAGE 32 -- DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) NO. PART NO. 7-1 M9501500004 7-2 M9510000004 8-1 M9510200002 8-2 0600500090 8-2 0021106016 8-3 M3561000303 8-4 M3561000403 8-5 M3561000003 8-6 M3561000103 8-7 M3560100404 8-8 M3561000203 8-9 M3560100604 8-10 M9520100704 8-11 M9510100304 8-12 M3550002204 8-13 M9510000104 8-14 M9503200104 8-15 920214100 8-16 M9520100603 NAMEPLATE AND DECALS ASSY. (CONT'D.) PART NAME FUEL TANK GROUP DECAL: DIESEL FUEL DECAL: FLUID DRAIN QTY. REMARKS 2 1 ENCLOSURE GROUP DECAL: MQ 1 EMBLEM 1 MACHINE SCREW 2 STRIPE 1 STRIPE 2 STRIPE 2 STRIPE 1 STRIPE 2 STRIPE 1 STRIPE 2 DECAL: WARNING ARC FLASH .......................1................M92010070 DECAL: WARNING ENVIRONMENTAL TANK ...1................M91010030 DECAL: CAUTION .............................................1................M35000220 DECAL: DOCUMENT BOX LOCATED ..............1................M91000010 DECAL: DANGER EXHAUST GAS(INDOOR) ...1................M90320010 DECAL: WARNING START FIRES ....................1................REPLACES P/N M9504200004 DECAL: WARNING AUTO START .....................2................M92010060 DCA125SSJU4i 60 HZ GENERATOR · PARTS MANUAL -- REV. #1 (07/27/21) -- PAGE 33 PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Inc. (310) 537- 3700 6141 Katella Avenue Suite 200 Cypress, CA 90630 E-MAIL: mq@multiquip.com WEBSITE: www.multiquip.com CANADA Multiquip (450) 625-2244 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 E-MAIL: infocanada@multiquip.com UNITED KINGDOM Multiquip (UK) Limited Head Office 0161 339 2223 Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ E-MAIL: sales@multiquip.co.uk © COPYRIGHT 2021, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations. Manufactured for MQ Power Inc. by DENYO MANUFACTURING CO.Adobe PDF Library 15.0 Adobe InDesign 16.2 (Windows)