DCA125SSIU4F-rev-0-60-hz-parts-manual PARTS MANUAL
WHISPERWATT SERIES
MODEL DCA125SSIU4F
PORTABLE GENERATOR
(ISUZU BR-4HK1X DIESEL ENGINE)
PARTS LIST NO. M3831300404
Revision #0 (07/24/17)
To find the latest revision of this publication, visit our website at:
www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
DCA125SSIU4F Generator
Table Of Contents..................................................... 2 Parts Ordering Procedures....................................... 3 Explanation Of Code In Remarks Column............... 4 Suggested Spare Parts............................................ 5
Component Drawings
Generator Assembly.............................................. 6-7 Control Box Assembly......................................... 8-11 Control Panel Assembly.................................... 12-13 Selector Switch Assembly................................. 14-15 Engine And Radiator 1 Assembly...................... 16-19 Engine And Radiator 2 Assembly ..................... 20-21 Output Terminal Assembly................................. 22-23 Battery Assembly.............................................. 24-25 Catalytic Exhaust Filter Assembly..................... 26-31 Fuel Tank Assembly........................................... 32-33 Enclosure Assembly.......................................... 34-39 Rubber Seals Assembly.................................... 40-41 Nameplate And Decals Assembly..................... 42-45
Terms And Conditions Of Sale -- Parts................. 46
NOTICE
Specifications and part numbers are subject to change without notice.
TABLE OF CONTENTS
PAGE 2 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
www.multiquip.com
PARTS ORDERING PROCEDURES
Best Deal!
Ordering parts has never been easier!
Choose from three easy options:
Effective: January 1st, 2006
Order via Internet (Dealers Only):
Order parts on-line using Multiquip's SmartEquip website!
View Parts Diagrams Order Parts Print Specification Information
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Goto www.multiquip.com and click on
Order Parts to log in and save!
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Phone: Domestic (US) Dealers Call:
1-800-427-1244
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
Dealer Account Number
Specify Preferred Method of Shipment:
Dealer Name and Address Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Quantity, Part Number and Description of Each Part
UPS/Fed Ex
DHL
Priority One
Truck
Ground
Next Day
Second/Third Day
NOTICE
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 3
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT .....................1 .....INCLUDES ITEMS W/%
2%
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols -- All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the "Remarks" column.
Duplicate Item Numbers -- Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used -- Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the "Remarks" Column.
QTY. Column
Numbers Used -- Item quantity can be indicated by a number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the "Remarks" Column.
REMARKS Column
Some of the most common notes found in the "Remarks" Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit -- All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by: "INCLUDES ITEMS W/(unique symbol)"
Serial Number Break -- Used to list an effective serial number range where a particular part is used.
Indicated by: "S/N XXXXX AND BELOW" "S/N XXXX AND ABOVE" "S/N XXXX TO S/N XXX"
Specific Model Number Use -- Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by: "XXXXX ONLY" "NOT USED ON XXXX"
"Make/Obtain Locally" -- Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
"Not Sold Separately" -- Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 4 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
SUGGESTED SPARE PARTS
DCA125SSIU4F PORTABLE GENERATOR WITH ISUZU BR-4HK1X DIESEL ENGINE
1 to 3 units
Qty. P/N
Description
1............M3311500803.......RADIATOR HOSE, UPPER
1............M3311500903.......RADIATOR HOSE, LOWER
5............1132402322..........CARTRIDGE OIL FILTER
5............8983129150..........FUEL FILTER (MAIN)
5............8980758553..........FUEL FILTER (PRE)
5............8980714010..........FUEL FEED PUMP FILTER
2............0605505070..........FUEL TANK CAP
5............Y0602046645........ELEMENT, AIR CLEANER, PRIMARY
5............ P821963............... ELEMENT, AIR CLEANER, SECONDARY
1............8981694030...........DEF FILTER ELEMENT
1............0602103092..........LAMP, ALARM RED
1............8980627130..........FAN BELT
1............06018088003........CIRCUIT BREAKER, 1P 20A
1............0601808804..........CIRCUIT BREAKER, 2P 50A
1............LY2DUS12VDC..... RELAY
2............0601806671...........FUSE, 15A
2............0601802149...........FUSE, 10A
2............0601802133...........FUSE, 5A
2............Y0601806046........FUSE, 20A
2............0601806644..........FUSE, 30A
2............0601806640..........FUSE, 65A
2............Y0601806045........FUSE, 10A
NOTICE
Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 5
GENERATOR ASSY.
PAGE 6 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1 C0110001002 1-1$ 1-2$ 8131070013 1-3$ 8131611014 1-4$ 8131015003 1-5$ 0012112035 1-6$ 0042612000 1-7$ 8101026013 1-8$ 0601821349 1-9$ 0601822601 1-10$ 8001020004 1-11$ 8001020504 1-12$ 012210020 1-13$ 0040010000 1-14$ 0601000209 1-15$ 0071906312 2 C0130000503 3 0845041804 4 8131315202 5 8101350013 6 0012110060 7 0042610000 8 031110160 9 0010112035 10 0040012000 11 031112230 12 8131310104 13 8131312204 14 8131331003 15 0105050616 16 8101333003 17 0010006030 18 0040006000 19 952404470 20$ M3163400503 21$ 0010310075 22$ 030210250 23$ 012010030 24 M3163600003 25 012010030 26 012010030 27 8131332014 28 020106050 29 0605000063 30 0030016000 30A 0040016000
GENERATOR ASSY.
PART NAME
QTY.
REMARKS
ROTOR ASSY.....................................................1................INCLUDES ITEMS W/$
FIELD ASSY.
1
FAN
1
COUPLING DISK
8
BALANCING PLATE...........................................1................PURCHASE ITEM 1-14 AS A SET
HEX. HEAD BOLT
10
WASHER, LOCK
10
SET PLATE, RECTIFIER....................................1................PURCHASE ITEM 1-14 AS A SET
RECTIFIER
2
SURGE ABSORBER
1
INSULATOR WASHER
1
INSULATOR WASHER
1
HEX. HEAD BOLT...............................................4................REPLACES P/N 0010110020
WASHER, LOCK
4
BALANCING WEIGHT KIT
1
BEARING
1
STARTER ASSY.
1
GROMMET
2
END BRACKET
1
FIELD ASSY., EXCITER
1
HEX. HEAD BOLT
4
WASHER, LOCK
4
WASHER, FLAT..................................................4................REPLACES P/N 0041210000
HEX. HEAD BOLT
6
WASHER, LOCK
6
WASHER, FLAT..................................................6................REPLACES P/N 0041212000
COVER, BEARING
1
GASKET, BEARING
1
COVER, END BRACKET
1
HEX. HEAD BOLT..............................................10...............REPLACES P/N 0017106012
COVER, END BRACKET
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0010106030
WASHER, LOCK
2
WASHER, FLAT..................................................2................REPLACES P/N 0041206000
COUPLING RING
1
HEX. HEAD BOLT
8
WASHER, LOCK................................................8................REPLACES P/N 0042510000
HEX. HEAD BOLT..............................................12...............REPLACES P/N 0012810030
COUPLING ADAPTER
1
HEX. HEAD BOLT..............................................12...............REPLACES P/N 0012810030
HEX. HEAD BOLT..............................................12...............REPLACES P/N 0012810030
COVER, FAN
1
NUT.....................................................................1................REPLACES P/N 0600815000
RUBBER SUSPENSION
2
HEX. NUT
2
WASHER, LOCK
2
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 7
CONTROL BOX ASSY.
82 81
AIR CLEANER
67
38 40
6A 39
28
41 29
25 27
24 26
2-1B 2-1A
2-1 1 2
3
VIEW-A
VIEW-B
45
35 30 34 15 15A 16
23
22
15B
D
31 32
B
29
C 33 36C
28
37 36
A 36B
83 83A
20 21
20 21
D-PART DETAILS
36A
1-2
1-1
86 85
87
19
12
13 19A
79
18 12A
14
9 10 11
17
8
13A 13C
80
VIEW-C
13B
84 80A
I/C IN PIPE
PAGE 8 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
CONTROL BOX ASSY.
NO. PART NO.
PART NAME
QTY.
REMARKS
1 M3214000602 CONTROL BOX
1
1-1 Y0411100670 EDGING
1
1-2 Y0411100220 EDGING
2
2
0601808823
CIRCUIT BREAKER, 3P 300A, 12VDC
1
2-1 0342604120
HEX. SOCKET HEAD CAP SCREW
6
2-1A EM923344
WASHER, LOCK................................................6................REPLACES P/N 0043604000
2-1B 031110160
WASHER, FLAT..................................................6................REPLACES P/N 0041210000
3
0021006080
MACHINE SCREW
4
4
0601823863
RELAY UNIT
2
5
0027104015
MACHINE SCREW
4
6 Y0601820638 AUTOMATIC VOLTAGE REGULATOR
1
6A Y0601806683 FUSE, 250V 8A
1
7
0027105015
MACHINE SCREW
4
8 Y0601809694 CURRENT TRANSFORMER, 200/5A
3
9 011808015
MACHINE SCREW.............................................6................REPLACES P/N 0027106015
10 Y0601820843 OVER CURRENT RELAY
1
11 Y0601820844 OVER CURRENT RELAY
1
12 0027104020
MACHINE SCREW
2
12A OEMAA8
SELF-LOCKING NUT.........................................2................REPLACES P/N 0207004000
13 Y0601802214 HOLDER, FUSE 6P
1
13A 0601806671
FUSE, 15A
3
13B 0601802149
FUSE, 10A
2
13C 0601802133
FUSE, 5A
1
14 0027103020
MACHINE SCREW
2
15 LY2DUS12VDC RELAY................................................................3................REPLACES P/N 0601827656
15A PTF08A
BASE..................................................................3................REPLACES P/N 0601823109
15B PYCA1
CLIP....................................................................6................REPLACES P/N 0601824400
16 0027104020
MACHINE SCREW
6
17 0601815153
TERMINAL BLOCK
1
18 0027104020
MACHINE SCREW
2
19 011008020
HEX. HEAD BOLT...............................................1................REPLACES P/N 0016908020
19A Y0040501000 TOOTHED WASHER
1
20 0601812626
PLUG
2
21 0601812712
PINS
4
22 0601821370
RECTIFIER.........................................................1................REPLACES P/N 0601823240
23 0027104020
MACHINE SCREW
1
24 8944001061
RELAY, STARTER...............................................1................REPLACES P/N 8942481610
25 011808015
MACHINE SCREW.............................................2................REPLACES P/N 0027106015
26 8970119490
RELAY................................................................2................REPLACES P/N 0602202685
27 011808015
MACHINE SCREW.............................................4................REPLACES P/N 0027106015
28 5825500290
RELAY................................................................4................REPLACES P/N 0602201400
29 0027105015
MACHINE SCREW
4
30 8982995490
CONTROLLER...................................................1................REPLACES P/N Y602203011
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 9
CONTROL BOX ASSY. (CONT'D)
82 81
AIR CLEANER
67
38 40
6A 39
28
41 29
25 27
24 26
2-1B 2-1A
2-1 1 2
3
VIEW-A
VIEW-B
45
35 30 34 15 15A 16
23
22
15B
D
31 32
B
29
C 33 36C
28
37 36
A 36B
83 83A
20 21
20 21
D-PART DETAILS
36A
1-2
1-1
86 85
87
19
12
13 19A
79
18 12A
14
9 10 11
17
8
13A 13C
80
VIEW-C
13B
84 80A
I/C IN PIPE
PAGE 10 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 31 M3352600104 32 M3352600004 33 0016906015 34 011008020 35 0601830762 36 M3214600904 36A Y0601806046 36B 0601806644 36C M9501400404 37 Y0027203035 38 8982454051 39 011208030 40 8981331241 41 011206020 79 0601806640 80 C3558201704 80A Y0601806045 81 8976019670 82 0027104015 83 M2267600004 83A Y0601842146 84 8973811820 85 M3247701404 86 M3358201102 87 M3358200804
CONTROL BOX ASSY. (CONT'D)
PART NAME
QTY.
REMARKS
SET PANEL, CONTROLLER
1
SET PANEL, CONTROLLER
1
HEX. HEAD BOLT
4
HEX. HEAD BOLT...............................................4................REPLACES P/N 0016908020
TOGGLE SWITCH
1
FUSE BOX ASSY.
1
FUSE, 20A
1
FUSE, 30A
2
DECAL; FUSE HOLDER....................................1................M90140040
MACHINE SCREW
2
DOSING CONTROL UNIT..................................1................REPLACES P/N Y0602203021
HEX. HEAD BOLT...............................................4................REPLACES P/N 0017108030
TURBO CONTROLLER......................................1................REPLACES P/N Y0602203030
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016906020
FUSE, 65A
1
UNIT, FUSE HOLDER........................................1................REPLACES P/N M2357202104
FUSE, 10A
1
MAF SENSOR....................................................1................REPLACES P/N Y0602047050
MACHINE SCREW
2
RESISTOR ASSY.
1
RESISTOR
1
I/C IN TEMP. SENSOR........................................1................REPLACES P/N Y0602015800
WIRE HARNESS, GENERATOR
1
WIRE HARNESS, ENGINE
1
WIRE HARNESS, CONTROLLER
1
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 11
CONTROL PANEL ASSY.
63A
55A 54 45 46
63
47
48
52
53
62 61
49 55
50 51
42 43
77
58 58A
56 58 58A
57
44
60
59
78
PAGE 12 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 42 0601831205 43 82608 44 0601830710 45 0601830710 46 0602103092
47 0601840073 48 0601840100 49 Y0601807631 50 Y0601817035 51 0601806947 52 0601801040 53 0601801041 54 Y0601810170 55 0027104020 55A OEMAA8 56 Y0602120569 57 Y0602203040 58 Y0206707000 58A Y0044807000 59 M1223100004 60 0027105015 61 M3223100004 62 0027105015 63 M9220100004 63A 0080200007 77 M3224000203 78 0027105015
CONTROL PANEL ASSY.
PART NAME
QTY.
REMARKS
PUSH BUTTON SWITCH
1
TOGGLE SWITCH..............................................1................REPLACES P/N 0601831340
ENGINE SPEED SWITCH
1
PANEL LIGHT SWITCH
1
LAMP, ALARM RED............................................1................BULB CANNOT BE ORDERED
SEPARATELY
RHEOSTAT, VOLTAGE REGULATOR
1
KNOB..................................................................1................REPLACES P/N 0601840121
FREQUENCY METER, 240V 45~65HZ
1
AC AMMETER, 0~200A/400A:5A
1
AC VOLTMETER, AC 600V
1
CHANGE-OVER SWITCH, AMMETER
1
CHANGE-OVER SWITCH, VOLTMETER 1
PANEL LIGHT, 12V
1
MACHINE SCREW
2
SELF-LOCKING NUT.........................................2................REPLACES P/N 0207004000
GAUGE UNIT ASSY.
1
CONTROLLER
1
HEX. NUT
8
WASHER, LOCK
8
STOPPER
1
MACHINE SCREW
2
STOPPER
1
MACHINE SCREW
2
SET SCREW
2
E-SNAP RING
2
CONTROL PANEL
1
MACHINE SCREW
4
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 13
SELECTOR SWITCH ASSY.
68
69
70
75
67 75A
74A
74
66
73 72
71-1 71
65
64 76A 76
PAGE 14 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 64 M3213500904 65 0016906015 66 M3213602704 67 M3213602804 68 0016906015 69 M3214600604 70 0016906015 71 M3214600704 71-1 0317700180 72 0016906015 73 M3270100404 74 0027104035 74A OEMAA8 75 0027104015 75A OEMAA8 76 0016906015 76A 0040506000
SELECTOR SWITCH ASSY.
PART NAME
QTY.
REMARKS
CONTROL BOX COVER
1
HEX. HEAD BOLT
8
SWITCH BRACKET
1
SWITCH BRACKET
1
HEX. HEAD BOLT
6
SWITCH COVER
1
HEX. HEAD BOLT
6
SWITCH COVER
1
WEATHER STRIP
1
HEX. HEAD BOLT
4
SELECTOR SWITCH
1
MACHINE SCREW
4
HEX. NUT...........................................................4................REPLACES P/N 0207004000
MACHINE SCREW
4
HEX. NUT...........................................................4................REPLACES P/N 0207004000
HEX. HEAD BOLT
19
TOOTHED WASHER
1
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 15
ENGINE AND RADIATOR 1 ASSY.
8-1
1A
23A
3
4 57
23B
6 7
5
26 25
52 51
55 55A 55B 53A
54 54A 54B
57 53
36 31
77
77A
8-1
38A 38
BLOW BY HOSE
BLOW BY FILTER
A-PART DETAILS
76
76A 76B
PAGE 16 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1 M3924200104 1A 8980627130 2 M3303200603 3 Y001030025 4 030210250 5 Y0605000402 6 0030012000 7 0040012000 8 Y0602012920 8-1 M3494105904 9 M3311500803 10 M3311500903 11 0605515148 12 M3311501003 13 M3311501104 14 M3311501204 15 M3311400304 16 0605515236 17 0605515214 18 Y0605515038 19 M3314300204 20 0016910025 21 0602326060 22 0605515207 23 Y0602046579 23A Y0602046645 23B P821963 24 0602040650 25 M3374200204 26 0016910025 27 0016910025 28 M3374100203 29 M3374000404 30 M3374100303 31 M3374100403 32 M3327100004 33 Y0605515231 34 0605515197 35 0605515225 36 0605515141 37 011008020 38 M3327200203 38A Y0378500800 39 0605515134 40 8981924670 41 8983093870 42 5097070301
ENGINE AND RADIATOR 1 ASSY.
PART NAME
QTY.
REMARKS
ENGINE, ISUZU BR-4HK1X
1
FAN BELT...........................................................1................REPLACES P/N 0602015253
ENGINE FOOT
2
HEX. HEAD BOLT
8
WASHER, LOCK................................................6................REPLACES P/N 0042510000
RUBBER SUSPENSION
2
HEX. NUT
2
WASHER, LOCK
2
RADIATOR & INTER COOLER
1
ACOUSTIC SHEET
2
RADIATOR HOSE, UPPER
1
RADIATOR HOSE, LOWER
1
HOSE BAND
4
COOLER HOSE
1
COOLER HOSE
1
INTER COOLER HOSE
1
INTER COOLER PIPE
1
HOSE BAND
2
HOSE BAND
2
HOSE BAND
1
BRACKET, INTER COOLER
1
HEX. HEAD BOLT
2
U-BOLT
1
HOSE BAND
1
AIR CLEANER
1
ELEMENT, AIR CLEANER, PRIMARY
1
ELEMENT, AIR CLEANER, SECONDARY 1
AIR CLEANER INDICATOR
1
BRACKET, AIR CLEANER
1
HEX. HEAD BOLT
4
HEX. HEAD BOLT
4
HOSE, AIR CLEANER
1
PIPE, AIR CLEANER
1
HOSE, AIR CLEANER
1
HOSE, AIR CLEANER
1
BLOWBY PIPE
1
HOSE BAND
1
HOSE BAND
2
HOSE BAND
2
HOSE BAND
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020
BLOWBY PIPE
1
AEROFLEX TUBE
1
HOSE BAND
2
PCV HEATER.....................................................1................REPLACES P/N Y0602044300
BREATHER HOSE INSULATOR.........................1................REPLACES P/N Y0602044400
BREATHER HOSE CLIP.....................................1................REPLACES P/N Y0602044401
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 17
ENGINE AND RADIATOR 1 ASSY. (CONT'D)
8-1
1A
23A
3
4 57
23B
6 7
5
26 25
52 51
55 55A 55B 53A
54 54A 54B
57 53
36 31
77
77A
8-1
38A 38
BLOW BY HOSE
BLOW BY FILTER
A-PART DETAILS
76
76A 76B
PAGE 18 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 43 0602022581 44 0602022561 45 Y0269200650 46 0603306395 47 0605511395 48 0603306590 49 0603300285 50 0602021070 51 M3323500004 52 0016910025 53 8973243861 53A 1132402322 54 Y0010110110 54A 0040010000 54B 031110160 55 0010110150 55A 0040010000 55B 031110160 56 M3323300004 57 0602022535 75 0602220911 76 0010510020 76A 0040010000 76B 031110160 77 Y0207008000 77A 0401450080
ENGINE AND RADIATOR 1 ASSY. (CONT'D)
PART NAME
QTY.
REMARKS
ADAPTER
1
90° ELBOW
1
DRAIN HOSE
1
HOSE JOINT
1
VALVE
1
CONNECTOR
1
LOCKNUT
1
CAP
1
BRACKET, OIL FILTER
1
HEX. HEAD BOLT
2
OIL FILTER ASSY...............................................1................REPLACES P/N 0602041007
CARTRIDGE, OIL FILTER..................................1................REPLACES P/N 0602041221
HEX. HEAD BOLT
2
WASHER, LOCK
2
WASHER, FLAT..................................................2................REPLACES P/N 0041210000
HEX. HEAD BOLT
2
WASHER, LOCK
2
WASHER, FLAT..................................................2................REPLACES P/N 0041210000
HOSE, OIL FILTER
2
ADAPTER
4
CLAMP
2
HEX. HEAD BOLT
1
WASHER, LOCK
1
WASHER, FLAT..................................................1................REPLACES P/N 0041210000
SELF LOCK NUT
1
WASHER, FLAT..................................................1................REPLACES P/N 0041208000
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 19
ENGINE AND RADIATOR 2 ASSY.
60A
VIEW-B
73
B
PAGE 20 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 58 M3316100303 59 011008020 60 0802081003C 60A 0802010900 61 0199901500 62 0193601550 63 0199901700 64 0193600400 65 0605515189 66 Y0603306238 67 Y0605511394 68 Y0605512192 69 7812014003B 70 0150000018 71 0802011104 72 M9100000204 73 Y0602021731 74 011206020 75 0602220911
ENGINE AND RADIATOR 2 ASSY.
PART NAME
QTY.
REMARKS
BRACKET, RESERVE TANK
1
HEX. HEAD BOLT...............................................3................REPLACES P/N 0016908020
RESERVE TANK.................................................1................REPLACES P/N M9300000203
CAP, RESERVE TANK........................................1................REPLACES P/N 0602010900
OVER FLOW HOSE
1
HOSE
1
HOSE
1
HOSE
1
HOSE BAND
4
90° STREET ELBOW
1
MINI BALL VALVE
1
HOSE JOINT
1
DRAIN JOINT.....................................................1................REPLACES P/N M2320300103
O-RING
1
DRAIN BOLT.......................................................1................REPLACES P/N M9200200004
HOSE JOINT
1
SEAL WASHER
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016906020
CLAMP
2
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 21
OUTPUT TERMINAL ASSY.
13C 13B 13A
14 11
13 9
12A
12
11B
11A
38
5
6
54
46
7
21
17
30
19
25
40
28A 28
28A
28
ADD THE FOLLOWING DIGITS AFTER THE PART
NUMBER WHEN ORDERING ANY PAINTED PANEL TO
INDICATE COLOR OF UNIT:
1-ORANGE
6-CATERPILLAR YELLOW
2-WHITE
7-CATO GOLD
3-SPECTRUM GREY
8-RED
4-SUNBELT GREEN
9-DESERT TAN
5-BLACK
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 22 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1 M3230700003 2 M9220100304 3 0801830804 4 0039316000 5 0040016000 6 0401450160 7 0012108035 8 M3236100703 9 M3236100104 10 0605010040 11 0027103010 11A 0207003000 11B 0041203000 12 0027103010 12A 0207003000 13 M9220100804 13A 0040006000 13B 952404470 13C 0080200005 14 0016906015 15 M3236400004 16 M3236300004 17 011206020 18 0601815194 19 0027104015 20 0603306775 21 0027104015 22 0601808803 23 0601808804 24 M1260700304 24-1 0222100150 25 011206020 26 Y0601814024 27 0601814014 28 0027104015 28A OEMAA8 29 M3236400204 30 0016906015 31 M3454400003 32 012212045 33 031112230 34 0030012000 35 0605050060 36 M3237100204 37 M4236400304 38 0016906015 39 0040508000 40 0019208020
OUTPUT TERMINAL ASSY.
PART NAME
QTY.
REMARKS
TERMINAL PANEL
1
OUTPUT TERMINAL BOLT
5
TIE BOLT............................................................5................REPLACES P/N M9220100404
HEX. NUT
10
WASHER, LOCK
15
WASHER, FLAT.................................................20...............REPLACES P/N 0041416000
HEX. HEAD BOLT...............................................5................REPLACES P/N 0016908035
3-PHASE OUTPUT TERMINAL COVER
1
OUTPUT WINDOW
1
HINGE
2
MACHINE SCREW
4
HEX. NUT...........................................................4................REPLACES P/N 0030003000
WASHER, FLAT
4
MACHINE SCREW
4
HEX. NUT...........................................................4................REPLACES P/N 0030003000
SET SCREW
2
WASHER, LOCK
2
WASHER, FLAT..................................................2................REPLACES P/N 0041206000
E-SNAP RING
2
HEX. HEAD BOLT
4
RUBBER, CABLE OUTLET COVER
1
SUPPORTER, CABLE OUTLET COVER 1
HEX. HEAD BOLT...............................................6................REPLACES P/N 0016906020
TERMINAL BLOCK
1
MACHINE SCREW
2
BLIND PLUG
2
MACHINE SCREW
4
CIRCUIT BREAKER, 1P 20A
2
CIRCUIT BREAKER, 2P 50A
3
BREAKER FITTING COVER
1
CUSHION RUBBER
2
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016906020
RECEPTACLE, 125V 20AX2
2
RECEPTACLE, 250V 50A
3
MACHINE SCREW
10
HEX. NUT..........................................................10...............REPLACES P/N 0207004000
COVER
1
HEX. HEAD BOLT
6
TERMINAL COVER
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0010112045
WASHER, FLAT..................................................6................REPLACES P/N 0041212000
HEX. NUT, DOUBLE NUT
2
CONICAL LOCK WASHER
2
INSULATING COVER
1
SUPPORTER, INSULATING COVER
1
HEX. HEAD BOLT
2
TOOTHED WASHER
1
HEX. HEAD BOLT
1
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 23
9A 9
7
8
8A
BATTERY ASSY.
8A 8
PAGE 24 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1 0602220198 2 M9310500404 3 M9103000504 4 0602220921 5 M3347900204 6 M3347900304 7 8 0016910025 8A 0040510000 9 0012410025 9A 0040510000
BATTERY ASSY.
PART NAME
QTY.
REMARKS
BATTERY
1
BATTERY SHEET
1
BATTERY BAND
1
BATTERY BOLT SET
2
BATTERY CABLE
1
BATTERY CABLE
1
CABLE................................................................1................MAKE LOCALLY
HEX. HEAD BOLT
2
TOOTHED WASHER
2
HEX. HEAD BOLT
1
TOOTHED WASHER
1
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 25
CATALYTIC EXHAUST FILTER ASSY.
47
48
47A 46 47B
46 42A
45A 43 45 43A
53 41A 41
42 44
55 54
45
45A
50
49
44
25 26 27
28
TO EXHAUST THROTTLE 31
33
36
35 32
34
38
37
VIEW B
16
18
A 11 29
17 24
EXHAUST GAS IN
19 30 31
B
23 22
20
4 4A 4B
3
2 21 55 51 54 52
55
A 1
SECTION A-A
6B 6
7 8 12 39
6A
13 14
59
10
40 15 15A 15B
14A
PAGE 26 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1 8982376941 2 M3331401303 3 0016910025 4 0019112040 4A 0042312000 4B 0042412000 5 8982984470 6 8981567470 6A 8981579360 6B 0911801100 7 8981562981 8 1097071830 9 M2334300203 10 011008020 11 011208025 12 8981213061 13 011008020 14 8982688110 14A 8981694030 15 Y0013608090 15A 0040008000 15B 0401450080 16 8982318982 17 0911801060 18 M3331401604 19 011008020 20 8982465060 21 011206020 22 8981783581 23 8981867621 24 8980863290 25 8976028701 26 011008020 27 M3331401704 28 011208025 29 8982999640 30 0083087300
CATALYTIC EXHAUST FILTER ASSY.
PART NAME
QTY.
REMARKS
SCR ASSEMBLY................................................1................REPLACES P/N Y0602330321
SCR BRACKET
1
HEX. HEAD BOLT
4
HEX. HEAD BOLT
8
WASHER, LOCK
8
WASHER, FLAT
8
DEF TANK...........................................................1................REPLACES P/N Y0602330447
RETAINER..........................................................1................REPLACES P/N Y0602330441
BOLT SCREW.....................................................2................REPLACES P/N Y0602330442
HEX. NUT...........................................................2................REPLACES P/N Y0602330443
DEF TANK COVER ASSEMBLY.........................1................REPLACES P/N Y0602330448
DEF TANK COVER CLIP....................................1................REPLACES P/N Y0602330449
DEF TANK BRACKET
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908025
COOLANT CONTROL VALVE............................1................REPLACES P/N Y0602330484
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020
DEF SUPPLY MODULE......................................1................REPLACES P/N Y0602330483
DEF FILTER ELEMENT
1
HEX. HEAD BOLT
3
WASHER, LOCK
3
WASHER, FLAT..................................................3................REPLACES P/N 0041208000
DEF DOSING MODULE.....................................1................REPLACES P/N Y0602330474
HEX. NUT...........................................................3................REPLACES P/N Y0602330475
NOX SENSOR BRACKET
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020
NOX SENSOR....................................................1................REPLACES P/N Y0602330482
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016906020
DOC TEMP SENSOR (FRONT).........................1................REPLACES P/N Y0602330481
DOC TEMP SENSOR (REAR)............................1................REPLACES P/N Y0602330471
SCR TEMP SENSOR.........................................1................REPLACES P/N Y0602330470
TEMP SENSOR BRACKET................................2................REPLACES P/N Y0602330472
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020
CONNECTOR BRACKET
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908025
EXHAUST THROTTLE.......................................1................REPLACES P/N Y0602315000
VACUUM HOSE..................................................1................REPLACES P/N Y0602315005
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 27
CATALYTIC EXHAUST FILTER ASSY. (CONT'D)
47
48
47A 46 47B
46 42A
45A 43 45 43A
53 41A 41
42 44
55 54
45
45A
50
49
44
25 26 27
28
TO EXHAUST THROTTLE 31
33
36
35 32
34
38
37
VIEW B
16
18
A 11 29
17 24
EXHAUST GAS IN
19 30 31
B
23 22
20
4 4A 4B
3
2 21 55 51 54 52
55
A 1
SECTION A-A
6B 6
7 8 12 39
6A
13 14
59
10
40 15 15A 15B
14A
PAGE 28 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 31 8980080980 32 8973285770 33 011008020 34 8982999680 35 Y0016908015 36 0083085000 37 M3331402304 38 011008020 39 M3424700404 40 011008020 41 M3334001003 41A Y0602311163 42 M3334000904 42A Y0602311164 43 M3334001104 43A Y0602311165 44 8943925532 45 Y0019208035 45A 020108060 46 8973731080 47 0019108065 47A 0042308000 47B 0401450080 48 020108060 49 M3334200004 50 0207108000 51 M3331401404 52 M3331401504 53 M3331402204 54 0602326090 55 011008020
CATALYTIC EXHAUST FILTER ASSY. (CONT'D)
PART NAME
QTY.
REMARKS
VACUUM HOSE CLIP.........................................4................REPLACES P/N Y0602315013
MAGNETIC VALVE.............................................1................REPLACES P/N Y0602315001
HEX. HEAD BOLT...............................................1................REPLACES P/N 0016908020
VACUUM PUMP.................................................1................REPLACES P/N Y0602315002
HEX. HEAD BOLT
2
VACUUM HOSE..................................................1................REPLACES P/N Y0602315004
VACUUM PUMP BRACKET
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020
SCR HOSE CLAMPER
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016908020
EXHAUST PIPE
1
EXHAUST PIPE HEAT SHIELD
1
EXHAUST PIPE
1
EXHAUST PIPE HEAT SHIELD
1
EXHAUST PIPE
1
EXHAUST PIPE HEAT SHIELD
1
GASKET.............................................................2................REPLACES P/N Y0602320213
HEX. HEAD BOLT
8
SELF-LOCKING NUT.........................................8................REPLACES P/N 0207008000
GASKET.............................................................2................REPLACES P/N Y0602320212
HEX. HEAD BOLT
4
WASHER, LOCK
4
WASHER, FLAT..................................................4................REPLACES P/N 0042408000
SELF-LOCKING NUT.........................................4................REPLACES P/N 0207008000
GASKET
1
SELF-LOCKING NUT
3
EXHAUST PIPE COVER
1
EXHAUST PIPE BRACKET
1
EXHAUST PIPE BRACKET
1
U-BOLT
2
HEX. HEAD BOLT...............................................8................REPLACES P/N 0016908020
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 29
CATALYTIC EXHAUST FILTER ASSY. (CONT'D)
77 82
60
78
59
68 61 67
82
82
71
82 70
65
66
61 60 82
82 57 72 73
56 62 63 64
58
75 82
74 76 82 69
82
60 80 79
A
81
B
A B
PAGE 30 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 56 Y0602330457 57 Y0602330458 58 Y0602330459 59 Y0378900150 60 Y0602330453 61 Y0602330454 62 Y0377102270 63 Y0378401830 64 Y0378400390 65 Y0377100250 66 Y0378400200 67 Y0377102100 68 Y0378401830 69 Y0378400200 70 Y0377100200 71 Y0378400150 72 Y0377100740 73 Y0378700750 74 Y0377102160 75 Y0378701830 76 Y0378700470 77 Y0377100400 78 Y0378400320 79 Y0377103660 80 Y0378401830 81 Y0378401760 82 Y0605515341
CATALYTIC EXHAUST FILTER ASSY (CONT'D).
PART NAME DEF LINE DEF LINE DEF LINE AEROFLEX TUBE 90° ELBOW JOINT TEE CONNECTOR SCR COOLANT LINE AEROFLEX TUBE AEROFLEX TUBE SCR COOLANT LINE AEROFLEX TUBE SCR COOLANT LINE AEROFLEX TUBE AEROFLEX TUBE SCR COOLANT LINE AEROFLEX TUBE SCR COOLANT LINE AEROFLEX TUBE SCR COOLANT LINE AEROFLEX TUBE AEROFLEX TUBE SCR COOLANT LINE AEROFLEX TUBE SCR COOLANT LINE AEROFLEX TUBE AEROFLEX TUBE HOSE BAND
QTY.
REMARKS
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 31
FUEL TANK ASSY.
14
Y
13 14 1-2 1-2A 11 12
Y
Z
2-1 16
X
9 6
7
5
8
15 12
14
4 3 2
1-1
4
1
10
Z
21
24
23
22
14 25
23
26A
14
14
A
14
26
28 17
29
27
DETAIL A
29A
19
29B
20
18
X
PAGE 32 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1 M3363001402 1-1 0605505070 1-2 Y0605501058 1-2A 0605516090 2 M3363001504 2-1 0605505070 3 0191700260 4 0605515134 5 M3363200404 6 M3363200904 7 M9310500104 8 011008020 9 020108060 10 0222101000 11 0191302500 12 Y0605515340 13 0191300950 14 Y0605515340 15 0191300530 16 0191301100 17 8983129150 18 8980758553 19 M3364400404 20 0016910030 21 1096750951 22 8973834270 23 1096300860 24 0191300550 25 Y0191300260 26 8980682750 26A 8980714010 27 011606025 28 0017110045 29 0010110080 29A 0040010000 29B 031110160
FUEL TANK ASSY.
PART NAME
QTY.
REMARKS
FUEL TANK
1
FUEL TANK CAP
1
FUEL SENDER UNIT.........................................1................REPLACES P/N 0605501074
GASKET
1
FUEL TANK
1
FUEL TANK CAP
1
CONNECT HOSE
2
HOSE BAND
4
TANK BAND
4
TANK BAND
4
SUPPORTER SHEET
8
HEX. HEAD BOLT...............................................8................REPLACES P/N 0016908020
HEX. NUT...........................................................8................REPLACES P/N 0207008000
TANK SHEET
6
VENT HOSE
1
HOSE BAND
2
SUCTION HOSE
1
HOSE BAND
10
RETURN HOSE
1
SUCTION HOSE
1
FUEL FILTER (MAIN).........................................1................REPLACES P/N Y0602042416
FUEL FILTER (PRE)...........................................1................REPLACES P/N Y0602042405
BRACKET, FUEL FILTER
1
HEX. HEAD BOLT
6
EYE BOLT...........................................................4................REPLACES P/N Y0602042621
JOINT PIPE........................................................4................REPLACES P/N Y0602042661
PACKING............................................................8................REPLACES P/N Y0602042641
SUCTION HOSE
1
SUCTION HOSE
1
FUEL FEED PUMP.............................................1................REPLACES P/N Y0602023240
FUEL FEED PUMP FILTER
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 0016906025
HEX. HEAD BOLT
4
HEX. HEAD BOLT
2
WASHER, LOCK
2
WASHER, FLAT..................................................2................REPLACES P/N 0041210000
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 33
ENCLOSURE ASSY.
23 23A
57A
23C
23B
55A
60A
61A
45 45A
44 44A
38A 43
41
36 37
37A 28A
6A 8A
22A 31A
30A
29A 29
24C
56A
24B
1A
24A
24 58 58A
63A 63
53B
13A 59A
53A 53
51A
54A 12A
PAGE 34 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1 M3414000602 1A 0229201090 2 M3364300203 3 0016910030 4 0603306797 5 Y0603306793 6 M3424000402 6A M3494105703 7 0016910025 8 M3424200804 8A M3494105804 9 0019208020 10 0601851736 11 Y0601851765 12 M3311200704 12A M3494106004 13 M3311200804 13A M3494106004 14 Y0016908015 15 011008020 16 M3311301203 17 M3311301303 18 011008020 19 M3311301403 20 M3311301503 21 0016906015 22 M3434000502 22A M3494200004 23 0010120050 23A 0040020000 23B 0041220000 23C 0030020000 24 0010114040 24A 0040014000 24B 0041214000 24C 0030014000 25 M3414800304 26 0016908020 27 0605503062 28 M3444000402 28A M3494300104 29 0016910025 29A 0040510000 30 M3444300403 30A M3494301504
ENCLOSURE ASSY.
PART NAME
QTY.
REMARKS
BASE
1
SEAL RUBBER
1
ENVIRONMENTAL TANK
1
HEX. HEAD BOLT
12
SQUARE HEAD PIPE PLUG, 1-1/2"
1
SQUARE HEAD PIPE PLUG, 1/2"
1
FRONT FRAME
1
ACOUSTIC SHEET
1
HEX. HEAD BOLT
6
COVER, FRONT FRAME
1
ACOUSTIC SHEET
1
HEX. HEAD BOLT
19
GROMMET
1
GROMMET
1
RADIATOR BRACKET
1
ACOUSTIC SHEET
1
RADIATOR BRACKET
1
ACOUSTIC SHEET
1
HEX. HEAD BOLT
16
HEX. HEAD BOLT...............................................8................REPLACES P/N 0016908020
FAN SHROUD
1
FAN SHROUD
1
HEX. HEAD BOLT..............................................10...............REPLACES P/N 0016908020
FAN GUARD
1
FAN GUARD
1
HEX. HEAD BOLT
12
CENTER FRAME
1
ACOUSTIC SHEET
1
HEX. HEAD BOLT
4
WASHER, LOCK................................................4................REPLACES P/N 030220510
WASHER, FLAT
8
HEX. NUT
4
HEX. HEAD BOLT
4
WASHER, LOCK................................................4................REPLACES P/N 030214350
WASHER, FLAT..................................................8................REPLACES P/N 031114260
HEX. NUT...........................................................4................REPLACES P/N 515455840
FUEL LEAK SWITCH BRACKET
1
HEX. HEAD BOLT...............................................2................REPLACES P/N 011008020
FUEL LEAK DETECTED SWITCH
1
REAR FRAME
1
ACOUSTIC SHEET
2
HEX. HEAD BOLT
4
TOOTHED WASHER
1
REAR COVER
1
ACOUSTIC SHEET
1
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 35
ENCLOSURE ASSY. (CONT'D)
23 23A
57A
23C
23B
55A
60A
61A
45 45A
44 44A
38A 43
41
36 37
37A 28A
6A 8A
22A 31A
30A
29A 29
24C
56A
24B
1A
24A
24 58 58A
63A 63
53B
13A 59A
53A 53
51A
54A 12A
PAGE 36 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 31 M3444300503 31A M3494301403 32 M3444800004 33 0207008000 34 0019208020 35 M3444200013 36 M4443600004 37 0037906000 37A 0041206000 38 Y0605012309 38A C9312500004 39 0207006000 40 M9110100204 41 M9116100004 42 0019208020 43 M9310000004 44 M3464100403 44A M3494503204 45 M3464200303 45A M3494503304 46 0019210025 47 M3424200703 48 0019208020 49 M3310600004 50 0019208020 51 M3454200502 51A M3494416504 52 0016910025 53 0019108055 53A 0042308000 53B 0042408000 54 M3454002003 54A M3494415904 55 M3454002103 55A M3494415804 56 M3454002203 56A M3494416004 57 M3454002303 57A M3494416104 58 M3454301103 58A M3494416204 59 M3454301203 59A M3494416404 60 M3454301303 60A M3494416304
ENCLOSURE ASSY. (CONT'D)
PART NAME
QTY.
REMARKS
DUCT, REAR COVER
1
ACOUSTIC SHEET
1
RAIN GUTTER
1
SELF-LOCKING NUT.........................................9................REPLACES P/N 020108060
HEX. HEAD BOLT
10
REAR DOOR
1
WINDOW PLATE
1
LOCK NUT..........................................................8................REPLACES P/N 020106050
WASHER, FLAT..................................................8................REPLACES P/N 952404470
DOOR HANDLE ASSY.
1
SEAL RUBBER
1
LOCK NUT..........................................................4................REPLACES P/N 0176060030
HINGE
2
WASHER
2
HEX. HEAD BOLT
3
BLIND PLUG.......................................................2................REPLACES P/N 0845031504
ROOF PANEL
1
ACOUSTIC SHEET
1
ROOF PANEL
1
ACOUSTIC SHEET
1
HEX. HEAD BOLT
8
OVER COVER, FRONT FRAME
1
HEX. HEAD BOLT
37
COVER
1
HEX. HEAD BOLT
4
SPLASHER PANEL
1
ACOUSTIC SHEET
1
HEX. HEAD BOLT
3
HEX. HEAD BOLT
4
WASHER, LOCK
4
WASHER, FLAT..................................................4................REPLACES P/N 0401450080
SIDE DOOR
1
ACOUSTIC SHEET
1
SIDE DOOR
1
ACOUSTIC SHEET
1
SIDE DOOR
1
ACOUSTIC SHEET
1
SIDE DOOR
1
ACOUSTIC SHEET
1
DUCT
1
ACOUSTIC SHEET
1
DUCT
1
ACOUSTIC SHEET
1
DUCT
1
ACOUSTIC SHEET
1
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 37
ENCLOSURE ASSY. (CONT'D)
23 23A
57A
23C
23B
55A
60A
61A
45 45A
44 44A
38A 43
41
36 37
37A 28A
6A 8A
22A 31A
30A
29A 29
24C
56A
24B
1A
24A
24 58 58A
63A 63
53B
13A 59A
53A 53
51A
54A 12A
PAGE 38 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 61 M3454300003 61A M3494400704 62 0176060030 63 Y0605012309 63A C9312500004 64 0176060030 65 M9110100204 66 M9110100304 67 M9116100004 68 0019208020 69 0601850097 70 0027208025 71 0845031504 72 0600800320 73 0021806015
ENCLOSURE ASSY. (CONT'D)
PART NAME
QTY.
REMARKS
DUCT
1
ACOUSTIC SHEET
1
SELF-LOCKING NUT........................................33...............REPLACES P/N 0207006000
DOOR HANDLE ASSY.
4
SEAL RUBBER
4
LOCK NUT.........................................................16...............REPLACES P/N 0207006000
HINGE
4
HINGE
4
WASHER
8
HEX. HEAD BOLT
8
DOOR STOPPER
8
MACHINE SCREW
8
BLIND PLUG.......................................................8................REPLACES P/N M9310000004
MANUAL PACK
1
MACHINE SCREW
4
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 39
RUBBER SEALS ASSY.
PAGE 40 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1 0229201240 2 0228900780 3 0228901260 4 0228901200 5 0228900680 6 Y0228900965 7 0228900740 8 Y0229400645 9 0228801080 10 0228800605 11 Y0229201180 12 Y0229200100 13 Y0229200145 14 0228100560 15 0228100370
PART NAME SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER
RUBBER SEALS ASSY.
QTY.
REMARKS
5
4
3
3
1
4
1
1
2
1
1
2
2
2
2
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 41
NAME PLATE DECALS ASSY.
8-2A
PAGE 42 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO. 1-1 M2551000303 1-2 M9501200003 1-3 M9520100304
2-1 M3551001203 2-2 M3551001303 2-3 M9520000104 2-4 M9520000204 2-5 M9520100004 2-6 M9520100204 2-7 M9520200404 2-8 M3550002304 2-9 M3550002404
3-1 M9500100004 3-2 M9503000004 3-3 M9503000103 3-4 M9503100004 3-5 M9510100004 3-6 M9500000004 3-7 M9500100304
4-1 M9511100104 4-2 M1550000703 4-3 M3550000004 4-4 M9520000004 4-5 M9520100004 4-6 M9520100404 4-7 M9520100503 4-8 M9520200003 4-9 M9520000504
5-1 M9500300004 5-2 M9500300104 5-3 M9510100403 5-4 M9501300104
6-1 M9503200004
NAME PLATE DECALS ASSY.
PART NAME
QTY.
REMARKS
DECAL; OPERATING PRECAUTIONS...............1................M25100030
DECAL; SCR PURGA PROCEDURES..............1................M90120000
DECAL; GENERAL CAUTIONS.........................1................M92010030
CONTROL BOX GROUP DECAL; GENERATOR CONTROL.....................1................M35100120 DECAL; ENGINE OPERATION...........................1................M35100130 PLATE; AMMETER CHANGE-OVER SW...........1................M92000010 PLATE; VOLTMETER CHANGE-OVER SW........1................M92000020 DECAL; WARNING ELECTRICAL SHOCK........1................M92010000 DECAL; CAUTION CHANGE-OVER SW............1................M92010020A DECAL; O.C.R RESET.......................................1................M92020040 DECAL; SELECTOR SWITCH NUMBER (A).....1................M35000230 DECAL; SELECTOR SWITCH NUMBER (B).....1................M35000240
ENGINE & RADIATOR GROUP DECAL; WATER..................................................1................M90010000 DECAL; WARNING ROTATING PART................2................M90300000 DECAL; DAILY CHECK WATER AND OIL..........1................M90300010 DECAL; WARNING RADIATOR CAP..................1................M90310000 DECAL; CAUTION HIGH TEMP..........................1................M91010000 DECAL; OIL DRAIN............................................1................M90000000 DECAL; INTER-COOLER DRAIN.......................1................M90010030
OUTPUT TERMINAL GROUP DECAL; NOTE RECEPTACLE............................1................M91110010 DECAL; AUXILIARY OUTPUTS.........................1................M15000070 DECAL; NOTE LOAD SHARING........................1................M35000000A DECAL; GROUNDING........................................2................M92000000 DECAL; WARNING ELECTRICAL SHOCK........1................M92010000 DECAL; DANGER HIGH VOLTAGE....................1................M92010040 DECAL; WARNING.............................................1................M92010050 DECAL; CONNECTION OF OUTPUT CABLE...1................M92020000 DECAL; START CONTACT.................................1................M92000050
BATTERY GROUP DECAL; -.............................................................1................M90030000 DECAL; +............................................................1................M90030010 DECAL; CAUTION..............................................1................M91010040 DECAL; CAUTION BATTERY CABLES..............1................M90130010
MUFFLER GROUP DECAL; WARNING EXHAUST GAS...................1................M90320000
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 43
NAMEPLATE DECALS ASSY. (CONT'D)
8-2A
PAGE 44 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NO. PART NO.
7-1 M9501500004 7-2 M9510000004 7-3 M9504500004 7-4 M9501500104 7-5 M9520002104
8-1 M9511200204 8-2 0600500092 8-2A 0021106015 8-3 M3561000303 8-4 M3561000403 8-5 M3560101904 8-6 M3561100703 8-7 M3560100404 8-8 M3561100803 8-9 M3560100604 8-10 M9520100704 8-11 M9511100004 8-12 M3550002204 8-13 M9510000104 8-14 M9503200104 8-15 920214100
8-16 M9520100603 8-17 M9511200103
NAMEPLATE DECALS ASSY. (CONT'D)
PART NAME
QTY.
REMARKS
FUEL TANK GROUP
DECAL; DIESEL FUEL.......................................2................M90150000
DECAL; FLUID DRAIN.......................................1................M91000000
DECAL; REFILL DEF AS WELL.........................2................M90150010
DECAL; DIESEL EXHAUST FLUID....................1................M90150010
DECAL; FUEL PUMP SWITCH..........................1................M92000210
ENCLOSURE GROUP
DECAL; MQ........................................................1................M91120020
EMBLEM
1
MACHINE SCREW
4
STRIPE
1
STRIPE
2
STRIPE
2
STRIPE
1
STRIPE
2
STRIPE
1
STRIPE
2
DECAL; WARNING ARC FLASH........................1................M92010070
DECAL; WARNING ENVIRONMENTAL TANK....1................M91110000
DECAL; CAUTION..............................................1................M35000220
DECAL; DOCUMENT BOX LOCATED...............1................M91000010
DECAL; DANGER EXHAUST GAS (INDOOR)...1................M90320010
DECAL; WARNING START FIRES.....................1................M90420000
REPLACES P/N M9504200004
DECAL; WARNING AUTO START......................2................M92010060
DECAL; TIER 4F.................................................1................M91120010
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 45
TERMS AND CONDITIONS OF SALE -- PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip's responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1. A Returned Material Authorization must be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions must match the current parts price list.
b. The list must be typed or computer generated.
c. The list must state the reason(s) for the return.
d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender's expense. All parts must be returned freight prepaid to Multiquip's designated receiving point.
5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life (such as gaskets, seals, "O" rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notified of any material received that is not acceptable.
8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER'S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 46 -- DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17
NOTES
DCA125SSIU4F 60 HZ GENERATOR · PARTS MANUAL -- REV. #0 07/24/17 -- PAGE 47
PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
UNITED STATES Multiquip Corporate Office
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department
Tel. (800) 421-1244 Fax (310) 537-3927
800-421-1244 310-537-3700
Technical Assistance
800-478-1244
Fax: 310-943-2238
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: infocanda@multiquip.com
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
MQ Parts Department
800-427-1244 310-537-3700
Fax: 800-672-7877
Warranty Department
800-421-1244 310-537-3700
Fax: 310-943-2249
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
© COPYRIGHT 2017, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
Manufactured for MQ Power Inc.
by DENYO CO., LTD, JAPAN
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