Owner's Manual for MEAN WELL models including: RSP-1500 Series, RSP-1500 Series 1500W Single Output Power Supply, 1500W Single Output Power Supply, Single Output Power Supply, Output Power Supply, Power Supply, Supply
1500W Single Output Power Supply Dimension L *W* H 278 * 127 * 83.5 (2U) mm 10.9 * 5 * 3.29 (2U) inch RSP-1500 series User's Manual R33100 RoHS UL62368-1 Bauart gepruft Sicherheit egelma ge od o s be wac g www. tuv.com ID 2000000000 BS EN/EN62368-1 TPTC004 IEC62368-1 Features Universal AC input / Full range Built-in active PFC function High efficiency up to 91% Forced air cooling by built-in DC fan Output voltage programmable Active current sharing up to 6000W (3+1) Built-in remote ON-OFF control / remote sense / auxiliary power / power OK signal Protections: Short circuit / Overload / Over voltage / Over temperature Optional conformal coating 5 years warranty Applications Factory control or automation apparatus Test and measurement instrument Laser related machine Burn-in facility Digital broadcasting RF application GTIN CODE MW Search: https://www.meanwell.com/serviceGTIN.aspx Description RSP-1500 is a 1.5KW single output enclosed type AC/DC power supply. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in fan working for the temperature up to, 70. Moreover, RSP-1500 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc. Model Encoding / Order Information RSP - 1500 - 48 Output voltage (5V/12V/15V/24V/27V/48V) Output wattage Series name File Name:RSP-1500-SPEC 2024-03-11 1500W Single Output Power Supply RSP-1500 series SPECIFICATION MODEL RSP-1500-5 RSP-1500-12 RSP-1500-15 RSP-1500-24 RSP-1500-27 RSP-1500-48 OUTPUT DC VOLTAGE 5V 12V RATED CURRENT 240A 125A CURRENT RANGE 0 ~ 240A 0 ~ 125A RATED POWER 1200W 1500W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p VOLTAGE ADJ. RANGE 4.5 ~ 5.5V 10 ~ 13.5V VOLTAGE TOLERANCE Note.3 ±2.0% ±1.0% LINE REGULATION ±0.5% ±0.5% LOAD REGULATION ±2.0% ±0.5% SETUP, RISE TIME 1500ms, 100ms at full load HOLD UP TIME (Typ.) 10ms at full load 15V 100A 0 ~ 100A 1500W 150mVp-p 13.5 ~ 16.5V ±1.0% ±0.5% ±0.5% 24V 63A 0 ~ 63A 1512W 150mVp-p 20 ~ 26.4V ±1.0% ±0.5% ±0.5% 14ms at full load 27V 56A 0 ~ 56A 1512W 150mVp-p 24 ~ 30V ±1.0% ±0.5% ±0.5% 48V 32A 0 ~ 32A 1536W 200mVp-p 43 ~ 56V ±1.0% ±0.5% ±0.5% 16ms at full load VOLTAGE RANGE 90 ~ 264VAC 127 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.95/230VAC 0.98/115VAC at full load INPUT EFFICIENCY (Typ.) 80% 87% 87% 90% 90% 91% AC CURRENT (Typ.) 17A/115VAC 8A/230VAC INRUSH CURRENT (Typ.) 30A/115VAC 60A/230VAC LEAKAGE CURRENT <2.0mA / 240VAC OVERLOAD 105 ~135% rated output power Note.4 Protection type : Constant current limiting unit will shut down o/p voltage after 5sec. Re-power on to recover PROTECTION OVER VOLTAGE 5.75 ~ 6.75V 13.8 ~ 16.8V 17 ~ 20.5V 27.6 ~ 32.4V Protection type : Shut down o/p voltage, re-power on to recover 31 ~ 36.5V 57.6 ~ 67.2V OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down OUTPUT VOLTAGE PROGRAMMABLE(PV) Adjustment of output voltage is allowable to 70 ~ 100% of nominal output voltage. Please refer to the Function Manual. CURRENT SHARING Up to 6000W or (3+1) units. Please refer to the Function Manual. AUXILIARY POWER 12V@0.1A(Only for Remote ON-OFF control) FUNCTION REMOTE ON-OFF CONTROL Please see the Function Manual. REMOTE SENSE Compensate voltage drop on the load wiring up to 0.3V. Please refer to the Function Manual. ALARM SIGNAL OUTPUT Power OK signal. Please see the Function Manual. WORKING TEMP. -20 ~ +70 (Refer to "Derating Curve") WORKING HUMIDITY 20 ~ 90% RH non-condensing ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH non-condensing TEMP. COEFFICIENT ±0.05%/ (0 ~ 50) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS15598-1, AS/NZS62368.1, EAC TP TC 004 approved WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Parameter Standard Test Level / Note Conducted BS EN/EN55032 (CISPR32), BSMI CNS15936 Class B/Class A (only for BSMI) EMC EMISSION Radiated BS EN/EN55032 (CISPR32), BSMI CNS15936 Class A Harmonic Current BS EN/EN61000-3-2 ----- SAFETY & EMC (Note 5) Voltage Flicker BS EN/EN55035, BS EN/EN61000-6-2 Parameter BS EN/EN61000-3-3 Standard ----Test Level / Note ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact Radiated BS EN/EN61000-4-3 Level 3 EMC IMMUNITY EFT / Burst Surge BS EN/EN61000-4-4 BS EN/EN61000-4-5 Level 2 Level 3, 2KV/Line-Earth ; Level 2, 1KV/Line-Line Conducted BS EN/EN61000-4-6 Level 3 Magnetic Field BS EN/EN61000-4-8 Level 4 Voltage Dips and Interruptions BS EN/EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods MTBF 814.4K hrs min. Telcordia SR-332 (Bellcore) ; 90.4K hrs min. MIL-HDBK-217F (25) OTHERS NOTE DIMENSION 278*127*83.5mm (L*W*H) PACKING 3.0Kg; 4pcs/13Kg/1.19CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Derating may be needed under low input voltages. Please check the derating curve for more details. 5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf) 6. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx File Name:RSP-1500-SPEC 2024-03-11 1500W Single Output Power Supply RSP-1500 series Block Diagram I/P EMI FILTER ACTIVE INRUSH CURRENT LIMITING RECTIFIERS & PFC POWER SWITCHING RECTIFIERS & FILTER PFC CONTROL O.T.P. O.L.P. PWM CONTROL LOAD SHARING AUX FAN POWER O.V.P. DETECTION CIRCUIT REMOTE CONTROL RECTIFIERS & FILTER PFC fosc : 70KHz PWM fosc : 100KHz +S +V -V -S PV P OK RC LS AUX POWER (12V/0.1A) LOAD (%) Static Characteristics 100 90 80 70 60 50 90 100 120 140 150 160 180 200 220 240 264 INPUT VOLTAGE (V) 60Hz MODEL INPUT 100~264VAC 5V 1200W 240A 90VAC MODEL INPUT 100~264VAC 960W 192A 24V 1512W 63A 90VAC 1209.6W 50.4A 12V 1500W 125A 1200W 100A 27V 1512W 56A 1209.6W 44.8A 15V 1500W 100A 1200W 80A 48V 1536W 32A 1228.8W 25.6A Derating Curve Efficiency vs Load (48V Model) +12V,+15V 100 Others 80 60 50 +5V 40 20 -20 0 10 20 30 40 45 50 60 70 (HORIZONTAL) AMBIENT TEMPERATURE () EFFICIENCY (%) 92 90 88 86 84 82 80 78 76 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD The curve above is measured at 230VAC. File Name:RSP-1500-SPEC 2024-03-11 LOAD (%) 1500W Single Output Power Supply Function Manual 1. Remote Sense The Remote Sense compensates voltage drop on the load wiring up to 0.3V RSP-1500 series CN1 -V +V PIN7 -S PIN8 +S +V LOAD -V Sense lines should be twisted in pairs to minimize noise pick-up. 2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 70~100%(Typ.) of the nominal voltage by applying EXTERNAL RESISTANCE CN1 -V +V PIN7 -S PIN8 +S Connect an external resistor between TRIM(pin4) & -S(pin3 or pin4 or pin5) on CN1 or CN2, and +S & +V, -S & -V also need to be connected. Vout 100% 90% 80% 70% R 0 470 1.8K OPEN Fig. 2.2 External Resistance (Typical) File Name:RSP-1500-SPEC 2024-03-11 1500W Single Output Power Supply RSP-1500 series 3.Remote ON-OFF Remote ON-OFF is activated by the configuration with respect to CN1,CN2 and CN3 as shown in the following diagram. CN2 PIN1 RCG PIN2 RC2 CN3 -V +V PIN5 RC1 PIN6 AUX PIN4 AUXG Connection Method Example 3.2(A): Using external voltage source 12V typ. 2.2K 150 AUX RC1 5V RC2 620 SW RCG AUXG Example 3.2(B): Using internal 12V auxiliary output 12V typ. AUX 2.2K RC1 150 RC2 RCG SW AUXG Example 3.2(C): Using internal 12V auxiliary output 12V typ. 2.2K 150 AUX RC1 RC2 SW RCG AUXG SW Logic Output on Output off Fig. 3.2(A) SW Open SW Close Fig. 3.2(B) SW Open SW Close Fig. 3.2(C) SW Close SW Open File Name:RSP-1500-SPEC 2024-03-11 1500W Single Output Power Supply RSP-1500 series 4.Alarm Signal Output Alarm signal is sent out through "P OK" & "P OK GND" and pins on CN3. Please acknowledge an external voltage source is required for this function. CN3 -V +V PIN1 P OK GND PIN2 P OK Function P OK Description The signal is "Low" when the power supply is above 65% of the rated output voltage, or say, Power OK The signal turns to be "High" when the power supply is under 65% of the rated output voltage, or say, Power Fail Output of alarm(P OK) Low (0.5V max at 10mA) High or open (External applied voltage 10mA max.) Table 4.1 Explanation of alarm P OK R 0.1uF 100K V P OK GND External voltage and R (The max. Sink is 10mA and 50V) Fig. 4.1 Internal circuit of P OK (Open collector method) File Name:RSP-1500-SPEC 2024-03-11 1500W Single Output Power Supply RSP-1500 series 5.Current Sharing with Remote Sense RSP-1500 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.2V. The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9 No.1(Master) -V +V AC/L AC/N No.2(Slave) -V +V AC/L AC/N No.3(Slave) -V +V AC/L AC/N When remote sensing is used in parallel operation, the sensing wire must be connected only to the master unit Sense lines should be twisted in pairs to minimize noise pick-up. +S +V Load -V -S No.4(Slave) -V +V AC/L AC/N +S,-S and CS are connected mutually in paralle. File Name:RSP-1500-SPEC 2024-03-11 1500W Single Output Power Supply Mechanical Specification 240 83.5 Air flow direction 127 1 8-M4 L=5(Both Sides) 4-M4 L=5 1 278 240 1 93 17 38.1 22.7 RSP-1500 series 11.2 16 max. Case No.943A Unit:mm 38 1 16 8.5 2-M4 11.2 OUTPUT +V 4 1 I/P 1 2 1 3 13 10 -V CN1 CN2 CN3 8642 8642 642 7531 7531 531 LED SVR Mounting Instruction Hole No. Recommended Screw Size 1 M4 MAX. Penetration Depth L 5mm Recommended mounting torque 7~10Kgf-cm Control Pin No. Assignment (CN1,CN2) : HRS DF11-8DP-2DS or equivalent 82 Mating Housing HRS DF11-8DS or equivalent Terminal HRS DF11-**SC or equivalent 71 CN1 and CN2 are connected internally. Pin No. 1 2 3,5,7 4 6 8 Function RCG RC2 -S TRIM LS(Current Share) +S Description Remote ON-OFF Ground Remote ON-OFF Negative sensing for remote sense Connection for output voltage programming Current Share Postive sensing for remote sense Mounting Surface Chassis of RSP-1500 Mounting Screw File Name:RSP-1500-SPEC 2024-03-11 1500W Single Output Power Supply Control Pin No. Assignment (CN3) : HRS DF11-6DP-2DS or equivalent 62 51 Mating Housing HRS DF11-6DS or equivalent Terminal HRS DF11-**SC or equivalent Pin No. 1 2 3 4 5 6 Function P OK GND P OK RCG AUXG RC1 AUX Description Power OK Ground Power OK Signal Remote ON-OFF Ground Auxiliary Ground Remote ON-OFF Auxiliary Output AC Input Terminal Pin No. Assignment Pin No. Assignment Diagram 1 FG 2 AC/N 3 AC/L Maximum mounting torque 18Kgf-cm Installation Manual Please refer to : http://www.meanwell.com/manual.html RSP-1500 series File Name:RSP-1500-SPEC 2024-03-11Acrobat Distiller 9.0.0 (Windows)