JBC NAE Nano Control Unit for 2 Tools - User Manual

This manual provides instructions for the JBC NAE Nano Control Unit for 2 Tools.

Product Identification

The JBC NAE Nano Control Unit is designed for precise soldering applications and supports up to two tools simultaneously. It is available in different voltage variants:

Package Contents

The packaging includes the following items:

Features and Connections

The NAE control unit features a display, various connection ports, and ergonomic tool holders.

Front Panel Connections:

Rear Panel Connections:

Accessories:

Tool Holder Assembly

The tool holder can be mounted and exchanged using the provided Allen wrench and grub screws.

Replacing the Tool Holder:

  1. Loosen the screw (1) and remove the tool holder (2) upwards.
  2. Place the new tool holder (3) and tighten the screw (4).

Connecting the NAE Control Unit with FAE

The NAE control unit can be connected to a JBC FAE fume extractor via an RJ12 cable. This allows the fume extractor to automatically start when the soldering tool is in use.

The minimum required software version for NAE control units is 8886160. It is recommended to always update to the latest software version available from www.jbctools.com/software.html.

With software version 8886784 and later, the connected fume extractor can be configured and controlled via the 'Peripherals' menu of the NAE control unit.

In the 'Tools' menu, each control unit recognizes the fume extractor as 'FAE_a'. The tool that should activate the extraction must be configured in the main menu via the 'Tools' option.

Up to 4 control units can be connected to the FAE for STATION 1, STATION 2, etc. Each tool connected to these control units can start and stop the fume extraction.

Work Display

The work display provides an intuitive interface for quick access to station parameters. The default PIN is 0105.

The display shows:

Navigation is done using the arrow keys and the OK button.

Troubleshooting

Troubleshooting information can be found on the JBC website: www.jbctools.com

Advanced Functions

Graphics

Provides detailed real-time graphics of tip temperature and power output for analysis during soldering. This helps in optimizing the process and selecting the appropriate tip for best soldering quality.

Profiles

Designed to prevent thermal shock when soldering ceramic chip components like MLCCs. This feature allows control over the heating rate of the cartridge tip to gradually increase component temperature during all phases of the soldering process. Up to 25 configurable soldering profiles can be stored.

Export Graphics

Insert a USB stick into the USB-A port to save soldering process data in CSV format.

Files

Manage graphics and profiles via USB.

Station Update

Download the JBC update file from www.jbctools.com/software.html. Insert the USB stick with the downloaded file into the station.

System Notifications

The status bar displays various icons:

Operation

JBC's Exclusive Heating System

This technology ensures rapid tip temperature recovery, allowing work at lower temperatures and increasing tip life by up to five times.

1. Working

When the tool is removed from the holder, the tip heats up to the selected temperature.

Tool Settings:

2. Sleep Mode

When the tool is in the holder, power is cut off, and the tool cools down to room temperature.

Tool Settings:

Cartridge Replacement

Cartridge replacement is quick and safe without needing to turn off the station.

Removing a Cartridge:

  1. Insert the cartridge into the extractor slot (1) and pull the handpiece to remove the cartridge (2).

Inserting a Cartridge:

  1. Push the new cartridge into the handpiece until the reference ring*.

Important: For proper electrical contact, cartridges must be inserted up to the reference ring.

Aligning a Cartridge:

Use the openings to align the cartridge tip with a slight rotating motion.

Example: Reworking Chip Components Using Tweezers and Pedal

The pedal is often used with tweezers for reworking or repairing chip components.

JBC's AN115 Adjustable Nano-Tweezers are effective for desoldering chip components and facilitate quick placement and soldering when connected to a NANO soldering station with the P405 pedal.

Connections:

Connect the P405 pedal to the same port number as the AN115 Nano-Tweezers.

In the Peripherals menu, select between 'pressed' and 'released' for the 'Pedal activation mode'.

Desoldering*:

Lift the tweezers from the holder, press and hold the pedal to activate the tweezers, and desolder the component.

When the pedal is released, the tweezers enter sleep mode and cool down.

Pad Cleaning:

Clean pads using the JBC DS360 desoldering tool. This requires the JBC CS desoldering station.

Solder Paste Application:

Apply the necessary amount of solder paste for soldering new chip components. The use of JBC's solder paste dispenser is recommended.

Placing Components:

Do not press the pedal to prevent the cartridges from heating up. Use the tweezers to place the component on the pre-tinned pad.

Note: The inactive tweezers prevent premature heating of the component.

Soldering:

Once the component is placed, press and hold the pedal to heat the cartridges and perform the soldering.

Menu Options

“Main”-Menu

The main menu provides access to various settings:

“Station”-Menu

Allows configuration of station-specific settings:

SettingDescription
NameAllows changing the station identifier.
Temperature UnitsAllows changing the temperature unit: Celsius (°C) or Fahrenheit (°F).
Max. Temperature / Min. TemperatureSelection of the maximum/minimum temperature that can be set in working mode.
SoundDisable or enable key sound.
QSTEnable/disable communication via USB for QST libraries (Quality Soldering Traceability, see JBC website).
RobotDisable or enable remote control via robot.
PINAllows locking the station parameters with a four-digit code. The default code is 0105, but a new code can be set.
Station ResetRestores the station to its default settings.
InfoCheck technical data and information about the station.

“Tool”-Menu

Configure settings for connected tools:

SettingDescription
ToolSet temperature settings, 'Sleep' delay, 'Sleep' temp., etc. for a tool connected to a specific port.
Temp. AdjustApplies a positive/negative offset to the temperature.
Temp. Level SetEnable or disable temperature levels.
'Sleep' DelaySetting the 'Sleep' delay from 0 to 9 min.
'Sleep' TemperatureSetting the 'Sleep' temperature from 90 to 450°C / 190 to 840°F.
Hibernation DelaySetting the hibernation delay from 0 to 60 minutes.
ProfilesAllows creating soldering profiles.
Tool ResetResets tool settings to default values.

“Peripherals”-Menu

Configure connected peripherals:

SettingDescription
PedalConfigure settings for connected pedals (for each port).
ModuleFunction not used.
Fume ExtractorEnable/disable a fume extractor for the respective port.

“Profiles”-Menu

Manage soldering profiles:

SettingDescription
Max. RateSet the maximum rate (temperature/second) that can be set in profile mode.
EditEdit an existing profile.
NewCreate a new profile.
CopyDuplicate a profile.
DeleteDelete a profile.
CleaningEnable/disable cleaning time when working with a soldering profile.

“Graphics”-Menu

Configure and view graphics:

SettingDescription
ScaleAutomatic or manual setting of the scale for the temperature graph.
Max. Temperature / Min. TemperatureSelect the max./min. temperature of the graph scale (manual mode).
Max. Power / Min. PowerSelect the max./min. power (in %) supplied to the tool.
Graph GridChoose between temperature or power to display in the graph grid.

“Files”-Menu

Manage files:

SettingDescription
GraphicsExport or delete temperature graphics.
ProfilesExport/import or delete soldering profiles.

“Counters”-Menu

View operational statistics:

SettingDescription
Working HoursCheck how many hours the station has been powered on.
Operating HoursCheck how many hours the station has been in working mode.
'Sleep' HoursCheck how many hours the station has been in 'Sleep' state.
'Hibernation' HoursCheck how many hours the station has been in 'Hibernation' state.
Hours without Tool ConnectionCheck how many hours the station has been operating without connected tools.
'Sleep' CyclesCheck the number of 'Sleep' cycles the station has gone through.
Partial ResetResets all partial counters in the 'Part' column.

“Language”-Menu

Set the software language:

SettingDescription
LanguageAllows setting the software language to English, Spanish, German, Italian, French, Chinese, Korean, Portuguese, Russian, and Japanese.

“Reset”-Menu

Reset settings to default:

SettingDescription
ResetResets all parameters and settings to default values.

Replacing Soft Grip Handles

Soft grip handles for NT115 Nano handpieces provide better manual control and comfort. They are available in green (N8662), blue (N3308), and black (N3309).

The handles can be easily replaced using the provided insertion aids.

Inserting Insertion Aids:

Insert the insertion aid into the new grip.

Mounting the Grip:

Press the grip with the insertion aids onto the Nano handpiece.

Removing Insertion Aids:

Hold the grip and pull out the insertion aids. Use pliers if necessary.

Changing the Splash Guard

To remove the cleaning system (2), push the tab (1) backward.

Remove the splash guard from the base compartment and insert a new one. Reattach the cleaning system to the station.

Brass wool or metal brush can be exchanged.

Maintenance

Always turn off and unplug the unit before performing maintenance. Allow the unit to cool down.

Repair work should only be performed by authorized JBC service personnel.

Safety

Follow safety guidelines to protect against electric shock, injury, fire, and explosion hazards.

Technical Data

NAE Nano Soldering Station with 2 Tools

JBC Warranty

JBC offers a two-year warranty covering manufacturing defects. Wear and tear or misuse are not covered. Register your product within 30 days of purchase at https://www.jbctools.com/productregistration/ to receive an additional year of warranty.

This product should not be disposed of with household waste. According to European directive 2012/19/EU, electronic equipment must be collected and handed over to an authorized recycling facility at the end of its life.

www.jbctools.com

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