JBC NAE Nano Control Unit for 2 Tools - User Manual
This manual provides instructions for the JBC NAE Nano Control Unit for 2 Tools.
Product Identification
The JBC NAE Nano Control Unit is designed for precise soldering applications and supports up to two tools simultaneously. It is available in different voltage variants:
- NAE-9C (100 V)
- NAE-1C (120 V)
- NAE-2C (230 V)
Package Contents
The packaging includes the following items:
- Nano Control Unit for 2 Tools (1 unit)
- Cable and Tool Holder (2 units, Art. No. CC2002)
- Brass Wool (1 unit, Art. No. CL6210)
- Metal Brush (1 unit, Art. No. CL2466)
- Allen Wrench & Grub Screws (1 set)
- 1.5 mm Allen Wrench (Ref. 0009848, 1 unit)
- M3x3 Grub Screws DIN 913 (2 units)
- Power Cord (1 unit, Art. No. 0024092 for 100V, 0023715 for 120V, 0023714 for 230V)
- Manual (1 unit, Art. No. 0031472)
Features and Connections
The NAE control unit features a display, various connection ports, and ergonomic tool holders.
Front Panel Connections:
- USB-A
- USB-B
- RJ12 Connector
- AUX Connector
- Pedal 2 Connector
- Nano Tool Connector
Rear Panel Connections:
- Port 2 Connector
- Port 1 Connector
- Pedal 1 Connector
- Main Power Switch
- Power Cord Inlet
Accessories:
- NT115 Nano Handpiece
- AN115 Adjustable Nano-Tweezers
- Tool Extension Cable (1 m, Art. No. A1205)
Tool Holder Assembly
The tool holder can be mounted and exchanged using the provided Allen wrench and grub screws.
Replacing the Tool Holder:
- Loosen the screw (1) and remove the tool holder (2) upwards.
- Place the new tool holder (3) and tighten the screw (4).
Connecting the NAE Control Unit with FAE
The NAE control unit can be connected to a JBC FAE fume extractor via an RJ12 cable. This allows the fume extractor to automatically start when the soldering tool is in use.
The minimum required software version for NAE control units is 8886160. It is recommended to always update to the latest software version available from www.jbctools.com/software.html.
With software version 8886784 and later, the connected fume extractor can be configured and controlled via the 'Peripherals' menu of the NAE control unit.
In the 'Tools' menu, each control unit recognizes the fume extractor as 'FAE_a'. The tool that should activate the extraction must be configured in the main menu via the 'Tools' option.
Up to 4 control units can be connected to the FAE for STATION 1, STATION 2, etc. Each tool connected to these control units can start and stop the fume extraction.
Work Display
The work display provides an intuitive interface for quick access to station parameters. The default PIN is 0105.
The display shows:
- Status bar
- Power indicator
- Temperature levels
- Currently used tool
- Port number
Navigation is done using the arrow keys and the OK button.
Troubleshooting
Troubleshooting information can be found on the JBC website: www.jbctools.com
Advanced Functions
Graphics
Provides detailed real-time graphics of tip temperature and power output for analysis during soldering. This helps in optimizing the process and selecting the appropriate tip for best soldering quality.
Profiles
Designed to prevent thermal shock when soldering ceramic chip components like MLCCs. This feature allows control over the heating rate of the cartridge tip to gradually increase component temperature during all phases of the soldering process. Up to 25 configurable soldering profiles can be stored.
Export Graphics
Insert a USB stick into the USB-A port to save soldering process data in CSV format.
Files
Manage graphics and profiles via USB.
Station Update
Download the JBC update file from www.jbctools.com/software.html. Insert the USB stick with the downloaded file into the station.
System Notifications
The status bar displays various icons:
- ? USB stick connected.
- ? Station controlled by a PC.
- ? Station controlled by a robot.
- ? Software update in progress. Press INFO to start.
- ⚠️ Warning. Press INFO for error description.
- ❌ Error. Press INFO for error description, type, and instructions.
Operation
JBC's Exclusive Heating System
This technology ensures rapid tip temperature recovery, allowing work at lower temperatures and increasing tip life by up to five times.
1. Working
When the tool is removed from the holder, the tip heats up to the selected temperature.
Tool Settings:
- Operating Temp. and Temp. Levels: Press [:] to select tool settings and activate the Temp. Levels option.
- Adjust working temperature and temperature levels from 90 to 450°C using the [⬆️] or [⬇️] keys for ±5°C/°F increments.
2. Sleep Mode
When the tool is in the holder, power is cut off, and the tool cools down to room temperature.
Tool Settings:
- Sleep Mode: Adjust Sleep Delay from 0 to 60 minutes or disable sleep mode.
Cartridge Replacement
Cartridge replacement is quick and safe without needing to turn off the station.
Removing a Cartridge:
- Insert the cartridge into the extractor slot (1) and pull the handpiece to remove the cartridge (2).
Inserting a Cartridge:
- Push the new cartridge into the handpiece until the reference ring*.
Important: For proper electrical contact, cartridges must be inserted up to the reference ring.
Aligning a Cartridge:
Use the openings to align the cartridge tip with a slight rotating motion.
Example: Reworking Chip Components Using Tweezers and Pedal
The pedal is often used with tweezers for reworking or repairing chip components.
JBC's AN115 Adjustable Nano-Tweezers are effective for desoldering chip components and facilitate quick placement and soldering when connected to a NANO soldering station with the P405 pedal.
Connections:
Connect the P405 pedal to the same port number as the AN115 Nano-Tweezers.
In the Peripherals menu, select between 'pressed' and 'released' for the 'Pedal activation mode'.
Desoldering*:
Lift the tweezers from the holder, press and hold the pedal to activate the tweezers, and desolder the component.
When the pedal is released, the tweezers enter sleep mode and cool down.
Pad Cleaning:
Clean pads using the JBC DS360 desoldering tool. This requires the JBC CS desoldering station.
Solder Paste Application:
Apply the necessary amount of solder paste for soldering new chip components. The use of JBC's solder paste dispenser is recommended.
Placing Components:
Do not press the pedal to prevent the cartridges from heating up. Use the tweezers to place the component on the pre-tinned pad.
Note: The inactive tweezers prevent premature heating of the component.
Soldering:
Once the component is placed, press and hold the pedal to heat the cartridges and perform the soldering.
Menu Options
“Main”-Menu
The main menu provides access to various settings:
- Station
- Tools
- Peripher.
- Profiles
- Graphics
- Files
- Counters
- Language
- Reset
- Exit
“Station”-Menu
Allows configuration of station-specific settings:
Setting | Description |
---|---|
Name | Allows changing the station identifier. |
Temperature Units | Allows changing the temperature unit: Celsius (°C) or Fahrenheit (°F). |
Max. Temperature / Min. Temperature | Selection of the maximum/minimum temperature that can be set in working mode. |
Sound | Disable or enable key sound. |
QST | Enable/disable communication via USB for QST libraries (Quality Soldering Traceability, see JBC website). |
Robot | Disable or enable remote control via robot. |
PIN | Allows locking the station parameters with a four-digit code. The default code is 0105, but a new code can be set. |
Station Reset | Restores the station to its default settings. |
Info | Check technical data and information about the station. |
“Tool”-Menu
Configure settings for connected tools:
Setting | Description |
---|---|
Tool | Set temperature settings, 'Sleep' delay, 'Sleep' temp., etc. for a tool connected to a specific port. |
Temp. Adjust | Applies a positive/negative offset to the temperature. |
Temp. Level Set | Enable or disable temperature levels. |
'Sleep' Delay | Setting the 'Sleep' delay from 0 to 9 min. |
'Sleep' Temperature | Setting the 'Sleep' temperature from 90 to 450°C / 190 to 840°F. |
Hibernation Delay | Setting the hibernation delay from 0 to 60 minutes. |
Profiles | Allows creating soldering profiles. |
Tool Reset | Resets tool settings to default values. |
“Peripherals”-Menu
Configure connected peripherals:
Setting | Description |
---|---|
Pedal | Configure settings for connected pedals (for each port). |
Module | Function not used. |
Fume Extractor | Enable/disable a fume extractor for the respective port. |
“Profiles”-Menu
Manage soldering profiles:
Setting | Description |
---|---|
Max. Rate | Set the maximum rate (temperature/second) that can be set in profile mode. |
Edit | Edit an existing profile. |
New | Create a new profile. |
Copy | Duplicate a profile. |
Delete | Delete a profile. |
Cleaning | Enable/disable cleaning time when working with a soldering profile. |
“Graphics”-Menu
Configure and view graphics:
Setting | Description |
---|---|
Scale | Automatic or manual setting of the scale for the temperature graph. |
Max. Temperature / Min. Temperature | Select the max./min. temperature of the graph scale (manual mode). |
Max. Power / Min. Power | Select the max./min. power (in %) supplied to the tool. |
Graph Grid | Choose between temperature or power to display in the graph grid. |
“Files”-Menu
Manage files:
Setting | Description |
---|---|
Graphics | Export or delete temperature graphics. |
Profiles | Export/import or delete soldering profiles. |
“Counters”-Menu
View operational statistics:
Setting | Description |
---|---|
Working Hours | Check how many hours the station has been powered on. |
Operating Hours | Check how many hours the station has been in working mode. |
'Sleep' Hours | Check how many hours the station has been in 'Sleep' state. |
'Hibernation' Hours | Check how many hours the station has been in 'Hibernation' state. |
Hours without Tool Connection | Check how many hours the station has been operating without connected tools. |
'Sleep' Cycles | Check the number of 'Sleep' cycles the station has gone through. |
Partial Reset | Resets all partial counters in the 'Part' column. |
“Language”-Menu
Set the software language:
Setting | Description |
---|---|
Language | Allows setting the software language to English, Spanish, German, Italian, French, Chinese, Korean, Portuguese, Russian, and Japanese. |
“Reset”-Menu
Reset settings to default:
Setting | Description |
---|---|
Reset | Resets all parameters and settings to default values. |
Replacing Soft Grip Handles
Soft grip handles for NT115 Nano handpieces provide better manual control and comfort. They are available in green (N8662), blue (N3308), and black (N3309).
The handles can be easily replaced using the provided insertion aids.
Inserting Insertion Aids:
Insert the insertion aid into the new grip.
Mounting the Grip:
Press the grip with the insertion aids onto the Nano handpiece.
Removing Insertion Aids:
Hold the grip and pull out the insertion aids. Use pliers if necessary.
Changing the Splash Guard
To remove the cleaning system (2), push the tab (1) backward.
Remove the splash guard from the base compartment and insert a new one. Reattach the cleaning system to the station.
Brass wool or metal brush can be exchanged.
Maintenance
Always turn off and unplug the unit before performing maintenance. Allow the unit to cool down.
- Clean the station display with glass cleaner or a damp cloth.
- Use a damp cloth to clean the housing and tool. Alcohol can be used only for cleaning metal parts.
- Regularly check that the metal parts of the tool and holder are clean for proper tool status detection.
- Clean and tin the surface of the cartridge tip before storing to prevent oxidation. Rusty and dirty surfaces reduce heat transfer.
- Regularly inspect all cables and hoses.
- Replace damaged or defective parts with genuine JBC spare parts.
- To replace a blown fuse:
- Pull out the fuse holder and remove the fuse. Use a tool as a lever if necessary.
- Insert a new fuse into the fuse holder and reinsert it into the station.
Repair work should only be performed by authorized JBC service personnel.
Safety
Follow safety guidelines to protect against electric shock, injury, fire, and explosion hazards.
- Do not use the equipment for purposes other than soldering or reworking. Improper use can cause fire.
- Plug the power cord only into approved outlets. Check for proper grounding before use. To unplug, pull the plug, not the cable.
- Do not tamper with live parts.
- When the tool is not in use, place it in the holder to activate standby mode.
- The soldering tip, metal part of the tool, and holder may still be hot when the station is switched off. Handle with care.
- Do not leave the powered-on equipment unattended.
- Do not cover the ventilation grilles. Heat can ignite flammable products.
- Avoid skin and eye contact with flux: risk of skin or eye irritation.
- Be aware of soldering fumes.
- Keep the workspace clean and tidy. Wear safety glasses and gloves for protection.
- Exercise caution with liquid tin residue, which can cause burns.
- This device can be used by children over eight years old and persons with reduced physical, sensory, or mental capabilities or lack of experience, provided they are supervised or trained and understand the associated risks. Do not allow children to play with the device.
- Maintenance should not be performed by unsupervised children.
Technical Data
NAE Nano Soldering Station with 2 Tools
- Article No.: NAE-9C (100 V), NAE-1C (120 V), NAE-2C (230 V)
- Frequency: 50/60 Hz
- Input Fuse: 0.5 A (100/120 V), 0.2 A (230 V)
- Output: 8.5 V
- Max. Power (Tool): 14 W per tool
- Selectable Temperature: 90-450°C / 190-840°F
- Idle Temp. Stability (Still Air): ±1.5°C / ±3°F (Meets and exceeds IPC J-STD-001)
- Temp. Accuracy: ±3% (with reference cartridge)
- Temp. Setting: ±50°C / ±90°F (via station menu)
- Voltage/Resistance between Tip and Ground: Meets ANSI / ESD S20.20
- Connections: USB-A / USB-B / Pedal Connectors / RJ12 Connector
- Operating Environment Temp.: 10-50°C
- Control Unit Dimensions: 140 x 170 x 125 mm (L x W x H) / 5.51 x 6.69 x 4.92 in
- Net Weight Total: 2.12 kg / 4.67 lbs
- Package Dimensions / Weight: 280 x 280 x 164 mm / 3.31 kg (L x W x H) / 11.02 x 11.02 x 6.46 in / 7.30 lbs
- Conformity: CE, EAC
- ESD Safe
JBC Warranty
JBC offers a two-year warranty covering manufacturing defects. Wear and tear or misuse are not covered. Register your product within 30 days of purchase at https://www.jbctools.com/productregistration/ to receive an additional year of warranty.
This product should not be disposed of with household waste. According to European directive 2012/19/EU, electronic equipment must be collected and handed over to an authorized recycling facility at the end of its life.