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2003
Twin Line Telemecanique
Motion control
Building a New Electric World
Contents
Schneider Electric
Twin Line motion control 0
Twin Line range
b Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 b Associations of SER brushless motors and Twin Line servodrives . . . . . . . page 3
Twin Line TLD 13 servodrives for servomotors
b Presentation, functions, characteristics . . . . . . . . . . . . . . . . . . . . . . . pages 4 to 7 b References, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 8 and 9 b Interfaces modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 10 and 11
Twin Line TLC 43/53/63 servodrives
b Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 12 and 13
Twin Line TLC 43 servodrives
b Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 14 and 15 b Presentation, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 16 and 17 b References, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 18 and 19
Twin Line TLC 53 servodrives
b Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 20 and 21 b Presentation, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 22 and 23 b References, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 24 and 25
Twin Line TLC 63 servodrives
b Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 26 to 29 b Presentation, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 30 and 31 b References, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 32 and 33
Interfaces and separate components
b Interfaces modules for TLC 43/53/63 servodrives . . . . . . . . . . . . pages 34 and 35 b Separate components for TLD/TLC servodrives . . . . . . . . . . . . . . pages 36 to 41
SER brushless motors for Twin Line servodrives
b Presentation, functions, description. . . . . . . . . . . . . . . . . . . . . . . . pages 42 to 44 b Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 45 to 59 b References, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 60 to 63 b Holding brake and encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 64 to 67
Services
b Automation product certifications . . . . . . . . . . . . . . . . . . . . . . . . pages 68 and 69 b Community regulations and protective treatment . . . . . . . . . . . . . . . . . . . page 70 b Product references index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 71 b Schneider Electric worldwide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 72 to 75
1
The Twin Line range
Motion control
0
Presentation
± 10 V Encoder
TLD 13
Discrete I/O
Twin Line servodrives and SER brushless motors are the latest additions to the Schneider Electric range of motion control products.
In response to the demands of an ever widening range of industrial applications, we have created the most flexible servodrives possible, so that they can be economically integrated into machine designers' preferred architectures.
Twin Line TLD and TLC servodrives
Control built-in to PLC
Premium and Quantum automation platforms offer, as part of their interface ranges, axis control modules with analog outputs for position control functions: TSX CAY, multi-axis control modules (2 to 4 axes), or 140 MSB 10100 single-axis control modules. These modules, associated with Twin Line TLD 13 modules, offer unequalled ease of integration and installation of motion control (intelligent position control) in the automation sequence.
TLC 43
Discrete control
Twin Line TLC 43 servodrives are fitted with a position controller that can be easily controlled via the discrete input/output lines of a PLC. This simple configuration, offering all the precision of Twin Line servodrives, is for applications involving a small number of axes, with little synchronization and rarely requiring adjustment of servodrive settings.
Field bus
Control by industrial field bus
The Twin Line TLC 53 range of servodrives offers, in addition to built-in position control in the servodrive, a wide choice of communication bus connections. This possibility of communication via industrial field buses widens the range of applications by facilitating remote adjustment and maintenance operations.
TLC 53
TLC 53
TLC 53
Field bus
PLC
TLC 63
TLC 53
TLC 53
Programmable motion controller
In order to respond to applications which also require straightforward sequential control with field bus inputs/outputs, Twin Line TLC 63 servodrives are motion controllers which can be programmed in graphic or textual automation languages, compliant with the standard IEC 61131-3. The Twin Line TLC 63 r servodrive naturally occupies the master position of multi-axis applications managed by Twin Line TLC 53 servodrives.
SER brushless motors
The technology of SER brushless motors means they are well-suited to the most demanding dynamic and precision applications within continuous torque ranges from 0.3 to 13.4 Nm. They are fitted with a thermal probe protection system and a single turn or multiturn SinCos Hiperface integrated sensor. Depending on the model, they are fitted with: b Failsafe holding brake. b IP 41 or IP 56 degree of protection. b Gearboxes of ratio 3:1, 5:1 or 8:1.
r Commercial launch planned for 3rd quarter of 2003. 2
Schneider Electric
The Twin Line range
SER brushless motors (IP 41 or IP 56)
Motion control 0
Association of SER brushless motors and Twin Line servodrives
Twin Line TLD and TLC servodrives (IP 20 or IP 54)
SER 364 3L 3S SER 364 3L 5S SER 364 3L 7S SER 366 3L 3S SER 366 3L 5S SER 366 3L 7S SER 368 3L 3S SER 368 3L 5S SER 368 3L 7S SER 36A 3L 3S SER 36A 3L 5S SER 36A 3L 7S
12,000 rpm (1)
TLp p32 3 A / 750 W single phase
0.3/0.8 Nm 0.3/1.1 Nm 0.3/1.3 Nm 0.5/1.1 Nm 0.5/1.6 Nm 0.5/2.1 Nm 0.7/1.5 Nm 0.7/1.9 Nm 0.7/3 Nm 0.7/1.5 Nm 0.9/2.1 Nm 0.9/3.6 Nm
TLp p34
3 A / 1.5 kW 3-phase
TLp p36
6 A / 3 kW 3-phase
TLp p38
16 A / 8 kW 3-phase
SER 39A 4L 3S SER 39A 4L 7S SER 39B 4L 3S SER 39B 4L 7S SER 39C 4L 3S SER 39C 4L 5S SER 39C 4L 7S SER 39D 4L 5S
6000 rpm (1)
1.1/2.4 Nm 1.1/4 Nm 4.2/2.2 Nm 8/2.2 Nm 2.3/4.8 Nm 2.9/6.8 Nm 2.9/11.5 Nm 3.1/6.4 Nm
1.1/4 Nm 4.2/2.2 Nm 8/2.2 Nm 2.3/4.8 Nm 2.9/6.8 Nm 2.9/11.5 Nm 3.1/6.4 Nm
7.8/2.2 Nm
2.9/11.5 Nm 2.9/11.5 Nm
3.6/11.5 Nm
SER 3BA 4L 3S SER 3BA 4L 5S SER 3BA 4L 7S SER 3BB 4L 3S SER 3BB 4L 5S SER 3BB 4L 7S SER 3BC 4L 5S SER 3BC 4L 7S SER 3BD 4L 5D SER 3BD 4L 7S
6000 rpm (1) 4500 rpm (1)
2.3/4.6 Nm 4.3/7.6 Nm 4.6/12.8 Nm
3/6 Nm 4/8 Nm 6.6/15 Nm 4.3/8.5 Nm 8.3/16.5 Nm
7.9/15.7 Nm
2.3/4.6 Nm 4.3/7.6 Nm 4.6/12.8 Nm
3/6 Nm 4/8 Nm 6.6/15 Nm 4.3/8.5 Nm 8.3/16.5 Nm
7.9/15.7 Nm
4.6/14.5 Nm 4.6/18 Nm 4.6/18 Nm 6/19 Nm 6.6/19.5 Nm 6.6/25 Nm 8.5/27 Nm 10/38 Nm 8.7/26.8 Nm 13.4/39 Nm
4.6/18 Nm
6.6/25 Nm 6.6/23 Nm
10/38 Nm 10/38 Nm 13.4/40 Nm 13.4/48 Nm
0.3/0.8 Nm Selected example: the motor
The 1st value corresponds to the continuous stall torque, 2nd value corresponds to the peak stall torque
SER 364 3L 3S
associated with the
TLp p32
answers to the demands of applications
servodrive
requiring at most 0.3 Nm of continuous stall torque, 0.8 Nm of peak torque and a maximum mechanical speed of 12,000 rpm.
(1) Maximum mechanical speed.
Schneider Electric
3
Presentation
TLD 132/134 TLD 136/138
Motion control 0
Twin Line TLD 13 servodrives for servomotors
Presentation
Twin Line TLD 13 servodrives are specially designed for use with brushless motors. They are controlled by a setpoint voltage ± 10 V, in association with an axis control module (for example TSX CAY or 140 MSB 10100). They offer 11 discrete inputs (8 fixed allocation inputs, 2 limit switch detector inputs and 1 STOP function input) and 4 discrete outputs (3 fixed allocation outputs and 1 output for the brake control via the TLA BHO holding brake controller. Depending on the parameter settings, the servodrive operates in speed controller, current controller or electronic gearbox mode.
Twin Line TLD 13 servodrives for servomotors are available in the following models: b TLD 132: 3 A/750 W/230 V single phase. b TLD 134: 3 A/1.5 kW/230...480 V 3-phase. b TLD 136: 6 A/3 kW/230...480 V 3-phase. b TLD 138: 16 A/8 kW/230...480 V 3-phase.
The principal characteristics of Twin Line TLD 13 servodrives are: b The servodrive is powered directly from the mains supply, without a transformer (TT and TN grounding systems only). b Built-in power supply EMC input filter, radiator and fan. b Built-in brake power dissipation function. b All electrical connections can be accessed via the front panel. b Small and compact size. b IP 20 degree of protection.
In addition, Twin Line TLD 13 servodrives:
b Accept SinCos Hiperface or resolver motor encoder returns. b Can manage an external brake controller.
Choice of servodrive references
Nota : Twin Line TLD 13 servodrives cater for a wide range of application needs. These functions and interfaces must be identified and defined when ordering each servodrive.
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Schneider Electric
Functions
Motion control 0
Twin Line TLD 13 servodrives for servomotors
Functions
Parameter settings
The TLA PH OO operator interface (1) or the TLA PS CA commissioning tool (1), which runs on Windows 98/NT/XP, enables the parameter definition of a complete servodrive and servomotor assembly as well as the copying of the parameters from one servodrive to another.
Operating modes
TLD 13 servodrives can be operated in four modes: b Manual operation, with manual movement. b Automatic operation with current regulator. b Automatic operation with speed regulator. b Automatic operation in electronic gearbox mode.
Manual movement
In this mode, the servodrive operates as a speed controller. This mode can be activated by: b The TLA PS CA commissioning tool. b The TLA PH OO operator interface. b Discrete inputs, with 2 possible movement speeds.
Speed or current control
Speed or current control is active in automatic mode. The command value, within a range of ± 10 V, is received on the analog input of the servodrive.
Electronic gearbox
In electronic gearbox mode, the servodrive calculates a new position setpoint from a movement command and a variable reduction factor. This operating mode is selected when the position of one or more motors is required to follow the master signal of an automation device or encoder. In electronic gearbox mode, the servodrive must be fitted to the M1 slot, with either an RS 422-C encoder module or a PULSE-C module for pulse/direction signals or for forward/reverse pulse signals.
Change of operating mode
It is possible to change from one operating mode to another while movement is in progress. The servodrive switches, without the motor being stopped, from one automatic operating mode to another. To change from manual mode to automatic mode, it stops the motor briefly and activates the drive parameters and the settings specific to the selected operating mode.
(1) Product to be ordered separately, see page 38.
Schneider Electric
5
Functions (continued)
Motion control 0
Twin Line TLD 13 servodrives for servomotors
Functions (continued)
Operator interface (TLA PH OO) Configuration software (TLA PS CA)
Automation system
±10 V
P/D PFOR/ PREV A/B
Encoder simulation
Position loop
Signal interface
RS 232
Speed
Current
loop
controller
M
Mains filter
Internal brake resistor
Encoder Fan
Status signals
Holding brake controller command (TLA BHO)
c 24 V
a 230/480 V
External brake
resistance controller (TLA BBO + TLA BR p)
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Schneider Electric
Characteristics
Motion control
0
Twin Line TLD 13 servodrives for servomotors
Environment conditions
Ambient temperature
°C
0...50
Storage temperature
°C
40...+ 70
Relative humidity
15...85 %, non-condensing
Altitude
m
< 1000
Degree of protection
IP 20
Electrical characteristics
Type of servodrive
Power supply
Mains voltage
TLD 132
TLD 134
TLD 136
V
a 1 x 230 (- 20 %)... a 3 x 230 (- 20 %)...480 (+ 10 %)
240 (+ 10 %)
TLD 138
Mains frequency
Hz
47...63
Consumption
A
6.5
4
7.5
20
Inrush current
A
< 60
Motor
aM type external fuse
A
10
25
Rated power
kW 0.75
1.5
3
8
rms
Continuous current (1)
A rms 3
6
16
Current peak value over 5 s A rms 6 max.
20
32
Switching frequency
kHz 8/16
4/8
Motor cable
Cable length
m
y 20
Shielding connection
At each end
Cross-section (depending on the length)
Continuous power bus connection
mm2
1.5
1.5...2.5
2.5...4
Maximum of two servodrives of the same power connected in parallel
Internal brake resistance Continuous operation
W
30
50
200
80
Maximum unit brake power J
50
80
100
130
Supply voltage c 24 V TBTS, DIN 19240,
Input voltage Input ripple
V
20...30 unprotected against polarity inversions
V
< 2 (peak to peak)
Nominal input current
A
< 2.5
Inputs (uninsulated)
Number of inputs Voltage at 1 Voltage at 0 Current
11 (8 fixed allocation inputs, 2 limit-switch detector inputs, 1 STOP function input)
V
c12...30 (I u 3 mA)
V
c y 5 (I y 0.5 mA)
mA y 7 under c 24 V
Filtering
ms
0.7...1.5
Outputs (protected against short-circuits)
Number of outputs Voltage
4 (3 fixed allocation outputs, 1 brake control output via the TLA BHO holding brake
controller)
V
c y 30
Load current
mA y 400
Voltage drop at 400 mA V
c y1
Supporting inductive load mH 150 /11 W
Analog input
Voltage
V
± 10
Input resistance
k
5
Resolution
bits 12
(1) rms value in continuous operation at maximum ambient temperature.
Schneider Electric
7
References
TLD 132 2F2 pp1p1 (3)
TLD 138 2F3 pp1p1 (3)
Motion control 0
Twin Line TLD 13 servodrives for servomotors
References (1)
IP 20 degree of protection Servodrive supply Power
a 230 V single phase 50/60Hz
0.750 kW
a 230...480 V 3-phase 50/60 Hz
1.5 kW 3 kW
8 kW
Power supply EMC input filter
Built-in
Reference
Weight
(2)
kg
TLD 132 2F2 pp1p1 2.700
Built-in Built-in Built-in
TLD 134 2F3 pp1p1 3.700 TLD 136 2F3 pp1p1 6.600 TLD 138 2F3 pp1p1 10.800
(1) For connection cables and accessories, see pages 38 at 41.
(2)To order a TLD 13 servodrive, fill out each reference
TLD 13p 2Fp
pp1p1
M1 Slot
Without module
1
Position setpoint
RS 422-C Encoder module
2
PULSE-C Module
3
M2 Slot
Sincos Hiperface
2
Position feedback
Resolver (4)
3
M3 Slot
Without module
1
M4 Slot
Without module
1
Communication
ESIM1-C Module
2
ESIM2-C Module
3
SSI-C Module
4
1
For detailed module specifications, see page 10.
(3) The TLA PH OO operator interface is to be ordered separately, see page 38. (4) Not compatible with SER motors in this catalog.
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Schneider Electric
Dimensions
Dimensions (in mm)
Motion control 0
Twin Line TLD 13 servodrives for servomotors
TLD 132
TLD 134
A
108
128
B
212.5
212.5
C
184.5
214.5
D
105.5
125.5
E
63
83
TLD 132 TLD 134
TLD 136
TLD 138
A
178
248
B
260
260
C
244.5
244.5
D
176
246
E
130
200
F
120
TLD 136 TLD 138
Schneider Electric
9
Presentation
Motion control 0
Twin Line TLD 13 servodrives
Interface modules
Presentation
Interface modules for Twin Line TLD 13 servodrives allow a configuration adapted to the application to be defined using the servodrive. See page 8.
RS 422-C module: encoder interface
The RS 422-C module receives signals from an external encoder in the form of A/B signals. It also uses the reference pulse. The electronic gearbox function is a typical application.
PULSE-C Module: pulse interface
The PULSE-C module receives position data in the form of a pulse/direction signal or a forward/reverse pulse signal. The electronic gearbox function is a typical application.
HIFA-C Module: SinCos Hiperface interface
The HIFA-C module receives the position information from a motor fitted with a single turn or multiturn SinCos Hiperface absolute encoder (4096 revolutions). The position of the rotor is detected optically and transmitted to the HIFA-C module in the form of analog and digital position data. The signals are decoded with 14 bit resolution, corresponding to 16 384 pulses/revolution. The built-in digital interface allows initial position information, as well as all the motor parameters of the SinCos encoder memory, to be transmitted to the servodrive.
SSI-C Module: SSI encoder emulation
The SSI-C module supplies the absolute position of the motor to an axis control system via a synchronous serial interface. The resolution transmitted is of 4096 pulses/revolution for 4096 revolutions (24 bits).
ESIM1-C Module: encoder simulation
The ESIM1-C module supplies the position data of the motor in the form of incremental signals. These are two electrical quadrature phase signals (channels A/B), as well as the shiftable reference pulse (Z pulse). The transmitted resolution is 4096 revolutions/turn.
ESIM2-C Module: double encoder simulation
The module ESIM2-C supplies the A/B signals and reference pulse on 2 connectors in parallel. A typical application is the connection of a second servodrive, in electric shaft mode (electronic gearbox).
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Schneider Electric
Characteristics
Motion control
0
Twin Line TLD 13 servodrives
Interface modules
Characteristics
Type of interface module
Inputs
Type
Input frequency
RS 422-C RS 422, electrical connection to c 24 V ground
kHz y 400
Outputs
External encoder supply V
5 ± 5 %, 300 mA max., protected against short-circuits and overloads
Cable length
m
100 max.
Minimum cross-section
mm2 0.5 for supply 0.25 for signals
Type of interface module
Inputs
Type
PULSE-C
V
RS 422, or 4.5...30 open collector
Electrical connection to c 24 V ground
Input resistance Pulse frequency Enable input frequency
k
5
kHz y 200
kHz y 1
Outputs
Type Output voltage Output current
Protected against short-circuits with open collector
V
y 30
mA y 50
Connections
Length with RS 422 connection
m
100 max.
Length, connected to open m collector
10 max.
Minimum cross-section
mm2 0.14 for signal
Type of interface module
Outputs
Type
SSI-C RS 422, electrical connection to c 24 V ground
Frequency
53 kHz...2 MHz
Type of interface modules
Outputs
Type
ESIM1-C RS 422, electrical connection to c 24 V ground
ESIM2-C
RS 422, electrical connection to c 24 V ground, signals A, B, I in parallel on two connectors
Schneider Electric
11
Presentation
Motion control 0
Twin Line TLC 43/53/63 servodrives
TLC 432/532/632 (IP 20)
TLC 438/538/638 (IP 20)
TLC 434/534/634 (IP 54)
Operating mode Definition of the network address (IO-Mode = 0)
Type of inputs/outputs Discrete inputs
Fast inputs (1) Discrete outputs
Discrete inputs/outputs available to the automation system
Fast output (3) Discrete inputs
Discrete fixed allocation inputs/outputs
Fast inputs (1) Discrete outputs
Fast output (3) Discrete inputs
Fast input (1) Discrete outputs
Fast output (3)
Presentation
Twin Line TLC 43/53/63 servodrives integrate, in addition to power electronics for brushless motors, a position system with 3 options, offering different levels of intelligent functions.
The higher-level automation system accesses: b Drive parameters. b The internal status. b The indexer function via a discrete interface, serial link or field bus.
The architectures supported by this type of servodrive: b Discharge the automation system from having to perform position and control functions for brushless motors. b Allow automation systems to be easily extended (flexible architectures). b Facilitate maintenance operations, by downloading of initial parameters from the automation device. b Simplify wiring of installations.
Twin Line TLC 43/53/63 servodrives are fitted with 2 fast capture inputs and 1 fast output, for the electronic cam function (2 x 64 switching points max.). A device for limiting vibrations during positioning protects its mechanical parts and prolongs the life of the machine.
The principal characteristics of Twin Line TLC 43/53/63 servodrives are: b Power range: from 750 W to 8 kW. b The servodrive is powered directly from the mains supply, without a transformer
(TT and TN grounding systems only). b Built-in EMC power supply input filter, radiator and fan. b Built-in brake power dissipation function. b All electrical connections can be accessed via the front panel. b Small and compact size. b IP 20 or IP 54 degree of protection depending on the model.
Discrete inputs/outputs
The 18 inputs and 7 outputs of the TLC 43/53/63 servodrives vary in their characteristics and use according to the operating mode selected. See table below.
TLC 43
TLC 53
TLC 63
3 position detector inputs
1 STOP function input
14 inputs (network address) 12 inputs (network address)
2 inputs
5 outputs available to the automation system
1 brake control output (2)
1 output
3 position detector inputs
1 STOP function input
14 inputs (available to the automation system)
12 inputs (available to the automation system)
2 inputs
5 outputs available to the automation system
1 brake control output (2)
1 output
3 position detector inputs
1 STOP function input
14 fixed allocation inputs
13 fixed allocation inputs
1 input
5 fixed allocation outputs
1 brake control output (2)
1 output
(1) Maximum response time of 30 µs. (2) Via the TLA BHO holding brake controller. (3) Maximum response time of 150 µs.
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Schneider Electric
Presentation (continued)
Motion control
0
Twin Line TLC 43/53/63 servodrives
In addition, the Twin Line TLC 43/53/63 servodrives are:
b Configurable using: v an TLA PH OO operator interface (1), v a TLA PS CA commissioning tool (1), running Windows 98/NT/XP operating systems, v a TLA PS PB programming software (1), (for servodrive TLC 63 only) in languages complying with the standard IEC 61131-3.
b Compatible with SinCos Hiperface or resolver type motor encoder returns. b Designed to manage an external brake controller.
Possible communication interfaces are:
b RS 485 serial link. b CANopen (DS-402 profile) or DeviceNet buses. b INTERBUS bus. b Profibus DP bus.
Choice of servodrive references
Nota : Twin Line TLC 43/53/63 servodrives cater to a wide range of application needs. These functions and interfaces must be identified and defined when ordering each servodrive.
Built-in protection systems
The following protection systems are built into TLC 43/53/63 servodrives:
b Monitoring of the servodrive or motor temperature (PTC probe). b Detection of grounding. b Detection of faults and phase short circuits. b Monitoring of intermediary circuit voltage.
The robust integration of components such as the EMC supply input filter, radiator, fan, brake resistance and holding brake control facilitate its installation.
(1) To be ordered separately, see page 38.
Schneider Electric
13
Functions
Motion control 0
Twin Line TLC 43 servodrives
Functions
Twin Line TLC 43 servodrives with built-in position control via discrete inputs/outputs are equipped with 64 movement blocks (50 free blocks and 14 allocated blocks).
There are three possible operating modes defined using the configuration software:
b Controlling the built-in position controller via the discrete inputs/outputs of the servodrive. A communication interface is not required for this operating mode. b Controlling the built-in position controller using a communication interface (slot M4). The discrete inputs/outputs are used to define the address and speed of the communication interface. b Controlling the built-in position controller using a communication interface (slot M4). The discrete inputs/outputs are available to the automation system.
Operation by block
Each block defines a movement with speed control that can be carried out according to 2 modes of operation:
b Point-to-point position control. b Speed controller.
A point-to-point position control block defines the following information: v relative or absolute movement, v target position, v target speed, v acceleration and deceleration ramps.
A movement block in speed control mode defines the following information: v target speed, v acceleration and deceleration ramps.
A complete range of controls is available:
b Operation by point-to-point movement block or in speed control mode. b Parametering of electronic cam thresholds and direct activation/deactivation of outputs. b Adjustment of acceleration and deceleration ramps. b Reading or writing of the position. b Triggering of a reference point movement. b Reading and writing of all parameters. b Activation and deactivation of outputs (regardless of mode). b Reading of inputs (regardless of mode). b Error processing.
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Schneider Electric
Functions (continued)
Motion control 0
Twin Line TLC 43 servodrives
Point-to-point position control
In point-to-point position controller mode, a position control command defines a movement from a point A to a point B. The position may be absolute (with reference to the axis reference point) or relative (with reference to the current position).
Speed control
In speed control mode, a setpoint speed is attributed to the axis and a movement is launched without a pre-defined target position. The axis moves at this speed until another speed or operating mode is selected. The setpoint speed is modified immediately, even while a movement is in progress.
Reference point
A reference point operation allows a defined axis position to be allocated to a specific mechanical position. This is done either by directly allocating the real position, or by carrying out a reference point movement.
The different types of reference point are: b With movement to the upper or lower limit switch, or on the reference point cam. b With or without 0 pulse.
Manual movement
All manual movement, controlled by the operator, can be carried out via the discrete inputs/outputs or using the user interface TLA PH OO or the configuration software TLA PS CA.
Teach-in
The teach-in consists in recording the current position value in the selected memory space. This operation allows you to record up to: b 2 x 64 absolute threshold positions for the electronic cam function. b 50 position blocks for the built-in position controller.
Acceleration and deceleration ramps
A linear acceleration and deceleration ramp (which may be separate) can be defined for the position control of the motors. A bumpless acceleration or deceleration phase is possible due to a filtering device which can be activated at any time.
Quick-Stop
The quick-stop function enables the motor to be immobilized as quickly as possible. It is possible to select a linear braking ramp or a torque ramp (maximum motor current).
Schneider Electric
15
Presentation, functions
TLC 432 2F2 (IP 20)
TLC 438 2F3 (IP 20)
Motion control 0
Twin Line TLC 43 servodrives for servomotors
Presentation
Twin Line TLC 43 servodrives for servomotors with built-in position controller and controlled via discrete inputs/outputs are available in the following models:
b IP 20 degree of protection: v TLC 432 2F2: 3 A/750 W/230 V single phase, v TLC 434 2F3: 3 A/1.5 kW/230...480 V 3-phase, v TLC 436 2F3: 6 A/3 kW/230...480 V 3-phase, v TLC 438 2F3: 16 A/8 kW/230...480 V 3-phase.
b IP 54 degree of protection: v TLC 432 5F2: 3 A/750 W/230 V single phase, v TLC 434 5F3: 3 A/1.5 kW/230...480 V 3-phase. These IP 54 servodrives can be fitted with a built-in holding brake controller, depending on model.
An EMC supply input filter, radiator and fan are integrated as standard on all IP 20 and IP 54 servodrives.
TLC 434 5F3 (IP 54)
16
Operating diagram
CANopen/DeviceNet INTERBUS Profibus DP RS 485
Operator interface (TLA PH OO) Configuration software (TLA PS CA)
Encoder simulation
Teach-in, manual mode
Position control blocks
Speed blocks
Signal interface
Field bus
RS 232
Position loop
Speed loop
Current controller
Mains filter
Fan
Internal brake resistor
Inputs/ Outputs
Holding brake controller command
(TLA BHO)
c 24 V
a 230/480 V
External brake resistance controller (TLA BBO + TLA BR p)
Encoder
Schneider Electric
Characteristics
Motion control 0
Twin Line TLC 43 servodrives for servomotors
Environment conditions
Ambient temperature (1)
°C
Storage temperature
°C
Relative humidity
Altitude
m
Standards and certifications
Products Class of protection
Overvoltage
Pollution
Electrical characteristics
Type of servodrive
Degree of protection according to DIN EN 60529
Power supply
Mains voltage
V
Mains frequency
Hz
0...+ 50 for IP 20 servodrives, 0...+ 45 for IP 54 servodrives - 40...+ 70 15 to 85 %, non-condensing < 1000 UL 508 C Type 1 according to pr EN 50178 Category III according to pr EN 50178 Degree 2 according to pr EN 50178
TLC 432 pF2 1pppp TLC 434 pF3 1pppp TLC 436 2F3 1pppp
IP 20 (TLC 432 2F2) IP 20 (TLC 434 2F3) IP 20
IP 54 (TLC 432 5F2) IP 54 (TLC 434 5F3)
a 1 x 230
a 3 x 230 (-20 %)...480 (+15 %)
(-20 %)...240 (+15 %)
47...63
TLC 438 2F3 1pppp
Consumption
A
6.5
4
7.5
20
Inrush current
A
< 60
aM type external fuse
A
10
25
Motor
Rated power
kW rms 0.75
1.5
3
8
Continuous current (2)
A rms 3
Current peak value over 5 s max. A rms 6
6
16
20
32
Switching frequency
kHz
8/16
4/8
Motor cable
Cable length
m
y 20
Shielding connection
At each end
Cross-section
mm2
1.5
1.5...2.5
4
(depending on the length)
Continuous power bus connection
Maximum of two servodrives of the same power connected in parallel
Internal brake
Continuous operation
W
30
50
200
80
resistance (3)
Maximum unit brake power
J
50
80
100
130
Power supply c 24 V TBTS, DIN 19240
Input voltage Input ripple
V
20...30 V unprotected against polarity inversions
V
< 2 V peak to peak
Nominal input current
A
< 2.5
Inputs (uninsulated)
Number of inputs Voltage at 1 Voltage at 0 Current
See page 12
V
c 12...30 (I u 3 mA)
V
c y 5 (I y 0.5 mA)
mA
y 7 under c 24 V
Filtering
ms
0.7...1.5
Outputs (protected against short-circuits)
Number of outputs Voltage Load current Voltage drop at 400 mA
V
See page 12
V
c y 30
mA
y 400
V
c y1
Supporting inductive load
mH
150 /11 W
Analog input
Voltage
V
± 10
Input resistance
k
5
Resolution
bits
10
(1) For TLC 432 5F2 and TLC 434 5F3, operation outdoors or in a highly polluted environment is not recommended (clogging up of fan). (2) rms value in continuous operation at maximum ambient temperature. (3) For TLC 432 5F2 and TLC 434 5F3, depends on the ambient temperature and ventilation. Consult our regional office.
Schneider Electric
17
References
TLC 432 2F2 1pppp (3)
TLC 438 2F3 1pppp (3)
TLC 434 5F3 1pppp
Motion control 0
Twin Line TLC 43 servodrives for servomotors
References (1)
IP 20 degree of protection Servodrive supply Power
a 230 V single phase 0.750 kW 50/60 Hz
a 230...480 V 3-phase 1.5 kW 50/60 Hz
3 kW
8 kW
Power supply Reference
Weight
EMC input filter (2)
kg
Built-in
TLC 432 2F2 1pppp 2.700
Built-in Built-in Built-in
TLC 434 2F3 1pppp 3.700 TLC 436 2F3 1pppp 6.600 TLC 438 2F3 1pppp 10.800
IP 54 degree of protection a 230 V single phase 0.750 kW 50/60 Hz
Built-in
TLC 432 5F2 1pppp 8.500
a 230...480 V 3-phase 1.5 kW 50/60 Hz
Built-in
TLC 434 5F3 1pppp
(1) For connection cables and accessories, see pages 38 to 41.
11.000
(2) To order a TLC 43 servodrive, fill out each reference
TLC 43p pFp
1pppp
M1 slot
Without module
1
M2 slot
SinCos Hiperface
2
Position feedback
Resolver (4)
3
M3 slot
Without encoder simulation
1
Encoder simulation
ESIM3-C Simulation encoder
2
M4 slot
Without
1
Communication
RS 485-C
2
INTERBUS
3
CANopen/DeviceNet
4
Profibus-DP
5
Built-in holding brake Without
1
controller
With (5)
2
For detailed module specifications, see page 34.
(3) The TLA PH OO operator interface is to be ordered separately, see page 38 (4) Not compatible with SER motors in this catalog. (5) This function can be integrated only on IP 54 servodrives. The holding brake controller,
reference TLA BHO, must be ordered separately for IP 20 servodrives, see page 38.
18
Schneider Electric
Dimensions
Dimensions (in mm)
TLC 432 2F2 TLC 434 2F3 (IP 20)
Motion control 0
Twin Line TLC 43 servodrives for servomotors
TLC 432 2F2
TLC 434 2F3
A
108
128
B
212.5
212.5
C
184.5
214.5
D
105.5
125.5
E
63
83
TLC 436 2F3
TLC 438 2F3
A
178
248
B
260
260
C
244.5
244.5
D
176
246
E
130
200
F
120
TLC 436 2F3 TLC 438 2F3 (IP 20)
TLC 432 5F2
TLC 434 5F3
A
127
147
B
360
360
C
245
275
D
127
127
E
80
100
TLC 432 5F2 TLC 434 5F3 (IP 54)
Schneider Electric
19
Functions
Motion control 0
Twin Line TLC 53 servodrives
Functions
Twin Line TLC 53 servodrives with built-in position control are equipped with an RS 485 interface or a communication interface via an industrial field bus. They are controlled by a PC or PLC.
Three user modes can be configured for the discrete inputs/outputs:
b Definition of network addresses, transmission speed, field bus profile (RS 485, CANopen/DeviceNet, INTERBUS, Profibus-DP). This authorizes the change and installation of the Twin Line TLC 53 servodrive, without requiring any other tool. b Discrete reversible inputs/outputs available to the automation system via the field bus or RS 485 interface. b Editing the internal states of the servodrive.
Position control commands
Each operating mode has a range of parameters specifically for adjustment and activation. For example, it is possible to set different movement speeds for each operating mode. Switching between operating modes is carried out using a write command on the field bus.
Connection to the field bus enables the Master controller to select all operating modes and to modify all the parameters of these modes. The servodrive immediately carries out the instructions. A complete range of controls is available:
b Point-to-point position control. b Speed control. b Electronic gearbox. b Activation of fast position capture inputs. b Configuration of electronic cam thresholds and direct activation/deactivation of outputs. b Adjustment of acceleration and deceleration ramps. b Change of speed while movement is in progress. b Reading or writing of the position. b Triggering of a reference point movement. b Reading and writing of all parameters. b Activation and deactivation of outputs. b Reading inputs. b Error processing.
Point-to-point position control
In point-to-point position controller mode, a position control command defines a movement from a point A to a point B. The position may be absolute (with reference to the axis reference point) or relative (with reference to the current position). All changes to the target position or the setpoint speed is processed immediately (even during movement of the axis).
Speed control
In speed control mode, a setpoint speed is attributed to the axis and a movement is launched without a pre-defined target position. The axis moves at this speed until another speed or operating mode is selected. The setpoint speed is modified immediately, even while a movement is in progress.
20
Schneider Electric
Functions (continued)
Motion control 0
Twin Line TLC 53 servodrives
Position control commands (continued)
Electronic gearbox
In "electronic gearbox" operating mode, movement of the axis is specified by an "encoder" type input. Three types of signal can be processed: b A/B Signals. b Pulse/direction signals. b Forward/reverse pulse signals. These signals are processed cyclically, given the adjustable reduction factor, to define a new setpoint position for the axis. The reduction factor can be modified while the axis is moving. A point-to-point position controller command can also be superimposed on the axis movement in gearbox mode in order to carry out recalibration of the axes.
Reference point
A reference point operation allows a defined axis position to be allocated to a specific mechanical position. This is done either by directly allocating the real position, or by carrying out a reference point movement.
The different types of reference point are: b With movement to the upper or lower limit switch, or on the reference point cam. b With or without Z pulse.
Manual movement
All manual movement, controlled by the operator, can be carried out via the discrete inputs/outputs or using the TLA PH OO operator interface or the TLA PS CA commissioning software.
Teach-in
The teach-in consists in recording the current position value in the selected memory space. This operation allows you to record up to 2 x 64 absolute threshold positions for the electronic cam function. It is activated by the input/output signals. The data can be read, written or copied by the field bus, the TLA PH OO operator interface or the TLA PS CA commissioning software.
Capture inputs
The current position value can be read by 1 or 2 fast inputs or by the index pulse of the position encoder. It is possible to activate the capture inputs and to read the positions recorded by the field bus, the TLA PH OO operator interface or the TLA PS CA commissioning software.
Acceleration and deceleration ramps
A linear acceleration and deceleration ramp (which may be different) can be defined for the position control of the motors. A bumpless acceleration or deceleration phase is possible thanks to a filtering device which can be activated at any time.
Quick-Stop
The quick-stop function stops the motor as quickly as possible. It is possible to select a linear braking ramp or a torque ramp (maximum motor current).
Schneider Electric
21
Presentation, functions
TLC 532 2F2 (IP 20)
TLC 538 2F3 (IP 20)
Motion control 0
Twin Line TLC 53 servodrives for servomotors
Presentation
Twin Line TLC 53 servodrives for servomotors, with built-in position controller and controlled by field bus, are available in the following models:
b IP 20 degree of protection: v TLC 532 2F2: 3 A/750 W/230 V single phase, v TLC 534 2F3: 3 A/1.5 kW/230...480 V 3-phase, v TLC 536 2F3: 6 A/3 kW/230...480 V 3-phase, v TLC 538 2F3: 16 A/8 kW/230...480 V 3-phase.
b IP 54 degree of protection: v TLC 532 5F2: 3 A/750 W/230 V single phase, v TLC 534 5F3: 3 A/1.5 kW/230...480 V 3-phase. These IP 54 servodrives can be fitted with a built-in holding brake controller, depending on model.
An EMC supply input filter, radiator and fan are integrated as standard on all IP 20 and IP 54 servodrives.
TLC 534 5F3 (IP 54)
22
Operating diagram
CANopen/DeviceNet INTERBUS Profibus DP RS 485
Operator interface (TLA PH OO) Configuration software (TLA PS CA)
Encoder simulation
Field bus
RS 232
Teach-in, manual mode
Position control blocks
Speed blocks
Signal interface
Position loop
Speed loop
Current controller
Mains filter
Fan
Internal brake resistor
Inputs/outputs Holding brake controller command (TLA BHO)
c 24 V
a 230/480 V
External brake
resistance controller (TLA BBO + TLA BR p)
M Encoder
Schneider Electric
Characteristics
Motion control 0
Twin Line TLC 53 servodrives for servomotors
Environment conditions
Ambient temperature (1)
°C
0...+ 50 for IP 20 servodrives, 0...+ 45 for IP 54 servodrives
Storage and transport temperature
°C
- 40...+ 70
Relative humidity
15 to 85 %, non-condensing
Altitude
m
1000
Standards and certifications
Products Class of protection
UL 508C Type 1 according to pr EN 50178
Overvoltage
Category III according to pr EN 50178
Pollution
Degree 2 according to pr EN 50178
Electrical characteristics
Type of servodrive
TLC 532 pF2ppppp TLC 534 pF3ppppp TLC 536 2F3ppppp TLC 538 2F3ppppp
Degree of protection according to DIN EN 60259
Power supply
Mains voltage
V
IP 20 (TLC 532 2F2) IP 20 (TLC 534 2F3) IP 20 IP 54 (TLC 532 5F2) IP 54 (TLC 534 5F3) a 1 x 230 V (-20 %)... a 1 x 230 (-20 %)...480 (+10 %) 240 (+10 %)
Mains frequency
Hz
47...63
Consumption
A
6.5
4
7.5
20
Inrush current
A
< 60
aM type external fuse
A
10
25
Motor
Rated power
kW 0.75
1.5
3
8
rms
Continuous current (2)
A rms 3
6
16
Current peak value over 5 s max.
A rms 6
20
32
Switching frequency
kHz 8/16
4/8
Motor cable
Cable length
m
y 20 m
Shielding connection
At each end
Cross-section (depending on the length)
Continuous power bus connection
mm2
1.5
1.5...2.5
4
Maximum of two servodrives of the same power connected in parallel
Internal brake resistance Continuous operation
W
30
50
200
80
(3)
Maximum unit brake power J
50
80
100
130
Supply voltage c 24 V Input voltage
TBTS, DIN 19240
Input ripple
V
20...30 V unprotected against polarity inversions
V
< 2 V peak to peak
Nominal input current
A
< 2.5
Inputs (non isolated)
Number of inputs Voltage at 1 Voltage at 0 Current
See page 12
V
c 12...30 (I u 3 mA)
V
c y 5 (I y 0.5 mA)
mA y 7 under c 24 V
Filtering
ms
0.7...1.5
Outputs
Number of outputs
See page 12
(protected against shortcircuits)
Voltage Load current
V
c y 30
mA y 400
Voltage drop at 400 mA V
c y1
Supporting inductive load mH 150 /11 W
Analog input
Voltage
V
± 10
Input resistance
k
5
Resolution
bits 10
(1) For TLC 532 5F2 and TLC 534 5F3, operation outdoors or in a highly polluted environment is not recommended (clogging up of fan). (2) rms value in continuous operation at maximum ambient temperature. (3) For TLC 532 5F2 and TLC 534 5F3, depends on the ambient temperature and ventilation. Consult our regional office.
Schneider Electric
23
References
TLC 532 2F2 ppppp (3)
TLC 538 2F3ppppp (3)
TLC 534 5F3 ppppp
Motion control 0
Twin Line TLC 53 servodrives for servomotors
References (1)
IP 20 degree of protection Servodrive supply Power
a 230 V single phase 50/60Hz
0.750 kW
a 230...480 V 3-phase 50/60 Hz
1.5 kW 3 kW
8 kW
IP 54 degree of protection
a 230 V single phase 50/60Hz
0.750 kW
a 230...480 V 3-phase 50/60 Hz
1.5 kW
EMC supply input filter
Built-in
Reference
Weight
(2)
kg
TLC 532 2F2 ppppp 2.700
Built-in Built-in Built-in Built-in
TLC 534 2F3ppppp 3.700 TLC 536 2F3ppppp 6.600 TLC 538 2F3ppppp 10.800 TLC 532 5F2 ppppp 8.500
Built-in
TLC 534 5F3 ppppp 11.000
(1) For connection cables and accessories, see pages 38 to 41.
(2) To order a TLC 53 servodrive, fill out each reference TLC 53p pFp
M1 slot
Without module
Position setpoint
RS 422-C Encoder module
ppppp 1
2
PULSE-C Module
3
M2 slot
SinCos Hiperface
2
Position feedback
Resolver (4)
3
M3 slot
Without encoder simulation
1
Encoder simulation
ESIM3-C Simulation encoder
2
M4 slot
Without
1
Communication
RS 485-C
2
INTERBUS
3
CANopen/DeviceNet
4
Profibus-DP
5
Built-in holding Without
1
brake controller
With (5)
2
For detailed module specifications, see page 34.
(3) The TLA PH OO operator interface is to be ordered separately, see page 38. (4) Not compatible with SER motors in this catalog. (5) This function can be integrated only on IP 54 type servodrives. The holding brake controller,
reference TLA BHO, must be ordered separately for IP 20 servodrives, see page 38.
24
Schneider Electric
Dimensions
Dimensions in mm
Motion control 0
Twin Line TLC 53 servodrives for servomotors
TLC 532 2F2
TLC 534 2F3
A
108
128
B
212.5
212.5
C
184.5
214.5
D
105.5
125.5
E
63
83
TLC 532 2F2 TLC 534 2F3 (IP 20)
TLC 536 2F3
TLC 538 2F3
A
178
248
B
260
260
C
244.5
244.5
D
176
246
E
130
200
F
120
TLC 536 2F3 TLC 538 2F3 (IP 20)
TLC 532 5F2
TLC 534 5F3
A
127
147
B
360
360
C
245
275
D
127
127
E
80
100
TLC 532 5F2 TLC 534 5F3 (IP 54)
Schneider Electric
25
Functions
Motion control 0
Twin Line TLC 63 servodrives
Functions
The Twin Line TLC 63 servodrives are motion controllers which can be programmed in languages compliant with standard IEC 61131-3 for the control of: b The built-in position controller. b Local or field bus discrete inputs/outputs.
Applications are developed using the TLA PS PB programming software.
Programmable motion controller
Twin Line TLC 63 servodrives enable simultaneous motion control of a motor and application inputs/outputs. The inputs/outputs are processed cyclically at the same time as axis motion. The motion profiles can be freely defined and their execution synchronized with external events.
The following programming languages are available:
LD : ladder language FBD : functional block diagram IL : instruction list ST : structured text SFC : sequential function chart, Grafcet language CFC : continuous function chart
The CANopen/DeviceNet communication module can be used for: b Communication management between several TLC 63 servodrives. b Control and command of TLC 43/53 servodrives with CANopen/DeviceNet communication. b The display and modification of internal parameters using an operator interface. b The control of discrete or analog remote inputs/outputs on the field bus.
26
Schneider Electric
Functions (continued)
Motion control 0
Twin Line TLC 63 servodrives
Programmable motion controller (continued)
In addition to common programmable controller functions, a library of motion control functions is available with the TLA PS PB programming software:
b Relative and absolute point-to-point position control. b Speed control. b Electronic gearbox. b Interface with fast position sensor inputs. b Parametering of electronic cam thresholds and direct activation/deactivation of outputs. b Adjustment of acceleration and deceleration ramps. b Change of speed while movement is in progress. b Reading or writing of the position. b Triggering of a reference point movement. b Reading and writing of all parameters. b Activation and deactivation of outputs. b Reading inputs. b Error processing. b Communication via the CANopen Master field bus.
Point-to-point position control
In point-to-point position controller mode, a position control command defines a movement from a point A to a point B. The position may be absolute (with reference to the axis reference point) or relative (with reference to the current position). All changes to the target position or the setpoint speed is processed immediately (even during movement of the axis).
Speed control
In speed control mode, a setpoint speed is attributed to the axis and a movement is launched without a pre-defined target position. The axis moves at this speed until another speed or operating mode is selected. The setpoint speed is modified immediately, even while a movement is in progress.
Electronic gearbox
In "electronic gearbox" operating mode, movement of the axis is specified by an "encoder" type input.
Three types of signal can be processed:
b A/B Signals. b Pulse/direction signals. b Forward/reverse pulse signals.
These signals are processed cyclically, given the adjustable reduction factor, to define a new setpoint position for the axis. The reduction factor can be modified while the axis is moving. A point-to-point position controller command can also be superimposed on the axis movement in gearbox mode in order to carry out recalibration of the axes.
Schneider Electric
27
Functions (continued)
Motion control 0
Twin Line TLC 63 servodrives
Programmable motion controller (continued)
Reference point
A reference point operation allows a defined axis position to be allocated to a specific mechanical position. This is done either by directly allocating the real position, or by carrying out a reference point movement.
The different types of reference point are: b With movement to the upper or lower limit switch, or on the reference point cam. b With or without Z pulse.
Manual movement
All manual movement, under control of the operator, can be carried out using discrete inputs/outputs or via the TLA PH OO user interface or the TLA PS CA commissioning software compliant with the standard IEC 61131-3 to activate movement of the motor, in a single step or in continuous operation.
Capture inputs
The current position value can be read by 2 fast inputs or by the index pulse of the position encoder. It is possible to activate the capture inputs and to read the positions recorded by the field bus, the TLA PH OO operator interface or the TLA PS CA commissioning software, of the controller's programming language.
28
Schneider Electric
Functions (continued)
Motion control 0
Twin Line TLC 63 servodrives
Programmable motion controller (continued)
Acceleration and deceleration ramps A linear acceleration and deceleration ramp (which may be separate) can be defined for the position control of the motors. A bumpless acceleration or deceleration phase is possible due to a filtering device which can be activated at any time. Quick-Stop The quick-stop function enables the motor to be immobilized as quickly as possible. It is possible to select a linear braking ramp or a torque ramp (maximum motor current).
Schneider Electric
29
Presentation, functions
TLC 632 2F2 (IP 20)
TLC 638 2F3 (IP 20)
Motion control 0
Twin Line TLC 63 servodrives for servomotors
Presentation
Twin Line TLC 63 servodrives, programmable motion controllers for servomotors are available in the following models: b IP 20 degree of protection: v TLC 632 2F2: 3 A/750 W/230 V single phase, v TLC 634 2F3: 3 A/1.5 kW/230...480 V 3-phase, v TLC 636 2F3: 6 A/3 kW/230...480 V 3-phase, v TLC 638 2F3: 16 A/8 kW/230...480 V 3-phase.
b IP 54 degree of protection: v TLC 632 5F2: 3 A/750 W/230 V single phase, v TLC 634 5F3: 3 A/1.5 kW/230...480 V 3-phase. These IP 54 servodrives can be fitted with a built-in holding brake controller, depending on model.
An EMC supply input filter, radiator and fan are integrated as standard on all IP 20 and IP 54 servodrives.
TLC 634 5F3 (IP 54)
30
Operating diagram
CANopen/DeviceNet INTERBUS Profibus DP RS 485
Operator interface (TLA PH OO) Configuration software (TLA PS CA) Programming software (TLA PS PB)
Encoder simulation
Field bus
RS 232
Teach-in, manual mode
Programmable controller
Position control blocks
Speed blocks
Position loop
Speed loop
Current controller
Signal interface
Mains filter
Fan
Internal brake resistor
Inputs/outputs Holding brake controller command (TLA BHO)
c 24 V
a 230/480 V
External brake
resistance controller (TLA BBO + TLA BR p)
M Encoder
Schneider Electric
Characteristics
Motion control 0
Twin Line TLC 63 servodrives for servomotors
Environment conditions
Ambient temperature (1)
Storage and transport temperature
Relative humidity
Altitude
Standards and certifications
Products Class of protection
Overvoltage
Pollution
°C
0...+ 50 for IP 20 servodrives, 0...+ 45 for IP 54 servodrives
°C
- 40...+ 70
15 to 85 %, non-condensing
m
1000
UL 508 C
Type 1 according to pr EN 50178
Category III according to pr EN 50178
Degree 2 according to pr EN 50178
Electrical characteristics
Type of servodrive Degree of protection according to DIN EN 60259
Power supply
Mains voltage
V
Mains frequency
Hz
Consumption
A
Inrush current
A
aM type external fuse
A
TLC 632 pF2ppppp TLC 634 pF3ppppp TLC 636 2F3ppppp
IP 20 (TLC 632 2F2) IP 20 (TLC 634 2F3) IP 20
IP 54 (TLC 632 5F2) IP 54 (TLC 634 5F3)
a 1 x 230
a 3 x 230 (-20 %)...480 (+10 %)
(-20 %)...240 (+10 %)
47...63
6.5
4
7.5
< 60
10
TLC 638 2F3ppppp
20 25
Motor
Rated power
kW rms 0.75
1.5
3
8
Continuous current (2)
A rms 3
6
16
Current peak value over 5 s max. A rms 6
20
32
Switching frequency
kHz
8/16
4/8
Motor cable
Cable length
m
y 20
Shielding connection
At each end
Cross-section
mm2
1.5
1.5...2.5
4
(depending on the length)
Continuous power bus connection
Maximum of two servodrives of the same power connected in parallel
Internal brake
Continuous operation
W
30
50
200
80
resistance
Maximum unit brake power
J
50
80
100
130
(3)
Supply voltage c 24 V TBTS, DIN 19240
Input voltage Input ripple Nominal input current
Inputs (non isolated)
Number of inputs Voltage at 1
Voltage at 0
Current
Filtering
Outputs (protected against short-circuits)
Number of outputs Voltage Load current
Voltage drop at 400 mA
Supporting inductive load
Analog input
Voltage
Input resistance
Resolution
Size of memory for Memory for application program
the programmable Memory data (Flash PROM)
controller
Memory data saved in case of
power outage
System data memory
V V A
V V mA ms
V mA V mH V k bits Kb Kb bytes
Kb
20...30 V unprotected against polarity inversions < 2 V peak to peak < 2.5 See page 12 c 12...30 (I u 3 mA) c y 5 (I y 0.5 mA) y 7 under c 24 V 0.7...1.5 See page 12 c y 30 y 400 c y1 150 /11 W ± 10 5 10 256 8 100
128
(6) For TLC 632 5F2 and TLC 634 5F3, operation outdoors or in a highly polluted environment is not recommended (clogging up of fan). (7) rms value in continuous operation at maximum ambient temperature. (8) For TLC 632 5F2 and TLC 634 5F3, depends on the ambient temperature and ventilation. Consult our regional office.
Schneider Electric
31
References
TLC 632 2F2 ppppp (3) TLC 638 2F3ppppp (3)
TLC 634 5F3 ppppp
Motion control 0
Twin Line TLC 63 servodrives for servomotors
References (1)
IP 20 degree of protection Servodrive supply Power
a 230 V single phase 0.750 kW 50/60 Hz
a 230...480 V 3-phase 1.5 kW 50/60 Hz
3 kW
Power supply Reference
Weight
EMC input filter (2)
kg
Built-in
TLC 632 2F2 ppppp r 2.700
Built-in
TLC 634 2F3 ppppp r 3.700
Built-in
TLC 637 2F3 ppppp r 6.600
8 kW
Built-in
TLC 638 2F3 ppppp r 10.800
IP 54 degree of protection a 230 V single phase 0.750 kW 50/60 Hz
Built-in
TLC 632 5F2 ppppp r 8.500
a 230...480 V 3-phase 1.5 kW 50/60 Hz
Built-in
TLC 634 5F3 ppppp r 11.000
(1) For connection cables and accessories, see pages 38 at 41.
(2)To order a TLC 63 servodrive, fill out each reference
TLC 63p pFp
ppppp
M1 slot
Without module
1
Position setpoint
RS 422-C Encoder module
2
PULSE-C Module
3
M2 slot
HIFA-C Module
2
Position feedback
Resolver (4)
3
M3 slot
Without simulation encoder
1
Encoder simulation
ESIM3-C Simulation encoder
2
M4 slot
Without
1
Communication
RS 485-C
2
INTERBUS
3
CANopen/DeviceNet
4
Profibus-DP
5
Built-in holding
Without
1
brake controller
With (5)
2
For detailed module specifications, see page 34.
(3) The TLA PH OO operator interface is to be ordered separately, see page 38. (4) Not compatible with SER motors in this catalog. (5) This function can be integrated only on IP 54 type servodrives. The holding brake controller,
reference TLA BHO, must be ordered separately for IP 20 servodrives, see page 38.
r Commercial launch scheduled for 3rd quarter of 2003.
32
Schneider Electric
Dimensions
Dimensions (in mm)
TLC 632 2F2 TLC 634 2F3 (IP 20)
Motion control 0
Twin Line TLC 63 servodrives for servomotors
TLC 632 2F2
TLC 634 2F3
A
108
128
B
212.5
212.5
C
184.5
214.5
D
105.5
125.5
E
63
83
TLC 636 2F3
TLC 638 2F3
A
178
248
B
260
260
C
244.5
244.5
D
176
246
E
130
200
F
120
TLC 636 2F3 TLC 638 2F3 (IP 20)
TLC 632 5F2
TLC 634 5F3
A
127
147
B
360
360
C
245
275
D
127
127
E
80
100
TLC 632 5F2 TLC 634 5F3 (IP 54)
Schneider Electric
33
Presentation
34
Motion control 0
Twin Line TLC 43/53/63 servodrives
Interface modules
Presentation
Interface modules for Twin Line TLC 43/53/63 servodrives allow a configuration adapted to the application to be defined using the servodrive. See pages 18, 24 and 32.
RS 422-C module: encoder interface
The RS 422-C module receives signals from an external encoder in the form of A/B signals. It also uses the reference pulse (Z pulse). Characteristic applications: electronic gearbox, external encoder as feedback of the position loop.
PULSE-C Module: pulse interface
The PULSE-C module receives position data in the form of a pulse/direction signal or a forward/reverse pulse signal. The electronic gearbox function is a typical application.
HIFA-C Module: SinCos Hiperface interface
The HIFA-C module receives the position information from a motor fitted with a single turn or multiturn SinCos Hiperface absolute encoder (4096 revolutions). The position of the rotor is detected optically and transmitted to the HIFA-C module in the form of analog and digital position data. The signals are decoded with 14 bit resolution, corresponding to 16 384 pulses/revolution. The built-in digital interface allows initial position information, as well as all the motor parameters of the SinCos encoder memory, to be transmitted to the servodrive.
ESIM3-C Module: encoder simulation
The ESIM3-C module supplies the position data of the motor in the form of incremental signals. These are electrical phase quadrature signals (A/B channels). The transmitted resolution is 1024 pulses/turn. There is no reference pulse. One of the typical uses of this module is to provide a setpoint position to another Twin Line servodrive in electronic gearbox mode.
RS 485-C Communication module
The RS 485-C communication module is an asynchronous interface with four electrically insulated RS 485 wires.
INTERBUS communication module
This module is a communication module for the INTERBUS field bus.
CANopen/DeviceNet communication module
The CANopen bus is a serial sensor/actuator bus. It has a 2-wire connection with the CAN-Low and CAN-High lines. The user can configure either the CANopen DS-402 profile, or the DeviceNet bus, keeping in mind that the following DeviceNet specifications are excluded: b DEL diagnostics. b Type of connector. b Power supply via the field bus connector.
Profibus-DP communication module
The Profibus-DP bus is a rapid cyclical communication bus. It has a 2-wire RS 485 interface.
Schneider Electric
Characteristics
Motion control 0
Twin Line TLC 43/53/63 servodrives
Interface modules
Characteristics
Type of interface module
For servodrives
Type
Slot
Inputs
Type
Input frequency
Outputs
External encoder supply
Cable length
Minimum cross-section
Type of interface module
For servodrives
Type
Slot
Inputs
Type
Outputs Connection
Input resistance Pulse frequency Enable input frequency Type Output voltage Output current Maximum length
Minimum cross-section
Type of interface module
For servodrives
Type
Slot
A/B signal outputs
Type of interface module
For servodrives
Type
Slot
Type
Transfer rate
Supply voltage output
Type of interface module
For servodrives
Type
Slot
Type
Transfer rate
Max. length
Type of interface module
For servodrives
Type
Slot
Type
Transfer rate
Max. length
Adapter resistor
Type of interface module
For servodrives
Type
Slot
Type
Transfer rate
Supply voltage output
Length
RS 422-C TLC 53/63 M1 RS 422, electrical connection to c 24 V ground y 400 kHz 5 V ± 5% 300 mA max., protected against short-circuits and overloads 100 m max. 0.5 mm2 for power supply 0.25 mm2 for signals
PULSE-C TLC 53/63 M1 RS 422, or 4.5...30 V open collector Electrical connection to c 24 V ground 5 k y 200 kHz y 1 kHz Protected against short-circuits with open collector y 30 V y 50 mA 100 m with RS 422 connection; 10 m with connection to open collector 0.14 mm2 for signals
ESIM1-C TLC 43/53/63 M3 RS 422, electrical connection to c 24 V ground
RS 485-C TLC 43/53/63 M4 In compliance with the standard RS 485 with electrical insulation and 4 wire interface Max. 38.4 Kbit/s + 12 V (9 V min/15 V max.)
INTERBUS TLC 43/53/63 M4 In compliance with the INTERBUS specification 500 Kbit/s 400 m between connected components
CANopen/DeviceNet TLC 43/53/63 M4 Level in compliance with the standard ISO 11898 with electrical insulation y 1 Mbit/s configurable At 125 Kbit/s: 500 m max. At 500 Kbit/s: 100 m max. 120 (to be fitted at each end)
Profibus-DP TLC 43/53/63 M4 In compliance with the Profibus-DP specification, level RS 485 with electrical insulation y 12 Mbit/s + 5 V (10 mA max.) only for the terminal resistor As per Profibus-DP standard
Schneider Electric
35
Presentation
TLA PH OO TLA PS CA software screen
36
Motion control 0
Twin Line TLD/TLC servodrives
Separate components
Operator interface
The TLA PH OO operator interface is designed to control Twin Line TLD/TLC servodrives, and to perform diagnostics for them. It can be plugged into IP 20 Twin Line servodrives.
It features a 3 x 16 character display in 4 languages (English, French, German and Italian). It can be connected to the RS 232 communication interface either directly (IP 20 model), or using the TLA CDC B G ppp cable (ordered separately) of maximum length, 10 meters.
The interface allows you to: b Consult information concerning the status of the motor, as well as the operating mode and status of the servodrive. b Check and modify the internal parameters. b Diagnose errors. b Control movement in manual mode. b Copy configuration from one servodrive to another.
Software applications
Configuration and adjustment software
The TLA PS CA commissioning tool runs on Windows 98/NT/XP, in conjunction with Twin Line TLD/TLC servodrives. The configuration and adjustment software enables installation and diagnostics to be carried out rapidly. It is ready for use, without the need for prior configuration.
TLA PS CA software functions: b Entry and display of servodrive parameters. b Archiving and reproduction of servodrive parameters. b Manual position control of motor using a PC. b Oscilloscope with the recording, display and archiving of movements. b Offline/online management of position control parameters and data. b Optimization of control loops. b Display of mechanical frequency response (F.F.T). b Diagnostics of operating faults. b Assistant for facilitating the installation of Twin Line servodrives.
Depending on the type of servodrive, additional functions are available: b Programming of movement tasks. b Post-processing of movement lists and movement data. b Reference point movements.
Programming software
The TLA PS PB programming software runs on Windows 98/NT, in conjunction with Twin Line TLC 63 servodrives and complies with IEC standard 61131-3. The following programming languages are available:
LD : ladder language FBD : functional block diagram IL : instruction list ST : structured text SFC : sequential function chart, Grafcet language CFC : continuous function chart
The CD-ROM reference TLA DOC CD RM contains: b All useful documentation for the implementation of Twin Line TLD/TLC servodrives and communication networks. b The description files of the communication interfaces for the SyCon network configuration tool: v the .eds files for the CANopen network v the .gsd files for the Profibus-DP network.
Schneider Electric
Presentation (continued)
Motion control
0
Twin Line TLD/TLC servodrives
Separate components
TLA BBO TLA BRp
Brake resistance controller
The TLA BBO brake resistance controller for Twin Line TLD/TLC servodrives switches an external brake resistance onto the intermediate circuit of the servodrive, when this circuit reaches a high voltage level. It is possible to connect the maximum of 2 Twin Line servodrives of the same power rating to the controller. The intermediate circuits of both units are connected in parallel. The controller is connected to the TLD/TLC servodrive using TLA CB AA A ppp cables.
Brake resistor
The TLA BR p brake resistor is a high-performance resistor equipped with a shielded cable of 0.75 m in length for connecting to the brake resistor controller TLA BBO. The brake resistor is designed with IP 54 degree of protection. An attachment bracket is delivered with the product. The brake resistor is available in two ohm values: 72 or 150 , and for a continuous power of 100 W or 200 W. The surface temperature must not exceed 250 °C.
TLA BHO
Holding brake controller
The TLA BHO holding brake controller amplifies the brake control signal transmitted by the Twin Line TLC/TLD servodrives, so that the brake is activated rapidly and produces as little heat as possible. Depending on the type of motor used, it is possible to select whether the operation is carried out with or without a reduction in the brake voltage, using the rotary switch located on the servodrive.
Twin Line TLC servodrives with IP 54 degree of protection can be fitted to this controller, see pages 18, 24 and 32.
Schneider Electric
37
References
Motion control 0
Twin Line TLD/TLC servodrives
Separate components
TLA PH OO
TLA BBO TLA BRp
References
Operator interface Description
Operator interface
Use
Length Reference
Can be directly connected to TLD/TLC (IP 20)
servodrives
Can be connected by cable to TLC (IP 54) servodrives
TLA PH OO
Weight kg
Connection cables (fitted with 2 9-pin SUB-D type connectors)
For remote connection of the TLA PH OO operator interface
1.5 m TLA CDC B G 015
3m
TLA CDC B G 030
5m
TLA CDC B G 050
10 m
TLA CDC B G 100
Software tools
Description
Use
Commissioning software For all TLD/TLC servodrives Programming software For the TLC 63 servodrive
Operating system
Windows 98/NT/XP Windows 98/NT/XP
Reference
TLA PS CA TLA PS PB
Weight kg
Description
Connection cables (fitted with 2 9-pin SUB-D type connectors)
Use For connecting a TLD/TLC servodrive to a PC
Length 5m
Reference
Weight kg
TLA CD P B G 050
10 m
TLA CD P B G 100
Controller and brake resistors
Description
Use
Resistance value/Power
Brake resistance controller For TLD/TLC servodrive
Brake resistors (come equipped with a 0.75 m long cable and attachment bracket)
For the controller TLA BBO.
72 /100 W
The TLA BBO controller is connected
using the cable supplied.
150 /100 W
72 /200 W
Reference TLA BBO TLA BR A TLA BR B TLA BR C
Weight kg
150 /200 W
TLA BR D
Description
Connection cables (free ends)
Use
Cable
Length
cross-section
Connection between the TLD/TLC 2 x 2.5 mm² servodrive and the TLA BBO controller with the resistor TLA BR A/B
0.5 m 1.5 m
Reference
Weight kg
TLA CB AA A 005
TLA CB AA A 015
3m
TLA CB AA A 030
5m
TLA CB AA A 050
Connection between the TLD/TLC 2 x 4 mm²
0.5 m TLA CB AA B 005
servodrive and the TLA BBO
controller with the resistor TLA BR C/D
1.5 m TLA CB AA B 015
3m
TLA CB AA B 030
5m
TLA CB AA B 050
Holding brake controller
Description
Use
Holding brake controller For TLD/TLC (IP 20) servodrives
Reference TLA BHO
Weight kg
TLA BHO
38
Schneider Electric
References (continued)
Motion control
0
Twin Line TLD/TLC servodrives
Separate components
References (continued)
Separate components
Description
For servodrive
Line terminator for CANopen bus
TLC 43/53/63
Type
Reference
Female, 9-pin TLA T A
Male, 9-pin TLA T B
All connectors
TLD 13 for slots M1 and M2
SUB-D
TLA T F
Connection shielding accessory
TLD/TLC for slots M1, M2, M3, M4 and RS 232 interface
TLD/TLC
SUB-D
TLA T D TLA T E
Separate components for TLC (IP 54) servodrives
Cable support (inside the servodrive casing)
TLC (IP 54)
Cable seal
TLC (IP 54)
TLA T C
TLA T K
Weight kg
Fan
TLC (IP 54)
TLA M S
Twin Line CD-ROM Description
Twin Line CD-ROM
Content
b All useful documentation for the implementation of Twin Line TLD/TLC servodrives and communication networks. b The description files of the communication interfaces for the SyCon network configuration tool: v the .eds files for the CANopen network v the .gsd files for the Profibus-DP network.
Reference TLA DOC CD RM
Weight kg
Schneider Electric
39
References (continued)
Motion control
0
Twin Line TLD/TLC servodrives
Separate components
References (continued)
Connection cables for interface modules
Description
For servodrive Use
Connection cables for TLD 13, RS 422-C encoder module TLC 53/63
Connecting the servodrive to an incremental encoder
Composition Length
Free wire ends
0.5 m 1.5 m 3m 5m
Reference
Weight kg
TLA CD C A C 005
TLA CD C A C 015
TLA CD C A C 030
TLA CD C A C 050
Connection cables for TLD 13,
Connecting the
Fitted with 0.5 m TLA CD C B B 005
PULSE-C module
TLC 53/63
servodrive to an
2 x 15 pin 1.5 m TLA CD C B B 015
external pulse control
SUB-D type connectors
3m
TLA CD C B B 030
5m
TLA CD C B B 050
Free wire 0.5 m TLA CD C A B 005
ends
1.5 m TLA CD C A B 015
3m
TLA CD C A B 030
5m
TLA CD C A B 050
Connection cables for TLC 43/53/63 Connecting the
Free wire 0.5 m TLA CD C A D 005
modules RS 485-C
servodrive to an RS 485 interface
ends
1.5 m TLA CD C A D 015
3m
TLA CD C A D 030
5m
TLA CD C A D 050
Connection cables for TLC 43/53/63 Connecting the
Fitted with 0.5 m TLA CD C A B 005
CANopen/DeviceNet module
servodrive to the bus 2 x 9 pin
1.5 m TLA CD C A B 015
SUB-D type connectors
3m
TLA CD C A B 030
5m
TLA CD C A B 050
Connection cables for TLC 43/53/63 Connecting the
Fitted with 0.5 m TLA CD C B F 005
InterBus modules
servodrive to the bus 2 x 15 point 5 m
TLA CD C B F 050
SUB-D type
connectors
Connection cables for TLD 13
Incremental or absolute Free wire 0.5 m TLA CD C A E 005
ESIM1-C/2-C or SSI-C
SSI encoder emulation ends
modules
1.5 m TLA CD C A E 015
3m
TLA CD C A E 030
5m
TLA CD C A E 050
Connection cables for TLD 13,
Connecting a TLD 13 Fitted with 0.5 m TLA CD C B H 005
connecting ESIM1-C/2-C TLC 43/53/63 servodrive fitted with a 2 x 15 point
modules to an RS 422 interface and for
ESIM1-C/2-C module SUB-D type 1.5 m TLA CD C B H 015
to the RS 422 interface connectors
connecting an ESIM3-C module
of another TLD 13 servodrive. Connecting
3m
TLA CD C B H 030
a TLC 43/53/63 servodrive fitted with a
5m
TLA CD C B H 050
ESIM3-C module in
"electronic gearbox"
operating mode
Servomotor connection TLD 13,
cables
TLC 43/53/63
See page 63
40
Schneider Electric
References (continued),
Motion control
0
connections
Twin Line TLD/TLC servodrives
Separate components
References (continued)
Connection cables for Premium platforms
Description
Use
Composition Length Reference
Connection cables for Premium platforms
Connecting the TLD 13 servodrive fitted Fitted with 2 m
with the ESIM1-C/2-C module to the 2 x 15-pin
TSX CAY module of the Premium PLC SUB-D type
(incremental encoder interface)
connectors 6 m
TSX CXP 273 TSX CXP 673
Weight kg
Connecting the TLD 13 servodrive fitted Fitted with 2 m
TSX CXP 253
with the SSI-C module to the TSX CAY 2 x 15-pin
module of the Premium PLC (SSI
SUB-D type
encoder interface)
connectors 6 m
TSX CXP 653
Connecting the Twin Line TLD 13 servodrive to the TSX CAY Premium module
Incremental encoder with ESIM1-C/2-C interface
14
Absolute encoder with SSI-C option
15
Servodrive Twin Line TLD 13 M4
1
6
5
9
S
8
9
black
blue
brown
17 18 16
r
TSX CAY 42
10
TSX TAP MAS
To other Twin Line servodrives
++ c 24 V supply
++
Telefast 2
Simulated encoder return
Speed reference, servodrive auxiliary inputs/outputs
215 115
214 114
213 113
212 112
211 111
210 110
209 109
208 108
207 107
206 106
205 105
204 104
203 103
202 102
201 101
200 100
4
3
2
1
315
314
313
312
311
310
309
308
307
306
305
304
303
302
301
300
C
C
C
C
ABE-7H16R20
31
11
32 33
34
1 Incremental or absolute encoder 5 TSX CCP S15ppp cable fitted with connectors (encoder return) 6 TSX TAP S15 05 connector 8 TSX CXP 213/613 cable fitted with connectors 9 TSX CDP 611 rolled ribbon cable fitted with connectors 10 TSX CDPpp3 cable fitted with connectors 11 TSX CDPp01 rolled ribbon cable fitted with connectors 14 TSX CXP 273/673 cable fitted with connectors (simulated incremental encoder return) 15 TSX CXP 253/653 cable fitted with connectors (simulated absolute SSI encoder return)
Nota : for the components referenced 1 to 11, consult our "Lexium Motion Control" catalog No. AUTCD21124207ENG or our "Premium Automation Device Platform" catalog No. AUTC201496125ENG.
Schneider Electric
41
Presentation
Motion control 0
SER brushless motors for Twin Line servodrives
Torque in Nm
1,4
Tm
1
1,2
1
0,8
0,6
0,4 Tn
0,2 2 0 0 2000
4000
6000
8000 10000 12000 Speed in rpm
Torque in Nm
15
1
Tm
10 2
Tn
Teq5
0
0
1000
Work zone
2000 3000 V avg
4000 5000 6000 Speed in rpm
Presentation
SER brushless motors are equipped with Neodymium Iron Borium (NdFeB) magnets and provide a high power density within a confined space, as well as a dynamic velocity range that meets all machine requirements. Thermal protection is provided by an integral probe in the motor. These motors support high overloads without risk of demagnetization. SER motors are certified "Recognized" (UR) by the Underwriters Laboratories. They are compliant with standard UL1004 and with European directives (marking e).
Depending on the model, SER brushless motors can be equipped with a shaft seal (IP 41 or IP 56), a holding brake and/or a gearbox.
Twin Line TLD/TLC servodrives, associated with SER motors, deliver a sinusoidal wave allowing perfect rotation, even at low speed.
Speed/torque characteristics
SER motors show torque/speed profiles similar to the example opposite with: 1 Peak torque at 230 V single phase or 400 V 3-phase (depending on the servodrive
model). 2 Continuous torque at 230 V single phase or 400 V 3-phase (depending on the
servodrive model). where: 12,000 (in rpm) corresponds to the motor's maximum mechanical speed. Tn (in Nm) represents the peak stall torque value. Tn (in Nm) represents the continuous stall torque value.
Principle for determining the size of the motor according to the application
Torque/speed curves can be used to determine optimum motor size. For example, for a supply voltage of 400 V, 3-phase, the graphs used are graphs 1 and 2. The diagram of speeds and torques according to the motor cycle must also be defined (consult our catalog "Lexium Motion Control" no. AUTCD21124207EN).
b Locate the work zone of the application in terms of speed.
b Verify, using the motor cycle diagram, that the torques required by the application during the different cycle phases are located within the area bounded by graph 1 in the work zone.
b Calculate the average speed Savg and the equivalent thermal torque Teq.
b The point defined by Savg and Teq must be within the area bounded by graph 2 in the work zone.
The "Schneider Motion Sizer" motor sizing utility, will help the designer calculate the size of motors using application data.
Functions: page 43
42
Description: page 44
Characteristics: pages 45 to 59
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Functions
Motion control 0
SER brushless motors for Twin Line servodrives
Functions
SER brushless motors have been developed to meet to the following requirements: b Functional characteristics, robustness, safety, in compliance with IEC 34-1. b Ambient operating temperature: - 25...+40 °C in compliance with DIN 50019R14. b Relative humidity: < 75 % yearly average/95 % for 30 days without condensation. b Storage and transport temperature: - 25...+ 70 °C. b Winding insulation class: F (threshold temperature for windings 155 °C) in compliance with VDE 0530. b Supply and sensor connections using angled connectors rotatable through 310 °. b Thermal protection by built-in PTC thermistor probe, controlled by the Twin Line servodrive. b Out-of-round, concentricity and perpendicularity between flange and shaft as per DIN 42955, class N. b Flange compliant with standard DIN 42948. b Permitted mounting positions: no mounting restriction for IMB5 - IMV1 and IMV3 as per DIN 42950. b Polyester resin based paint: opaque black RAL 9005.
Functions
b Degree of protection of the motor casing: IP 56 as per IEC 529. b Degree of protection of the shaft end: IP 41 or IP 56 in accordance with IEC 529. b Degree of protection of the gearbox (depending on model): IP 54 as per IEC 529. b Integrated sensor, single turn or multiturn absolute encoder (4096 revolutions) SinCos Hiperface high resolution interface. b Standard sized shaft end (as per DIN 42948): v motor without gearbox: smooth shaft end (1), v motor equipped with gearbox: shaft end with key.
Holding brake (depending on model)
The integral brake fitted on SER motors (depending on the model) is a failsafe electro-magnetic holding brake.
d The brake torque decreases when the motor temperature exceeds 80°C. Unless
the maximum temperature of the motor is known and is less than 80°C according to the loads applied, do not expose the brake to more than 50% of its continuous torque value.
d Do not use the holding brake as a dynamic brake for deceleration purposes.
Built-in encoder
The motor is fitted with an absolute encoder which, depending on the model, can be: b A single turn or multiturn high-resolution absolute encoder, (4096 revolutions) with an angular shaft position precise to less than ± 45 arc seconds.
This performs the following functions: b Gives the angular position of the rotor in such a way that flows can be synchronized. b Measures the motor speed via the associated Twin Line servodrive. This information is used by the speed controller of the Twin Line servodrive. b May measure position information for the position controller of the Twin Line servodrive. b Measures and, where necessary, transmits position information in incremental or absolute format, for the position return of a motion control module (Twin Line servodrive fitted with an ESIM module).
(1) For shaft end with key, consult our Regional Sales Office.
Description: page 44
Characteristics: pages 45 to 59
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
43
Description
7 6 4 5 1 2
3
Motion control 0
SER brushless motors for Twin Line servodrives
Description
SER brushless motors with a 3-phase stator and an 8-pole rotator with Neodymium Iron Borium magnets (NdFeB) are comprise of: 1 Housing with a square cross-section, protected by black opaque polyester resin
paint RAL 9005. 2 Axial flange with 4 fixing points in compliance with standard DIN 42948. 3 A smooth shaft end compliant with the standard DIN 42948 (1). 4 A dust and damp-proof male screw connector for connecting the power cable.
The output of this connector is continuously rotatable through an arc of 310°. 5 A dust and damp-proof male screw connector for connecting the encoder.
The output of this connector is continuously rotatable through an arc of 310°. 6 A manufacturer's data plate located on the side opposite the shaft end. 7 A ground terminal.
Connector to be ordered separately, for connecting to Twin Line TLD/TLC servodrives. See pages 63. Schneider Electric has taken great care to achieve the most appropriate match between SER motors and Twin Line servodrives. This compatibility is only guaranteed when cables sold by Schneider Electric are used (see pages 63). (1) For shaft end with key, consult our Regional Sales Office.
Presentation: page 42
44
Functions: page 43
Characteristics: pages 45 to 59
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Characteristics
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 364/366 motors
Type of SER motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
Current
Permanent
A rms
Maximum
A rms
364 3L 3S TLpp32
0.32 0.82 2.3 6
364 3L 5S TLpp32
0.32 1.1 1.45
364 3L 7S TLpp32
0.32 1.3 1.15 5.7
366 3L 3S TLpp32
0.54 1.15 2.75 6
366 3L 5S TLpp32
0.54 1.6 1.8
366 3L 7S TLpp32
0.54 2.15 1.25
Demagnetization current
Maximum mechanical speed
Constants Torque
(at 25°C)
Back emf
A
11.5
7.3
5.7
13.5
8.5
6
rpm
12 000
Nm/A rms 0.14
0.22
0.28
0.19
0.3
0.43
V rms s/rad 0.087
0.13
0.17
0.11
017
0.25
Rotor
Number of poles
6
Inertia without brake
Jm gm2
0.01
0.018
Inertia with brake
Jm gm2
0.017
0.025
Stator
Resistance (phase/phase)
4.7
11.1
18.9
3.7
9.1
(at 25 °C)
Inductance (phase/phase)
mH
9.2
21.8
37.9
7.9
21
Electrical time constant
ms
1.9
1.9
2
2.1
2.3
17.4 37.5 2.1
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
Speed/torque graphs SER Motors 364 3L 3S
SER Motors 364 3L 5S
SER Motors 364 3L 7S
b with TLpp32 servodrives
b with TLpp32 servodrives
b with TLpp32 servodrives
Torque in Nm 1,4
1,2
1 1.1
0,8
0,6
0,4 2.1
0,2
0 0 2000
4000
6000
8000 10000 12000 Speed in rpm
Torque in Nm 1,4
1,2 1.1
1
0,8
0,6
0,4 2.1
0,2
0 0 2000
4000
6000
Torque in Nm
1,4 1.1
1,2
1
0,8
0,6
0,4 0,2 2
8000 10000 12000
0 0
Speed in rpm
2000 4000
6000
8000 10000 12000 Speed in rpm
SER 366 3L 3S Motors b with TL pp32 servodrives
SER 366 3L 5S Motors b with TL pp32 servodrives
SER 366 3L 7S Motors b with TL pp32 servodrives
Torque in Nm 2,5
2
1,5 1.1
1 2.1
0,5
Torque in Nm 2,5
2 1.1
1,5
1 2.1
0,5
Torque in Nm 2,5
1.1 2
1,5
1 2.1
0,5
0
0
0 2000 4000 6000 8000 10000 12000
0 2000 4000 6000 8000 10000 12000
0 0 2000 4000 6000 8000 10000 12000
Speed in rpm
Speed in rpm
Speed in rpm
1.1 Peak torque at 230 V, single phase 2.1 Continuous torque at 230 V, single phase
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
45
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 368/36A motors
Types of SER motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
368 3L 3S TLpp32
0.74 1.5
368 3L 5S TLpp32
0.75 1.92
Current
Permanent Maximum
A rms
3
2.1
A rms
6
Demagnetization current
Maximum mechanical speed
Constants Torque
(at 25°C)
Back emf
A
15.3
10.5
rpm
12 000
Nm/A rms 0.25
0.35
V rms s/rad 0.14
0.21
Rotor
Number of poles
6
Inertia without brake
Jm gm2
0.026
Inertia with brake
Jm gm2
0.033
Stator
Resistance (phase/phase)
3.4
7.3
(at 25 °C) Inductance (phase/phase)
mH
7.6
15.9
Electrical time constant
ms
2.2
2.1
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
368 3L 7S TLpp32 0.75 3 1.15
6 0.65 0.37
23.7 53 2.2
36A 3L 3S TLpp32
0.76 1.5
3
17.5
0.25 0.15
0.028 0.035 2.7 6 2.2
36A 3L 5S TLpp32 0.9 2.1 2.3
11.5 0.39 0.23
6.1 14 2.3
36A 3L 7S TLpp32 0.9 3.6 1.2
6 0.75 0.44
23 54 2.3
Speed/torque graphs SER 368 3L 3S Motors
b with TLpp32 servodrives
SER 368 3L 5S Motors b with TLpp32 servodrives
SER 368 3L 7S Motors b with TL pp32 servodrives
Torque in Nm 3,5
3
2,5
2
1,5 1.1
1 2.1 0,5
0 0 2000 4000
6000
Torque in Nm 3,5
3
2,5
2 1.1
1,5
1 2.1
0,5
8000 10000 12000
0 0
Speed in rpm
2000 4000
6000
Torque in Nm 3,5
3 1.1
2,5
2
1,5
1 2.1
0,5
0
8000 10000 12000
0
Speed in rpm
2000 4000
6000
8000 10000 12000 Speed in rpm
SER 36A 3L 3S Motors b with TLpp32 servodrives
SER 36A 3L 5S Motors b with TLpp32 servodrives
SER 36A 3L 7S Motors b with TLpp32 servodrives
Torque in Nm
4
3,5
3
2,5
2
1,5
1.1
1 0,5 2.1
0 0 2000 4000
6000
Torque in Nm 2,5
1.1 2
1,5
1 2.1
0,5
8000 10000 12000
0 0
2000 4000
Speed in rpm
6000
Torque in Nm 4
3,5
3
1.1 2,5
2
1,5
1 0,5 2.1
0
8000 10000 12000
0
Speed in rpm
2000
4000
6000
8000 10000 12000 Speed in rpm
1.1 Peak torque at 230 V, single phase 2.1 Continuous torque at 230 V, single phase
Presentation: page 42
46
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 39A motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 39A 4L 3S TLpp32
1.1 2.4
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Stator (at 25 °C)
Resistance (phase/phase) Inductance (phase/phase)
Electrical time constant
Holding brake (depending on model)
A rms
2.6
A rms
6
A
12
rpm
6000
Nm/A rms 0.42
V rms s/rad 0.26
8
gm2
0.085
gm2
0.105
3.7
mH
13.6
ms
3.7
See page 64
Gearbox (depending on model)
See page 66
SER 39A 4L 7S TLpp32
4 1.3
6 0.85 0.48
13 47.9
Speed/torque graphs SER Motors 39 A 4L 3S
b with TLpp32 servodrives
Torque in Nm 3
2,5
1.1 2
1,5
2.1 1
0,5 0 0
1000 2000 3000 4000 5000 6000 Speed in rpm
SER 39A 4L 7S Motors b with TLpp32 servodrives
b with TLpp34 servodrives
Torque in Nm
4,5
4
3,5
3
2,5
2
1,5 2.1
1
0,5 0 0
1000
1.1 2000 3000
4000 5000 6000 Speed in rpm
Torque in Nm 4,5
4 3,5
3 2,5
2 1,5
2.2 1 0,5 0
0 1000
2000
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
1.2
3000 4000 5000 6000 Speed in rpm
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
References: pages 60 and 461
TLpp34
Dimensions: page 62
47
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 39B motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
Current
Permanent
A rms
Maximum
A rms
SER 39B 4L 3S
TLpp32
TLpp34
2.2
4.2
4.2
3
6
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
A
12
rpm
6000
Nm/A rms 0.73
V rms s/rad 0.45
Rotor
Number of poles
Inertia without brake
Jm gm2
Inertia with brake
Jm gm2
Stator
Resistance (phase/phase)
(at 25 °C)
Inductance (phase/phase)
mH
Electrical time constant
ms
Holding brake (depending on model)
8 0.16 0.18 5.4 20.3 3.7 See page 64
Gearbox (depending on model)
See page 66
TLpp36 7.8 12
SER 39B 4L7S
TLpp32
TLpp34
8 1.7 6
6
1.29 0.79
13.7 60.7 4.4
Speed/torque graphs SER Motors 39B 4L 3S
b with TLpp32 servodrives
b with TLpp34 servodrives
b with TL servodrivespp36
Torque in Nm 9
8
7
6
5
4
1.1
3 2.1
2
1 0
0 1000 2000 3000
4000 5000 6000 Speed in rpm
Torque in Nm 9
8
7
6
5 1.2
4
3 2.2
2
1 0
0 1000 2000
3000
4000 5000 6000 Speed in rpm
Torque in Nm 9 8 7 6 5 4 3
2.2 2 1 0
0 1000 2000
1.2
3000 4000 5000 6000 Speed in rpm
SER Motors 39B 4L 7S b with TLpp32 servodrives
b with TLpp34 servodrives
Torque in Nm 9
8
7
6
5
1.1
4
3 2.1
2
1 0
0 1000 2000
3000
4000 5000 6000 Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
Torque in Nm 9 8 7 6 5 4 3
2.2 2 1 0
0 1000 2000
1.2
3000 4000 5000 6000 Speed in rpm
Presentation: page 42
48
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 39C motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 39C 4L 3S
TLpp32
TLpp34
2.35
4.8
4.8
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25 °C)
Torque Back emf
Rotor
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Stator (at 25 °C)
Resistance (phase/phase) Inductance (phase/phase)
Electrical time constant
Holding brake (depending on model)
A rms
3
A rms
6
A
18
rpm
6000
Nm/A rms 0.78
V rms s/rad 0.47
8
gm2
0.24
gm2
0.26
3.3
mH
14.1
ms
4.3
See page 64
Gearbox (depending on model)
See page 66
TLpp36
2.9 11.5
3.7 18
SER 39C 4L 5S
TLpp32
TLpp34
6.8
6.8
2.5 6
12
1.16 0.69
7.5 30.3 4
TLpp36 11.5 12
Speed/torque graphs SER Motors 39C 4L 3S
b with TLpp32 servodrives
b with TLpp34 servodrives
b with TLpp36 servodrives
Torque in Nm 14
12
10
8
6
4 2.1
2 0
0 1000 2000
Torque in Nm 14
12
10
8
6 1.1
4 2.2
2
0
3000 4000 5000 6000
0
Speed in rpm
1000 2000
3000
1.2
4000 5000 6000 Speed in rpm
Torque in Nm 14
12
10
8
6
4 2.2
2 0
0 1000 2000
3000
1.2
4000 5000 6000 Speed in rpm
SER Motors 39C 4L 5S b with TLpp32 servodrives
b with TLpp34 servodrives
b with TLpp36 servodrives
Torque in Nm 14
12
10
8
6
4 2.1
2 0
0 1000
1.1 2000 3000
4000 5000 6000 Speed in rpm
Torque in Nm 14
12
10
8 1.2
6
4 2.2
2
0 0 1000
2000
3000
Torque in Nm 14
12
10
8
6
4 2.2
2
0
4000 5000 6000
0
Speed in rpm
1000 2000
1.2
3000 4000 5000 6000 Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
49
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 39C/39D motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 39C 4L 7S
TLpp32
TLpp34
2.9
11.5
11.5
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Stator (at 25 °C)
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Resistance (phase/phase)
Inductance (phase/phase)
Electrical time constant
A rms
1.3
A rms
6
A
6
rpm
6000
Nm/A rms 2.2
V rms s/rad 1.35
8
gm2
0.24
gm2
0.26
27.5
mH
11.5
ms
4.2
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
SER 39D 4L 5S
TLpp32
TLpp34
3.1
6.4
6.4
3
17.5
1.03 0.62
0.32 0.34 4.2 18.6 4.4
TLpp36
3.6 14.5
3.6 17.5
Speed/torque graphs SER Motors 39C 4L 7S
b with TLpp32 servodrives
b with TLpp34 servodrives
Torque in Nm 14
12
10
8
1.1 6
4 2.1
2
0 0 1000
2000
3000
4000 5000 6000 Speed in rpm
Torque in Nm 14
12
10 1.2
8
6
4 2.2
2 0
0 1000 2000
3000
4000 5000 6000 Speed in rpm
SER Motors 39D 4L 5S b with TLpp32 servodrives
b with TLpp34 servodrives
b with TLpp36 servodrives
Torque in Nm 16
14
12
10
8
6
1.1
4 2 2.1 0
0 1000
2000
3000
4000 5000 6000 Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
Torque in Nm 16
14
12
10
8
6
1.2
4 2 2.2
0 0 1000 2000 3000
4000 5000 6000 Speed in rpm
Torque in Nm 16
14
12
10
8
6
4 2.2
2
0 0 1000
2000
1.2
3000 4000 5000 6000 Speed in rpm
Presentation: page 42
50
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 3BA motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 3BA 4L 3S TLpp32
2.3 4.6
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Stator (at 25 °C)
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Resistance (phase/phase)
Inductance (phase/phase)
Electrical time constant
A rms
3
A rms
6
A
30
rpm
6000
Nm/A rms 0.76
V rms s/rad 0.42
8
gm2
0.4
gm2
0.43
1.5
mH
12.6
ms
8.4
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
TLpp34 4.6
Speed/torque graphs SER 3BA 4L 3S Motors
b with TLpp32 servodrives
b with TLpp36 servodrives
Torque in Nm 20 18 16 14 12 10 8 6
1.1 4
2.1 2 0
0 1000 2000 3000
4000 5000 6000 Speed in rpm
Torque in Nm
20
18
16
14
1.2
12
10
8
6
4
2.2
2 0
0 1000 2000
3000
4000 5000 6000 Speed in rpm
b with TLpp34 servodrives
b with TLpp38 servodrives
Torque in Nm 20 18 16 14 12 10 8 6 4
2.2 2 0
0 1000 2000
3000
1.2
4000 5000 6000 Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
Torque in Nm
20
18 1.2
16
14
12
10
8
6
4
2.2
2 0
0 1000 2000 3000
4000 5000 6000 Speed in rpm
TLpp36
4.6 14.5
6 20
TLpp38 18 30
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
References: pages 60 and 461
Dimensions: page 62
51
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 3BA motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 3BA 4L 5S
TLpp32
TLpp34
4.3
7.6
7.6
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Stator (at 25 °C)
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Resistance (phase/phase)
Inductance (phase/phase)
Electrical time constant
A rms
3
A rms
6
A
16.5
rpm
6000
Nm/A rms 1.44
V rms s/rad 0.7
8
gm2
0.4
gm2
0.43
4.5
mH
40.3
ms
9
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
TLpp36
4.6 18
3.3 16.5
SER 3BA 4L 7S
TLpp32
TLpp34
12.8
12.8
1.8 6
9
2.55 1.34
18.1 141 7.8
TLpp36 18 9
Speed/torque graphs SER 3BA 4L 5S Motors
b with TLpp32 servodrives
b with TLpp34 servodrives
b with TLpp36 servodrives
Torque in Nm
20 18 16 14 12 10
8 6 4 2 0
0
1.1 2.1 1000 2000
3000
4000 5000 6000 Speed in rpm
Torque in Nm
20
18
16
14
12
10
8
1.2
6
4
2.2
2 0
0 1000 2000 3000
4000 5000 6000 Speed in rpm
Torque in Nm
20
18
16
14
12 1.2
10
8
6
4
2.2
2 0
0 1000 2000 3000
4000 5000 6000 Speed in rpm
SER 3BA 4L 7S Motors b with TLpp32 servodrives
b with TLpp34 servodrives
b with TLpp36 servodrives
Torque in Nm
20 18 16 14 1.1 12 10
8 6
2.1 4 2 0
0 1000 2000
3000
4000 5000 6000 Speed in rpm
Torque in Nm
20
18
16
14
1.2
12
10
8
6 2.2
4
2 0
0 1000
2000
3000
4000 5000 6000 Speed in rpm
Torque in Nm
20 18 16 14 12 10
8 6 4 2 0
0
1.2
2.2 1000
2000
3000
4000 5000 6000 Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
Presentation: page 42
52
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 3BB motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 3BB 4L 3S TLpp32
3 6
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Stator (at 25 °C)
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Resistance (phase/phase)
Inductance (phase/phase)
Electrical time constant
A rms
3
A rms
6
A
32
rpm
6000
Nm/A rms 1
V rms s/rad 0.56
8
gm2
0.8
gm2
0.83
1.2
mH
11.3
ms
9.4
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
TLpp34
Speed/torque graphs SER 3BB 4L 3S Motors
b with TLpp32 servodrives
b with TLpp36 servodrives
Torque in Nm 30
Torque in Nm 30
25
25
20
20
1.2
15
15
10
10
1.1
5
5
0
2.1
0
2.2
0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000
Speed in rpm
Speed in rpm
b with TLpp34 servodrives
b with TLpp38 servodrives
Torque in Nm 30
Torque in Nm 30
25
25
1.2
20
20
15
15
10
10
5
1.2
5
0
2.2
0
0 1000 2000 3000 4000 5000 6000
0
Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
1000
2000
3000
2.2
4000 5000 6000 Speed in rpm
TLpp36
6 19
6 20
TLpp38
6.6 25
6.6 32
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
53
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 3BB motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 3BB 4L 5S TLpp32
4 8
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Stator (at 25 °C)
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Resistance (phase/phase)
Inductance (phase/phase)
Electrical time constant
A rms
3
A rms
6
A
24
rpm
6000
Nm/A rms 1.32
V rms s/rad 0.78
8
gm2
0.8
gm2
0.83
2.3
mH
21.2
ms
9.2
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
TLpp34 8
Speed/torque graphs SER 3BB 4L 5S Motors
b with TLpp32 servodrives
b with TLpp36 servodrives
Torque in Nm 30
Torque in Nm 30
25
25
20
20
1.2
15
15
10
10
1.1
5 2.1
5
2.2
0
0
0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000
Speed in rpm
Speed in rpm
b with TLpp34 servodrives
b with TLpp38 servodrives
Torque in Nm 30
Torque in Nm 30
25
25
1.2
20
20
15
15
10
10
1.2
5
5
2.2
0
0
0 1000 2000 3000 4000 5000 6000
0
Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
2.2
1000 2000 3000 4000 5000 6000 Speed in rpm
TLpp36
6.6 19.5
5 20
TLpp38 23 24
Presentation: page 42
54
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 3BB motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 3BB 4L 7S TLpp32
6.6 15
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Stator (at 25 °C)
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Resistance (phase/phase)
Inductance (phase/phase)
Electrical time constant
A rms
2.7
A rms
6
A
12.5
rpm
6000
Nm/A rms 2.44
V rms s/rad 1.42
8
gm2
0.8
gm2
0.83
7.4
mH
70.2
ms
9.5
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
TLpp34 15
TLpp36 25 12.5
Speed/torque graphs SER 3BB 4L 7S Motors
b with TLpp32 servodrives
b with TLpp34 servodrives
b with TLpp36 servodrives
Torque in Nm 30
25
Torque in Nm 30
25
Torque in Nm 30
1.2 25
20
1.1 15
20
20
15
1.2
15
10 2.1
5
10
2.2 5
10 2.2
5
0
0
0
0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000
0 1000 2000 3000 4000 5000 6000
Speed in rpm
Speed in rpm
Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
55
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 3BC motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 3BC 4L 5S TLpp32
4.3 8.5
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Stator (at 25 °C)
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Resistance (phase/phase)
Inductance (phase/phase)
Electrical time constant
A rms
3
A rms
6
A
32
rpm
4500
Nm/A rms 1.43
V rms s/rad 0.87
8
gm2
1.13
gm2
1.17
1.7
mH
17.2
ms
10.1
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
TLpp34 8.5
Speed/torque graphs SER 3BC 4L 5S Motors
b with TLpp32 servodrives
b with TLpp36 servodrives
Torque in Nm 40
35
30
25
20
15
10
5
1.1
2.1 0
0 1000 2000
3000
4000 5000 6000 Speed in rpm
Torque in Nm 40
35
30 1.2
25
20
15
10 5 2.2 0 0 1000 2000
3000
4000 5000 6000 Speed in rpm
b with TLpp34 servodrives
b with TLpp38 servodrives
Torque in Nm 40
Torque in Nm 40
35
35
1.2
30
30
25
25
20
20
15
10
1.2
5 2.2
0 0 1000 2000
3000
4000 5000 6000 Speed in rpm
15 10 2.2
5 0
0 1000
2000
3000
4000 5000 6000 Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
TLpp36
8.5 27
6 20
TLpp38
10 38
7 32
Presentation: page 42
56
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 3BC motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 3BC 4L 7S TLpp32
8.3 16.5
Current
Permanent Maximum
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
Rotor
Stator (at 25 °C)
Number of poles
Inertia without brake
Jm
Inertia with brake
Jm
Resistance (phase/phase)
Inductance (phase/phase)
Electrical time constant
A rms
3
A rms
6
A
16.5
rpm
4500
Nm/A rms 2.78
V rms s/rad 1.68
8
gm2
1.13
gm2
1.17
5.7
mH
62.5
ms
11
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
TLpp34 16.5
Speed/torque graphs SER 3BC 4L 7S Motors
b with TLpp32 servodrives
b with TLpp36 servodrives
Torque in Nm 40
35
30
25
20 1.1
15
10 2.1
5
0 0 1000
2000
3000
4000 5000 6000 Speed in rpm
Torque in Nm 40
35 1.2 30
25
20
15
10 2.2
5
0 0 1000
2000
3000
4000 5000 6000 Speed in rpm
b with TLpp34 servodrives
b with TLpp38 servodrives
Torque in Nm 40
Torque in Nm 40
35
35
1.2
30
30
25
25
20
20
1.2
15
15
10 5 2.2
0 0 1000
2000
3000
4000 5000 6000 Speed in rpm
10 2.2
5
0 0 1000
2000
3000
4000 5000 6000 Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
TLpp36
10 38
3.6 16.5
TLpp38 38
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
57
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
Characteristics of SER 3BD motors
Type of motor
Torque
Associated with the Twin Line
(model without servodrive
gearbox)
Continuous stall
Tn Nm
Peak stall
Tm Nm
SER 3BD 4L 5D
TLpp36
TLpp38
8.7
13.4
26.8
40
Current
Permanent Maximum
A rms
6
9.2
A rms
20
32
Demagnetization current
Maximum mechanical speed
Constants (at 25°C)
Torque Back emf
A
45
rpm
4500
Nm/A rms 1.46
V rms s/rad 0.84
Rotor
Number of poles
8
Inertia without brake
Jm gm2
0.16
Inertia with brake
Jm gm2
0.19
Stator (at 25 °C)
Resistance (phase/phase) Inductance (phase/phase)
1.3
mH
14.5
Electrical time constant
ms
11.2
Holding brake (depending on model)
See page 64
Gearbox (depending on model)
See page 66
SER 3BD 4L 7S
TLpp32
TLpp34
7.9 15.7
3 6
25
2.62 1.53
3.75 41.5 11.1
TLpp36
13.4 39
5.1 20
TLpp38 48 25
Speed/torque graphs Motors SER 3BD 4L 5D
b withTLpp36 servodrives
SER 3BD 4L 7S b with TLpp32 servodrives
b with TL pp36 servodrives
Torque in Nm 45 40 35 30
1.2 25 20 15 10
5 2.2 0
0 1000 2000
3000
4000 5000 6000 Speed in rpm
Torque in Nm 60
50
40
30
20 1.1
10 2.1
0 0 1000
2000
3000
Torque in Nm 60
50 40 1.2
30
20 2.2
10
0
4000 5000 6000
0
Speed in rpm
1000 2000
3000
4000 5000 6000 Speed in rpm
b with TLpp38 servodrives
b with TLpp34 servodrives
b with TLpp38 servodrives
Torque in Nm 45
Torque in Nm 60
Torque in Nm 60
40
50
35
1.2
30
40
50 1.2 40
25
30
30
20
15 2.2
10
20 1.2
10
20 2.2
10
5
2.2
0 0
1000 2000 3000 4000 5000 6000
0 0
0
1000 2000 3000 4000 5000 6000
0
1000 2000 3000 4000 5000 6000
Speed in rpm
Speed in rpm
Speed in rpm
1.1 Peak torque at 230 V, single phase 1.2 Peak torque at 400 V, 3-phase 2.1 Continuous torque at 230 V, single phase 2.2 Continuous torque at 400 V 3-phase
Presentation: page 42
58
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
Schneider Electric
Characteristics (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
x Fr
Fa
Radial and axial forces permissible on the motor shaft
Even when motors are used under optimum conditions, their lifetime is limited by that of the bearings.
Conditions: b Nominal lifetime of bearings (1) b Speed b Ambient temperature
L10h = 20,000 hours N = 4,000 rpm 40 °C
(temperature of bearings: 100 °C) b Peak torque b Continuous torque b Force application point
cyclic ratio of 10%
cyclic ratio of 100% X = 10 mm with SER 36p motors X = 15 mm with SER 39pmotors X = 20 mm with SER 3Bp motors
(1) Hours of use with a failure probability of 10 %
d The following conditions must be respected:
b Radial and axial forces must not be applied simultaneously. b The maximum pressure permissible on the shaft end is 1,800 N. b Shaft end with IP 41 or IP 56 degree of protection. b Bearings cannot be changed by the user as the built-in position sensor must be realigned after disassembly of the apparatus.
SER motors
Maximum radial force Fr Cyclic ratio 10 %
N
Cyclic ratio 100 %
N
Maximum axial force Fa Cyclic ratio 10 %
N
Cyclic ratio 100 %
N
364 366 368 36A 39A 39B 39C 39D 3BA 3BB 3BC 3BD
231 275 302 320 600 520 500 500 1480 1550 1530 760
89 107 117 124 340 400 430 450 690 800 860 760
299
1240
1770
104
450
600
Characteristics of motor-servodrive power connection cables
TLA CP AAA 0pp 1
TLA CP AAB 0pp 1
TLA CP AAC 0pp 1
External sleeve
PUR orange colored RAL 2003
Insulation
TPM or PP/PE
Capacity
pF/m
< 70 (conductors/shielding)
Number of conductors (shielded)
[(4 x 1.5 mm2) + (2 x 1.0 mm2)] [(4 x 2.5 mm2) + (2 x 1.0 mm2)] [(4 x 4mm2) + (2 x 1.0 mm2)]
External diameter
mm
11
13
15
Curvature radius (bend)
mm
110
130
150
(suitable for daisy-chaining) (suitable for daisy-chaining) (suitable for daisy-chaining)
Working voltage
V
600
Maximum service length (1)
m
20
Service temperature
°C
- 15...+ 85 (storage: - 40...+ 85)
Certification
UL, CSA
Characteristics of motor-servodrive encoder connection cables
TLA CF ABA 0pp 1
Type of encoder
SinCos Hiperface Encoder
External sleeve
PUR green colored RAL 6018
Insulation
Polyester
Number of conductors (shielded)
5 x (2 x 0.25 mm2)+(2 x 0.5 mm²)
Connector
2 x 15-pin SUB-D type connectors
External diameter
mm
8.5 max
Curvature radius (bend)
mm
85 (suitable for daisy-chaining)
Working voltage
V
300
Maximum length (1)
m
20
Service temperature
°C
- 15...+ 85 (storage: - 40...+ 85)
Certification
UL, CSA
(1) For cable lengths of over 20 m, consult our Regional Sales Office.
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
References: pages 60 and 61
Dimensions: page 62
59
References
SER brushless motors
SER 364 3L3S pppp
Presentation: page 42
60
Functions: page 43
Motion control 0
SER brushless motors for Twin Line servodrives
Continuous stall torque
0.3 Nm
Associated Peak stall servodrive (1) torque
TLp p32
0.8 Nm
Maximum mechanical speed
12,000 rpm
Reference (2)
Weight kg
SER 364 3L3S pppp 1.110
0.3 Nm
TLp p32
1.1 Nm
12,000 rpm
0.3 Nm
TLp p32
1.3 Nm
12,000 rpm
0.5 Nm
TLp p32
1.1 Nm
12,000 rpm
0.5 Nm
TLp p32
1.6 Nm
12,000 rpm
0.5 Nm
TLp p32
2.1 Nm
12,000 rpm
0.7 Nm
TLp p32
1.5 Nm
12,000 rpm
0.7 Nm
TLp p32
1.9 Nm
12,000 rpm
0.7 Nm
TLp p32
3 Nm
12,000 rpm
0.7 Nm
TLp p32
1.5 Nm
12,000 rpm
0.9 Nm
TLp p32
2.1 Nm
12,000 rpm
0.9 Nm
TLp p32
3.6 Nm
12,000 rpm
1.1 Nm
TLp p32
2.4 Nm
6000 rpm
1.1 Nm
TLp p32
4 Nm
6000 rpm
1.1 Nm
TLp p34
4 Nm
6000 rpm
2.2 Nm
TLp p32
4.2 Nm
6000 rpm
2.2/2.2 Nm TLp p34/p36 4.2/7.8 Nm 6000 rpm
2.2 Nm
TLp p32
8 Nm
6000 rpm
2.2 Nm
TLp p34
8 Nm
6000 rpm
2.3 Nm
TLp p32
4.8 Nm
6000 rpm
2.3/2.9 Nm TLp p34/p36 4.8/11.5 Nm 6000 rpm
2.9 Nm
TLp p32
6.8 Nm
6000 rpm
2.9/2.9 Nm TLp p34/p36 6.8/11.5 Nm 6000 rpm
2.9 Nm
TLp p32
11.5 Nm
6000 rpm
2.9 Nm
TLp p34
11.5 Nm
6000 rpm
3.1 Nm
TLp p32
6.4 Nm
6000 rpm
3.1/3.6 Nm TLp p34/p36 6.4/11.5 Nm 6000 rpm
2.3 Nm
TLp p32
4.6 Nm
6000 rpm
2.3/4.6/4.6 Nm TLp p34/p36/ 4.6/14.5/18 Nm 6000 rpm p38
4.3 Nm
TLp p32
7.6 Nm
6000 rpm
4.3/4.6 Nm TLp p34/p36 7.6/18 Nm
6000 rpm
SER 364 3L5S pppp 1.110 SER 364 3L7S pppp 1.110 SER 366 3L3S pppp 1.420 SER 366 3L5S pppp 1.420 SER 366 3L7S pppp 1.420 SER 368 3L3S pppp 1.730 SER 368 3L5S pppp 1.730 SER 368 3L7S pppp 1.730 SER 36A 3L3S pppp 2.010 SER 36A 3L5S pppp 2.010 SER 36A 3L7S pppp 2.010 SER 39A 4L3S pppp 2.200 SER 39A 4L7S pppp 2.200
SER 39B 4L3S pppp 3.300
SER 39B 4L7S pppp 3.300
SER 39C 4L3S pppp 4.400
SER 39C 4L5S pppp 4.400
SER 39C 4L7S pppp 4.400
SER 39D 4L5S pppp 6.100
SER 3BA 4L3Spppp 5.000
SER 3BA 4L5Spppp 5.000
(1) The torque information contained in these tables concerns: the servodrives TLp p32 powered by 230 V single phase. the servodrives TLp p34/p36/p38 powered by 400 V 3-phase.
(2) See notes (2) on the opposite page.
Description: page 44
Characteristics: pages 45 to 59
Dimensions: page 62
Schneider Electric
References (continued)
Motion control 0
SER brushless motors for Twin Line servodrives
SER brushless motors (continued)
SER 3BA 4L7S pppp
Continuous stall torque
4.6 Nm
Associated servodrive (1)
TLp p32
Peak torque torque
12.8 Nm
Maximum Reference mechanical (2) speed 6000 rpm SER 3BA 4L7Spppp
Weight kg
5.000
4.6/4.6 Nm TLp p34/p36
12.8/18 Nm 6000 rpm
3 Nm
TLp p32
6 Nm
6000 rpm SER 3BB 4L3Spppp 8.000
3/6/6.6 Nm 4 Nm
TLp p34/p36/p38 6/19/25 Nm
TLp p32
8 Nm
6000 rpm 6000 rpm SER 3BB 4L5Spppp 8.000
4/6.6/6.6 Nm TLp p34/p36/p38 8/19.5/23 Nm 6000 rpm
6.6 Nm
TLp p32
15 Nm
6000 rpm SER 3BB 4L7Spppp
8.000
6.6/6.6 Nm TLp p34/p36
15/25 Nm
6000 rpm
4.3 Nm
TLp p32
8.5 Nm
4500 rpm SER 3BC 4L5Spppp 11.000
4.3/8.5/10 Nm TLp p34/p36/p38 8.8/27/38 Nm 4500 rpm
8.3 Nm
TLp p32
16.5 Nm
4500 rpm SER 3BC 4L7Spppp 11.000
8.3/10/10 Nm TLp p34/p36/p38 16.5/38/38 Nm 4500 rpm
8.7/13.4 Nm TLp p36/p38
26.8/40 Nm 4500 rpm SER 3BD 4L5Dpppp 13.000
7.9 Nm
TLp p32
15.7 Nm
4500 rpm SER 3BD 4L7Spppp 13.000
7.9/13.4/ 13.4 Nm
TLp p34/p36/p38 15.7/39/48 Nm 4500 rpm
(1) The torque information contained in these tables concerns: the servodrives TLp p32 powered by 230 V single phase. the servodrives TLp p34/p36/p38 powered by 400 V 3-phase.
(2) To order an SER motor, fill out at the end of each reference
SER 364 3L3S p
p
p
p
Sensor integrated SinCos Hiperface, multiturn encoder MO in motor
SinCos Hiperface, single turn encoder SO
Shaft seal
IP 41
Without holding brake
A
Holding brake
With holding brake
1
IP 56
Without holding brake
B
With holding brake
2
Gearbox (see page 64)
Without gearbox
O
Shaft end Smooth
O
With key (3)
With gearbox (shaft end with key)
Type (4)
PLE 60
1
PLE 80
2
PLE 120
3
PLE 160
4
Reduction Ratio 3:1
3
ratio
Ratio 5:1
5
Ratio 8:1
8
(3) For gearboxes equipped with shaft end with key, consult our Regional Sales Office. (4) For PLE gearboxes, see details page 64.
Schneider Electric
61
Dimensions
Motion control 0
SER brushless motors for Twin Line servodrives
Dimensions (in mm)
SER 364/366/368/36A
20 5,5
L
76,8
31
21,6
57,2
34
47,14
D-0,05 9 j6
1,6
2
1 Encoder connector 2 Motor supply connector
SER 39A/39B/39C/39D L
1
5,2
SER 364 SER 366 SER 368 SER 36A
ý
D
L (without brake) L (with brake)
9
50
125.8
165.3
9
50
144.3
183.8
9
50
162.8
202.3
9
50
181.3
220.8
Ø 100 Ø 99 6.5
1 Encoder connector 2 Motor supply connector
SER 3BA/3BB/3BC/3BD
2
1
SER 39A SER 39B SER 39C SER 39D
L
ý
D
L (without brake) L (with brake)
14
80
141
186.5
14
80
171
216.5
14
80
201
246.5
14
80
231
276.5
1 Encoder connector 2 Motor supply connector
62
1
2
SER 3BA SER 3BB SER 3BC SER 3BD
Ø130 Ø125.9
ý
D
L (without brake) L (with brake)
19
95
132
198
19
95
180
246
19
95
228
294
19
95
276
342
Schneider Electric
References
Motion control 0
SER brushless motors for Twin Line servodrives
Choice of SinCos Hiperface power cables and encoders
Servodrives TLD/TLC 3 m Cables equipped with 1 connector TLp p32 (motor side)
TLp p34
5m
10 m
TLA CP AAA 0pp1
15 m
TLp p36
TLA CP AAB 0pp1
TLp p38
TLA CP AAC 0pp1
Cables fitted with connectors at both ends
SinCos Hiperface encoder TLA CF ABA 0pp 1
20 m (1)
Connecting cables
Cables equipped with 1 connector (motor side) Description Power cables (for use with servodrives, see table above)
TLA CP AAp 0pp 1
From
To
Composition
SER Motors Twin Line [(4 x 1.5 mm2) + servodrives (2 x 1 mm2)] TLD/TLC
Length (1) 3m 5m 10 m 15 m 20 m
[(4 x 2.5 mm2) + (2 x 1 mm2)]
3m 5m 10 m 15 m 20 m
[(4 x 4 mm2) + (2 x 1 mm2)]
3m 5m 10 m 15 m 20 m
Reference
TLA CP AAA 003 1 TLA CP AAA 005 1 TLA CP AAA 010 1 TLA CP AAA 015 1 TLA CP AAA 020 1
TLA CP AAB 003 1 TLA CP AAB 005 1 TLA CP AAB 010 1 TLA CP AAB 015 1 TLA CP AAB 020 1
TLA CP AAC 003 1 TLA CP AAC 005 1 TLA CP AAC 010 1 TLA CP AAC 015 1 TLA CP AAC 020 1
Weight kg
Cables fitted with connectors at both ends Description
SinCos Hiperface encoder cables fitted with two connectors
From SER Motors
To
Twin Line servodrives TLD/TLC
Composition
Length (1)
[5 x (2 x 0.25 mm2) 3 m
+1x
(2 x 0.5 mm2)]
5m
10 m
Reference TLA CF ABA 003 1
Weight kg
TLA CF ABA 005 1
TLA CF ABA 010 1
15 m
TLA CF ABA 015 1
20 m
TLA CF ABA 020 1
(1) For cable lengths of over 20 m, consult our Regional Sales Office.
TLA CF ABA 0pp 1
Presentation: page 42
Schneider Electric
Functions: page 43
Description: page 44
Characteristics: pages 45 to 59
Dimensions: page 62
63
Presentation, characteristics
Motion control 0
SER motor options for Twin Line servodrives
Holding brake and encoder
Characteristics
Holding brake Type of motor Holding torque MBr Inertia of rotor (brake only) JBr Electrical clamping power PBr Supply voltage Current Opening time Closing time Weight (brake only)
Encoders Type of encoder Resolution using a Twin Line servodrive Precision of encoder (non-linear) Measurement method Interface Module required Operating temperature range
Presentation
Holding brake
The holding brake is an electromagnetic pressure spring brake that blocks the motor's axle when the motor's current has been switched off. In case of an emergency, such as a power outage or an emergency stop, the drive is immobilized, significantly increasing safety. The blocking of the motor's axis is also necessary in cases of torque overload, such as in the case of vertical axis movement.
The holding brake is activated using the external control device TLA BHO which is available as an option. When this mechanism is in use, heating of the brake is lessened by reducing the control voltage. Warning! Overloads can damage the holding brake! Avoid static charges of more than 25% of the motor's holding torque with a vertical axis and holding brake.
Encoder
The standard measuring device is the single turn or multiturn SinCos Hiperface . This measurement device is perfectly suitable for the Twin Line range of controls. The use of this interface allows the motor to be identified by the servodrive and the control loops of the drive to be automatically initialized. This significantly facilitates installation.
SER 36p
Nm
1.2
kgcm2 0.07
W
10
V
24
A
0.42
ms
14
ms
13
kg
0.300
SER 39p 6 0.2 24
1 40 20 1.800
SER 3Bp 16 0.35 28
1.17 60 30 3.000
points/ rpm
arc second
SinCos single turn 16384
± 45
High resolution, optical
Hiperface
HIFA-C
°C
- 20...+ 115
SinCos multiturn 16384
± 45
High resolution, optical
Hiperface
HIFA-C
- 20...+ 115
64
Schneider Electric
Presentation
Motion control 0
SER motor options for Twin Line servodrives
PLE gearboxes
Presentation (continued)
Type of motor SER 364 pppp SER 366 pppp SER 368 pppp SER 36A pppp SER 39A 4L3S SER 39A 4L7S SER 39B 4L3S
SER 39B 4L7S SER 39C 4L3S
SER 39C 4L5S
SER 39C 4L7S SER 39D 4L5S
SER 3BA 4L3S
SER 3BA 4L5S
SER 3BA 4L7S
SER 3BB 4L3S
SER 3BB 4L5S
SER 3BB 4L7S
SER 3BC 4L5S
SER 3BC 4L7S
SER 3BD 4L5D SER 3BD 4L7S
Associated servodrive TLp p32 TLp p32 TLp p32 TLp p32 TLp p32 TLp p32 TLp p34 TLp p32 TLp p34 TLp p36 TLp p32 TLp p34 TLp p32 TLp p34 TLp p36 TLp p32 TLp p34 TLp p36 TLp p32 TLp p34 TLp p32 TLp p34 TLp p36 TLp p32 TLp p34 TLp p36 TLp p38 TLp p32 TLp p34 TLp p36 TLp p32 TLp p34 TLp p36 TLp p32 TLp p34 TLp p36 TLp p38 TLp p32 TLp p34 TLp p36 TLp p38 TLp p32 TLp p34 TLp p36 TLp p32 TLp p34 TLp p36 TLp p38 TLp p32 TLp p34 TLp p36 TLp p38 TLp p36 TLp p38 TLp p32 TLp p34 TLp p36 TLp p38
SER motors are also available with mounted PLE-type gearboxes. Schneider Electric has selected and standardized the following gearbox models, available in a choice of 3 speed reduction ratios 3:1, 5:1 and 8:1. The continuous stall torque and peak stall torque values available from the gearbox are obtained by multiplying the characteristic values of the motor by the reduction ratio and the efficiency of the gearbox (0.96).
Gearbox 3:1 PLE 60 PLE 60 PLE 60 PLE 60 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 120 PLE 120 PLE 120 PLE 120 PLE 80 PLE 80 PLE 120 PLE 120
Gearbox 5:1 PLE 60 PLE 60 PLE 60 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 120 PLE 120 PLE 120 PLE 120 PLE 80 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 120 PLE 120 PLE 120 PLE 120 PLE 120 PLE 80 PLE 80 PLE 120 PLE 120 PLE 120 PLE 120 PLE 160 PLE 160 PLE 120 PLE 160 PLE 120 PLE 120 PLE 160 PLE 160
Gearbox 8:1 PLE 60 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 80 PLE 120 PLE 120 PLE 120 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 120 PLE 120 PLE 120 PLE 80 PLE 80 PLE 120 PLE 80 PLE 80 PLE 120 PLE 120 PLE 120 PLE 120 PLE 120 PLE 120 PLE 120 PLE 120 PLE 80 PLE 80 PLE 120 PLE 160 PLE 120 PLE 120 PLE 120 PLE 160 PLE 120 PLE 120 PLE 160 PLE 120 PLE 120 PLE 120 PLE 160 PLE 120 PLE 120 PLE 160 PLE 160 PLE 160 PLE 160 PLE 120 PLE 120 PLE 160 PLE 160
Schneider Electric
65
Characteristics
Motion control 0
SER motor options for Twin Line servodrives
PLE gearboxes
Characteristics
Type of gearbox Type of gearbox Backlash Torsion rigidity
Noise level Junction box Shaft material Tightness of shaft output Lubrication Average lifetime (1)
Mounting position Operating temperature Weight (gearbox only)
PLE 60
PLE 80
PLE 120
Planetary gearbox with single reduction stage, straight teeth
PLE 160
min arc < 20
< 12
<8
<6
Nm/
1.5
4.5
11
32.5
min arc
dB (A) 58
60
65
70
Black anodized aluminum
C 45
IP 43
No lubrication required
h
10 000: S1 mode (permanent service) and 100% continuous torque
20 000: S1 mode (permanent service) and 85% continuous torque
All positions
°C
- 25...+ 90 (Shot term, + 120)
kg
0.900
2.100
6.000
18.000
Combining an SER motor with a PLE gearbox Type of gearbox Efficiency
PLE 60 0.96
PLE 80
PLE 120
PLE 160
Maximum permitted radial force (2) (3)
N
500
950
2000
6000
Maximum permitted axial force (2)
N
600
1200
2800
8000
Inertia of gearbox
3:1
kgcm2 0.135
0.77
2.63
12.14
5:1
kgcm2 0.078
0.45
1.53
6.07
8:1
kgcm2 0.065
0.39
1.32
4.63
Continuous output torque 3:1
Nm
12
40
80
400
T2N
5:1
Nm
16
50
110
450
8:1
Nm
15
50
120
450
(1) Data in operating hours for a 10% fault probability rating. (2) Values given for a minimum lifetime of 10,000 hours at an output speed of 100 rpm for a cyclic ratio = 1 (S1 mode) on electrical machines. (3) Force applied at mid-distance from the output shaft.
66
Schneider Electric
Dimensions
Motion control 0
SER motor options for Twin Line servodrives
PLE gearboxes
Dimensions in mm
h
Ø4
a
b
c
f
d
f1
g1 Ø3 Ø2 Ø1
G
PLE 60
a
106.5
b
24.5
c
47
d
30
f
35
f1
2.5
g1
16
h
5
Ø1
60
Ø2 (1)
40
Ø3 (1)
14
G
52
Ø4
M5 x 8
(1) Tolerance H7.
PLE 80 134 33.5 60.5 36 40 4 22.5 6 80 60 20 70 M6 x 10
PLE 120 176.5 47.5 74 50 55 5 28 8 115 80 25 100 M10 x 16
PLE 160 255.5 64.5 104 80 87 8 43 12 160 130 40 145 M12 x 20
Schneider Electric
67
0 Motion control 0 Automation product certifications
Product certifications and marine classification authorities
In some countries, certification of certain electrical components is enforced by law.
A standard conformity certificate is then issued by the official organization. Each
certified product must carry approval symbols when enforced.
Use on board merchant navy vessels generally requires prior approval
(= certification) of an electrical device by certain marine classification authorities.
Key
Certification body
Country
CSA
Canadian Standards Association
Canada
C-Tick
Australian Communication Authority
Australia
UL
Underwriters Laboratories
USA
Key
Classification authority
Country
ABS
American Bureau of Shipping
USA
BV
Bureau Veritas
France
DNV
Det Norske Veritas
Norway
GL
Germanischer Lloyd
Germany
GOST
Institut de recherche Scientifique Gost Standardt C.I.S.
LR
Lloyd's Register
United-Kingdom
RINA
Registro Italiano Navale
Italy
RRS
Register of Shipping
C.I.S.
The table below shows the situation as of the 01.05.2003 for certifications obtained
or pending from organizations for base PLCs. Further information regarding certified
modules can be obtained from your Regional Sales Office.
Normal execution
Certified Pending certification
ABE-7
Certifications
C-Tick
CSA Class 1 Div 2 Canada
ACA Australia
SIMTARS Australia
UL USA
E164866
Others
Class1 Div 2 Hazardous locations Etats-Unis
BG Germany
AS-i Europe
CCX 17
E95257
Lexium MHD/BPH
Magelis IPC
E95257
Magelis TXBT-F
LR 44087-77 N998
Magelis XBT-F/FC
LR 44087-77 N998
Magelis XBT-H/P/E/HM/PM LR 44087-77
E95257
Micro Momentum
LR 58905-30 N998
NI97/0039
E95257
LR 58905-30 (1)
(2)
Ex2314X
N998
Nano
LR 58905-42 N998
E95257
Premium Quantum
LR 58905-32S N998
NI97/0039
E95257
LR 58905-32S (3)
(4)
Ex2314X
(5)
TBX
LR 58905-21 LR N998 58905-21 (S)
E95257
TSX/PMX 47 to 107
LR 58905-00
E95257
(6)
Twin Line TLD/TLC/SER
(1) TSX DPZ 10D2A safety module. (2) TSX SAZ 10 AS-i bus master module and TSX SUP A02/A05 AS-i bus power supplies. (3) TSX PAY 262/282 safety modules. (4) TSX SAY 100 AS-i bus master modules. (5) 140 EIA 921 00 AS-i bus master module. (6) TBX SAP 10 Fipio/AS-i gateway.
68
Schneider Electric
0 Motion control 0 Automation Product Certifications
Product certifications and marine classification authorities (continued)
Sociétés de classification des navires A
Normal execution
ABE-7
Certified
Pending certification
CCX 17
Lexium MHD/BPH
Magelis IPC
Magelis TXBT-F
Magelis XBT-F/FC
Magelis XBT-H/P/E/HM/PM
Micro
Momentum
Nano
Premium
Quantum TBX TSX/PMX 47 à 107 (Serie 7)
Twin Line TLD/TLC/SER
ABS US
BV France
CCS China
DNV Norway
GL Germany
9915596HH
GOST CEI
LR
UnitedKingdom
RINA Italy
RRS CIS
01-LD2639 450
BLP987200 A7961
15-PDA 16846001 51/2
9908696HH
450
BLP987200 A7773
17055001 51/3
00MS 14569-X 00-LD1868 57-PDA
00NY 5610-X
4501H 07135/B0
BLP987200 A8206 51/1
A7834
450 37058A001
450 15106D001
A7952 A7952
9940597HH
17 31500HH 9940597HH 94511HH
97/00114 ELE/ 48896/1
01.188.011
Temporary MSL/ 990159
98/00088 ELE/ 35897/1
01.184.011
01/60002
MAC/
01.186.011
13299CS1
ELE/ 43795/2
ELE/
96089250
43795/3 (TSX 47)
(TSX P107)
Conformity to European Directives: e marquing
All products are conformed to e marquing. See Community regulations page 74.
Schneider Electric
69
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b Schneider Electric
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Tel. : +213 21 92 97 02 à 09 Fax : +213 21 92 97 00 à 01
b Schneider Argentina
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b Schneider Electric (Australia) Pty. 2 Solent Circuit
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b Schneider Austria Ges.m.b.H.
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Tel. : +375 172 23 75 50 Fax : +375 172 23 97 61
b Schneider Electric nv/sa
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Tel.: +3223737711 Fax: +3223753858
b Schneider Electric Brasil Ltda.
Avenida Das Nações Unidas 23223 Tel.: +55 55 24 52 33
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Fax: +55 55 22 51 34
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b Schneider Electric
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Tel.: +3592 919 42 Fax: +3592 962 44 39
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b Schneider Canada
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Tel.: +1 416 752 8020 Fax: +1 416 752 4203
b Schneider Electric Chile S.A.
Avda. Pdte Ed. Frei Montalva, 6001-31 Tel.: +56 2 444 3000
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b Schneider Beijing
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Tel.: +86 10 65 90 69 07 Fax: +86 10 65 90 00 13
b Schneider Electric de Colombia Calle 45A #102-48
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Bogota DC
Tel.: +57 1 426 97 00 Fax: +57 1 426 97 40
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1.5 kmts oeste de la Embajada Americana, Pavas, San José, Costa Rica C.A. Apartado: 4123-1000 San Jose
Tel.: +506 232-60-55 Fax: +506 232-04-26
b Schneider Electric Afrique de l'Ouest et Centrale
Rue Pierre et Marie Curie 18 BP 2027 Abidjan 18
Tel.: +225 21 75 00 10 Fax: +225 21 75 00 30
b Schneider Electric SA
Fallerovo Setaliste 22 HR - 10000 Zagreb
Tel.: +385 1 367 100 Fax: +385 1 367 111
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Tel.: +53 724 15 59 Fax: +53 724 12 17
b Schneider Electric CZ, s.r.o.
Thámova 13 Praha 8 - 186 00
Tel.: +420 2 810 88 111 Fax: +420 2 24 81 08 49
b Schneider Electric A/S
Baltorpbakken 14 DK-2750 Ballerup
Tel.: +45 44 73 78 88 Fax: +45 44 68 5255
b Schneider Electric
Calle Jacinto Manon Esq. Federico Geraldino Edificio D' Roca Plaza Suite 402, Ens. Paraiso - Santo Domingo
Tel.: +1 809 334 66 63 Fax: +1 809 334 66 68
b Schneider Ecuador
Av. de los Shyris y Rio Coca Esq. Edificio Eurocentro Segundo Piso 6466 Quito
Tel.: +593 2 25 03 23 Fax: +593 2 43 49 40
b Schneider Electric Egypt
68, El Tayaran Street Nasr City, 11371 - Cairo
Tel.: +20 24 01 01 19 Fax: +20 24 01 66 87
b Lexel Electric
Ehitajate tee 110 EE 12618 Talinn
Tel. : +372 650 97 00 Fax : +372 650 97 22
b Schneider Electric Oy
Sinikalliontie 16 02630 Espoo
Tel. : +358 9 5270 0359 Fax : +358 9 5270 0376
b Schneider Electric SA
5, rue Nadar 92500 Rueil Malmaison
Tel.: +33 (0)1 41 29 82 00 Fax: +33 (0)1 47 51 80 20
b Schneider Electric GmbH
Gothaer Straße 29 D-40880 Ratingen
Tel.: +49210 240 40 Fax: +492 10 240 49 256
b Schneider Electric
Private Mail Bag - Kotoa Airport Accra
Tel. : +23321 70 10 842/11 687 Fax : +233 21 77 96 22
b Schneider Electric AE
14th km - RN Athens-Lamia GR - 14564 Kifissia
Tel.: +3016 29 52 00 Fax: +3016 29 52 10
Up-dated: 22-03-2002
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www.schneider-ca.com
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Iran (Islamic Republic of) Irak Ireland Italy Japan Kazakhstan Kenya Kuwait Latvia Lebanon
Lithuania Malaysia
Martinique
Mexico Morocco Netherlands New Zealand Nigeria
Norway Oman Pakistan Peru Philippines
b Schneider Electric
b Schneider Electric (Hong Kong) Ltd
b Schneider Electric Hungária Villamossági Rt.
b Schneider Electric India b P.T. Schneider Indonesia
b Telemecanique Iran
b Schneider Electric Industries SA
Calle Jacinto Manon Esq. Federico Geraldino Edificio D' Roca Plaza Suite 402, Ens. Paraiso - Santo Domingo
Room 3108-28, 31th Floor, Sun Hung Kai Centre, 30 Harbour Road, Wanchai
Fehérvári út 108 112 H-1116 Budapest
Max House, 1 Dr Jha Marg, Okhla 110 020 New Dehli
Ventura Building 7th Floor Jalan R.A. Kartini Kav.26 Cilandak 12430 Jakarta
1047 Avenue VALI ASSR P.O. Box 15875-3547 15116 Teheran
38050 Grenoble Cedex 9
b Schneider Electric Ireland
Maynooth Road Cellbridge - Co. Kildare
b Schneider Electric S.p.A.
Centro Direzionale Colleoni Palazzo Sirio - Viale Colleoni, 7 20041 Agrate Brianza (Mi)
b Schneider Electric Japan Ltd
SK Bldg, Sendagaya 4-14-4, Sendagaya Shibuya-Ku - 151 Tokyo
b Schneider Electric Kazakhstan Liaison Office
Prospekt Abaia 157 off 9 480009 Almaty
b Schneider East Africa
Power Technics Complex PO Box 46345 - Nairobi
b Schneider Electric Kuwait
Al Gaas Tower - Sharq 2nd Floor PO Box 20092 - 13 061 Safat
b Lexel Electric
60A A.Deglava str. LV1035 Riga
b Schneider Electric Lebanon
Ashadia Bldg, 8th Floor Tabaris, Ashrafieh, P.O. Box 166223 Beyrouth
b Lexel Electric
44, Verkiu str. LT-2012 Vilnius
b Schneider Electric (Malaysia) Sdn No.11 Jalan U1/19, Seksyen U1
Bhd
Hicom-Glenmarie Industrial Park
Shah Alam
40150 Selangor Darul Ehsan
b Schneider Electric
Schneider Electric Immeuble Cottrell ZI de la Lézarde 97232 Le Lamentin
b Groupe Schneider Mexico
Calz. Rojo Gomez N° 1121 Col. Guadalupe del Moral México 09300
b Schneider Electric Maroc
26, rue Ibnou Khalikane Quartier Palmiers 20100 Casablanca
b Schneider Electric BV
Waarderweg 40 - Postbus 836 2003 RV Haarlem
b Schneider Electric (NZ) Ltd
14 Charann Place Avondale P.O. Box 15355 - New Lynn Auckland
b Merlin Gerin Nigeria Ltd
Plot 25 Sanni Tola Sonolki Close Off Harold Sodipo Crescent PO Box 12 505 - Ikeja - Lagos
b Schneider Electric Norge A/S
Solgaard Skog 2 Postboks 128 - 1501 Moss
b Schneider Electric CA
c/o Arab Development Co PO Box 439 - 113 Muscat
b Schneider Electric Pakistan
302 Clifton Center Clifton Block J - Karachi 75500
b Schneider Electric Peru S.A.
Los Telares n°231 Urb. Vulcano, Ate Lima 03
b Schneider Electric Philippines, Inc Schneider Electric Philippines, Inc 1314 Batangas Street Makati City 1234 - Metro-Manila
Tel.: +809 334 66 63 Fax: +809 334 66 68
Tel.: +852 25 65 06 21 Fax: +852 28 11 10 29
Tel.: +36 1 382 26-06 Fax: +36 1 206 1429 Tel. : +91 11 631 85 84 Tel. : +91 11 631 71 61 Tel.: +62 +21 750 44 06 Fax: +62 +21 750 44 15/ 16
Tel.: +98 218 71 01 42 Fax: +98 218 71 81 87
Tel.: +33 04 76 60 54 27 Fax: +33 04 76 60 56 60 Tel.: +353+0 1 6012200 Fax: +353+0 1 6012201 Tel.: +39 39 655 8111 Fax: +39 39 605 6237
Tel.: +81 354 74 44 74 Fax: +81 354 74 44 70
Tel. : +7 327 250 93 88 Tel. : +7 327 250 63 70 Tel.: +254 2.824.156 Fax: +254 2.824.157 Tel.: +965 240 75 46 Fax: +965 240 75 06 Tel. : +371 780 23 74/75 Fax : +371 754 62 80 Tel. : +961 1 20 46 20 Tel. : +961 1 20 31 19
Tel. : +370 278 59 59/61 Fax : +370 278 59 60 Tel.: +60 37 05 11 50 Fax: +60 37 05 11 70
Tel.: +05 96 51 06 00 Fax: +05 96 51 11 26
Tel.: +525 686 30 00 Fax: +525 686 24 09
Tel.: +212 299 08 48 to 57 Fax: +212 299 08 67 and 69
Tel.: +31 23 512 4124 Fax: +31 23 512 4100 Tel.: +64 +9 820 1820 Fax: +64 +9 820 1821
Tel.: +234 14 93 63 99 Fax: +234 14 97 45 99
Tel.: +47 6924 9700 Fax: +47 6925 7871 Tel.: +968 77 163 64 Fax: +968 77 104 49 Tel.: +92 21 586 3561 to 63 Fax: +92 21 586 3564 Tel.: +511 348 44 11 Fax: +511 348 05 23 Tel.: +63 28 44 84 18 Fax: +63 28 16 00 63
Up-dated: 22-03-2002
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Poland Portugal
Qatar Reunion Romania Russian Federation Saudi Arabia Senegal Singapore Slovak Republic Slovenia South Africa South Korea
Spain Sweden Switzerland Syrian Arab Republic Taiwan, Republic of China Thailand Tunisia Turkey Turkmenistan Ukraine United Arab Emirates
United Kingdom United States Uruguay Venezuela
b Schneider Electric Polska Sp.zo.o. ul. Domaniewska 41 02-672 - Warszawa
Tel.: +48 22 606 25 00 Fax: +48 22 606 11 66 Fax: +48 22 606 11 58
b Schneider Electric Portugal
Av.do Forte, 3 Edificio Suécia II, Piso 3-A CP 2028 Carnaxide 2795 Linda-A-Velha
Tel.: +351 21 416 5800 Fax: +351 21 416 5857
b Schneider Electric Qatar Branch
c/o Khalifa BinFahred Al Thani Trad.and Co - P.O. Box 4484 Doha
Tel.: +97 4424358 Fax: +97 4424358
b Schneider Electric
Immeuble Futura, 190, rue des 2 canons BP 646 - 97497 Sainte Clothilde
Tel.: +262 28 14 28 Fax: +262 28 39 37
b Schneider Electric
Bd Ficusului n°42 Apimondia, Corp.A, et.1, Sector 1 Bucuresti
Tel.: +401 203 06 50 Fax: +401 232 15 98
b Schneider Electric ZAO
Enisseyskaya 37 129 281 Moscow
Tel.: +7095 797 40 00 Fax: +7095 797 40 03
b Schneider Electric
Second Industrial City P.O. Box 89249 - 11682 Riyadh
Tel.: +966 1 265 1515 Fax: +966 1 265 1860
b Schneider Electric Sénégal
BP 15952 - Dakar-Fann Rond point N'Gor - Dakar
Tel.: +221 820 68 05 Fax: +221 820 58 50
b Schneider Electric Singapore Pte 10 Ang Mo Kio Street 65
Ltd
#02-17/20 TechPoint
Singapore 569059
Tel.: +65 484 78 77 Fax: +65 484 78 00
b Schneider Electric Slovakia spol Borekova 10
s.r.o.
SK-821 06 Bratislava
Tel.: +4217 552 40 10/20 Fax: +4217 552 40 00
b Schneider Electric, d.o.o.
Dunasjka 47 1000 Ljubljana
Tel. : +386 1 23 63 555 Fax : +386 1 23 63 559
b Schneider Electric South Africa (PTY) Ltd
Cnr Bekker & Montrose roads 1685 - Midrand.
Tel.: +27 11 254 6400 Fax: +27 11 315 8830
b Schneider Electric Korea
3Floor, Cheil Bldg., 94-46, 7-Ka Youngdeungpodong, Youngdeungpo-ku 150-037 Seoul
Tel.: +82 2 2630 9700 Fax: +82 2 2630 9800
b Schneider Electric España, S.A. Pl. Dr. Letamendi, 5-7 08007 Barcelona
Tel.: +34 93 484 3100 Fax: +34 93 484 3308
b Schneider Electric AB
Djupdalsvägen 17/19 19129 Sollentuna
Tel.: +46 8 623 84 00 Fax: +46 8 623 84 85
b Schneider Electric (Switzerland) Schermenwaldstrasse 11
S.A.
Postfach - CH - 3063 Ittigen
Tel.: +41 31 917 3333 Fax: +41 31 917 3355
b Schneider Electric Syria
Shakib Arslan Street Abou Roumaneh PO Box 33876 - Damas
Tel.: +963 11 333 10 26 Fax: +963 11 331 08 67
b Schneider Electric Taiwan Co Ltd 11F-2, N°51, Keelung Road, Sec.2 Tel.: +886 2 27 33 14 64
110 Taipei
Fax: +886 2 27 33 64 10
b Schneider (Thailand) Ltd
20th Floor Richmond Building 75 Sukhumvit 26 Road, Klongtoey Bangkok 10110
Tel.: +66 2 324 6000 Fax: +66 2 204 9816
b Schneider Electric Tunisie
2045 Les Berges du lac Tunis
Tel.: +216 71 960 477 Fax: +216 71 960 342
b Schneider Elektrik Sanayi Ve Ticaret A.S.
Tütüncü Mehmet Efendi Cad. N°:110 Tel.: +90 21 63 86 95 70 Kat 1-2 - 81080 Göztepe Istanbul Fax: +90 21 63 86 38 75
b Schneider Electric Turkmenistan Liaison Office
rue Neitralny Turkmenistan 28, off.326/327 74 000 Achgabad
Tel. : +993 12 46 29 52 Fax : +993 12 46 29 52
b Schneider Electric
Rue Krechtchalik 2 252601 Kiev
Tel.: +380 44 462 04 25 Fax: +380 44 462 04 24
b Schneider Electric Abu Dhabi
PO Box 29580 Office Floor 2/Lulu Street Al Marina Plaza Tower Abu Dhabi
Tel.: +9712 6 339444 Fax: +9712 6 316606
b Schneider Electric Ltd
Braywick House East Windsor Road - Maidenhead Berkshire SL6 1 DN
Tel.: +44 (0)1 628 508 500 Fax: +44 (0)1 628 508 508
b Schneider Electric
North American Division 1415 Roselle Road Palatine - IL 60067
Tel.: +1 847 397 2600 Fax: +1 847 925 7500
b Schneider Electric Uruguay S.A. Gabriela Pereira 3039 Montevideo
Tel.: +59 82 707 2392 Fax: +59 82 709 0713
b Schneider Mg SD TE, S.A
Calle 162/ Piso 2 Edificio Centro Cynamid La Urbina, 1070 - 75319 Caracas
Tel.: +58 2 241 13 44 Fax: +58 2 243 60 09
Up-dated: 22-03-2002
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b R.R.O. of Schneider Electric S.A. Unit 808, 8th Floor Me Linh Point Tower 2 Ngo Duc Ke Street, District 1 Ho Chi Minh City
b Schneider Electric Yugoslavia Rep. Office
Gracanicka 1 11000 Belgrade
b Schneider Zambia
Zambia Office c/o Matipi Craft Center Building Plot 1036 - Accra Road PO Box 22792 - Kitwe
b Schneider Electric
Zimbabwe Liaison Office 75A Second Street (corner Livingstone Avenue) Harare
Tel.: +84 8 829 60 72 Fax: +84 8 829 60 67
Tel. : +381 11 328 19 47 Fax : +381 11 328 6 52 Tel.: +260 222 22 52 Fax: +260 222 83 89
Tel.: +263 4 707 179/180 Fax: +263 4 707 176
For all the other countries, contacts are ensured by the Regional Divisions (see below).
Africa & Middle-East Zone Arabic Peninsula Region Middle-East Region
North-East Africa Region North-West Africa Region South Africa Region South Asia Region
b Schneider Electric
b Schneider Elektrik A.S.
b Schneider Electric Egypt
b Schneider Electric Maroc
b Schneider Electric South Africa (PTY) Ltd
b Schneider Electric India Pvt Ltd.
Second Industrial City P.O. Box 89249 11682 Riyadh Saudi Arabia
Sanayi Ve Ticaret A.S. Tütüncü Mehmet Efendi Cad. N°:110 Kat. 1-2 81080 Götztepe-Istanbul Turkey
68, El Tayaran Street Nasr City, 11371 Cairo Egypt
26, rue Ibnou Khalikane Quartier Palmiers 20100 Casablanca Morocco
Cnr Bekker & Montrose roads 1685 - Midrand. South Africa
D-27 South Extension Part II 110 049 New Dehli India
Asian Zone Great China
South-East Asia
b Schneider Beijing
b Schneider South East Asia (HQ) Pte Ltd.
Landmark bldg-Room 1801 8 North Dong Sanhuan Rd, Chaoyang District 100004 Beijing China
460 Alexandra Road #15-01 PSA building 119963 Singapore
European Zone ECE-CIS Countries Nordic countries
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b Schneider Electric ZAO b Schneider Electric A/S b Schneider Electric SA
Enisseyskaya 37 129 281 Moscow
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North-America Zone
b Schneider Electric North American Division
1415 Roselle Road Palatine IL 60067 USA
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Avenida Brigadeiro Faria Lima 1478 15° A 01451-913 São Paulo-SP Brazil
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b Schneider Electric (Australia) Pty. 2, Solent Circuit
Limited
Norwest Business Park
NSW 2153 Baulkham Hill
Australia
Tel.: +(966) 1 265 15 15 Fax: +(966)1 265 18 60
Tel.: +(90) 2163 86 95 70 Fax: +(90) 21 63 86 38 75
Tel.: +(20) 24 01 01 19 Fax: +(20) 24 01 66 87
Tel.: +(212) 299 08 48 à 57 Fax: +(212) 299 08 67 et 69
Tel.: +(27) 11 254 6400 Fax: +(27) 11 315 8830 Tel.: +(91) 116 25 76 58 Fax: +(91) 116 25 80 80
Tel.: +(86) 10 65 90 69 07 Fax: +(86) 10 65 90 00 13
Tel.: +(65) 270 23 66 Fax: +(65) 273 46 10
Tel.: +7095 797 40 00 Fax: +7095 797 40 03 Tel.: +(45) 44 73 7888 Fax: +(45) 44 68 5255 Tel.: +(385) 1 3667 100 Fax: +(385) 1 3667 111
Tel.: +(1) 847 397 2600 Fax: +(1) 847 925 7500
Tel.: +(55) 11 816 45 00 Fax: +(55) 11 813 09 43
Tel.: +(61) 298 51 28 00 Fax: +(61) 296 29 83 10
Up-dated: 22-03-2002
www.schneider-electric.com.tr www.schneider.com.eg www.schneider.co.ma www.schneider-electric.co.za www.schneiderelectric.in.com www.schneider-electric.com.cn
www.schneider-electric.ru www.schneider-electric.dk www.schneider-electric.hr www.squared.com www.schneider.com.br www.schneider.com.au
Schneider Electric
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Motion control 0
Community regulations and protective treatment
Community regulations
European Directives
The opening of European markets implies a harmonization of regulations in the various European Union member states. European Directives are documents used to remove obstacles to the free movement of goods and their application is compulsory in all states of the European Union. Member states are obliged to transcribe each Directive into their national legislation and, at the same time, to withdraw any conflicting regulations. The Directives, particularly those of a technical nature with which we are concerned, only set objectives, called "general requirements". The manufacturer must take all necessary measures to ensure that his products conform to the requirements of each Directive relating to his equipment. As a general rule, the manufacturer affirms that his product conforms to the necessary requirements of the Directive(s) by applying the e label to his product. e marking is applied to Telemecanique products where relevant.
The significance of e marking
p e marking on a product means that the manufacturer certifies that his product conforms to the relevant European Directives ; it is necessary in order that a product which is subject to a Directive(s) can be marketed and freely moved within the European Union. p e marking is intended solely for the national authorities responsible for market regulation.
For electrical equipment, only conformity of the product to standards indicates that it is suitable for use, and only a guarantee by a recognised manufacturer can ensure a high level of quality. One or more Directives, as appropriate, may apply to our products, in particular : p The Low Voltage Directive 72/23/EEC amended by Directive 93/68/EEC: e marking under the terms of this Directive could not be applied before 1 January 1995 and is compulsory as of 1 January 1997. p The Electromagnetic Compatibility Directive 89/336/EEC, amended by Directives 92/31/EEC and 93/68/EEC: e marking on the products covered by this Directive has been compulsory since 1 January 1996.
Protective treatment of equipment
Premium and Quantum PLCs meet the requirements of "TC" treatment (1). For installations in industrial production workshops or in an environment which corresponds to "TH" treatment (2), Premium PLCs should be enclosed in casings with a minimum of IP 54 protection as prescribed by standards IEC 664 and NF C 20 040. Premium and Quantum PLCs are supplied with an IP 20 protection index. They can therefore be installed without enclosure in locations with restricted access which do not exceed pollution degree 2 (control room which does not contain a machine or dust-producing activity).
(1) "TC" treatment : all climate treatment. (2) "TH" treatment : treatment for hot and humid environments.
© Copyright Schneider Electric 2003.
All rights reserved. No part of this work may be translated and/or reproduced or copied in any form or by any means - graphic, electronic or mechanical including photocopying, recording, taping or storage in an information retrieval system.
All software quoted in this document is the property of Schneider Automation, or a third party which has granted rights to Schneider Automation. The supply of such software confers a non-exclusive licence on the recipient to use such software solely for the purpose for which it was supplied. Any copying of such software, etc. (except solely for the purpose of producing back-up and security copies) is totally forbidden.
All products, hardware, software and services shown in this document are subject to modification and change without notice. Any descriptions or specifications given herein shall not be capable as being interpreted as part or a condition of any contract relative to such product, software or service.
Twin Line is registered trademark of Berger Lahr GmbH. TSX is registered trademark of Schneider Automation. Telemecanique is registered trademark of Schneider Electric. All other products and brands quoted in this document are registered trademarks of their respective holders.
74
Schneider Electric
Schneider Electric
0 Motion control
Product references index
SER
TLA CDC B G 015
38
SER 364 3L3S pppp
60 TLA CDC B G 030
38
SER 364 3L5S pppp
60 TLA CDC B G 050
38
SER 364 3L7S pppp
60 TLA CDC B G 100
38
SER 366 3L3S pppp
60 TLA CF ABA 003 1
63
SER 366 3L5S pppp
60 TLA CF ABA 005 1
63
SER 366 3L7S pppp
60 TLA CF ABA 010 1
63
SER 368 3L3S pppp
60 TLA CF ABA 015 1
63
SER 368 3L5S pppp
60 TLA CF ABA 020 1
63
SER 368 3L7S pppp
60 TLA CP AAA 003 1
63
SER 36A 3L3S pppp
60 TLA CP AAA 005 1
63
SER 36A 3L5S pppp
60 TLA CP AAA 010 1
63
SER 36A 3L7S pppp
60 TLA CP AAA 015 1
63
SER 39A 4L3S pppp
60 TLA CP AAA 020 1
63
SER 39A 4L7S pppp
60 TLA CP AAB 003 1
63
SER 39B 4L3S pppp
60 TLA CP AAB 005 1
63
SER 39B 4L7S pppp
60 TLA CP AAB 010 1
63
SER 39C 4L3S pppp
60 TLA CP AAB 015 1
63
SER 39C 4L7S pppp
60 TLA CP AAB 020 1
63
SER 39D 4L5S pppp
60 TLA CP AAC 003 1
63
TLA CP AAC 005 1
63
TLA
TLA CP AAC 010 1
63
TLA BBO
38 TLA CP AAC 015 1
TLA BHO
38 TLA CP AAC 020 1
63
TLA BR A
38 TLA DOC CD RM
63
TLA BR B
38 TLA M S
63
TLA BR C
38 TLA PH OO
39
TLA BR D
38 TLA PS CA
39
TLA CB AA A 005
38 TLA PS PB
38
TLA CB AA A 015
38 TLA T A
38
TLA CB AA A 030
40 TLA T B
38
TLA CB AA A 050
40 TLA T C
39
TLA CB AA B 005
40 TLA T D
39
TLA CB AA B 015
40 TLA T E
39
TLA CB AA B 030
40 TLA T F
39
TLA CB AA B 050
40 TLA T K
39
TLA CD C A B 005
40
TLA CD C A B 015 TLA CD C A B 030 TLA CD C A B 050 TLA CD C A C 005 TLA CD C A C 015 TLA CD C A C 030 TLA CD C A C 050 TLA CD C A D 005 TLA CD C A D 015 TLA CD C A D 030 TLA CD C A D 050 TLA CD C A E 005 TLA CD C A E 015 TLA CD C A E 030 TLA CD C A E 050 TLA CD C B A 005 TLA CD C B A 015 TLA CD C B A 030
40 TLC
40 TLC 432 2F2 1pppp
18
40 TLC 432 5F2 1pppp
18
40 TLC 434 2F3 1pppp
18
40 TLC 434 5F3 1pppp
18
40 TLC 436 2F3 1pppp
18
40 TLC 532 2F2 ppppp
24
40 TLC 532 5F2 ppppp
24
40 TLC 534 2F3 ppppp
24
40 TLC 534 5F3 ppppp
24
40 TLC 536 2F3 ppppp
24
40 TLC 538 2F3 ppppp
24
40 TLC 632 2F2 ppppp
32
40 TLC 632 5F2 ppppp
32
40 TLC 634 2F3 ppppp
32
40 TLC 634 5F3 ppppp
32
40 TLC 636 2F3 ppppp
32
40 TLC 638 2F3 ppppp
32
TLA CD C B A 050
40
TLA CD C B B 005
40 TLD
TLA CD C B B 015
40 TLD 132 2F2 pp1p1
8
TLA CD C B B 030
40 TLD 134 2F3 pp1p1
8
TLA CD C B B 050
40 TLD 136 2F3 pp1p1
8
TLA CD C B F 005
40 TLD 138 2F3 pp1p1
8
TLA CD C B F 050
40
TLA CD C B H 005
40 TSX
TLA CD C B H 015
40 TSX CXP 253
41
TLA CD C B H 030
40 TSX CXP 273
41
TLA CD C B H 050
40 TSX CXP 653
41
TLA CD P B G 050
38 TSX CXP 673
41
TLA CD P B G 100
38
0
75
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Schneider Electric Industries SA
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April 2003
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