flex-shafts-heads-rev-0-manual Operation and Parts Manual
MODEL 314V, 382v and fs
flexshafts
MODEL 900HD~2600HD
vibrator heads
Revision #0 (07/16/10)
To find the latest revision of this publication, visit our website at:
www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
notes
page 2 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
Silicosis/Respiratory Warnings
WARNING WARNING
SILICOSIS WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 3
Flexshaft/Vibrator Heads
Proposition 65 Warning............................................ 2 Silicosis/Respiratory Warnings................................. 3 Table Of Contents.................................................... 4 Parts Ordering Procedures...................................... 5 Safety Information................................................. 6-9 Specifications...................................................... 9-10 General Information.......................................... 11-12 Setup................................................................. 13-14 Operation............................................................... 15 Maintenance..................................................... 16-17 Troubleshooting...................................................... 18 Explanation Of Code In Remarks Column............. 19
Table of Contents
Component Drawings 314V Series Flexible Shafts Assy...................... 20-21 382V Series Flexible Shafts Assy...................... 22-23 FS Series Flexible Shafts Assy.......................... 24-25 HD Series Vibrator Steel Heads Assy................ 26-29 Vibrator Rubber/Steel Heads Assy.................... 30-31
Terms And Conditions Of Sale -- Parts................. 32
NOTICE
Specifications and part numbers are subject to change without notice.
page 4 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
www.multiquip.com
Parts Ordering Procedures
Best Deal!
Ordering parts has never been easier!
choose from three easy options:
Effective: January 1st, 2006
Order via Internet (Dealers Only):
Order parts on-line using Multiquip's SmartEquip website!
I View Parts Diagrams I Order Parts I Print Specification Information
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Goto www.multiquip.com and click on
Order Parts to log in and save!
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (uS) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via phone: Domestic (uS) Dealers Call:
1-800-427-1244
non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
Ì Dealer account number
Ì Specify preferred method of Shipment:
Ì Dealer name and address Ì Shipping address (if different than billing address) Ì Return Fax number Ì applicable model number Ì Quantity, part number and Description of each part
UPS/Fed Ex
DHL
I Priority One
Truck
I Ground
I Next Day
I Second/Third Day
NOTICE
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.
We aCCepT aLL maJOR CReDIT CaRDS!
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 5
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SaFeTy meSSageS
The four safety messages shown below will inform you about potential hazards that could injure you or others.The safety messages specifically address the level of exposure to the operator and are preceded by one of four words: DangeR, WaRnIng, CauTIOn or nOTICe.
SaFeTy SymBOLS
DangeR
Indicates a hazardous situation which, if not avoided, WILL result in DeaTH or SeRIOuS InJuRy.
WaRnIng
Indicates a hazardous situation which, if not avoided, COuLD result in DeaTH or SeRIOuS InJuRy.
CauTIOn
Indicates a hazardous situation which, if not avoided, COuLD result in mInOR or mODeRaTe InJuRy.
NOTICE
Addresses practices not related to personal injury.
Safety Information
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Symbol
Safety Hazard
Burn hazards
Electric shock hazards
page 6 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
geneRaL SaFeTy CauTIOn
neVeR operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury.
neVeR operate this equipment when not feeling well due to fatigue, illness or when under medication.
neVeR operate this equipment under the influence of drugs or alcohol.
aLWayS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.
No one other than the operator is to be in the working area when the equipment is in operation.
DO nOT use the equipment for any purpose other than its intended purposes or applications.
Safety Information
NOTICE
This equipment should only be operated by trained and qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
neVeR use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
aLWayS know the location of the nearest fire extinguisher.
aLWayS know the location of the nearest first aid kit.
aLWayS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 7
FLeXSHaFT SaFeTy
DangeR
aLWayS wear rubber insulated gloves and boots when holding the flexshaft during operation. The possibility of electrocution exists causing equipment damage and severe bodily harm even death!
DangeR
If applicable, periodically check insulation resistance as referenced in maintenance section. The possibility of electrocution exists causing equipment damage and severe bodily harm even death!
WaRnIng
neVeR attempt to run the core outside the casing assembly for any reason.
NOTICE
DO nOT allow flexshaft to kink.
Check flexshaft for cuts, cracks or abrasions. Replace flex-shaft imediately if defective.
Make sure the correct shaft is in use for the job. Selecting too large a head/shaft combination will overloading the power unit.
When transporting flexshaft on jobsite neVeR drag flex-shaft on ground.
aLWayS make certain vibrator power unit is OFF before connecting flexshaft.
Apply anaerobic sealant to shaft threads when required.
Only use flexshaft to power vibrator heads.
Grease flexshaft as recommended in maintenance section.DO nOT over-pack with grease. A tightly packed casing will put a heavy load on power unit, which could cause the power unit to over heat.
After each use, remove any concrete, debris or foreign matter that may have accumulated on the flex-shaft.Rinse flexshaft using a garden hose.
aLWayS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
Safety Information
VIBRaTOR HeaD SaFeTy
CauTIOn
neVeR touch the head casing when it is hot! The possibility exists of severe burns which could cause bodily harm.
NOTICE
neVeR lift the vibrator head out of the mix (head is vibrating) for an extended period of time. This condition can cause the bearings inside the vibrator head to overheat.
neVeR use a worn or deformed vibrator head. Replace any defective vibrator head immediately.
Lubricate vibrator head as recommended in maintenance section. DO nOT overfill. Too much oil in the head will overload the motor.
Periodically check the outside diameter of the vibrator head casing for signs of wear. Replace head if measured diameter is less than minimum wear diameter referenced in maintance section.
After each use, remove any concrete , debris or foreign matter that may have accumulated on the head. Wipe clean with a soft cloth.
aLWayS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
NOTICE
enVIROnmenTaL SaFeTy/DeCOmmISSIOnIngCE
DO nOT pour waste or oil directly onto the ground, down a drain or into any water source.
Contact your country's Department of Public Works or recyling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.
When the life-cycle of this equipment is over it is recommended that the head casing and all other metal parts be sent to a recycling center.
page 8 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
314 Series flexible shafts
Reference Table 1 when determining drive motor, vibrator head and flexshaft combinations. Choosing the wrong vibrator head combination will overload the motor and cause excessive wear.
Specifications
Model# 314V
Table 1. Maximum Shaft Length Selection Chart (314V)
Recommended Head Size
Max Shaft Length ft. (m)
Recommended Drive Motor
900~1300HD
21 (6.4)
CV1/BP25H
382V Series flexible shafts
Reference Table 2 when determining drive motor, vibrator head and flexshaft combinations.
Model# 382V 382V 382V
382V
Table 2. Maximum Shaft Length Selection Chart (382V)
Recommended Head Size
Max Shaft Length ft. (m)
Recommended Drive Motor
Remarks
1400~1700HD
28 (8.5)
CV2/CV2E/BP25H Adapter Required P/N FSC
2100HD
21 (6.4)
CV2/CV2E/BP25H
1400 ~ 2600HD
35 (10.6)
CV3/CV3E/BP25H/ G55H
Adapter Required P/N FSC
RHV188, RHV250 RHV275, RHV275S
21 (6.4)
CV3/CV3E/BP25H/ G55H
FS Series flexible shafts
Reference Table 3 when determining drive motor, vibrator head and flexshaft combinations
Model# FS FS FS
FS
Table 3. Maximum Shaft Length Selection Chart (FS)
Recommended Head Size
Max Shaft Length ft. (m)
Recommended Drive Motor
Remarks
1400~1700HD
28 (8.5)
CV2/CV2E/BP25H Adapter Required P/N FSC
2100HD
21 (6.4)
CV2/CV2E/BP25H
1400 ~ 2600HD
35 (10.6)
CV3/CV3E/BP25H/ G55H
Adapter Required P/N FSC
RHV188, RHV250 RHV275, RHV275S
21 (6.4)
CV3/CV3E/BP25H/ G55H
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 9
Specifications
Model#
CV1 CV2 CV2E CV3 CV3E G55H BP25H
Amps
10 15 7.5 20 10 N/A N/A
Table 4. Drive Motors (Electric/Gasoline)
Voltage/Frequency HP (kW)
RPM
Required Shaft
120 VAC 50/60 Hz 1 (1.2) 16,000
314V
120 VAC 50/60 Hz 2 (1.8) 18,000 382V/FS
240 VAC 50/60 Hz 2 (1.8) 18,000 382V/FS
120 VAC 50/60 Hz 3 (2.4) 19,250 382V/FS
240 VAC 50/60 Hz 3 (2.4) 19,250 382V/FS
N/A
4.8 (3.6) 3,600 382V/FS
N/A
2.1 (1.6) 7,000 382V/FS
Type
Electric Electric Electric Electric Electric Gasoline Gasoline
NOTICE
Vibration techniques, vibrator head placement and spacing as referenced in the "General Information" and "Operation" sections of this manual is only to be used as a guidline. Multiquip assumes no responsibility for vibrator operating techniques referenced in this manual.
The consoldation of concrete has many mitigating factors that must be considered such as slump, mix, depth of vibrator, vibrator spacing, vibration time, vibration frequency, temperature. All of these factors must be considered when the consildation (vibration) of concrete is required.
page 10 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
Multiquip's flex-shafts vibrator heads are designed to work in medimum to high slump concrete. Typical applications include small pours, slabs driveways, stem walls and footings.
Typical shaft lengths range from 2 to 21 feet (0.6 to 6.4 meters). See Tables 1, 2 and 3 for the various recommended shaft lengths.
Vibrating steel heads are attached to one end of the flexshaft. These heads generate a vibration via an eccentric rotator that consoldates the concrete by removing air pockets.The round head design allows for the transmisssion of vibration in all directions.
There are 7 different steel head sizes that range from 7/8 to 25/8 inches in diameter. Typical vibration frequency for these vibrating heads range from 9,200 to 12,150 VPM with 1-inch slump when using electric motors.
When working with epoxy coated rebar, 4 different types of rubber heads are available to prevent chipping of the rebar coating. These rubber heads range in diameter from 17/8 ~23/4 inches (48~69 mm).
Why vibrate concrete
To ensure optimum strength and durability, vibration of fresh concrete is an important requirement. Vibration or compaction is the principal method for consolidation of concrete.
Consolidation
Consolidation elimates pockets of aggregate and air bubbles maximizing strength, eliminating surface voids. Vibrators consolidate concrete by transmitting shock waves which allow the aggregate to float freely while pushing lighter trapped air up and out of the concrete mix.
A properly consoldated concrete pour will display a thin line of mortar appearing along the form near the vibrator and the coarse aggregate has been dispersed evenly throughout the pour and is not visible.
vibration time
Vibration time depends on frequency. The higher the frequency, the less vibration time is required for the job.
general information
vibration range
Vibration range (Figure 1) can be defined as "Area of Influence". This area of influence (vibrating radius) is the distance from the center of the vibrator to the outer most edge.
AREA OF INFLUENCE (VIBRATING RADIUS)
R
D
VIBRATOR HEAD INSERTION SPACING
Figure 1. Vibrator Radius/Spacing
Table 5 shows the vibration radius and spacing for a given vibrator head diameter.
Table 5. Vibrating Radius/Insertion Spacing
Vibrating Vibrator HD. Vibration Vibrator
HD. Model Dia. in. (mm)# Radius (R) Spacing (D)
900HD
7/8 (22)
4 (102)
6 (152)
1000HD
11/16 (27)
5.5 (140) 8.25 (210)
1300HD
13/8 (35)
8 (203)
12 (305)
1400HD
13/8 (35)
8 (203)
12 (305)
1700HD
111/16 (43)
12 (305) 18 (457)
2100HD
21/8 (54)
14 (356) 21 (533)
2600HD
25/8 (67)
18 (457) 27 (686)
RVH188
17/8 (48)
11 (279) 16.5 (419)
RVH250
21/2 (63)
14 (356) 21 (533)
RVH275S
23/4 (69)
18 (457) 27 (686)
RVH275
23/4 (69)
15 (381) 22.5 (572)
NOTICE
Radius (area of influence R) and vibrator head spacing (D) are expressed in inches/millimeters. Radius and distance values expressed in Table 5 are only to be used as a general guide. Values are subject to change.
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 11
NOTICE
Vibrator head spacing distance (D) is calculated by multiplying the vibrating head radius (area of influence) by 1.5.
When determining which head to choose it is important to access the application. Mainly what are the dimensions of the application. Select the vibrator head based on its radiating radius charactertics. Reference Table 5.
Select the vibrating head that covers the largest possible area without excessive overkill. This will allow for more efficient productivity. General rule of thumb is DO NOT select a vibrator head which has a vibration radius of more than twice the width of the form.
Example:
If the form width is 9 inches (229 mm) the selected vibrator head radius should not exceed an 18 inch (457 mm) radius.
In this example the 2600HD vibrator head would be the recommended choice. Reference Table 5 and Figure 2.
general information
CONCRETE
NO VIBRATION
VIBRATOR HEAD INSERTION POINT
AREA OF INFLUENCE (VIBRATING RADIUS)
FORM WIDTH
TOO SMALL AREA OF INFLUENCE
(VIBRATING RADIUS)
NO VIBRATION
CORRECT
VIBRATOR HEAD INSERTION SPACING
Figure 2. Head Selection
page 12 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
Attaching Vibrating Head To flex-Shaft
1. Locate approiate coupler and spindle for desired flexshaft. Reference Figure 3.
2. Apply a ring of anaerobic sealant (LoctiteTM No. 271) to flexshaft threads as shown in Figure 3.
QUICK
DISCONNECT
KNOB
SPINDLE
(FEMALE)
P/N 90004-003
MOTOR END
QUICK DISCONNECT
COUPLER (FEMALE) P/N 90004-05
MALE
SPINDLE (MALE) P/N 90004-01
LPOIPCETITTHERTME2A7D1 LPOIPCETITTHERTME2A7D1
SETUP
3. Insert coupler and spindle into flexshaft as shown in Figure 3.
4. Attach vibrator head onto flexshaft as shown in Figure 3.
5. Use a wrench and tighten vibrator head securely to flexshaft/ Threads are left-handed..
NOTICE
All flexshaft cores have been lubricated (greased) at the factory and are ready. for use.
314V SERIES FLEXIBLE SHAFT
VIBRATOR HEAD
LEFT-HAND THREADS
QUICK DISCONNECT
COUPLER (MALE)
P/N 9004-04
FEMALE
382V SERIES FLEXIBLE SHAFT
CORE
SPINDLE AND CORE ARE ATTACHED
(1 PIECE)
NOTICE
FS series flexshafts do not require a spindle. Spindle is permantey attached to the wire core
QUICK DISCONNECT
COUPLER (MALE)
P/N A781131311
FS SERIES FLEXIBLE
SHAFT
Figure 3. Attaching Vibrating Head to Flexshaft
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 13
Attaching flexshaft to drive motor
1. Pull upward on drive motor quick disconnect knob. Insert coupler-end of flext-shaft into drive motor housing. Reference Figure 4.
2. Make sure flexshaft has been seated securely. Release drive motor quick disconnect knob.
QUICK DISCONNECT KNOB (PULL)
QUICK DISCONNECT
COUPLER
DRIVE MOTOR
END
FLEX-SHAFT
QUICK DISCONNECT KNOB (RELEASE)
SETUP
installing fsc shaft coupler
The FSC shaft coupler allows for the extension of the FSSeries flex-shafts. Maximum extension length shall not exceed 35 ft (10.6 meters).
This shaft extension coupler is only to be used on FS series shafts. DO NOT use the FSC shaft coupler on the 314V or 382V flex-shafts.
1. Install FSC shaft coupler as shown in Figure 5.
NOTICE
All FS-Series flexible shafts are supplied with a quick disconnect (QD) coupler. This coupler is not required for flex shaft extenstion.
2. Apply anaerobic sealant as required. Tighten FSC coupler securely.
Figure 4. QD Coupler Connection
QUICK DISCONNECT
COUPLER
FS21 FLEXIBLE SHAFT
(21 FT./6.4 M)
FSC COUPLER
TOTAL LENGTH = 35 FT. (10.6 METERS)
FS14 FLEXIBLE SHAFT
(14 FT./4.3 M)
Figure 5. FSC Coupler Installation
VIBRATING HEAD
page 14 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
operation
Before connecting any of the flexible-shafts referenced in this manual, please read any and all operating instructions relating to the drive motor associated with the flex-shaft.
Using the wrong drive motor can adversely affect the performance of the flexshaft/vibrating head. Selecting too large a flexshaft/vibrating head combination will overload the motor and cause excessive wear.
1. Hold vibrator head above concrete pour when starting drive motor. This will prevent the vibrator head from bouncing on hard surfaces which could damage the bearings.
2. Keep flexshaft (Figure 6) straight as possible when operating. Sharp bends increase the load on the core and drive motor, which will result in early core failure and possible damage to the drive motor.
1-1/2 TIMES AREA OF INFLUENCE
FLEX-SHAFT VIBRATOR HEAD
operation
6. When lifting the head out of the concrete, withdraw slowly at a rate of about 3 sec./ft. Using this technique will avoid the re-trapping of air.
7. When near the top of the mix, withdraw the vibrator quickly.
8. Re-insert vibrator into mix according to the "area of influence" See Figure 6. Establish a symmertical overlapping pattern for inserting and removing the vibrator head.
9. If concrete is poured in layers, allow vibrator to pass within 3 to 6 inches (76 to 152 mm.) into next layer to ensure the knitting of the two layers. The complete bonding of layers will prevent "lift lines" when forms are removed.
NOTICE
DO NOT use vibrator to move concrete laterally. This will cause segreation of the concrete. Use a shovel or similar device to spread the concrete.
CORRECT
VIBRATOR HEAD INCORRECT
Figure 6. Vibrator Head Insertion
3. Completely immerse the vibrator head quickly into the concrete mix at a verticle rate of about one foot per second (0.3 meters/second). Vibrate concrete for about 5 to 15 seconds for wet mixes. For stiff mixes vibrate 2-3 minutes.
4. Stop vibration of concrete mix when concrete has a level, glossy surface and there are no breaking air bubbles.
5. Slowly lift the head out of the mix using an up and down movement. This slight up and down movement will close the hole formed by the vibrator.
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 15
flexshaft lubrication (100 Hours)
1. Using a bench vice and wrench, remove coupler from flexshaft as shown in Figure 7. Please note threads are right-handed on this side of the flexshaft (drive motor end).
2. Heat should be applied to the threads to break down the anaerobic sealant. Applying heat will help prevent possible damage to threads.
3. Next, using a wrench and bench vise if necessary, remove flexible shaft from vibrator head as shown in Please note threads are left-handed on this side of the flexshaft (vibrator end).
4. Pull the wire core out from casing. Using a clean soft cloth wipe the grease off as it is pulled from the casing. Wipe clean.
APPLY COUPLER HEAT
RIGHT-HAND THREAD
FLEXSHAFT
APPLY HEAT VIBRATOR
HEAD
maintenance
7. Thoroughly clean wire core (Figure 8) if it is being reused. A wire brush may be required to remove hardened residue.
LUBTRPIGCANT
WIRE BRUSH
CLOTH
WIRE CORE
Figure 8. Cleaning Wire Core
8. Apply a light amout of DuBois "TPG" lubricant (Figure 8) or a good grade bearing grease to the entire length of the wire core.
NOTICE
DO NOT force casing full of grease. A tightly packed casing will load the drive motor which could lead to overheating.
BENCH VISE
LEFT-HAND THREAD
Figure 7. Removing Wire Core
5. Inspect the core for broken wires, permanent set or other damage such as an area that indicates high wear or having overheated. If any of these conditions exist replace wire core.
6. Use the core to push a cleaning patch through the casing to remove any old grease or foreign matter that may have accumulated inside the casing.
NOTICE
DO NOT use solvents to clean casing. Applying solvents to the core or casing may cause grease (lubricant) to breakdown, resulting in damage to the flexshaft.
9. Reinstall wire core back into casing.When re-attaching coupler and vibrator head to flexshaft, clean mating threads with an anaerobic sealant primer. Allow primer to dry for several minutes.
10. Also apply a ring of anaerobic sealant (LoctiteTM No. 271) to the middle of the casing ferrule threads.
11. Screw the vibrator head back onto flexshaft casing. Wait one hour before using.
12. Apply anaerobic sealant to coupler threads. Insert coupler back into flexshaft. Tighten securely. Wait one hour before using.
page 16 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
vibrator head lubrication (300 Hours)
1. Using a wrench, remove vibrator tip (Figure 9) from vibrator head body. Have a cloth handy to catch any spilled oil.
VIBRATOR HEAD
RIGHT-HAND THREADS
TIP
WRENCH
VIBRATOR HEAD OIL
maintenance
Table 6. Vibrator Head Oil Capacity
Vibrating Oil Capacity. Vibrating Oil Capacity.
HD. Model
oz. (ml)#
HD. Model oz. (ml)#
900HD
0.5 (15)
2600HD
1.5 (44)
1000HD
0.5 (15)
RVH188
N/A
1300HD
0.5 (15)
RVH250
N/A
1400HD
0.5 (15)
RVH275S
N/A
1700HD
0.75 (22)
RVH275
N/A
2100HD
1 (30)
vibrator head wear (300 Hours)
1. Periodically measure the outside diameter (Figure 10) of the vibrator head casing.
VIBRATOR HEAD CASING DIAMETER
Figure 9. Adding Oil (Vibrator Head)
2. Drain old oil from vibrator head body (casing). Place oil in a suitable container. DO NOT pour oil on the ground.
NOTICE
Dispose used vibrator head oil in accordance with city, local and state environmental guidlelines.
3. Fill vibrator head body with SAE 15 or AW MV ISO 46 type oil or equivalent.
4. DO NOT fill head body beyond capacity. Reference Table 6.
NOTICE
DO NOT overfill. Too much oil in the vibrator head will overload the drive motor.
Figure 10. Vibrator Head Diameter
2. Replace vibrator head if it is not within minimum wear tolarances as specified in Table 7.
Table 7. Vibrator Head Wear Diameter
Vibrating Vibrator HD. New Vibrator HD. Min HD. Model Dia. in. (mm)# Wear Dia. in. (mm)
900HD
7/8 (22.22)
/13 16 (20.62)
1000HD
11/16 (26.98)
1 (25.4)
1300HD
13/8 (34.92)
11/4 (31.75)
1400HD
13/8 (34.92)
11/4 (31.75)
1700HD
111/16 (42.86)
19/16 (39.67)
2100HD
21/8 (53.97)
17/8 (47.62)
2600HD
25/8 (66.67)
21/4 (57.15)
RVH188
N/A
N/A
RVH250
N/A
N/A
RVH275S
N/A
N/A
RVH275
N/A
N/A
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 17
troubleshooting
Symptom Flexshaft Binding Leaking Vibrator Head
Table 8. Generator Troubleshooting
Possible Problem
Solution
Flexshaft kinked?
Straighten out flexshaft.
Defective flexshaft?
Replace flexshaft.
Too much grease in flexshaft casing?
Relube flexshaft.
Too much oil in head casing? Fill head casing to recommended level.
Head bearings/seals defective? Replace vibrator head.
page 18 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
Explanation of Code in Remarks Column
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SampLe paRTS LIST
nO. paRT nO. paRT name QTy. RemaRKS
1 12345 BOLT......................1 .....INCLUDES ITEMS W/%
2%
WASHER, 1/4 IN............NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN....1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
nO. Column
unique Symbols -- All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the "Remarks" column.
Duplicate Item numbers -- Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
paRT nO. Column
numbers used -- Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the "Remarks" Column.
QTy. Column
numbers used -- Item quantity can be indicated by a number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately.Other entries will be clarified in the "Remarks" Column.
RemaRKS Column
Some of the most common notes found in the "Remarks" Column are listed below. Other additional notes needed to describe the item can also be shown.
assembly/Kit -- All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by: "INCLUDES ITEMS W/(unique symbol)"
Serial number Break -- Used to list an effective serial number range where a particular part is used.
Indicated by: "S/N XXXXX AND BELOW" "S/N XXXX AND ABOVE" "S/N XXXX TO S/N XXX"
Specific model number use -- Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by: "XXXXX ONLY" "NOT USED ON XXXX"
"make/Obtain Locally" -- Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
"not Sold Separately" -- Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 19
314v SERIES flexible shafts assy.
1 2
3 4
page 20 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
NO. PART NO. 1 314V2 1 314V5 1 314V7 1 314V10 1 314V12 1 314V14 1 314V18 1 314V21 2# 13609-502 2$ 13609-505 2 13609-507 2% 13609-510 2@ 13609-512 2 13609-514 2 13609-518 2 13609-521 3 90004-03 4 90004-05
314v SERIES flexible shafts assy.
PART NAME
QTY.
REMARKS
FLEXSHAFT 24" (0.6 M)....................................1................INCLUDES ITEM W/#
FLEXSHAFT 60" (1.5 M)....................................1................INCLUDES ITEM W/$
FLEXSHAFT 84" (2.1 M)....................................1................INCLUDES ITEM W/
FLEXSHAFT 120" (3 M).....................................1................INCLUDES ITEM W/%
FLEXSHAFT 144" (3.7 M)..................................1................INCLUDES ITEM W/@
FLEXSHAFT 168" (4.3 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 216" (5.5 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 252" (6.4 M)..................................1................INCLUDES ITEM W/
CORE, 27-1/16" (.685 M)
1
CORE, 63-1/16" (1.6 M)
1
CORE, 87-1/16" (2.2 M)
1
CORE, 123-1/16" (3.12 M)
1
CORE, 147-1/16" (3.73 M)
1
CORE, 171-1/16" (4.34 M)
1
CORE, 219-1/16" (5.56 M)
1
CORE, 255-1/16" (6.47 M)
1
SPINDLE, FEMALE............................................1................OPTION
COUPLER, FEMALE..........................................1................OPTION
NOTICE
Item 1 to be used only with a CV-1, 50/60 Hz, 115 VAC 1 HP, 10 amp electric motor only or a BP25H, 2.1 HP gasoline engine. Reference Table 1
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 21
382v SERIES flexible shafts assy.
1
3
2
4
page 22 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
NO. PART NO. 1 382V2 1 382V5 1 382V7 1 382V10 1 382V12 1 382V14 1 382V18 1 382V21 2# 13827-502 2$ 13827-505 2 13827-507 2% 13827-510 2@ 13827-512 2 13827-514 2 13827-518 2 13827-521 3 90004-01 4 90004-04
382v SERIES flexible shafts assy.
PART NAME
QTY.
REMARKS
FLEXSHAFT 24" (0.6 M)....................................1................INCLUDES ITEM W/#
FLEXSHAFT 60" (1.5 M)....................................1................INCLUDES ITEM W/$
FLEXSHAFT 84" (2.1 M)....................................1................INCLUDES ITEM W/
FLEXSHAFT 120" (3 M).....................................1................INCLUDES ITEM W/%
FLEXSHAFT 144" (3.7 M)..................................1................INCLUDES ITEM W/@
FLEXSHAFT 168" (4.3 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 216" (5.5 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 252" (6.4 M)..................................1................INCLUDES ITEM W/
CORE, 24" (0.6 M)
1
CORE, 60" (1.5 M)
1
CORE, 84" (2.1 M)
1
CORE, 120" (3 M)
1
CORE, 144" (3.7 M)
1
CORE, 168" (4.3 M)
1
CORE, 216" (5.5 M)
1
CORE, 252" (6.4 M)
1
SPINDLE, MALE................................................1................OPTION
COUPLER, MALE..............................................1................OPTION
NOTICE Item 1 to be used with drive motors as listed in Table 2
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 23
fs SERIES flexible shafts assy.
1
1
32
2 43
NOTE: 1 SPINDLE IS PART OF CORE. QUICK-DISCONNECT (QD) 2 COUPLER IS INCLUDED WITH ITEM 1. SHAFT LENGTHS EXCEEDING 21 FT. (6.4 M) REQUIRE A SHAFT 3 EXTENSION COUPLER P/N FSC. MAXIMUM SHAFT EXTENSION SHALL NOT EXCEED 35 FT. (10.6 M).
page 24 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
NO. PART NO. 1 FS1 1 FS2 1 FS3 1 FS5 1 FS7 1 FS10 1 FS12 1 FS14 1 FS18 1 FS21 2# 13132201 2$ 13132202 2 13132203 2% 13132205 2@ 13132207 2 13132210 2 13132212 2 13132214 2 13132218 2 13132221 3 A781131311 4 FSC
fs SERIES flexible shafts assy.
PART NAME
QTY.
REMARKS
FLEXSHAFT 18" (0.45 M)..................................1................INCLUDES ITEM W/#
FLEXSHAFT 24" (0.6 M)....................................1................INCLUDES ITEM W/$
FLEXSHAFT 36" (.914 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 60" (1.5 M)....................................1................INCLUDES ITEM W/%
FLEXSHAFT 84" (2.1 M)....................................1................INCLUDES ITEM W/@
FLEXSHAFT 120" (3.0 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 144" (3.6 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 168" (4.2 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 216" (5.5 M)..................................1................INCLUDES ITEM W/
FLEXSHAFT 252" (6.4 M)..................................1................INCLUDES ITEM W/
CORE, 17.25" (.43 M)
1
CORE, 23.25" (.59 M)
1
CORE, 35.25" (.89 M)
1
CORE, 59.25" (1.5 M)
1
CORE, 83.25" (2.1 M)
1
CORE, 119.25" (3.0 M)
1
CORE, 143.25" (3.6 M)
1
CORE, 167.25" (4.2 M)
1
CORE, 215.25" (5.4 M)
1
CORE, 251.25" (6.3 M)
1
COUPLER, MALE..............................................1................INCLUDES ITEM W/
COUPLER, SHAFT EXTENSION
1
NOTICE Item 1 to be used with drive motors as listed in Table 3
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 25
HD SERIES vIBRATOR HEADS assy.
1
7
900HD ONLY 4
3
2
6 5
12 10 11 69 6 8
4 6 95 3 2
7
7
11 12
6 9 6 10
page 26 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
HD SERIES vIBRATOR HEADS assy.
NO.
PART NO. PART NAME
QTY.
REMARKS
1
17302-505 VIBRATOR HEAD, STEEL 900HD. ....................1................INCLUDES ITEMS W/#
1
16369-501 VIBRATOR HEAD, STEEL 1000HD. ..................1................INCLUDES ITEMS W/$
1
16317-501 VIBRATOR HEAD, STEEL 1300HD. ..................1................INCLUDES ITEMS W/
1
16316-501 VIBRATOR HEAD, STEEL 1400HD. ..................1................INCLUDES ITEMS W/%
1
15699-505 VIBRATOR HEAD, STEEL 1700HD. ..................1................INCLUDES ITEMS W/@
1
16301-501 VIBRATOR HEAD, STEEL 2100HD. ..................1................INCLUDES ITEMS W/
1
16274-501 VIBRATOR HEAD, STEEL 2600HD. ..................1................INCLUDES ITEMS W/
2#
26049-001 CASING ADAPTER
1
2$
16374-002 CASING ADAPTER
1
2
16325-001 CASING ADAPTER
1
2%
16326-001 CASING ADAPTER
1
2@
16704-004 CASING ADAPTER
1
2
16303-001 CASING ADAPTER
1
2
16278-001 CASING ADAPTER
1
3#
07001-056 SEAL
2
3$
07001-021 SEAL
2
3%
07001-029 SEAL
2
3@
07001-046 SEAL
2
3
07001-057 SEAL
2
3
07001-019 SEAL
2
4#
26050-001 FITTING ADAPTER
1
4$
16375-001 FITTING ADAPTER
1
4
16328-001 FITTING ADAPTER
1
4%
16327-001 FITTING ADAPTER
1
5#
26055-001 SPACER
1
6#
09189-002 BEARING
4
6$
10093-401 BEARING
4
6%
19393-004 BEARING
4
6@
19393-003 BEARING
4
6
19393-001 BEARING
4
6
19393-001 BEARING
4
7#
11199-002 SPINDLE
1
7$
19484-001 SPINDLE
1
7%
18871-001 SPINDLE
1
7@
26900-001 SPINDLE
1
7
18785-001 SPINDLE
1
7
18809-001 SPINDLE
1
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 27
HD SERIES vIBRATOR STEEL HEADS assy.
1
7
900HD ONLY 4
3
2
6 5
10 11 12 69 6 8
7 4 6 95 3 2
11
12 6 9 6 10 7
page 28 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
NO. 8# 8$ 8% 8@ 8 8 9#$ 9% 9@ 9 10@ 10 11# 11$ 11% 11@ 11 12# 12$ 12% 12@ 12 12
PART NO. 17303-002 16371-001 16320-001 15700-001 16305-001 16279-001 11906-026 11906-012 11906-015 11906-020 07030-006 07030-008 08233-004 08233-005 08297-006 06511-005 06513-006 11204-001 16368-001 16318-001 15705-001 16302-001 16277-001
HD SERIES vIBRATOR STEEL HEADS assy.
PART NAME HOUSING HOUSING HOUSING HOUSING HOUSING HOUSING SHIM SHIM SHIM SHIM WASHER, FLAT 3/8" WASHER, FLAT 1/2" NUT, LOCK 1/4-20" NUT, LOCK 5/16-18" NUT, LOCK 3/8-24" HHCS 3/8-24X5/8" HHCS 1/2-20X3/4" TIP TIP TIP TIP TIP TIP
QTY.
REMARKS
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 29
HD SERIES vIBRATOR RUBBER HEADS assy.
1
page 30 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
NO. PART NO. 1 RHV188 1 RHV250 1 RHV275S 1 RHV275
HD SERIES vIBRATOR RUBBER HEADS assy.
PART NAME VIBRATOR HEAD, STEEL/RUBBER VIBRATOR HEAD, STEEL/RUBBER VIBRATOR HEAD, STEEL/RUBBER VIBRATOR HEAD, STEEL/RUBBER
QTY.
REMARKS
1
1
1
1
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 31
Terms and Conditions of Sale -- Parts
paymenT TeRmS
Terms of payment for parts are net 30 days.
FReIgHT pOLICy
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip's responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
mInImum ORDeR
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
ReTuRneD gOODS pOLICy
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1. A Returned Material Authorization must be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions must match the current parts price list.
b. The list must be typed or computer generated.
c. The list must state the reason(s) for the return.
d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender's expense. All parts must be returned freight prepaid to Multiquip's designated receiving point.
5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life (such as gaskets, seals, "O" rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notified of any material received that is not acceptable.
8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
pRICIng anD ReBaTeS
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SpeCIaL eXpeDITIng SeRVICe
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LImITaTIOnS OF SeLLeR'S LIaBILITy
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LImITaTIOn OF WaRRanTIeS
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
page 32 -- FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10)
notes
FLEXSHAFTS/VIBRATOR HEADS · operation and parts manual -- rev. #0 (07/16/10) -- page 33
Operation and Parts Manual
HERE'S HOW TO GET HELP
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Mayco Parts
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Tel. (800) 421-1244 Fax (800) 537-3927
MQ Parts Department
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
Warranty Department
800-306-2926 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700, Ext. 279
Service Department
Technical Assistance
800-421-1244 310-537-3700
Fax: 310-537-4259
800-478-1244
Fax: 310-631-5032
MEXICO MQ Cipsa
UNITED KINGDOM Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
CanaDa
Multiquip
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Global Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
© COPYRIGHT 2010, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
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