Fsolar Intelligent Monitoring Platform
User Manual for Felicitysolar models including: FLA48200 48V 200Ah 10kWh Lithium Phosphate Battery, FLA48200, 48V 200Ah 10kWh Lithium Phosphate Battery, 10kWh Lithium Phosphate Battery, Lithium Phosphate Battery, Phosphate Battery
1 ABOUT THIS MANUAL ..... 3. Installation Procedure .....
File Info : application/pdf, 11 Pages, 2.35MB
DocumentDocument358-010407-00
LiFePO4 Battery System for Households
1 ABOUT THIS MANUAL ......................................................................................... ............ 1 1.1 Purpose .................................................................................................................... 1 1.2 Scope ....................................................................................................................... 1 1.3 Safety Instructions ................................................................................................... 1 1.4 Can be Connected in Parallel ............................................................................... 1 2
2.1 Features ................................................................................................................... 2 2.2 Product Overview .................................................................................................... 2 2.3 Specifications .......................................................................................................... 4 2.4 Recommended Settings ......................................................................................... 4 3. Installation Procedure ..................................................................................................... 5
3.1 Setup Script ............................................................................................................. 5 3.2 Tools ......................................................................................................................... 5 3.3 Floor Installation with Base..................................................................................... 6 3.4 Installation Environment .......................................................................................... 6 3.5 Battery system switch operation.............................................................................. 7
4. INSTALLATION .................................................................................................................. 9
4.1 Unpacking and Inspection ..................................................................................... 9 4.2 Mounting the Unit .................................................................................................. 9 4.3 Connection for Parallel Mode ............................................................................... 9 5. OPERATION ....................................................................................................................... 10 5.1 Switch On/Off.......................................................................................................... 10 5.2 LCD Display Icons ................................................................................................. 11 5.3 BMS Information Page .......................................................................................... 11 5.4 Fault Code Table ................................................................................................... 12 5.5 DIP Switch SW1-SW4 Description ....................................................................... 13 6. Configure Network ........................................................................................................... 14 6.1 Download APP ........................................................................................................ 14 6.2 Connect to Built-in WIFI wireless network .......................................................... 14 6.3 Configure the network ............................................................................................14 7. Create the plant ............................................................................................................... 15 7.1 Manage device via APP ........................................................................................ 15 8. EMERGENCY SITUATIONS ..............................................................................................17 8.1 Fire .......................................................................................................................... 17 8.2 Leaking Batteries ................................................................................................... 17 8.3 Wet Batteries .......................................................................................................... 17 8.4 Damaged Batteries ................................................................................................. 17 8.5 Warranty .................................................................................................................. 17
1 ABOUT THIS MANUAL
1.1 Purpose
This manual describes the introduction, installation, operation and emergency situations of the battery bank. Please read this manual carefully before installations and operations. Keep this manual for future reference.
1.2 Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
1.3 Safety Instructions
WARNING: This chapter contains important safety and operating instructions. Read and keep this manual for future reference.
1.Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all appropriate sections of this manual.
2. CAUTION -- To reduce risk of injury,damage,even burst. please use it following using manual. In case of causing personal
3. Do not disassemble the battery. Take it to a qualified service center when service or repair is required. Incorrect re-assembly may result in a risk of fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning. Turning off the unit will not reduce this risk.
5. CAUTION Only qualified personnel can install this device with inverter. 6. For optimum operation of this battery, please follow required spec to select appropriate cable size. 7. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop a tool
to spark or short circuit batteries or other electrical parts and could cause an explosion or fire. 8. Please strictly follow installation procedure. 9. To support full output load, at least 2 sets of FLA48V for inverter larger than 6KVA in parallel connection. 10. GROUNDING INSTRUCTIONS - This System should be connected to a permanent grounded wiring
system. Be sure to comply with local requirements. 11. NEVER cause AC output and DC input short circuited. Do not connect to the mains when DC input
short circuits. 12. Warning!! Only qualified service persons are able to service this device. 13. Battery should be installed indoor and kept away from water, high temperature mechanical force and flames. 14. Do not install the battery in any environment of temperature below 0°C or over 55°C,and humidity over 80%. 15. Do not put any heavy objects on the battery.
1.4 Can be connected in parallel
1. The batteries can be connected in parallel. Series connection is not allowed. Use in upright position only.
2. The batteries are not allowed to connected with PWM controller for charging. 3. The batteries are allowed to connected with MPPT controller for charging, but the maximum PV voltage in the system must be less than 100Vdc. Special Attention: Due to the built-in protection board of the lithium battery pack is with
over-discharge protection function, it is strongly recommended to stop using the load when
the battery pack is over-discharged. The battery pack cannot be repeatedly activated for
discharge. Or the battery may be failed to be activated by the AC or PV activation cable
( It requires a special charging activation method), so cannot be charged. Therefore, when
the battery pack is low power, please charge the battery as soon as possible when main
power or solar energy is available.
2. INTRODUCTION
The battery system main using solar power system for family house. It also have a with to controller the battery easily and protect our Household application timely.
2.1 Features
LiFePO4: Higher safe performance and longer cycle life. Multiple Protection: Built-in smart BMS, Breaker and Fuse. Flexible Installation: Wall-Mounted or Floor-Mounted. Wide Compatibility: Compatible with leading inverter brands. High Scalability: Capacity up to 150kWh. Long Warranty: 7 Years. Built-in WIFI: Remote monitor of the battery pack data.
2.2 Product Overview
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C A
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B
D E
LCD display Breaker
Power On/Charging indicator Fuse
Earth wire Battery Positive +
Switch Communication port
Battery Negative -
Model
FLA48200
Energy
10kWh
Battery Type
F
Nominal Voltage
LiFePO4 51.2V
G
Operating Voltage
H
Recommend Charge/Discharge Current[1]
44.8-57.6V 120A
Recommend Charge/Discharge Power[1]
6,000W
I
Maximum Charge/Discharge Current(15s)
Maximum Charge/Discharge Power(15s)
150A 7,500W
Depth of Discharge(DOD)
95%
Scalability
Up to 15 units in parallel(150kWh)
Communication
RS485 / CAN
Protection Level
IP21
Cycle Life[2]
6,000 Cycles
Charging Temperature Range
0-55 °C
Discharging Temperature Range
-20-55 °C
Display
LCD+LED
Installation
Wall-Mounted / Floor-Mounted
Protection
Built-in smart BMS, Breaker, Fuse
Warranty
7 Years
Net Weight
68kg
Gross Weight
88kg
Product Dimension
735×433×188mm
Package Dimension
849×550×362mm
[1] Recommend charge/discharge current/power is affected by temperature and SOC.
[2] Test conditions: 0.2C Charging/Discharging @25°C, 80% DOD.
2.4 Recommended Settings
Lithium battery pack is not same as lead-acid battery, so for the devices which you connect with the battery pack for charging or discharging, such as inverters, MPPT charger controllers or UPS, please implement pre-settings as recommended settings as below before you launched them.
Setting
FLA48200
Max. Charging Voltage
57.6V
Floating Charging Voltage
57.6V
Max. Charging Current
120A*N
Cut-off Voltage
48V
Notes: "N" means the number of battery packs connected in parallel.
3. Installation Procedure
3.1 Setup Script
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3.3 Floor Installation with Base
Installation Location Requirements
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Using wall mounted components, first fix the wall mounted components to the wall, and then lift the machine onto the wall mounted components to secure it
Note:Do not use wall mounted components, place the chassis against the wall and secure it with fixing
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components
3.2 Tools
3.4 Installation Environment
Max.+50°C
Min.-10°C
RH.+5%~+95%
05
3.5
4. INSTALLATION
4.1 Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should have received the following items inside of package.
NO
NAME
SPECIFICATION
PICTURE
1 RS485 cable
Battery terminal5B6A PCS terminal5B6A
2
Lock wall components
Used for product transportation and wall fixation
3 Cables
Used for battery parallel connection Wire diameter 35mm²
4 User manual
User manual
5 Guarantee card
Guarantee card
6
1 2
3 4
5 6
7
Universal
Flexibly match the communication cable
communication cable of different inverters
8
7
8 Communication line Used for communication among batteries
9 Ethernet connector Ethernet connector
9
4.2 Mounting the Unit
Consider the following points before selecting where to install: · Do not mount the battery on flammable construction materials. · The ambient temperature should be between 0°C and 45°C to ensure optimal operation. · The recommended installation position is to be adhered to the wall vertically. · Be sure to keep other objects and surfaces as shown in the right diagram to guarantee sufficient heat dissipation and to have enough space for removing wires.
Please follow below steps to implement battery connection: 1. Assemble battery ring terminal based on recommended battery cable and terminal size. 2. Connect all battery packs as units requires. It's suggested to connect at least 2 sets for inverter larger than 8KVA in parallel connection.
Note: if you need the battery wake-up when the grid is back, connect the battery with grid use
power adapter and communication line 1 shown in the package list.
4.3 Connection for Parallel Mode
The FLA series battery support to be connected in parallel for expansion. If you need one more battery bank to work in parallel mode, connect the battery as shown in PIC 1.
Main Circuit
BTCB0606/BTCB0303
5. OPERATION
Once the batteries are connected well, close the breaker to the ON block, press On/Off button to enable the output of the battery pack.
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Step : The schematic diagram of the parallel connection of three battery packs is shown in Figure 1. Note:After completing the above steps, arbitrarily select the positive and negative poles of one of the battery packs to output. After confirming the correct connection of the inverter, controller and battery, you can turn on any of the switches and use the battery group happily. For pure off grid system ,the PV awake wire need to be connected with MPPT charge controller if the battery pack is charged by solar panels only . The connection diagram as below :
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5.1 Switch On / Off
1.Switch on: press On/Off button to switch on the battery, then the battery will do self-inspection before enable output. The LCD will show the SOC.
2.Switch off: press and hold On/Off button for 1to3 seconds, the battery will shut down directly. Description for Communication port
Picture
PIN
Description
1
Trigger-GND
2
Trigger-VCC
3
CANL-PCS
4
CANH-PCS
5
RS485-B
6
RS485-A
7
CANL
8
CANH
DIP SWITCH
1-4
Communication Address
5
Termination Resister
5.2 LCD Display Icons
Eg: Rated voltage is "51.2V"; model is "10KWH", "01"is the countdown.
Eg: "52.0V" / "3.90KW" / "70%" refers to battery voltage. power and SOC.
Function Description
current or watt Short press
A
the switch button to switch watt and current
Eg: "52.0V" / "120A" / "70%" refers to battery voltage. current and SOC.
Eg:"52.0V" / "C09" / "70%" are battery voltage, fault code and SOC respectively, and Fault icon constant.
Indicates battery level by 0-20%,21-40%, 41-60%61-80%,81-100%.(When charging,this icon is displayed for horse running;When discharging,the icon displays constant).
5.4 Fault Code Table
5.3 BMS Information Page
Eg:"521" is the software version ;"500" is the IAP version and temporary version;"02" is the countdown.
Cell overvoltage Cell undervoltage Charge overcurrent Discharge overcurrent MOS overtemperature MOS undertemperature
Cell ovetemperature Cell undertemperature
6. Configure Network
6.1 Download APP
Scan the QR Code on the right side and download the APP.
C14
Output loss
1. Please check whether the circuit breaker is closed; 2. Please check whether the fuse is normal; 3. Restart the unit, If the error happens again, please return to repair center.
5.5 DIP Switch SW1-SW4 Description
DIP switch SW1-SW4 Description
Sw1 SW2 SW3 SW4 Remarks
DIP switch SW5 Description
0 0
0
0 means ID=0,communication address is0x00/0x10 SW5 Remarks
1 0
0
0 means ID=1,communication address is0x01
0 1 0 0 means ID=2,communication address is0x02
means connect 1 120 resistor
1 1 0 0 means ID=3,communication address is0x03 0 0 1 0 means ID=4,communication address is0x04
means disconnect 0 120 resistor
1 0 1 0 means ID=5,communication address is0x05
0 1 1 0 means ID=6,communication address is0x06
1 1 1 0 means ID=7,communication address is0x07
0 0 0 1 means ID=8,communication address is0x08
1 0 0 1 means ID=9,communication address is0x09
0 1 0 1 means ID=10,communication address is0x0A
1 1 0 1 means ID=11,communication address is0x0B
0 0 1 1 means ID=12,communication address is0x0C
1 0
1
1 means ID=13,communication address is0x0D
0 1
1
1 means ID=14,communication address is0x0E
1 1
1
1 means ID=15,communication address is0x0F
Remark: 1 in SW1-SW5 indicates ON status, and 0 indicates OFF status.
Remark: When multiple battery packs communicate, the last battery pack SW5 needs to be in the ON status, otherwise the communication may have interference.
Remark: When the battery pack ID is set to 0, it means stand-alone operation, and it is not necessary to detect whether the parallel condition is satisfied
Remark: When the battery pack ID is set to 1-15, it means that the parallel operation is required, and it is necessary to detect whether the parallel condition is satisfied
Remark: The parallel condition is that the difference between the battery voltage of the local battery and all the battery pack voltages is <3V, otherwise wait until the condition is satisfied
6.2 Connect to Built-in WIFI wireless network
Configure the mobile phone WLAN to connect to the wireless network of the Built-in WIFI 1) Run the APP, enter the login page, click the [Setup network] button to enter the network configuration page. 2) On the network configuration page, click the [Switch] button to enter the mobile phone WLAN page.
English
Setup network Device Connection Help Center
Phone/Email Password Remember Password Forget password?
Login Register
Demo
Setup network
1
Connect WIFI Module
Current WLAN 1020308004823320016
Switch
Connection Method Choose a WLAN with identification, usually starting with S an d l, password:12345678,After successfully connecting, return to the current page.
Home-Wif-FF
F0724048300222
WE153-666 JK10-5155-46545 1020804812345633
NEXT
F072404830022
Configure the mobile phone WLAN to connect to the wireless network of the Built-in WIFI. 1) Run the APP, enter the login page, click the [Setup network] button to enter the network configuration page. 2) On the network configuration page, click the [Switch] button to enter the mobile phone WLAN page. 3) On the WLAN page of the mobile phone, find the corresponding wireless network name (SSlD) of the Smart WiFi module, starting with F(e.g. Fxxxxxxxxxxxxxxxxxxthe xxxxxxxxxxxxxxxxxx is the same as the device serial number). enter the module wireless network password (default password: 12345678), and connect to the wireless network of the Built-in WIFI.
6.3 Configure the network
1)After the mobile WLAN is connected to the wireless network of the Built-in WIFI,return to the network configuration page ofthe APP and click the [NEXT] buttonto enter the WiFi network page. 2) On the WiFi network page, select the router wireless network to which the Built-in WIFI needs to connect, or directly enter the route name,enter the router wireless network password and click the [NEXT] button.
3)And then wait for the Built-in WlFl to connect to the router's wireless network, which will takesome time. Then you can use the diagnostic function of the APP or according to the fault appendix to troubleshoot the problem.
Setup network
1 Connect WIFI Module
Current WLAN 1020308004823320016
Switch
Connection Method Choose a WLAN with identification, usually starting with S an d l, password:12345678,After successfully connecting, return to the current page.
Home-Wif-FF F07240483002211 WE153-666 JK10-5155-46545 1020804812345633
NEXT
Setup network
2 WLAN Name and Password
WLAN Name * FLS-LAB Password *······
Choose Network
NEXT
Setup network
1 Connect WIFI Module 2 Waiting for communication 3 Successfully configured
Tips
Successfully configured,estimated to be online in 10 minutes
Diagnosis
Back
WIFI Diagnosis
Phone 1020308004823320016
Device
PWR COM NET
WIFI Upper
Router
Server The phone successfully connected to WFl module... WIF| module successfully connected to device..... WIF| module connected to router: FLS-RD..... WIFl module obtained lP: 192.168.20.56...... WFl module successfully connected to server..... Connection successful
7. Create the plant
After the Built-in WIFI is connected to the server, it will transmit the data of the device to the server. And after the plant is created, users can view and manage the device via the APP or web browser.
7.1 Manage device via APP
7.1.1 Register an account Run the app, enter the login page, click the [Registration] button, select the role you want to register, enter and fill in the relevant information (optional email/phone number) to register.
English
Please enter user name Please enter password
Remember Password Forget password?
Login Register Demo
Register Register Please select the registration method
I am an End User I am an Installer/Dealer
Next
Create a Plant
Email/Phone
Please fill in the following registration information
*Please select a country
*Please enter email * Verification code
Obtain
*Please enter your password
*Installer/Dealer Name
Read and Agree Register
7.1.2 New power station construction 1) Log in with the newly registered account, enter the homepage, and click on [ Create A Plant ]
English
Please enter user name Please enter password
Remember Password Forget password?
Login
Overview Plant Device
No Plant~ Create A Plant
Home
Service
Me
2) Adding the device, fill in the corresponding information and click [OK] to complete it. 3) Click on [ Add Device ], click on the icon above [Scan], align it with the barcode/QR code on the edge of the inverter or battery pack, and scan it.
Create a Plant
1
2
2122B.0a0sic into Add Devices
Plant Pictures Plant Name Plant Address Address Time Zone
Installer Installation Date
Currency Local Electiricity !
Next
Create a Plant
1
2
Basic into Add Devices
+Add Devices Please add your device first
OK
Add Device
Scan
*Device sn *Checksum *Device Alias
-Enter-Enter-Enter-
OK
4) Manage the device via a web browser, please refer to: https://shine.felicitysolar.com .
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8. EMERGENCY SITUATIONS
Felicity cannot guarantee battery absolute safety.
8.1 Fire
In case of fires, make sure that the following equipment is available near the system. · SCBA (self-contained breathing apparatus) and protective gear in compliance with the Directive on Personal
Protective Equipment 89/686/EEC. · NOVEC 1230, FM-200, or dioxide extinguisher Batteries may explode when heated above 150°C. KEEP FAR AWAY from the battery if it catches fire.
8.2 Leaking Batteries
If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas. If one is exposed the leaked substance, immediately perform the cations described below. · Inhalation: Evacuate the contaminated area, and seek medical attention. · Contact with eyes: Rinse eyes with running water for 5 minutes, and seek medical attention. · Contact with skin: Wash the affected area thoroughly with soap and water, and seek medical attention. · Ingestion: Induce vomiting, and seek medical attention.
8.3 Wet Batteries
If the battery pack is wet or submerged in water, do not let people access it, and contact your supplier for help.
8.4 Damaged Batteries
Damaged batteries are not fit for use and are dangerous and must be handled with the utmost care. It may leak electrolyte or produce flammable gas. If the battery pack seems to be damaged, pack it in its original container, and then return it to your supplier.
8.5 Warranty
Products that are operated strictly in accordance with the user manual are covered by the warranty. Any violation of this manual may void the warranty. Limitation of Liability Any product damage or property loss caused by the following conditions, Felicity does not assume any direct or indirect liability. · Product modified, design changed or parts replaced. · Changed, or attempted repairs and erasing of series number or seals; · System design and installation are not in compliance with standards and regulations; · The product has been improperly stored in end user's premises; · Transport damage (including painting scratch caused by movement inside packaging during shipping). A claim should be made directly to shipping or insurance company.
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