Rhino-Rack Pioneer Alloy Tray (Assembled)
Document No: R1812 | Issue No: 04 | Issue Date: 29/04/2021
Important Information
- Check the Rhino-Rack website for the latest instructions.
- Refer to fitting instructions for correct roof rack placement.
- Verify kit contents and report discrepancies.
- Keep these instructions in the vehicle's glove box after installation.
- Follow these instructions for warranty validity.
Fit Time: 1 hour
Contact: Rhino-Rack, 22 Hanson Pl, Eastern Creek, NSW 2766, Australia | Phone: (02) 8846 1900 | Website: rhinorack.com
Find more information at: rhinorack.page.link/FitMyCar [QR code]
Carrying Capacity and Load Limits
Maximum system load capacity (including system weight) is detailed on the Pioneer fit sheet. Always check your vehicle owner's handbook for the vehicle's maximum carrying capacity and use the lower figure. Load must be evenly distributed.
Definitions:
- Off Road: Any path not paved with tar/bitumen.
- Vehicle Load Limit (VLL): Total permissible weight on the vehicle's roof, including the rack system.
- System Load Limit: Total permissible weight on the roof racks while the vehicle is in motion.
Refer to the "Pioneer Vehicle Fitting Information" table for specific vehicle load limits and other details.
Torque Settings
Unless otherwise stated, use the following torque settings:
- M6 fasteners: 4-5 Nm (3-4 lbs/ft)
- M8 fasteners: 8-10 Nm (6-7.5 lbs/ft)
- M10 fasteners: 16-18 Nm (12-13 lbs/ft)
Warnings
- Ensure the part number/kit is correct for your vehicle.
- Do not attempt installation without fully understanding these instructions. Contact your dealer for questions.
- Off-road conditions can be more rigorous than standard testing (AS1235-2000 / ISO 11154). Exercise extreme care.
- Remove roof racks before entering an automatic car wash.
- For utility vehicles, ensure items are rigidly fixed to either the cabin roof racks or the canopy roof racks, not across both, as cabin and canopy movement differs.
- Always fasten loads securely.
- Use only non-stretch fastening ropes or straps.
In-Service Maintenance Checks
- Check all bolted connections after a short distance post-installation.
- Check bolted connections regularly (weekly recommended, depending on conditions).
- Check bolted connections each time they are refitted.
Parts List
The following parts are included in the kit:
- Part A (x2)
- Part B (x2)
- Part C (x2)
- Part D (x2)
- Part E
- Part F
- Part G
- Part H
Platform Specifications
| Platform # | L x W (mm) | L x W (inches) | G | H | I | J | K | L | M |
|---|---|---|---|---|---|---|---|---|---|
| 52100 | 1528 x1236 | 60' x 49' | 4 | 3 | 52 | 52 | 12 | 16 | 6 |
| 52101 | 1528 x 1376 | 60' x 54' | 5 | 3 | 62 | 62 | 12 | 16 | 6 |
| 52102 | 1928 x1236 | 76' x 49' | 4 | 5 | 76 | 76 | 12 | 16 | 6 |
| 52103 | 1928 x 1376 | 76' x 54' | 5 | 5 | 90 | 90 | 12 | 16 | 6 |
| 52104 | 2128 x 1426 | 84' x 56' | 5 | 5 | 90 | 90 | 12 | 16 | N/A |
| 52105 | 2728 x 1465 | 107' x 58' | 5 | 6 | 104 | 104 | 12 | 16 | N/A |
| 52107 | 2128 x1236 | 84' x 49' | 4 | 5 | 76 | 76 | 12 | 16 | N/A |
| 52108 | 1828 x 1426 | 72' x 56' | 5 | 5 | 90 | 90 | 12 | 16 | N/A |
| 52109 | 1328 x1236 | 52' x 49' | 4 | 3 | 52 | 52 | 12 | 16 | N/A |
| 52110 | 1328 x 1376 | 52' x 54' | 5 | 3 | 62 | 62 | 12 | 16 | N/A |
| 52111 | 1328 x 1426 | 52' x 56' | 5 | 3 | 62 | 62 | 12 | 16 | N/A |
| 52112 | 928 x 1426 | 37' x 56' | 5 | 2 | 48 | 48 | 12 | 16 | N/A |
| 52113 | 1528 x 1426 | 60' x 56' | 5 | 3 | 90 | 90 | 12 | 16 | N/A |
| 52114 | 1228 x 952 | 48' x 37' | 3 | 1 | 22 | 22 | 12 | 16 | N/A |
| 52115 | 1478 x 1184 | 58' x 47' | 4 | 1 | 28 | 28 | 12 | 16 | N/A |
| 52119 | 2528 x 1586 | 100' x 62' | 5 | 6 | 104 | 104 | 12 | 16 | N/A |
| 52120 | 1528 x 1586 | 60' x 62' | 5 | 3 | 62 | 62 | 12 | 16 | N/A |
| 52121 | 1228 x 1426 | 48' x 56' | 5 | 3 | 62 | 62 | 12 | 16 | N/A |
Tool Set Included
- Torque Tool (N x1) [torque wrench symbol]
- 8mm Socket (P x1)
- Phillips Bit (O x1)
Assembly Instructions
Follow these steps carefully to assemble and fit your Rhino-Rack Pioneer Alloy Tray.
Step 1: Initial Tray Preparation
Attach components to the main tray structure. [Description of diagram showing parts being attached to the tray, possibly with fasteners and tools].
Step 2: Securing Crossbars
Adjust and secure the crossbars to the tray. [Description of diagram showing crossbars being attached and tightened].
Step 3: Vehicle Specific Information
Access detailed fitting information for your specific vehicle via the QR code or link: rhinorack.page.link/FitMyCar [QR code]. Use your smartphone, computer, or printer to view this information. [device icons]
Step 4: Component Attachment
Attach specific components to the tray. [Description of diagram showing parts being attached, possibly with fasteners].
Step 5: Fastener Tightening
Tighten fasteners to the specified torque. For example, 6-8 Nm [torque wrench symbol].
Step 6: Final Fitment and Backbone Installation
6A: Backbone: If applicable, attach the backbone using specified parts (SP308 x4, SP309 x6). [Description of diagram showing backbone attachment points and parts].
6B: Vehicle Placement: Position the assembled rack system onto the vehicle. [Description of diagram showing rack on vehicle silhouette].
6C: Final Tightening and Spacing: Secure the rack to the vehicle and ensure correct spacing. [Description of diagram showing front view of vehicle with rack, indicating spacing indicators (=)]. Tighten fasteners to 15-20 Nm.
Notes for Dealers and Fitters
It is your responsibility to provide these fitting instructions to the end user or client. These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.
After installation, place these instructions in the vehicle's glove box.
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