Bard Wall-Mount AC - PLC Module | HVAC Manuals & Specs
Literature Assembly 911-0796-1 Contains the following: 2100-712(F) 2100-713(D) 2110-1456(I) Wall-Mount PKG H/P Manual Multi-Tec A/C Install Instruct Replacement Parts Manual SERVICE INSTRUCTIONS MULTI-TEC® Wall-Mount Air Conditioner Models: W18ABP* W24ABP* W30ABP* W36ABE* W36ABP* W18LBP* W24LBP* W30LBP* W36LBP* NOTE: LC6000 controller is required for operation when multiple MULTI-TEC wall-mount air conditioners are used. Bard Manufacturing Company, Inc. Bryan, Ohio 43506 www.bardhvac.com Manual: 2100-712F Supersedes: 2100-712E Date: 10-3-23 Page 1 of 38 CONTENTS General Information........................................... 4 Air Conditioning System................................. 4 Wall-Mount Air Conditioner Units.................... 4 General......................................................... 4 Shipping Damage.......................................... 4 Additional Publications.................................. 4 Using the TEC-EYETM........................................... 6 TEC-EYE Hand-Held Service Tool.................... 6 TEC-EYE Screen Structure and Password Level........................................ 7 TEC-EYE Acronyms.................................. 7 Status Screen.......................................... 7 Quick Menu............................................ 8 Setpoints.......................................... 8 Information....................................... 8 Alarm Log......................................... 8 Addressing Wall-Mount Units.................... 9 Setting Unit Zone.................................... 9 Additional Features.................................. 9 Software Versioning Guide.................. 9 Model/Serial Number Retain............... 9 Model/Number Verification.................. 9 Time/Date/Timezone Sync................... 9 Executing a Self Test.............................. 10 Parameter Description...................... 10 Changing Free Cooling Type.................... 10 Entering Model/Serial Number................ 10 Alarms................................................................. 11 Acknowledging/Clearing Alarms..................... 11 Clearing Alarms..................................... 11 Clearing Alarm Logs............................... 11 Alarm Adjustment........................................ 11 Mixed Air Alarm..................................... 11 Refrigerant Low Pressure........................ 12 Refrigerant High Pressure....................... 12 Economizer Damper............................... 12 Freezestat............................................. 13 Control Operation............................................. 14 On/Off Control............................................. 14 Blower Control............................................. 14 Balanced Climate Mode................................ 14 Balanced Climate Enable/Disable............ 14 Temperature Control..................................... 15 Cooling Sequence Economizer Available... 15 Cooling Sequence Economizer N/A........ 15 Heating Sequence.................................. 16 Free Cooling................................................ 16 Economizer Disable................................ 16 Economizer Enable................................ 17 None.............................................. 17 Drybulb Only................................... 17 Temperature and Humidity (Default)... 17 Enthalpy......................................... 17 Economizer Modulation.......................... 17 Emergency Cooling...................................... 18 Unit Disable................................................ 18 Compressor................................................. 18 Enable.................................................. 18 Delays and Run Time............................. 18 Dehumidification......................................... 18 Dehumidification Modes......................... 19 Dehumidification Off........................ 19 Passive Dehumidification.................. 19 Active Dehumidification.................... 19 Electric Reheat Dehumidification............ 19 Electric Reheat Dehumification Operation........................................ 19 General Refrigerant Information................... 22 General ...................................................... 22 Topping Off System Charge........................... 22 Safety Practices........................................... 22 R410A Refrigerant Charge............................ 22 Componentry..................................................... 24 High Pressure Switch................................... 24 Three Phase Scroll Compressor Start Up Information.................................... 24 Phase Monitor............................................. 24 Condenser Fan Operation.............................. 24 Low Ambient Control.................................... 24 Compressor Control Module (CCM)................ 24 Delay-on-Make Timer.............................. 24 Short Cycle Protection/Delay-on-Break..... 25 High Pressure Detection......................... 25 Test Mode............................................. 25 Brownout Protection w/Adjustment.............. 25 Pressure Service Ports.................................. 26 Outdoor Fan Motor....................................... 25 Maintenance and Troubleshooting............... 29 Standard Maintenance Procedures................ 29 Removal of Fan Shroud................................ 29 Troubleshooting Nidec SelecTech ECM Motors... 30 Dirty Filter Switch........................................ 32 Dirty Filter Switch Adjustment................ 32 8301-057 AIrflow Differential/ Dirty Filter Switch........................................ 34 8301-067 Outdoor Temperature/Humidity Sensor ...................................................... 34 8408-044 Return Air Sensor/ Suction Sensor............................................ 37 Alarm Index....................................................... 38 Manual 2100-712F Page 2 of 38 FIGURES AND TABLES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 MULTI-TEC W18-36A/LB Wall-Mount Unit Model Nomenclature................... 3 TEC-EYE Display and Interface.......... 6 TEC-EYE Connection to Unit Control... 6 Quick Menu Icons............................. 8 Cooling and Heating Setpoints........... 8 Last 24 Hour Tracking....................... 8 Last 24 Hour Tracking....................... 8 Software Version Information............. 8 Alarm Log Screen Breakdown............ 8 Unit Configuration............................ 9 Executing Self Test......................... 10 Entering Model/Serial Number......... 10 Alarm Screen Breakdown................. 11 Clearing Alarms.............................. 11 Clearing Alarm Logs........................ 11 Adjusting Mixed Air Alarm Values..... 12 Adjusting Damper Alarm Values....... 12 Adjusting Freeze Alarm Values......... 13 Blower Speeds............................... 14 Balanced Climate Enable/Disable..... 15 Wall-Mount Unit Cooling Staging...... 15 Adjusting Cooling Differential Values... 16 Adjusting Heating Differential Values.. 16 Wall-Mount Unit Heating Staging..... 16 Economizer A4 Screen.................... 17 Economizer A5 Screen.................... 17 Figure 27 Adjusting Damper Modulation Values........................................... 17 Figure 28 Making Adjustments to Unit Disable... 18 Figure 29 Dehumidification Control................. 20 Figure 30 Wall-Mount Unit Control Board........ 20 Figure 31 8201-171 Compressor Control Module.......................................... 25 Figure 32 Fan Blade Setting........................... 26 Figure 33 Motor Connections.......................... 30 Figure 34 Motor Connections.......................... 31 Figure 35 Dirty Filter Switch Location............. 32 Figure 36 Adjusting Dirty Filter Switch............ 33 Figure 37 8301-057 Switch Terminals............ 34 Figure 38 8301-067 Sensor Dip Switches....... 34 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6A Table 6B Table 7 Table 8 Table 9 Table 10 LC1000/TEC-EYE Passwords (Defaults)........................................ 7 Wall-Mount Unit Status Messages...... 7 Software Versioning Guide................. 9 Unit Control Board Terminals........... 21 MULTI-TEC Cooling Pressures.......... 23 W18-36AB* Optional Accessories.... 27 W18-36LB* Optional Accessories.... 28 8301-067 Sensor: Temperature/ Resistance..................................... 35 8301-067 Sensor: Humidity/Voltage... 36 8408-044 Sensor: Temperature/ Resistance Curve J.......................... 37 Wall-Mount Unit Alarm Index........... 38 FIGURE 1 MULTI-TEC W18-36A/LB Wall-Mount Unit Model Nomenclature W 36 A B P A 10 5 X X X X E MODEL SERIES CAPACITY 18 1½ Ton 24 2 Ton 30 2½ Ton 36 3 Ton A Right Hand L Left Hand REVISION P PLC Logic Board E PLC with Electric Reheat Dehumidification A 230/208/60/1 B 230/208/60/3 C 460/60/3 D 240/220/50/1 VOLTS & PHASE E 240/220/50/3 or 220/200/50/3 F 415/380/50/3 Q 575/60/3 KW VENTILATION OPTIONS B Blank-off Plate 5 or E Economizer Having "B" in this position in the model number disables all economizer function. Emergency vent will still operate when "B" is in this position. CONTROL MODULES E Low Ambient Control C Low Ambient Control & Crank Case Heater COIL OPTIONS X Standard 1 Phenolic Coated Evaporator 2 Phenolic Coated Condenser 3 Phenolic Coated Evaporator and Condenser 4 Coated Coils and Condenser Section 5 Coated Coils, Inside and Outside of Unit PLACEHOLDER X for future use COLOR OPTIONS X Beige (Standard) 1 White 4 Buckeye Gray 5 Desert Brown 8 Dark Bronze S Stainless Steel A Aluminum FILTER OPTIONS X 1" Throwaway (Standard) W 1" Washable P 2" Pleated (MERV 8) M 2" Pleated (MERV 11) N 2" Pleated (MERV 13) Manual 2100-712F Page 3 of 38 GENERAL INFORMATION Air Conditioning System The Bard air conditioning system is composed of MULTI-TEC wall-mounted air conditioners matched with an LC6000 supervisory controller or Bard PGD stand-alone display. If only one wall-mounted air conditioner is being used, it can be matched with either the LC6000 supervisory controller or a PGD stand-alone display. If more than one wall-mount unit is installed, the LC6000 controller must be matched with the air conditioning units. The wall mounts are specifically engineered for telecom/motor control center rooms. NOTE: The LC6000 supervisory controller and MULTITEC wall-mount units are designed specifically to work together. The controller cannot run other brands of systems, nor can other controllers run the MULTI-TEC wall-mount units. They are a complete system, and must be used together. Wall-Mount Air Conditioner Units The MULTI-TEC units are designed to supply full rated cooling airflow in free cooling mode with ability to exhaust the same amount through the unit itself without any additional relief openings in the shelter. In the event that free cooling operation cannot satisfy the load requirements, mechanical cooling will be utilized to assist in cooling the shelter. MULTI-TEC units are fully charged with refrigerant and have optional electric heat. General The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. The refrigerant system is completely assembled and charged. All internal wiring is complete. The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts. These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit. These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly any tags and/or labels attached to the equipment. While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See ADDITIONAL PUBLICATIONS for information on codes and standards. Sizing of systems for proposed installation should be based on heat loss and heat gain calculations made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes. Shipping Damage Upon receipt of equipment, the cartons should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier's agent. These units must remain in upright position at all times. Additional Publications These publications can help when installing the air conditioner. They can usually be found at the local library or purchased directly from the publisher. Be sure to consult the current edition of each standard. National Electrical Code.......................ANSI/NFPA 70 Standard for the Installation of Air Conditioning and Ventilating Systems ....................ANSI/NFPA 90A Standard for Warm Air Heating and Air Conditioning Systems.............ANSI/NFPA 90B Load Calculation for Residential Winter and Summer Air Conditioning.............. ACCA Manual J Duct Design for Residential Winter and Summer Air Conditioning and Equipment Selection ....................................................... ACCA Manual D For more information, contact these publishers: Air Conditioning Contractors of America (ACCA) 1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721 American National Standards Institute (ANSI) 11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286 Manual 2100-712F Page 4 of 38 American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (ASHRAE) 1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478 National Fire Protection Association (NFPA) Batterymarch Park P. O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057 ANSI Z535.5 Definitions: DANGER: Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury. The signal word "DANGER" is to be limited to the most extreme situations. DANGER [signs] should not be used for property damage hazards unless personal injury risk appropriate to these levels is also involved. WARNING: Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury. WARNING [signs] should not be used for property damage hazards unless personal injury risk appropriate to this level is also involved. CAUTION: Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION [signs] without a safety alert symbol may be used to alert against unsafe practices that can result in property damage only. NOTICE: [this header is] preferred to address practices not related to personal injury. The safety alert symbol shall not be used with this signal word. As an alternative to "NOTICE" the word "CAUTION" without the safety alert symbol may be used to indicate a message not related to personal injury. ! WARNING Electrical shock hazard. Have a properly trained individual perform these tasks. Failure to do so could result in electric shock or death. ! WARNING Electrical shock hazard. Do not operate this equipment without an earth ground attached and always disconnect the remote electric power supplies before servicing. Electrical shock can result in serious injury or death. ! WARNING Fire hazard. Maintain minimum 1/4" clearance between the supply air duct and combustible materials in the first 3' feet of ducting. Failure to do so could result in fire causing damage, injury or death. ! WARNING Heavy item hazard. Use more than one person to handle unit. Failure to do so could result in unit damage or serious injury. ! CAUTION Sharp metallic edges. Take care and wear appropriate protective devices to avoid accidental contact with sharp edges. Failure to do so can result in personal injury. Manual 2100-712F Page 5 of 38 USING THE TEC-EYETM FIGURE 2 TEC-EYE (Bard P/N 8301-059) Display and Interface (Status Screen Shown) ALARM KEY UP KEY MENU KEY ENTER KEY ESCAPE KEY DOWN KEY ALARM KEY Allows viewing of active alarms Silences audible alarms Resets active alarms MENU KEY Allows entry to Main Menu ESCAPE KEY Returns to previous menu level Cancels a changed entry UP KEY Steps to next screen in the display menu Changes (increases) the value of a modifiable field ENTER KEY Accepts current value of a modifiable field Advances cursor DOWN KEY Steps back to previous screen in the display menu Changes (decreases) the value of a modifiable field TEC-EYE Hand-Held Service Tool The TEC-EYE service tool is used to communicate with the MULTI-TEC unit logic board. By connecting directly to the logic board inside the unit control panel, it is possible to perform diagnostics on the unit, adjust certain settings and verify unit and economizer operation through a self test procedure. The TEC-EYE service tool is required for unit setup and operation. The TEC-EYE is supplied with the LC6000 controller but can also be ordered separately (Bard P/N 8301-059). The menu driven interface provides users the ability to scroll through two menu levels: Quick Menu and Main Menu. The menus permit the user to easily view, control and configure the unit. The controller is completely programmed at the factory; the default setpoints and their ranges are easily viewed and adjusted from the TEC-EYE display. The program and operating parameters are permanently stored on FLASH-MEMORY in case of power failure. The TEC-EYE connects to the wall-mount unit control board via an RJ11 modular connector as shown in Figure 3. When not being used, the TEC-EYE hand-held diagnostic tool should be stored inside or near the LC6000 controller. Do not let the TEC-EYE leave the shelter. FIGURE 3 TEC-EYE Connection to Unit Control Modular Connector for TEC-EYE Hand-Held Service Tool NOTE Screenshots shown in this manual reflect default settings (when applicable). Manual 2100-712F Page 6 of 38 TABLE 1 LC6000/TEC-EYE Passwords (Defaults) User 2000 Technician 1313 Engineer 9254 Use UP or DOWN keys and ENTER key to enter password TEC-EYE Screen Structure and Password Level Quick Menu Setpoints (Stand Alone Temperature Control) Information Alarm Log Main Menu A System Config: A1-A11 User (2000) B Adv Sys Config: B1-B5 Technician (1313) C I-O Config: C1-C9 Technician (1313) D On/Off: User (2000) E Alarm Logs: User (2000) F Settings Date/Time: Technician (1313) Language: User (2000) Initialization Clear Logs: User (2000) System Default: Engineer (9254) Alarm Export: User (2000) 7 Day I/O Log: User (2000) G Logout In addition to the menu structure above, there are also Status and Alarm screens. TEC-EYE Acronyms MAT Mixed air temperature RAT Return air temperature OAT Outdoor air temperature OAH Outdoor air humidity Blower Indoor Blower Status Damper Free cooling damper position status C1 Compressor activate status H1 Heater Stage 1 status H2 Heater Stage 2 status ODP Calculated outdoor dew point FC Free cooling status RN Component run time in minutes in last hour ST Number of start requests in last hour Status Screen The Status screen is the default start-up screen and also the return screen after 5 minutes of no activity. The screen can be accessed any time by pressing the ESCAPE button repeatedly. The wall-mount unit address is displayed in the upper right corner on the Status screen (see Figure 2). The Status screen also shows the current date, time, return air temperature, mixed air temperature, outdoor air temperature, outdoor humidity and outdoor dewpoint conditions. Blower, damper and unit status are also displayed. See Table 2 for MULTI-TEC wall-mount unit status messages. TABLE 2 Wall-Mount Unit Status Messages Message Description Invalid Model # Orphan Mode th-Tune Online LC Online Cont. Blower Off by th-Tune Freecooling Optimized Cool Cooling Heating Active Dehum Passive Dehum Self Test Off by Alarm Off by BMS Off by LC Off by Keypad Emergency Vent Emergency Cool Emergency Off Unit disabled due to faulty model number. Unit is not currently communicating with an LC6000 or th_Tune device. Communication with th_Tune device is established; unit in standby (no current calls). Communication with LC6000 is established; unit in standby (no current calls). Continuous blower is active. Unit has been commanded off by the th_Tune. Economizer is active. Economizer and mechanical cooling are active. Mechanical cooling is active. Electric or mechanical heat is active. Mechanical dehumidification or electric reheat dehumidification is active. Humidity is above the passive set point; economizer disabled/blower speed reduced. See Balanced Climate Mode on page 14. Self test in operation. All functions/modes of operation are disabled by one the following alarms: Return Air, Emergency Off, Unit Disable or Valid Model #. Unit has been set to off by BMS system (Modbus); all functions/ modes of operation are disabled. Unit is commanded off by LC6000; all functions/modes of operation are disabled. Unit has been turned off in TECEYE menu; all functions/modes of operation are disabled. Emergency vent mode is active. See LC manual 2100-669. Emergency cooling mode is active. Emergency off mode is active. See LC manual 2100-669. Manual 2100-712F Page 7 of 38 The Quick Menu is displayed in the bottom right corner of the status screen (see Figure 2 on page 6). Alarm Log, Unit Information and Setpoints are available through the Quick Menu. Pressing the UP or DOWN keys while on the Status screen will change the Quick Menu icon displayed (see Figure 4). Press the ENTER key when the desired icon is displayed. Alarm Log FIGURE 4 Quick Menu Icons Unit Information Setpoints FIGURE 6 Last 24 Hour Tracking Quick Menu Setpoints If at any time the unit(s) loses communication with the LC6000 controller, the unit(s) will go to orphan mode. The setpoints are synced with the LC6000 when communication is established. The unit will save and control to these values until communication is reestablished. To change the cooling and heating setpoints: 1. From the Status screen, press UP or DOWN key until Quick Menu displays Setpoints icon. Press ENTER key. 2. Press ENTER key to scroll to the selected choice (see Figure 5). 3. Press UP or DOWN key on desired value until value displays correctly. 4. Press ENTER key to submit value and move to next parameter. 5. Press ESCAPE key until Main Menu screen is displayed. FIGURE 5 Cooling and Heating Setpoints Information These screens show unit run hours, averages and software version information (see Figures 6, 7 and 8). Manual 2100-712F Page 8 of 38 FIGURE 7 Last 24 Hour Tracking FIGURE 8 Software Version Information Alarm Log The alarm log screens show a log of each alarm (see Figure 9. There will be a log for when alarm occurred and if the alarm auto clears, it will show when the alarm cleared. See page 12 for instructions on clearing the alarm logs. FIGURE 9 Alarm Log Screen Breakdown Alarm Log Number Alarm Date/Time Alarm Index Number Alarm Description Alarm Event Type (Start/Stop) Addressing Wall-Mount Units Each unit must have a unique address for the system to operate correctly with the LC controller (Ex: 1, 2, 3, ...14 depending on the number of units). The wallmount unit address is displayed in the upper right corner on the Status screen on the TEC-EYE display (see Figure 2 on page 6). To change the unit address: 1. Press MENU key to access the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press ENTER key to scroll to Unit Address (see Figure 10). 5. Press UP or DOWN keys to change the address to a value between 1 and 14. NOTE: Each unit must have a unique address for the communication to work properly. Bard also recommends physically labeling each unit for ease in identification. FIGURE 10 Unit Configuration TABLE 3 Software Versioning Guide Product MULTI-TEC FUSION-TEC (WR) MEGA-TEC LC6000 Software Name MTS1000 WTS1000 MGS1000 LCS6000 X The letter X represents a major change to the software effecting product compatibility or function of the equipment. Y The letter Y represents a minor change to the software that either adds, removes, or alters a feature of the equipment without effecting compatibility with other products. Z The letter Z represents a change to the software that fixes existing features or user interface. NOTICE It is important to check the software version during installation to ensure that the latest version has been installed. Current software versions and installation instructions are available on the Bard website at http://www. bardhvac.com/software-download/ Setting Unit Zone To assign zones: 1. Press MENU key to access the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press ENTER key to scroll to Unit Zone (see Figure 10). 5. Press UP or DOWN keys to change value to desired zone. Additional Features Software Versioning Guide MTS1000.X.Y.Z Software Name: The name of the software is the base part number used to identify which product the software is used in. Model/Serial Number Retain Model numbers and serial numbers will be retained through most software updates. It still remains good practice to verify the software version, model numbers and serial numbers of any wall-mount unit after a software update, as some functionality of the MULTITEC wall-mount unit require a specific model number. Model Number Verification The MULTI-TEC software will check the entered model number against available unit sizes/configurations. If there is an issue with model configuration, the unit will display Invalid Model # as the Unit Status and an alarm will turn off the unit to prevent damage to the unit. Time/Date/Timezone Sync On MULTI-TEC wall-mount unit models with a software version number MTS1000.2.0.0 and higher, when the wall-mount unit is connected and correctly addressed to a LC6000 supervisory controller, local time, date, and timezone information will be synced from the LC6000. This feature allows for faster set-up and correct correlation between alarm logs. Manual 2100-712F Page 9 of 38 Executing a Self Test Execute a self test on each unit to verify the equipment is functioning correctly. 1. Press MENU key to access the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Self Test (A11) screen. 5. Press ENTER key to scroll to Self Test Enable parameter (see Figure 11). 6. Press UP or DOWN key to change value to ON. The self test will begin. FIGURE 11 Executing Self Test Step Action A Open economizer damper B Close economizer Damper C Turn on compressor D Enable second stage E Open reheat valve F Turn all cooling off G Turn on electric heat H Turn on electric heat stage 2 I Turn off all heating Time Required Damper Time (150s) Damper Time (150s) Heat/Cool Time (60s) Heat/Cool Time (60s) Heat/Cool Time (60s) -Heat/Cool Time (60s) Heat/Cool Time (60s) -- Parameter Description Damper Time: This is the time (in seconds) allowed for both the opening sequence and closing sequence. Heat/Cool Time: This is the time (in seconds) allowed for cooling sequence and heating sequence. Status: This will display what the unit is doing as the self test progresses. The following messages may appear: 1. Not Active 2. Opening Damper 3. Closing Damper 4. Compressor Stage 1 5. Compressor Stage 2 Manual 2100-712F Page 10 of 38 6. Reheat Valve Open 7. Cooling Off 8. Electric Heat Stage 1 9. Electric Heat Stage 2 10. Heating Off 11. Self Test Stop The unit will determine which items to test based on the unit model number. Changing Free Cooling Type The comparative enthalpy free cooling setting can be changed to dry bulb free cooling using the TEC-EYE hand-held diagnostic tool. 1. Press MENU key to access the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to screen with Free Cooling Config heading. 5. Press ENTER key to scroll to parameter type. 6. Press UP or DOWN keys to change to desired value. 7. Press ENTER key to save. 8. Press ESCAPE key until Main Menu screen is displayed. Entering Model/Serial Number To enter or change the model or serial number manually: 1. Press MENU key to access the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Adv Sys Config; press ENTER key. 4. Press UP or DOWN keys followed by ENTER key for each character in the serial number (see Figure 12). Once the serial number has been fully entered, the cursor will automatically cycle on to Model Number. Repeat the same process to enter the model number. FIGURE 12 Entering Model/Serial Number ALARMS NOTE: Screenshots shown in this manual reflect default settings (when applicable). Acknowledging/Clearing Alarms Alarm conditions activate a red LED indicator that backlights the ALARM function key. As an option, an alarm condition may also be enunciated by an audible alarm signal. An alarm is acknowledged by pressing the ALARM key. This calls up alarm display screen(s) that provide a text message detailing the alarm condition(s)--as shown in Figure 13. FIGURE 13 Alarm Screen Breakdown Alarm Page Alarm Date/Time Alarm Index Number Alarm Description The MULTI-TEC wall-mount unit alarm index can be found on page 38. Clearing Alarms After an alarm condition has been corrected, the alarm can be cleared/reset. To clear alarms, press the ALARM key and the UP or DOWN keys to scroll to the alarm reset screen (see Figure 14). Hold down the ALARM key for 3 seconds until the screen flashes. After the screen flashes, if all alarms are able to be cleared, the screen should read NO ALARMS. If there are still active alarms, the screen will show the first indexed alarm. FIGURE 14 Clearing Alarms Clearing Alarm Logs To clear the alarm logs: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter TECHNICIAN password 1313. 3. Press UP or DOWN keys to scroll to Settings; press ENTER key. 4. Press UP or DOWN keys to scroll to Initialization; press ENTER key. 5. Press UP or DOWN keys to scroll to Initialization; press ENTER key. 6. Press ENTER key to scroll to Delete alarm logs? (see Figure 15). 7. Press UP or DOWN key to change from NO to YES. 8. Press ENTER key to clear all alarm logs. FIGURE 15 Clearing Alarm Logs Alarm Adjustment Mixed Air Alarm The mixed air alarm is used to indicate proper operation of the economizer. An alarm will be generated when the mixed air temperature is above or below two independent setpoints. This alarm can be adjusted by changing the alarm setpoints and/or delay. The differential low references the economizer control setpoint. For example, if the economizer setpoint is 55°F (as shown in Figure 24 on page 17) and the differential is set to 10, the lower limit for the mixed air alarm would be 45°F. The high differential references the outdoor air temperature setpoint that enables the economizer. For example, if the outdoor air temperature setpoint for economizer enable is set to 65°F and the high alarm is set to 5, the alarm would actuate at 70°F. The alarm also has a delay to help reduce nuisance alarms. With the delay set to 120 seconds, either the high mixed air or low Manual 2100-712F Page 11 of 38 mixed air alarm will need to be active for 120 seconds before an alarm will be generated. To adjust these values: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Alarm Config (A7); press ENTER key. 5. Press ENTER key to scroll to desired value Diff Lo, Diff Hi or Del (see Figure 16). 6. Press UP or DOWN keys to adjust value. 7. Press ENTER key to save. FIGURE 16 Adjusting Mixed Air Alarm Values Refrigerant Low Pressure When the low pressure switch indicates a low pressure condition and there is an active call for cooling, the controller will generate an alarm (after a delay). The delay used by the low pressure alarm is determined by the outdoor air temperature (OAT on display). If the outdoor air temperature is below 55°F, the delay is 180 seconds (LDel on display). If the outdoor temperature is above 55°F, the delay is 120 seconds (Del on display). The unit will also have an address-based delay that will affect start up time; the default is 5 seconds multiplied by unit address. (The unit address-based delay is only when the unit is in orphan mode operation.) Additionally, if the outdoor temperature sensor is not used, the delay is set to 180 seconds. The controller will try to run the refrigeration system two times before the alarm will lock the compressor out. If 15 minutes (Two Count Del value on display) passes before the second attempt, the number of tries will be reset. To adjust these values: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Alarm Config (A7); press ENTER key. 5. Press ENTER key to scroll to desired value OAT, Diff, Del, LDel or Two Count Del (see Figure 16). 6. Press UP or DOWN keys to adjust value. 7. Press ENTER key to save. Refrigerant High Pressure When the wall-mount unit receives a signal from the compressor control module (CCM) indicating a high pressure event, the wall-mount unit will generate an alarm. Upon receiving the alarm, the wall-mount unit will remove the "Y" call from the CCM, resetting the status of the CCM. The alarm will stay present on the wall-mount unit until manually cleared. This operation has no configurable parameters. Economizer Damper When the controller commands the economizer damper actuator to a position other than 0% and the damper switch indicates the damper is not open, after a delay of 120 seconds (Open Del on display) the controller will generate a damper failed to open alarm. When the controller commands the economizer damper actuator to the 0% position and the damper switch indicates the damper is not closed, after a delay of 300 seconds (Close Del on display) the controller will generate a damper failed to close alarm. To adjust these values: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Alarm Config (A8); press ENTER key. 5. Press ENTER key to scroll to desired value Open Del or Close Del (see Figure 17). FIGURE 17 Adjusting Damper Alarm Values Manual 2100-712F Page 12 of 38 6. Press UP or DOWN keys to adjust value. 7. Press ENTER key to save. Freezestat When the coil temperature is below 33°F, the unit will generate a Freeze alarm on the TEC-EYE and a Freeze Temp alarm on the LC6000. This will operate the blower and turn off the compressor. The alarm will be automatically reset when the coil temperature rises above 55°F or after a 5-minute delay while the temperature is above 33°F. To adjust freezestat values: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Alarm Config (A9); press ENTER key. 5. Press ENTER key to scroll to desired value Low Temp, Delay, Reset Temp or Reset Del (see Figure 18). 6. Press UP or DOWN keys to adjust value. 7. Press ENTER key to save. FIGURE 18 Adjusting Freeze Alarm Values Manual 2100-712F Page 13 of 38 CONTROL OPERATION NOTE: Screenshots shown in this manual reflect default settings (when applicable). On/Off Control The wall-mount unit can be turned on and off with the TEC-EYE. When the unit is set to ON, the system will heat and cool the space either in orphan mode or when connected to the LC. When the unit is set to OFF, the unit will not heat or cool the space. To turn the unit on or off: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to ON/OFF; press ENTER key. 4. Press UP or DOWN key to change the system from OFF to ON or from ON to OFF. 5. Press ESCAPE key until Main Menu screen is displayed. Blower Control The blower will be in continuous operation in orphan mode. To operate the blower continuously while communicating with the LC6000 or PGD stand-alone display, refer to the latest version of the 2100-669 LC6000 Service Instructions manual or 2100-734 PGD manual. The 11EER MULTI-TEC wall-mount unit is equipped with an ECM 5-speed blower. Three different speeds are used: Low for Balanced Climate, nominal for normal blower operation and high for high sensible (see Figure 19). FIGURE 19 Blower Speeds Blower Speed 2 Nominal (N08) This blower speed is available when the unit is in cooling, heating, orphan mode, freeze condition, free cool or continuous blower. Blower Speed 3 High Sensible (N09) This blower speed is available when the unit is in high sensible mode, which is selectable from the LC6000 controller, and cooling mode is active. The Balanced Climate (blower speed 1) and high sensible (blower speed 3) are only available when connected to the LC6000 controller. IMPORTANT: If the unit model number does not have the letter B as the fifth character (Ex. W36ABP...), the blower will not run in orphan mode. Balanced Climate Mode MULTI-TEC Series wall-mount units offer an enhanced latent capacity that can be controlled by an LC6000 controller. When passive dehumidification (Balanced Climate mode) is active on the LC6000 controller, the unit will increase the amount of moisture removed during compressor operation. When high sensible mode is enabled on the LC6000 controller, this mode increases the sensible cooling capacity to increase the amount of heat removed from the structure during compressor operation. Balanced Climate Enable/Disable When the MULTI-TEC is connected to an LC6000 controller, Balanced Climate mode can be enabled or disabled. Balanced Climate mode is disabled by default. To enable or disable Balanced Climate mode: 1. Press MENU key to access the Main Menu Screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Adv Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Blower Settings (B5) 5. Press UP or DOWN keys to scroll to Balanced Climate (see Figure 20). 6. Press UP or DOWN keys to adjust value. 7. Press ENTER key to save. Blower Speed 1 Balanced Climate (NO7) This blower speed is available when the unit is in passive dehumidification and there is a cooling or heating call. Manual 2100-712F Page 14 of 38 FIGURE 20 Balanced Climate Enable/Disable Temperature Control When the unit is connected to the LC controller, it will receive all of its heating, cooling and ventilation commands from the controller. When the unit is in orphan mode, it will heat, cool and ventilate based on the return air temperature measurement. The return air temperature will be compared to the cooling setpoint. Based on differentials above and below the setpoint, the available cooling and heating stages will be utilized. Cooling Sequence Economizer Available (see Figure 21) If the return air temperature is higher than 79°F (Setpoint + Stage 1 Diff On) and outdoor conditions are acceptable for economizing, the unit will enable the economizer. If the return air temperature is higher than 80°F (Setpoint + Stage 2 Diff On), the unit will enable mechanical cooling stage 1. If the control value is higher than 81°F (Setpoint + Stage 3 Diff On), the unit will enable mechanical cooling stage 2. Cooling Sequence Economizer Not Available (see Figure 21) If the return air temperature is higher than 79°F (Setpoint + Stage 1 Diff On), the unit will enable stage 1 mechanical cooling. If the return air temperature is higher than 80°F (Setpoint + Stage 2 Diff On), the unit will enable stage 2 mechanical cooling. To adjust these parameters: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Cooling Setup (A2); press ENTER key. 5. Press ENTER key to scroll to Stage 1 Diff On, Stage 1 Diff Off, Stage 2 Diff On, Stage 2 Diff Off, Stage 3 Diff On or Stage 3 Diff Off (see Figure 22 on page 16). 6. Press UP or DOWN keys to adjust value. 7. Press ENTER key to save. Stage 1 FIGURE 21 MULTI-TEC Wall-Mount Unit Cooling Staging Stage 1 Diff On Stage 1 Diff Off Stage 2 Stage 2 Diff Off Stage 2 Diff On Stage 3 Stage 3 Diff On Stage 3 Diff Off Setpoint 72 73 74 75 76 77 78 79 80 81 82 83 Off Band On NOTE: Stages available are based on unit configuration. Example: If the unit has a single stage compressor with a blank-off plate (no economizer), there will be only one stage available for cooling. If there is a two stage compressor with an economizer, it will operate all three stages when free cooling is available, or two stages when free cooling is not available. Manual 2100-712F Page 15 of 38 FIGURE 22 Adjusting Cooling Differential Values 6. Press UP or DOWN keys to adjust value. 7. Press ENTER key to save. FIGURE 23 Adjusting Heating Differential Values Heating Sequence (see Figure 24) If the return air temperature is below 58°F (Setpoint + Stage 1 Diff On), the unit will enable electric heat stage 1. If the return air temperature is below 57°F (Setpoint + Stage 2 Diff On), the unit will enable electric heat stage 2. If the control value is below 56°F (Setpoint + Stage 3 Diff On), the unit will enable electric heat stage 3. To adjust these parameters: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Heating Setup (A3); press ENTER key. 5. Press ENTER key to scroll to Stage 1 Diff On, Stage 1 Diff Off, Stage 2 Diff On, Stage 2 Diff Off, Stage 3 Diff On or Stage 3 Diff Off (see Figure 23). Free Cooling If the unit is equipped with an economizer, and conditions are acceptable for economizer operation, the MULTI-TEC wall-mount unit will utilize free cooling operation before the use of any cooling operation requiring compressor operation to reduce the energy required to cool the indoor space. Economizer Disable There are two methods to disable the economizer if the use of free cooling is restricted. The first method is to select None as the economizer type within the Sys. Config. menu. The second method requires changing the model number within the Adv. Sys. Config. menu to reflect a model installed with a blank-off plate (see model nomenclature in Figure 1 on page 3). Changing the wall-mount unit model number to reflect a unit with a blank-off plate will not allow for an economizer type FIGURE 24 MULTI-TEC Wall-Mount Unit Heating Staging Stage 1 Stage 1 Diff On Stage 1 Diff Off Stage 2 Stage 2 Diff On Stage 2 Diff Off Stage 3 Stage 3 Diff On Stage 3 Diff Off Setpoint 55 56 57 58 59 60 61 62 63 64 65 On Band Off NOTE: Stages available are based on unit configuration. Example: If only a single stage of heat is present, only a single stage of heat will be considered for heating operation. Manual 2100-712F Page 16 of 38 to be selected therefore defaulting to a disabled state, along with all sensors/alarms associated with it. Economizer Enable The economizer will be enabled for cooling operation if the model number reflects a wall-mount unit with an economizer installed, an economizer type other than None and the conditions for the economizer type are met. The following list explains the economizer types and the parameters required for operation. See also Figures 25 and 26. FIGURE 25 Economizer A4 Screen FIGURE 26 Economizer A5 Screen None Economizer will not be enabled for free cooling operation. Drybulb Only 1. Outdoor air temperature is below the Outdoor Set outdoor temperature setpoint listed within the Sys. Config. menu. (Outdoor Set temperature setpoint is 70°F by default.) 2. LC6000 is not currently in any dehumidification mode. 3. LC6000 is not currently in any emergency mode. Temperature and Humidity (Default) 1. Outdoor air temperature is below the Outdoor Set outdoor temperature setpoint listed within the Sys. Config. menu. (Outdoor Set temperature setpoint is 70°F by default.) 2. Outdoor relative humidity is below the OA Humid Set outdoor humidity setpoint listed within the Sys. Config. menu. (OA Humid Set humidity setpoint is 80% RH by default.) 3. LC6000 is not currently in any dehumidification mode. 4. LC6000 is not currently in any emergency mode. Enthalpy 1. Outdoor air temperature is below the Outdoor Set, outdoor temperature setpoint, listed within the Sys. Config. menu. (Outdoor Set temperature setpoint is 70°F by default.) 2. Outdoor relative humidity is below the OA Humid Set outdoor humidity setpoint listed within the Sys. Config. menu. (OA Humid Set humidity setpoint is 80% RH by default.) 3. The outdoor air dewpoint is below the OA Dew Pt Set outdoor dewpoint setpoint, listed within the Sys. Config. menu. (OA Dew Pt Set dewpoint setpoint is 55°F by default.). 4. LC6000 is not currently in any dehumidification mode. 5. LC6000 is not currently in any emergency mode. Economizer Modulation The economizer damper output will modulate between 0% and 100% to maintain a 55°F mixed air temperature when the outdoor air conditions are acceptable. To adjust damper modulation values: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Unit Config (A6); press ENTER key. 5. Press ENTER key to scroll to Mixed FC Set, Gain, Integral, Derivative or Min Position (see Figure 27). FIGURE 27 Adjusting Damper Modulation Values Manual 2100-712F Page 17 of 38 6. Press UP or DOWN keys to adjust parameter value. 7. Press ENTER key to save. Economizer Note The economizer and mechanical cooling can operate simultaneously because the economizer uses the mixed air temperature sensor. Emergency Cooling When return air temperature rises above 95°F, the unit will enter emergency cooling mode and an alarm will be displayed (unit can also be commanded by LC6000 to enter emergency cooling mode). In emergency cooling mode, if the unit is equipped with an economizer (and the model does not indicate a blank off plate), the economizer operation will ignore current setpoints. If the return air temperature is above the outdoor air temperature, the economizer will open and the unit will enter optimized cooling. If at any point the return air temperature falls below the outdoor air temperature or the mixed air temperature falls below 65°F, the economizer will close. This is done in an effort to cool the space as quickly and efficiently as possible. This feature will be disabled by a model number indicating a blank off plate (model # position 10 set to `B') which disables all economizer function. Unit Disable The wall-mount unit can be disabled by opening a dry set of contacts connected to Input DI1 on the PLC board. This feature can be used in addition to the emergency off feature provided by the LC6000 to ensure that the unit does not operate even when in orphan mode. This feature is disabled by default and must be enabled before the input will affect unit operation. When the input detects open contacts, all unit operation will stop and the dampers will close. This is an automatic reset feature that will resume operation as soon as the unit detects the contacts are closed again. For applications that require the dampers to close rapidly, an additional relay should be installed that either breaks the 24VAC power supply to each actuator or breaks the low voltage power supply to all units. In normal operation, the dampers can take up to 2 minutes to close from fully open. When the 24VAC power is removed from the actuator, the dampers will close in under 30 seconds using the spring return on the actuator. NOTE: Alarm logging and trend logging will not be available if power is removed from the controller and unit offline alarms will be recorded on the LC6000. To make adjustments to the unit disable option: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital In Config C1; press ENTER key. 5. Press ENTER key to scroll to the variable in the table that intersects Disable and Dir (see Figure 28). 6. Press UP or DOWN keys to change the direction value from NO to NC or NC to NO. 7. Press ENTER key to scroll to the variable in the table that intersects Disable and En. 8. Press UP or DOWN keys to change the enable value from On to Off or Off to On; press ENTER key. 9. Press ESCAPE key several times to return to the main menu. FIGURE 28 Making Adjustments to Unit Disable Compressor Enable The compressor will be enabled when stage 1 is enabled and outdoor air conditions are not acceptable for economizing. If the outdoor conditions are acceptable, the compressor will run when stage 2 is enabled. Delays and Run Time The compressor will have a minimum run time of 180 seconds and a minimum off time of 120 seconds. If the compressor is two stage, the second stage will have a minimum delay of 120 seconds. The 2nd stage will also have a minimum on time of 120 seconds. When communicating with the LC, the delay between compressors in units installed on the same shelter will be managed by the settings configured in the LC. Manual 2100-712F Page 18 of 38 Dehumidification Dehumidification Modes Dehumidification Off When the humidity level inside a zone falls to the Dehumidification Off setpoint, the system will stop attempting to dehumidify the space. The default setpoint value for this mode is 60% RH. Passive Dehumidification When the humidity level rises to the Passive Dehumidification setpoint, the controller will activate staged dehumidification at the available wall units. As the humidity level rises to the passive dehumidification setpoint, the free cooling function (economizer) is disabled. When there is a call for cooling, the compressor will energize and the blower speed will be reduced to the unit dehumidification mode or Balanced Climate speed whichever is applicable to the unit. All units allowed to run within the zone will be given the dehumidification command and will operate as such on a call for cooling. The default setpoint value for passive dehumidification is 70% RH. Active Dehumidification When the humidity level rises to the Active Dehumidification setpoint, the supervisory controller will active staged dehumidification at the available wall units. The supervisory controller will then calculate the dehumidification demand based on how far above the setpoint and how long the RH level has been above the setpoint. The controller will then utilize all of the units with active dehumidification capabilities to reduce the indoor humidity level. The units will be staged on based on the existing cooling rotation for the units in the zone up to the maximum number of units allowed to run. When in demand minimum compressor run time is applicable, examples of demand are as follows: With two units with dehumidification capabilities, Unit 1 in rotation will come on at 50% demand and Unit 2 in rotation will come on at 100% demand. They will rotate off in a reverse; Unit 2 will be off at 50% demand and Unit 1 will be off at the dehumidification off setpoint. With three units with dehumidification capabilities, Unit 1 in rotation will come on at 33% demand, Unit 2 in rotation will come on at 67% demand and Unit 3 in rotation will come on at 100% demand. They will rotate off in reverse; Unit 3 will be off at 67% demand, Unit 2 will be off at 33% demand and Unit 1 will be off at dehumidification off setpoint. An active dehumidification sequence will run until the space temperature falls to the heating setpoint or increases to the cooling setpoint, or the dehumidification off setpoint is reached. Refer to the specific unit manual for active dehumidification sequence and space temperature control. The passive dehumidification setpoint must be lower than the active dehumidification setpoint to ensure the economizer is disabled during active dehumidification. Availability for active dehumidification will be determined by model number. Units with electric reheat, mechanical dehumidification or cycling reheat will be considered. The active dehumidification default setpoint is 80% RH. Electric Reheat Dehumidification Electric reheat dehumidification is only available as a factory-installed option that must be ordered with the unit. It cannot be installed in the field on an existing unit. Dehumidification will only become active if the unit is connected to the LC6000 and the appropriate conditions are present. Electric Reheat Dehumidification Operation When the wall-mount unit receives a dehumidification call from the LC6000, the wall-mount unit will disable the economizer to force the system to use air conditioning and prevent any additional humidity from being introduced from outdoor air. The wall-mount unit will then turn on the air conditioning system which will remove moisture and cool the space. At the same time, the electric reheat coil will be energized to extend the run time of the cooling cycle and prevent cool air from being introduced to the space. On a call for electric reheat dehumidification, the unit return air sensor will control the compressor and heating element operation based on the supervisory control setpoints. If the space temperature, based on the sensor attached to the supervisory control, reaches the cooling or heating setpoint, the dehumidification call is overridden until the cooling or heating call is satisfied. If communication is lost with the supervisory controller during a dehumidification call, the electric reheat function at the unit is lost and the unit will operate in orphan mode. During a call for electric reheat, the wall unit will energize the compressor and the electric reheat coil will be energized to extend the run time of the cooling cycle, mitigating the cooling done by the compressor. If/when the temperature falls to 2° above heating setpoint, the compressor will be disabled until the temperature is increased 2° below the cooling setpoint and then the compressor will be re-energized (see Figure 29 on page 20). If/when the temperature reaches 4° below the cooling setpoint, the electric heating elements will be energized. The electric heating elements will be disabled 2° below the cooling setpoint. The system will continue the dehumidification process until either the heating or cooling setpoint are reached again or the requirement for dehumidification is no longer present. Manual 2100-712F Page 19 of 38 A call for electric dehumidification is ignored if there is a call for emergency vent, emergency cool or emergency off. For a more detailed operation description, see the 2100669 LC6000 Service Instructions manual. FIGURE 29 Dehumidification Control (°F) Cool Reheat 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 FIGURE 30 Wall-Mount Unit Control Board 24VAC GND 24VAC Hot + Communication Wire - Communication Wire Dirty Filter Switch High Pressure (CCM) Low Pressure Switch Damper Blade Switch Digital Ground Mixed Air Temp Sensor Outdoor Air Temp Sensor Return Air Temp Sensor Outdoor Humidity Sensor Freeze Sensor Analog Ground 24 VDC To Outdoor Air Sensor Suction Temp Sensor Suction Pressure Transducer Ground 2-10 VDC To Damper Actuator 24VAC + Y TO Compressor CCM 24VAC + Stage 1 Heat Stage 1 Heat Blower 1 (balanced climate) 24VAC + Blower 2 (nominal) Blower 3 (high sensible) Electronic Expansion Valve (EEV) MIS-3869 B See Table 4 for information on control board terminal functions. Manual 2100-712F Page 20 of 38 Terminal Rx+/Tx+ Rx-/Tx- DI1 DI2 DI3 DI4 DI5 DI6 DI7 GND B1 B2 B3 B4 B5 B6 B7 GND +VDC B8 B9 Y1 Y2 Y3 GND C1 NO1 NO2 NO3 C4 NO4 NO5 NO6 NO7 C7 NC7 C8 NO8 NO9 GO G TABLE 4 MULTI-TEC Wall-Mount Unit Control Board Terminals Function Unit Disable Dirty Filter Switch High Pressure (CCM) Low Pressure Switch Not Used Damper Blade Switch Not Used Digital Ground Mixed Air Temperature Sensor Outdoor Air Temperature Sensor Return Air Temperature Sensor Not Used Outdoor Humidity Sensor Not Used Freeze Temperature Sensor Analog Ground 24VDC to Outdoor Air Sensor Suction Temperature Sensor Suction Pressure Sensor Not Used 2-10VDC to Damper Actuator Not Used Ground 24VAC+ Cool 1 Out Not Used Reheat Valve 24VAC+ Stage 1 Heating Stage 2 Heating Not Used Blower 1 24VAC+ Not Used Not Used Blower 2 Blower 3 24VAC Ground 24VAC Hot Type Communication Communication Digital Digital Digital Digital Digital Analog Input Analog Input Analog Input Analog Input Analog Input Analog Input Analog Input Power Relay Output Power Relay Output Relay Output Relay Output Relay Output Relay Output Form N/C N/C N/C N/C N/C 10K Ohm Curve J 10K Ohm Type 10K Ohm Curve J 10K Ohm Curve J 10K Ohm Curve J Manual 2100-712F Page 21 of 38 GENERAL REFRIGERANT INFORMATION These units require R-410A refrigerant and polyol ester oil. General 1. Use separate service equipment to avoid cross contamination of oil and refrigerants. 2. Use recovery equipment rated for R-410A refrigerant. 3. Use manifold gauges rated for R-410A (800 psi/250 psi low). 4. R-410A is a binary blend of HFC-32 and HFC125. 5. R-410A is nearly azeotropic--similar to R-22 and R-12. Although nearly azeotropic, charge with liquid refrigerant. 6. R-410A operates at 40-70% higher pressure than R-22, and systems designed for R-22 cannot withstand this higher pressure. 7. R-410A has an ozone depletion potential of zero, but must be reclaimed due to its global warming potential. 8. R-410A compressors use polyol ester oil. 9. Polyol ester oil is hygroscopic; it will rapidly absorb moisture and strongly hold this moisture in the oil. 10. A liquid line dryer must be used--even a deep vacuum will not separate moisture from the oil. 11. Limit atmospheric exposure to 15 minutes. 12. If compressor removal is necessary, always plug compressor immediately after removal. Purge with small amount of nitrogen when inserting plugs. Topping Off System Charge If a leak has occurred in the system, Bard Manufacturing recommends reclaiming, evacuating (see criteria above) and charging to the nameplate charge. If done correctly, topping off the system charge can be done without problems. With R-410A, there are no significant changes in the refrigerant composition during multiple leaks and recharges. R-410A refrigerant is close to being an azeotropic blend (it behaves like a pure compound or single component refrigerant). The remaining refrigerant charge in the system may be used after leaks have occurred. "Top-off" the charge by utilizing the pressure charts on the inner control panel cover as a guideline. Manual 2100-712F Page 22 of 38 REMEMBER: When adding R-410A refrigerant, it must come out of the charging cylinder/tank as a liquid to avoid any fractionation and to insure optimal system performance. Refer to instructions for the cylinder that is being utilized for proper method of liquid extraction. Safety Practices 1. Never mix R-410A with other refrigerants. 2. Use gloves and safety glasses. Polyol ester oils can be irritating to the skin, and liquid refrigerant will freeze the skin. 3. Never use air and R-410A to leak check; the mixture may become flammable. 4. Do not inhale R-410A--the vapor attacks the nervous system, creating dizziness, loss of coordination and slurred speech. Cardiac irregularities, unconsciousness and ultimately death can result from breathing this concentration. 5. Do not burn R-410A. This decomposition produces hazardous vapors. Evacuate the area if exposed. 6. Use only cylinders rated DOT4BA/4BW 400. 7. Never fill cylinders over 80% of total capacity. 8. Store cylinders in a cool area, out of direct sunlight. 9. Never heat cylinders above 125°F. 10. Never trap liquid R-410A in manifold sets, gauge lines or cylinders. R-410A expands significantly at warmer temperatures. Once a cylinder or line is full of liquid, any further rise in temperature will cause it to burst. Important Installer Note For improved start up performance, wash the indoor coil with a dishwashing detergent. R410-A Refrigerant Charge This unit was charged at the factory with the quantity of refrigerant listed on the serial plate. AHRI capacity and efficiency ratings were determined by testing with this refrigerant charge quantity. Table 5 shows nominal pressures for the units. Since many installation specific situations can affect the pressure readings, this information should only be used by certified technicians as a guide for evaluating proper system performance. They shall not be used to adjust charge. If charge is in doubt, reclaim, evacuate and recharge the unit to the serial plate charge. Model W18A/L W24A/L W30A/L W36A/L Return Air Temp (DB/WB) 75/62 80/67 85/72 75/62 80/67 85/72 75/62 80/67 85/72 75/62 80/67 85/72 TABLE 5 MULTI-TEC Cooling Pressures Air Temperature Entering Outdoor Coil °F Pressure Low Side High Side Low Side High Side Low Side High Side Low Side High Side Low Side High Side Low Side High Side Low Side High Side Low Side High Side Low Side High Side Low Side High Side Low Side High Side Low Side High Side 75 80 85 90 95 100 105 110 115 120 125 121 123 126 128 131 134 136 137 140 142 144 293 312 332 353 376 400 425 452 480 510 540 129 132 135 137 140 143 145 147 150 152 154 300 320 340 362 386 410 436 464 492 523 554 134 137 140 142 145 148 150 152 155 157 159 311 331 352 375 400 424 451 480 509 541 573 123 124 126 128 129 131 133 135 137 139 141 314 334 355 377 401 425 451 479 507 536 567 132 133 135 137 138 140 142 144 146 149 151 322 343 364 387 411 436 463 491 520 550 582 137 138 140 142 143 145 147 149 151 154 156 333 355 377 401 425 451 479 508 538 569 602 118 120 122 124 126 128 131 133 135 137 138 312 333 355 378 403 428 454 483 511 540 570 126 128 131 133 135 137 140 142 144 146 148 320 342 364 388 413 439 466 495 524 554 585 130 132 136 138 140 142 145 147 149 151 153 331 354 377 402 427 454 482 512 542 573 605 117 120 122 124 127 129 131 134 136 137 138 323 346 370 394 419 446 473 500 528 558 587 125 128 130 133 136 138 140 143 145 147 148 331 355 379 404 430 457 485 513 542 572 602 129 132 135 138 141 143 145 148 150 152 153 343 367 392 418 445 473 502 531 561 592 623 Low side pressure ± 4 PSIG High side pressure ± 10 PSIG Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system, the charge should be removed and system evacuated and recharged to serial plate charge weight. NOTE: Pressure table based on high speed condenser fan operation. If condensing pressures appear elevated check condenser fan wiring. See Condenser Fan Operation on page 24. Manual 2100-712F Page 23 of 38 COMPONENTRY ! WARNING Electrical shock hazard. Disconnect VAC power supply before servicing. Failure to do so could result in electric shock or death. High Pressure Switch All W**A/W**L wall-mount air conditioner series models are supplied with a high pressure switch. The high pressure switch opens at 650 psi. Three Phase Scroll Compressor Start Up Information Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction. However, three phase compressors will rotate in either direction depending upon phasing of the power. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse direction, verification of proper rotation must be made. Verification of proper rotation direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized. Reverse rotation also results in an elevated sound level over that with correct rotation, as well as substantially reduced current draw compared to tabulated values. Verification of proper rotation must be made at the time the equipment is put into service. If improper rotation is corrected at this time, there will be no negative impact on the durability of the compressor. However, reverse operation for over 1 hour may have a negative impact on the bearing due to oil pump out. NOTE: If compressor is allowed to run in reverse rotation for an extended period of time, the compressor's internal protector will trip. All three phase compressors are wired identically internally. As a result, once the correct phasing is determined for a specific system or installation, connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction. The direction of rotation of the compressor may be changed by reversing any two line connections to the unit. Phase Monitor Used only on 3-phase equipment, the phase monitor is a compressor protection device that will prohibit operation of the compressor if the device senses a possible reverse-rotation situation due to incorrect phasing. On a call for compressor (and only compressor), the device will check incoming phase, check for severe voltage imbalance and check for proper frequency. Under nominal conditions, a green LED light will show on the face of the monitor. If there is improper phasing, voltage imbalance or frequency deviation, the device will show a red LED light and prohibit compressor operation. If a fault condition occurs, reverse two of the supply leads to the unit. Do not reverse any of the unit factory wires as damage may occur. Condenser Fan Operation NOTE: On models equipped with a low ambient control (LAC), the condenser fan motor will have a delayed start until system refrigerant operating pressure builds up. After starting, the fan motor may or may not cycle depending upon ambient conditions. This is normal operation. The condenser fan motor on 230/208 volt, one and three phase, 60 HZ units is a two-speed motor that comes factory wired on high speed for peak performance. Low Ambient Control Modulating head-pressure control that allows full speed at pressures above 315 psi. Below 315 psi, the control will slow fan speed--following internal head pressures--until a minimum RPM is reached (approx 300 RPM). Below this point, the control will shut the fan completely off until internal pressures rise. The control is preset from the factory, but should adjustment become necessary, there is an adjustment screw located on the bottom of the control behind a weatherproof cap. One full turn clockwise equals approximately +48 psi. Compressor Control Module The compressor control module (CCM) is standard on all models covered by this manual. Delay-on-Make Timer A delay-on-make timer is included to be able to delay startup of the compressor. This is desired when more than one unit is on a structure so that all of the units do not start at the same time which could happen after a power loss or building shutdown. The delay-on-make time period is 2 minutes plus 10% of the delay-onbreak time period. To ensure that all of the units do not Manual 2100-712F Page 24 of 38 start at the same time, adjust the delay-on-break timer on each unit to a slightly different delay time. Short Cycle Protection/Delay-on-Break An anti-short cycle timer is included to prevent short cycling the compressor. This is adjustable from 30 seconds to 5 minutes via the adjustment knob (see Figure 31). Once a compressor call is lost, the time period must expire before a new call will be initiated. 10% of this time is also considered on the delay-onmake timer (see Delay-on-Make Timer). High Pressure Detection High pressure switch monitoring allows for a lockout condition in a situation where the switch is open. If the high pressure switch opens, the CCM will de-energize the compressor. If the switch closes, it will then restart the compressor after the delay-on-break setting has expired on the device. If the switch trips again during the same thermostat call, the compressor will be deenergized and the alarm terminal will be energized indicating an alarm. The red LED will light and stay on until power is cycled to the control or a loss of voltage is present at Y terminal for more than ½ second. Test Mode By rapidly rotating the potentiometer (POT) clockwise (see Figure 31), all timing functions will be removed for testing. The conditions needed for the unit to enter test mode are as follows: POT must start at a time less than or equal to the 40 second mark. The POT must then be rapidly rotated to a position greater than or equal to the 280 second mark in less than ¼ second. Normal operation will resume after power is reset or after the unit has been in test mode for at least 5 minutes. Brownout Protection with Adjustment Brownout protection may be necessary if the utility power or generator power has inadequate power to prevent the voltage from dropping when the compressor starts. This is rare but can happen if the generator is undersized at the site or if the site is in a remote location far from the main power grid. Under normal circumstances, allowing the brownout to be ignored for a time period should not be needed. The 8201-171 is shipped in "0" do not ignore position, with all the DIP switches off (see Figure 31). FIGURE 31 8201-171 Compressor Control Module High Pressure Switch Compressor Contactor Output 18-30 VAC Input Alarm Output Y Input from Thermostat and High Pressure Switch Troubleshooting Light Common 8201-171 Delay-on-Break Time Adjustment Potentiometer Jumper Brownout Ignore Time DIP Switches* * Turn on only one switch for that specific ignore time setting. 10 seconds is the maximum brownout ignore time. If all switches are "off", the control is in "do not ignore". Manual 2100-712F Page 25 of 38 If ignoring the brownout is needed because of the above conditions, three preset timers can be set by DIP switches in order to delay signaling a power brownout for a specific length of time after compressor contactor is energized. This allows the compressor a time period to start even if the voltage has dropped and allows the voltage to recover. This delay only happens when the CC terminal energizes. The delay can be set to 1 second (A DIP switch), 5 seconds (B DIP switch) or 10 seconds (C DIP switch); time is not cumulative--only the longest setting will apply. If the voltage recovers during the brownout delay period, the compressor will continue running. If a brownout condition is detected by the 8201-171 at any point while there is a cooling call or power is on at Y, the troubleshooting light will flash blue. The light will continue to flash until the cooling call is satisfied or power is removed from the Y terminal. This condition does not prevent operation, it only indicates that a brownout condition was present at some point during the call. If a brownout condition is detected while CC has an output, CC will be deenergized and will retry after the delay-on-break timer is satisfied, honoring any DIP switch timer chosen when the CC output is re-energized; this process will continue until call is satisfied. If inadequate utility or generator power continues after the Delay-on-Make or Delay-on-Break timer is fulfilled, the CC output will not energize. This could lead to the compressor never starting. The control will see the brownout immediately and not start. A common scenario and one that has been seen in the field is when a unit or units switches from utility power to generator power. With slower transfer switches, the time delay between the utility power and generator power didn't cause a problem. The units lost power, shut off and came back on line normally. With the introduction of almost instantaneous transfer switches, the millisecond long power glitch can be enough that the compressor will start to run backwards. Pressure Service Ports High and low pressure service ports are installed on all units so that the system operating pressures can be observed. A pressure table covering all models can be found on page 23. It is imperative to match the correct pressure table to the unit by model number. This unit employs high-flow Coremax valves instead of the typical Schrader type valves. WARNING! Do NOT use a Schrader valve core removal tool with these valves. Use of such a tool could result in eye injuries or refrigerant burns! To change a Coremax valve without first removing the refrigerant, a special tool is required which can be obtained at www.fastestinc.com/en/SCCA07H. See the replacement parts manual for replacement core part numbers. Manual 2100-712F Page 26 of 38 Outdoor Fan Motor Due to design considerations of the condenser section of the wall-mount unit, placement/clearance of the motor/fan blade is critical to heat dispersal. Should a change of motor or fan blade be necessary, please view Figure 32 for proper clearance adjustment. FIGURE 32 Fan Blade Setting AIRFLOW Model W18A/W18L W24A/W24L W30A/W30L W36A/W36L "A" MIS-1724 Dimension A 1.00" 1.25" W18ABPA W24ABPA W24ABPB W24ABPC W30ABPA W30ABPB W30ABPC W36AB*A W36AB*B W36AB*C Heater Kits TABLE 6A MULTI-TEC W18-36AB* Optional Accessories EHW2TA-A05 EHW2TA-A08 EHW2TA-A10 EHWA24-A04B EHW2TA-B06 EHWH24B-C06 EHW3TA-A05 EHW3TA-A08 EHW3TA-A10 EHW3TA-A15 EHW30A-B06 EHW3TA-B06 EHW3TA-B09 EHW3TA-B15 EHW3TA-C06 EHW3TA-C09 EHW3TA-C12 EHW3TA-C15 WMCB-01B WMCB-02A WMCB-02B WMCB-03A WMCB-04B WMCB-05A WMPD-01C XX XX XX X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Circuit Breaker (WMCB) and Toggle Disconnect (WMPD) Manual 2100-712F Page 27 of 38 W18LBPA W24LBPA W24LBPB W30LBPA W30LBPB W30LBPC W36LB*A W36LB*B W36LB*SC Heater Kits TABLE 6B MULTI-TEC W18-36LB* Optional Accessories EHW2TA-A05L EHW2TA-A08L EHW2TA-A10L EHW2TA-B06L EHW3TA-A05L EHW3TA-A08L EHW3TA-A10L EHW3TA-A15L EHW3TA-B09L EHW3TA-B15L EHW3TA-C09L EHW3TA-C15L WMCB-01B WMCB-02A WMCB-02B WMCB-03A WMCB-04B WMCB-05A WMPD-01C XX XX XX X X X X X X X X X X X X X X X X X X X X X X X X X Circuit Breaker (WMCB) and Toggle Disconnect (WMPD) Manual 2100-712F Page 28 of 38 MAINTENANCE AND TROUBLESHOOTING Standard Maintenance Procedures ! WARNING Electrical shock hazard. Disconnect all power supplies before servicing. Failure to do so could result in electric shock or death. ! CAUTION Cut hazard. Wear gloves to avoid contact with sharp edges. Failure to do so could result in personal injury. 1. Disable system from LC6000 controller (see latest version of 2100-669 LC6000 Service Instructions manual). 2. Turn off AC breakers at wall-mount units. 3. Check inlet sides of condenser and evaporator coils for obstructions/debris--clean if necessary using a quality manufactured coil cleaning product specific for the evaporator or condenser coil. · Condenser coil: Remove the fan shroud/ motor/motor bracket as an assembly from the condenser section. This will give clear access to the inlet side of the coil for cleaning. Follow the coil cleaner manufacturer's directions for necessary safety gear and precautions, as well as for application and use. More than one application may be necessary. Rinse thoroughly. · Evaporator coil: Remove the evaporator section panel and apply specific evaporator cleaner directly to the inlet side of coil, being very careful not to overspray into insulation or surrounding panels and wiring. Residual cleaner and dissolved debris should drip into the drain pan and leave the unit through the condensate hose. More than one application may be necessary. Rinse thoroughly. 4. Manually spin fan and blower motors to ensure they turn freely. All motors are permanently lubricated, so no oil is necessary. 5. Inspect free cooling damper actuator and linkage. 6. Install new air filter; check for additional filter grilles internal to the structure. 7. Inspect the control panel of the system. · Look for insect or rodent activity and remove any nesting materials. · Manually push contactor closed, observe for movement--contactor points should have minimal discoloration, no spalling or other signs of arcing. Replace if doubtful. · Check field and factory wiring for tightness and look for signs of overheating (discoloration of terminals or wire insulation). 8. Ensure that supply and return registers are not obstructed, and more importantly, are not recycling the air to one another. Adjust supply louvers if necessary to direct discharge air away from any direct route to the return grille. 9. Re-assemble wall-mount unit, turn breakers back on. 10. Enable system to LC6000 controller (see latest version of 2100-669 LC6000 Service Instructions manual). 11. Repeat steps for additional wall-mount units. Removal of Fan Shroud 1. Disconnect all power to the unit. 2. Remove the screws holding both grilles, one on each side of unit, and remove grilles. 3. Remove nine screws holding fan shroud to condenser and bottom. 4. Unwire condenser fan motor. 5. Slide complete motor, fan blade and shroud assembly out the left side of the unit. 6. Service motor/fan as needed. Any service work requiring removal or adjustment in the fan and/or motor will require that the dimensions be checked and blade adjusted in or out on the motor shaft accordingly (see page 26 for proper clearance adjustment). 7. Reverse steps to re-install. Manual 2100-712F Page 29 of 38 Troubleshooting Nidec SelecTech D. Check the external static pressure (total of TSeRrieOsUECBMLMEoStoHrsOOTING GE X13-SERbIoEthSsupEplyCanMd re2tu.rn3) TMto eMnsuOre iTt isOwiRthinS the range as listed on the unit serial plate. If If the Motor Is Running NOTE: Bard Models PA13242; PA13302; PA13362-A, -B; PA13422-Ah, -igBh,e-Cr t;hPaAn1a3l4lo8w2e-Ad,, -aBd,d-iCtio;nPaAl 1d3u6c0t2w-Aor,k-Bis, -C 1. It iscnoonrtmaianl tfhore tXh1e3m-SoetroirestoMrooctokrsb.ack and forth needed. If theonMsotatortruisp.RDuonnniontgreplace the motor if this is the 1. oItnilsynporrmoballefomr thide emnottiofrietod.rock back and forth on start up. D2o. noItfrethpleacseytshteemmotiosr iefxtchiessissitvheeloynnlyopisroyb, ldemoeisdenntoiftieadp. pear 2. tIof tchehasynsgteemsips eexecdesssiivnelryesnopiosyn,sdeoetsonaotdaeppmeaarntdo c(hHanegaet, speeds in response to a demand (Heat, Cool, Other), or is having symptComoosld,uOrinthgethr)e ocyrcilse shuacvhiansgtrsipypminpgtloimmitsodr ufrreienzgingthceoil, checkctyheclfeollsouwcihnga: s tripping limit or freezing coil, check at.hWeafiot lfloorwprionggr:ammed delays to time out. b.Ensure that the motors control inputs are wired to the factory A.suppWliaeditwfiorrinpg rdoigagrraammmtoeidnsudreelmayostotr oistgimetteingouprto. per Bc.ontEronlssuigrnealtshaantdtsheequmenocitnogr.s control inputs are c. Remwoivreedtheafsilstehroawndncihnectkhtehaftaaclltodarmy-pseursp,preligeisdtewrs,irainndg grilles are open and free flowing. If removing the filters corrdeciatsgtrhaemprotobleemn,sculeraenmororteoprlaicse gweitthtianlgesps rroesptreicrtive filtecr.onAtlrsoolcshiegcnk aanlsd aclneadnstheeqbuleowncerinwgh.eel or coil as C.neceRsseamryo. ve the filter and check that all dampers, d.Check the external static pressure (total of both supply and returren)gtiostienrssureanthdatgyroiullearse awriethoinptehne raanngdesfraes elisftleodwoinntgh.e eE. I.f thIefmthoteormdooetsonrodt osheust onfoftatsthhue tenodffofatthethceycelen, dwaoitfftohr e any cpryocglrea,mwmaeditdfeolaryasntoy tpimroegoruatm(nmo medoredtehlaany9s0to time seconds). Also make sure that there is no call for "Conotuintu(onuos Fmano"reonththaen"G9"0tesrmecinoanl.ds). Also make f. If thseuarbeovtehdaitagtnhoesrteicsisdonnootcsaolllvfeotrhe"pCroobnlteimn,ucoounsfirFmatnh"e voltaogne cthheeck"sGin" ttheernmexint saelc.tion below, then continue with the "Model X13 Communication Diagnostics". F. If the above diagnostics do not solve the If the MoptororbilseNmo, tcRonufnirnmintghe voltage checks in the 1. Checknfeoxrtpsroepcetriohinghbveollotawg,etahnedngrcoounndtiantuthee w(Li/tLh1)th(Ge) (N/ L2) connectMionosdaetlthSeemleoctoTre(csehe CFiogmurme 1u0n).icCaotriroenct Daniyagvnolotasgteics. issues before proceeding to the next step. The X13 Motor is voltage sIpfectihfiec.MOontloyrthIes cNororetcRt vuonltnaginegshould be applied to the proper m1o.tor.CIhnepcukt vfooltragperowpitehrinhpilguhs ovromltianguse1a0n%dogf rtoheunnodmaintatlh2e30 VAC is acceptable. L/L1, G and N/L2 connections at the motor (see 2. If the motor has proper high voltage and ground at the (L/L1) (G) (NF/Lig2u) rceon3ne3c)t.ioCnso,rtrheecntcaonntyinuveolwtaitghethiess"Mueosdebl eXf1o3re CommpurnoiccaetieodninDgiagtnootshtices"n.ext step. The SelecTech motor unitIfserreiaml polavtien.gIfthhieghfeilrttehrasn caollorrweecdt,sadthdietiopnraolbdluecmt w,ork is voltage specific. Only the correct voltage should is nceeldeeadn. or replace with a less restrictive filter. be applied to the proper motor. Input voltage Also check and clean the blower wheel or coil within plus or minus 10% of the nominal line as necessary. power VAC is acceptable. FIGURE 33 MoFtoIGr CUoRnEne1c0tions LINE POWER GROUND LINE POWER L2 LINE EARTH POWER GROUND L1 LINE POWER NOTE: MOTOR IS CONSTANTLY POWERED BY LINE VOLTAGE MMaannuuaall 22110000--741627FH PPaaggee 3202 ooff 3283 TROUBLESHOOTING GE X13-SERIES ECM2.3TM MOTORS CONT'D. Model X13 Communication Diagnostics Th2e.X1I3f mthoetomr iostcoormhmasunpircoapteedr thhirgohugvho2lt4agVeAaCnldowgrvooulntadgeat (ThermtohsetatLC/Lo1n,trGol aCnirdcuNit/LW2ircinogn)n. ections, continue with the Model SelecTech Communication Diagnostics. 1. Start with unit wiring diagram to confirm proper Mcoondneecl tSioenlsecanTdecvholCtaogme m(seuenFicigautiroen11D)i.agnostics The SelecTech motor is communicated through 24 VAC low voltage (thermostat control circuit wiring). 1. Start with unit wiring diagram to confirm proper connections and voltage (see Figure 34). 2. Initiate a demand from the thermostat and check the voltage between the common and the appropriate motor terminal (1-5). ("G" input is typically on terminal #1, but always refer to wiring diagram.) 2. Initiate a demand from the thermostat and check the voltageAb.etwIfeetnhethleocwomvomltoangaencdotmhemauppnriocpartiiaotne misontoort terminal (1-5p)r.es("eGnt",incphuetciks ttyhpeicdaellmy aonndtefrrmoimnalth#e1, but refer to wirinthgedrimagorsatma!t). Also check the output terminal a. If theanlodwwviorlet(asg)efcroommmtuhneictaetrimoninisalnosttrpirpesoernct,ocnhtercokl the dreemlaayn(ds)frtoomththeemthoetromro. stat. Also check the output terminal and wire(s) from the terminal strip or B. If the motor has proper high voltage as control relay(s) to the motor. b. If theidmeonttoifriehdasopnroppaergehi3gh0v(oSlttaegpe 1asiindeInf ttihfieedMotor abovIes(NMoottoRr unnont Rinugn)n,ipngro#p1e)r, alonwd pvroolptaegr elotwo vaoltage to a pprrooggrraammmmededtetremrimnailn,aalnadnisdniostnoopteroaptienrga,ttihneg, the motomr iostfoariliesdf,aainleddwailnl dreqwuiilrlerereqpulairceemreepnlta. cement. FIFGIUGRUERE1314 Motor Connections 24VAC Common 24VAC "R" Signal through thermostat output. 24VAC Common 24VAC "R" Signal through thermostat output. Manual 2100-467H Page 23 of 23 Manual 2100-712F Page 31 of 38 Dirty Filter Switch 1. Disconnect all power to the unit. Remove control panel outer cover and upper front panel. 2. The dirty filter switch is located on top of the filter partition to the right of the blower wheels on W**ABP units and to the left of the blower wheels on W**LBP units (see Figure 35). The dirty filter indicator light and reset switch is attached to the side of the control panel on the right side of the filter access opening on W**ABP units and on the left side of the filter access opening on W**LBP units. Remove the cover on the dirty filter switch and ensure the knob is set at 0.4" W.C. (see Figure 36). This is only a recommended starting point prior to making switch adjustments. Switch setting is highly dependent on filter type used, blower speed, unit ducting and other unit installation characteristics. See Dirty Filter Switch Adjustment for instructions how to make proper switch adjustments. 3. Re-install upper front panel. Dirty Filter Switch Adjustment 1. Apply power to the unit. 2. Turn the unit indoor blower on (energize R-G on low voltage terminal board). 3. With air filters installed and switch initially set at 0.4" W.C. (see Step 2 under Dirty Filter Switch), begin restricting the air filter of the unit using a piece of cardboard under the filters until the switch trips and the light comes on. If the filter is restricted by 75% (or desired restriction amount), skip to Step 6. 4. If switch setting adjustment is required, disconnect power to the unit. Remove the upper front panel and the cover on the airflow switch so that adjustment can be made. If the switch tripped before 75% restriction was reached, turn the knob slightly clockwise. If the switch tripped after 75%, turn the knob counter-clockwise (see Figure 36). 5. Replace the upper front panel and repeat Steps 1-3. Continue to make adjustments described in Step 4 until the desired restriction is obtained. 6. Remove the restriction and reset the filter switch. Replace the switch cover once adjustment is complete. 7. Install the outer control panel cover. This completes the adjustment. W**LBP Units FIGURE 35 Dirty Filter Switch Location W**ABP Units Manual 2100-712F Page 32 of 38 FIGURE 36 Adjusting Dirty Filter Switch TURN CLOCKWISE TO INCREASE RESTRICTION AMOUNT REQUIRED TO ACTIVATE THE SWITCH AND COUNTER-CLOCKWISE TO DECREASE RESTRICTION AMOUNT MIS-4086 B Manual 2100-712F Page 33 of 38 8301-057 Airflow Differential/Dirty Filter Switch FIGURE 37 8301-057 Air Differential Switch Terminals Terminals 1 - Normally Closed 2 - Normally Open 3 - Common NOTE: Contact position is in resting state. 8301-067 Outdoor Temperature/Humidity Sensor FIGURE 38 8301-067 Sensor Dip Switches 8301-067 sensor Temperature/Resistance and Humidity/Voltage tables on pages 33 and 34. Manual 2100-712F Page 34 of 38 TABLE 7 8301-067 Sensor: Temperature/Resistance Temperature Resistance F C -25 -31.7 148,452.94 -24 -31.1 143,910.37 -23 -30.6 139,521.46 -22 -30.0 135,280.55 -21 -29.4 131,182.22 -20 -28.9 127,221.25 -19 -28.3 123,392.63 -18 -27.8 119,691.54 -17 -27.2 116,113.37 -16 -26.7 112,653.66 -15 -26.1 109,308.15 -14 -25.6 106,072.72 -13 -25.0 102,943.44 -12 -24.4 99,916.50 -11 -23.9 96,988.26 -10 -23.3 94,155.21 -9 -22.8 91,413.97 -8 -22.2 88,761.30 -7 -21.7 86,194.07 -6 -21.1 83,709.29 -5 -20.6 81,304.06 -4 -20.0 78,975.60 -3 -19.4 76,721.24 -2 -18.9 74,538.41 -1 -18.3 72,424.61 0 -17.8 70,377.48 1 -17.2 68,394.70 2 -16.7 66,474.07 3 -16.1 64,613.46 4 -15.6 62,810.82 5 -15.0 61,064.17 6 -14.4 59,371.62 7 -13.9 57,731.32 8 -13.3 56,141.52 9 -12.8 54,600.50 10 -12.2 53,106.64 11 -11.7 51,658.35 12 -11.1 50,254.11 Temperature Resistance F C 13 -10.6 48,892.46 14 -10.0 47,571.97 15 -9.4 46,291.29 16 -8.9 45,049.09 17 -8.3 43,844.12 18 -7.8 42,675.14 19 -7.2 41,540.99 20 -6.7 40,440.51 21 -6.1 39,372.62 22 -5.6 38,336.26 23 -5.0 37,330.40 24 -4.4 36,354.06 25 -3.9 35,406.29 26 -3.3 34,486.17 27 -2.8 33,592.81 28 -2.2 32,725.36 29 -1.7 31,883.00 30 -1.1 31,064.92 31 -0.6 30,270.36 32 0.0 29,498.58 33 0.6 28,748.85 34 1.1 28,020.48 35 1.7 27,312.81 36 2.2 26,625.18 37 2.8 25,956.98 38 3.3 25,307.60 39 3.9 24,676.45 40 4.4 24,062.97 41 5.0 23,466.62 42 5.6 22,886.87 43 6.1 22,323.22 44 6.7 21,775.16 45 7.2 21,242.23 46 7.8 20,723.96 47 8.3 20,219.91 48 8.9 19,729.65 49 9.4 19,252.76 50 10.0 18,788.84 Temperature F C 51 10.6 52 11.1 53 11.7 54 12.2 55 12.8 56 13.3 57 13.9 58 14.4 59 15.0 60 15.6 61 16.1 62 16.7 63 17.2 64 17.8 65 18.3 66 18.9 67 19.4 68 20.0 69 20.6 70 21.1 71 21.7 72 22.2 73 22.8 74 23.3 75 23.9 76 24.4 77 25.0 78 25.6 79 26.1 80 26.7 81 27.2 82 27.8 83 28.3 84 28.9 85 29.4 86 30.0 87 30.6 88 31.1 Resistance 18,337.51 17,898.38 17,471.09 17,055.30 16,650.65 16,256.82 15,873.48 15,500.34 15,137.09 14,783.44 14,439.11 14,103.83 13,777.34 13,459.38 13,149.70 12,848.07 12,554.26 12,268.04 11,989.19 11,717.51 11,452.79 11,194.83 10,943.45 10698.45 10,459.65 10,226.90 10,000.00 9778.81 9563.15 9352.89 9147.86 8947.93 8752.95 8562.79 8377.31 8196.39 8019.91 7847.74 Temperature F C 89 31.7 90 32.2 91 32.8 92 33.3 93 33.9 94 34.4 95 35.0 96 35.6 97 36.1 98 36.7 99 37.2 100 37.8 101 38.3 102 38.9 103 39.4 104 40.0 105 40.6 106 41.1 107 41.7 108 42.2 109 42.8 110 43.3 111 43.9 112 44.4 113 45.0 114 45.6 115 46.1 116 46.7 117 47.2 118 47.8 119 48.3 120 48.9 121 49.4 122 50.0 123 50.6 124 51.1 125 51.7 Resistance 7679.76 7515.86 7355.94 7199.88 7047.59 6898.95 6753.88 6612.28 6474.05 6339.11 6207.37 6078.74 5953.15 5830.51 5710.75 5593.78 5479.55 5367.98 5258.99 5152.53 5048.52 4946.91 4847.63 4750.62 4655.83 4563.20 4472.67 4384.19 4297.71 4213.18 4130.55 4049.77 3970.79 3893.58 3818.08 3744.26 3672.07 Manual 2100-712F Page 35 of 38 RH% 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 TABLE 8 8301-067 Sensor: Humidity/Voltage mA Output 4.000 mA 4.160 mA 4.320 mA 4.480 mA 4.640 mA 4.800 mA 4.960 mA 5.120 mA 5.280 mA 5.440 mA 5.600 mA 5.760 mA 5.920 mA 6.080 mA 6.240 mA 6.400 mA 6.560 mA 6.720 mA 6.880 mA 7.040 mA 7.200 mA 7.360 mA 7.520 mA 7.680 mA 7.840 mA 8.000 mA 8.160 mA 8.320 mA 8.480 mA 8.640 mA 8.800 mA 8.960 mA 9.120 mA 9.280 mA RH% 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 mA Output 9.440 mA 9.600 mA 9.760 mA 9.920 mA 10.080 mA 10.240 mA 10.400 mA 10.560 mA 10.720 mA 10.880 mA 11.040 mA 11.200 mA 11.360 mA 11.520 mA 11.680 mA 11.840 mA 12.000 mA 12.160 mA 12.320 mA 12.480 mA 12.640 mA 12.800 mA 12.960 mA 13.120 mA 13.280 mA 13.440 mA 13.600 mA 13.760 mA 13.920 mA 14.080 mA 14.240 mA 14.400 mA 14.560 mA 14.720 mA RH% 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 mA Output 14.880 mA 15.040 mA 15.200 mA 15.360 mA 15.520 mA 15.680 mA 15.840 mA 16.000 mA 16.160 mA 16.320 mA 16.480 mA 16.640 mA 16.800 mA 16.960 mA 17.120 mA 17.280 mA 17.440 mA 17.600 mA 17.760 mA 17.920 mA 18.080 mA 18.240 mA 18.400 mA 18.560 mA 18.720 mA 18.880 mA 19.040 mA 19.200 mA 19.360 mA 19.520 mA 19.680 mA 19.840 mA 20.000 mA Manual 2100-712F Page 36 of 38 8408-044 Return Air Sensor/Suction Sensor TABLE 9 8408-044 Sensor: Temperature/Resistance Curve J Temperature ºF -25.0 -24.0 -23.0 -22.0 -21.0 -20.0 -19.0 -18.0 -17.0 -16.0 -15.0 -14.0 -13.0 -12.0 -11.0 -10.0 -9.0 -8.0 -7.0 -6.0 -5.0 -4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 Resistance 196871 190099 183585 177318 171289 165487 159904 154529 149355 144374 139576 134956 130506 126219 122089 118108 114272 110575 107010 103574 100260 97064 93981 91008 88139 85371 82699 80121 77632 75230 72910 70670 68507 66418 64399 62449 60565 58745 Temperature ºF 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 33.0 34.0 35.0 36.0 37.0 38.0 39.0 40.0 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 Resistance 56985 55284 53640 52051 50514 49028 47590 46200 44855 43554 42295 41077 39898 38757 37652 36583 35548 34545 33574 32634 31723 30840 29986 29157 28355 27577 26823 26092 25383 24696 24030 23384 22758 22150 21561 20989 20435 19896 Temperature ºF 53.0 52.0 53.0 54.0 55.0 56.0 57.0 58.0 59.0 60.0 61.0 62.0 63.0 64.0 65.0 66.0 67.0 68.0 69.0 70.0 71.0 72.0 73.0 74.0 75.0 76.0 77.0 78.0 79.0 80.0 81.0 82.0 83.0 84.0 85.0 86.0 87.0 88.0 Resistance 19374 18867 18375 17989 17434 16984 16547 16122 15710 15310 14921 14544 14177 13820 13474 13137 12810 12492 12183 11883 11591 11307 11031 10762 10501 10247 10000 9760 9526 9299 9077 8862 8653 8449 8250 8057 7869 7686 Temperature ºF 89.0 90.0 91.0 92.0 93.0 94.0 95.0 96.0 97.0 98.0 99.0 100.0 101.0 102.0 103.0 104.0 105.0 106.0 107.0 108.0 109.0 110.0 111.0 112.0 113.0 114.0 115.0 116.0 117.0 118.0 119.0 120.0 121.0 122.0 123.0 124.0 Resistance 7507 7334 7165 7000 6840 6683 6531 6383 6239 6098 5961 5827 5697 5570 5446 5326 5208 5094 4982 4873 4767 4663 4562 4464 4367 4274 4182 4093 4006 3921 3838 3757 3678 3601 3526 3452 Manual 2100-712F Page 37 of 38 ALARM INDEX Index 0 1 2 3 6 7 8 18 19 32 34 36 38 40 41 48 50 54 60 61 62 63 66 67 68 69 70 71 72 73 74 75 76 77 78 92 93 94 95 Alarm Log Export Variable Al_retain Al_Err_retain_write Al_ReturnAir1In Al_ReturnAir1High Al_MixedAir1In Al_MixedAir1High Al_MixedAir1Low Al_OutdoorAirIn Al_OutdoorHumIn Al_SuctionTemp1In Al_SuctionPress1In Al_LowPress1 Al_HighPress1 Al_Damper1FailedtoOpen Al_Damper1FailedtoClose Al_Freeze1In Al_Freeze1 Al_Filter1 Al_EmergencyVent Al_EmergencyCool Al_HeatRunaway Al_UnitDisable Al_LowSH_1 Al_LOP_1 Al_MOP_1 Al_HiTempCond_1 Al_LowSuct_1 Al_EEV_1 Al_SelfTuning_1 Al_EmergClos_1 Al_TempDelta_1 Al_P_Delta_1 Al_RangeError_1 Al_ServicePosit_perc_1 Al_ValveID_1 Al_Offline_THTN_1 Al_TempPrb_THTN_1 Al_HumPrb_THTN_1 Al_ClkBrd_THTN_1 TABLE 10 Wall-Mount Unit Alarm Index PGD Displayed Alarm Description Error in the number of retain memory writings Error in retain memory writings Circuit 1 Return Air Temperature Sensor Alarm Circuit 1 High Return Air Temperature Alarm Circuit 1 Mixed Air Temperature Sensor Alarm Circuit 1 Mixed Air High Temperature Circuit 1 Mixed Air Low Temperature Outdoor Air Temperature Sensor Alarm Outdoor Air Humidity Sensor Alarm Circuit 1 Suction Temperature Sensor Alarm Circuit 1 Suction Pressure Sensor Alarm Circuit 1 Low Pressure Alarm Circuit 1 High Pressure Alarm Circuit 1 Damper Failed to Open Circuit 1 Damper Failed to Close Circuit 1 Freeze Temperature Sensor Alarm Circuit 1 Freeze Condition Dirty Filter 1 Alarm Emergency Ventalation Mode Active Emergency Cooling Mode Active Extreme High Return Temp Alarm (Heat Cutout) Unit Disable Alarm Circuit 1 Low SuperHeat Circuit 1 Low Evaporation Pressure Circuit 1 High Evaportation Pressure Circuit 1 High Condenser Temperature Circuit 1 Low Suction pressure Circuit 1 EEV motor error Circuit 1 SelfTuning error Circuit 1 Emergency close Circuit 1 High Delta Temperature Circuit 1 High Delta Pressure Circuit 1 Range Error Circuit 1 Service Position Percent Circuit 1 Valve ID Th-Tune Device Offline Th-Tune Temperature Probe Alarm Th-Tune Humidity Probe Alarm Th-Tune Clock Board Alarm Manual 2100-712F Page 38 of 38 INSTALLATION INSTRUCTIONS Bard Air Conditioning System MULTI-TEC® W18-36A/LB Wall-Mount Air Conditioner LC6000-200 Supervisory Controller Bard Manufacturing Company, Inc. Bryan, Ohio 43506 www.bardhvac.com Manual: 2100-713D Supersedes: 2100-713C Date: 10-22-21 Page 1 of 44 CONTENTS General Information.....................................................3 List of Necessary Materials/Tools..............................6 Site Preparation.............................................................7 Model Identification................................................. 7 New Shelter Installation vs. Retrofit Installation.......... 7 Minimum Clearance................................................. 7 Clearance to Combustibles........................................ 7 Wall-Mount Unit Mounting..........................................9 Mounting the Units.................................................. 9 Wall-Mount Unit Wiring.............................................15 Main Power Wiring................................................. 15 Low Voltage Wiring................................................. 15 Preliminary Start Up...................................................19 Running in Orphan Mode........................................ 19 LC6000 Controller Installation..................................20 LC6000 Controller................................................. 21 Mounting the LC Controller.............................. 21 Installing Remote Indoor Temperature/Humidity Sensor(s)....................... 22 Installing Outdoor Temperature/Humidity Sensor........................................................... 24 Emergency Off, Emergency Vent and Generator Run Connections.............................. 25 Communication Wiring..................................... 26 Supply Wiring................................................. 31 System Set Up..............................................................34 TEC-EYE Hand-Held Diagnostic Tool........................ 34 TEC-EYE Status Screen................................... 35 Setting Up Wall-Mount Units for Operation............... 35 1. Address Each Wall-Mount Unit..................... 35 2. Execute a Run Test on Each Unit.................. 35 3. Clear Unit Alarm Logs on Each Unit.............. 36 Setting Up LC6000 for Operation............................ 36 4. Set LC Controller Date and Time................... 36 5. Configure Sensors....................................... 37 6. Enter Total Number of Units......................... 40 7. Verify Units are Online................................. 40 8. Select Economizer Type for Each Zone.......... 40 9. Clear Controller Alarm Logs.......................... 41 10. Complete Installation................................ 41 Additional Information..............................................42 Menu Screens and Password Levels......................... 42 Setpoints.............................................................. 42 Calibrating Sensors................................................ 42 Remote Indoor Temperature/Humidity Sensor Orientation............................................................ 44 FIGURES AND TABLES Figure 1 MULTI-TEC W18-36A/LB Model Nomenclature....6 Figure 2 Dimensions................................................... 8 Figure 3 Outdoor Sensor Installation..............................9 Figure 4A W18/24 Mounting Instructions...................... 10 Figure 4B W30/36 Mounting Instructions...................... 11 Figure 5 Electric Heat Clearance................................ 12 Figure 6 Wall Mounting Instructions........................... 12 Figure 7 Wall Mounting Instructions........................... 13 Figure 8 Common Wall Mounting Installations............. 14 Figure 9 Circuit Routing Label................................... 15 Figure 10 WIRING: VAC Supply Wiring Landing Points... 15 Figure 11 Cooling and Heating Setpoints...................... 19 Manual 2100-713D Page 2 of 44 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Typical LC6000-200 Component Location..... 20 LC6000 Fused Power Supply Terminal........... 21 Remote Indoor Temperature/Humidity Sensor Installation....................................... 22 Additional Remote Sensor Installation........... 23 Remote Outdoor Sensor Installation............... 24 Emergency Off, Emergency Vent and Generator Run Connections.................... 25 Communication Wiring (Daisy Chain)............. 26 Communication Wiring (Alt. Method)............. 26 Placement of Communication Filters............. 27 Communication Wiring: Termination at the Controller........................................... 28 Communication Wiring: Termination at the First Wall-Mount Unit.......................... 29 Communication Wiring: Termination at Additional Wall-Mount Units..................... 30 LC6000 Controller Circuit Install................... 31 Controller Grounding Posts........................... 31 WIRING: LC6000-200 Wiring Diagram.......... 33 TEC-EYE Connection to Unit Control.............. 34 TEC-EYE Display and Interface..................... 34 Unit Configuration....................................... 35 Executing Run Test...................................... 36 Clearing Unit Alarm Logs.............................. 36 Setting Controller Date and Time................... 37 Enable/Disable Zone 1 Indoor Humidity Sensor........................................................ 37 LC6000 Controller Display and Interface.......... 37 Enable/Disable Zone 2 Indoor Humidity Sensor........................................................ 38 Enable/Disable Zone 3 Indoor Humidity Sensor........................................................ 38 Enable/Disable Zone 1 Indoor Temperature Sensor........................................................ 38 Enable/Disable Zone1 Remote Temperature Sensor........................................................ 39 Enable/Disable Zone 2 Remote Temperature Sensor........................................................ 39 Enable/Disable Zone 3 Remote Temperature Sensor........................................................ 39 Enable/Disable Outdoor Air Humidity Sensor....39 Enable/Disable Outdoor Air Temperature Sensor........................................................ 40 Total Units Displayed................................... 40 Selecting Economizer Type........................... 41 Clearing LC6000 Alarm Logs........................ 41 Adjusting Sensor Offset Value....................... 42 Current Sensor Orientation............................ 44 Earlier Sensor Orientation............................. 44 Table 1A Table 1B Table 2 Table 3A Table 3B Table 4 Table 5 Table 6 Table 7 W**ABP Series (60Hz) Electrical Specs......... 16 W**LBP Series (60Hz) Electrical Specs......... 17 W**ABE Series Electrical Specifications........ 17 W**ABP Series (50Hz) Electrical Specs......... 18 W**LBP Series (50Hz) Electrical Specs......... 18 LC6000-200 Terminal Block Index................ 32 LC6000/TEC-EYE Passwords (Default)........... 34 MULTI-TEC Unit Status Messages................. 43 LC6000 Status Messages............................. 43 GENERAL INFORMATION Air Conditioning System This Bard air conditioning system is composed of MULTI-TEC wall-mounted air conditioners matched with an LC6000 supervisory controller, th-Tune singleunit controller or PGD stand-alone display. If only one wall-mounted air conditioner is being used, it can be matched with either the LC6000 supervisory controller, th-Tune or PGD (see Single Unit Operation on page 3 for information on the th-Tune and PGD). If more than one wall mount is installed, the LC6000 controller must be matched with the air conditioning units. The wall-mount units are specifically engineered for telecom/motor control center rooms. NOTE: The LC6000 supervisory controller and MULTI-TEC wall-mount units are designed specifically to work together. The controller cannot run other brands of systems, nor can other controllers run the MULTI-TEC wall-mount units. They are a complete system, and must be used together. Controller LC6000 controller and accessories shown below. LC6000-200 Series Controller and Accessories Included with Controller + (1) TEC-EYETM Hand-Held Diagnostic Tool Bard P/N 8301-059 (1) Remote Temperature/Humidity Sensor1 Bard P/N 8403-079 (1) LC6000 Programmable Logic Controller (1) 35' 5-Wire 18 Gauge Shielded Cable (2) Communication EMI Filters Bard P/N 8301-055 Optional Sensors: Outside Air Temperature/Humidity Sensor Bard P/N 8301-090 Remote Temperature/Humidity Sensor1 Bard P/N 8403-079 Remote Temperature Only Sensor Bard P/N 8301-058 1 One remote temperature/humidity sensor is included with the LC6000 controller. If the site in which the LC6000 controller will be used has more than one zone (maximum three zones per LC6000), additional remote temperature/ humidity sensors (one sensor per zone) will need to be purchased and installed in the additional zones. One additional temperature-only sensor (Bard P/N 8301-058) may also be used in Zone 1 but will also need to be purchased separately. Additional temperature/humidity sensors require field-supplied 5-wire 18 gauge shielded cable. Temperature-only sensors require field-supplied 2-wire 18 gauge shielded cable. Manual 2100-713D Page 3 of 44 Wall-Mount Air Conditioner Units The MULTI-TEC units will supply 100% of rated cooling airflow in free cooling mode with ability to exhaust the same amount through the unit itself without any additional relief openings in the shelter. MULTI-TEC units are fully charged with refrigerant and have optional electric heat. Single Unit Operation A PGD stand-alone display (Bard P/N 8620-306 or 8620-307) or th-Tune single-unit controller (Bard P/N 8403-088) can be used in place of the LC6000 controller when only one MULTI-TEC wall-mount air conditioner is being installed. If using a PGD or th-Tune instead of the LC6000 controller, the alarm logging and remote communication capabilities of the LC6000 controller will not be available. See PGD manual 2100-734 or th-Tune manual 2100-678 for information on installing and setting up a PGD or thTune for single unit operation. A TEC-EYE hand-held diagnostic tool is required to program the wall-mount unit for PGD or th-Tune operation. The th-Tune and TEC-EYE diagnostic tool are available as a kit (Bard P/N 8620-264). General The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. The refrigerant system is completely assembled and charged. All internal wiring is complete. The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts. These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit. These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly any tags and/or labels attached to the equipment. While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See Additional Publications for information on codes and standards. Sizing of systems for proposed installation should be based on heat loss and heat gain calculations made according to methods of Air Conditioning Contractors of America (ACCA). The supply flange should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes. Shipping Damage Upon receipt of equipment, the cartons should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier's agent. These units must remain in upright position at all times. Additional Publications These publications can help when installing the air conditioner. They can usually be found at the local library or purchased directly from the publisher. Be sure to consult the current edition of each standard. National Electrical Code.......................ANSI/NFPA 70 Standard for the Installation of Air Conditioning and Ventilating Systems ....................ANSI/NFPA 90A Standard for Warm Air Heating and Air Conditioning Systems.............ANSI/NFPA 90B Load Calculation for Residential Winter and Summer Air Conditioning.............. ACCA Manual J For more information, contact these publishers: Air Conditioning Contractors of America (ACCA) 1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721 American National Standards Institute (ANSI) 11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286 American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (ASHRAE) 1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478 National Fire Protection Association (NFPA) Batterymarch Park P. O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057 Manual 2100-713D Page 4 of 44 ANSI Z535.5 Definitions: DANGER: Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury. The signal word "DANGER" is to be limited to the most extreme situations. DANGER [signs] should not be used for property damage hazards unless personal injury risk appropriate to these levels is also involved. WARNING: Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury. WARNING [signs] should not be used for property damage hazards unless personal injury risk appropriate to this level is also involved. CAUTION: Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION [signs] without a safety alert symbol may be used to alert against unsafe practices that can result in property damage only. NOTICE: [this header is] preferred to address practices not related to personal injury. The safety alert symbol shall not be used with this signal word. As an alternative to "NOTICE" the word "CAUTION" without the safety alert symbol may be used to indicate a message not related to personal injury. ! WARNING Electrical shock hazard. Have a properly trained individual perform these tasks. Failure to do so could result in electric shock or death. ! WARNING Fire hazard. Maintain minimum 1/4" clearance between the supply air duct and combustible materials in the first 3' of ducting. Failure to do so could result in fire causing damage, injury or death. ! WARNING Heavy item hazard. Use more than one person to handle unit. Failure to do so could result in unit damage or serious injury. ! CAUTION Sharp metallic edges. Take care and wear appropriate protective devices to avoid accidental contact with sharp edges. Failure to do so can result in personal injury. Manual 2100-713D Page 5 of 44 LIST OF NECESSARY MATERIALS/TOOLS Additional hardware and miscellaneous supplies are needed for installation. These items are field supplied and must be sourced before installation. This list also includes tools needed for installation. List of Materials/Tools · Personal protective equipment/safety devices/antistatic wrist straps · Supply and return grilles · Field-fabricated sleeves (if necessary) · Fasteners sufficient for mounting the units such as 5/16" diameter anchor/lag bolts · 7/8" diameter washers · Fasteners appropriate for the shelter wall construction to attach the controller to the wall · Commercial grade outdoor silicone sealant · Miscellaneous hand and power tools and jobsite or shop materials · Lifting equipment with the necessary capacity and rigging to safely move/install the systems · Electrical supplies - Various size circuit breakers for the shelter AC breaker box (see Electrical Specification tables on pages 16, 17 and 18) - High-voltage wire of various gauges (see tables on pages 16, 17 and 18) - 16 gauge minimum, 14 gauge maximum power wire to connect controller to shelter power source - 5-wire, 18 gauge shielded cable for remote temperature and humidity sensors (2-wire, 18 gauge shielded cable for temperature-only sensors) - Communication wire: 2-wire, 18 gauge, shielded with drain - 18 gauge non-shielded wire for connecting emergency off, emergency vent and/or generator, if applicable, to controller - CAT 6 Ethernet cable of field-determined length (for remote communication, if applicable) - 2 hole grounding lug (to be used with supplied 1/4" bolts and nuts for grounding controller box) - Miscellaneous electrical supplies including rigid/ flexible conduit and fittings, 2" x 4" junction boxes (one per temperature/humidity sensor), wire connectors and supports FIGURE 1 MULTI-TEC W18-36A/LB Wall-Mount Unit Model Nomenclature W 36 A B P A 10 5 X X X X E MODEL SERIES CAPACITY 18 1½ Ton 24 2 Ton 30 2½ Ton 36 3 Ton A Right Hand L Left Hand REVISION P PLC Logic Board E PLC with Electric Reheat Dehumidification A 230/208/60/1 B 230/208/60/3 C 460/60/3 D 240/220/50/1 VOLTS & PHASE E 240/220/50/3 or 220/200/50/3 F 415/380/50/3 Q 575/60/3 KW Having "B" in this position in the model number disables all economizer function. Emergency vent will still operate when "B" is in this position. VENTILATION OPTIONS B Blank-off Plate 5 or E Economizer Manual 2100-713D Page 6 of 44 CONTROL MODULES E Low Ambient Control C Low Ambient Control and Crank Case Heater COIL OPTIONS X Standard 1 Phenolic Coated Evaporator 2 Phenolic Coated Condenser 3 Phenolic Coated Evaporator and Condenser 4 Coated Coils and Condenser Section 5 Coated Coils, Inside and Outside of Unit PLACEHOLDER X for future use COLOR OPTIONS X Beige (Standard) 1 White 4 Buckeye Gray 5 Desert Brown 8 Dark Bronze S Stainless Steel A Aluminum FILTER OPTIONS X 1" Throwaway (Standard) W 1" Washable P 2" Pleated (MERV 8) M 2" Pleated (MERV 11) N 2" Pleated (MERV 13) SITE PREPARATION Model Identification Identify the specific model using the model nomenclature information found in Figure 1 and the model/serial tag found on the unit. See Figure 2 on page 8 for dimensions and critical installation requirements. New Shelter Installation vs. Retrofit Installation These installation instructions cover both new shelter installations and retrofit installations. Each installation is unique and may require special accommodations and modifications. Although Bard Manufacturing follows a long-established tradition of manufacturing equipment using industry standard dimensions for building penetration, it is occasionally necessary to move or enlarge supply and return openings when replacing non-standardized equipment in a retrofit application. Minimum Clearance Wall-mount air conditioners are available in both righthand access models and left-hand access models. Right-hand access models have the heat strip access panel, external circuit breakers access panel and internal controls access panel on the right side of the unit. Left-hand access models are a mirror image of the right-hand access models, and allow two wall-mount units to be placed in relatively close proximity and yet still allow complete access for maintenance and repair. On side-by-side installations, maintain a minimum of 20" clearance on control side to allow access to control panel and heat strips, and to allow proper airflow to the outdoor coil. For installations where units are installed with both control panels facing each other (inward), maintain a minimum of 36" clearance to allow access. Additional clearance may be required to meet local or national codes. Care should be taken to ensure that the recirculation and obstruction of condenser discharge air does not occur. Recirculation of condenser discharge air can be from either a single unit or multiple units. Any object such as shrubbery, a building or a large object can cause obstructions to the condenser discharge air. Recirculation or reduced airflow caused by obstructions will result in reduced capacity, possible unit pressure safety lockouts and reduced unit service life. For units with blow through condensers, such as these wall-mount units, it is recommended there be a minimum distance of 10' between the front of the unit and any barrier or 20' between the fronts of two opposing (facing) units. Clearances Required for Service Access and Adequate Condenser Airflow MODELS LEFT RIGHT DISCHARGE SIDE SIDE SIDE W18A, W24A, W30A, W36A 15" 20" 10' W18L, W24L, W30L, W36L 20" 15" 10' NOTE: For side-by-side installation of two units there must be 20" between units. This can be reduced to 15" by using a W**L model (left side compressor and controls) for the left unit and W**A (right side compressor and controls) for right unit. See Specifications Sheets S3595 or S3610. Clearance to Combustibles ! WARNING Fire hazard. Maintain minimum 1/4" clearance between the supply air duct and combustible materials in the first 3' of ducting. Failure to do so could result in fire causing damage, injury or death. The unit itself is suitable for 0" clearance, but the supply air duct flange and the first 3' of supply air duct require a minimum of 1/4" clearance to combustible material. However, it is generally recommended that a 1" clearance is used for ease of installation and maintaining the required clearance to combustible material. See Figures 4A and 4B on pages 10 and 11 for details on opening sizes. Minimum Clearances Required to Combustible Materials MODELS SUPPLY AIR DUCT FIRST 3' W18A, L W24A, L 0" W30A, L W36A, L 1/4" CABINET 0" 0" Manual 2100-713D Page 7 of 44 FIGURE 2 Dimensions of Basic Unit for Architectural and Installation Requirements (Nominal) MODEL WIDTH (W) DEPTH (D) HEIGHT (H) SUPPLY AB RETURN CB E F G I J K L MNO P Q R S T W18*B W24*B 33.300 17.125 74.563 7.88 19.88 11.88 19.88 35.00 10.88 29.75 20.56 30.75 32.06 33.25 31.00 2.63 34.13 26.06 10.55 4.19 12.00 9.00 W30*B W36*B 38.200 17.125 74.563 7.88 27.88 13.88 27.88 40.00 10.88 29.75 17.93 30.75 32.75 33.25 31.00 2.75 39.13 26.75 9.14 4.19 12.00 9.00 All dimensions are in inches. Dimensional drawings are not to scale. W W**A RIGHT 5.88 UNIT F 1 Filter Access Panel Ventilation Air G Condenser Air Outlet Front View Built In Rain Hood 4° Pitch Heater Access Panel Electric Heat C. Breaker/ Disconnect Access Panel (Lockable) Hood for ECON models only Standard flush vent door for non- ERV/CRV Econ. models 7.00 Low Voltage Electrical Entrance High Voltage Electrical Entrance D 1.250 2.13 A Side Wall Mounting Brackets (Built In) I Top Rain Flashing Shipping Location Optional C H Electrical Entrances K Cond. J Air Inlet L M P Drain N Side View E O .44 Supply Air Opening R B S S Return Air Opening S S S T Bottom Installation Q Back View Bracket MIS-3889 W**L LEFT UNIT E O .44 R Supply Air Opening S B S S Return Air Opening Side Wall Mounting Brackets (Built In) Built In Rain Hood 4° Pitch D 2.13 A Top Rain I Flashing Shipping Location 1.250 Electric Heat Heater Access Panel C. Breaker/ Disconnect Access Panel (Lockable) Standard flush vent door for non-ERV/CRV Econ. models Hood for ECON models only Optional C Electrical Entrances S H L K 7.000 M Cond. S P J Air Inlet Low Voltage Electrical Entrance T High Voltage Drain Bottom Back View N Side View Electrical Entrance Installation Q Bracket MIS-3889 W Filter Access Panel 1 5.88 Ventilation Air F Condenser G Air Outlet Front View MIS-3890 MIS-3890 Manual 2100-713D Page 8 of 44 WALL-MOUNT UNIT MOUNTING Mounting the Units ! WARNING Heavy item hazard. Use more than one person to handle unit. Failure to do so could result in unit damage or serious injury. NOTE: It may be best to spot some electrical knockouts (such as those located on the back of the wall-mount unit) before units are mounted and access is unavailable or limited (see Figure 2 to locate pre-punched knockouts). Two holes for the supply and return air openings must be cut through the wall as shown in Figures 4A and 4B on pages 10 and 11. On wood frame walls, the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration. All walls must be thoroughly inspected to ensure that they are capable of carrying the weight of the installed unit. In retrofit (unit replacement) installations, the openings cut for the original equipment may not line up exactly with needs of this installation. Modifications may need to be made, such as increasing or decreasing the size of the wall cutouts. The existing bolt placement may not line up in which case the original bolts would need to be removed or cut away. 1. These units are secured by full-length mounting flanges built into the cabinet on each side which secure the unit to the outside wall surface. A bottom mounting bracket, attached to skid for shipping, is provided for ease of installation, but is not required. 2. The unit itself is suitable for 0" clearance, but the supply air duct flange and the first 3' of supply air duct require a minimum of 1/4" clearance to combustible material. However, it is generally recommended that a 1" clearance is used for ease of installation and maintaining the required clearance to combustible material. See Figures 4A and 4B for details on opening sizes. 3. Locate and mark lag bolt locations and location for optional bottom mounting bracket, if desired (see Figures 4A and 4B). 4. Mount bottom mounting bracket (if used). 5. If desired, hook top rain flashing (attached to frontright of supply flange for shipping) under back bend of top. 6. Position unit in opening and secure with fasteners sufficient for the application such as 5/16" lag/ anchor/carriage bolts; use 7/8" diameter flat washers on the lag bolts. It is recommended that a bead of silicone caulking be placed behind the side mounting flanges. 7. Secure optional rain flashing to wall and caulk across entire length of top (see Figures 4A and 4B). 8. For additional mounting rigidity, the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself (depending upon wall construction). Be sure to observe required clearance if combustible wall. 9. A plastic drain hose extends from the drain pan at the top of the unit down to the unit base. There are openings in the unit base for the drain hose to pass through. In the event the drain hose is connected to a drain system of some type, it must be an open or vented type system to assure proper drainage. 10. Install outdoor temperature/humidity sensor (see Figure 3). Remove grommet from base and sensor. Discard shipping bracket. Place sensor extension through hole in base under condenser fan and secure to base with screw. FIGURE 3 Outdoor Sensor Installation Manual 2100-713D Page 9 of 44 Manual 2100-713D Page 10 of 44 FIGURE 4A W18A, W18L, W24A, W24L Mounting Instructions SEAL WITH BEAD OF CAULKING ALONG ENTIRE LENGTH OF TOP. TOP WALL RAIN FLASHING SUPPLIED FOAM AIR SEAL WALL STRUCTURE 3 1 2 " 12" 12" 7 1 16 " 20" 7 1 16 " Supply Opening 8" 20 1 2 " 12" Return Opening 12" 12" 20" 12" 9" 7 8 " 2" 3" 1" 4" Typ. 4" 3 1 8 " Typ. 5" 2" Wall Opening and Hole Location View HEATER ACCESS PANEL SUPPLY AIR DUCT RETURN AIR OPENING NOTES: IT IS RECOMMENDED THAT A BEAD OF SILICONE CAULKING BE PLACED BEHIND THE SIDE MOUNTING FLANGES AND UNDER TOP FLASHING AT TIME OF INSTALLATION. J**A UNIT SHOWN, J**L UNIT CONTROLS AND HEATER ACCESS IS ON OPPOSITE (LEFT) SIDE. Right Side View MIS-3157 A 11 of 44 Page Manual 2100-713D FIGURE 4B W30A, W30L, W36A, W36L Mounting Instructions A B REQUIRED DIMENSIONS TO MAINTAIN 1/4" MIN. CLEARANCE FROM 28 3/8 8 3/8 COMBUSTIBLE MATERIALS REQUIRED DIMENSIONS TO MAINTAIN RECOMMENDED 1" CLEARANCE FROM 29 7/8 9 7/8 COMBUSTIBLE MATERIALS C D E 5 3/8 3 11/16 17 5/8 4 5/8 4 7/16 16 7/8 SEAL WITH BEAD OF CAULKING ALONG ENTIRE LENGTH OF TOP. TOP WALL C A C D Supply Opening B 12" E 12" 12" Return Opening 14" 12" 12" 7 8 " 9 1 16 " 4 11 16 " 28" 2 7 8 " 7 8 " 3 1 8 " 4" Typ. 4" Typ. 4 7 8 " 4 11 16 " Wall Opening and Hole Location View HEATER ACCESS PANEL RAIN FLASHING SUPPLIED FOAM AIR SEAL WALL STRUCTURE SUPPLY AIR DUCT 1/4" CLEARANCE ON ALL FOUR SIDES OF SUPPLY AIR DUCT IS REQUIRED FROM COMBUSTABLE MATERIALS RETURN AIR OPENING NOTES: IT IS RECOMMENDED THAT A BEAD OF SILICONE CAULKING BE PLACED BEHIND THE SIDE MOUNTING FLANGES AND UNDER TOP FLASHING AT TIME OF INSTALLATION. W**A UNIT SHOWN, W**L UNIT CONTROLS AND HEATER ACCESS IS ON OPPOSITE (LEFT) SIDE. Right Side View MIS-3820 FIGURE 5 Electric Heat Clearance FIGURE 6 Wall Mounting Instructions See FIGURE 2 Mounting Instructions SUPPLY AIR OPENING SUPPLY AIR OPENING FACTORY SUPPLIED RAIN FLASHING. MOUNT ON UNIT BEFORE INSTALLATION WALL STRUCTURE SUPPLY AIR DUCT RETURN AIR OPENING RETURN AIR OPENING RETURN AIR OPENING CONCRETE BLOCK WALL INSTALLATION Manual 2100-713D Page 12 of 44 WOOD OR STEEL SIDING WOOD FRAME WALL INSTALLATION BOTTOM MOUNTING BRACKET. MOUNT ON WALL BEFORE INSTALLING UNIT. SIDE VIEW MIS-548 A MIS-549 B FIGURE 7 Wall Mounting Instructions ATTACH TO TOP PLATE OF WALL 1.000" CLEARANCE ALL AROUND DUCT INTERIOR FINISHED WALL OVER FRAME 1.000" CLEARANCE ALL AROUND DUCT EXTERIOR FINISH WALL OVER FRAME FRAMING MATERIAL 2 x 4'S, 2 x 6'S &/OR STRUCTURAL STEEL ATTACH TO BOTTOM PLATE OF WALL SSEEEEUUNNITITDDIMIMEENNSSIOIONNSS, F, IFGIGUURERE1.2, FFOORRAACCTTUUAALLDDIMIMEENNSSIOIONNSS. E + 1.000 B 1.000 SUPPLY DUCT OPENING A I RETURN DUCT OPENING C K 2 x 6 CL THIS STRUCTURAL MEMBER LOCATED TO MATCH STUD SPACING FOR REST OF WALL. A SECOND MEMBER MAY BE REQUIRED FOR SOME WALLS. Manual 2100-713D Page 13 of 44 FIGURE 8 Common Wall Mounting Installations Non-Ducted Installations Unit is sealed to wall. Wall Mount Unit Ceiling Supply Air Adjustable Supply Grille Fixed Blade Return Grille Ducted Installations Unit is sealed to wall. Wall Mount Unit Ceiling Supply Air Duct Optional Dropped Ceiling Fixed Blade Return Grille Outside Wall Room Air Outside Wall Supply Air Supply Air Return Air Return Air Room Air Indoor Area Indoor Area Non-ducted installations supply conditioned air into indoor room areas without extensive duct work. The supply airstream is directed by adjusting the 4-way supply grille to reach areas being conditioned. The supply air mixes with the room air and cools or heats occupants and/or equipment in the area. Unconditioned room air is returned to the unit through the return grille. Avoid supply air leaving supply grille and re-entering the unit return grille without mixing with room air. Ducted installations supply conditioned air into indoor room areas using solid or flexible ducts. The supply air is distributed throughout a single area or multiple areas. The supply air mixes with the room air and cools or heats occupants and/or equipment. Unconditioned room air is returned to the unit through a return grille or return duct work. Avoid using restrictive duct work to provide the best unit performance and efficiency. Review duct static pressure requirements provided in this manual. Outdoor Wall Curb Installations Curb is sealed to wall. Ceiling Supply Air Wall Mount Unit Adjustable Supply Grille Fixed Blade Return Grille WAPR11 Indoor Sound Plenum Installations Unit is sealed to wall. Ceiling Wall Mount Unit Supply Air Duct Optional Dropped Ceiling Wall Curb Outside Wall Room Air Outside Wall Supply Air Supply Air Return Air Unit is sealed to curb. Indoor Area Outdoor Wall curbs are installed between the wall mount unit and the outer wall surface. Wall curb use may avoid resizing supply and return openings that are currently in an existing wall. Wall curbs may also provide sound isolation and indoor area sound reduction. Various curb options are available, and it is important to select a curb that will meet the application requirements and also be the correct size for the unit. Unit duct static requirements cannot be exceeded when using a wall curb. Follow all instructions provided with the wall curb when installing the product. WAPR11 Plenum Return Air Room Air Indoor Area Indoor sound plenums are installed inside the room over the unit return air opening. Plenum use can provide sound isolation and indoor area sound reduction. The WAPR11 sound plenum provides a single solution for all unit tonnage sizes. The WAPR11 may be installed horizontally or vertically in the room. Unit duct static requirements cannot be exceeded when using a sound plenum. Follow all instructions provided with the sound plenum when installing the product. MIS-550 D Manual 2100-713D Page 14 of 44 Main Power Wiring ! WARNING Electrical shock hazard. Do not operate this equipment without an earth ground attached and always disconnect the remote electric power supplies before servicing. Electrical shock can result in serious injury or death. WALL-MOUNT UNIT WIRING FIGURE 9 CircuNitORTIoCuEt/iAnVgISLabel ROUTE ALL HIGH VOLTAGE FIELD WIRES TO THE RIGHT OF THE WIRE SHIELD AS SHOWN ACHEMINER LES FILS HAUTE TENSION SUR LA DROITE VERS LA PROTECTION, COMME INDIQUÉ 5.000 CIRCUIT BREAKER /DISJONCTEUR WIRE SHIELD / PROTECTION WHITE 3/16" LETTERING COMPRESSOR CONTACTOR / CONTACTEUR DU COMPRESSEUR Refer to the unit rating plate or Tables 1, 2 or 3 (pages 16-18) for wire sizing information and maximum fuse or circuit breaker size. Each outdoor unit is marked with a "Minimum Circuit Ampacity". The field wiring 7961-393 used must be sized to carry that amount of current. Depending on the installed KW of electric heat, there 2.500 FIGURE 10 may be two field power circuits required. If this is the case, the unit rating plate will so indicate. All models are suitable only for connection with copper wire. Each unit and/or wiring diagram will be marked "Use Copper VAC SupplyMAWTERiIrAiLn: OgUTLDOaOnR VdINiYnL g Points BACKGROUND COLOR : WHITE / SAFETY BLUE PRINTING COLOR : BLACK 1/8" LETTERING Factory Wiring SIZE : 2.500 X 5.000 FORMAT : ROLL Field Wiring Conductors Only". These instructions must be adhered MAT'L to. Refer to the National Electrical Code (NEC) for complete current carrying capacity data on the various insulation grades of wiring material. All wiring must conform to NEC and all local codes. The unit rating plate and Tables 1, 2 and 3 list fuse and wire sizes (75°C copper) for all models including A 3/17/2014 ADDED FRENCH VERSION REV. DATE DESCRIPTION PART NAME WIRING ROUTING LABEL PART NO. 7961-393 DWG. NO. 7961-393 A DATE 3/17/2014 1:4 DAY SCALE DRAWN BY SD RP 11182 BD SD RP CHECKED APPROVED ECN NO DRN CHK APR DISTRIBUTION MIS-4171 Bard Mfg. Co. Bryan, Ohio 1 2 3 4 5 the most commonly used heater sizes. Also shown are the number of field power circuits required for the NOTE: Right-hand access model wiring landing points various models with heaters. are shown here; left-hand access models will The unit rating plate lists a maximum circuit breaker or mirror this image. fuse that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to Low Voltage Wiring the momentary high starting current of the compressor 230/208V 1 phase and 3 phase equipment use dual motor. primary voltage transformers. All equipment leaves the Route all field wires to the right of the wire shield as shown in the circuit routing label found in Figure 9 (and also on the wall-mount units). See Figure 10 to reference VAC landing points. factory wired on 240V tap. It is very important that the correct voltage tap is used. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are: 240V Tap (253 216) and 208 Tap (220 197). The disconnect access door on this unit may be locked NOTE: The voltage should be measured at the field to prevent unauthorized access to the disconnect. To power connection point in the unit and while convert for the locking capability, bend the tab located the unit is operating at full load (maximum in the bottom left-hand corner of the disconnect amperage operating condition. opening under the disconnect access panel straight out. This tab will now line up with the slot in the door. When shut, a padlock may be placed through the hole For low voltage wiring, an 18 gauge copper, color-coded cable is recommended. MIS in the tab preventing entry. Manual 2100-713D Page 15 of 44 TABLE 1A Electrical Specifications - W**ABP Series - 60Hz Units Single Circuit Multiple Circuit Model W18ABPA00, A0Z A05 A08 A10 W24ABPA00, A0Z A05 A08 A10 W24ABPB00, B0Z B06 W24ABPC00, C0Z C06 W30ABPA00, A0Z A05 A08 A10 A15 W30ABPB00, B0Z B06 B09 B15 W30ABPC00, C0Z C06 C09 C12 C15 W36ABPA00, A0Z A05 A08 A10 A15 W36ABPB00, B0Z B06 B09 B15 W36ABPC00, C0Z C06 C09 C15 Rated Volts & Phase 230/208-1 230/208-1 230/208-3 460-3 230/208-1 230/208-3 460-3 230/208-1 230/208-3 460-3 No. Field Power Circuits Minimum Circuit Ampacity Maximum External Fuse or Ckt. Brkr. Field Power Wire Size Ground Wire 1 16 1 30 1 45 1 56 1 21 1 30 1 46 1 57 1 15 1 23 1 8 1 12 1 23 1 31 1 47 1 57 1 or 2 83 1 17 1 23 1 32 1 50 1 9 1 12 1 16 1 20 1 25 1 27 1 32 1 48 1 58 1 or 2 84 1 20 1 24 1 33 1 51 1 9 1 11 1 15 1 24 20 12 12 30 10 10 45 8 10 60 6 10 30 10 10 30 8 10 50 8 10 60 6 10 20 12 14 25 10 10 10 14 14 15 14 14 35 8 10 35 8 10 50 8 10 60 6 10 90 4 8 20 12 12 25 10 10 35 8 10 50 8 10 10 14 14 15 14 14 20 12 12 20 12 12 25 10 10 35 8 10 35 8 10 50 8 10 60 6 10 90 4 8 25 10 10 25 10 10 35 8 10 60 6 10 10 14 14 15 14 14 15 14 14 25 10 10 Minimum Circuit Ampacity Maximum External Fuse Field Power or Wire Size Ckt. Breaker Ckt. Ckt. Ckt. Ckt. Ckt. Ckt. ABABAB 57 26 60 30 6 10 58 26 60 30 6 10 Ground Wire Size Ckt. Ckt. AB 10 10 10 10 These "Minimum Circuit Ampacity" values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor sizing. CAUTION: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3) current carrying conductors are in a raceway. Maximum size of the time delay fuse or circuit breaker for protection of field wiring conductors. Based on 75°copper wire. All wiring must conform to the National Electrical Code and all local codes. NOTE: The Maximum Overcurrent Protection (MOCP) value listed is the maximum value as per UL 1995 calculations for MOCP (branchcircuit conductor sizes in this chart are based on this MOCP). The actual factory-installed overcurrent protective device (circuit breaker) in this model may be lower than the maximum UL 1995 allowable MOCP value, but still above the UL 1995 minimum calculated value or Minimum Circuit Ampacity (MCA) listed. IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National Electrical Code and all local codes. Manual 2100-713D Page 16 of 44 TABLE 1B Electrical Specifications - W**LBP Series - 60Hz Units Single Circuit Multiple Circuit Model W18LBPA00, A0Z A05 A08 A10 W24LBPA00, A0Z A05 A08 A10 W24LBPB00, B0Z B06 W30LBPA00, A0Z A05 A08 A10 A15 W30LBPB00, B0Z B09 B15 W30LBPC00, C0Z C09 C15 W36LBPA00, A0Z A05 A10 A15 W36LBPB00, B0Z B09 B15 W36LBPC00, C0Z C09 C15 Rated Volts & Phase 230/208-1 230/208-1 230/208-3 230/208-1 230/208-3 460-3 230/208-1 230/208-3 460-3 No. Field Power Minimum Circuits Circuit Ampacity 1 16 1 30 1 45 1 56 1 21 1 30 1 46 1 56 1 15 1 23 1 23 1 31 1 46 1 57 1 or 2 83 1 17 1 32 1 50 1 9 1 16 1 25 1 27 1 32 1 58 1 or 2 84 1 20 1 33 1 51 1 9 1 15 1 24 Maximum Field External Power Ground Fuse or Wire Wire Ckt. Brkr. Size 20 12 12 30 10 10 50 8 10 60 6 10 25 10 10 35 8 10 50 8 10 60 6 10 20 12 14 25 10 10 35 8 10 35 8 10 50 8 10 60 6 10 90 4 8 20 12 12 35 8 10 50 8 10 10 14 14 20 12 12 25 10 10 40 8 10 40 8 10 60 6 10 90 4 8 25 10 10 35 8 10 60 6 10 10 14 14 15 14 14 25 10 10 Minimum Circuit Ampacity Maximum External Fuse Field Power or Wire Size Ckt. Breaker Ckt. Ckt. Ckt. Ckt. Ckt. Ckt. ABABAB 57 26 60 30 6 10 58 26 60 30 6 10 Ground Wire Size Ckt. Ckt. AB 10 10 10 10 TABLE 2 Electrical Specifications - W**ABE Series Single Circuit Multiple Circuit Model Rated Volts & Phase No. Field Power Circuits Minimum Circuit Ampacity Maximum External Field Power Fuse or Ckt. Wire Size Brkr. Ground Wire Minimum Circuit Ampacity Maximum External Fuse or Ckt. Breaker Field Power Wire Size Ground Wire Size Ckt. A Ckt. B Ckt. A Ckt. B Ckt. A Ckt. B Ckt. A Ckt. B W36ABE, A15 230/208-1 1 or 2 103 110 2 6 52 51 60 60 6 6 10 10 B15 230/208-3 2 N/A N/A N/A N/A 45 18 50 20 8 12 10 12 C15 460-3 1 34 35 8 10 These "Minimum Circuit Ampacity" values are to be used for sizing the field power conductors. Refer to the National Electrical code (latest version), Article 310 for power conductor sizing. CAUTION: When more than one field power circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3) current carrying conductors are in a raceway. Maximum size of the time delay fuse or circuit breaker for protection of field wiring conductors. Based on 75°copper wire. All wiring must conform to the National Electrical Code and all local codes. NOTE: The Maximum Overcurrent Protection (MOCP) value listed is the maximum value as per UL 1995 calculations for MOCP (branchcircuit conductor sizes in this chart are based on this MOCP). The actual factory-installed overcurrent protective device (circuit breaker) in this model may be lower than the maximum UL 1995 allowable MOCP value, but still above the UL 1995 minimum calculated value or Minimum Circuit Ampacity (MCA) listed. IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National Electrical Code and all local codes. Manual 2100-713D Page 17 of 44 TABLE 3A Electrical Specifications - W**ABP Series - 50Hz Units Model Rated Volts & Phase W24ABPD00, D0Z D05 D08 W24ABPF00, F0Z F05 W30ABPD00, D0Z D05 D10 W30ABPF00, F0Z F07 F12 W36ABPD00, D0Z D05 D10 W36ABPE00, E0Z E06 E12 W36ABPF00, F0Z F07 F12 240/220-1 415/380-3 240/220-1 415/380-3 240/220-1 230/200-3 415/380-3 Operating Voltage Range 254-198 456-342 254-198 456-342 254-198 242-180 456-342 No. Field Power Circuits 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Single Circuit Minimum Circuit Ampacity 15 28 44 10 11 15 28 54 10 16 26 17 28 54 17 21 39 10 14 22 Maximum External Fuse or Ckt. Brkr. 20 30 45 15 15 20 30 60 15 20 30 25 30 60 25 25 40 15 15 25 TABLE 3B Electrical Specifications - W**LBP Series - 50Hz Units Model Rated Volts & Phase W24LBPF00, F0Z F05 W30LBPF00, F0Z F07 F12 W36LBPF00, F0Z F07 F12 415/380-3 415/380-3 415/380-3 Operating Voltage Range 456-342 456-342 456-342 No. Field Power Circuits 1 1 1 1 1 1 1 1 Single Circuit Minimum Circuit Ampacity 10 11 10 16 26 10 14 22 Maximum External Fuse or Ckt. Brkr. 15 15 15 20 30 15 15 25 These "Minimum Circuit Amp" values are to be used for sizing the field power conductors. Maximum size of the time delay fuse or "D" rated circuit breaker for protection of field wiring conductors. 415/380-3 Electrical Ratings are 3-phase wye (star) systems requiring three (3) phase legs plus neutral and ground. NOTE: The indoor and outdoor motors and 24V transformer primary are connected at 240V derived from one (1) phase leg to neutral. This is internally connected and no field wiring required. NOTE: All wiring must conform to NIC/EIC latest edition. NOTE: The Maximum Overcurrent Protection (MOCP) value listed is the maximum value as per UL 1995 calculations for MOCP (branch-circuit conductor sizes in this chart are based on this MOCP). The actual factory-installed overcurrent protective device (circuit breaker) in this model may be lower than the maximum UL 1995 allowable MOCP value, but still above the UL 1995 minimum calculated value or Minimum Circuit Ampacity (MCA) listed. IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses and conductor wires in accordance with the National Electrical Code and all local codes. Manual 2100-713D Page 18 of 44 PRELIMINARY START UP Running in Orphan Mode With the AC breakers turned on, each MULTI-TEC wall-mount unit has the capability to run without the LC6000 controller or PGD connected--this feature is called orphan mode. This keeps the shelter between 60°F and 77°F (factory default settings) by the use of the factory-installed return air sensor in each wallmount unit. In orphan mode, the wall unit uses a continuous blower setting to circulate room air into the return air inlet and uses the return air temperature sensor to control room temperature. The wall-mount unit can be turned on and off with the TEC-EYE hand-held diagnostic tool. When ON is chosen, the wall-mount unit will heat or cool. When set to OFF using the TEC-EYE, the wall-mount unit will not heat, cool or ventilate. To turn the unit on or off with TEC-EYE: 1. Connect the TEC-EYE diagnostic tool to the control board located in the unit. 2. Press MENU key to go to the Main Menu screen. 3. Press UP or DOWN keys and ENTER key to enter USER password 2000. 4. Press UP or DOWN keys to scroll to On/Off; press ENTER key. 5. Press UP or DOWN keys to change value from On to Off or from Off to On. 6. Press ESCAPE key several times to return to Main Menu screen. To verify or change the wall-mount unit cooling and heating setpoints in orphan mode: 1. Connect the TEC-EYE diagnostic tool to the control board located in the unit. 2. From the Status screen, press UP or DOWN key until Quick Menu displays Setpoints (SET) icon. Press ENTER key. 3. Press ENTER key to scroll to the selected choice (see Figure 11). 4. Press UP or DOWN key on desired value until value displays correctly. 5. Press ENTER key to save and scroll to next parameter. 6. Press ESCAPE key until Main Menu screen is displayed. FIGURE 11 Cooling and Heating Setpoints During installation, the ability to run in orphan mode allows deactivation of one of the existing, older wallmount units, while keeping the shelter cool with the other unit still operating. Once the first of the Bard MULTI-TEC wall-mount units is installed, orphan mode can be enabled early in the installation--keeping the climate inside the shelter stable and the installers comfortable while the remainder of the older equipment is removed and the remaining Bard MULTI-TEC wallmount units and LC6000 controller are installed. Additionally, should any or all of the MULTI-TEC wallmount units lose communication with the LC6000 controller (such as during maintenance), they will continue to serve the shelter's needs until a repair can be made. NOTE: Screenshots shown in this manual reflect default settings (when applicable). Manual 2100-713D Page 19 of 44 LC6000 CONTROLLER INSTALLATION FIGURE 12 Typical LC6000-200 Component Location Transformer RJ11 Cable to Display Ethernet Cable Connection Four Fused Power Supply Terminals Emergency Off Alarm Jumper Emergency Vent Alarm Jumper Generator Run Alarm Jumper Control Board USB Male A to Micro Male B Cable Terminal Block Manual 2100-713D Page 20 of 44 ! WARNING Electrical shock hazard. Disconnect VAC power supplies before servicing. Failure to do so could result in electric shock or death. IMPORTANT: When working with circuit board components, Bard recommends the use of an anti-static wrist strap to prevent static electricity shorts to electronic controls. LC6000 Controller The LC6000 controller is part of this air conditioning system. It is used to control up to 14 wall-mount air conditioners from one controller. The microprocessor control provides an easy-to-read interface with large LCD graphical display. It provides control for redundancy for the structure and equal wear on all units. Conduit is recommended for all wiring. Route communication wiring and power supply wiring in their own separate conduits. The LC6000 controller is not weatherproof and is intended for use in a weathertight structure. Mounting the LC6000 Controller The dimensions of the LC controller are 16" x 12" x 6". Because the LC6000 controller utilizes a remote temperature sensor as opposed to one located in the controller box, the controller itself can be installed in any indoor location that is suitable, preferably at eye level. Four (4) mounting holes are provided for mounting to the wall and holes for conduit connections are provided in the base, sides and top of the controller. The LC6000 controller includes four fused power supply terminals in the terminal block. Before connecting wires to the terminal block, confirm that the fuse in each of the four fuse holders is in the proper position (active) as shown in Figure 13. FIGURE 13 LC6000 Fused Power Supply Terminal Fuse in Active Position Shipping Position Manual 2100-713D Page 21 of 44 Installing Remote Indoor Temperature/Humidity Sensor(s) One remote indoor temperature/humidity sensor and 35' of 18 gauge 5-conductor shielded cable is included with the controller. This sensor must be installed for proper operation. Mount the temperature/humidity sensor in a location least likely to be affected by open doors, rack-mounted fans, radiant heat sources, etc. Locating the sensor between both return grilles is often the best location, but every installation is unique. Location height should be approximately 60" above the floor. The sensor should be installed on a 2" x 4" junction box to allow for control wire conduit. Use shielded cable to connect to controller. The maximum cable length to connect the temperature/humidity sensor to the LC6000 is 98'. FIGURE 14 Remote Indoor Temperature/Humidity Sensor Installation 1. Connect wires from the 18 gauge shielded cable to terminals #12, #13, #18, #19 and #22. TB# Wire Mark Sensor Description 18 B6 NTC OUT Indoor Remote Sensor (Zone 1) 19 GND NTC OUT Ground 12 B2 OUT H Remote Indoor Humidity Sensor: 0-1 VDC (Zone 1) 13 GND M (GO) Ground 22 +VDC + (G) Power for B2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4142 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 5 2. Connect the other end of the shielded cable to the sensor terminals. Be sure wires are connected to proper terminals as shown in table above. Sensor jumpers need to be positioned for 0-1 V. With sensor oriented as shown in image to right, move both jumpers to right position (DP1 and DP2 set to OFF). This applies to all indoor temperature/humidity sensors connected to the LC controller. See illustration mounted inside of sensor cover for further detail on jumper position. Earlier versions of this sensor may be mounted in a different orientation which would affect the positioning of the sensor jumpers. See page 44 for additional information on sensor orientation. Manual 2100-713D Page 22 of 44 Jumper DP1 DP2 For proper operation, the remote indoor temperature/humidity sensor (and any additional sensors) must be configured properly with the controller as shown in Step 2 on page 22. An additional remote indoor temperatureonly sensor can be purchased and installed in Zone 1. If the site in which the LC6000 controller will be used has more than one zone (maximum three zones per LC6000), additional remote temperature/humidity sensors (one per zone) will need to be purchased and installed in the additional zones. All installed sensors must be enabled in the controller menu (see Configure Sensors beginning on page 37). FIGURE 15 Additional Remote Temperature and Temperature/Humidity Sensor Installation One additional temperature sensor can be added to Zone 1 and additional temperature/humidity sensors may be added to Zones 2 and 3 (one per zone). Be sure the sensors are connected to the proper terminals on the terminal block and sensor as listed below. The maximum cable length to connect temperature or temperature/humidity sensors to the LC6000 is 98'. Zone 1: Optional Remote Temperature Sensor Terminals 20 & 21* TB# Wire Mark Description 20 B7 Indoor Remote Sensor (Zone 1 optional) 21 GND Ground * The two wire connections for the optional remote temperature sensor are not polarity sensitive. Zone 2: Optional Remote Temperature/Humidity Sensor Terminals 26, 27, 14, 15 & 23 IMPORTANT: Note jumper position in Figure 14 TB# Wire Mark Sensor Description 26 B8 NTC OUT Indoor Remote Sensor (Zone 2) 27 GND NTC OUT Ground 14 B3 OUT H Remote Indoor Humidity Sensor: 0-1 VDC (Zone 2) 15 GND M (GO) Ground 23 +VDC + (G) Power for B3 Zone 3: Optional Remote Temperature/Humidity Sensor Terminals 28, 29, 16, 17 & 24 IMPORTANT: Note jumper position in Figure 14 TB# Wire Mark Sensor Description 28 B9 NTC OUT Indoor Remote Sensor (Zone 3) 29 GND NTC OUT Ground 16 B4 OUT H Remote Indoor Humidity Sensor: 0-1 VDC (Zone 3) 17 GND M (GO) Ground 24 +VDC + (G) Power for B4 Zones 2 and 3 can also use temperature-only sensors in place of the temperature/humidity sensors. Zone 2 will connect to TB# 26 and 27. Zone 3 will connect to TB# 28 and 29. The wire connections for the temperature-only sensors are not polarity sensitive. Manual 2100-713D Page 23 of 44 Installing Optional Outdoor Temperature/Humidity Sensor One optional outdoor temperature/humidity sensor (8301-090) can be installed. Follow the manufacturer's mounting instructions. Use 18 gauge 5-conductor shielded cable to connect to controller. The maximum cable length to connect the temperature/humidity sensor to the LC6000 is 98'. FIGURE 16 Remote Outdoor Temperature/Humidity Sensor Installation 1. Connect wires from the 18 gauge shielded cable to terminals #65, #66, #67, #70 and #71. TB# Wire Mark 70 B12 71 ND Sensor Description 4 Remote Outdoor Temperature Sensor 5 Ground 67 B11 1 Remote Outdoor Humidity Sensor: 0-10 VDC 66 GND 65 +VDC 3 Ground 2 +VDC 4 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 62 61 64 63 66 65 68 67 70 69 72 71 2. Connect the other end of the shielded cable to the sensor terminals. Be sure wires are connected to proper terminals as shown in table above. Manual 2100-713D Page 24 of 44 Emergency Off, Emergency Ventilation and Generator Run Connections The LC6000-200 controller is shipped with emergency off, emergency ventilation and generator run contacts. There are factory-installed jumpers across terminals #6 and #7 (emergency off), #8 and #9 (emergency ventilation) and #10 and #11 (generator run). Remove the factory-installed jumpers before making the connections. FIGURE 17 LC6000-200 Series Connection for Emergency Off, Emergency Ventilation and Generator Run (If Applicable) 2 3 45 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Generator Run* Emergency Ventilation* Emergency Off* * Normally closed (NC) contacts required. By default: Closed = No Alarm Open = Alarm Manual 2100-713D Page 25 of 44 Communication Wiring Connect the communication wiring from the wall-mount units to the controller in the manner shown in Figures 18, 19 or 20. The daisy chain does not need to follow the addressing order. The communication wire should be 2-wire, 18 gauge shielded cable with drain. Any color can be used. Be sure to match "+" and "-" symbols on controller terminal blocks to prewired unit control terminal block (see Figures 22 and 23 on pages 29 and 30). Attach communication wire filters as shown in Figures 18, 19 or 20. Do not run communication wiring in same conduit as supply wiring. Route communication wiring and power supply wiring in their own separate conduits. FIGURE 18 Communication Wiring (Daisy Chain Method) Filter Filter Wall-Mount Unit Wall-Mount Unit LC6000 Controller In addition to the "daisy chain" method of connecting the communication wiring shown in Figure 18, the wall-mount units can also be connected in the manner shown in Figure 19. If connecting wall-units this way, be sure to place the communication wire filters in the positions shown in Figure 19. See Figure 20 for more information on the correct placement of the communication wire filters depending on the wiring method used. Wall-Mount Unit FIGURE 19 Communication Wiring (Alternate Method) LC Controller Wall-Mount Unit Filter Filter Manual 2100-713D Page 26 of 44 FIGURE 20 Placement of Communication Wire Filters (Daisy Chain and Alternate Methods) Place filter here Daisy Chain Wiring Place filter here (end unit) LC6000 Place filter here (end unit) Unit 1 Unit 2 Unit 3 Alternate Wiring Unit 4 Unit 5 ... up to 14 units Place filter here (end unit) Unit 1 Unit 2 LC6000* Unit 3 Unit 4 Unit 5 ... up to 14 units * LC6000 can be in any position other than start and end NOTE: Line filters can be on either the unit or controller, whichever device is on the end of the chain. No matter how many units there are, the two end devices will only have ONE communication cable, whereas the center devices will all have TWO (as shown above). Maximum two wires in each terminal. Filters go inside the unit or controller; shown out of unit above for identification only. Manual 2100-713D Page 27 of 44 The steps outlined on the following pages show how to connect the communication wiring using the daisy chain method shown in Figure 18. If using the alternate method (as shown in Figure 19), the connections to the controller and each wall-mount unit will be the same but the filters need to be placed in the positions shown in Figure 20. FIGURE 21 Communication Wiring: Termination at the Controller 1. Using the field-provided shielded cable, make a small service loop after entering the controller and attach the provided EMI filter at the intersection of the loop. 2. Connect one wire to terminal #56 (negative), the other wire to terminal #57 (positive) and the drain wire to ground terminal #60. 31 32 33 34 35 36 37 38 39 40 4142 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 +- + G 62 61 64 63 66 To Wall-Mount Unit 1 Control Board RS485 Manual 2100-713D Page 28 of 44 FIGURE 22 Communication Wiring: Termination at the First Wall-Mount Unit Wall-Mount Unit 1 Control Board RPSL4A8N5 R+T+ / R-T- 0 From LC6000 Controller 1. From the controller, extend the shielded cable through a separate conduit and route to the provided terminal block next to the wall-mount control board. Note that the terminal block label is clearly marked "+" and "-". These connections are polarity-sensitive. Two-wire communication from control board is prewired to terminal block. Make sure to match "+" and "-" symbols on controller terminal blocks. Wall-Mount Unit 1 Control Board RPSL4A8N5 R+T+ / R-T- 2. Connect the wires matching the terminal designations (+/-) of the controller terminals. Leave the drain wire loose. From LC6000 Controller Wall-Mount Unit 1 Control Board RPSL4A8N5 R+T+ / R-T- 3. Connect another cable in a similar fashion ("daisy chain") to route in conduit to the second wall-mount unit. Connect both drain wires with wire nut. Maximum two wires per terminal. From LC6000 Controller To Wall-Mount Unit 2 Control Board RS485 Manual 2100-713D Page 29 of 44 FIGURE 23 Communication Wiring: Termination at Additional Wall-Mount Units Wall-Mount Unit 2 14 Control Board RPSL4A8N5 R+T+ / R-T- From Wall-Mount 1. Route the cable from the first wall-mount unit to the Unit 1 RS485 terminal block of the second wall-mount unit. If this is the last unit to be connected, make a small service loop and attach EMI filter as shown. Wall-Mount Unit 2 14 Control Board RPSL4A8N5 R+T+ / R-T- 2. Connect the wires matching the terminal designations (+/-) of the controller terminals. Cap the loose drain with a wire nut or electrical tape. 3. Continue daisy chaining units by connecting "+" to "+", "-" to "-" and wire nutting drain together until last unit which is capped with a wire nut. Attach EMI filter as shown above at last unit. Up to 14 wall-mount units can be connected and controlled by one LC6000 controller. From Wall-Mount Unit 1 RS485 Manual 2100-713D Page 30 of 44 Supply Wiring The LC6000 controller is powered by 120, 208 or 240 volts from the shelter. Field-supplied supply wiring should be minimum 16 gauge, maximum 14 gauge (see Figure 24). A reliable earth ground must be connected in addition to any grounding from conduit. Grounding bolts and nuts are included with the controller for this purpose; a 2 hole grounding lug must be field supplied. Install as shown in Figure 25. Failing to ground the controller box properly could result in damage to the equipment. FIGURE 24 LC6000 Controller Circuit Install Power 1 2 3 4 5 Input6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Ground 120 VAC Input (L1) 208V VAC Input (L1) 240V VAC Input (L1) Power Input Common (L2 or N) FIGURE 25 Controller Grounding Posts A reliable earth ground must be connected in addition to any grounding from conduit. Attach earth ground to side of controller box using bolts and nuts supplied with controller and fieldsupplied 2 hole grounding lug. Failing to ground the controller box properly could result in damage to the equipment. Manual 2100-713D Page 31 of 44 TABLE 4 LC6000-200 Terminal Block Index TB# Wire Mark Description 1 - 120 VAC Input 2 - 208 VAC Input 3 - 230 VAC Input 4 - Power Input Common 5 - Power Input Ground 6 DI1 Emergency Off Input 7 GND Emergency Off Common 8 DI2 Emergency Vent Input 9 GND Emergency Vent Common 10 DI3 Generator Run Input 11 GND Generator Run Common 12 B2 Zone 1 Indoor Remote Humidity Sensor 13 GND Ground 14 B3 Zone 2 Indoor Remote Humidity Sensor 15 GND Ground 16 B4 Zone 3 Indoor Remote Humidity Sensor 17 GND Ground 18 B6 Zone 1 Indoor Temperature Sensor 19 GND Ground 20 B7 Zone 1 Indoor Remote Temperature Sensor 21 GND Ground 22 VDC+ Power for B2 (Z1 Humidity) 23 VDC+ Power for B3 (Z2 Humidity) 24 VDC+ Power for B4 (Z3 Humidity) 25 VDC+ Power for B10 (Pressure) 26 B8 Zone 2 Indoor Remote Temperature Sensor 27 GND Ground 28 B9 Zone 3 Indoor Remote Temperature Sensor 29 GND Ground 30 B10 Indoor Space Pressure 31 GND Ground 32 NO1 Humidifier 1 33 C1 Common 34 NO2 Humidifier 2 35 C1 Common 36 NO3 Humidifier 3 37 C1 Common 38 NO4 Emergency Off Alarm TB# Wire Mark Description 39 C4 Common 40 NO5 Emergency Vent Alarm 41 C4 Common 42 NO6 Generator Run Alarm 43 C4 Common 44 NO7 Indoor Humidity Alarm 45 C7 Common 46 NO8 High Indoor Temperature Alarm 47 C8 Common 48 NO9 Low Indoor Temperature Alarm 49 C8 Common 50 NO10 Zone 1 Unit Alarm 51 C8 Common 52 NO11 Zone 2 Unit Alarm 53 C8 Common 54 NO12 Zone 3 Unit Alarm 55 C8 Common 56 FB1R- RS485 RX- / TX- (Fieldbus 1) UNIT CONNECTION 57 FB1R+ RS485 RX+ / TX- (Fieldbus 1) UNIT CONNECTION 58 FB2R- RS485 RX- / TX- (Fieldbus 2) 59 FB2R+ RS485 RX+ / TX- (Fieldbus 2) 60 -- Power Input Ground 61 24 VAC+ 24 VAC Supply 62 -- Not Used 63 24 VAC+ 24 VAC Supply 64 24 VAC- 24 VAC Ground 65 24 VAC+ 24 VAC Supply for Outdoor Humidity Sensor 66 24 VAC- 24 VAC Ground for Outdoor Humidity Sensor 67 B11 Signal for Outdoor Humidity Sensor 68 24 VAC+ 24 VAC Supply 69 D14 Bard Guard Alarm Signal 70 B12 Signal for Outdoor Temperature Sensor 71 GND Ground for Outdoor Temperature Sensor 72 GND Ground for Bard Guard Alarm Signal 73 G Orange Power Connector 74 24 VAC+ 24 VAC Supply 75 G0 Orange Power Connector 76 24 VAC- 24 VAC Ground Manual 2100-713D Page 32 of 44 FIGURE 26 LC6000-200 Wiring Diagram 74 73 76 75 LC6000 TERMINAL BLOCK (L1) 12012V0VININ (L1) 20820V8VININ (L1) 23023V0VININ (L2 OR N) COMCOMMOMNONININ POWER GGNNDD EMER OFF JUMPER EMER VENT JUMPER GEN JUMPER UNIT MODBUS CONNECTORS GROUND 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 45 3 2 1 WHITE RED ORANGE BLACK GREEN RED DI1 RED DI2 RED DI3 RED B2 RED B3 RED B4 RED B6 TB 6 TB 8 TB 10 TB 69 RED B7 GREEN BLK/RED RED B8 RED B9 GND +Vdc TB 12 TB 14 TB 16 TB 18 TB 20 GND RED GREEN BLUE/BLK B10 NO1 BLUE/BLK NO2 BLUE/BLK BLACK BLUE/BLK NO3 C1 NO4 BLUE/BLK NO5 TB 26 TB 28 TB 30 TB 67 TB 70 BLUE/BLK BLACK BLUE/BLK BLACK BLUE/BLK NO6 C4 NO7 C7 NO8 GND BLUE/BLK NO9 BLUE/BLK NO10 BLUE/BLK NO11 BLUE/BLK NO12 BLACK C8 ORANGE/BLK 1-RX-TX- ORANGE BROWN/BLK 1-RX+TX+ 2-RX-TX- BROWN 2-RX+TX+ GROUND EMPTY YELLOW BLUE G 24 VAC TB74 G0 24 VAC TB76 RED B11 RED B12 RED DI4 GREEN TB 61 TB 64 YELLOW G YELLOW BLUE G0 BLUE 120V/208V/230VAC TRANSFORMER 24VAC YELLOW BLUE TB74 TB76 G G0 24VAC INPUT TO BOARD R X-TX- R X+ TX+ GND R X-TX- R X+TX+ GND TB 59 TB 58 TB 57 TB 56 TB 37 TB 32 TB 34 TB 36 C4 TB 43 TB 38 TB 40 TB 42 PLC BOARD TB 44 TB 45 TB 55 TB 46 TB 48 TB 50 TB 52 TB 54 NOTE: Wire indexes are identified such that even numbered index numbers are on the lower wire entries of the terminal block and odd numbered index numbers are on the top wire entries. Since terminal block 60 is a ground block, terminal blocks 61 thru 72 shift while still maintaining the same top and bottom configuration. 62 61 64 63 66 65 68 67 70 69 72 71 Manual 2100-713D Page 33 of 44 SYSTEM SET UP NOTE: Screenshots shown in this manual reflect default settings (when applicable). The LC6000 controller and TEC-EYE hand-held diagnostic tool will both be used to set up the Bard air conditioning system (the TEC-EYE is only used to set up the wall-mount units). If installing a single MULTI-TEC wall-mount unit with a PGD stand-alone display or thTune single-unit controller, refer to PGD manual 2100734 or th-Tune manual 2100-678 for information on setting up a PGD or th-Tune for single unit operation. TABLE 5 LC6000/TEC-EYE Passwords (Defaults) User 2000 Technician 1313 Engineer 9254 Use UP or DOWN keys and ENTER key to enter password Main Menu. The menus permit the user to easily view, control and configure the unit. See the latest version of MULTI-TEC Service Manual 2100-712 for more information on using the TEC-EYE. The TEC-EYE connects to the wall-mount unit control board via an RJ11 modular connector as shown in Figure 27. When not being used, the TEC-EYE hand-held diagnostic tool should be stored inside or near the LC6000 controller. Do not let the TEC-EYE leave the shelter. FIGURE 27 TEC-EYE Connection to Unit Control TEC-EYE Hand-Held Diagnostic Tool The microprocessor control used in the MULTI-TEC wall-mount air conditioners allows for complete control and monitoring through the use of the provided TECEYE hand-held monitor. The menu driven interface provides users the ability to scroll through two menu levels: Quick Menu and Modular Connector for TEC-EYE Hand-Held Diagnostic Tool FIGURE 28 TEC-EYE (Bard P/N 8301-059) Display and Interface (Status Screen Shown) ALARM KEY UP KEY MENU KEY ENTER KEY ESCAPE KEY ALARM KEY Allows viewing of active alarms Silences audible alarms Resets active alarms MENU KEY Allows entry to Main Menu ESCAPE KEY Returns to previous menu level Cancels a changed entry Manual 2100-713D Page 34 of 44 DOWN KEY UP KEY Steps to next screen in the display menu Changes (increases) the value of a modifiable field ENTER KEY Accepts current value of a modifiable field Advances cursor DOWN KEY Steps back to previous screen in the display menu Changes (decreases) the value of a modifiable field TEC-EYE Status Screen The Status screen is the default start-up screen and also the return screen after 5 minutes of no activity. The screen can be accessed any time by pressing the ESCAPE key repeatedly. The wall-mount unit address is displayed in the upper right corner on the Status screen (see Figure 28). The Status screen also shows the current date, time, return air temperature, mixed air temperature, outdoor air temperature, outdoor humidity and outdoor dew point conditions. Blower, damper and unit status are also displayed. See Table 6 on page 43 for wall-mount unit status messages. recommends physically labeling each unit for ease in identification. FIGURE 29 Unit Configuration NOTICE It is important to check the software version during installation to ensure that the latest version has been installed. Current software versions and installation instructions are available on the Bard website at http://www. bardhvac.com/software-download/ Setting Up Wall-Mount Units for Operation The TEC-EYE hand-held diagnostic tool is needed to set up the wall-mount unit(s). 1. Address Each Wall-Mount Unit Each unit must have a unique address for the system to operate correctly with the LC controller (Ex: 1, 2, 3, ...14 depending on the number of units). The unit only needs the address to be changed for the communication to work properly. The wall-mount unit address is displayed in the upper right corner on the Status screen on the TEC-EYE display (see Figure 28). To change the unit address: 1) Press MENU key to access the Main Menu screen. 2) Press UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4) Press ENTER key to scroll to Unit Address (see Figure 29). 5) Press UP or DOWN keys to change the address to a value between 1 and 14. NOTE: Each unit must have a unique address for the communication to work properly. Bard also In addition to setting up the address, the user may also want to set the unit zone and unit of measure. Unit addresses can only be used once per LC6000 regardless of number of zones. To change these settings: 1) Press MENU key to access the Main Menu screen. 2) Press UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4) Press ENTER key to scroll to Unit Zone (see Figure 29). 5) If desired, press UP or DOWN keys to change value to desired zone. 6) Press ENTER scroll to UOM. 7) If desired, press UP or DOWN keys to change the value from USA to SI, NC, LON, CAN or UK. Units are preconfigured for each selection. 8) Press ENTER key to save. Basic wall unit parameter settings are now set and the unit is ready to communicate with the LC. 2. Execute a Run Test on Each Unit Execute a run test on each unit to verify the equipment is functioning correctly. The run test parameters are not adjustable. 1) Press MENU key to access the Main Menu screen. 2) Press UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Run Test A11 screen. Manual 2100-713D Page 35 of 44 5) Press ENTER key to scroll to Run Test Enable parameter (see Figure 30). 6) Press UP or DOWN key to change value to ON. The run test will begin. FIGURE 30 Executing Run Test Step Action A Open economizer damper B Close economizer Damper C Turn on compressor D Enable second stage E Open reheat valve F Turn all cooling off G Turn on electric heat H Turn on electric heat stage 2 I Turn off all heating Time Required Damper Time (150s) Damper Time (150s) Heat/Cool Time (60s) Heat/Cool Time (60s) Heat/Cool Time (60s) -Heat/Cool Time (60s) Heat/Cool Time (60s) -- Parameter Description Damper Time: This is the time (in seconds) allowed for both the opening sequence and closing sequence. Heat/Cool Time: This is the time (in seconds) allowed for cooling sequence and heating sequence. Status: This will display what the unit is doing as the run test progresses. The following messages may appear: 1. Not Active 2. Opening Damper 3. Closing Damper 4. Compressor Stage 1 5. Compressor Stage 2 6. Reheat Valve Open 7. Cooling Off 8. Electric Heat Stage 1 9. Electric Heat Stage 2 10. Heating Off 11. Run Test Stop The unit will determine which items to test based on the unit model number. Manual 2100-713D Page 36 of 44 3. Clear Unit Alarm Logs on Each Unit Units may have alarms logged due to testing. Unit alarm logs must be cleared at time of installation. To clear the wall-mount unit alarm logs: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter TECHNICIAN password 1313. 3) Press UP or DOWN keys to scroll to Settings; press ENTER key. 4) Press UP or DOWN keys to scroll to Initialization; press ENTER key. 5) Press UP or DOWN keys to scroll to Initialization 1/5; press ENTER key. 6) Press ENTER key to scroll to Delete alarm logs? (see Figure 31). 7) Press UP or DOWN key to change NO to YES. 8) Press ENTER key to clear all alarm logs. FIGURE 31 Clearing Unit Alarm Logs After each of the wall-mount units have been addressed, had a run test performed and had the alarm logs cleared, the rest of the system set up can proceed. Setting Up LC6000 for Operation The LC6000 controller will be used for the remaining steps in the set up process. LC6000 Status Screen The Status screen is the default start-up screen and also the return screen after 5 minutes of no activity on the LC6000. The screen can be accessed any time by pressing the ESCAPE key repeatedly. The Status screen on the LC6000 displays the current date, time, unit displayed, zones and system status (see Figure 34). 4. Set LC Controller Date and Time 1) Press MENU key to access the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press the UP or DOWN keys to scroll to the Settings menu; press ENTER key. 4) Press UP or DOWN keys to scroll to Date/Time menu; press ENTER key. 5) Press UP or DOWN keys to scroll to Date/Time change. 6) Press ENTER key to scroll to the desired value to be changed (see Figure 32). 7) Press UP or DOWN keys to change the value. 8) Press ENTER key to save and to scroll to top of screen. 9) Press UP or DOWN keys to scroll to Timezone (if applicable). Follow steps 6-8 to change timezone. 10) Press ESCAPE key several times to return to Main Menu screen. NOTE: The LC6000 will sync the time and date configured to each of the wall-mount units once communication is established. FIGURE 32 Setting Controller Date and Time Additional combination sensors may be purchased or alternatively, temperature-only sensors may be purchased instead. The LC is capable of utilizing five temperature sensors and four humidity sensors. The system will need to be configured for the various configurations. If necessary, the sensors could be calibrated at this time too. For information on calibrating the sensors (adjusting the offset), see page 42. To enable/disable Zone 1 Indoor Humidity: 1) Press MENU key to go to the Main Menu screen. 2) Press UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Z1 Indoor Hum C4. 5) Press ENTER key to scroll to Enable (see Figure 33). 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). FIGURE 33 Enable/Disable Zone 1 Indoor Humidity Sensor 5. Configure Sensors The system will need to be configured for the number of temperature and humidity sensors installed. The system is shipped with one combination temperature and humidity sensor. FIGURE 34 LC6000 Controller Display and Interface (Status Screen Shown) ALARM KEY MENU KEY ESCAPE KEY UP KEY ENTER KEY DOWN KEY LC6000 interface key functions are the same as those shown for the TEC-EYE in Figure 28 on page 34. Manual 2100-713D Page 37 of 44 To enable/disable Zone 2 Indoor Humidity: 1) Press MENU key to go to the Main Menu screen. 2) Press UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Z2 Indoor Hum C5. 5) Press ENTER key to scroll to Enable (see Figure 35). 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). FIGURE 35 Enable/Disable Zone 2 Indoor Humidity Sensor 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). To enable/disable Zone 1 Indoor Temperature: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Z1 Indoor Temp C7. 5) Press ENTER key to scroll to Enable (see Figure 37). 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). FIGURE 37 Enable/Disable Zone 1 Indoor Temperature Sensor To enable/disable Zone 3 Indoor Humidity: 1) Press MENU key to go to the Main Menu screen. 2) Press UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Z3 Indoor Hum C6. 5) Press ENTER key to scroll to Enable (see Figure 36). FIGURE 36 Enable/Disable Zone 3 Indoor Humidity Sensor To enable/disable Zone 1 Remote Temperature: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Z1 Remote Temp C8. 5) Press ENTER key to scroll to Enable (see Figure 38). 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). Manual 2100-713D Page 38 of 44 FIGURE 38 Enable/Disable Zone 1 Remote Temperature Sensor 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). FIGURE 40 Enable/Disable Zone 3 Remote Temperature Sensor To enable/disable Zone 2 Remote Temperature: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Z2 Remote Temp C9. 5) Press ENTER key to scroll to Enable (see Figure 39). 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). FIGURE 39 Enable/Disable Zone 2 Remote Temperature Sensor To enable/disable Outdoor Air Humidity: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Outdoor Air Humid C11. 5) Press ENTER key to scroll to Enable (see Figure 41). 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). FIGURE 41 Enable/Disable Outdoor Air Humidity Sensor To enable/disable Zone 3 Remote Temperature: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Z3 Remote Temp C10. 5) Press ENTER key to scroll to Enable (see Figure 40). To enable/disable Outdoor Air Temperature: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to IO Config; press ENTER key. Manual 2100-713D Page 39 of 44 4) Press UP or DOWN keys to scroll to Outdoor Air Temp C12. 5) Press ENTER key to scroll to Enable (see Figure 42). 6) Press UP or DOWN key to change value to ON to enable sensor (or change value to OFF to disable sensor). FIGURE 42 Enable/Disable Outdoor Air Temperature 6. Enter Total Number of Units 1) Press MENU key to go to the Main Menu screen. 2) Press UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4) Press UP or DOWN keys to scroll to General; press enter key. 5) Press ENTER key to scroll to Total Units (see Figure 43). 6) Press UP or DOWN keys to adjust value to correct number of units. 7) Press ENTER key to save value. 8) Press the ESCAPE key several times to return to Main Menu screen. FIGURE 43 Total Units Displayed 7. Verify Units Are Online Once a unit is uniquely addressed, communication can be verified at the LC controller. With the correct number of units set at the LC controller, each unit can be remotely viewed from the controller information screen. To view these screens: 1) Press ESCAPE key to view the Status screen. (May need to be pressed more than once.) 2) Press UP or DOWN key until the Quick Menu in the lower right corner of the screen displays the Information icon ( ); press ENTER key. 3) Press UP or DOWN keys to scroll through the Information screens until the desired unit Information screen appears. In addition to being able to remotely view the units, an alarm will be generated on the LC controller for units not communicating. 8. Select Economizer Type for Each Zone Each zone can be configured to operate the economizers with different considerations. For more information on the different economizer choices, reference the most recent version of MULTI-TEC Service Instructions 2100-712. The type of consideration can be set to none, dry bulb, temperature and humidity or enthalpy. These settings will be communicated to the wall units while connected to the LC6000 to ensure all units operate the same. To select economizer type for each zone: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter password 1313. 3) Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4) Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5) Press UP or DOWN keys to scroll to Zone FC Settings A2-4 (Zone 1), Zone FC Settings A3-4 (Zone 2) or Zone FC Settings A4-4 (Zone 3). 6) Press ENTER key to scroll to Type (see Figure 44). 7) Press UP or DOWN keys to change economizer type to None, Drybulb, TempHum or Enthalpy. 8) Press ENTER key to save. Manual 2100-713D Page 40 of 44 FIGURE 44 Selecting Economizer Type 10. Complete Installation Once all the installation steps have been completed, all alarms and alarm logs have been cleared and system verification and run test results were satisfactory, the installation can now be considered "complete". Additional programming information can be found in MULTI-TEC Service Instructions 2100-712 and LC6000 Service Instructions 2100-669. 9. Clear Controller Alarm Logs The LC6000 controller may have alarms logged due to bench testing. Controller alarm logs must be cleared at time of installation. To clear the LC controller alarm logs: 1) Press MENU key to go to the Main Menu screen. 2) Use UP or DOWN keys and ENTER key to enter USER password 2000. 3) Press UP or DOWN keys to scroll to Settings; press ENTER key. 4) Press UP or DOWN keys to scroll to Initialization; press ENTER key. 5) Press ENTER key to scroll to Delete alarm logs? (see Figure 45). 6) Press UP or DOWN key to value to YES; press ENTER key. 7) Press ESCAPE key several times to return to Main Menu screen. FIGURE 45 Clearing LC6000 Alarm Logs Manual 2100-713D Page 41 of 44 ADDITIONAL INFORMATION Menu Screens and Password Levels MULTI-TEC Wall-Mount Units A System Config: User (2000) B Adv Sys Config: Technician (1313) C I-O Config: Technician (1313) D On/Off: User (2000) E Alarm Logs: User (2000) F Settings Date/Time: Technician (1313) Language: User (2000) Network Config: Technician (1313) Serial Ports: Technician (1313) Initialization Clear Logs: User (2000) System Default: Engineer (9254) Restart: User (2000) Parameter Config: Engineer (9254) Alarm Export: User (2000) G Logout: Used to log out of the current password level. Entering back into the menu requires password. LC6000 Controller A System Config General: User (2000) Zone 1: User (2000) Zone 2: User (2000) Zone 3: User (2000) B Adv Sys Config: B1-B13 Technician (1313) C I-O Config: C1-C10 Technician (1313) D On/Off: User (2000) E Alarm Logs: User (2000) F Settings Date/Time: Technician (1313) Language: User (2000) Network Config: Technician (1313) Serial Ports: Technician (1313) Initialization Clear Logs: User (2000) System Default: Engineer (9254) Restart: User (2000) Parameter Config: Engineer (9254) Alarm Export: User (2000) G Logout: Used to log out of the current password level. Entering back into the menu requires password. Setpoints The LC6000 setpoints will be utilized as the cooling and heating setpoints when communicating with the wall-mount units. The unit cooling and heating setpoints will be used for temperature control when in orphan mode. LC6000 setpoints will sync to the wallmount unit once communication with the LC6000 is established. If at any time the unit(s) loses communication with the LC6000 controller, the unit(s) will go into orphan mode. Calibrating Sensors 1. Press MENU key on LC controller interface to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to I/O Config; press ENTER key. 4. Press UP or DOWN keys to scroll to sensor to be adjusted. 5. Press ENTER key to scroll to Offset (see Figure 46). 6. Press UP or DOWN keys to add or subtract to the sensor offset value. 7. Press ENTER key to save. FIGURE 46 Adjusting Sensor Offset Value Manual 2100-713D Page 42 of 44 TABLE 6 Wall-Mount Unit Status Messages Message Description Invalid Model # Orphan Mode th-Tune Online LC Online Cont. Blower Off by th-Tune Freecooling Optimized Cool Cooling Heating Active Dehum Passive Dehum Run Test Off by Alarm Off by BMS Off by LC Off by Keypad Emergency Vent Emergency Cool Emergency Off Unit disabled due to faulty model number. Unit is not currently communicating with an LC6000 or th_Tune device. Communication with th_Tune device is established; unit in standby (no current calls). Communication with LC6000 is established; unit in standby (no current calls). Continuous blower is active. Unit has been commanded off by the th_Tune. Economizer is active. Economizer and mechanical cooling are active. Mechanical cooling is active. Electric or mechanical heat is active. Mechanical dehumidification or electric reheat dehumidification is active. Humidity is above the passive set point; economizer disabled/blower speed reduced. See Balanced Climate Mode in MULTI-TEC Service Instructions 2100-712. Run test in operation. All functions/modes of operation are disabled by one the following alarms: Return Air, Emergency Off, Unit Disable or Valid Model #. Unit has been set to off by BMS system (Modbus); all functions/ modes of operation are disabled. Unit is commanded off by LC6000; all functions/modes of operation are disabled. Unit has been turned off in TECEYE menu; all functions/modes of operation are disabled. Emergency vent mode is active. See LC manual 2100-669. Emergency cooling mode is active. Emergency off mode is active. See LC manual 2100-669. TABLE 7 LC6000 Status Messages Message Description On The LC6000 is ready and functioning properly. Off by BMS The LC6000 is being turned off by the Building Management System through Modbus TCP/IP. Off by Keyboard The LC6000 is turned off using the (D. On/Off) Menu on the PGD. All communicating units will be inactive. The LC6000 is set to Comfort Mode. This mode is used to temporarily Comfort Mode override heating/cooling setpoints and maintain a default temperature of 72°F for 60 minutes. Emergency Cooling A high temperature has been sensed in one or more zones. All available units in that zone are sent a command for emergency cooling. (Refer to unit manual 2100-712 for emergency cooling sequence.) Emergency Vent Input signal from an external device at terminal DI2 (e.g., hydrogen detector). Units that are equipped with a ventilation option and configured will open the dampers at 100% with the blower at full speed. (Refer to LC manual 2100-669 for emergency vent sequence.) Manual 2100-713D Page 43 of 44 Remote Indoor Temperature/Humidity Sensor Orientation Current versions of the remote indoor temperature/ humidity sensor need to be installed with the shielded cable wires entering the bottom of the back of the sensor to connect to the sensor terminals (see Figure 47). Earlier versions of this sensor were installed so that the sensor wires entered through the top of the back of the sensor (see Figure 48). The orientation of the sensor affects the position of the DP1/DP2 jumpers. Depending on how the sensor is installed, be sure to confirm that the jumpers are in the proper position for the 0-1 V setting as shown in the figures below. This applies to all indoor temperature/humidity sensors connected to the LC controller. See illustration mounted inside of sensor cover for further detail on jumper position. FIGURE 47 Current Sensor Orientation (Shielded Cable Wires Enter from Bottom) FIGURE 48 Earlier Sensor Orientation (Shielded Cable Wires Enter from Top) Jumper DP1 DP2 DP1 and DP2 Jumpers Positioned for 0-1V (Current Orientation) Manual 2100-713D Page 44 of 44 Jumper DP1 DP2 DP1 and DP2 Jumpers Positioned for 0-1V (Earlier Orientation) REPLACEMENT PARTS MANUAL MULTI-TEC® Wall-Mount Air Conditioner Models: W18ABPA W24ABPA W24ABPD W24ABPB W24ABPF W24ABPC Contents Description Page Cabinet Components Exploded View.............................................. 2 Usage List.................................................... 3 Functional Components Exploded View.............................................. 4 Usage List.................................................... 5 Control Panel Layout View.................................................. 6 Usage List.................................................... 7 Blower Assembly Exploded View.............................................. 8 Usage List.................................................... 8 Freecooling Components Exploded View.............................................. 9 Usage List.................................................... 9 Description Page Freecooling Air Hood Exploded View............................................. 10 Usage List................................................... 10 Freecooling Damper Motor Exploded View............................................. 11 Usage List................................................... 11 General Notes Revised and/or additional pages may be issued from time to time. A complete and current manual consists of pages shown in the contents section. Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates. Bard Manufacturing Company, Inc. Bryan, Ohio 43506 www.bardhvac.com Manual: 2110-1456I Supersedes: 2110-1456H Date: 5-2-23 Page 1 of 11 CABINET COMPONENTS 1 2 32 3 31 4 30 5 29 6 28 7 27 8 26 9 25 10 24 11 23 12 22 13 21 20 17 19 18 33 15 14 SEXP-907 C Manual 2110-1456I Page 2 of 11 CABINET COMPONENTS W18ABPA W24ABPA, B, D W24ABPF, C Dwg No. 1 1 1 2 2 2 3 3 4 4 4 5 6 6 6 7 7 7 8 9 10 10 11 12 12 12 13 13 13 14 14 14 15 17 17 18 18 19 19 20 20 22 22 22 23 23 23 24 24 24 25 25 25 26 27 28 29 29 29 30 31 32 33 33 33 NS NS Part Number 113-141-* 113-361 k 113-141-4 S507-311-* S507-318-* S507-317 k S123-126 S123-140 k S509-445 S509-447 S509-449 k 105-1302 S501-933-* S501-994 k S501-937 S543-175-* S543-185 k S543-184 113X480 137-259 S132-104 S132-172 113-140 S153-218 S153-405 k S153-387 S533-228-* S533-235 k S533-236 118-124-* 118-140 k 118-139 Control Panel Assembly S536-176 S536-878 k S127-467 S127-534 k 125-080 125-082 k S521X528 S521-553 k 118-101-* 118-106 k 118-111 S553-537-* S553-548 S553-547 k S553-538-* S553-552-* S553-551 k S514-240-* S514-237-* S514-236 k 121X480 105X850 137-694 S501-934-* S501-995 k S501-940 147-044 S111X032 135X127 109-444 109-446 109-448 k BOP-2 5252-033 Description Top Rain Flashing Top Rain Flashing Top Rain Flashing Top Top Top Drain Pan Drain Pan Upper Back Upper Back Upper Back Grommet Retainer Right Side Right Side Right Side Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Filter Bracket Fill Plate Control Panel Cover (Inner) Control Panel Cover (Inner) Bottom Mounting Bracket Disconnect Access Door Disconnect Access Door Disconnect Access Door Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer) Side Grille Side Grille Side Grille See Control Panel Assy. Drawing & Parts List Assy. Cond. Partition Block Off Plate Cond. Partition Block Off Plate Lower Base Lower Base Fan Shroud Fan Shroud Condenser Partition Condenser Partition Condenser Grille Condenser Grille Condenser Grille Vent Option Door Vent Option Door Vent Option Door Filter Door Filter Door Filter Door Upper Front Upper Front Upper Front Blower Partition Side Support Bottom Evaporator Fill Left Side Left Side Left Side Evaporator Support Outlet Air Frame Assembly Heat Shield Lower Back Lower Back Lower Back Blank Off Plate Bard Nameplate XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX 222 XXX XX X XXX XXX XXX XXX XXX XXX XXX 222 222 222 XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX XXX Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, include the complete model and serial number of the unit for which cabinet parts are being ordered. k Exterior cabinet parts are manufactured from stainless steel Code "S" Exterior cabinet parts are manufactured from aluminum Code "A" Manual 2110-1456I Page 3 of 11 FUNCTIONAL COMPONENTS 2 3 1 4 5 6 7 14 13 Manual 2110-1456I Page 4 of 11 11 10 9 8 12 SEXP-910 FUNCTIONAL COMPONENTS W18ABPA W24ABPA W24ABPB W24ABPC W24ABPD W24ABPF Dwg No. 1 1 1 2 2 2 2 3 3 4 5 6 7 7 8 8 9 9 9 9 10 11 11 12 12 12 12 12 13 13 13 13 14 14 14 14 14 NS NS NS NS NS NS NS NS Part Number S900-358-002 S900-359-001 S900-358-001 917-0381BX 917-0382BX 917-0353BX 917-0354BX 800-0458 800-0481 1171-023 1171-024 1171-022 8103-028 8103-030 8200-001 8200-050 5151-033 5151C003 5151-046 5151C046 CMC-31 CMA-37 CMA-38 8000-433 8000-434 8000-435 8000-436 8000-437 5051-205BX 5054-205BX 5051-204BX 5054-204BX 7004-011 7003-032 7004-025 7004-059 7004-061 8406-142 8406-140 5201-021 5451-024 6031-009 1171-070 1171-068 1171-069 Description Blower Assembly Blower Assembly Blower Assembly Evaporator Coil with Distributor Assembly Evaporator Coil Coated with Distributor Assembly Evaporator Coil with Distributor Assembly Evaporator Coil Coated with Distributor Assembly Distributor Assembly Distributor Assembly 1/4" Receptacle 1/4" Turn Retainer 1/4" Turn Fastener Condenser Motor Condenser Motor Fan Motor Mount Stainless Steel Fan Motor Mount Fan Blade Coated Fan Blade Fan Blade Coated Fan Blade Dirty Filter Switch Kit Modulating Low Ambient Control (Screw On) 460V Modulating Low Ambient Control Compressor Compressor Compressor Compressor Compressor Condenser Coil Condenser Coil Coated Condenser Coil Condenser Coil Coated Air Filter 1" Throw-Away (16x25x1) Air Filter 1" Washable (16x25x1) Air Filter 2" Pleated (16x25x2) Air Filter 2" Pleated MERV 11 (16x25x2) Air Filter 2" Pleated MERV 13 (16x25x2) High Pressure Switch (Screw On) Low Pressure Switch (Screw On) Filter Drier Tubing Isolation Grommet Coremax Value Core Filter Door Clip Filter Door Screw Filter Door Screw Retainer NS Not Shown Used with stainless steel cabinet option Optional on these models XX XX X X X X XXXXX XXXXX X XXXXX XXXXXX XXXXXX XXXXXX XXX XX X XXXXXX XXXXXX XXX XX XXX XX X X XXXXXX XXX XX X X X X X X X X X XXXXX XXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX XXXXXX 222222 222222 222222 Manual 2110-1456I Page 5 of 11 CONTROL PANEL 1 2 9 17 26 11 14 4 7 6 10 20 21 27 25 5 Manual 2110-1456I Page 6 of 11 28 24 20 29 19 18 13 15 16 21 3 22 16 23 SEXP-880 C CONTROL PANEL W18ABPA W24ABPA W24ABPB W24ABPC W24ABPD W24ABPF Dwg No. Part Number Description 1 117X137 Control Panel Top XXXXXX 2 117X395 Control Panel XXXXXX 3 135-122 Wire Shield XXXXXX 4 8201-130 Blower Relay XXXXXX 5 3020-004 Communications Sheathed Cable XXXXXX 6 8201-174BX 3 Phase Line Monitor 50/60 Hz XX X 7 8201-130 Alarm Relay XXXXXX 8 8201-171BX Compressor Control Module XXXXXX 9 8301-057 Filter Switch w/Adjustment XXXXXX 10 8301-096-002* UPC3-C2 MULTI-TEC XXXXXX 11 8401-037 11 8401-038 Contactor 3-Pole 30 Amp w/Aux. Contact Contactor 2-Pole 40 Amp w/Aux. Contact XX X XX X 13 8407-048 13 8407-050 Transformer 208/240-24 75VA Transformer 480/24VAC 75VA XXX XX X 14 8607-013 Terminal Block 2 Term. 240V X 15 8607-017 Terminal Block 240V 2 Terminal XXXXXX 16 8607-037 Terminal Block 4 Position XXXXXX 17 8607-041 Park Terminal XXX XX 18 8611-006 Ground Terminal XXXXXX 19 8611-140-1200 2-1/4" x 1" Cable Duct x 12" XXXXXX 20 8611-147 3-Pin Circuit Board Connector XXXXXX 21 8611-148 4-Pin Circuit Board Connector XXXXXX 22 8611-149 9-Pin Circuit Board Connector XXXXXX 23 8611-185 8-Pin Circuit Board Connector XXXXXX 24 8611-189 35MM DIN Rail 9" XXXXXX 25 8611-192 Small 3-Pin Circuit Board Connector XXXXXX 26 910-1935 Evap. Temp. Sensor Assembly XXXXXX 27 8611-183 2-Pin Circuit Board Connector XXXXXX 28 8611-150 DIN Rail Terminal Block XXXXXX 29 8552-046 29 8552-051 29 8552-002 Compressor Capacitor Compressor Capacitor Outdoor Motor Capacitor X X X XX X NS 3000-1224 Compressor Plug/Harness NS 3000-1231 Compressor Plug/Harness XX X XX X NS 8615-035 NS 8615-036 NS 8615-056 NS 8615-067 Circuit Breaker 20A 2 Pole (Opt.) Circuit Breaker 25A 2 Pole (Opt.) Circuit Breaker 15A 3 Pole (Opt.) Toggle Disconnect (Opt.) X X X X X X NS 4207-107 NS 4207-108 NS 4207-207 NS 4207-308 NS 4207-602 Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram X X X X X X NS 8301-075 USB Micro Cable Female to Male XXXXXX * Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-096-002A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Circuit breakers listed are for units without electric heat, "0Z" models. Hot gas bypass models not available without electric heat. See heater replacement parts manual for units with electric heat. NS = Not Shown Manual 2110-1456I Page 7 of 11 BLOWER ASSEMBLY 2 3 5 1 10 9 8 7 6 1 2 3 4 SEXP-909 S900-358-001 S900-358-002 S900-359-001 Dwg No. 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 Part Number S8105-064-0147 S8105-064-0148 S8105-065-0149 C8105-064-0147 C8105-064-0148 C8105-065-0149 151-115 144-183 5152-092 5152-093 105-1061 5451-011 8200-031 103-435 113-721 Description Programmed Blower Motor & Control (230/208V) Programmed Blower Motor & Control (230/208V) Programmed Blower Motor & Control (460V) Programmed Control Only (230/208V) Programmed Control Only (230/208V) Programmed Control Only (460V) Housing Cutoff Wheel 9-6 CW Wheel 9-6 CCW Back Brace Grommets Motor Mount Front Brace Motor Control Bracket X X X O O O 222 XXX XXX XXX XXX 666 XXX XXX XXX Manual 2110-1456I Page 8 of 11 20 6 5 12 7 8 1 Dwg. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NS Part Number 137-742 137-747 S101-979 S137-876 S101-978 S105-1344 S139-325 S137-866 S137-744 141-433 8602-044 S1921-067-0800 S1921-067-1004 S1921-067-0802 S1921-067-2010 8408-044 1012-052 1012-210 113-541 113-542 113-543 137-748 8602-040 536-664 22 15 FREECOOLING COMPONENTS 19 18 2 4 9 21 3 17 16 15 13 10 15 7 13 14 15 15 14 11 9 SEXP-859 A Description Lower Front Partition Lower Rear Fill Right Side Upper Rear Partition Left Side Blade Seal Angle Blade Upper Front Partition Lower Rear Partition Blade Support 1/4 x 9" Rod 29-9/16" Damper Blade Seal 13" Damper Blade Seal 10-11/16" Damper Blade Seal 29-3/8" Damper Blade Seal Sensor 10K Ohm Curve J w/ 5/16" Clip Hex Head Bolt 5/16 - 18x1-3/4" 0.0005 Zinc w/ Yellow Chromate 5/16" Nut 0.0005 Zinc w/ Yellow Chromate Sensor Bracket Filter Bracket Filter Bracket Upper Rear Fill Rod Bracket Condenser Cover Plate Assembly Manual 2110-1456I Page 9 of 11 FREECOOLING AIR HOOD 8 6 9 7 6 10 1 4 5 3 2 SEXP-752A Dwg. No. Part Number Description 1 115-285-* 1 115-292 1 115-293 2 113-545-* 2 113-569 2 113-570 3 S127-494-* 3 S127-563 3 S127-503 4 7003-080 5 S101-984-* 5 S101-1033 5 S101-1013 6 105-1346 6 105-1346 6 105-1370 7 553-667-* 7 553-711 7 553-702 8 S107-345-* 8 S107-355 8 S107-356 9 553-613 9 553-634 9 553-631 10 S101-873-* 10 S101-997 10 S101-882 920-0390 920-0391 920-0392 920-0421 920-0408 Hooded Front Door Hooded Front Door Hooded Front Door Bottom Divider Bracket Bottom Divider Bracket Bottom Divider Bracket Hood Bottom Hood Bottom Hood Bottom Mist Filter 31-1/4" x 15-7/8" x 7/8" SEXP-752 A Right Side Right Side Right Side Side Filter Angle Side Filter Angle Side Filter Angle Hood Mounting Door Hood Mounting Door Hood Mounting Door Hood Top Hood Top Hood Top Filter Door Filter Door Filter Door Left Side Left Side Left Side Complete Hood Assembly - Beige Complete Hood Assembly - White Complete Hood Assembly - Buckeye Gray Complete Hood Assembly - Stainless Steel Complete Hood Assembly - Aluminum Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige -X Buckeye Gray -4 White -1 k Exterior cabinet parts are manufactured from stainless steel Code "S" Exterior cabinet parts are manufactured from aluminum Code "A" Manual 2110-1456I Page 10 of 11 FREECOOLING DAMPER MOTOR 10 9 8 7 1 3 NUT 6 WASHER Dwg. No. 1 3 4 5 6 7 8 9 10 11 12 NS Part Number 141-466 8602-067 8602-008 8602-068 1012-174 1012-201 141-464 113-655 8406-150 1012-178 1012-231 910-2014 5 4 SEXP-879 Description Actuator Support Plate Direct Coupled Actuator Ball Joint Belimo Actuator Crank Arm 1/2" 1/4" - 20x3 - 1/4 Hex Cap Screws 1/4-20 Steel Keps Hex Nut Zinc Actuator Support Bar Blade Switch Bracket Lever Switch SPDT Sealed Pilot Duty 4-40 x 5/8" Phillips Pan Head Machine Screw, Zinc Plated 4-40 Steel Keps Hex Nut Zinc Outdoor Temperature Sensor Manual 2110-1456I Page 11 of 11Microsoft Word 2013