Manual : 2100-669E Supersedes: 2100-669D Date: 1-28-19 SERVICE INSTRUCTIONS WITH REPLACEMENT PARTS LIST LC6000-200 CONTROLLER Part of the Bard Cooling System NOTE: LC6000-200 controller is required for operation when multiple MULTI-TEC , FUSION-TEC WR Series and/or MEGA-TECTM wall-mount units are used.
SERVICE INSTRUCTIONS WITH REPLACEMENT PARTS LIST LC6000-200 CONTROLLER Part of the Bard Cooling System NOTE: LC6000-200 controller is required for operation when multiple MULTI-TEC ®, FUSION-TEC® WR Series and/or MEGA-TECTM wall-mount units are used. Bard Manufacturing Company, Inc. Bryan, Ohio 43506 www.bardhvac.com Manual : 2100-669E Supersedes: 2100-669D Date: 1-28-19 Page 1 of 27 CONTENTS General Information............................................3 Cooling System......................................................3 LC6000-200 Series Controller................................3 Additional Publications...........................................4 Alarms....................................................................5 Alarm Adjustment..................................................5 Acknowledging/Clearing Alarms.........................5 Low Temperature Alarm....................................5 High Temperature Alarm...................................5 High Temperature 2 Alarm................................6 Emergency Off Alarm.......................................6 Generator Alarm..............................................7 Emergency Vent Alarm.....................................8 Zone Unit Alarm..............................................8 Humidity Alarm...............................................9 Control Operation..............................................11 Temperature Control.............................................11 Indoor Temperature Averaging.........................11 Comfort Mode...............................................11 Staging .............................................................11 FIFO (First In First Out)..................................11 LIFO (Last In First Out)..................................11 Demand Staging............................................11 Staging Delay................................................12 Maximum Number of Units Running...............12 Rotation.......................................................12 Demand........................................................13 Humidity Control..................................................13 Dehumidification...........................................13 Humidification..............................................14 Enabling Humidifier................................14 Continuous Blower...............................................15 Continuous Blower Custom Configuration.........15 Additional Information.....................................16 LC6000 Menus/Screens.......................................16 Main Menu...................................................16 Status Screen...............................................16 Quick Menu..................................................16 Data Log................................................16 Info.......................................................16 Setpoints...............................................16 Menu Screens and Password Levels.................17 Additional Programming.......................................17 Changing to Celsius.......................................17 Configuring Number of Units..........................17 Calibrating Sensors........................................18 Clearing Alarm Logs.......................................18 Configuring Free Cooling................................18 Enabling High Sensible Operation...................18 Troubleshooting.................................................20 8403-079 Remote Indoor Temperature/Humidity Sensor................................................................20 8301-090 Outdoor Temperature/Humidity Sensor...23 LC6000 Replacement Parts List.......................27 FIGURES AND TABLES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Adjust Alarm Setpoints............................5 Adjust Alarm Remote Notification Relay Output Direction.............................5 Adjust Emergency Off, Emergency Vent or Generator Alarm Input Direction............6 Adjust Alarm Remote Notification Relay Output Direction.............................7 Adjust Units Running When Generator Is Active.................................................7 Adjust Zone Alarm Configuration...............9 Adjust Humidity Alarm Setpoints............10 Change Indoor Temperature Averaging Type.....................................................11 Adjust Staging Settings..........................12 Staging Maximum Number of Units Running...............................................12 Rotation...............................................13 Humidity Control Setpoints.....................14 Dehumidification Types..........................14 Enabling Humidifier...............................14 Continuous Blower Status.......................15 Continuous Blower Custom Configuration... 15 MULTI-TEC Unit Information Screen.......16 FUSION-TEC WR Series Unit Information Screen................................16 MEGA-TEC Unit Information Screen........16 Changing to Celsius...............................17 Clearing LC6000 Alarm Logs..................18 Configuring Free Cooling........................18 Enabling High Sensible Operation...........19 8403-079 Sensor..................................20 8301-090 Sensor..................................23 LC6000-200 Wiring Diagram..................26 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 LC6000 Passwords (Defaults).................17 LC6000 Status Messages.......................17 8403-079 Sensor: Temperature/ Resistance............................................21 8403-079 Sensor: Voltage/Humidity.......22 8301-090 Sensor: Temperature/ Resistance............................................23 LC6000-200 Terminal Block Index.........24 LC6000-200 to Sensor Connection Index....................................................25 NOTICE It is important to check the software version during installation to ensure that the latest version has been installed. Current software versions, change log and installation instructions are available on the Bard website at http://www.bardhvac.com/software-download/ Manual 2100-669E Page 2 of 27 GENERAL INFORMATION Cooling System This Bard cooling system is composed of MULTI-TEC, FUSION-TEC WR Series and/or MEGA-TEC wall-mounted air conditioners matched with an LC6000 controller or Bard th-Tune stand-alone controller (th-Tune can only be used with MULTI-TEC units). If only one wall-mounted air conditioner is being used, it can be matched with either the LC6000 or a th-Tune stand-alone controller (if applicable). If more than one wall-mount unit is installed, the LC6000 controller must be matched with the air conditioning units. The wall-mount units are specifically engineered for equipment cooling applications. NOTE: The LC6000 controller and MULTI-TEC, FUSION-TEC WR Series and MEGA-TEC wall-mount units are designed specifically to work together. The controller cannot run other brands of systems, nor can other controllers run the MULTI-TEC, FUSION-TEC WR Series or MEGA-TEC wall-mount units. They are a complete system, and must be used together. LC6000-200 Series Controller and Accessories Included with Controller + (1) TEC-EYETM Hand-Held Diagnostic Tool Bard P/N 8301-059 (1) Remote Temperature/Humidity Sensor1 Bard P/N 8403-079 (1) LC6000 Programmable Logic Controller (1) 35' 5-Wire 18 Gauge Shielded Cable (2) Communication EMI Filters Bard P/N 8301-055 Optional Sensors: Outside Air Temperature/Humidity Sensor Bard P/N 8301-090 Remote Temperature/Humidity Sensor1 Bard P/N 8403-079 Remote Temperature Only Sensor Bard P/N 8301-058 1 One remote temperature/humidity sensor is included with the LC6000 controller. If the site in which the LC6000 controller will be used has more than one zone (maximum three zones per LC6000), additional remote temperature/ humidity sensors (one sensor per zone) will need to be purchased and installed in the additional zones. One additional temperature-only sensor (Bard P/N 8301-058) may also be used in Zone 1 but will also need to be purchased separately. Additional temperature/humidity sensors require field-supplied 5-wire 18 gauge shielded cable. Temperature-only sensors require field-supplied 2-wire 18 gauge shielded cable. Manual 2100-669E Page 3 of 27 The equipment covered in this manual is to be installed by factory trained and certified, experienced service and installation technicians. These instructions should be carefully read before beginning the installation. Note particularly any tags and/or labels attached to the equipment. While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See Additional Publications on page 4 for information on codes and standards. Shipping Damage Upon receipt of equipment, the cartons should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier's agent. Additional Publications These publications can help when installing the furnace. They can usually be found at the local library or purchased directly from the publisher. Be sure to consult the current edition of each standard. National Electrical Code.......................ANSI/NFPA 70 Standard for the Installation of Air Conditioning and Ventilating Systems ....................ANSI/NFPA 90A Standard for Warm Air Heating and Air Conditioning Systems.............ANSI/NFPA 90B Load Calculation for Residential Winter and Summer Air Conditioning.............. ACCA Manual J Duct Design for Residential Winter and Summer Air Conditioning and Equipment Selection ....................................................... ACCA Manual D For more information, contact these publishers: Air Conditioning Contractors of America (ACCA) 1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721 American National Standards Institute (ANSI) 11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286 American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (ASHRAE) 1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478 National Fire Protection Association (NFPA) Batterymarch Park P. O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057 Manual 2100-669E Page 4 of 27 ANSI Z535.5 Definitions: DANGER: Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury. The signal word "DANGER" is to be limited to the most extreme situations. DANGER [signs] should not be used for property damage hazards unless personal injury risk appropriate to these levels is also involved. WARNING: Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury. WARNING [signs] should not be used for property damage hazards unless personal injury risk appropriate to this level is also involved. CAUTION: Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION [signs] without a safety alert symbol may be used to alert against unsafe practices that can result in property damage only. NOTICE: [this header is] preferred to address practices not related to personal injury. The safety alert symbol shall not be used with this signal word. As an alternative to "NOTICE" the word "CAUTION" without the safety alert symbol may be used to indicate a message not related to personal injury. ALARMS NOTE: Screenshots shown in this manual reflect default settings (when applicable). Alarm Adjustment Acknowledging/Clearing Alarms Alarm conditions activate a red LED indicator that backlights the ALARM function key. As an option, an alarm condition may also be enunciated by an audible alarm signal. An alarm is acknowledged by pressing the ALARM key. This calls up alarm display screen(s) that provide a text message detailing the alarm condition(s). After an alarm condition is corrected, the alarm can be cleared by pressing the ALARM key for 3 seconds. Low Temperature Alarm If the lowest temperature sensor value in a zone is below the low temperature setpoint, an alarm will be generated for that zone. Additionally, a relay output will be actuated from the LC controller to provide remote notification of the event. NOTE: This alarm is per zone. If each zone is meant to operate within the same alarm parameters, each zone will need to be set accordingly. To adjust the low temperature alarm setpoint: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Alarm Setpoints A2-9 (Zone 1), Alarm Setpoints A3-9 (Zone 2) or Alarm Setpoints A4-9 (Zone 3). 6. Press ENTER key to scroll to the variable labeled Low Temp (see Figure 1). 7. Press UP or DOWN keys to adjust setpoint. FIGURE 1 Adjust Alarm Setpoints To change the direction of the remote notification relay output: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital Out Config C3. 5. Press ENTER key to scroll to the variable in the table that intersects LoTemp and Dir (see Figure 2) 6. Press UP or DOWN key to change direction. The low temperature notification relay has dry contacts. The Dir, direction, is the position of the relay without a low temperature event. NO is normally open; NC is normally closed. When the Val (value) is OFF, the relay is not in an alarm condition. When the Val (value) is ON, the relay is in an alarm condition. The relay connections for the low indoor temperature alarm are on the LC6000 terminal block; see Table 6 on page 24 for terminal block index. FIGURE 2 Adjust Alarm Remote Notification Relay Output Direction High Temperature Alarm If the highest temperature sensor value in a zone is above the high temperature setpoint, an alarm will be generated for that zone. When this alarm is present, emergency cooling in this zone will become active. There are two high temperature alarm setpoints. This is the first and there is no remote notification for this alarm. NOTE: This alarm is per zone. If each zone is meant to operate within the same alarm parameters, each zone will need to be set accordingly. To adjust the high temperature alarm setpoint: 1. Press MENU key to go to the Main Menu screen. Manual 2100-669E Page 5 of 27 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Alarm Setpoints A2-8 (Zone 1), Alarm Setpoints A3-8 (Zone 2) or Alarm Setpoints A4-8 (Zone 3). 6. Press ENTER key to scroll to the variable labeled High Temp (see Figure 1). 7. Press UP or DOWN keys to adjust setpoint. High Temperature 2 Alarm If the highest temperature sensor value in a zone is above the high temperature 2 setpoint, an alarm will be generated for that zone. When this alarm is present, the units will emergency cool in this zone. Additionally, a relay output will be actuated from the LC to provide remote notification of the event. NOTE: This alarm is per zone. If each zone is meant to operate within the same alarm parameters, each zone will need to be set accordingly. To adjust the high temperature 2 alarm setpoint: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Alarm Setpoints A2-9 (Zone 1), Alarm Setpoints A3-9 (Zone 2) or Alarm Setpoints A4-9 (Zone 3). 6. Press ENTER key to scroll to the variable labeled High Temp 2 (see Figure 1). 7. Press UP or DOWN keys to adjust setpoint. To change the direction of the remote notification relay output: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital Out Config C3. 5. Press ENTER key to scroll to the variable in the table that intersects HiTemp and Dir (see Figure 2). 6. Press UP or DOWN key to change direction. When the Val (value) is OFF, the relay is not in an alarm condition. When the Val (value) is ON, the relay is in an alarm condition. The relay connections for the high indoor temperature 2 alarm are on the LC6000 terminal block; see Table 6 on page 24 for terminal block index. Emergency Off Alarm If the LC gets an input from a smoke detector or similar device, an alarm will be generated and all units will be shut down. Additionally, a relay output will be actuated from the LC to provide remote notification of the event. The emergency off input can be configured to accept either normally open or normally closed inputs. The controller is defaulted to normally open and a jumper is placed across the terminals of the input (#6 and #7). When this jumper is removed, the alarm will become active. To change the direction of the emergency off input: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital In Config C1. 5. Press ENTER key to scroll to the variable in the table that intersects EM Off and Dir (see Figure 3). 6. Press UP or DOWN key to change direction. Emergency Off (EM Off) Dir (direction) is the position of the smoke detector contacts in the event of smoke. NO is normally open; NC is normally closed. EM Off En (enable) allows the LC control to monitor the smoke detector when set to ON. When set to OFF, the LC controller ignores the smoke detector. EM Off Val (value) of ON indicates a smoke event. A Val (value) of OFF indicates no smoke event. Smoke detector connections (emergency off input) are on the LC6000 terminal block; see Table 6 on page 24 for terminal block index. FIGURE 3 Adjust Emergency Off, Emergency Vent or Generator Alarm Input Direction Manual 2100-669E Page 6 of 27 To change the direction of the remote notification relay output: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital Out Config C2. 5. Press ENTER key to scroll to the variable in the table that intersects EMG Off and Dir (see Figure 4). 6. Press UP or DOWN key to change direction. The smoke alarm notification relay has dry contacts. The Dir (direction) is the position of the relay without a smoke event. NO is normally open; NC is normally closed. When the Val (value) is ON, the relay is in an alarm condition. The relay connections (smoke alarm) are on the LC6000 terminal block; see Table 6 on page 24 for terminal block index. FIGURE 4 Adjust Alarm Remote Notification Relay Output Direction Generator Alarm If the LC detects a generator running event (through a digital input), an alarm will be generated. Additionally, a relay output will be actuated from the LC to provide remote notification of the event. The end user will be able to configure which units are permitted to run during this event. Default will be to not allow any units to run. The generator alarm input can be configured to accept either normally open or normally closed inputs. The controller is defaulted to normally open and a jumper is placed across the terminals of the input (#10 and #11). When this jumper is removed, the alarm will become active. To change the direction of the generator input: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital In Config C1. 5. Press ENTER key to scroll to the variable in the table that intersects Gen and Dir (see Figure 3). 6. Press UP or DOWN key to change direction. Gen Dir (direction) is the position of the generator input contacts in the event of a need for generator operation. NO is normally open; NC is normally closed. Gen En (enable) allows the LC control to monitor the generator input contacts when set to ON. When set to OFF, the LC controller ignores the generator input contacts. Gen Val (value) of ON indicates the generator is in operation. A Val (value) of OFF indicates the generator is not operating. Generator connections (generator run input) are on the LC6000 terminal block; see Table 5 on page 22 for terminal block index. While the generator is running, the system will only allow selected units to run. This selection is customizable by the end user. This limitation is in place to match the unit power requirements to the shelter generator capacity. The default is to not allow any units to run during a generator event. This can be adjusted to allow specific units to run during a generator event. To change which units run when the generator run input is active: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter TECHNICIAN password 1313. 3. Press UP or DOWN keys to scroll to Adv System Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Generator Disable B13. This screen displays units 1-6 (as applicable). 5. Press ENTER key to scroll to 01 (see Figure 5). FIGURE 5 Adjust Units Running When Generator Is Active Manual 2100-669E Page 7 of 27 6. Press UP or DOWN key to change Disable to Enable. 7. Press ENTER key to save the value and move cursor to 04. 8. Press UP or DOWN keys and ENTER key to change units to Enable as needed. 9. Press ENTER key to scroll back to top line. The Generator Disable B13 screen displays units 1-6. To enable/disable units 7-14, press UP or DOWN keys to scroll to Generator Disable B14 and follow the directions provided above. To change the direction of the remote notification relay output: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital Out Config C2. 5. Press ENTER key to scroll to the variable in the table that intersects Gen and Dir (see Figure 4 on page 7). 6. Press UP or DOWN key to change direction. The generator alarm notification relay has dry contacts. The Dir (direction) is the position of the relay without generator operation. NO is normally open; NC is normally closed. When the Val (value) is ON, the relay is in an alarm condition. The relay connections (generator alarm) are on the LC6000 terminal block; see Table 6 on page 24 for terminal block index. Emergency Vent Alarm If the emergency vent terminals are activated by a hydrogen detector or similar device, an alarm will be generated and the wall units will all be put into emergency ventilation by the LC. Additionally, a relay output will be actuated from the LC to provide remote notification of the event. The end user will be able to configure which zones ventilate during this event. Units with economizers will operate in emergency vent mode. The dampers will open at 100% and the blower will come on at full speed until the alarm is reset. Units without economizers located in the same zone will only bring on the blower at full speed. The emergency vent alarm input can be configured to accept either normally open or normally closed inputs. The controller is defaulted to normally open and a jumper is placed across the terminals of the input (#8 and #9). When this jumper is removed, the alarm will become active. To change the direction of the emergency vent input: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital In Config C1. 5. Press ENTER key to scroll to the variable in the table that intersects EM Vent and Dir (see Figure 3 on page 6). 6. Press UP or DOWN key to change direction. Emergency Vent (EM Vent) Dir (direction) is the position of the emergency vent contacts in the event of hydrogen being sensed. NO is normally open; NC is normally closed. EM Vent En (enable) allows the LC control to monitor the hydrogen detector when set to ON. When set to OFF, the LC controller ignores the hydrogen detector. EM Vent Val (value) of ON indicates a hydrogen event. A Val (value) of OFF indicates no hydrogen event. Emergency vent connections (hydrogen detector input) are on the LC6000 terminal block; see Table 6 on page 24 for terminal block index. To change the direction of the remote notification relay output: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital Out Config C2. 5. Press ENTER key to scroll to the variable in the table that intersects EMG Vent and Dir (see Figure 4 on page 7). 6. Press UP or DOWN key to change direction. The emergency vent alarm notification relay has dry contacts. The Dir (direction) is the position of the relay without a hydrogen event. NO is normally open; NC is normally closed. When the Val (value) is ON, the relay is in an alarm condition. The relay connections (emergency vent alarm) are on the LC6000 terminal block; see Table 6 on page 24 for terminal block index. Zone Unit Alarm By default, if any of the units communicate a high pressure or low pressure alarm to the LC, the LC will actuate a relay output to provide remote notification of the event. A relay output will be actuated from the Manual 2100-669E Page 8 of 27 LC to provide remote notification of the event for each zone. To change the direction of the remote notification relay output: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital Out Config C3. 5. Press ENTER key to scroll to the variable in the table that intersects Z1Alm and Dir, Z2Alm and Dir, or Z3Alm and Dir (see Figure 2 on page 5). 6. Press UP or DOWN key to change direction. When the direction is set to NO, the relay output will be closed when the alarm is active and open when not active. When the direction is set to NC, the relay output will be open when alarm is active and closed when not active. The zone alarms can be configured to actuate based on 15 alarms communicated from each wall unit. These items can be selected for each zone. To select which wall unit alarms actuate zone alarms: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter TECHNICIAN password 1313. 3. Press UP or DOWN keys to scroll to Adv Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone Alarm Config B4, Zone Alarm Config B5 and Zone Alarm Config B6. The 15 alarms are divided between these three screens. 5. Press ENTER key to scroll to the variable in the table that intersects with each alarm and zone number (see Figure 6). 6. Press UP or DOWN key to change value (N or Y). If a value of Y is entered, the wall unit alarm will trigger the zone alarm relay output. If a value of N is entered, the wall unit alarm will not trigger the zone alarm relay output. NOTE: By default, only 'no temperature sensors' and high and low pressure actuate the alarms. NOTE: Power Loss group is also affected by communication loss. NOTE: If no temperature sensors are detected by the controller for a given zone, that zone alarm output will be actuated. This is nonconfigurable. FIGURE 6 Adjust Zone Alarm Configuration Humidity Alarm When the LC detects a high indoor humidity or low indoor humidity event in a selected zone (through an analog input from a remote sensor), an alarm will be generated. Additionally, a relay output will be actuated from the LC to provide remote notification of the event. The end user can configure the alarm to be actuated when the measurement is high, low or both high and low. To adjust the humidity alarm setpoints: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Alarm Setpoints A2-10 (Zone 1), Alarm Setpoints A3-10 (Zone 2) or Alarm Setpoints A4-10 (Zone 3). Manual 2100-669E Page 9 of 27 6. Press ENTER key to scroll to Low Humidity, High Humidity or Alarm Delay (delay in seconds from the time the alarm is sensed until the alarm is displayed). See Figure 7. 7. Press UP and DOWN keys to adjust setpoints or delay. FIGURE 7 Adjust Humidity Alarm Setpoints To adjust the direction of the remote notification relay output: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to IO Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Digital Out Config C3. 5. Press ENTER key to scroll to the variable in the table that intersects HumAl and Dir (see Figure 2 on page 5). 6. Press UP or DOWN key to change direction. When the direction is set to NO, the relay output will be closed when the alarm is active and open when not active. When the direction is set to NC, the relay output will be open when alarm is active and closed when not active. Manual 2100-669E Page 10 of 27 CONTROL OPERATION NOTE: Screenshots shown in this manual reflect default settings (when applicable). Temperature Control Indoor Temperature Averaging The LC has the ability to average all of the zone temperature sensors connected to the LC and the return air temperature sensors connected to the wallmount unit, use only the zone temperature sensors, or use the LC sensors and any unit which has its blower run continuously. This can be set differently for each zone. This value will then be used as a zone indoor temperature for the LC and wall-mount unit control functions. There are three possible sensor averaging selections: · LC Only This configuration only averages the zone temperature sensors connected to the LC and enabled within the specific zone. · Blower On This configuration averages any temperature sensors connected to the LC that are enabled and the return air temperature sensor of any wallmount unit set to run in continuous blower within the specific zone. · All Sensors This configuration averages the zone temperature sensors connected to the LC that are enabled and all the return air temperature sensors of all wallmount units within the specific zone, regardless of blower operation. To change the indoor temperature averaging type: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Zone Temp A211 (Zone 1), Zone Temp A3-11 (Zone 2) or Zone Temp A4-11 (Zone 3). 6. Press ENTER key to scroll to Selection (see Figure 8). 7. Press UP and DOWN keys to adjust. FIGURE 8 Change Indoor Temperature Averaging Type Comfort Mode If comfort mode is activated, all of the zone setpoints will be set to 72°F for cooling and 70°F (Comfort Setoint -2) for heating. This setpoint will be active for 60 minutes. To enable comfort mode: 1. Press UP or DOWN key while on the Status screen to select Setpoints ( ) from the Quick Menu options; press ENTER key. 2. Press ENTER key to scroll to Comfort Mode. 3. Press UP or DOWN keys to change the duration of comfort mode. 4. Press ENTER key to scroll to Comfort Setpoint. 5. Press UP and DOWN keys to change the cooling setpoint for comfort mode. 6. Press ENTER key to scroll to Comfort Enable. 7. Press UP or DOWN key to change value from OFF to ON; press ENTER key. The system is now in comfort mode and will cool or heat to the comfort setpoint for the 60-minute duration. Staging Each zone is capable of three different staging methods. FIFO (First in First Out) The unit that is first in rotation will be the first one turned off. LIFO (Last in First Out) The unit that is last in rotation will be the first one turned off. Demand Staging While in cooling operation, the unit with the highest return temperature will be brought on first. The unit with the lowest return temperature will be turned off first. While in heating mode, the unit with the lowest Manual 2100-669E Page 11 of 27 return air temperature will be brought on first and the unit with the highest return temperature will be turned off first. To change the staging method type: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Staging A2-5 (Zone 1), A3-5 (Zone 2) or A4-5 (Zone 3). 6. Press ENTER key to scroll to the variable labeled Type (see Figure 9). 7. Press UP or DOWN keys to adjust. FIGURE 9 Adjust Staging Settings Maximum Number of Units Running The maximum number of units that will be staged on can be configured for each zone. The number is defaulted at the total number of units capable so that they are fully utilized by default. This is configurable for economizer, cooling and heating independently. To adjust the maximum number of units running: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Staging A2-6 (Zone 1), Staging A3-6 (Zone 2) or Staging A4-6 (Zone 3). 6. Press ENTER key to scroll to the variable for Freecooling, Cooling or Heating (see Figure 10). 7. Press UP or DOWN keys to adjust number of units. FIGURE 10 Staging Maximum Number of Units Running Staging Delay A delay on and off can be set for economizer (FC), cooling (CL)and heating (HT) independently for each zone. This will limit how fast the units can be staged on or off. To adjust the on and off delay times: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Staging A2-5 (Zone 1), Staging A3-5 (Zone 2) or Staging A4-5 (Zone 3). 6. Press ENTER key to scroll to the variable in the table that intersects FC, CL or HT and Delay On or Delay Off (see Figure 9). 7. Press UP or DOWN keys to adjust. Rotation The units in each zone can be rotated based on a configurable number of days (1-7). The time is defaulted to 7 days. In addition to time-based, a manual rotation can be triggered for troubleshooting. To change the rotation variables: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Rotation A2-7 (Zone 1), Rotation A3-7 (Zone 2) or Rotation A4-7 (Zone 3). Manual 2100-669E Page 12 of 27 6. Press ENTER key to scroll to Time Based (see Figure 11). The changeover time is 12 am. 7. Press UP or DOWN key to change ON to OFF. 8. Press ENTER key to scroll to Num. of Days. 9. Press UP or DOWN keys to adjust the number of days. 10. Press ENTER key to scroll to Manual. 11. Press UP or DOWN key to change OFF to ON. FIGURE 11 Rotation Demand The system will compare the zone temperature (determined by zone averaging selection) to the zone cooling and heating setpoint. A demand will be calculated to determine how many units are required. For cooling, the zone temperature will be compared to the cooling setpoint. The controller will calculate a demand based on how far above the setpoint and how long it has been above the setpoint. The demand value (0-100%) will then be split and applied to free cooling and cooling separately shown as two demands both ranged 0-100% applied to all of the available cooling methods for that zone. For example, if the demand is at 50% and there are 10 available stages of cooling in that zone, there would be 5 stages active (50% x 10 = 5). The system will prioritize free cooling stages over compressor stages. Adding to the example, if 5 of the 10 stages for cooling are economizer, 5 units would be running economizer and no compressors running. The demand is calculated for the cooling application. However, for display purposes, the demand is split so that the user can see demand separately for free cooling and compressor. For heating, the zone temperature will be compared to the heating setpoint. The controller will calculate a demand based on how far below the setpoint and how long it has been below the setpoint. The demand value 0-100% will the be applied to all of the available stages of heating in that zone. For example, if the demand is at 50% and there are 5 available stages of heating in that zone, there would be 2 stages active (50% x 5 = 2.5 and a half of a stage cannot be turned on). Humidity Control The LC can be configured to control up to three humidifiers (field supplied) with relay outputs and up to 14 units equipped with dehumidification. The indoor humidity level for each zone is compared to the dehumidification setpoint and humidification setpoint for each zone. Dehumidification The LC6000 controller will monitor the indoor relative humidity of each zone and compare the value to three setpoints for each zone. The three setpoints will be described as dehumidification off, passive dehumidification and active dehumidification. The default value for these setpoints will be 60%RH, 70%RH and 80%RH, respectively. When the humidity level inside the shelter falls to the dehumidification off setpoint, the system will stop attempting to dehumidify the space. When the humidity level rises to the passive dehumidification setpoint, all units with economizers will disable the use of economizers for cooling calls. This will act as passive dehumidification by forcing the use of compressor for space cooling. Availability for passive dehumidification will be determined by model number. All units with economizers will be considered. When the humidity level rises to the active dehumidification setpoint, the controller will activate staged dehumidification. The controller will then calculate a dehumidification demand based on how far above the setpoint and how long the RH level has been above the setpoint. The demand will then utilize all of the units with active dehumidification capabilities to reduce the indoor humidity level. The units will be staged on based on the existing cooling rotation for the units in the zone up to an optional maximum number of units running value. Availability for active dehumidification will be determined by model number. Units with concurrent electric reheat or mechanical dehumidification will be considered. NOTE: Only one type of dehumidification unit will be considered depending upon configuration of the LC6000 controller. Unit capability is determined by the model number. To change the dehumidification setpoints: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Setpoints A2-2 (Zone 1), Setpoints A3-2 (Zone 2) or Setpoints A4-2 (Zone 3). Manual 2100-669E Page 13 of 27 6. Press ENTER key to scroll to Dehumidification Off, Passive On or Active On (see Figure 12). 7. Press UP and DOWN keys to change dehumidification setpoints to desired values. FIGURE 12 Humidity Control Setpoints In addition to the setpoint configuration for dehumidification, each zone must be configured for the type of active dehumidification. To change the dehumidification type: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Setpoints A2-3 (Zone 1), Setpoints A3-3 (Zone 2) or Setpoints A4-3 (Zone 3). 6. Press ENTER key to scroll to Type (see Figure 13). 7. Press UP and DOWN keys to change to desired value. Dehumidification type choices are None, Electric Reheat, Mechanical Reheat or Cycling Reheat. The units in the zone being configured will need to have the capability of the setting being selected (see unit model number). FIGURE 13 Dehumidification Types Humidification If the humidity level is below 45% RH (Humidification Setpoint), the LC will enable humidification for that zone. Once the humidity level rises to 55% RH (Humidification Setpoint plus 10% RH), the humidification for that zone will be disabled. NOTE: Humidifiers are field supplied. To change the humidification setpoint: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Setpoints A2-2 (Zone 1), Setpoints A3-2 (Zone 2) or Setpoints A4-2 (Zone 3). 6. Press ENTER key to scroll to Humidification (see Figure 12). 7. Press UP and DOWN keys to change humidification setpoint to desired value. Enabling Humidifier 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to General; press ENTER key. 5. Press ENTER key to scroll to Humidifiers (see Figure 14). 6. Press UP or DOWN keys to change value to NONE, Zone 1, Z1 & Z2 or Z1, Z2, & Z3. 7. Press ENTER to scroll to Humidifier Type. 8. Press UP or DOWN keys to change value to Relay from Comm. FIGURE 14 Enabling Humidifier Manual 2100-669E Page 14 of 27 Continuous Blower The LC will has the option in each zone to operate in continous blower. The options are None, Lead, All and Custom. When None is selected, continuous blower will be disabled on all units in that zone. When Lead is selected, only the lead unit will have continuous blower activated. When All is selected, continuous blower will be enabled on all units in that zone. When Custom is selected, only units specifically commanded on by the end user will run in that zone. Precedence for continuous blower will be given to the LC or stand-alone controller in instances where communication with LC is lost. To change the continuous blower status of each zone: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Cont. Blower A2-8 (Zone 1), Cont. Blower A3-8 (Zone 2) or Cont. Blower A4-8 (Zone 3). 6. Press ENTER key to scroll to Selection (see Figure 15). 7. Press UP and DOWN keys to change to desired choice. FIGURE 15 Continuous Blower 4. Press UP or DOWN keys to scroll to Cont. Blower Cust. B10, Cont. Blower Cust. B11 or Cont. Blower Cust. B12. The wall-mount units are divided between these three screens. 5. Press ENTER key to scroll to the variable in the Enable column that represents the desired wall mount unit (see Figure 16). 6. Press UP or DOWN key to change value from No to Yes (to enable that unit for continuous blower) or Yes to No (to disable that unit for continuous blower). 7. Press ENTER key to save. FIGURE 16 Continuous Blower Continuous Blower Custom Configuration When Custom is selected, only unit specifically commanded on by the end user will run in that zone. To select the units to run in continuous blower: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter TECHNICIAN password 1313. 3. Press UP or DOWN keys to scroll to Adv Sys Config; press ENTER key. Manual 2100-669E Page 15 of 27 ADDITIONAL INFORMATION LC6000 Menus/Screens Main Menu Press the MENU key from any screen to return to the Main Menu. Press the UP or DOWN keys to scroll through the available menus. When the desired menu is highlighted, press the ENTER key to access that menu. Press the ESCAPE key or MENU key to return to the Status screen from the Main Menu. Status Screen The Status screen is the default start-up screen and also the return screen after 5 minutes of no activity. The screen can be accessed any time by pressing the ESCAPE button repeatedly. The LC6000 Status screen displays the current date, time, unit displayed, zone and unit status. Quick Menu The Quick Menu is available on the Status screen. Use UP or DOWN keys while on the Status screen to scroll between the three Quick Menu options; press ENTER key. Data Log The data log displays the record number, time of alarm event, date of alarm event, description of alarm event and whether the entry is the beginning or end of event. The data log will have as many screens as events occurred. Info The information menu groups all information by unit address. The LC6000 controller is capable of operating MULTI-TEC, FUSION-TEC WR Series and MEGATEC wall-mount units. The screens will automatically show the relevant information for each unit. For example, the FUSION-TEC WR Series and MEGATEC wall-mount units are equipped with a supply air temperature sensor while the MULTI-TEC units are not. The supply temperature measurement will only show when displaying information from a FUSION-TEC WR Seies or MEGA-TEC wall-mount unit. Additionally, FUSION-TEC WR Series units are equipped with an electronic expansion valve (EEV). When connected to a FUSION-TEC WR Series unit, an additional screen will show pressures and temperatures affecting the air conditioning system. MEGA-TEC wall-mount units are equipped with two electronic expansion valves with additional screens that show pressures and temperatures for each EEV. The last of the wall-mount unit's information screens will display the model number, serial number and software version of the unit (see Figures 17, 18 and 19). This information is very important and could be needed when referencing technical documentation online or contacting Bard Technical Services. FIGURE 17 MULTI-TEC Unit Information Screen FIGURE 18 FUSION-TEC WR Series Unit Information Screen FIGURE 19 MEGA-TEC Unit Information Screen Setpoints Setpoints allows setting and enabling of comfort mode. Manual 2100-669E Page 16 of 27 Menu Screens and Password Levels A System Config General: User (2000) Zone 1: User (2000) Zone 2: User (2000) Zone 3: User (2000) B Adv Sys Config: Technician (1313) C I-O Config: Technician (1313) D On/Off: User (2000) E Alarm Logs: User (2000) F Settings Date/Time: Technician (1313) Language: User (2000) Network Config: Technician (1313) Serial Ports: Technician (1313) Initialization Clear Logs: User (2000) System Default: Engineer (9254) Restart: User (2000) Parameter Config: Engineer (9254) Alarm Export: User (2000) G Logout: Used to log out of the current password level. Entering back into the menu requires password. TABLE 1 LC6000 Passwords (Defaults) User 2000 Technician 1313 Engineer 9254 Use UP or DOWN keys and ENTER key to enter password TABLE 2 LC6000 Status Messages Message Description On Off by Alarm Off by BMS Off by Keypad The system is on The system has a major fault and is disabled The system has been disabled by network supervisor The system has been turned off by local user Emergency Cooling The system has detected a high temperature alarm and one or more zones are emergency cooling Emergency Vent The system has detected hydrogen and one or more zones are in emergency ventilation Additional Programming Changing to Celsius 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to General Settings (A1-1); press enter key. 5. Press ENTER key to scroll to UOM (see Figure 20). 6. Press UP and DOWN keys to change value to SI. FIGURE 20 Changing to Celsius Configuring Number of Units The LC is capable of operating up to 14 wall-mount units in up to 3 zones. This includes MULTI-TEC, FUSION-TEC WR Series and MEGA-TEC units. Add all units up for total number of units. Example: If there are three MULTI-TEC units in Zone 1, two FUSION-TEC WR units in Zone 2 and one MEGA-TEC unit in Zone 3, the total number of units should be set to 6. To configure the total number of units: 1. Press MENU key to go to the Main Menu screen. 2. Press UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to General Settings (A1-1); press enter key. 5. Press ENTER key to scroll to Total Units (see Figure 20). 6. Press UP or DOWN keys to adjust value to correct number of units. 7. Press ENTER key to save value. Manual 2100-669E Page 17 of 27 Calibrating Sensors 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to I/O Config; press ENTER key. 4. Press UP or DOWN keys to scroll to sensor to be adjusted. 5. Press ENTER key to scroll to Offset. 6. Press UP or DOWN keys to add or subtract to the sensor offset value. 7. Press ENTER key to save. Clearing Alarm Logs 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Settings; press ENTER key. 4. Press UP or DOWN keys to scroll to Initialization; press ENTER key. 5. Press ENTER key to scroll to Delete Alarm Logs? (see Figure 21). 6. Press UP or DOWN key to change value to YES; press ENTER key. FIGURE 21 Clearing LC6000 Alarm Logs in the respective zone will operate. These settings will be communicated to the wall units while connected to the LC6000 to ensure all units operate the same. To make changes to the free cooling settings: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Zone FC Settings A2-4 (Zone 1), Zone FC Settings A3-4 (Zone 2) or Zone FC Settings A4-4 (Zone 3). 6. Press ENTER key to scroll to Type, Enable Temp, Enable Hum or Enable Dewp (see Figure 22). 7. Press UP and DOWN keys to adjust free cooling values. FIGURE 22 Configuring Free Cooling Configuring Free Cooling Each zone can be configured to operate the economizers with different considerations. For more information on the economizer enable setpoints, please reference the most recent version of the corresponding wall-mount unit service manual. For MULTI-TEC, see Service Manual 2100-665. For FUSION-TEC WR Series, see Service Manual 2100-688. For MEGA-TEC, see Service Manual 2100-671. The type of consideration can be changed to none, drybulb, temperature and humidity, or enthalpy. The temperature, humidity and dewpoint parameters can be changed to affect at what conditions the economizers Manual 2100-669E Page 18 of 27 Enabling High Sensible Operation The LC6000 has the option to operate the wall units in a high sensible mode that will adjust blower speeds to enhance the sensible cooling capacity of the units. This option is not enabled by default and will automatically turn off when the indoor humidity raises to the passive dehumidification setpoint. High sensible operation will resume once the indoor humidity has lowered to the dehumidification off setpoint. NOTE: This mode available only on the FUSION-TEC WR Series and MEGA-TEC wall-mount units. It is not available on the MULTI-TEC wall-mount units. To enable high sensible operation: 1. Press MENU key to go to the Main Menu screen. 2. Use UP or DOWN keys and ENTER key to enter USER password 2000. 3. Press UP or DOWN keys to scroll to Sys Config; press ENTER key. 4. Press UP or DOWN keys to scroll to Zone 1, Zone 2 or Zone 3; press ENTER key. 5. Press UP or DOWN keys to scroll to Blower Profile A2-12 (Zone 1), Blower Profile A3-12 (Zone 2) or Blower Profile A4-12 (Zone 3). 6. Press ENTER key to scroll to Enable (see Figure 23). 7. Press UP or DOWN key to change value to YES; press ENTER key. FIGURE 23 Enabling High Sensible Operation Manual 2100-669E Page 19 of 27 TROUBLESHOOTING 8403-079 Remote Indoor Temperature/Humidity Sensor Troubleshooting the temperature/humidity sensor is necessary if the temperature or humidity reading for a zone is inaccurate. Always start sensor troubleshooting by verifying connections at the sensor board and at the LC6000 terminal blocks. Improper connection will cause inaccurate readings. Next, verify continuity at both ends of wires running between the sensor and the LC6000. A severed or damaged wire will cause inaccurate readings. As a last step, verify voltage and resistance at the sensor and the LC6000 terminal block per the Tables 3 and 4. If the sensor is found to be malfunctioning, replace the sensor. FIGURE 24 8403-079 Sensor Sensor Terminals Description M(G0) - +(G) 12VDC +/ Supplies power to the sensor M(G0) - OUT H 0-1VDC Supplies signal for zone humidity (see Voltage/Humidity chart on page 22) NTC OUT NTC OUT Ohm Supplies signal for zone temperature (see Temperature/Resistance chart on page 21) DP1 DP2 0-1VDC Jumper Position NOTE: Sensor jumper must be positioned for 0-1 V as shown above for sensor to function properly. Manual 2100-669E Page 20 of 27 Temperature C F -18 0 -17 1 -16 3 -15 5 -14 7 -13 9 -12 10 -11 12 -10 14 -9 16 -8 18 -7 19 -6 21 -5 23 -4 25 -3 27 -2 28 -1 30 Resistance K 61.52 58.66 55.95 53.39 50.96 48.65 46.48 44.41 42.25 40.56 38.76 37.05 35.43 33.89 32.43 31.04 29.72 28.47 TABLE 3 8403-079 Sensor: Temperature/Resistance Temperature C F 0 32 1 34 2 36 3 37 4 39 5 41 6 43 7 45 8 46 9 48 10 50 11 52 12 54 13 55 14 57 15 59 16 61 17 63 Resistance K 27.28 26.13 25.03 23.99 22.99 22.05 21.15 20.29 19.40 18.70 17.96 17.24 16.55 15.90 15.28 14.68 14.12 13.57 Temperature C F 18 64 19 66 20 68 21 70 22 72 23 73 24 75 25 77 26 79 27 81 28 82 29 84 30 86 31 88 32 90 33 91 34 93 35 95 Resistance K 13.06 12.56 12.09 11.63 11.20 10.78 10.38 10.00 9.63 9.28 8.94 8.62 8.31 8.01 7.72 7.45 7.19 6.94 Temperature C F 36 97 37 99 38 100 39 102 40 104 41 106 42 108 43 109 44 111 45 113 46 115 47 117 48 118 49 120 50 122 51 124 52 126 Resistance K 6.69 6.46 6.24 6.03 5.82 5.63 5.43 5.25 5.08 4.91 4.74 4.59 4.44 4.30 4.16 4.02 3.90 Manual 2100-669E Page 21 of 27 Voltage DC 1 0.99 0.98 0.97 0.96 0.95 0.94 0.93 0.92 0.91 0.90 0.89 0.88 0.87 0.86 0.85 0.84 0.83 0.82 0.81 0.79 0.78 0.77 0.76 0.75 RH% 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 79 78 77 76 75 TABLE 4 8403-079 Sensor: Voltage/Humidity Voltage DC 0.74 0.73 0.72 0.71 0.70 0.69 0.68 0.67 0.66 0.65 0.64 0.63 0.62 0.61 0.60 0.59 0.58 0.57 0.56 0.55 0.54 0.53 0.52 0.51 0.50 RH% 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 Voltage DC 0.49 0.48 0.47 0.46 0.45 0.44 0.43 0.42 0.41 0.40 0.39 0.38 0.37 0.36 0.35 0.34 0.33 0.32 0.31 0.30 0.29 0.28 0.27 0.26 0.25 RH% 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 Voltage DC 0.24 0.23 0.22 0.21 0.20 0.19 0.18 0.17 0.16 0.15 0.14 0.13 0.12 0.11 0.10 0.09 0.08 0.07 0.06 0.05 0.04 0.03 0.02 0.01 0.00 RH% 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Manual 2100-669E Page 22 of 27 8301-090 Outdoor Temperature/Humidity Sensor Troubleshooting the temperature/humidity sensor is necessary if the temperature or humidity reading is inaccurate. Always start sensor troubleshooting by verifying connections at the sensor board and at the LC6000 terminal blocks. Improper connection will cause inaccurate readings. Next, verify continuity at both ends of wires running between the sensor and the LC6000. A severed or damaged wire will cause inaccurate readings. As a last step, verify voltage and resistance at the sensor and the LC6000 terminal block per the provided table. If the sensor is found to be malfunctioning, replace the sensor. FIGURE 25 8301-090 Sensor Sensor Terminal Description 1 Remote Outdoor Humidity Sensor: 0-10 VDC 2 +VDC 3 Ground 4 Remote Outdoor Temperature Sensor 5 Ground Temperature Resistance C F -32 -25.6 151,200 -31 -23.8 142,900 -30 -22.0 135,200 -29 -20.2 127,900 -28 -18.4 121,100 -27 -16.6 114,600 -26 -14.8 108,600 -25 -13.0 102,900 -24 -11.2 97,490 -23 -9.4 92,420 -22 -7.6 87,650 -21 -5.8 83,150 -20 -4.0 78,910 -19 -2.2 74,910 -18 -0.4 71,130 -17 1.4 67,570 -16 3.2 64,200 -15 5.0 61,020 -14 6.8 58,010 -13 8.6 55,170 -12 10.4 52,490 -11 12.2 49,950 TABLE 5 8301-090 Sensor: Temperature/Resistance Temperature C F -10 14.0 -9 15.8 -8 17.6 -7 19.4 -6 21.2 -5 23.0 -4 24.8 -3 26.6 -2 28.4 -1 30.2 0 32.0 1 33.8 2 35.6 3 37.4 4 39.2 5 41.0 6 42.8 7 44.6 8 46.4 9 48.2 10 50.0 11 51.8 Resistance 47,540 45,270 43,110 41,080 39,140 37,310 35,580 33,930 32,370 30,890 29,490 28,160 26,890 25,690 24,540 23,460 22,430 21,440 20,510 19,620 18,780 17,980 Temperature C F 12 53.6 13 55.4 14 57.2 15 59.0 16 60.8 17 62.6 18 64.4 19 66.2 20 68.0 21 69.8 22 71.6 23 73.4 24 75.2 25 77.0 26 78.8 27 80.6 28 82.4 29 84.2 30 86.0 31 87.8 32 89.6 33 91.4 Resistance 17,210 16,480 15,790 15,130 14,500 13,900 13,330 12,780 12,260 11,770 11,290 10,840 10,410 10,000 9602 9226 8866 8522 8194 7879 7579 7291 Temperature Resistance C F 34 93.2 35 95.0 36 96.8 37 98.6 38 100.4 39 102.2 40 104.0 41 105.8 42 107.6 43 109.4 44 111.2 45 113.0 46 114.8 47 116.6 48 118.4 49 120.2 50 122.0 51 123.8 52 125.6 7016 6752 6500 6258 6027 5805 5592 5389 5194 5007 4827 4655 4490 4331 4179 4033 3893 3758 3629 Manual 2100-669E Page 23 of 27 TABLE 6 LC6000-200 Terminal Block Index TB# Wire Mark Description 1 - 120 VAC Input 2 - 208 VAC Input 3 - 230 VAC Input 4 - Power Input Common 5 - Power Input Ground 6 DI1 Emergency Off Input 7 GND Emergency Off Common 8 DI2 Emergency Vent Input 9 GND Emergency Vent Common 10 DI3 Generator Run Input 11 GND Generator Run Common 12 B2 Zone 1 Indoor Remote Humidity Sensor 13 GND Ground 14 B3 Zone 2 Indoor Remote Humidity Sensor 15 GND Ground 16 B4 Zone 3 Indoor Remote Humidity Sensor 17 GND Ground 18 B6 Zone 1 Indoor Temperature Sensor 19 GND Ground 20 B7 Zone 1 Indoor Remote Temperature Sensor 21 GND Ground 22 VDC+ Power for B2 (Z1 Humidity) 23 VDC+ Power for B3 (Z2 Humidity) 24 VDC+ Power for B4 (Z3 Humidity) 25 VDC+ Power for B10 (Pressure) 26 B8 Zone 2 Indoor Remote Temperature Sensor 27 GND Ground 28 B9 Zone 3 Indoor Remote Temperature Sensor 29 GND Ground 30 B10 Indoor Space Pressure 31 GND Ground 32 NO1 Humidifier 1 33 C1 Common 34 NO2 Humidifier 2 35 C1 Common 36 NO3 Humidifier 3 37 C1 Common 38 NO4 Emergency Off Alarm TB# Wire Mark Description 39 C2 Common 40 NO5 Emergency Vent Alarm 41 C2 Common 42 NO6 Generator Run Alarm 43 C2 Common 44 NO7 Indoor Humidity Alarm 45 C7 Common 46 NO8 High Indoor Temperature Alarm 47 C8 Common 48 NO9 Low Indoor Temperature Alarm 49 C8 Common 50 NO10 Zone 1 Unit Alarm 51 C8 Common 52 NO11 Zone 2 Unit Alarm 53 C8 Common 54 NO12 Zone 3 Unit Alarm 55 C8 Common 56 FB1R- RS485 RX- / TX- (Fieldbus 1) UNIT CONNECTION 57 FB1R+ RS485 RX+ / TX- (Fieldbus 1) UNIT CONNECTION 58 FB2R- RS485 RX- / TX- (Fieldbus 2) 59 FB2R+ RS485 RX+ / TX- (Fieldbus 2) 60 -- Power Input Ground 61 24 VAC+ 24 VAC Supply 62 -- Not Used 63 24 VAC+ 24 VAC Supply 64 24 VAC- 24 VAC Ground 65 24 VAC+ 24 VAC Supply for Outdoor Humidity Sensor 66 24 VAC- 24 VAC Ground for Outdoor Humidity Sensor 67 B11 Signal for Outdoor Humidity Sensor 68 24 VAC+ 24 VAC Supply 69 D14 Bard Guard Alarm Signal 70 B12 Signal for Outdoor Temperature Sensor 71 GND Ground for Outdoor Temperature Sensor 72 GND Ground for Bard Guard Alarm Signal 73 G Orange Power Connector 74 24 VAC+ 24 VAC Supply 75 G0 Orange Power Connector 76 24 VAC- 24 VAC Ground Manual 2100-669E Page 24 of 27 LC6000 TB# Wire Mark 12 B2 13 GND 14 B3 15 GND 16 B4 17 GND 18 B6 19 GND 20 B7 21 GND 22 VDC+ 23 VDC+ 24 VDC+ 26 B8 27 GND 28 B9 29 GND 65 24 VAC+ 66 24 VAC- 67 B11 69 D14 70 B12 71 GND 72 GND TABLE 7 LC6000-200 to Sensor Connection Index Sensor Terminal Description 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8301-058 (Indoor Temp Only) 8301-058 (Indoor Temp Only) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8403-079 (Indoor Temp/Hum) 8301-090 (Outdoor Temp/Hum) 8301-090 (Outdoor Temp/Hum) 8301-090 (Outdoor Temp/Hum) Bard Guard 8301-090 (Outdoor Temp/Hum) 8301-090 (Outdoor Temp/Hum) Bard Guard OUT H Zone 1 Indoor Remote Humidity Sensor M (GO) Ground OUT H Zone 2 Indoor Remote Humidity Sensor M (GO) Ground OUT H Zone 3 Indoor Remote Humidity Sensor M (GO) Ground NTC OUT Zone 1 Indoor Temperature Sensor NTC OUT Ground NTC OUT Zone 1 Indoor Remote Temperature Sensor NTC OUT Ground + (G) Power for B2 (Z1 Humidity) + (G) Power for B3 (Z2 Humidity) + (G) Power for B4 (Z3 Humidity) NTC OUT Zone 2 Indoor Remote Temperature Sensor NTC OUT Ground NTC OUT Zone 3 Indoor Remote Temperature Sensor NTC OUT Ground 2 24 VAC Supply for Outdoor Humidity Sensor 3 24 VAC Ground for Outdoor Humidity Sensor 1 Signal for Outdoor Humidity Sensor 14 Bard Guard Alarm Signal 4 Signal for Outdoor Temperature Sensor 5 Ground for Outdoor Temperature Sensor 15 Ground for Bard Guard Alarm Signal Manual 2100-669E Page 25 of 27 FIGURE 26 LC6000-200 Wiring Diagram 74 73 76 75 LC6000 TERMINAL BLOCK (L1) 12102V0VININ (L1) 20280V8VININ (L1) 23203V0VININ (L2 OR N) COCMOMMOMONNIINN POWER GGNNDD SMK JUMPER HYD JUMPER GEN JUMPER UNIT MODBUS CONNECTORS GROUND 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 45 3 2 1 WHITE RED ORANGE BLACK GREEN RED DI1 RED DI2 RED DI3 RED B2 RED B3 RED B4 RED B6 TB 6 TB 8 TB 10 TB 69 RED B7 GREEN BLK/RED RED B8 RED B9 GND +Vdc TB 12 TB 14 TB 16 TB 18 TB 20 GND RED GREEN BLUE/BLK B10 NO1 BLUE/BLK NO2 BLUE/BLK BLACK BLUE/BLK NO3 C1 NO4 BLUE/BLK NO5 TB 26 TB 28 TB 30 TB 67 TB 70 BLUE/BLK BLACK BLUE/BLK BLACK BLUE/BLK NO6 C2 NO7 C7 NO8 GND BLUE/BLK NO9 BLUE/BLK NO10 BLUE/BLK NO11 BLUE/BLK NO12 BLACK C8 ORANGE/BLK 1-RX-TX- ORANGE 1-RX+TX+ BROWN/BLK 2-RX-TX- BROWN 2-RX+TX+ EMPTY YELLOW BLUE G 24 VAC TB74 G0 24 VAC TB76 RED B11 RED B12 RED DI4 GREEN TB 61 TB 64 YELLOW G BLUE G0 120V/208V/230VAC TRANSFORMER 24VAC YELLOW BLUE TB74 TB76 G G0 24VAC INPUT TO BOARD PLC BOARD R X-TX- RX+TX+ GND RX-TXR X+TX+ GND TB 59 TB 58 TB 57 TB 56 TB 37 TB 32 TB 34 TB 36 TB 43 TB 38 TB 40 TB 42 TB 44 TB 45 TB 55 TB 46 TB 48 TB 50 TB 52 TB 54 NOTE: Wire indexes are identified such that even numbered index numbers are on the lower wire entries of the terminal block and odd numbered index numbers are on the top wire entries. Since terminal block 60 is a ground block, terminal blocks 61 thru 72 shift while still maintaining the same top and bottom configuration. 62 61 64 63 66 65 68 67 70 69 72 71 Manual 2100-669E Page 26 of 27 LC6000 REPLACEMENT PARTS LIST 3 1 2 9 7 8 6 5 4 Dwg. No. Part No. Description 1 8407-074 Transformer X 2 8301-076-001 UPC3-LC6000 1.1.0 X 3 8301-053 pGDEvolution Panel Display X 4 8607-052 Grounded Terminal Block 2 5 8614-059 1.0 Amp Fuse 4 6 8607-039 Fused Terminal Block 4 7 8607-057 Terminal Block Double Level 54 8 8611-144 End Clamp (for Din Rail) 6 9 8301-075 USB Micro Cable Female to Male X NS 8301-055 EMI Ferrite Filter 2 NS 8403-079 Remote Temperature/Humidity Sensor X NS 8301-058 Remote Temperature Sensor X NS 8301-090 Outdoor Temperature/Humidity Sensor X NS 8301-059 TEC-EYE (Service Tool), 5' Telephone Cable X Replacement part will have a letter attached to the end of the part number to designate software version (Example: 8301-076001A). A software upgrade of all PLCs onsite (units and controllers) should accompany any PLC replacement. Latest revisions of software, change log and instructions are available on the Bard website at http://www.bardhvac.com/software-download/ uPC3 PLC board digital output ratings. Type: A (SPST) with a rating of AC 230V 3(1)A 100k cycles, 250 Vac FLA 1A, LRA 6A Definite Purpose 30k cycles, 250 Vac, 3A resistive, 50k cycles, C300 pilot duty, 30k cycles. (EN60730-1, UL60730) Batteries for the control boards are field supplied. Supplier part number is BR2032. Optional NS Not Shown Manual 2100-669E Page 27 of 27Adobe PDF Library 15.0