Contents Vehicle Safety P. 2 Operation Guide P. 20 Maintenance P. 45 Troubleshooting P. 97 Information P. 115 Specifications P. 138 Index P. 142 31MKGA30 2020 Rebel (CMX500/A) MOM 17316 (1909)
specified in this manual. ○ Stop the engine and keep sparks and flame away before filling the fuel tank. ○ Do ...
contained in this manual and on the vehicle. To protect your investment, we urge you to take responsibility for keeping your vehicle well serviced and maintained. Also, observe the break-in guidelines, and always perform the pre-ride inspection and other periodic checks in this manual. When service is required, remember that
Contents Vehicle Safety Operation Guide Maintenance Troubleshooting Information Specifications Index P. 2 P. 20 P. 45 P. 97 P. 115 P. 138 P. 142 31MKGA30 2020 Rebel (CMX500/A) MOM 17316 (1909) Welcome Congratulations on your purchase of a new Honda vehicle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda's reputation for building quality into every product. To ensure your safety and riding pleasure: Read this owner's manual carefully. Follow all recommendations and procedures contained in this manual. Pay close attention to safety messages contained in this manual and on the vehicle. To protect your investment, we urge you to take responsibility for keeping your vehicle well serviced and maintained. Also, observe the break-in guidelines, and always perform the pre-ride inspection and other periodic checks in this manual. When service is required, remember that your Honda dealer knows your vehicle best. If you have the required mechanical "knowhow" and tools, you can purchase an official Honda Service Manual to help you perform many maintenance and repair tasks. 2 P. 132 Read the warranty information thoroughly so that you understand the warranty coverage and that you are aware of your rights and responsibilities. 2 P. 133 You may also want to visit our website at www.powersports.honda.com. Canada www.honda.ca. Happy riding! A Few Words About Safety Your safety, and the safety of others, is very important. Operating this vehicle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a vehicle. You must use your own good judgment. You will find important safety information in a variety of forms, including: Safety labels on the vehicle Safety Messages preceded by a safety alert symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean: 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions. 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions. 3CAUTION You CAN be HURT if you don't follow instructions. Other important information is provided under the following titles: NOTICE Information to help you avoid damage to your vehicle, other property, or the environment. Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ................................................. P. 3 Safety Labels......................................................... P. 7 Safety Precautions............................................... P. 9 Riding Precautions ............................................ P. 11 Accessories & Modifications........................... P. 15 Loading ................................................................ P. 16 Vehicle Safety Safety Guidelines Follow these guidelines to enhance your safety: Perform all routine and regular inspections specified in this manual. Stop the engine and keep sparks and flame away before filling the fuel tank. Do not run the engine in enclosed or partly enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you. Always Wear a Helmet It's a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved helmet and protective apparel. 2 P. 9 Safety Guidelines Before Riding USA model (Model not equipped with Optional Passenger Seat Kit) Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check that you are wearing an approved helmet and protective apparel. Canada model and USA model equipped with Optional Passenger Seat Kit Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check that you and your passenger are both wearing an approved helmet and protective apparel. Instruct your passenger on holding onto the seat strap or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the vehicle is stopped. Continued 3 Vehicle Safety Safety Guidelines Take Time to Learn & Practice Even if you have ridden other vehicles, practice riding in a safe area to become familiar with how this vehicle works and handles, and to become accustomed to the vehicle's size and weight. We recommend that all riders take a certified course approved by the Motorcycle Safety Foundation (MSF). New riders should start with the basic course, and even experienced riders will find the advanced course beneficial. For information about the MSF training course nearest you, call the national toll-free number: (800) 446-9227. USA Other riding tips can be found in the You and Your Motorcycle Riding Tips booklet that came with your vehicle. Ride Defensively Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver. Make Yourself Easy to See Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary. Ride within Your Limits Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgment and ride safely. 4 Vehicle Safety Safety Guidelines Never Carry a passenger USA model (Model not equipped with Optional Passenger Seat Kit) There are no handholds, seat, or footrests to carry a passenger. Do not carry a passenger unless you have purchased and installed the Honda Genuine Accessory Passenger Seat Kit, or equivalent parts specifically designed for this vehicle, which must include the passenger seat, seat strap, footpegs, and the mounting hardware. Don't Drink and Ride Alcohol and riding don't mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don't drink and ride, and don't let your friends drink and ride either. Keep Your Honda in Safe Condition It's important to keep your vehicle properly maintained and in safe riding condition. Inspect your vehicle before every ride and perform all recommended maintenance. Never exceed load limits (2 P. 16), and do not modify your vehicle or install accessories that would make your vehicle unsafe (2 P. 15). If You are Involved in a Crash Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash. Continued 5 Vehicle Safety Safety Guidelines If you decide to continue riding, first turn the ignition switch to the OFF position, and evaluate the condition of your vehicle. Inspect for fluid leaks, check the tightness of critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your vehicle may have suffered damage that is not immediately apparent. Have your vehicle thoroughly checked at a qualified service facility as soon as possible. Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death. If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your vehicle inside a garage or other enclosure. 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid buildup of toxic carbon monoxide gas. Breathing this colorless, odorless gas can quickly cause unconsciousness and lead to death. Only run your vehicle's engine when it is located in a well ventilated area outdoors. 6 Vehicle Safety Safety Labels Safety Labels Safety and information labels on your vehicle provide important safety information and may warn you of potential hazards that could cause serious injury. Read these labels carefully and don't remove them. If a label comes off or becomes hard to read, contact your dealer for a replacement. USA model (Model not equipped with Optional Passenger Seat Kit) shown Continued 7 Vehicle Safety Safety Labels USA model (Model not equipped with Optional Passenger Seat Kit) shown 8 Vehicle Safety Safety Precautions Ride cautiously and keep your hands on the handlebar and feet on the footpegs. Canada model and USA model equipped with Optional Passenger Seat Kit Keep passenger's hands onto the seat strap or your waist, passenger's feet on the footpegs while riding. USA model (Model not equipped with Optional Passenger Seat Kit) Always consider the safety of other drivers and riders. Canada model and USA model equipped with Optional Passenger Seat Kit Always consider the safety of your passenger, as well as other drivers and riders. Safety Precautions Protective Apparel USA model (Model not equipped with Optional Passenger Seat Kit) Make sure that you are wearing an approved helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions. Canada model and USA model equipped with Optional Passenger Seat Kit Make sure that you and any passenger are wearing an approved helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions. # Helmet Should be safety-standard certified, highvisibility, and correct size for your head Must fit comfortably but securely, with the chin strap fastened. Face shield with unobstructed field of vision or other approved eye protection Continued 9 Vehicle Safety Safety Precautions USA Look for a DOT (Department of Transportation) certification label on any helmet you buy. 3WARNING Not wearing a helmet increases the chance of serious injury or death in a crash. USA model (Model not equipped with Optional Passenger Seat Kit) Make sure that you always wear an approved helmet and protective apparel. # Gloves Full-finger leather gloves with high abrasion resistance # Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection # Jacket and Pants Protective, highly visible, long-sleeved jacket and durable long pants for riding (or a protective suit) Canada model and USA model equipped with Optional Passenger Seat Kit Make sure that you and any passenger always wear an approved helmet and protective apparel. 10 Vehicle Safety Riding Precautions Break-in Period During the first 300 miles (500 km) of running, follow these guidelines to ensure your vehicle's future reliability and performance. Avoid full-throttle starts and rapid acceleration. Avoid hard braking and rapid down-shifts. Ride conservatively. Brakes Observe the following guidelines: Avoid excessively hard braking and downshifting. u Sudden braking can reduce the vehicle's stability. u Where possible, reduce speed before turning; otherwise you risk sliding out. Riding Precautions Exercise caution on low traction surfaces. u The tires slip more easily on such surfaces and braking distances are longer. Avoid continuous braking. u Repeated braking, such as when descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness. Use engine braking with intermittent use of the brakes to reduce speed. For full braking effectiveness, operate both the front and rear brakes together. Continued 11 Vehicle Safety Riding Precautions # Anti-lock Brake System (ABS) CMX500A only This model is equipped with an Anti-lock Brake System (ABS) designed to help prevent the brakes from locking up during hard braking. ABS does not reduce braking distance. In certain circumstances, ABS may result in a longer stopping distance. ABS does not function at speeds below 6 mph (10 km/h). The brake lever and pedal may recoil slightly when applying the brakes. This is normal. Always use the recommended front/rear tires and sprockets to ensure correct ABS operation. # Engine Braking Engine braking helps slow your vehicle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes. # Wet or Rainy Conditions Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry. 12 Vehicle Safety Parking Park on a firm, level surface. If you must park on a slight incline or loose surface, park so that the vehicle cannot move or fall over. Make sure that high-temperature parts cannot come into contact with flammable materials. Do not touch the engine, muffler, brakes and other high-temperature parts until they cool down. To reduce the likelihood of theft, always lock the handlebar and remove the key when leaving the vehicle unattended. Use of an anti-theft device is also recommended. Riding Precautions # Parking with the Side Stand 1. Stop the engine. 2. Push the side stand down. 3. Slowly lean the vehicle to the left until its weight rests on the side stand. 4. Turn the handlebar fully to the left. u Turning the handlebar to the right reduces stability and may cause the vehicle to fall. 5. Turn the ignition switch to the OFF position and remove the key. 6. Lock the steering. 2 P. 38 Continued 13 Vehicle Safety Riding Precautions Refueling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded gasoline. Use recommended octane number. Using lower octane gasoline will result in decreased engine performance. Do not use fuels containing a high concentration of alcohol. 2 P. 131 Do not use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. 14 Vehicle Safety Accessories & Modifications Accessories & Modifications We strongly advise that you do not add any accessories that were not specifically designed or approved for your vehicle by Honda or make modifications to your vehicle from its original design. Doing so can make it unsafe. Modifying your vehicle may also void your warranty and make your vehicle illegal to operate on public roads. Before deciding to install accessories on your vehicle be certain the modification is safe and legal. 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed. Follow all instructions in this owner's manual regarding accessories and modifications. Do not pull a trailer with, or attach a sidecar to, your vehicle. Your vehicle was not designed for these attachments, and their use can seriously impair your vehicle's handling. 15 Vehicle Safety Loading Loading USA model (Model not equipped with Optional Passenger Seat Kit) Never carry a passenger. Your vehicle was not designed to carry a passenger. Carrying extra weight affects your vehicle's handling, braking and stability. Always ride at a safe speed for the load you are carrying. Avoid carrying an excessive load and keep within specified load limits. Maximum weight capacity 2 P. 138 Tie all luggage securely, evenly balanced and close to the center of the vehicle. Do not place objects near the lights or the muffler. 3WARNING USA model (Model not equipped with Optional Passenger Seat Kit) Overloading, improper loading or carrying a passenger can cause a crash and you can be seriously hurt or killed. Canada model and USA model equipped with Optional Passenger Seat Kit Overloading or improper loading can cause a crash and you can be seriously hurt or killed. Follow all load limits and other loading guidelines in this manual. 16 Vehicle Safety USA only Your vehicle comes from the factory with a single seat for operator only, but ratings capacity (subject to applicable weight ratings) to also carry a passenger with the purchase and installation of the optional Honda Genuine Accessory Passenger Seat Kit, or equivalent parts specifically designed for this vehicle. Do not carry a passenger unless a passenger seat (with seat strap) and footpegs have been securely installed on your vehicle. Loading 3WARNING Carrying a passenger without a properly designed and installed passenger seat and footpegs can result in serious injury or death to you and/or the passenger. Never carry a passenger without first installing a passenger seat (with seat strap) and footpegs specifically designed for this vehicle. Further, never carry more than one passenger. Continued 17 Vehicle Safety Loading USA only The vehicle GVWR, weight ratings and tire load capacities can be found on the vehicle. Single Seat as produced. Single Seat Optional Honda Genuine Accessory Passenger Seat Kit shown. Passenger Seat Kit 18 Vehicle Safety BLANK PAGE 19 Operation Guide Parts Location Canada model and USA model equipped with Optional Passenger Seat Kit Fuse box (P.112) Battery (P.68) Seat (P.72) Front brake fluid reservoir (P.82) Front brake lever Throttle grip (P.93) Steering lock (P.38) Side cover (P.73) Engine oil fill cap (P.74) Engine oil level inspection window (P.74) Engine oil filter (P.76) Rear brake pedal Rear brake fluid reservoir (P.82) Rear suspension spring preload adjuster (P.96) 20 Operation Guide Clutch lever (P.90) Ignition switch (P.37) Fuel fill cap (P.42) Air cleaner (P.78) Main fuse (P.114) Tool (P.43) Document bag (P.44) Rear suspension spring preload adjuster (P.96) Coolant reserve tank (P.80) Drive chain (P.86) Engine oil drain bolt (P.76) Crankcase breather (P.94) Side stand (P.85) Shift lever (P.41) 21 Instruments SEL button SET button Operation Guide Display Check When the ignition switch is turned to the ON position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems. 22 Operation Guide Speedometer Clock (12-hour or 24-hour display) To set the clock: (P.30) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Average fuel mileage [AVG A/B] & Current fuel mileage & Reserve fuel consumption [RES] (P.24) Gear position indicator The gear position is shown in the gear position indicator. u "-" appears when the transmission is not shifted properly. Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 0.58 US gal (2.2 L) If the fuel gauge indicator flashes in a repeat pattern or turns off: (P.102) Continued 23 Operation Guide Instruments (Continued) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Current fuel mileage & Average fuel mileage [AVG A/B] & Reserve fuel consumption [RES] The SEL button switches between the odometer, tripmeter A, tripmeter B, average fuel mileage A, average fuel mileage B, current fuel mileage and reserve fuel consumption. Reserve fuel consumption Odometer Tripmeter A Tripmeter B When the 1st (E) segment of the fuel gauge starts flashing Current fuel mileage Average fuel mileage B Average fuel mileage A When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeter A, tripmeter B, average fuel mileage A, average fuel mileage B or current fuel mileage switches to the reserve fuel consumption. 24 Operation Guide # Odometer [TOTAL] Total distance ridden. When "------" is displayed, go to your dealer for service. # Tripmeter [TRIP A/B] Distance ridden since tripmeter was reset. When "-----.-" is displayed, go to your dealer for service. To reset the tripmeter: (P.27) # Average fuel mileage [AVG A/B] The average fuel mileage A will be based on tripmeter A. Displays the average fuel mileage A since tripmeter A was reset. The average fuel mileage B will be based on tripmeter B. Displays the average fuel mileage B since tripmeter B was reset. Display range: 0.0 to 299.9 mile/gal (L/100km or km/L) · Initial display: "---.-" is displayed. · More than 299.9 mile/gal (L/100km or km/L) : "299.9" is displayed. · When the tripmeter A or B is reset: "---.-" is displayed. When "---.-" is displayed except for the above-mentioned cases, go to your dealer for service. To reset the average fuel mileage: (P.27) Continued 25 Operation Guide Instruments (Continued) # Current fuel mileage Displays the current instant fuel mileage. Display range: 0.0 to 299.9 mile/gal (L/100km or km/L) · Initial display: "---.-" is displayed. · When your speed is less than 4 mph (6 km/h): "---.-" is displayed. · More than 299.9 mile/gal (L/100km or km/L): "299.9" is displayed. When "---.-" is displayed except for the above-mentioned cases, go to your dealer for service. # Reserve fuel consumption [RES] Displays the fuel consumption since the 1st (E) segment of the fuel gauge starts flashing. When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeter A, tripmeter B, average fuel mileage A, average fuel mileage B or current fuel mileage switches to the reserve fuel consumption. You should refill the tank as soon as possible. Display range: 0.0 to 99.9 gal (gallon) or 0.0 to 99.9 L (liters) · Flashes from "0.0" · More than 99.9 gal (gallon) or 99.9 L (liters) : "99.9" is displayed. After refueling more than the reserve amount, the display returns to normal. When "---.-" is displayed, go to your dealer for service. 26 Operation Guide # To reset the tripmeter [TRIP A/B] and average fuel mileage [AVG A/B] To reset the tripmeter A and average fuel mileage A together, press and hold the SET button while the tripmeter A or average fuel mileage A is displayed. Tripmeter A Average fuel mileage A or When they are reset, reset display appears at each indication. Then, the display returns to the last selected indication. Continued 27 Operation Guide Instruments (Continued) To reset the tripmeter B and average fuel mileage B together, press and hold the SET button while the tripmeter B or average fuel mileage B is displayed. Tripmeter B Average fuel mileage B or When they are reset, reset display appears at each indication. Then, the display returns to the last selected indication. 28 Operation Guide Display Setting Following items can be changed sequentially. · Time format setting · Clock setting · Backlight brightness adjustment · Changing of speed and mileage unit · Changing of fuel mileage meter unit (only when km unit system is selected) Ordinary display Setting Mode Time format setting Clock setting Backlight brightness adjustment Changing of speed and mileage unit Changing of fuel mileage meter unit (only when km unit system is selected) Press and hold SEL and SET buttons Press the SET button Continued 29 Operation Guide Instruments (Continued) In addition, to move the ordinary display at display setting. · The buttons is not pressed for about 30 seconds. · Turn the ignition switch to the OFF position and then to the ON position. 1 Time format setting: You can switch the time format between 12 hour format or 24 hour format. a Turn the ignition switch to the ON position. b Press and hold SEL and SET buttons until the current time format start flashing. c Press SEL button to select "12 hr" or "24 hr". d Press SET button. The time format is set, and then the display moves to the clock setting. 30 Operation Guide 2 Clock setting: a Press SEL button until the desired hour is displayed. u Press and hold SEL button to advance the hour quickly. d Press SET button. The clock is set, and then the display moves to the backlight brightness adjustment. b Press SET button. The minute digits start flashing. c Press SEL button until the desired minute is displayed. u Press and hold SEL button to advance the minute quickly. Continued 31 Instruments (Continued) 3 Backlight brightness adjustment: You can adjust the brightness to one of five levels. a Press SEL button. The brightness is switched. 4 Changing of speed and mileage unit: a Press SEL button to select either "mph" and "mile" or "km/h" and "km". Operation Guide b Press SET button. The backlight is set, and then the display moves the changing of the speed and mileage unit. b When the "km/h" for speed and "km" for mileage are selected Press SET button. The speed and mileage unit is set, and then the display moves to the changing of fuel mileage meter unit. When the "mph" for speed and "mile" for mileage are selected Press SET button. The speed and mileage unit is set, and then the display will return to the ordinary display. 32 Operation Guide 5 Changing of fuel mileage meter unit: a Press SEL button to select "km/L" or "L/ 100km" . b Press SET button. The fuel mileage meter unit is set, and then the display moves to the ordinary display. The established setting can also be set by turning the ignition switch to the OFF position. The control is automatically switched from the setting mode to the ordinary display if the button is not pressed for about 30 seconds. Even in this case, established setting is maintained. 33 Operation Guide Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High coolant temperature indicator If it comes on while riding: (P.99) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in the (Run) position. If it comes on while engine is running: (P.100) Low oil pressure indicator Comes on when the ignition switch is turned to the ON position. Goes off when the engine starts. If it comes on while engine is running: (P.100) 34 Operation Guide Left turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral. Right turn signal indicator ABS (Anti-lock Brake System) indicator CMX500A only Comes on when the ignition switch is turned to the ON position. Goes off when your speed reaches approximately 6 mph (10 km/h). If it comes on while riding: (P.101) 35 Switches Operation Guide Engine stop switch Should normally remain in the (Run) position. u In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Turn signal switch u Pressing the switch turns the turn signal off. Horn button Hazard switch Switchable when the ignition switch is in the ON position. Headlight dimmer/ Passing light control switch Start button · : High beam · : Low beam · : Flashes the high beam headlight. 36 Operation Guide Ignition switch Switches the electrical system on/off. u Key can be removed when in the OFF position. ON Turns electrical system on for starting/riding. OFF Turns engine off. Continued 37 Operation Guide Switches (Continued) Steering Lock Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended. a Push b Turn Ignition key # Locking a Turn the handlebar all the way to the left. b Insert the ignition key in the steering lock. c Push the ignition key down, and turn it 180 degrees clockwise. u Jiggle the handlebar if the lock is difficult to engage. d Remove the ignition key. # Unlocking Insert the ignition key, push it in, and turn it 180 degrees counterclockwise. Steering lock 38 Operation Guide Starting the Engine Start your engine using the following procedure, regardless of whether the engine is cold or warm. a d c b NOTICE · If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage. · Extended fast idling and revving the engine can damage the engine, and the exhaust system. a Make sure the engine stop switch is in the (Run) position. b Turn the ignition switch to the ON position. c Shift the transmission to Neutral ( N indicator comes on). Alternatively, pull in the clutch lever to start your vehicle with the transmission in gear so long as the side stand is raised. d Press the start button with the throttle completely closed. Continued 39 Operation Guide Starting the Engine (Continued) If you cannot start the engine: With the throttle slightly open (about 1/8 in (3 mm), without freeplay) while starting the engine. About 1/8 in (3 mm), without freeplay If the engine does not start: a Open the throttle fully and press the start button for 5 seconds. b Repeat the normal starting procedure. c If the engine starts, open the throttle slightly if idling is unstable. d If the engine does not start, wait 10 seconds before trying steps a & b again. # If Engine Will Not Start (P.98) 40 Operation Guide Shifting Gears Your vehicle transmission has 6 forward gears in a one-down, five-up shift pattern. 6 5 4 3 2 N 1 If you put the vehicle in gear with the side stand down, the engine will shut off. # Recommended Shift Points Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h) From 5th to 6th 37 mph (60 km/h) Shifting Down From 6th to 5th From 5th to 4th From 4th to 3rd 28 mph (45 km/h) 22 mph (35 km/h) 16 mph (25 km/h) NOTICE Improper shifting can damage the engine, transmission, and drive train. Also, coasting or towing the vehicle for long distances with the engine off can damage the transmission. 41 Operation Guide Refueling Ignition key Lock cover Level plate Fuel fill cap Do not fill with fuel above the level plate. Fuel type: Unleaded gasoline only Recommended fuel octane number: Pump Octane Number (PON) 86 or higher. Tank capacity: 2.96 US gal (11.2 L) # Refueling and Fuel Guidelines (P.14) 42 Opening the Fuel Fill Cap Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap a After refueling, push the fuel fill cap closed until it locks. b Remove the ignition key and close the lock cover. u The ignition key cannot be removed if the fuel fill cap is not locked. 3WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. · Stop the engine, and keep heat, sparks, and flame away. · Handle fuel only outdoors. · Wipe up spills immediately. Storage Equipment Tool The 5 mm Hex wrench is stored behind the right side cover. To remove the 5 mm Hex wrench, loosen the screw with a coin. Screw The tools are stored on the underside of the seat. Store the tools and secure them with the rubber strap as shown. USA model Canada model Rubber strap Document bag Operation Guide 5 mm Hex wrench # Removing the Right Side Cover (P.73) Document bag Tools Tools # Removing the Seat (P.72) Continued 43 Operation Guide Storage Equipment (Continued) The fuse puller is stored on the battery cover under the seat. Document Bag The document bag is stored on the underside of the seat. Store the document bag and secure it with the rubber strap as shown. Canada model shown Document bag Fuse puller # Removing the Seat (P.72) 44 Rubber strap # Removing the Seat (P.72) Maintenance Please read "Importance of Maintenance" and "Maintenance Fundamentals" carefully before attempting any maintenance. Refer to "Specifications" for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ........................... P. 46 Maintenance Schedule..................................... P. 48 Maintenance Record......................................... P. 51 Maintenance Fundamentals ........................... P. 52 Removing & Installing Body Components.. P. 68 Battery .................................................................... P. 68 Clip .......................................................................... P. 71 Harness Band Clip ............................................... P. 71 Seat ......................................................................... P. 72 Side Cover............................................................. P. 73 Engine Oil ............................................................ P. 74 Air Cleaner........................................................... P. 78 Coolant................................................................. P. 80 Brakes................................................................... P. 82 Side Stand ........................................................... P. 85 Drive Chain.......................................................... P. 86 Clutch ................................................................... P. 90 Throttle ................................................................ P. 93 Crankcase Breather ........................................... P. 94 Other Adjustments............................................ P. 95 Adjusting the Headlight Aim ............................ P. 95 Adjusting the Rear Suspension ........................ P. 96 Maintenance Importance of Maintenance Importance of Maintenance Keeping your vehicle well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner's responsibility. Be sure to inspect your vehicle before each ride, and perform the periodic checks specified in the Maintenance Schedule. 2 P. 48 3WARNING Improperly maintaining your vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed. For information about the exhaust emission and noise emission requirements of the U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and the Environment and Climate Change Canada (ECCC). 2 P. 126 USA Maintenance, replacement or repair of the emission control devices and systems may be performed by any vehicle repair establishment or individual using parts that are "certified" to EPA standards. Always follow the inspection and maintenance recommendations and schedules in this owner's manual. 46 Importance of Maintenance Maintenance Safety Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Follow these guidelines when performing maintenance. Stop the engine and remove the key. Place your vehicle on a firm, level surface using the side stand or a maintenance stand to provide support. Allow the engine, muffler, brakes, and other high-temperature parts to cool before servicing as you can get burned. Run the engine only when instructed, and do so in a well-ventilated area. Maintenance 47 Maintenance Maintenance Schedule The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control. Maintenance work should be performed in accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer. Keeping an accurate maintenance record will help ensure your vehicle is properly maintained. 2 P. 51 Make sure whoever performs the scheduled maintenance completes the maintenance record. Retain all service documents. If you sell your vehicle, these service documents should be transferred with the vehicle to the new owner. 48 Maintenance Maintenance Schedule Emission-Related Items Items Fuel Line Throttle Operation Air Cleaner*2 Crankcase Breather*3 Spark Plug Valve Clearance Engine Oil Engine Oil Filter Engine Idle Speed Radiator Coolant*5 Cooling System Secondary Air Supply System Evaporative Emission Control System*4 × 1,000 mi 0.6 × 1,000 km 1.0 Maintenance Level : Intermediate. We recommend service by your dealer, unless you have the necessary tools and are mechanically skilled. Procedures are provided in an official Honda Service Manual (2 P. 132). : Technical. In the interest of safety, have your vehicle serviced by your dealer. Frequency*1 4 8 12 16 20 24 Regular Refer to 6.4 12.8 19.2 25.6 32.0 38.4 Replace page 93 67, 78 94 1 Year 76 76 3 Years 80 Maintenance Legend : Inspect (clean, adjust, lubricate, or replace, if necessary) : Replace : Lubricate : Clean Continued 49 Maintenance Maintenance Schedule Non-Emission-Related Items Items Drive Chain Brake Fluid*5 Brake Pads Wear Brake System Brake Light Switch Headlight Aim Clutch System Side Stand Suspension Nuts, Bolts, Fasteners Wheels/Tires Steering Head Bearings × 1,000 mi × 1,000 km Frequency*1 0.6 4 8 12 16 20 24 Regular Refer to 1.0 6.4 12.8 19.2 25.6 32.0 38.4 Replace page Every 600 mi (1,000 km): 86 2 Years 82 83 52 84 95 90 85 63 Notes: *1 : At higher odometer reading, repeat at the frequency interval established here. *2 : Service more frequently when riding in unusually wet or dusty areas. *3 : Service more frequently when riding in rain or at full throttle. *4 : 50 STATE (meets California). *5 : Replacement requires mechanical skill. 50 Maintenance Maintenance Record Distance 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km) 44,000 miles (70,400 km) 48,000 miles (76,800 km) 52,000 miles (83,200 km) 56,000 miles (89,600 km) 60,000 miles (96,000 km) 64,000 miles (102,400 km) 68,000 miles (108,800 km) Odometer Date Performed By: Notes 51 Maintenance Maintenance Fundamentals Pre-ride Inspection To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A preride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience. Check the following items before you get on your vehicle: Tire tread wear and air pressures are within limits. 2 P. 63 Lights, horn, and turn signals operate normally. Check the condition of the drive chain. Adjust slack and lubricate as needed. 2 P. 61 USA model (Model not equipped with Optional Passenger Seat Kit) Check the following items if you are carrying a cargo: Canada model and USA model equipped with Optional Passenger Seat Kit Check the following items if you are carrying a passenger or cargo: Combined weight is within load limits. 2 P. 138 Cargo is secured properly. Suspension is adjusted to suit load. 2 P. 96 Check the following items after you get on your vehicle: Throttle action moves smoothly without binding. 2 P. 93 Brake lever and pedal operate normally. Check the fuel level and refuel when needed. 2 P. 14, 2 P. 42 Engine stop switch functions properly. 2 P. 36 52 Check the following items at regular intervals: Oil level is between the upper and lower level marks. 2 P. 74 Brake fluid level is Front: above the LOWER level mark. 2 P. 82 Rear: between the UPPER and LOWER level marks. 2 P. 82 Engine coolant level is between the UPPER and LOWER level marks. 2 P. 80 Side stand functions properly. 2 P. 85 Maintenance Fundamentals Maintenance 53 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due. 2 P. 48 Maintenance Tires and wheels Fluid levels Lights Controls Drive chain Fuses Nuts & bolts 54 Check the air pressure (2 P. 63), examine tread for wear and damage (2 P. 63), and check the wheels for damage. Check the engine oil level (2 P. 74), engine coolant level (2 P. 80), and brake fluid level (2 P. 82). Check that the headlight, brake light, taillight, license plate light, turn signals and position lights are working properly. Check the freeplay of the clutch lever (2 P. 90) and throttle grip (2 P. 93). Check the slack (2 P. 86), adjust the slack (2 P. 87), and lubricate (2 P. 62) as needed. Check that you have a full supply of spare fuses. Check the major nuts and bolts, and tighten as needed. Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the battery box under the seat. 2 P. 72 Color label Maintenance Fundamentals 3WARNING Installing non-Honda parts may make your vehicle unsafe and cause a crash in which you can be seriously hurt or killed. Always use Honda Genuine Parts or equivalents that have been designed and approved for your vehicle. Maintenance 55 Maintenance Maintenance Fundamentals Battery Your vehicle has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging. NOTICE An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for proper battery disposal instruction. # What to do in an emergency If any of the following occur, immediately see your doctor. Electrolyte splashes into your eyes: u Wash your eyes repeatedly with cool water for at least 15 minutes. Using water under pressure can damage your eyes. Electrolyte splashes onto your skin: u Remove affected clothing and wash your skin thoroughly using water. Electrolyte splashes into your mouth: u Rinse mouth thoroughly with water, and do not swallow. 56 3WARNING The battery gives off explosive hydrogen gas during normal operation. A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing. WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds. Wash your hands after handling. Maintenance Fundamentals # Cleaning the Battery Terminals 1. Remove the battery. 2 P. 68 2. If the terminals are starting to corrode and are coated with a white substance, wash with warm water and wipe clean. 3. If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses. 4. After cleaning, reinstall the battery. The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type. Continued 57 Maintenance Maintenance Maintenance Fundamentals # Charging If you use electrical accessories that drain the battery or you do not ride frequently, we recommend that you charge the battery every 30 days using a charger designed specifically for your Honda, which can be purchased from your dealer. Read the information that came with your battery charger and follow the instructions on the battery. Avoid using an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. Make sure the ignition switch is in the OFF position before charging the battery. NOTICE Improper charging can damage the battery. If you can't charge the battery or it appears unable to hold a charge, contact your dealer. NOTICE Jump starting using an automobile battery can damage your vehicle's electrical system and is not recommended. Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system. 58 Maintenance Maintenance Fundamentals Fuses Fuses protect the electrical circuits on your vehicle. If something electrical on your vehicle stops working, check for and replace any blown fuses. 2 P. 112 # Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see "Specifications." 2 P. 140 Blown fuse NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system. If a fuse fails repeatedly, you likely have an electrical fault. Have your vehicle inspected by your dealer. 59 Maintenance Maintenance Fundamentals Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed. Check the engine oil level regularly, and add the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible. # Selecting the Engine Oil For recommended engine oil, see "Specifications." 2 P. 139 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard*1: MA SAE standard*2: 10W-30 API classification*3: SG or higher *1. The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example, the following label shows the MA classification. Oil code Oil classification *2. The SAE standard grades oils by their viscosity. *3. The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as "Energy Conserving" or "Resource Conserving" on the circular API service symbol. Not recommended Recommended 60 Maintenance Maintenance Fundamentals Brake Fluid Do not add or replace brake fluid, except in an emergency. Use only fresh brake fluid from a sealed container. If you do add fluid, have the brake system serviced by your dealer as soon as possible. NOTICE Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent 3WARNING Clean filler cap before removing. Use only DOT 4 fluid from a sealed container. Drive Chain The drive chain must be inspected and lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at high speed, or ride with repeated fast acceleration. 2 P. 86 If the chain does not move smoothly, makes strange noises, has damaged rollers, has loose pins, has missing O-rings, or kinks, have the chain inspected by your dealer. Also inspect the drive sprocket and driven sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer. Normal Worn Damaged (GOOD) (REPLACE) (REPLACE) Continued 61 Maintenance Maintenance Fundamentals NOTICE Use of a new chain with worn sprockets will cause rapid chain wear. # Cleaning and Lubricating After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use a dry cloth with chain cleaner designed specifically for O-ring chains, or neutral detergent. Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the recommended lubricant. Recommended lubricant: Pro Honda HP Chain Lube or equivalent 62 Do not use a steam cleaner, a high pressure cleaner, a wire brush, volatile solvent such as gasoline and benzene, abrasive cleaner, chain cleaner or lubricant NOT designed specifically for O-ring chains as these can damage the rubber O-ring seals. Avoid getting lubricant on the brakes or tires. Avoid applying excess chain lubricant to prevent spray onto your clothes and the vehicle. Recommended Coolant Pro Honda HP Coolant is a pre-mixed solution of antifreeze and distilled water. Concentration: 50% antifreeze and 50% distilled water A concentration of antifreeze below 40% will not provide proper corrosion and cold temperature protection. A concentration of up to 60% will provide better protection in colder climates. Maintenance NOTICE Using coolant not specified for aluminum engines or tap/mineral water can cause corrosion. Crankcase Breather Service more frequently when riding in rain, at full throttle, or after the vehicle is washed or overturned. Service if the deposit level can be seen in the transparent section of the drain tube. If the drain tube overflows, the air filter may become contaminated with engine oil causing poor engine performance. 2 P. 94 Maintenance Fundamentals Tires (Inspecting/Replacing) # Checking the Air Pressure Visually inspect your tires and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tires look low. Always check air pressure when your tires are cold. # Inspecting for Damage Inspect the tires for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side of the tire or the tread. Also inspect for any unusual bumps or bulges in the side walls of the tires. Continued 63 Maintenance Maintenance Fundamentals # Inspecting for Abnormal Wear Inspect the tires for signs of abnormal wear on the contact surface. # Inspecting Tread Depth Inspect the tread wear indicators. If they become visible, replace the tires immediately. For safe riding, you should replace the tires when the minimum tread depth is reached. 3WARNING Riding on tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed. Follow all instructions in this owner's manual regarding tire inflation and maintenance. or TWI Wear indicator location mark 64 Maintenance Have your tires replaced by your dealer. For recommended tires, air pressure and minimum tread depth, see "Specifications." 2 P. 139 Follow these guidelines whenever you replace tires. Use the recommended tires or equivalents of the same size, construction, speed rating, and load range. Have the wheel balanced with Honda Genuine balance weights or equivalent after the tire is installed. Do not install a tube inside a tubeless tire on this vehicle. Excessive heat build-up can cause the tube to burst. Use only tubeless tires on this vehicle. The rims are designed for tubeless tires, and during hard acceleration or braking, a tubetype tire could slip on the rim and cause the tire to rapidly deflate. Maintenance Fundamentals 3WARNING Installing improper tires on your vehicle can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed. Always use the size and type of tires recommended in this owner's manual. 65 Maintenance Maintenance Fundamentals Tire Service Life The service life of your tires is dependent on many factors, including, but not limited to, riding habits, road conditions, vehicle loading, tire air pressure, maintenance history, speed, and environmental conditions (even when the tires are not in use). In addition to your regular inspections and maintenance, it is recommended that you have annual inspections performed once the tires reach 5 years old. It is also recommended that all tires be removed from service after 10 years from the date of manufacture, regardless of their condition or state of wear. The last four digits of the TIN (tire identification number) indicate the date of manufacture. # Tire Identification Number (TIN) The tire identification number (TIN) is a group of numbers and letters located on the sidewall of the tire. abc DOT XXXX XXXX 22 09 DOT: This indicates that the tire meets all requirements of the U.S. Department of Transportation. a XXXX: Factory code b XXXX: Tire type code c 22 09: Date of manufacture (week & year). Example: week 22 in year 09. Tire Labeling Example Tire identification number (TIN) 66 Air Cleaner This vehicle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one. Maintenance Fundamentals Maintenance 67 Maintenance Removing & Installing Body Components Battery # Removal Make sure the ignition switch is in the OFF position. 1. Remove the seat. 2 P. 72 2. Remove the data link connector while pressing its tab from the battery cover. 3. CMX500A only Remove the air check connector while pressing its tab from the battery cover. 4. Remove the connector holder and relay holders from the battery cover. 5. Release the wire harness from the guide on the battery cover. Relay holders Connector holder Wire harness Battery cover Data link connector Guide CMX500A only Tab Tab Air check connector 68 Removing & Installing Body Components u Battery 6. Remove the clips. 2 P. 71 7. Disconnect the negative - terminal from the battery. 8. Pull up the battery cover. Clips 9. Disconnect the positive + terminal from the battery. 10. Remove the battery taking care not to drop the terminal nuts. Battery Maintenance Negative terminal Battery cover Positive terminal Continued 69 Maintenance Removing & Installing Body Components u Battery # Installation Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight. Make sure the clock information is correct after the battery is reconnected. 2 P. 31 For proper handling of the battery, see "Maintenance Fundamentals." 2 P. 56 "Battery Goes Dead." 2 P. 110 70 Maintenance Clip # Removal 1. Press down on the center pin to release the lock. 2. Pull the clip out of the hole. Center pin Removing & Installing Body Components u Clip Harness Band Clip # Removal Pull the harness band clip while pressing both sides of the anchor. Anchor # Installation 1. Push the bottom of the center pin. 2. Insert the clip into the hole. 3. Press down on the center pin to lock the clip. # Installation Install the harness band clip until it seats properly. 71 Maintenance Removing & Installing Body Components u Seat Seat Seat Tab Mounting bolts # Removal 1. Pull the rear corners of the seat up, then remove the mounting bolts using the provided 5 mm Hex wrench. 2 P. 43 2. Pull the seat back and up. # Installation 1. Insert the tab into the recess. 2. Install and tighten the mounting bolts securely. Make sure that the seat is locked securely in position by pulling it up lightly. Recess 72 Maintenance Side Cover Grommets Prongs Removing & Installing Body Components u Side Cover The right and left side covers can be removed in the same way. # Removal 1. Grasp the side cover. 2. Remove the prongs from the grommets. 3. Remove the side cover. # Installation Install the parts in the reverse order of removal. Side cover 73 Maintenance Engine Oil Checking the Engine Oil 1. If the engine is cold, idle the engine for 3 to 5 minutes. 2. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. 3. Place your vehicle in an upright position on a firm, level surface. 4. Check that the oil level is between the upper level and lower level marks on the oil level inspection window. Oil fill cap Oil level inspection window Upper level Lower level 74 Maintenance Engine Oil u Adding Engine Oil Adding Engine Oil If the engine oil is below or near the lower level mark, add the recommended engine oil. 2 P. 60, 2 P. 139 1. Remove the oil fill cap. Add the recommended oil until it reaches the upper level mark. u Place your vehicle in an upright position on a firm, level surface when checking the oil level. u Do not overfill above the upper level mark. u Make sure no foreign objects enter the oil filler opening. u Wipe up any spills immediately. 2. Securely reinstall the oil fill cap. NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil. They may affect lubrication and clutch operation. For the recommended oil and oil selection guidelines, see "Maintenance Fundamentals." 2 P. 60 75 Maintenance Engine Oil u Changing Engine Oil & Filter Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your vehicle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to the engine. 1. If the engine is cold, idle the engine for 3 to 5 minutes. 2. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. 3. Place your vehicle on a firm, level surface. 4. Place a drain pan under the drain bolt. 5. Remove the oil fill cap, drain bolt, and sealing washer to drain the oil. 76 Sealing washer Drain bolt Maintenance 6. Remove the oil filter with a filter wrench and let the remaining oil drain out. Make sure the prior seal is not stuck to the engine. u Discard the oil and oil filter at an approved recycling center. Oil filter Rubber seal 7. Apply a thin coat of engine oil to the rubber seal of a new oil filter. Engine Oil u Changing Engine Oil & Filter 8. Install the new oil filter and tighten. Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m) 9. Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 22 lbf·ft (30 N·m, 3.1 kgf·m) 10. Fill the crankcase with the recommended oil (2 P. 60, 2 P. 139) and install the oil fill cap. Required oil When changing oil & engine oil filter: 2.9 US qt (2.7 L) When changing oil only: 2.6 US qt (2.5 L) 11. Check the oil level. 2 P. 74 12. Check that there are no oil leaks. 77 Maintenance Air Cleaner Changing Air Cleaner Element Use a new Honda Genuine air cleaner element or an equivalent specified for your vehicle. NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems. 1. Remove the left side cover. 2 P. 73 2. Disconnect the wire connector of the starter magnetic switch. 2 P. 114 3. Remove the harness band clip from the air cleaner housing cover. 2 P. 71 4. Remove the air cleaner housing cover by removing the screws. Screws Harness band clip Air cleaner housing cover 78 Starter magnetic switch Maintenance 5. Remove the air cleaner element by releasing the slots from the tabs. 6. Thoroughly clean the inside of the air cleaner housing. 7. Install the new air cleaner element. u Insert the air cleaner element at an angle as shown in the illustration (a). 8. Secure the air cleaner element by hooking its slots with the tabs on the air cleaner housing (b). u Make sure the air cleaner element is installed securely. 9. Install the parts in the reverse order of removal. Air Cleaner u Changing Air Cleaner Element Air cleaner housing Slots Top view Tabs Air cleaner element Air cleaner housing Air cleaner element 79 Maintenance Coolant Checking the Coolant Check the coolant level in the reserve tank while the engine is cold. 1. Place your vehicle on a firm, level surface. 2. Hold your vehicle in an upright position. 3. Check that the coolant level is between the UPPER level and LOWER level marks on the reserve tank. If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your vehicle inspected by your dealer. Reserve tank UPPER level LOWER level Adding Coolant If the coolant level is below the LOWER level mark, add the recommended coolant (2 P. 62) until the level reaches the UPPER level mark. Add fluid only from the reserve tank cap and do not remove the radiator cap. 80 Maintenance Coolant u Changing Coolant 1. Remove the reserve tank cap and add fluid while monitoring the coolant level. u Do not overfill above the UPPER level mark. u Make sure no foreign objects enter the reserve tank opening. 2. Securely reinstall the reserve tank cap. 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out, potentially scalding you. Always let the engine and radiator cool down before removing the radiator cap. Reserve tank cap Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified. 81 Maintenance Brakes Checking Brake Fluid 1. Place your vehicle in an upright position on a firm, level surface. 2. Check that the brake fluid reservoir is horizontal and that the fluid level is: Front above the LOWER level mark. Rear between the LOWER level and UPPER level marks. If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, inspect the brake pads for wear. If the brake pads are not worn, you most likely have a leak. Have your vehicle inspected by your dealer. Front Front brake fluid reservoir Rear UPPER level Rear brake fluid reservoir mark LOWER level mark LOWER level mark 82 Maintenance Inspecting the Brake Pads Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator. Brakes u Inspecting the Brake Pads 1. Front Inspect the brake pads from below the brake caliper. 2. Rear Inspect the brake pads from the rear right of the vehicle. If necessary have the pads replaced by your dealer. Always replace both left and right brake pads at the same time. Front Wear indicators Rear Wear indicators Brake pads Disc Brake pads Disc 83 Maintenance Brakes u Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon. Brake light switch A B Adjusting nut 84 Maintenance Side Stand Checking the Side Stand 3. Sit on the vehicle, shift the transmission to Neutral, and raise the side stand. 4. Start the engine, pull the clutch lever in, and shift the transmission into gear. 5. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your vehicle inspected by your dealer. Side stand spring 1. Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. 2. Check the spring for damage or loss of tension. 85 Drive Chain Maintenance Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. 1. Shift the transmission to Neutral. Stop the engine. 2. Place your vehicle on its side stand on a firm, level surface. 3. Check the slack in the lower half of the drive chain midway between the sprockets. Drive chain slack: 1 - 1 3/8 in (25 - 35 mm) u Do not ride your vehicle if the slack exceeds 1 15/16 in (50 mm). 86 4. Roll the vehicle forward and check that the chain moves smoothly. 5. Inspect the sprockets. 2 P. 61 6. Clean and lubricate the drive chain. 2 P. 62 Adjusting the Drive Chain Slack Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. CMX500A only When adjusting the drive chain slack, be careful not to damage the wheel speed sensor and pulser ring. 1. Shift the transmission to Neutral. Stop the engine. 2. Place your vehicle on its side stand on a firm, level surface. 3. Loosen the rear axle nut. 4. Loosen the lock nuts on both sides of the swingarm. Drive Chain u Adjusting the Drive Chain Slack Pulser ring CMX500A only Lock nut Adjusting bolt Wheel speed sensor CMX500A only Rear axle nut Adjusting plate Lock nut Scale graduations Adjusting bolt Continued 87 Maintenance Maintenance Drive Chain u Adjusting the Drive Chain Slack 5. Turn both adjusting bolts an equal number of turns until the correct drive chain slack is obtained. Turn the adjusting bolts clockwise to tighten the chain. Turn the adjusting bolts counterclockwise to provide more slack. Adjust the slack at a point midway between the drive sprocket and the driven sprocket. Check the drive chain slack. 2 P. 86 6. Check rear axle alignment by making sure the end of the chain adjusting plates align with the scale graduations on both sides of the swingarm. Both marks should correspond. If the axle is misaligned, turn the right or left adjusting bolt until the marks are aligned and recheck chain slack. 7. Hold the adjusting bolts and tighten the lock nuts. u To hold the adjusting bolt, use the provided 5 mm Hex wrench. 2 P. 43 Torque: 15 lbf·ft (21 N·m, 2.1 kgf·m) Lock nut Hex wrench Adjusting bolt 8. Tighten the rear axle nut. Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m) 9. Recheck drive chain slack. 88 Maintenance If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. # Checking the Drive Chain Wear Check the chain wear label when adjusting the drive chain. If the index mark on the chain adjusting plate enters the red zone on the label after the chain has been adjusted to the proper slack, the chain is excessively worn and must be replaced. Chain: DID 520VF or RK 520KLO2 If necessary have the drive chain replaced by your dealer. Drive Chain u Adjusting the Drive Chain Slack Red zone Index mark Adjusting plate 89 Clutch Checking the Clutch # Checking the Clutch Lever Freeplay Check the clutch lever freeplay. Freeplay at the clutch lever: 3/8 - 13/16 in (10 - 20 mm) Clutch lever Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your dealer. Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion. NOTICE Improper freeplay adjustment can cause premature clutch wear. Maintenance Freeplay 90 Maintenance Clutch u Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Freeplay # Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. 1. Loosen the upper lock nut. 2. Turn the upper clutch cable adjuster until the freeplay is 3/8 - 13/16 in (10 - 20 mm). 3. Tighten the upper lock nut and check the freeplay again. Upper lock nut + Upper clutch cable adjuster # Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit, or the correct freeplay cannot be obtained, attempt adjustment with the lower clutch cable adjusting nut. Continued 91 Maintenance Clutch u Adjusting the Clutch Lever Freeplay 1. Loosen the upper lock nut and turn the upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. 2. Loosen the lower lock nut. 3. Turn the lower adjusting nut until the clutch lever freeplay is 3/8 - 13/16 in (10 20 mm). 4. Tighten the lower lock nut and check the clutch lever freeplay. 5. Start the engine, pull the clutch lever in, and shift into gear. Make sure the engine does not stall and the vehicle does not creep. Gradually release the clutch lever and open the throttle. Your vehicle should move smoothly and accelerate gradually. Lower adjusting nut + Lower lock nut If proper adjustment cannot be obtained or the clutch does not work correctly, see your dealer. 92 Maintenance Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the vehicle inspected by your dealer. Freeplay at the throttle grip flange: 1/16 - 1/4 in (2 - 6 mm) Freeplay Flange Adjusting the Throttle Freeplay 1. Slide the cable boot. 2. Loosen the lock nut. 3. Turn the adjuster until the freeplay is 1/16 - 1/4 in (2 - 6 mm). 4. Tighten the lock nut, return the cable boot, and inspect the throttle action again. Lock nut Cable boot + Throttle grip Adjuster 93 Crankcase Breather Cleaning the Crankcase Breather 1. Place a suitable container to receive deposits. 2. Remove the crankcase breather tube plug from the tube. 3. Drain deposits into a suitable container. 4. Install the crankcase breather tube plug. Crankcase breather tube plug Maintenance 94 Maintenance Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the bolt in or out as necessary using the provided Phillips screwdriver. 2 P. 43 Obey local laws and regulations. Bolt Lower Raise 95 Other Adjustments u Adjusting the Rear Suspension Adjusting the Rear Suspension # Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn the adjuster using the provided pin spanner. 2 P. 43 Position 1 is for a decrease spring preload (soft), or turn the position 3 to 5 increase spring preload (hard). The standard position is 2. NOTICE Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber. NOTICE Do not turn the adjuster beyond its limits. Adjust both left and right shock absorbers to the same spring preload. Maintenance 1 2 34 5 Pin spanner 96 Troubleshooting Engine Will Not Start........................................ P. 98 Overheating (High coolant temperature indicator is on) ................................................. P. 99 Warning Indicators On or Flashing............. P. 100 Low Oil Pressure Indicator .............................. P. 100 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)............... P. 100 ABS (Anti-lock Brake System) Indicator ....... P. 101 Other Warning Indications ........................... P. 102 Fuel Gauge Failure Indication......................... P. 102 Tire Puncture .................................................... P. 103 Electrical Trouble............................................. P. 110 Battery Goes Dead............................................ P. 110 Burned-out Light Bulb ..................................... P. 110 Blown Fuse.......................................................... P. 112 Troubleshooting Engine Will Not Start Starter Motor Operates But Engine Does Not Start Check the following items: Check the correct engine starting sequence. 2 P. 39 Check that there is gasoline in the fuel tank. Check if the PGM-FI malfunction indicator lamp (MIL) is on. u If the indicator lamp is on, contact your dealer as soon as possible. Starter Motor Does Not Operate Check the following items: Check the correct engine starting sequence. 2 P. 39 Make sure engine stop switch is in the (Run) position. 2 P. 36 Check for a blown fuse. 2 P. 112 Check for a loose battery connection (2 P. 68) or battery terminal corrosion (2 P. 56). Check the condition of the battery. 2 P. 110 If the problem continues, have your vehicle inspected by your dealer. 98 Overheating (High coolant temperature indicator is on) Troubleshooting The engine is overheating when the following occurs: High coolant temperature indicator comes on. Acceleration becomes sluggish. If this occurs, pull safely to the side of the road and perform the following procedure. Extended fast idling may cause the high coolant temperature indicator to come on. NOTICE Continuing to ride with an overheated engine can cause serious damage to the engine. 1. Stop the engine using the ignition switch, and then turn the ignition switch to the ON position. 2. Check that the radiator fan is operating, and then turn the ignition switch to the OFF position. If the fan is not operating: Suspect a fault. Do not start the engine. Transport your vehicle to your dealer. If the fan is operating: Allow the engine to cool with the ignition switch in the OFF position. 3. After the engine has cooled, inspect the radiator hose and check if there is a leak. 2 P. 80 If there is a leak: Do not start the engine. Transport your vehicle to your dealer. 4. Check the coolant level in the reserve tank. 2 P. 80 u Add coolant as necessary. 5. If 1-4 check normal, you may continue riding, but closely monitor the high coolant temperature indicator. 99 Troubleshooting Warning Indicators On or Flashing Low Oil Pressure Indicator If the low oil pressure indicator comes on, pull safely to the side of the road and stop the engine. NOTICE Continuing to ride with low oil pressure can cause serious damage to the engine. 1. Check the engine oil level, and add oil as necessary. 2 P. 74, 2 P. 75 2. Start the engine. u Only continue riding if the low oil pressure indicator goes off. Rapid acceleration may momentarily cause the low oil pressure indicator to come on, especially if the oil is at or near the low level. If the low oil pressure indicator stays on when the oil level is at the proper level, stop the engine and contact your dealer. If the engine oil level goes down rapidly, your vehicle may have a leak or another serious problem. Have your vehicle inspected by your dealer. PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your vehicle inspected by your dealer as soon as possible. 100 Troubleshooting Warning Indicators On or Flashing u ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) Indicator CMX500A only If the indicator operates in one of the following ways, you may have a serious problem with the ABS. Reduce your speed and have your vehicle inspected by your dealer as soon as possible. Indicator comes on or starts flashing while riding. Indicator does not come on when the ignition switch is in the ON position. Indicator does not go off at speeds above 6 mph (10 km/h). If the ABS indicator stays on, your brakes will continue to work as a conventional system, but without the anti-locking function. The ABS indicator may flash if you turn the rear wheel while the rear wheel is lifted off the ground. In this case, turn the ignition switch to the OFF position, and then to the ON position again. The ABS indicator will go off after your speed reaches 19 mph (30 km/h). 101 Troubleshooting Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible. 102 Troubleshooting Tire Puncture Repairing a puncture or removing a wheel requires special tools and technical expertise. We recommend you have this type of service performed by your dealer. After an emergency repair, always have the tire inspected/replaced by your dealer. Emergency Repair Using a Tire Repair Kit If your tire has a minor puncture, you can make an emergency repair using a tubeless tire repair kit. Follow the instructions provided with the emergency tire repair kit. Riding your vehicle with a temporary tire repair is very risky. Do not exceed 30 mph (50 km/h). Have the tire replaced by your dealer as soon as possible. 3WARNING Riding your vehicle with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully and do not exceed 30 mph (50 km/h) until the tire is replaced. Removing Wheels Follow these procedures if you need to remove a wheel in order to repair a puncture. Continued 103 Tire Puncture u Removing Wheels CMX500A only When removing and installing the wheel, be careful not to damage the wheel speed sensor and pulser ring. # Front Wheel Removal 1. Place your vehicle on a firm, level surface. 2. Remove the front axle bolt. Wheel speed sensor Pulser ring CMX500A only CMX500A only Right side collar 3. Loosen the right and left axle pinch bolts. 4. Support your vehicle securely and raise the front wheel off the ground using a maintenance stand or a hoist. 5. Remove the front axle shaft, front wheel and side collars. u Avoid getting grease, oil, or dirt on the disc or pad surfaces. u Do not pull the brake lever while the wheel is removed. Left side collar Front axle shaft Troubleshooting Right axle Front axle bolt pinch bolts 104 Left axle pinch bolts Tire Puncture u Removing Wheels Troubleshooting Installation 1. Attach the side collars to the wheel. 2. On the left side, place the wheel between the fork legs and insert the front axle shaft, through the left fork leg and wheel hub. NOTICE When installing a wheel or caliper into original position, carefully fit the brake disc between the pads to avoid scratching them. 3. Align the end of the front axle shaft with the surface of the fork leg. Surface of fork leg End of front axle shaft 4. Tighten the left axle pinch bolts to hold the front axle shaft. 5. Install and tighten the front axle bolt. Torque: 38 lbf·ft (51 N·m, 5.2 kgf·m) 6. Loosen the left axle pinch bolts. 7. Tighten the right axle pinch bolts. Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) Continued 105 Troubleshooting Tire Puncture u Removing Wheels 8. Lower the front wheel on the ground. 9. Apply the brake lever and pump the fork several times. 10. Retighten the left axle pinch bolts. Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) 11. Raise the front wheel off the ground again, and check that the wheel rotates freely after you release the brake. If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. 106 Troubleshooting # Rear Wheel When using a maintenance stand, be careful not to damage the wheel speed sensor wire (CMX500A only) and brake hose. Removal 1. Support your vehicle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. 2. Loosen the rear axle nut, lock nuts and turn the adjusting bolts so the rear wheel can be moved all the way forward for maximum drive chain slack. 3. Remove the drive chain from the driven sprocket by pushing the rear wheel forward. 4. Remove the rear axle nut and washer. Tire Puncture u Removing Wheels Adjusting plate Pulser ring CMX500A only Lock nut Adjusting bolt Wheel speed sensor CMX500A only Rear axle nut/washer Rear axle shaft Adjusting plate Lock nut Drive chain Adjusting bolt Continued 107 Tire Puncture u Removing Wheels 5. Remove the rear axle shaft, chain adjusting plates, brake caliper bracket, rear wheel and side collars. u Support the brake caliper assembly so that it doesn't hang from the brake hose. Do not twist the brake hose. u Avoid getting grease, oil, or dirt on the disc to pad surfaces. u Do not push the brake pedal while the wheel is removed. NOTICE When installing a wheel or caliper into original position, carefully fit the brake disc between the pads to avoid scratching them. 3. Make sure that the lug on the swingarm is positioned in the slot on the brake caliper bracket. Brake caliper bracket Lug Troubleshooting Installation 1. Attach the right and left side collars in their original locations on the rear wheel. 2. To install the rear wheel, reverse the removal procedure. u Take care to prevent the brake caliper from scratching the wheel during installation. Slot Swingarm 108 4. Adjust the drive chain. 2 P. 87 5. Hold the adjusting bolts and tighten the lock nuts. u To hold the adjusting bolt, use the provided 5 mm Hex wrench. 2 P. 43 Torque: 15 lbf·ft (21 N·m, 2.1 kgf·m) Lock nut Tire Puncture u Removing Wheels 8. After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely. If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity. Troubleshooting Hex wrench Adjusting bolt 6. Tighten the rear axle nut. Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m) 7. Recheck the drive chain slack and rear axle alignment. 2 P. 86 109 Troubleshooting Electrical Trouble Battery Goes Dead Charge the battery using a motorcycle battery charger. Remove the battery from the vehicle before charging. Do not use an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. If the battery does not recover after recharging, contact your dealer. NOTICE Jump starting using an automobile battery can damage your vehicle's electrical system and is not recommended. Bump starting is also not recommended. Burned-out Light Bulb All light bulbs on the vehicle are LEDs. If there is an LED which is not turned on, see your dealer for servicing. 110 # Headlight/Front Turn Signal/ Position Light Headlight Electrical Trouble u Burned-out Light Bulb # Brake Light/Taillight/Rear Turn Signal/License Plate Light Rear turn signals Troubleshooting Front turn signals/position lights The headlight, front turn signals and position lights use several LEDs. If there is an LED which is not turned on, see your dealer for servicing. License plate light Brake light/taillight The brake light, taillight, rear turn signals and license plate light use several LEDs. If there is an LED which is not turned on, see your dealer for servicing. 111 Electrical Trouble u Blown Fuse Blown Fuse Before handling fuses, see "Inspecting and Replacing Fuses." 2 P. 59 # Fuse Box Fuses 1. Remove the battery cover. 2 P. 68 2. Open the fuse box covers. 2 P. 113 3. Pull the fuses out one by one with the fuse puller and check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating. u The fuse puller is stored on the battery cover. CMX500 u Spare fuses are provided in the fuse box. CMX500A u Spare fuses are provided in the fuse box and on the battery cover (to access the spare fuse, open the cover). 4. Close the fuse box covers. 5. Reinstall parts in the reverse order of removal. Cover Fuse puller Troubleshooting 30 A spare fuse CMX500A only 112 CMX500 Fuse box covers Electrical Trouble u Blown Fuse CMX500A Spare fuses Fuse box covers Troubleshooting Spare fuses Fuse box covers Continued 113 Electrical Trouble u Blown Fuse # Main Fuse Main fuse Wire connector 3. Pull the main fuse out and check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating. u Spare main fuse is provided in the starter magnetic switch. 4. Reinstall parts in the reverse order of removal. NOTICE If a fuse fails repeatedly, you likely have an electrical problem. Have your vehicle inspected by your dealer. Troubleshooting Starter magnetic switch Spare main fuse 1. Remove the left side cover. 2 P. 73 2. Remove the starter magnetic switch from the air cleaner housing cover, then disconnect the wire connector of the starter magnetic switch. 114 Information Keys..................................................................... P. 116 Instruments, Controls, & Other Features... P. 117 Caring for Your Vehicle.................................. P. 119 Storing Your Vehicle....................................... P. 122 Transporting Your Vehicle ............................ P. 123 You & the Environment ................................. P. 124 Vehicle Identification Number..................... P. 125 Emission Control Systems ............................. P. 126 Catalytic Converter ......................................... P. 130 Oxygenated Fuels............................................ P. 131 Authorized Manuals ....................................... P. 132 Warranty Coverage and Service .................. P. 133 Honda Contacts ............................................... P. 135 USA Reporting Safety Defects ..................... P. 137 Information Keys Keys Ignition Key/Steering Lock Key Be sure to record the key number provided with the key number plate. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the key number. A metal key holder may cause damage to the area surrounding the ignition switch. 116 Instruments, Controls, & Other Features Instruments, Controls, & Other Features Ignition Switch Leaving the ignition switch in the ON position with the engine stopped will drain the battery. Do not turn the key while riding. Odometer The display locks at 999,999 when the read-out exceeds 999,999. Tripmeter The tripmeters return to 0.0 when each readout exceeds 9,999.9. Engine Stop Switch Do not use the engine stop switch except in an emergency. Doing so when riding will cause the engine to suddenly turn off, making riding unsafe. If you stop the engine using the engine stop switch, turn the ignition switch to the OFF position. Failing to do so will drain the battery. Document Bag The owner's manual, registration, and insurance information can be stored in the plastic document bags located underside of the seat. Information Continued 117 Instruments, Controls, & Other Features Ignition Cut-off System A banking (lean angle) sensor automatically stops the engine and fuel pump if the vehicle falls over. To reset the sensor, you must turn the ignition switch to the OFF position and back to the ON position before the engine can be restarted. Assist-slipper Clutch System The assist-slipper clutch system helps to prevent the rear tire from locking up when the deceleration of your vehicle produces a strong engine braking effect. It also makes the clutch lever operation feel lighter. Use only MA classification engine oil for your vehicle. Using engine oil other than MA classification oil could result in damage to the assist-slipper clutch system. Information 118 Caring for Your Vehicle Caring for Your Vehicle Frequent cleaning and polishing is important to ensure the life of your Honda. A clean vehicle makes it easier to spot potential problems. In particular, seawater and salts used to prevent ice on roads promote the formation of corrosion. Always wash your vehicle thoroughly after riding on coastal or treated roads. Washing Allow the engine, muffler, brakes, and other high-temperature parts to cool before washing. 1. Rinse your vehicle thoroughly using a low pressure garden hose to remove loose dirt. 2. If necessary, use a sponge or a soft towel with mild cleaner to remove road grime. u Clean the headlight lens, panels, and other plastic components with extra care to avoid scratching them. Avoid directing water into the air cleaner, muffler, and electrical parts. 3. Thoroughly rinse your vehicle with plenty of clean water and dry with a soft, clean cloth. 4. After the vehicle dries, lubricate any moving parts. u Make sure that no lubricant spills onto the brakes or tires. Brake discs, pads, drum or shoes contaminated with oil will suffer greatly reduced braking effectiveness and can lead to a crash. 5. Lubricate the drive chain immediately after washing and drying the vehicle. 6. Apply a coat of wax to prevent corrosion. u Avoid products that contain harsh detergents or chemical solvents. These can damage the metal, paint, and plastic on your vehicle. Keep the wax clear of the tires and brakes. u If your vehicle has any matte painted parts, do not apply a coat of wax to the matte painted surface. Continued 119 Information Information Caring for Your Vehicle # Washing Precautions Follow these guidelines when washing: Do not use high-pressure washers: u High-pressure water cleaners can damage moving parts and electrical parts, rendering them inoperable. u Water in the air intake can be drawn into the throttle body and/or enter the air cleaner. Do not direct water at the muffler: u Water in the muffler can prevent starting and causes rust in the muffler. Dry the brakes: u Water adversely affects braking effectiveness. After washing, apply the brakes intermittently at low speed to help dry them. Do not direct water under the seat: u Water in the under seat compartment can damage your documents and other belongings. Do not direct water at the air cleaner: u Water in the air cleaner can prevent the engine from starting. Do not direct water near the headlight: u The headlight's inside lens may fog temporarily after washing or while riding in the rain. This does not impact the headlight function. However, if you see a large amount of water or ice accumulated inside the lens(es), have your vehicle inspected by your dealer. Do not use wax or polishing compounds on matte painted surface: u Use a soft cloth or sponge, plenty of water, and a mild detergent to clean matte painted surfaces. Dry with a soft clean cloth. 120 Information Aluminum Components Aluminum will corrode from contact with dirt, mud, or road salt. Clean aluminum parts regularly and follow these guidelines to avoid scratches: Do not use stiff brushes, steel wool, or cleaners containing abrasives. Avoid riding over or scraping against curbs. Caring for Your Vehicle Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted, do not use a commercially available abrasive kitchen cleaning compound. Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler. If you are not sure if your exhaust pipe and muffler are painted, contact your dealer. Panels Follow these guidelines to prevent scratches and blemishes: Wash gently using a soft sponge and plenty of water. To remove stubborn stains, use diluted detergent and rinse thoroughly with plenty of water. Avoid getting gasoline, brake fluid, or detergents on the instruments, panels, or headlight. 121 Information Storing Your Vehicle Storing Your Vehicle If you store your vehicle outdoors, you should consider using a full-body cover. If you won't be riding for an extended period, follow these guidelines: Wash your vehicle and wax all painted surfaces (except matte painted surfaces). Coat chrome pieces with rust-inhibiting oil. Lubricate the drive chain. 2 P. 61 Place your vehicle on a maintenance stand and position a block so that both tires are off the ground. After rain, remove the body cover and allow the vehicle to dry. Remove the battery (2 P. 68) to prevent discharge. Fully charge the battery and then place it in a shaded, well-ventilated area. u If you leave the battery in place, disconnect the negative - terminal to prevent discharge. After removing your vehicle from storage, inspect all maintenance items required by the Maintenance Schedule. USA For more information about storage, refer to the Honda Winter Storage Guide, available from your dealer. Canada For more information about storage, visit our website at www.honda.ca and look up "Storage Tips" under the "Honda Warranty" in the Warranty tab for your Model. 122 Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground. NOTICE Towing your vehicle can cause serious damage to the transmission. Transporting Your Vehicle Information 123 You & the Environment You & the Environment Owning and riding a vehicle can be enjoyable, but you must do your part to protect the environment. Choose Sensible Cleaners Use a biodegradable detergent when you wash your vehicle. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs) which damage the atmosphere's protective ozone layer. Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling center. Call your local or state office of public works or environmental services to find a recycling center in your area, and to get instructions on how to dispose of non-recyclable wastes. Do not place used engine oil in the trash, or pour it down a drain or on the ground. Used oil, gasoline, coolant, and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking water, lakes, rivers, and oceans. Information 124 Vehicle Identification Number VIN The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. VIN Vehicle Identification Number Information Engine number 125 Emission Control Systems Information Emission Control Systems Your vehicle engine emits combustion byproducts, including carbon monoxide (CO), oxides of nitrogen (NOx), and hydrocarbons (HC). Gasoline evaporation also emits hydrocarbons. Controlling the production of NOx, CO, and HC is important for the environment. Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Environment and Climate Change Canada (ECCC) require that your vehicle comply with applicable exhaust, crankcase, and fuel permeation emission standards during its useful life, when operated and maintained according to the instructions provided. CARB also requires that your vehicle comply with applicable evaporative emission requirements during its useful life, when 126 operated and maintained according to the instructions provided. USA Compliance with the terms of the Distributor's Warranties for Honda Motorcycle Emission Control Systems is necessary in order to maintain a valid emissions system warranty. The Vehicle Emission Control Information label is located on the right side of the swingarm. Canada only Vehicle emission control information label Vehicle emission control information label Noise Emission Requirements The EPA requires that vehicles built after January 1, 1983 comply with applicable noise emission standards for one year or 3,730 miles (6,000 km) after the time of purchase when operated and maintained according to the instructions provided. Exhaust Emission Control System The exhaust emission control system includes the following components that should not need adjustment, although periodic inspection by your dealer is recommended. # PGM-FI System The PGM-FI (programmed fuel injection) system uses sequential multiport fuel injection, and is comprised of air intake, engine control, fuel control, and exhaust control subsystems. The engine control module (ECM) uses sensors to determine how much air enters the engine, and then controls how much fuel to inject. Emission Control Systems # Ignition Timing Control System The ignition timing control system adjusts the ignition timing to reduce the amount of HC, CO, and NOx produced. # Secondary Air Injection System The secondary air injection system adds filtered air into the exhaust gas to help improve emission control performance. # Catalytic Converters The exhaust system contains one or more catalytic converters. Catalytic converters use a catalyst to convert most of the harmful exhaust gas compounds into harmless compounds. Evaporative Emission Control System 50 STATE (meets California) An evaporative emissions control system uses a canister filled with charcoal to adsorb fuel vapor from the fuel tank while the engine is off. The vapor is drawn into the engine and burned while riding. Continued 127 Information Emission Control Systems Crankcase Emissions Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the crankcase breather hose, air cleaner housing and throttle body. Fuel Permeation Emission Control The fuel tank, fuel hoses, and fuel vapor charge hoses use fuel permeation control technologies to prevent fuel vapor emissions. Tampering with these components to reduce or defeat the effectiveness of the fuel permeation technologies is prohibited. Noise Emission Control System # TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: U. S. federal law prohibits, and Canadian provincial laws may prohibit, the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. Information 128 # AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS: Removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases. Removal of, or puncturing of any part of the intake system. Lack of proper maintenance. Removing or disabling any emissions compliance component, or replacing any compliance component with a noncompliant component. Emission Control Systems Problems Affecting Vehicle Exhaust Emissions Have your vehicle inspected and repaired by your dealer if you experience any of the following symptoms: Hard starting or stalling after starting Rough idling Misfiring or backfiring during acceleration Poor engine performance and poor fuel economy Information 129 Catalytic Converter Catalytic Converter This vehicle is equipped with a three-way catalytic converter. The catalytic converter contains precious metals that serve as catalysts in high temperature chemical reactions that convert hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx) in the exhaust gasses into safe compounds. A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent. Follow these guidelines to protect your vehicle's catalytic converter. Always use unleaded gasoline. Leaded gasoline will damage the catalytic converter. Keep the engine in good running condition. A poorly running engine can cause the catalytic converter to overheat causing damage to the converter or the vehicle. If your engine is misfiring, backfiring, stalling, or otherwise not running properly, stop riding and turn off the engine. Have your vehicle serviced as soon as possible. Information 130 Information Oxygenated Fuels Oxygenated Fuels Some conventional fuels blended with alcohol or an ether compound are available in some locales to help reduce emissions to meet clean air standards. These gasolines are collectively referred to as oxygenated fuels. If you plan to use oxygenated fuel, check that it is unleaded and meets the minimum octane rating and blend requirement. The following fuel blends are EPA-approved and have been approved for use in your vehicle: Ethanol (ethyl alcohol) up to 10% by volume. u Gasoline containing ethanol may be marketed under the name Gasohol. Methanol (methyl alcohol) up to 5% by volume that contain cosolvents and corrosion inhibitors to protect the fuel system. Never use a blend containing more than 5%. If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, you may experience performance problems. To resolve the problem, have your dealer drain the fuel tank and replace with the correct fuel. Fuel system or performance problems resulting from the use of an oxygenated fuel containing higher percentages are not covered by your warranty. NOTICE Improper use of oxygenated fuels can damage metal, rubber, and plastic parts of your fuel system. Oxygenated fuel can also damage paint. Damage caused by spilled fuel is not covered by warranty. If you notice any undesirable operating symptoms or performance problems, try a different brand of gasoline. 131 Authorized Manuals Authorized Manuals USA The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. Canada See your dealer to order authorized manuals. Also available, but not necessary to service your model, is the Honda Common Service Manual, which explains basic service information for various systems on Honda motorcycles, scooters, and ATV. USA The Winter Storage Guide in conjunction with the Owner's Manual and Service Manual can help you prepare your Honda motorcycle, scooter, ATV, and SxS for winter storage. These Honda manuals are written for the professional technician. However, if you possess the proper tools, observe the safety standards, and are mechanically capable, you should find them easy to use. Special Honda tools are necessary for some procedures. USA Order online: www.helminc.com Order Toll Free: 1-888-CYCLE93 (1-888-292-5393) (NOTE: For Credit Card Orders Only) Monday - Friday 8:00 AM - 6:00 PM EST Information Publication Item No. 61MKG03 61CSM00 S9507 31MKGA30 132 Description 2020 CMX500/A Service Manual Common Service Manual USA Winter Storage Guide 2020 CMX500/A Owner's Manual Information Warranty Coverage and Service Coverage Your new Honda is covered by the following warranties: Vehicle Limited Warranty Emission Control System Warranty USA Noise Control Warranty The responsibilities, restrictions, and exclusions that apply to these warranties are explained in the Warranties Booklet given to you by your Honda dealer at the time of purchase. Always keep your Honda owner's card with your Warranties Booklet. Canada Please refer to the Warranty Booklet posted on our website at www.honda.ca. Warranty Coverage and Service It is important to realize that your warranty applies only to defects in material or workmanship of your Honda. Your warranty coverage does not apply to the normal wear and deterioration associated with use of the vehicle. Your warranty coverage is not voided if you perform your own maintenance. However, failures that occur due directly to improper maintenance are not covered by these warranties. USA You can extend almost all of your warranty coverage through the Honda Protection Plan. For more information, see your Honda dealer. Continued 133 Warranty Coverage and Service Service Please remember that maintenance recommended in the Maintenance Schedule is not included in your warranty coverage. If you believe you have a problem with your vehicle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection. If a problem exists and is covered under warranty, your dealer will perform the warranty repairs. If you have any questions about your warranty coverage or the nature of the repair, talk to the Service Manager of your Honda dealer. If a misunderstanding occurs and you aren't satisfied with your dealer's handling of the situation, we suggest you discuss your problem with the appropriate member of the dealership's management team. If you are still not satisfied, contact the owner of the dealership or their designated representative. Information 134 Honda Contacts Honda Contacts American Honda Motor Co., Inc. If you wish to contact Honda directly to comment on your experiences with your vehicle or with your dealer, please send your comments to the following address: Motorcycle Division, American Honda Motor Co., Inc., P.O. Box 2200, Torrance, CA 90509-2200 Mailstop: 100-4C-7B, Telephone: (866) 784-1870. Please include the following information in your letter: Name, address, and telephone number Product model, year, and VIN Date of purchase Dealer name and address We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly. Information Canada Honda Canada Inc. Customer Relations Department, 180 Honda Boulevard Markham, Ontario L6C 0H9 Telephone: (888) 946-6329 Fax: (877) 939-0909 E-mail: honda_cr@ch.honda.com Continued 135 Information Honda Contacts Your Honda Dealer The service department of your Honda dealer offers trained personnel to perform regular maintenance and most repairs. It has the latest available service information from Honda and also handles warranty inspections and repairs. The parts department offers Honda Genuine Parts, Pro Honda products, Honda Genuine Accessories (USA only), and Honda accessories and products (Canada only) that provide the same quality that went into your vehicle. USA The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage. Your Honda dealer can also supply information about, riding events, and information about safety training available in your local area. 136 Reporting Safety Defects Information USA Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying American Honda Motor Co., Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or American Honda Motor Co., Inc. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at: 1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or write to: Administrator, NHTSA, 1200 New Jersey Avenue, SE., Washington, DC 20590. You can also obtain other information about motor vehicle safety from: http://www.safercar.gov. 137 Specifications Specifications Main Components Overall length 86.8 in (2,205 mm) Overall width 32.3 in (820 mm) Overall height 42.9 in (1,090 mm) Wheelbase 58.7 in (1,490 mm) Minimum ground clearance 5.3 in (135 mm) Caster angle 28° Trail 4.3 in (110 mm) CMX500 Curb weight 49 STATE 50 STATE (meets California) CMX500A 50 STATE (meets California) Canada model 408 lb (185 kg) 410 lb (186 kg) 414 lb (188 kg) 417 lb (189 kg) Maximum weight capacity Passenger capacity USA model *1 Canada model *2 USA model (Model not equipped with Optional Passenger Seat Kit) Canada model and USA model equipped with Optional Passenger Seat Kit 346 lb (157 kg) 346 lb (157 kg) Rider only (no passenger) Rider and 1 passenger 138 Minimum turning radius Displacement Bore x stroke Compression ratio Fuel Tank capacity Battery Gear ratio Reduction ratio (primary / final) 9.2 ft (2.8 m) 28.7 cu-in (471 cm3) 2.64 x 2.63 in (67.0 x 66.8 mm) 10.7 : 1 Unleaded gasoline Recommended: 86 PON or higher 2.96 US gal (11.2 L) YTZ8V 12 V-7 Ah (10 HR) 1st 3.285 2nd 2.105 3rd 1.600 4th 1.300 5th 1.150 6th 1.043 2.029 / 2.667 *1 : Including rider, all luggage, and accessories *2 : Including rider, passenger, all luggage, and accessories Service Data Tire size Front Rear 130/90-16M/C 67H 150/80-16M/C 71H Tire type Bias-ply, tubeless Recommended Front tire Rear DUNLOP D404F QA DUNLOP D404 QA Tire air pressure Front Rear 29 psi (200 kPa, 2.00 kgf/cm2) 29 psi (200 kPa, 2.00 kgf/cm2) Minimum tread Front depth Rear 0.06 in (1.5 mm) 0.08 in (2.0 mm) Spark plug (standard) CPR8EA-9 (NGK) Spark plug gap 0.031 - 0.035 in (0.80 - 0.90 mm) Idle speed (nonadjustable) 1,200 ± 100 rpm Recommended engine oil API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or an equivalent motorcycle oil Specifications After draining 2.6 US qt (2.5 L) Engine oil capacity After draining & 2.9 US qt (2.7 L) filter change After disassembly 3.4 US qt (3.2 L) Recommended brake fluid Honda DOT 4 Brake Fluid Cooling system capacity 1.70 US qt (1.61 L) Recommended coolant Pro Honda HP Coolant Recommended drive chain Pro Honda HP Chain Lube or equivalent lubricant Drive chain slack 1 - 1 3/8 in (25 - 35 mm) Standard drive DID 520VF or RK 520KLO2 chain No. of links 112 Drive Standard sprocket sprocket 15T size Driven sprocket 40T Specifications 139 Specifications Bulbs Headlight LED Brake light/Taillight LED Front turn signal/Position light LED Rear turn signal LED License plate light LED Fuses Main fuse Other fuse 30 A CMX500 15 A, 7.5 A CMX500A 30 A, 15 A, 7.5 A Torque Specifications Engine oil drain bolt 22 lbf·ft (30 N·m, 3.1 kgf·m) Oil filter 19 lbf·ft (26 N·m, 2.7 kgf·m) Drive chain adjusting lock nut 15 lbf·ft (21 N·m, 2.1 kgf·m) Rear wheel axle nut 65 lbf·ft (88 N·m, 9.0 kgf·m) Front wheel axle bolt 38 lbf·ft (51 N·m, 5.2 kgf·m) Front wheel axle pinch bolt 16 lbf·ft (22 N·m, 2.2 kgf·m) Specifications 140 Information Record VIN Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager 141 Index A ABS (Anti-lock Brake System)....................... 12 ABS (Anti-lock Brake System) Indicator .................................................. 35, 101 Accessories ........................................................ 15 Air Cleaner .................................................. 67, 78 Authorized Manuals...................................... 132 Average Fuel Mileage ..................................... 25 B Battery.......................................................... 56, 68 Brake Light Switch........................................... 84 Brakes Fluid ................................................................ 61, 82 Pad Wear ............................................................. 83 Braking ............................................................... 11 Bulb Brake Light/Taillight ........................................ 111 Front Turn Signal/Position Light .................. 111 Headlight ........................................................... 111 License Plate Light........................................... 111 Rear Turn Signal............................................... 111 C Catalytic Converter........................................ 130 Clip ...................................................................... 71 Clutch Adjustment .......................................................... 91 Freeplay................................................................ 90 Color Label ........................................................ 55 Coolant............................................................... 80 Crankcase Breather ......................................... 94 Crash ..................................................................... 5 Current Fuel Mileage ...................................... 26 D Digital Clock Adjustment............................... 31 Display Setting ................................................. 29 Drive Chain.................................................. 61, 86 E Electrical Trouble ........................................... 110 Emission Control Systems ........................... 126 Index 142 Engine Number.............................................................. 125 Oil.................................................................... 60, 74 Oil Filter ................................................................ 76 Overheats............................................................. 99 Starting ................................................................. 39 Stop Switch................................................. 36, 117 Stopping...................................................... 37, 117 Will Not Start....................................................... 98 Environment ................................................... 124 Equipment Owner's Manual ................................................. 44 Tool ....................................................................... 43 F Flooded Engine ................................................ 40 Fuel Gauge ................................................................... 23 Oxygenated ...................................................... 131 Recommended.......................................... 42, 138 Remaining............................................................ 23 Reserve Fuel Consumption.............................. 26 Tank Capacity ............................................ 42, 138 Fuses........................................................... 59, 112 G Gasohol ............................................................ 131 Gasoline ............................................................. 42 Gear Position Indicator .................................. 23 H Harness Band Clip ........................................... 71 Hazard Switch................................................... 36 Headlight Aim .................................................. 95 Headlight Dimmer Switch ............................. 36 High Beam Indicator....................................... 35 High Coolant Temperature Indicator ......... 34 Honda Contacts ............................................. 135 Horn Button ...................................................... 36 I Ignition Cut-off System Banking Sensor................................................. 118 Side Stand............................................................ 85 Ignition Key..................................................... 116 Ignition Switch ......................................... 37, 117 Indicators........................................................... 34 Information Record....................................... 141 Instruments ....................................................... 22 143 Index Instruments, Controls, Other Features ......................................................... 117 L Labels.................................................................... 7 Load Limits ........................................................ 16 Loading Guidelines.......................................... 16 Low Oil Pressure Indicator .................... 34, 100 M Maintenance Fundamentals ..................................................... 52 Importance .......................................................... 46 Record .................................................................. 51 Safety .................................................................... 47 Schedule............................................................... 48 Maintenance Record....................................... 51 Maximum Weight Limit......................... 16, 138 Modifications.................................................... 15 N Neutral Indicator ............................................. 35 O Odometer............................................ 24, 25, 117 Oil Engine ............................................................ 60, 74 Overheating ...................................................... 99 Oxygenated Fuels.......................................... 131 P Parking ............................................................... 13 Parts Location................................................... 20 Passing Light Control Switch ........................ 36 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL).... 34, 100 Protective Apparel............................................. 9 R Rear Suspension............................................... 96 Recommended Coolant ................................................................. 62 Engine Oil ............................................................ 60 Fuel ........................................................................ 42 Refueling............................................................ 42 Index 144 Removal Battery................................................................... 68 Clip......................................................................... 71 Harness Band Clip.............................................. 71 Seat........................................................................ 72 Side Cover ........................................................... 73 Repair Kit ......................................................... 103 Reporting Safety Defects............................. 137 Riding Precautions .......................................... 11 S Safety Guidelines ............................................... 3 Safety Labels ....................................................... 7 Safety Precautions ............................................. 9 Seat ..................................................................... 72 Shifting Gears ................................................... 41 Side Cover ......................................................... 73 Side Stand.......................................................... 85 Side Stand Ignition Cut-off System ............ 85 Specifications.................................................. 138 Speedometer .................................................... 23 Start Button....................................................... 36 Starting the Engine ......................................... 39 Steering Lock .................................................... 38 Stopping Engine ...................................... 37, 117 Storage Equipment ........................................................... 43 Owner's Manual ................................................. 44 Tool ....................................................................... 43 Storing Your Vehicle ..................................... 122 Switches ............................................................. 36 T Throttle............................................................... 93 Tires Air Pressure ......................................................... 63 Puncture............................................................. 103 Replacing .................................................... 63, 103 Transporting Your Vehicle........................... 123 Tripmeter ............................................ 24, 25, 117 Troubleshooting .............................................. 97 Turn Signal Indicator ...................................... 35 Turn Signal Switch........................................... 36 V Vehicle Identification Number ................... 125 145 Index Index W Warning Indicators On or Flashing ........... 100 Warranty Coverage and Service ................ 133 Washing Your Vehicle .................................. 119 Weight Limit ..................................................... 16 Wheels Front Removal .................................................. 104 Rear Removal.................................................... 107 146 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing your vehicle. For more information go to www.P65Warnings.ca.gov/passenger-vehicle.Antenna House PDF Output Library 6.3.752 (Windows (x64))