2. Select any Set Up group. Setup key or Increment or Decrement keys. Sequentially displays the other set up groups shown in the prompt hierarchy. See ...
51-52-25-158, Revision 1.0 November 2020
UDC2800 Universal Digital Controller Quick Start Guide
Getting started
When start up the controller for the first time, it is required to enter the initial password and a new password. The initial password is 1234.
Overview
This document is a quick start guide for UDC2800 controller. For detailed instructions, see UDC2800 Product Manual. To Download the Product Manual: 1. In a web browser, enter https://www.honeywellprocess.com/support, and login.
If you are a new user, register at this website first. 2. In the Search box, enter UDC2800 Product Manual (#51-52-25-157), and click the Search icon. 3. Select PRODUCT DOCUMENTS & DOWNLOADS. The All Support Search Results page appears with the search results. 4. Click the package to download it.
Model Number Interpretation
Write your controller's model number in the spaces provided below and circle the corresponding items in each table. This information will also be useful when you wire your controller.
· Select the desired Key Number. The arrow to the right marks the selection available.
· Make the desired selections from Table I to Table VI. A dot `·' denotes availability.
Key Number
I
_ _ _ _ _ _
_ _
Key Number UDC2800 Single Loop Controller Description
II
III
IV
_ _ _
_ _ _
_ _ _
Selection
V
VI
_ _
_
Availability
Digital Controller for use with 100 to 240 Vac Power
DC2800
Digital Controller for use with 24 Vac/dc Power
DC2900
Table IV Options
Approvals Tags Future options
CE (Standard) CE, UL and CSA None Stainless Steel Customer ID Tag 3 lines w/22 characters/line None
Table IV Options
Documents
Quick Start Guide - English
Certificate
None
Certificate of Conformance (F3391)
Table VI Extended Warranty
Extended Warranty
None Extended Warranty Additional 1 year Extended Warranty Additional 2 year
Dimensions and Mounting
Table I Specify Control Output and/or Alarms
Output #1
Output #2 and Alarm #1 or Alarms 1 and 2
Current Output (4 to 20 ma, 0 to 20 ma) Electro Mechanical Relay (5 Amp Form C) Open Collector transistor output Dual 2 Amp Relays (Both are Form A) (Heat/Cool Applications) No Additional Outputs or Alarms One Alarm Relay Only E-M Relay (5 Amp Form C) Plus Alarm 1 (5 Amp Form C Relay) Open Collector Plus Alarm 1 (5 Amp Form C Relay)
Table II Communications and Software
Communications
Software Future options
None Auxiliary Output/Digital Inputs (1 Aux and 1 DI or 2 DI) RS-485 Modbus Plus Auxiliary Output/Digital Inputs 10/100M Base-T Ethernet (Modbus RTU) Plus Auxiliary Output/Digital Inputs Limit Controller Standard Software Standard S/W and Setpoint Program None
Table III Input 1 can be changed in the field using external resistors
Input 1 Input 2
TC, RTD, mV, 0-5V, 1-5V, 0-10V TC, RTU, mV, 0-5V, 1-5V, 0-10V, 0-20mA, 4-20mA
None TC, RTD, mV, 0-5V, 1-5V, 0-10V TC, RTU, mV, 0-5V, 1-5V, 0-10V, 0-20mA, 4-20mA Carbon, Oxygen or Dewpoint (Provides 2 Inputs)
C _ E _ T _ R _ _ 0 _ B _ E _ T
0_ _ 1_ _ 2_ _ 3_ _
_ L _ _ S _ _ F _ _ _ 0
1_ _ 2_ _ _ 00 _ 10 _ 20 _ 60
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
b
b
Wiring
0_ _ 1_ _ _ 0 _ _ T _ _ _ 0
0_ _ 0 _ C
0 1 2
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
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UDC2800 Universal Digital Controller Quick Start Guide
Configuration Procedure
Step 1 2
3
4 5 6
Operation Enter Set Up Mode
Select any Set Up group
Select a Function parameter
Change the Value or Selection
Enter the Value or Selection
Exit Configuration
Press Setup key
Setup key or Increment or Decrement keys
Function key Increment or Decrement keys Function key Increment or Decrement keys
Result Enter in the first set up group, Security. Sequentially displays the other set up groups shown in the prompt hierarchy. See Configuration Record Sheet for prompts.
You can also use the Increment or Decrement keys to scan the set up groups in both directions. Stop at the set up group tile that describes the group of parameters you want to configure. Then proceed to the next step. Enter in the first function prompt of the selected set up group. Press Increment or Decrement keys to display the other function prompts of the selected set up group. Stop at the function prompt that you want to change. Enter in the value or selection of the selected function prompt. Increment or decrement the value or selection that appears for the selected function prompt.
You can press the Increment and Decrement keys at the same time to move the current editable digit one step left.
Function key
Enter value or selection made into memory.
Lower Display key Exit the set up mode, and returns to the main screen.
Configuration Record Sheet
Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured.
Group Prompt Function Prompt
Security Tuning
Password Lockout
Auto/Man Key
Run/Hold Key
SP Select Key
Restore Settings
Change Password Proportional Band 1 or Gain 1 Rate Min Reset Mins/Rpt 1 or Reset Rpts/Min 1 Manual Reset Proportional Band 2 or Gain 2 Rate 2 Min Reset Mins/Rpt 2 or Reset Rpts/Min 2 Proportional Band 3 or Gain 3 Rate 3 Min Reset Mins/Rpt 3 or Reset Rpts/Min 3 Proportional Band 4 or Gain 4 Rate 4 Min Reset Mins/Rpt 4 or Reset Rpts/Min 4 Cycle Time 1 Sec Cycle Time 2 Sec
Value or Selection
Factory Setting 0 Calibration Enable Enable Enable Disable ---
1.000 0.00 1.00
- 0 - -
1.000 0.00 1.00
- - -
1.000 0.00 1.00
- - -
1.000 0.00 1.00
- 20 20
Group Prompt Function Prompt
Accutune
Fuzzy Suppression Accutune Duplex Output Error Status
SP Ramp/Program
SP Ramp Function Ramp Time Min Ramp Final SP SP Rate Function Rate Up EU/HRr Rate Down EU/Hr SP Program Function Soak Deviation Program Termination Program End State Key Reset/Rerun Hot Start
Value or
Selection Read only
Factory
Setting Disable Disable Manual None
Disable 3 1000 Disable 0 0 Disable 0 Last SP Disable Disable Disable
Group Prompt Algorithms
Input1 Control
Options
Function Prompt
Control Algorithm Timer Function Period Hrs:Mins Start Trigger Low Display Reset Trigger Increment Input Algorithm 1 Math K Calculated High Calculated Low Algorithm 1 Input A Algorithm 1 Input B Algorithm 1 Input C Percent CO Algorithm 1 Bias Percent H2 Input 1 Type Input 1 Transmitter Input 1 High Value Input 1 Low Value Input 1 Ratio Input 1 Bias Input 1 Filter Input 1 Burnout PV Source PID Sets Switchover Value 1/2 Switchover Value 2/3 Switchover Value 3/4 Local SP Source Remote SP Source Autobias SP Tracking Power Up Mode SP High Limit SP Low Limit Action Direction Output Rate Rate Up % Min Rate Down % Min Output High Limit Output Low Limit Integral High Limit Integral Low Limit Dropoff Deadband Output Hysteresis Failsafe Mode Failsafe Value SW Failsafe Value Preset Manual Output Preset Auto Output Proportion Unit Reset Unit Auxiliary Output CO Range CO Low Value CO High Value DI 1 Function DI 1 Combination DI 2 Function DI 2 Combination
Value or
Selection
Factory Setting
PID A Disable 0.01 Keyboard Timer Remaining Keyboard Minutes None 1.0 1000 0 Input 1 Input 2 None 0.200 0.000 1.000 0-10 mV Linear 1000 0 1.00 0 1 No Burnout Input 1 1 Set 0.00 0.00 0.00 1 Local SP None Disable None Manual/Local SP 1000 0 Reverse Disable 0 0 100 0 100 0 0 1.0 0.5 Non Latching 0 -0 0 Gain Minutes/Repeat Disable 4-20 mA 0.0 100.0 None Disable None Disable
Group Prompt Output
Input2 Alarms
Display
Function Prompt
Output Algorithms Output Range Relay State Relay Type Motor Time Current Output CO Low Value CO High Value CO Range
Value or
Selection
Factory Setting
Model No. dependent 100 Percent 1 Off 2 On Electromechanical 30 Disable 0.0 100.0 4-20mA
Input 2 Type Input 2 Transmitter Input 2 High Value Input 2 Low Value Input 2 Ratio Input 2 Bias Input 2 Filter Input 2 Burnout A1S1 Type A1S1 Value A1S1 State A1S1 Event A1S1 Delay A1S1 Hysteresis A1S2 Type A1S2 Value A1S2 State A1S2 Event A1S2 Delay A1S2 Hysteresis A2S1 Type A2S1 Value A2S1 State A2S1 Event A2S1 Delay A2S1 Hysteresis A2S2 Type A2S2 Value A2S2 State A2S2 Event A2S2 Delay A2S2 Hysteresis Alarm Output 1 Alarm Blocking AO/CO Diagnostic
0-10 mV Linear 1000 0 1.00 0 1 No Burnout None 90 High Alarm End of Segment 0 0.1 None 10 Low Alarm Begin of Segment 0 0.1 None 95 High Alarm End of Segment 0 0.1 None 5 Low Alarm Begin of Segment 0 0.1 Non Latching Disable Disable
Decimal Digits Temperature Unit Input 2 Ratio Language TC Diagnostics
None None Disable English Enable
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Configuration Record Sheet
Group Prompt Communication
Communication with RS485 board (Accessible via Communication set up group or Honeywell EasySet)
Communication with Ethernet board (Accessible via Communication set up group or Honeywell EasySet)
Status
Function Prompt
Bluetooth Function Bluetooth ID Bluetooth MAC Address Communication Type Modbus Address Baud Rate Response Delay Word Order for Float Ethernet Address Subnet Mask Address Default Gateway Shed Function Shed Time Shed Mode Shed SP Recall Computer SP Unit Computer SP Ratio Computer SP Bias Local Loopback Bluetooth Function Bluetooth ID Bluetooth MAC Address Communication Type Modbus Address Baud Rate Response Delay Word Order for Float Shed Function Shed Time Shed Mode Shed SP Recall Computer SP Unit Computer SP Ratio Computer SP Bias Local Loopback Bluetooth Function Bluetooth ID Bluetooth MAC Address Communication Type Modbus Address Baud Rate Response Delay Word Order for Float Ethernet Address Subnet Mask Address Default Gateway Shed Function Shed Time Shed Mode Shed SP Recall Computer SP Unit Computer SP Ratio Computer SP Bias Software Version Failsafe Status Self Tests
UDC2800 Universal Digital Controller Quick Start Guide
Value or Selection
Read only Read only Read only
Factory Setting
Disable UXXXXXXXX XX:XX:XX:XX:XX:XX Disable 3 19200 1 FP B 0123 10.0.0.2 255.255.255.0 0.0.0.0 Disable 30 Last Mode To Local SP Engineering Unit 1.00 0 Disable Disable UXXXXXXXX XX:XX:XX:XX:XX:XX Disable 3 19200 1 FP B 0123 Disable 30 Last Mode To Local SP Engineering Unit 1.00 0 Disable Disable UXXXXXXXX XX:XX:XX:XX:XX:XX Disable 3 19200 1 FP B 0123 10.0.0.2 255.255.255.0 0.0.0.0 Disable 30 Last Mode To Local SP Engineering Unit 1.00 0 ----
Start Up Procedure for Operation
It is required to enter the initial password and a new password when start up the controller for the first time. The initial password is 1234. For more information of interface displays, see "Function of displays" in UDC2800 Product Manual.
Step 1 2 3
4
5
Operation Select Manual Mode
Adjust the Output Enter the Local Setpoint
Select Automatic Mode Tune the Controller
Press Man Auto key
Increment or Decrement keys
Lower Display key Increment or
Decrement keys
Man Auto key
Setup key
Result Until "Manual" is displayed under MODE.
The controller is in manual mode. Lower Display = OUT and the output value in %.
To adjust the output value and ensure that the final control element is functioning
correctly. Until the required "SP" and the Local Setpoint Value are displayed. To adjust the local setpoint to the value at which you want the process variable maintained.
Attention: The local setpoint 1 cannot be changed if the Setpoint Ramp function is running. Until "Auto" is displayed under MODE. The controller is in Automatic mode.
The controller will automatically adjust the output to maintain the process variable at
setpoint. Make sure the controller has been configured properly and all the values and selections have been recorded on the Configuration Record Sheet.
Refer to Tuning Set Up group to ensure that the selections for Proportional Band or
Gain, Rate Min, and Reset Mins/Rpt, or Reset Rpts/Min have been entered.
Use Accutune to tune the controller. See "Accutune III" in UDC2800 Product Manual.
Setpoints
You can configure the following setpoints for the UDC2800 controller. · A Single Local Setpoint · 2 Local Setpoints · 3 Local Setpoints · 4 Local Setpoints · Up to 4 Local Setpoints and 1 Remote Setpoint
Changing the Setpoint value
Step 1
Operation Select the Setpoint
Press Low Display key
Adjust the Output
Increment or
Decrement keys 2
Until you see:
Result
Lower Display = SP or 2SP or 3SP, or 4SP (Value) To change the Local Setpoint to the value at which you want the process maintained. The display "blinks" if you attempt to enter setpoint values beyond the high and
low limits.
The configured setpoint will be stored immediately.
Switching between Setpoints
You can switch Local and Remote setpoints or between two Local setpoints when configured. The Remote Setpoint value cannot be changed at the keyboard. To switch between Setpoints Press the Function key to switch the four Local Setpoints and/or the Remote Setpoint. Attention: "KEY ERROR" appears if: · the remote setpoint or additional local setpoints are not configured as a setpoint source. · you attempt to change the setpoint while a setpoint ramp/program is running. · you attempt to change the setpoint with the setpoint select function key disabled. · while a setpoint ramp/program is not terminated.
51-52-25-158, Revision 1.0 November 2020
UDC2800 Universal Digital Controller Quick Start Guide
Viewing the operating parameters
Under the main screen, press the Lower Display key to scroll through the operating parameters listed in table below. The lower display will show only those parameters and their values that apply to your specific model.
Lower Display OUT XXX.X COUT XXX.X EOUT XXX.X SP XXXX.XXX 2SP XXXX.XXX
3SP XXXX.XXX
4SP XXXX.XXX
RSP XXXX.XXX
CSP XXXX.XXX
SPN XXXX.XXX DEV XXX.X 1 IN XXXX.XXX
Description
Output value is shown in percent with one decimal point. Appears when Shed function is Enabled, and Output Override register is successful override by Modbus (In Slave Mode) . Appears when Shed function is Enabled, and the controller is in Slave Mode, push A/M key to enter Emergency Mode. Local Setpoint #1, appears when Control Algorithm is configured as ANY algorithm except Disable in the Algorithms set up group.
It also appears for current setpoint when using SP Ramp. Local Setpoint #2, appears when the following two conditions are satisfied:
· In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable. · In the Control set up group, configure Local SP Source as 2/3/4 Local SPs. Local Setpoint #3, appears when the following two conditions are satisfied:
· In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable. · In the Control set up group, configure Local SP Source as 3/4 Local SPs. Local Setpoint #4, appears when the following two conditions are satisfied:
· In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable. · In the Control set up group, configure Local SP Source as 4 Local SPs. Remote Setpoint, appears when the following two conditions are satisfied:
· In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable. · In the Control set up group, configure Remote SP Source as ANY selection except Disable. Computer Setpoint, when SP is in override.
· In the Algorithms set up group, configure Control Algorithm as ANY algorithm except Disable. · In the Communication set up group, enable Shed Function. And CSP is successfully override by SP override
through Modbus. Setpoint Now--Current Setpoint when SP Rate is enabled. The SP XXXX.XXX display shows the "target" or final setpoint value.
SPN is not equal with the target SP. Deviation
Input 1--Used only with combinational input algorithms.
2 IN XXXX.XXX
Input 2
PID Set X
Tuning Parameter, where X is either 1, 2, 3 or 4.
BIAS XXXX
BIAS, displays the manual reset value for algorithm PD+MR.
AUX XXX.X
Auxiliary Output, displayed only when output algorithm is not Current Duplex.
TEL O XXH: XXM Or
Elapsed Time, time that has elapsed on the Timer in Hours: Minutes, or Minutes: Seconds. The "O` is a clockwise running clock.
TEL O XXM: XXS TRE O XXH: XXM
Or
Time Remaining, time remaining on the Timer in Hours: Minutes, or Minutes: Seconds. The "O" is a counter-clockwise running clock.
TRE O XXM: XXS RAMP XXXM: XXS
Setpoint Ramp Time--Time remaining in the Setpoint Ramp in minutes.
PXSX RA XXH:XXM:XXS PXSX RA XXX/M (0~999) PXSX RA XXX/H (0~999) PXSX SK XXH:XXM:XXS
Recycle XX To Begin Rerun ACTU TUNE OFF ACTU DO SLOW
ACTU DO FAST
Program X(1-8) Segment X(1-8) Ramp XXH:XXM:XXS remaining
X and XX is current program or segment or time remaining
Initial hold states Ramp time should be remaining time
Program X(1-8) Segment(1-8) Soak XXH:XXM:XXS remaining
X and XX is current program or segment or time remaining
Initial hold states Soak time should be remaining time Number of SP Program Recycles Remaining Reset SP Program to Start of First Segment Reset SP Program to Start of Current Segment Limit Cycle Tuning not Running, appears when Accutune is enabled but not operating. Limit Cycle Tuning with the objective of producing damped or Dahlin tuning parameters, depending upon the detected process deadtime. The tuning parameters calculated by this selection are aimed at reducing PV overshoot of the SP setting. Limit Cycle Tuning with the objective of producing quarter-damped tuning parameters. This tuning may result in PV overshoot of the SP setting.
Notices
This document contains Honeywell proprietary information. Information contained herein is to be used solely for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or disclosed to a third party without the express permission of Honeywell International Sàrl. While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated in its written agreement with and for its customer. In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information and specifications in this document are subject to change without notice. Copyright 2020 - Honeywell International Sàrl
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Third-party licenses
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Support
For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find your local CCC visit the website, https://www.honeywellprocess.com/en-US/contactus/customer-support-contacts/Pages/default.aspx.
How to report a security vulnerability
For the purpose of submission, a security vulnerability is defined as a software defect or weakness that can be exploited to reduce the operational or security capabilities of the software. Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and services. To report a potential security vulnerability against any Honeywell product, please follow the instructions at: https://www.honeywell.com/enus/product-security.
Documentation feedback
You can find the most up-to-date documents on the Honeywell Process Solutions Support website at: www.honeywellprocess.com. If you have comments about Honeywell Process Solutions documentation, send your feedback to: hpsdocs@Honeywell.com. Use this email address to provide feedback, or to report errors and omissions in the documentation. For immediate help with a technical problem, contact HPS Technical Support through your local Customer Contact Center, or by raising a support request on the Honeywell Process Solutions Support website.
Training classes
Honeywell holds technical training classes that are taught by process control systems experts. For more information about these classes, contact your Honeywell representative, or see http://www.automationcollege.com.
Factory Information
Company Name: HONEYWELL System Sensor de Mexico, S. de R.L. de C.V . Company Address: Avenida Miguel De La Madrid, #8102 Colonia Lote Bravo Ciudad Juarez, Chihuahua, C.P. 32695, México
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