Natures Composites Modern Horizontal Semi-Privacy Full Size Gate

Introduction

Natures Composites products and processes are protected by patents, including US 11,053,707; US 12,110,703; and US 12,084,880, with other patents pending. For further information or questions, please visit www.naturescomposites.com or call (307) 338-2608.

Components

The following table lists the components included in the Modern Horizontal Semi-Privacy Full Size Gate kit.

The gate is a Modern Horizontal Semi-Privacy Full Size Gate, measuring 6 ft H x 4 ft W (Nominal: 65 in. x 45.5 in.). The hardware kit is included between the U-Posts.

Preparation and Tools

Before You Begin

• A. Verify Underground Utilities: Before starting, contact local utility companies or use utility location services to ensure the installation area is clear of underground lines and potential hazards (call 811).
• B. Locate Property Lines: Confirm the fence will be placed within your property boundaries to prevent encroachment and comply with any applicable legal requirements.
• C. Review Local Building Codes: Check local building codes to ensure your installation complies with all requirements. Obtain any necessary permits prior to beginning the installation.
• D. Use Appropriate Safety Gear: Wear protective equipment, including gloves, safety goggles, and work boots, to ensure a safe installation.

Tools Required

• A. Rubber mallet: (not included; used for securing angle brackets)
• B. #4 Phillips screwdriver
• C. Power drill: (compatible with a #4 Phillips head screwdriver)
• D. Torx T20 Bit: (for fastening the top cap)
• E. Two 2x4 (6 ft long) wood lumber pieces: as support

Gate Installation Summary & Guidelines

This assembly requires an intermediate skill level. Prior experience with tools and assembly techniques is necessary. For assembly, NC recommends positioning components on a sturdy work table. NC Gates come in a fixed size of 45.5 inches wide by 65 inches tall and are not adjustable. Proper planning for the gate opening is essential to accommodate these exact dimensions.

This full-size gate weighs around 90 pounds. For proper function, it requires strong support. You must purchase the matching NC 5x5 Commercial Post to mount your gate, otherwise, it will not hold over time. NC recommends reinforcing the composite post by inserting a 4x4 treated lumber post for extra strength.

Post Installation Accuracy: NC recommends taking the time to position the posts where the gate will be hung with precision before securing them into the ground.

The following instructions outline the assembly process. The process involves assembling the metal frame, positioning it within U-Posts, installing boards and spacers, securing the gate, and attaching top caps.

Part A: Gate Assembly Instructions

1. Metal Frame Assembly

Begin by assembling the metal frame, which serves as the structural backbone of the gate.

1.1 Connect the Frame Components

• Take 2 Horizontal Upper/Lower Frames (G) and connect them with 2 Frame Extensions (H).
• Ensure the components are aligned properly for a seamless connection.

Tips for a Secure Fit:

• The fit between the metal frame parts (G and H) is designed to be tight to ensure structural stability.
• Use a rubber mallet to gently tap the components together, ensuring they are securely connected without damaging the frame. Start with light taps and gradually increase force as needed until the parts are firmly joined.

Once the frame components are fully assembled, verify that all connections are tight and properly aligned before proceeding to the next step.

2. Install the Square Edge Boards and Spacers

2.1 Prepare the Work Area

To facilitate the assembly process, place the assembled frame on two support structures, such as 2x4 wood pieces. This setup provides stability and elevates the frame just enough for easy access in the next step when the U-Posts are positioned.

2.2 Insert 1" Spacer in the Corner of the Metal Frames

1. Attach two of the two-sided Velcro dots (M) to the unfinished sides of two 1" spacers (L) that will make contact with the two top corners of the metal frame (G).
2. Insert the 1" spacer (L) in each of the top corners of the metal frame.

2.3 Insert 1.5" Spacers and Boards

Repeat the process with the 1.5" spacers (K) that will create the semi-privacy look.

3. Attach one of the two-sided Velcro dots (M) to the unfinished side of the spacer (K) that will make contact with the metal frame (G).
4. Place two spacers (K) under each side of the first board (C), ensuring they are securely attached to the metal frame and in contact with the board. Make sure there are no gaps between the spacers and the board.

2.4 Insert Additional Boards and Spacers

1. Repeat the process for the next 7 boards (C), alternating between inserting a board and attaching two spacers on each side to the metal frame at the contact points.
2. Ensure all boards and spacers are aligned properly and securely in place.

2.5 Insert the Final Board

The last board will be secured at the bottom by spacers and at the top by direct contact with the metal frame. Use a gentle side-to-side motion to guide the board into place without forcing it, ensuring it sits flush with the spacers and the metal frame.

Finally, repeat step 2.2 and insert the two remaining 1" spacers (L) in each of the corners of the metal frame. After all 8 boards and 14 spacers are installed, confirm that the frame, boards, and spacers remain stable on the support structures before proceeding to the next step.

3. Position the Horizontal and Vertical U-Posts

3.1 Insert the Vertical U-Posts

1. Take the 2 Vertical U-Posts (B) and insert them into the metal frame and the Square Edge boards inside the frame.
2. Align the channel of the Vertical U-Post (B) with the edge of the metal frame and the sides of the boards. Slide the U-Post into place until it fits securely and is all the way in, ensuring that both the Square Edge boards and the metal frame are fully enclosed within the U-Post channel.
3. Repeat this process for the opposite side, ensuring the Square Edge boards and the metal frame are enclosed and aligned on both vertical edges.

Note: The length of the Vertical U-Post (B) should be equal on both the top and bottom relative to the metal frame. Ensure that the gaps at the top and bottom of the U-Post are identical to maintain proper alignment and aesthetic balance.

3.2 Insert the Horizontal U-Posts

1. Take the 2 Horizontal U-Posts (A) and prepare to insert them into the metal frame.
2. Adjust the 2 support structures (e.g., 2x4s) to provide enough room for the first Horizontal U-Post (A) to fit into the frame.
3. Slide the first Horizontal U-Post (A) into the frame, ensuring that its channel fits snugly over the edge of the metal frame and secures the Square Edge boards in place. Push the U-Post all the way in, ensuring that the Square Edge boards and the metal frame are fully enclosed within the U-Post channel.
4. Once the first Horizontal U-Post (A) is fully inserted, carefully slide the 2 support structures to provide space for the second Horizontal U-Post (A). Make sure to do this carefully to ensure that the assembled pieces remain in place during this process.
5. Insert the second Horizontal U-Post (A) in the same manner, ensuring that its channel also fits securely into the metal frame and encloses the Square Edge boards.

Key Notes: Double-check that all U-Posts (both Vertical and Horizontal) are properly seated and aligned, fully enclosing the Square Edge boards and the metal frame. At this stage, the assembly should be secure, with no visible gaps or misalignment.

4. Secure the Gate

Fasten the cutting screws through the pre-drilled holes on the horizontal and vertical U-Posts (B) into the metal frame. This process requires 10 pre-drilled holes (factory-drilled) and 10 screws (F) for a secure and stable assembly.

4.1 Verify Alignment

Double-check that the alignment of the composite U-Posts (B) with the metal frame has not shifted. The factory pre-drilled holes on the U-Posts (B) must remain perfectly aligned with the metal frame beneath.

4.2 Pre-Drill Holes into the Metal Frame

Using a power drill and a 17/64-inch drill bit, pre-drill 10 holes into the metal frame at each location, using the factory pre-drilled holes in the U-Posts as a guide. Drill carefully through the composite U-Posts and into the metal frame to maintain accurate alignment. Keep the drill perpendicular to the surface to avoid misaligned holes and ensure a precise fit for the screws.

4.3 Insert Cutting Screws

Once pre-drilling is complete, insert the cutting screws (F) into each pre-drilled hole on the composite U-Posts (B). DO NOT OVER-TIGHTEN. Use a power drill to drive the screws securely into the metal frame.

4.4 Check Stability

After securing all 10 screws, verify the gate's stability. Ensure that all screws are tightened and that the U-Posts are firmly and uniformly attached to the metal frame.

5. Top Cap Installation

1. Slide the Modern Sliding Top Cap (D) into the Top Cap Routed space on the top of the Horizontal U-Channel Post (A).
2. Fix into position using one 1 3/4" Torx composite screw (E) and a drill (these are in the small package with screws).
3. Repeat for all Vertical U-Channel Posts (B).

Part B: Hanging the Modern Gate

NC gates are crafted for durability, weighing approximately 90 pounds. Proper installation is essential to ensure smooth functionality and longevity.

Hinge Installation Note

The NC Gate requires hinges to be secured into the gate through the composite material and into the metal frame to properly support the gate's weight and ensure optimal functionality.

Pre-Drill for the Gate Side:

Pre-drill holes using a 5/32" drill bit for the hinge screws. On the gate, the hinge screws must penetrate the composite U-Post and the metal frame. Ensure proper alignment so the screws securely fasten into the metal frame; 4 of the 6 screws on the gate side will anchor into the metal frame for stability.

Pre-Drill for the Post Side:

If using an NC 5x5 Commercial Post, pre-drill the holes using the same 5/32" drill bit. Insert a 4x4 post insert inside the 5x5 post for additional reinforcement. Ensure the hinge screws penetrate both the 5x5 post and the 4x4 post insert for a secure connection.

NC has partnered with D&D Technologies for premium gate hardware. Every NC gate kit includes a pair of D&D hinges and a latch. For further installation instructions, refer to the provided links for the specific D&D hinge and latch models.

• Hinge placement should be installed as shown in the drawing [2.5 inches from the top and bottom].
• Download Hinge, SKU# TCHDMA1S3BT: us.ddtech.com/products/truclose-multi-adjust-heavy-duty-series-3
• Download Latch, part # 210003, instructions: us.ddtech.com/products/wood-hardware-standard-post-latch

Note: For the hinge screws, the pre-drilled hole needs to go through the composite material and penetrate through the internal metal frame.

Part C: Installing Gate with NC Modern Fence System

Gate Opening Requirements

To properly accommodate the NC gate width and required hardware spacing, the opening between posts should measure 48 inches. This allows for the 45.5-inch-wide gate plus 1.25-inch clearance on each side, as needed for the D&D hinges. You must use two NC 5x5 Commercial Posts; standard posts will not support the weight. Since the gate is 48" wide and each 5x5 post is 5.5" wide, space them 58" apart (outside to outside) to ensure proper hinge and latch function.

Proper Support for Your Gate

For optimal performance and durability, understand that the full-size NC gate weighs approximately 90 pounds. It needs robust support to ensure smooth operation and prevent sagging. NC offers a 5x5 Commercial Grade Composite Post that matches the gate's color and material.

• NC 5x5 Commercial post dimensions: Outside dimensions 5x5 inches; Inside dimensions 3.87 inches (3 7/8").
• The NC 5x5 post should be reinforced by inserting a 4x4 treated wood post inside the composite post for increased strength and durability.
• Commercial 4x4 treated wood post dimensions: 3.5 x 3.5 inches. This lumber post fits inside the 5x5 NC Commercial post.

Post Burial Recommendations

Select the Correct Post Length: For full-size gates, choose a post length suitable for your local soil and engineering conditions. NC offers 5x5 Commercial Posts in lengths of 94", 108", and 132". Consult your contractor for guidance.

Burial Depth and Concrete Requirements: To ensure stability, bury at least 1/3 of the post length in the ground. For example, a 94" post should be buried 31 inches deep. Use a minimum of 80-100 pounds of concrete per post for a solid foundation. Make sure your post is plumb.

1. Screw the U-Channel Fence Post to the 5x5 Post

Attach the NC U-Channel fence post to the 5x5 heavy duty post. Do not forget the 4x4 pressure treated post within for extra strength!

Diagram Description: An illustration shows the 5x5 NC Commercial Post with a 4x4 Pressure Treated Post inserted inside. The U-Channel fence post is attached to the side of the 5x5 post. Text indicates to ensure these are tightly screwed.

2. Bury the Posts Together into the Ground

Assembled posts should be buried together in the ground.