Nilfisk Alto MC 8P Cold Water Pressure Washer - Machine Mart - Machine Mart
Nilfisk MC8P 180/2100 415V Cold Pressure Cleaner - Aspel Cleaning Equipment
MC 8P Instructions for use 301002670 B (10-2015) MC 8P 12 11 10 9 8 7 6 1 2 3 4 5 3 Contents 1 Safety instructions ........................................................................................................................... 2 2 Description........................................................................................................................................ 3 2.1 Purpose ................................................................................................................................... 3 2.2 Operating elements ................................................................................................................. 3 3 Before starting the cleaner.............................................................................................................. 3 3.1 Setting up the cleaner ............................................................................................................. 3 3.2 Connecting the high pressure hose (single user).................................................................... 4 3.3 Connecting the water supply ................................................................................................... 4 3.4 Electrical connection ............................................................................................................... 5 3.5 Antifreeze - before first use ..................................................................................................... 5 4 Control / Operation........................................................................................................................... 5 4.1 Connecting the spray lance to the spray gun .......................................................................... 5 4.2 Switching on the cleaner ......................................................................................................... 5 4.3 Pressure regulation (Tornado Lance) ...................................................................................... 6 4.4 Pressure regulation on the machine........................................................................................ 6 5 Applications and methods .............................................................................................................. 6 5.1 Techniques .............................................................................................................................. 6 5.2 Some typical cleaning tasks .................................................................................................... 7 6 After using the cleaner .................................................................................................................... 8 6.1 Switching off the cleaner ......................................................................................................... 8 6.2 Disconnecting supply lines ...................................................................................................... 8 6.3 Rolling up the electrical lead and storing accessories............................................................. 9 6.4 Storing the cleaner (below 0°C) .............................................................................................. 9 7 Maintenance.................................................................................................................................... 10 7.1 Maintenance plan .................................................................................................................. 10 7.2 Maintenance work ................................................................................................................. 10 8 Troubleshooting ............................................................................................................................. 11 9 Further information ........................................................................................................................ 12 9.1 Recycling the cleaner ........................................................................................................... 12 9.2 Guarantee ............................................................................................................................. 12 9.3 EU Declaration of conformity................................................................................................. 12 9.4 Technical Data....................................................................................................................... 13 1 Symbols used to mark instructions Safety instructions in these operating instructions which must be observed to prevent risks to persons are marked with this danger symbol. Before using the high-pressure cleaner, be sure to also read the enclosed operating instructions and keep them within reach at all times. This indicates tips and instructions to simplify work and to ensure safe operation. This symbol is used to mark safety in- structions that must be observed to prevent damage to the machine and its performance. 1 Safety instructions High Pressure Washer SAFETY INSTRUCTIONS 107141898 D (09-2015) 2 2 Description 2.1 Purpose This high-pressure cleaner has been designed for professional use in Chapter 5 describes the use of the high-pressure cleaner for various cleaning jobs. Agriculture industry transport industry automotive cleaning municipal facilities cleaning trade construction industry etc. Always use the cleaner as described in these operating instructions. Any other use may damage the cleaner or the surface to be cleaned or may result in severe injury to persons. 2.2 Operating elements See at front of these operating in- 6 Supply water connection structions. with water inlet filter 7 Check pump oil level 1 Handle 8 High pressure hose 2 Spray gun connection 3 Receptacle for Spray lance 9 Pressure regulation 4 Pressure regulation on spray 10 Pressure gauge lance 11 Main switch 5 Spray lance 12 Receptacle for electrical lead 3 Before starting the cleaner 3.1 Setting up the cleaner 1. Before using the cleaner for the first time, check it carefully for any faults or damage. 2. Run the machine only when it is in perfect working condition. 3. Set the brake. 3 3.2 Connecting the high pressure hose (single user) 4. Check whether the oil level is between the minimum and maximum marks. If necessary, add oil (see chapter 9.4 for type of oil). 1. Put the quick connector of the high pressure hose onto the nipple on the cleaner. 3.2.1 Connecting the high pressure hoses (2 users) 1. Put the quick connector of the distributor manifold onto the nipple of the high pressure washer 2. Put the quick connector of the high pressure hoses onto the nipples of the distributor manifold. CAUTION! In a 2 user system, the nozzle size is different from a single user system. It is necessary to change to the matching spray lances and a distributor manifold. (see chapter 9.4) 3.3 Connecting the water supply See chapter 9.4 Technical Data for required quantity of water and water pressure. In the case of poor water quality (sand, etc.), we recommend that a fine water filter is fitted in the water inlet. We recommend the use of a textilereinforced water hose with a nominal diameter of min. 3/4" (19 mm). 4 1. Rinse the water supply hose briefly in order to prevent sand an other dirt particles entering into the machine. 2. Connect water supply hose to the machine. 3. Open water tap. 3.4 Electrical connection When using a cord reel: 1. Observe safety instructions 1. Release brake of the cord in chapter 1. The cleaner may only be connected to a correctly in- reel. 2. Unwind the cord completely. 2. Put the plug into the electrical socket. stalled electrical in- stallation. 3.5 Antifreeze - before first use The machine is protected with first (approx. 1 l) for re-use in a anti-freeze from the factory. container. Catch the liquid discharging at 4 Control / Operation 4.1 Connecting the spray lance to the spray gun Always remove any dirt from the nipple before connecting the spray lance to the spray gun. A C B 4.2 Switching on the cleaner 4.2.1 Switching on the cleaner when it is connected to a water supply Operate the spray gun several times at short intervals to vent the system. The cleaner switches off automatically after the spray gun has been closed. To start the cleaner again, operate the spray gun. 4.2.2 Switching on the cleaner when it is connected to open tanks (suction mode) 1. Pull the blue quick-release grip (A) of the spray gun forwards and lock it by turning it to the left. 2. Insert the nipple of the spray lance (C) into the quick-release connection and turn the blue quick-release grip to the right (B). 3. Pull the spray lance (or other accessory) forwards to check that it is securely attached to the spray gun. 1. Main switch Turn the switch to position ,, I ,,. 2. Unlock the spray gun and operate it. 3. Lock the spray gun even during short pauses. 1. Before connecting the suction hose to the cleaner, fill the hose with water. 2. Main switch Turn the switch to position ,, I ,,. 3. Unlock the spray gun and operate it. Max. suction height = 1.5 m. 5 4.3 Pressure regulation (Tornado Lance) 4.4 Pressure regulation on the machine 1. Turn the twist grip on the spray unit: High pressure = clockwise (+) Low pressure = anticlockwise () 1. Set pressure and water volume by twisting the pressure/volume regulation knob on the machine. 5 Applications and methods 5.1 Techniques 5.1.1 Soaking 5.1.2 Detergent and Foam Efficient high pressure cleaning is achieved by following a few guidelines, combined with your own personal experience of specific cleaning tasks. Accessories and detergents, when correctly chosen, can increase the efficiency of your pressure washer. Here is some basic information about cleaning. Encrusted or thick layers of dirt can be loosened or softened up by a period of soaking. This is for example an ideal method within agriculture for example, within pig sties. The ideal soaking method can be achieved via use of foam or simple alkaline detergent. Let the product lie on the dirty surfaces for around 30 minutes before pressure washing. The result will be a much quicker high pressure cleaning process. Foam or detergent should be applied onto dry surfaces so that the chemical product is in direct contact with the dirt. Detergents are applied from bottom to top, for example on a car bodywork, in order to avoid "super clean" areas, where the detergent collects in higher concentration and streams downwards. Let the detergent work for several minutes before rinsing before rinsing but never let it dry on the surface being cleaned. 5.1.3 Temperature Detergents are more effective at higher temperatures. Greases, oils and fats can be broken down more easily at higher temperatures also. Proteins can be cleaned at temperatures of around 60°C. Oils, traffic film around 70°C, and grease can be cleaned at 80°C - 90° C. 6 5.1.4 Mechanical Effect 5.1.5 High Water Flow or High Pressure In order to break down tough layers of dirt, additional mechanical effect may be required. Special lances and rotary or wash brushes offer this supplementary effect that cuts through dirt. High pressure is not always the best solution and high pressure may damage surfaces. The cleaning effect also depends upon water flow. Pressure levels of around 100 bar may be sufficient for vehicle cleaning (in association with hot water). Higher flow levels give the possibility to rinse and flush away large amounts of dirt easily. 5.2 Some typical cleaning tasks 5.2.1 Agriculture Task Stables Pig Pens, Sties Cleaning of walls, floors and equipment Disinfectant Machinery Tractors ploughs etc. Accessories Method Chemical Foam Injectors Foam lance Powerspeed lance Floor Cleaner Detergents Universal Alkafoam Disinfectant DES 3000 1. Soaking apply foam to all surfaces (bottom to top) and wait for approx. 30 minutes. 2. Remove the dirt from surfaces with the high pressure lance or chosen accessory. Again, clean from bottom to top on vertical surfaces. 3. To flush away large quantities of dirt, change to low pressure mode and use the higher flow to push away the dirt. 4. Use recommended disinfectant products and methods to ensure hygiene. Apply DES 3000 disinfectant once the surfaces are perfectly clean. Detergent injection 1. Apply detergent to vehicle or equipment surfaces in Powerspeed lances order to soften up dirt and grime. Apply from bottom Curved lances and to top. underchassis washers 2. Proceed with cleaning using the high pressure Brushes lance. Clean again from bottom to top. Use accessories to clean in difficult to reach places. 3. Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage. 5.2.2 Vehicle Task Vehicle bodywork Accessories Method Standard lance 1. Apply detergent to vehicle or equipment surfaces Detergent injection in order to soften up dirt and grime. Apply from Curved lances and bottom to top. In cases of particularly dirty vehicles, underchassis washers pre-spray with a product such as Allosil in order brushes to remove traces of insects etc, then rinse at low Detergents Aktive Shampoo Aktive Foam Sapphire Super Plus Aktive Wax Allosil RimTop pressure and apply normal car cleaning detergent. Let detergents settle for 5 minutes before cleaning off. Metallic surfaces can be cleaned using RimTop. 2. Proceed with cleaning using the high pressure lance. Clean again from bottom to top. Use accessories to clean in difficult to reach places. Use brushes in order to add a mechanical cleaning effect. Short lances can help for cleaning of motors and wheel arches. Curved lances or undercarriage washers can be valuable for the cleaning of car underchassis and wheel arches. 3. Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage. 4. Apply a liquid wax using the pressure washer in order to protect the bodywork from pollution. 7 5.2.3 Buildings and Equipment Task Accessories General surfaces Metallic equipment Foam injectors Standard lance Curved lances Tank cleaning head Detergents Intensive J25 Multi Combi Aktive Alkafoam Disinfectant DES 3000 Rusted or Wet Sandblasting damages surfaces equipment prior to treatment Method 1. Apply thick foam over the surfaces to be cleaned. Apply on dry surfaces. Apply from top to bottom on vertical surfaces. Let the foam act for up to 30 minutes for the optimal effect. 2. Proceed with cleaning using the high pressure lance. Use applicable accessories. Use high pressure to dislodge large amounts of incrusted dirt or grime. Use lower pressure and high water volume in order to rapidly flush away loose dirt and rinse surfaces. 3. Apply DES 3000 disinfectant once the surfaces are perfectly clean. Areas covered by amounts of loose dirt, such as animal remains in slaughterhouses, can be removed by using high water flow to flush away the dirt to evacuation pits or drains. Tank cleaning heads can be used to clean barrels, vats, mixing tanks etc. Cleaning heads may be hydraulically or electrically powered and give the possibility for automatic cleaning without a constant user. 1. Connect the sandblasting lance to the pressure washer and place the suction tube in the sand. 2. Always wear protective equipment during sandblasting. 3. Spray the surfaces to be treated with the mix of water and sand. Rust, paint etc will be stripped off. These are merely several examples of cleaning tasks that can be solved by a pressure washer in association with accessories and detergents. Each cleaning task is different. Please consult your local dealer or Nilfisk representative in order to discuss the best solution for your own cleaning tasks. 6 After using the cleaner 6.1 Switching off the cleaner 1. Turn the main switch to position ,,OFF". 2. Close water tap. 3. Squeeze the spray gun handle until the cleaner is depressurised. 4. Lock the safety catch on the spray gun. 6.2 Disconnecting supply lines 8 1. Remove the water hose from the cleaner. 2. Pull out the plug from the electrical socket. 6.3 Rolling up the electrical lead and storing accessories Risk of tripping! To prevent accidents, always carefully roll up the electrical lead. 1. Wind up the high pressure hose. 2. Place the spray lance into the spray lance storage. 6.4 Storing the cleaner 1. Store the cleaner in a dry and place it in a tank contain- (below 0°C) room without danger of frost ing anti-freeze. or protect as below: 5. Switch on the cleaner with CAUTION! If the high-pressure cleaner is stored in a room with temperatures around or below 0°C, antifreeze should be drawn into the the main switch in position ,, I ,,. 6. Hold the spray gun over the tank containing anti-freeze and operate it to start suction. pump beforehand: 7. During suction operate the spray gun two or three times. 1. Remove the water inlet hose 8. Lift the suction hose from the from the cleaner. tank containing anti-freeze 2. Remove the spray lance. and operate the spray gun to 3. Switch on the cleaner with pump off the remaining anti- the main switch in position ,, freeze. I" and activate trigger on the 9. Switching off the cleaner spray gun. 10.To avoid any risks, store Switch off the cleaner after the cleaner temporarily in a max. 3 minutes. heated room before using it 4. Connect the suction hose to again. the water inlet of the cleaner 9 7 Maintenance 7.1 Maintenance plan 7.2.1 Cleaning water inlet filter 7.2.2 Checking pump oil level 7.2.3 Changing pump oil Weekly After the first 50 operating hours Every six months or 500 operating hours As required 7.2 Maintenance work 7.2.1 Cleaning water inlet filter 7.2.2 Checking the pump oil level A water filter is fitted on the water inlet to prevent large particles of dirt from entering into the pump. 1. Unscrew the quick-release connection. 2. Remove the filter and rinse it. Replace damaged filter. Replace damaged filter. 1. Check whether the oil level is between the minimum and maximum marks. If necessary, add oil (see chapter 9.4 for type of oil). 7.2.3 Changing the pump oil 10 1. Unscrew the oil drain plug (A) and drain oil into a suitable container. 2. Check that the drain plug gasket is in place and reinstall drain plug. 3. Fill pump with proper grade and amount of oil. A Oil grade and capacity see chapter `9.4 Technical Data'. 8 Troubleshooting Fault Pressure drop Pressure fluctuations The motor does not start when the cleaner is switched on When the cleaner is switched on the motor buzzes without starting The motor switches off Cause > Air in the system · > High pressure nozzle blocked · worn > Pressure control on the spray · pipe is not set correctly > Pump draws in air (only · possible in suction mode) > Lack of water · > Water inlet hose is too long · or its cross-section too small > Lack of water caused by · blocked water filter > Lack of water because max. · permissible suction height has not been heeded > The plug is not inserted · properly, i.e. there is no current > The mains fuse is switched · off > The mains voltage is too low · or there is a phase failure. > The pump is blocked or · frozen > Incorrect cross-section or · length of the extension lead > The overload protection · has been activated due to overheating or overloading of the motor > High-pressure nozzle is dirty · Remedy Vent the system by operating the spray gun several times at short intervals. If necessary, operate the cleaner for a short time without the highpressure hose connected. Clean/replace the high pressure nozzle Set the required working pressure Check that the suction set is air-tight Open water tap Use specified water inlet hose Clean the water filter in the water connection (never work without water filter) See instructions Check the plug, lead and switch and if necessary have them replaced by a trained electrician Switch on the mains fuse Have the electrical connection checked Contact the Nilfisk customer service Use lead with correct cross section or length Check that the mains voltage and the cleaner voltage are the same. Switch off the cleaner and allow it to cool for at least 3 minutes Change the high-pressure nozzle 11 9 Further information 9.1 Recycling the cleaner 9.2 Guarantee Make the old cleaner unusable immediately. 1. Unplug the cleaner and cut the power cord. Do not discard of electrical appliances with household waste. Our general conditions of business are applicable with regard to the guarantee. Subject to As specified in European Directive 2012/19/EU on old electrical and electronic appliances, used electrical goods must be collected separately and recycled ecologically. Contact your local authorities or your nearest dealer for further information. change as a result of technical advances. 9.3 EU Declaration of conformity We, Nilfisk A/S Kornmarksvej 1 DK-2605 Broendby DENMARK Hereby solely declare, that the product: HPW - Professional - Mobile Description 230/1/50, 400/3/50, IPX5 Type MC 8P-*/* Are in compliance with the following standards: EN 60335-1:2012+A11:2014 EN 60335-2-79:2012 EN 55014-1:2006+A1:2009+A2:2011 EN 55014-2:1997+A1:2001+A2:2008 EN 61000-3-2:2014 EN 61000-3-11:2000 EN 50581:2012 Following the provisions of: Machinery Directive 2006/42/EC EMC Directive 2004/108/EC RoHS Directive 2011/65/EC Noise Emission Directive 2000/14/EC Conformity assessment procedure according to Annex V. - Measured noise level [dB]: 83-93 - Guaranteed noise level [dB]: 86-94 Hadsund 02-10-2015 Anton Sørensen Senior Vice President Global R&D 12 9.4 Technical Data MC Voltage 400 V / 3~ / 50 Hz Fuse (slow) Power rating Working pressure Volume flow Qmax Water volume QIEC Max. water inlet temperature Max. water inlet pressure Dimensions l x w x h Weight of cleaner Noise level at a distance of 1m EN 60704-1 Sound power level LWA Vibration ISO 5349 Recoil forces Oil quantity Oil type Nozzle size (1 user) Nozzle size (2 users) A kW bar (Mpa) l/h l/h °C/°F bar (Mpa) mm kg dB(A) dB(A) m/s² N l 8P-180/2100 EU 24 14 180 (18) 2100 2050 60/86 10 (1) 897 x 652 x 913 130 79.2 95/93.1 2,5 106 1 SAE 15 W 40 1200 0.600/0.600 8P-160/2500 8P-160/2500 ST EU 24.9 14.5 160 (16) 2500 2450 60/86 10 (1) 897 x 652 x 913 130 81.6 95.4 2,5 124 1 SAE 15 W 40 1590 0.800/0.800 13 HEAD QUARTER DENMARK Nilfisk A/S Kornmarksvej 1 DK-2605 Brøndby Tel.: (+45) 4323 8100 www.nilfisk.com SALES COMPANIES ARGENTINA Nilfisk srl. Edificio Central Park Herrera 1855, 6th floor/604 Ciudad de Buenos Aires Tel.: (+54) 11 6091 1571 www.nilfisk.com.ar AUSTRALIA Nilfisk Pty Ltd Unit 1/13 Bessemer Street Blacktown NSW 2148 Tel.: (+61) 2 98348100 www.nilfisk.com.au AUSTRIA Nilfisk GmbH Metzgerstrasse 68 5101 Bergheim bei Salzburg Tel.: (+43) 662 456 400 90 www.nilfisk.at BELGIUM Nilfisk n.v-s.a. Riverside Business Park Boulevard Internationalelaan 55 Bâtiment C3/C4 Gebouw Bruxelles 1070 Tel.: (+32) 14 67 60 50 www.nilfisk.be BRAZIL Nilfisk do Brasil Av. Eng. Luis Carlos Berrini, 550 40 Andar, Sala 03 SP - 04571-000 Sao Paulo Tel.: (+11) 3959-0300 / 3945-4744 www.nilfisk.com.br CANADA Nilfisk Canada Company 240 Superior Boulevard Mississauga, Ontario L5T 2L2 Tel.: (+1) 800-668-8400 www.nilfisk.ca CHILE Nilfisk S.A. 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No:7 Ümraniye, 34775 Istanbul Tel.: +90 216 466 94 94 www.nilfisk.com.tr UNITED ARAB EMIRATES Nilfisk Middle East Branch SAIF-Zone P.O. Box 122298 Sharjah Tel.: (+971) (0) 655-78813 www.nilfisk.com UNITED KINGDOM Nilfisk Ltd. Nilfisk House, Bowerbank Way Gilwilly Industrial Estate, Penrith Cumbria CA11 9BQ Tel: (+44) (0) 1768 868995 www.nilfisk.co.uk UNITED STATES Nilfisk Inc. 14600 21st Avenue North Plymouth, MN-55447 Tel.: (+1) 800-989-2235 www.nilfisk.com VIETNAM Nilfisk Vietnam No. 51 Doc Ngu Str. P. Vinh Phúc, Q.Ba Dinh Hanoi Tel.: (+84) 761 5642 www.nilfisk.comAcrobat Distiller 15.0 (Windows)