Jbl-GT5A604 caramp part of JBL GT5A604 Jbl-GT5A604 caramp , car amplifier text manual preview
GT5-A604 4 CHANNEL POWER AMPLIFIER SERVICE MANUAL Released 2007 Discontinued XXXX JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Rev0 3/2008 GT5-A604 - CONTENTS - SPECIFICATIONS ...............................................1 PACKING............................................................2 CONTROL/INSTALLATION DRAWINGS..................3 CONTROL/INSTALLATION INSTRUCTIONS.............4 BASIC TROUBLESHOOTING.................................5 EXPLODED VIEW/PARTS LIST...............................6 AMPLIFIER BLOCK DIAGRAM...............................7 ELECTRICAL PARTS LIST ....................................8 P.C.B. DRAWINGS...............................................11 IC/TRANSISTOR PINOUTS....................................15 SCHEMATICS.....................................................16 GT5-A604 Specifications Output Power: (14.4V supply) Signal-to-noise ratio: Total Peak power: Frequency response: THD+N 1KHz LPF=22KHz Channel Separation Input Impedance Maximum input signal: Maximum sensitivity: Hi-Pass, Low Pass X-over Limits Bass Boost @ 50Hz DC Offset Output regulation: Idle Current @ 4 ohms Max Current Draw Remote Operating Voltage Turn-on delay time Circuit Protection Dimensions: Fuse: 60W RMS x 4 channels @ 4 ohms; 1% THD + N 80W RMS x 4 channels @ 2 ohms; 1% THD + N 160W RMS x 2 channel (bridged) @ 4 ohms; 1% THD + N 85dBA (reference 1W into 4 ohms) 102dBA (reference rated power into 4 ohms) 640W 10Hz 100kHz (3dB) 0.05% (rated power @ 4 ohms) 50db 15k 6.0V 200mV 32Hz 320Hz ±20% 12dB/oct 0-6dB <30mV 40dB 1.1A 35A 5V 3 sec Temperature (85±5C), Short circuit, Operating voltage range (8-16V) 2 1/8 x 9 1/4 x 12" (54 x 235 x 305mm) 2 x 20A JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice. 1 GT5-A604 2 GT5-A604 4x 2x 1x 9-1/4" 235mm 2-1/8" 54mm 12" 305mm AB CDEF A B C 3 GT5-A604 GT5-A604 CAR AUDIO POWER AMPLIFIER OWNER'S MANUAL Installation Warnings and Tips · Disconnect the negative () lead from your vehicle's battery. · At the installation sites, locate and make a note of all fuel lines, hydraulic brake lines, vacuum lines and electrical wiring. Use extreme caution when cutting or drilling in and around these areas. · Choose a safe mounting location away from moisture. · Make sure there is sufficient air circulation at the mounting location for the amplifier to cool itself. · Mount the amplifier, using the supplied hardware. Specifications · 60W RMS x 4 channels @ 4 ohms and 1% THD + N* · 80W RMS x 4 channels @ 2 ohms, 14.4V supply and 1% THD + N* · 160W RMS x 2 channels @ 4 ohms, 14.4V supply and 1% THD + N* · THD + N: 0.05% (rated power @ 4 ohms)* · Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)* · Signal-to-noise ratio: 102dBA (reference rated power into 4 ohms) · Frequency response: 10Hz 100kHz (3dB)* · Total peak power: 640 watts * CEA-2006A-compliant 0 Speaker Output Connectors · Connect the speakers to these terminals, observing proper polarity: · Four-channel operation: Connect the front left speaker to the Front L+ and L terminals, and the front right speaker to the Front R+ and R terminals. Repeat for rear speakers, using the Rear L+ and L terminals, and the Rear R+ and R terminals. · Three-channel operation: Connect the stereo speakers to the Front terminals, as above. Connect the single speaker into which the amplifier's rear channels will be bridged to the Rear R+ and Rear L terminals. · Two-channel (bridged) operation: Connect one speaker to the Front R+ and Front L terminals. Connect the other speaker to the Rear R+ and Rear L terminals. · Minimum speaker impedance for stereo operation is 2 ohms. Minimum speaker impedance for bridged operation is 4 ohms. 1 Fuses · Replace only with the same type and rating. 2 Power Input Connectors · +12V: Connect to the positive terminal of the vehicle's battery. 8 AWG wire is recommended. Install an appropriate fuse holder and fuse (40A minimum) within 18 inches of the battery. Make sure the wire is not damaged or pinched during installation. Install protective grommets when routing wires through the firewall or other sheet metal. · GND: Connect to the vehicle's chassis. Refer to the picture below. Factory Bolt Ring Connector Ground Wire Note: Remove any paint Star Washer below ring connector. · REM: Connect to the "Remote Out" lead from the source unit or to a source of switched 12V+ (ACC). 3 Aux Output Connectors (RCA) · Summed, nonfiltered pass-through output. Front right and rear right inputs are combined and sent to the right AUX output. Front left and rear left inputs are combined and sent to the left AUX output. Connect to the input of an additional subwoofer amplifier. 4 Front Input Connectors (RCA) · Connect to the front RCA outputs from the source unit or signal processor. 5 Front Input-Level Control · Used to match the front input level of the amplifier to the output level of the source unit. · See F for the adjustment procedure. 6 Front Crossover-Frequency Control · 12dB/octave crossover, variable from 32Hz to 320Hz. · See G for the adjustment procedure. 7 Front Crossover-Filter Selector · LP: Select for subwoofer(s). · FLAT: Select for full-range speakers when no subwoofer will be used in the system. · HP: Select for midrange speakers or full-range speakers when a subwoofer is used in the system. 8 Power On LED · Illuminated when the amplifier is on. 9 Protect LED · Illuminated under any of the following fault conditions: battery over/under voltage, short circuit in speaker wires, amplifier is too hot, amplifier's output circuit has failed (DC voltage present in the amplifier's output). A Rear Bass-Boost Control · Provides up to 6dB of boost at 50Hz. Set the Bass-Boost control according to your preference, being careful not to apply enough boost to damage the speaker(s). B Rear Crossover-Frequency Control · 12dB/octave crossover, variable from 32Hz to 320Hz. · See adjustment procedure in G. C Rear Crossover-Filter Selector · LP: Select for subwoofer(s). · FLAT: Select for full-range speakers when no subwoofer will be used in the system. · HP: Select for midrange speakers or full-range speakers when a subwoofer is used in the system. D Rear Input-Level Control · Used to match the rear input level of the amplifier to the output level of the source unit. · See F for the adjustment procedure. E Rear Input Connectors (RCA) · Connect to rear RCA outputs from the source unit or signal processor. F Setting Input Level A Turn all Input-Level controls counterclockwise to 6V (minimum). B With a dynamic music track playing, turn head unit's volume control to the 3/4 position. C Turn Front Input-Level control clockwise until the music is so loud that it no longer sounds clear (distortion is present in the output). D Turn Front-Input-Level control counterclockwise gradually, just until the music sounds clear, once again. E Front-level input is now adjusted correctly. F Adjust Rear Input-Level control so that the level of the rear speakers is proportionate to the level of the front speakers, according to your preference. G Setting the Crossover A Crossover setting for 5" or larger full-range speakers when no subwoofer is included in the system. B Crossover setting for midrange and/or full-range speakers when a subwoofer is included in the system. C Crossover setting for subwoofers. Note: Acceptable frequency ranges indicated in gray. This product is designed for mobile applications and is not intended for connection to the mains. A valid serial number is required for warranty coverage. Features, specifications and appearance are subject to change without notice. 4 GT5-A604 Amplifier Troubleshooting Guide 1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON Verify: A. Remote turn-on wire from source to amplifier has proper voltage B. Power (B+) connections at amplifier, terminal blocks, and battery are secure C. Ground (GND) connections at amplifier and vehicle chassis are secure D. Battery B+ fuse (if used) is OK E. Amplifier fuse is OK F. B+ at battery and B+ at amplifier has proper voltage 2. Status LED's Lit, No Output from Speakers in Normal Operating Condition Verify: A. RCA cables from amplifier to source are securely connected B. Volume adjustment on amplifier is correctly adjusted C. Source is ON and playing 3. Engine Noise From Speaker(s) Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading to amplifier. Verify: A. RCA cables are of good quality with no breakage to internal shields B. RCA cables from source to amplifier are not run alongside any power cables 4. Amplifier Output Distorted Music Verify: A. Source output music to amplifier is not distorted B. Source output sensitivity is correctly adjusted 5. Amplifier Shuts Down, Green LED's are Lit - Amplifier is in Thermal Protection Mode Verify: A. Amplifier is mounted with adequate air circulation around heatsinks or vents B. Amplifier is not mounted under carpet or sealed enclosure C. Speakers meet correct impedance for application (mono or stereo hookup) 6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker) Verify: A. Speaker crossover (if used) is not defective 5 GT5-A604 6 GT5-A604 7 GT5-A604 GT5-A604 Electrical Parts List Part Number Description Qty Reference Designator Semiconductors TR-KTC1027Y TR-KTA1023Y TR-KTA1266GR TR-KTA1268GR TR-KTC3198BL TR-KTC3198GR TR-KTC3200GR DIODE-1N4148 DIODE-1N4004 DIODE-FR154 DIODE-1N4744 IC-TL494CN IC-KIA393P FET-50N60P TR-A1220A TR-KTB688 TR-KTB718 TR-KTC3200GR1 DIODE-1N4744 DIODE-1N5404 DIODE-YG225D2 IC-NJM2068M IC-NJM2058M LED3 LED1 TRANS TRANS TRANS TRANS TRANS TRANS TRANS DIODE DIODE DIODE DIODE IC IC FET TRANS TRANS TRANS TRANS DIODE DIODE DIODE IC IC LED LED SMALL SIGNAL NPN "TO-92"KTC1027Y SMALL SIGNAL PNP "TO-92"KTA1023Y SMALL SIGNAL PNP "TO-92"KTA1266GR SMALL SIGNAL PNP "TO-92"KTA1268GR SMALL SIGNAL NPN "TO-92"KTC3198BL SMALL SIGNAL NPN "TO-92"KTC3198GR SMALL SIGNAL NPN "TO-92"KTC3200GR SWITCHING SIGNAL 1N4148 RECTIFIER 1N4004 FAST RECOVERYFR154 ZENNER 15V 1W1N4744 PWM IC,DIP-16TL494CN COMPARATOR, DIP-8KIA393P N-CH POWER MOS FET,TO-220KEC50N60P SMALL SIGNAL PNP "TO-126"A1220A-Y AUDIO POWER PNP,TO-3PKTB688 AUDIO POWER NPN,TO-3PKTD718 SMALL SIGNAL NPN "TO-92"KTC3200GR ZENNER 15V 1W1N4744 RECTIFIER 1N5404 FAST RECOVERYYG225D2 DUAL OP AMP NJM2068M OP AMP NJM2058M 3PHI,GREEN & RED(TOP:GREEN, BOTTOM:RED)L-H322005GB ACYLE 3.0 AWG#24,RED/BLACK200m/m 4 Q134,234,334,434 4 Q144,244,344,444 16 Q11,12,23,33,133,141,142,233,241,242,Q333,341, 342,433,441,442 1 Q22 1 Q21 16 Q02,55,131,132,143,181,231,232,243,Q281,331,332, 343,431,432,443 4 Q151,251,351,451 9 D03,04,65,70,151,251,351,451,D80 1 D02 4 D51,52,53,54 2 D191,391 1 U01 1 U71 4 Q43,44,53,54 1 Q01 4 Q145,245,345,445 4 Q135,235,335,435 4 Q140,240,340,440 2 D291,491 1 D1 2 D41,42 3 U102,105,302 7 U101,103,104,301,303,304,305 1 LED01 1 LOGO BACKLIGHT Resistors RES1R01/2-J RES10011/8-F RES47011/8-F RES10521/8-F RES22021/8-F RES4R71/2-J RES2211/2-J RES2201/8-J RES4701/8-J RES1211/8-J RES1021/8-J RES1521/8-J RES2221/8-J RES2721/8-J RES3321/8-J RES3921/8-J RES4721/8-J RES6221/8-J RES5621/8-J RES6821/8-J RES8221/8-J RES9121/8-J RES1031/8-J RES1531/8-J RES2231/8-J RES2431/8-J RES2731/8-J RES3331/8-J RES5631/8-J RES1041/8-J RES4341/8-J RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR METAL FILM 1/2WJ1 OHM METAL FILM 1/8WF1K OHM METAL FILM 1/8WF4.7K OHM METAL FILM 1/8WF10.5K OHM METAL FILM 1/8WF22K OHM METAL FILM 1/2WJ4.7 OHM METAL FILM 1/2WJ220 OHM CARBON FILM 1/8WJ22 OHM CARBON FILM 1/8WJ47 OHM CARBON FILM 1/8WJ120 OHM CARBON FILM 1/8WJ1K OHM CARBON FILM 1/8WJ1.5K OHM CARBON FILM 1/8WJ2.2K OHM CARBON FILM 1/8WJ2.7K OHM CARBON FILM 1/8WJ3.3K OHM CARBON FILM 1/8WJ3.9K OHM CARBON FILM 1/8WJ4.7K OHM CARBON FILM 1/8WJ6.2K OHM CARBON FILM 1/8WJ5.6K OHM CARBON FILM 1/8WJ6.8K OHM CARBON FILM 1/8WJ8.2K OHM CARBON FILM 1/8WJ9.1K OHM CARBON FILM 1/8WJ10K OHM CARBON FILM 1/8WJ15K OHM CARBON FILM 1/8WJ22K OHM CARBON FILM 1/8WJ24K OHM CARBON FILM 1/8WJ27K OHM CARBON FILM 1/8WJ33K OHM CARBON FILM 1/8WJ56K OHM CARBON FILM 1/8WJ100K OHM CARBON FILM 1/8WJ430K OHM 8 1 R03 8 R120,172,220,272,320,372,420,472 1 R62 2 R11,60 4 R121,221,321,421 4 R161,261,361,461 2 R41,51 16 R133,134,143,144,233,234,243,244,333,334, R343,344,433,434,443,444 12 R43,44,53,54,136,146,236,246,336,346,R436,446 4 R150,250,350,450 22 R07,31,42,52,56,65,131,135,141,145,R231,235,241, 245,331,335,341,345,431,435,R441,445 4 R151,251,351,451 1 R76 4 R147,247,347,447 1 R74 4 R137,237,337,437 2 R01,02 4 R171,271,371,471 8 R132,142,232,242,332,342,432,442 1 R72 1 R05 1 R71 3 R12,13,14 2 R34,35 3 R32,55,61 2 R21,22 4 R152,252,352,452 1 R33 5 R04,181,281,381,481 1 R73 1 R06 GT5-A604 Part Number Description Qty Reference Designator RES1051/8-J RES1012-J RES2212-J RES6812-J RESR055-J RES-2202-0805-F RES-1002-0805-F RES-4702-0805-F RES-102-0805-J RES-475-1206-J RES-332-0805-J RES-562-0805-J RES-682-0805-J RES-103-0805-J RES-223-0805-J RES-104-0805-J RES-681-0805-J RES-472-0805-J RES-512-0805-J RES-105-0805-J 3B20Kx2 15C50Kx4 RET94011/8-F RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR CARBON FILM 1/8WJ1M OHM METAL FILM 2WJ100 OHM METAL FILM 2WJ,Forming=15m/m220 OHM METAL FILM 2WJ,Forming=15m/m680 OHM WIRE WOUND 5WJ,Forming=30m/m0.05 OHM CHIP"0805"1/8WF22K OHM CHIP"0805"1/8WF10K OHM CHIP"0805"1/8WF47K OHM RESISTOR CHIP"0805"1/8WJ1K OHM RESISTOR RESISTOR RESISTOR RESISTOR 4.7K OHM 1/4W ±5% 1206 7" CHIP"0805"1/8WJ3.3K OHM CHIP"0805"1/8WJ5.6K OHM CHIP"0805"1/8WJ6.8K OHM RESISTOR CHIP"0805"1/8WJ10K OHM RESISTOR CHIP"0805"1/8WJ22K OHM RESISTOR CHIP"0805"1/8WJ100K OHM RESISTOR CHIP"0805"1/8WJ680 OHM RESISTOR CHIP"0805"1/8WJ4.7K OHM RESISTOR CHIP"0805"1/8WJ5.1K OHM RESISTOR CHIP"0805"1/8WJ1M OHM LEVEL,BASS POT RM1221G1PA2-5-B20K±10%-G FREQ POT RM1241G1PA2-5-C50K-G THERMISTOR NTC, 50KOHMFTD5-350 2 R75 R80 1 R30 4 R191,291,391,491 4 R162,262,362,462 4 R160,260,360,460 4 R100,200,300,400 4 R125,126,225,226 16 R101,102,103,104,201,202,203,204,301,302,R303,304,4 01,402,403,404 14 R127,128,165,166,227,228,265,266,R365,366,391,465,4 66,491 1 R192 2 R392,492 8 R113,115,213,215,313,315,413,415 10 R105,114,205,214,305,314,405,414 R395,495 18 R108,109,110,111,112,208,210,211,212,308,R309,310,3 11,312,408,410,411,412 4 R116,216,316,416 2 R129,229 4 R107,207,307,407 4 R106,206,306,406 2 R396,496 2 R397,497 3 VR101,301,303 2 VR102,302 1 TH01 Capacitors - see legend last page CAP050220-C CAP050101-C CAP050473-C CAP050104-C CAP050102-C CAP0502R2-E-1 CAP025100-E CAP016220-E CAP0504R7-E CAP016470-E CAP025470-E CAP050470-E CAP016101-E CAP025101-E CAP016331-E CAP016100-E CAP100102-M CAP100222-M CAP100473-M CAP100104-M CAP063105-M CAP0035471-E CAP025332-E CAP035332-E CAP050100-0805 CAP050220-0805 CAP050470-0805 CAP050220-0805 CAP050104-0805 CAP016220-E CAP016100-E CAP0504R7-E-1 CAP100823-M CAP100183-M CAP100104-M CAP050471-0805 CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CERAMIC DISK 50V "NPO"22pF 4 C172,272,372,472 CERAMIC DISK 50V "NPO"100pF 12 C132,142,151,232,242,251,332,342,351,432,C442,451 CERAMIC DISK 50V 473pF 5 C33,53,63,200,400 CERAMIC DISK 50V 104pF 7 C03,22,60,71,72,74 C31 CERAMIC DISK 50V 102pF 4 C121,221,321,421 ELECTROLYTIC"SHL"2.2/50V 4 C120,220,320,420 ELECTROLYTIC"SHL"10/25V 1 C15 ELECTROLYTIC"SHL"22/16V 1 C65, ELECTROLYTIC"SHL"4.7/50V 8 C131,141,231,241,331,341,431,441 ELECTROLYTIC"SHL"47/16V 1 C14 ELECTROLYTIC"SHL"47/25V 1 C16 ELECTROLYTIC"SHL"47/50V 2 C57,67 ELECTROLYTIC"SHL"100/16V 8 C11,12,13,171,181,271,371,471 ELECTROLYTIC"SXE"100/25V 1 C02 ELECTROLYTIC"SHL"330/16V 4 C191,291,391,491 ELECTROLYTIC "SHL"10/16V 1 C06 MYLAR 5% 100V102J 1 C21 MYLAR 5% 100V222J 1 C08 MYLAR 5% 100V473J 4 C140,240,340,440 MYLAR 5% 100V104J 5 C01,161,261,361,461 MYLAY 5% 63V "TL"105J 1 C32 ELECTROLYTIC"SHL"470/35V (D)10x(L)16m/m 2 C51,61 ELECTROLYTIC 3300/25V (D)18x(L)25m/m 2 C04,05 ELECTROLYTIC 3300/35V (D)18x(L)25m/m 2 C52,62 CHIP"0805"10pF 4 C105,205,305,405 CHIP"0805"22 p F 10 C103,104,126,203,204,226,303,304,403,404 CHIP"0805"47pF 8 C107,111,207,211,307,311,407,411 CHIP"0805"100 p F 2 C393,493 CHIP"0805"104 p F 4 C209,210,409,410 ELECTROLYTIC "SHL"22/16V 8 C101,102,201,202,301,302,401,402 ELECTROLYTIC "SHL"10/16V 8 C100,125,200,225,300,325,400,425 ELECTROLYTIC "SHL"4.7/50V 2 C128,228 MYLAR 5% 100V823J 8 C113,115,213,215,313,315,413,415 MYLAR 5% 100V183 J 2 C392,492 MYLAR 5% 100V104 J 2 C391,491 CHIP"0805"470PF 2 C127,227 9 GT5-A604 Part Number Miscellaneous CORECL-310 CORECL-500 CORE-GT604 20PWF-9404 FUSE-20A JUMPER-17MM JUMPER-25MM JUMPER-55MM TER-3P TER-8P PLAL0640-02P W-100MM LWL0640-12 FIBER6-200 FIBER8-200 CORE-SMT-12 AV2-8.4-13A AV4-8.4-13A-1 W-12-80MM 3PJSS-2308A HEA-GT604 END CAP PAN-FGT604 PAN-RGT3001 BOTC-GT604 LOGO-B-PC BSBM-32 JIG-96-15 JIG-61-15 JIG-30-15 PAD-70-23 PAD-105-23 FELT-12-7 RUB10-10-2 FIBER70-148 SCR-BH3-8BK SCR-PH3-8BK SCR-BH3-6NI SCR-MB3-6NI SCR-FH3-8BK SCR-MB3-6BK SCR-BH3-5NI SCR-MB4-14NI Description Qty Reference Designator INDUCTOR DRUM COIL CL-310 1 L01 INDUCTOR DRUM COILCL-500 2 L03,02 TRANSFORMER 40PHI ISU6T(0.7X15) : 13T(0.7X5) 1 T01 FUSE HOLDER PCB TYPE,2PWF-9604 1 for FH01 FUSE FUSE 20A 1 FH01 JUMPER CU BAR JUMPER,Ni-PLATED17m/m 1 BJ02 JUMPER BAR JUMPER,Ni-PLATED25m/m 1 BJ01 JUMPER BAR JUMPER,Ni-PLATED55m/m 2 BJ03,04 3P TERMINAL PLATED,3P,POWER JSZ3-02 1 TER01 8P TERMINAL NICKEL PLATED,8P JSZ8-04 SPEAKERS 1 TER02 2P NEILSBED WAFERLWL0640-02 1 CON1 GROUND AWG #22 BLACK 3.2PHI RING RUG100m/m 1 W1 12PNEILSBED 12P LWL0640-12 1 CON5-B SLIP 200.0×6.0×0.5t 0.7 FOR TR SLIP 200.0×8.0×0.5t 0.4 FOR FET INDUCTOR CHIP"0805"2MHZ,12UH(+/-10%) 2 L128,228 DUAL RCA JACK PLATED(TOP:RED, BOTTOM:WHITE)AV2-8.4-13A 1 RCA2 QUAD RCA JACK PLATED(TOP:RED, BOTTOM:WHITE)AV4-8.4-13A 1 RCA1 12P CONN WIRE AWG #24, CHL0640-12 to CHL0640-12 80m/m 1 CON5 SWITCH SLIDE SWITCH,2C-3PJSS-2308A HP/LP/FLAT 2 SW101,301 HEATSINK AL/Die-casting L=290.0mm 1 BLACK SPRAY END CAP ABS(XR401) 2 SILVER(8400C) SPRAY END CAP FRONT PANEL EGI,1.2t 1 BLACK SPRAY / SILVER SILK 1° REAR PANEL EGI,1.2t 1 BLACK SPRAY / SILVER SILK 1° BOTTOM COVER SECC,1.0t 1 BLACK SPRAY LOGO BADGE PC(ORANGE CLEAR) 1 HOT STAMPING STANDOFF BSBM H5, L=32.1mm 2 MAIN PCB+SUB PCB+HEATSINK TRANS CLAMP SPCC 96x15x3(mm) 2 WITH SLIP 48.152.0950140011 TRANS CLAMP SPCC 61x15x3(mm) 1 WITH SLIP 48.152.0600140011 TRANS CLAMP SPCC 30x15x3(mm) 1 WITH SLIP 48.152.0280130011 SILICON PAD (SP1000)70.0X23.0x0.2t 1 SILICON PAD (SP1000)105.0X23.0x0.2t 2 WEAVE FELT, 12.0x7.0x0.3t 2 RUBBER RUBBER,10.0x10.0x2.0t 4 SLIP FIBER 148x70x0.5t 1 SUB PCB SCREW STT2 BH 3x8 BK 5 RCA(2),TERMINAL(3) SCREW STT2 PH 3x8 BK 1 FUSE(1) SCREW STT2 BH 3x6 NI-P 1 FET SCREW SMB 3x6 NI-P 8 PCB+HEATSINK(6), PCB SUPPORT(2) SCREW STT3 FH 3x8 BK 8 PANEL+HEATSINK(8) SIDE SCREW SMB 3x6 BK 8 PANEL+HEATSINK(2) TOP HEAT SINK +BOTTOM COVER(6) SCREW STT2 BH 3X5 NI WASHER 2 BADGE SCREW SMB 4X14NI LOCK HEAD 7 TR BRACKET General Capacitance Codebreaker Chart pico-farad (pF) 1000 1500 2200 3300 4700 6800 10000 15000 22000 33000 47000 68000 100000 150000 220000 330000 470000 nano-farad (nF) 1 or 1n 1.5 or 1n5 2.2 or 2n2 3.3 or 3n3 4.7 or 4n7 6.8 or 6n8 10 or 10n 15 or 15n 22 or 22n 33 or 33n 47 or 47n 68 or 68n 100 or 100n 150 or 150n 220 or 220n 330 or 330n 470 or 470n micro-farad (mF,uF or mfd) 0.001 0.0015 0.0022 0.0033 0.0047 0.0068 0.01 0.015 0.022 0.033 0.047 0.068 0.1 0.15 0.22 0.33 0.47 10 capacitance code 102 152 222 332 472 682 103 153 223 333 473 683 104 154 224 334 474 GT5-A604 11 GT5-A604 12 GT5-A604 PCB 13 GT5-A604 14 GT5-A604 15 GT5-A604 R07 1K CON1 LAL0640-02 LED1 ORANGE LED2 ORANGE LOGO LIGHTING C60 104P C14 47/16V R11 R13 10.5KF 10K Q11 A1266GR Q12 A1266GR R12 R14 C11 10K 10K 100/16V C12 100/16V C65 22/16V D65 1N4148 R65 1K Q21 C3198BL C22 104P R31 R32 1K 22K C15 10/25V D02 N4004 REM R62 4.7KF R60 10.5KF 16 15 14 13 12 11 10 9 U01 TL494CN 12 3 45 6 78 Q01 A1220Y R03 1/0.5W R06 C06 R04 430K 10/16V 56K R02 R01 4.7K 4.7K Q02 R05 C3198GR 8.2K R44 47 D04 R43 1N4148 47 Q23 R42 1K R41 A1266GR 220/0.5W D03 R53 1N4148 47 C21 R22 24K R21 102(M) 24K R55 22K Q22 A1268GR C13 100/16V Q33 A1266GR R51 220/0.5W Q55 R56 C3198GR 1K R52 1K R54 47 LED1-B HNRD-3401L PROTECTION LED R33 R34 C16 33K 15K 47/25V R35 PROT 15K C71 104P R71 9.1K R72 6.8K R73 100K TH01 50KTH R74 3.3K C72 104P 3 + - 2 U71 KIA393P 1 R76 2.2K R75 1M C74 104P R80 D80 1M 1N4148 D70 1N4148 FH01 WF-9604 L03 CL-310 D01 C02 1N5404 100/25V"SXE" C01 104M P01 POWER-TERMINAL BATT REM REMOTE GROUND Q44 FQP50N06 Q43 FQP50N06 Q53 FQP50N06 C05 3300/25V"WL" C04 3300/25V"WL" C03 104P D51 FR154 D52 FR154 D53 FR154 D54 FR154 T01 13T D41 YG225D2 6T R30 100/2W C08 222(M) 6T 13T D42 YG225D2 C57 47/50V C67 47/50V L01 CL-500 VCC2 VEE2 C51 470/35V C52 3300/35V"MHA" C61 470/35V C62 3300/35V"MHA" L02 CL-500 C53 473P C63 473P VCC1 VEE1 Q54 FQP50N06 C33 473P R61 22K CASE GND C31 C32 104P 105(M)TL 16 GT5-A604 C126 22P R126 R125 10KF 10KF R-OUT RCA101-C AV4-8.4-13A C128 R128 4.7/50V 1K R129 100K 2 1 - U101-A + 3 R127 NJM2058M 1K C103 22P C101 R101 R103 22/16V 47KF 47KF LOW INPUT R-CH RCA101-A AV4-8.4-13A C105 R100 10P 22KF C102 R102 22/16V 47KF 6 - + 7 5 U102-A NJM2068M C100 10/16V R104 C104 47KF 22P FRONT-R REAR-R R109 10K R105 U103-A R108 6.8K NJM2058M R110 3 10K 1 6 10K 2 7 5 R106 4.7K R107 680 C107 47P 20KB VR101A U103-B R116 NJM2058M 22K LOW INPUT L-CH RCA101-B AV4-8.4-13A C200 10/16V R192 4.7K LED1-A GREEN R165 1K U101-B NJM2058M R166 5 1K + - 7 6 FRONT-R R266 9 1K - + 8 10 U101-C NJM2058M FRONT-L C201 R201 22/16V 47KF R265 1K C203 22P R203 47KF R200 C205 22KF 10P C202 R202 22/16V 47KF 2 - + 1 3 U102-B NJM2068M R204 C204 47KF 22P R205 U103-D R208 U103-C NJM2058M 6.8K NJM2058M R210 12 10K 14 10 10K 13 8 9 R206 R216 C207 4.7K 22K R207 47P 680 20KB VR101-B C226 22P R226 R225 10KF 10KF L-OUT C228 R228 RCA101-D 4.7/50V"SRE" 1K AV4-8.4-13A 14 U101-D R229 NJM2058M 100K 13 - + 12 R227 1K FRONT-L REAR-L (SUB PCB) R112 10K C111 47P R111 10K C113 823M"TL" C115 823M"TL" U104-A NJM2058M 2 - + 1 3 R113 VR102A 5.6K 50KC U104-B NJM2058M 6 - + 7 5 R115 VR102C 5.6K 50KC U105-A NJM2068M 6 - + 7 5 R114 6.8K 32-320Hz VARIABLE X-OVER R212 10K C211 47P R211 10K C213 823M"TL" C215 823M"TL" R104-D NJM2058M 13 - + 14 12 U104-C R213 VR102B 5.6K NJM2058M 9 - 50KC + 8 10 R215 VR102D 5.6K 50KC U105-B NJM2068M 2 - + 1 3 R214 6.8K C200 C191 473P 330/16V -15V +15V D191 1N4744(15V) C131 4.7/50V SW101-A JSS2308A C125 R120 10/16V 1KF FLAT C120 2.2\50V LPF HPF R121 C121 22KF 102P C141 4.7/50V -15V C291 330/16V D291 1N4744(15V) R191 VCC2 220/2W R131 1K R132 5.6K R135 1K Q131 C3198GR R136 47 Q133 A1266GR Q132 C132 C3198GR 100P Q134 C1027Y R133 R134 22 22 R137 3.9K C140 473(M) R150 120 Q140 C3200GR Q135 C4467 R151 R152 1.5K 27K Q151 C3200GR C151 D151 100P 1N4148 R160 0.05/5W R143 R144 22 22 R147 2.7K R142 5.6K Q141 Q142 A1266GR A1266GR R145 R141 1K 1K C142 100P Q143 C3198GR R146 47 Q144 A1023Y Q145 A1694 R291 220/2W VEE2 R172 1KF C171 100/16V R171 6.2K C172 22P +15V VCC1 A Q181 R181 C3198GR 56K R281 56K C181 100/16V VEE1 VCC1 R231 R235 R236 1K 1K 47 C231 4.7/50V R232 5.6K Q231 Q232 C3198GR C3198GR SW101-B JSS2308A C225 R220 C220 10/16V 1KF 2.2\50V FLAT LPF HPF R221 C221 22KF 102P R233 R234 22 22 R243 R244 22 22 Q241 Q242 R242 A1266GR A1266GR 5.6K Q233 A1266GR C232 100P R237 3.9K C240 473(M) Q240 C3200GR Q234 C1027Y R250 120 Q235 C4467 R251 1.5K R260 0.05/5W R247 2.7K C242 100P Q243 C3198GR Q244 A1023Y Q245 A1694 Q251 C3200GR R252 27K D251 C251 1N4148 100P C241 R241 R245 R246 4.7/50V 1K 1K 47 VEE1 -15V R271 R272 6.2K 1KF C272 C271 22P 100/16V PROT Q281 C3198GR R161 4.7/0.5W F/ROUT R162 680/2W C161 104(M) C261 104(M) R261 4.7/0.5W TER02-A 8P R262 680/2W F/LOUT 17 GT5-A604 LOW INPUT R-CH RCA301-A AV2-8.4-13A C300 10/16V" C301 R301 22/16V 47KF C303 22P R303 47KF R300 22KF C305 10P C302 R302 22/16V 47KF 2 - + 1 3 U301-A NJM2058M R304 47KF C304 22P R305 6.8K U302-A R309 10K R308 NJM2068M 5 10K 7 6 6 7 5 R306 4.7K R307 680 C307 47P 20KB VR301-A U303-B NJM2058M R365 1K U301-B NJM2058M 5 + - 7 6 R366 1K REAR-R LOW INPUT L-CH RCA101-B AV2-8.4-13A C400 10/16V 9 - + 8 10 U301-C NJM2058M R466 1K REAR-L C401 R401 22/16V 47KF R465 1K C403 22P R403 47KF R400 22KF C405 10P C402 R402 22/16V 47KF 13 - + 14 12 U301-D NJM2058M R404 47KF C404 22P R405 6.8K U302-B R408 U303-C NJM2068M 3 10K NJM2058M 1 10 2 8 9 R406 4.7K R407 680 C407 47P VR301B 20KB (SUB PCB) R310 10K R316 22K R410 10K R416 22K R312 10K C311 47P R311 10K U303-A NJM2058M 2 VR302A - R313 5.6K + 1 3 50KC C313 823M"TL" U304-B NJM2058M 6 - + 7 5 VR302C R315 5.6K 50KC C315 823M"TL" U304-A NJM2058M 2 - + 1 3 R314 6.8K 32-320Hz VARIABLE X-OVER +15V C400 473P C391 D391 330/16V 1N4744(15V) -15V C331 4.7/50V R391 220/2W VCC2 R331 1K R332 5.6K R335 1K Q331 C3198GR Q332 C3198GR X-over SW301-B JSS2308A FLAT LPF HPF R391 1K R392 3.3K VR303-A 20KB NJM2068M U307-A 3 + C325 R320 10/16V 1KF - 1 2 R395 6.8K C393 C391 104(M) C392 183(M) R397 1M 100P R396 5.1K U307-B NJM2068M 5 + - 7 6 50Hz 0~6dB BASSBOOST R333 22 R334 22 C320 2.2\50V R321 22KF C321 102P R343 22 R344 22 Q341 A1266GR Q342 A1266GR R342 5.6K C341 4.7/50V R341 1K R491 C491 330/16V 220/2W -15V D491 1N4744(15V) +15V R345 1K VEE2 R372 1KF C371 100/16V R336 47 Q333 A1266GR C332 100P Q334 C1027Y R337 3.9K C340 473(M) R350 120 Q340 C3200GR VCC1 Q335 C4467 R351 1.5K R360 0.05/5W R352 Q351 C3200GR 27K C351 D351 1N4148 100P R347 2.7K Q345 A1694 C342 100P Q343 C3198GR Q344 A1023Y R346 47 R371 6.2K C372 22P R381 56K R481 56K R412 10K C411 47P R411 10K U303-D NJM2058M 13 - + 14 12 C413 823M"TL" R413 VR302B 5.6K U304-C NJM2058M 9 - 50KC + 8 10 C415 823M"TL" R415 U304-D VR302D 5.6K 13 NJM2058M - 50KC + 14 12 R414 6.8K C431 4.7/50V R431 1K R435 1K R432 5.6K Q431 C3198GR Q432 C3198GR X-over SW301-A JSS2308A FLAT LPF HPF R491 1K R492 3.3K VR303-B 20KB C491 104(M) C492 183(M) R497 1M NJM2068M U308-A C425 3 10/16V + - 1 2 R495 6.8K C493 100P R496 5.1K U308-B NJM2068M 5 + - 7 6 R420 1KF C420 2.2\50V R421 22KF C421 102P C441 4.7/50V R442 5.6K R441 1K -15V R433 22 R434 22 R443 22 R444 22 Q441 Q442 A1266GR A1266GR R445 1K R472 1KF C471 100/16V R436 47 C432 100P Q433 A1266GR Q434 C1027Y R437 3.9K C440 473(M) R447 2.7K R450 120 Q440 C3200GR C442 100P Q443 C3198GR R446 47 Q444 A1023Y Q435 C4467 R451 1.5K R460 0.05/5W Q445 A1694 R471 6.2K C472 22P Q451 C3200GR R452 27K D451 1N4148 C451 100P PROT VEE1 R/ROUT R361 C362 4.7/0.5W 680/2W C361 104(M) A TER02-B 8P C461 104(M) R462 R461 680/2W 4.7/0.5W VCC1 R/LOUT VEE1 18QuarkXPress(tm) 6.52 QuarkXPress(tm) 6.52