
EC
ec ENGINE CONTROL SYSTEM
B ENGINE
EC A
SECTION
EC
ENGINE CONTROL SYSTEM C
D
CONTENTS
E
INDEX FOR DTC ....................................................... 9 NATS) ....................................................................... 46 F
DTC No. Index ........................................................ 9 Description ............................................................. 46
Alphabetical Index ................................................. 13 ON BOARD DIAGNOSTIC (OBD) SYSTEM ........... 47
PRECAUTIONS ....................................................... 17 Precautions for Supplemental Restraint System
Introduction ............................................................ 47 G Two Trip Detection Logic ....................................... 47
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Emission-related Diagnostic Information ............... 48
SIONER" ............................................................... 17 On Board Diagnostic (OBD) System of Engine and
Malfunction Indicator Lamp (MIL) .......................... 63 OBD System Operation Chart ............................... 66
H
A/T ......................................................................... 17 BASIC SERVICE PROCEDURE .............................. 71
Precaution ............................................................. 17 PREPARATION ........................................................ 21
Basic Inspection .................................................... 71 Idle Speed and Ignition Timing Check ................... 76 I
Special Service Tools ............................................ 21 VIN Registration .................................................... 77
Commercial Service Tools ..................................... 22 Accelerator Pedal Released Position Learning ..... 77
ENGINE CONTROL SYSTEM ................................. 23 Throttle Valve Closed Position Learning ................ 78 J
System Diagram .................................................... 23 Idle Air Volume Learning ....................................... 78
Multiport Fuel Injection (MFI) System ................... 24 Fuel Pressure Check ............................................. 80
Electronic Ignition (EI) System .............................. 26 TROUBLE DIAGNOSIS ........................................... 82 K
Fuel Cut Control (at No Load and High Engine
Trouble Diagnosis Introduction .............................. 82
Speed) ................................................................... 27 DTC Inspection Priority Chart ................................ 88
AIR CONDITIONING CUT CONTROL .................... 28 Input/Output Signal Chart ...................................... 28
Fail-Safe Chart ...................................................... 90 Symptom Matrix Chart ........................................... 91 L
System Description ............................................... 28 Engine Control Component Parts Location ........... 95
AUTOMATIC SPEED CONTROL DEVICE (ASCD)... 29 Vacuum Hose Drawing ........................................ 102
System Description ............................................... 29 Circuit Diagram .................................................... 103 M
Component Description ......................................... 30 ECM Harness Connector Terminal Layout .......... 105
CAN COMMUNICATION ......................................... 31 ECM Terminals and Reference Value .................. 105
System Description ............................................... 31 CONSULT-II Function (ENGINE) ......................... 115
EVAPORATIVE EMISSION SYSTEM ...................... 32 Generic Scan Tool (GST) Function ...................... 127
Description ............................................................ 32 CONSULT-IIReferenceValueinDataMonitorMode
Component Inspection .......................................... 35
. 129
How to Detect Fuel Vapor Leakage ...................... 36 Major Sensor Reference Graph in Data Monitor
ON BOARD REFUELING VAPOR RECOVERY
Mode .................................................................... 133
(ORVR) ..................................................................... 38 TROUBLE DIAGNOSIS - SPECIFICATION VALUE. 135
System Description ............................................... 38 Description ........................................................... 135
Diagnostic Procedure ............................................ 39 Testing Condition ................................................. 135
Component Inspection .......................................... 41 Inspection Procedure ........................................... 135
POSITIVE CRANKCASE VENTILATION ................ 44 Diagnostic Procedure .......................................... 136
Description ............................................................ 44 TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
Component Inspection .......................................... 44 DENT ...................................................................... 145
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
Revision: 2005 November
EC-1
2006 Q45
Description ........................................................... 145 Diagnostic Procedure .......................................... 145 POWER SUPPLY AND GROUND CIRCUIT .......... 146 Wiring Diagram .................................................... 146 Diagnostic Procedure .......................................... 149 Ground Inspection ............................................... 154 Component Inspection ......................................... 155 DTC U1000, U1001 CAN COMMUNICATION LINE. 156 Description ........................................................... 156 On Board Diagnosis Logic ................................... 156 DTC Confirmation Procedure .............................. 156 Wiring Diagram .................................................... 157 Diagnostic Procedure .......................................... 158 DTC U1010 CAN COMMUNICATION .................... 159 Description ........................................................... 159 On Board Diagnosis Logic ................................... 159 DTC Confirmation Procedure .............................. 159 Diagnostic Procedure .......................................... 160 DTC P0011, P0021 IVT CONTROL ....................... 161 Description ........................................................... 161 CONSULT-II Reference Value in Data Monitor Mode
. 162 On Board Diagnosis Logic ................................... 162 DTC Confirmation Procedure .............................. 163 Wiring Diagram .................................................... 164 Diagnostic Procedure .......................................... 167 Component Inspection ......................................... 171 Removal and Installation ..................................... 172 DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER ................................................................. 173 Description ........................................................... 173 CONSULT-II Reference Value in Data Monitor Mode
. 173 On Board Diagnosis Logic ................................... 173 DTC Confirmation Procedure .............................. 173 Wiring Diagram .................................................... 174 Diagnostic Procedure .......................................... 177 Component Inspection ......................................... 179 Removal and Installation ..................................... 179 DTC P0037, P0038, P0057, P0058 HO2S2 HEATER. 180 Description ........................................................... 180 CONSULT-II Reference Value in Data Monitor Mode
. 180 On Board Diagnosis Logic ................................... 180 DTC Confirmation Procedure .............................. 181 Wiring Diagram .................................................... 182 Diagnostic Procedure .......................................... 185 Component Inspection ......................................... 187 Removal and Installation ..................................... 187 DTC P0075, P0081 IVT CONTROL SOLENOID VALVE .................................................................... 188 Component Description ....................................... 188 CONSULT-II Reference Value in Data Monitor Mode
. 188 On Board Diagnosis Logic ................................... 188 DTC Confirmation Procedure .............................. 188 Wiring Diagram .................................................... 189 Diagnostic Procedure .......................................... 193
Component Inspection .........................................194 Removal and Installation ......................................194 DTC P0101 MAF SENSOR ....................................195 Component Description .......................................195 CONSULT-II Reference Value in Data Monitor Mode
.195 On Board Diagnosis Logic ...................................195 DTC Confirmation Procedure ...............................196 Overall Function Check ........................................197 Wiring Diagram ....................................................198 Diagnostic Procedure ...........................................199 Component Inspection .........................................201 Removal and Installation ......................................203 DTC P0102, P0103 MAF SENSOR ........................204 Component Description .......................................204 CONSULT-II Reference Value in Data Monitor Mode
.204 On Board Diagnosis Logic ...................................204 DTC Confirmation Procedure ...............................205 Wiring Diagram ....................................................206 Diagnostic Procedure ...........................................207 Component Inspection .........................................209 Removal and Installation ......................................210 DTC P0112, P0113 IAT SENSOR ........................... 211 Component Description ....................................... 211 On Board Diagnosis Logic ................................... 211 DTC Confirmation Procedure ............................... 211 Wiring Diagram ....................................................212 Diagnostic Procedure ...........................................213 Component Inspection .........................................214 Removal and Installation ......................................214 DTC P0117, P0118 ECT SENSOR .........................215 Component Description .......................................215 On Board Diagnosis Logic ...................................215 DTC Confirmation Procedure ...............................216 Wiring Diagram ....................................................217 Diagnostic Procedure ...........................................218 Component Inspection .........................................219 Removal and Installation ......................................220 DTC P0122, P0123 TP SENSOR ...........................221 Component Description .......................................221 CONSULT-II Reference Value in Data Monitor Mode
.221 On Board Diagnosis Logic ...................................221 DTC Confirmation Procedure ...............................222 Wiring Diagram ....................................................223 Diagnostic Procedure ...........................................224 Component Inspection .........................................227 Removal and Installation ......................................227 DTC P0125 ECT SENSOR .....................................228 Component Description .......................................228 On Board Diagnosis Logic ...................................228 DTC Confirmation Procedure ...............................229 Diagnostic Procedure ...........................................229 Component Inspection .........................................230 Removal and Installation ......................................230 DTC P0127 IAT SENSOR .......................................231 Component Description .......................................231 On Board Diagnosis Logic ...................................231
Revision: 2005 November
EC-2
2006 Q45
DTC Confirmation Procedure .............................. 231 Diagnostic Procedure .......................................... 232 Component Inspection ........................................ 233 Removal and Installation ..................................... 233 DTC P0128 THERMOSTAT FUNCTION ............... 234 On Board Diagnosis Logic .................................. 234 DTC Confirmation Procedure .............................. 234 Diagnostic Procedure .......................................... 234 Component Inspection ........................................ 235 Removal and Installation ..................................... 235 DTC P0130, P0150 A/F SENSOR 1 ...................... 236 Component Description ....................................... 236 CONSULT-II Reference Value in Data Monitor Mode
. 236 On Board Diagnosis Logic .................................. 236 DTC Confirmation Procedure .............................. 236 Overall Function Check ....................................... 237 Wiring Diagram ................................................... 239 Diagnostic Procedure .......................................... 242 Removal and Installation ..................................... 245 DTC P0131, P0151 A/F SENSOR 1 ...................... 246 Component Description ....................................... 246 CONSULT-II Reference Value in Data Monitor Mode
. 246 On Board Diagnosis Logic .................................. 246 DTC Confirmation Procedure .............................. 246 Wiring Diagram ................................................... 248 Diagnostic Procedure .......................................... 251 Removal and Installation ..................................... 254 DTC P0132, P0152 A/F SENSOR 1 ...................... 255 Component Description ....................................... 255 CONSULT-II Reference Value in Data Monitor Mode
. 255 On Board Diagnosis Logic .................................. 255 DTC Confirmation Procedure .............................. 255 Wiring Diagram ................................................... 257 Diagnostic Procedure .......................................... 260 Removal and Installation ..................................... 263 DTC P0133, P0153 A/F SENSOR 1 ...................... 264 Component Description ....................................... 264 CONSULT-II Reference Value in Data Monitor Mode
. 264 On Board Diagnosis Logic .................................. 264 DTC Confirmation Procedure .............................. 265 Wiring Diagram ................................................... 267 Diagnostic Procedure .......................................... 270 Removal and Installation ..................................... 275 DTC P0137, P0157 HO2S2 ................................... 276 Component Description ....................................... 276 CONSULT-II Reference Value in Data Monitor Mode
. 276 On Board Diagnosis Logic .................................. 276 DTC Confirmation Procedure .............................. 277 Overall Function Check ....................................... 277 Wiring Diagram ................................................... 279 Diagnostic Procedure .......................................... 282 Component Inspection ........................................ 286 Removal and Installation ..................................... 287 DTC P0138, P0158 HO2S2 ................................... 288
Component Description ....................................... 288
CONSULT-II Reference Value in Data Monitor Mode
A
. 288
On Board Diagnosis Logic ................................... 288
DTC Confirmation Procedure .............................. 289 EC Overall Function Check ....................................... 290
Wiring Diagram .................................................... 292
Diagnostic Procedure .......................................... 295 Component Inspection ......................................... 302 C
Removal and Installation ..................................... 303
DTC P0139, P0159 HO2S2 .................................... 304
Component Description ....................................... 304 D
CONSULT-II Reference Value in Data Monitor Mode
. 304
On Board Diagnosis Logic ................................... 304 E DTC Confirmation Procedure .............................. 305
Overall Function Check ....................................... 305
Wiring Diagram .................................................... 307 Diagnostic Procedure .......................................... 310 F
Component Inspection ......................................... 314
Removal and Installation ..................................... 315
DTC P0171, P0174 FUEL INJECTION SYSTEM
G
FUNCTION ............................................................. 316
On Board Diagnosis Logic ................................... 316
DTC Confirmation Procedure .............................. 316 H Wiring Diagram .................................................... 318
Diagnostic Procedure .......................................... 322
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION ............................................................. 328
I
On Board Diagnosis Logic ................................... 328
DTC Confirmation Procedure .............................. 328 Wiring Diagram .................................................... 330 J
Diagnostic Procedure .......................................... 334
DTC P0181 FTT SENSOR ..................................... 339
Component Description ....................................... 339 K On Board Diagnosis Logic ................................... 339
DTC Confirmation Procedure .............................. 339
Wiring Diagram .................................................... 341 L Diagnostic Procedure .......................................... 342
Component Inspection ......................................... 343
Removal and Installation ..................................... 343 DTC P0182, P0183 FTT SENSOR ......................... 344 M
Component Description ....................................... 344
On Board Diagnosis Logic ................................... 344
DTC Confirmation Procedure .............................. 344
Wiring Diagram .................................................... 345
Diagnostic Procedure .......................................... 346
Component Inspection ......................................... 347
Removal and Installation ..................................... 347
DTC P0222, P0223 TP SENSOR ........................... 348
Component Description ....................................... 348
CONSULT-II Reference Value in Data Monitor Mode
. 348
On Board Diagnosis Logic ................................... 348
DTC Confirmation Procedure .............................. 349
Wiring Diagram .................................................... 350
Diagnostic Procedure .......................................... 351
Component Inspection ......................................... 354
Removal and Installation ..................................... 354
Revision: 2005 November
EC-3
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE .................... 355
On Board Diagnosis Logic ................................... 355 DTC Confirmation Procedure .............................. 356 Diagnostic Procedure .......................................... 357 DTC P0327, P0328, P0332, P0333 KS .................. 365 Component Description ....................................... 365 On Board Diagnosis Logic ................................... 365 DTC Confirmation Procedure .............................. 365 Wiring Diagram .................................................... 366 Diagnostic Procedure .......................................... 367 Component Inspection ......................................... 368 Removal and Installation ..................................... 369 DTC P0335 CKP SENSOR (POS) ......................... 370 Component Description ....................................... 370 CONSULT-II Reference Value in Data Monitor Mode
. 370 On Board Diagnosis Logic ................................... 370 DTC Confirmation Procedure .............................. 371 Wiring Diagram .................................................... 372 Diagnostic Procedure .......................................... 375 Component Inspection ......................................... 378 Removal and Installation ..................................... 378 DTC P0340 CMP SENSOR (PHASE) .................... 379 Component Description ....................................... 379 On Board Diagnosis Logic ................................... 379 DTC Confirmation Procedure .............................. 380 Wiring Diagram .................................................... 381 Diagnostic Procedure .......................................... 382 Component Inspection ......................................... 385 Removal and Installation ..................................... 385 DTC P0420, P0430 THREE WAY CATALYST FUNCTION ....................................................................... 386 On Board Diagnosis Logic ................................... 386 DTC Confirmation Procedure .............................. 386 Overall Function Check ....................................... 387 Diagnostic Procedure .......................................... 388 DTC P0441 EVAP CONTROL SYSTEM ................ 391 System Description .............................................. 391 On Board Diagnosis Logic ................................... 391 DTC Confirmation Procedure .............................. 391 Overall Function Check ....................................... 392 Diagnostic Procedure .......................................... 393 DTC P0442 EVAP CONTROL SYSTEM ................ 396 On Board Diagnosis Logic ................................... 396 DTC Confirmation Procedure .............................. 397 Diagnostic Procedure .......................................... 398 Component Inspection ......................................... 403 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE .............................. 404 Description ........................................................... 404 CONSULT-II Reference Value in Data Monitor Mode
. 404 On Board Diagnosis Logic ................................... 405 DTC Confirmation Procedure .............................. 405 Wiring Diagram .................................................... 406 Diagnostic Procedure .......................................... 408 Component Inspection ......................................... 411 Removal and Installation ..................................... 411
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE .....................412
Description ...........................................................412 CONSULT-II Reference Value in Data Monitor Mode
.412 On Board Diagnosis Logic ...................................413 DTC Confirmation Procedure ...............................413 Wiring Diagram ....................................................414 Diagnostic Procedure ...........................................416 Component Inspection .........................................417 Removal and Installation ......................................418 DTC P0447 EVAP CANISTER VENT CONTROL VALVE .....................................................................419 Component Description .......................................419 CONSULT-II Reference Value in Data Monitor Mode
.419 On Board Diagnosis Logic ...................................419 DTC Confirmation Procedure ...............................420 Overall Function Check ........................................421 Wiring Diagram ....................................................423 Diagnostic Procedure ...........................................424 Component Inspection .........................................428 DTC P0448 EVAP CANISTER VENT CONTROL VALVE .....................................................................430 Component Description .......................................430 CONSULT-II Reference Value in Data Monitor Mode
.430 On Board Diagnosis Logic ...................................430 DTC Confirmation Procedure ...............................431 Wiring Diagram ....................................................432 Diagnostic Procedure ...........................................433 Component Inspection .........................................435 DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR .................................................................436 Component Description .......................................436 CONSULT-II Reference Value in Data Monitor Mode
.436 On Board Diagnosis Logic ...................................436 DTC Confirmation Procedure ...............................437 Wiring Diagram ....................................................438 Diagnostic Procedure ...........................................439 Component Inspection .........................................442 DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR .................................................................443 Component Description .......................................443 CONSULT-II Reference Value in Data Monitor Mode
.443 On Board Diagnosis Logic ...................................443 DTC Confirmation Procedure ...............................444 Wiring Diagram ....................................................445 Diagnostic Procedure ...........................................446 Component Inspection .........................................450 DTC P0455 EVAP CONTROL SYSTEM ................451 On Board Diagnosis Logic ...................................451 DTC Confirmation Procedure ...............................452 Diagnostic Procedure ...........................................453 DTC P0456 EVAP CONTROL SYSTEM ................459 On Board Diagnosis Logic ...................................459 DTC Confirmation Procedure ...............................460
Revision: 2005 November
EC-4
2006 Q45
Overall Function Check ....................................... 461 Diagnostic Procedure .......................................... 462 Component Inspection ........................................ 467 DTC P0460 FUEL LEVEL SENSOR ..................... 468 Component Description ....................................... 468 On Board Diagnosis Logic .................................. 468 DTC Confirmation Procedure .............................. 468 Diagnostic Procedure .......................................... 469 Removal and Installation ..................................... 469 DTC P0461 FUEL LEVEL SENSOR ..................... 470 Component Description ....................................... 470 On Board Diagnosis Logic .................................. 470 Overall Function Check ....................................... 470 Diagnostic Procedure .......................................... 471 Removal and Installation ..................................... 471 DTC P0462, P0463 FUEL LEVEL SENSOR ......... 472 Component Description ....................................... 472 On Board Diagnosis Logic .................................. 472 DTC Confirmation Procedure .............................. 472 Diagnostic Procedure .......................................... 473 Removal and Installation ..................................... 473 DTC P0500 VSS .................................................... 474 Description .......................................................... 474 On Board Diagnosis Logic .................................. 474 DTC Confirmation Procedure .............................. 474 Overall Function Check ....................................... 475 Diagnostic Procedure .......................................... 475 DTC P0506 ISC SYSTEM ...................................... 476 Description .......................................................... 476 On Board Diagnosis Logic .................................. 476 DTC Confirmation Procedure .............................. 476 Diagnostic Procedure .......................................... 477 DTC P0507 ISC SYSTEM ...................................... 478 Description .......................................................... 478 On Board Diagnosis Logic .................................. 478 DTC Confirmation Procedure .............................. 478 Diagnostic Procedure .......................................... 479 DTC P0550 PSP SENSOR .................................... 480 Component Description ....................................... 480 CONSULT-II Reference Value in Data Monitor Mode
. 480 On Board Diagnosis Logic .................................. 480 DTC Confirmation Procedure .............................. 480 Wiring Diagram ................................................... 481 Diagnostic Procedure .......................................... 482 Component Inspection ........................................ 484 Removal and Installation ..................................... 484 DTC P0603 ECM POWER SUPPLY ...................... 485 Component Description ....................................... 485 On Board Diagnosis Logic .................................. 485 DTC Confirmation Procedure .............................. 485 Wiring Diagram ................................................... 486 Diagnostic Procedure .......................................... 487 DTC P0605 ECM ................................................... 489 Component Description ....................................... 489 On Board Diagnosis Logic .................................. 489 DTC Confirmation Procedure .............................. 489 Diagnostic Procedure .......................................... 490 DTC P0643 SENSOR POWER SUPPLY ............... 492
On Board Diagnosis Logic ................................... 492
DTC Confirmation Procedure .............................. 492 A
Wiring Diagram .................................................... 493
Diagnostic Procedure .......................................... 495
DTC P0850 PNP SWITCH ..................................... 497 EC Component Description ....................................... 497
CONSULT-II Reference Value in Data Monitor Mode
. 497 On Board Diagnosis Logic ................................... 497 C
DTC Confirmation Procedure .............................. 497
Overall Function Check ....................................... 498
Wiring Diagram .................................................... 499 D
Diagnostic Procedure .......................................... 500
DTC P1140, P1145 IVT CONTROL POSITION SEN-
SOR ........................................................................ 502 E Component Description ....................................... 502
CONSULT-II Reference Value in Data Monitor Mode
. 502 On Board Diagnosis Logic ................................... 502 F
DTC Confirmation Procedure .............................. 502
Wiring Diagram .................................................... 504
Diagnostic Procedure .......................................... 507 G
Component Inspection ......................................... 510
Removal and Installation ..................................... 510
DTC P1148, P1168 CLOSED LOOP CONTROL ... 511 H On Board Diagnosis Logic ................................... 511
DTC P1211 TCS CONTROL UNIT ......................... 512
Description ........................................................... 512 On Board Diagnosis Logic ................................... 512
I
DTC Confirmation Procedure .............................. 512
Diagnostic Procedure .......................................... 512 DTC P1212 TCS COMMUNICATION LINE ........... 513 J
Description ........................................................... 513
On Board Diagnosis Logic ................................... 513
DTC Confirmation Procedure .............................. 513 K Diagnostic Procedure .......................................... 513
DTC P1217 ENGINE OVER TEMPERATURE ....... 514
Description ........................................................... 514 L CONSULT-II Reference Value in Data Monitor Mode
. 515
On Board Diagnosis Logic ................................... 516 Overall Function Check ....................................... 516 M
Wiring Diagram .................................................... 519
Diagnostic Procedure .......................................... 520
Main 13 Causes of Overheating .......................... 532
Component Inspection ......................................... 532
DTC P1220 FUEL PUMP CONTROL MODULE
(FPCM) ................................................................... 534
Description ........................................................... 534
CONSULT-II Reference Value in Data Monitor Mode
. 534
On Board Diagnosis Logic ................................... 534
DTC Confirmation Procedure .............................. 535
Wiring Diagram .................................................... 536
Diagnostic Procedure .......................................... 537
Component Inspection ......................................... 540
DTC P1225 TP SENSOR ....................................... 542
Component Description ....................................... 542
On Board Diagnosis Logic ................................... 542
Revision: 2005 November
EC-5
2006 Q45
DTC Confirmation Procedure .............................. 542 Diagnostic Procedure .......................................... 543 Removal and Installation ..................................... 543 DTC P1226 TP SENSOR ....................................... 544 Component Description ....................................... 544 On Board Diagnosis Logic ................................... 544 DTC Confirmation Procedure .............................. 544 Diagnostic Procedure .......................................... 545 Removal and Installation ..................................... 545 DTC P1442 EVAP CONTROL SYSTEM ................ 546 On Board Diagnosis Logic ................................... 546 DTC Confirmation Procedure .............................. 547 Diagnostic Procedure .......................................... 548 Component Inspection ......................................... 553 DTC P1456 EVAP CONTROL SYSTEM ................ 554 On Board Diagnosis Logic ................................... 554 DTC Confirmation Procedure .............................. 555 Overall Function Check ....................................... 556 Diagnostic Procedure .......................................... 557 Component Inspection ......................................... 562 DTC P1490 VACUUM CUT VALVE BYPASS VALVE. 563 Description ........................................................... 563 CONSULT-II Reference Value in Data Monitor Mode
. 563 On Board Diagnosis Logic ................................... 563 DTC Confirmation Procedure .............................. 564 Wiring Diagram .................................................... 565 Diagnostic Procedure .......................................... 566 Component Inspection ......................................... 568 DTC P1491 VACUUM CUT VALVE BYPASS VALVE. 570 Description ........................................................... 570 CONSULT-II Reference Value in Data Monitor Mode
. 570 On Board Diagnosis Logic ................................... 571 DTC Confirmation Procedure .............................. 571 Overall Function Check ....................................... 572 Wiring Diagram .................................................... 573 Diagnostic Procedure .......................................... 574 Component Inspection ......................................... 577 DTC P1564 ICC STEERING SWITCH ................... 579 Component Description ....................................... 579 CONSULT-II Reference Value in Data Monitor Mode
. 579 On Board Diagnosis Logic ................................... 579 DTC Confirmation Procedure .............................. 580 Wiring Diagram .................................................... 581 Diagnostic Procedure .......................................... 582 Component Inspection ......................................... 585 DTC P1564 ASCD STEERING SWITCH ............... 586 Component Description ....................................... 586 CONSULT-II Reference Value in Data Monitor Mode
. 586 On Board Diagnosis Logic ................................... 586 DTC Confirmation Procedure .............................. 587 Wiring Diagram .................................................... 588 Diagnostic Procedure .......................................... 589 Component Inspection ......................................... 592 DTC P1568 ICC FUNCTION .................................. 593 On Board Diagnosis Logic ................................... 593
DTC Confirmation Procedure ...............................593 Diagnostic Procedure ...........................................593 DTC P1572 ICC BRAKE SWITCH .........................594 Component Description .......................................594 CONSULT-II Reference Value in Data Monitor Mode
.594 On Board Diagnosis Logic ...................................594 DTC Confirmation Procedure ...............................595 Wiring Diagram ....................................................596 Diagnostic Procedure ...........................................597 Component Inspection .........................................602 DTC P1572 ASCD BRAKE SWITCH .....................604 Component Description .......................................604 CONSULT-II Reference Value in Data Monitor Mode
.604 On Board Diagnosis Logic ...................................604 DTC Confirmation Procedure ...............................605 Wiring Diagram ....................................................606 Diagnostic Procedure ...........................................607 Component Inspection ......................................... 611 DTC P1574 ICC VEHICLE SPEED SENSOR ........612 Component Description .......................................612 On Board Diagnosis Logic ...................................612 DTC Confirmation Procedure ...............................612 Diagnostic Procedure ...........................................613 DTC P1574 ASCD VEHICLE SPEED SENSOR ....614 Component Description .......................................614 On Board Diagnosis Logic ...................................614 DTC Confirmation Procedure ...............................614 Diagnostic Procedure ...........................................615 DTC P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR) .......................................616 Description ...........................................................616 CONSULT-II Reference Value in Data Monitor Mode
.616 On Board Diagnosis Logic ...................................616 Diagnostic Procedure ...........................................616 DTC P1800 VIAS CONTROL SOLENOID VALVE .617 Component Description .......................................617 CONSULT-II Reference Value in Data Monitor Mode
.617 On Board Diagnosis Logic ...................................617 DTC Confirmation Procedure ...............................617 Wiring Diagram ....................................................618 Diagnostic Procedure ...........................................619 Component Inspection .........................................620 Removal and Installation ......................................621 DTC P1805 BRAKE SWITCH ................................622 Description ...........................................................622 CONSULT-II Reference Value in Data Monitor Mode
.622 On Board Diagnosis Logic ...................................622 DTC Confirmation Procedure ...............................622 Wiring Diagram ....................................................623 Diagnostic Procedure ...........................................624 Component Inspection .........................................626 DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY ....................................................................627 Component Description .......................................627
Revision: 2005 November
EC-6
2006 Q45
CONSULT-II Reference Value in Data Monitor Mode . 627
On Board Diagnosis Logic .................................. 627 DTC Confirmation Procedure .............................. 627 Wiring Diagram ................................................... 629 Diagnostic Procedure .......................................... 630 Component Inspection ........................................ 632 DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION ............................................................. 633 Description .......................................................... 633 On Board Diagnosis Logic .................................. 633 DTC Confirmation Procedure .............................. 633 Wiring Diagram ................................................... 634 Diagnostic Procedure .......................................... 635 Component Inspection ........................................ 639 Removal and Installation ..................................... 639 DTC P2118 THROTTLE CONTROL MOTOR ....... 640 Component Description ....................................... 640 On Board Diagnosis Logic .................................. 640 DTC Confirmation Procedure .............................. 640 Wiring Diagram ................................................... 641 Diagnostic Procedure .......................................... 642 Component Inspection ........................................ 643 Removal and Installation ..................................... 644 DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR ........................................................... 645 Component Description ....................................... 645 On Board Diagnosis Logic .................................. 645 DTC Confirmation Procedure .............................. 645 Diagnostic Procedure .......................................... 646 DTC P2122, P2123 APP SENSOR ....................... 647 Component Description ....................................... 647 CONSULT-II Reference Value in Data Monitor Mode
. 647 On Board Diagnosis Logic .................................. 647 DTC Confirmation Procedure .............................. 648 Wiring Diagram ................................................... 649 Diagnostic Procedure .......................................... 650 Component Inspection ........................................ 652 Removal and Installation ..................................... 653 DTC P2127, P2128 APP SENSOR ....................... 654 Component Description ....................................... 654 CONSULT-II Reference Value in Data Monitor Mode
. 654 On Board Diagnosis Logic .................................. 654 DTC Confirmation Procedure .............................. 655 Wiring Diagram ................................................... 656 Diagnostic Procedure .......................................... 657 Component Inspection ........................................ 660 Removal and Installation ..................................... 660 DTC P2135 TP SENSOR ....................................... 661 Component Description ....................................... 661 CONSULT-II Reference Value in Data Monitor Mode
. 661 On Board Diagnosis Logic .................................. 661 DTC Confirmation Procedure .............................. 662 Wiring Diagram ................................................... 663 Diagnostic Procedure .......................................... 664
Component Inspection ......................................... 667
Removal and Installation ..................................... 667 A
DTC P2138 APP SENSOR .................................... 668
Component Description ....................................... 668
CONSULT-II Reference Value in Data Monitor Mode
EC
. 668
On Board Diagnosis Logic ................................... 668
DTC Confirmation Procedure .............................. 669 Wiring Diagram .................................................... 670 C
Diagnostic Procedure .......................................... 671
Component Inspection ......................................... 675
Removal and Installation ..................................... 675 D
DTC P2A00, P2A03 A/F SENSOR 1 ..................... 676
Component Description ....................................... 676
CONSULT-II Reference Value in Data Monitor Mode
E
. 676
On Board Diagnosis Logic ................................... 676
DTC Confirmation Procedure .............................. 676 Wiring Diagram .................................................... 678 F
Diagnostic Procedure .......................................... 681
Removal and Installation ..................................... 686
ASCD BRAKE SWITCH ........................................ 687 G
Component Description ....................................... 687
CONSULT-II Reference Value in Data Monitor Mode
. 687 H Wiring Diagram .................................................... 688
Diagnostic Procedure .......................................... 689
Component Inspection ......................................... 693 ASCD INDICATOR ................................................. 695
I
Component Description ....................................... 695
CONSULT-II Reference Value in Data Monitor Mode . 695 J
Wiring Diagram .................................................... 696
Diagnostic Procedure .......................................... 697
ELECTRICAL LOAD SIGNAL ............................... 698 K CONSULT-II Reference Value in Data Monitor Mode
. 698
Wiring Diagram .................................................... 699 L Diagnostic Procedure .......................................... 701
FUEL INJECTOR ................................................... 706
Component Description ....................................... 706
CONSULT-II Reference Value in Data Monitor Mode
M
. 706
Wiring Diagram .................................................... 707
Diagnostic Procedure .......................................... 710
Component Inspection ......................................... 714
Removal and Installation ..................................... 714
FUEL PUMP ........................................................... 715
Description ........................................................... 715
CONSULT-II Reference Value in Data Monitor Mode
. 715
Wiring Diagram .................................................... 716
Diagnostic Procedure .......................................... 717
Component Inspection ......................................... 721
Removal and Installation ..................................... 721
ICC BRAKE SWITCH ............................................ 722
Component Description ....................................... 722
CONSULT-II Reference Value in Data Monitor Mode
. 722
Revision: 2005 November
EC-7
2006 Q45
Wiring Diagram .................................................... 723 Diagnostic Procedure .......................................... 724 Component Inspection ......................................... 730 IGNITION SIGNAL ................................................. 731 Component Description ....................................... 731 Wiring Diagram .................................................... 732 Diagnostic Procedure .......................................... 737 Component Inspection ......................................... 742 Removal and Installation ..................................... 743 REFRIGERANT PRESSURE SENSOR ................. 744 Component Description ....................................... 744 Wiring Diagram .................................................... 745 Diagnostic Procedure .......................................... 746 Removal and Installation ..................................... 748 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) ..................................................................... 749 Description ........................................................... 749 CONSULT-II Reference Value in Data Monitor Mode
. 750 Wiring Diagram .................................................... 751
Diagnostic Procedure ...........................................753 Component Inspection .........................................756 Removal and Installation ......................................756 MIL AND DATA LINK CONNECTOR .....................757 Wiring Diagram ....................................................757 SERVICE DATA AND SPECIFICATIONS (SDS) ...759 Fuel Pressure .......................................................759 Idle Speed and Ignition Timing .............................759 Calculated Load Value .........................................759 Mass Air Flow Sensor ..........................................759 Intake Air Temperature Sensor ............................759 Engine Coolant Temperature Sensor ...................759 Fuel Temperature Sensor ....................................759 Crankshaft Position Sensor (POS) ......................759 Camshaft Position Sensor (PHASE) ....................759 A/F Sensor 1 Heater ............................................759 Heated Oxygen sensor 2 Heater .........................760 Throttle Control Motor ..........................................760 Fuel Injector .........................................................760 Fuel Pump ............................................................760
Revision: 2005 November
EC-8
2006 Q45
INDEX FOR DTC
INDEX FOR DTC DTC No. Index
PFP:00024
A
NBS001PW
NOTE: q If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC EC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer
to EC-159, "DTC U1010 CAN COMMUNICATION" .
C
CONSULT-II GST*2
DTC*1
ECM*3
Items (CONSULT-II screen terms)
Reference page
D
U1000
1000*4
CAN COMM CIRCUIT
EC-156
U1001
1001*4
CAN COMM CIRCUIT
EC-156
E
U1010
1010
CONTROL UNIT(CAN)
EC-159
P0000
0000
NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED.
--
F
P0011 P0021
0011 0021
INT/V TIM CONT-B1 INT/V TIM CONT-B2
EC-161
EC-161
G
P0031
0031
A/F SEN1 HTR (B1)
EC-173
P0032 P0037
0032 0037
A/F SEN1 HTR (B1) HO2S2 HTR (B1)
EC-173
H
EC-180
P0038 P0051
0038 0051
HO2S2 HTR (B1) A/F SEN1 HTR (B2)
EC-180
EC-173
I
P0052
0052
A/F SEN1 HTR (B2)
EC-173
P0057 P0058
0057 0058
HO2S2 HTR (B2) HO2S2 HTR (B2)
EC-180
J
EC-180
P0075 P0081
0075 0081
INT/V TIM V/CIR-B1 INT/V TIM V/CIR-B2
EC-188
EC-188
K
P0101
0101
MAF SEN/CIRCUIT
EC-195
P0102 P0103
0102 0103
MAF SEN/CIRCUIT MAF SEN/CIRCUIT
EC-204
L
EC-204
P0112
0112
IAT SEN/CIRCUIT
EC-211
P0113
0113
IAT SEN/CIRCUIT
EC-211
M
P0117
0117
ECT SEN/CIRC
EC-215
P0118
0118
ECT SEN/CIRC
EC-215
P0122
0122
TP SEN2/CIRC
EC-221
P0123
0123
TP SEN2/CIRC
EC-221
P0125
0125
ECT SENSOR
EC-228
P0127
0127
IAT SENSOR
EC-231
P0128
0128
THERMSTAT FNCTN
EC-234
P0130
0130
A/F SENSOR1 (B1)
EC-236
P0131
0131
A/F SENSOR1 (B1)
EC-246
P0132
0132
A/F SENSOR1 (B1)
EC-255
P0133
0133
A/F SENSOR1 (B1)
EC-264
P0137
0137
HO2S2 (B1)
EC-276
P0138
0138
HO2S2 (B1)
EC-288
Revision: 2005 November
EC-9
2006 Q45
CONSULT-II GST*2 P0139 P0150 P0151 P0152 P0153 P0157 P0158 P0159 P0171 P0172 P0174 P0175 P0181 P0182 P0183 P0222 P0223 P0300 P0301 P0302 P0303 P0304 P0305 P0306 P0307 P0308 P0327 P0328 P0332 P0333 P0335 P0340 P0420 P0430 P0441 P0442 P0443 P0444 P0445 P0447 P0448 P0452
DTC*1
ECM*3
0139 0150 0151 0152 0153 0157 0158 0159 0171 0172 0174 0175 0181 0182 0183 0222 0223 0300 0301 0302 0303 0304 0305 0306 0307 0308 0327 0328 0332 0333 0335 0340 0420 0430 0441 0442 0443 0444 0445 0447 0448 0452
Revision: 2005 November
INDEX FOR DTC
Items (CONSULT-II screen terms)
HO2S2 (B1) A/F SENSOR1 (B2) A/F SENSOR1 (B2) A/F SENSOR1 (B2) A/F SENSOR1 (B2) HO2S2 (B2) HO2S2 (B2) HO2S2 (B2) FUEL SYS-LEAN-B1 FUEL SYS-RICH-B1 FUEL SYS-LEAN-B2 FUEL SYS-RICH-B2 FTT SENSOR FTT SEN/CIRCUIT FTT SEN/CIRCUIT TP SEN 1/CIRC TP SEN 1/CIRC MULTI CYL MISFIRE CYL 1 MISFIRE CYL 2 MISFIRE CYL 3 MISFIRE CYL 4 MISFIRE CYL 5 MISFIRE CYL 6 MISFIRE CYL 7 MISFIRE CYL 8 MISFIRE KNOCK SEN/CIRC-B1 KNOCK SEN/CIRC-B1 KNOCK SEN/CIRC-B2 KNOCK SEN/CIRC-B2 CKP SEN/CIRCUIT CMP SEN/CIRC-B1 TW CATALYST SYS-B1 TW CATALYST SYS-B2 EVAP PURG FLOW/MON EVAP SMALL LEAK PURG VOLUME CONT/V PURG VOLUME CONT/V PURG VOLUME CONT/V VENT CONTROL VALVE VENT CONTROL VALVE EVAP SYS PRES SEN
EC-10
Reference page
EC-304 EC-236 EC-246 EC-255 EC-264 EC-276 EC-288 EC-304 EC-316 EC-328 EC-316 EC-328 EC-339 EC-344 EC-344 EC-348 EC-348 EC-355 EC-355 EC-355 EC-355 EC-355 EC-355 EC-355 EC-355 EC-355 EC-365 EC-365 EC-365 EC-365 EC-370 EC-379 EC-386 EC-386 EC-391 EC-396 EC-404 EC-412 EC-412 EC-419 EC-430 EC-436
2006 Q45
CONSULT-II GST*2 P0453 P0455 P0456 P0460 P0461 P0462 P0463 P0500 P0506 P0507 P0550 P0603 P0605 P0643 P0700 P0705 P0710 P0717 P0720 P0740 P0744 P0745 P0850 P1140 P1145 P1148 P1168 P1211 P1212 P1217 P1220 P1225 P1226 P1442 P1456 P1490 P1491
DTC*1
P1564
P1568
P1572
ECM*3
0453 0455 0456 0460 0461 0462 0463 0500 0506 0507 0550 0603 0605 0643 0700 0705 0710 0717 0720 0740 0744 0745 0850 1140 1145 1148 1168 1211 1212 1217 1220 1225 1226 1442 1456 1490 1491
1564
1568
1572
Revision: 2005 November
INDEX FOR DTC
Items (CONSULT-II screen terms)
EVAP SYS PRES SEN EVAP GROSS LEAK EVAP VERY SML LEAK FUEL LEV SEN SLOSH FUEL LEVEL SENSOR FUEL LEVL SEN/CIRC FUEL LEVL SEN/CIRC VEH SPEED SEN/CIRC*5 ISC SYSTEM ISC SYSTEM PW ST P SEN/CIRC ECM BACK UP/CIRCUIT ECM SENSOR POWER/CIRC TCM PNP SW/CIRC ATF TEMP SEN/CIRC TURBINE SENSOR VEH SPD SEN/CIR AT*5 TCC SOLENOID/CIRC A/T TCC S/V FNCTN L/PRESS SOL/CIRC P-N POS SW/CIRCUIT INTK TIM S/CIRC-B1 INTK TIM S/CIRC-B2 CLOSED LOOP-B1 CLOSED LOOP-B2 TCS C/U FUNCTN TCS/CIRC ENG OVER TEMP FPCM/CIRCUIT CTP LEARNING CTP LEARNING EVAP SMALL LEAK EVAP VERY SML LEAK VC/V BYPASS/V VC CUT/V BYPASS/V
ASCD SW
ACC COMMAND VALUE*6
ASCD BRAKE SW
EC-11
Reference page
A
EC-443
EC
EC-451
EC-459
EC-468
C
EC-470
EC-472
D
EC-472
EC-474
EC-476
E
EC-478
EC-480
F
EC-485
EC-489
EC-492
G
AT-106
AT-107
H
AT-129
AT-111
AT-113
I
AT-120
AT-122
J
AT-124
EC-497
EC-502
K
EC-502
EC-511
L
EC-511
EC-512
EC-513
M
EC-514
EC-534
EC-542
EC-544
EC-546
EC-554
EC-563
EC-570
EC-579 (Models with ICC) EC-586 (Models with ASCD)
EC-593
EC-594 (Models with ICC) EC-604 (Models with ASCD)
2006 Q45
INDEX FOR DTC
CONSULT-II GST*2
DTC*1
ECM*3
Items (CONSULT-II screen terms)
P1574
1574
ASCD VHL SPD SEN
P1610 - P1615
1610 - 1615
NATS MALFUNCTION
P1715
1715
IN PULY SPEED
P1730
1730
A/T INTERLOCK
P1752
1752
I/C SOLENOID/CIRC
P1754
1754
I/C SOLENOID FNCTN
P1757
1757
FR/B SOLENOID/CIRC
P1759
1759
FR/B SOLENOID FNCT
P1762
1762
D/C SOLENOID/CIRC
P1764
1764
D/C SOLENOID FNCTN
P1767
1767
HLR/C SOL/CIRC
P1769
1769
HLR/C SOL FNCTN
P1772
1772
LC/B SOLENOID/CIRC
P1774
1774
LC/B SOLENOID FNCT
P1800
1800
VIAS S/V CIRC
P1805
1805
BRAKE SW/CIRCUIT
P2100
2100
ETC MOT PWR
P2101
2101
ETC FUNCTION/CIRC
P2103
2103
ETC MOT PWR
P2118
2118
ETC MOT
P2119
2119
ETC ACTR
P2122
2122
APP SEN 1/CIRC
P2123
2123
APP SEN 1/CIRC
P2127
2127
APP SEN 2/CIRC
P2128
2128
APP SEN 2/CIRC
P2135
2135
TP SENSOR
P2138
2138
APP SENSOR
P2A00
2A00
A/F SENSOR1 (B1)
P2A03
2A03
A/F SENSOR1 (B2)
*1: 1st trip DTC No. is the same as DTC No. *2: This number is prescribed by SAE J2012. *3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN. *4: The troubleshooting for this DTC needs CONSULT-II. *5: When the fail-safe operations for both self-diagnoses occur at the same time, the MIL illuminates. *6: Models with ICC.
Reference page
EC-612 (Models with ICC) EC-614 (Models with ASCD)
EC-46 EC-616 AT-136 AT-141 AT-143 AT-145 AT-147 AT-149 AT-151 AT-153 AT-155 AT-157 AT-159 EC-617 EC-622 EC-627 EC-633 EC-627 EC-640 EC-645 EC-647 EC-647 EC-654 EC-654 EC-661 EC-668 EC-676 EC-676
Revision: 2005 November
EC-12
2006 Q45
INDEX FOR DTC
Alphabetical Index
NBS001PX
NOTE:
A
q If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer EC
to EC-159, "DTC U1010 CAN COMMUNICATION" .
Items (CONSULT-II screen terms)
A/F SEN1 HTR (B1) A/F SEN1 HTR (B1) A/F SEN1 HTR (B2) A/F SEN1 HTR (B2) A/F SENSOR1 (B1) A/F SENSOR1 (B1) A/F SENSOR1 (B1) A/F SENSOR1 (B1) A/F SENSOR1 (B1) A/F SENSOR1 (B2) A/F SENSOR1 (B2) A/F SENSOR1 (B2) A/F SENSOR1 (B2) A/F SENSOR1 (B2) A/T INTERLOCK A/T TCC S/V FNCTN ACC COMMAND VALUE*6 APP SEN 1/CIRC APP SEN 1/CIRC APP SEN 2/CIRC APP SEN 2/CIRC APP SENSOR
ASCD BRAKE SW
ASCD SW
ASCD VHL SPD SEN
ATF TEMP SEN/CIRC BRAKE SW/CIRCUIT CAN COMM CIRCUIT CAN COMM CIRCUIT CKP SEN/CIRCUIT CLOSED LOOP-B1 CLOSED LOOP-B2 CMP SEN/CIRC-B1 CONTROL UNIT(CAN)
CONSULT-II GST*2 P0031 P0032 P0051 P0052 P0130 P0131 P0132 P0133 P2A00 P0150 P0151 P0152 P0153 P2A03 P1730 P0744 P1568 P2122 P2123 P2127 P2128 P2138
DTC*1
P1572
P1564
P1574
P0710 P1805 U1000 U1001 P0335 P1148 P1168 P0340 U1010
ECM*3
0031 0032 0051 0052 0130 0131 0132 0133 2A00 0150 0151 0152 0153 2A03 1730 0744 1568 2122 2123 2127 2128 2138
1572
1564
1574
0710 1805 1000*4 1001*4 0335 1148 1168 0340 1010
C
Reference page
EC-173
D
EC-173
EC-173
E
EC-173
EC-236
EC-246
F
EC-255
EC-264
G
EC-676
EC-236
EC-246
H
EC-255
EC-264
EC-676
I
AT-136
AT-122
J
EC-593
EC-647
EC-647
K
EC-654
EC-654
L
EC-668
EC-594 (Models with ICC)
EC-604 (Models with ASCD)
M
EC-579 (Models with ICC) EC-586 (Models with ASCD)
EC-612 (Models with ICC) EC-614 (Models with ASCD)
AT-129
EC-622
EC-156
EC-156
EC-370 EC-511 EC-511 EC-379 EC-159
Revision: 2005 November
EC-13
2006 Q45
Items (CONSULT-II screen terms)
CTP LEARNING CTP LEARNING CYL 1 MISFIRE CYL 2 MISFIRE CYL 3 MISFIRE CYL 4 MISFIRE CYL 5 MISFIRE CYL 6 MISFIRE CYL 7 MISFIRE CYL 8 MISFIRE D/C SOLENOID FNCTN D/C SOLENOID/CIRC ECM ECM BACK UP/CIRCUIT ECT SEN/CIRC ECT SEN/CIRC ECT SENSOR ENG OVER TEMP ETC ACTR ETC FUNCTION/CIRC ETC MOT ETC MOT PWR ETC MOT PWR EVAP GROSS LEAK EVAP PURG FLOW/MON EVAP SMALL LEAK EVAP SMALL LEAK EVAP SYS PRES SEN EVAP SYS PRES SEN EVAP VERY SML LEAK EVAP VERY SML LEAK FPCM/CIRCUIT FR/B SOLENOID FNCT FR/B SOLENOID/CIRC FTT SEN/CIRCUIT FTT SEN/CIRCUIT FTT SENSOR FUEL LEV SEN SLOSH FUEL LEVEL SENSOR FUEL LEVL SEN/CIRC FUEL LEVL SEN/CIRC FUEL SYS-LEAN-B1
Revision: 2005 November
INDEX FOR DTC
CONSULT-II GST*2 P1225 P1226 P0301 P0302 P0303 P0304 P0305 P0306 P0307 P0308 P1764 P1762 P0605 P0603 P0117 P0118 P0125 P1217 P2119 P2101 P2118 P2100 P2103 P0455 P0441 P0442 P1442 P0452 P0453 P0456 P1456 P1220 P1759 P1757 P0182 P0183 P0181 P0460 P0461 P0462 P0463 P0171
DTC*1
EC-14
ECM*3
1225 1226 0301 0302 0303 0304 0305 0306 0307 0308 1764 1762 0605 0603 0117 0118 0125 1217 2119 2101 2118 2100 2103 0455 0441 0442 1442 0452 0453 0456 1456 1220 1759 1757 0182 0183 0181 0460 0461 0462 0463 0171
Reference page
EC-542 EC-544 EC-355 EC-355 EC-355 EC-355 EC-355 EC-355 EC-355 EC-355 AT-151 AT-149 EC-489 EC-485 EC-215 EC-215 EC-228 EC-514 EC-645 EC-633 EC-640 EC-627 EC-627 EC-451 EC-391 EC-396 EC-546 EC-436 EC-443 EC-459 EC-554 EC-534 AT-147 AT-145 EC-344 EC-344 EC-339 EC-468 EC-470 EC-472 EC-472 EC-316
2006 Q45
Items (CONSULT-II screen terms)
FUEL SYS-LEAN-B2 FUEL SYS-RICH-B1 FUEL SYS-RICH-B2 HLR/C SOL/CIRC HLR/C SOL FNCTN HO2S2 (B1) HO2S2 (B1) HO2S2 (B1) HO2S2 (B2) HO2S2 (B2) HO2S2 (B2) HO2S2 HTR (B1) HO2S2 HTR (B1) HO2S2 HTR (B2) HO2S2 HTR (B2) I/C SOLENOID/CIRC I/C SOLENOID FNCTN IAT SEN/CIRCUIT IAT SEN/CIRCUIT IAT SENSOR IN PULY SPEED INT/V TIM CONT-B1 INT/V TIM CONT-B2 INT/V TIM V/CIR-B1 INT/V TIM V/CIR-B2 INTK TIM S/CIRC-B1 INTK TIM S/CIRC-B2 ISC SYSTEM ISC SYSTEM KNOCK SEN/CIRC-B1 KNOCK SEN/CIRC-B1 KNOCK SEN/CIRC-B2 KNOCK SEN/CIRC-B2 L/PRESS SOL/CIRC LC/B SOLENOID FNCT LC/B SOLENOID/CIRC MAF SEN/CIRCUIT MAF SEN/CIRCUIT MAF SEN/CIRCUIT MULTI CYL MISFIRE NATS MALFUNCTION
Revision: 2005 November
INDEX FOR DTC
DTC*1 CONSULT-II
GST*2 P0174 P0172 P0175 P1767 P1769 P0137 P0138 P0139 P0157 P0158 P0159 P0037 P0038 P0057 P0058 P1752 P1754 P0112 P0113 P0127 P1715 P0011 P0021 P0075 P0081 P1140 P1145 P0506 P0507 P0327 P0328 P0332 P0333 P0745 P1774 P1772 P0101 P0102 P0103 P0300 P1610 - P1615
ECM*3
0174 0172 0175 1767 1769 0137 0138 0139 0157 0158 0159 0037 0038 0057 0058 1752 1754 0112 0113 0127 1715 0011 0021 0075 0081 1140 1145 0506 0507 0327 0328 0332 0333 0745 1774 1772 0101 0102 0103 0300 1610 - 1615
EC-15
Reference page
A
EC-316
EC
EC-328
EC-328
AT-153
C
AT-155
EC-276
D
EC-288
EC-304
EC-276
E
EC-288
EC-304
F
EC-180
EC-180
EC-180
G
EC-180
AT-141
H
AT-143
EC-211
EC-211
I
EC-231
EC-616
EC-161
J
EC-161
EC-188
K
EC-188
EC-502
EC-502
L
EC-476
EC-478
M
EC-365
EC-365
EC-365
EC-365
AT-124
AT-159
AT-157
EC-195
EC-204
EC-204
EC-355
EC-46
2006 Q45
INDEX FOR DTC
Items (CONSULT-II screen terms)
CONSULT-II GST*2
DTC*1
ECM*3
NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED.
P0000
0000
P-N POS SW/CIRCUIT
P0850
0850
PNP SW/CIRC
P0705
0705
PURG VOLUME CONT/V
P0443
0443
PURG VOLUME CONT/V
P0444
0444
PURG VOLUME CONT/V
P0445
0445
PW ST P SEN/CIRC
P0550
0550
SENSOR POWER/CIRC
P0643
0643
TCC SOLENOID/CIRC
P0740
0740
TCM
P0700
0700
TCS C/U FUNCTN
P1211
1211
TCS/CIRC
P1212
1212
THERMSTAT FNCTN
P0128
0128
TP SEN 1/CIRC
P0222
0222
TP SEN 1/CIRC
P0223
0223
TP SEN 2/CIRC
P0122
0122
TP SEN 2/CIRC
P0123
0123
TP SENSOR
P2135
2135
TURBINE SENSOR
P0717
0717
TW CATALYST SYS-B1
P0420
0420
TW CATALYST SYS-B2
P0430
0430
VC CUT/V BYPASS/V
P1491
1491
VC/V BYPASS/V
P1490
1490
VEH SPD SEN/CIR AT*5
P0720
0720
VEH SPEED SEN/CIRC*5
P0500
0500
VENT CONTROL VALVE
P0447
0447
VENT CONTROL VALVE
P0448
0448
VIAS S/V CIRC
P1800
1800
*1: 1st trip DTC No. is the same as DTC No. *2: This number is prescribed by SAE J2012. *3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN. *4: The troubleshooting for this DTC needs CONSULT-II. *5: When the fail-safe operations for both self-diagnoses occur at the same time, the MIL illuminates. *6: Models with ICC.
Reference page
--
EC-497 AT-107 EC-404 EC-412 EC-412 EC-480 EC-492 AT-120 AT-106 EC-512 EC-513 EC-234 EC-348 EC-348 EC-221 EC-221 EC-661 AT-111 EC-386 EC-386 EC-570 EC-563 AT-113 EC-474 EC-419 EC-430 EC-617
Revision: 2005 November
EC-16
2006 Q45
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT A
BELT PRE-TENSIONER"
NBS001PY
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along EC
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
C
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
F
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
On Board Diagnostic (OBD) System of Engine and A/T
NBS001PZ
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
H
CAUTION: q Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, I etc. will cause the MIL to light up.
q Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease, J dirt, bent terminals, etc.)
q Certain systems and components, especially those related to OBD, may use a new style slidelocking type harness connector. For description and how to disconnect, refer to PG-60, "HAR- K NESS CONNECTOR" .
q Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.
L
q Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EVAP system or fuel injection system,
etc. M
q Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
Precaution
NBS001Q0
q Always use a 12 volt battery as power source.
q Do not attempt to disconnect battery cables while engine is running.
q Before connecting or disconnecting the ECM harness connector, turn ignition switch OFF and disconnect battery ground cable. Failure to do so may damage the ECM because battery voltage is applied to ECM even if ignition switch is turned OFF.
q Before removing parts, turn ignition switch OFF and then disconnect battery ground cable.
SEF289H
Revision: 2005 November
EC-17
2006 Q45
PRECAUTIONS
q Do not disassemble ECM. q If a battery terminal is disconnected, the memory will return
to the ECM value. The ECM will now start to self-control at its initial value. Engine operation can vary slightly when the terminal is disconnected. However, this is not an indication of a malfunction. Do not replace parts because of a slight variation. q If the battery is disconnected, the following emissionrelated diagnostic information will be lost within 24 hours. Diagnostic trouble codes 1st trip diagnostic trouble codes Freeze frame data 1st trip freeze frame data System readiness test (SRT) codes Test values q When connecting ECM harness connector, fasten it securely with a lever as far as it will go as shown in the figure.
PBIB1164E
SEC406D
q When connecting or disconnecting pin connectors into or from ECM, take care not to damage pin terminals (bend or break). Make sure that there are not any bends or breaks on ECM pin terminal, when connecting pin connectors.
q Securely connect ECM harness connectors. A poor connection can cause an extremely high (surge) voltage to develop in coil and condenser, thus resulting in damage to ICs.
q Keep engine control system harness at least 10 cm (4 in) away from adjacent harness, to prevent engine control system malfunctions due to receiving external noise, degraded operation of ICs, etc.
PBIB0090E
q Keep engine control system parts and harness dry.
q Before replacing ECM, perform ECM Terminals and Reference Value inspection and make sure ECM functions properly. Refer to EC-105, "ECM Terminals and Reference Value" .
q Handle mass air flow sensor carefully to avoid damage.
q Do not disassemble mass air flow sensor.
q Do not clean mass air flow sensor with any type of detergent.
q Do not disassemble electric throttle control actuator.
q Even a slight leak in the air intake system can cause serious incidents.
MEF040D
q Do not shock or jar the camshaft position sensor (PHASE), crankshaft position sensor (POS).
Revision: 2005 November
EC-18
2006 Q45
PRECAUTIONS
q After performing each TROUBLE DIAGNOSIS, perform DTC Confirmation Procedure or Overall Function Check. The DTC should not be displayed in the DTC Confirmation Procedure if the repair is completed. The Overall Function Check should be a good result if the repair is completed.
q When measuring ECM signals with a circuit tester, never allow the two tester probes to contact. Accidental contact of probes will cause a short circuit and damage the ECM power transistor.
q Do not use ECM ground terminals when measuring input/ output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
q B1 indicates the bank 1 and B2 indicates the bank 2 as shown in the figure.
A
EC
C
SEF217U
D
E
F
G H
I
J
SEF348N
K
L
M
PBIB1144E
Revision: 2005 November
EC-19
2006 Q45
PRECAUTIONS
q Do not operate fuel pump when there is no fuel in lines. q Tighten fuel hose clamps to the specified torque.
q Do not depress accelerator pedal when starting. q Immediately after starting, do not rev up engine unneces-
sarily. q Do not rev up engine just prior to shutdown.
q When installing C.B. ham radio or a mobile phone, be sure to observe the following as it may adversely affect electronic control systems depending on installation location.
Keep the antenna as far as possible from the electronic control units.
Keep the antenna feeder line more than 20 cm (8 in) away from the harness of electronic controls. Do not let them run parallel for a long distance.
Adjust the antenna and feeder line so that the standingwave radio can be kept smaller.
Be sure to ground the radio to vehicle body.
PBIB2462E SEF709Y SEF708Y
Revision: 2005 November
EC-20
2006 Q45
PREPARATION
PREPARATION
Special Service Tools
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number (Kent-Moore No.) Tool name
Description
PFP:00002
A
NBS001Q2
EC
EG17650301 (J-33984-A) Radiator cap tester adapter
Adapting radiator cap tester to radiator cap and
C
radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
D
Unit: mm (in)
KV10117100 (J-36471-A) Heated oxygen sensor wrench
S-NT564
Loosening or tightening heated oxygen sensor 2
E
with 22 mm (0.87 in) hexagon nut
F
KV10114400 (J-38365) Heated oxygen sensor wrench
(J-44321) Fuel pressure gauge kit
KV109E0010 (J-46209) Break-out box
KV109E0080 (J-45819) Y-cable adapter
S-NT379 S-NT636 LEC642 S-NT825
G
Loosening or tightening air fuel ratio sensor 1 a: 22 mm (0.87 in)
H
I
Checking fuel pressure
J
K
Measuring the ECM signals with a circuit tester
L
M
Measuring the ECM signals with a circuit tester
S-NT826
Revision: 2005 November
EC-21
2006 Q45
Commercial Service Tools
Tool name (Kent-Moore No.)
Leak detector i.e.: (J-41416)
PREPARATION
Description Locating the EVAP leak
NBS001Q3
EVAP service port adapter i.e.: (J-41413-OBD)
Fuel filler cap adapter i.e.: (MLR-8382)
S-NT703
Applying positive pressure through EVAP service port
S-NT704
Checking fuel tank vacuum relief valve opening pressure
Socket wrench
S-NT815
Removing and installing engine coolant temperature sensor
Oxygen sensor thread cleaner i.e.: (J-43897-18) (J-43897-12)
Anti-seize lubricant i.e.: (PermatexTM 133AR or equivalent meeting MIL specification MIL-A907)
S-NT705 AEM488 S-NT779
Reconditioning the exhaust system threads before installing a new oxygen sensor. Use with anti-seize lubricant shown below. a: J-43897-18 18 mm diameter with pitch 1.5 mm for Zirconia Oxygen Sensor b: J-43897-12 12 mm diameter with pitch 1.25 mm for Titania Oxygen Sensor
Lubricating oxygen sensor thread cleaning tool when reconditioning exhaust system threads.
Revision: 2005 November
EC-22
2006 Q45
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM System Diagram
PFP:23710
A
NBS001Q4
EC C D E F G H I J K L M
Revision: 2005 November
EC-23
PBIB3135E
2006 Q45
ENGINE CONTROL SYSTEM
Multiport Fuel Injection (MFI) System
INPUT/OUTPUT SIGNAL CHART
NBS001Q5
Sensor
Input Signal to ECM
ECM function
Actuator
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine speed*3 Piston position
Mass air flow sensor
Amount of intake air
Engine coolant temperature sensor
Engine coolant temperature
Air fuel ratio (A/F) sensor 1
Density of oxygen in exhaust gas
Throttle position sensor
Throttle position
Accelerator pedal position sensor Park/neutral position (PNP) switch Battery
Accelerator pedal position Gear position Battery voltage*3
Fuel injection & mixture ratio Fuel injector control
Knock sensor
Engine knocking condition
Power steering pressure sensor
Power steering operation
Heated oxygen sensor 2*1
Density of oxygen in exhaust gas
VDC/TCS/ABS control unit
VDC/TCS operation command*2
Air conditioner switch
Air conditioner operation
Wheel sensor
Vehicle speed*2
*1: This sensor is not used to control the engine system under normal conditions. *2: This signal is sent to the ECM through CAN communication line. *3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the ECM memory. The program value is preset by engine operating conditions. These conditions are determined by input signals (for engine speed and intake air) from the crankshaft position sensor (POS), camshaft position sensor (PHASE) and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION In addition, the amount of fuel injected is compensated to improve engine performance under various operating conditions as listed below. <Fuel increase> q During warm-up q When starting the engine q During acceleration q Hot-engine operation q When selector lever is changed from N to D q High-load, high-speed operation <Fuel decrease> q During deceleration q During high engine speed operation
Revision: 2005 November
EC-24
2006 Q45
ENGINE CONTROL SYSTEM
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
A
EC
C
PBIB3020E
D
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses A/F
sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about A/F sensor 1, refer to
E
EC-236 . This maintains the mixture ratio within the range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching F
characteristics of A/F sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal from heated
oxygen sensor 2.
Open Loop Control
G
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
q Deceleration and acceleration
H
q High-load, high-speed operation
q Malfunction of A/F sensor 1 or its circuit
q Insufficient activation of A/F sensor 1 at low engine coolant temperature
I
q High engine coolant temperature
q During warm-up
J
q After shifting from N to D
q When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
K
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from A/F sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally L designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic changes during operation (i.e., fuel injector clogging) directly affect mixture ratio. Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is M then computed in terms of "injection pulse duration" to automatically compensate for the difference between the two ratios. "Fuel trim" refers to the feedback compensation value compared against the basic injection duration. Fuel trim includes short term fuel trim and long term fuel trim. "Short term fuel trim" is the short-term fuel compensation used to maintain the mixture ratio at its theoretical value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in fuel volume if it is lean. "Long term fuel trim" is overall fuel compensation carried out long-term to compensate for continual deviation of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences, wear over time and changes in the usage environment.
Revision: 2005 November
EC-25
2006 Q45
ENGINE CONTROL SYSTEM
FUEL INJECTION TIMING
Two types of systems are used.
PBIB0122E
Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used when the engine is running.
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all eight cylinders twice each engine cycle. In other words, pulse signals of the same width are simultaneously transmitted from the ECM. The eight fuel injectors will then receive the signals two times for each engine cycle. This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration, operation of the engine at excessively high speeds or operation of the vehicle at excessively high speeds.
Electronic Ignition (EI) System
INPUT/OUTPUT SIGNAL CHART
NBS001Q6
Sensor
Input Signal to ECM
ECM function
Actuator
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine speed*2 Piston position
Mass air flow sensor
Amount of intake air
Engine coolant temperature sensor
Engine coolant temperature
Throttle position sensor Accelerator pedal position sensor
Throttle position Accelerator pedal position
Ignition timing control
Power transistor
Battery
Battery voltage*2
Knock sensor
Engine knocking
Park/neutral position (PNP) switch
Gear position
Wheel sensor
Vehicle speed*1
*1: This signal is sent to the ECM through CAN communication line. *2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
Firing order: 1 - 8 - 7 - 3 - 6 - 5 - 4 - 2 The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the engine. The ignition timing data is stored in the ECM. The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) signal. Computing this information, ignition signals are transmitted to the power transistor. During the following conditions, the ignition timing is revised by the ECM according to the other data stored in the ECM.
q At starting
q During warm-up
q At idle
q At low battery voltage
Revision: 2005 November
EC-26
2006 Q45
ENGINE CONTROL SYSTEM
q During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed A within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition. EC
Fuel Cut Control (at No Load and High Engine Speed)
INPUT/OUTPUT SIGNAL CHART
Sensor
Input Signal to ECM
ECM function
NBS001Q7
Actuator
C
Park/neutral position (PNP) switch
Neutral position
Accelerator pedal position sensor
Accelerator pedal position
D
Engine coolant temperature sensor
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine coolant temperature Engine speed
Fuel cut control
Fuel injector
E
Wheel sensor
Vehicle speed*
*: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
F
If the engine speed is above 1,400 rpm under no load (for example, the selector lever position is neutral and
engine speed is over 1,400 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
G
Fuel cut will be operated until the engine speed reaches 1,000 rpm, then fuel cut will be cancelled.
NOTE: This function is different from deceleration control listed under Multiport Fuel Injection (MFI) System, EC-24 . H
I
J
K
L
M
Revision: 2005 November
EC-27
2006 Q45
AIR CONDITIONING CUT CONTROL
AIR CONDITIONING CUT CONTROL Input/Output Signal Chart
Sensor
Input Signal to ECM
ECM function
Air conditioner switch
Air conditioner ON signal
Accelerator pedal position sensor
Accelerator pedal position
Crankshaft position sensor (POS) Camshaft position sensor (PHASE) Engine coolant temperature sensor
Battery
Engine speed*2 Engine coolant temperature Battery voltage*2
Air conditioner cut control
Refrigerant pressure sensor
Refrigerant pressure
Power steering pressure sensor
Power steering operation
Wheel sensor
Vehicle speed*1
*1: This signal is sent to the ECM through CAN communication line. *2: ECM determines the start signal status by the signals of engine speed and battery voltage.
System Description
This system improves engine operation when the air conditioner is used. Under the following conditions, the air conditioner is turned off. q When the accelerator pedal is fully depressed. q When cranking the engine. q At high engine speeds. q When the engine coolant temperature becomes excessively high. q When operating power steering during low engine speed or low vehicle speed. q When engine speed is excessively low. q When refrigerant pressure is excessively low or high.
PFP:23710
NBS001Q8
Actuator
Air conditioner relay
NBS001Q9
Revision: 2005 November
EC-28
2006 Q45
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System Description
INPUT/OUTPUT SIGNAL CHART
PFP:18930
A
NBS001QA
Sensor ASCD brake switch
Input signal to ECM Brake pedal operation
ECM function
Actuator
EC
Stop lamp switch
Brake pedal operation
ASCD steering switch
ASCD steering switch operation
C
Park/Neutral position (PNP) switch
Gear position
ASCD vehicle speed control
Electric throttle control actuator
D
Wheel sensor
Vehicle speed*
TCM
Powertrain revolution*
*: This signal is sent to the ECM through CAN communication line
E
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed F
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
G
Operation status of ASCD is indicated by CRUISE lamp and SET lamp in combination meter. If any malfunc-
tion occurs in ASCD system, it automatically deactivates control.
NOTE: Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws.
H
SET OPERATION
Press MAIN switch. (The CRUISE lamp in combination meter illuminates.)
I
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press SET/COAST switch. (Then SET lamp in combination meter illuminates.)
ACCELERATE OPERATION
J
If the RESUME/ACCELERATE switch is pressed during cruise control driving, increase the vehicle speed until
the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
K
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
q CANCEL switch is pressed
L
q More than 2 switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
q Brake pedal is depressed
M
q Selector lever is changed to N, P, R position
q Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
q TCS system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform the driver by blinking indicator lamp.
q Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may blink slowly. When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will stop blinking and the cruise operation will be able to work by pressing SET/COAST switch or RESUME/ ACCELERATE switch.
q Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle speed memory will be erased.
Revision: 2005 November
EC-29
2006 Q45
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
COAST OPERATION
When the SET/COAST switch is pressed during cruise control driving, decrease vehicle set speed until the switch is released. And then ASCD will keep the new set speed.
RESUME OPERATION When the RESUME/ACCELERATE switch is pressed after cancel operation other than pressing MAIN switch is performed, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition must meet following conditions.
q Brake pedal is released q A/T selector lever is in other than P and N positions
q Vehicle speed is greater than 40 km/h (25 MPH) and less than 144 km/h (89 MPH)
Component Description
ASCD STEERING SWITCH
Refer to EC-586 .
NBS001QB
ASCD BRAKE SWITCH Refer to EC-604 and EC-687 .
STOP LAMP SWITCH Refer to EC-622 .
ELECTRIC THROTTLE CONTROL ACTUATOR Refer to EC-627 , EC-633 , EC-640 and EC-645 .
ASCD INDICATOR Refer to EC-695 .
Revision: 2005 November
EC-30
2006 Q45
CAN COMMUNICATION
CAN COMMUNICATION System Description
PFP:23710
A
NBS001QC
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec- EC tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
C
Refer to LAN-35, "CAN COMMUNICATION" , about CAN communication for detail.
D
E
F
G
H
I
J
K
L
M
Revision: 2005 November
EC-31
2006 Q45
EVAPORATIVE EMISSION SYSTEM
EVAPORATIVE EMISSION SYSTEM Description
SYSTEM DESCRIPTION
PFP:14950
NBS001QD
SEF569XB
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister. The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the vapor is stored there when the engine is not operating or when refueling to the fuel tank. The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is proportionally regulated as the air flow increases. EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and idling.
Revision: 2005 November
EC-32
2006 Q45
EVAPORATIVE EMISSION SYSTEM
EVAPORATIVE EMISSION LINE DRAWING
: Vehicle front
: From next page
1. Intake manifold collector
2. EVAP canister purge volume control 3. EVAP service port solenoid valve
NOTE: Do not use soapy water or any type of solvent while installing vacuum hose or purge hoses.
A EC
C D E F G H I J K L M
PBIB3136E
Revision: 2005 November
EC-33
2006 Q45
EVAPORATIVE EMISSION SYSTEM
Revision: 2005 November
EC-34
PBIB3137E
2006 Q45
EVAPORATIVE EMISSION SYSTEM Component Inspection
EVAP CANISTER Check EVAP canister as follows: 1. Pinch the fresh air hose. 2. Blow air into port A and check that it flows freely out of port B .
Tightening Torque Tighten EVAP canister as shown in the figure. Make sure new O-ring is installed properly between EVAP canister and EVAP canister vent control valve.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP) 1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
Pressure: 15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22 2.90 psi)
Vacuum: -6.0 to -3.3 kPa (-0.061 to -0.034 kg/cm2 , - 0.87 to -0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly. CAUTION: Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
VACUUM CUT VALVE AND VACUUM CUT VALVE BYPASS VALVE Refer to EC-568 .
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE Refer to EC-411 .
FUEL TANK TEMPERATURE SENSOR Refer to EC-343 .
Revision: 2005 November
EC-35
NBS001QE
A EC
C D
SEF396T
E F G H
SEF397T
I J K L
SEF445Y
M
SEF943S
2006 Q45
EVAPORATIVE EMISSION SYSTEM
EVAP SERVICE PORT Positive pressure is delivered to the EVAP system through the EVAP service port. If fuel vapor leakage in the EVAP system occurs, use a leak detector to locate the leak.
How to Detect Fuel Vapor Leakage
CAUTION: q Never use compressed air or a high pressure pump. q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system. NOTE: q Do not start engine. q Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
WITH CONSULT-II 1. Attach the EVAP service port adapter securely to the EVAP service port. 2. Also attach the pressure pump and hose to the EVAP service port adapter. 3. Turn ignition switch ON. 4. Select the "EVAP SYSTEM CLOSE" of "WORK SUPPORT
MODE" with CONSULT-II. 5. Touch "START". A bar graph (Pressure indicating display) will
appear on the screen.
SEF462UA NBS001QF
6. Apply positive pressure to the EVAP system until the pressure indicator reaches the middle of the bar graph.
7. Remove EVAP service port adapter and hose with pressure pump.
PEF838U
PEF917U
Revision: 2005 November
EC-36
2006 Q45
EVAPORATIVE EMISSION SYSTEM
8. Locate the leak using a leak detector. Refer to EC-33, "EVAPO-
RATIVE EMISSION LINE DRAWING" .
A
EC
WITHOUT CONSULT-II 1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP service port adapter.
C
SEF200U
D
E
F
G
SEF462UA
H 3. Apply battery voltage to between the terminals of both EVAP canister vent control valve and vacuum cut
valve bypass valve to make a closed EVAP system. I
J
K
PBIB0026E
L
4. To locate the leak, deliver positive pressure to the EVAP system until pressure gauge points reach 1.38 to
2.76 kPa (0.014 to 0.028 kg/cm2 , 0.2 to 0.4 psi).
5. Remove EVAP service port adapter and hose with pressure pump.
M
6. Locate the leak using a leak detector. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
Revision: 2005 November
EC-37
2006 Q45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VAPOR RECOVERY (ORVR) System Description
PFP:00032
NBS001QG
SEF206VA
From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere. When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged during driving. The RCV is always closed during driving and the evaporative emission control system is operated the same as conventional system.
WARNING: When conducting inspections below, be sure to observe the following:
q Put a "CAUTION: INFLAMMABLE" sign in workshop.
q Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
q Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION: q Before removing fuel line parts, carry out the following procedures:
Put drained fuel in an explosion-proof container and put lid on securely.
Release fuel pressure from fuel line. Refer to EC-80, "FUEL PRESSURE RELEASE" .
Disconnect battery ground cable.
q Always replace O-ring when the fuel gauge retainer is removed.
q Do not kink or twist hose and tube when they are installed.
q Do not tighten hose and clamps excessively to avoid damaging hoses.
q After installation, run engine and check for fuel leaks at connection.
q Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically. Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
Revision: 2005 November
EC-38
2006 Q45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Diagnostic Procedure
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve attached. 2. Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK >> GO TO 2. NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister? Yes or No
Yes >> GO TO 3. No >> GO TO 6.
NBS001QH
A EC
C D E F
G
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
SEF596U
H
I
>> GO TO 4.
4. CHECK WATER SEPARATOR
J
Refer to EC-41, "Component Inspection" .
K
OK or NG
OK >> GO TO 5.
NG >> Replace water separator.
L
5. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.
M
>> Repair or replace EVAP hose.
6. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-41, "Component Inspection" . OK or NG
OK >> GO TO 7. NG >> Replace refueling EVAP vapor cut valve with fuel tank.
7. CHECK REFUELING CONTROL VALVE
Refer to EC-41, "Component Inspection" . OK or NG
OK >> INSPECTION END NG >> Replace refueling control valve with fuel tank.
Revision: 2005 November
EC-39
2006 Q45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve attached. 2. Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK >> GO TO 2. NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister? Yes or No
Yes >> GO TO 3. No >> GO TO 6.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
SEF596U
>> GO TO 4.
4. CHECK WATER SEPARATOR
Refer to EC-41, "Component Inspection" . OK or NG
OK >> GO TO 5. NG >> Replace water separator.
5. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.
>> Repair or replace EVAP hose.
6. CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and improper connection. OK or NG
OK >> GO TO 7. NG >> Repair or replace hoses and tubes.
7. CHECK FILLER NECK TUBE
Check signal line and recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 8. NG >> Replace filler neck tube.
Revision: 2005 November
EC-40
2006 Q45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
8. CHECK REFUELING CONTROL VALVE
Refer to EC-41, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace refueling control valve with fuel tank.
9. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-41, "Component Inspection" . OK or NG
OK >> GO TO 10. NG >> Replace refueling EVAP vapor cut valve with fuel tank.
10. CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks. OK or NG
OK >> GO TO 11. NG >> Replace fuel filler tube.
11. CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging. OK or NG
OK >> GO TO 12. NG >> Repair or replace one-way fuel valve with fuel tank.
12. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank. 2. Remove fuel filler tube and hose. 3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing stick it should close. Do not drop any material into the tank. OK or NG OK >> INSPECTION END NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.
Component Inspection
WATER SEPARATOR 1. Check visually for insect nests in the water separator air inlet. 2. Check visually for cracks or flaws in the appearance. 3. Check visually for cracks or flaws in the hose.
A EC
C D E F G H I J K L M
SEF665U NBS001QI
Revision: 2005 November
EC-41
2006 Q45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
4. Check that A and C are not clogged by blowing air into B with A , and then C plugged.
5. In case of NG in items 2 - 4, replace the parts. NOTE: q Do not disassemble water separator.
PBIB1032E
REFUELING EVAP VAPOR CUT VALVE With CONSULT-II
1. Remove fuel tank. Refer to FL-8, "FUEL TANK" . 2. Drain fuel from the tank as follows: a. Remove fuel feed hose located on the fuel gauge retainer. b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container. c. Drain fuel using "FUEL PUMP RELAY" in "ACTIVE TEST" mode with CONSULT-II. 3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into the tank. 4. Check EVAP vapor cut valve for being stuck to open as follows. a. Connect vacuum pump to hose ends A and B using a suitable 3-way connector. b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one. c. Put fuel tank upside down. d. Apply vacuum pressure to both hose ends A and B [-13.3 kPa (-100 mmHg, -3.94 inHg)] with fuel gauge retainer remaining open and check that the pressure is applicable.
Without CONSULT-II 1. Remove fuel tank. Refer to FL-8, "FUEL TANK" . 2. Drain fuel from the tank as follows: a. Remove fuel gauge retainer. b. Drain fuel from the tank using a handy pump into a fuel container. 3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Revision: 2005 November
EC-42
PBIB1135E
2006 Q45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Blow air into the refueling EVAP vapor cut valve (from hose end B), and check that the air flows freely into
the tank.
A
4. Check EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose ends A and B using a suitable 3-way connector.
b. Remove fuel gauge retainer with fuel gauge unit.
EC
Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to both hose ends A and B [-13.3 kPa (-100 mmHg, -3.94 inHg)] with fuel gauge C retainer remaining open and check that the pressure is applicable.
D
E
F
G
H
I
PBIB1135E
REFUELING CONTROL VALVE
1. Remove fuel filler cap.
J
2. Check air continuity between hose ends A and B.
Blow air into the hose end B. Air should flow freely into the fuel tank.
3. Blow air into hose end A and check there is no leakage.
K
4. Apply pressure to both hose ends A and B [20 kPa (150 mmHg, 5.91 inHg)] using a pressure pump and a suitable 3-way connector. Check that there is no leakage. L
M
Revision: 2005 November
EC-43
PBIB1135E
2006 Q45
POSITIVE CRANKCASE VENTILATION
POSITIVE CRANKCASE VENTILATION Description
SYSTEM DESCRIPTION
PFP:11810
NBS001QJ
PBIB0062E
This system returns blow-by gas to the intake manifold. The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air passes through the hose connecting air inlet tubes to rocker cover. Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection in the reverse direction. On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some of the flow will go through the hose connection to the air inlet tubes under all conditions.
Component Inspection
PCV (POSITIVE CRANKCASE VENTILATION) VALVE
With engine running at idle, remove PCV valve ventilation hose from rocker cover. A properly working valve makes a hissing noise as air passes through it. A strong vacuum should be felt immediately when a finger is placed over valve inlet.
PBIB1588E NBS001QK
Revision: 2005 November
EC-44
PBIB1589E
2006 Q45
POSITIVE CRANKCASE VENTILATION
PCV VALVE VENTILATION HOSE 1. Check hoses and hose connections for leaks. 2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.
A EC
C D
S-ET277
E F G H I J K L M
Revision: 2005 November
EC-45
2006 Q45
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)
PFP:28591
Description
NBS001QL
q If the security indicator lights up with the ignition switch in the ON position or "NATS MALFUNCTION" is displayed on "SELF-DIAG RESULTS" screen, perform self-diagnostic results mode with CONSULT-II using NATS program card. Refer to BL-200, "IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)" .
q Confirm no self-diagnostic results of IVIS (NATS) is displayed before touching "ERASE" in "SELF-DIAG RESULTS" mode with CONSULT-II.
q When replacing ECM, initialization of IVIS (NATS) system
and registration of all IVIS (NATS) ignition key IDs must be
SEF543X
carried out with CONSULT-II using NATS program card.
Therefore, be sure to receive all keys from vehicle owner. Regarding the procedures of IVIS (NATS)
initialization and all IVIS (NATS) ignition key ID registration, refer to CONSULT-II operation manual,
IVIS/NVIS.
Revision: 2005 November
EC-46
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
ON BOARD DIAGNOSTIC (OBD) SYSTEM Introduction
PFP:00028
A
NBS002WA
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
EC
Emission-related diagnostic information
Diagnostic service
Diagnostic Trouble Code (DTC) Freeze Frame data
Service $03 of SAE J1979
Service $02 of SAE J1979
C
System Readiness Test (SRT) code
Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) 1st Trip Freeze Frame data
Service $07 of SAE J1979
D
Test values and Test limits Calibration ID
Service $06 of SAE J1979
Service $09 of SAE J1979
E
The above information can be checked using procedures listed in the table below.
×: Applicable --: Not applicable
F
DTC
1st trip DTC
Freeze Frame data
1st trip Freeze Frame data
SRT code
SRT status
Test value
CONSULT-II GST
×
×
×
×
×
×
--
G
×
×
×
--
×
×
×
ECM
×
×*
--
--
--
×
--
*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
H
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-90, "Fail-Safe Chart" .)
I
Two Trip Detection Logic
NBS002WB
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the J
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd K trip> The "trip" in the "Two Trip Detection Logic" means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable --: Not applicable L
MIL
DTC
1st trip DTC
Items
1st trip
Blinking
Lighting up
2nd trip
Blinking
Lighting up
1st trip 2nd trip 1st trip displaying displaying displaying
2nd trip display-
ing
M
Misfire (Possible three way cata-
lyst damage) -- DTC: P0300 -
×
--
--
--
--
--
P0308 is being detected
×
--
Misfire (Possible three way cata-
lyst damage) -- DTC: P0300 -
--
--
×
--
--
×
--
--
P0308 is being detected
One trip detection diagnoses
(Refer to EC-48, "EMISSIONRELATED DIAGNOSTIC INFOR-
--
×
--
--
×
--
--
--
MATION ITEMS" .)
Except above
--
--
--
×
--
×
×
--
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is malfunction on engine control system.
Revision: 2005 November
EC-47
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means of operating fail-safe function. The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the driver to repair the malfunction.
Engine operating condition in fail-safe mode
Engine speed will not rise more than 2,500 rpm due to the fuel cut
Emission-related Diagnostic Information
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
Items (CONSULT-II screen terms)
DTC*1
CONSULT-II GST*2
ECM*3
Test value/ SRT code Test limit
(GST only)
NBS002WC
×:Applicable --: Not applicable
Trip
MIL
Reference page
CAN COMM CIRCUIT
U1000
1000*4
--
--
1
×
EC-156
CAN COMM CIRCUIT CONTROL UNIT(CAN) NO DTC IS DETECTED. FURTHER TESTING MAY BE REQUIRED. INT/V TIM CONT-B1 INT/V TIM CONT-B2 A/F SEN1 HTR (B1) A/F SEN1 HTR (B1) HO2S2 HTR (B1) HO2S2 HTR (B1) A/F SEN1 HTR (B2) A/F SEN1 HTR (B2) HO2S2 HTR (B2) HO2S2 HTR (B2) INT/V TIM V/CIR-B1 INT/V TIM V/CIR-B2 MAF SEN/CIRCUIT MAF SEN/CIRCUIT MAF SEN/CIRCUIT IAT SEN/CIRCUIT IAT SEN/CIRCUIT ECT SEN/CIRC ECT SEN/CIRC TP SEN 2/CIRC TP SEN 2/CIRC ECT SENSOR IAT SENSOR THERMSTAT FNCTN A/F SENSOR1 (B1) A/F SENSOR1 (B1) A/F SENSOR1 (B1) A/F SENSOR1 (B1) HO2S2 (B1)
U1001
1001*4
--
--
2
U1010
1010
--
--
1
--
EC-156
×
EC-159
P0000
0000
--
--
--
Flashing*8
--
P0011
0011
--
--
2
P0021
0021
--
--
2
P0031
0031
--
×
2
P0032
0032
--
×
2
P0037
0037
--
×
2
P0038
0038
--
×
2
P0051
0051
--
×
2
P0052
0052
--
×
2
P0057
0057
--
×
2
P0058
0058
--
×
2
P0075
0075
--
--
2
P0081
0081
--
--
2
P0101
0101
--
--
2
P0102
0102
--
--
1
P0103
0103
--
--
1
P0112
0112
--
--
2
P0113
0113
--
--
2
P0117
0117
--
--
1
P0118
0118
--
--
1
P0122
0122
--
--
1
P0123
0123
--
--
1
P0125
0125
--
--
2
P0127
0127
--
--
2
P0128
0128
--
--
2
P0130
0130
--
×
2
P0131
0131
--
×
2
P0132
0132
--
×
2
P0133
0133
×
×
2
P0137
0137
×
×
2
×
EC-161
×
EC-161
×
EC-173
×
EC-173
×
EC-180
×
EC-180
×
EC-173
×
EC-173
×
EC-180
×
EC-180
×
EC-188
×
EC-188
×
EC-195
×
EC-204
×
EC-204
×
EC-211
×
EC-211
×
EC-215
×
EC-215
×
EC-221
×
EC-221
×
EC-228
×
EC-231
×
EC-234
×
EC-236
×
EC-246
×
EC-255
×
EC-264
×
EC-276
Revision: 2005 November
EC-48
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Items (CONSULT-II screen terms)
HO2S2 (B1) HO2S2 (B1) A/F SENSOR1 (B2) A/F SENSOR1 (B2) A/F SENSOR1 (B2) A/F SENSOR1 (B2) HO2S2 (B2) HO2S2 (B2) HO2S2 (B2) FUEL SYS-LEAN-B1 FUEL SYS-RICH-B1 FUEL SYS-LEAN-B2 FUEL SYS-RICH-B2 FTT SENSOR FTT SEN/CIRCUIT FTT SEN/CIRCUIT TP SEN 1/CIRC TP SEN 1/CIRC MULTI CYL MISFIRE CYL 1 MISFIRE CYL 2 MISFIRE CYL 3 MISFIRE CYL 4 MISFIRE CYL 5 MISFIRE CYL 6 MISFIRE CYL 7 MISFIRE CYL 8 MISFIRE KNOCK SEN/CIRC-B1 KNOCK SEN/CIRC-B1 KNOCK SEN/CIRC-B2 KNOCK SEN/CIRC-B2 CKP SEN/CIRCUIT CMP SEN/CIRC-B1 TW CATALYST SYS-B1 TW CATALYST SYS-B2 EVAP PURG FLOW/MON EVAP SMALL LEAK PURG VOLUME CONT/V PURG VOLUME CONT/V PURG VOLUME CONT/V VENT CONTROL VALVE VENT CONTROL VALVE
DTC*1
CONSULT-II GST*2
ECM*3
P0138
0138
P0139
0139
P0150
0150
P0151
0151
P0152
0152
P0153
0153
P0157
0157
P0158
0158
P0159
0159
P0171
0171
P0172
0172
P0174
0174
P0175
0175
P0181
0181
P0182
0182
P0183
0183
P0222
0222
P0223
0223
P0300
0300
P0301
0301
P0302
0302
P0303
0303
P0304
0304
P0305
0305
P0306
0306
P0307
0307
P0308
0308
P0327
0327
P0328
0328
P0332
0332
P0333
0333
P0335
0335
P0340
0340
P0420
0420
P0430
0430
P0441
0441
P0442
0442
P0443
0443
P0444
0444
P0445
0445
P0447
0447
P0448
0448
Test value/
SRT code Test limit
Trip
(GST only)
×
×
2
×
×
2
--
×
2
--
×
2
--
×
2
×
×
2
×
×
2
×
×
2
×
×
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
1
--
--
1
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
×
×
2
×
×
2
×
×
2
×
×
2
--
--
2
--
--
2
--
--
2
--
--
2
--
--
2
Revision: 2005 November
EC-49
MIL
Reference A
page
×
EC-288 EC
×
EC-304
×
EC-236
×
EC-246
C
×
EC-255
×
EC-264
D
×
EC-276
×
EC-288
×
EC-304
E
×
EC-316
×
EC-328
F
×
EC-316
×
EC-328
×
EC-339
G
×
EC-344
×
EC-344
H
×
EC-348
×
EC-348
×
EC-355
I
×
EC-355
×
EC-355
×
EC-355
J
×
EC-355
×
EC-355
K
×
EC-355
×
EC-355
×
EC-355
L
--
EC-365
--
EC-365
M
--
EC-365
--
EC-365
×
EC-370
×
EC-379
×
EC-386
×
EC-386
×
EC-391
×
EC-396
×
EC-404
×
EC-412
×
EC-412
×
EC-419
×
EC-430
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Items (CONSULT-II screen terms)
EVAP SYS PRES SEN EVAP SYS PRES SEN EVAP GROSS LEAK EVAP VERY SML LEAK FUEL LEV SEN SLOSH FUEL LEVEL SENSOR FUEL LEVL SEN/CIRC FUEL LEVL SEN/CIRC VEH SPEED SEN/CIRC*5 ISC SYSTEM ISC SYSTEM PW ST P SEN/CIRC ECM BACK UP/CIRCUIT ECM SENSOR POWER/CIRC TCM PNP SW/CIRC ATF TEMP SEN/CIRC TURBINE SENSOR VEH SPD SEN/CIR AT*5 TCC SOLENOID/CIRC A/T TCC S/V FNCTN L/PRESS SOL/CIRC P-N POS SW/CIRCUIT INTK TIM S/CIRC-B1 INTK TIM S/CIRC-B2 CLOSED LOOP-B1 CLOSED LOOP-B2 TCS C/U FUNCTN TCS/CIRC ENG OVER TEMP FPCM/CIRCUIT CTP LEARNING CTP LEARNING EVAP SMALL LEAK EVAP VERY SML LEAK VC/V BYPASS/V VC CUT/V BYPASS/V
DTC*1
CONSULT-II GST*2
ECM*3
P0452
0452
P0453
0453
P0455
0455
P0456
0456
P0460
0460
P0461
0461
P0462
0462
P0463
0463
P0500
0500
P0506
0506
P0507
0507
P0550
0550
P0603
0603
P0605
0605
P0643
0643
P0700
0700
P0705
0705
P0710
0710
P0717
0717
P0720
0720
P0740
0740
P0744
0744
P0745
0745
P0850
0850
P1140
1140
P1145
1145
P1148
1148
P1168
1168
P1211
1211
P1212
1212
P1217
1217
P1220
1220
P1225
1225
P1226
1226
P1442
1442
P1456
1456
P1490
1490
P1491
1491
Test value/ SRT code Test limit
(GST only)
--
--
--
--
--
--
×*7
×
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
×
×
×*7
×
--
--
--
--
Trip
2 2 2 2 2 2 2 2 2 2 2 2 2 1 or 2 1 1 2 2 2 2 2 2 2 2 2 2 1 1 2 2 1 2 2 2 2 2 2 2
MIL
× × × × × × × × × × × -- × × or -- × × × × × × × × × × × × × × -- -- × × -- -- × × × ×
Reference page
EC-436 EC-443 EC-451 EC-459 EC-468 EC-470 EC-472 EC-472 EC-474 EC-476 EC-478 EC-480 EC-485 EC-489 EC-492 AT-106 AT-107 AT-129 AT-111 AT-113 AT-120 AT-122 AT-124 EC-497 EC-502 EC-502 EC-511 EC-511 EC-512 EC-513 EC-514 EC-534 EC-542 EC-544 EC-546 EC-554 EC-563 EC-570
Revision: 2005 November
EC-50
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Items (CONSULT-II screen terms)
DTC*1
CONSULT-II GST*2
ECM*3
Test value/
SRT code Test limit
Trip
(GST only)
ASCD SW
P1564
1564
--
--
1
ICC COMMAND VALUE*6
P1568
1568
--
--
1
ASCD BRAKE SW
P1572
1572
--
--
1
ASCD VHL SPD SEN
P1574
1574
--
--
1
NATS MALFUNCTION
P1610 - P1615 1610 - 1615
--
--
2
IN PULY SPEED
P1715
1715
--
--
2
A/T INTERLOCK
P1730
1730
--
--
1
I/C SOLENOID/CIRC
P1752
1752
--
--
1
I/C SOLENOID FNCTN
P1754
1754
--
--
1
FR/B SOLENOID/CIRC
P1757
1757
--
--
1
FR/B SOLENOID FNCT
P1759
1759
--
--
1
D/C SOLENOID/CIRC
P1762
1762
--
--
1
D/C SOLENOID FNCTN
P1764
1764
--
--
1
HLR/C SOL/CIRC
P1767
1767
--
--
1
HLR/C SOL FNCTN
P1769
1769
--
--
1
LC/B SOLENOID/CIRC
P1772
1772
--
--
1
LC/B SOLENOID FNCT
P1774
1774
--
--
1
VIAS S/V CIRC
P1800
1800
--
--
2
BRAKE SW/CIRCUIT
P1805
1805
--
--
2
ETC MOT PWR
P2100
2100
--
--
1
ETC FUNCTION/CIRC
P2101
2101
--
--
1
ETC MOT PWR
P2103
2103
--
--
1
ETC MOT
P2118
2118
--
--
1
ETC ACTR
P2119
2119
--
--
1
APP SEN 1/CIRC
P2122
2122
--
--
1
APP SEN 1/CIRC
P2123
2123
--
--
1
APP SEN 2/CIRC
P2127
2127
--
--
1
APP SEN 2/CIRC
P2128
2128
--
--
1
TP SENSOR
P2135
2135
--
--
1
APP SENSOR
P2138
2138
--
--
1
A/F SENSOR1 (B1)
P2A00
2A00
--
×
2
A/F SENSOR1 (B2)
P2A03
2A03
--
×
2
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EC-51
MIL
Reference A
page
EC-579 EC
(Models
--
with ICC) EC-586
(Models
C
with ASCD)
--
EC-593
EC-594
D
(Models
--
with ICC)
EC-604 (Models
E
with ASCD)
EC-612
(Models
F
--
with ICC) EC-614
(Models
with ASCD) G
--
EC-46
--
EC-616
H
×
AT-136
×
AT-141
×
AT-143
I
×
AT-145
×
AT-147
J
×
AT-149
×
AT-151
×
AT-153
K
×
AT-155
×
AT-157
L
×
AT-159
--
EC-617
--
EC-622
M
×
EC-627
×
EC-633
×
EC-627
×
EC-640
×
EC-645
×
EC-647
×
EC-647
×
EC-654
×
EC-654
×
EC-661
×
EC-668
×
EC-676
×
EC-676
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
*1: 1st trip DTC No. is the same as DTC No. *2: This number is prescribed by SAE J2012. *3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN. *4: The troubleshooting for this DTC needs CONSULT-II. *5: When the fail-safe operations for both self-diagnoses occur at the same time, the MIL illuminates. *6: Models with ICC. *7: SRT code will not be set if the self-diagnostic result is NG. *8: When the ECM is in the mode of displaying SRT status, MIL may flash. For the details, refer to EC-56, "How to Display SRT Status" .
DTC AND 1ST TRIP DTC
The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip DTC will not be displayed. If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MIL will not light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the 2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MIL lights up. In other words, the DTC is stored in the ECM memory and the MIL lights up when the same malfunction occurs in two consecutive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MIL during the 1st trip, the DTC and 1st trip DTC are stored in the ECM memory. Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" . For malfunctions in which 1st trip DTCs are displayed, refer to EC-48, "EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS" . These items are required by legal regulations to continuously monitor the system/ component. In addition, the items monitored non-continuously are also displayed on CONSULT-II. 1st trip DTC is specified in Service $07 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL and therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent the vehicle from being tested, for example during Inspection/Maintenance (I/M) tests. When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame data as specified in Work Flow procedure Step 2, refer to EC-83, "WORK FLOW" . Then perform DTC Confirmation Procedure or Overall Function Check to try to duplicate the malfunction. If the malfunction is duplicated, the item requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods. With CONSULT-II With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P0850, P1148, etc. These DTCs are prescribed by SAE J2012. (CONSULT-II also displays the malfunctioning component or system.)
No Tools The number of blinks of the MIL in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC. Example: 0340, 0850, 1148, etc. These DTCs are controlled by NISSAN.
q 1st trip DTC No. is the same as DTC No.
q Output of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indicate whether the malfunction is still occurring or has occurred in the past and has returned to normal. CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times the vehicle was driven after the last detection of a DTC. If the DTC is being detected currently, the time data will be [0].
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EC-52
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
If a 1st trip DTC is stored in the ECM, the time data will be [1t]. A
EC
C
PBIB0911E
D
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base
E
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or F
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-118, "Freeze Frame Data and 1st Trip Freeze Frame Data" .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
G
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol- H
lowing priorities to update the data.
Priority
Items
1
Freeze frame data
Misfire -- DTC: P0300 - P0308 Fuel Injection System Function -- DTC: P0171, P0172, P0174, P0175
I
2
Except the above items (Includes A/T related items)
J
3
1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated K
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
L
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem- M
ory is erased. Procedures for clearing the ECM memory are described in EC-61, "HOW TO ERASE EMIS-
SION-RELATED DIAGNOSTIC INFORMATION" .
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979. As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and components. Completion must be verified in order for the emissions inspection to proceed. If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating "INCMP", use the information in this Service Manual to set the SRT to "CMPLT". In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT status will indicate "CMPLT" for each application system. Once set as "CMPLT", the SRT status remains "CMPLT" until the self-diagnosis memory is erased. Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's normal driving pattern; the SRT will indicate "INCMP" for these items.
NOTE: The SRT will also indicate "INCMP" if the self-diagnosis memory is erased for any reason or if the ECM memory power supply is interrupted for several hours.
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EC-53
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
If, during the state emissions inspection, the SRT indicates "CMPLT" for all test items, the inspector will continue with the emissions test. However, if the SRT indicates "INCMP" for one or more of the SRT items the vehicle is returned to the customer untested.
NOTE: If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even though the SRT indicates "CMPLT" for all test items. Therefore, it is important to check SRT ("CMPLT") and DTC (No DTCs) before the inspection.
SRT Item The table below shows required self-diagnostic items to set the SRT to "CMPLT".
SRT item
Performance
(CONSULT-II indication)
Priority*
Required self-diagnostic items to set the SRT to "CMPLT"
Corresponding DTC No.
CATALYST
2
Three way catalyst function
P0420, P0430
EVAP SYSTEM
2
EVAP control system purge flow monitoring
P0441
1
EVAP control system
P0442, P1442
2
EVAP control system
P0456, P1456
HO2S
2
Air fuel ratio (A/F) sensor 1
P0133, P0153
Heated oxygen sensor 2
P0137, P0157
Heated oxygen sensor 2
P0138, P0158
Heated oxygen sensor 2
P0139, P0159
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for models with CONSULT-II.
SRT Set Timing
SRT is set as "CMPLT" after self-diagnosis has been performed one or more times. Completion of SRT is done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and is shown in the table below.
Self-diagnosis result
All OK
Case 1
Case 2
NG exists
Case 3
Diagnosis
P0400 P0402 P1402 SRT of EGR P0400 P0402 P1402 SRT of EGR P0400 P0402
P1402
(1st trip) DTC
SRT of EGR
OK: Self-diagnosis is carried out and the result is OK. NG: Self-diagnosis is carried out and the result is NG. --: Self-diagnosis is not carried out.
ON OFF OK (1) OK (1) OK (1)
"CMPLT" OK (1) -- (0) OK (1) "INCMP" OK --
NG
1st trip DTC
"INCMP"
Example
Ignition cycle ON OFF ON OFF ON
-- (1)
OK (2)
-- (2)
-- (1)
-- (1)
OK (2)
OK (2)
-- (2)
-- (2)
"CMPLT"
"CMPLT"
"CMPLT"
-- (1)
-- (1)
-- (1)
-- (0)
OK (1)
-- (1)
OK (2)
-- (2)
-- (2)
"INCMP"
"CMPLT"
"CMPLT"
OK
--
--
--
--
--
NG
--
NG
(Consecutive
NG)
--
1st trip DTC
DTC (= MIL ON)
"INCMP"
"INCMP"
"CMPLT"
When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will indicate "CMPLT". Case 1 above
Revision: 2005 November
EC-54
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
"CMPLT" at the time the respective self-diagnoses have at least one OK result. Case 2 above
A
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate "CMPLT". Case 3 above
The table above shows that the minimum number of cycles for setting SRT as "INCMP" is one (1) for each self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
EC
emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following
reasons:
q The SRT will indicate "CMPLT" at the time the respective self-diagnoses have one (1) OK result.
C
q The emissions inspection requires "CMPLT" of the SRT only with OK self-diagnosis results.
q When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to "CMPLT" of SRT, the self-diagno-
sis memory must be erased from ECM after repair.
D
q If the 1st trip DTC is erased, all the SRT will indicate "INCMP".
NOTE: SRT can be set as "CMPLT" together with the DTC(s). Therefore, DTC check must always be carried out
E
prior to the state emission inspection even though the SRT indicates "CMPLT".
SRT Service Procedure
F
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating "INCMP", review
the flowchart diagnostic sequence on the next page.
G
H
I
J
K
L
M
Revision: 2005 November
EC-55
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
*1 EC-52, "How to Read DTC and 1st Trip DTC"
PBIB2320E
*2 EC-56, "How to Display SRT Status" *3 EC-57, "How to Set SRT Code"
How to Display SRT Status
WITH CONSULT-II Selecting "SRT STATUS" in "DTC CONFIRMATION" mode with CONSULT-II. For items whose SRT codes are set, a "CMPLT" is displayed on the CONSULT-II screen; for items whose SRT codes are not set, "INCMP" is displayed. A sample of CONSULT-II display for SRT code is shown in the figure. "INCMP" means the self-diagnosis is incomplete and SRT is not set. "CMPLT" means the self-diagnosis is complete and SRT is set.
SEF935Z
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EC-56
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
NOTE:
Though displayed on the CONSULT-II screen, "HO2S HTR" is not SRT item.
A
WITH GST
Selecting Service $01 with GST (Generic Scan Tool)
NO TOOLS
EC
A SRT code itself can not be displayed while only SRT status can be.
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown below.
C
q When all SRT codes are set, MIL lights up continuously.
q When any SRT codes are not set, MIL will flash periodically for 10 seconds.
D
E
F
G
H
I
PBIB2317E
How to Set SRT Code
J
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each
diagnosis may require a long period of actual driving under various conditions.
WITH CONSULT-II
K
Perform corresponding DTC Confirmation Procedure one by one based on Performance Priority in the table
on EC-54, "SRT Item" .
WITHOUT CONSULT-II
L
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The
driving pattern should be performed one or more times to set all SRT codes.
M
Revision: 2005 November
EC-57
2006 Q45
Driving Pattern
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2005 November
EC-58
PBIB2906E
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
q The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
A
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within zone A.
EC
*: Normal conditions refer to the following:
q Sea level
C
q Flat road
q Ambient air temperature: 20 - 30°C (68 - 86°F)
q Diagnosis is performed as quickly as possible under normal conditions.
D
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1:
E
q The engine is started at the engine coolant temperature of -10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 73 and ground is 3.0 - 4.3V).
q The engine must be operated at idle speed until the engine coolant temperature is greater than F 70°C (158°F) (where the voltage between the ECM terminal 73 and ground is lower than 1.4V).
q The engine is started at the fuel tank temperature of warmer than 0°C (32°F) (where the voltage
between the ECM terminal 107 and ground is less than 4.1V).
G
Pattern 2:
q When steady-state driving is performed again even after it is interrupted, each diagnosis can be con-
ducted. In this case, the time required for diagnosis may be extended.
H
Pattern 3:
q Operate vehicle following the driving pattern shown in the figure.
q Release the accelerator pedal during decelerating vehicle speed
I
from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
q The accelerator pedal must be held very steady during steady-
J
state driving.
q If the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again. *2: Checking the vehicle speed with GST is advised.
K
PBIB2244E
L
Suggested Transmission Gear Position
M
Set the selector lever in the D position with the overdrive switch turned ON.
Revision: 2005 November
EC-59
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
TEST VALUE AND TEST LIMIT (GST ONLY -- NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Service $06 of SAE J1979. The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the maximum or minimum value and is compared with the test value being monitored. These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be displayed on the GST screen.
Test value (GST display)
Item
Self-diagnostic test item
DTC
Test limit
Conversion
TID
CID
CATALYST
Three way catalyst function (Bank 1) Three way catalyst function (Bank 2)
P0420
01H
01H
P0420
02H
81H
P0430
03H
02H
P0430
04H
82H
Max. Min. Max. Min.
1/128 1
1/128 1
EVAP control system (Small leak)
P0442
05H
03H
P1442
05H
03H
EVAP SYSTEM
EVAP control system purge flow monitoring P0441
06H
83H
P0456
07H
03H
EVAP control system (Very small leak)
P1456
07H
03H
Max. Max. Min. Max. Max.
1/128 mm2 1/128 mm2
20 mV 1/128 mm2 1/128 mm2
P0131
41H
8EH
Min.
5mV
P0132
42H
0EH
Max.
5mV
P2A00
43H
0EH
Max.
0.002
P2A00
44H
8EH
Min.
Air fuel ratio (A/F) sensor 1 (Bank 1)
P0133
45H
8EH
Min.
0.002 0.004
P0130
46H
0EH
Max.
5mV
P0130
47H
8EH
Min.
5mV
P0133
48H
8EH
Min.
0.004
P0151
4CH
8FH
Min.
5mV
P0152
4DH
0FH
Max.
5mV
P2A03
4EH
0FH
Max.
0.002
P2A03
4FH
8FH
Min.
HO2S
Air fuel ratio (A/F) sensor 1 (Bank 2)
P0153
50H
8FH
Min.
0.002 0.004
P0150
51H
0FH
Max.
5mV
P0150
52H
8FH
Min.
5mV
P0153
53H
8FH
Min.
0.004
P0139
19H
86H
Min.
10mV/500 ms
Heated oxygen sensor 2 (Bank 1)
P0137
1AH
86H
P0138
1BH
06H
Min. Max.
10 mV 10 mV
P0138
1CH
06H
Max.
10mV
P0159
21H
87H
Min.
10 mV/500 ms
Heated oxygen sensor 2 (Bank 2)
P0157
22H
87H
P0158
23H
07H
Min. Max.
10 mV 10 mV
P0158
24H
07H
Max.
10mV
Revision: 2005 November
EC-60
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Item
HO2S HEATER
Self-diagnostic test item A/F sensor 1 heater (Bank 1) A/F sensor 1 heater (Bank 2) Heated oxygen sensor 2 heater (Bank 1) Heated oxygen sensor 2 heater (Bank 2)
DTC
P0032 P0031 P0052 P0051 P0038 P0037 P0058 P0057
Test value (GST display)
TID
CID
57H
10H
58H
90H
59H
11H
5AH
91H
2DH
0AH
2EH
8AH
2FH
0BH
30H
8BH
Test limit
Max. Min. Max. Min. Max. Min. Max. Min.
Conversion
A
5 mV
5 mV
EC
5 mV
5 mV
20 mV
C
20 mV
20 mV
D
20 mV
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION
How to Erase DTC
E
WITH CONSULT-II
The emission related diagnostic information in the ECM can be erased by selecting "ERASE" in the "SELF-
DIAG RESULTS" mode with CONSULT-II.
F
If DTCs are displayed for both ECM and TCM (Transmission control module), they need to be erased individu-
ally from the ECM and TCM (Transmission control module).
NOTE:
G
If the DTC is not for A/T related items (see EC-9, "INDEX FOR DTC" ), skip steps 2 through 4.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
H
2. Turn CONSULT-II ON and touch "A/T".
3. Touch "SELF-DIAG RESULTS". 4. Touch "ERASE". [The DTC in the TCM (Transmission control module) will be erased.] Then touch "BACK" I
twice.
5. Touch "ENGINE".
6. Touch "SELF-DIAG RESULTS".
J
7. Touch "ERASE". (The DTC in the ECM will be erased.)
K
L
M
Revision: 2005 November
EC-61
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
SCIA5671E
WITH GST The emission related diagnostic information in the ECM can be erased by selecting Service $04 with GST.
NOTE: If the DTC is not for A/T related items (see EC-9, "INDEX FOR DTC" ), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT-41, "HOW TO ERASE DTC (WITH GST)" . (The DTC in TCM will be erased)
3. Select Service $04 with GST (Generic Scan Tool).
No Tools NOTE: If the DTC is not for AT related items (see EC-9, "INDEX FOR DTC" ), skip step 2. 1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again. 2. Perform AT-41, "HOW TO ERASE DTC (NO TOOLS)" . (The DTC in the TCM will be erased.) 3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-64, "HOW TO SWITCH DIAGNOSTIC TEST MODE" . q If the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours. q The following data are cleared when the ECM memory is erased. Diagnostic trouble codes 1st trip diagnostic trouble codes Freeze frame data 1st trip freeze frame data System readiness test (SRT) codes
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Test values
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all A of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL)
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON without the engine running. This is a bulb check. If the MIL does not light up, refer to DI-26, "WARNING LAMPS" , or see EC-757, "MIL AND DATA LINK CONNECTOR" .
2. When the engine is started, the MIL should go off. If the MIL remains on, the on board diagnostic system has detected an engine system malfunction.
EC NBS002WD C D E
SEF217U
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
F
The on board diagnostic system has the following three functions.
Diagnostic Test KEY and ENG. Function
Explanation of Function
Mode
Status
G
Mode I
Ignition switch in BULB CHECK ON position
This function checks the MIL bulb for damage (blown,
open circuit, etc.).
If the MIL does not come on, check MIL circuit.
H
Engine stopped
I
Engine running
MALFUNCTION WARNING
Mode II
Ignition switch in SELF-DIAGNOSTIC
ON position
RESULTS
This is a usual driving condition. When a malfunction is
J
detected twice in two consecutive driving cycles (two trip
detection logic), the MIL will light up to inform the driver
that a malfunction has been detected.
K
The following malfunctions will light up or blink the MIL in
the 1st trip.
q Misfire (Possible three way catalyst damage)
q One trip detection diagnoses
L
This function allows DTCs and 1st trip DTCs to be read.
M
Engine stopped
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is malfunction on engine control system. Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means of operating fail-safe function. The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the driver to repair the malfunction.
Engine operating condition in fail-safe mode
Engine speed will not rise more than 2,500 rpm due to the fuel cut
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2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
MIL Flashing Without DTC When any SRT codes are not set, MIL may flash without DTC. For the details, refer to EC-56, "How to Display SRT Status" .
HOW TO SWITCH DIAGNOSTIC TEST MODE NOTE: q It is better to count the time accurately with a clock. q It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction. q Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results) 1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds. 2. Repeat the following procedure quickly five times within 5 seconds. a. Fully depress the accelerator pedal. b. Fully release the accelerator pedal. 3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts
blinking. NOTE: Do not release the accelerator pedal for 10 seconds if MIL may start blinking on the halfway of this 10 seconds. This blinking is displaying SRT status and is continued for another 10 seconds. For the details, refer to EC-56, "How to Display SRT Status" . 4. Fully release the accelerator pedal. ECM has entered to Diagnostic Test Mode II (Self-diagnostic results). NOTE: Wait until the same DTC (or 1st trip DTC) appears to confirm all DTCs certainly.
PBIB0092E
How to Erase Diagnostic Test Mode II (Self-diagnostic Results) 1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-64, "How to Set Diagnostic Test
Mode II (Self-diagnostic Results)" . 2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM. 3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I -- BULB CHECK
In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI26, "WARNING LAMPS" or see EC-757, "MIL AND DATA LINK CONNECTOR" .
DIAGNOSTIC TEST MODE I -- MALFUNCTION WARNING
MIL
Condition
ON
When the malfunction is detected.
OFF
No malfunction.
This DTC number is clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
DIAGNOSTIC TEST MODE II -- SELF-DIAGNOSTIC RESULTS In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MIL as shown below.
Revision: 2005 November
EC-64
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MIL A
illuminates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are
displayed, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These uniden-
tified codes can be identified by using the CONSULT-II or GST. A DTC will be used as an example for how to read a code.
EC
C
D
E
F
G
H
I
J
K
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes. The "zero" is indicated L
by the number of ten flashes. The "A" is indicated by the number of eleven flashes. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
M
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-9, "INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results) The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC64, "How to Erase Diagnostic Test Mode II (Self-diagnostic Results)" . q If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours. q Be careful not to erase the stored memory before starting trouble diagnoses.
Revision: 2005 November
EC-65
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
OBD System Operation Chart
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
NBS002WE
q When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are stored in the ECM memory.
q When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are stored in the ECM memory, and the MIL will come on. For details, refer to EC-47, "Two Trip Detection Logic" .
q The MIL will go off after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting, the counter will reset.
q The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern C) without the same malfunction recurring. The "TIME" in "SELF-DIAGNOSTIC RESULTS" mode of CONSULT-II will count the number of times the vehicle is driven.
q The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART
Items
Fuel Injection System
Misfire
Other
MIL (goes off)
3 (pattern B)
3 (pattern B)
3 (pattern B)
DTC, Freeze Frame Data (no display)
80 (pattern C)
80 (pattern C)
40 (pattern A)
1st Trip DTC (clear)
1 (pattern C), *1
1 (pattern C), *1
1 (pattern B)
1st Trip Freeze Frame Data (clear)
*1, *2
*1, *2
1 (pattern B)
For details about patterns B and C under "Fuel Injection System" and "Misfire", see EC-68, "EXPLANATION FOR DRIVING PATTERNS FOR "MISFIRE <EXHAUST QUALITY DETERIORATION>", "FUEL INJECTION SYSTEM"" . For details about patterns A and B under Other, see EC-70, "EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR "MISFIRE <EXHAUST QUALITY DETERIORATION>", "FUEL INJECTION SYSTEM"" . *1: Clear timing is at the moment OK is detected. *2: Clear timing is when the same malfunction is detected in the 2nd trip.
Revision: 2005 November
EC-66
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR "MISFIRE
" <EXHAUST QUALITY DETERIORATION>, "FUEL INJECTION SYSTEM"
A
EC
C
D
E
F
G
H
I
J
K
L
M
*1: When the same malfunction is detected in two consecutive trips, MIL will light up.
*2: MIL will go off after vehicle is driven 3 times (pattern B) without any malfunctions.
*4: The DTC and the freeze frame data will not be displayed any longer after vehicle is driven 80 times (pattern C) without the same malfunction. (The DTC and the freeze frame data still remain in ECM.)
*7: When the same malfunction is detected in the 2nd trip, the 1st trip freeze frame data will be cleared.
*5: When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data will be stored in ECM.
*8: 1st trip DTC will be cleared when vehicle is driven once (pattern C) without the same malfunction after DTC is stored in ECM.
SEF392S
*3: When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data will be stored in ECM.
*6: The 1st trip DTC and the 1st trip freeze frame data will be cleared at the moment OK is detected.
Revision: 2005 November
EC-67
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EXPLANATION FOR DRIVING PATTERNS FOR "MISFIRE <EXHAUST QUALITY DETERIORATION>", "FUEL INJECTION SYSTEM" <Driving Pattern B>
Driving pattern B means the vehicle operation as follows: All components and systems should be monitored at least once by the OBD system.
q The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
q The B counter will be counted up when driving pattern B is satisfied without any malfunction.
q The MIL will go off when the B counter reaches 3. (*2 in "OBD SYSTEM OPERATION CHART")
<Driving Pattern C>
Driving pattern C means the vehicle operation as follows: The following conditions should be satisfied at the same time: Engine speed: (Engine speed in the freeze frame data) ±375 rpm Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%] Engine coolant temperature (T) condition: q When the freeze frame data shows lower than 70°C (158°F), T should be lower than 70°C (158°F). q When the freeze frame data shows higher than or equal to 70°C (158°F), T should be higher than or equal
to 70°C (158°F). Example: If the stored freeze frame data is as follows: Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F) To be satisfied with driving pattern C, the vehicle should run under the following conditions: Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C (158°F) q The C counter will be cleared when the malfunction is detected regardless of vehicle conditions above.
q The C counter will be counted up when vehicle conditions above is satisfied without the same malfunction.
q The DTC will not be displayed after C counter reaches 80.
q The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is stored in ECM.
Revision: 2005 November
EC-68
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
"MISFIRE <EXHAUST QUALITY DETERIORATION>", "FUEL INJECTION SYSTEM"
A
EC
C
D
E
F
G
H
I
J
K
L
M
*1: When the same malfunction is detected in two consecutive trips, MIL will light up.
*2: MIL will go off after vehicle is driven 3 times (pattern B) without any malfunctions.
*4: The DTC and the freeze frame data will not be displayed any longer after vehicle is driven 40 times (pattern A) without the same malfunction. (The DTC and the freeze frame data still remain in ECM.)
*7: When the same malfunction is detected in the 2nd trip, the 1st trip freeze frame data will be cleared.
*5: When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data will be stored in ECM.
SEF393SD
*3: When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data will be stored in ECM.
*6: 1st trip DTC will be cleared after vehicle is driven once (pattern B) without the same malfunction.
Revision: 2005 November
EC-69
2006 Q45
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR "MISFIRE <EXHAUST QUALITY DETERIORATION>", "FUEL INJECTION SYSTEM" <Driving Pattern A>
AEC574
q The A counter will be cleared when the malfunction is detected regardless of (1) - (4). q The A counter will be counted up when (1) - (4) are satisfied without the same malfunction. q The DTC will not be displayed after the A counter reaches 40. <Driving Pattern B> Driving pattern B means the vehicle operation as follows: All components and systems should be monitored at least once by the OBD system. q The B counter will be cleared when the malfunction is detected once regardless of the driving pattern. q The B counter will be counted up when driving pattern B is satisfied without any malfunctions. q The MIL will go off when the B counter reaches 3 (*2 in OBD SYSTEM OPERATION CHART).
Revision: 2005 November
EC-70
2006 Q45
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
Basic Inspection
1. INSPECTION START
PFP:00018
A
NBS001QR
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for EC scheduled maintenance.
2. Open engine hood and check the following: C
Harness connectors for improper connections
Wiring harness for improper connections, pinches and cut
Vacuum hoses for splits, kinks and improper connections
D
Hoses and ducts for leaks
Air cleaner clogging
Gasket
E
3. Confirm that electrical or mechanical loads are not applied.
Headlamp switch is OFF. Air conditioner switch is OFF.
SEF983U
F
Rear window defogger switch is OFF.
Steering wheel is in the straight-ahead position, etc.
G
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm. H
I
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-II or GST. OK or NG
OK >> GO TO 3. NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
J
SEF976U
K
L
M
SEF977U
Revision: 2005 November
EC-71
2006 Q45
BASIC SERVICE PROCEDURE
3. CHECK TARGET IDLE SPEED
With CONSULT-II 1. Run engine at about 2,000 rpm for about 2 minutes under no load. 2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Read idle speed in "DATA MONITOR" mode with CONSULT-II. Refer to EC-76 .
650 ± 50 rpm (in P or N position)
PBIA8513J
SEF058Y
Without CONSULT-II 1. Run engine at about 2,000 rpm for about 2 minutes under no load. 2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about
1 minute. 3. Check idle speed. Refer to EC-76 .
650 ± 50 rpm (in P or N position) OK or NG
OK >> GO TO 10. NG >> GO TO 4.
4. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine. 2. Perform EC-77, "Accelerator Pedal Released Position Learning" .
>> GO TO 5.
5. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-78, "Throttle Valve Closed Position Learning" .
>> GO TO 6.
Revision: 2005 November
EC-72
2006 Q45
BASIC SERVICE PROCEDURE
6. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-78, "Idle Air Volume Learning" . Is Idle Air Volume Learning carried out successfully? Yes or No
Yes >> GO TO 7. No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
7. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Read idle speed in "DATA MONITOR" mode with CONSULT-II.
Refer to EC-76 .
650 ± 50 rpm (in P or N position)
Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Check idle speed. Refer to EC-76 .
650 ± 50 rpm (in P or N position) OK or NG
OK >> GO TO 10. NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
A
EC
C
D
E
F
G
SEF174Y
H
I
Check the Following.
q Check camshaft position sensor (PHASE) and circuit. Refer to EC-379 .
J
q Check crankshaft position sensor (POS) and circuit. Refer to EC-370 .
OK or NG
OK >> GO TO 9.
K
NG >> 1. Repair or replace.
2. GO TO 4. L
9. CHECK ECM FUNCTION
1.
Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
M
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to BL-202, "ECM Re-Communicating Function" .
>> GO TO 4.
Revision: 2005 November
EC-73
2006 Q45
BASIC SERVICE PROCEDURE
10. CHECK IGNITION TIMING
1. Run engine at idle. 2. Check ignition timing with a timing light. Refer to EC-76 .
12 ± 5° BTDC (in P or N position) OK or NG
OK >> GO TO 19. NG >> GO TO 11.
11. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine. 2. Perform EC-77, "Accelerator Pedal Released Position Learning" .
>> GO TO 12.
12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-78, "Throttle Valve Closed Position Learning" .
>> GO TO 13.
13. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-78, "Idle Air Volume Learning" . Is Idle Air Volume Learning carried out successfully? Yes or No
Yes >> GO TO 14. No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
14. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Read idle speed in "DATA MONITOR" mode with CONSULT-II.
Refer to EC-76 .
650 ± 50 rpm (in P or N position) Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Check idle speed. Refer to EC-76 .
650 ± 50 rpm (in P or N position) OK or NG
OK >> GO TO 15. NG >> GO TO 17.
Revision: 2005 November
EC-74
PBIB2435E
SEF174Y
2006 Q45
BASIC SERVICE PROCEDURE
15. CHECK IGNITION TIMING AGAIN A
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-76 . EC
12 ± 5° BTDC (in P or N position)
OK or NG
OK >> GO TO 19.
C
NG >> GO TO 16.
D
16. CHECK TIMING CHAIN INSTALLATION
PBIB2435E
E
Check timing chain installation. Refer to EM-39, "TIMING CHAIN" .
F
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
G
2. GO TO 4.
17. DETECT MALFUNCTIONING PART
H
Check the following.
q Check camshaft position sensor (PHASE) and circuit. Refer to EC-379 .
q Check crankshaft position sensor (POS) and circuit. Refer to EC-370 .
I
OK or NG
OK >> GO TO 18. NG >> 1. Repair or replace.
J
2. GO TO 4.
18. CHECK ECM FUNCTION
K
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
L
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-202, "ECM Re-Communicating Function" .
M >> GO TO 4.
19. INSPECTION END
Did you replace ECM, referring this Basic Inspection procedure? Yes or No
Yes >> 1. Perform EC-77, "VIN Registration" . 2. INSPECTION END
No >> INSPECTION END
Revision: 2005 November
EC-75
2006 Q45
BASIC SERVICE PROCEDURE Idle Speed and Ignition Timing Check
IDLE SPEED With CONSULT-II
Check idle speed in "DATA MONITOR" mode with CONSULT-II.
With GST Check idle speed with GST. IGNITION TIMING Any of following two methods may be used. Method A 1. Attach timing light to loop wire as shown. 2. Check ignition timing.
Method B 1. Remove ignition coil No. 1.
NBS001QS SEF058Y PBIB2436E
2. Connect ignition coil No. 1 and spark plug No. 1 with suitable high-tension wire as shown, and attach timing light clamp to this wire.
Revision: 2005 November
EC-76
PBIB2424E
PBIB2437E
2006 Q45
BASIC SERVICE PROCEDURE
A
EC
3. Check ignition timing.
C
SEF166Y
D
E
F
G
PBIB2435E
VIN Registration
DESCRIPTION
NBS001QU
H
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
I
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-II
J
1. Check the VIN of the vehicle and note it. Refer to GI-46, "IDENTIFICATION INFORMATION" .
2. Turn ignition switch ON and engine stopped. K
3. Select "VIN REGISTRATION" in "WORK SUPPORT" mode.
4. Follow the instruction of CONSULT-II display.
L
M
PBIB2242E
Accelerator Pedal Released Position Learning
DESCRIPTION
NBS001QV
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE 1. Make sure that accelerator pedal is fully released. 2. Turn ignition switch ON and wait at least 2 seconds. 3. Turn ignition switch OFF and wait at least 10 seconds. 4. Turn ignition switch ON and wait at least 2 seconds. 5. Turn ignition switch OFF and wait at least 10 seconds.
Revision: 2005 November
EC-77
2006 Q45
BASIC SERVICE PROCEDURE
Throttle Valve Closed Position Learning
DESCRIPTION
NBS001QW
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by monitoring the throttle position sensor output signal. It must be performed each time harness connector of electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE 1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume Learning
DESCRIPTION
NBS001QX
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific range. It must be performed under any of the following conditions:
q Each time electric throttle control actuator or ECM is replaced.
q Idle speed or ignition timing is out of specification.
PREPARATION Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied. Learning will be cancelled if any of the following conditions are missed for even a moment.
q Battery voltage: More than 12.9V (At idle) q Engine coolant temperature: 70 - 99°C (158 - 210°F) q PNP switch: ON
q Electric load switch: OFF (Air conditioner, headlamp, rear window defogger) On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is started the headlamp will not be illuminated.
q Steering wheel: Neutral (Straight-ahead position)
q Vehicle speed: Stopped
q Transmission: Warmed-up
With CONSULT-II: Drive vehicle until "ATF TEMP SE 1" in "DATA MONITOR" mode of "A/T" system indicates less than 0.9V.
Without CONSULT-II: Drive vehicle for 10 minutes.
OPERATION PROCEDURE With CONSULT-II
1. Perform EC-77, "Accelerator Pedal Released Position Learning" . 2. Perform EC-78, "Throttle Valve Closed Position Learning" . 3. Start engine and warm it up to normal operating temperature. 4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order. 5. Select "IDLE AIR VOL LEARN" in "WORK SUPPORT" mode.
Revision: 2005 November
EC-78
SEF217Z
2006 Q45
BASIC SERVICE PROCEDURE
6. Touch "START" and wait 20 seconds. A
EC
C
7. Make sure that "CMPLT" is displayed on CONSULT-II screen. If "CMPLT" is not displayed, Idle Air Volume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
SEF454Y
D
E
F
ITEM
SPECIFICATION
Idle speed Ignition timing
650 ± 50 rpm (in P or N position) 12 ± 5° BTDC (in P or N position)
G
MBIB0238E
Without CONSULT-II
H NOTE: q It is better to count the time accurately with a clock.
q It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
I
1. Perform EC-77, "Accelerator Pedal Released Position Learning" .
2. Perform EC-78, "Throttle Valve Closed Position Learning" .
J
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
K
6. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
L
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
M
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
SEC897C
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Revision: 2005 November
EC-79
2006 Q45
BASIC SERVICE PROCEDURE
ITEM
SPECIFICATION
Idle speed
650 ± 50 rpm (in P or N position)
Ignition timing
12 ± 5° BTDC (in P or N position)
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to the Diagnostic Procedure below.
DIAGNOSTIC PROCEDURE If idle air volume learning cannot be performed successfully, proceed as follows: 1. Check that throttle valve is fully closed. 2. Check PCV valve operation. 3. Check that downstream of throttle valve is free from air leakage. 4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident. It is useful to perform EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" . 5. If any of the following conditions occur after the engine has started, eliminate the cause of the incident and perform Idle Air Volume Learning all over again: Engine stalls. Erroneous idle.
Fuel Pressure Check
FUEL PRESSURE RELEASE With CONSULT-II
1. Turn ignition switch ON.
2. Perform "FUEL PRESSURE RELEASE" in "WORK SUPPORT" mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
NBS001QY
Without CONSULT-II 1. Remove fuel pump fuse located in fuse box. 2. Start engine. 3. After engine stalls, crank it two or three times to release all fuel
pressure. 4. Turn ignition switch OFF. 5. Reinstall fuel pump fuse after servicing fuel system.
SEF214Y
PBIB0041E
FUEL PRESSURE CHECK Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger. NOTE: q Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure. q Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because F50 models do not have fuel return system. 1. Release fuel pressure to zero. Refer to EC-80, "FUEL PRESSURE RELEASE" .
Revision: 2005 November
EC-80
2006 Q45
BASIC SERVICE PROCEDURE
2. Install the inline fuel quick disconnected fitting between fuel damper and fuel tube.
3. Connect the fuel pressure test gauge (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage. 5. Start engine and check for fuel leakage. 6. Read the indication of fuel pressure gauge.
Approximately 350 kPa At idling: (3.57 kg/cm2 , 51 psi) 7. If result is unsatisfactory, go to next step. 8. Check the following. q Fuel hoses and fuel tubes for clogging q Fuel filter for clogging q Fuel pump q Fuel pressure regulator for clogging If OK, replace fuel pressure regulator. If NG, repair or replace.
A EC
C
PBIB2442E
D E F G
PBIB1243E
H I J K L M
Revision: 2005 November
EC-81
2006 Q45
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS Trouble Diagnosis Introduction
INTRODUCTION The engine has an ECM to control major systems such as fuel control, ignition control, idle air control system, etc. The ECM accepts input signals from sensors and instantly drives actuators. It is essential that both input and output signals are proper and stable. At the same time, it is important that there are no malfunctions such as vacuum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermittently rather than continuously. Most intermittent incidents are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replacement of good parts.
A visual check only may not find the cause of the incidents. A road test with CONSULT-II (or GST) or a circuit tester connected should be performed. Follow the Work Flow on EC-83 . Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a driveability complaint. The customer can supply good information about such incidents, especially intermittent ones. Find out what symptoms are present and under what conditions they occur. A Diagnostic Worksheet like the example on EC-87 should be used. Start your diagnosis by looking for conventional malfunctions first. This will help troubleshoot driveability malfunctions on an electronically controlled engine vehicle.
PFP:00004
NBS001QZ
MEF036D
SEF233G
SEF234G
Revision: 2005 November
EC-82
2006 Q45
TROUBLE DIAGNOSIS
WORK FLOW
Overall Sequence
A
EC
C
D
E
F
G
H
I
J
K
L
M
Revision: 2005 November
EC-83
PBIB2267E
2006 Q45
TROUBLE DIAGNOSIS
Detailed Flow
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when the incident/malfunction occurred) using the EC-86, "DIAGNOSTIC WORKSHEET" .
>> GO TO 2.
2. CHECK DTC*1
1. Check DTC*1 . 2. Perform the following procedure if DTC*1 is displayed. Record DTC*1 and freeze frame data*2 . (Print them out with CONSULT-II or GST.) Erase DTC*1 . (Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION"
.) Study the relationship between the cause detected by DTC*1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-91 .) 3. Check related service bulletins for information. Is any symptom described and any DTC detected?
Symptom is described, DTC*1 is displayed>>GO TO 3. Symptom is described, DTC*1 is not displayed>>GO TO 4. Symptom is not described, DTC*1 is displayed>>GO TO 5.
3. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON). DIAGNOSIS WORK SHEET is useful to verify the incident. Connect CONSULT-II to the vehicle in "DATA MONITOR (AUTO TRIG)" mode and check real time diagnosis results. Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer. DIAGNOSIS WORK SHEET is useful to verify the incident. Connect CONSULT-II to the vehicle in "DATA MONITOR (AUTO TRIG)" mode and check real time diagnosis results. Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
Revision: 2005 November
EC-84
2006 Q45
TROUBLE DIAGNOSIS
5. PERFORM DTC CONFIRMATION PROCEDURE A
Perform DTC Confirmation Procedure for the displayed DTC*1 , and then make sure that DTC*1 is detected
again.
At this time, always connect CONSULT-II to the vehicle, and check diagnostic results in real time on "DATA EC
MONITOR (AUTO TRIG)".
If two or more DTCs*1 are detected, refer to EC-88, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
C
NOTE:
q Freeze frame data*2 is useful if the DTC*1 is not detected.
q Perform Overall Function Check if DTC Confirmation Procedure is not included on Service Manual. This D
simplified check procedure is an effective alternative though DTC*1 cannot be detected during this check.
If the result of Overall Function Check is NG, it is the same as the detection of DTC*1 by DTC Confirma-
tion Procedure.
E
Is DTC*1 detected?
Yes >> GO TO 10. No >> Check according to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
F
6. PERFORM BASIC INSPECTION
G Perform EC-71, "Basic Inspection" .
With CONSULT-II>>GO TO 7.
H
Without CONSULT-II>>GO TO 9.
7. PERFORM DATA MONITOR (SPEC) MODE
I
With CONSULT-II
Make sure that "MAS A/F SE-B1", "B/FUEL SCHDL", and "A/F
ALPHA-B1", "A/F ALPHA-B2" are within the SP value using CON-
J
SULT-II "DATA MONITOR (SPEC)" mode. Refer to EC-136, "Diag-
nostic Procedure" .
Are they within the SP value?
K
Yes >> GO TO 9. No >> GO TO 8.
L
SEF601Z
8. DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
M
Detect malfunctioning part according to EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" . Is malfunctioning part detected?
Yes >> GO TO 11. No >> GO TO 9.
9. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-91, "Symptom Matrix Chart" based on the confirmed symptom in step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
Revision: 2005 November
EC-85
2006 Q45
TROUBLE DIAGNOSIS
10. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system. NOTE: The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI26, "How to Perform Efficient Diagnosis for an Electrical Incident" . Is malfunctioning part detected?
Yes >> GO TO 11. No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT-II. Refer to EC-129, "CONSULT-II Reference Value in Data Monitor Mode" , EC-105, "ECM Terminals and Reference Value" .
11. REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part. 2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment. 3. Check DTC. If DTC is displayed, erase it, refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAG-
NOSTIC INFORMATION" .
>> GO TO 12.
12. FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Overall Function Check again, and then make sure that the malfunction have been repaired securely. When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure that the symptom is not detected.
OK or NG
NG (DTC*1 is detected)>>GO TO 10. NG (Symptom remains)>>GO TO 6. OK >> 1. Before returning the vehicle to the customer, make sure to erase unnecessary DTC*1 in ECM
and TCM (Transmission Control Module). (Refer to EC-61, "HOW TO ERASE EMISSIONRELATED DIAGNOSTIC INFORMATION" and AT-39, "HOW TO ERASE DTC" .)
2. If the completion of SRT is needed, drive vehicle under the specific driving pattern. Refer to EC58, "Driving Pattern" .
3. INSPECTION END
*1: Include 1st trip DTC. *2: Include 1st trip freeze frame data.
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of engine components. A good grasp of such conditions can make troubleshooting faster and more accurate. In general, each customer feels differently about a incident. It is important to fully understand the symptoms or conditions for a customer complaint. Utilize a diagnostic worksheet like the one on the next page in order to organize all the information for troubleshooting. Some conditions may cause the MIL to come on steady or blink and DTC to be detected. Examples:
q Vehicle ran out of fuel, which caused the engine to misfire.
q Fuel filler cap was left off or incorrectly screwed on, allowing fuel to evaporate into the atmosphere.
SEF907L
Revision: 2005 November
EC-86
2006 Q45
Worksheet Sample
TROUBLE DIAGNOSIS
A EC
C D E F G H I J K L M
MTBL0017
Revision: 2005 November
EC-87
2006 Q45
TROUBLE DIAGNOSIS
DTC Inspection Priority Chart
NBS002WF
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority chart.
NOTE: q If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC U1010 is displayed with other DTC, first perform the trouble diagnosis for DTC U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
Priority 1
Detected items (DTC) q U1000 U1001 CAN communication line q U1010 CAN communication q P0101 P0102 P0103 Mass air flow sensor q P0112 P0113 P0127 Intake air temperature sensor q P0117 P0118 P0125 Engine coolant temperature sensor q P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor q P0128 Thermostat function q P0181 P0182 P0183 Fuel tank temperature sensor q P0327 P0328 P0332 P0333 Knock sensor q P0335 Crankshaft position sensor (POS) q P0340 Camshaft position sensor (PHASE) q P0460 P0461 P0462 P0463 Fuel level sensor q P0500 Vehicle speed sensor q P0605 ECM q P0643 Sensor power supply q P0700 TCM q P0705 Park/Neutral position (PNP) switch q P0850 Park/Neutral position (PNP) switch q P1610 - P1615 NATS q P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
Revision: 2005 November
EC-88
2006 Q45
TROUBLE DIAGNOSIS
Priority
Detected items (DTC)
A
2
q P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
q P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
q P0075 P0081 Intake valve timing control solenoid valve
EC
q P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
q P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
q P0441 EVAP control system purge flow monitoring
C
q P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
q P0447 P0448 EVAP canister vent control valve
q P0452 P0453 EVAP control system pressure sensor
D
q P0550 Power steering pressure sensor
q P0603 ECM power supply
q P0710 P0717 P0720 P0740 P0744 P0745 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767 P1769 P1772
E
P1774 A/T related sensors, solenoid valves and switches
q P1140 P1145 Intake valve timing control position sensor
q P1217 Engine over temperature (OVERHEAT)
F
q P1220 Fuel pump control module
q P1490 P1491 Vacuum cut valve bypass valve
q P1805 Brake switch
G
q P2100 P2103 Throttle control motor relay
q P2101 Electric throttle control function
q P2118 Throttle control motor
H
3
q P0011 P0021 Intake valve timing control
q P0171 P0172 P0174 P0175 Fuel injection system function
I
q P0300 - P0308 Misfire
q P0420 P0430 Three way catalyst function
q P0442 P0456 P1442 P1456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)
J
q P0455 EVAP control system (GROSS LEAK)
q P0506 P0507 Idle speed control system
q P1148 P1168 Closed loop control
K
q P1211 TCS control unit
q P1212 TCS communication line
q P1564 ICC steering switch / ASCD steering switch
L
q P1568 ICC command value
q P1572 ICC brake switch / ASCD brake switch
q P1574 ICC vehicle speed sensor / ASCD vehicle speed sensor
M
q P1715 Turbine revolution sensor
q P1800 VIAS control solenoid valve
q P2119 Electric throttle control actuator
Revision: 2005 November
EC-89
2006 Q45
TROUBLE DIAGNOSIS
Fail-Safe Chart
NBS002WG
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
DTC No. Detected items
Engine operating condition in fail-safe mode
P0102 P0103
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117 P0118
Engine coolant temperature sensor circuit
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch ON or START. CONSULT-II displays the engine coolant temperature decided by ECM.
Condition
Engine coolant temperature decided (CONSULT-II display)
Just as ignition switch is turned ON or START
40°C (104°F)
More than approx. 4 minutes after ignition ON or START
80°C (176°F)
Except as shown above
40 - 80°C (104 - 176°F) (Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates while engine is running.
P0122 P0123 P0222 P0223 P2135
Throttle position sensor
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 degrees. The ECM regulates the opening speed of the throttle valve to be slower than the normal condition. So, the acceleration will be poor.
P0643 Sensor power supply
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2100 P2103
Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2101
Electric throttle control function
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2119
Electric throttle control actuator
(When electric throttle control actuator does not function properly due to the return spring malfunction:) ECM controls the electric throttle actuator by regulating the throttle opening around the idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:) ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
(When ECM detects the throttle valve is stuck open:) While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls. The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or more.
P2122 P2123 P2127 P2128 P2138
Accelerator pedal position sensor
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 degrees. The ECM regulates the opening speed of the throttle valve to be slower than the normal condition. So, the acceleration will be poor.
q When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is malfunction on engine control system. Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means of operating fail-safe function. The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the driver to repair the malfunction.
Engine operating condition in fail-safe mode
Engine speed will not rise more than 2,500 rpm due to the fuel cut
Revision: 2005 November
EC-90
2006 Q45
TROUBLE DIAGNOSIS
Symptom Matrix Chart
SYSTEM -- BASIC ENGINE CONTROL SYSTEM
SYMPTOM
NBS001R2
A
EC
HARD/NO START/RESTART (EXCP. HA) ENGINE STALL HESITATION/SURGING/FLAT SPOT SPARK KNOCK/DETONATION LACK OF POWER/POOR ACCELERATION HIGH IDLE/LOW IDLE ROUGH IDLE/HUNTING IDLING VIBRATION SLOW/NO RETURN TO IDLE OVERHEATS/WATER TEMPERATURE HIGH EXCESSIVE FUEL CONSUMPTION EXCESSIVE OIL CONSUMPTION BATTERY DEAD (UNDER CHARGE)
C
Reference
page
D
E
F
Warranty symptom code
AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel
Fuel pump circuit
11232
22
3
2
EC-715, EC-534
G
Fuel pressure regulator system
334444444
4
EC-80
Fuel injector circuit
11232
22
2
Evaporative emission system
334444444
4
EC-706
H
EC-32
Air
Positive crankcase ventilation system
33
44
444
44
41
EC-44
I
Incorrect idle speed adjustment
1111
1
EC-71
Electric throttle control actuator
112332222
2
2
EC-633, EC-645
J
Ignition Incorrect ignition timing adjustment 3 3 1 1 1
11
1
EC-71
Ignition circuit Main power supply and ground circuit
11222 22333
22 33
2 23
EC-731
EC-146
K
Mass air flow sensor circuit
2
1
Engine coolant temperature sensor circuit
3
3
EC-195, EC-204
L
EC-215, EC-228
A/F sensor 1 circuit
3
12
2
22
EC-236,
EC-246 ,
M
2
EC-255 ,
EC-264 ,
EC-676
Throttle position sensor circuit Accelerator pedal position sensor circuit
2
2
321
EC-221, EC-348 , EC-542 , EC-544 , EC-661
EC-492, EC-647 , EC-654 , EC-668
Knock sensor circuit
2
3
EC-365
Crankshaft position sensor (POS) circuit
22
EC-370
Camshaft position sensor (PHASE) circuit
32
EC-379
Vehicle speed signal circuit
23
3
3
EC-474
Revision: 2005 November
EC-91
2006 Q45
TROUBLE DIAGNOSIS
SYMPTOM
HARD/NO START/RESTART (EXCP. HA) ENGINE STALL HESITATION/SURGING/FLAT SPOT SPARK KNOCK/DETONATION LACK OF POWER/POOR ACCELERATION HIGH IDLE/LOW IDLE ROUGH IDLE/HUNTING IDLING VIBRATION SLOW/NO RETURN TO IDLE OVERHEATS/WATER TEMPERATURE HIGH EXCESSIVE FUEL CONSUMPTION EXCESSIVE OIL CONSUMPTION BATTERY DEAD (UNDER CHARGE)
Reference page
Warranty symptom code
AA AB AC AD AE AF AG AH AJ AK AL AM HA
Power steering pressure sensor circuit
2
33
EC-480
ECM
22333333333
EC-485, EC-489
Intake valve timing control solenoid valve circuit
32
13223
3
EC-188
PNP switch circuit
3
3
33
3
EC-497
Refrigerant pressure sensor circuit
2
3
3
4
EC-744
Electrical load signal circuit
3
EC-698
Air conditioner circuit
223333333
3
2 ATC-35
VIAS control solenoid valve circuit
1
EC-617
VDC/TCS/ABS control unit
4
BRC-10
1 - 6: The numbers refer to the order of inspection. (continued on next page)
Revision: 2005 November
EC-92
2006 Q45
TROUBLE DIAGNOSIS
SYSTEM -- ENGINE MECHANICAL & OTHER
SYMPTOM
A
EC
HARD/NO START/RESTART (EXCP. HA) ENGINE STALL HESITATION/SURGING/FLAT SPOT SPARK KNOCK/DETONATION LACK OF POWER/POOR ACCELERATION HIGH IDLE/LOW IDLE ROUGH IDLE/HUNTING IDLING VIBRATION SLOW/NO RETURN TO IDLE OVERHEATS/WATER TEMPERATURE HIGH EXCESSIVE FUEL CONSUMPTION EXCESSIVE OIL CONSUMPTION BATTERY DEAD (UNDER CHARGE)
C
Reference page
D
E
Warranty symptom code
AA AB AC AD AE AF AG AH AJ AK AL AM HA
F
Fuel
Fuel tank
Fuel piping
5 555
Vapor lock
Valve deposit
Poor fuel (Heavy weight gasoline, Low octane)
5
5
555
55 55
FL-8
5
FL-2
G
--
--
5
H
--
Air
Air duct
Air cleaner
EM-17
EM-17
I
Air leakage from air duct
(Mass air flow sensor -- electric throttle control actuator)
55
5
55
5
Electric throttle control actuator
5
5
5
5
EM-17
J
EM-19
Air leakage from intake manifold/ Collector/Gasket
EM-19
K
Cranking
Battery Generator circuit Starter circuit
111
1
11
3
SC-4
1
SC-16
L
1
SC-9
Signal plate
6
EM-83
PNP switch
4
AT-107
M
Engine
Cylinder head Cylinder head gasket
55555
55
5
4
3
EM-67
Cylinder block
Piston
4
Piston ring Connecting rod
66666
66
6
EM-83
Bearing
Crankshaft
Valve mechanism
Timing chain Camshaft Intake valve timing control
55555
55
EM-39
EM-50
5
EM-39
Intake valve Exhaust valve
3
EM-67
Revision: 2005 November
EC-93
2006 Q45
TROUBLE DIAGNOSIS
SYMPTOM
HARD/NO START/RESTART (EXCP. HA) ENGINE STALL HESITATION/SURGING/FLAT SPOT SPARK KNOCK/DETONATION LACK OF POWER/POOR ACCELERATION HIGH IDLE/LOW IDLE ROUGH IDLE/HUNTING IDLING VIBRATION SLOW/NO RETURN TO IDLE OVERHEATS/WATER TEMPERATURE HIGH EXCESSIVE FUEL CONSUMPTION EXCESSIVE OIL CONSUMPTION BATTERY DEAD (UNDER CHARGE)
Reference page
Warranty symptom code
AA AB AC AD AE AF AG AH AJ AK AL AM HA
Exhaust
Exhaust manifold/Tube/Muffler/ Gasket
Three way catalyst
55555
55
5
EM-23, EX3
Lubrica- Oil pan/Oil strainer/Oil pump/Oil
tion
filter/Oil gallery
55555
Oil level (Low)/Filthy oil
55
EM-26, LU-
5
10 , LU-9
LU-6
Cooling
Radiator/Hose/Radiator filler cap
CO-11, CO-14
Thermostat
5
CO-22
Water pump Water gallery
55555
55
45
CO-20 CO-6
Cooling fan
5
CO-18
Coolant level (Low)/Contaminated coolant
CO-8
IVIS (INFINITI Vehicle Immobilizer System -- NATS)
1
1
EC-46 or BL-200
1 - 6: The numbers refer to the order of inspection.
Revision: 2005 November
EC-94
2006 Q45
TROUBLE DIAGNOSIS Engine Control Component Parts Location
NBS001R3
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-95
PBIB3128E
2006 Q45
TROUBLE DIAGNOSIS
Revision: 2005 November
EC-96
PBIB2412E
2006 Q45
TROUBLE DIAGNOSIS
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-97
PBIB2413E
2006 Q45
TROUBLE DIAGNOSIS
Revision: 2005 November
EC-98
PBIB3132E
2006 Q45
TROUBLE DIAGNOSIS
A
EC
C
D
E
F
PBIB2710E
G
H
I
PBIB3133E
J
K
L
M
Revision: 2005 November
EC-99
2006 Q45
TROUBLE DIAGNOSIS
Revision: 2005 November
EC-100
PBIB2415E
2006 Q45
TROUBLE DIAGNOSIS
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-101
PBIB2416E
2006 Q45
Vacuum Hose Drawing
TROUBLE DIAGNOSIS
NBS001R4
Refer to EC-23 for Vacuum Control System.
Revision: 2005 November
EC-102
PBIB1143E
2006 Q45
Circuit Diagram
TROUBLE DIAGNOSIS
NBS001R5
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-103
TBWM1214E
2006 Q45
TROUBLE DIAGNOSIS
Revision: 2005 November
EC-104
TBWM1215E
2006 Q45
TROUBLE DIAGNOSIS ECM Harness Connector Terminal Layout
NBS001R6
A
EC
C
ECM Terminals and Reference Value
PREPARATION
1. ECM is located behind the glove box. For this inspection, remove glove box.
2. Remove ECM harness connector.
PBIB1192E
D
NBS001R7
E
F
G
3. When disconnecting ECM harness connector, loosen it with levers as far as they will go as shown at right.
4. Connect a break-out box (SST) and Y-cable adapter (SST) between the ECM and ECM harness connector.
q Use extreme care not to touch 2 pins at one time.
q Data is for comparison and may not be exact.
H
PBIB2431E
I
J
K
ECM INSPECTION TABLE
SEC406D
L
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
M
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECMs transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
1B
ECM ground
[Engine is running] q Idle speed
Body ground
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
[Engine is running] q Warm-up condition q Idle speed
Revision: 2005 November
EC-105
PBIB1584E
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
3L
Throttle control motor relay power supply
CONDITION [Ignition switch: ON]
4 L/W
Throttle control motor (Close)
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully released
DATA (DC Voltage)
BATTERY VOLTAGE (11 - 14V) 0 - 14V
5 L/B
Throttle control motor (Open)
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed
0 - 14V
PBIB1104E
6 GY 10 P
Heated oxygen sensor 2 heater (bank 1)
Intake valve timing control solenoid valve (bank 1)
[Engine is running] q Engine speed: Below 3,600 rpm after the
following conditions are met Engine: After warming up Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1 minute under no load
[Ignition switch: ON] q Engine stopped [Engine is running] q Engine speed: Above 3,600 rpm
[Engine is running] q Warm-up condition q Idle speed
0 - 1.0V
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V)
PBIB1105E
7 - 12V
[Engine is running] q Warm-up condition q Engine speed: 2,000rpm
11 W/B
[Engine is running] q Warm-up condition q Idle speed
Intake valve timing control solenoid valve (bank 2)
[Engine is running] q Warm-up condition q Engine speed: 2,000rpm
PBIB1790E
BATTERY VOLTAGE (11 - 14V)
7 - 12V
PBIB1790E
Revision: 2005 November
EC-106
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
A
12 R 13 P/L
Power steering pressure sensor
Crankshaft position sensor (POS)
[Engine is running] q Steering wheel: Being turned [Engine is running] q Steering wheel: Not being turned
0.5 - 4.5V 0.4 - 0.8V
[Engine is running] q Warm-up condition
q Idle speed NOTE: The pulse cycle changes depending on rpm at idle
1.0 - 2.0V
1.0 - 2.0V
EC
C
D
E
PBIB1041E
F
[Engine is running] q Engine speed: 2,000 rpm
G
14 L/W
15 W 16 W 35 R 56 R/L 75 BR
Camshaft position sensor (PHASE)
[Engine is running] q Warm-up condition q Idle speed
NOTE: The pulse cycle changes depending on rpm at idle
1.0 - 4.0V
1.0 - 4.0V
[Engine is running] q Engine speed: 2,000 rpm
PBIB1042E
H
I J
PBIB1039E
K L
Knock sensor (bank 1) A/F sensor 1 (bank 1)
[Engine is running] q Idle speed
[Engine is running] q Warm-up condition q Idle speed
PBIB1040E
M
Approximately 2.5V
Approximately 3.1V Approximately 2.6V Approximately 2.3V Approximately 2.3V
Revision: 2005 November
EC-107
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
21 W/B 22 Y 23 R/L 40 BR 41 G 42 B/R 44 BR 63 L
Fuel injector No. 5 Fuel injector No. 3 Fuel injector No. 1 Fuel injector No. 6 Fuel injector No. 4 Fuel injector No. 2 Fuel injector No. 7 Fuel injector No. 8
CONDITION
DATA (DC Voltage)
[Engine is running] q Warm-up condition
q Idle speed NOTE: The pulse cycle changes depending on rpm at idle
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V)
PBIB0042E
[Engine is running] q Warm-up condition q Engine speed: 2,000 rpm
24 SB
25 G 28 LG 29 PU 32 G
A/F sensor 1 heater (bank 2)
[Engine is running] q Warm-up condition q Idle speed
Approximately 5V
PBIB0043E
Heated oxygen sensor 2 heater (bank 2)
Cooling fan relay-1 (Middle)
VIAS control solenoid valve EVAP control system pressure sensor
[Engine is running] q Engine speed: Below 3,600 rpm after the
following conditions are met Engine: After warming up Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1 minute under no load [Ignition switch: ON] q Engine stopped [Engine is running] q Engine speed: Above 3,600 rpm [Engine is running] q Cooling fan: Not operating [Engine is running] q Cooling fan: Middle speed or high speed operating [Engine is running] q Selector lever: P or N [Engine is running] q Selector lever: D q Engine speed: Below 5,000 rpm [Engine is running] q Engine speed: Above 5,000 rpm
[Ignition switch: ON]
0 - 1.0V
PBIB1584E
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V)
0 - 1.0V
0 - 1.0V
BATTERY VOLTAGE (11 - 14V)
0 - 1.0V Approximately 1.8 - 4.8V
Revision: 2005 November
EC-108
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
34 L
Intake air temperature sensor
[Engine is running]
36 W 38 G/R 39 B/R
Knock sensor (bank 2)
Fuel pump control module (FPCM) check
Fuel pump control module (FPCM)
[Engine is running] q Idle speed [When cranking engine] [Engine is running] q Warm-up condition q Idle speed [When cranking engine] [Engine is running] q Warm-up condition q Idle speed
[Engine is running] q Idle speed
45 L/Y
EVAP canister purge volume control solenoid valve
DATA (DC Voltage)
A
Approximately 0 - 4.8V
Output voltage varies with intake EC
air temperature.
Approximately 2.5V
C
Approximately 0V
4 - 6V
D
0 - 0.5V
E
8 - 12V
F
BATTERY VOLTAGE (11 - 14V)
G
11 - 14V
H
PBIB0050E
I
[Engine is running]
q Engine speed: About 2,000 rpm (More than
J
100 seconds after starting engine)
46 L/R 60 GY/R 61 GY 62 Y/R 65 G/R 79 PU/W 80 W/R 81 W/G
Ignition signal No. 7 Ignition signal No. 5 Ignition signal No. 3 Ignition signal No. 1 Ignition signal No. 8 Ignition signal No. 6 Ignition signal No. 4 Ignition signal No. 2
[Engine is running] q Warm-up condition
q Idle speed
NOTE: The pulse cycle changes depending on rpm at idle
0 - 0.2V
[Engine is running] q Warm-up condition q Engine speed: 2,000 rpm
0.1 - 0.4V
PBIB0051E
K
L
M
PBIB0044E
47 L/W 48 R
Sensor power supply (Throttle position sensor)
Sensor power supply (EVAP control system pressure sensor)
[Ignition switch: ON] [Ignition switch: ON]
Approximately 5V
PBIB0045E
Approximately 5V
Revision: 2005 November
EC-109
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
49 L
Sensor power supply (Refrigerant pressure sensor)
50 B
Throttle position sensor 1
51 B/Y
Mass air flow sensor
CONDITION
[Ignition switch: ON]
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed [Engine is running] q Warm-up condition q Idle speed [Engine is running] q Warm-up condition q Engine speed: 2,500 rpm [Engine is running] q Warm-up condition q Idle speed
53 W
Intake valve timing control position sensor (bank 2)
[Engine is running] q Engine speed: 2,000 rpm
DATA (DC Voltage) Approximately 5V More than 0.36V
Less than 4.75V 1.0 - 1.2V 1.6 - 1.9V 0 - 1.0V 0 - 1.0V
55 PU
57 G/Y 58 G 76 L/W 77 GY 66 R
67 B
Heated oxygen sensor 2 (bank 1)
A/F sensor 1 (bank 2)
Sensor ground (Throttle position sensor)
Sensor ground (MAF sensor, IAT sensor, ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ICC steering switch, ASCD steering switch, Refrigerant pressure sensor)
PBIB2046E
[Engine is running]
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
[Engine is running] q Warm-up condition q Idle speed
Approximately 2.6V Approximately 2.3V Approximately 3.1V Approximately 2.3V
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
Revision: 2005 November
EC-110
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
A
68 L
Sensor power supply (Power steering pressure sensor)
[Ignition switch: ON]
Approximately 5V
EC
[Ignition switch: ON] q Engine stopped q Selector lever: D
Less than 4.75V
C
q Accelerator pedal: Fully released
69 W
Throttle position sensor 2
[Ignition switch: ON]
D
q Engine stopped q Selector lever: D
More than 0.36V
q Accelerator pedal: Fully depressed
E
[Engine is running]
q Warm-up condition
70 P
Refrigerant pressure sensor
1.0 - 4.0V
F
q Both A/C switch and blower fan motor
switch: ON (Compressor operates)
[Engine is running]
G
q Warm-up condition
0 - 1.0V
q Idle speed
0 - 1.0V
H
72 W
Intake valve timing control position sensor (bank 1)
[Engine is running]
q Engine speed: 2,000rpm
I
73 Y/B 74 B
78 OR 82 L 83 L 84 Y/B
PBIB2046E
J
Engine coolant temperature sensor
[Engine is running]
[Engine is running]
Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature.
K
q Revving engine from idle to 3,000 rpm
Heated oxygen sensor 2 (bank 2)
quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
L
After keeping the engine speed between
3,500 and 4,000 rpm for 1 minute and at idle
M
for 1 minute under no load
Sensor ground (Heated oxygen sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
Sensor ground (APP sensor 1)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
Sensor ground (APP sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
Electrical load signal (Headlamp switch)
[Ignition switch: ON] q Lighting switch: 2nd position [Ignition switch: ON] q Lighting switch: OFF
BATTERY VOLTAGE (11 - 14V)
Approximately 0V
Revision: 2005 November
EC-111
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
85 PU
Data link connector
86 P
CAN communication line
89 SB
Cooling fan relay -3(High)
90 R 91 B
93 L/R
Sensor power supply (APP sensor 1) Sensor power supply (APP sensor 2)
Electrical load signal (Rear window defogger switch)
94 L
CAN communication line
96 SB
Heater fan switch
97 L/OR
Cooling fan relay-2 (Low)
98 R
Accelerator pedal position sensor 2
99 G/OR
ICC steering switch (models with ICC system)
CONDITION
[Ignition switch: ON] q CONSULT-II or GST: Disconnected
[Ignition switch: ON]
[Engine is running] q Cooling fan: Not operating [Engine is running] q Cooling fan: High speed operating
[Ignition switch: ON]
[Ignition switch: ON]
[Ignition switch: ON] q Rear window defogger switch: ON [Ignition switch: ON] q Rear window defogger switch: OFF
[Ignition switch: ON]
[Engine is running] q Heater fan switch: ON [Engine is running] q Heater fan switch: OFF [Engine is running] q Cooling fan: Not operating [Engine is running] q Cooling fan: Low speed operating [Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully depressed [Ignition switch: ON] q ICC steering switch: OFF [Ignition switch: ON] q MAIN switch: Pressed [Ignition switch: ON] q CANCEL switch: Pressed [Ignition switch: ON] q RESUME/ACCELERATE switch: Pressed [Ignition switch: ON] q SET/COAST switch: Pressed [Ignition switch: ON] q DISTANCE switch: Pressed
DATA (DC Voltage)
Approximately 5V - Battery voltage (11 - 14V) Approximately 1.1 - 2.3V Output voltage varies with the communication status. BATTERY VOLTAGE (11 - 14V) 0 - 1.0V
Approximately 5V
Approximately 5V BATTERY VOLTAGE (11 - 14V) Approximately 0V Approximately 2.6 - 3.2V Output voltage varies with the communication status. Approximately 0V BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V) 0 - 1.0V
0.15 - 0.60V
1.95 - 2.40V
Approximately 4.3V
Approximately 0V
Approximately 1.3V
Approximately 3.7V
Approximately 3V
Approximately 2.2V
Revision: 2005 November
EC-112
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
A
[Ignition switch: ON] q ASCD steering switch: OFF
Approximately 4V
EC
99 G/OR
[Ignition switch: ON] q MAIN switch: Pressed
ASCD steering switch
[Ignition switch: ON]
(models with ASCD system) q CANCEL switch: Pressed
Approximately 0V
C
Approximately 1V
[Ignition switch: ON]
Approximately 3V
D
q RESUME/ACCELERATE switch: Pressed
[Ignition switch: ON]
Approximately 2V
q SET/COAST switch: Pressed
E
101 R/W
Stop lamp switch
[Ignition switch: OFF] q Brake pedal: Fully released [Ignition switch: OFF]
Approximately 0V
BATTERY VOLTAGE
F
q Brake pedal: Slightly depressed
(11 - 14V)
102 GY/R 104 OR
PNP switch
[Ignition switch: ON] q Selector lever: P or N [Ignition switch: ON] q Selector lever: Except above
[Ignition switch: OFF] Throttle control motor relay
Approximately 0V
G
BATTERY VOLTAGE (11 - 14V)
H
BATTERY VOLTAGE (11 - 14V)
[Ignition switch: ON]
0 - 1.0V
I
[Ignition switch: ON]
q Engine stopped
0.5 - 1.0V
106 W
Accelerator pedal position sensor 1
q Accelerator pedal: Fully released [Ignition switch: ON]
J
q Engine stopped
3.9 - 4.7V
q Accelerator pedal: Fully depressed
K
107 PU/W
Fuel tank temperature sensor
[Engine is running]
Approximately 0 - 4.8V
Output voltage varies with fuel
tank temperature.
L
[Ignition switch: ON] ICC brake switch (models
Approximately 0V
108 Y/PU
witch ICC system)
q Brake pedal: Slightly depressed
ASCD brake switch (models [Ignition switch: ON]
BATTERY VOLTAGE
M
witch ASCD system)
q Brake pedal: Fully released
(11 - 14V)
109 W/G
Ignition switch
[Ignition switch: OFF] [Ignition switch: ON]
0V
BATTERY VOLTAGE (11 - 14V)
110 Y
Air conditioner switch
[Engine is running] q Both air conditioner switch and blower fan
motor switch: ON (Compressor operates)
[Engine is running] q Air conditioner switch: OFF
Approximately 0V Approximately 5V
Revision: 2005 November
EC-113
2006 Q45
TROUBLE DIAGNOSIS
TERMINAL
NO.
WIRE COLOR
ITEM
111 W/B
ECM relay (Self shut-off)
112 G/Y
Vacuum cut valve bypass valve
113 GY
Fuel pump relay
115 B 116 B
117 L/Y
119 R 120 R
121 W
ECM ground
EVAP canister vent control valve
Power supply for ECM
Power supply for ECM (Back-up)
CONDITION
[Engine is running] [Ignition switch: OFF] q For a few seconds after turning ignition
switch OFF [Ignition switch: OFF] q More than a few seconds after turning igni-
tion switch OFF
[Ignition switch: ON]
[Ignition switch: ON] q For 5 seconds after turning ignition switch
ON [Engine is running] [Ignition switch: ON] q More than 5 seconds after turning ignition
switch ON [Engine is running] q Idle speed
[Ignition switch: ON]
[Ignition switch: ON]
[Ignition switch: OFF]
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
DATA (DC Voltage)
0 - 1.5V
BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V)
0 - 1.5V
BATTERY VOLTAGE (11 - 14V)
Body ground BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V)
Revision: 2005 November
EC-114
2006 Q45
TROUBLE DIAGNOSIS
CONSULT-II Function (ENGINE)
FUNCTION
NBS001R8
A
Diagnostic test mode
Function
Work support
This mode enables a technician to adjust some devices faster and more accurately by following the indications on the CONSULT-II unit.
EC
Self-diagnostic results Data monitor
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
can be read and erased quickly.*
C
Input/Output data in the ECM can be read.
Data monitor (SPEC)
Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the other data monitor items can be read.
D
CAN diagnostic support monitor
The results of transmit/receive diagnosis of CAN communication can be read.
Active test
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also shifts some parameters in a specified range.
E
DTC & SRT confirmation
The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
Function test ECM part number
This mode is used to inform customers when their vehicle condition requires periodic maintenance.
F
ECM part number can be read.
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
q Diagnostic trouble codes
G
q 1st trip diagnostic trouble codes
q Freeze frame data
q 1st trip freeze frame data
H
q System readiness test (SRT) codes
q Test values
I
J
K
L
M
Revision: 2005 November
EC-115
2006 Q45
TROUBLE DIAGNOSIS
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
DIAGNOSTIC TEST MODE
Item
WORK SUPPORT
SELF-DIAGNOSTIC RESULTS
DTC*1
FREEZE FRAME DATA*2
DATA MONITOR
DATA MONITOR (SPEC)
ACTIVE TEST
DTC & SRT CONFIRMATION
SRT STATUS
DTC WORK SUPPORT
Crankshaft position sensor (POS) Camshaft position sensor (PHASE) Mass air flow sensor Engine coolant temperature sensor
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
Air fuel ratio (A/F) sensor 1
×
×
×
×
×
Heated oxygen sensor 2
×
×
×
×
×
Wheel sensor
×
×
×
×
Accelerator pedal position sensor
×
Throttle position sensor
×
Fuel tank temperature sensor
×
×
×
×
×
×
×
×
ENGINE CONTROL COMPONENT PARTS INPUT
EVAP control system pressure sensor
×
×
×
Intake air temperature sensor
×
×
×
×
Knock sensor
×
Refrigerant pressure sensor
×
×
Closed throttle position switch (accelerator pedal position sensor signal)
×
×
Air conditioner switch
Park/neutral position (PNP) switch
×
Stop lamp switch
×
Power steering pressure sensor
×
×
×
×
×
×
×
×
×
Battery voltage
×
×
Load signal
×
×
Intake valve timing control position sensor
×
×
×
Fuel level sensor ICC steering switch ASCD steering switch
×
×
×
×
×
×
×
×
×
ICC brake switch
×
×
×
ASCD brake switch
×
×
×
Revision: 2005 November
EC-116
2006 Q45
TROUBLE DIAGNOSIS
Item
WORK SUPPORT
DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC
A
DTC & SRT
RESULTS
DTC*1
FREEZE FRAME DATA*2
DATA MONITOR
DATA MONITOR (SPEC)
ACTIVE TEST
CONFIRMATION
SRT STATUS
DTC WORK SUPPORT
EC
Fuel injector
×
×
×
C
Power transistor (Ignition timing)
×
×
×
Throttle control motor relay
×
×
×
D
Throttle control motor
×
ENGINE CONTROL COMPONENT PARTS OUTPUT
EVAP canister purge volume control solenoid valve
×
FPCM
×
×
×
×
×
×
×
×
E
Air conditioner relay
×
×
Fuel pump relay
×
×
×
×
F
Cooling fan relay
×
×
×
×
Air fuel ratio (A/F) sensor 1 heater
×
Heated oxygen sensor 2 heater
×
×
×
×
×
×*3
G
×*3
EVAP canister vent control valve
×
×
Vacuum cut valve bypass valve
×
×
×
×
×
×
×
×
×
H
Intake valve timing control solenoid valve
×
×
×
×
VIAS control solenoid valve
×
×
×
×
I
Calculated load value
×
×
×
X: Applicable
J
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-118 .
*3: Always "CMPLT" is displayed.
K
INSPECTION PROCEDURE Refer to GI-36, "CONSULT-II Start Procedure" .
WORK SUPPORT MODE Work Item
WORK ITEM
CONDITION
L
USAGE
M
FUEL PRESSURE RELEASE
q FUEL PUMP WILL STOP BY TOUCHING "START" DUR- When releasing fuel pressure
ING IDLING.
from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN
q THE IDLE AIR VOLUME THAT KEEPS THE ENGINE WITHIN THE SPECIFIED RANGE IS MEMORIZED IN ECM.
When learning the idle air volume
SELF-LEARNING CONT
q THE COEFFICIENT OF SELF-LEARNING CONTROL When clearing the coefficient of MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- self-learning control value FICIENT.
Revision: 2005 November
EC-117
2006 Q45
TROUBLE DIAGNOSIS
WORK ITEM
CONDITION
USAGE
EVAP SYSTEM CLOSE
OPEN THE VACUUM CUT VALVE BYPASS VALVE AND CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE FOLLOWING CONDITIONS.
When detecting EVAP vapor leak point of EVAP system
q IGN SW ON
q ENGINE NOT RUNNING
q AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
q NO VACUUM AND NO HIGH PRESSURE IN EVAP SYSTEM
q TANK FUEL TEMP. IS MORE THAN 0°C (32°F).
q WITHIN 10 MINUTES AFTER STARTING "EVAP SYSTEM CLOSE"
q WHEN TRYING TO EXECUTE "EVAP SYSTEM CLOSE" UNDER THE CONDITION EXCEPT ABOVE, CONSULTII WILL DISCONTINUE IT AND DISPLAY APPROPRIATE INSTRUCTION.
NOTE: WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY "BATTERY VOLTAGE IS LOW. CHARGE BATTERY", EVEN IN USING CHARGED BATTERY.
VIN REGISTRATION
q IN THIS MODE, VIN IS REGISTERED IN ECM
When registering VIN in ECM
TARGET IDLE RPM ADJ*
q IDLE CONDITION
When setting target idle speed
TARGET IGNITION TIMING ADJ* q IDLE CONDITION
When adjusting target ignition timing
*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-48, "EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS" .
Freeze Frame Data and 1st Trip Freeze Frame Data
Freeze frame data item*
Description
DIAG TROUBLE CODE [PXXXX]
q The engine control component part/control system has a trouble code, it is displayed as "PXXXX". (Refer to EC-9, "INDEX FOR DTC" .)
FUEL SYS-B1 FUEL SYS-B2
q "Fuel injection system status" at the moment a malfunction is detected is displayed.
q One mode in the following is displayed. Mode2: Open loop due to detected system malfunction Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment) Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control Mode5: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%] q The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C] or [°F]
q The engine coolant temperature at the moment a malfunction is detected is displayed.
L-FUEL TRM-B1 [%] L-FUEL TRM-B2 [%]
q "Long-term fuel trim" at the moment a malfunction is detected is displayed.
q The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule than short-term fuel trim.
S-FUEL TRM-B1 [%] S-FUEL TRM-B2 [%]
q "Short-term fuel trim" at the moment a malfunction is detected is displayed.
q The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel schedule.
ENGINE SPEED [rpm]
q The engine speed at the moment a malfunction is detected is displayed.
Revision: 2005 November
EC-118
2006 Q45
TROUBLE DIAGNOSIS
Freeze frame data item*
Description
A
VEHICL SPEED [km/h] or [mph]
q The vehicle speed at the moment a malfunction is detected is displayed.
ABSOL TH·P/S [%] q The throttle valve opening angle at the moment a malfunction is detected is displayed.
EC
B/FUEL SCHDL [msec]
q The base fuel schedule at the moment a malfunction is detected is displayed.
INT/A TEMP SE [°C] or [°F]
q The intake air temperature at the moment a malfunction is detected is displayed.
C
*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODE Monitored Item
Monitored item [Unit]
ECM INPUT SIGNALS
MAIN SIGNALS
Description
D
×: Applicable E
Remarks
F
ENG SPEED [rpm]
q Accuracy becomes poor if engine
q Indicates the engine speed computed from
speed drops below the idle rpm.
×
×
the signals of the crankshaft position sensor
(POS) and camshaft position sensor
q If the signal is interrupted while the
G
(PHASE).
engine is running, an abnormal value
may be indicated.
MAS A/F SE-B1 [V]
×
×
q The signal voltage of the mass air flow sensor q When the engine is stopped, a certain
is displayed.
value is indicated.
H
q "Base fuel schedule" indicates the fuel injec-
B/FUEL SCHDL [msec]
×
tion pulse width programmed into ECM, prior
I
to any learned on board correction.
A/F ALPHA-B1 [%]
A/F ALPHA-B2 [%]
×
q When the engine is stopped, a certain q The mean value of the air-fuel ratio feedback value is indicated.
J
correction factor per cycle is indicated. ×
q This data also includes the data for the air-fuel ratio learning control.
COOLAN TEMP/S [°C] or [°F]
×
q When the engine coolant temperature
K
q The engine coolant temperature (determined sensor is open or short-circuited, ECM
×
by the signal voltage of the engine coolant
enters fail-safe mode. The engine cool-
temperature sensor) is displayed.
ant temperature determined by the
ECM is displayed.
L
A/F SEN1 (B1) [V]
×
×
q The A/F signal computed from the input signal
A/F SEN1 (B2) [V]
×
of the air fuel ratio (A/F) sensor 1 is displayed.
M
HO2S2 (B1) [V]
×
q The signal voltage of the heated oxygen sen-
HO2S2 (B2) [V]
×
sor 2 is displayed.
HO2S2 MNTR (B1) [RICH/LEAN]
×
HO2S2 MNTR (B2) [RICH/LEAN]
×
q Display of heated oxygen sensor 2 signal: RICH: Means the amount of oxygen after three way catalyst is relatively small. LEAN: Means the amount of oxygen after three way catalyst is relatively large.
q When the engine is stopped, a certain value is indicated.
VHCL SPEED SE [km/h] or [mph]
×
×
q The vehicle speed computed from the vehicle speed signal is displayed.
BATTERY VOLT [V]
×
×
q The power supply voltage of ECM is displayed.
ACCEL SEN 1 [V]
×
ACCEL SEN 2 [V]
×
×
q ACCEL SEN 2 signal is converted by q The accelerator pedal position sensor signal
voltage is displayed.
ECM internally. Thus, it differs from
ECM terminal voltage signal.
Revision: 2005 November
EC-119
2006 Q45
TROUBLE DIAGNOSIS
Monitored item [Unit]
THRTL SEN 1 [V] THRTL SEN 2 [V]
FUEL T/TEMP SE [°C] or [°F]
INT/A TEMP SE [°C] or [°F]
EVAP SYS PRES [V] FPCM DR VOLT [V] FUEL LEVEL SE [V]
START SIGNAL [ON/OFF]
CLSD THL POS [ON/OFF]
AIR COND SIG [ON/OFF]
P/N POSI SW [ON/OFF]
PW/ST SIGNAL [ON/OFF]
LOAD SIGNAL [ON/OFF]
IGNITION SW [ON/OFF] HEATER FAN SW [ON/OFF] BRAKE SW [ON/OFF] INJ PULSE-B1 [msec] INJ PULSE-B2 [msec] IGN TIMING [BTDC] CAL/LD VALUE [%]
ECM INPUT SIGNALS
× × ×
× ×
× ×
×
× ×
×
×
× × ×
MAIN SIGNALS
Description
Remarks
×
q The throttle position sensor signal voltage is q THRTL SEN 2 signal is converted by
ECM internally. Thus, it differs from
displayed.
ECM terminal voltage signal.
q The fuel temperature (determined by the signal voltage of the fuel tank temperature sensor) is displayed.
q The intake air temperature (determined by the
×
signal voltage of the intake air temperature
sensor) is indicated.
q The signal voltage of EVAP control system pressure sensor is displayed.
q The voltage between fuel pump and FPCM is displayed.
q The signal voltage of the fuel level sensor is displayed.
q Indicates start signal status [ON/OFF] com-
×
puted by the ECM according to the signals of q After starting the engine, [OFF] is displayed regardless of the starter signal.
engine speed and battery voltage.
q Indicates idle position [ON/OFF] computed by
×
ECM according to the accelerator pedal posi-
tion sensor signal.
q Indicates [ON/OFF] condition of the air condi-
×
tioner switch determined by the air conditioner
signal.
×
q Indicates [ON/OFF] condition from the park/ neutral position (PNP) switch signal.
q [ON/OFF] condition of the power steering sys-
×
tem (determined by the signal voltage of the power steering pressure sensor signal) is indi-
cated.
q Indicates [ON/OFF] condition from the electri-
cal load signal.
×
ON: Rear window defogger switch is ON and/ or lighting switch is in 2nd position.
OFF: Both rear window defogger switch and
lighting switch are OFF.
q Indicates [ON/OFF] condition from ignition switch.
q Indicates [ON/OFF] condition from the heater fan switch signal.
q Indicates [ON/OFF] condition from the stop lamp switch signal.
×
q Indicates the actual fuel injection pulse width q When the engine is stopped, a certain
compensated by ECM according to the input
signals.
computed value is indicated.
×
q Indicates the ignition timing computed by ECM according to the input signals.
q When the engine is stopped, a certain value is indicated.
q "Calculated load value" indicates the value of the current airflow divided by peak airflow.
Revision: 2005 November
EC-120
2006 Q45
TROUBLE DIAGNOSIS
Monitored item [Unit]
MASS AIRFLOW [g·m/s]
ECM INPUT SIGNALS
PURG VOL C/V [%]
INT/V TIM (B1) [°CA] INT/V TIM (B2) [°CA] INT/V SOL (B1) [%]
INT/V SOL (B2) [%]
VIAS S/V [ON/OFF]
AIR COND RLY [ON/OFF]
FUEL PUMP RLY [ON/OFF]
FPCM [HI/LOW]
VC/V BYPASS/V [ON/OFF]
VENT CONT/V [ON/OFF]
THRTL RELAY [ON/OFF]
COOLING FAN [HI/MID/LOW/OFF]
MAIN SIGNALS
Description
q Indicates the mass airflow computed by ECM according to the signal voltage of the mass air flow sensor.
q Indicates the EVAP canister purge volume control solenoid valve control value computed by the ECM according to the input signals.
q The opening becomes larger as the value increases.
q Indicates [°CA] of intake camshaft advanced angle.
q The control value of the intake valve timing control solenoid valve (determined by ECM according to the input signal) is indicated.
q The advance angle becomes larger as the value increases.
q The control condition of the VIAS control solenoid valve (determined by ECM according to the input signals) is indicated.
q OFF: VIAS control solenoid valve is not operating. ON: VIAS control solenoid valve is operating.
q The air conditioner relay control condition
×
(determined by ECM according to the input
signals) is indicated.
q Indicates the fuel pump relay control condition
×
determined by ECM according to the input
signals.
q The control condition of the fuel pump control
×
module (FPCM) (determined by the ECM
according to the input signals) is indicated.
q The control condition of the vacuum cut valve bypass valve (determined by ECM according to the input signals) is indicated.
q ON: Open OFF: Closed
q The control condition of the EVAP canister vent control valve (determined by ECM according to the input signals) is indicated.
q ON: Closed OFF: Open
q Indicates the throttle control motor relay con-
×
trol condition determined by the ECM accord-
ing to the input signals.
q The control condition of the cooling fan (determined by ECM according to the input signals) is indicated. HI: High speed operation MID: Middle speed operation LOW: Low speed operation OFF: Stop
Revision: 2005 November
EC-121
A
Remarks
EC C D E F G H I J K L M
2006 Q45
TROUBLE DIAGNOSIS
Monitored item [Unit]
HO2S2 HTR (B1) [ON/OFF] HO2S2 HTR (B2) [ON/OFF]
I/P PULLY SPD [rpm]
VEHICLE SPEED [km/h] or [mph]
ECM INPUT SIGNALS
IDL A/V LEARN [YET/CMPLT]
TRVL AFTER MIL [km] or [mile]
A/F S1 HTR (B1) [%]
A/F S1 HTR (B2) [%]
AC PRESS SEN [V]
VHCL SPEED SE [km/h] or [mph]
SET VHCL SPD [km/h] or [mph]
MAIN SW [ON/OFF]
CANCEL SW [ON/OFF]
RESUME/ACC SW [ON/OFF]
SET SW [ON/OFF]
BRAKE SW1 [ON/OFF]
BRAKE SW2 [ON/OFF]
DIST SW [ON/OFF]
VHCL SPD CUT [NON/CUT]
MAIN SIGNALS
Description
q Indicates [ON/OFF] condition of heated oxygen sensor 2 heater determined by ECM according to the input signals.
q Indicates the engine speed computed from the turbine revolution sensor signal.
q Indicates the vehicle speed computed from the revolution sensor signal.
q Display the condition of idle air volume learning. YET: Idle Air Volume Learning has not been performed yet. CMPLT: Idle Air Volume Learning has already been performed successfully.
q Distance traveled while MIL is activated.
q Air fuel ratio (A/F) sensor 1 heater control value computed by ECM according to the input signals.
q The current flow to the heater becomes larger as the value increases.
q The signal voltage from the refrigerant pressure sensor is displayed.
q The vehicle speed computed from the vehicle speed signal sent from combination meter is displayed.
q The preset vehicle speed is displayed.
q Indicates [ON/OFF] condition from MAIN switch signal.
q Indicates [ON/OFF] condition from CANCEL switch signal.
q Indicates [ON/OFF] condition from RESUME/ ACCELERATE switch signal.
q Indicates [ON/OFF] condition from SET/ COAST switch signal.
q Indicates [ON/OFF] condition from ASCD brake switch signal.
q Indicates [ON/OFF] condition of stop lamp switch signal.
q Indicates [ON/OFF] condition from DISTANCE switch signal.
q Indicates the vehicle cruise condition. NON: Vehicle speed is maintained at the ASCD set speed. CUT: Vehicle speed increased to excessively high compared with the ASCD set speed, and ASCD operation is cut off.
Revision: 2005 November
EC-122
Remarks
2006 Q45
TROUBLE DIAGNOSIS
Monitored item [Unit]
ECM INPUT SIGNALS
MAIN SIGNALS
Description
A
Remarks
q Indicates the vehicle cruise condition.
EC
NON: Vehicle speed is maintained at the
LO SPEED CUT
ASCD set speed.
[NON/CUT]
CUT: Vehicle speed decreased to excessively
low compared with the ASCD set speed, and
C
ASCD operation is cut off.
AT OD MONITOR
q Indicates [ON/OFF] condition of A/T O/D
[ON/OFF]
according to the input signal from the TCM.
D
AT OD CANCEL [ON/OFF]
q Indicates [ON/OFF] condition of A/T O/D cancel signal sent from the TCM.
q Indicates [ON/OFF] condition of CRUISE
E
CRUISE LAMP [ON/OFF]
lamp determined by the ECM according to the
input signals.
SET LAMP [ON/OFF]
q Indicates [ON/OFF] condition of SET lamp determined by the ECM according to the input
F
signals.
Voltage [V]
Frequency [msec], [Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
G
q Only "#" is displayed if item is unable to
be measured.
q Voltage, frequency, duty cycle or pulse width q Figures with "#"s are temporary ones.
H
measured by the probe.
They are the same figures as an actual
piece of data which was just previously
measured.
I
PLS WIDTH-LOW
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
J
DATA MONITOR (SPEC) MODE Monitored Item
Monitored item [Unit]
ECM INPUT SIGNALS
MAIN SIGNALS
Description
K
Remarks
L
q Indicates the engine speed computed
ENG SPEED [rpm]
×
×
from the signals of the crankshaft position sensor (POS) and camshaft position
M
sensor (PHASE).
MAS A/F SE-B1 [V]
×
×
q The signal voltage of the mass air flow sensor specification is displayed.
q When engine is running specification range is indicated.
B/FUEL SCHDL [msec]
q "Base fuel schedule" indicates the fuel
×
injection pulse width programmed into q When engine is running specification ECM, prior to any learned on board cor- range is indicated.
rection.
A/F ALPHA-B1 [%] A/F ALPHA-B2 [%]
q When engine is running specification
q The mean value of the air-fuel ratio feed- range is indicated.
×
back correction factor per cycle is indi-
cated.
q This data also includes the data for the
air-fuel ratio learning control.
NOTE: Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
Revision: 2005 November
EC-123
2006 Q45
TROUBLE DIAGNOSIS
ACTIVE TEST MODE Test Item
TEST ITEM
CONDITION
JUDGEMENT
CHECK ITEM (REMEDY)
FUEL INJECTION
q Engine: Return to the original trouble condition
q Change the amount of fuel injection using CONSULT-II.
If trouble symptom disappears, see CHECK ITEM.
q Harness and connectors q Fuel injector q Air fuel ratio (A/F) sensor 1
IGNITION TIMING
q Engine: Return to the original trouble condition
q Timing light: Set
q Retard the ignition timing using CONSULT-II.
If trouble symptom disappears, see CHECK ITEM.
q Perform Idle Air Volume Learning.
POWER BALANCE
q Engine: After warming up, idle the engine.
q A/C switch: OFF q Selector lever: P or N q Cut off each fuel injector signal
one at a time using CONSULT-II.
Engine runs rough or dies.
q Harness and connectors q Compression q Fuel injector q Power transistor q Spark plug q Ignition coil
COOLING FAN*1 *2
q Ignition switch: ON
q Turn the cooling fan "HI", "MID", "LOW" and "OFF" using CONSULT-II.
Cooling fan moves and stops.
q Harness and connectors q Cooling fan motor q Cooling fan relay
ENG COOLANT TEMP
q Engine: Return to the original trouble condition
q Change the engine coolant temperature using CONSULT-II.
If trouble symptom disappears, see CHECK ITEM.
q Harness and connectors q Engine coolant temperature sen-
sor q Fuel injector
FUEL PUMP RELAY
q Ignition switch: ON (Engine stopped)
q Turn the fuel pump relay "ON" and "OFF" using CONSULT-II and listen to operating sound.
Fuel pump relay makes the operat- q Harness and connectors
ing sound.
q Fuel pump relay
q Ignition switch: ON
VIAS SOL VALVE q Turn solenoid valve "ON" and "OFF" with CONSULT-II and listen for operating sound.
Solenoid valve makes an operating q Harness and connectors
sound.
q Solenoid valve
PURG VOL CONT/V
q Engine: After warming up, run engine at 1,500 rpm.
q Change the EVAP canister purge volume control solenoid valve opening percent using CONSULT-II.
Engine speed changes according to the opening percent.
q Harness and connectors q Solenoid valve
FUEL/T TEMP SEN
q Change the fuel tank temperature using CONSULT-II.
VENT CONTROL/V
q Ignition switch: ON (Engine stopped)
q Turn solenoid valve "ON" and "OFF" with the CONSULT-II and listen to operating sound.
Solenoid valve makes an operating q Harness and connectors
sound.
q Solenoid valve
FPCM
q Engine: Returns to the original trouble condition
q Select "LOW" and "HI" with CONSULT-II.
If trouble symptom disappears, see CHECK ITEM.
q Harness and connectors q FPCM
Revision: 2005 November
EC-124
2006 Q45
TROUBLE DIAGNOSIS
TEST ITEM
CONDITION q Ignition switch: ON
JUDGEMENT
CHECK ITEM (REMEDY)
A
VC/V BYPASS/V
(Engine stopped)
q Turn solenoid valve "ON" and "OFF" with the CONSULT-II and
Solenoid valve makes an operating q Harness and connectors
sound.
q Solenoid valve
EC
listen to operating sound.
q Engine: Return to the original
V/T ASSIGN
trouble condition
q Harness and connectors If trouble symptom disappears, see
C
ANGLE
q Change intake valve timing using CHECK ITEM.
q Intake valve timing control sole-
CONSULT-II.
noid valve
*1: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
D
*2: Never change cooling fan speed from "LOW" to "HI" or from "HI" to "LOW" directory. Change the speed through "MID" to prevent
cooling fan motor from damage.
DTC & SRT CONFIRMATION MODE
E
SRT STATUS Mode
For details, refer to EC-53, "SYSTEM READINESS TEST (SRT) CODE" . F
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
G
Test mode
Test item
EVP SML LEAK P0442/P1442
EVAPORATIVE SYSTEM EVP V/S LEAK P0456/P1456
A/F SEN1 HO2S2
PURG VOL CN/V P1444 PURG FLOW P0441 VC CUT/V BP/V P1491 A/F SEN1 (B1) P1278/P1279 A/F SEN1 (B1) P1276 A/F SEN1 (B2) P1288/P1289 A/F SEN1 (B2) P1286 HO2S2 (B1) P1146 HO2S2 (B1) P1147 HO2S2 (B1) P0139 HO2S2 (B2) P1166 HO2S2 (B2) P1167 HO2S2 (B2) P0159
Corresponding DTC No.
Reference page
P0442 P0447
EC-396
H
EC-419
P0455 P1442
EC-451
EC-546
I
P0456
EC-459
P1456 P0443
EC-554
J
EC-404
P0441
EC-391
P1491
EC-570
K
P0133
EC-264
P0130 P0153
EC-236
L
EC-264
P0150
EC-236
P0138 P0137
EC-288
M
EC-276
P0139
EC-304
P0158
EC-288
P0157
EC-276
P0159
EC-304
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA) Description
CONSULT-II has two kinds of triggers and they can be selected by touching "SETTING" in "DATA MONITOR" mode.
Revision: 2005 November
EC-125
2006 Q45
TROUBLE DIAGNOSIS
1. "AUTO TRIG" (Automatic trigger):
q The malfunction will be identified on the CONSULT-II screen in real time. In other words, DTC/1st trip DTC and malfunction item will be displayed if the malfunction is detected by ECM. At the moment a malfunction is detected by ECM, "MONITOR" in "DATA MONITOR" screen is changed to "Recording Data... xx%" as shown at right, and the data after the malfunction detection is recorded. Then when the percentage reached 100%, "REAL-TIME DIAG" screen is displayed. If "STOP" is touched on the screen during "Recording Data... xx%", "REAL-TIME DIAG" screen is also displayed. The recording time after the malfunction detection and the recording speed can be changed by "TRIGGER POINT" and "Recording Speed". Refer to CONSULT-II Operation Manual.
2. "MANU TRIG" (Manual trigger):
q DTC/1st trip DTC and malfunction item will not be displayed automatically on CONSULT-II screen even though a malfunction is detected by ECM. DATA MONITOR can be performed continuously even though a malfunction is detected.
PBIB1593E
SEF707X
Operation 1. "AUTO TRIG"
q While trying to detect the DTC/1st trip DTC by performing the DTC Confirmation Procedure, be sure to select to "DATA MONITOR (AUTO TRIG)" mode. You can confirm the malfunction at the moment it is detected.
q While narrowing down the possible causes, CONSULT-II should be set in "DATA MONITOR (AUTO TRIG)" mode, especially in case the incident is intermittent. When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components and harness in the DTC Confirmation Procedure, the moment a malfunction is found the DTC/1st trip DTC will be displayed. (Refer to "Incident Simulation Tests" in GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident" .)
2. "MANU TRIG"
q If the malfunction is displayed as soon as "DATA MONITOR" is selected, reset CONSULT-II to "MANU TRIG". By selecting "MANU TRIG" you can monitor and store the data. The data can be utilized for further diagnosis, such as a comparison with the value for the normal operating condition.
Revision: 2005 November
EC-126
2006 Q45
TROUBLE DIAGNOSIS
A
EC
C
D
E
F
G
Generic Scan Tool (GST) Function
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has 8 different functions explained below. ISO9141 is used as the protocol. The name "GST" or "Generic Scan Tool" is used in this service manual.
H
PBIB0197E
I
NBS001R9
J
K
L
FUNCTION
Diagnostic test mode Service $01 READINESS TESTS
Service $02 (FREEZE DATA)
Service $03 DTCs
SEF139P
M
Function
This diagnostic service gains access to current emission-related data values, including analog inputs and outputs, digital inputs and outputs, and system status information.
This diagnostic service gains access to emission-related data value which were stored by ECM during the freeze frame. For details, refer to EC-53, "FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA" .
This diagnostic service gains access to emission-related power train trouble codes which were stored by ECM.
Revision: 2005 November
EC-127
2006 Q45
TROUBLE DIAGNOSIS
Diagnostic test mode Service $04 CLEAR DIAG INFO
Service $06 (ON BOARD TESTS) Service $07 (ON BOARD TESTS)
Service $08
--
Service $09 (CALIBRATION ID)
Function
This diagnostic service can clear all emission-related diagnostic information. This includes: q Clear number of diagnostic trouble codes (Service $01) q Clear diagnostic trouble codes (Service $03) q Clear trouble code for freeze frame data (Service $01) q Clear freeze frame data (Service $02) q Reset status of system monitoring test (Service $01) q Clear on board monitoring test results (Service $06 and $07)
This diagnostic service accesses the results of on board diagnostic monitoring tests of specific components/systems that are not continuously monitored.
This diagnostic service enables the off board test drive to obtain test results for emissionrelated powertrain components/systems that are continuously monitored during normal driving conditions.
This diagnostic service can close EVAP system in ignition switch ON position (Engine stopped). When this diagnostic service is performed, the following parts can be opened or closed. q EVAP canister vent control valve: closed q Vacuum cut valve bypass valve: open In the following conditions, this diagnostic service cannot function. q Low ambient temperature q Low battery voltage q Engine running q Ignition switch OFF q Low fuel temperature q Too much pressure is applied to EVAP system
This diagnostic service enables the off-board test device to request specific vehicle information such as Vehicle Identification Number (VIN) and Calibration IDs.
INSPECTION PROCEDURE 1. Turn ignition switch OFF.
2. Connect GST to data link connector, which is located under LH dash panel near the hood opener handle.
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in the operation manual.
(*: Regarding GST screens in this section, sample screens are shown.)
Revision: 2005 November
EC-128
PBIB0196E
SEF398S
2006 Q45
TROUBLE DIAGNOSIS
5. Perform each diagnostic service according to each service pro-
cedure.
A
For further information, see the GST Operation Manual of the
tool maker.
EC
C
CONSULT-II Reference Value in Data Monitor Mode
SEF416S
D
NBS001RA
Remarks:
q Specification data are reference values.
q Specification data are output/input values which are detected or supplied by the ECM at the connector.
E
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM
CONDITION
SPECIFICATION
F
ENG SPEED
q Run engine and compare CONSULT-II value with the tachometer indication.
Almost the same speed as the tachometer indication.
G
MAS A/F SE-B1
See EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL
See EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B1 A/F ALPHA-B2
See EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
H
COOLAN TEMP/S q Engine: After warming up
More than 70°C (158°F)
A/F SEN1 (B1) A/F SEN1 (B2)
q Engine: After warming up
Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
I
q Revving engine from idle to 3,000 rpm quickly after the following conditions
HO2S2 (B1) HO2S2 (B2)
are met. Engine: After warming up
J
0 - 0.3V Approx. 0.6 1.0V
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load
K
q Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
HO2S2 MNTR (B1) HO2S2 MNTR (B2)
Engine: After warming up
LEAN RICH
L
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load
VHCL SPEED SE
q Turn drive wheels and compare CONSULT-II value with the speedometer indi- Almost the same speed as
cation.
speedometer indication
M
BATTERY VOLT q Ignition switch: ON (Engine stopped)
11 - 14V
ACCEL SEN 1
q Ignition switch: ON (engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Fully depressed
0.5 - 1.0V 4.0 - 4.8V
ACCEL SEN 2*
q Ignition switch: ON (engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Fully depressed
0.3 - 1.2V 3.9 - 4.8V
THRTL SEN 1 THRTL SEN 2*
q Ignition switch: ON (Engine stopped)
q Selector lever: D
Accelerator pedal: Fully released Accelerator pedal: Fully depressed
More than 0.36V Less than 4.75V
EVAP SYS PRES q Ignition switch: ON
Approx. 1.8 - 4.8V
START SIGNAL
q Ignition switch: ON START ON
OFF ON OFF
CLSD THL POS
q Ignition switch: ON (Engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Slightly depressed
ON OFF
Revision: 2005 November
EC-129
2006 Q45
TROUBLE DIAGNOSIS
MONITOR ITEM AIR COND SIG P/N POSI SW PW/ST SIGNAL
LOAD SIGNAL IGNITION SW HEATER FAN SW BRAKE SW INJ PULSE-B1 INJ PULSE-B2
IGN TIMING
CAL/LD VALUE
MASS AIRFLOW
PURG VOL C/V
INT/V TIM (B1) INT/V TIM (B2)
INT/V SOL (B1) INT/V SOL (B2)
CONDITION
SPECIFICATION
q Engine: After warming up, idle the engine
Air conditioner switch: OFF
Air conditioner switch: ON (Compressor operates.)
OFF ON
q Ignition switch: ON
Selector lever: P or N Selector lever: Except above
ON OFF
q Engine: After warming up, idle the engine
Steering wheel: Not being turned (Forward direction)
Steering wheel: Being turned
OFF ON
q Ignition switch: ON
Rear window defogger switch: ON
and/or
ON
Lighting switch: 2nd position
Rear window defogger switch and lighting switch: OFF
OFF
q Ignition switch: ON OFF ON
ON OFF ON
q Engine: After warming up, idle the Heater fan switch: ON
engine
Heater fan switch: OFF
ON OFF
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
OFF ON
q Engine: After warming up
Idle
2.0 - 3.0 msec
q Selector lever: P or N
q Air conditioner switch: OFF q No load
2,000 rpm
1.9 - 2.9 msec
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,000 rpm
7° - 17° BTDC 25° - 45° BTDC
q Engine: After warming up
Idle
15% - 35%
q Selector lever: P or N
q Air conditioner switch: OFF q No load
2,500 rpm
10% - 35%
q Engine: After warming up
Idle
3.8 - 5.2 g·m/s
q Selector lever: P or N
q Air conditioner switch: OFF q No load
2,500 rpm
16.0 - 21.5 g·m/s
q Engine: After warming up
Idle
0%
q Selector lever: P or N
q Air conditioner switch: OFF
2,000 rpm
--
q No load
q Engine: After warming up
Idle
q Selector lever: P or N
-5° - 5°CA
q Air conditioner switch: OFF q No load
2,000 rpm
Approx. 0° - 20°CA
q Engine: After warming up
Idle
0% - 2%
q Selector lever: P or N q Air conditioner switch: OFF q No load
2,000 rpm
Approx. 25% - 50%
Revision: 2005 November
EC-130
2006 Q45
TROUBLE DIAGNOSIS
MONITOR ITEM VIAS S/V
CONDITION q Selector lever: P or N q Engine speed: More than 5,000 rpm q Selector lever: Except P or N q Engine speed: Less than 5,000 rpm
SPECIFICATION
A
ON
OFF
EC
Air conditioner switch: OFF
OFF
q Engine: After warming up, idle the
AIR COND RLY
engine
Air conditioner switch: ON (Compressor operates)
ON
C
FUEL PUMP RLY
q For 5 seconds after turning ignition switch: ON q Engine running or cranking
ON
D
q Except above
OFF
q Engine: Cranking
HI
E
FPCM
q Engine: Idle q Engine coolant temperature: More than 10°C (50°F)
LOW
VC/V BYPASS/V q Ignition switch: ON
OFF
F
VENT CONT/V
q Ignition switch: ON
OFF
THRTL RELAY
q Ignition switch: ON
ON
Engine coolant temperature is 94°C (201°F) or less
OFF
G
Engine coolant temperature is between q Engine: After warming up, idle the 95°C (203°F) and 99°C (210°F)
LOW
H
COOLING FAN
engine
q Air conditioner switch: OFF
Engine coolant temperature is between 100°C (212°F) and 104°C (219°F)
MID
Engine coolant temperature is 105°C (221°F) or more
HI
I
q Engine speed: Below 3,600 rpm after the following conditions are met.
HO2S2 HTR (B1)
Engine: After warming up
J
ON
HO2S2 HTR (B2) Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load
q Engine speed: Above 3,600 rpm
OFF
K
I/P PULLY SPD
q Vehicle speed: More than 20 km/h (12 MPH)
Almost the same speed as the tachometer indication
L
VEHICLE SPEED
q Turn drive wheels and compare CONSULT-II value with the speedometer indi- Almost the same speed as
cation.
the speedometer indication
TRVL AFTER MIL q Ignition switch: ON
Vehicle has traveled after MIL has turned 0 - 65,535 km
ON.
(0 - 40,723 miles)
M
A/F S1 HTR (B1) A/F S1 HTR (B2)
q Engine: After warming up, idle the engine
0 - 100%
AC PRESS SEN
q Engine: Idle 1.0 - 4.0V
q Both air conditioner switch and blower fan switch: ON (Compressor operates)
VHCL SPEED SE
q Turn drive wheels and compare CONSULT-II value with the speedometer indi- Almost the same speed as
cation.
the speedometer indication
SET VHCL SPD
q Engine: Running
ASCD: Operating
The preset vehicle speed is displayed
MAIN SW
q Ignition switch: ON
MAIN switch: Pressed MAIN switch: Released
ON OFF
CANCEL SW
q Ignition switch: ON
CANCEL switch: Pressed CANCEL switch: Released
ON OFF
Revision: 2005 November
EC-131
2006 Q45
TROUBLE DIAGNOSIS
MONITOR ITEM
CONDITION
SPECIFICATION
RESUME/ACC SW q Ignition switch: ON
RESUME/ACCELERATE switch: Pressed
RESUME/ACCELERATE switch: Released
ON OFF
SET SW
q Ignition switch: ON
SET/COAST switch: Pressed SET/COAST switch: Released
ON OFF
BRAKE SW1 (ICC/ASCD brake switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
ON OFF
BRAKE SW2 (stop lamp switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
OFF ON
DIST SW
q Ignition switch: ON
DISTANCE switch: Pressed DISTANCE switch: Released
ON OFF
CRUISE LAMP
q Ignition switch: ON
MAIN switch: Pressed at the 1st time at the 2nd time
ON OFF
q MAIN switch: ON
ASCD: Operating
ON
SET LAMP
q When vehicle speed is between 40 km/h (25 MPH) and 144 km/h (89 MPH)
ASCD: Not operating
OFF
*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ from ECM terminals voltage signal.
Revision: 2005 November
EC-132
2006 Q45
TROUBLE DIAGNOSIS
Major Sensor Reference Graph in Data Monitor Mode
The following are the major sensor reference graphs in "DATA MONITOR" mode.
NBS002WH
A
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for "CLSD THL POS", "ACCEL SEN 1" and "THRTL SEN 1" when depressing the accelera- EC
tor pedal with the ignition switch ON and with selector lever in D position.
The signal of "ACCEL SEN 1" and "THRTL SEN 1" should rise gradually without any intermittent drop or rise
after "CLSD THL POS" is changed from "ON" to "OFF".
C
D
E
F
PBIB0198E
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1 Below is the data for "ENG SPEED", "MAS A/F SE-B1", "THRTL SEN 1", "HO2S2 (B1)" and "INJ PULSE-B1" G when revving engine quickly up to 4,800 rpm under no load after warming up engine sufficiently. Each value is for reference, the exact value may vary.
H
I
J
K
L
M
PBIB2445E
Revision: 2005 November
EC-133
2006 Q45
TROUBLE DIAGNOSIS
Revision: 2005 November
EC-134
PBIB2099E
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
TROUBLE DIAGNOSIS - SPECIFICATION VALUE Description
PFP:00031
A
NBS002WI
The specification (SP) value indicates the tolerance of the value that is displayed in "DATA MONITOR (SPEC)" mode of CONSULT-II during normal operation of the Engine Control System. When the value in "DATA MONI- EC TOR (SPEC)" mode is within the SP value, the Engine Control System is confirmed OK. When the value in "DATA MONITOR (SPEC)" mode is NOT within the SP value, the Engine Control System may have one or more malfunctions. The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the C MIL. The SP value will be displayed for the following three items:
q B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor- D rection)
q A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
q MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
E
Testing Condition
NBS002WJ
q Vehicle driven distance: More than 5,000 km (3,107 miles)
F
q Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
q Atmospheric temperature: 20 - 30°C (68 - 86°F)
q Engine coolant temperature: 75 - 95°C (167 - 203°F)
G
q Transmission: Warmed-up*1
q Electrical load: Not applied*2
H
q Engine speed: Idle
*1: After the engine is warmed up to normal operating temperature, drive vehicle until "ATF TEMP SE 1" (A/T
fluid temperature sensor signal) indicates more than 60°C (140°F).
I
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection Procedure
J
NBS002WK
NOTE:
Perform "DATA MONITOR (SPEC)" mode in maximum scale display.
K
1. Perform EC-71, "Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select "B/FUEL SCHDL", "A/F ALPHA-B1", "A/F ALPHA-B2"
L
and "MAS A/F SE-B1" in "DATA MONITOR (SPEC)" mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
M
5. If NG, go to EC-136, "Diagnostic Procedure" .
SEF601Z
Revision: 2005 November
EC-135
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Diagnostic Procedure
OVERALL SEQUENCE
NBS002WL
Revision: 2005 November
EC-136
PBIB2268E
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-137
PBIB2548E
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DETAILED PROCEDURE
1. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2"
1. Start engine. 2. Confirm that the testing conditions are met. Refer to EC-135, "Testing Condition" . 3. Select "A/F ALPHA-B1", "A/F ALPHA-B2" in "DATA MONITOR
(SPEC)" mode, and make sure that the each indication is within the SP value. NOTE: Check "A/F ALPHA-B1", "A/F ALPHA-B2" for approximately 1 minute because they may fluctuate. It is NG if the indication is out of the SP value even a little. OK or NG OK >> GO TO 17. NG (Less than the SP value)>>GO TO 2. NG (More than the SP value)>>GO TO 3.
2. CHECK "B/FUEL SCHDL"
Select "B/FUEL SCHDL" in "DATA MONITOR (SPEC)" mode, and make sure that the indication is within the SP value. OK or NG
OK >> GO TO 4. NG (More than the SP value)>>GO TO 19.
PBIB2369E
3. CHECK "B/FUEL SCHDL"
Select "B/FUEL SCHDL" in "DATA MONITOR (SPEC)" mode, and make sure that the indication is within the SP value. OK or NG
OK >> GO TO 6. NG (More than the SP value)>>GO TO 6. NG (Less than the SP value)>>GO TO 25.
PBIB2332E
4. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2"
PBIB2332E
1. Stop the engine. 2. Disconnect PCV hose, and then plug it. 3. Start engine. 4. Select "A/F ALPHA-B1", "A/F ALPHA-B2" in "DATA MONITOR (SPEC)" mode, and make sure that the
each indication is within the SP value. OK or NG
OK >> GO TO 5. NG >> GO TO 6.
Revision: 2005 November
EC-138
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
5. CHANGE ENGINE OIL A
1. Stop the engine.
2. Change engine oil.
NOTE:
EC
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con- C
dition.
>> INSPECTION END
D
6. CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-80, "Fuel Pressure Check" .)
E
OK or NG
OK >> GO TO 9. NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-80, "FUEL PRESSURE F
CHECK" . GO TO 8. NG (Fuel pressure is too low)>>GO TO 7.
7. DETECT MALFUNCTIONING PART
G
1. Check the following. H
Clogged and bent fuel hose and fuel tube
Clogged fuel filter
Fuel pump and its circuit (Refer to EC-715, "FUEL PUMP" .)
I
2. If NG, repair or replace the malfunctioning part. (Refer to EC-80, "FUEL PRESSURE CHECK" .)
If OK, replace fuel pressure regulator.
J >> GO TO 8.
8. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2"
K
1. Start engine.
2. Select "A/F ALPHA-B1", "A/F ALPHA-B2" in "DATA MONITOR (SPEC)" mode, and make sure that the
each indication is within the SP value.
L
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
M
9. PERFORM POWER BALANCE TEST
1. Perform "POWER BALANCE" in "ACTIVE TEST" mode.
2. Make sure that the each cylinder produces a momentary engine speed drop.
OK or NG
OK >> GO TO 12. NG >> GO TO 10.
PBIB0133E
Revision: 2005 November
EC-139
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
10. DETECT MALFUNCTIONING PART
1. Check the following. Ignition coil and its circuit (Refer to EC-731, "IGNITION SIGNAL" .) Fuel injector and its circuit (Refer to EC-706, "FUEL INJECTOR" .) Intake air leakage Low compression pressure (Refer to EM-67, "CHECKING COMPRESSION PRESSURE" .) 2. If NG, repair or replace the malfunctioning part.
If OK, replace fuel injector. (It may be caused by leakage from fuel injector or clogging.)
>> GO TO 11.
11. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2"
1. Start engine. 2. Select "A/F ALPHA-B1", "A/F ALPHA-B2" in "DATA MONITOR (SPEC)" mode, and make sure that the
each indication is within the SP value. OK or NG
OK >> INSPECTION END NG >> GO TO 12.
12. CHECK A/F SENSOR 1 FUNCTION
Perform all DTC Confirmation Procedure related with A/F sensor 1. q For DTC P0130, P0150, refer to EC-236, "DTC Confirmation Procedure" . q For DTC P0131, P0151, refer to EC-246, "DTC Confirmation Procedure" . q For DTC P0132, P0152, refer to EC-255, "DTC Confirmation Procedure" . q For DTC P0133, P0153, refer to EC-265, "DTC Confirmation Procedure" . q For DTC P2A00, P2A03, refer to EC-676, "DTC Confirmation Procedure" . OK or NG
OK >> GO TO 15. NG >> GO TO 13.
13. CHECK A/F SENSOR 1 CIRCUIT
Perform Diagnostic Procedure according to corresponding DTC.
>> GO TO 14.
14. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2"
1. Start engine. 2. Select "A/F ALPHA-B1", "A/F ALPHA-B2" in "DATA MONITOR (SPEC)" mode, and make sure that the
each indication is within the SP value. OK or NG
OK >> INSPECTION END NG >> GO TO 15.
15. DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine. 2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
Revision: 2005 November
EC-140
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
16. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2" A
1. Start engine.
2. Select "A/F ALPHA-B1", "A/F ALPHA-B2" in "DATA MONITOR (SPEC)" mode, and make sure that the
each indication is within the SP value.
EC
OK or NG
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-91, "Symptom Matrix Chart" .
C
17. CHECK "B/FUEL SCHDL"
Select "B/FUEL SCHDL" in "DATA MONITOR (SPEC)" mode, and
D
make sure that the indication is within the SP value.
OK or NG E
OK >> INSPECTION END NG (More than the SP value)>>GO TO 18. NG (Less than the SP value)>>GO TO 25.
F
18. DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following. Engine oil level is too high Engine oil viscosity Belt tension of power steering, alternator, A/C compressor, etc. is excessive Noise from engine Noise from transmission, etc. 2. Check for the cause of insufficient combustion. Refer to the following. Valve clearance malfunction Intake valve timing control function malfunction Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19. CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following. q Crushed air ducts q Malfunctioning seal of air cleaner element q Uneven dirt of air cleaner element q Improper specification of intake air system OK or NG
OK >> GO TO 21. NG >> Repair or replace malfunctioning part, and then GO TO 20.
G
PBIB2332E
H I J K L M
Revision: 2005 November
EC-141
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
20. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2", AND "B/FUEL SCHDL"
Select "A/F ALPHA-B1", "A/F ALPHA-B2", and "B/FUEL SCHDL" in "DATA MONITOR (SPEC)" mode, and make sure that the each indication is within the SP value. OK or NG
OK >> INSPECTION END NG ("B/FUEL SCHDL" is more, "A/F ALPHA-B1", "A/F ALPHA-B2" are less than the SP value)>>GO TO 21.
21. DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine. 2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and
then reconnect it again.
>> GO TO 22.
22. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2"
1. Start engine. 2. Select "A/F ALPHA-B1", "A/F ALPHA-B2" in "DATA MONITOR (SPEC)" mode, and make sure that the
each indication is within the SP value. OK or NG
OK >> 1. Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-204, "DTC P0102, P0103 MAF SENSOR" .
2. GO TO 29. NG >> GO TO 23.
23. CHECK "MAS A/F SE-B1"
Select "MAS A/F SE-B1" in "DATA MONITOR (SPEC)" mode, and make sure that the indication is within the SP value. OK or NG
OK >> GO TO 24. NG (More than the SP value)>>Replace mass air flow sensor, and
then GO TO 29.
24. REPLACE ECM
PBIB2370E
1. Replace ECM. 2. Perform initialization of IVIS(NATS) system and registration of all IVIS(NATS) ignition key IDs. Refer to
BL-202, "ECM Re-Communicating Function" . 3. Perform EC-77, "VIN Registration" . 4. Perform EC-77, "Accelerator Pedal Released Position Learning" . 5. Perform EC-78, "Throttle Valve Closed Position Learning" . 6. Perform EC-78, "Idle Air Volume Learning" .
>> GO TO 29.
Revision: 2005 November
EC-142
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
25. CHECK INTAKE SYSTEM A
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
q Crushed air ducts
q Malfunctioning seal of air cleaner element
EC
q Uneven dirt of air cleaner element
q Improper specification of intake air system C
OK or NG
OK >> GO TO 27.
NG >> Repair or replace malfunctioning part, and then GO TO 26.
D
26. CHECK "B/FUEL SCHDL"
Select "B/FUEL SCHDL" in "DATA MONITOR (SPEC)" mode, and make sure that the indication is within the E SP value.
OK or NG
OK >> INSPECTION END
F
NG (Less than the SP value)>>GO TO 27.
27. CHECK "MAS A/F SE-B1" G
Select "MAS A/F SE-B1" in "DATA MONITOR (SPEC)" mode, and make sure that the indication is within the SP value.
OK or NG
H
OK >> GO TO 28.
NG (Less than the SP value)>>Replace mass air flow sensor, and
then GO TO 30.
I
J
28. CHECK INTAKE SYSTEM
PBIB2370E
K
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
q Disconnection, looseness, and cracks in air duct
L
q Looseness of oil filler cap
q Disconnection of oil level gauge
q Open stuck, breakage, hose disconnection, or cracks of PCV valve
M
q Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid valve
q Malfunctioning seal of rocker cover gasket
q Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system parts
q Malfunctioning seal of intake air system, etc.
>> GO TO 30.
29. CHECK "A/F ALPHA-B1", "A/F ALPHA-B2", AND "B/FUEL SCHDL"
Select "A/F ALPHA-B1", "A/F ALPHA-B2", and "B/FUEL SCHDL" in "DATA MONITOR (SPEC)" mode, and make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END NG >> Detect malfunctioning part according to EC-91, "Symptom Matrix Chart" .
Revision: 2005 November
EC-143
2006 Q45
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
30. CHECK "B/FUEL SCHDL"
Select "B/FUEL SCHDL" in "DATA MONITOR (SPEC)" mode, and then make sure that the indication is within the SP value. OK or NG
OK >> INSPECTION END NG >> Detect malfunctioning part according to EC-91, "Symptom Matrix Chart" .
Revision: 2005 November
EC-144
2006 Q45
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT Description
PFP:00006
A
NBS001RG
Intermittent incidents may occur. In many cases, the malfunction resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the customer's EC complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of intermittent
incidents occurrences is poor electrical connections. Because of this, the conditions under which the incident
occurred may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may
not indicate the specific malfunctioning area.
C
Common Intermittent Incidents Report Situations
STEP in Work Flow
Situation
D
2
The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than [0] or [1t].
3 or 4
The symptom described by the customer does not recur.
E
5
(1st trip) DTC does not appear during the DTC Confirmation Procedure.
10
The Diagnostic Procedure for PXXXX does not indicate the malfunctioning area.
Diagnostic Procedure
1. INSPECTION START
NBS001RH
F
Erase (1st trip) DTCs. Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA- G TION" .
>> GO TO 2.
H
2. CHECK GROUND TERMINALS
Check ground terminals for corroding or loose connection.
I
Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 3.
J
NG >> Repair or replace.
3. SEARCH FOR ELECTRICAL INCIDENT
K
Perform GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident" , "INCIDENT SIMULATION
TESTS".
L
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
M
4. CHECK CONNECTOR TERMINALS
Refer to GI-23, "How to Check Terminal" , "HOW TO PROBE CONNECTORS", "How to Check Enlarged Contact Spring of Terminal".
OK or NG
OK >> INSPECTION END NG >> Repair or replace connector.
Revision: 2005 November
EC-145
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
POWER SUPPLY AND GROUND CIRCUIT Wiring Diagram
PFP:24110
NBS001RI
Revision: 2005 November
EC-146
TBWM1216E
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
109 W/G
Ignition switch
[Ignition switch: OFF] [Ignition switch: ON]
0V
C
BATTERY VOLTAGE (11 - 14V)
[Engine is running]
D
111 W/B
ECM relay (Self shut-off)
[Ignition switch: OFF] q For a few seconds after turning ignition
0 - 1.5V
switch OFF
E
[Ignition switch: OFF]
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
F
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE (11 - 14V)
G
H
I
J
K
L
M
Revision: 2005 November
EC-147
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
Revision: 2005 November
EC-148
TBWM0529E
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
1B
ECM ground
[Engine is running] q Idle speed
Body ground
C
115 B 116 B
ECM ground
[Engine is running] q Idle speed
Body ground
D
Diagnostic Procedure
1. INSPECTION START
NBS001RJ
E
Start engine.
Is engine running?
Yes or No
F
Yes >> GO TO 12.
No >> GO TO 2. G
2. CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON.
H
2. Check voltage between ECM terminal 109 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
I
OK or NG
OK >> GO TO 4.
J
NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E32, F32 q Fuse block (J/B) No. 1 connector M1 q Fuse block (J/B) No. 2 connectors M143, E215 q 15A fuse q Harness for open or short between ECM and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
MBIB0015E
L
M
Revision: 2005 November
EC-149
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
4. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
OK or NG OK >> GO TO 5. NG >> Repair or replace ground connections.
5. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I
1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminals 1, 115, 116 and ground.
Refer to Wiring Diagram.
Continuity should exist. 3. Also check harness for short to power. OK or NG
OK >> GO TO 7. NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F32, E32 q Harness for open or short between ECM and ground
>> Repair open circuit or short to power in harness or connectors.
PBIB2417E
Revision: 2005 November
EC-150
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
7. CHECK ECM POWER SUPPLY CIRCUIT-II A 1. Disconnect ECM relay.
EC
C
2. Check voltage between ECM relay terminals 2, 5 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 9. NG >> GO TO 8.
D
PBIB0040E
E
F
G
8. DETECT MALFUNCTIONING PART
Check the following. q 10A fuse q 20A fuse q Fuse block (J/B) No. 2 connector E215 q Fuse, fusible link and relay block (J/B) connector E3 q Harness for open or short between ECM relay and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 111 and ECM relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 11. NG >> GO TO 10.
10. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Fuse block (J/B) No. 2 connector M143 q Harness for open or short between ECM relay and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-151
PBIB0071E
H
I
J
K
L
M
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
11. CHECK ECM RELAY
Refer to EC-155, "Component Inspection" . OK or NG
OK >> Go to EC-731, "IGNITION SIGNAL" . NG >> Replace ECM relay.
12. CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF and wait at least 10 seconds. 2. Turn ignition switch ON and then OFF. 3. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester. Voltage: After turning ignition switch OFF, battery voltage will exist for a few seconds, then drop approximately 0V.
OK or NG OK >> GO TO 18. NG (Battery voltage does not exist.)>>GO TO 13. NG (Battery voltage exists for more than a few seconds.)>>GO TO 15.
13. CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Disconnect ECM relay.
PBIB1630E
2. Check voltage between ECM relay terminal 7 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 15. NG >> GO TO 14.
Revision: 2005 November
EC-152
PBIB0040E
PBIB0074E
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
14. DETECT MALFUNCTIONING PART A Check harness for open or short between ECM relay and 10A fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
EC
15. CHECK ECM POWER SUPPLY CIRCUIT-V
C 1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 119, 120 and ECM relay terminal 6.
Refer to Wiring Diagram.
D
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
E
OK >> GO TO 17. NG >> GO TO 16.
F
16. DETECT MALFUNCTIONING PART
Check the following.
G
q Harness connectors M135, F105
q Fuse block (J/B) No. 2 connector M143
q Harness for open or short between ECM and ECM relay
H
>> Repair open circuit or short to ground or short to power in harness or connectors. I
17. CHECK ECM RELAY
Refer to EC-155, "Component Inspection" .
J
OK or NG
OK >> GO TO 18.
NG >> Replace ECM relay.
K
18. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
L
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
M
OK or NG
OK >> GO TO 19. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-153
PBIB2417E
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
19. CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminals 1, 115, 116 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. OK or NG
OK >> GO TO 21. NG >> GO TO 20.
20. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F32, E32 q Harness for open or short between ECM and ground
>> Repair open circuit or short to power in harness or connectors.
21. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Ground Inspection
NBS001RK
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can become an unwanted resistance. This unwanted resistance can change the way a circuit works. Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drastically affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even when the ground connection looks clean, there can be a thin film of rust on the surface. When inspecting a ground connection follow these rules:
q Remove the ground bolt or screw.
q Inspect all mating surfaces for tarnish, dirt, rust, etc.
q Clean as required to assure good contact.
q Reinstall bolt or screw securely.
q Inspect for "add-on" accessories which may be interfering with the ground circuit.
q If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one eyelet make sure no ground wires have excess wire insulation.
Revision: 2005 November
EC-154
2006 Q45
POWER SUPPLY AND GROUND CIRCUIT
For detailed ground distribution information, refer to PG-15, "Ground Distribution" .
Component Inspection
ECM RELAY 1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5, 6 and 7.
Condition 12V direct current supply between terminals 1 and 2 OFF
3. If NG, replace ECM relay.
Continuity Yes No
A EC
C D E F
PBIB1870E
G
NBS001RL
H I J
PBIB0077E
K L M
Revision: 2005 November
EC-155
2006 Q45
DTC U1000, U1001 CAN COMMUNICATION LINE
DTC U1000, U1001 CAN COMMUNICATION LINE
PFP:23710
Description
NBS001RM
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent error detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic
NBS001RN
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
U1000*1 1000*1
U1001*2 1001*2
CAN communication line
q ECM cannot communicate to other control units. q Harness or connectors
q ECM cannot communicate for more than the
(CAN communication line is open or
specified time.
shorted)
*1: This self-diagnosis has the one trip detection logic. *2: The MIL will not light up for this diagnosis.
DTC Confirmation Procedure
1. Turn ignition switch ON and wait at least 3 seconds. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. If 1st trip DTC is detected, go to EC-158, "Diagnostic Procedure" .
NBS001RO
Revision: 2005 November
EC-156
2006 Q45
DTC U1000, U1001 CAN COMMUNICATION LINE Wiring Diagram
NBS001RP
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-157
TBWT0698E
2006 Q45
DTC U1000, U1001 CAN COMMUNICATION LINE
Diagnostic Procedure
Go to LAN-17, "Precautions When Using CONSULT-II" .
NBS001RQ
Revision: 2005 November
EC-158
2006 Q45
DTC U1010 CAN COMMUNICATION
DTC U1010 CAN COMMUNICATION Description
PFP:23710
A
NBS002WM
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec- EC tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
C
On Board Diagnosis Logic
NBS002WN
This self-diagnosis has the one trip detection logic.
D
DTC No.
U1010 1010
Trouble diagnosis name CAN communication bus
DTC detecting condition
Initializing CAN communication bus is malfunctioning.
DTC Confirmation Procedure
WITH CONSULT-II 1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. If DTC is detected, go to EC-160, "Diagnostic Procedure" .
q ECM
Possible cause
E
NBS002WO
F
G
H
WITH GST Follow the procedure "WITH CONSULT-II" above.
I
SEF058Y
J
K
L
M
Revision: 2005 November
EC-159
2006 Q45
DTC U1010 CAN COMMUNICATION
Diagnostic Procedure
1. INSPECTION START
NBS002WP
With CONSULT-II 1. Turn ignition switch ON. 2. Select "SELF-DIAG RESULTS" mode with CONSULT-II. 3. Touch "ERASE". 4. Perform DTC Confirmation Procedure.
See EC-159, "DTC Confirmation Procedure" . 5. Is the DTC U1010 displayed again?
With GST 1. Turn ignition switch ON. 2. Select Service $04 with GST. 3. Perform DTC Confirmation Procedure.
See EC-159, "DTC Confirmation Procedure" . 4. Is the DTC U1010 displayed again? Yes or No
Yes >> GO TO 2. No >> INSPECTION END
2. REPLACE ECM
1. Replace ECM. 2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-202, "ECM Re-Communicating Function" . 3. Perform EC-77, "VIN Registration" . 4. Perform EC-77, "Accelerator Pedal Released Position Learning" . 5. Perform EC-78, "Throttle Valve Closed Position Learning" . 6. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
Revision: 2005 November
EC-160
2006 Q45
DTC P0011, P0021 IVT CONTROL
DTC P0011, P0021 IVT CONTROL Description
PFP:23796
A
NBS001RR
If DTC P0011 or P0021 is displayed with DTC P0075, P0081, P1140 or P1145, first perform the trouble diagnosis for EC-188, "DTC P0075, P0081 IVT CONTROL SOLENOID VALVE" or EC-502, "DTC P1140, EC P1145 IVT CONTROL POSITION SENSOR" .
SYSTEM DESCRIPTION
Sensor
Input signal to ECM function
ECM
Actuator
C
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Intake valve timing control position sensor
Engine coolant temperature sensor
Engine speed
Intake valve timing signal Engine coolant temperature
Intake valve
Intake valve timing control
D
timing control solenoid valve
Wheel sensor
Vehicle speed*
E
*: This signal is sent to the ECM through CAN communication line.
F
G
H
I
J
K
PBIB1102E
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
L
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing (IVT) control sole-
noid valve depending on driving status. This makes it possible to control the shut/open timing of the intake
valve to increase engine torque in low/mid speed range and output in high-speed range.
M
COMPONENT INSPECTION
Intake Valve Timing Control Solenoid Valve
Intake Valve Timing (IVT) control solenoid valve is activated by ON/ OFF pulse duty (ratio) signals from the ECM. The IVT control solenoid valve changes the oil amount and direction of flow through intake valve timing control unit or stops oil flow. The longer pulse width advances valve angle. The shorter pulse width retards valve angle. When ON and OFF pulse widths become equal, the solenoid valve stops oil pressure flow to fix the intake valve angle at the control position.
PBIB1842E
Revision: 2005 November
EC-161
2006 Q45
DTC P0011, P0021 IVT CONTROL
Intake Valve Timing Control Position Sensor Intake valve timing control position sensors are located in the front of cylinder heads in both bank 1 and bank 2. This sensor uses a Hall IC. The cam position is determined by the intake primary cam sprocket concave (in three places). The ECM provides feedback to the intake valve timing control for appropriate target valve open-close timing according to drive conditions based on detected cam position.
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
INT/V TIM (B1) INT/V TIM (B2)
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,000 rpm
INT/V SOL (B1) INT/V SOL (B2)
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,000 rpm
On Board Diagnosis Logic
SEF359Z NBS001RS
SPECIFICATION -5° - 5°CA Approx. 0° - 20°CA 0% - 2% Approx. 25% - 50%
NBS001RT
DTC No.
P0011 0011 (Bank 1)
Trouble diagnosis name
P0021 0021 (Bank 2)
Intake valve timing control performance
Detecting condition
A
The alignment of the intake valve timing control has been misresistered.
B
There is a gap between angle of target and phase-control angle degree.
Possible cause
q Harness or connectors (Intake valve timing control solenoid valve circuit is open or shorted.)
q Harness or connectors (Intake valve timing control position sensor circuit is open or shorted.)
q Intake valve timing control solenoid valve
q Intake valve timing control position sensor
q Crankshaft position sensor (POS)
q Camshaft position sensor (PHASE)
q Accumulation of debris to the signal pick-up portion of the camshaft sprocket
q Timing chain installation
q Foreign matter caught in the oil groove for intake valve timing control
FAIL-SAFE MODE When the malfunction is detected, the ECM enters fail-safe mode.
Detected items
Engine operating condition in fail-safe mode
Intake valve timing control
The signal is not energized to the solenoid valve and the valve control does not function
Revision: 2005 November
EC-162
2006 Q45
DTC P0011, P0021 IVT CONTROL
DTC Confirmation Procedure
CAUTION: Always drive at a safe speed.
NBS001RU
A
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is between 10V and 16V at C idle.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
D
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II. E
3. Maintain the following conditions for at least 10 consecutive seconds.
ENG SPEED
More than 2,000 rpm (A constant rotation is maintained.)
COOLAN TEMP/S
More than 70°C (158°F)
Selector lever
1st or 2nd position
Driving location uphill
Driving vehicle uphill (Increased engine load will help maintain the driving conditions required for this test.)
4. Maintain the following conditions for at least 20 consecutive seconds.
F
G
PBIB0164E
H
ENG SPEED
Idle
I
COOLAN TEMP/S
More than 70°C (158°F)
Selector lever
P or N position
5. If the 1st trip DTC is detected, go to EC-167, "Diagnostic Procedure" .
J
With GST
Follow the procedure With CONSULT-II above.
K
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
1. Turn ignition switch ON.
L
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Maintain the following conditions for at least 10 consecutive sec-
onds.
M
ENG SPEED
1,700 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S
70 - 105°C (158 - 221°F)
Selector lever
1st or 2nd position
Driving location uphill
Driving vehicle uphill (Increased engine load will help maintain the driving conditions required for this test.)
4. If the 1st trip DTC is detected, go to EC-167, "Diagnostic Procedure" .
With GST Follow the procedure With CONSULT-II above.
PBIB0164E
Revision: 2005 November
EC-163
2006 Q45
Wiring Diagram
BANK 1
DTC P0011, P0021 IVT CONTROL
NBS001RV
Revision: 2005 November
EC-164
TBWM1217E
2006 Q45
DTC P0011, P0021 IVT CONTROL
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
[Engine is running] q Warm-up condition q Idle speed
DATA (DC Voltage)
C
BATTERY VOLTAGE (11 - 14V)
D
7 - 12V
10 P
Intake valve timing control solenoid valve (bank 1)
[Engine is running]
E
q Warm-up condition
q Engine speed: 2,000rpm
F
[Engine is running] q Warm-up condition q Idle speed
0 - 1.0V
PBIB1790E
G
0 - 1.0V
H
72 W
Intake valve timing control position sensor (bank 1)
[Engine is running]
q Engine speed: 2,000rpm
I
111 W/B
ECM relay (Self shut-off)
[Engine is running] [Ignition switch: OFF]
q For a few seconds after turning ignition switch OFF
0 - 1.5V
PBIB2046E
J
K
[Ignition switch: OFF]
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
L
tion switch OFF
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14V)
M
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Revision: 2005 November
EC-165
2006 Q45
BANK 2
DTC P0011, P0021 IVT CONTROL
Revision: 2005 November
EC-166
TBWM1218E
2006 Q45
DTC P0011, P0021 IVT CONTROL
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
[Engine is running] q Warm-up condition q Idle speed
DATA (DC Voltage)
C
BATTERY VOLTAGE (11 - 14V)
D
7 - 12V
11 W/B
Intake valve timing control solenoid valve (bank 2)
[Engine is running]
E
q Warm-up condition
q Engine speed: 2,000rpm
F
[Engine is running] q Warm-up condition q Idle speed
0 - 1.0V
PBIB1790E
G
0 - 1.0V
H
53 W
Intake valve timing control position sensor (bank 2)
[Engine is running]
q Engine speed: 2,000 rpm
I
111 W/B
ECM relay (Self shut-off)
[Engine is running] [Ignition switch: OFF]
q For a few seconds after turning ignition switch OFF
0 - 1.5V
PBIB2046E
J
K
[Ignition switch: OFF]
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
L
tion switch OFF
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14V)
M
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK OIL PRESSURE WARNING LAMP
NBS001RW
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illuminated.
OK or NG
OK >> GO TO 2. KG >> Go to LU-6, "OIL PRESSURE CHECK" .
Revision: 2005 November
EC-167
PBIA8559J
2006 Q45
DTC P0011, P0021 IVT CONTROL
2. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 3. NG >> Repair or replace ground connections.
PBIB2417E
3. CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR POWER SUPPLY CIRCUIT
1. Disconnect intake valve timing control position sensor harness connector.
2. Turn ignition switch ON. 3. Check voltage between intake valve timing control position sen-
sor terminal 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> GO TO 4.
PBIB2422E
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between intake valve timing control position sensor and ECM q Harness for open or short between intake valve timing control position sensor and ECM relay
SEF509Y
>> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-168
2006 Q45
DTC P0011, P0021 IVT CONTROL
5. CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
A
1. Turn ignition switch OFF.
2. Check harness continuity between intake valve timing control position sensor terminal 1 and ground. EC Refer to Wiring Diagram.
Continuity should exist. C
3. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
D
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
E
Check the following.
q Harness connectors F32, E32
q Harness for open or short between intake valve timing control position sensor and ground
F
>> Repair open circuit or short to power in harness or connectors. G
7. CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN
AND SHORT H
1. Disconnect ECM harness connector.
2. Check harness continuity between the following;
ECM terminal 72 and intake valve timing control position sensor (bank 1) terminal 2 or
I
ECM terminal 53 and intake valve timing control position sensor (bank 2) terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
J
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
K
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR
L
Refer to EC-171, "Component Inspection" .
OK or NG
M
OK >> GO TO 9.
NG >> Replace intake valve timing control position sensor.
Revision: 2005 November
EC-169
2006 Q45
DTC P0011, P0021 IVT CONTROL
9. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Reconnect ECM harness connector. 2. Disconnect intake valve timing control solenoid valve harness connector.
3. Turn ignition switch ON. 4. Check voltage between intake valve timing control solenoid
valve terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 11. NG >> GO TO 10.
PBIB2422E
10. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between intake valve timing control solenoid valve and ECM relay.
PBIB0192E
>> Repair open circuit or short to ground or short to power in harness or connectors.
11. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN AND SHORT
1. Disconnect ECM harness connector. 2. Check harness continuity between the following;
ECM terminal 10 and intake valve timing control solenoid valve (bank 1) terminal 1 or ECM terminal 11 and intake valve timing control solenoid valve (bank 2) terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 12. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-171, "Component Inspection" .
OK or NG
OK >> GO TO 13. NG >> Replace intake valve timing control solenoid valve.
Revision: 2005 November
EC-170
2006 Q45
DTC P0011, P0021 IVT CONTROL
13. CHECK CRANKSHAFT POSITION SENSOR (POS) A
Refer to EC-378, "Component Inspection" .
OK or NG
OK >> GO TO 14.
EC
NG >> Replace crankshaft position sensor (POS).
14. CHECK CAMSHAFT POSITION SENSOR (PHASE)
C
Refer to EC-385, "Component Inspection" .
OK or NG
D
OK >> GO TO 15.
NG >> Replace camshaft position sensor (PHASE).
15. CHECK CAMSHAFT SPROCKET
E
Check accumulation of debris to the signal pick-up portion of the camshaft sprocket. Refer to EM-50, "CAM-
SHAFT" .
F
OK or NG
OK >> GO TO 16.
NG >> Remove debris and clean the signal pick-up cutout of camshaft sprocket.
G
16. CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
H
Are there any service records that may cause timing chain misaligned?
Yes or No
Yes >> Check timing chain installation. Refer to EM-39, "TIMING CHAIN" .
I
No >> GO TO 17.
17. CHECK LUBRICATION CIRCUIT
J
Refer to EM-56, "Inspection of Camshaft Sprocket (INT) Oil Groove" .
OK or NG
K
OK >> GO TO 18.
NG >> Clean lubrication line.
18. CHECK INTERMITTENT INCIDENT
L
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
INTAKE VALVE TIMING CONTROL POSITION SENSOR 1. Disconnect intake valve timing control position sensor harness connector. 2. Loosen the fixing bolt of the sensor. 3. Remove the sensor.
M
NBS001RX
Revision: 2005 November
EC-171
2006 Q45
DTC P0011, P0021 IVT CONTROL
4. Visually check the sensor for chipping.
5. Check resistance as shown below.
Terminal No. (Polarity)
Resistance [at 25°C (77°F)]
3 (+) - 1 (-)
2 (+) - 1 (-)
Except 0 or
3 (+) - 2 (-)
6. If NG, replace intake valve timing control position sensor.
INTAKE VALVE TIMING CONTROL SOLENOID VALVE 1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid valve terminals as follows.
Terminals 1 and 2
1 or 2 and ground
Resistance
7.0 - 7.5 [at 20°C (68°F)]
(Continuity should not exist)
If NG, replace intake valve timing control solenoid valve. If OK, go to next step.
3. Remove intake valve timing control solenoid valve.
4. Provide 12V DC between intake valve timing control solenoid valve terminals and then interrupt it. Make sure that the plunger moves as shown in the figure.
CAUTION: Do not apply 12V DC continuously for 5 seconds or more. Doing so may result in damage to the coil in intake valve timing control solenoid valve. If NG, replace intake valve timing control solenoid valve.
NOTE: Always replace O-ring when intake valve timing control solenoid valve is removed.
Removal and Installation
INTAKE VALVE TIMING CONTROL POSITION SENSOR
Refer to EM-39, "TIMING CHAIN" .
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-39, "TIMING CHAIN" .
Revision: 2005 November
EC-172
SEF362Z PBIB0194E
PBIB0193E PBIB2275E
NBS001RY
2006 Q45
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
Description
SYSTEM DESCRIPTION
PFP:22693
A
NBS002WQ
Sensor
Camshaft position sensor (PHASE) Crankshaft position sensor (POS)
Mass air flow sensor
Input Signal to ECM Engine speed Amount of intake air
ECM function
Actuator
EC
Air fuel ratio (A/F) sensor 1 Air fuel ratio (A/F) sensor 1
heater control
heater
C
The ECM performs ON/OFF duty control of the A/F sensor 1 heater corresponding to the engine operating
condition to keep the temperature of A/F sensor 1 element at the specified range.
CONSULT-II Reference Value in Data Monitor Mode
D
NBS002WR
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
E
A/F S1 HTR (B1) A/F S1 HTR (B2)
q Engine: After warming up, idle the engine
On Board Diagnosis Logic
0 - 100%
F
NBS002WS
DTC No. Trouble diagnosis name P0031
DTC detecting condition
Possible cause
G
0031 (Bank 1)
P0051 0051
Air fuel ratio (A/F) sensor 1 heater control circuit low
The current amperage in the A/F sensor 1 heater circuit is out of the normal range. (An excessively low voltage signal is sent to ECM through the A/F sensor 1 heater.)
q Harness or connectors (The A/F sensor 1 heater circuit is open or shorted.)
q A/F sensor 1 heater
H
(Bank 2)
P0032
I
0032 (Bank 1)
P0052 0052
Air fuel ratio (A/F) sensor 1 heater control circuit high
The current amperage in the A/F sensor 1 heater circuit is out of the normal range. (An excessively high voltage signal is sent to ECM through the A/F sensor 1 heater.)
q Harness or connectors (The A/F sensor 1 heater circuit is shorted.)
q A/F sensor 1 heater
J
(Bank 2)
DTC Confirmation Procedure
NBS002WT
K
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
L
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
M
WITH CONSULT-II
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and let it idle for at least 10 seconds.
3. If 1st trip DTC is detected, go to EC-177, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-173
SEF058Y
2006 Q45
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
Wiring Diagram
BANK 1
NBS002WU
Revision: 2005 November
EC-174
TBWM1219E
2006 Q45
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
[Engine is running] q Warm-up condition q Idle speed
16 W 35 R 56 R/L 75 BR
A/F sensor 1 (bank 1)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
D
E
PBIB1584E
Approximately 3.1V
Approximately 2.6V
F
Approximately 2.3V
Approximately 2.3V
G
H
I
J
K
L
M
Revision: 2005 November
EC-175
2006 Q45
BANK 2
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
Revision: 2005 November
EC-176
TBWM1220E
2006 Q45
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
24 SB
A/F sensor 1 heater (bank 2)
[Engine is running] q Warm-up condition q Idle speed
57 G/Y 58 G 76 L/W 77 GY
A/F sensor 1 (bank 2)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
D
E
PBIB1584E
Approximately 2.6V
Approximately 2.3V
F
Approximately 3.1V
Approximately 2.3V
G
NBS002WV
H
I
J
K
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
L
PBIB2417E
M
Revision: 2005 November
EC-177
2006 Q45
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
2. CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect air fuel ratio (A/F) sensor 1 harness connector.
: Vehicle front
1. A/F sensor 1 (bank 2) harness connector
2. Turn ignition switch ON.
3. Check voltage between A/F sensor 1 terminal 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 4. NG >> GO TO 3.
2. A/F sensor 1 (bank 1) harness connector
PBIB3134E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E32, F32 q Fuse block (J/B) No.1 connector E201 q 10A fuse q Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
4. CHECK A/F SENSOR 1 HEATER OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between the following;
ECM terminal 2 and A/F sensor 1 (bank 1) terminal 4 or ECM terminal 24 and A/F sensor 1 (bank 2) terminal 4. Refer to Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1683E
Revision: 2005 November
EC-178
2006 Q45
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
5. CHECK A/F SENSOR 1 HEATER
Refer to EC-179, "Component Inspection" . OK or NG
OK >> GO TO 6. NG >> Replace malfunctioning air fuel ratio sensor 1.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
AIR FUEL RATIO (A/F) SENSOR 1 HEATER Check resistance between terminals 3 and 4.
Resistance: 2.3 - 4.3 [at 25°C (77°F)] Check continuity between terminals 3 and 1, 2, 5, 6, terminals 4 and 1, 2, 5, 6.
Continuity should not exist. If NG, replace the A/F sensor 1. CAUTION: q Discard any A/F sensor which has been dropped from a
height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. q Before installing new A/F sensor, clean exhaust system threads using Heated Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation
AIR FUEL RATIO (A/F) SENSOR 1 Refer to EM-23, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
A
EC
C
D
NBS002WW
E
F
G H
I J
K
PBIB1684E
L
NBS002WX
M
Revision: 2005 November
EC-179
2006 Q45
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
PFP:226A0
Description
SYSTEM DESCRIPTION
NBS001S7
Sensor
Input Signal to ECM
ECM function
Actuator
Camshaft position sensor (PHASE) Crankshaft position sensor (POS) Engine coolant temperature sensor
Engine speed Engine coolant temperature
Heated oxygen sensor 2 heater control
Heated oxygen sensor 2 heater
Mass air flow sensor
Amount of intake air
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed, amount of intake air and engine coolant temperature.
OPERATION
Engine speed rpm
Heated oxygen sensor 2 heater
Above 3,600
OFF
Below 3,600 rpm after the following conditions are met.
q Engine: After warming up ON
q Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
HO2S2 HTR (B1) HO2S2 HTR (B2)
q Engine speed: Below 3,600 rpm after the following conditions are met. Engine: After warming up Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load
q Engine speed: Above 3,600 rpm
NBS001S8
SPECIFICATION ON OFF
On Board Diagnosis Logic
NBS001S9
DTC No.
P0037 0037 (Bank 1)
P0057 0057 (Bank 2)
P0038 0038 (Bank 1)
P0058 0058 (Bank 2)
Trouble diagnosis name
DTC detecting condition
Heated oxygen sensor 2 heater control circuit low
The current amperage in the heated oxygen sensor 2 heater circuit is out of the normal range. (An excessively low voltage signal is sent to ECM through the heated oxygen sensor 2 heater.)
Heated oxygen sensor 2 heater control circuit high
The current amperage in the heated oxygen sensor 2 heater circuit is out of the normal range. (An excessively high voltage signal is sent to ECM through the heated oxygen sensor 2 heater.)
Possible cause
q Harness or connectors (The heated oxygen sensor 2 heater circuit is open or shorted.)
q Heater oxygen sensor 2 heater
q Harness or connectors (The heated oxygen sensor 2 heater circuit is shorted.)
q Heater oxygen sensor 2 heater
Revision: 2005 November
EC-180
2006 Q45
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
DTC Confirmation Procedure
NBS001SA
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
EC
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-II
C
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start the engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
D
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute. E
5. Let engine idle for 1 minute.
6. If 1st trip DTC is detected, go to EC-185, "Diagnostic Procedure" . F
WITH GST Follow the procedure "WITH CONSULT-II" above.
G
SEF174Y
H
I
J
K
L
M
Revision: 2005 November
EC-181
2006 Q45
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
Wiring Diagram
BANK 1
NBS001SB
Revision: 2005 November
EC-182
TBWM1221E
2006 Q45
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
q Engine speed: Below 3,600 rpm after the
following conditions are met
Engine: After warming up
0 - 1.0V
D
Keeping the engine speed between 3,500
6 GY
Heated oxygen sensor 2 heater (bank 1)
and 4,000 rpm for 1 minute and at idle for 1 minute under no load
E
[Ignition switch: ON]
q Engine stopped
BATTERY VOLTAGE
[Engine is running]
(11 - 14V)
F
q Engine speed: Above 3,600 rpm
[Engine is running]
q Revving engine from idle to 3,000 rpm
G
55 PU
Heated oxygen sensor 2 (bank 1)
quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between
H
3,500 and 4,000 rpm for 1 minute and at idle
for 1 minute under no load
78 OR
Sensor ground (Heated oxygen sensor 2)
[Engine is running] q Warm-up condition q Idle speed
I
Approximately 0V
J
K
L
M
Revision: 2005 November
EC-183
2006 Q45
BANK 2
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
Revision: 2005 November
EC-184
TBWM1222E
2006 Q45
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
q Engine speed: Below 3,600 rpm after the
following conditions are met
Engine: After warming up
0 - 1.0V
D
Keeping the engine speed between 3,500
25 G
Heated oxygen sensor 2 heater (bank 2)
and 4,000 rpm for 1 minute and at idle for 1 minute under no load
E
[Ignition switch: ON]
q Engine stopped
BATTERY VOLTAGE
[Engine is running]
(11 - 14V)
F
q Engine speed: Above 3,600 rpm
[Engine is running]
q Revving engine from idle to 3,000 rpm
G
74 B
Heated oxygen sensor 2 (bank 2)
quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between
H
3,500 and 4,000 rpm for 1 minute and at idle
for 1 minute under no load
78 OR
Sensor ground (Heated oxygen sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
Approximately 0V
I
J
NBS001SC
1. Turn ignition switch OFF.
K
2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" . L
M
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-185
2006 Q45
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
2. CHECK HO2S2 POWER SUPPLY CIRCUIT
1. Disconnect heated oxygen sensor 2 harness connector.
2. Turn ignition switch ON. 3. Check voltage between HO2S2 terminal 3 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB0018E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B11, E211 q Harness connectors E35, E305 q Fuse block (J/B) No.1 connector B1 q 10A fuse q Harness for open or short between heated oxygen sensor 2 and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows. Refer to Wiring Diagram.
DTC
P0037, P0038 P0057, P0058
Terminals
ECM
Sensor
6
2
25
2
Bank
1 2
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 6. NG >> GO TO 5.
Revision: 2005 November
EC-186
PBIB0112E
2006 Q45
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E315, F5 q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK HEATED OXYGEN SENSOR 2 HEATER
Refer to EC-187, "Component Inspection" . OK or NG
OK >> GO TO 7. NG >> Replace malfunctioning heated oxygen sensor 2.
7. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
HEATED OXYGEN SENSOR 2 HEATER 1. Check resistance between HO2S2 terminals as follows.
Terminal No.
Resistance
2 and 3
5.0 - 7.0 [at 25°C (77°F)]
1 and 2, 3, 4 4 and 1, 2, 3
(Continuity should not exist)
2. If NG, replace heated oxygen sensor 2.
CAUTION: q Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one.
q Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-4389718 or J-43897-12 and approved anti-seize lubricant.
A EC
C D E F G
NBS001SD
H I J K L M
Removal and Installation
HEATED OXYGEN SENSOR 2
Refer to EM-23, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
SEF249Y NBS001SE
Revision: 2005 November
EC-187
2006 Q45
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
Component Description
Intake valve timing control solenoid valve is activated by ON/OFF pulse duty (ratio) signals from the ECM. The intake valve timing control solenoid valve changes the oil amount and direction of flow through intake valve timing control unit or stops oil flow. The longer pulse width advances valve angle. The shorter pulse width retards valve angle. When ON and OFF pulse widths become equal, the solenoid valve stops oil pressure flow to fix the intake valve angle at the control position.
PFP:23796
NBS001ZC
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
INT/V SOL (B1) INT/V SOL (B2)
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,000 rpm
On Board Diagnosis Logic
PBIB1842E NBS001ZD
SPECIFICATION 0% - 2% Approx. 25% - 50%
NBS001ZE
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P0075 0075 (bank 1)
P0081 0081 (bank 2)
Intake valve timing control solenoid valve circuit
An improper voltage is sent to the ECM through intake valve timing control solenoid valve.
q Harness or connectors (Intake valve timing control solenoid valve circuit is open or shorted.)
q Intake valve timing control solenoid valve.
DTC Confirmation Procedure
NBS001ZF
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and wait let it idle for 5 seconds. 4. If 1st trip DTC is detected, go to EC-193, "Diagnostic Procedure"
.
WITH GST Following the procedure WITH CONSULT-II above.
Revision: 2005 November
EC-188
SEF058Y
2006 Q45
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
Wiring Diagram
BANK 1
NBS001ZG
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-189
TBWM1235E
2006 Q45
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
[Engine is running] q Warm-up condition q Idle speed
DATA (DC Voltage)
BATTERY VOLTAGE (11 - 14V)
10 P
Intake valve timing control solenoid valve (bank 1)
[Engine is running] q Warm-up condition q Engine speed: 2,000rpm
7 - 12V
111 W/B
ECM relay (Self shut-off)
119 R 120 R
Power supply for ECM
[Engine is running] [Ignition switch: OFF] q For a few seconds after turning ignition
switch OFF
[Ignition switch: OFF] q More than a few seconds after turning igni-
tion switch OFF
[Ignition switch: ON]
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
0 - 1.5V
PBIB1790E
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V)
Revision: 2005 November
EC-190
2006 Q45
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
BANK 2
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-191
TBWM1236E
2006 Q45
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
[Engine is running] q Warm-up condition q Idle speed
DATA (DC Voltage)
BATTERY VOLTAGE (11 - 14V)
11 W/B
Intake valve timing control solenoid valve (bank 2)
[Engine is running] q Warm-up condition q Engine speed: 2,000rpm
7 - 12V
111 W/B
ECM relay (Self shut-off)
119 R 120 R
Power supply for ECM
[Engine is running] [Ignition switch: OFF] q For a few seconds after turning ignition
switch OFF
[Ignition switch: OFF] q More than a few seconds after turning igni-
tion switch OFF
[Ignition switch: ON]
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
0 - 1.5V
PBIB1790E
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V)
Revision: 2005 November
EC-192
2006 Q45
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
Diagnostic Procedure
1. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect intake valve timing control solenoid valve harness connector.
NBS001ZH
A
EC
C
D
3. Turn ignition switch ON. 4. Check voltage between intake valve timing control solenoid
valve terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 3. NG >> GO TO 2.
E
PBIB2422E
F
G
H
I
PBIB0192E
2. DETECT MALFUNCTIONING PART J Check the following.
q Harness connectors M135, F105
q Harness for open or short between intake valve timing control solenoid valve and ECM relay.
K
>> Repair open circuit or short to ground or short to power in harness or connectors. L
3. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN AND SHORT
1. Turn ignition switch OFF.
M
2. Disconnect ECM harness connector.
3. Check harness continuity between the following; ECM terminal 10 and intake valve timing control solenoid valve (bank 1) terminal 1 or ECM terminal 11 and intake valve timing control solenoid valve (bank 2) terminal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-193
2006 Q45
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
4. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-194, "Component Inspection" . OK or NG
OK >> GO TO 5. NG >> Replace intake valve timing control solenoid valve.
5. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
INTAKE VALVE TIMING CONTROL SOLENOID VALVE 1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid valve terminals as follows.
Terminals 1 and 2
1 or 2 and ground
Resistance
7.0 - 7.7 [at 20°C (68°F)]
(Continuity should not exist)
If NG, replace intake valve timing control solenoid valve. If OK, go to next step.
3. Remove intake valve timing control solenoid valve.
4. Provide 12V DC between intake valve timing control solenoid valve terminals and then interrupt it. Make sure that the plunger moves as shown in the figure.
CAUTION: Do not apply 12V DC continuously for 5 seconds or more. Doing so may result in damage to the coil in intake valve timing control solenoid valve. If NG, replace intake valve timing control solenoid valve.
NOTE: Always replace O-ring when intake valve timing control solenoid valve is removed.
Removal and Installation
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-39, "TIMING CHAIN" .
NBS001ZI
PBIB0193E
PBIB2275E NBS001ZJ
Revision: 2005 November
EC-194
2006 Q45
DTC P0101 MAF SENSOR
DTC P0101 MAF SENSOR
Component Description
The mass air flow sensor is placed in the stream of intake air. It measures the intake flow rate by measuring a part of the entire intake flow. The mass air flow sensor controls the temperature of the hot wire to a certain amount. The heat generated by the hot wire is reduced as the intake air flows around it. The more air, the greater the heat loss. Therefore, the electric current supplied to hot wire is changed to maintain the temperature of the hot wire as air flow increases. The ECM detects the air flow by means of this current change.
PFP:22680
A
NBS001SF
EC
C
D
CONSULT-II Reference Value in Data Monitor Mode
PBIB1604E
E
NBS001SG
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
F
MAS A/F SE-B1
See EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
CAL/LD VALUE MASS AIRFLOW
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,500 rpm Idle 2,500 rpm
15% - 35%
G
10% - 35%
H
3.8 - 5.2 g·m/s
16.0 - 21.5 g·m/s
I
On Board Diagnosis Logic
NBS001SH
J
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
q Harness or connectors
(The sensor circuit is open or
K
shorted.)
A)
A high voltage from the sensor is sent to ECM q Mass air flow sensor under light load driving condition.
q EVAP control system pressure
L
sensor
P0101 0101
Mass air flow sensor circuit range/performance
q Intake air temperature sensor
q Harness or connectors
M
(The sensor circuit is open or
shorted.)
B)
A low voltage from the sensor is sent to ECM under heavy load driving condition.
q Intake air leaks q Mass air flow sensor
q EVAP control system pressure sensor
q Intake air temperature sensor
Revision: 2005 November
EC-195
2006 Q45
DTC P0101 MAF SENSOR
DTC Confirmation Procedure
NBS001SI
Perform PROCEDURE FOR MALFUNCTION A first. If DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
NOTE: If engine will not start or stops soon, wait at least 10 seconds with engine stopped (Ignition switch ON) instead of running engine at idle speed.
With CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and warm it up to normal operating temperature. 4. Run engine for at least 10 seconds at idle speed. 5. If 1st trip DTC is detected, go to EC-199, "Diagnostic Procedure"
.
With GST Follow the procedure With CONSULT-II above.
PROCEDURE FOR MALFUNCTION B CAUTION: Always drive vehicle at a safe speed.
With CONSULT-II 1. Turn ignition switch ON. 2. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-199, "Diagnostic Procedure" . 3. Select "DATA MONITOR" mode with CONSULT-II. 4. Check the voltage of "MAS A/F SE-B1" with "DATA MONITOR". 5. Increases engine speed to about 4,000 rpm. 6. Monitor the linear voltage rise in response to engine speed
increases. If NG, go to EC-199, "Diagnostic Procedure" . If OK, go to following step.
SEF174Y
Revision: 2005 November
EC-196
SEF243Y
2006 Q45
DTC P0101 MAF SENSOR
7. Maintain the following conditions for at least 10 consecutive sec-
onds.
A
ENG SPEED
More than 2,000 rpm
THRTL SEN 1
More than 3V
EC
THRTL SEN 2
More than 3V
Selector lever
Suitable position
Driving location
Driving vehicle uphill (Increased engine load) will help maintain the driving conditions required for this test.
C
8. If 1st trip DTC is detected, go to EC-199, "Diagnostic Procedure" .
PBIB0199E
D
Overall Function Check
NBS001SJ
PROCEDURE FOR MALFUNCTION B
E
Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a DTC
might not be confirmed.
With GST
F
1. Start engine and warm it up to normal operating temperature.
2. Select "Service $01" with GST.
3. Check the mass air flow sensor signal with "Service $01".
G
4. Check for linear mass air flow sensor signal value rise in
response to increases to about 4,000 rpm in engine speed.
5. If NG, go to EC-199, "Diagnostic Procedure" .
H
I
J
SEF534P
K
L
M
Revision: 2005 November
EC-197
2006 Q45
Wiring Diagram
DTC P0101 MAF SENSOR
NBS001SK
Revision: 2005 November
EC-198
TBWM1223E
2006 Q45
DTC P0101 MAF SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
q Warm-up condition
1.0 - 1.2V
q Idle speed
51 B/Y
Mass air flow sensor
[Engine is running]
D
q Warm-up condition
1.6 - 1.9V
67 B
Sensor ground (MAF sensor, IAT sensor, ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ICC steering switch, ASCD steering switch, Refrigerant pressure sensor)
q Engine speed: 2,500 rpm
[Engine is running] q Warm-up condition q Idle speed
E
Approximately 0V
F
G
111 W/B
ECM relay (Self shut-off)
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
q For a few seconds after turning ignition
H
switch OFF
[Ignition switch: OFF]
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
I
tion switch OFF
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14V)
J
Diagnostic Procedure
1. INSPECTION START
NBS001SL
K
Which malfunction (A or B) is duplicated?
A or B
A
>> GO TO 3.
L
B
>> GO TO 2.
2. CHECK INTAKE SYSTEM
M
Check the following for connection. q Air duct q Vacuum hoses q Intake air passage between air duct and intake manifold OK or NG
OK >> GO TO 3. NG >> Reconnect the parts.
Revision: 2005 November
EC-199
2006 Q45
DTC P0101 MAF SENSOR
3. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
OK or NG OK >> GO TO 4. NG >> Repair or replace ground connections.
4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT
1. Disconnect mass air flow (MAF) sensor harness connector. 2. Turn ignition switch ON.
PBIB2417E
3. Check voltage between MAF sensor terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 6. NG >> GO TO 5.
PBIB2418E
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between mass air flow sensor and ECM relay q Harness for open or short between mass air flow sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1168E
Revision: 2005 November
EC-200
2006 Q45
DTC P0101 MAF SENSOR
6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 7. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-214, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace intake air temperature sensor.
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-442, "Component Inspection" . OK or NG
OK >> GO TO 10. NG >> Replace EVAP control system pressure sensor.
10. CHECK MASS AIR FLOW SENSOR
Refer to EC-201, "Component Inspection" . OK or NG
OK >> GO TO 11. NG >> Replace mass air flow sensor.
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
MASS AIR FLOW SENSOR With CONSULT-II
1. Reconnect all harness connectors disconnected. 2. Start engine and warm it up to normal operating temperature. 3. Connect CONSULT-II and select "DATA MONITOR" mode.
Revision: 2005 November
EC-201
A EC
C D E F G H I J K L M
NBS001SM
2006 Q45
DTC P0101 MAF SENSOR
4. Select "MAS A/F SE-B1" and check indication under the following conditions.
Condition
MAS A/F SE-B1 (V)
Ignition switch ON (Engine stopped.)
Approx. 0.4
Idle (Engine is warmed-up to normal operating temperature.)
1.0 - 1.2
2,500 rpm (Engine is warmed-up to normal operating temperature.)
1.6 - 1.9
Idle to about 4,000 rpm
1.0 - 1.2 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
5. If the voltage is out of specification, proceed the following. a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
q Crushed air ducts q Malfunctioning seal of air cleaner element q Uneven dirt of air cleaner element q Improper specification of intake air system parts b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again. If OK, go to next step. 6. Turn ignition switch OFF. 7. Disconnect mass air flow sensor harness connector and reconnect it again. 8. Perform step 2 to 4 again. 9. If NG, clean or replace mass air flow sensor.
Without CONSULT-II 1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 51 (Mass air flow sensor signal) and ground.
Condition
Voltage V
Ignition switch ON (Engine stopped.)
Approx. 0.4
Idle (Engine is warmed-up to normal operating temperature.)
1.0 - 1.2
2,500 rpm (Engine is warmed-up to normal operating temperature.)
1.6 - 1.9
Idle to about 4,000 rpm
1.0 - 1.2 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
4. If the voltage is out of specification, proceed the following. a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
q Crushed air ducts q Malfunctioning seal of air cleaner element q Uneven dirt of air cleaner element q Improper specification of intake air system parts b. If NG, repair or replace malfunctioning part and perform step 2 to 3 again. If OK, go to next step. 5. Turn ignition switch OFF. 6. Disconnect mass air flow sensor harness connector and reconnect it again. 7. Perform step 2 and 3 again. 8. If NG, clean or replace mass air flow sensor.
Revision: 2005 November
EC-202
PBIB2371E
PBIB1106E
2006 Q45
DTC P0101 MAF SENSOR
Removal and Installation
MASS AIR FLOW SENSOR Refer to EM-17, "AIR CLEANER AND AIR DUCT" .
NBS001SN
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-203
2006 Q45
DTC P0102, P0103 MAF SENSOR
DTC P0102, P0103 MAF SENSOR
Component Description
The mass air flow sensor is placed in the stream of intake air. It measures the intake flow rate by measuring a part of the entire intake flow. The mass air flow sensor controls the temperature of the hot wire to a certain amount. The heat generated by the hot wire is reduced as the intake air flows around it. The more air, the greater the heat loss. Therefore, the electric current supplied to hot wire is changed to maintain the temperature of the hot wire as air flow increases. The ECM detects the air flow by means of this current change.
PFP:22680
NBS001SO
CONSULT-II Reference Value in Data Monitor Mode
PBIB1604E NBS001SP
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
MAS A/F SE-B1
See EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
CAL/LD VALUE
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,500 rpm
15% - 35% 10% - 35%
MASS AIRFLOW
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,500 rpm
3.8 - 5.2 g·m/s 16.0 - 21.5 g·m/s
On Board Diagnosis Logic
NBS001SQ
These self-diagnoses have the one trip detection logic.
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P0102 0102
Mass air flow sensor circuit An excessively low voltage from the sensor is
low input
sent to ECM. When engine is running.
q Harness or connectors (The sensor circuit is open or shorted.)
q Intake air leaks q Mass air flow sensor
P0103 0103
Mass air flow sensor circuit An excessively high voltage from the sensor is
high input
sent to ECM.
q Harness or connectors (The sensor circuit is open or shorted.)
q Mass air flow sensor
FAIL-SAFE MODE When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Detected items
Engine operating condition in fail-safe mode
Mass air flow sensor circuit
Engine speed will not rise more than 2,400 rpm due to the fuel cut.
Revision: 2005 November
EC-204
2006 Q45
DTC P0102, P0103 MAF SENSOR
DTC Confirmation Procedure
NBS001SR
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
PROCEDURE FOR DTC P0102
With CONSULT-II
1. Turn ignition switch ON.
C
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to EC-207, "Diagnostic Procedure" .
D
E
With GST Follow the procedure With CONSULT-II above. PROCEDURE FOR DTC P0103
With CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Wait at least 5 seconds. 4. If DTC is detected, go to EC-207, "Diagnostic Procedure" .
If DTC is not detected, go to next step. 5. Start engine and wait at least 5 seconds. 6. If DTC is detected, go to EC-207, "Diagnostic Procedure" .
With GST Follow the procedure With CONSULT-II above.
F
SEF058Y
G
H
I
J
K
SEF058Y
L
M
Revision: 2005 November
EC-205
2006 Q45
Wiring Diagram
DTC P0102, P0103 MAF SENSOR
NBS001SS
Revision: 2005 November
EC-206
TBWM1223E
2006 Q45
DTC P0102, P0103 MAF SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
q Warm-up condition
1.0 - 1.2V
q Idle speed
51 B/Y
Mass air flow sensor
[Engine is running]
D
q Warm-up condition
1.6 - 1.9V
67 B
Sensor ground (MAF sensor, IAT sensor, ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ICC steering switch, ASCD steering switch, Refrigerant pressure sensor)
q Engine speed: 2,500 rpm
[Engine is running] q Warm-up condition q Idle speed
E
Approximately 0V
F
G
111 W/B
ECM relay (Self shut-off)
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
q For a few seconds after turning ignition
H
switch OFF
[Ignition switch: OFF]
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
I
tion switch OFF
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14V)
J
Diagnostic Procedure
1. INSPECTION START
NBS001ST
K
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
L
P0103 >> GO TO 3.
2. CHECK INTAKE SYSTEM
M
Check the following for connection. q Air duct q Vacuum hoses q Intake air passage between air duct and intake manifold OK or NG
OK >> GO TO 3. NG >> Reconnect the parts.
Revision: 2005 November
EC-207
2006 Q45
DTC P0102, P0103 MAF SENSOR
3. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
OK or NG OK >> GO TO 4. NG >> Repair or replace ground connections.
4. CHECK MAF SENSOR POWER SUPPLY CIRCUIT
1. Disconnect mass air flow (MAF) sensor harness connector. 2. Turn ignition switch ON.
PBIB2417E
3. Check voltage between MAF sensor terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 6. NG >> GO TO 5.
PBIB2418E
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between mass air flow sensor and ECM relay q Harness for open or short between mass air flow sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1168E
Revision: 2005 November
EC-208
2006 Q45
DTC P0102, P0103 MAF SENSOR
6. CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 7. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK MASS AIR FLOW SENSOR
Refer to EC-209, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace mass air flow sensor.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
MASS AIR FLOW SENSOR With CONSULT-II
1. Reconnect all harness connectors disconnected. 2. Start engine and warm it up to normal operating temperature. 3. Connect CONSULT-II and select "DATA MONITOR" mode. 4. Select "MAS A/F SE-B1" and check indication under the follow-
ing conditions.
Condition
MAS A/F SE-B1 (V)
Ignition switch ON (Engine stopped.)
Approx. 0.4
Idle (Engine is warmed-up to normal operating temperature.)
1.0 - 1.2
2,500 rpm (Engine is warmed-up to normal operating temperature.)
1.6 - 1.9
Idle to about 4,000 rpm
1.0 - 1.2 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
5. If the voltage is out of specification, proceed the following.
Revision: 2005 November
EC-209
A EC
C D E F G H I J K L
NBS001SU
M
PBIB2371E
2006 Q45
DTC P0102, P0103 MAF SENSOR
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following. q Crushed air ducts q Malfunctioning seal of air cleaner element q Uneven dirt of air cleaner element q Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again. If OK, go to next step.
6. Turn ignition switch OFF. 7. Disconnect mass air flow sensor harness connector and reconnect it again. 8. Perform step 2 to 4 again. 9. If NG, clean or replace mass air flow sensor.
Without CONSULT-II 1. Reconnect all harness connectors disconnected. 2. Start engine and warm it up to normal operating temperature. 3. Check voltage between ECM terminal 51 (Mass air flow sensor
signal) and ground.
Condition
Voltage V
Ignition switch ON (Engine stopped.)
Approx. 0.4
Idle (Engine is warmed-up to normal operating temperature.)
1.0 - 1.2
2,500 rpm (Engine is warmed-up to normal operating temperature.)
1.6 - 1.9
Idle to about 4,000 rpm
1.0 - 1.2 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
4. If the voltage is out of specification, proceed the following. a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
q Crushed air ducts q Malfunctioning seal of air cleaner element q Uneven dirt of air cleaner element q Improper specification of intake air system parts b. If NG, repair or replace malfunctioning part and perform step 2 to 3 again. If OK, go to next step. 5. Turn ignition switch OFF. 6. Disconnect mass air flow sensor harness connector and reconnect it again. 7. Perform step 2 and 3 again. 8. If NG, clean or replace mass air flow sensor.
Removal and Installation
MASS AIR FLOW SENSOR
Refer to EM-17, "AIR CLEANER AND AIR DUCT" .
PBIB1106E NBS001SV
Revision: 2005 November
EC-210
2006 Q45
DTC P0112, P0113 IAT SENSOR
DTC P0112, P0113 IAT SENSOR Component Description
The intake air temperature sensor is built-into mass air flow sensor. The sensor detects intake air temperature and transmits a signal to the ECM. The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical resistance of the thermistor decreases in response to the temperature rise.
PFP:22630
A
NBS001SW
EC
C
D
<Reference data>
PBIB1604E
E
Intake air temperature °C (°F)
Voltage* V
Resistance k
25 (77)
3.3
1.800 - 2.200
80 (176)
1.2
0.283 - 0.359
*: This data is reference value and is measured between ECM terminal 34 (Intake air temperature sensor) and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic
F
G
H
SEF012P
I
NBS001SX
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
J
P0112 0112
P0113 0113
Intake air temperature sensor An excessively low voltage from the sensor
circuit low input
is sent to ECM.
q Harness or connectors
(The sensor circuit is open or shorted.)
Intake air temperature sensor An excessively high voltage from the sensor q Intake air temperature sensor
K
circuit high input
is sent to ECM.
DTC Confirmation Procedure
NOTE:
NBS001SY
L
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
M
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-213, "Diagnostic Procedure" .
WITH GST Follow the procedure WITH CONSULT-II above.
Revision: 2005 November
EC-211
SEF058Y
2006 Q45
Wiring Diagram
DTC P0112, P0113 IAT SENSOR
NBS001SZ
Revision: 2005 November
EC-212
TBWM0538E
2006 Q45
DTC P0112, P0113 IAT SENSOR Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
OK or NG OK >> GO TO 2. NG >> Repair or replace ground connections.
2. CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect mass air flow sensor (intake air temperature sensor is built-into) harness connector.
2. Turn ignition switch ON.
3. Check voltage between mass air flow sensor terminal 5 and ground. Voltage: Approximately 5V
OK or NG OK >> GO TO 3. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
NBS001T0
A
EC
C
D
E
PBIB2417E
F
G H
I
J
PBIB2418E
K
L
M
PBIB1169E
Revision: 2005 November
EC-213
2006 Q45
DTC P0112, P0113 IAT SENSOR
3. CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between mass air flow sensor terminal 6 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-213, "Diagnostic Procedure" . OK or NG
OK >> GO TO 5. NG >> Replace mass air flow sensor (with intake air temperature sensor).
5. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
INTAKE AIR TEMPERATURE SENSOR 1. Check resistance between intake air temperature sensor termi-
nals 5 and 6 under the following conditions.
NBS001T1
<Reference data>
Intake air temperature °C (°F)
Resistance k
25 (77)
1.800 - 2.200
2. If NG, replace mass air flow sensor (with intake air temperature sensor).
Removal and Installation
MASS AIR FLOW SENSOR
Refer to EM-17, "AIR CLEANER AND AIR DUCT" .
Revision: 2005 November
EC-214
PBIB1604E
SEF012P NBS001T2
2006 Q45
DTC P0117, P0118 ECT SENSOR
DTC P0117, P0118 ECT SENSOR Component Description
The engine coolant temperature sensor is used to detect the engine coolant temperature. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the engine coolant temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases.
PFP:22630
A
NBS001T3
EC
C
D
<Reference data>
SEF594K
E
Engine coolant temperature °C (°F)
Voltage* V
Resistance k
F
- 10 (14)
4.4
7.0 - 11.4
20 (68)
3.5
2.1 - 2.9
G
50 (122)
2.2
0.68 - 1.00
90 (194)
0.9
0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine coolant temperature sensor) and ground.
H
SEF012P
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
I
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic
These self-diagnoses have the one trip detection logic.
NBS001T4
J
DTC No. Trouble Diagnosis Name
DTC Detecting Condition
Possible Cause
P0117 0117
K
Engine coolant temperature An excessively low voltage from the sensor is
sensor circuit low input
sent to ECM.
q Harness or connectors
(The sensor circuit is open or shorted.)
P0118 0118
Engine coolant temperature An excessively high voltage from the sensor is q Engine coolant temperature sensor
sensor circuit high input
sent to ECM.
L
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
M
Detected items
Engine operating condition in fail-safe mode
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch ON or START. CONSULT-II displays the engine coolant temperature decided by ECM.
Condition
Engine coolant temperature decided (CONSULT-II display)
Engine coolant temperature sensor circuit
Just as ignition switch is turned ON or START
More than approx. 4 minutes after ignition ON or START
40°C (104°F) 80°C (176°F)
Except as shown above
40 - 80°C (104 - 176°F) (Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates while engine is running.
Revision: 2005 November
EC-215
2006 Q45
DTC P0117, P0118 ECT SENSOR
DTC Confirmation Procedure
NBS001T5
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Wait at least 5 seconds. 4. If DTC is detected, go to EC-218, "Diagnostic Procedure" .
WITH GST Follow the procedure WITH CONSULT-II above.
SEF058Y
Revision: 2005 November
EC-216
2006 Q45
Wiring Diagram
DTC P0117, P0118 ECT SENSOR
NBS001T6
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-217
TBWM0539E
2006 Q45
DTC P0117, P0118 ECT SENSOR
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
NBS001T7
OK or NG OK >> GO TO 2. NG >> Repair or replace ground connections.
2. CHECK ECT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect engine coolant temperature (ECT) sensor harness connector.
PBIB2417E
2. Turn ignition switch ON. 3. Check voltage between ECT sensor terminal 1 and ground with
CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB1246E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F261, F24 q Harness for open and short between ECT sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0080E
Revision: 2005 November
EC-218
2006 Q45
DTC P0117, P0118 ECT SENSOR
4. CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECT sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 6. NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F261, F24 q Harness for open and short between ECT sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-219, "Component Inspection" . OK or NG
OK >> GO TO 7. NG >> Replace engine coolant temperature sensor.
7. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
ENGINE COOLANT TEMPERATURE SENSOR 1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
A EC
C D E F G H I J K
NBS001T8
L M
PBIB2005E
Revision: 2005 November
EC-219
2006 Q45
DTC P0117, P0118 ECT SENSOR
<Reference data>
Engine coolant temperature °C (°F)
Resistance k
20 (68)
2.1 - 2.9
50 (122)
0.68 - 1.00
90 (194)
0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.
Removal and Installation
ENGINE COOLANT TEMPERATURE SENSOR
Refer to EM-67, "CYLINDER HEAD" .
SEF012P NBS001T9
Revision: 2005 November
EC-220
2006 Q45
DTC P0122, P0123 TP SENSOR
DTC P0122, P0123 TP SENSOR Component Description
PFP:16119
A
NBS001TA
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc. The throttle position sensor responds to the throttle valve movement. The throttle position sensor has the two sensors. These sensors are a kind of potentiometers which transform the throttle valve position into output voltage, and emit the voltage signal to the ECM. In addition, these sensors detect the opening and closing speed of the throttle valve and feed the voltage signals to the ECM. The ECM judges the current opening angle of the throttle valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening angle properly in response to driving condition.
CONSULT-II Reference Value in Data Monitor Mode
EC
C
D
PBIB0145E
E
NBS001TB
Specification data are reference values.
MONITOR ITEM
CONDITION
F
SPECIFICATION
THRTL SEN 1 THRTL SEN 2*
q Ignition switch: ON (Engine stopped)
q Selector lever: D
Accelerator pedal: Fully released
More than 0.36V
Accelerator pedal: Fully depressed
Less than 4.75V
G
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
On Board Diagnosis Logic
H
NBS001TC
These self-diagnoses have the one trip detection logic.
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
I
P0122
Throttle position sensor An excessively low voltage from the TP sensor q Harness or connectors
0122
2 circuit low input
2 is sent to ECM.
(The TP sensor 2 circuit is open or
shorted.)
J
(APP sensor 2 circuit is shorted.)
P0123
Throttle position sensor An excessively high voltage from the TP sen- q Electric throttle control actuator
0123
2 circuit high input
sor 2 is sent to ECM.
(TP sensor 2)
K
q Accelerator pedal position sensor
(APP sensor 2)
FAIL-SAFE MODE
L
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
M
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 degrees. The ECM regulates the opening speed of the throttle valve to be slower than the normal condition. So, the acceleration will be poor.
Revision: 2005 November
EC-221
2006 Q45
DTC P0122, P0123 TP SENSOR
DTC Confirmation Procedure
NBS001TD
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and let it idle for 1 second. 4. If DTC is detected, go to EC-224, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-222
2006 Q45
Wiring Diagram
DTC P0122, P0123 TP SENSOR
NBS001TE
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-223
TBWM0540E
2006 Q45
DTC P0122, P0123 TP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
47 L/W
Sensor power supply (Throttle position sensor)
50 B
Throttle position sensor 1
66 R
Sensor ground (Throttle position sensor)
69 W
Throttle position sensor 2
91 B
Sensor power supply (APP sensor 2)
CONDITION
[Ignition switch: ON]
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed [Engine is running] q Warm-up condition q Idle speed [Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed
[Ignition switch: ON]
DATA (DC Voltage) Approximately 5V More than 0.36V
Less than 4.75V Approximately 0V Less than 4.75V
More than 0.36V Approximately 5V
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS001TF
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-224
PBIB2417E
2006 Q45
DTC P0122, P0123 TP SENSOR
2. CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-I A 1. Disconnect electric throttle control actuator harness connector. 2. Turn ignition switch ON.
EC
C
3. Check voltage between electric throttle control actuator terminal 1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG OK >> GO TO 7. NG >> GO TO 3.
D
PBIB2420E
E
F
G
3. CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-II
PBIB0082E
H
1. Turn ignition switch OFF.
I
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 1 and ECM terminal 47.
Refer to Wiring Diagram.
J
Continuity should exist.
OK or NG
K
OK >> GO TO 4.
NG >> Repair or replace open circuit.
4. CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-III
L
Check harness for short to power and short to ground, between the following terminals. M
ECM terminal
Sensor terminal
Reference Wiring Diagram
47
Electric throttle control actuator terminal 1
EC-223
91
APP sensor terminal 4
EC-656
OK or NG
OK >> GO TO 5. NG >> Repair short to ground or short to power in harness or connectors.
5. CHECK APP SENSOR
Refer to EC-660, "Component Inspection" .
OK or NG
OK >> GO TO 11. NG >> GO TO 6.
Revision: 2005 November
EC-225
2006 Q45
DTC P0122, P0123 TP SENSOR
6. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. 2. Perform EC-77, "Accelerator Pedal Released Position Learning" . 3. Perform EC-78, "Throttle Valve Closed Position Learning" . 4. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
7. CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between electric throttle control actuator terminal 5 and ECM terminal 66.
Refer to Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 69 and electric throttle control actuator terminal 2. Refer to Wiring Diagram.
Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 9. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK THROTTLE POSITION SENSOR
Refer to EC-227, "Component Inspection" . OK or NG
OK >> GO TO 11. NG >> GO TO 10.
10. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator. 2. Perform EC-78, "Throttle Valve Closed Position Learning" . 3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-226
2006 Q45
DTC P0122, P0123 TP SENSOR
Component Inspection
THROTTLE POSITION SENSOR 1. Reconnect all harness connectors disconnected.
2. Perform EC-78, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch ON.
4. Set selector lever to D position.
5. Check voltage between ECM terminals 50 (TP sensor 1 signal), 69 (TP sensor 2 signal) and ground under the following conditions.
Terminal
Accelerator pedal
Voltage
50 (Throttle position sensor 1)
Fully released Fully depressed
More than 0.36V Less than 4.75V
69 (Throttle position sensor 2)
Fully released Fully depressed
Less than 4.75V More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next step.
7. Perform EC-78, "Throttle Valve Closed Position Learning" .
8. Perform EC-78, "Idle Air Volume Learning" .
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-19, "INTAKE MANIFOLD" .
NBS001TG
A
EC
C
D
E
PBIB1530E
F
G
NBS001TH
H
I
J
K
L
M
Revision: 2005 November
EC-227
2006 Q45
DTC P0125 ECT SENSOR
DTC P0125 ECT SENSOR
PFP:22630
Component Description
NBS001TI
NOTE: If DTC P0125 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117 or P0118. Refer to EC-215, "DTC P0117, P0118 ECT SENSOR" . The engine coolant temperature sensor is used to detect the engine coolant temperature. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the engine coolant temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases.
SEF594K
<Reference data>
Engine coolant temperature °C (°F)
Voltage* V
Resistance k
- 10 (14)
4.4
7.0 - 11.4
20 (68)
3.5
2.1 - 2.9
50 (122)
2.2
0.68 - 1.00
90 (194)
0.9
0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine coolant temperature sensor) and ground.
SEF012P
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic
NBS001TJ
DTC No.
P0125 0125
Trouble diagnosis name
Insufficient engine coolant temperature for closed loop fuel control
DTC detecting condition
q Voltage sent to ECM from the sensor is not practical, even when some time has passed after starting the engine.
q Engine coolant temperature is insufficient for closed loop fuel control.
Possible cause
q Harness or connectors (High resistance in the circuit)
q Engine coolant temperature sensor q Thermostat
Revision: 2005 November
EC-228
2006 Q45
DTC P0125 ECT SENSOR
DTC Confirmation Procedure
CAUTION: Be careful not to overheat engine.
NBS001TK
A
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC least 10 seconds before conducting the next test.
WITH CONSULT-II
C
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Check that "COOLAN TEMP/S" is above 10°C (50°F).
D
If it is above 10°C (50°F), the test result will be OK.
If it is below 10°C (50°F), go to following step.
4. Start engine and run it for 65 minutes at idle speed. If "COOLAN TEMP/S" increases to more than 10°C (50°F)
E
within 65 minutes, stop engine because the test result will
be OK.
5. If 1st trip DTC is detected, go to EC-229, "Diagnostic Procedure"
F
.
G
WITH GST Follow the procedure WITH CONSULT-II above.
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
SEF174Y
H
I
NBS001TL
J
K
L
M
OK or NG OK >> GO TO 2. NG >> Repair or replace ground connections.
2. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-230, "Component Inspection" . OK or NG
OK >> GO TO 3. NG >> Replace engine coolant temperature sensor.
PBIB2417E
Revision: 2005 November
EC-229
2006 Q45
DTC P0125 ECT SENSOR
3. CHECK THERMOSTAT OPERATION
When the engine is under cold [lower than 70°C (158°F)] condition, grasp lower radiator hose and confirm the engine coolant does not flow. OK or NG
OK >> GO TO 4. NG >> Repair or replace thermostat. Refer to CO-22, "THERMOSTAT AND WATER CONTROL VALVE" .
4. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . Refer to EC-217, "Wiring Diagram" .
>> INSPECTION END
Component Inspection
ENGINE COOLANT TEMPERATURE SENSOR 1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
NBS001TM
<Reference data>
Engine coolant temperature °C (°F)
Resistance k
20 (68)
2.1 - 2.9
50 (122)
0.68 - 1.00
90 (194)
0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.
Removal and Installation
ENGINE COOLANT TEMPERATURE SENSOR
Refer to EM-67, "CYLINDER HEAD" .
PBIB2005E
SEF012P NBS001TN
Revision: 2005 November
EC-230
2006 Q45
DTC P0127 IAT SENSOR
DTC P0127 IAT SENSOR Component Description
The intake air temperature sensor is built-into mass air flow sensor. The sensor detects intake air temperature and transmits a signal to the ECM. The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical resistance of the thermistor decreases in response to the temperature rise.
PFP:22630
A
NBS001TO
EC
C
D
<Reference data>
PBIB1604E
E
Intake air temperature °C (°F)
Voltage* V
Resistance k
25 (77)
3.3
1.800 - 2.200
80 (176)
1.2
0.283 - 0.359
*: This data is reference value and is measured between ECM terminal 34 (Intake air temperature sensor) and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic
F
G
H
SEF012P
I
NBS001TP
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
J
P0127 0127
Intake air temperature too high
Rationally incorrect voltage from the sensor is sent to ECM, compared with the voltage signal from engine coolant temperature sensor.
q Harness or connectors (The sensor circuit is open or shorted)
q Intake air temperature sensor
K
DTC Confirmation Procedure
NBS001TQ
NOTE:
L
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
CAUTION:
M
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II 1. Wait until engine coolant temperature is less than 90°C (194°F) a. Turn ignition switch ON.
Revision: 2005 November
EC-231
2006 Q45
DTC P0127 IAT SENSOR
b. Select "DATA MONITOR" mode with CONSULT-II. c. Check the engine coolant temperature. d. If the engine coolant temperature is not less than 90°C (194°F),
turn ignition switch OFF and cool down engine. q Perform the following steps before engine coolant tempera-
ture reaches 90°C (194°F). 2. Turn ignition switch ON. 3. Select "DATA MONITOR" mode with CONSULT-II. 4. Start engine. 5. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 con-
secutive seconds. 6. If 1st trip DTC is detected, go to EC-232, "Diagnostic Procedure" .
WITH GST Follow the procedure WITH CONSULT-II above.
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
PBIB1917E NBS001TR
OK or NG OK >> GO TO 2. NG >> Repair or replace ground connections.
2. CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-233, "Component Inspection" . OK or NG
OK >> GO TO 3. NG >> Replace mass air flow sensor (with intake air temperature sensor).
3. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . Refer to EC-212, "Wiring Diagram" .
>> INSPECTION END
PBIB2417E
Revision: 2005 November
EC-232
2006 Q45
DTC P0127 IAT SENSOR
Component Inspection
INTAKE AIR TEMPERATURE SENSOR 1. Check resistance between intake air temperature sensor termi-
nals 5 and 6 under the following conditions.
<Reference data>
Intake air temperature °C (°F)
Resistance k
25 (77)
1.800 - 2.200
2. If NG, replace mass air flow sensor (with intake air temperature sensor).
Removal and Installation
MASS AIR FLOW SENSOR
Refer to EM-17, "AIR CLEANER AND AIR DUCT" .
NBS001TS
A
EC
C
D
PBIB1604E
E
F
G
H
SEF012P
NBS001TT
I
J
K L
M
Revision: 2005 November
EC-233
2006 Q45
DTC P0128 THERMOSTAT FUNCTION
DTC P0128 THERMOSTAT FUNCTION
PFP:21200
On Board Diagnosis Logic
NBS001TU
Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long enough. This is due to a leak in the seal or the thermostat stuck open.
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P0128 0128
Thermostat function
The engine coolant temperature does not reach to specified temperature even though the engine has run long enough.
q Thermostat q Leakage from sealing portion of thermostat q Engine coolant temperature sensor
DTC Confirmation Procedure
NBS001TV
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION:
q For best results, perform at ambient temperature of 10°C (14°F) or higher.
q For best results, perform at engine coolant temperature of 10°C (14°F) to 60°C (140°F).
WITH CONSULT-II
1. Replace thermostat with new one. Refer to CO-22, "THERMOSTAT AND WATER CONTROL VALVE" . Use only a genuine NISSAN thermostat as a replacement. If an incorrect thermostat is used, the MIL may come on.
2. Turn ignition switch ON.
3. Select "COOLAN TEMP/S" in "DATA MONITOR" mode with CONSULT-II.
4. Check that the "COOLAN TEMP/S" is above 60°C (140°F). If it is below 60°C (140°F), go to following step. If it is above 60°C (140°F), cool down the engine to less than 60°C (140°F), then retry from step 1.
5. Drive vehicle for 10 consecutive minutes under the following conditions.
VHCL SPEED SE
80 - 120 km/h (50 - 75 MPH)
If 1st trip DTC is detected, go to EC-234, "Diagnostic Procedure" .
WITH GST 1. Follow the procedure WITH CONSULT-II above.
Diagnostic Procedure
1. CHECK ENGINE COOLANT TEMPERATURE SENSOR
PBIB1917E NBS001TW
Refer to EC-235, "Component Inspection" . OK or NG
OK >> INSPECTION END NG >> Replace engine coolant temperature sensor.
Revision: 2005 November
EC-234
2006 Q45
DTC P0128 THERMOSTAT FUNCTION
Component Inspection
ENGINE COOLANT TEMPERATURE SENSOR 1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
<Reference data>
Engine coolant temperature °C (°F)
Resistance k
20 (68)
2.1 - 2.9
50 (122)
0.68 - 1.00
90 (194)
0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.
Removal and Installation
ENGINE COOLANT TEMPERATURE SENSOR
Refer to EM-67, "CYLINDER HEAD" .
NBS001TX
A
EC
C
D
PBIB2005E
E
F
G
H
SEF012P NBS001TY
I
J
K
L
M
Revision: 2005 November
EC-235
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
DTC P0130, P0150 A/F SENSOR 1
Component Description
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sensor. The sensor element of the A/F sensor 1 is the combination of a Nernst concentration cell (sensor cell) with an oxygen-pump cell, which transports ions. It has a heater in the element. The sensor is capable of precise measurement = 1, but also in the lean and rich range. Together with its control electronics, the sensor outputs a clear, continuous signal throughout a wide range (0.7 <
< air). The exhaust gas components diffuse through the diffusion gap at the electrode of the oxygen pump and Nernst concentration cell, where they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygenpump cell so that the composition of the exhaust gas in the diffusion gap remains constant at = 1. Therefore, the A/F sensor 1 is able to indicate air/fuel ratio by this pumping of current. In addition, a heater is integrated in the sensor to ensure the required operating temperature of 700 - 800°C (1,292 - 1,472°F).
PFP:22693
NBS002WY
SEF579Z
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
SEF580Z NBS002WZ
MONITOR ITEM
A/F SEN1 (B1) A/F SEN1 (B2)
q Engine: After warming up
CONDITION Maintaining engine speed at 2,000 rpm
SPECIFICATION Fluctuates around 1.5 V
On Board Diagnosis Logic
NBS002X0
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the A/F sensor 1 signal fluctuates according to fuel feedback control.
DTC No.
P0130 0130 (Bank 1)
P0150 0150 (Bank 2)
Trouble diagnosis name
DTC detecting condition
Possible Cause
Air fuel ratio (A/F) sensor 1 circuit
q The A/F signal computed by ECM from the A/F sensor 1 signal is constantly approx. 1.5V.
q Harness or connectors (The A/F sensor 1 circuit is open or shorted.)
q A/F sensor 1
DTC Confirmation Procedure
NBS002X1
CAUTION: Always drive vehicle at a safe speed.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. 2. Select "A/F SEN1 (B1)" or "A/F SEN1 (B2)" in "DATA MONITOR" mode with CONSULT-II. 3. Check "A/F SEN1 (B1)" or "A/F SEN1 (B2)" indication.
Revision: 2005 November
EC-236
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
If the indication is constantly approx. 1.5V and does not fluctuates, go to EC-242, "Diagnostic Procedure" .
If the indication fluctuates around 1.5V, go to next step.
A
4. Select "A/F SEN1 (B1) P1276" (for DTC P0130) or "A/F SEN1 (B2) P1286" (for DTC P0150) of "A/F SEN1" in "DTC WORK SUPPORT" mode with CONSULT-II.
5. Touch "START".
EC
6. When the following conditions are met, "TESTING" will be displayed on the CONSULT-II screen.
C
ENG SPEED
1,300 - 3,200 rpm
Vehicle speed
More than 64 km/h (40 MPH)
B/FUEL SCHDL
1.0 - 8.0 msec
D
Selector lever
D position
If "TESTING" is not displayed after 20 seconds, retry from step 2.
E
SEF576Z
7. Release accelerator pedal fully.
F
NOTE:
Never apply brake during releasing the accelerator pedal.
G
H
8. Make sure that "TESTING" changes to "COMPLETED". If "TESTING" changed to "OUT OF CONDITION", retry from step 6.
9. Make sure that "OK" is displayed after touching "SELF-DIAG RESULT". If "NG" is displayed, go to EC-242, "Diagnostic Procedure" .
SEF577Z
I
J
K
L
SEF578Z
Overall Function Check
NBS002X2
M
Use this procedure to check the overall function of the A/F sensor 1 circuit. During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to normal operating temperature. 2. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in the suitable gear position. 3. Set D position, then release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30
MPH). NOTE: Never apply brake during releasing the accelerator pedal. 4. Repeat steps 2 to 3 for five times. 5. Stop the vehicle and turn ignition switch OFF. 6. Wait at least 10 seconds and restart engine. 7. Repeat steps 2 to 3 for five times. 8. Stop the vehicle and connect GST to the vehicle.
Revision: 2005 November
EC-237
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
9. Make sure that no DTC is displayed. If the DTC is displayed, go to EC-242, "Diagnostic Procedure" .
Revision: 2005 November
EC-238
2006 Q45
Wiring Diagram
BANK 1
DTC P0130, P0150 A/F SENSOR 1
NBS002X3
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-239
TBWM1224E
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
[Engine is running] q Warm-up condition q Idle speed
16 W 35 R 56 R/L 75 BR
A/F sensor 1 (bank 1)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Approximately 3.1V Approximately 2.6V Approximately 2.3V Approximately 2.3V
PBIB1584E
Revision: 2005 November
EC-240
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
BANK 2
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-241
TBWM1225E
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
Approximately 5V
24 SB
A/F sensor 1 heater (bank 2)
[Engine is running] q Warm-up condition q Idle speed
57 G/Y 58 G 76 L/W 77 GY
A/F sensor 1 (bank 2)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
Approximately 2.6V Approximately 2.3V Approximately 3.1V Approximately 2.3V
PBIB1584E
NBS002X4
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-242
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
2. CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT A 1. Disconnect air fuel ratio (A/F) sensor 1 harness connector.
EC
C
D
: Vehicle front
PBIB3134E
E
1. A/F sensor 1 (bank 2) harness con- 2. A/F sensor 1 (bank 1) harness con-
nector
nector
2. Turn ignition switch ON.
F
3. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
G
OK or NG
OK >> GO TO 4. NG >> GO TO 3.
H
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E32, F32 q Fuse block (J/B) No.1 connector E201 q 10A fuse q Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
I
PBIB1683E
J
K
L
M
Revision: 2005 November
EC-243
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
4. CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows. Refer to Wiring Diagram.
Bank1 Bank 2
A/F sensor 1 terminal 1 2 5 6 1 2 5 6
ECM terminal 16 75 35 56 76 77 57 58
Continuity should exist.
4. Check harness continuity between the following terminals and ground. Refer to Wiring Diagram.
Bank 1 A/F sensor 1 terminal
1 2 5 6
ECM terminal 16 75 35 56
Bank 2 A/F sensor 1 terminal
1 2 5 6
ECM terminal 76 77 57 58
Continuity should not exist.
5. Also check harness for short to power. OK or NG
OK >> GO TO 5. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK INTERMITTENT INCIDENT
Perform EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . OK or NG
OK >> GO TO 6. NG >> Repair or replace.
6. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1. CAUTION: q Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. q Before installing new A/F sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
>> INSPECTION END
Revision: 2005 November
EC-244
2006 Q45
DTC P0130, P0150 A/F SENSOR 1
Removal and Installation
AIR FUEL RATIO (A/F) SENSOR 1 Refer to EM-23, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
NBS002X5
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-245
2006 Q45
DTC P0131, P0151 A/F SENSOR 1
DTC P0131, P0151 A/F SENSOR 1
Component Description
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sensor. The sensor element of the A/F sensor 1 is the combination of a Nernst concentration cell (sensor cell) with an oxygen-pump cell, which transports ions. It has a heater in the element. The sensor is capable of precise measurement = 1, but also in the lean and rich range. Together with its control electronics, the sensor outputs a clear, continuous signal throughout a wide range (0.7 <
< air). The exhaust gas components diffuse through the diffusion gap at the electrode of the oxygen pump and Nernst concentration cell, where they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygenpump cell so that the composition of the exhaust gas in the diffusion gap remains constant at = 1. Therefore, the A/F sensor 1 is able to indicate air/fuel ratio by this pumping of current. In addition, a heater is integrated in the sensor to ensure the required operating temperature of 700 - 800°C (1,292 - 1,472°F).
PFP:22693
NBS002X6
SEF579Z
CONSULT-II Reference Value in Data Monitor Mode
SEF580Z NBS002X7
Specification data are reference values.
MONITOR ITEM
A/F SEN1 (B1) A/F SEN1 (B2)
q Engine: After warming up
CONDITION Maintaining engine speed at 2,000 rpm
SPECIFICATION Fluctuates around 1.5 V
On Board Diagnosis Logic
NBS002X8
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the A/F sensor 1 signal is not inordinately low.
DTC No.
P0131 0131 (Bank 1)
P0151 0151 (Bank 2)
Trouble diagnosis name
DTC detecting condition
Possible Cause
Air fuel ratio (A/F) sensor 1 circuit low voltage
q The A/F signal computed by ECM from the A/F sensor 1 signal is constantly approx. 0V.
q Harness or connectors (The A/F sensor 1 circuit is open or shorted.)
q A/F sensor 1
DTC Confirmation Procedure
NBS002X9
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select "A/F SEN1 (B1)" or "A/F SEN1 (B2)" in "DATA MONITOR" mode with CONSULT-II.
Revision: 2005 November
EC-246
2006 Q45
DTC P0131, P0151 A/F SENSOR 1
3. Check "A/F SEN1 (B1)" or "A/F SEN1 (B2)" indication. If the indication is constantly approx. 0V, go to EC-251, "Diagnostic Procedure" . If the indication is not constantly approx. 0V, go to next step.
4. Turn ignition switch OFF, wait at least 10 seconds and then restart engine.
5. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
6. Maintain the following conditions for about 20 consecutive seconds.
ENG SPEED VHCL SPEED SE B/FUEL SCHDL Gear position
1,000 - 3,200 rpm More than 40 km/h (25 MPH) 1.5 - 9.0 msec Suitable position
A
EC
C
SEF581Z
D
E
NOTE:
q Keep the accelerator pedal as steady as possible during the cruising.
F
q If this procedure is not completed within 1 minute after restarting engine at step 4, return to step 4.
7. If 1st trip DTC is displayed, go to EC-251, "Diagnostic Procedure" .
G
WITH GST
Follow the procedure "WITH CONSULT-II" above.
H
I
J
K
L
M
Revision: 2005 November
EC-247
2006 Q45
Wiring Diagram
BANK 1
DTC P0131, P0151 A/F SENSOR 1
NBS002XA
Revision: 2005 November
EC-248
TBWM1224E
2006 Q45
DTC P0131, P0151 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
[Engine is running] q Warm-up condition q Idle speed
16 W 35 R 56 R/L 75 BR
A/F sensor 1 (bank 1)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
D
E
PBIB1584E
Approximately 3.1V
Approximately 2.6V
F
Approximately 2.3V
Approximately 2.3V
G
H
I
J
K
L
M
Revision: 2005 November
EC-249
2006 Q45
BANK 2
DTC P0131, P0151 A/F SENSOR 1
Revision: 2005 November
EC-250
TBWM1225E
2006 Q45
DTC P0131, P0151 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
24 SB
A/F sensor 1 heater (bank 2)
[Engine is running] q Warm-up condition q Idle speed
57 G/Y 58 G 76 L/W 77 GY
A/F sensor 1 (bank 2)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
D
E
PBIB1584E
Approximately 2.6V
Approximately 2.3V
F
Approximately 3.1V
Approximately 2.3V
G
NBS002XB
H
I
J
K
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
L
PBIB2417E
M
Revision: 2005 November
EC-251
2006 Q45
DTC P0131, P0151 A/F SENSOR 1
2. CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect air fuel ratio (A/F) sensor 1 harness connector.
: Vehicle front
1. A/F sensor 1 (bank 2) harness connector
PBIB3134E
2. A/F sensor 1 (bank 1) harness connector
2. Turn ignition switch ON.
3. Check voltage between A/F sensor 1 terminal 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 4. NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E32, F32 q Fuse block (J/B) No.1 connector E201 q 10A fuse q Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
PBIB1683E
Revision: 2005 November
EC-252
2006 Q45
DTC P0131, P0151 A/F SENSOR 1
4. CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
EC
Refer to Wiring Diagram.
A/F sensor 1 terminal
ECM terminal
C
1
16
2
75
Bank1
5
35
D
6
56
1
76
E
2
77
Bank 2
5
57
6
58
F
Continuity should exist.
4. Check harness continuity between the following terminals and ground.
G
Refer to Wiring Diagram.
Bank 1
Bank 2
H
A/F sensor 1 terminal
ECM terminal
A/F sensor 1 terminal
ECM terminal
1
16
1
76
2
75
2
77
I
5
35
5
57
6
56
6
58
J
Continuity should not exist.
5. Also check harness for short to power.
K
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
L
5. CHECK INTERMITTENT INCIDENT
Perform EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
M
OK or NG
OK >> GO TO 6. NG >> Repair or replace.
6. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1.
CAUTION: q Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
q Before installing new A/F sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
>> INSPECTION END
Revision: 2005 November
EC-253
2006 Q45
DTC P0131, P0151 A/F SENSOR 1
Removal and Installation
AIR FUEL RATIO (A/F) SENSOR 1 Refer to EM-23, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
NBS002XC
Revision: 2005 November
EC-254
2006 Q45
DTC P0132, P0152 A/F SENSOR 1
DTC P0132, P0152 A/F SENSOR 1
Component Description
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sensor. The sensor element of the A/F sensor 1 is the combination of a Nernst concentration cell (sensor cell) with an oxygen-pump cell, which transports ions. It has a heater in the element. The sensor is capable of precise measurement = 1, but also in the lean and rich range. Together with its control electronics, the sensor outputs a clear, continuous signal throughout a wide range (0.7 <
< air). The exhaust gas components diffuse through the diffusion gap at the electrode of the oxygen pump and Nernst concentration cell, where they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygenpump cell so that the composition of the exhaust gas in the diffusion gap remains constant at = 1. Therefore, the A/F sensor 1 is able to indicate air/fuel ratio by this pumping of current. In addition, a heater is integrated in the sensor to ensure the required operating temperature of 700 - 800°C (1,292 - 1,472°F).
PFP:22693
A
NBS002XD
EC
C
D
SEF579Z
E
F
G
H
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
SEF580Z
NBS002XE
I
MONITOR ITEM
CONDITION
SPECIFICATION
A/F SEN1 (B1) A/F SEN1 (B2)
q Engine: After warming up
J
Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
On Board Diagnosis Logic
NBS002XF
K
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the A/F sensor 1 signal is not inordinately high.
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible Cause
L
P0132
0132
q Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor 1 q The A/F signal computed by ECM from the A/F (The A/F sensor 1 circuit is open or M
P0152
circuit high voltage
sensor 1 signal is constantly approx. 5V.
shorted.)
0152
q A/F sensor 1
(Bank 2)
DTC Confirmation Procedure
NBS002XG
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select "A/F SEN1 (B1)" or "A/F SEN1 (B2)" in "DATA MONITOR" mode with CONSULT-II.
Revision: 2005 November
EC-255
2006 Q45
DTC P0132, P0152 A/F SENSOR 1
3. Check "A/F SEN1 (B1)" or "A/F SEN1 (B2)" indication. If the indication is constantly approx. 5V, go to EC-260, "Diagnostic Procedure" . If the indication is not constantly approx. 5V, go to next step.
4. Turn ignition switch OFF, wait at least 10 seconds and then restart engine.
5. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
6. Maintain the following conditions for about 20 consecutive seconds.
ENG SPEED VHCL SPEED SE B/FUEL SCHDL Gear position
1,000 - 3,200 rpm More than 40 km/h (25 MPH) 1.5 - 9.0 msec Suitable position
SEF581Z
NOTE: q Keep the accelerator pedal as steady as possible during the cruising.
q If this procedure is not completed within 1 minute after restarting engine at step 4, return to step 4.
7. If 1st trip DTC is displayed, go to EC-260, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-256
2006 Q45
Wiring Diagram
BANK 1
DTC P0132, P0152 A/F SENSOR 1
NBS002XH
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-257
TBWM1224E
2006 Q45
DTC P0132, P0152 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
[Engine is running] q Warm-up condition q Idle speed
16 W 35 R 56 R/L 75 BR
A/F sensor 1 (bank 1)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Approximately 3.1V Approximately 2.6V Approximately 2.3V Approximately 2.3V
PBIB1584E
Revision: 2005 November
EC-258
2006 Q45
DTC P0132, P0152 A/F SENSOR 1
BANK 2
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-259
TBWM1225E
2006 Q45
DTC P0132, P0152 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
Approximately 5V
24 SB
A/F sensor 1 heater (bank 2)
[Engine is running] q Warm-up condition q Idle speed
57 G/Y 58 G 76 L/W 77 GY
A/F sensor 1 (bank 2)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
Approximately 2.6V Approximately 2.3V Approximately 3.1V Approximately 2.3V
PBIB1584E
NBS002XI
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-260
2006 Q45
DTC P0132, P0152 A/F SENSOR 1
2. CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT A 1. Disconnect air fuel ratio (A/F) sensor 1 harness connector.
EC
C
D
: Vehicle front
PBIB3134E
E
1. A/F sensor 1 (bank 2) harness con- 2. A/F sensor 1 (bank 1) harness con-
nector
nector
2. Turn ignition switch ON.
F
3. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
G
OK or NG
OK >> GO TO 4. NG >> GO TO 3.
H
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E32, F32 q Fuse block (J/B) No.1 connector E201 q 10A fuse q Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
I
PBIB1683E
J
K
L
M
Revision: 2005 November
EC-261
2006 Q45
DTC P0132, P0152 A/F SENSOR 1
4. CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows. Refer to Wiring Diagram.
Bank1 Bank 2
A/F sensor 1 terminal 1 2 5 6 1 2 5 6
ECM terminal 16 75 35 56 76 77 57 58
Continuity should exist.
4. Check harness continuity between the following terminals and ground. Refer to Wiring Diagram.
Bank 1 A/F sensor 1 terminal
1 2 5 6
ECM terminal 16 75 35 56
Bank 2 A/F sensor 1 terminal
1 2 5 6
ECM terminal 76 77 57 58
Continuity should not exist.
5. Also check harness for short to power. OK or NG
OK >> GO TO 5. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK INTERMITTENT INCIDENT
Perform EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . OK or NG
OK >> GO TO 6. NG >> Repair or replace.
6. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1. CAUTION: q Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. q Before installing new A/F sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
>> INSPECTION END
Revision: 2005 November
EC-262
2006 Q45
DTC P0132, P0152 A/F SENSOR 1
Removal and Installation
AIR FUEL RATIO (A/F) SENSOR 1 Refer to EM-23, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
NBS002XJ
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-263
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
DTC P0133, P0153 A/F SENSOR 1
Component Description
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sensor. The sensor element of the A/F sensor 1 is the combination of a Nernst concentration cell (sensor cell) with an oxygen-pump cell, which transports ions. It has a heater in the element. The sensor is capable of precise measurement = 1, but also in the lean and rich range. Together with its control electronics, the sensor outputs a clear, continuous signal throughout a wide range (0.7 <
< air). The exhaust gas components diffuse through the diffusion gap at the electrode of the oxygen pump and Nernst concentration cell, where they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygenpump cell so that the composition of the exhaust gas in the diffusion gap remains constant at = 1. Therefore, the A/F sensor 1 is able to indicate air/fuel ratio by this pumping of current. In addition, a heater is integrated in the sensor to ensure the required operating temperature of 700 - 800°C (1,292 - 1,472°F).
PFP:22693
NBS002XK
SEF579Z
CONSULT-II Reference Value in Data Monitor Mode
SEF580Z NBS002XL
Specification data are reference values.
MONITOR ITEM
A/F SEN1 (B1) A/F SEN1 (B2)
q Engine: After warming up
CONDITION Maintaining engine speed at 2,000 rpm
SPECIFICATION Fluctuates around 1.5 V
On Board Diagnosis Logic
NBS002XM
To judge the malfunction of A/F sensor 1, this diagnosis measures response time of the A/F signal computed by ECM from the A/F sensor 1 signal. The time is compensated by engine operating (speed and load), fuel feedback control constant, and the A/F sensor 1 temperature index. Judgment is based on whether the compensated time (the A/F signal cycling time index) is inordinately long or not.
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible Cause
P0133 0133 (Bank 1)
P0153 0153 (Bank 2)
Air fuel ratio (A/F) sensor 1 circuit slow response
q The response of the A/F signal computed by ECM from A/F sensor 1 signal takes more than the specified time.
q Harness or connectors (The A/F sensor 1 circuit is open or shorted.)
q A/F sensor 1 q A/F sensor 1 heater q Fuel pressure q Fuel injector q Intake air leaks q Exhaust gas leaks q PCV q Mass air flow sensor
Revision: 2005 November
EC-264
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
DTC Confirmation Procedure
NBS002XN
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
EC
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
C 1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load. D 4. Let engine idle for 1 minute.
5. Select "A/F SEN1(B1) P1278/P1279" (for DTC P0133) or "A/F SEN1(B1) P1288/P1289" (for DTC P0153)
of "A/F SEN1" in "DTC WORK SUPPORT" mode with CONSULT-II.
E
6. Touch "START".
If "COMPLETED" appears on CONSULT-II screen, go to step
10. If "COMPLETED" does not appear on CONSULT-II screen, go to
F
the following step.
G
7. After perform the following procedure, "TESTING" will be displayed on the CONSULT-II screen.
a. Increase the engine speed up to 4,000 to 5,000 rpm and keep it for 10 seconds.
b. Fully release accelerator pedal and then let engine idle for about 10 seconds. If "TESTING" is not displayed after 10 seconds, refer to EC135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
8. Wait for about 20 seconds at idle at under the condition that "TESTING" is displayed on the CONSULT-II screen.
9. Make sure that "TESTING" changes to "COMPLETED". If "TESTING" changed to "OUT OF CONDITION", refer to EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
10. Make sure that "OK" is displayed after touching "SELF-DIAG RESULT". If "NG" is displayed, go to EC-270, "Diagnostic Procedure" .
H
PBIB0756E
I
J
K
PBIB1925E
L
M
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Select Service $01 with GST.
3. Calculate the total value of "Short term fuel trim" and "Long term fuel trim" indications. Make sure that the total percentage should be within ±15%. If OK, go to the following step. If NG, check the following.
Revision: 2005 November
EC-265
PBIB0758E
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
q Intake air leaks q Exhaust gas leaks q Incorrect fuel pressure q Lack of fuel q Fuel injector q Incorrect PCV hose connection q PCV valve q Mass air flow sensor 4. Turn ignition switch OFF and wait at least 10 seconds. 5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load. 6. Let engine idle for 1 minute. 7. Increase the engine speed up to 4,000 to 5,000 rpm and keep it for 10 seconds. 8. Fully release accelerator pedal and then let engine idle for about 1 minute. 9. Select Service $07 with GST. If the 1st trip DTC is displayed, go to EC-270, "Diagnostic Procedure" .
Revision: 2005 November
EC-266
2006 Q45
Wiring Diagram
BANK 1
DTC P0133, P0153 A/F SENSOR 1
NBS002XO
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-267
TBWM1224E
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
[Engine is running] q Warm-up condition q Idle speed
16 W 35 R 56 R/L 75 BR
A/F sensor 1 (bank 1)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Approximately 3.1V Approximately 2.6V Approximately 2.3V Approximately 2.3V
PBIB1584E
Revision: 2005 November
EC-268
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
BANK 2
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-269
TBWM1225E
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
Approximately 5V
24 SB
A/F sensor 1 heater (bank 2)
[Engine is running] q Warm-up condition q Idle speed
57 G/Y 58 G 76 L/W 77 GY
A/F sensor 1 (bank 2)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
Approximately 2.6V Approximately 2.3V Approximately 3.1V Approximately 2.3V
PBIB1584E
NBS002XP
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-270
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
2. RETIGHTEN AIR FUEL RATIO (A/F) SENSOR 1
1. Loosen and retighten the air fuel ratio (A/F) sensor 1.
Tightening torque: 50 N-m (5.1 kg-m, 37 ft-lb) >> GO TO 3.
3. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle. 2. Listen for an exhaust gas leak before three way catalyst (manifold).
OK or NG OK >> GO TO 4. NG >> Repair or replace.
4. CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor. OK or NG
OK >> GO TO 5. NG >> Repair or replace.
A
EC
C
D
PBIB3133E
E
F
G H
I J
PBIB1216E
K
L
M
Revision: 2005 November
EC-271
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
5. CLEAR THE SELF-LEARNING DATA
With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select "SELF-LEARNING CONT" in "WORK SUPPORT" mode with CONSULT-II. 3. Clear the self-learning control coefficient by touching "CLEAR"
or "START". 4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P172, P0174 or P0175 detected? Is it difficult to start engine?
SEF968Y
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness connector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
8. Make sure DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? Is it difficult to start engine?
PBIB2418E
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-316, "DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION" or EC-328, "DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION" .
No >> GO TO 6.
Revision: 2005 November
EC-272
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
6. CHECK A/F SENSOR 1 POWER SUPPLY CIRCUIT A 1. Disconnect A/F sensor 1 harness connector.
EC
C
D
: Vehicle front
PBIB3134E
E
1. A/F sensor 1 (bank 2) harness con- 2. A/F sensor 1 (bank 1) harness con-
nector
nector
2. Turn ignition switch ON.
F
3. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
G
OK or NG
OK >> GO TO 8. NG >> GO TO 7.
H
7. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E32, F32 q Fuse block (J/B) No.1 connector E201 q 10A fuse q Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
I
PBIB1683E
J
K
L
M
Revision: 2005 November
EC-273
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
8. CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows. Refer to Wiring Diagram.
Bank1 Bank 2
A/F sensor 1 terminal 1 2 5 6 1 2 5 6
ECM terminal 16 75 35 56 76 77 57 58
Continuity should exist.
4. Check harness continuity between the following terminals and ground. Refer to Wiring Diagram.
Bank 1 A/F sensor 1 terminal
1 2 5 6
ECM terminal 16 75 35 56
Bank 2 A/F sensor 1 terminal
1 2 5 6
ECM terminal 76 77 57 58
Continuity should not exist.
5. Also check harness for short to power. OK or NG
OK >> GO TO 9. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK AIR FUEL RATIO (A/F) SENSOR 1 HEATER
Refer to EC-179, "Component Inspection" . OK or NG
OK >> GO TO 10. NG >> GO TO 13.
10. CHECK MASS AIR FLOW SENSOR
Refer to EC-201, "Component Inspection" . OK or NG
OK >> GO TO 11. NG >> Replace mass air flow sensor.
Revision: 2005 November
EC-274
2006 Q45
DTC P0133, P0153 A/F SENSOR 1
11. CHECK PCV VALVE A
Refer to EC-44, "Component Inspection" .
OK or NG
OK >> GO TO 12.
EC
NG >> Repair or replace PCV valve.
12. CHECK INTERMITTENT INCIDENT
C
Perform EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
D
OK >> GO TO 13.
NG >> Repair or replace.
13. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
E
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
F
q Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
q Before installing new A/F sensor, clean exhaust system threads using Oxygen Sensor Thread G Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
>> INSPECTION END
Removal and Installation
AIR FUEL RATIO (A/F) SENSOR 1 Refer to EM-23, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
H
NBS002XQ
I
J
K
L
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Revision: 2005 November
EC-275
2006 Q45
DTC P0137, P0157 HO2S2
DTC P0137, P0157 HO2S2
Component Description
The heated oxygen sensor 2, after three way catalyst (manifold), monitors the oxygen level in the exhaust gas on each bank. Even if switching characteristics of the air fuel ratio (A/F) sensor 1 are shifted, the air-fuel ratio is controlled to stoichiometric, by the signal from the heated oxygen sensor 2. This sensor is made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. Under normal conditions the heated oxygen sensor 2 is not used for engine control operation.
PFP:226A0
NBS002XR
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
HO2S2 (B1) HO2S2 (B2)
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
HO2S2 MNTR (B1) HO2S2 MNTR (B2)
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
On Board Diagnosis Logic
The heated oxygen sensor 2 has a much longer switching time between rich and lean than the A/F sensor 1. The oxygen storage capacity of the three way catalyst (manifold) causes the longer switching time. To judge the malfunctions of heated oxygen sensor 2, ECM monitors whether the maximum voltage of the sensor is sufficiently high during the various driving condition such as fuel-cut.
SEF327R NBS00217
SPECIFICATION 0 - 0.3V Approx. 0.6 1.0V
LEAN RICH
NBS00218
PBIB2030E
DTC No.
P0137 0137 (Bank 1)
P0157 0157 (Bank 2)
Trouble diagnosis name
DTC detecting condition
Heated oxygen sensor The maximum voltage from the sensor is not
2 circuit low voltage
reached to the specified voltage.
Possible cause
q Harness or connectors (The sensor circuit is open or shorted)
q Heated oxygen sensor 2 q Fuel pressure q Fuel injector q Intake air leaks
Revision: 2005 November
EC-276
2006 Q45
DTC P0137, P0157 HO2S2
DTC Confirmation Procedure
NBS00219
NOTE:
A
If DTC confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
TESTING CONDITION:
For better results, perform "DTC WORK SUPPORT" at a temperature of 0 to 30 °C (32 to 86 °F).
C
1. Turn ignition switch ON and select "DATA MONITOR" mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
D
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
E
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that "COOLAN TEMP/S" indicates more than 70°C (158°F). If not, warm up engine and go to next step when "COOLAN TEMP/S" indication reaches to 70°C (158°F).
7. Open engine hood.
F
SEF174Y
G
8. Select "HO2S2 (B1) P1147" (for DTC P0137) or "HO2S2 (B2) P1167" (for DTC P0157) of "HO2S2" in "DTC WORK SUPPORT" mode with CONSULT-II. H
9. Start engine and following the instruction of CONSULT-II.
I
J
K
NOTE: It will take at most 10 minutes until "COMPLETED" is displayed.
10. Make sure that "OK" is displayed after touching "SELF-DIAG RESULTS". If "NG" is displayed, refer to EC-282, "Diagnostic Procedure" . If "CAN NOT BE DIAGNOSED" is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
PBIB2373E
L
M
Overall Function Check
NBS0021A
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st trip DTC might not be confirmed.
WITH GST 1. Start engine and warm it up to the normal operating temperature. 2. Turn ignition switch OFF and wait at least 10 seconds. 3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. 4. Let engine idle for 1 minute. 5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and
ground.
Revision: 2005 November
EC-277
2006 Q45
DTC P0137, P0157 HO2S2
6. Check the voltage when revving up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) The voltage should be above 0.78V at least once during this procedure. If the voltage can be confirmed in step 6, step 7 is not necessary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D position. The voltage should be above 0.78V at least once during this procedure.
8. If NG, go to EC-282, "Diagnostic Procedure" .
PBIB2024E
Revision: 2005 November
EC-278
2006 Q45
Wiring Diagram
BANK 1
DTC P0137, P0157 HO2S2
NBS0021B
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-279
TBWM1226E
2006 Q45
DTC P0137, P0157 HO2S2
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
6 GY
Heated oxygen sensor 2 heater (bank 1)
[Engine is running] q Engine speed: Below 3,600 rpm after the
following conditions are met
Engine:Aafter warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
0 - 1.0V
[Ignition switch: ON] q Engine stopped [Engine is running] q Engine speed: Above 3,600 rpm
BATTERY VOLTAGE (11 - 14V)
55 PU
Heated oxygen sensor 2 (bank 1)
[Engine is running]
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
78 OR
Sensor ground (Heated oxygen sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
Revision: 2005 November
EC-280
2006 Q45
DTC P0137, P0157 HO2S2
BANK 2
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-281
TBWM1227E
2006 Q45
DTC P0137, P0157 HO2S2
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
25 G
Heated oxygen sensor 2 heater (bank 2)
74 B
Heated oxygen sensor 2 (bank 2)
78 OR
Sensor ground (Heated oxygen sensor 2)
CONDITION
DATA (DC Voltage)
[Engine is running] q Engine speed: Below 3,600 rpm after the
following conditions are met
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
0 - 1.0V
[Ignition switch: ON] q Engine stopped [Engine is running] q Engine speed: Above 3,600 rpm
BATTERY VOLTAGE (11 - 14V)
[Engine is running]
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
[Engine is running] q Warm-up condition
Approximately 0V
q Idle speed
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS0021C
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-282
PBIB2417E
2006 Q45
DTC P0137, P0157 HO2S2
2. CLEAR THE SELF-LEARNING DATA
With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Select "SELF-LEARNING CONT" in "WORK SUPPORT" mode
with CONSULT-II. 3. Clear the self-learning control coefficient by touching "CLEAR". 4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected? Is it difficult to start engine?
Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Turn ignition switch OFF. 3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed. 4. Stop engine and reconnect mass air flow sensor harness con-
nector. 5. Make sure DTC P0102 is displayed. 6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" . 7. Make sure DTC P0000 is displayed. 8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected? Is it difficult to start engine? Yes or No Yes >> Perform trouble diagnosis for DTC P017, P0174. Refer to EC-316 . No >> GO TO 3.
A
EC
C
D
E
SEF968Y
F
G H
I
PBIB2418E
J
K
L
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Revision: 2005 November
EC-283
2006 Q45
DTC P0137, P0157 HO2S2
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect heated oxygen sensor 2 harness connector.
3. Disconnect ECM harness connector. 4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram.
Continuity should exist. 5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E315, F5 q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0018E
Revision: 2005 November
EC-284
2006 Q45
DTC P0137, P0157 HO2S2
5. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows. Refer to Wiring Diagram.
EC
Terminals
DTC
Bank
ECM
Sensor
P0137
55
1
1
C
P0157
74
1
2
Continuity should exist.
D
2. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
E
Terminals
DTC
Bank
ECM
Sensor
P0137
55
1
1
F
P0157
74
1
2
Continuity should not exist.
G
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
H
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
I
Check the following.
q Harness connectors E315, F5
J
q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
7. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-286, "Component Inspection" .
L
OK or NG
OK >> GO TO 8. NG >> Replace malfunctioning heated oxygen sensor 2.
M
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-285
2006 Q45
DTC P0137, P0157 HO2S2
Component Inspection
HEATED OXYGEN SENSOR 2 With CONSULT-II
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. 4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load. 5. Let engine idle for 1 minute.
6. Select "FUEL INJECTION" in "ACTIVE TEST" mode, and select "HO2S2 (B1)/(B2)" as the monitor item with CONSULT-II.
NBS0021D SEF174Y
7. Check "HO2S2 (B1)/(B2)" at idle speed when adjusting "FUEL INJECTION" to ±25%.
PBIB1672E
PBIB2163E
"HO2S2 (B1)/(B2)" should be above 0.78V at least once when the "FUEL INJECTION" is +25%. "HO2S2 (B1)/(B2)" should be below 0.18V at least once when the "FUEL INJECTION" is -25%. CAUTION: q Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. q Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II 1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. 3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and ground.
Revision: 2005 November
EC-286
2006 Q45
DTC P0137, P0157 HO2S2
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
A
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.78V at least once during this
procedure. If the voltage is above 0.78V at step 6, step 7 is not neces-
EC
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D position. The voltage should be below 0.18V at least once during this procedure.
8. If NG, replace heated oxygen sensor 2.
C
PBIB2024E
D
CAUTION:
q Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 E in) onto a hard surface such as a concrete floor; use a new one.
q Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
F
Removal and Installation
HEATED OXYGEN SENSOR 2
NBS0021E
Refer to EX-3, "EXHAUST SYSTEM"
G
H
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J
K
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M
Revision: 2005 November
EC-287
2006 Q45
DTC P0138, P0158 HO2S2
DTC P0138, P0158 HO2S2
Component Description
The heated oxygen sensor 2, after three way catalyst (manifold), monitors the oxygen level in the exhaust gas on each bank. Even if switching characteristics of the air fuel ratio (A/F) sensor 1 are shifted, the air-fuel ratio is controlled to stoichiometric, by the signal from the heated oxygen sensor 2. This sensor is made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. Under normal conditions the heated oxygen sensor 2 is not used for engine control operation.
PFP:226A0
NBS002XS
CONSULT-II Reference Value in Data Monitor Mode
SEF327R NBS002XT
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
HO2S2 (B1) HO2S2 (B2)
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
0 - 0.3V Approx. 0.6 1.0V
HO2S2 MNTR (B1) HO2S2 MNTR (B2)
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
LEAN RICH
On Board Diagnosis Logic
NBS002XU
The heated oxygen sensor 2 has a much longer switching time between rich and lean than the air fuel ratio (A/ F) sensor 1. The oxygen storage capacity of the three way catalyst (manifold) causes the longer switching time. MALFUNCTION A To judge the malfunctions of heated oxygen sensor 2, ECM monitors whether the voltage is unusually high during the various driving condition such as fuel-cut.
PBIB1848E
Revision: 2005 November
EC-288
2006 Q45
DTC P0138, P0158 HO2S2
MALFUNCTION B
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
A
whether the minimum voltage of sensor is sufficiently low during the
various driving condition such as fuel-cut.
EC
C
PBIB2376E
D
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P0138 0138 (Bank 1)
P0158 0158 (Bank 2)
q Harness or connectors
A)
An excessively high voltage from the sensor is sent to ECM.
(The sensor circuit is open or shorted)
E
q Heated oxygen sensor 2
Heated oxygen sensor 2 circuit high voltage
q Harness or connectors
(The sensor circuit is open or shorted)
F
B)
The minimum voltage from the sensor is not reached to the specified voltage.
q Heated oxygen sensor 2
q Fuel pressure
G
q Fuel injector
DTC Confirmation Procedure
Perform PROCEDURE FOR MALFUNCTION A first. If DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NBS002XV
H
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A With CONSULT-II
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. 4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load. 5. Let engine idle for 2 minutes. 6. If 1st trip DTC is detected, go to EC-295, "Diagnostic Procedure"
.
With GST Follow the procedure "With CONSULT-II" above.
J K L M
SEF174Y
PROCEDURE FOR MALFUNCTION B With CONSULT-II
TESTING CONDITION: For better results, perform "DTC WORK SUPPORT" at a temperature of 0 to 30 °C (32 to 86 °F).
Revision: 2005 November
EC-289
2006 Q45
DTC P0138, P0158 HO2S2
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that "COOLAN TEMP/S" indicates more than 70°C (158°F). If not, warm up engine and go to next step when "COOLAN
TEMP/S" indication reaches to 70°C (158°F).
SEF174Y
7. Open engine hood.
8. Select "HO2S2 (B1) P1146" (for DTC P0138) or "HO2S2 (B2) P1166" (for DTC P0158) of "HO2S2" in "DTC WORK SUPPORT" mode with CONSULT-II.
9. Start engine and following the instruction of CONSULT-II.
NOTE: It will take at most 10 minutes until "COMPLETED" is displayed.
10. Make sure that "OK" is displayed after touching "SELF-DIAG RESULTS". If "NG" is displayed, refer to EC-295, "Diagnostic Procedure" . If "CAN NOT BE DIAGNOSED" is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
PBIB2372E
Overall Function Check
PROCEDURE FOR MALFUNCTION B
NBS002XW
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st trip DTC might not be confirmed.
With GST 1. Start engine and warm it up to the normal operating temperature. 2. Turn ignition switch OFF and wait at least 10 seconds. 3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. 4. Let engine idle for 1 minute. 5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and
ground.
Revision: 2005 November
EC-290
2006 Q45
DTC P0138, P0158 HO2S2
6. Check the voltage when revving up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) The voltage should be below 0.18V at least once during this procedure. If the voltage can be confirmed in step 6, step 7 is not necessary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D position. The voltage should be below 0.18V at least once during this procedure.
8. If NG, go to EC-295, "Diagnostic Procedure" .
A EC
C
PBIB2024E
D E F G H I J K L M
Revision: 2005 November
EC-291
2006 Q45
Wiring Diagram
BANK 1
DTC P0138, P0158 HO2S2
NBS001UT
Revision: 2005 November
EC-292
TBWM1226E
2006 Q45
DTC P0138, P0158 HO2S2
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
q Engine speed: Below 3,600 rpm after the
following conditions are met
Engine: After warming up
0 - 1.0V
D
Keeping the engine speed between 3,500
6 GY
Heated oxygen sensor 2 heater (bank 1)
and 4,000 rpm for 1 minute and at idle for 1 minute under no load
E
[Ignition switch: ON]
q Engine stopped
BATTERY VOLTAGE
[Engine is running]
(11 - 14V)
F
q Engine speed: Above 3,600 rpm
[Engine is running]
q Revving engine from idle to 3,000 rpm
G
55 PU
Heated oxygen sensor 2 (bank 1)
quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between
H
3,500 and 4,000 rpm for 1 minute and at idle
for 1 minute under no load
78 OR
Sensor ground (Heated oxygen sensor 2)
[Engine is running] q Warm-up condition q Idle speed
I
Approximately 0V
J
K
L
M
Revision: 2005 November
EC-293
2006 Q45
BANK 2
DTC P0138, P0158 HO2S2
Revision: 2005 November
EC-294
TBWM1227E
2006 Q45
DTC P0138, P0158 HO2S2
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
q Engine speed: Below 3,600 rpm after the
following conditions are met
Engine: After warming up
0 - 1.0V
D
Keeping the engine speed between 3,500
25 G
Heated oxygen sensor 2 heater (bank 2)
and 4,000 rpm for 1 minute and at idle for 1 minute under no load
E
[Ignition switch: ON]
q Engine stopped
BATTERY VOLTAGE
[Engine is running]
(11 - 14V)
F
q Engine speed: Above 3,600 rpm
[Engine is running]
q Revving engine from idle to 3,000 rpm
G
74 B
Heated oxygen sensor 2 (bank 2)
quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between
H
3,500 and 4,000 rpm for 1 minute and at idle
for 1 minute under no load
78 OR
Sensor ground (Heated oxygen sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Diagnostic Procedure
PROCEDURE FOR MALFUNCTION A
1. CHECK GROUND CONNECTIONS
Approximately 0V
I
J
NBS001UU
K
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
L
M
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-295
PBIB2417E
2006 Q45
DTC P0138, P0158 HO2S2
2. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 2 harness connector.
2. Disconnect ECM harness connector. 3. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground or short to power. OK or NG
OK >> GO TO 4. NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E315, F5 q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0018E
Revision: 2005 November
EC-296
2006 Q45
DTC P0138, P0158 HO2S2
4. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows. Refer to Wiring Diagram.
EC
Terminals
DTC
Bank
ECM
Sensor
P0138
55
1
1
C
P0158
74
1
2
Continuity should exist.
D
2. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
E
Terminals
DTC
Bank
ECM
Sensor
P0138
55
1
1
F
P0158
74
1
2
Continuity should not exist.
G
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
H
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
I
Check the following.
q Harness connectors E315, F5
J
q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
6. CHECK HO2S2 CONNECTOR FOR WATER
1. Turn ignition switch OFF.
L
2. Disconnect heated oxygen sensor 2 harness connector.
3. Check connectors for water.
M
Water should not exist.
OK or NG
OK >> GO TO 7. NG >> Repair or replace harness or connectors.
7. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-302, "Component Inspection" .
OK or NG
OK >> GO TO 8. NG >> Replace malfunctioning heated oxygen sensor 2.
Revision: 2005 November
EC-297
2006 Q45
DTC P0138, P0158 HO2S2
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END PROCEDURE FOR MALFUNCTION A
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-298
2006 Q45
DTC P0138, P0158 HO2S2
2. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select "SELF-LEARNING CONT" in "WORK SUPPORT" mode
EC
with CONSULT-II.
3. Clear the self-learning control coefficient by touching "CLEAR".
4. Run engine for at least 10 minutes at idle speed.
C
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
D
E
SEF968Y
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
F
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
G
4. Stop engine and reconnect mass air flow sensor harness connector. H
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" . I
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0172 or P0175 detected? Is it difficult to start engine?
PBIB2418E
J
Yes or No
Yes
>> Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-328, "DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION" .
K
No >> GO TO 3.
L
M
Revision: 2005 November
EC-299
2006 Q45
DTC P0138, P0158 HO2S2
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect heated oxygen sensor 2 harness connector.
3. Disconnect ECM harness connector. 4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram.
Continuity should exist. 5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E315, F5 q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0018E
Revision: 2005 November
EC-300
2006 Q45
DTC P0138, P0158 HO2S2
5. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows. Refer to Wiring Diagram.
EC
Terminals
DTC
Bank
ECM
Sensor
P0138
55
1
1
C
P0158
74
1
2
Continuity should exist.
D
2. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
E
Terminals
DTC
Bank
ECM
Sensor
P0138
55
1
1
F
P0158
74
1
2
Continuity should not exist.
G
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
H
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
I
Check the following.
q Harness connectors E315, F5
J
q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
7. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-302, "Component Inspection" .
L
OK or NG
OK >> GO TO 8. NG >> Replace malfunctioning heated oxygen sensor 2.
M
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-301
2006 Q45
DTC P0138, P0158 HO2S2
Component Inspection
HEATED OXYGEN SENSOR 2 With CONSULT-II
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. 4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load. 5. Let engine idle for 1 minute.
6. Select "FUEL INJECTION" in "ACTIVE TEST" mode, and select "HO2S2 (B1)/(B2)" as the monitor item with CONSULT-II.
NBS001UV SEF174Y
7. Check "HO2S2 (B1)/(B2)" at idle speed when adjusting "FUEL INJECTION" to ±25%.
PBIB1672E
PBIB2163E
"HO2S2 (B1)/(B2)" should be above 0.78V at least once when the "FUEL INJECTION" is +25%. "HO2S2 (B1)/(B2)" should be below 0.18V at least once when the "FUEL INJECTION" is -25%. CAUTION: q Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. q Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II 1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. 3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and ground.
Revision: 2005 November
EC-302
2006 Q45
DTC P0138, P0158 HO2S2
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
A
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.78V at least once during this
procedure. If the voltage is above 0.78V at step 6, step 7 is not neces-
EC
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D position. The voltage should be below 0.18V at least once during this procedure.
8. If NG, replace heated oxygen sensor 2.
C
PBIB2024E
D
CAUTION:
q Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 E in) onto a hard surface such as a concrete floor; use a new one.
q Before installing new oxygen sensor, clean exhaust system threads (using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12) and approved anti-seize lubricant.
F
Removal and Installation
HEATED OXYGEN SENSOR 2
NBS001UW
Refer to EX-3, "EXHAUST SYSTEM" .
G
H
I
J
K
L
M
Revision: 2005 November
EC-303
2006 Q45
DTC P0139, P0159 HO2S2
DTC P0139, P0159 HO2S2
Component Description
The heated oxygen sensor 2, after three way catalyst (manifold), monitors the oxygen level in the exhaust gas on each bank. Even if switching characteristics of the air fuel ratio (A/F) sensor 1 are shifted, the air-fuel ratio is controlled to stoichiometric, by the signal from the heated oxygen sensor 2. This sensor is made of ceramic zirconia. The zirconia generates voltage from approximately 1V in richer conditions to 0V in leaner conditions. Under normal conditions the heated oxygen sensor 2 is not used for engine control operation.
PFP:226A0
NBS002XX
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
HO2S2 (B1) HO2S2 (B2)
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
HO2S2 MNTR (B1) HO2S2 MNTR (B2)
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
On Board Diagnosis Logic
The heated oxygen sensor 2 has a much longer switching time between rich and lean than the A/F sensor 1. The oxygen storage capacity of the three way catalyst (manifold) causes the longer switching time. To judge the malfunctions of heated oxygen sensor 2, ECM monitors whether the switching response of the sensor's voltage is faster than specified during the various driving condition such as fuel-cut.
SEF327R NBS001UY
SPECIFICATION 0 - 0.3V Approx. 0.6 1.0V
LEAN RICH
NBS001UZ
SEF302U
DTC No.
P0139 0139 (Bank 1)
P0159 0159 (Bank 2)
Trouble diagnosis name
DTC detecting condition
Heated oxygen sensor It takes more time for the sensor to respond 2 circuit slow response between rich and lean than the specified time.
Possible cause
q Harness or connectors (The sensor circuit is open or shorted)
q Heated oxygen sensor 2 q Fuel pressure q Fuel injector q Intake air leaks
Revision: 2005 November
EC-304
2006 Q45
DTC P0139, P0159 HO2S2
DTC Confirmation Procedure
NBS001V0
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
TESTING CONDITION:
For better results, perform "DTC WORK SUPPORT" at a temperature of 0 to 30 °C (32 to 86 °F).
C
1. Turn ignition switch ON and select "DATA MONITOR" mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
D
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
E
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that "COOLAN TEMP/S" indicates more than 70°C (158°F). If not, warm up engine and go to next step when "COOLAN
F
SEF174Y
TEMP/S" indication reaches to 70°C (158°F). 7. Select "HO2S2 (B1) P0139" or "HO2S2 (B2) P0159" of "HO2S2" in "DTC WORK SUPPORT" mode with G
CONSULT-II.
8. Start engine and following the instruction of CONSULT-II. H
I
J
NOTE: It will take at most 10 minutes until "COMPLETED" is displayed.
9. Make sure that "OK" is displayed after touching "SELF-DIAG RESULTS". If "NG" is displayed, refer to EC-310, "Diagnostic Procedure" . If "CAN NOT BE DIAGNOSED" is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
K
PBIB2374E
L
M
Overall Function Check
NBS001V1
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st trip DTC might not be confirmed.
WITH GST 1. Start engine and warm it up to the normal operating temperature. 2. Turn ignition switch OFF and wait at least 10 seconds. 3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. 4. Let engine idle for 1 minute. 5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and
ground.
Revision: 2005 November
EC-305
2006 Q45
DTC P0139, P0159 HO2S2
6. Check the voltage when revving up to 4,000 rpm under no load at least 10 times. (Depress and release accelerator pedal as soon as possible.) A change of voltage should be more than 0.06V for 1 second during this procedure. If the voltage can be confirmed in step 6, step 7 is not necessary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D position. A change of voltage should be more than 0.06V for 1 second during this procedure.
8. If NG, go to EC-310, "Diagnostic Procedure" .
PBIB2024E
Revision: 2005 November
EC-306
2006 Q45
Wiring Diagram
BANK 1
DTC P0139, P0159 HO2S2
NBS001V2
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-307
TBWM1226E
2006 Q45
DTC P0139, P0159 HO2S2
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
6 GY
Heated oxygen sensor 2 heater (bank 1)
[Engine is running] q Engine speed: Below 3,600 rpm after the
following conditions are met
Engine:Aafter warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
0 - 1.0V
[Ignition switch: ON] q Engine stopped [Engine is running] q Engine speed: Above 3,600 rpm
BATTERY VOLTAGE (11 - 14V)
55 PU
Heated oxygen sensor 2 (bank 1)
[Engine is running]
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
78 OR
Sensor ground (Heated oxygen sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
Revision: 2005 November
EC-308
2006 Q45
DTC P0139, P0159 HO2S2
BANK 2
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-309
TBWM1227E
2006 Q45
DTC P0139, P0159 HO2S2
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
25 G
Heated oxygen sensor 2 heater (bank 2)
74 B
Heated oxygen sensor 2 (bank 2)
78 OR
Sensor ground (Heated oxygen sensor 2)
CONDITION
DATA (DC Voltage)
[Engine is running] q Engine speed: Below 3,600 rpm after the
following conditions are met
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
0 - 1.0V
[Ignition switch: ON] q Engine stopped [Engine is running] q Engine speed: Above 3,600 rpm
BATTERY VOLTAGE (11 - 14V)
[Engine is running]
q Revving engine from idle to 3,000 rpm quickly after the following conditions are met
Engine: After warming up
0 - Approximately 1.0V
After keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load
[Engine is running] q Warm-up condition
Approximately 0V
q Idle speed
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS001V3
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-310
PBIB2417E
2006 Q45
DTC P0139, P0159 HO2S2
2. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select "SELF-LEARNING CONT" in "WORK SUPPORT" mode
EC
with CONSULT-II.
3. Clear the self-learning control coefficient by touching "CLEAR".
4. Run engine for at least 10 minutes at idle speed.
C
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
D
E
SEF968Y
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
F
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
G
4. Stop engine and reconnect mass air flow sensor harness connector. H
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" . I
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? Is it difficult to start engine?
PBIB2418E
J
Yes or No
Yes
>> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-316, "DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION" or EC-328, "DTC P0172, P0175 FUEL
K
INJECTION SYSTEM FUNCTION" .
No >> GO TO 3.
L
M
Revision: 2005 November
EC-311
2006 Q45
DTC P0139, P0159 HO2S2
3. CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect heated oxygen sensor 2 harness connector.
3. Disconnect ECM harness connector. 4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram.
Continuity should exist. 5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E315, F5 q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0018E
Revision: 2005 November
EC-312
2006 Q45
DTC P0139, P0159 HO2S2
5. CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows. Refer to Wiring Diagram.
EC
Terminals
DTC
Bank
ECM
Sensor
P0139
55
1
1
C
P0159
74
1
2
Continuity should exist.
D
2. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
E
Terminals
DTC
Bank
ECM
Sensor
P0139
55
1
1
F
P0159
74
1
2
Continuity should not exist.
G
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
H
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
I
Check the following.
q Harness connectors E315, F5
J
q Harness for open or short between heated oxygen sensor 2 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
7. CHECK HEATED OXYGEN SENSOR 2
Refer to EC-314, "Component Inspection" .
L
OK or NG
OK >> GO TO 8. NG >> Replace malfunctioning heated oxygen sensor 2.
M
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-313
2006 Q45
DTC P0139, P0159 HO2S2
Component Inspection
HEATED OXYGEN SENSOR 2 With CONSULT-II
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. 4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load. 5. Let engine idle for 1 minute.
6. Select "FUEL INJECTION" in "ACTIVE TEST" mode, and select "HO2S2 (B1)/(B2)" as the monitor item with CONSULT-II.
NBS001V4 SEF174Y
7. Check "HO2S2 (B1)/(B2)" at idle speed when adjusting "FUEL INJECTION" to ±25%.
PBIB1672E
PBIB2163E
"HO2S2 (B1)/(B2)" should be above 0.78V at least once when the "FUEL INJECTION" is +25%. "HO2S2 (B1)/(B2)" should be below 0.18V at least once when the "FUEL INJECTION" is -25%. CAUTION: q Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one. q Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-II 1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. 3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and ground.
Revision: 2005 November
EC-314
2006 Q45
DTC P0139, P0159 HO2S2
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
A
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.78V at least once during this
procedure. If the voltage is above 0.78V at step 6, step 7 is not neces-
EC
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D position. The voltage should be below 0.18V at least once during this procedure.
8. If NG, replace heated oxygen sensor 2.
C
PBIB2024E
D
CAUTION:
q Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 E in) onto a hard surface such as a concrete floor; use a new one.
q Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
F
Removal and Installation
HEATED OXYGEN SENSOR 2
NBS001V5
Refer to EX-3, "EXHAUST SYSTEM" .
G
H
I
J
K
L
M
Revision: 2005 November
EC-315
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
PFP:16600
On Board Diagnosis Logic
NBS001V6
With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the theoretical mixture ratio based on the mixture ratio feedback signal from the air fuel ratio (A/F) sensor 1. The ECM calculates the necessary compensation to correct the offset between the actual and the theoretical ratios. In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
Sensor
Input Signal to ECM
ECM function
Actuator
A/F sensor 1
Density of oxygen in exhaust gas (Mixture ratio feedback signal)
Fuel injection control
Fuel injector
DTC No.
P0171 0171 (Bank 1)
Trouble diagnosis name
P0174 0174 (Bank 2)
Fuel injection system too lean
DTC detecting condition
Possible cause
q Intake air leaks
q Fuel injection system does not operate properly.
q The amount of mixture ratio compensation is too large. (The mixture ratio is too lean.)
q A/F sensor 1 q Fuel injector q Exhaust gas leaks q Incorrect fuel pressure q Lack of fuel
q Mass air flow sensor
q Incorrect PCV hose connection
DTC Confirmation Procedure
NBS001V7
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select "SELF-LEARNING CONT" in "WORK SUPPORT" mode with CONSULT-II.
4. Clear the self-learning control coefficient by touching "CLEAR".
5. Select "DATA MONITOR" mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes. The 1st trip DTC P0171 or P0174 should be detected at this stage, if a malfunction exists. If so, go to EC-322, "Diagnostic Procedure" .
NOTE: If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for 10 minutes. Refer to the table below. Hold the accelerator pedal as steady as possible.
SEF968Y
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following conditions should be satisfied at the same time.
Engine speed Vehicle speed
Engine speed in the freeze frame data ± 400 rpm Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
Revision: 2005 November
EC-316
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature
T should be lower than 70 °C (158 °F).
A
(T) condition
When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
7. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too.
EC
8. Crank engine while depressing accelerator pedal. If engine starts, go to EC-322, "Diagnostic Procedure" .
If engine does not start, check exhaust and intake air leak visually. C
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
D
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
E
nector.
6. Select Service $03 with GST. Make sure DTC P0102 is
detected.
F
7. Select Service $04 with GST and erase the DTC P0102.
8. Start engine again and let it idle for at least 10 minutes.
9. Select Service $07 with GST. The 1st trip DTC P0171 or P0174 should be detected at this stage, if a malfunction exists. If so, go to EC-322, "Diagnostic Procedure" .
G
PBIB2418E
NOTE:
H
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for 10 min- I utes. Refer to the table below. Hold the accelerator pedal as steady as possible.
J The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following conditions should be satisfied at the same time.
Engine speed
Engine speed in the freeze frame data ± 400 rpm
K
Vehicle speed
Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
Engine coolant temperature
When the freeze frame data shows lower than 70 °C (158 °F), T should be lower than 70 °C (158 °F).
L
(T) condition
When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
M 10. If it is difficult to start engine at step 8, the fuel injection system has a malfunction.
11. Crank engine while depressing accelerator pedal. If engine starts, go to EC-322, "Diagnostic Procedure" . If engine does not start, check exhaust and intake air leak visually.
Revision: 2005 November
EC-317
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
Wiring Diagram
BANK 1
NBS001V8
Revision: 2005 November
EC-318
TBWM1228E
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
16 W 35 R 56 R/L 75 BR
A/F sensor 1 (bank 1)
21 W/B 22 Y 23 R/L 44 BR
Fuel injector No. 5 Fuel injector No. 3 Fuel injector No. 1 Fuel injector No. 7
[Engine is running]
D
q Warm-up condition
q Idle speed
E
PBIB1584E
[Engine is running] q Warm-up condition q Idle speed
[Engine is running] q Warm-up condition q Idle speed
Approximately 3.1V
Approximately 2.6V
F
Approximately 2.3V
Approximately 2.3V
G
BATTERY VOLTAGE
(11 - 14V)
H
NOTE:
The pulse cycle changes depending on rpm
I
at idle
PBIB0042E
BATTERY VOLTAGE
J
(11 - 14V)
[Engine is running]
K
q Warm-up condition q Engine speed: 2,000 rpm
L
PBIB0043E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
M
Revision: 2005 November
EC-319
2006 Q45
BANK 2
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
Revision: 2005 November
EC-320
TBWM1229E
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
24 SB
A/F sensor 1 heater (bank 2)
40 BR 41 G 42 B/R 63 L
Fuel injector No. 6 Fuel injector No. 4 Fuel injector No. 2 Fuel injector No. 8
[Engine is running]
D
q Warm-up condition
q Idle speed
E
PBIB1584E
[Engine is running] q Warm-up condition
BATTERY VOLTAGE
(11 - 14V)
F
q Idle speed
NOTE: The pulse cycle changes depending on rpm at idle
G
PBIB0042E
H
[Engine is running] q Warm-up condition
BATTERY VOLTAGE
(11 - 14V)
I
q Engine speed: 2,000 rpm
J
57 G/Y 58 G 76 L/W 77 GY
A/F sensor 1 (bank 2)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
PBIB0043E
K
Approximately 2.6V
Approximately 2.3V
Approximately 3.1V
L
Approximately 2.3V
M
Revision: 2005 November
EC-321
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
Diagnostic Procedure
1. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle. 2. Listen for an exhaust gas leak before three way catalyst (manifold).
NBS001V9
OK or NG OK >> GO TO 2. NG >> Repair or replace.
2. CHECK FOR INTAKE AIR LEAK
1. Listen for an intake air leak after the mass air flow sensor. 2. Check PCV hose connection. OK or NG
OK >> GO TO 3. NG >> Repair or replace.
PBIB1216E
Revision: 2005 November
EC-322
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
3. CHECK AIR FUEL RATIO (A/F) SENSOR 1 INPUT SIGNAL CIRCUIT A 1. Turn ignition switch OFF. 2. Disconnect corresponding air fuel ratio (A/F) sensor 1 harness connector.
EC
C
D
E
PBIB3134E
: Vehicle front
1. A/F sensor 1 (bank 2)
2. A/F sensor 1 (bank 1)
harness connector
harness connector
F
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
G
A/F sensor 1 terminal
ECM terminal
1
16
H
2
75
Bank 1
5
35
6
56
I
1
76
2
77
Bank 2
J
5
57
6
58
Continuity should exist.
K
5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
L
Bank 1
Bank 2
A/F sensor 1 terminal
ECM terminal
A/F sensor 1 terminal
ECM terminal
M
1
16
1
76
2
75
2
77
5
35
5
57
6
56
6
58
Continuity should not exist.
6. Also check harness for short to power. OK or NG
OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-323
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
4. CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-80, "FUEL PRESSURE RELEASE" . 2. Install fuel pressure gauge and check fuel pressure. Refer to EC-80, "FUEL PRESSURE CHECK" .
At idling: 350 kPa (3.57 kg/cm2 , 51 psi) OK or NG
OK >> GO TO 6. NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following. q Fuel pump and circuit (Refer to EC-534, "DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)" , EC-
715, "FUEL PUMP" .) q Fuel pressure regulator (Refer to EC-80, "FUEL PRESSURE CHECK" .) q Fuel lines (Refer to MA-15, "Checking Fuel Lines" .) q Fuel filter for clogging
>> Repair or replace.
6. CHECK MASS AIR FLOW SENSOR
With CONSULT-II 1. Install all removed parts. 2. Check "MASS AIR FLOW" in "DATA MONITOR" mode with CONSULT-II.
3.8 - 5.2 g·m/sec: at idling 16.0 - 21.5 g·m/sec: at 2,500 rpm
With GST 1. Install all removed parts. 2. Check mass air flow sensor signal in "Service $01" with GST.
3.8 - 5.2 g·m/sec: at idling 16.0 - 21.5 g·m/sec: at 2,500 rpm OK or NG OK (With CONSULT-II)>>GO TO 7. OK (Without CONSULT-II)>>GO TO 8. NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-195, "DTC P0101 MAF SENSOR" .
Revision: 2005 November
EC-324
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
7. CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-II 1. Start engine. 2. Perform "POWER BALANCE" in "ACTIVE TEST" mode with
CONSULT-II. 3. Make sure that each circuit produces a momentary engine
speed drop.
OK or NG OK >> GO TO 10. NG >> Perform trouble diagnosis for EC-706, "FUEL INJECTOR" .
A EC
C D E
PBIB0133E
F G H I J K L M
Revision: 2005 November
EC-325
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
8. CHECK FUNCTION OF FUEL INJECTOR-I
Without CONSULT-II 1. Turn ignition switch OFF. 2. Disconnect harness connectors F21, F201 (bank 1) and F41, F221 (bank 2).
3. Turn ignition switch ON. 4. Check voltage between the following;
harness connector F21 terminal 5 and ground, harness connector F41 terminal 5 and ground with CONSULT-II or tester.
Voltage: Battery voltage
5. Turn ignition switch OFF. 6. Disconnect ECM harness connector. 7. Check harness continuity between the following terminals.
Cylinder 1 3 5 7 2 4 6 8
Harness connector terminal F21 terminal 3 F21 terminal 2 F21 terminal 1 F21 terminal 6 F41 terminal 3 F41 terminal 2 F41 terminal 1 F41 terminal 6
ECM terminal 23 22 21 44 42 41 40 63
Continuity should exist.
8. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 9. NG >> Perform trouble diagnosis for EC-706, "FUEL INJECTOR" .
PBIB2438E PBIB0180E
Revision: 2005 November
EC-326
2006 Q45
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
9. CHECK FUNCTION OF FUEL INJECTOR-II
Provide battery voltage between the following terminals, and then interrupt it. Listen to each fuel injector operating sound.
Cylinder
1 3 5 7 2 4 6 8
Harness connector F201 F221
terminal
(+)
()
3
2 5
1
6
3
2 5
1
6
Operating sound should exist.
OK or NG OK >> GO TO 10. NG >> Perform trouble diagnosis for EC-706, "FUEL INJECTOR" .
10. CHECK FUEL INJECTOR
1. Turn ignition switch OFF. 2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. 3. Disconnect all fuel injector harness connectors. 4. Remove fuel tube assembly. Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all fuel injectors connected to fuel tube. 5. For DTC P0171, reconnect fuel injector harness connectors on bank 1.
For DTC P0174, reconnect fuel injector harness connectors on bank 2. 6. Disconnect all ignition coil harness connectors. 7. Prepare pans or saucers under each fuel injector. 8. Crank engine for about 3 seconds.
For DTC P0171, make sure that fuel sprays out from fuel injectors on bank 1. For DTC P0174, make sure that fuel sprays out from fuel injectors on bank 2.
Fuel should be sprayed evenly for each fuel injector.
OK or NG OK >> GO TO 11. NG >> Replace fuel injectors from which fuel does not spray out. Always replace O-ring with new ones.
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
A EC
C D
PBIB2449E
E F G H I J K L M
PBIB1726E
Revision: 2005 November
EC-327
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
PFP:16600
On Board Diagnosis Logic
NBS001VA
With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the theoretical mixture ratio based on the mixture ratio feedback signal from the air fuel ratio (A/F) sensor 1. The ECM calculates the necessary compensation to correct the offset between the actual and the theoretical ratios. In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
Sensor
Input Signal to ECM
ECM function
Actuator
A/F sensor 1
Density of oxygen in exhaust gas (Mixture ratio feedback signal)
Fuel injection control
Fuel injector
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P0172 0172 (Bank 1)
P0175 0175 (Bank 2)
Fuel injection system too rich
q Fuel injection system does not operate properly.
q The amount of mixture ratio compensation is too large. (The mixture ratio is too rich.)
q A/F sensor 1 q Fuel injector q Exhaust gas leaks q Incorrect fuel pressure q Mass air flow sensor
DTC Confirmation Procedure
NBS001VB
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select "SELF-LEARNING CONT" in "WORK SUPPORT" mode with CONSULT-II.
4. Clear the self-learning control coefficient by touching "CLEAR".
5. Select "DATA MONITOR" mode with CONSULT-II.
6. Start engine again and let it idle for at least 10 minutes. The 1st trip DTC P0172, P0175 should be detected at this stage, if a malfunction exists. If so, go to EC-334, "Diagnostic Procedure" .
NOTE: If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain time. Refer to the table below. Hold the accelerator pedal as steady as possible.
SEF968Y
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following conditions should be satisfied at the same time.
Engine speed
Engine speed in the freeze frame data ± 400 rpm
Vehicle speed
Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
Engine coolant temperature (T) condition
When the freeze frame data shows lower than 70 °C (158 °F), T should be lower than 70 °C (158 °F).
When the freeze frame data shows higher than or equal to 70 °C (158 °F), T should be higher than or equal to 70 °C (158 °F).
7. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too. 8. Crank engine while depressing accelerator pedal.
Revision: 2005 November
EC-328
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
If engine starts, go to EC-334, "Diagnostic Procedure" . If engine does not start, remove ignition plugs and
check for fouling, etc.
A
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
EC
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
C
nector.
5. Select Service $03 with GST. Make sure DTC P0102 is
detected.
D
6. Select Service $04 with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
E
8. Select Service $07 with GST. The 1st trip DTC P0172 or P0175
should be detected at this stage, if a malfunction exists. If so, go to EC-334, "Diagnostic Procedure" .
PBIB2418E
NOTE:
F
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds. b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain G
time. Refer to the table below. Hold the accelerator pedal as steady as possible.
H
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
I
Engine speed
Engine speed in the freeze frame data ± 400 rpm
Vehicle speed
Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
J
Engine coolant temperature
T should be lower than 70 °C (158 °F).
(T) condition
When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
K
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal. If engine starts, go to EC-334, "Diagnostic Procedure" . If engine does not start, remove spark plugs and L check for fouling, etc.
M
Revision: 2005 November
EC-329
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
Wiring Diagram
BANK 1
NBS001VC
Revision: 2005 November
EC-330
TBWM1228E
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
16 W 35 R 56 R/L 75 BR
A/F sensor 1 (bank 1)
21 W/B 22 Y 23 R/L 44 BR
Fuel injector No. 5 Fuel injector No. 3 Fuel injector No. 1 Fuel injector No. 7
[Engine is running]
D
q Warm-up condition
q Idle speed
E
PBIB1584E
[Engine is running] q Warm-up condition q Idle speed
[Engine is running] q Warm-up condition q Idle speed
Approximately 3.1V
Approximately 2.6V
F
Approximately 2.3V
Approximately 2.3V
G
BATTERY VOLTAGE
(11 - 14V)
H
NOTE:
The pulse cycle changes depending on rpm
I
at idle
PBIB0042E
BATTERY VOLTAGE
J
(11 - 14V)
[Engine is running]
K
q Warm-up condition q Engine speed: 2,000 rpm
L
PBIB0043E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
M
Revision: 2005 November
EC-331
2006 Q45
BANK 2
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
Revision: 2005 November
EC-332
TBWM1229E
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
24 SB
A/F sensor 1 heater (bank 2)
40 BR 41 G 42 B/R 63 L
Fuel injector No. 6 Fuel injector No. 4 Fuel injector No. 2 Fuel injector No. 8
[Engine is running]
D
q Warm-up condition
q Idle speed
E
PBIB1584E
[Engine is running] q Warm-up condition
BATTERY VOLTAGE
(11 - 14V)
F
q Idle speed
NOTE: The pulse cycle changes depending on rpm at idle
G
PBIB0042E
H
[Engine is running] q Warm-up condition
BATTERY VOLTAGE
(11 - 14V)
I
q Engine speed: 2,000 rpm
J
57 G/Y 58 G 76 L/W 77 GY
A/F sensor 1 (bank 2)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
PBIB0043E
K
Approximately 2.6V
Approximately 2.3V
Approximately 3.1V
L
Approximately 2.3V
M
Revision: 2005 November
EC-333
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
Diagnostic Procedure
1. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle. 2. Listen for an exhaust gas leak before three way catalyst (manifold).
NBS001VD
OK or NG OK >> GO TO 2. NG >> Repair or replace.
2. CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor. OK or NG
OK >> GO TO 3. NG >> Repair or replace.
PBIB1216E
Revision: 2005 November
EC-334
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
3. CHECK AIR FUEL RATIO (A/F) SENSOR 1 INPUT SIGNAL CIRCUIT A 1. Turn ignition switch OFF. 2. Disconnect corresponding air fuel ratio (A/F) sensor 1 harness connector.
EC
C
D
E
PBIB3134E
: Vehicle front
1. A/F sensor 1 (bank 2)
2. A/F sensor 1 (bank 1)
harness connector
harness connector
F
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
G
A/F sensor 1 terminal
ECM terminal
1
16
H
2
75
Bank 1
5
35
6
56
I
1
76
2
77
Bank 2
J
5
57
6
58
Continuity should exist.
K
5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
L
Bank 1
Bank 2
A/F sensor 1 terminal
ECM terminal
A/F sensor 1 terminal
ECM terminal
M
1
16
1
76
2
75
2
77
5
35
5
57
6
56
6
58
Continuity should not exist.
6. Also check harness for short to power. OK or NG
OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-335
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
4. CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-80, "FUEL PRESSURE RELEASE" . 2. Install fuel pressure gauge and check fuel pressure. Refer to EC-80, "FUEL PRESSURE CHECK" .
At idling: 350 kPa (3.57 kg/cm2 , 51 psi) OK or NG
OK >> GO TO 6. NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following. q Fuel pump and circuit (Refer to EC-534, "DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)" , EC-
715, "FUEL PUMP" .) q Fuel pressure regulator (Refer to EC-80, "FUEL PRESSURE CHECK" .)
>> Repair or replace.
6. CHECK MASS AIR FLOW SENSOR
With CONSULT-II 1. Install all removed parts. 2. Check "MASS AIR FLOW" in "DATA MONITOR" mode with CONSULT-II.
3.8 - 5.2 g·m/sec: at idling 16.0 - 21.5 g·m/sec: at 2,500 rpm
With GST 1. Install all removed parts. 2. Check mass air flow sensor signal in "Service $01" with GST.
3.8 - 5.2 g·m/sec: at idling 16.0 - 21.5 g·m/sec: at 2,500 rpm OK or NG OK (With CONSULT-II)>>GO TO 7. OK (Without CONSULT-II)>>GO TO 8. NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-195, "DTC P0101 MAF SENSOR" .
7. CHECK FUNCTION OF FUEL INJECTORS
With CONSULT-II 1. Start engine. 2. Perform "POWER BALANCE" in "ACTIVE TEST" mode with
CONSULT-II. 3. Make sure that each circuit produces a momentary engine
speed drop.
Revision: 2005 November
EC-336
PBIB0133E
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
OK or NG
A
OK >> GO TO 10.
NG >> Perform trouble diagnosis for EC-706, "FUEL INJECTOR" .
8. CHECK FUNCTION OF FUEL INJECTOR-I
EC
Without CONSULT-II
1. Turn ignition switch OFF.
C
2. Disconnect harness connectors F21, F201 (bank 1) and F41, F221 (bank 2).
D
E
3. Turn ignition switch ON. 4. Check voltage between the following;
harness connector F21 terminal 5 and ground, harness connector F41 terminal 5 and ground with CONSULT-II or tester.
Voltage: Battery voltage
5. Turn ignition switch OFF. 6. Disconnect ECM harness connector. 7. Check harness continuity between the following terminals.
Cylinder 1 3 5 7 2 4 6 8
Harness connector terminal F21 terminal 3 F21 terminal 2 F21 terminal 1 F21 terminal 6 F41 terminal 3 F41 terminal 2 F41 terminal 1 F41 terminal 6
ECM terminal 23 22 21 44 42 41 40 63
Continuity should exist.
8. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 9. NG >> Perform trouble diagnosis for EC-706, "FUEL INJECTOR" .
F
PBIB2438E
G
H
I
J
PBIB0180E
K
L
M
Revision: 2005 November
EC-337
2006 Q45
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
9. CHECK FUNCTION OF FUELINJECTOR-II
Provide battery voltage between the following terminals, and then interrupt it. Listen to each fuel injector operating sound.
Cylinder
1 3 5 7 2 4 6 8
Harness connector F201 F221
terminal
(+)
()
3
2 5
1
6
3
2 5
1
6
PBIB2449E
Operating sound should exist.
OK or NG OK >> GO TO 10. NG >> Perform trouble diagnosis for EC-706, "FUEL INJECTOR" .
10. CHECK FUEL INJECTOR
1. Turn ignition switch OFF. 2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. 3. Remove fuel tube assembly. Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all fuel injectors connected to fuel tube. 4. Disconnect all fuel injector harness connectors. 5. Disconnect all ignition coil harness connectors. 6. Prepare pans or saucers under each fuel injectors. 7. Crank engine for about 3 seconds.
Make sure fuel does not drip from fuel injector. OK or NG
OK (Does not drip.)>>GO TO 11. NG (Drips.)>>Replace the fuel injectors from which fuel is dripping. Always replace O-ring with new one.
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-338
2006 Q45
DTC P0181 FTT SENSOR
DTC P0181 FTT SENSOR Component Description
The fuel tank temperature sensor is used to detect the fuel temperature inside the fuel tank. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the fuel temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases.
PFP:22630
A
NBS001VE
EC
C
D
<Reference data>
PBIB1249E
E
Fluid temperature °C (°F)
Voltage* V
Resistance k
20 (68)
3.5
2.3 - 2.7
50 (122)
2.2
0.79 - 0.90
*: This data is reference value and is measured between ECM terminal 107 (Fuel tank temperature sensor) and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic
F
G
H
SEF012P
I
NBS001VF
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
J
P0181 0181
Fuel tank temperature sensor circuit range/ performance
Rationally incorrect voltage from the sensor is sent to ECM, compared with the voltage signals from engine coolant temperature sensor and intake air temperature sensor.
q Harness or connectors (The sensor circuit is open or shorted)
q Fuel tank temperature sensor
K
DTC Confirmation Procedure
NBS001VG
L NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
M
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Wait at least 10 seconds. If 1st trip DTC is detected, go to EC-342, "Diagnostic Procedure" . If 1st trip DTC is not detected, go to following step.
4. Check "COOLAN TEMP/S" value.
If "COOLAN TEMP/S" is less than 60°C (140°F), the result will be OK.
If "COOLAN TEMP/S" is above 60°C (140°F), go to the following step.
SEF174Y
5. Cool engine down until "COOLAN TEMP/S" is less than 60°C (140°F).
6. Wait at least 10 seconds.
7. If 1st trip DTC is detected, go to EC-342, "Diagnostic Procedure" .
Revision: 2005 November
EC-339
2006 Q45
DTC P0181 FTT SENSOR
WITH GST Follow the procedure WITH CONSULT-II above.
Revision: 2005 November
EC-340
2006 Q45
Wiring Diagram
DTC P0181 FTT SENSOR
NBS001VH
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-341
TBWM0547E
2006 Q45
DTC P0181 FTT SENSOR
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
NBS001VI
OK or NG OK >> GO TO 2. NG >> Repair or replace ground connections.
2. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect "fuel level sensor unit and fuel pump" harness connector.
2. Turn ignition switch ON.
PBIB2417E
3. Check voltage between "fuel level sensor unit and fuel pump" terminal 4 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB1249E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B211, M141 q Harness connectors M135, F105 q Harness for open or short between ECM and "fuel level sensor unit and fuel pump"
>> Repair open circuit or short to ground or short to power in harness or connector.
PBIB0316E
Revision: 2005 November
EC-342
2006 Q45
DTC P0181 FTT SENSOR
4. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. 3. Check harness continuity between "fuel level sensor unit and fuel pump" terminal 2 and ECM terminal 67. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
D
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
E
Check the following.
q Harness connectors B211, M141
q Harness connectors M135, F105
F
q Harness for open or short between ECM and "fuel level sensor unit and fuel pump"
G >> Repair open circuit or short to ground or short to power in harness or connector.
6. CHECK FUEL TANK TEMPERATURE SENSOR
H
Refer to EC-343, "Component Inspection" .
OK or NG
OK >> GO TO 7.
I
NG >> Replace fuel level sensor unit.
7. CHECK INTERMITTENT INCIDENT
J
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
FUEL TANK TEMPERATURE SENSOR 1. Remove fuel level sensor unit. 2. Check resistance between "fuel level sensor unit and fuel pump"
terminals 4 and 2 by heating with hot water or heat gun as shown in the figure.
K
NBS001VJ
L
M
Temperature °C (°F) 20 (68) 50 (122)
Resistance k 2.3 - 2.7
0.79 - 0.90
Removal and Installation
FUEL TANK TEMPERATURE SENSOR
Refer to FL-3, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
PBIB0200E NBS001VK
Revision: 2005 November
EC-343
2006 Q45
DTC P0182, P0183 FTT SENSOR
DTC P0182, P0183 FTT SENSOR Component Description
The fuel tank temperature sensor is used to detect the fuel temperature inside the fuel tank. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the fuel temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases.
PFP:22630
NBS001VL
PBIB1249E
<Reference data>
Fluid temperature °C (°F)
Voltage* V
Resistance k
20 (68)
3.5
2.3 - 2.7
50 (122)
2.2
0.79 - 0.90
*: This data is reference value and is measured between ECM terminal 107 (Fuel tank temperature sensor) and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic
SEF012P NBS001VM
DTC No.
P0182 0182
P0183 0183
Trouble diagnosis name
Fuel tank temperature sensor circuit low input
Fuel tank temperature sensor circuit high input
DTC detecting condition
An excessively low voltage from the sensor is sent to ECM.
An excessively high voltage from the sensor is sent to ECM.
Possible cause
q Harness or connectors (The sensor circuit is open or shorted.)
q Fuel tank temperature sensor
DTC Confirmation Procedure
NBS001VN
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Wait at least 5 seconds. 4. If 1st trip DTC is detected, go to EC-346, "Diagnostic Procedure"
.
WITH GST Follow the procedure With CONSULT-II above.
Revision: 2005 November
EC-344
SEF174Y
2006 Q45
Wiring Diagram
DTC P0182, P0183 FTT SENSOR
NBS001VO
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-345
TBWM0547E
2006 Q45
DTC P0182, P0183 FTT SENSOR
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
NBS001VP
OK or NG OK >> GO TO 2. NG >> Repair or replace ground connections.
2. CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect "fuel level sensor unit and fuel pump" harness connector.
2. Turn ignition switch ON.
PBIB2417E
3. Check voltage between "fuel level sensor unit and fuel pump" terminal 4 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB1249E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B211, M141 q Harness connectors M135, F105 q Harness for open or short between ECM and "fuel level sensor unit and fuel pump"
>> Repair open circuit or short to ground or short to power in harness or connector.
PBIB0316E
Revision: 2005 November
EC-346
2006 Q45
DTC P0182, P0183 FTT SENSOR
4. CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. 3. Check harness continuity between "fuel level sensor unit and fuel pump" terminal 2 and ECM terminal 67. EC
Refer to Wiring Diagram.
Continuity should exist.
C
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
D
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
E
Check the following.
q Harness connectors B211, M141
q Harness connectors M135, F105
F
q Harness for open or short between ECM and "fuel level sensor unit and fuel pump"
G >> Repair open circuit or short to ground or short to power in harness or connector.
6. CHECK FUEL TANK TEMPERATURE SENSOR
H
Refer to EC-346, "Diagnostic Procedure" .
OK or NG
OK >> GO TO 7.
I
NG >> Replace fuel level sensor unit.
7. CHECK INTERMITTENT INCIDENT
J
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
FUEL TANK TEMPERATURE SENSOR 1. Remove fuel level sensor unit. 2. Check resistance between "fuel level sensor unit and fuel pump"
terminals 4 and 2 by heating with hot water or heat gun as shown in the figure.
K
NBS001VQ
L
M
Temperature °C (°F) 20 (68) 50 (122)
Resistance k 2.3 - 2.7
0.79 - 0.90
Removal and Installation
FUEL TANK TEMPERATURE SENSOR
Refer to FL-3, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
PBIB0200E NBS001VR
Revision: 2005 November
EC-347
2006 Q45
DTC P0222, P0223 TP SENSOR
DTC P0222, P0223 TP SENSOR
PFP:16119
Component Description
NBS001VS
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc. The throttle position sensor responds to the throttle valve movement. The throttle position sensor has the two sensors. These sensors are a kind of potentiometers which transform the throttle valve position into output voltage, and emit the voltage signal to the ECM. In addition, these sensors detect the opening and closing speed of the throttle valve and feed the voltage signals to the ECM. The ECM judges the current opening angle of the throttle valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening angle properly in response to driving condition.
PBIB0145E
CONSULT-II Reference Value in Data Monitor Mode
NBS001VT
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
THRTL SEN 1 THRTL SEN 2*
q Ignition switch: ON (Engine stopped)
q Selector lever: D
Accelerator pedal: Fully released Accelerator pedal: Fully depressed
More than 0.36V Less than 4.75V
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
On Board Diagnosis Logic
NBS001VU
These self-diagnoses have the one trip detection logic.
DTC No. P0222 0222
P0223 0223
Trouble diagnosis name Throttle position sensor 1 circuit low input
Throttle position sensor 1 circuit high input
DTC detecting condition An excessively low voltage from the TP sensor 1 is sent to ECM.
An excessively high voltage from the TP sensor 1 is sent to ECM.
Possible cause
q Harness or connectors (The TP sensor 1 circuit is open or shorted.) (APP sensor 2 circuit is shorted.)
q Electric throttle control actuator (TP sensor 1)
q Accelerator pedal position sensor (APP sensor 2)
FAIL-SAFE MODE When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 degrees. The ECM regulates the opening speed of the throttle valve to be slower than the normal condition. So, the acceleration will be poor.
Revision: 2005 November
EC-348
2006 Q45
DTC P0222, P0223 TP SENSOR
DTC Confirmation Procedure
NBS001VV
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
C
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-351, "Diagnostic Procedure" .
E
WITH GST Follow the procedure "WITH CONSULT-II" above.
F
SEF058Y
G
H
I
J
K
L
M
Revision: 2005 November
EC-349
2006 Q45
Wiring Diagram
DTC P0222, P0223 TP SENSOR
NBS001VW
Revision: 2005 November
EC-350
TBWM0548E
2006 Q45
DTC P0222, P0223 TP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
47 L/W
Sensor power supply (Throttle position sensor)
[Ignition switch: ON]
Approximately 5V
C
[Ignition switch: ON] q Engine stopped q Selector lever: D
More than 0.36V
D
q Accelerator pedal: Fully released
50 B
Throttle position sensor 1
[Ignition switch: ON]
E
q Engine stopped q Selector lever: D
Less than 4.75V
q Accelerator pedal: Fully depressed
F
66 R
Sensor ground (Throttle position sensor)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
G
[Ignition switch: ON] q Engine stopped q Selector lever: D
Less than 4.75V
H
q Accelerator pedal: Fully released
69 W
Throttle position sensor 2
[Ignition switch: ON]
I
q Engine stopped q Selector lever: D
More than 0.36V
q Accelerator pedal: Fully depressed
J
91 B
Sensor power supply (APP sensor 2)
[Ignition switch: ON]
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
Approximately 5V
K
NBS001VX
L
M
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-351
PBIB2417E
2006 Q45
DTC P0222, P0223 TP SENSOR
2. CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-I
1. Disconnect electric throttle control actuator harness connector. 2. Turn ignition switch ON.
3. Check voltage between electric throttle control actuator terminal 1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG OK >> GO TO 7. NG >> GO TO 3.
PBIB2420E
3. CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-II
PBIB0082E
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between electric throttle control actuator terminal 1 and ECM terminal 47.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG OK >> GO TO 4. NG >> Repair or replace open circuit.
4. CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.
ECM terminal
Sensor terminal
Reference Wiring Diagram
47
Electric throttle control actuator terminal 1
EC-350
91
APP sensor terminal 4
EC-656
OK or NG
OK >> GO TO 5. NG >> Repair short to ground or short to power in harness or connectors.
5. CHECK APP SENSOR
Refer to EC-660, "Component Inspection" .
OK or NG
OK >> GO TO 11. NG >> GO TO 6.
Revision: 2005 November
EC-352
2006 Q45
DTC P0222, P0223 TP SENSOR
6. REPLACE ACCELERATOR PEDAL ASSEMBLY A
1. Replace accelerator pedal assembly.
2. Perform EC-77, "Accelerator Pedal Released Position Learning" .
3. Perform EC-78, "Throttle Valve Closed Position Learning" .
EC
4. Perform EC-78, "Idle Air Volume Learning" .
C >> INSPECTION END
7. CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 5 and ECM terminal 66.
E
Refer to Wiring Diagram.
Continuity should exist. F
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
G
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
H
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 4.
Refer to Wiring Diagram.
Continuity should exist.
I
2. Also check harness for short to ground and short to power.
OK or NG
J
OK >> GO TO 9. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK THROTTLE POSITION SENSOR
K
Refer to EC-354, "Component Inspection" .
OK or NG
L
OK >> GO TO 11. NG >> GO TO 10.
M
10. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator. 2. Perform EC-78, "Throttle Valve Closed Position Learning" . 3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-353
2006 Q45
DTC P0222, P0223 TP SENSOR
Component Inspection
THROTTLE POSITION SENSOR 1. Reconnect all harness connectors disconnected.
2. Perform EC-78, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch ON.
4. Set selector lever to D position.
5. Check voltage between ECM terminals 50 (TP sensor 1 signal), 69 (TP sensor 2 signal) and ground under the following conditions.
Terminal
Accelerator pedal
Voltage
50 (Throttle position sensor 1)
Fully released Fully depressed
More than 0.36V Less than 4.75V
69 (Throttle position sensor 2)
Fully released Fully depressed
Less than 4.75V More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next step.
7. Perform EC-78, "Throttle Valve Closed Position Learning" .
8. Perform EC-78, "Idle Air Volume Learning" .
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-19, "INTAKE MANIFOLD" .
NBS001VY
PBIB1530E NBS001VZ
Revision: 2005 November
EC-354
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS-
FIRE
PFP:00000 A
On Board Diagnosis Logic
NBS001W0
When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank- EC shaft position (CKP) sensor (POS) signal to vary, ECM can determine that a misfire is occurring.
Sensor
Input Signal to ECM
ECM function
Crankshaft position sensor (POS)
Engine speed
On board diagnosis of misfire
C
The misfire detection logic consists of the following two conditions.
1. One Trip Detection Logic (Three Way Catalyst Damage)
D
On the first trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MIL will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor signal every 200 engine revolutions for a change.
E
When the misfire condition decreases to a level that will not damage the TWC, the MIL will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MIL will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will remain on.
F
If another misfire condition occurs that can damage the TWC, the MIL will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration) For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MIL will only G light when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sensor signal every 1,000 engine revolutions. A misfire malfunction can be detected on any one cylinder or on multiple cylinders. H
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P0300 0300
Multiple cylinder misfire detected
Multiple cylinder misfire.
I
P0301 0301
P0302 0302
P0303 0303
P0304 0304
P0305 0305
P0306 0306
P0307 0307
No.1 cylinder misfire detected
No. 2 cylinder misfire detected
No. 3 cylinder misfire detected
No. 4 cylinder misfire detected
No. 5 cylinder misfire detected
No. 6 cylinder misfire detected
No. 7 cylinder misfire detected
No. 1 cylinder misfires. No. 2 cylinder misfires. No. 3 cylinder misfires. No. 4 cylinder misfires. No. 5 cylinder misfires. No. 6 cylinder misfires. No. 7 cylinder misfires.
q Improper spark plug
q Insufficient compression
J
q Incorrect fuel pressure
q The fuel injector circuit is open or shorted
K
q Fuel injector
q Intake air leak
q The ignition signal circuit is open or
L
shorted
q Lack of fuel
q Drive plate
M
q A/F sensor 1
q Incorrect PCV hose connection
P0308 0308
No. 8 cylinder misfire detected
No. 8 cylinder misfires.
Revision: 2005 November
EC-355
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
DTC Confirmation Procedure
NBS001W1
CAUTION: Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws when driving.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON, and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Restart engine and let it idle for about 15 minutes.
5. If 1st trip DTC is detected, go to EC-357, "Diagnostic Procedure" .
NOTE: If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
PBIB0164E
b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain time. Refer to the table below. Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following conditions should be satisfied at the same time.
Engine speed Vehicle speed
Engine coolant temperature (T) condition
Engine speed in the freeze frame data ± 400 rpm
Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F), T should be lower than 70 °C (158 °F).
When the freeze frame data shows higher than or equal to 70 °C (158 °F), T should be higher than or equal to 70 °C (158 °F).
The time to driving varies according to the engine speed in the freeze frame data.
Engine speed Around 1,000 rpm Around 2,000 rpm More than 3,000 rpm
Time Approximately 10 minutes Approximately 5 minutes Approximately 3.5 minutes
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-356
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
Diagnostic Procedure
1. CHECK FOR INTAKE AIR LEAK
1. Start engine and run it at idle speed. 2. Listen for the sound of the intake air leak. 3. Check PCV hose connection. OK or NG
OK >> GO TO 2. NG >> Discover air leak location and repair.
2. CHECK FOR EXHAUST SYSTEM CLOGGING
1. Stop engine 2. Turn ignition switch OFF 3. Visually check exhaust tube, three way catalyst (manifold) and muffler for dents. OK or NG
OK (With CONSULT-II)>>GO TO 3. OK (Without CONSULT-II)>>GO TO 4. NG >> Repair or replace it.
3. PERFORM POWER BALANCE TEST
With CONSULT-II 1. Perform "POWER BALANCE" in "ACTIVE TEST" mode. 2. Is there any cylinder which does not produce a momentary
engine speed drop?
NBS001W2
A EC
C D E F G H I
J
Yes or No
Yes >> GO TO 4. No >> GO TO 10.
K
PBIB0133E
L
M
Revision: 2005 November
EC-357
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
4. CHECK FUNCTION OF FUEL INJECTOR-I
Without CONSULT-II 1. Turn ignition switch OFF. 2. Disconnect harness connectors F21, F201 (bank 1) and F41, F221 (bank 2).
3. Turn ignition switch ON. 4. Check voltage between the following;
harness connector F21 terminal 5 and ground, harness connector F41 terminal 5 and ground with CONSULT-II or tester.
Voltage: Battery voltage
5. Turn ignition switch OFF. 6. Disconnect ECM harness connector. 7. Check harness continuity between the following terminals.
Cylinder 1 3 5 7 2 4 6 8
Harness connector terminal F21 terminal 3 F21 terminal 2 F21 terminal 1 F21 terminal 6 F41 terminal 3 F41 terminal 2 F41 terminal 1 F41 terminal 6
ECM terminal 23 22 21 44 42 41 40 63
Continuity should exist.
8. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> Perform trouble diagnosis for EC-706, "FUEL INJECTOR" .
PBIB2438E PBIB0180E
Revision: 2005 November
EC-358
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
5. CHECK FUNCTION OF FUEL INJECTOR-II
Provide battery voltage between the following terminals, and then interrupt it. Listen to each fuel injector operating sound.
Cylinder
1 3 5 7 2 4 6 8
Harness connector F201 F221
terminal
(+)
()
3
2 5
1
6
3
2 5
1
6
Operating sound should exist.
OK or NG OK >> GO TO 6. NG >> Perform trouble diagnosis for EC-706, "FUEL INJECTOR" .
A EC
C D
PBIB2449E
E F G H
I
J
K
L
M
Revision: 2005 November
EC-359
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION: Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in fuse block No. 1 to release fuel pressure.
NOTE: Do not use CONSULT-II to release fuel pressure, or fuel pressure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion as shown in the figure.
11. Crank engine for about three seconds, and check whether spark is generated between the spark plug and the grounded metal portion.
PBIB0041E
Spark should be generated.
CAUTION: q Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock while checking, because the electrical discharge voltage becomes 20kV or more.
PBIB2325E
q It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE: When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10. NG >> GO TO 7.
7. CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF. 2. Disconnect spark plug and connect a known-good spark plug. 3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
Spark should be generated.
OK or NG OK >> GO TO 8. NG >> Check ignition coil, power transistor and their circuits. Refer to EC-731 .
Revision: 2005 November
EC-360
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
8. CHECK SPARK PLUG A
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
EC
spark plug type, refer to EM-30 .
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
C
9. CHECK FUNCTION OF IGNITION COIL-III
D
SEF156I
E
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
F
Spark should be generated.
OK or NG
G
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-30 . H
10. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-67, "CHECKING COMPRESSION PRESSURE" ,.
I
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
J
11. CHECK FUEL PRESSURE
1. Install all removed parts.
K
2. Release fuel pressure to zero. Refer to EC-80, "FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-80, "FUEL PRESSURE CHECK" . L
At idle: Approx. 350 kPa (3.57 kg/cm2 , 51 psi)
OK or NG
OK >> GO TO 13.
M
NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following. q Fuel pump and circuit (Refer to EC-534, "DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)" , EC-
715, "FUEL PUMP" .) q Fuel pressure regulator (Refer to EC-80 .) q Fuel lines (Refer to MA-15, "Checking Fuel Lines" .) q Fuel filter for clogging
>> Repair or replace.
Revision: 2005 November
EC-361
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
13. CHECK IGNITION TIMING
Check the following items. Refer to EC-71, "Basic Inspection" .
Items
Specifications
Target idle speed
650 ± 50 rpm (in P or N position)
Ignition timing
12 ± 5° BTDC (in P or N position)
OK or NG
OK >> GO TO 14. NG >> Follow the Basic Inspection.
Revision: 2005 November
EC-362
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
14. CHECK AIR FUEL RATIO (A/F) SENSOR 1 INPUT SIGNAL CIRCUIT A 1. Turn ignition switch OFF. 2. Disconnect corresponding air fuel ratio (A/F) sensor 1 harness connector.
EC
C
D
E
PBIB3134E
: Vehicle front
1. A/F sensor 1 (bank 2)
2. A/F sensor 1 (bank 1)
harness connector
harness connector
F
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
G
A/F sensor 1 terminal
ECM terminal
1
16
H
2
75
Bank 1
5
35
6
56
I
1
76
2
77
Bank 2
J
5
57
6
58
Continuity should exist.
K
5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
L
Bank 1
Bank 2
A/F sensor 1 terminal
ECM terminal
A/F sensor 1 terminal
ECM terminal
M
1
16
1
76
2
75
2
77
5
35
5
57
6
56
6
58
Continuity should not exist.
6. Also check harness for short to power. OK or NG
OK >> GO TO 15. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-363
2006 Q45
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MISFIRE
15. CHECK A/F SENSOR 1 HEATER
Refer to EC-179, "Component Inspection" . OK or NG
OK >> GO TO 16. NG >> Replace malfunctioning A/F sensor 1.
16. CHECK MASS AIR FLOW SENSOR
With CONSULT-II Check mass air flow sensor signal in "DATA MONITOR" mode with CONSULT-II.
3.8 - 5.2 g·m/sec: 16.0 - 21.5 g·m/sec:
at idling at 2,500 rpm
With GST Check mass air flow sensor signal in "Service $01" with GST.
3.8 - 5.2 g·m/sec: 16.0 - 21.5 g·m/sec:
at idling at 2,500 rpm
OK or NG
OK >> GO TO 17. NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-204, "DTC P0102, P0103 MAF SENSOR" .
17. CHECK SYMPTOM MATRIX CHART
Check items on the rough idle symptom in EC-91, "Symptom Matrix Chart" . OK or NG
OK >> GO TO 18. NG >> Repair or replace.
18. ERASE THE 1ST TRIP DTC
Some tests may cause a 1st trip DTC to be set. Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-61, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .
>> GO TO 19.
19. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-364
2006 Q45
DTC P0327, P0328, P0332, P0333 KS
DTC P0327, P0328, P0332, P0333 KS Component Description
The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a voltage signal and sent to the ECM.
PFP:22060
A
NBS001W3
EC
C
D
On Board Diagnosis Logic
PBIB0021E
E
NBS001W4
The MIL will not light up for these diagnoses.
DTC No. Trouble Diagnosis Name
DTC Detected Condition
Possible Cause
F
P0327
0327
(bank 1)
Knock sensor circuit low
An excessively low voltage from the sensor
G
P0332 0332
input
is sent to ECM.
q Harness or connectors
(bank 2) P0328
(The sensor circuit is open or shorted.)
H
q Knock sensor
0328
(bank 1)
Knock sensor circuit high An excessively high voltage from the sensor
P0333
input
is sent to ECM.
I
0333
(bank 2)
DTC Confirmation Procedure
J
NBS001W5
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at K least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. L
WITH CONSULT-II
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and run it for at least 5 seconds at idle speed.
M
3. If 1st trip DTC is detected, go to EC-367, "Diagnostic Procedure" .
WITH GST Follow the procedure WITH CONSULT-II above.
Revision: 2005 November
EC-365
SEF058Y
2006 Q45
Wiring Diagram
DTC P0327, P0328, P0332, P0333 KS
NBS001W6
Revision: 2005 November
EC-366
TBWM0549E
2006 Q45
DTC P0327, P0328, P0332, P0333 KS
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
15 W
Knock sensor (bank 1)
[Engine is running] q Idle speed
Approximately 2.5V
C
36 W
Knock sensor (bank 2)
[Engine is running] q Idle speed
Approximately 2.5V
D
Diagnostic Procedure
1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
NBS001W7
E
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check resistance between ECM terminals 15, 36 and ground.
Refer to Wiring Diagram. NOTE: It is necessary to use an ohmmeter which can measure more than 10 M.
Resistance: Approximately 530 - 590k [at 20°C (68°F)]
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 4. NG >> GO TO 2.
2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector. 2. Check harness continuity between the following;
ECM terminal 15 and knock sensor (bank 1) terminal 1, ECM terminal 36 and knock sensor (bank 2) terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 4. NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
F G H I J K L M
PBIB0021E
Check the following. q Harness connector F40, F241 q Harness for open or short between ECM and knock sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK KNOCK SENSOR
Refer to EC-368, "Component Inspection" . OK or NG
OK >> GO TO 5. NG >> Replace knock sensor.
Revision: 2005 November
EC-367
2006 Q45
DTC P0327, P0328, P0332, P0333 KS
5. CHECK GROUND CONNECTIONS
Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG OK >> GO TO 6. NG >> Repair or replace ground connections.
6. CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
Check harness continuity between knock sensor terminal 2 and ground. Refer to wiring Diagram.
Continuity should exist.
OK or NG OK >> GO TO 8. NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following. q Harness connector F40, F241 q Harness connector F32, E32 q Harness for open or short between knock sensor and ground.
>> Repair open circuit or short to power in harness or connectors.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
KNOCK SENSOR Check resistance between knock sensor terminal 1 and ground. NOTE: It is necessary to use an ohmmeter which can measure more than 10 M.
Resistance: Approximately 530 - 590k [at 20°C (68°F)] CAUTION: Do not use any knock sensors that have been dropped or physically damaged. Use only new ones.
Revision: 2005 November
EC-368
PBIB2417E
NBS001W8 SEF478Y
2006 Q45
DTC P0327, P0328, P0332, P0333 KS
Removal and Installation
KNOCK SENSOR Refer to EM-83, "CYLINDER BLOCK" .
NBS001W9
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-369
2006 Q45
DTC P0335 CKP SENSOR (POS)
DTC P0335 CKP SENSOR (POS)
Component Description
The crankshaft position sensor (POS) is located on A/T assembly facing the gear teeth (cogs) of the signal plate at the end of the crankshaft. It detects the fluctuation of the engine revolution. The sensor consists of a permanent magnet and Hall IC. When the engine is running, the high and low parts of the teeth cause the gap with the sensor to change. The changing gap causes the magnetic field near the sensor to change. Due to the changing magnetic field, the voltage from the sensor changes. The ECM receives the voltage signal and detects the fluctuation of the engine revolution. ECM receives the signals as shown in the figure.
PFP:23731
NBS001WA
PBIB0562E
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
ENG SPEED
q Run engine and compare CONSULT-II value with the tachometer indication.
On Board Diagnosis Logic
PBIB2448E NBS001WB
SPECIFICATION Almost the same speed as the tachometer indication.
NBS001WC
DTC No.
P0335 0335
Trouble diagnosis name
DTC detecting condition
Crankshaft position sensor (POS) circuit
q The crankshaft position sensor (POS) signal is not detected by the ECM during the first few seconds of engine cranking.
q The proper pulse signal from the crankshaft position sensor (POS) is not sent to ECM while the engine is running.
q The crankshaft position sensor (POS) signal is not in the normal pattern during engine running.
Possible cause
q Harness or connectors (The sensor circuit is open or shorted)
q Crankshaft position sensor (POS) q Signal plate
Revision: 2005 November
EC-370
2006 Q45
DTC P0335 CKP SENSOR (POS)
DTC Confirmation Procedure
NBS001WD
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
EC
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-II
C
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Crank engine for at least 2 seconds and run it for at least 5 sec-
D
onds at idle speed.
3. If 1st trip DTC is detected, go to EC-375, "Diagnostic Procedure"
.
E
If 1st trip DTC is not detected, go to next step.
4. Maintaining engine speed at more than 800 rpm for at least 5 seconds.
5. If 1st trip DTC is detected, go to EC-375, "Diagnostic Procedure" .
F
SEF058Y
WITH GST
G
Follow the procedure WITH CONSULT-II above.
H
I
J
K
L
M
Revision: 2005 November
EC-371
2006 Q45
Wiring Diagram
DTC P0335 CKP SENSOR (POS)
NBS001WE
Revision: 2005 November
EC-372
TBWM1230E
2006 Q45
DTC P0335 CKP SENSOR (POS)
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
[Ignition switch: OFF] q For a few seconds after turning ignition
0 - 1.5V
111 W/B
ECM relay (Self shut-off)
switch OFF
D
[Ignition switch: OFF]
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
E
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE (11 - 14V)
F
G
H
I
J
K
L
M
Revision: 2005 November
EC-373
2006 Q45
DTC P0335 CKP SENSOR (POS)
Revision: 2005 November
EC-374
TBWM0551E
2006 Q45
DTC P0335 CKP SENSOR (POS)
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
[Engine is running]
1.0 - 2.0V
q Warm-up condition
D
q Idle speed
13 P/L
Crankshaft position sensor (POS)
NOTE: The pulse cycle changes depending on rpm at idle
1.0 - 2.0V
E
PBIB1041E
F
[Engine is running]
q Engine speed: 2,000 rpm
G
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
PBIB1042E
H
NBS001WF
I
J
K
L
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
M
PBIB2417E
Revision: 2005 November
EC-375
2006 Q45
DTC P0335 CKP SENSOR (POS)
2. CHECK CRANKSHAFT POSITION (CKP) SENSOR (POS) POWER SUPPLY CIRCUIT
1. Disconnect crankshaft position (CKP) sensor (POS) harness connector.
2. Turn ignition switch ON.
3. Check voltage between CKP sensor (POS) terminal 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB0022E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness connectors F33, E33 q Harness connectors E35, E305 q Harness for open or short between crankshaft position sensor (POS) and ECM q Harness for open or short between crankshaft position sensor (POS) and ECM relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK CKP SENSOR (POS) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Check harness continuity between CKP sensor (POS) terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should exist. 3. Also check harness for short to power. OK or NG
OK >> GO TO 6. NG >> GO TO 5.
SEF479Y
Revision: 2005 November
EC-376
2006 Q45
DTC P0335 CKP SENSOR (POS)
5. DETECT MALFUNCTIONING PART A
Check the following.
q Harness connectors E305, E35
q Harness connectors E33, F33
EC
q Harness connectors E32, F32
q Harness for open or short between crankshaft position sensor (POS) and ground C
>> Repair open circuit or short to power in harness or connectors.
6. CHECK CKP SENSOR (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
D
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 13 and CKP sensor (POS) terminal 2.
E
Refer to Wiring Diagram.
Continuity should exist. F
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
G
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
H
Check the following.
q Harness connectors E305, E35
q Harness connectors E33, F33
I
q Harness for open or short between crankshaft position sensor (POS) and ECM
J >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK CRANKSHAFT POSITION SENSOR (POS) K
Refer to EC-378, "Component Inspection" .
OK or NG
OK >> GO TO 9.
L
NG >> Replace crankshaft position sensor (POS).
9. CHECK GEAR TOOTH
M
Visually check for chipping signal plate gear tooth.
OK or NG
OK >> GO TO 10. NG >> Replace the signal plate.
10. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-377
2006 Q45
DTC P0335 CKP SENSOR (POS)
Component Inspection
CRANKSHAFT POSITION SENSOR (POS) 1. Loosen the fixing bolt of the sensor. 2. Disconnect crankshaft position sensor (POS) harness connec-
tor. 3. Remove the sensor. 4. Visually check the sensor for chipping.
5. Check resistance as shown in the figure.
Terminal No. (Polarity) 1 (+) - 2 (-) 1 (+) - 3 (-) 2 (+) - 3 (-)
Resistance [at 25°C (77°F)] Except 0 or
Removal and Installation
CRANKSHAFT POSITION SENSOR (POS)
Refer to EM-26, "OIL PAN AND OIL STRAINER" .
NBS001WG
PBIB0563E
PBIB0564E NBS001WH
Revision: 2005 November
EC-378
2006 Q45
DTC P0340 CMP SENSOR (PHASE)
DTC P0340 CMP SENSOR (PHASE)
Component Description
The camshaft position sensor (PHASE) senses the protrusion of exhaust camshaft sprocket to identify a particular cylinder. The crankshaft position sensor (POS) senses the piston position. When the crankshaft position sensor (POS) system becomes inoperative, the camshaft position sensor (PHASE) provides various controls of engine parts instead, utilizing timing of cylinder identification signals. The sensor consists of a permanent magnet and Hall IC. When engine is running, the high and low parts of the teeth cause the gap with the sensor to change. The changing gap causes the magnetic field near the sensor to change. Due to the changing magnetic field, the voltage from the sensor changes. ECM receives the signals as shown in the figure.
PFP:23731
A
NBS001WI
EC
C
D
PBIB0562E
E
F
G
H
On Board Diagnosis Logic
PBIB2448E
I
NBS001WJ
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
J
q Harness or connectors
q The cylinder No. signal is not sent to ECM
(The sensor circuit is open or shorted)
for the first few seconds during engine
cranking.
q Camshaft position sensor (PHASE)
K
P0340 0340
Camshaft position sensor (PHASE) circuit
q The cylinder No. signal is not sent to ECM
during engine running.
q Starter motor (Refer to SC-9, "STARTING SYSTEM" .)
q The cylinder No. signal is not in the normal
q Starting system circuit (Refer to SC-9, "STARTING SYSTEM" .)
L
pattern during engine running.
q Dead (Weak) battery
M
Revision: 2005 November
EC-379
2006 Q45
DTC P0340 CMP SENSOR (PHASE)
DTC Confirmation Procedure
NBS001WK
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V with ignition switch ON.
WITH CONSULT-II 1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Crank engine for at least 2 seconds and run it for at least 5 seconds at idle speed.
4. If 1st trip DTC is detected, go to EC-382, "Diagnostic Procedure" . If 1st trip DTC is not detected, go to next step.
5. Maintain engine speed at more than 800 rpm for at least 5 seconds.
6. If 1st trip DTC is detected, go to EC-382, "Diagnostic Procedure" .
SEF058Y
WITH GST Follow the procedure WITH CONSULT-II above.
Revision: 2005 November
EC-380
2006 Q45
Wiring Diagram
DTC P0340 CMP SENSOR (PHASE)
NBS001WL
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-381
TBWM1231E
2006 Q45
DTC P0340 CMP SENSOR (PHASE)
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
14 L/W
Camshaft position sensor (PHASE)
[Engine is running] q Warm-up condition
q Idle speed NOTE: The pulse cycle changes depending on rpm at idle
1.0 - 4.0V
1.0 - 4.0V
PBIB1039E
[Engine is running] q Engine speed: 2,000 rpm
111 W/B
ECM relay (Self shut-off)
119 R 120 R
Power supply for ECM
[Engine is running] [Ignition switch: OFF] q For a few seconds after turning ignition
switch OFF
[Ignition switch: OFF] q More than a few seconds after turning igni-
tion switch OFF
[Ignition switch: ON]
0 - 1.5V
PBIB1040E
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK STARTING SYSTEM
NBS001WM
Turn ignition switch to START position.
Does the engine turn over? Does the starter motor operate?
Yes or No Yes >> GO TO 2. No >> Check starting system. (Refer to SC-9, "STARTING SYSTEM" .)
Revision: 2005 November
EC-382
2006 Q45
DTC P0340 CMP SENSOR (PHASE)
2. CHECK GROUND CONNECTIONS A
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
EC
C
D
E
OK or NG
OK >> GO TO 3. NG >> Repair or replace ground connections.
PBIB2417E
F
3. CHECK CAMSHAFT POSITION (CMP) SENSOR (PHASE) POWER SUPPLY CIRCUIT
G
1. Disconnect camshaft position (CMP) sensor (PHASE) harness connector. H
2. Turn ignition switch ON.
I
3. Check voltage between CMP sensor (PHASE) terminal 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> GO TO 4.
J
PBIB2419E
K
L
M
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F105, M135 q Harness for open or short between ECM and camshaft position sensor (PHASE) q Harness for open or short between ECM relay and camshaft position sensor (PHASE)
>> Repair open circuit or short to ground or short to power in harness or connectors.
SEF481Y
Revision: 2005 November
EC-383
2006 Q45
DTC P0340 CMP SENSOR (PHASE)
5. CHECK CMP SENSOR (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Check harness continuity between CMP sensor (PHASE) terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should exist. 3. Also check harness for short to power. OK or NG
OK >> GO TO 7. NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F32, E32 q Harness for open or short between camshaft position sensor (PHASE) and ground
>> Repair open circuit or short to power in harness or connectors.
7. CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 14 and CMP sensor (PHASE) terminal 2.
Refer to Wiring Diagram.
Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-385, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace camshaft position sensor (PHASE).
9. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-384
2006 Q45
DTC P0340 CMP SENSOR (PHASE)
Component Inspection
CAMSHAFT POSITION SENSOR (PHASE) 1. Loosen the fixing bolt of the sensor. 2. Disconnect camshaft position sensor (PHASE) harness connec-
tor. 3. Remove the sensor. 4. Visually check the sensor for chipping.
5. Check resistance as shown in the figure.
Terminal No. (Polarity) 3 (+) - 1 (-) 2 (+) - 1 (-) 3 (+) - 2 (-)
Resistance [at 25°C (77°F)] Except 0 or
Removal and Installation
CAMSHAFT POSITION SENSOR (PHASE)
Refer to EM-39, "TIMING CHAIN" .
NBS001WN
A
EC
C
D
PBIB0563E
E
F
G
H
PBIB0564E NBS001WO
I
J
K
L
M
Revision: 2005 November
EC-385
2006 Q45
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
On Board Diagnosis Logic
The ECM monitors the switching frequency ratio of air fuel ratio (A/F) sensor 1 and heated oxygen sensor 2. A three way catalyst (manifold) with high oxygen storage capacity will indicate a low switching frequency of heated oxygen sensor 2. As oxygen storage capacity decreases, the heated oxygen sensor 2 switching frequency will increase. When the frequency ratio of A/F sensor 1 and heated oxygen sensor 2 approaches a specified limit value, the three way catalyst (manifold) malfunction is diagnosed.
PFP:20905
NBS002XY
PBIB2055E
DTC No. P0420 0420 (Bank 1)
P0430 0430 (Bank 2)
Trouble diagnosis name
DTC detecting condition
Possible cause
q Three way catalyst (manifold)
Catalyst system efficiency below threshold
q Three way catalyst (manifold) does not operate properly.
q Three way catalyst (manifold) does not have enough oxygen storage capacity.
q Exhaust tube q Intake air leaks q Fuel injector q Fuel injector leaks q Spark plug
q Improper ignition timing
DTC Confirmation Procedure
NBS002XZ
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION: Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that "COOLAN TEMP/S" indicates more than 70°C (158°F). If not, warm up engine and go to next step when "COOLAN TEMP/S" indication reaches to 70°C (158°F).
7. Open engine hood.
SEF189Y
Revision: 2005 November
EC-386
2006 Q45
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
8. Select "DTC & SRT CONFIRMATION" then "SRT WORK SUPPORT" mode with CONSULT-II.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecutive minutes then release the accelerator pedal completely. If "INCMP" of "CATALYST" changed to "CMPLT", go to step 12.
10. Wait 5 seconds at idle.
11. Rev engine up to 2,000 to 3,000 rpm and maintain it until "INCMP" of "CATALYST" changes to "CMPLT" (It will take approximately 5 minutes). If not "CMPLT", stop engine and cool it down to less than 70°C (158°F) and then retest from step 1.
A EC
C
PBIB1784E
D E
F
12. Select "SELF-DIAG RESULTS" mode with CONSULT-II.
13. Confirm that the 1st trip DTC is not detected. If the 1st trip DTC is detected, go to EC-388, "Diagnostic Procedure" .
G
PBIB1785E
H
I
J
SEF535Z
K
Overall Function Check
NBS002Y0
Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a 1st L trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
M
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Set voltmeter probe between ECM terminals ECM terminals 55 [HO2S2 (bank 1) signal], 74 [HO2S2 (bank 2) signal] and ground.
7. Keep engine speed at 2,500 rpm constant under no load.
8. Make sure that the voltage does not vary for more than 5 seconds. If the voltage fluctuation cycle takes less than 5 seconds, go to EC-388, "Diagnostic Procedure" .
q 1 cycle: 0.6 - 1.0 0 - 0.3 0.6 - 1.0
PBIB2056E
Revision: 2005 November
EC-387
2006 Q45
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Diagnostic Procedure
1. CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent. OK or NG
OK >> GO TO 2. NG >> Repair or replace.
2. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle. 2. Listen for an exhaust gas leak before the three way catalyst (Manifold).
NBS001WS
OK or NG OK >> GO TO 3. NG >> Repair or replace.
3. CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor. OK or NG
OK >> GO TO 4. NG >> Repair or replace.
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-71, "Basic Inspection" .
Items
Specifications
Ignition timing
12° ± 5° BTDC (in P or N position)
Target idle speed
650 ± 50 rpm (in P or N position)
OK or NG
OK >> GO TO 5. NG >> Follow the EC-71, "Basic Inspection" .
PBIB1216E
Revision: 2005 November
EC-388
2006 Q45
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
5. CHECK FUEL INJECTORS A
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42,
44, 63 and ground with CONSULT-II or tester.
EC
Voltage: Battery voltage
3. Refer to Wiring Diagram for fuel injectors, EC-707 .
C
OK or NG
OK >> GO TO 6.
NG >> Perform EC-710, "Diagnostic Procedure" .
D
6. CHECK FUNCTION OF IGNITION COIL-I
PBIB1527E
E
CAUTION: Do the following procedure in the place where ventilation is good without the combustible.
F
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in fuse block No. 1 to release fuel pressure.
G
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pressure applies again during the following procedure.
H
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
I
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
PBIB0041E
J
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
K
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
L
as shown in the figure.
11. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal portion.
M
Spark should be generated.
CAUTION: q Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock while checking, because the electrical discharge voltage becomes 20kV or more.
PBIB2325E
q It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE: When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10. NG >> GO TO 7.
Revision: 2005 November
EC-389
2006 Q45
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
7. CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF. 2. Disconnect spark plug and connect a known-good spark plug. 3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
Spark should be generated. OK or NG
OK >> GO TO 8. NG >> Check ignition coil, power transistor and their circuits. Refer to EC-731 .
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc. OK or NG
OK >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-30 .
NG >> 1. Repair or clean spark plug. 2. GO TO 9.
SEF156I
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs. 2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
Spark should be generated.
OK or NG OK >> INSPECTION END NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-30 .
10. CHECK FUEL INJECTOR
1. Turn ignition switch OFF. 2. Remove fuel tube assembly.
Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" . Keep fuel hose and all fuel injectors connected to fuel tube. 3. Reconnect all fuel injector harness connectors disconnected. 4. Disconnect all ignition coil harness connectors. 5. Turn ignition switch ON. Make sure fuel does not drip from fuel injector. OK or NG OK (Does not drip.)>>GO TO 11. NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping.
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Trouble is fixed.>>INSPECTION END Trouble is not fixed.>>Replace three way catalyst assembly.
Revision: 2005 November
EC-390
2006 Q45
DTC P0441 EVAP CONTROL SYSTEM
DTC P0441 EVAP CONTROL SYSTEM System Description
PFP:14950
A
NBS001WT
NOTE: If DTC P0441 is displayed with other DTC such as P2122, P2123, P2127, P2128 or P2138, first perform EC trouble diagnosis for other DTC.
C
D
E
SEF323U
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions. F Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis Logic
G
NBS001WU
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
H
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
q EVAP canister purge volume control solenoid
I
valve stuck closed
P0441 0441
q EVAP control system pressure sensor and
the circuit
J
q Loose, disconnected or improper connection
EVAP control system does not operate
of rubber tube
EVAP control system
properly, EVAP control system has a leak q Blocked rubber tube
incorrect purge flow
between intake manifold and EVAP control
K
system pressure sensor.
q Cracked EVAP canister
q EVAP canister purge volume control solenoid
valve circuit
L
q Accelerator pedal position sensor
q Blocked purge port
DTC Confirmation Procedure
q EVAP canister vent control valve
M
NBS001WV
CAUTION: Always drive vehicle at a safe speed.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Always perform test at a temperature of more than 5°C (41°F).
Revision: 2005 November
EC-391
2006 Q45
DTC P0441 EVAP CONTROL SYSTEM
WITH CONSULT-II 1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select "PURG FLOW P0441" of "EVAPORATIVE SYSTEM" in "DTC WORK SUPPORT" mode with CONSULT-II.
5. Touch "START". If "COMPLETED" is displayed, go to step 7.
6. When the following conditions are met, "TESTING" will be displayed on the CONSULT-II screen. Maintain the conditions continuously until "TESTING" changes to "COMPLETED". (It will take at least 35 seconds.)
Selector lever VHCL SPEED SE ENG SPEED B/FUEL SCHDL COOLAN TEMP/S
Suitable position 32 - 120 km/h (20 - 75 MPH) 500 - 3,800 rpm 1.0 - 10.0 msec 70 - 100°C (158 - 212°F)
SEF189Y
PBIB0826E
If "TESTING" is not changed for a long time, retry from step 2. 7. Make sure that "OK" is displayed after touching "SELF-DIAG RESULTS". If "NG" is displayed, refer to EC-
393, "Diagnostic Procedure" .
Overall Function Check
NBS001WW
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring. During this check, a 1st trip DTC might not be confirmed.
WITH GST 1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminal 32 (EVAP control system pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed and note it.
7. Establish and maintain the following conditions for at least 1 minute.
Air conditioner switch Headlamp switch Rear window defogger switch Engine speed Gear position
ON ON ON Approx. 3,000 rpm Any position other than P, N or R
PBIB1109E
Revision: 2005 November
EC-392
2006 Q45
DTC P0441 EVAP CONTROL SYSTEM
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
A
9. If NG, go to EC-393, "Diagnostic Procedure" .
Diagnostic Procedure
1. CHECK EVAP CANISTER
EC NBS001WX
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
C
OK or NG
OK (With CONSULT-II)>>GO TO 2. OK (Without CONSULT-II)>>GO TO 3.
D
NG >> Replace EVAP canister.
2. CHECK PURGE FLOW
E
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser- F vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-33, "EVAPORATIVE
EMISSION LINE DRAWING" .
2. Start engine and let it idle.
G
3. Select "PURG VOL CONT/V" in "ACTIVE TEST" mode with
CONSULT-II.
4. Rev engine up to 2,000 rpm.
H
5. Touch "Qd" and "Qu" on CONSULT-II screen to adjust "PURG
VOL CONT/V" opening and check vacuum existence.
PURG VOL CONT/V
Vacuum
I
100%
Should exist.
0%
OK or NG OK >> GO TO 7. NG >> GO TO 4.
Should not exist.
J
PBIB1678E
K
3. CHECK PURGE FLOW
Without CONSULT-II
L
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
M
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-33, "EVAPORATIVE
EMISSION LINE DRAWING" .
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum gauge indication when revving engine up to 2,000 rpm.
Vacuum should exist. 6. Release the accelerator pedal fully and let engine idle.
Vacuum should not exist.
OK or NG
OK >> GO TO 7. NG >> GO TO 4.
Revision: 2005 November
EC-393
2006 Q45
DTC P0441 EVAP CONTROL SYSTEM
4. CHECK EVAP PURGE LINE
1. Turn ignition switch OFF. 2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . OK or NG
OK >> GO TO 5. NG >> Repair it.
5. CHECK EVAP PURGE HOSE AND PURGE PORT
1. Disconnect purge hoses connected to EVAP service port A and EVAP canister purge volume control solenoid valve B .
2. Blow air into each hose and EVAP purge port C .
3. Check that air flows freely.
OK or NG
OK (With CONSULT-II)>>GO TO 6. OK (Without CONSULT-II)>>GO TO 7. NG >> Repair or clean hoses and/or purge port.
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II 1. Start engine. 2. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode with
CONSULT-II. Check that engine speed varies according to the valve opening. OK or NG OK >> GO TO 8. NG >> GO TO 7.
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-411, "Component Inspection" . OK or NG
OK >> GO TO 8. NG >> Replace EVAP canister purge volume control solenoid valve.
Revision: 2005 November
EC-394
SEF367U SEF368U
PBIB1678E
2006 Q45
DTC P0441 EVAP CONTROL SYSTEM
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR A
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water. EC
Water should not exist.
OK or NG
OK >> GO TO 9.
C
NG >> Replace EVAP control system pressure sensor.
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
D
Refer to DTC Confirmation Procedure for DTC P0452 EC-437 , P0453 EC-444 .
OK or NG
OK >> GO TO 10.
E
NG >> Replace EVAP control system pressure sensor.
10. CHECK RUBBER TUBE FOR CLOGGING
F
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
G
OK or NG
OK >> GO TO 11.
NG >> Clean the rubber tube using an air blower.
H
11. CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-435, "Component Inspection" .
I
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.
J
12. CHECK EVAP PURGE LINE
K Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
L
OK >> GO TO 13.
NG >> Replace it.
13. CLEAN EVAP PURGE LINE
M
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 14.
14. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-395
2006 Q45
DTC P0442 EVAP CONTROL SYSTEM
DTC P0442 EVAP CONTROL SYSTEM
PFP:14950
On Board Diagnosis Logic
NBS001WY
NOTE: If DTC P0442 is displayed with P0447, first perform trouble diagnosis for DTC P0447. (See EC-419 .) This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum. If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister purge volume control solenoid valve, under the following "Vacuum test" conditions. The vacuum cut valve bypass valve is opened to clear the line between the fuel tank and the EVAP canister purge volume control solenoid valve. The EVAP canister vent control valve will then be closed to shut the EVAP purge line off. The EVAP canister purge volume control solenoid valve is opened to depressurize the EVAP purge line using intake manifold vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
SEF323U
DTC No.
P0442 0442
Trouble diagnosis name
EVAP control system small leak detected (negative pressure)
DTC detecting condition
EVAP control system has a leak, EVAP control system does not operate properly.
Possible cause
q Incorrect fuel tank vacuum relief valve q Incorrect fuel filler cap used q Fuel filler cap remains open or fails to close. q Foreign matter caught in fuel filler cap. q Leak is in line between intake manifold and
EVAP canister purge volume control solenoid valve. q Foreign matter caught in EVAP canister vent control valve. q EVAP canister or fuel tank leaks q EVAP purge line (pipe and rubber tube) leaks q EVAP purge line rubber tube bent q Blocked or bent rubber tube to EVAP control system pressure sensor q Loose or disconnected rubber tube q EVAP canister vent control valve and the circuit q EVAP canister purge volume control solenoid valve and the circuit q Fuel tank temperature sensor q O-ring of EVAP canister vent control valve is missing or damaged q Water separator q EVAP canister is saturated with water q EVAP control system pressure sensor q Fuel level sensor and the circuit q Refueling control valve q ORVR system leaks
Revision: 2005 November
EC-396
2006 Q45
DTC P0442 EVAP CONTROL SYSTEM
CAUTION:
q Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, A the MIL may come on.
q If the fuel filler cap is not tightened properly, the MIL may come on.
q Use only a genuine NISSAN rubber tube as a replacement.
EC
DTC Confirmation Procedure
NBS001WZ
NOTE:
C
q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
D
q Perform "DTC WORK SUPPORT" when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface.
q Always perform test at a temperature of 0 to 30°C (32 to 86°F).
E
WITH CONSULT-II
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
F
3. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
4. Make sure that the following conditions are met.
G
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select "EVAP SML LEAK P0442/P1442" of "EVAPORATIVE
H
SYSTEM" in "DTC WORK SUPPORT" mode with CONSULT-II.
Follow the instruction displayed.
I
SEF475Y
J
K
L
PBIB0829E
M
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-71, "Basic Inspection" .
6. Make sure that "OK" is displayed. If "NG" is displayed, refer to EC-398, "Diagnostic Procedure" .
NOTE: Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve properly.
Revision: 2005 November
EC-397
SEC763C
2006 Q45
DTC P0442 EVAP CONTROL SYSTEM
WITH GST NOTE: Be sure to read the explanation of EC-58, "Driving Pattern" before driving vehicle. 1. Start engine. 2. Drive vehicle according to EC-58, "Driving Pattern" . 3. Stop vehicle. 4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON. 5. Select "Service $07" with GST. If P0442 is displayed on the screen, go to EC-398, "Diagnostic Procedure" . If P0441 is displayed on the screen, go to EC-393, "Diagnostic Procedure" . If P1442 is displayed on the screen, go to EC-548, "Diagnostic Procedure" .
Diagnostic Procedure
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF. 2. Check for genuine NISSAN fuel filler cap design. OK or NG
OK >> GO TO 2. NG >> Replace with genuine NISSAN fuel filler cap.
NBS001X0
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. OK or NG
OK >> GO TO 3. NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-35, "FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)" . OK or NG
OK >> GO TO 5. NG >> Replace fuel filler cap with a genuine one.
SEF915U
Revision: 2005 November
EC-398
2006 Q45
DTC P0442 EVAP CONTROL SYSTEM
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely. For the location of EVAP service port, refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . NOTE: Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
With CONSULT-II>>GO TO 6. Without CONSULT-II>>GO TO 7.
6. CHECK FOR EVAP LEAK
With CONSULT-II 1. Turn ignition switch ON. 2. Select "EVAP SYSTEM CLOSE" of "WORK SUPPORT" mode with CONSULT-II. 3. Touch "START" and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph. NOTE: q Never use compressed air or a high pressure pump. q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG OK >> GO TO 8. NG >> Repair or replace.
A
EC
C
D
SEF916U
E
F
G H
I
PEF917U
J
K L
M
SEF200U
Revision: 2005 November
EC-399
2006 Q45
DTC P0442 EVAP CONTROL SYSTEM
7. CHECK FOR EVAP LEAK
Without CONSULT-II 1. Turn ignition switch OFF. 2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.) 3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12 volts until
the end of test.)
PBIB0189E
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and EVAP service port adapter.
NOTE: q Never use compressed air or a high pressure pump.
q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8. NG >> Repair or replace.
8. CHECK WATER SEPARATOR
Refer to EC-403, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace water separator.
9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to EC-420, "DTC Confirmation Procedure" . OK or NG
OK >> GO TO 10. NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
SEF200U
Revision: 2005 November
EC-400
2006 Q45
DTC P0442 EVAP CONTROL SYSTEM
10. CHECK IF EVAP CANISTER SATURATED WITH WATER A
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
Yes or No
EC
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14.
C
D
11. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK (With CONSULT-II)>>GO TO 13. OK (Without CONSULT-II)>>GO TO 14. NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following. q EVAP canister for damage q EVAP hose between EVAP canister and water separator for clogging or poor connection
SEF596U
E
F G H
I
>> Repair hose or replace EVAP canister.
J
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
K With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
L
3. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode.
4. Touch "Qu" on CONSULT-II screen to increase "PURG VOL
CONT/V" opening to 100%.
M
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.
OK or NG OK >> GO TO 16. NG >> GO TO 15.
PBIB1678E
Revision: 2005 November
EC-401
2006 Q45
DTC P0442 EVAP CONTROL SYSTEM
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine. 3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. 4. Start engine and let it idle for at least 80 seconds. 5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist. OK or NG
OK >> GO TO 17. NG >> GO TO 15.
15. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-102, "Vacuum Hose Drawing" . OK or NG
OK >> GO TO 16. NG >> Repair or reconnect the hose.
16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-411, "Component Inspection" . OK or NG
OK >> GO TO 17. NG >> Replace EVAP canister purge volume control solenoid valve.
17. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-343, "Component Inspection" . OK or NG
OK >> GO TO 18. NG >> Replace fuel level sensor unit.
18. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-442, "Component Inspection" . OK or NG
OK >> GO TO 19. NG >> Replace EVAP control system pressure sensor.
19. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . OK or NG
OK >> GO TO 20. NG >> Repair or reconnect the hose.
20. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 21.
Revision: 2005 November
EC-402
2006 Q45
DTC P0442 EVAP CONTROL SYSTEM
21. CHECK REFUELING EVAP VAPOR LINE A
Check refuelling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and improper connection. For location, refer to EC-38, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
EC
OK >> GO TO 22. NG >> Repair or replace hoses and tubes.
22. CHECK SIGNAL LINE AND RECIRCULATION LINE
C
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
D
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hose, tube or filler neck tube.
E
23. CHECK REFUELING CONTROL VALVE
F Refer to EC-41, "Component Inspection" .
OK or NG
OK >> GO TO 24.
G
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
24. CHECK FUEL LEVEL SENSOR H
Refer to DI-22, "CHECK FUEL LEVEL SENSOR UNIT" .
OK or NG
OK >> GO TO 25.
I
NG >> Replace fuel level sensor unit.
25. CHECK INTERMITTENT INCIDENT
J
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
WATER SEPARATOR 1. Check visually for insect nests in the water separator air inlet. 2. Check visually for cracks or flaws in the appearance. 3. Check visually for cracks or flaws in the hose. 4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged. 5. In case of NG in items 2 - 4, replace the parts.
NOTE: q Do not disassemble water separator.
K
NBS001X1
L
M
PBIB1032E
Revision: 2005 November
EC-403
2006 Q45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920
Description
SYSTEM DESCRIPTION
NBS0022O
Sensor
Input Signal to ECM
ECM function
Actuator
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine speed*1
Mass air flow sensor
Amount of intake air
Engine coolant temperature sensor
Engine coolant temperature
Battery Throttle position sensor
Battery voltage*1 Throttle position
EVAP canister
EVAP canister purge volume
purge flow control control solenoid valve
Accelerator pedal position sensor
Accelerator pedal position
A/F sensor 1
Density of oxygen in exhaust gas (Mixture ratio feedback signal)
Fuel tank temperature sensor
Fuel temperature in fuel tank
Wheel sensor
Vehicle speed*2
*1: ECM determines the start signal status by the signals of engine speed and battery voltage. *2: This signal is sent to the ECM through CAN communication.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass passage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/ OFF duty to control the flow rate of fuel vapor from the EVAP canister. The EVAP canister purge volume control solenoid valve is moved by ON/OFF pulses from the ECM. The longer the ON pulse, the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
PURG VOL C/V
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,000 rpm
SEF337U NBS0022P
SPECIFICATION 0% --
Revision: 2005 November
EC-404
2006 Q45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
On Board Diagnosis Logic
DTC No. Trouble diagnosis name
DTC detecting condition
P0443 0443
EVAP canister purge volume control solenoid valve
The canister purge flow is detected during the specified driving conditions, even when EVAP canister purge volume control solenoid valve is completely closed.
Possible cause
NBS0022Q
A
q EVAP control system pressure sensor
q EVAP canister purge volume control
EC
solenoid valve
(The valve is stuck open.)
q EVAP canister vent control valve
C
q EVAP canister
q Hoses
(Hoses are connected incorrectly or
D
clogged.)
DTC Confirmation Procedure
NOTE:
NBS0022R
E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
F
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
G
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
H
4. Select "PURG VOL CN/V P1444" of "EVAPORATIVE SYSTEM" in "DTC WORK SUPPORT" mode with
CONSULT-II.
5. Touch "START".
I
J
K
L
PBIB0839E
6. Start engine and let it idle until "TESTING" on CONSULT-II changes to "COMPLETED". (It will take
approximately 10 seconds.)
M
If "TESTING" is not displayed after 5 minutes, retry from step 2.
7. Make sure that "OK" is displayed after touching "SELF-DIAG RESULTS". If "NG" is displayed, refer to EC408, "Diagnostic Procedure" .
WITH GST 1. Start engine and warm it up to normal operating temperature. 2. Turn ignition switch OFF and wait at least 10 seconds. 3. Start engine and let it idle for at least 20 seconds. 4. Select "Service $07" with GST. 5. If 1st trip DTC is detected, go to EC-408, "Diagnostic Procedure" .
Revision: 2005 November
EC-405
2006 Q45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Wiring Diagram
NBS0022S
Revision: 2005 November
EC-406
TBWM1232E
2006 Q45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
BATTERY VOLTAGE
(11 - 14V)
D
[Engine is running]
q Idle speed
E
45 L/Y
EVAP canister purge volume control solenoid valve
11 - 14V
PBIB0050E
F
[Engine is running]
q Engine speed: About 2,000 rpm (More than
G
100 seconds after starting engine)
111 W/B
ECM relay (Self shut-off)
119 R 120 R
Power supply for ECM
PBIB0051E
H
[Engine is running]
[Ignition switch: OFF]
q For a few seconds after turning ignition
0 - 1.5V
I
switch OFF
[Ignition switch: OFF]
BATTERY VOLTAGE q More than a few seconds after turning igni- (11 - 14V)
J
tion switch OFF
[Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14V)
K
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
L
M
Revision: 2005 November
EC-407
2006 Q45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Diagnostic Procedure
NBS0022T
1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check voltage between EVAP canister purge volume control solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 3. NG >> GO TO 2.
PBIB3130E
2. DETECT MALFUNCTIONING PART
PBIB0148E
Check the following. q Harness connectors M135, F105 q Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay q Harness for open or short between EVAP canister purge volume control solenoid valve and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-408
2006 Q45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
4. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR A
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water. EC
Water should not exist.
OK or NG
OK >> GO TO 5.
C
NG >> Replace EVAP control system pressure sensor.
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
D
Refer to EC-442, "Component Inspection" .
OK or NG
OK (With CONSULT-II)>>GO TO 6.
E
OK (Without CONSULT-II)>>GO TO 7.
NG >> Replace EVAP control system pressure sensor.
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
F
With CONSULT-II
G
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected.
3. Start engine.
H
4. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
I
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
J
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-411, "Component Inspection" . OK or NG
OK >> GO TO 8. NG >> Replace EVAP canister purge volume control solenoid valve.
8. CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve. 2. Check the rubber tube for clogging. OK or NG
OK >> GO TO 9. NG >> Clean the rubber tube using an air blower.
9. CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-435, "Component Inspection" .
OK or NG OK >> GO TO 10. NG >> Replace EVAP canister vent control valve.
Revision: 2005 November
EC-409
K
PBIB1678E
L M
2006 Q45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
10. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached. 2. Does water drain from the EVAP canister. Yes or No
Yes >> GO TO 11. No >> GO TO 14.
11. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK >> GO TO 13. NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following. q EVAP canister for damage q EVAP hose between EVAP canister and water separator for clogging or poor connection
>> Repair hose or replace EVAP canister.
13. CHECK WATER SEPARATOR
Refer to EC-553, "Component Inspection" . OK or NG
OK >> GO TO 14. NG >> Clean or replace water separator.
14. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
SEF596U
Revision: 2005 November
EC-410
2006 Q45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Component Inspection
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
Condition (PURG VOL CONT/V value)
100%
0%
Air passage continuity between A and B
Yes
No
NBS0022U
A
EC
C
D
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
Condition
12V direct current supply between terminals 1 and 2 No supply
Air passage continuity between A and B
Yes
No
Removal and Installation
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EM-19, "INTAKE MANIFOLD" .
PBIB0149E
E
F
G H
PBIB0150E
I
NBS0022V
J
K
L
M
Revision: 2005 November
EC-411
2006 Q45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
PFP:14920
Description
SYSTEM DESCRIPTION
NBS001X2
Sensor
Input Signal to ECM
ECM function
Actuator
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine speed*1
Mass air flow sensor
Amount of intake air
Engine coolant temperature sensor
Engine coolant temperature
Battery Throttle position sensor
Battery voltage*1 Throttle position
EVAP canister
EVAP canister purge volume
purge flow control control solenoid valve
Accelerator pedal position sensor
Accelerator pedal position
A/F sensor 1
Density of oxygen in exhaust gas (Mixture ratio feedback signal)
Fuel tank temperature sensor
Fuel temperature in fuel tank
Wheel sensor
Vehicle speed*2
*1: ECM determines the start signal status by the signal of engine speed and battery voltage. *2: This signal is sent to the ECM through CAN communication.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass passage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/ OFF duty to control the flow rate of fuel vapor from the EVAP canister. The EVAP canister purge volume control solenoid valve is moved by ON/OFF pulses from the ECM. The longer the ON pulse, the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
PURG VOL C/V
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,000 rpm
SEF337U NBS001X3
SPECIFICATION 0% --
Revision: 2005 November
EC-412
2006 Q45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
On Board Diagnosis Logic
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
NBS001X4
A
P0444 0444
P0445 0445
EVAP canister purge volume control solenoid valve circuit open
EVAP canister purge volume control solenoid valve circuit shorted
q Harness or connectors
An excessively low voltage signal is sent
(The solenoid valve circuit is open or shorted.)
EC
to ECM through the valve
q EVAP canister purge volume control
solenoid valve
C
q Harness or connectors
An excessively high voltage signal is sent (The solenoid valve circuit is shorted.)
to ECM through the valve
q EVAP canister purge volume control
solenoid valve
D
DTC Confirmation Procedure
NBS001X5
NOTE:
E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
F
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
G
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine and let it idle for at least 13 seconds.
4. If 1st trip DTC is detected, go to EC-416, "Diagnostic Procedure"
H
.
I
WITH GST Follow the procedure WITH CONSULT-II above.
J
SEF058Y
K
L
M
Revision: 2005 November
EC-413
2006 Q45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Wiring Diagram
NBS001X6
Revision: 2005 November
EC-414
TBWM1232E
2006 Q45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
BATTERY VOLTAGE
(11 - 14V)
D
[Engine is running]
q Idle speed
E
45 L/Y
EVAP canister purge volume control solenoid valve
11 - 14V
PBIB0050E
F
[Engine is running]
q Engine speed: About 2,000 rpm (More than
G
100 seconds after starting engine)
111 W/B
ECM relay (Self shut-off)
119 R 120 R
Power supply for ECM
PBIB0051E
H
[Engine is running]
[Ignition switch: OFF]
q For a few seconds after turning ignition
0 - 1.5V
I
switch OFF
[Ignition switch: OFF]
BATTERY VOLTAGE q More than a few seconds after turning igni- (11 - 14V)
J
tion switch OFF
[Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14V)
K
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
L
M
Revision: 2005 November
EC-415
2006 Q45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Diagnostic Procedure
NBS001X7
1. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIR-
CUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check voltage between EVAP canister purge volume control solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 3. NG >> GO TO 2.
PBIB3130E
2. DETECT MALFUNCTIONING PART
PBIB0148E
Check the following. q Harness connectors M135, F105 q Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay q Harness for open or short between EVAP canister purge volume control solenoid valve and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK (With CONSULT-II)>>GO TO 4. OK (Without CONSULT-II)>>GO TO 5. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-416
2006 Q45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
4. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine.
EC
3. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
D
5. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-417, "Component Inspection" . OK or NG
OK >> GO TO 6. NG >> Replace EVAP canister purge volume control solenoid valve.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE With CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
Condition (PURG VOL CONT/V value)
100%
0%
Air passage continuity between A and B
Yes
No
E
PBIB1678E
F
G H
I
NBS001X8
J
K
L
M
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
Condition
12V direct current supply between terminals 1 and 2 No supply
Air passage continuity between A and B
Yes
No
Revision: 2005 November
EC-417
PBIB0149E
PBIB0150E
2006 Q45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Removal and Installation
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EM-19, "INTAKE MANIFOLD" .
NBS001X9
Revision: 2005 November
EC-418
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
Component Description
The EVAP canister vent control valve is located on the EVAP canister and is used to seal the canister vent. This solenoid valve responds to signals from the ECM. When the ECM sends an ON signal, the coil in the solenoid valve is energized. A plunger will then move to seal the canister vent. The ability to seal the vent is necessary for the on board diagnosis of other evaporative emission control system components. This solenoid valve is used only for diagnosis, and usually remains opened. When the vent is closed, under normal purge conditions, the evaporative emission control system is depressurized and allows "EVAP Control System" diagnosis.
PFP:14935
A
NBS001XA
EC
C
D
SEF032W
E
F
G
H
PBIB0026E
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
VENT CONT/V
q Ignition switch: ON
On Board Diagnosis Logic
DTC No. Trouble diagnosis name
DTC detecting condition
A)
An improper voltage signal is sent to ECM through EVAP canister vent control valve.
P0447 0447
EVAP canister vent control valve circuit open
B)
EVAP canister vent control valve remains open under specified driving conditions.
NBS001XB
I
SPECIFICATION
J
OFF
NBS001XC
K
Possible cause
q Harness or connectors
(The valve circuit is open or shorted.)
L
q EVAP canister vent control valve
q EVAP canister vent control valve
M
q EVAP control system pressure sensor and the circuit
q Blocked rubber tube to EVAP canister vent control valve
q Water separator q EVAP canister is saturated with water q Vacuum cut valve
Revision: 2005 November
EC-419
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
DTC Confirmation Procedure
NBS001XD
Perform PROCEDURE FOR MALFUNCTION A first. If DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE: q If DTC P0447 is displayed with P0442, P0455, P0456, P1442 or P1456, first perform trouble diagno-
sis for DTC P0447.
q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
TESTING CONDITION: Before performing the following procedure, confirm battery voltage is more than 11V at idle.
With CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and wait at least 8 seconds. 4. If 1st trip DTC is detected, go to EC-424, "Diagnostic Procedure"
.
SEF058Y
With GST Follow the procedure With CONSULT-II above.
PROCEDURE FOR MALFUNCTION B TESTING CONDITION: q Perform "DTC WORK SUPPORT" when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface. q Always perform test at a temperature of 0 to 30°C (32 to 86°F).
With CONSULT-II 1. Turn ignition switch ON. 2. Turn ignition switch OFF and wait at least 10 seconds. 3. Turn ignition switch ON and select "DATA MONITOR" mode with
CONSULT-II. 4. Make sure that the following conditions are met.
COOLAN TEMP/S
0 - 70°C (32 - 158°F)
INT/A TEMP SE
0 - 30°C (32 - 86°F)
5. Select "EVAP SML LEAK P0442/P1442" of "EVAPORATIVE SYSTEM" in "DTC WORK SUPPORT" mode with CONSULT-II. Follow the instruction displayed.
SEF475Y
Revision: 2005 November
EC-420
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
A
EC
C
PBIB0829E
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to D
EC-71, "Basic Inspection" .
6. Make sure that "OK" is displayed.
If "NG" is displayed, go to the following step.
E
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
F
7. Stop engine and wait at least 10 seconds, then turn ON.
8. Disconnect hose from water separator.
G
9. Select "VENT CONTROL/V" of "ACTIVE TEST" mode with CONSULT-II.
10. Touch "ON" and "OFF" alternately.
SEC763C
H
I
J
K
PBIB1679E
11. Make sure the following.
L
Condition
Air passage continuity between A and
VENT CONTROL/V
B
M
ON
No
OFF
Yes
If the result is NG, go to EC-424, "Diagnostic Procedure" . If the result is OK, go to "Diagnostic Procedure" for DTC P0442, EC-398 .
SEF337X
Overall Function Check
PROCEDURE FOR MALFUNCTION B
NBS00237
Use this procedure to check the overall function of the EVAP canister vent control valve circuit. During this check, a 1st trip DTC might not be confirmed.
With GST 1. Disconnect hose from water separator. 2. Disconnect EVAP canister vent control valve harness connector.
Revision: 2005 November
EC-421
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
3. Verify the following.
Condition
12V direct current supply between terminals 1 and 2
No supply
Air passage continuity No Yes
If the result is NG, go to EC-424, "Diagnostic Procedure" . If the result is OK, go to "Diagnostic Procedure" for DTC P0442, EC-398 .
AEC783A
Revision: 2005 November
EC-422
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE Wiring Diagram
NBS001XE
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-423
TBWM1233E
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
111 W/B
ECM relay (Self shut-off)
117 L/Y
119 R 120 R
EVAP canister vent control valve
Power supply for ECM
CONDITION
[Engine is running] [Ignition switch: OFF] q For a few seconds after turning ignition
switch OFF [Ignition switch: OFF] q More than a few seconds after turning igni-
tion switch OFF
[Ignition switch: ON]
[Ignition switch: ON]
DATA (DC Voltage)
0 - 1.5V
BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V)
Diagnostic Procedure
PROCEDURE FOR MALFUNCTION A
1. INSPECTION START
NBS001XF
Do you have CONSULT-II? Yes or No
Yes >> GO TO 2. No >> GO TO 3.
2. CHECK EVAP CANISTER VENT CONTROL VALVE CIRCUIT
With CONSULT-II 1. Turn ignition switch OFF and then turn ON
2. Select "VENT CONTROL/V" in "ACTIVE TEST" mode with CONSULT-II.
3. Touch "ON/OFF" on CONSULT-II screen.
4. Check for operating sound of the valve. Clicking noise should be heard.
OK or NG
OK >> GO TO 7. NG >> GO TO 3.
PBIB1679E
Revision: 2005 November
EC-424
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
3. CHECK EVAP CANISTER VENT CONTROL VALVE POWER SUPPLY CIRCUIT A 1. Turn ignition switch OFF. 2. Disconnect EVAP canister vent control valve harness connector.
EC
C
D
3. Turn ignition switch ON. 4. Check voltage between EVAP canister vent control valve termi-
nal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> GO TO 4.
E
PBIB0026E
F G H
4. DETECT MALFUNCTIONING PART
PBIB0152E
I
Check the following.
J
q Harness connectors M135, F105
q Harness connectors M139, B209
q Harness connectors B251, B401
K
q Harness for open or short between EVAP canister vent control valve and ECM relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
L
5. CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 117 and EVAP canister vent control valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 7. NG >> GO TO 6.
Revision: 2005 November
EC-425
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
6. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F105, M135 q Harness connectors M141, B211 q Harness connectors B251, B401 q Harness for open or short between EVAP canister vent control valve and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve. 2. Check the rubber tube for clogging. OK or NG
OK >> GO TO 8. NG >> Clean the rubber tube using an air blower.
8. CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-428, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace EVAP canister vent control valve.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END PROCEDURE FOR MALFUNCTION B
1. CHECK RUBBER TUBE
1. Turn ignition switch OFF. 2. Disconnect rubber tube connected to EVAP canister vent control valve.
3. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 2. NG >> Clean rubber tube using an air blower.
Revision: 2005 November
EC-426
PBIB0026E
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
2. CHECK EVAP CANISTER VENT CONTROL VALVE A
Refer to EC-428, "Component Inspection" .
OK or NG
OK >> GO TO 3.
EC
NG >> Replace EVAP canister vent control valve.
3. CHECK VACUUM CUT VALVE
C
Refer to EC-577, "Component Inspection" .
OK or NG
D
OK >> GO TO 4.
NG >> Replace vacuum cut valve.
4. CHECK IF EVAP CANISTER SATURATED WITH WATER
E
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister.
F
Yes or No
Yes >> GO TO 5.
No >> GO TO 7.
G
H
5. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK >> GO TO 7. NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following. q EVAP canister for damage q EVAP hose between EVAP canister and water separator for clogging or poor connection
SEF596U
I
J
K
L
M
>> Repair hose or replace EVAP canister.
7. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
Check disconnection or improper connection of hose connected to EVAP control system pressure sensor. OK or NG
OK >> GO TO 8. NG >> Repair it.
Revision: 2005 November
EC-427
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector. 2. Check connectors for water.
Water should not exist. OK or NG
OK >> GO TO 9. NG >> Replace EVAP control system pressure sensor.
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-450, "Component Inspection" . OK or NG
OK >> GO TO 10. NG >> Replace EVAP control system pressure sensor.
10. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
EVAP CANISTER VENT CONTROL VALVE With CONSULT-II
1. Remove EVAP canister vent control valve from EVAP canister. 2. Check portion B of EVAP canister vent control valve for being
rusted. If NG, replace EVAP canister vent control valve. If OK, go to next step. 3. Reconnect harness connectors disconnected. 4. Turn ignition switch ON.
NBS001XG
SEF337X
5. Perform "VENT CONTROL/V" in "ACTIVE TEST" mode.
6. Check air passage continuity and operation delay time. Make sure new O-ring is installed properly.
Condition VENT CONTROL/V
Air passage continuity between A and B
ON
No
OFF
Yes
Operation takes less than 1 second.
If NG, replace EVAP canister vent control valve. If OK, go to next step.
PBIB1679E
7. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
8. Perform step 6 again.
Revision: 2005 November
EC-428
2006 Q45
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
Without CONSULT-II
1. Remove EVAP canister vent control valve from EVAP canister.
A
2. Check portion B of EVAP canister vent control valve for being rusted.
EC
C
D
SEF337X
3. Check air passage continuity and operation delay time under the
following conditions.
E
Make sure new O-ring is installed properly.
Condition
Air passage continuity between A and B
12V direct current supply between terminals 1 and 2
No
F
OFF
Yes
G
Operation takes less than 1 second.
If NG, replace EVAP canister vent control valve.
PBIB0154E
If OK, go to next step.
H
4. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
5. Perform step 3 again.
I
J
K
L
M
Revision: 2005 November
EC-429
2006 Q45
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
Component Description
The EVAP canister vent control valve is located on the EVAP canister and is used to seal the canister vent. This solenoid valve responds to signals from the ECM. When the ECM sends an ON signal, the coil in the solenoid valve is energized. A plunger will then move to seal the canister vent. The ability to seal the vent is necessary for the on board diagnosis of other evaporative emission control system components. This solenoid valve is used only for diagnosis, and usually remains opened. When the vent is closed, under normal purge conditions, the evaporative emission control system is depressurized and allows EVAP Control System diagnosis.
PFP:16935
NBS0022W
SEF032W
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
VENT CONT/V
q Ignition switch: ON
On Board Diagnosis Logic
DTC No. Trouble diagnosis name
DTC detecting condition
P0448 0448
EVAP canister vent control EVAP canister vent control valve remains
valve close
closed under specified driving conditions.
PBIB0026E
NBS0022X
SPECIFICATION OFF
NBS0022Y
Possible cause q EVAP canister vent control valve q EVAP control system pressure sensor
and the circuit q Blocked rubber tube to EVAP canister
vent control valve q Water separator q EVAP canister is saturated with water
Revision: 2005 November
EC-430
2006 Q45
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
DTC Confirmation Procedure
CAUTION: Always drive vehicle at a safe speed.
NBS0022Z
A
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC least 10 seconds before conducting the next test.
WITH CONSULT-II
C
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine.
D
4. Drive vehicle at a speed of approximately 80 km/h (50 MPH) for
a maximum of 15 minutes.
NOTE:
E
If a malfunction exists, NG result may be displayed quicker.
5. If 1st trip DTC is detected, go to EC-433, "Diagnostic Procedure"
.
F
WITH GST Follow the procedure WITH CONSULT-II above.
G
PBIB1917E
H
I
J
K
L
M
Revision: 2005 November
EC-431
2006 Q45
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
Wiring Diagram
NBS00230
Revision: 2005 November
EC-432
TBWM1233E
2006 Q45
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
[Ignition switch: OFF] q For a few seconds after turning ignition
0 - 1.5V
111 W/B
ECM relay (Self shut-off)
switch OFF
D
[Ignition switch: OFF]
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
E
117 L/Y
EVAP canister vent control valve
[Ignition switch: ON]
BATTERY VOLTAGE (11 - 14V)
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE (11 - 14V)
F
Diagnostic Procedure
1. CHECK RUBBER TUBE
NBS00231
G
1. Turn ignition switch OFF.
2. Disconnect rubber tube connected to EVAP canister vent control valve.
H
I
J
3. Check the rubber tube for clogging. OK or NG
OK >> GO TO 2. NG >> Clean rubber tube using an air blower.
2. CHECK WATER SEPARATOR
Refer to EC-403, "Component Inspection" . OK or NG
OK >> GO TO 3. NG >> Clean or replace water separator.
3. CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-435, "Component Inspection" . OK or NG
OK >> GO TO 4. NG >> Replace EVAP canister vent control valve.
K
PBIB0026E
L
M
Revision: 2005 November
EC-433
2006 Q45
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
4. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached. 2. Does water drain from the EVAP canister. Yes or No
Yes >> GO TO 5. No >> GO TO 7.
5. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK >> GO TO 7. NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following. q EVAP canister for damage q EVAP hose between EVAP canister and water separator for clogging or poor connection
>> Repair hose or replace EVAP canister.
7. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector. 2. Check connectors for water.
Water should not exist. OK or NG
OK >> GO TO 8. NG >> Replace EVAP control system pressure sensor.
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-450, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace EVAP control system pressure sensor.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
SEF596U
Revision: 2005 November
EC-434
2006 Q45
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
Component Inspection
EVAP CANISTER VENT CONTROL VALVE With CONSULT-II
1. Remove EVAP canister vent control valve from EVAP canister. 2. Check portion B of EVAP canister vent control valve for being
rusted. If NG, replace EVAP canister vent control valve. If OK, go to next step. 3. Reconnect harness connectors disconnected. 4. Turn ignition switch ON.
NBS00232
A
EC
C
D
5. Perform "VENT CONTROL/V" in "ACTIVE TEST" mode.
6. Check air passage continuity and operation delay time. Make sure new O-ring is installed properly.
SEF337X
E
F
Condition VENT CONTROL/V
Air passage continuity between A and B
ON
No
G
OFF
Yes
Operation takes less than 1 second.
If NG, replace EVAP canister vent control valve. If OK, go to next step.
H
PBIB1679E
7. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
I
8. Perform step 5 again.
Without CONSULT-II
1. Remove EVAP canister vent control valve from EVAP canister.
J
2. Check portion B of EVAP canister vent control valve for being
rusted. K
L
M
SEF337X
3. Check air passage continuity and operation delay time under the following conditions. Make sure new O-ring is installed properly.
Condition
Air passage continuity between A and B
12V direct current supply between terminals 1 and 2
No
OFF
Yes
Operation takes less than 1 second.
If NG, replace EVAP canister vent control valve. If OK, go to next step.
PBIB0154E
4. Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
5. Perform step 3 again.
Revision: 2005 November
EC-435
2006 Q45
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
PFP:25085
Component Description
NBS001XH
The EVAP control system pressure sensor detects pressure in the purge line. The sensor output voltage to the ECM increases as pressure increases.
PBIB0026E
PBIB1207E
CONSULT-II Reference Value in Data Monitor Mode
NBS001XI
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
EVAP SYS PRES q Ignition switch: ON
Approx. 1.8 - 4.8V
On Board Diagnosis Logic
NBS001XJ
NOTE: If DTC P0452 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to EC-492, "DTC P0643 SENSOR POWER SUPPLY" .
DTC No.
Trouble diagnosis name
DTC detecting condition
P0452 0452
EVAP control system pressure An excessively low voltage from the
sensor low input
sensor is sent to ECM.
Possible cause
q Harness or connectors (The sensor circuit is open or shorted.)
q EVAP control system pressure sensor
Revision: 2005 November
EC-436
2006 Q45
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
DTC Confirmation Procedure
NBS001XK
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
EC
Always perform test at a temperature of more than 5°C (41°F).
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
D
4. Select "DATA MONITOR" mode with CONSULT-II.
5. Make sure that "FUEL T/TEMP SE" is more than 0°C (32°F).
6. Start engine and wait at least 20 seconds.
E
If 1st trip DTC is detected, go to EC-439, "Diagnostic Procedure"
.
F
WITH GST 1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank temperature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select "Service $07" with GST. If 1st trip DTC is detected, go to EC-439, "Diagnostic Procedure" .
G
SEF194Y
H
I
J
K
PBIB1110E
L
M
Revision: 2005 November
EC-437
2006 Q45
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR Wiring Diagram
NBS001XL
Revision: 2005 November
EC-438
TBWM1234E
2006 Q45
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
32 G
EVAP control system pressure sensor
[Ignition switch: ON]
Approximately 1.8 - 4.8V
C
48 R
Sensor power supply (EVAP control system pres- [Ignition switch: ON] sure sensor)
Approximately 5V
D
67 B
Sensor ground (MAF sensor, IAT sensor, ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ICC steering switch, ASCD steering switch, Refrigerant pressure sensor)
[Engine is running] q Warm-up condition q Idle speed
E
Approximately 0V
F
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS001XM
G
1. Turn ignition switch OFF.
H
2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
I
J
K
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
L
M
Revision: 2005 November
EC-439
2006 Q45
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
2. CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check sensor harness connector for water.
Water should not exist.
OK or NG OK >> GO TO 3. NG >> Repair or replace harness connector.
3. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch ON. 2. Check voltage between EVAP control system pressure sensor
terminal 1 and ground with CONSULT-II or tester. Voltage: Approximately 5V
OK or NG OK >> GO TO 5. NG >> GO TO 4.
PBIB0026E
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B401, B251 q Harness connectors B211, M141 q Harness connectors M135, F105 q Harness for open or short between EVAP control system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0155E
Revision: 2005 November
EC-440
2006 Q45
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
EC
3. Check harness continuity between EVAP control system pressure sensor terminal 3 and ECM terminal
67.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to ground and short to power.
D
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
E
6. DETECT MALFUNCTIONING PART
Check the following.
F
q Harness connectors B401, B251
q Harness connectors B211, M141
q Harness connectors M135, F105
G
q Harness for open or short between EVAP control system pressure sensor and ECM
H >> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
I
1. Check harness continuity between ECM terminal 32 and EVAP control system pressure sensor terminal
2.
J
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
K
OK or NG
OK >> GO TO 9. NG >> GO TO 8.
L
8. DETECT MALFUNCTIONING PART M Check the following. q Harness connectors B401, B251 q Harness connectors B211, M141 q Harness connectors M135, F105 q Harness for open or short between EVAP control system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-442, "Component Inspection" . OK or NG
OK >> GO TO 10. NG >> Replace EVAP control system pressure sensor.
Revision: 2005 November
EC-441
2006 Q45
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
10. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
EVAP CONTROL SYSTEM PRESSURE SENSOR 1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor. 3. Install a vacuum pump to EVAP control system pressure sensor.
4. Turn ignition switch ON.
5. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION: q Always calibrate the vacuum pump gauge when using it. q Do not apply below -93.3 kPa (-700 mmHg, -27.56 inHg) or
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
6. Check voltage between ECM terminal 32 and ground with CONSULT-II or tester.
NBS001XN
Applied vacuum kPa (mmHg, inHg)
Not applied
-26.7 (-200 mmHg, -7.87)
Voltage V
1.8 - 4.8 2.1 to 2.5V lower than above value
PBIB1173E
CAUTION: Discard any EVAP control system pressure sensor which has dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such a concrete floor; use a new one.
7. If NG, replace EVAP control system pressure sensor.
Revision: 2005 November
EC-442
2006 Q45
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR Component Description
PFP:25085
A
NBS001XO
The EVAP control system pressure sensor detects pressure in the purge line. The sensor output voltage to the
ECM increases as pressure increases.
EC
C
D
E
PBIB0026E
F
G
H
PBIB1207E
I
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
NBS001XP
J
MONITOR ITEM
CONDITION
SPECIFICATION
EVAP SYS PRES q Ignition switch: ON
On Board Diagnosis Logic
Approx. 1.8 - 4.8V
K
NBS001XQ
NOTE:
If DTC P0453 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643.
L
Refer to EC-492, "DTC P0643 SENSOR POWER SUPPLY" .
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
M
q Harness or connectors
(The sensor circuit is open or shorted.)
q EVAP control system pressure sensor
P0453 0453
EVAP control system pressure An excessively high voltage from the
sensor high input
sensor is sent to ECM.
q EVAP canister vent control valve q EVAP canister
q Water separator
q Rubber hose from EVAP canister vent control valve to water separator
Revision: 2005 November
EC-443
2006 Q45
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
DTC Confirmation Procedure
NBS001XR
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Always perform test at a temperature of more than 5°C (41°F).
WITH CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Turn ignition switch OFF and wait at least 10 seconds. 3. Turn ignition switch ON. 4. Select "DATA MONITOR" mode with CONSULT-II. 5. Make sure that "FUEL T/TEMP SE" is more than 0°C (32°F). 6. Wait at least 10 seconds. 7. If 1st trip DTC is detected, go to EC-446, "Diagnostic Procedure"
.
WITH GST 1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank temperature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Wait at least 10 seconds.
5. Select "Service $07" with GST. If 1st trip DTC is detected, go to EC-446, "Diagnostic Procedure" .
SEF194Y PBIB1110E
Revision: 2005 November
EC-444
2006 Q45
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR Wiring Diagram
NBS001XS
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-445
TBWM1234E
2006 Q45
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
32 G
48 R
67 B
ITEM
EVAP control system pressure sensor
Sensor power supply (EVAP control system pressure sensor)
Sensor ground (MAF sensor, IAT sensor, ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ICC steering switch, ASCD steering switch, Refrigerant pressure sensor)
CONDITION [Ignition switch: ON] [Ignition switch: ON]
[Engine is running] q Warm-up condition q Idle speed
DATA (DC Voltage) Approximately 1.8 - 4.8V Approximately 5V
Approximately 0V
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS001XT
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-446
2006 Q45
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
2. CHECK CONNECTOR A 1. Disconnect EVAP control system pressure sensor harness connector.
EC
C
D
2. Check sensor harness connector for water.
PBIB0026E
E
Water should not exist.
OK or NG
F
OK >> GO TO 3. NG >> Repair or replace harness connector.
3. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT
G
1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor
H
terminal 1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
I
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
J
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B401, B251 q Harness connectors B211, M141 q Harness connectors M135, F105 q Harness for open or short between EVAP control system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
PBIB0155E
L
M
Revision: 2005 November
EC-447
2006 Q45
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
5. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between EVAP control system pressure sensor terminal 3 and ECM terminal
67. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 7. NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B401, B251 q Harness connectors B211, M141 q Harness connectors M135, F105 q Harness for open or short between EVAP control system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 32 and EVAP control system pressure sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 9. NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B401, B251 q Harness connectors B211, M141 q Harness connectors M135, F105 q Harness for open or short between EVAP control system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK RUBBER TUBE
1. Disconnect rubber tube connected to EVAP canister vent control valve. 2. Check the rubber tube for clogging, vent and kinked. OK or NG
OK >> GO TO 10. NG >> Clean the rubber tube using an air blower.
Revision: 2005 November
EC-448
2006 Q45
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
10. CHECK EVAP CANISTER VENT CONTROL VALVE A
Refer to EC-428, "Component Inspection" .
OK or NG
OK >> GO TO 11.
EC
NG >> Replace EVAP canister vent control valve.
11. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
C
Refer to EC-450, "Component Inspection" .
OK or NG
D
OK >> GO TO 12.
NG >> Replace EVAP control system pressure sensor.
12. CHECK WATER SEPARATOR
E
Refer to EC-403, "Component Inspection" .
OK or NG
F
OK >> GO TO 13. NG >> Replace water separator.
13. CHECK IF EVAP CANISTER SATURATED WITH WATER
G
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister.
H
Yes or No
Yes >> GO TO 14. No >> GO TO 16.
I
J
14. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK >> GO TO 16. NG >> GO TO 15.
15. DETECT MALFUNCTIONING PART
Check the following. q EVAP canister for damage q EVAP hose between EVAP canister and water separator for clogging or poor connection
>> Repair hose or replace EVAP canister.
16. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END Revision: 2005 November
EC-449
K
SEF596U
L M
2006 Q45
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
Component Inspection
EVAP CONTROL SYSTEM PRESSURE SENSOR 1. Remove EVAP control system pressure sensor with its harness connector connected.
2. Remove hose from EVAP control system pressure sensor.
3. Install a vacuum pump to EVAP control system pressure sensor.
4. Turn ignition switch ON.
5. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION: q Always calibrate the vacuum pump gauge when using it.
q Do not apply below -93.3 kPa (-700 mmHg, -27.56 inHg) or pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
6. Check voltage between ECM terminal 32 and ground with CONSULT-II or tester.
NBS001XU
Applied vacuum kPa (mmHg, inHg)
Not applied
-26.7 (-200 mmHg, -7.87)
Voltage V
1.8 - 4.8 2.1 to 2.5V lower than above value
PBIB1173E
CAUTION: Discard any EVAP control system pressure sensor which has dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such a concrete floor; use a new one.
7. If NG, replace EVAP control system pressure sensor.
Revision: 2005 November
EC-450
2006 Q45
DTC P0455 EVAP CONTROL SYSTEM
DTC P0455 EVAP CONTROL SYSTEM On Board Diagnosis Logic
PFP:14950
A
NBS001XV
NOTE: If DTC P0455 is displayed with P0447, first perform trouble diagnosis for DTC P0447. (See EC-419 .) EC This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and EVAP canister purge volume control solenoid valve.
C
D
E
SEF323U
F
DTC No. Trouble diagnosis name
DTC detecting condition
P0455 0455
EVAP control system gross leak detected
EVAP control system has a very large leak such as fuel filler cap fell off, EVAP control system does not operate properly.
Possible cause
q Fuel filler cap remains open or fails to
G
close.
q Incorrect fuel tank vacuum relief valve
q Incorrect fuel filler cap used
H
q Foreign matter caught in fuel filler cap.
q Leak is in line between intake manifold
and EVAP canister purge volume control solenoid valve.
I
q Foreign matter caught in EVAP canister vent control valve.
J
q EVAP canister or fuel tank leaks
q EVAP purge line (pipe and rubber tube)
leaks
q EVAP purge line rubber tube bent.
K
q Blocked or bent rubber tube to EVAP
control system pressure sensor
q Loose or disconnected rubber tube
L
q EVAP canister vent control valve and the circuit
q EVAP canister purge volume control sole- M
noid valve and the circuit
q Fuel tank temperature sensor
q O-ring of EVAP canister vent control valve is missing or damaged.
q EVAP control system pressure sensor
q Refueling control valve
q ORVR system leaks
CAUTION: q Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
q If the fuel filler cap is not tightened properly, the MIL may come on.
q Use only a genuine NISSAN rubber tube as a replacement.
Revision: 2005 November
EC-451
2006 Q45
DTC P0455 EVAP CONTROL SYSTEM
DTC Confirmation Procedure
NBS001XW
CAUTION: Never remove fuel filler cap during the DTC Confirmation Procedure.
NOTE: q Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
q Perform "DTC WORK SUPPORT" when the fuel level is between 1/4 and 3/4 full, and vehicle is placed on flat level surface.
q Open engine hood before conducting the following procedures.
WITH CONSULT-II 1. Tighten fuel filler cap securely until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
5. Make sure that the following conditions are met. COOLAN TEMP/S: 0 - 70°C (32 - 158°F) INT/A TEMP SE: 0 - 60°C (32 - 140°F)
6. Select "EVAP SML LEAK P0442/P1442" of "EVAPORATIVE SYSTEM" in "DTC WORK SUPPORT" mode with CONSULT-II. Follow the instruction displayed.
PBIB2869E
PBIB0829E
NOTE: If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to EC-71, "Basic Inspection" .
7. Make sure that "OK" is displayed. If "NG" is displayed, select "SELF-DIAG RESULTS" mode and make sure that "EVAP GROSS LEAK [P0455]" is displayed. If it is displayed, refer to EC-453, "Diagnostic Procedure" . If P0442 is displayed, go to EC-398, "Diagnostic Procedure" . If P1442 is displayed, go to EC-548, "Diagnostic Procedure" .
Revision: 2005 November
EC-452
SEC763C
2006 Q45
DTC P0455 EVAP CONTROL SYSTEM
WITH GST NOTE: Be sure to read the explanation of EC-58, "Driving Pattern" before driving vehicle. 1. Start engine. 2. Drive vehicle according to EC-58, "Driving Pattern" . 3. Stop vehicle. 4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON. 5. Select "Service $07" with GST.
q If P0455 is displayed on the screen, go to EC-453, "Diagnostic Procedure" . q If P0442 is displayed on the screen, go to EC-398, "Diagnostic Procedure" . q If P0441 is displayed on the screen, go to EC-393, "Diagnostic Procedure" . q If P1442 is displayed on the screen, go to EC-548, "Diagnostic Procedure" .
Diagnostic Procedure
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF. 2. Check for genuine NISSAN fuel filler cap design. OK or NG
OK >> GO TO 2. NG >> Replace with genuine NISSAN fuel filler cap.
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. OK or NG
OK >> GO TO 3. NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-35, "FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)" . OK or NG
OK >> GO TO 5. NG >> Replace fuel filler cap with a genuine one.
A EC
C D E
NBS001XX
F G H I
SEF915U
J K L M
Revision: 2005 November
EC-453
2006 Q45
DTC P0455 EVAP CONTROL SYSTEM
5. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or disconnection. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . OK or NG
OK >> GO TO 6. NG >> Repair or reconnect the hose.
6. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to EC-420, "DTC Confirmation Procedure" . OK or NG
OK >> GO TO 8. NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
8. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely. NOTE: Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
PBIB3131E
With CONSULT-II>>GO TO 9. Without CONSULT-II>>GO TO 10.
Revision: 2005 November
EC-454
SEF916U
2006 Q45
DTC P0455 EVAP CONTROL SYSTEM
9. CHECK FOR EVAP LEAK
With CONSULT-II 1. Turn ignition switch ON. 2. Select "EVAP SYSTEM CLOSE" of "WORK SUPPORT" mode
with CONSULT-II. 3. Touch "START" and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph. NOTE: q Never use compressed air or a high pressure pump. q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG OK >> GO TO 11. NG >> Repair or replace.
A EC
C D E
PEF917U
F G H
SEF200U
I J K L M
Revision: 2005 November
EC-455
2006 Q45
DTC P0455 EVAP CONTROL SYSTEM
10. CHECK FOR EVAP LEAK
Without CONSULT-II 1. Turn ignition switch OFF. 2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.) 3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12 volts until
the end of test.)
PBIB0189E
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and EVAP service port adapter.
NOTE: q Never use compressed air or a high pressure pump.
q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 12. NG >> Repair or replace.
11. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
SEF200U
With CONSULT-II 1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. 2. Start engine. 3. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode. 4. Touch "Qu" on CONSULT-II screen to increase "PURG VOL
CONT/V" opening to 100%. 5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.
OK or NG
OK >> GO TO 14. NG >> GO TO 13.
PBIB1678E
Revision: 2005 November
EC-456
2006 Q45
DTC P0455 EVAP CONTROL SYSTEM
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
EC
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
C
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
D
OK >> GO TO 15.
NG >> GO TO 13. E
13. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-102, "Vacuum Hose Drawing" .
F
OK or NG
OK (With CONSULT-II)>>GO TO 14.
OK (Without CONSULT-II)>>GO TO 15.
G
NG >> Repair or reconnect the hose.
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE H
With CONSULT-II
1. Start engine.
2. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode with
I
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
J
OK >> GO TO 16. NG >> GO TO 15.
K
15. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-411, "Component Inspection" . OK or NG
OK >> GO TO 16. NG >> Replace EVAP canister purge volume control solenoid valve.
16. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-347, "Component Inspection" . OK or NG
OK >> GO TO 17. NG >> Replace fuel level sensor unit.
L
PBIB1678E
M
Revision: 2005 November
EC-457
2006 Q45
DTC P0455 EVAP CONTROL SYSTEM
17. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-450, "Component Inspection" . OK or NG
OK >> GO TO 18. NG >> Replace EVAP control system pressure sensor.
18. CHECK REFUELING EVAP VAPOR LINE
Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and improper connection. For location, refer to EC-38, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" . OK or NG
OK >> GO TO 19. NG >> Repair or replace hoses and tubes.
19. CHECK SIGNAL LINE AND RECIRCULATION LINE
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and improper connection. OK or NG
OK >> GO TO 20. NG >> Repair or replace hose, tube or filler neck tube.
20. CHECK REFUELING CONTROL VALVE
Refer to EC-41, "Component Inspection" . OK or NG
OK >> GO TO 21. NG >> Replace refueling EVAP vapor cut valve with fuel tank.
21. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-458
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
DTC P0456 EVAP CONTROL SYSTEM On Board Diagnosis Logic
PFP:14950
A
NBS001XY
NOTE:
If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.
EC
This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
C
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.
D
E
F
SEF323U
G
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
q Incorrect fuel tank vacuum relief valve
H
q Incorrect fuel filler cap used
q Fuel filler cap remains open or fails to close.
q Foreign matter caught in fuel filler cap.
I
q Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
q Foreign matter caught in EVAP canister vent con-
J
trol valve.
q EVAP canister or fuel tank leaks
q EVAP purge line (pipe and rubber tube) leaks
K
q EVAP purge line rubber tube bent
q Blocked or bent rubber tube to EVAP control sys-
P0456
Evaporative emission control system very
tem pressure sensor q EVAP system has a very small leak. q Loose or disconnected rubber tube
L
0456
small leak (negative
q EVAP system does not operate prop- q EVAP canister vent control valve and the circuit
pressure check)
erly.
q EVAP canister purge volume control solenoid
M
valve and the circuit
q Fuel tank temperature sensor
q O-ring of EVAP canister vent control valve is missing or damaged
q Water separator
q EVAP canister is saturated with water
q EVAP control system pressure sensor
q Refueling control valve
q ORVR system leaks
q Fuel level sensor and the circuit
q Foreign matter caught in EVAP canister purge volume control solenoid valve
CAUTION: q Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
Revision: 2005 November
EC-459
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
q If the fuel filler cap is not tightened properly, the MIL may come on. q Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure
NBS001XZ
NOTE: q After repair, make sure that the hoses and clips are installed properly. q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test. TESTING CONDITION: q Open engine hood before conducting following procedure. q If any of following conditions are met just before the DTC confirmation procedure, leave the vehi-
cle for more than 1 hour. Fuel filler cap is removed. Refilled or drained the fuel. EVAP component parts is/are removed. q Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V COOLAN TEMP/S: 0 - 32°C (32 - 90°F) FUEL T/TMP SE: 0 - 35°C (32 - 95°F) INT/A TEMP SE: More than 0°C (32°F) If NG, turn ignition switch "OFF" and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the "FUEL LEVEL SE" meets within the
range above and leave the vehicle for more than 1 hour. Then start from step 1).
PBIB2870E
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select "EVAP V/S LEAK P0456/P1456" of "EVAPORATIVE SYSTEM" in "DTC WORK SUPPORT" mode with CONSULT-II. Follow the instruction displayed.
PBIB0837E
6. Make sure that "OK" is displayed. If "NG" is displayed, refer to EC-462, "Diagnostic Procedure" . NOTE: q If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go to EC-71, "Basic Inspection" . q Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve properly.
Revision: 2005 November
EC-460
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
Overall Function Check
WITH GST
NBS001Y0
A
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
EC
q Never use compressed air, doing so may damage the EVAP system.
q Do not start engine.
q Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
C
1. Attach the EVAP service port adapter securely to the EVAP service port. D
E
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select "Service $08".
6. Using "Service $08" control the EVAP canister vent control valve (close) and vacuum cut valve bypass valve (open).
7. Apply pressure and make sure the following conditions are satisfied. Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg) Time to be waited after the pressure drawn in to the EVAP system and the pressure to be dropped: 60 seconds and the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg). If NG, go to EC-462, "Diagnostic Procedure" . If OK, go to next step.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF.
NOTE: For more information, refer to GST Instruction Manual.
F
PBIB3131E
G
H
I
J
SEF462UI
K
L
M
Revision: 2005 November
EC-461
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
Diagnostic Procedure
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF. 2. Check for genuine NISSAN fuel filler cap design. OK or NG
OK >> GO TO 2. NG >> Replace with genuine NISSAN fuel filler cap.
NBS001Y1
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. OK or NG
OK >> GO TO 3. NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-35, "FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)" . OK or NG
OK >> GO TO 5. NG >> Replace fuel filler cap with a genuine one.
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely. For the location of EVAP service port, refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . NOTE: Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
With CONSULT-II>>GO TO 6. Without CONSULT-II>>GO TO 7.
SEF915U SEF916U
Revision: 2005 November
EC-462
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
6. CHECK FOR EVAP LEAK
With CONSULT-II 1. Turn ignition switch ON. 2. Select "EVAP SYSTEM CLOSE" of "WORK SUPPORT" mode with CONSULT-II. 3. Touch "START" and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph. NOTE: q Never use compressed air or a high pressure pump. q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG OK >> GO TO 8. NG >> Repair or replace.
A EC
C D E
PEF917U
F G H I
SEF200U
J K L M
Revision: 2005 November
EC-463
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
7. CHECK FOR EVAP LEAK
Without CONSULT-II 1. Turn ignition switch OFF. 2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.) 3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12 volts until
the end of test.)
PBIB0189E
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and EVAP service port adapter.
NOTE: q Never use compressed air or a high pressure pump.
q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8. NG >> Repair or replace.
8. CHECK WATER SEPARATOR
Refer to EC-467, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace water separator.
9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to EC-420, "DTC Confirmation Procedure" . OK or NG
OK >> GO TO 10. NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
SEF200U
Revision: 2005 November
EC-464
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
10. CHECK IF EVAP CANISTER SATURATED WITH WATER A
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
Yes or No
EC
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14.
C
D
11. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK (With CONSULT-II)>>GO TO 13. OK (Without CONSULT-II)>>GO TO 14. NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following. q EVAP canister for damage q EVAP hose between EVAP canister and water separator for clogging or poor connection
SEF596U
E
F G H
I
>> Repair hose or replace EVAP canister.
J
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
K With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
L
3. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode.
4. Touch "Qu" on CONSULT-II screen to increase "PURG VOL
CONT/V" opening to 100%.
M
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.
OK or NG OK >> GO TO 16. NG >> GO TO 15.
PBIB1678E
Revision: 2005 November
EC-465
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine. 3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. 4. Start engine and let it idle for at least 80 seconds. 5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist. OK or NG
OK >> GO TO 17. NG >> GO TO 15.
15. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-102, "Vacuum Hose Drawing" . OK or NG
OK >> GO TO 16. NG >> Repair or reconnect the hose.
16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-411, "Component Inspection" . OK or NG
OK >> GO TO 17. NG >> Replace EVAP canister purge volume control solenoid valve.
17. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-347, "Component Inspection" . OK or NG
OK >> GO TO 18. NG >> Replace fuel level sensor unit.
18. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-450, "Component Inspection" . OK or NG
OK >> GO TO 19. NG >> Replace EVAP control system pressure sensor.
19. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . OK or NG
OK >> GO TO 20. NG >> Repair or reconnect the hose.
20. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 21.
Revision: 2005 November
EC-466
2006 Q45
DTC P0456 EVAP CONTROL SYSTEM
21. CHECK REFUELING EVAP VAPOR LINE A
Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and improper connection. For location, refer to EC-38, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
EC
OK >> GO TO 22. NG >> Repair or replace hoses and tubes.
22. CHECK SIGNAL LINE AND RECIRCULATION LINE
C
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
D
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hose, tube or filler neck tube.
E
23. CHECK REFUELING CONTROL VALVE
F Refer to EC-41, "Component Inspection" .
OK or NG
OK >> GO TO 24.
G
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
24. CHECK FUEL LEVEL SENSOR H
Refer to DI-22, "CHECK FUEL LEVEL SENSOR UNIT" .
OK or NG
OK >> GO TO 25.
I
NG >> Replace fuel level sensor unit.
25. CHECK INTERMITTENT INCIDENT
J
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
WATER SEPARATOR 1. Check visually for insect nests in the water separator air inlet. 2. Check visually for cracks or flaws in the appearance. 3. Check visually for cracks or flaws in the hose. 4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged. 5. In case of NG in items 2 - 4, replace the parts.
NOTE: q Do not disassemble water separator.
K
NBS001Y2
L
M
PBIB1032E
Revision: 2005 November
EC-467
2006 Q45
DTC P0460 FUEL LEVEL SENSOR
DTC P0460 FUEL LEVEL SENSOR
Component Description
The fuel level sensor is mounted in the fuel level sensor unit. The sensor detects a fuel level in the fuel tank and transmits a signal to the combination meter. The combination meter sends the fuel level sensor signal to the ECM through CAN communication line. It consists of two parts, one is mechanical float and the other is variable resistor. Fuel level sensor output voltage changes depending on the movement of the fuel mechanical float.
PFP:25060
NBS001Y3
PBIB2462E
On Board Diagnosis Logic
NBS001Y4
NOTE: q If DTC P0460 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC P0460 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunction is detected.
DTC No.
P0460 0460
Trouble diagnosis name
DTC detecting condition
Fuel level sensor circuit noise
Even though the vehicle is parked, a signal being varied is sent from the fuel level sensor to ECM.
Possible cause
q Harness or connectors (The CAN communication line is open or shorted)
q Harness or connectors (The sensor circuit is open or shorted)
q Combination meter q Fuel level sensor
DTC Confirmation Procedure
NBS001Y5
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and wait maximum of 2 consecutive minutes. 4. If 1st trip DTC is detected, go to EC-469, "Diagnostic Procedure"
.
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-468
SEF195Y
2006 Q45
DTC P0460 FUEL LEVEL SENSOR
Diagnostic Procedure
1. CHECK FUEL GAUGE OPERATION
Refer to DI-16, "Self-Diagnosis Mode of Combination Meter" . OK or NG
OK >> GO TO 2. NG >> Follow the instruction of DI-16, "Self-Diagnosis Mode of Combination Meter" .
2. CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-20, "Fuel Level Sensor Signal Inspection" . OK or NG
OK >> GO TO 3. NG >> Repair or replace malfunctioning parts.
3. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Removal and Installation
FUEL LEVEL SENSOR Refer to FL-3, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
NBS001Y6
A EC
C D E F G
NBS001Y7
H I J K L M
Revision: 2005 November
EC-469
2006 Q45
DTC P0461 FUEL LEVEL SENSOR
DTC P0461 FUEL LEVEL SENSOR
Component Description
The fuel level sensor is mounted in the fuel level sensor unit. The sensor detects a fuel level in the fuel tank and transmits a signal to the combination meter. The combination meter sends the fuel level sensor signal to the ECM through CAN communication line. It consists of two parts, one is mechanical float and the other is variable resistor. Fuel level sensor output voltage changes depending on the movement of the fuel mechanical float.
PFP:25060
NBS001Y8
PBIB2462E
On Board Diagnosis Logic
NBS001Y9
NOTE: q If DTC P0461 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC P0461 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
Driving long distances naturally affect fuel gauge level. This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has been driven.
DTC No.
P0461 0461
Trouble diagnosis name
DTC detecting condition
Fuel level sensor circuit range/performance
The output signal of the fuel level sensor does not change within the specified range even though the vehicle has been driven a long distance.
Possible cause
q Harness or connectors (The CAN communication line is open or shorted)
q Harness or connectors (The sensor circuit is open or shorted)
q Combination meter q Fuel level sensor
Overall Function Check
NBS001YA
Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip DTC might not be confirmed.
WARNING: When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-8, "FUEL TANK" . TESTING CONDITION: Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-II NOTE: Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/ 8 Imp gal) in advance. 1. Prepare a fuel container and a spare hose. 2. Release fuel pressure from fuel line, refer to EC-80, "FUEL PRESSURE RELEASE" . 3. Remove the fuel feed hose on the fuel level sensor unit. 4. Connect a spare fuel hose where the fuel feed hose was removed. 5. Turn ignition switch OFF and wait at least 10 seconds then turn ON. 6. Select "FUEL LEVEL SE" in "DATA MONITOR" mode with CONSULT-II.
Revision: 2005 November
EC-470
2006 Q45
DTC P0461 FUEL LEVEL SENSOR
7. Check "FUEL LEVEL SE" output voltage and note it.
8. Select "FUEL PUMP" in "ACTIVE TEST" mode with CONSULTII.
9. Touch ON and drain fuel approximately 30 (7-7/8 US gal, 6-5/ 8 Imp gal) and stop it.
10. Check "FUEL LEVEL SE" output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check "FUEL LEVEL SE" output voltage and note it.
13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12. If NG, go to EC-471, "Diagnostic Procedure" .
A
EC
C
SEF195Y
D
WITH GST
NOTE:
E
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose. F
2. Release fuel pressure from fuel line. Refer to EC-80, "FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
G
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment.
7. Confirm that the fuel gauge indication varies.
H
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-471, "Diagnostic Procedure" .
I
Diagnostic Procedure
1. CHECK FUEL GAUGE OPERATION
NBS001YB
J
Refer to DI-16, "Self-Diagnosis Mode of Combination Meter" .
OK or NG
K
OK >> GO TO 2. NG >> Follow the instruction of DI-16, "Self-Diagnosis Mode of Combination Meter" .
2. CHECK FUEL LEVEL SENSOR AND CIRCUIT
L
Refer to DI-20, "Fuel Level Sensor Signal Inspection" .
OK or NG
M
OK >> GO TO 3. NG >> Repair or replace malfunctioning parts.
3. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Removal and Installation
FUEL LEVEL SENSOR Refer to FL-3, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
NBS001YC
Revision: 2005 November
EC-471
2006 Q45
DTC P0462, P0463 FUEL LEVEL SENSOR
DTC P0462, P0463 FUEL LEVEL SENSOR
Component Description
The fuel level sensor is mounted in the fuel level sensor unit. The sensor detects a fuel level in the fuel tank and transmits a signal to the combination meter. The combination meter sends the fuel level sensor signal to the ECM through CAN communication line. It consists of two parts, one is mechanical float and the other is variable resistor. Fuel level sensor output voltage changes depending on the movement of the fuel mechanical float.
PFP:25060
NBS001YD
PBIB2462E
On Board Diagnosis Logic
NBS001YE
NOTE: q If DTC P0462 or P0463 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis
for DTC U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC P0462 or P0463 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
This diagnosis indicates the former, to detect open or short circuit malfunction.
DTC No. P0462 0462
P0463 0463
Trouble diagnosis name Fuel level sensor circuit low input
Fuel level sensor circuit high input
DTC detecting condition An excessively low voltage from the sensor is sent to ECM.
An excessively high voltage from the sensor is sent to ECM.
Possible cause
q Harness or connectors (The CAN communication line is open or shorted)
q Harness or connectors (The sensor circuit is open or shorted)
q Combination meter q Fuel level sensor
DTC Confirmation Procedure
NBS001YF
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11V at ignition switch ON.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Wait at least 5 seconds. 4. If 1st trip DTC is detected, go to EC-473, "Diagnostic Procedure"
.
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-472
SEF195Y
2006 Q45
DTC P0462, P0463 FUEL LEVEL SENSOR
Diagnostic Procedure
1. CHECK FUEL GAUGE OPERATION
Refer to DI-16, "Self-Diagnosis Mode of Combination Meter" . OK or NG
OK >> GO TO 2. NG >> Follow the instruction of DI-16, "Self-Diagnosis Mode of Combination Meter" .
2. CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-20, "Fuel Level Sensor Signal Inspection" . OK or NG
OK >> GO TO 3. NG >> Repair or replace malfunctioning parts.
3. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Removal and Installation
FUEL LEVEL SENSOR Refer to FL-3, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
NBS001YG
A EC
C D E F G
NBS001YH
H I J K L M
Revision: 2005 November
EC-473
2006 Q45
DTC P0500 VSS
DTC P0500 VSS
PFP:32702
Description
NBS001YI
NOTE: q If DTC P0500 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC P0500 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
The vehicle speed signal is sent to the combination meter from the VDC/TCS/ABS control unit by CAN communication line. The combination meter then sends a signal to the ECM by CAN communication line.
On Board Diagnosis Logic
NBS001YJ
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P0500 0500
Vehicle speed sensor
The almost 0 km/h (0 MPH) signal from vehicle speed sensor is sent to ECM even when vehicle is being driven.
q Harness or connectors (The CAN communication line is open or shorted)
q Harness or connectors (The vehicle speed signal circuit is open or shorted)
q Wheel sensor
q Combination meter
q VDC/TCS/ABS control unit
DTC Confirmation Procedure
NBS001YK
CAUTION: Always drive vehicle at a safe speed.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II 1. Start engine (VDC switch OFF).
2. Read "VHCL SPEED SE" in "DATA MONITOR" mode with CONSULT-II. The vehicle speed on CONSULTII should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position. If NG, go to EC-475, "Diagnostic Procedure" . If OK, go to following step.
3. Select "DATA MONITOR" mode with CONSULT-II.
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive seconds.
ENG SPEED
1,400 - 6,000 rpm
COOLAN TEMP/S
More than 70°C (158°F)
B/FUEL SCHDL
More than 4.5 msec
Selector lever
Except P or N position
PW/ST SIGNAL
OFF
6. If 1st trip DTC is detected, go to EC-475, "Diagnostic Procedure" .
SEF196Y
Revision: 2005 November
EC-474
2006 Q45
DTC P0500 VSS
Overall Function Check
NBS001YL
Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st A
trip DTC might not be confirmed.
WITH GST
EC
1. Lift up drive wheels.
2. Start engine.
3. Read vehicle speed sensor signal in "Service $01" with GST.
C
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position.
4. If NG, go to EC-475, "Diagnostic Procedure" .
D
Diagnostic Procedure
1. CHECK DTC WITH VDC/TCS/ABS CONTROL UNIT
NBS001YM
E
Refer to BRC-10, "TROUBLE DIAGNOSIS" .
OK or NG
OK >> GO TO 2.
F
NG >> Repair or replace.
2. CHECK COMBINATION METER
G
Check combination meter function. Refer to DI-7, "COMBINATION METERS" .
H
>> INSPECTION END I
J
K
L
M
Revision: 2005 November
EC-475
2006 Q45
DTC P0506 ISC SYSTEM
DTC P0506 ISC SYSTEM
PFP:23781
Description
NBS001YN
NOTE: If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC. The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects the actual engine speed and sends a signal to the ECM. The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is determined by taking into consideration various engine conditions, such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan operation, etc.).
On Board Diagnosis Logic
NBS001YO
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P0506 0506
Idle speed control system The idle speed is less than the target idle RPM lower than expected speed by 100 rpm or more.
q Electric throttle control actuator q Intake air leak
DTC Confirmation Procedure
NBS001YP
NOTE: q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
q If the target idle speed is out of the specified value, perform EC-78, "Idle Air Volume Learning" , before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-759, "SERVICE DATA AND SPECIFICATIONS (SDS)" .
TESTING CONDITION:
q Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
q Always perform the test at a temperature above -10°C (14°F).
WITH CONSULT-II 1. Open engine hood. 2. Start engine and warm it up to normal operating temperature. 3. Turn ignition switch OFF and wait at least 10 seconds. 4. Turn ignition switch ON again and select "DATA MONITOR"
mode with CONSULT-II. 5. Start engine and run it for at least 1 minute at idle speed. 6. If 1st trip DTC is detected, go to EC-477, "Diagnostic Procedure"
.
WITH GST Follow the procedure WITH CONSULT-II above.
SEF174Y
Revision: 2005 November
EC-476
2006 Q45
DTC P0506 ISC SYSTEM
Diagnostic Procedure
1. CHECK INTAKE AIR LEAK
NBS001YQ
A
1. Start engine and let it idle.
2. Listen for an intake air leak after the mass air flow sensor.
EC
OK or NG
OK >> GO TO 2.
NG >> Discover air leak location and repair.
C
2. REPLACE ECM
D 1. Stop engine.
2. Replace ECM.
3. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to E BL-202, "ECM Re-Communicating Function" .
4. Perform EC-77, "VIN Registration" .
5. Perform EC-77, "Accelerator Pedal Released Position Learning" .
F
6. Perform EC-78, "Throttle Valve Closed Position Learning" .
7. Perform EC-78, "Idle Air Volume Learning" .
G
>> INSPECTION END
H
I
J
K
L
M
Revision: 2005 November
EC-477
2006 Q45
DTC P0507 ISC SYSTEM
DTC P0507 ISC SYSTEM
PFP:23781
Description
NBS001YR
NOTE: If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC. The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects the actual engine speed and sends a signal to the ECM. The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily. The optimum value stored in the ECM is determined by taking into consideration various engine conditions, such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan operation, etc.).
On Board Diagnosis Logic
NBS001YS
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
P0507 0507
Idle speed control system The idle speed is more than the target idle RPM higher than expected speed by 200 rpm or more.
q Electric throttle control actuator q Intake air leak q PCV system
DTC Confirmation Procedure
NBS001YT
NOTE: q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
q If the target idle speed is out of the specified value, perform EC-78, "Idle Air Volume Learning" , before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-759, "SERVICE DATA AND SPECIFICATIONS (SDS)" .
TESTING CONDITION:
q Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
q Always perform the test at a temperature above -10°C (14°F).
WITH CONSULT-II 1. Open engine hood. 2. Start engine and warm it up to normal operating temperature. 3. Turn ignition switch OFF and wait at least 10 seconds. 4. Turn ignition switch ON again and select "DATA MONITOR"
mode with CONSULT-II. 5. Start engine and run it for at least 1 minute at idle speed. 6. If 1st trip DTC is detected, go to EC-479, "Diagnostic Procedure"
.
WITH GST Follow the procedure WITH CONSULT-II above.
SEF174Y
Revision: 2005 November
EC-478
2006 Q45
DTC P0507 ISC SYSTEM
Diagnostic Procedure
1. CHECK PCV HOSE CONNECTION
NBS001YU
A
Confirm that PCV hose is connected correctly.
OK or NG
EC
OK >> GO TO 2.
NG >> Repair or replace.
2. CHECK INTAKE AIR LEAK
C
1. Start engine and let it idle.
D
2. Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 3.
E
NG >> Discover air leak location and repair.
3. REPLACE ECM F
1. Stop engine.
2. Replace ECM.
3. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to G BL-202, "ECM Re-Communicating Function" .
4. Perform EC-77, "VIN Registration" .
5. Perform EC-77, "Accelerator Pedal Released Position Learning" .
H
6. Perform EC-78, "Throttle Valve Closed Position Learning" .
7. Perform EC-78, "Idle Air Volume Learning" . I
>> INSPECTION END J
K
L
M
Revision: 2005 November
EC-479
2006 Q45
DTC P0550 PSP SENSOR
DTC P0550 PSP SENSOR
Component Description
Power steering pressure (PSP) sensor is installed to the power steering high-pressure tube and detects a power steering load. This sensor is a potentiometer which transforms the power steering load into output voltage, and emits the voltage signal to the ECM. The ECM controls the electric throttle control actuator and adjusts the throttle valve opening angle to increase the engine speed and adjusts the idle speed for the increased load.
PFP:49763
NBS001YV
CONSULT-II Reference Value in Data Monitor Mode
PBIB0027E NBS001YW
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
PW/ST SIGNAL
q Engine: After warming up, idle the Steering wheel: Not being turned
engine
Steering wheel: Being turned
OFF ON
On Board Diagnosis Logic
NBS001YX
The MIL will not light up for this diagnosis.
NOTE: If DTC P0550 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to EC-492, "DTC P0643 SENSOR POWER SUPPLY" .
DTC No. Trouble diagnosis name
DTC detecting condition
P0550 0550
Power steering pressure An excessively low or high voltage from the
sensor circuit
sensor is sent to ECM.
Possible cause
q Harness or connectors (The sensor circuit is open or shorted)
q Power steering pressure sensor
DTC Confirmation Procedure
NBS001YY
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and let it idle for at least 5 seconds. 4. If 1st trip DTC is detected, go to EC-482, "Diagnostic Procedure"
.
WITH GST Follow the procedure WITH CONSULT-II above.
Revision: 2005 November
EC-480
SEF058Y
2006 Q45
Wiring Diagram
DTC P0550 PSP SENSOR
NBS001YZ
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-481
TBWM0556E
2006 Q45
DTC P0550 PSP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
12 R
67 B 68 L
ITEM
Power steering pressure sensor
Sensor ground (MAF sensor, IAT sensor, ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ICC steering switch, ASCD steering switch, Refrigerant pressure sensor) Sensor power supply (Power steering pressure sensor)
CONDITION [Engine is running] q Steering wheel: Being turned [Engine is running] q Steering wheel: Not being turned
[Engine is running] q Warm-up condition q Idle speed
[Ignition switch: ON]
DATA (DC Voltage) 0.5 - 4.5V 0.4 - 0.8V
Approximately 0V
Approximately 5V
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS001Z0
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-482
2006 Q45
DTC P0550 PSP SENSOR
2. CHECK PSP SENSOR POWER SUPPLY CIRCUIT
1. Disconnect power steering pressure (PSP) sensor harness connector.
2. Turn ignition switch ON.
3. Check voltage between PSP sensor terminal 1 and ground with CONSULT-II or tester. Voltage: Approximately 5V
OK or NG OK >> GO TO 4. NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F5, E315 q Harness for open or short between ECM and PSP sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK PSP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between PSP sensor terminal 3 and ECM terminal 67.
Refer to Wiring Diagram. Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 6. NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F5, E315 q Harness for open or short between PSP sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
A
EC
C
D
PBIB0027E
E
F
G
PBIB0188E
H
I J
K L
M
Revision: 2005 November
EC-483
2006 Q45
DTC P0550 PSP SENSOR
6. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 12 and PSP sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F5, E315 q Harness for open or short between ECM and PSP sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK PSP SENSOR
Refer to EC-484, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace PSP sensor.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
POWER STEERING PRESSURE SENSOR 1. Reconnect all harness connectors disconnected. 2. Start engine and let it idle. 3. Check voltage between ECM terminal 12 and ground under the
following conditions.
Condition Steering wheel: Being turned. Steering wheel: Not being turned.
Voltage 0.5 - 4.5V 0.4 - 0.8V
NBS001Z1
Removal and Installation
POWER STEERING PRESSURE SENSOR
Refer to PS-32, "HYDRAULIC LINE" .
MBIB0126E NBS001Z2
Revision: 2005 November
EC-484
2006 Q45
DTC P0603 ECM POWER SUPPLY
DTC P0603 ECM POWER SUPPLY Component Description
Battery voltage is supplied to the ECM even when the ignition switch is turned OFF for the ECM memory function of the DTC memory, the air-fuel ratio feedback compensation value memory, the idle air volume learning value memory, etc.
PFP:23710
A
NBS001Z7
EC
C
D
On Board Diagnosis Logic
PBIB1164E
E
NBS001Z8
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
q Harness or connectors
F
P0603 0603
ECM power supply cir- ECM back-up RAM system does not function
cuit
properly.
[ECM power supply (back-up) circuit is open or shorted.]
q ECM
G
DTC Confirmation Procedure
NBS001Z9
NOTE:
H
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
I
1. Turn ignition switch ON and wait at least 1 second.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
J
4. Turn ignition switch OFF, wait at least 10 seconds, and then turn
ON.
5. Repeat steps 3 and 4 for 4 times.
K
6. If 1st trip DTC is detected, go to EC-487, "Diagnostic Procedure" . L
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
M
Revision: 2005 November
EC-485
2006 Q45
Wiring Diagram
DTC P0603 ECM POWER SUPPLY
NBS001ZA
Revision: 2005 November
EC-486
TBWM0557E
2006 Q45
DTC P0603 ECM POWER SUPPLY
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
121 W
Power supply for ECM (Back-up)
[Ignition switch: OFF]
BATTERY VOLTAGE
C
(11 - 14V)
Diagnostic Procedure
1. CHECK ECM POWER SUPPLY
NBS001ZB
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
E
3. Check voltage between ECM terminal 121 and ground with CONSULT-II or tester. F Voltage: Battery voltage
OK or NG
OK >> GO TO 3.
G
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q 10A fuse q Fuse block (J/B) No. 2 harness connector M145 q Harness for open or short between ECM and battery
H
MBIB0026E
I
J
K
>> Repair or replace harness or connectors. L
3. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
M
OK or NG
OK >> GO TO 4. NG >> Repair or replace harness or connectors.
Revision: 2005 November
EC-487
2006 Q45
DTC P0603 ECM POWER SUPPLY
4. PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT-II 1. Turn ignition switch ON. 2. Select "SELF DIAG RESULTS" mode with CONSULT-II. 3. Touch "ERASE". 4. Perform DTC Confirmation Procedure.
See EC-485, "DTC Confirmation Procedure" . 5. Is the 1st trip DTC P0603 displayed again?
With GST 1. Turn ignition switch ON. 2. Select "Service $04" with GST. 3. Perform DTC Confirmation Procedure.
See EC-485, "DTC Confirmation Procedure" . 4. Is the 1st trip DTC P0603 displayed again? Yes or No
Yes >> GO TO 5. No >> INSPECTION END
5. REPLACE ECM
1. Replace ECM. 2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-202, "ECM Re-Communicating Function" . 3. Perform EC-77, "VIN Registration" . 4. Perform EC-77, "Accelerator Pedal Released Position Learning" . 5. Perform EC-78, "Throttle Valve Closed Position Learning" . 6. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
Revision: 2005 November
EC-488
2006 Q45
DTC P0605 ECM
DTC P0605 ECM Component Description
The ECM consists of a microcomputer and connectors for signal input and output and for power supply. The ECM controls the engine.
PFP:23710
A
NBS001Z3
EC
C
D
On Board Diagnosis Logic
This self-diagnosis has one or two trip detection logic.
DTC No.
P0605 0605
Trouble diagnosis name A)
Engine control module B) C)
DTC detecting condition ECM calculation function is malfunctioning. ECM EEP-ROM system is malfunctioning. ECM self shut-off function is malfunctioning.
PBIB1164E
E
NBS001Z4
Possible cause
F
q ECM
G
FAIL-SAFE MODE
H
ECM enters fail-safe mode when the malfunction A is detected.
Detected items
Engine operation condition in fail-safe mode
I
q ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A
degrees) by the return spring.
q ECM deactivates ASCD operation.
DTC Confirmation Procedure
J
NBS001Z5
Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B. If there is no malfunction on PROCEDURE FOR MALFUNCTION K B, perform PROCEDURE FOR MALFUNCTION C.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at L least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
M
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-490, "Diagnostic Procedure" .
With GST Follow the procedure "With CONSULT-II" above.
Revision: 2005 November
EC-489
SEF058Y
2006 Q45
DTC P0605 ECM
PROCEDURE FOR MALFUNCTION B With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Turn ignition switch OFF, wait at least 10 seconds, and then turn
ON. 4. If 1st trip DTC is detected, go to EC-490, "Diagnostic Procedure"
.
With GST Follow the procedure "With CONSULT-II" above.
PROCEDURE FOR MALFUNCTION C With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Turn ignition switch OFF, wait at least 10 seconds, and then turn
ON. 4. Repeat step 3 for 32 times. 5. If 1st trip DTC is detected, go to EC-490, "Diagnostic Procedure"
.
With GST Follow the procedure "With CONSULT-II" above.
Diagnostic Procedure
1. INSPECTION START
With CONSULT-II 1. Turn ignition switch ON. 2. Select "SELF DIAG RESULTS" mode with CONSULT-II. 3. Touch "ERASE". 4. Perform DTC Confirmation Procedure.
See EC-489, "DTC Confirmation Procedure" . 5. Is the 1st trip DTC P0605 displayed again?
With GST 1. Turn ignition switch ON. 2. Select "Service $04" with GST. 3. Perform DTC Confirmation Procedure.
See EC-489, "DTC Confirmation Procedure" . 4. Is the 1st trip DTC P0605 displayed again? Yes or No
Yes >> GO TO 2. No >> INSPECTION END
Revision: 2005 November
EC-490
SEF058Y SEF058Y
NBS001Z6
2006 Q45
DTC P0605 ECM
2. REPLACE ECM A
1. Replace ECM.
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-202, "ECM Re-Communicating Function" .
EC
3. Perform EC-77, "VIN Registration" .
4. Perform EC-77, "Accelerator Pedal Released Position Learning" .
5. Perform EC-78, "Throttle Valve Closed Position Learning" .
C
6. Perform EC-78, "Idle Air Volume Learning" .
D >> INSPECTION END
E
F
G
H
I
J
K
L
M
Revision: 2005 November
EC-491
2006 Q45
DTC P0643 SENSOR POWER SUPPLY
DTC P0643 SENSOR POWER SUPPLY On Board Diagnosis Logic
This self-diagnosis has the one trip detection logic.
PFP:18919
NBS0022G
DTC No.
P0643 0643
Trouble diagnosis name
Sensor power supply circuit short
DTC detecting condition
Possible cause
ECM detects a voltage of power source for sensor is excessively low or high.
q Harness or connectors (APP sensor 1 circuit is shorted.) (EVAP control system pressure sensor is shorted.) (Refrigerant pressure sensor circuit is shorted.) (PSP sensor circuit is shorted.)
q Accelerator pedal position sensor
q EVAP control system pressure sensor
q Refrigerant pressure sensor
q Power steering pressure sensor
FAIL-SAFE MODE When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
DTC Confirmation Procedure
NBS0022H
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and let it idle for 1 second. 4. If DTC is detected, go to EC-495, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-492
2006 Q45
Wiring Diagram
DTC P0643 SENSOR POWER SUPPLY
NBS0022I
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-493
TBWM1243E
2006 Q45
DTC P0643 SENSOR POWER SUPPLY
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
48 R
Sensor power supply (EVAP control system pres- [Ignition switch: ON] sure sensor)
Approximately 5V
49 L
Sensor power supply (Refrigerant pressure sensor)
[Ignition switch: ON]
Approximately 5V
68 L
Sensor power supply (Power steering pressure sensor)
[Ignition switch: ON]
Approximately 5V
82 L
Sensor ground (APP sensor 1)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
83 L
Sensor ground (APP sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
90 R
Sensor power supply (APP sensor 1)
[Ignition switch: ON]
Approximately 5V
91 B
Sensor power supply (APP sensor 2)
[Ignition switch: ON]
Approximately 5V
98 R
Accelerator pedal position sensor 2
[Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully depressed
0.15 - 0.60V 1.95 - 2.40V
106 W
Accelerator pedal position sensor 1
[Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully depressed
0.5 - 1.0V 3.9 - 4.7V
Revision: 2005 November
EC-494
2006 Q45
DTC P0643 SENSOR POWER SUPPLY Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
OK or NG OK >> GO TO 2. NG >> Repair or replace ground connections.
2. CHECK ACCELERATOR PEDAL POSITION SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector.
2. Turn ignition switch ON.
3. Check voltage between APP sensor terminal 6 and ground with CONSULT-II or tester. Voltage: Approximately 5V
OK or NG OK >> GO TO 5. NG >> GO TO 3.
NBS0022J
A
EC
C
D
E
PBIB2417E
F
G H
I
J
PBIB2432E
K
L
M
PBIB0914E
Revision: 2005 November
EC-495
2006 Q45
DTC P0643 SENSOR POWER SUPPLY
3. CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
ECM terminal
Sensor terminal
Reference Wiring Diagram
90
APP sensor terminal 6
EC-493
48
EVAP control pressure sensor terminal 1
EC-438
49
Refrigerant pressure sensor terminal 1
EC-745
68
PSP sensor terminal 1
EC-481
OK or NG
OK >> GO TO 4. NG >> Repair short to ground or short to power in harness or connectors.
4. CHECK COMPONENTS
Check the following. q EVAP control pressure sensor (Refer to EC-442, "Component Inspection" .) q Refrigerant pressure sensor (Refer to ATC-92, "COMPONENT INSPECTION" .) q Power steering pressure sensor (Refer to EC-484, "Component Inspection" .) OK or NG
OK >> GO TO 7. NG >> Replace malfunctioning component.
5. CHECK APP SENSOR
Refer to EC-652, "Component Inspection" . OK or NG
OK >> GO TO 7. NG >> GO TO 6.
6. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. 2. Perform EC-77, "Accelerator Pedal Released Position Learning" . 3. Perform EC-78, "Throttle Valve Closed Position Learning" . 4. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
7. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-496
2006 Q45
DTC P0850 PNP SWITCH
DTC P0850 PNP SWITCH Component Description
PFP:23006
A
NBS0024Y
When the selector lever position is P or N, park/neutral position (PNP) switch is ON.
ECM detects the position because the continuity of the line (the "ON" signal) exists.
EC
CONSULT-II Reference Value in Data Monitor Mode
NBS0024Z
Specification data are reference values.
MONITOR ITEM
CONDITION
C
SPECIFICATION
Selector lever: P or N
ON
P/N POSI SW
q Ignition switch: ON
Selector lever: Except above
OFF
D
On Board Diagnosis Logic
NBS00250
DTC No. Trouble diagnosis name
DTC detecting condition
E
Possible cause
P0850 0850
q Harness or connectors
Park/neutral position switch
The signal of the park/neutral position (PNP) switch is not changed in the process of engine starting and driving.
[The park/neutral position (PNP) switch circuit is open or shorted.]
q Park/neutral position (PNP) switch
F
DTC Confirmation Procedure
q TCM
G
NBS00251
CAUTION:
Always drive vehicle at a safe speed.
H
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
I
WITH CONSULT-II
1. Turn ignition switch ON. J
2. Select "P/N POSI SW" in "DATA MONITOR" mode with CON-
SULT-II. Then check the "P/N POSI SW" signal under the follow-
ing conditions. K
Position (Selector lever)
Known-good signal
N or P position
ON
Except above position
OFF
L
If NG, go to EC-500, "Diagnostic Procedure" . If OK, go to following step.
3. Select "DATA MONITOR" mode with CONSULT-II.
4. Start engine and warm it up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive seconds.
M
SEF212Y
ENG SPEED
More than 1,200 rpm
COOLAN TEMP/S
More than 70°C (158°F)
B/FUEL SCHDL
2.0 - 31.8 msec
VHCL SPEED SE
More than 64 km/h (40 MPH)
Selector lever
Suitable position
6. If 1st trip DTC is detected, go to EC-500, "Diagnostic Procedure" .
SEF213Y
Revision: 2005 November
EC-497
2006 Q45
DTC P0850 PNP SWITCH
Overall Function Check
NBS00252
Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this check, a 1st trip DTC might not be confirmed.
WITH GST 1. Turn ignition switch ON.
2. Check voltage between ECM terminal 102 (PNP switch signal) and ground under the following conditions.
Position (Selector lever)
Voltage (Known good data)
P or N position
Approx. 0V
Except above position
BATTERY VOLTAGE (11 - 14V)
3. If NG, go to EC-500, "Diagnostic Procedure" .
MBIB0043E
Revision: 2005 November
EC-498
2006 Q45
Wiring Diagram
DTC P0850 PNP SWITCH
NBS00253
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-499
TBWM0573E
2006 Q45
DTC P0850 PNP SWITCH
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
102 GY/R PNP switch
CONDITION
[Ignition switch: ON] q Selector lever: P or N [Ignition switch: ON] q Selector lever: Except above
DATA (DC Voltage)
Approximately 0V BATTERY VOLTAGE (11 - 14V)
Diagnostic Procedure
1. CHECK DTC WITH TCM
NBS00254
Refer to AT-38, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" . OK or NG
OK >> GO TO 2. NG >> Repair or replace.
2. CHECK STARTING SYSTEM
Turn ignition switch OFF, then turn it to START. Does starter motor operate? Yes or No
Yes >> GO TO 3. No >> Refer to SC-9, "STARTING SYSTEM" .
3. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF. 2. Disconnect A/T assembly harness connector. 3. Disconnect fuse block (J/B) No. 1 connector M1. 4. Check harness continuity between A/T assembly terminal 9 and fuse block (J/B) No. 1 terminal 17D.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between A/T assembly and fuse block (J/B) No. 1
>> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-500
2006 Q45
DTC P0850 PNP SWITCH
5. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II A
1. Disconnect fuse block (J/B) No. 1 connector E201.
2. Check harness continuity between fuse block (J/B) No. 1 terminal 1E and ground.
Refer to Wiring Diagram.
EC
Continuity should exist.
3. Also check harness for short to power.
C
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to power in harness or connectors.
D
6. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-III
1. Disconnect ECM harness connector.
E
2. Check harness continuity between ECM terminal 102 and fuse block (J/B) No. 1 terminal 19D. Refer to Wiring Diagram. F Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
G
OK >> GO TO 8.
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
H
Check the following.
q Harness connectors F105, M135
I
q Harness for open or short between ECM and fuse block (J/B) No. 1
J >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK FUSE BLOCK (J/B) NO. 1
K
Refer to PG-70, "FUSE BLOCK - JUNCTION BOX (J/B) NO. 1" .
OK or NG
OK >> GO TO 9.
L
NG >> Replace fuse block (J/B) No. 1
9. CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-III
M
1. Check harness continuity between A/T assembly terminal 9 and TCM terminal 8. Refer to AT-102, "DTC P0615 START SIGNAL CIRCUIT" .
Continuity should exist.
2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 10. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-501
2006 Q45
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
Component Description
Intake valve timing control position sensors are located in the front of cylinder heads in both bank 1 and bank 2. This sensor uses a Hall IC. The cam position is determined by the intake primary cam sprocket concave (in four places). The ECM provides feedback to the intake valve timing control for appropriate target valve open-close timing according to drive conditions based on detected cam position.
PFP:23731
NBS00209
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
INT/V TIM (B1) INT/V TIM (B2)
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,000 rpm
On Board Diagnosis Logic
SEF359Z NBS0020A
SPECIFICATION -5° - 5°CA Approx. 0° - 20°CA
NBS0020B
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P1140 1140 (bank 1)
P1145 1145 (bank 2)
Intake valve timing control An excessively high or low voltage from the
position sensor circuit
sensor is sent to ECM.
q Harness or connectors (Intake valve timing control position sensor circuit is open or shorted)
q Intake valve timing control position sensor
q Crankshaft position sensor (POS)
q Camshaft position sensor (PHASE)
q Accumulation of debris to the signal pick-up portion of the camshaft sprocket
DTC Confirmation Procedure
NBS0020C
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and let it idle for 10 seconds. 4. If 1st trip DTC is detected, go to EC-507, "Diagnostic Procedure"
.
Revision: 2005 November
EC-502
SEF058Y
2006 Q45
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
WITH GST
Follow the procedure WITH CONSULT-II above.
A
EC
C
D
E
F
G
H
I
J
K
L
M
Revision: 2005 November
EC-503
2006 Q45
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
Wiring Diagram
BANK 1
NBS0020D
Revision: 2005 November
EC-504
TBWM1240E
2006 Q45
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION [Engine is running]
DATA (DC Voltage)
C
q Warm-up condition
0 - 1.0V
q Idle speed
D
0 - 1.0V
72 W
Intake valve timing control position sensor (bank 1)
E
[Engine is running]
q Engine speed: 2,000rpm
F
111 W/B
ECM relay (Self shut-off)
119 R 120 R
Power supply for ECM
PBIB2046E
[Engine is running]
[Ignition switch: OFF]
G
0 - 1.5V
q For a few seconds after turning ignition
switch OFF
[Ignition switch: OFF]
H
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
[Ignition switch: ON]
BATTERY VOLTAGE
I
(11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
J
K
L
M
Revision: 2005 November
EC-505
2006 Q45
BANK 2
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
Revision: 2005 November
EC-506
TBWM1241E
2006 Q45
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION [Engine is running]
DATA (DC Voltage)
C
q Warm-up condition
0 - 1.0V
q Idle speed
D
0 - 1.0V
53 W
Intake valve timing control position sensor (bank 2)
E
[Engine is running]
q Engine speed: 2,000 rpm
F
111 W/B
ECM relay (Self shut-off)
119 R 120 R
Power supply for ECM
PBIB2046E
[Engine is running]
[Ignition switch: OFF]
G
0 - 1.5V
q For a few seconds after turning ignition
switch OFF
[Ignition switch: OFF]
H
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
[Ignition switch: ON]
BATTERY VOLTAGE
I
(11 - 14V)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. 2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
J
NBS0020E
K
L
M
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-507
2006 Q45
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
2. CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR POWER SUPPLY CIRCUIT
1. Disconnect intake valve timing control position sensor harness connector.
2. Turn ignition switch ON. 3. Check voltage between intake valve timing control position sen-
sor terminal 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB2422E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between intake valve timing control position sensor and ECM relay q Harness for open or short between intake valve timing control position sensor and ECM
SEF509Y
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF. 2. Check harness continuity between intake valve timing control position sensor terminal 1 and ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. OK or NG
OK >> GO TO 6. NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F32, E32 q Harness for open or short between intake valve timing control position sensor and ground
>> Repair open circuit or short to power in harness or connectors.
Revision: 2005 November
EC-508
2006 Q45
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
6. CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN
AND SHORT
A
1. Disconnect ECM harness connector.
2. Check harness continuity between the following;
EC
ECM terminal 72 and intake valve timing control position sensor (bank 1) terminal 2 or
ECM terminal 53 and intake valve timing control position sensor (bank 2) terminal 2.
Refer to Wiring Diagram.
C
Continuity should exist.
3. Also check harness for short to ground and short to power. D
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
E
7. CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR
Refer to EC-510, "Component Inspection" .
F
OK or NG
OK >> GO TO 8.
NG >> Replace intake valve timing control position sensor.
G
8. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-378, "Component Inspection" .
H
OK or NG
OK >> GO TO 9.
NG >> Replace crankshaft position sensor (POS).
I
9. CHECK CAMSHAFT POSITION SENSOR (PHASE)
J Refer to EC-385, "Component Inspection" .
OK or NG
OK >> GO TO 10.
K
NG >> Replace camshaft position sensor (PHASE).
10. CHECK CAMSHAFT SPROCKET L
Check accumulation of debris to the signal pick-up portion of the camshaft sprocket. Refer to EM-39, "TIMING CHAIN" .
OK or NG
M
OK >> GO TO 11. NG >> Remove debris and clean the signal pick-up cutout of camshaft sprocket.
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-509
2006 Q45
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
Component Inspection
INTAKE VALVE TIMING CONTROL POSITION SENSOR 1. Disconnect intake valve timing control position sensor harness connector. 2. Loosen the fixing bolt of the sensor. 3. Remove the sensor. 4. Visually check the sensor for chipping.
NBS0020F
5. Check resistance as shown below.
Terminal No. (Polarity)
Resistance [at 25°C (77°F)]
3 (+) - 1 (-)
2 (+) - 1 (-)
Except 0 or
3 (+) - 2 (-)
6. If NG, replace intake valve timing control position sensor.
Removal and Installation
INTAKE VALVE TIMING CONTROL POSITION SENSOR
Refer to EM-39, "TIMING CHAIN" .
SEF362Z
PBIB0194E NBS0020G
Revision: 2005 November
EC-510
2006 Q45
DTC P1148, P1168 CLOSED LOOP CONTROL
DTC P1148, P1168 CLOSED LOOP CONTROL On Board Diagnosis Logic
These self-diagnoses have the one trip detection logic.
DTC No.
P1148 1148 (Bank 1)
P1168 1168 (Bank 2)
Trouble diagnosis name
DTC detecting condition
Closed loop control function
The closed loop control function for bank 1 does not operate even when vehicle is driving in the specified condition.
The closed loop control function for bank 2 does not operate even when vehicle is driving in the specified condition.
PFP:22690
A
NBS002Y1
EC
Possible cause
q Harness or connectors
(The A/F sensor 1 circuit is open or
C
shorted.)
q A/F sensor 1
q A/F sensor 1 heater
D
DTC P1148 or P1168 is displayed with another DTC for A/F sensor 1. Perform the trouble diagnosis for the corresponding DTC.
E
F
G
H
I
J
K
L
M
Revision: 2005 November
EC-511
2006 Q45
DTC P1211 TCS CONTROL UNIT
DTC P1211 TCS CONTROL UNIT
PFP:47850
Description
NBS0021J
The malfunction information related to TCS is transferred through the CAN communication line from VDC/ TCS/ABS control unit to ECM. Be sure to erase the malfunction information such as DTC not only for VDC/TCS/ABS control unit but also for ECM after TCS related repair.
On Board Diagnosis Logic
NBS0021K
Freeze frame data is not stored in the ECM for this self-diagnosis. The MIL will not light up for this self-diagnosis.
DTC No.
P1211 1211
Trouble diagnosis name
DTC detecting condition
TCS control unit
ECM receives a malfunction information from VDC/TCS/ABS control unit.
Possible cause q VDC/TCS/ABS control unit q TCS related parts
DTC Confirmation Procedure
NBS0021L
TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and let it idle for at least 60 seconds. 4. If 1st trip DTC is detected, go to EC-512, "Diagnostic Procedure"
.
WITH GST Follow the procedure WITH CONSULT-II above.
Diagnostic Procedure
Go to BRC-10, "TROUBLE DIAGNOSIS" .
SEF058Y NBS0021M
Revision: 2005 November
EC-512
2006 Q45
DTC P1212 TCS COMMUNICATION LINE
DTC P1212 TCS COMMUNICATION LINE Description
PFP:47850
A
NBS0021N
NOTE: q If DTC P1212 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC EC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC P1212 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
C
This CAN communication line is used to control the smooth engine operation during the TCS operation. Pulse
signals are exchanged between ECM and VDC/TCS/ABS control unit.
Be sure to erase the malfunction information such as DTC not only for VDC/TCS/ABS control unit but also for ECM after TCS related repair.
D
On Board Diagnosis Logic
Freeze frame data is not stored in the ECM for this self-diagnosis. The MIL will not light up for this self-diagnosis.
NBS0021O
E
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
F
q Harness or connectors
(The CAN communication line is open or
P1212 1212
TCS communication line
ECM can not receive the information from VDC/TCS/ABS control unit continuously.
shorted.) q VDC/TCS/ABS control unit
G
q Dead (Weak) battery
DTC Confirmation Procedure
NBS0021P
H
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle. I
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
J
3. Start engine and let it idle for at least 10 seconds.
4. If 1st trip DTC is detected, go to EC-513, "Diagnostic Procedure"
.
K
L
WITH GST Follow the procedure WITH CONSULT-II above.
Diagnostic Procedure
Refer to BRC-10, "TROUBLE DIAGNOSIS" .
SEF058Y
M
NBS0021Q
Revision: 2005 November
EC-513
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
DTC P1217 ENGINE OVER TEMPERATURE
Description
SYSTEM DESCRIPTION Cooling Fan Control
PFP:00000
NBS0021R
Sensor
Input Signal to ECM
ECM function
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine speed*1
Battery Wheel sensor Engine coolant temperature sensor
Battery voltage*1 Vehicle speed*2 Engine coolant temperature
Cooling fan control
Air conditioner switch
Air conditioner ON signal
Refrigerant pressure sensor
Refrigerant pressure
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage. *2: This signal is sent to ECM through CAN communication line.
Actuator Cooling fan relay
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant pressure, and air conditioner ON signal. The control system has 4-step control [HIGH/MIDDLE/LOW/OFF].
Cooling Fan Operation
Revision: 2005 November
EC-514
PBIB2447E
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
Cooling Fan Relay Operation
The ECM controls cooling fan relays as follows.
A
Cooling fan speed Stop (OFF)
1 OFF
Cooling fan relay 2
OFF
3
EC
OFF
Low (LOW) Middle (MID)
OFF ON
ON OFF
OFF
OFF
C
High (HI)*
ON
OFF
ON
*: Cooling fan-2 operates at high speed, and cooling fan-1 operates at middle speed.
D
COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan operates at each speed when the current flows in the cooling fan motor as follows.
E
Cooling fan motor terminals
Cooling fan speed
(+)
(-)
F
1
3 and 4
2
3 and 4
Middle (MID)
1 and 2
3
G
1 and 2
4
High (HI)
1 and 2
3 and 4
H
The cooling fan operates at low (LOW) speed when cooling fan motors-1 and -2 are circuited in series under middle speed condition.
CONSULT-II Reference Value in Data Monitor Mode
I
NBS0021S
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
J
Engine coolant temperature is 94°C (201°F) or less
OFF
Engine coolant temperature is between q Engine: After warming up, idle the 95°C (203°F) and 99°C (210°F)
LOW
K
COOLING FAN
engine
q Air conditioner switch: OFF
Engine coolant temperature is between 100°C (212°F) and 104°C (219°F)
MID
L
Engine coolant temperature is 105°C (221°F) or more
HI
M
Revision: 2005 November
EC-515
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
On Board Diagnosis Logic
NBS0021T
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is indicated. This self-diagnosis has the one trip detection logic.
DTC No.
P1217 1217
Trouble diagnosis name
DTC detecting condition
Possible cause
Engine over temperature (Overheat)
q Cooling fan does not operate properly (Overheat).
q Cooling fan system does not operate properly (Overheat).
q Engine coolant level was not added to the system using the proper filling method.
q Engine coolant is not within the specified range.
q Harness or connectors (The cooling fan circuit is open or shorted.)
q Cooling fan q Radiator hose q Radiator q Radiator cap q Water pump q Thermostat For more information, refer to EC-532, "Main 13 Causes of Overheating" .
CAUTION: When a malfunction is indicated, be sure to replace the coolant. Refer to CO-8, "Changing Engine Coolant" . Also, replace the engine oil. Refer to LU-7, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-11, "Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check
NBS0021U
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be confirmed.
WARNING: Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pressure fluid escaping from the radiator. Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level. If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps and go to EC-520, "Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-520, "Diagnostic Procedure" .
3. Turn ignition switch ON.
SEF621W
Revision: 2005 November
EC-516
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
4. Perform "COOLING FAN" in "ACTIVE TEST" mode with CONSULT-II. CAUTION: Never change cooling fan speed from "LOW" to "HI" or from "HI" to "LOW" directly. Change the speed through "MID" to prevent cooling fan motor from damage.
5. If the results are NG, go to EC-520, "Diagnostic Procedure" .
WITH GST 1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps and go to EC-520, "Diagnostic Procedure" . 2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-520, "Diagnostic Procedure" . 3. Start engine. Be careful not to overheat engine. 4. Turn air conditioner switch ON. 5. Turn blower fan switch ON. 6. Make sure that cooling fan operates at low speed. If NG, go to EC-520, "Diagnostic Procedure" . If OK, go to the following step. 7. Turn ignition switch OFF. 8. Disconnect engine coolant temperature sensor harness connector. 9. Connect 200 resistor to engine coolant temperature sensor harness connector. 10. Restart engine. 11. Turn air conditioner switch and blower fan switch ON.
12. Make sure that cooling fan operates at higher speed than low speed.
Be careful not to overheat engine.
13. If NG, go to EC-520, "Diagnostic Procedure" . If OK, go to the following step.
14. Turn ignition switch OFF. 15. Turn air conditioner switch and blower fan switch OFF. 16. Disconnect 200 resistor then connect 150 resistor to engine
coolant temperature sensor harness connector.
A EC
C
SEF646X
D E F G
SEF621W
H I J K
SEC163BA
L M
PBIB1667E
Revision: 2005 November
EC-517
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
17. Restart engine and make sure that cooling fan-2 operates at higher speed than the speed at step 12. Be careful not to overheat engine.
18. If NG, go to EC-520, "Diagnostic Procedure" .
MEC475B
Revision: 2005 November
EC-518
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE Wiring Diagram
NBS0021V
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-519
TBWM0565E
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
28 LG
Cooling fan relay-1 (Middle)
[Engine is running] q Cooling fan: Not operating
[Engine is running] q Cooling fan: Middle speed or high speed
operating
89 SB
Cooling fan relay -3(High)
[Engine is running] q Cooling fan: Not operating [Engine is running] q Cooling fan: High speed operating
97 L/OR
Cooling fan relay-2 (Low)
[Engine is running] q Cooling fan: Not operating [Engine is running] q Cooling fan: Low speed operating
DATA (DC Voltage)
BATTERY VOLTAGE (11 - 14V)
0 - 1.0V
BATTERY VOLTAGE (11 - 14V) 0 - 1.0V BATTERY VOLTAGE (11 - 14V) 0 - 1.0V
Diagnostic Procedure
1. INSPECTION START
NBS0021W
Do you have CONSULT-II? Yes or No
Yes >> GO TO 2. No >> GO TO 5.
2. CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-II
1. Start engine and let it idle.
2. Perform "COOLING FAN" in "ACTIVE TEST" mode with CONSULT-II and touch "LOW" on the CONSULT-II screen.
CAUTION: Never change cooling fan speed from "LOW" to "HI" or from "HI" to "LOW" directly. Change the speed through "MID" to prevent cooling fan motor from damage.
3. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 3. NG >> Check cooling fan low speed control circuit. (Go to EC-
525, "PROCEDURE A" .)
SEF784Z
Revision: 2005 November
EC-520
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
3. CHECK COOLING FAN MIDDLE SPEED OPERATION
With CONSULT-II 1. Perform "COOLING FAN" in "ACTIVE TEST" mode with CON-
SULT-II and touch "MID" on the CONSULT-II screen. 2. Make sure that cooling fans-1 and -2 operate at higher speed
than low speed. OK or NG
OK >> GO TO 4. NG >> Check cooling fan middle speed control circuit. (Go to
EC-528, "PROCEDURE B" .)
4. CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II 1. Perform "COOLING FAN" in "ACTIVE TEST" mode with CON-
SULT-II and touch "HI" on the CONSULT-II screen. CAUTION: Never change cooling fan speed from "LOW" to "HI" or from "HI" to "LOW" directly. Change the speed through "MID" to prevent cooling fan motor from damage. 2. Make sure that cooling fan-2 operates at higher speed than middle speed. OK or NG OK >> GO TO 8. NG >> Check cooling fan high speed control circuit. (Go to EC-
530, "PROCEDURE C" .)
A
EC
C
D
PBIB1668E
E
F
G H
I
SEF785Z
J
K L
M
Revision: 2005 November
EC-521
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
5. CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II 1. Turn ignition switch ON. 2. Disconnect cooling fan relay-1 and -3. 3. Start engine and let it idle. 4. Set temperature lever at full cold position. 5. Turn air conditioner switch ON. 6. Turn blower fan switch ON.
PBIB2427E
7. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 6. NG >> Check cooling fan low speed control circuit. (Go to EC-
525, "PROCEDURE A" .)
6. CHECK COOLING FAN MIDDLE SPEED OPERATION
Without CONSULT-II 1. Turn ignition switch OFF. 2. Reconnect cooling fan relay-1 and disconnect cooling fan relay-2. 3. Disconnect engine coolant temperature sensor harness connector. 4. Connect 200 resistor to engine coolant temperature sensor harness connector. 5. Restart engine and make sure that cooling fans-1 and -2 oper-
ate at higher speed than low speed. OK or NG
OK >> GO TO 7. NG >> Check cooling fan middle speed control circuit. (Go to
EC-528, "PROCEDURE B" .)
Revision: 2005 November
EC-522
PBIB2428E SEC163BA
PBIB1667E
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
7. CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II 1. Turn ignition switch OFF. 2. Reconnect cooling fan relay-3. 3. Turn air conditioner switch and blower fan switch OFF. 4. Disconnect 200 resistor then connect 150 resistor to engine
coolant temperature sensor harness connector. 5. Restart engine and make sure that cooling fan-2 operates at
higher speed than middle speed. OK or NG
OK >> GO TO 8. NG >> Check cooling fan high speed control circuit. (Go to EC-
530, "PROCEDURE C" .)
8. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)
CAUTION: Higher than the specified pressure may cause radiator damage. Pressure should not drop. OK or NG
OK >> GO TO 9. NG >> Check the following for leak
q Hose q Radiator q Water pump
Refer to CO-20, "WATER PUMP" .
9. CHECK RADIATOR CAP
Apply pressure to cap with a tester.
Radiator cap relief pressure : 59 - 98 kPa (0.6 - 1.0 kg/ cm2 , 9 - 14 psi)
OK or NG OK >> GO TO 10. NG >> Replace radiator cap.
A EC
C D
MEC475B
E F G H I
SLC754A
J K L M
10. CHECK COMPONENT PARTS
Check the following. q Thermostat (Refer to CO-22, "THERMOSTAT AND WATER CONTROL VALVE" .) q Water control valve (Refer to CO-22, "THERMOSTAT AND WATER CONTROL VALVE" .) q Engine coolant temperature sensor (Refer to EC-219, "Component Inspection" .) OK or NG
OK >> GO TO 11. NG >> Replace malfunctioning component.
Revision: 2005 November
EC-523
SLC755A
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
11. CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-532, "Main 13 Causes of Overheating" . >> INSPECTION END
Revision: 2005 November
EC-524
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
PROCEDURE A
1. CHECK COOLING FAN MOTOR POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF. 2. Disconnect cooling fan relay-2. 3. Turn ignition switch ON.
4. Check voltage between cooling fan relay-2 terminal 2 and ground with CONSULT-II or tester. Voltage: Battery voltage
OK or NG OK >> GO TO 3. NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following. q 10A fuse q Fuse, fusible link and relay block (J/B) connector E3 q Harness for open or short between cooling fan relay-2 and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
A
EC
C
D
E
PBIB2428E
F
G
H
PBIB2450E
I
J
K
L
M
Revision: 2005 November
EC-525
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
3. CHECK COOLING FAN MOTOR POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF. 2. Disconnect cooling fan motor-2 harness connector.
3. Check voltage between cooling fan motor-2 terminals 1, 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> GO TO 4.
PBIB2426E
4. DETECT MALFUNCTIONING PART
Check the following. q 40A fusible link q Harness for open or short between cooling fan motor-2 and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK COOLING FAN MOTOR CONTROL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect cooling fan motor-1 harness connector. 3. Check harness continuity between the following terminals.
cooling fan motor-2 terminal 4 and cooling fan relay-2 terminal 3, cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 2, cooling fan motor-1 terminal 3 and ground, cooling fan motor-1 terminal 4 and ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 6. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1670E PBIB2426E
Revision: 2005 November
EC-526
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
6. CHECK COOLING FAN MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between cooling fan relay-2 terminal 1 and ECM terminal 97.
Refer to Wiring Diagram.
EC
Continuity should exist.
3. Also check harness for short to ground and short to power.
C
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
D
7. DETECT MALFUNCTIONING PART
Check the following.
E
q Harness connectors E34, F34
q Harness for open or short between cooling fan relay-2 and ECM F
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK COOLING FAN RELAY-2
G
Refer to EC-532, "Component Inspection" .
OK or NG
H
OK >> GO TO 9. NG >> Replace cooling fan relay.
9. CHECK COOLING FAN MOTORS-1 AND -2
I
Refer to EC-532, "Component Inspection" .
OK or NG
J
OK >> GO TO 10.
NG >> Replace cooling fan motors. K
10. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
L
>> INSPECTION END M
Revision: 2005 November
EC-527
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
PROCEDURE B
1. CHECK COOLING FAN MOTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect cooling fan relay-1. 3. Turn ignition switch ON.
4. Check voltage between cooling fan relay-1 terminals 1, 5 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 3. NG >> GO TO 2.
PBIB2427E
2. DETECT MALFUNCTIONING PART
Check the following. q 10A fuse q 40A fusible link q Fuse, fusible link and relay block (J/B) connector E3 q Harness for open or short between cooling fan relay-1 and fuse q Harness for open or short between cooling fan relay-1 and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK COOLING FAN MOTOR CONTROL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect cooling fan motors-1 and -2 harness connector. 3. Check harness continuity between the following terminals.
cooling fan motor-2 terminal 3 and cooling fan relay-1 terminal 6, cooling fan relay-1 terminal 7 and ground, cooling fan relay-1 terminal 3 and cooling fan motor-1 terminal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0887E PBIB2426E
Revision: 2005 November
EC-528
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
4. CHECK COOLING FAN MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between cooling fan relay-1 terminal 2 and ECM terminal 28.
Refer to Wiring Diagram.
EC
Continuity should exist.
3. Also check harness for short to ground and short to power.
C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
D
5. DETECT MALFUNCTIONING PART
Check the following.
E
q Harness connectors E34, F34
q Harness for open or short between cooling fan relay-2 and ECM F
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK COOLING FAN RELAY-1
G
Refer to EC-532, "Component Inspection" .
OK or NG
H
OK >> GO TO 7. NG >> Replace cooling fan relay.
7. CHECK COOLING FAN MOTORS-1 AND -2
I
Refer to EC-532, "Component Inspection" .
OK or NG
J
OK >> GO TO 8.
NG >> Replace cooling fan motors. K
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
L
>> INSPECTION END M
Revision: 2005 November
EC-529
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
PROCEDURE C
1. CHECK COOLING FAN MOTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect cooling fan relay-3. 3. Turn ignition switch ON.
4. Check voltage between cooling fan relay-3 terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 3. NG >> GO TO 2.
PBIB2428E
2. DETECT MALFUNCTIONING PART
Check the following. q 10A fuse q Fuse, fusible link and relay block (J/B) connector E3 q Harness for open or short between cooling fan relay-1 and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
3. CHECK COOLING FAN MOTOR CONTROL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect cooling fan motor-2 harness connector. 3. Check harness continuity between the following terminals.
cooling fan motor-2 terminal 4 and cooling fan relay-3 terminal 3, cooling fan relay-3 terminal 5 and ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
PBIB2450E PBIB2426E
Revision: 2005 November
EC-530
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
4. CHECK COOLING FAN MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between cooling fan relay-3 terminal 1 and ECM terminal 89.
Refer to Wiring Diagram.
EC
Continuity should exist.
3. Also check harness for short to ground and short to power.
C
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
D
5. DETECT MALFUNCTIONING PART
Check the following.
E
q Harness connectors E34, F34
q Harness for open or short between cooling fan relay-2 and ECM F
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK COOLING FAN RELAY-3
G
Refer to EC-532, "Component Inspection" .
OK or NG
H
OK >> GO TO 7. NG >> Replace cooling fan relay.
7. CHECK COOLING FAN MOTOR-2
I
Refer to EC-532, "Component Inspection" .
OK or NG
J
OK >> GO TO 8.
NG >> Replace cooling fan motors. K
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
L
>> INSPECTION END M
Revision: 2005 November
EC-531
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
Main 13 Causes of Overheating
NBS0021X
Engine Step
Inspection item
Equipment
Standard
Reference page
OFF
1
q Blocked radiator
q Visual
No blocking
--
q Blocked condenser
q Blocked radiator grille
q Blocked bumper
2
q Coolant mixture
q Coolant tester
50 - 50% coolant mixture MA-11
3
q Coolant level
q Visual
Coolant up to MAX level CO-8 in reservoir tank and radiator filler neck
4
q Radiator cap
q Pressure tester
59 - 98 kPa (0.6 - 1.0 kg/cm2 , 9 - 14 psi) (Limit)
CO-12
ON*2
5
q Coolant leaks
q Visual
No leaks
CO-8
ON*2
6
q Thermostat
q Touch the upper and lower radiator hoses
Both hoses should be hot CO-22
ON*1
7
q Cooling fan
q CONSULT-II
Operating
See trouble diagnosis for DTC P1217 (EC-514 ).
OFF
8
q Combustion gas leak q Color checker chemical Negative
--
tester 4 Gas analyzer
ON*3
9
q Coolant temperature q Visual
Gauge less than 3/4
--
gauge
when driving
q Coolant overflow to reservoir tank
q Visual
No overflow during driving CO-8 and idling
OFF*4
10
q Coolant return from
q Visual
reservoir tank to radia-
tor
Should be initial level in reservoir tank
CO-8
OFF
11
q Water control valve
q Remove and inspect the valve
Within the specified value CO-22
OFF
12
q Cylinder head
q Straight gauge feeler gauge
0.1 mm (0.004 in) Maxi- EM-67 mum distortion (warping)
13
q Cylinder block and pis- q Visual
tons
No scuffing on cylinder walls or piston
EM-83
*1: Turn the ignition switch ON. *2: Engine running at 3,000 rpm for 10 minutes. *3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes. *4: After 60 minutes of cool down time. For more information, refer to CO-4, "OVERHEATING CAUSE ANALYSIS" .
Component Inspection
COOLING FAN RELAY-1 1. Apply 12V direct current between relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5, 6 and 7.
NBS0021Y
Condition 12V direct current supply between terminals 1 and 2 OFF
3. If NG, replace relay.
Continuity Yes No
COOLING FAN RELAYS-2 AND -3 1. Apply 12V direct current between relay terminals 1 and 2.
Revision: 2005 November
EC-532
PBIB0077E
2006 Q45
DTC P1217 ENGINE OVER TEMPERATURE
2. Check continuity between relay terminals 3 and 5.
Conditions 12V direct current supply between terminals 1 and 2 No current supply
3. If NG, replace relay.
Continuity Yes No
COOLING FAN MOTORS-1 AND -2 1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan speed Middle (MID) High (HI)
Cooling fan motor terminals
(+)
(-)
1
3 and 4
2
3 and 4
1 and 2
3
1 and 2
4
1 and 2
3 and 4
Cooling fan motor should operate. If NG, replace cooling fan motor.
A EC
C
PBIB0098E
D E F G
SEF734W
H I J K L M
Revision: 2005 November
EC-533
2006 Q45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
Description
SYSTEM DESCRIPTION
PFP:17001
NBS0021Z
Sensor
Input Signal to ECM
ECM function
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine speed*
Mass air flow sensor Engine coolant temperature sensor
Amount of intake air Engine coolant temperature
Fuel pump control
Battery
Battery voltage*
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
Actuator
Fuel pump control module (FPCM)
This system controls the fuel pump operation. The amount of fuel flow delivered from the fuel pump is altered between two flow rates by the FPCM operation. The FPCM determines the voltage supplied to the fuel pump (and therefore fuel flow) according to the following conditions.
Conditions
Amount of fuel flow
q Engine cranking
q Engine coolant temperature is below 10°C (50°F).
high
q Engine is running under heavy load and high speed conditions
Except the above
low
COMPONENT DESCRIPTION
The FPCM adjusts the voltage supplied to the fuel pump to control the amount of fuel flow. When the FPCM increases the voltage supplied to the fuel pump, the fuel flow is increased. When the FPCM decreases the voltage, the fuel flow is decreased.
Supplied voltage
Battery voltage (11 - 14V)
Approximately 8V
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
FPCM
q Engine: Cranking q Engine: Idle q Engine coolant temperature: More than 10°C (50°F)
On Board Diagnosis Logic
DTC No. Trouble diagnosis name
DTC detecting condition
P1220 1220
Fuel pump control module (FPCM)
An improper voltage signal from the FPCM, which is supplied to a point between the fuel pump and the dropping resistor, is detected by ECM.
SEF387X NBS00220
SPECIFICATION HI LOW
NBS00221
Possible cause q Harness or connectors
(FPCM circuit is shorted.) q Dropping resistor q FPCM
Revision: 2005 November
EC-534
2006 Q45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
DTC Confirmation Procedure
CAUTION: Always drive vehicle at a safe speed.
NBS00222
A
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10V with ignition C switch ON.
WITH CONSULT-II
1. Turn ignition switch ON and select "DATA MONITOR" mode with
D
CONSULT-II.
2. Make sure that "COOLAN TEMP/S" indicates less than 70°C
(158°F). If not, cool down the engine.
E
3. Start engine.
4. Hold vehicle at the following conditions for 12 seconds.
F
ENG SPEED
1,175 - 3,075 rpm
VHCL SPEED SE B/FUEL SCHDL Selector lever
More than 70 km/h (43 MPH) 2.0 - 31.7 msec Suitable position
G
SEF189Y
5. If 1st trip DTC is detected, go to EC-537, "Diagnostic Procedure" .
H
WITH GST
Follow the procedure WITH CONSULT-II above.
I
J
K
L
M
Revision: 2005 November
EC-535
2006 Q45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
Wiring Diagram
NBS00223
Revision: 2005 November
EC-536
TBWM1242E
2006 Q45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
38 G/R
Fuel pump control module (FPCM) check
[When cranking engine] [Engine is running] q Warm-up condition q Idle speed
Approximately 0V
C
4 - 6V
D
[When cranking engine]
0 - 0.5V
39 B/R
Fuel pump control module (FPCM)
[Engine is running] q Warm-up condition
8 - 12V
E
q Idle speed
[Ignition switch: ON]
F
q For 5 seconds after turning ignition switch ON
0 - 1.5V
113 GY
Fuel pump relay
[Engine is running]
[Ignition switch: ON] q More than 5 seconds after turning ignition
switch ON
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
BATTERY VOLTAGE (11 - 14V)
G
H
NBS00224
I
J
K
L
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
M
PBIB2417E
Revision: 2005 November
EC-537
2006 Q45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
2. CHECK FPCM POWER SUPPLY CIRCUIT
1. Disconnect fuel pump control module (FPCM) harness connector.
2. Turn ignition switch ON. 3. Check voltage between FPCM terminal 2 and ground with CON-
SULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB0032E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M141, B211 q Harness for open or short between FPCM and harness connector B211
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK FPCM GROUND CIRCUIT-I FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Check harness continuity between FPCM terminal 3 and ground.
Refer to Wiring Diagram.
Continuity should exist. 3. Also check harness for short to power. OK or NG
OK >> GO TO 5. NG >> Repair open circuit or short to power in harness or connectors.
PBIB0099E
Revision: 2005 November
EC-538
2006 Q45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
5. CHECK FPCM GROUND CIRCUIT-II FOR OPEN AND SHORT A
1. Disconnect "fuel level sensor unit and fuel pump" harness connector.
2. Disconnect dropping resistor harness connector.
EC
3. Check harness continuity between the following;
"fuel level sensor unit and fuel pump" terminal 1 and dropping
resistor terminal 2,
C
FPCM terminal 4 and dropping resister terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
D
4. Check harness continuity between the following; FPCM terminal 4 and ground, "fuel level sensor and fuel pump" terminal 1 and ground. Refer to Wiring Diagram.
PBIB1249E
E
Continuity should not exist. F
5. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
G
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
H
Check the following.
q Harness connectors B63, B263
q Harness for open or short between "fuel level sensor unit and fuel pump" and dropping resistor
I
q Harness for open or short between FPCM and dropping resistor
q Harness for open or short between "fuel level sensor unit and fuel pump" and ground
J
q Harness for open or short between FPCM and ground
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
7. CHECK FPCM INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
L
2. Check harness continuity between ECM terminal 38 and FPCM terminal 4.
Refer to Wiring Diagram. M
Continuity should exist.
3. Check harness continuity between ECM terminal 38 and ground. Refer to Wiring Diagram.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 9. NG >> GO TO 8.
Revision: 2005 November
EC-539
2006 Q45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
8. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F105, M135 q Harness connectors M141, B211 q Harness for open or short between ECM and FPCM
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK FPCM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 39 and FPCM terminal 1. Refer to Wiring Diagram. Continuity should exist.
2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 11. NG >> GO TO 10.
10. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors F105, M135 q Harness connectors M141, B211 q Harness for open or short between ECM and FPCM
>> Repair open circuit or short to ground or short to power in harness or connectors.
11. CHECK FPCM
Refer to EC-540, "Component Inspection" . OK or NG
OK >> GO TO 12. NG >> Replace FPCM.
12. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
FUEL PUMP CONTROL MODULE
NBS00225
1. Start engine and warm it up to normal operating temperature.
Revision: 2005 November
EC-540
PBIB0032E
2006 Q45
DTC P1220 FUEL PUMP CONTROL MODULE (FPCM)
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Check voltage between FPCM terminal 4 and ground under the following conditions.
Condition
Voltage
When engine cranking
Approx. 0V
After starting engine
Approx. 5V
4. If NG, replace fuel pump control module.
A EC
C D
PBIB0101E
E F G H I J K L M
Revision: 2005 November
EC-541
2006 Q45
DTC P1225 TP SENSOR
DTC P1225 TP SENSOR
Component Description
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc. The throttle position sensor responds to the throttle valve movement. The throttle position sensor has the two sensors. These sensors are a kind of potentiometers which transform the throttle valve position into output voltage, and emit the voltage signal to the ECM. In addition, these sensors detect the opening and closing speed of the throttle valve and feed the voltage signals to the ECM. The ECM judges the current opening angle of the throttle valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening angle properly in response to driving condition.
On Board Diagnosis Logic
The MIL will not light up for this diagnosis.
PFP:16119
NBS00226
PBIB0145E NBS00227
DTC No.
P1225 1225
Trouble diagnosis name
DTC detecting condition
Possible cause
Closed throttle position Closed throttle position learning value is exces- q Electric throttle control actuator
learning performance sively low.
(TP sensor 1 and 2)
DTC Confirmation Procedure
NBS00228
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Turn ignition switch OFF, wait at least 10 seconds. 4. Turn ignition switch ON. 5. If 1st trip DTC is detected, go to EC-543, "Diagnostic Procedure"
.
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-542
2006 Q45
DTC P1225 TP SENSOR
Diagnostic Procedure
1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF. 2. Remove the intake air duct. 3. Check if foreign matter is caught between the throttle valve and
the housing. OK or NG
OK >> GO TO 2. NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.
2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator. 2. Perform EC-78, "Throttle Valve Closed Position Learning" . 3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR Refer to EM-19, "INTAKE MANIFOLD" .
NBS00229
A
EC
C
D
E
PBIB2439E
F
G H
NBS0022A
I J
K L
M
Revision: 2005 November
EC-543
2006 Q45
DTC P1226 TP SENSOR
DTC P1226 TP SENSOR
Component Description
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc. The throttle position sensor responds to the throttle valve movement. The throttle position sensor has the two sensors. These sensors are a kind of potentiometers which transform the throttle valve position into output voltage, and emit the voltage signal to the ECM. In addition, these sensors detect the opening and closing speed of the throttle valve and feed the voltage signals to the ECM. The ECM judges the current opening angle of the throttle valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening angle properly in response to driving condition.
On Board Diagnosis Logic
The MIL will not light up for this diagnosis.
PFP:16119
NBS0022B
PBIB0145E NBS0022C
DTC No.
P1226 1226
Trouble diagnosis name
DTC detecting condition
Closed throttle position Closed throttle position learning is not perlearning performance formed successfully, repeatedly.
Possible cause
q Electric throttle control actuator (TP sensor 1 and 2)
DTC Confirmation Procedure
NBS0022D
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Turn ignition switch OFF, wait at least 10 seconds. 4. Turn ignition switch ON. 5. Repeat steps 3 and 4 for 32 times. 6. If 1st trip DTC is detected, go to EC-545, "Diagnostic Procedure"
.
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-544
2006 Q45
DTC P1226 TP SENSOR
Diagnostic Procedure
1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF. 2. Remove the intake air duct. 3. Check if foreign matter is caught between the throttle valve and
the housing. OK or NG
OK >> GO TO 2. NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.
2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator. 2. Perform EC-78, "Throttle Valve Closed Position Learning" . 3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR Refer to EM-19, "INTAKE MANIFOLD" .
NBS0022E
A
EC
C
D
E
PBIB2439E
F
G H
NBS0022F
I J
K L
M
Revision: 2005 November
EC-545
2006 Q45
DTC P1442 EVAP CONTROL SYSTEM
DTC P1442 EVAP CONTROL SYSTEM
PFP:14950
On Board Diagnosis Logic
NBS0022K
NOTE: If DTC P1442 is displayed with P0447, perform trouble diagnosis for DTC P0447 first. (See EC-419 .) This diagnosis detects leaks in the EVAP purge line using vapor pressure in the fuel tank. The EVAP canister vent control valve is closed to shut the EVAP purge line. The vacuum cut valve bypass valve will then be opened to clear the line between the fuel tank and the EVAP canister purge volume control solenoid valve. The EVAP control system pressure sensor can now monitor the pressure inside the fuel tank. If pressure increases, the ECM will check for leaks in the line between the vacuum cut valve and EVAP canister purge volume control solenoid valve.
SEF323U
DTC No.
P1442 1442
Trouble diagnosis name
DTC detecting condition
Possible cause
q Incorrect fuel tank vacuum relief valve q Incorrect fuel filler cap used
q Fuel filler cap remains open or fails to close.
q Foreign matter caught in fuel filler cap.
q Leak is in line between intake manifold and EVAP canister purge volume control solenoid valve.
q Foreign matter caught in EVAP canister vent control valve.
q EVAP canister or fuel tank leaks q EVAP purge line (pipe and rubber tube) leaks
q EVAP purge line rubber tube bent
EVAP control system small leak detected (positive pressure)
EVAP control system has a leak, EVAP control system does not operate properly.
q Blocked or bent rubber tube to EVAP control system pressure sensor
q Loose or disconnected rubber tube
q EVAP canister vent control valve and the circuit
q EVAP canister purge volume control solenoid valve and the circuit
q Fuel tank temperature sensor
q O-ring of EVAP canister vent control valve is missing or damaged
q Water separator q EVAP canister is saturated with water
q EVAP control system pressure sensor
q Fuel level sensor and the circuit q Refueling control valve
q ORVR system leaks
CAUTION: q Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
q If the fuel filler cap is not tightened properly, the MIL may come on.
Revision: 2005 November
EC-546
2006 Q45
DTC P1442 EVAP CONTROL SYSTEM
q Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure
A
NBS0022L
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at EC least 10 seconds before conducting the next test. TESTING CONDITION:
q
Perform "DTC WORK SUPPORT" when the fuel level is between 1/4 and 3/4 full, and vehicle is placed on flat level surface.
C
q Always perform test at a temperature of 0 to 30°C (32 to 86°F).
WITH CONSULT-II
D
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select "DATA MONITOR" mode with
E
CONSULT-II.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
F
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select "EVAP SML LEAK P0442/P1442" of "EVAPORATIVE
SYSTEM" in "DTC WORK SUPPORT" mode with CONSULT-II.
G
Follow the instruction displayed.
H
PBIB2869E
I
J
K
PBIB0829E
NOTE:
L
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-71, "Basic Inspection" .
6. Make sure that "OK" is displayed.
M
If "NG" is displayed, refer to EC-548, "Diagnostic Procedure" .
NOTE: Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve properly.
SEC763C
Revision: 2005 November
EC-547
2006 Q45
DTC P1442 EVAP CONTROL SYSTEM
WITH GST NOTE: Be sure to read the explanation of EC-58, "Driving Pattern" before driving vehicle. 1. Start engine. 2. Drive vehicle according to EC-58, "Driving Pattern" . 3. Stop vehicle. 4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON. 5. Select "Service $07" with GST. If P1442 is displayed on the screen, go to EC-548, "Diagnostic Procedure" . If P0441 is displayed on the screen, go to EC-393, "Diagnostic Procedure" . If P0442 is displayed on the screen, go to EC-398, "Diagnostic Procedure" .
Diagnostic Procedure
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF. 2. Check for genuine NISSAN fuel filler cap design. OK or NG
OK >> GO TO 2. NG >> Replace with genuine NISSAN fuel filler cap.
NBS0022M
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. OK or NG
OK >> GO TO 3. NG >> q Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
q Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-35, "FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)" . OK or NG
OK >> GO TO 5. NG >> Replace fuel filler cap with a genuine one.
SEF915U
Revision: 2005 November
EC-548
2006 Q45
DTC P1442 EVAP CONTROL SYSTEM
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely. For the location of EVAP service port, refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . NOTE: Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
With CONSULT-II>>GO TO 6. Without CONSULT-II>>GO TO 7.
6. CHECK FOR EVAP LEAK
With CONSULT-II 1. Turn ignition switch ON. 2. Select "EVAP SYSTEM CLOSE" of "WORK SUPPORT" mode with CONSULT-II. 3. Touch "START" and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph. NOTE: q Never use compressed air or a high pressure pump. q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG OK >> GO TO 8. NG >> Repair or replace.
A
EC
C
D
SEF916U
E
F
G H
I
PEF917U
J
K L
M
SEF200U
Revision: 2005 November
EC-549
2006 Q45
DTC P1442 EVAP CONTROL SYSTEM
7. CHECK FOR EVAP LEAK
Without CONSULT-II 1. Turn ignition switch OFF. 2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.) 3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the
end of test.)
PBIB0189E
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and EVAP service port adapter.
NOTE: q Never use compressed air or a high pressure pump.
q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8. NG >> Repair or replace.
8. CHECK WATER SEPARATOR
Refer to EC-553, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace water separator.
9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to EC-420, "DTC Confirmation Procedure" . OK or NG
OK >> GO TO 10. NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
SEF200U
Revision: 2005 November
EC-550
2006 Q45
DTC P1442 EVAP CONTROL SYSTEM
10. CHECK IF EVAP CANISTER SATURATED WITH WATER A
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister?
Yes or No
EC
Yes >> GO TO 11.
No (With CONSULT-II)>>GO TO 13.
No (Without CONSULT-II)>>GO TO 14.
C
D
11. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK (With CONSULT-II)>>GO TO 13. OK (Without CONSULT-II)>>GO TO 14. NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following. q EVAP canister for damage q EVAP hose between EVAP canister and water separator for clogging or poor connection
SEF596U
E
F G H
I
>> Repair hose or replace EVAP canister.
J
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
K With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
L
3. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode.
4. Touch "Qu" on CONSULT-II screen to increase "PURG VOL
CONT/V" opening to 100%.
M
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.
OK or NG OK >> GO TO 16. NG >> GO TO 15.
PBIB1678E
Revision: 2005 November
EC-551
2006 Q45
DTC P1442 EVAP CONTROL SYSTEM
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Stop engine. 3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. 4. Start engine and let it idle for at least 80 seconds. 5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist. OK or NG
OK >> GO TO 17. NG >> GO TO 15.
15. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-102, "Vacuum Hose Drawing" . OK or NG
OK >> GO TO 16. NG >> Repair or reconnect the hose.
16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-411, "Component Inspection" . OK or NG
OK >> GO TO 17. NG >> Replace EVAP canister purge volume control solenoid valve.
17. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-347, "Component Inspection" . OK or NG
OK >> GO TO 18. NG >> Replace fuel level sensor unit.
18. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-450, "Component Inspection" . OK or NG
OK >> GO TO 19. NG >> Replace EVAP control system pressure sensor.
19. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . OK or NG
OK >> GO TO 20. NG >> Repair or reconnect the hose.
20. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 21.
Revision: 2005 November
EC-552
2006 Q45
DTC P1442 EVAP CONTROL SYSTEM
21. CHECK REFUELING EVAP VAPOR LINE A
Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and improper connection. For location, refer to EC-38, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
EC
OK >> GO TO 22. NG >> Repair or replace hoses and tubes.
22. CHECK SIGNAL LINE AND RECIRCULATION LINE
C
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, loose-
ness and improper connection.
D
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses, tubes or filler neck tube.
E
23. CHECK REFUELING CONTROL VALVE
F Refer to EC-41, "Component Inspection" .
OK or NG
OK >> GO TO 24.
G
NG >> Replace refueling control valve with fuel tank.
24. CHECK FUEL LEVEL SENSOR H
Refer to DI-22, "CHECK FUEL LEVEL SENSOR UNIT" .
OK or NG
OK >> GO TO 25.
I
NG >> Replace fuel level sensor unit.
25. CHECK INTERMITTENT INCIDENT
J
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
WATER SEPARATOR 1. Check visually for insect nests in the water separator air inlet. 2. Check visually for cracks or flaws in the appearance. 3. Check visually for cracks or flaws in the hose. 4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged. 5. In case of NG in items 2 - 4, replace the parts.
NOTE: q Do not disassemble water separator.
K
NBS0022N
L
M
PBIB1032E
Revision: 2005 November
EC-553
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
DTC P1456 EVAP CONTROL SYSTEM
PFP:14710
On Board Diagnosis Logic
NBS0023B
NOTE: If DTC P1456 is displayed with P1442, perform TROUBLE DIAGNOSIS FOR DTC P1456 first. This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume control solenoid valve, using vapor pressure in the fuel tank in the same way as conventional EVAP small leak diagnosis. If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected. If ECM judges a leak equivalent to a small leak, EVAP small leak P1442 will be detected. If ECM judges there are no leaks, the diagnosis will be OK.
SEF323U
DTC No.
P0456 0456
Trouble diagnosis name
DTC detecting condition
Possible cause
q Incorrect fuel tank vacuum relief valve q Incorrect fuel filler cap used
q Fuel filler cap remains open or fails to close.
q Foreign matter caught in fuel filler cap.
q Leak is in line between intake manifold and EVAP canister purge volume control solenoid valve.
q Foreign matter caught in EVAP canister vent control valve.
q EVAP canister or fuel tank leaks
q EVAP purge line (pipe and rubber tube) leaks q EVAP purge line rubber tube bent
Evaporative emission control system very small leak (negative pressure check)
q Blocked or bent rubber tube to EVAP control system pressure sensor
q EVAP system has a very small leak. q Loose or disconnected rubber tube
q EVAP system does not operate prop- q EVAP canister vent control valve and the circuit
erly.
q EVAP canister purge volume control solenoid
valve and the circuit
q Absolute pressure sensor
q Fuel tank temperature sensor
q O-ring of EVAP canister vent control valve is missing or damaged
q Water separator q EVAP canister is saturated with water
q EVAP control system pressure sensor
q Refueling control valve q ORVR system leaks
q Fuel level sensor and the circuit
q Foreign matter caught in EVAP canister purge volume control solenoid valve
Revision: 2005 November
EC-554
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
CAUTION:
q Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, A the MIL may come on.
q If the fuel filler cap is not tightened properly, the MIL may come on.
q Use only a genuine NISSAN rubber tube as a replacement.
EC
DTC Confirmation Procedure
NBS0023C
NOTE:
C
q After repair, make sure that the hoses and clips are installed properly.
q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
D
TESTING CONDITION:
q Open engine hood before conducting following procedure.
q If any of following conditions are met just before the DTC confirmation procedure, leave the vehi- E cle for more than 1 hour.
Fuel filler cap is removed.
Refilled or drained the fuel.
F
EVAP component parts is/are removed.
q Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
G
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-II.
2. Make sure the following conditions are met. FUEL LEVEL SE: 0.25 - 1.15V COOLAN TEMP/S: 0 - 32°C (32 - 90°F) FUEL T/TMP SE: 0 - 35°C (32 - 95°F) INT/A TEMP SE: More than 0°C (32°F) If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle) or refilling/draining fuel until the output voltage condition of the "FUEL LEVEL SE" meets within the range above and leave the vehicle for more than 1 hour. Then start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
H
I
J
PBIB2870E
K
4. Turn ignition switch ON.
5. Select "EVAP V/S LEAK P0456/P1456" of "EVAPORATIVE SYSTEM" in "DTC WORK SUPPORT" mode with CONSULT-II.
L
Follow the instruction displayed.
M
PBIB0837E
6. Make sure that "OK" is displayed. If "NG" is displayed, refer to EC-557, "Diagnostic Procedure" .
NOTE: q If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go
to EC-71, "Basic Inspection" .
q Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve properly.
Revision: 2005 November
EC-555
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
Overall Function Check
WITH GST
NBS0023D
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st trip DTC might not be confirmed.
CAUTION: q Never use compressed air, doing so may damage the EVAP system.
q Do not start engine.
q Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select "Service $08".
6. Using "Service $08" control the EVAP canister vent control valve (close) and vacuum cut valve bypass valve (open).
7. Apply pressure and make sure the following conditions are satisfied. Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg) Time to be waited after the pressure drawn in to the EVAP system and the pressure to be dropped: 60 seconds and the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg). If NG, go to EC-557, "Diagnostic Procedure" . If OK, go to next step.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF.
NOTE: For more information, refer to GST instruction manual.
PBIB3131E SEF462UI
Revision: 2005 November
EC-556
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
Diagnostic Procedure
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF. 2. Check for genuine NISSAN fuel filler cap design. OK or NG
OK >> GO TO 2. NG >> Replace with genuine NISSAN fuel filler cap.
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. OK or NG
OK >> GO TO 3. NG >> q Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
q Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-35, "FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)" . OK or NG
OK >> GO TO 5. NG >> Replace fuel filler cap with a genuine one.
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely. For the location of EVAP service port, refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . NOTE: Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
With CONSULT-II>>GO TO 6. Without CONSULT-II>>GO TO 7.
NBS0023E
A EC
C D E
SEF915U
F G H I J K L M
SEF916U
Revision: 2005 November
EC-557
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
6. CHECK FOR EVAP LEAK
With CONSULT-II 1. Turn ignition switch ON. 2. Select "EVAP SYSTEM CLOSE" of "WORK SUPPORT" mode with CONSULT-II. 3. Touch "START" and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph. NOTE: q Never use compressed air or a high pressure pump. q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG OK >> GO TO 8. NG >> Repair or replace.
PEF917U SEF200U
Revision: 2005 November
EC-558
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
7. CHECK FOR EVAP LEAK A
Without CONSULT-II
1. Turn ignition switch OFF. 2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts EC
until the end of test.)
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the
end of test.)
C
D
E
F
PBIB0189E
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg),
then remove pump and EVAP service port adapter.
G
NOTE:
q Never use compressed air or a high pressure pump.
q Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
H
5. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" .
I
OK or NG
OK >> GO TO 8. NG >> Repair or replace.
J
K
8. CHECK WATER SEPARATOR
SEF200U
L
Refer to EC-562, "Component Inspection" .
OK or NG
M
OK >> GO TO 9. NG >> Replace water separator.
9. CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to EC-420, "DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 10. NG >> Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
Revision: 2005 November
EC-559
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
10. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached. 2. Does water drain from the EVAP canister? Yes or No
Yes >> GO TO 11. No (With CONSULT-II)>>GO TO 13. No (Without CONSULT-II)>>GO TO 14.
11. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. The weight should be less than 1.8 kg (4.0 lb). OK or NG
OK (With CONSULT-II)>>GO TO 13. OK (Without CONSULT-II)>>GO TO 14. NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following. q EVAP canister for damage q EVAP hose between EVAP canister and water separator for clogging or poor connection
SEF596U
>> Repair hose or replace EVAP canister.
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II 1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. 2. Start engine. 3. Perform "PURG VOL CONT/V" in "ACTIVE TEST" mode. 4. Touch "Qu" on CONSULT-II screen to increase "PURG VOL
CONT/V" opening to 100%. 5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
Vacuum should exist.
OK or NG OK >> GO TO 16. NG >> GO TO 15.
PBIB1678E
Revision: 2005 November
EC-560
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION A
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
EC
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
C
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
D
OK >> GO TO 17.
NG >> GO TO 15. E
15. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-102, "Vacuum Hose Drawing" .
F
OK or NG
OK >> GO TO 16.
NG >> Repair or reconnect the hose.
G
16. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-411, "Component Inspection" .
H
OK or NG
OK >> GO TO 17.
NG >> Replace EVAP canister purge volume control solenoid valve.
I
17. CHECK FUEL TANK TEMPERATURE SENSOR
J Refer to EC-347, "Component Inspection" .
OK or NG
OK >> GO TO 18.
K
NG >> Replace fuel level sensor unit.
18. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR L
Refer to EC-450, "Component Inspection" .
OK or NG
OK >> GO TO 19.
M
NG >> Replace EVAP control system pressure sensor.
19. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection. Refer to EC-33, "EVAPORATIVE EMISSION LINE DRAWING" . OK or NG
OK >> GO TO 20. NG >> Repair or reconnect the hose.
20. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 21.
Revision: 2005 November
EC-561
2006 Q45
DTC P1456 EVAP CONTROL SYSTEM
21. CHECK REFUELING EVAP VAPOR LINE
Check refueling EVAP vapor line between EVAP canister and fuel tank for clogging, kink, looseness and improper connection. For location, refer to EC-38, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)" . OK or NG
OK >> GO TO 22. NG >> Repair or replace hoses and tubes.
22. CHECK SIGNAL LINE AND RECIRCULATION LINE
Check signal line and recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and improper connection. OK or NG
OK >> GO TO 23. NG >> Repair or replace hoses, tubes or filler neck tube.
23. CHECK REFUELING CONTROL VALVE
Refer to EC-41, "Component Inspection" . OK or NG
OK >> GO TO 24. NG >> Replace refueling control valve with fuel tank.
24. CHECK FUEL LEVEL SENSOR
Refer to DI-22, "CHECK FUEL LEVEL SENSOR UNIT" . OK or NG
OK >> GO TO 25. NG >> Replace fuel level sensor unit.
25. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
WATER SEPARATOR 1. Check visually for insect nests in the water separator air inlet. 2. Check visually for cracks or flaws in the appearance. 3. Check visually for cracks or flaws in the hose. 4. Check that A and C are not clogged by blowing air into B with
A , and then C plugged. 5. In case of NG in items 2 - 4, replace the parts.
NOTE: q Do not disassemble water separator.
NBS0023F
PBIB1032E
Revision: 2005 November
EC-562
2006 Q45
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
Description
COMPONENT DESCRIPTION
PFP:17372
A
NBS0023G
The vacuum cut valve and vacuum cut valve bypass valve are installed in parallel on the EVAP purge line between the fuel tank and the EVAP canister.
EC
The vacuum cut valve prevents the intake manifold vacuum from being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and generally remains closed. It opens only for on
board diagnosis.
C
The vacuum cut valve bypass valve responds to signals from the ECM. When the ECM sends an ON (ground)
signal, the valve is opened. The vacuum cut valve is then bypassed to apply intake manifold vacuum to the
fuel tank.
D
E
F
EVAPORATIVE EMISSION SYSTEM DIAGRAM
G
PBIB0026E
H
I
J
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
VC/V BYPASS/V q Ignition switch: ON
On Board Diagnosis Logic
SEF323U
K
NBS0023H
L
SPECIFICATION
OFF
M
NBS0023I
DTC No. Trouble diagnosis name
DTC detecting condition
P1490 1490
Vacuum cut valve bypass An improper voltage signal is sent to ECM
valve circuit
through vacuum cut valve bypass valve.
Possible cause
q Harness or connectors (The valve circuit is open or shorted.)
q Vacuum cut valve bypass valve
Revision: 2005 November
EC-563
2006 Q45
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
DTC Confirmation Procedure
NBS0023J
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and wait at least 5 seconds. 4. If 1st trip DTC is detected, go to EC-566, "Diagnostic Procedure"
.
WITH GST Follow the procedure WITH CONSULT-II above.
SEF058Y
Revision: 2005 November
EC-564
2006 Q45
DTC P1490 VACUUM CUT VALVE BYPASS VALVE Wiring Diagram
NBS0023K
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-565
TBWM1244E
2006 Q45
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
111 W/B
ECM relay (Self shut-off)
112 G/Y
119 R 120 R
Vacuum cut valve bypass valve
Power supply for ECM
CONDITION
DATA (DC Voltage)
[Engine is running] [Ignition switch: OFF] q For a few seconds after turning ignition
switch OFF [Ignition switch: OFF] q More than a few seconds after turning igni-
tion switch OFF
[Ignition switch: ON]
[Ignition switch: ON]
0 - 1.5V
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V)
Diagnostic Procedure
1. INSPECTION START
NBS0023L
Do you have CONSULT-II? Yes or No
Yes >> GO TO 2. No >> GO TO 3.
2. CHECK VACUUM CUT VALVE BYPASS VALVE CIRCUIT
With CONSULT-II
1. Turn ignition switch OFF and then ON.
2. Select "VC/V BYPASS/V" in "ACTIVE TEST" mode with CONSULT-II.
3. Touch "ON/OFF" on CONSULT-II screen.
4. Make sure that clicking sound is heard from the vacuum cut valve bypass valve.
OK or NG
OK >> GO TO 7. NG >> GO TO 3.
PBIB3138E
Revision: 2005 November
EC-566
2006 Q45
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
3. CHECK VACUUM CUT VALVE BYPASS VALVE POWER SUPPLY CIRCUIT A 1. Turn ignition switch OFF. 2. Disconnect vacuum cut valve bypass valve harness connector.
EC
C
D
3. Turn ignition switch ON. 4. Check voltage between vacuum cut valve bypass valve terminal
1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> GO TO 4.
E
PBIB0026E
F G H
4. DETECT MALFUNCTIONING PART
PBIB0158E
I
Check the following.
J
q Harness connectors B401, B251
q Harness connectors B209, M139
q Harness connectors M135, F105
K
q Harness for open or short between vacuum cut valve bypass valve and ECM relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
L
5. CHECK VACUUM CUT VALVE BYPASS VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
M 1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 112 and vacuum cut valve bypass valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. NG >> GO TO 6.
Revision: 2005 November
EC-567
2006 Q45
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
6. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B401, B251 q Harness connectors B211, M141 q Harness connectors M135, F105 q Harness for open or short between vacuum cut valve bypass valve and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK VACUUM CUT VALVE BYPASS VALVE
Refer to EC-568, "Component Inspection" . OK or NG
OK >> GO TO 8. NG >> Replace vacuum cut valve bypass valve.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
VACUUM CUT VALVE BYPASS VALVE With CONSULT-II
1. Reconnect all harness connectors disconnected. 2. Turn ignition switch ON. 3. Perform "VC/V BYPASS/V" in "ACTIVE TEST" mode.
NBS0023M
4. Check air passage continuity and operation delay time under the following conditions.
Condition VC/V BYPASS/V
Air passage continuity between A and B
ON
Yes
OFF
No
Operation takes less than 1 second.
Revision: 2005 November
EC-568
PBIB3138E
PBIB0149E
2006 Q45
DTC P1490 VACUUM CUT VALVE BYPASS VALVE
With GST
Check air passage continuity and operation delay time under the following conditions.
Condition
12V direct current supply between terminals 1 and 2 No supply
Air passage continuity between A and B
Yes
No
Operation takes less than 1 second.
A EC
C D
PBIB0160E
E F G H I J K L M
Revision: 2005 November
EC-569
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
PFP:17372
Description
COMPONENT DESCRIPTION
NBS0023N
The vacuum cut valve and vacuum cut valve bypass valve are installed in parallel on the EVAP purge line between the fuel tank and the EVAP canister. The vacuum cut valve prevents the intake manifold vacuum from being applied to the fuel tank. The vacuum cut valve bypass valve is a solenoid type valve and generally remains closed. It opens only for on board diagnosis. The vacuum cut valve bypass valve responds to signals from the ECM. When the ECM sends an ON (ground) signal, the valve is opened. The vacuum cut valve is then bypassed to apply intake manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM
PBIB0026E
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
VC/V BYPASS/V q Ignition switch: ON
SEF323U NBS0023O
SPECIFICATION OFF
Revision: 2005 November
EC-570
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
On Board Diagnosis Logic
DTC No. Trouble diagnosis name
DTC detecting condition
P1491 1491
Vacuum cut valve bypass Vacuum cut valve bypass valve dose not
valve
operate properly.
Possible cause
NBS0023P
A
q Vacuum cut valve bypass valve
q Vacuum cut valve
EC
q Bypass hoses for clogging
q EVAP control system pressure sensor
and circuit
C
q EVAP canister vent control valve
q Hose between fuel tank and vacuum cut
valve clogged
D
q Hose between vacuum cut valve and
EVAP canister clogged
q EVAP canister
E
q EVAP purge port of fuel tank for clogging
q Refueling EVAP vapor cut valve
q Refueling control valve
F
DTC Confirmation Procedure
NBS0023Q
CAUTION:
G
Always drive vehicle at a safe speed.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at H least 10 seconds before conducting the next test. TESTING CONDITION:
q Always perform test at a temperature of 5 to 30°C (41 to 86°F).
I
q Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
J
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. K
4. Start engine and let it idle for at least 70 seconds.
5. Select "VC CUT/V BP/V P1491" of "EVAPORATIVE SYSTEM" in "DTC WORK SUPPORT" mode with
CONSULT-II.
L
6. Touch "START".
M
SEF210Y
Revision: 2005 November
EC-571
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
7. When the following conditions are met, "TESTING" will be displayed on the CONSULT-II screen. Maintain the conditions continuously until "TESTING" changes to "COMPLETED". (It will take at least 30 seconds.)
ENG SPEED Selector lever VHCL SPEED SE B/FUEL SCHDL
More than 1,000 rpm Suitable position More than 36 km/h (22 MPH) 1.0 - 10.0 msec
If "TESTING" is not displayed after 5 minutes, retry from step 3.
8. Make sure that "OK" is displayed after touching "SELF-DIAG RESULTS". If "NG" is displayed, refer to EC-574, "Diagnostic Procedure" .
SEF211Y
SEF239Y
Overall Function Check
NBS0023R
Use this procedure to check the overall function of vacuum cut valve bypass valve. During this check, the 1st trip DTC might not be confirmed.
WITH GST 1. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly. 2. Apply vacuum to port A and check that there is no suction from
port B . 3. Apply vacuum to port B and check that there is suction from
port A . 4. Blow air in port B and check that there is a resistance to flow out
of port A . 5. Supply battery voltage to the terminal. 6. Blow air in port A and check that air flows freely out of port B . 7. Blow air in port B and check that air flows freely out of port A . 8. If NG, go to "EC-574, "Diagnostic Procedure" .
Revision: 2005 November
EC-572
SEF530Q
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE Wiring Diagram
NBS0023S
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-573
TBWM1244E
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
111 W/B
ECM relay (Self shut-off)
112 G/Y
119 R 120 R
Vacuum cut valve bypass valve
Power supply for ECM
CONDITION
DATA (DC Voltage)
[Engine is running] [Ignition switch: OFF] q For a few seconds after turning ignition
switch OFF [Ignition switch: OFF] q More than a few seconds after turning igni-
tion switch OFF
[Ignition switch: ON]
[Ignition switch: ON]
0 - 1.5V
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V) BATTERY VOLTAGE (11 - 14V)
Diagnostic Procedure
1. INSPECTION START
NBS0023T
Do you have CONSULT-II? Yes or No
Yes >> GO TO 2. No >> GO TO 3.
2. CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION
With CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Turn ignition switch ON.
7. Select "VC/V BYPASS/V" in "ACTIVE TEST" mode with CONSULT-II and touch "ON".
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.
OK or NG
OK >> GO TO 4. NG >> GO TO 7.
Revision: 2005 November
EC-574
PBIB3161E
PBIB3138E
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
3. CHECK VACUUM CUT VALVE BYPASS VALVE OPERATION
Without CONSULT-II 1. Turn ignition switch OFF. 2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly. 3. Apply vacuum to port A and check that there is no suction from port B. 4. Apply vacuum to port B and check that there is suction from port A. 5. Blow air in port B and check that there is a resistance to flow out of port A. 6. Disconnect vacuum cut valve bypass valve harness connector. 7. Supply battery voltage to the terminal. 8. Blow air in port A and check that air flows freely out of port B. 9. Blow air in port B and check that air flows freely out of port A. OK or NG
OK >> GO TO 4. NG >> GO TO 7.
4. CHECK EVAP PURGE LINE
Check EVAP purge line between EVAP canister and fuel tank for clogging or disconnection. OK or NG
OK >> GO TO 5. NG >> Repair it.
5. CHECK EVAP PURGE PORT
Check EVAP purge port of fuel tank for clogging. OK or NG
OK >> GO TO 6. NG >> Clean EVAP purge port.
6. CHECK EVAP CANISTER
1. Pinch the fresh air hose. 2. Blow air into port A and check that it flows freely out of port B . OK or NG
OK >> GO TO 12. NG >> Replace EVAP canister.
A EC
C D E F G
PBIB0635E
H I J K L M
AEC630A
Revision: 2005 November
EC-575
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
7. CHECK BYPASS HOSE
Check bypass hoses for clogging. OK or NG
OK >> GO TO 8. NG >> Repair or replace hoses.
8. CHECK VACUUM CUT VALVE BYPASS VALVE
Refer to EC-577, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace vacuum cut valve bypass valve.
9. CHECK VACUUM CUT VALVE
Refer to EC-577, "Component Inspection" . OK or NG
OK >> GO TO 10. NG >> Replace vacuum cut valve.
10. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
1. Turn ignition switch OFF. 2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor. OK or NG
OK >> GO TO 11. NG >> Repair or replace.
11. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector. 2. Check connectors for water.
Water should not exist. OK or NG
OK >> GO TO 12. NG >> Replace EVAP control system pressure sensor.
12. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-450, "Component Inspection" . OK or NG
OK >> GO TO 13. NG >> Replace EVAP control system pressure sensor.
13. CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve. 2. Check the rubber tube for clogging. OK or NG
OK >> GO TO 14. NG >> Clean the rubber tube using an air blower.
Revision: 2005 November
EC-576
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
14. CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-428, "Component Inspection" . OK or NG
OK >> GO TO 15. NG >> Replace EVAP canister vent control valve.
15. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-41, "Component Inspection" . OK or NG
OK >> GO TO 16. NG >> Replace fuel tank.
16. CHECK REFUELING CONTROL VALVE
Refer to EC-41, "Component Inspection" . OK or NG
OK >> GO TO 17. NG >> Replace fuel tank.
17. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
VACUUM CUT VALVE BYPASS VALVE With CONSULT-II
1. Reconnect all harness connectors disconnected. 2. Turn ignition switch ON. 3. Perform "VC/V BYPASS/V" in "ACTIVE TEST" mode.
4. Check air passage continuity and operation delay time under the following conditions.
ON OFF
Condition VC/V BYPASS/V
Air passage continuity between A and B
Yes
No
Operation takes less than 1 second.
Revision: 2005 November
EC-577
A
EC
C
D
E
F
G H
NBS0023U
I
J
K L
M
PBIB3138E
PBIB0149E
2006 Q45
DTC P1491 VACUUM CUT VALVE BYPASS VALVE
With GST
Check air passage continuity and operation delay time under the following conditions.
Condition
12V direct current supply between terminals 1 and 2 No supply
Air passage continuity between A and B
Yes
No
Operation takes less than 1 second.
VACUUM CUT VALVE Check vacuum cut valve as follows: q Plug port C and D with fingers. q Apply vacuum to port A and check that there is no suction from
port B . q Apply vacuum to port B and check that there is suction from
port A . q Blow air in port B and check that there is a resistance to flow out
of port A . q Open port C and D . q Blow air in port A check that air flows freely out of port C . q Blow air in port B check that air flows freely out of port D .
PBIB0160E SEF379Q
Revision: 2005 November
EC-578
2006 Q45
DTC P1564 ICC STEERING SWITCH
DTC P1564 ICC STEERING SWITCH Component Description
PFP:25551
A
NBS0023V
ICC steering switch has variant values of electrical resistance for each button. ECM reads voltage variation of
switch, and determines which button is operated.
EC
C
D
E
Refer to ACS-6, "DESCRIPTION" for the ICC function.
CONSULT-II Reference Value in Data Monitor Mode
PBIB2434E
F
NBS0023W
Specification data are reference values.
MONITOR ITEM
MAIN SW
q Ignition switch: ON
CANCEL SW
q Ignition switch: ON
CONDITION MAIN switch: Pressed MAIN switch: Released CANCEL switch: Pressed CANCEL switch: Released
SPECIFICATION
G
ON
OFF
H
ON
OFF
RESUME/ACCELERATE switch: Pressed
ON
I
RESUME/ACC SW q Ignition switch: ON
RESUME/ACCELERATE switch: Released
OFF
J
SET SW
q Ignition switch: ON
SET/COAST switch: Pressed SET/COAST switch: Released
ON OFF
DISTANCE switch: Pressed
ON
K
DIST SW
q Ignition switch: ON
DISTANCE switch: Released
OFF
On Board Diagnosis Logic
NBS0023X
L
This self-diagnosis has the one trip detection logic.
The MIL will not light up for this diagnosis.
NOTE:
M
If DTC P1564 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer to
EC-489 .
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
P1564 1564
ICC steering switch
q An excessively high voltage signal from the ICC steering switch is sent to ECM.
q ECM detects that input signal from the ICC steering switch is out of the specified range.
q ECM detects that the ICC steering switch is stuck ON.
q Harness or connectors (The switch circuit is open or shorted.)
q ICC steering switch q ECM
Revision: 2005 November
EC-579
2006 Q45
DTC P1564 ICC STEERING SWITCH
DTC Confirmation Procedure
NBS0023Y
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II 1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Wait at least 10 seconds.
4. Press MAIN switch for at least 10 seconds, then release it and wait at least 10 seconds.
5. Press CANCEL switch for at least 10 seconds, then release it and wait at least 10 seconds.
6. Press RESUME/ACCELERATE switch for at least 10 seconds, then release it and wait at least 10 seconds.
7. Press SET/COAST switch for at least 10 seconds, then release it and wait at least 10 seconds.
8. Press DISTANCE switch for at least 10 seconds, then release it and wait at least 10 seconds.
9. If DTC is detected, go to EC-582, "Diagnostic Procedure" .
SEF058Y
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-580
2006 Q45
Wiring Diagram
DTC P1564 ICC STEERING SWITCH
NBS0023Z
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-581
TBWM1245E
2006 Q45
DTC P1564 ICC STEERING SWITCH
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
67 B
99 G/OR
ITEM Sensor ground (MAF sensor, IAT sensor, ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ICC steering switch, Refrigerant pressure sensor)
ICC steering switch
CONDITION
[Engine is running] q Warm-up condition q Idle speed
[Ignition switch: ON] q ICC steering switch: OFF [Ignition switch: ON] q MAIN switch: Pressed [Ignition switch: ON] q CANCEL switch: Pressed [Ignition switch: ON] q RESUME/ACCELERATE switch: Pressed [Ignition switch: ON] q SET/COAST switch: Pressed [Ignition switch: ON] q DISTANCE switch: Pressed
DATA (DC Voltage)
Approximately 0V
Approximately 4.3V Approximately 0V Approximately 1.3V Approximately 3.7V Approximately 3V Approximately 2.2V
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS00240
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-582
PBIB2417E
2006 Q45
DTC P1564 ICC STEERING SWITCH
2. CHECK ICC STEERING SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch ON.
2. Select "MAIN SW", "RESUME/ACC SW", "SET SW", "DIST SW" and "CANCEL SW" in "DATA MONITOR" mode with CONSULTII.
3. Check each item indication under the following conditions.
Switch MAIN switch
Monitor item MAIN SW
CANCEL switch
CANCEL SW
RESUME/ACCELERATE switch
RESUME/ACC SW
SET/COAST switch SET SW
DISTANCE switch DIST SW
Condition Pressed Released Pressed Released Pressed Released Pressed Released Pressed Released
Indication ON OFF ON OFF ON OFF ON OFF ON OFF
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 99 and ground with pressing each button.
Switch MAIN switch
CANCEL switch
RESUME/ACCELERATE switch
SET/COAST switch
DISTANCE switch
OK or NG OK >> GO TO 8. NG >> GO TO 3.
Condition Pressed Released Pressed Released Pressed Released Pressed Released Pressed Released
Voltage [V] Approx. 0 Approx. 4.3 Approx. 1.3 Approx. 4.3 Approx. 3.7 Approx. 4.3 Approx. 3.0 Approx. 4.3 Approx. 2.2 Approx. 4.3
A
EC
C
D
E
MBIB0064E
F
G H
I
J
K
PBIB0311E
L
M
Revision: 2005 November
EC-583
2006 Q45
DTC P1564 ICC STEERING SWITCH
3. CHECK ICC STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Disconnect ICC steering switch harness connector. 4. Check harness continuity between ICC steering switch terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Combination switch (spiral cable) q Harness for open and short between ECM and ICC steering switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ICC STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and ICC steering switch terminal 1. Refer to Wiring Diagram.
Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 7. NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Combination switch (spiral cable) q Harness for open and short between ECM and ICC steering switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ICC STEERING SWITCH
Refer to EC-585, "Component Inspection" . OK or NG
OK >> GO TO 8. NG >> Replace ICC steering switch.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-584
2006 Q45
DTC P1564 ICC STEERING SWITCH
Component Inspection
ICC STEERING SWITCH
1. Disconnect ICC steering switch.
2. Check continuity between ICC steering switch terminals 1 and 2 with pushing each switch.
Switch MAIN switch
CANCEL switch RESUME/ACCELERATE switch SET/COAST switch
DISTANCE switch
Condition Pressed Released Pressed Released Pressed Released Pressed Released Pressed Released
Resistance [] Approx. 0
Approx. 5,500 Approx. 310 Approx. 5,500 Approx. 2,600 Approx. 5,500 Approx. 1,400 Approx. 5,500 Approx. 740 Approx. 5,500
If NG, replace ICC steering switch.
NBS00241
A EC
C D
SEC008D
E F G H I J K L M
Revision: 2005 November
EC-585
2006 Q45
DTC P1564 ASCD STEERING SWITCH
DTC P1564 ASCD STEERING SWITCH
PFP:25551
Component Description
NBS00242
ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation of switch, and determines which button is operated.
Refer to EC-29, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
PBIB2434E
CONSULT-II Reference Value in Data Monitor Mode
NBS00243
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
MAIN SW
q Ignition switch: ON
MAIN switch: Pressed MAIN switch: Released
ON OFF
CANCEL SW
q Ignition switch: ON
CANCEL switch: Pressed CANCEL switch: Released
ON OFF
RESUME/ACC SW q Ignition switch: ON
RESUME/ACCELERATE switch: Pressed
RESUME/ACCELERATE switch: Released
ON OFF
SET SW
q Ignition switch: ON
SET/COAST switch: Pressed SET/COAST switch: Released
ON OFF
On Board Diagnosis Logic
NBS00244
This self-diagnosis has the one trip detection logic. The MIL will not light up for this diagnosis.
NOTE: If DTC P1564 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer to EC-489 .
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
P1564 1564
ASCD steering switch
q An excessively high voltage signal from the ASCD steering switch is sent to ECM.
q ECM detects that input signal from the ASCD steering switch is out of the specified range.
q ECM detects that the ASCD steering switch is stuck ON.
q Harness or connectors (The switch circuit is open or shorted.)
q ASCD steering switch q ECM
Revision: 2005 November
EC-586
2006 Q45
DTC P1564 ASCD STEERING SWITCH
DTC Confirmation Procedure
NBS00245
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
EC
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II.
C
3. Wait at least 10 seconds.
4. Press MAIN switch for at least 10 seconds, then release it and wait at least 10 seconds.
5. Press CANCEL switch for at least 10 seconds, then release it and wait at least 10 seconds.
D
6. Press RESUME/ACCELERATE switch for at least 10 seconds, then release it and wait at least 10 seconds.
7. Press SET/COAST switch for at least 10 seconds, then release it and wait at least 10 seconds.
E
8. If DTC is detected, go to EC-589, "Diagnostic Procedure" .
WITH GST
F
Follow the procedure "WITH CONSULT-II" above.
G
H
I
J
K
L
M
Revision: 2005 November
EC-587
2006 Q45
Wiring Diagram
DTC P1564 ASCD STEERING SWITCH
NBS00246
Revision: 2005 November
EC-588
TBWM1246E
2006 Q45
DTC P1564 ASCD STEERING SWITCH
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
Sensor ground
C
(MAF sensor, IAT sensor,
67 B
ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ASCD steering switch,
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
D
Refrigerant pressure sen-
sor)
E
[Ignition switch: ON] Approximately 4V
q ASCD steering switch: OFF
[Ignition switch: ON] q MAIN switch: Pressed
Approximately 0V
F
99 G/OR ASCD steering switch
[Ignition switch: ON] q CANCEL switch: Pressed
Approximately 1V
G
[Ignition switch: ON] q RESUME/ACCELERATE switch: Pressed
Approximately 3V
[Ignition switch: ON]
H
Approximately 2V
q SET/COAST switch: Pressed
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS00247
I
1. Turn ignition switch OFF.
J
2. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
K
L
M
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
PBIB2417E
Revision: 2005 November
EC-589
2006 Q45
DTC P1564 ASCD STEERING SWITCH
2. CHECK ASCD STEERING SWITCH CIRCUIT
With CONSULT-II 1. Turn ignition switch ON. 2. Select "MAIN SW", "RESUME/ACC SW", "SET SW" and "CANCEL SW" in "DATA MONITOR" mode with
CONSULT-II. 3. Check each item indication under the following conditions.
Switch MAIN switch
Monitor item MAIN SW
CANCEL switch
CANCEL SW
RESUME/ACCELERATE switch
RESUME/ACC SW
SET/COAST switch SET SW
Condition Pressed Released Pressed Released Pressed Released Pressed Released
Indication ON OFF ON OFF ON OFF ON OFF
SEC006D
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 99 and ground with pressing each button.
Switch
Condition
Voltage [V]
MAIN switch
Pressed Released
Approx. 1 Approx. 4
CANCEL switch
Pressed Released
Approx. 1 Approx. 4
RESUME/ACCELERATE switch
Pressed Released
Approx. 3 Approx. 4
SET/COAST switch
Pressed Released
Approx. 2 Approx. 4
OK or NG
OK >> GO TO 8. NG >> GO TO 3.
3. CHECK ASCD STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Disconnect ASCD steering switch harness connector. 4. Check harness continuity between ASCD steering switch terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
PBIB0311E
Revision: 2005 November
EC-590
2006 Q45
DTC P1564 ASCD STEERING SWITCH
4. DETECT MALFUNCTIONING PART A
Check the following.
q Harness connectors M135, F105
q Combination switch (spiral cable)
EC
q Harness for open and short between ECM and ASCD steering switch
C >> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT D 1. Check harness continuity between ECM terminal 99 and ASCD steering switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
E
2. Also check harness for short to ground and short to power.
OK or NG
F
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
G
Check the following.
q Harness connectors M135, F105
H
q Combination switch (spiral cable)
q Harness for open and short between ECM and ASCD steering switch I
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ASCD STEERING SWITCH
J
Refer to EC-592, "Component Inspection" .
OK or NG
K
OK >> GO TO 8. NG >> Replace ASCD steering switch.
8. CHECK INTERMITTENT INCIDENT
L
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . M
>> INSPECTION END
Revision: 2005 November
EC-591
2006 Q45
DTC P1564 ASCD STEERING SWITCH
Component Inspection
ASCD STEERING SWITCH
1. Disconnect ASCD steering switch.
2. Check continuity between ASCD steering switch terminals 1 and 2 with pushing each switch.
Switch MAIN switch
CANCEL switch RESUME/ACCELERATE switch SET/COAST switch
Condition Pressed Released Pressed Released Pressed Released Pressed Released
Resistance [] Approx. 0
Approx. 4,000 Approx. 250 Approx. 4,000 Approx. 1,480 Approx. 4,000 Approx. 660 Approx. 4,000
If NG, replace ASCD steering switch.
NBS00248 SEC008D
Revision: 2005 November
EC-592
2006 Q45
DTC P1568 ICC FUNCTION
DTC P1568 ICC FUNCTION On Board Diagnosis Logic
PFP:18995
A
NBS00249
This self-diagnosis has the one trip detection logic.
The MIL will not light up for this diagnosis.
EC
NOTE:
q If DTC P1568 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
C
q If DTC P1568 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
q If DTC P1568 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. D Refer to EC-489, "DTC P0605 ECM" .
DTC No.
Trouble Diagnosis Name
DTC Detecting Condition
Possible Cause
E
P1568 1568
ICC function
q Harness or connectors
(The CAN communication line is open or
ECM detects a difference between signals from ICC unit is out of specified range.
shorted.)
F
q ICC unit
q ECM
DTC Confirmation Procedure
G
NBS0024A
CAUTION:
Always drive vehicle at a safe speed.
H
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
I
Step 4 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
J
1. Turn ignition switch ON.
2. Select "DATA MONITOR" mode with CONSULT-II. K
3. Press MAIN switch on ICC steering switch.
4. Drive the vehicle at more than 40 km/h (25 MPH).
5. Press SET/COAST switch.
L
6. If DTC is detected, go to EC-593, "Diagnostic Procedure" .
M
WITH GST Follow the procedure "WITH CONSULT-II" above.
Diagnostic Procedure
1. REPLACE ICC UNIT
SEF058Y NBS0024B
1. Replace ICC unit. 2. Perform ACS-11, "ACTION TEST" . 3. Check DTC of ICC unit. Refer to ACS-43, "TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS" .
>> INSPECTION END
Revision: 2005 November
EC-593
2006 Q45
DTC P1572 ICC BRAKE SWITCH
DTC P1572 ICC BRAKE SWITCH Component Description
When the brake pedal is depressed, ICC brake switch is turned OFF and stop lamp switch is turned ON. ECM detects the state of the brake pedal by this input of two kinds (ON/OFF signal). Refer to ACS-6, "DESCRIPTION" for the ICC function.
PFP:25320
NBS0024C
CONSULT-II Reference Value in Data Monitor Mode
PBIB2433E NBS0024D
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
BRAKE SW1 (ICC brake switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
ON OFF
BRAKE SW2 (stop lamp switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
OFF ON
On Board Diagnosis Logic
NBS0024E
This diagnosis has the one trip detection logic. The MIL will not light up for this diagnosis.
NOTE: q If DTC P1572 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605.
Refer to EC-489 .
q This self-diagnosis has the one trip detection logic. When malfunction A is detected, DTC is not stored in ECM memory. And in that case, 1st trip DTC and 1st trip freeze frame data are displayed. 1st trip DTC is erased when ignition switch OFF. And even when malfunction A is detected in two consecutive trips, DTC is not stored in ECM memory.
DTC No.
Trouble diagnosis name
A)
P1572 1572
ICC brake switch B)
DTC detecting condition
Possible cause
When the vehicle speed is above 30 km/h (19 MPH), ON signals from the stop lamp switch and the ICC brake switch are sent to ECM at the same time.
ICC brake switch signal is not sent to ECM for extremely long time while the vehicle is driving
q Harness or connectors (The stop lamp switch circuit is shorted.)
q Harness or connectors (The ICC brake switch circuit is shorted.)
q Stop lamp switch q ICC brake switch q ICC brake hold relay q Incorrect stop lamp switch installation q Incorrect ICC brake switch installation q ECM
Revision: 2005 November
EC-594
2006 Q45
DTC P1572 ICC BRAKE SWITCH
DTC Confirmation Procedure
CAUTION: Always drive vehicle at a safe speed.
NBS0024F
A
NOTE: q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait EC
at least 10 seconds before conducting the next test.
q Procedure for malfunction B is not described here. It takes extremely long time to complete procedure for malfunction B. By performing procedure for malfunction A, the incident that causes malfunction B can be C
detected.
TESTING CONDITION: Steps 4 and 5 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a D road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine (VDC switch OFF).
E
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Press MAIN switch and make sure that CRUISE lamp lights up.
4. Drive the vehicle for at least 5 consecutive seconds under the
F
following conditions.
VHCL SPEED SE Selector lever
More than 30 km/h (19 MPH) Suitable position
If 1st trip DTC is detected, go to EC-597, "Diagnostic Procedure" . If 1st trip DTC is not detected, go to the following step.
G
H
PBIB2386E
5. Drive the vehicle for at least 5 consecutive seconds under the following conditions.
I
VHCL SPEED SE
More than 30 km/h (19 MPH)
Selector lever
Suitable position
J
Depress the brake pedal for more than
Driving location
five seconds so as not to come off from
the above-mentioned vehicle speed.
K
6. If 1st trip DTC is detected, go to EC-597, "Diagnostic Procedure" .
WITH GST
Follow the procedure "WITH CONSULT-II" above.
L
M
Revision: 2005 November
EC-595
2006 Q45
Wiring Diagram
DTC P1572 ICC BRAKE SWITCH
NBS0024G
Revision: 2005 November
EC-596
TBWM1247E
2006 Q45
DTC P1572 ICC BRAKE SWITCH
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
101 R/W
Stop lamp switch
[Ignition switch: OFF] q Brake pedal: Fully released [Ignition switch: OFF]
Approximately 0V
C
BATTERY VOLTAGE
q Brake pedal: Slightly depressed
(11 - 14V)
D
[Ignition switch: ON]
Approximately 0V
q Brake pedal: Slightly depressed
108 Y/PU
ICC brake switch
E
[Ignition switch: ON]
BATTERY VOLTAGE
q Brake pedal: Fully released
(11 - 14V)
Diagnostic Procedure
1. CHECK OVERALL FUNCTION-I
NBS0024H
F
With CONSULT-II
G
1. Turn ignition switch ON.
2. Select "BRAKE SW1" in "DATA MONITOR" mode with CON-
SULT-II.
H
3. Check "BRAKE SW1" indication under the following conditions.
CONDITION
INDICATION
I
When brake pedal: Slightly depressed
OFF
When brake pedal: Fully released
ON
J
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the following conditions.
CONDITION
When brake pedal: Slightly depressed
When brake pedal: Fully released
OK or NG OK >> GO TO 2. NG >> GO TO 3.
VOLTAGE Approximately 0V
Battery voltage
SEC011D
K L M
MBIB0061E
Revision: 2005 November
EC-597
2006 Q45
DTC P1572 ICC BRAKE SWITCH
2. CHECK OVERALL FUNCTION-II
With CONSULT-II Check "BRAKE SW2" indication in "DATA MONITOR" mode.
CONDITION When brake pedal: Fully released When brake pedal: Slightly depressed
INDICATION OFF ON
Without CONSULT-II Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION When brake pedal: Fully released When brake pedal: Slightly depressed
VOLTAGE Approximately 0V
Battery voltage
OK or NG OK >> GO TO 18. NG >> GO TO 13.
3. CHECK DTC WITH ICC UNIT
Refer to ACS-43, "TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS" . OK or NG
OK >> GO TO 4. NG >> Repair or replace.
SEC013D PBIB1537E
Revision: 2005 November
EC-598
2006 Q45
DTC P1572 ICC BRAKE SWITCH
4. CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF. 2. Disconnect ICC brake switch harness connector. 3. Turn ignition switch ON.
4. Check voltage between ICC brake switch terminal 1 and ground with CONSULT-II or tester. Voltage: Battery voltage
OK or NG OK >> GO TO 10. NG >> GO TO 5.
5. CHECK ICC BRAKE SWITCH CIRCUIT-II
1. Turn ignition switch OFF. 2. Disconnect ICC brake hold relay. 3. Turn ignition switch ON.
4. Check voltage between ICC brake hold relay terminal 4 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 7. NG >> GO TO 6.
Revision: 2005 November
EC-599
A
EC
C
D
PBIB2433E
E
F
G
H
PBIB0857E
I
J
K L
PBIB2427E
M
MBIB0059E
2006 Q45
DTC P1572 ICC BRAKE SWITCH
6. DETECT MALFUNCTIONING PART
Check the following. q Fuse block (J/B) No. 1 connector M1 q 10A fuse q Harness connectors M15, E205 q Harness for open or short between ICC brake hold relay and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF. 2. Check harness continuity between ICC brake hold relay terminal 3 and ICC brake switch terminal 1.
Refer to Wiring Diagram.
Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 9. NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E205, M15 q Harness connectors M61, M401 q Harness for open or short between ICC brake hold relay and ICC brake switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK ICC BRAKE HOLD RELAY
Refer to EC-602, "Component Inspection" .
OK >> GO TO 18. NG >> Replace ICC brake hold relay.
10. CHECK ICC BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between ICC brake switch terminal 2 and ECM terminal 108.
Refer Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 12. NG >> GO TO 11.
Revision: 2005 November
EC-600
2006 Q45
DTC P1572 ICC BRAKE SWITCH
11. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M401, M61 q Harness connectors M135, F105 q Harness for open or short between ICC brake switch and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK ICC BRAKE SWITCH
Refer to EC-602, "Component Inspection" . OK or NG
OK >> GO TO 18. NG >> Replace ICC brake switch.
13. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 3 and ground with CONSULT -II or tester. Voltage: Battery voltage
OK or NG OK >> GO TO 15. NG >> GO TO 14.
14. DETECT MALFUNCTIONING PART
Check the following. q Fuse block (J/B) No. 1 connector M1 q 10A fuse q Harness connectors M61, M401 q Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
A
EC
C
D
E
F
G H
I
PBIB2433E
J
K L
M
PBIB2102E
Revision: 2005 November
EC-601
2006 Q45
DTC P1572 ICC BRAKE SWITCH
15. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 4.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 17. NG >> GO TO 16.
16. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M401, M61 q Harness connectors M135, F105 q Harness for open or short between ECM and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
17. CHECK STOP LAMP SWITCH
Refer to EC-602, "Component Inspection" OK or NG
OK >> GO TO 18. NG >> Replace stop lamp switch.
18. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
ICC BRAKE SWITCH 1. Turn ignition switch OFF. 2. Disconnect ICC brake switch harness connector. 3. Check continuity between ICC brake switch terminals 1 and 2
under the following conditions.
Condition When brake pedal: Fully released. When brake pedal: Slightly depressed.
Continuity Should exist. Should not exist.
If NG, adjust ICC brake switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
NBS0024I PBIB1536E
Revision: 2005 November
EC-602
2006 Q45
DTC P1572 ICC BRAKE SWITCH
STOP LAMP SWITCH 1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch terminals 3 and 4 under the following conditions.
Condition When brake pedal: Fully released. When brake pedal: Slightly depressed.
Continuity Should not exist.
Should exist.
If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
ICC BRAKE HOLD RELAY 1. Apply 12V direct current between ICC brake hold relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 4, 6 and 7 under the following conditions.
Condition
Between terminals
12V direct current supply between terminals 1 and 2
3 and 4 6 and 7
No current supply
3 and 4 6 and 7
3. If NG, replace ICC brake hold relay.
Continuity Should not exist
Should exist Should exist Should not exist
A
EC
C
D
PBIB2103E
E
F
G H
MBIB0063E
I
J
K L
M
Revision: 2005 November
EC-603
2006 Q45
DTC P1572 ASCD BRAKE SWITCH
DTC P1572 ASCD BRAKE SWITCH Component Description
When the brake pedal is depressed, ASCD brake switch is turned OFF and stop lamp switch is turned ON. ECM detects the state of the brake pedal by this input of two kinds (ON/OFF signal). Refer to EC-29, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
PFP:25320
NBS0024J
CONSULT-II Reference Value in Data Monitor Mode
PBIB2433E NBS0024K
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
BRAKE SW1 (ASCD brake switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
ON OFF
BRAKE SW2 (stop lamp switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
OFF ON
On Board Diagnosis Logic
NBS0024L
This self-diagnosis has the one trip detection logic. The MIL will not light up for this diagnosis.
NOTE: q If DTC P 1572 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605.
Refer to EC-489
q This self-diagnosis has the one trip detection logic. When malfunction A is detected, DTC is not stored in ECM memory. And in that case, 1st trip DTC and 1st trip freeze frame data are displayed. 1st trip DTC is erased when ignition switch OFF. And even when malfunction A is detected in two consecutive trips, DTC is not stored in ECM memory.
DTC No.
Trouble diagnosis name
A)
P1572 1572
ASCD brake switch
B)
DTC detecting condition
Possible cause
When the vehicle speed is above 30 km/h (19 MPH), ON signals from the stop lamp switch and the ASCD brake switch are sent to the ECM at the same time.
ASCD brake switch signal is not sent to ECM for extremely long time while the vehicle is driving.
q Harness or connectors (The stop lamp switch circuit is shorted.)
q Harness or connectors (The ASCD brake switch circuit is shorted.)
q Stop lamp switch q ASCD brake switch q Incorrect stop lamp switch installation q Incorrect ASCD brake switch installation q ECM
Revision: 2005 November
EC-604
2006 Q45
DTC P1572 ASCD BRAKE SWITCH
DTC Confirmation Procedure
CAUTION: Always drive vehicle at a safe speed.
NBS0024M
A
NOTE: q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait EC
at least 10 seconds before conducting the next test.
q Procedure for malfunction B is not described here. It takes extremely long time to complete procedure for malfunction B. By performing procedure for malfunction A, the incident that causes malfunction B can be C
detected.
TESTING CONDITION: Steps 4 and 5 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a D road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine (VDC switch OFF).
E
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Press MAIN switch and make sure that CRUISE lamp lights up.
4. Drive the vehicle for at least 5 consecutive seconds under the
F
following conditions.
VHCL SPEED SE Selector lever
More than 30 km/h (19 MPH) Suitable position
If 1st trip DTC is detected, go to EC-607, "Diagnostic Procedure" . If 1st trip DTC is not detected, go to the following step.
G
H
PBIB2386E
5. Drive the vehicle for at least 5 consecutive seconds under the following conditions.
I
VHCL SPEED SE
More than 30 km/h (19 MPH)
Selector lever
Suitable position
J
Depress the brake pedal for more than
Driving location
five seconds so as not to come off from
the above-mentioned vehicle speed.
K
6. If 1st trip DTC is detected, go to EC-607, "Diagnostic Procedure" .
WITH GST
Follow the procedure "WITH CONSULT-II" above.
L
M
Revision: 2005 November
EC-605
2006 Q45
Wiring Diagram
DTC P1572 ASCD BRAKE SWITCH
NBS0024N
Revision: 2005 November
EC-606
TBWM1248E
2006 Q45
DTC P1572 ASCD BRAKE SWITCH
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
101 R/W
Stop lamp switch
[Ignition switch: OFF] q Brake pedal: Fully released [Ignition switch: OFF]
Approximately 0V
C
BATTERY VOLTAGE
q Brake pedal: Slightly depressed
(11 - 14V)
D
[Ignition switch: ON]
Approximately 0V
q Brake pedal: Slightly depressed
108 Y/PU
ASCD brake switch
E
[Ignition switch: ON]
BATTERY VOLTAGE
q Brake pedal: Fully released
(11 - 14V)
Diagnostic Procedure
1. CHECK OVERALL FUNCTION-I
NBS0024O
F
With CONSULT-II
G
1. Turn ignition switch ON.
2. Select "BRAKE SW1" in "DATA MONITOR" mode with CONSULT-II.
3. Check "BRAKE SW1" indication under the following conditions.
H
CONDITION
INDICATION
When brake pedal: Slightly depressed
OFF
I
When brake pedal: Fully released
ON
J
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the following conditions.
CONDITION When brake pedal: Slightly depressed When brake pedal: Fully released
VOLTAGE Approximately 0V
Battery voltage
K
SEC011D
L
M
OK or NG
OK >> GO TO 2. NG >> GO TO 3.
MBIB0061E
Revision: 2005 November
EC-607
2006 Q45
DTC P1572 ASCD BRAKE SWITCH
2. CHECK OVERALL FUNCTION-II
With CONSULT-II Check "BRAKE SW2" indication in "DATA MONITOR" mode.
CONDITION When brake pedal: Fully released When brake pedal: Slightly depressed
INDICATION OFF ON
Without CONSULT-II Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION
When brake pedal: Fully released
When brake pedal: Slightly depressed
OK or NG OK >> GO TO 13. NG >> GO TO 8.
VOLTAGE Approximately 0V
Battery voltage
3. CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect ASCD brake switch harness connector. 3. Turn ignition switch ON.
SEC013D PBIB1537E
4. Check voltage between ASCD brake switch terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> GO TO 4.
Revision: 2005 November
EC-608
PBIB2433E
PBIB0857E
2006 Q45
DTC P1572 ASCD BRAKE SWITCH
4. DETECT MALFUNCTIONING PART A
Check the following.
q Fuse block (J/B) No. 1 connector M1
q 10A fuse
EC
q Harness connectors M61, M401
q Harness for open or short between ASCD brake switch and fuse C
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
E
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2. Refer to Wiring Diagram.
Continuity should exist.
F
4. Also check harness for short to ground and short to power.
OK or NG
G
OK >> GO TO 7. NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
H
Check the following.
q Harness connectors M401, M61
I
q Harness connectors M135, F105
q Harness for open or short between ECM and ASCD brake switch
J
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ASCD BRAKE SWITCH
K
Refer to EC-611, "Component Inspection"
OK or NG
L
OK >> GO TO 13. NG >> Replace ASCD brake switch.
M
Revision: 2005 November
EC-609
2006 Q45
DTC P1572 ASCD BRAKE SWITCH
8. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 10. NG >> GO TO 9.
PBIB2433E
9. DETECT MALFUNCTIONING PART
Check the following. q Fuse block (J/B) No. 1 connector M1 q 10A fuse q Harness connectors M61, M401 q Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 4.
Refer to Wiring Diagram.
Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 12. NG >> GO TO 11.
PBIB2102E
Revision: 2005 November
EC-610
2006 Q45
DTC P1572 ASCD BRAKE SWITCH
11. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M401, M61 q Harness connectors M135, F105 q Harness for open or short between ECM and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK STOP LAMP SWITCH
Refer to EC-611, "Component Inspection" OK or NG
OK >> GO TO 13. NG >> Replace stop lamp switch.
13. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
ASCD BRAKE SWITCH 1. Turn ignition switch OFF. 2. Disconnect ASCD brake switch harness connector. 3. Check continuity between ASCD brake switch terminals 1 and 2
under the following conditions.
Condition When brake pedal: Fully released. When brake pedal: Slightly depressed.
Continuity Should exist. Should not exist.
If NG, adjust ASCD brake switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
STOP LAMP SWITCH 1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch terminals 3 and 4 under the following conditions.
Condition When brake pedal: Fully released. When brake pedal: Slightly depressed.
Continuity Should not exist.
Should exist.
If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
A EC
C D E F G
NBS0024P
H I J K L
PBIB1536E
M
PBIB2103E
Revision: 2005 November
EC-611
2006 Q45
DTC P1574 ICC VEHICLE SPEED SENSOR
DTC P1574 ICC VEHICLE SPEED SENSOR
PFP:31036
Component Description
NBS0024Q
The ECM receives two vehicle speed signals via CAN communication line. One is sent from combination meter, and the other is from TCM (Transmission control module). The ECM uses these signals for ICC control. Refer to ACS-6, "DESCRIPTION" for ICC functions.
On Board Diagnosis Logic
NBS0024R
This self-diagnosis has the one trip detection logic. The MIL will not light up for this diagnosis.
NOTE: q If DTC P1574 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC P1574 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
q If DTC P1574 is displayed with DTC P0500, first perform the trouble diagnosis for DTC P0500. Refer to EC-474, "DTC P0500 VSS" .
q If DTC P1574 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer to EC-489, "DTC P0605 ECM" .
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
P1574 1574
ICC vehicle speed sensor
ECM detects a difference between two vehicle speed signals is out of the specified range.
q Harness or connectors (The CAN communication line is open or shorted.)
q Combination meter q VDC/TCS/ABS control unit q Wheel sensor q TCM q ECM
DTC Confirmation Procedure
NBS0024S
CAUTION: Always drive vehicle at a safe speed.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Step 3 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II 1. Start engine (VDC switch OFF). 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Drive the vehicle at more than 40 km/h (25MPH). 4. If DTC is detected, go to EC-613, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-612
SEF058Y
2006 Q45
DTC P1574 ICC VEHICLE SPEED SENSOR
Diagnostic Procedure
1. CHECK DTC WITH TCM
Check DTC with TCM. Refer to AT-38, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" . OK or NG
OK >> GO TO 2. NG >> Perform trouble shooting relevant to DTC indicated.
2. CHECK DTC WITH VDC/TCS/ABS CONTROL UNIT
Refer to BRC-10, "TROUBLE DIAGNOSIS" . OK or NG
OK >> GO TO 3. NG >> Repair or replace.
3. CHECK COMBINATION METER
Check combination meter function. Refer to DI-7, "COMBINATION METERS" .
>> INSPECTION END
NBS0024T
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-613
2006 Q45
DTC P1574 ASCD VEHICLE SPEED SENSOR
DTC P1574 ASCD VEHICLE SPEED SENSOR
PFP:31036
Component Description
NBS0024U
The ECM receives two vehicle speed signals via CAN communication line. One is sent from combination meter, and the other is from TCM (Transmission control module). The ECM uses these signals for ASCD control. Refer to EC-29, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for ASCD functions.
On Board Diagnosis Logic
NBS0024V
This self-diagnosis has the one trip detection logic. The MIL will not light up for this diagnosis.
NOTE: q If DTC P1574 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC P1574 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
q If DTC P1574 is displayed with DTC P0500, first perform the trouble diagnosis for DTC P0500. Refer to EC-474, "DTC P0500 VSS" .
q If DTC P1574 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer to EC-489, "DTC P0605 ECM" .
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
P1574 1574
ASCD vehicle speed sensor
ECM detects a difference between two vehicle speed signals is out of the specified range.
q Harness or connectors (The CAN communication line is open or shorted.)
q Combination meter q VDC/TCS/ABS control unit q Wheel sensor q TCM q ECM
DTC Confirmation Procedure
NBS0024W
CAUTION: Always drive vehicle at a safe speed.
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Step 3 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II 1. Start engine (VDC switch OFF). 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Drive the vehicle at more than 40 km/h (25 MPH). 4. If DTC is detected, go to EC-615, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-614
SEF058Y
2006 Q45
DTC P1574 ASCD VEHICLE SPEED SENSOR
Diagnostic Procedure
1. CHECK DTC WITH TCM
Check DTC with TCM. Refer to AT-38, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" . OK or NG
OK >> GO TO 2. NG >> Perform trouble shooting relevant to DTC indicated.
2. CHECK DTC WITH VDC/TCS/ABS CONTROL UNIT
Refer to BRC-10, "TROUBLE DIAGNOSIS" . OK or NG
OK >> GO TO 3. NG >> Repair or replace.
3. CHECK COMBINATION METER
Refer to DI-7, "COMBINATION METERS" .
>> INSPECTION END
NBS0024X
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-615
2006 Q45
DTC P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)
DTC P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR) PFP:31935
Description
NBS00255
ECM receives turbine revolution sensor signal from TCM through CAN communication line. ECM uses this signal for engine control.
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
NBS00256
MONITOR ITEM I/P PULLY SPD
CONDITION q Vehicle speed: More than 20 km/h (12MPH)
SPECIFICATION
Almost the same speed as the tachometer indication
On Board Diagnosis Logic
NBS00257
NOTE: q If DTC P1715 is displayed with DTC U1000, U1001 first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN COMMUNICATION LINE" .
q If DTC P1715 is displayed with DTC U1010 first perform the trouble diagnosis for DTC U1010. Refer to EC-159, "DTC U1010 CAN COMMUNICATION" .
q If DTC P1715 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer to EC-489, "DTC P0605 ECM" .
q If DTC P1715 is displayed with DTC P0335, first perform the trouble diagnosis for DTC P0335. Refer to EC-370, "DTC P0335 CKP SENSOR (POS)" .
q If DTC P1715 is displayed with DTC P0340, first perform the trouble diagnosis for DTC P0340. Refer to EC-379, "DTC P0340 CMP SENSOR (PHASE)" .
The MIL will not lights up for this diagnosis.
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P1715 1715
Input speed sensor (Turbine revolution sensor) (TCM output)
Turbine revolution sensor signal is different from the theoretical value calculated by ECM from revolution sensor signal and engine rpm signal.
q Harness or connectors (The CAN communication line is open or shorted)
q Harness or connectors (Turbine revolution sensor circuit is open or shorted)
q TCM
Diagnostic Procedure
1. CHECK DTC WITH TCM
NBS00258
Check DTC with TCM. Refer to AT-38, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" . OK or NG
OK >> GO TO 2. NG >> Perform trouble shooting relevant to DTC indicated.
2. REPLACE TCM
Replace TCM. Refer to AT-42, "TROUBLE DIAGNOSIS" .
>> INSPECTION END
Revision: 2005 November
EC-616
2006 Q45
DTC P1800 VIAS CONTROL SOLENOID VALVE
DTC P1800 VIAS CONTROL SOLENOID VALVE Component Description
The VIAS control solenoid valve cuts the intake manifold vacuum signal for power valve actuator. It responds to ON/OFF signals from the ECM. When the solenoid is off, the vacuum signal from the intake manifold is cut. When the ECM sends an ON signal the coil pulls the plunger downward and feeds the vacuum signal to the power valve actuator.
PFP:14955
A
NBS0025I
EC
C
D
CONSULT-II Reference Value in Data Monitor Mode
PBIB2421E
E
NBS0025J
Specification data are reference values.
MONITOR ITEM
CONDITION
q Selector lever: P or N
VIAS S/V
q Engine speed: More than 5,000 rpm q Selector lever: Except P or N q Engine speed: Less than 5,000 rpm
SPECIFICATION
F
ON
G
OFF
On Board Diagnosis Logic
NBS0025K
H
The MIL will not light up for this self-diagnosis.
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
I
q Harness or connectors
P1800
VIAS control solenoid valve cir- An excessively low or high voltage signal (The solenoid valve circuit is open or
1800
cuit
is sent to ECM through the valve
shorted.)
J
q VIAS control solenoid valve
DTC Confirmation Procedure
NBS0025L
NOTE:
K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
L
Before performing the following procedure, confirm that battery voltage is between 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
M
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-619, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
Revision: 2005 November
EC-617
SEF058Y
2006 Q45
DTC P1800 VIAS CONTROL SOLENOID VALVE Wiring Diagram
NBS0025M
Revision: 2005 November
EC-618
TBWM1263E
2006 Q45
DTC P1800 VIAS CONTROL SOLENOID VALVE
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
0 - 1.0V
C
q Selector lever: P or N
[Engine is running]
29 PU
VIAS control solenoid valve q Selector lever: D
BATTERY VOLTAGE
D
(11 - 14V)
q Engine speed: Below 5,000 rpm
[Engine is running]
q Engine speed: Above 5,000 rpm
0 - 1.0V
E
111 W/B
ECM relay (Self shut-off)
[Engine is running]
[Ignition switch: OFF]
q For a few seconds after turning ignition
0 - 1.5V
F
switch OFF
[Ignition switch: OFF]
BATTERY VOLTAGE q More than a few seconds after turning igni- (11 - 14V)
G
tion switch OFF
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14V)
H
Diagnostic Procedure
1. CHECK VIAS CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
NBS0025N
I
1. Turn ignition switch OFF.
2. Disconnect VIAS control solenoid valve harness connector.
J
3. Turn ignition switch ON.
K
L
4. Check voltage between VIAS control solenoid valve terminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 3. NG >> GO TO 2.
PBIB2421E
M
PBIB0173E
Revision: 2005 November
EC-619
2006 Q45
DTC P1800 VIAS CONTROL SOLENOID VALVE
2. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between VIAS control solenoid valve and ECM relay
>> Repair harness or connectors.
3. CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 29 and VIAS control solenoid valve terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 4. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK VIAS CONTROL SOLENOID VALVE
Refer to EC-620, "Component Inspection" . OK or NG
OK >> GO TO 5. NG >> Replace VIAS control solenoid valve.
5. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
VIAS CONTROL SOLENOID VALVE With CONSULT-II
1. Reconnect harness connectors disconnected. 2. Turn ignition switch ON. 3. Perform "VIAS SOL VALVE" in "ACTIVE TEST" mode. 4. Check air passage continuity and operation delay time under the
following conditions.
Condition VIAS SOL VALVE
ON
OFF
Air passage continuity between A and B
Yes
No
Operation takes less than 1 second.
Air passage continuity between A and C
No
Yes
NBS0025O
PBIB0177E
Revision: 2005 November
EC-620
2006 Q45
DTC P1800 VIAS CONTROL SOLENOID VALVE
Without CONSULT-II
Check air passage continuity and operation delay time under the following conditions.
Condition
12V direct current supply between terminals 1 and 2 No supply
Air passage continuity between A and B
Yes
No
Operation takes less than 1 second.
Air passage continuity between A and C
No
Yes
Removal and Installation
VIAS CONTROL SOLENOID VALVE
Refer to EM-19, "INTAKE MANIFOLD" .
A EC
C D
MEC488B NBS0025P
E F G H I J K L M
Revision: 2005 November
EC-621
2006 Q45
DTC P1805 BRAKE SWITCH
DTC P1805 BRAKE SWITCH
PFP:25320
Description
NBS0025Q
Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed. This signal is used mainly to decrease the engine speed when the vehicle is driving.
CONSULT-II Reference Value in Data Monitor Mode
NBS0025R
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
BRAKE SW
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
OFF ON
On Board Diagnosis Logic
NBS0025S
The MIL will not light up for this diagnosis.
DTC No.
P1805 1805
Trouble diagnosis name
DTC detecting condition
Possible cause
Brake switch
A brake switch signal is not sent to ECM for extremely long time while the vehicle is driving.
q Harness or connectors (Stop lamp switch circuit is open or shorted.)
q Stop lamp switch
FAIL-SAFE MODE When the malfunction is detected, the ECM enters fail-safe mode.
Engine operation condition in fail-fail safe mode
ECM controls the electric throttle control actuator by regulating the throttle opening to a small range.Therefore, acceleration will be poor.
Vehicle condition
Driving condition
When engine is idling
Normal
When accelerating
Poor acceleration
DTC Confirmation Procedure
WITH CONSULT-II 1. Turn ignition switch ON.
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the DTC with CONSULT-II.
4. Select "DATA MONITOR" mode with CONSULT-II.
5. If 1st trip DTC is detected, go to EC-624, "Diagnostic Procedure" .
NBS0025T
WITH GST Follow the procedure WITH CONSULT-II above.
Revision: 2005 November
EC-622
PBIB1952E
2006 Q45
Wiring Diagram
DTC P1805 BRAKE SWITCH
NBS0025U
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-623
TBWM1249E
2006 Q45
DTC P1805 BRAKE SWITCH
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
101 R/W
Stop lamp switch
CONDITION
[Ignition switch: OFF] q Brake pedal: Fully released [Ignition switch: OFF] q Brake pedal: Slightly depressed
DATA (DC Voltage)
Approximately 0V BATTERY VOLTAGE (11 - 14V)
Diagnostic Procedure
1. CHECK STOP LAMP SWITCH CIRCUIT
NBS0025V
1. Turn ignition switch OFF. 2. Check the stop lamp when depressing and releasing the brake pedal.
Brake pedal
Stop lamp
Fully released
Not illuminated
Slightly depressed
Illuminated
OK or NG
OK >> GO TO 4. NG >> GO TO 2.
2. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Disconnect stop lamp switch harness connector.
2. Check voltage between stop lamp switch terminal 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 4. NG >> GO TO 3.
Revision: 2005 November
EC-624
PBIB2433E PBIB2102E
2006 Q45
DTC P1805 BRAKE SWITCH
3. DETECT MALFUNCTIONING PART
Check the following. q Fuse block (J/B) No. 1 connector M1 q 10A fuse q Harness connectors M61, M401 q Harness for open and short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. 2. Disconnect stop lamp switch harness connector. 3. Check harness continuity between ECM terminal 101 and stop
lamp switch terminal 4. Refer to Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 6. NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M401, M61 q Harness connectors M135, F105 q Harness for open or short between ECM and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK STOP LAMP SWITCH
Refer to EC-626, "Component Inspection" . OK or NG
OK >> GO TO 7. NG >> Replace stop lamp switch.
7. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
A EC
C D E F G H
PBIB2433E
I J K L M
Revision: 2005 November
EC-625
2006 Q45
DTC P1805 BRAKE SWITCH
Component Inspection
STOP LAMP SWITCH 1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch terminals 3 and 4 under the following conditions.
Conditions
Continuity
Brake pedal: Fully released
Should not exist.
Brake pedal: Slightly depressed
Should exist.
4. If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
NBS0025W PBIB2103E
Revision: 2005 November
EC-626
2006 Q45
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY Component Description
PFP:16119
A
NBS001ZV
Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends EC
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM. C
CONSULT-II Reference Value in Data Monitor Mode
NBS001ZW
Specification data are reference values.
MONITOR ITEM
CONDITION
D
SPECIFICATION
THRTL RELAY
q Ignition switch: ON
ON
On Board Diagnosis Logic
NBS001ZX
E
These self-diagnoses have the one trip detection logic.
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
F
q Harness or connectors
P2100
Throttle control motor ECM detects a voltage of power source for
(Throttle control motor relay circuit is
2100
relay circuit open
throttle control motor is excessively low.
open)
G
q Throttle control motor relay
q Harness or connectors
P2103
Throttle control motor ECM detect the throttle control motor relay is
(Throttle control motor relay circuit is
H
2103
relay circuit short
stuck ON.
shorted)
q Throttle control motor relay
I
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
J
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
DTC Confirmation Procedure
K
NBS001ZY
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at L
least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P2100
With CONSULT-II
M
1. Turn ignition switch ON and wait at least 2 seconds.
2. Select "DATA MONITOR""mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-630, "Diagnostic Procedure" .
With GST Follow the procedure "With CONSULT-II" above.
Revision: 2005 November
EC-627
SEF058Y
2006 Q45
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY
PROCEDURE FOR DTC P2103 TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 8V.
With CONSULT-II 1. Turn ignition switch ON and wait at least 1 second. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. If DTC is detected, go to EC-630, "Diagnostic Procedure" .
With GST Follow the procedure "With CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-628
2006 Q45
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY Wiring Diagram
NBS001ZZ
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-629
TBWM1238E
2006 Q45
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
3L
Throttle control motor relay power supply
[Ignition switch: ON]
BATTERY VOLTAGE (11 - 14V)
0 - 14V
4 L/W
Throttle control motor (Close)
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Released
5 L/B
Throttle control motor (Open)
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed
0 - 14V
PBIB1104E
104 OR
Throttle control motor relay
[Ignition switch: OFF] [Ignition switch: ON]
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY
1. Turn ignition switch OFF. 2. Disconnect throttle control motor relay harness connector.
PBIB1105E
BATTERY VOLTAGE (11 - 14V) 0 - 1.0V
NBS00200
3. Check voltage between throttle control motor relay terminals 2, 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 3. NG >> GO TO 2.
Revision: 2005 November
EC-630
PBIB0031E
PBIB0097E
2006 Q45
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY
2. DETECT MALFUNCTIONING PART A
Check the following.
q 15A fuse
q Harness for open or short between throttle control motor relay and battery
EC
>> Repair or replace harness or connectors. C
3. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
D
2. Check continuity between ECM terminal 3 and throttle control motor relay terminal 5.
Refer to Wiring Diagram.
Continuity should exist.
E
3. Also check harness for short to ground and short to power.
OK or NG
F
OK >> GO TO 5.
NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
G
Check the following.
q Harness connectors E32, F32
H
q Harness for open or short between ECM and throttle control motor relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
I
5. CHECK THROTTLE CONTROL MOTOR RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
J 1. Check continuity between ECM terminal 104 and throttle control motor relay terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
K
2. Also check harness for short to ground and short to power.
OK or NG
L
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
M
Check the following. q Harness connectors E33, F33 q Harness for open or short between ECM and throttle control motor relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK THROTTLE CONTROL MOTOR RELAY
Refer to EC-632, "Component Inspection" . OK or NG
OK >> GO TO 8. NG >> Replace throttle control motor relay.
Revision: 2005 November
EC-631
2006 Q45
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
THROTTLE CONTROL MOTOR RELAY 1. Apply 12V direct current between relay terminals 1 and 2. 2. Check continuity between relay terminals 3 and 5.
Conditions 12V direct current supply between terminals 1 and 2 No current supply
3. If NG, replace throttle control motor relay.
Continuity Yes No
NBS00201
PBIB0098E
Revision: 2005 November
EC-632
2006 Q45
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION Description
PFP:16119
A
NBS001ZO
NOTE:
If DTC P2101 is displayed with DTC P2100 or 2119, first perform the trouble diagnosis for DTC P2100 EC or P2119. Refer to EC-627, "DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY" or EC-645,
"DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR" .
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
C
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
D
On Board Diagnosis Logic
NBS001ZP
This self-diagnosis has the one trip detection logic.
E
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P2101 2101
q Harness or connectors
Electric throttle control Electric throttle control function does not oper- (Throttle control motor circuit is open or
F
performance
ate properly.
shorted)
q Electric throttle control actuator
G
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up. H
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
DTC Confirmation Procedure
I
NBS001ZQ
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at J least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11V when engine K is running.
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 2 seconds.
L
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-635, "Diagnostic Procedure" .
M
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-633
2006 Q45
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION Wiring Diagram
NBS001ZR
Revision: 2005 November
EC-634
TBWM1237E
2006 Q45
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
3L
Throttle control motor relay power supply
CONDITION [Ignition switch: ON]
DATA (DC Voltage)
C
BATTERY VOLTAGE (11 - 14V)
0 - 14V
D
[Ignition switch: ON]
4 L/W
Throttle control motor (Close)
q Engine stopped q Selector lever: D
E
q Accelerator pedal: Released
5 L/B
Throttle control motor (Open)
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed
0 - 14V
PBIB1104E
F
G
H
104 OR
Throttle control motor relay
[Ignition switch: OFF] [Ignition switch: ON]
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
PBIB1105E
BATTERY VOLTAGE
(11 - 14V)
I
0 - 1.0V
J
NBS001ZS
K
L
M
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-635
PBIB2417E
2006 Q45
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION
2. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
Check voltage between ECM terminal 3 and ground under the following conditions with CONSULT-II or tester.
Ignition switch OFF
ON
OK or NG OK >> GO TO 10. NG >> GO TO 3.
Voltage
Approximately 0V
Battery voltage (11 - 14V)
3. CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY
1. Turn ignition switch OFF. 2. Disconnect throttle control motor relay harness connector.
MBIB0028E
3. Check voltage between throttle control motor relay terminals 2, 3 and ground with CONSULT-II or tester. Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following. q 15A fuse q Harness for open or short between throttle control motor relay and battery
>> Repair or replace harness or connectors.
PBIB0031E PBIB0097E
Revision: 2005 November
EC-636
2006 Q45
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION
5. CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT A
1. Disconnect ECM harness connector.
2. Check continuity between ECM terminal 3 and throttle control motor relay terminal 5.
Refer to Wiring Diagram.
EC
Continuity should exist.
3. Also check harness for short to ground and short to power.
C
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
D
6. DETECT MALFUNCTIONING PART
Check the following.
E
q Harness connectors E32, F32
q Harness for open or short between ECM and throttle control motor relay F
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK THROTTLE CONTROL MOTOR RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G
1. Check continuity between ECM terminal 104 and throttle control motor relay terminal 1.
Refer to Wiring Diagram.
H
Continuity should exist.
2. Also check harness for short to ground and short to power.
I
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
J
8. DETECT MALFUNCTIONING PART
Check the following.
K
q Harness connectors E33, F33
q Harness for open or short between ECM and throttle control motor relay L
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK THROTTLE CONTROL MOTOR RELAY
M
Refer to EC-639, "Component Inspection" .
OK or NG
OK >> GO TO 13. NG >> Replace throttle control motor relay.
Revision: 2005 November
EC-637
2006 Q45
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION
10. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch OFF. 2. Disconnect electric throttle control actuator harness connector. 3. Disconnect ECM harness connector. 4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
Electric throttle control actuator terminal
ECM terminal
Continuity
5
Should not exist
3
4
Should exist
5
Should exist
6
4
Should not exist
5. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 11. NG >> Repair or replace.
11. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
PBIB2420E
1. Remove the intake air duct.
2. Check if foreign matter is caught between the throttle valve and the housing.
OK or NG
OK >> GO TO 12. NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.
12. CHECK THROTTLE CONTROL MOTOR
Refer to EC-639, "Component Inspection" . OK or NG
OK >> GO TO 13. NG >> GO TO 14.
13. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . OK or NG
OK >> GO TO 14. NG >> Repair or replace harness or connectors.
14. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator. 2. Perform EC-78, "Throttle Valve Closed Position Learning" . 3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
Revision: 2005 November
EC-638
PBIB2439E
2006 Q45
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION
Component Inspection
THROTTLE CONTROL MOTOR RELAY 1. Apply 12V direct current between relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 5.
Conditions 12V direct current supply between terminals 1 and 2 No current supply
3. If NG, replace throttle control motor relay.
Continuity Yes No
THROTTLE CONTROL MOTOR 1. Disconnect electric throttle control actuator harness connector. 2. Check resistance between terminals 3 and 6.
Resistance: Approximately 1 - 15 [at 25 °C (77°F)]
3. If NG, replace electric throttle control actuator and go to next step.
4. Perform EC-78, "Throttle Valve Closed Position Learning" . 5. Perform EC-78, "Idle Air Volume Learning" .
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-19, "INTAKE MANIFOLD" .
NBS001ZT
A
EC
C
D
PBIB0098E
E
F
G H
PBIB0095E
I
NBS001ZU
J
K L
M
Revision: 2005 November
EC-639
2006 Q45
DTC P2118 THROTTLE CONTROL MOTOR
DTC P2118 THROTTLE CONTROL MOTOR
PFP:16119
Component Description
NBS00202
The throttle control motor is operated by the ECM and it opens and closes the throttle valve. The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feedback to the ECM to control the throttle control motor to make the throttle valve opening angle properly in response to driving condition.
On Board Diagnosis Logic
NBS00203
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name
DTC detecting condition
P2118 2118
Throttle control motor circuit short
ECM detects short in both circuits between ECM and throttle control motor.
Possible cause
q Harness or connectors (Throttle control motor circuit is shorted.)
q Electric throttle control actuator (Throttle control motor)
FAIL-SAFE MODE When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
DTC Confirmation Procedure
NBS00204
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test.
WITH CONSULT-II 1. Turn ignition switch ON and wait at least 2 seconds. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and let it idle for 5 seconds. 4. If DTC is detected, go to EC-642, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-640
2006 Q45
DTC P2118 THROTTLE CONTROL MOTOR Wiring Diagram
NBS00205
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-641
TBWM1239E
2006 Q45
DTC P2118 THROTTLE CONTROL MOTOR
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
3L
Throttle control motor relay power supply
CONDITION [Ignition switch: ON]
DATA (DC Voltage)
BATTERY VOLTAGE (11 - 14V)
0 - 14V
4 L/W
Throttle control motor (Close)
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Released
5 L/B
Throttle control motor (Open)
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed
0 - 14V
PBIB1104E
104 OR
Throttle control motor relay
[Ignition switch: OFF] [Ignition switch: ON]
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
PBIB1105E
BATTERY VOLTAGE (11 - 14V) 0 - 1.0V
NBS00206
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-642
PBIB2417E
2006 Q45
DTC P2118 THROTTLE CONTROL MOTOR
2. CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT A
1. Disconnect electric throttle control actuator harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following terminals.
EC
Refer to Wiring Diagram.
Electric throttle control actuator terminal
ECM terminal
Continuity
5
Should not exist
3
4
Should exist
5
Should exist
6
4
Should not exist
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. NG >> Repair or replace.
3. CHECK THROTTLE CONTROL MOTOR
Refer to EC-643, "Component Inspection" . OK or NG
OK >> GO TO 4. NG >> GO TO 5.
4. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . OK or NG
OK >> GO TO 5. NG >> Repair or replace harness or connectors.
5. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
C D
PBIB2420E
E F G H I J K
1. Replace the electric throttle control actuator.
2. Perform EC-78, "Throttle Valve Closed Position Learning" .
L
3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
Component Inspection
THROTTLE CONTROL MOTOR 1. Disconnect electric throttle control actuator harness connector. 2. Check resistance between terminals 3 and 6.
Resistance: Approximately 1 - 15 [at 25 °C (77°F)]
3. If NG, replace electric throttle control actuator and go to next step.
4. Perform EC-78, "Throttle Valve Closed Position Learning" . 5. Perform EC-78, "Idle Air Volume Learning" .
M
NBS00207
Revision: 2005 November
EC-643
PBIB0095E
2006 Q45
DTC P2118 THROTTLE CONTROL MOTOR
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR Refer to EM-19, "INTAKE MANIFOLD" .
NBS00208
Revision: 2005 November
EC-644
2006 Q45
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR Component Description
PFP:16119
A
NBS001ZK
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
EC
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition.
C
On Board Diagnosis Logic
NBS001ZL
This self-diagnosis has one trip detection logic.
D
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
P2119 2119
Electric throttle control actuator does not func-
E
A) tion properly due to the return spring malfunc-
Electric throttle control
actuator
B)
tion.
Throttle valve opening angle in fail-safe mode is not in specified range.
q Electric throttle control actuator
F
C) ECM detect the throttle valve is stuck open.
FAIL-SAFE MODE
G
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Detected items
Engine operating condition in fail-safe mode
H
Malfunction A Malfunction B
The ECM controls the electric throttle actuator by regulating the throttle opening around the idle position. The engine speed will not rise more than 2,000 rpm.
ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less. I
Malfunction C
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls. The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or more.
DTC Confirmation Procedure
J
NBS001ZM
NOTE:
q Perform PROCEDURE FOR MALFUNCTION A AND B first. If the DTC cannot be confirmed, perform K PROCEDURE FOR MALFUNCTION C.
q If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
L
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
M
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Shift selector lever to D position and wait at least 3 seconds.
4. Shift selector lever to P position.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Turn ignition switch ON and wait at least 1 second.
7. Shift selector lever to D position and wait at least 3 seconds.
8. Shift selector lever to P position.
9. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
10. If DTC is detected, go to EC-646, "Diagnostic Procedure" .
SEF058Y
With GST Follow the procedure "With CONSULT-II" above.
Revision: 2005 November
EC-645
2006 Q45
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
PROCEDURE FOR MALFUNCTION C With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Shift selector lever to D position and wait at least 3 seconds. 4. Shift selector lever to N, P position. 5. Start engine and let it idle for 3 seconds. 6. If DTC is detected, go to EC-646, "Diagnostic Procedure" .
With GST Follow the procedure "With CONSULT-II" above.
Diagnostic Procedure
1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct. 2. Check if a foreign matter is caught between the throttle valve
and the housing. OK or NG
OK >> GO TO 2. NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.
2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator. 2. Perform EC-78, "Throttle Valve Closed Position Learning" . 3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
SEF058Y NBS001ZN
PBIB2439E
Revision: 2005 November
EC-646
2006 Q45
DTC P2122, P2123 APP SENSOR
DTC P2122, P2123 APP SENSOR Component Description
PFP:18002
A
NBS0025X
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
EC
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
C
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
D
these signals and controls the throttle control motor based on these
signals.
Idle position of the accelerator pedal is determined by the ECM
PBIB1741E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
E
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
NBS0025Y
F
MONITOR ITEM ACCEL SEN 1
q Ignition switch: ON (engine stopped)
CONDITION Accelerator pedal: Fully released
SPECIFICATION
0.5 - 1.0V
G
Accelerator pedal: Fully depressed
4.0 - 4.8V
ACCEL SEN 2*
q Ignition switch: ON
Accelerator pedal: Fully released
0.3 - 1.2V
H
(engine stopped)
Accelerator pedal: Fully depressed
3.9 - 4.8V
CLSD THL POS
q Ignition switch: ON (Engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Slightly depressed
ON OFF
I
*: Accelerator pedal position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage.
On Board Diagnosis Logic
NBS0025Z
J
These self-diagnoses have the one trip detection logic.
NOTE: If DTC P2122 or P2123 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. K Refer to EC-492, "DTC P0643 SENSOR POWER SUPPLY" .
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
L
P2122 2122
Accelerator pedal position sensor 1 circuit low input
An excessively low voltage from the APP sensor 1 is sent to ECM.
q Harness or connectors (The APP sensor 1 circuit is open or
shorted.)
M
P2123 2123
Accelerator pedal position sensor 1 circuit high input
An excessively high voltage from the APP sensor 1 is sent to ECM.
q Accelerator pedal position sensor (Accelerator pedal position sensor 1)
FAIL-SAFE MODE When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 degrees. The ECM regulates the opening speed of the throttle valve to be slower than the normal condition. So, the acceleration will be poor.
Revision: 2005 November
EC-647
2006 Q45
DTC P2122, P2123 APP SENSOR
DTC Confirmation Procedure
NBS00260
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and let it idle for 1 second. 4. If DTC is detected, go to EC-650, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-648
2006 Q45
Wiring Diagram
DTC P2122, P2123 APP SENSOR
NBS00261
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-649
TBWM1250E
2006 Q45
DTC P2122, P2123 APP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
82 L
Sensor ground (APP sensor 1)
83 L 90 R 91 B
Sensor ground (APP sensor 2)
Sensor power supply (APP sensor 1) Sensor power supply (APP sensor 2)
98 R
Accelerator pedal position sensor 2
106 W
Accelerator pedal position sensor 1
CONDITION
[Engine is running] q Warm-up condition q Idle speed [Engine is running] q Warm-up condition q Idle speed
[Ignition switch: ON]
[Ignition switch: ON]
[Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully depressed [Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Accelerator pedal: Fully depressed
DATA (DC Voltage) Approximately 0V Approximately 0V Approximately 5V Approximately 5V 0.15 - 0.60V 1.95 - 2.40V 0.5 - 1.0V 3.9 - 4.7V
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS00262
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-650
PBIB2417E
2006 Q45
DTC P2122, P2123 APP SENSOR
2. CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector.
2. Turn ignition switch ON.
3. Check voltage between APP sensor terminal 6 and ground with CONSULT-II or tester. Voltage: Approximately 5V
OK or NG OK >> GO TO 4. NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between ECM and accelerator pedal position sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK APP SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between APP sensor terminal 3 and ECM terminal 82.
Refer to Wiring Diagram. Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 6. NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between ECM and accelerator pedal position sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
A
EC
C
D
PBIB2432E
E
F
G
PBIB0914E
H
I J
K L
M
Revision: 2005 November
EC-651
2006 Q45
DTC P2122, P2123 APP SENSOR
6. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 5. Refer to Wiring Diagram.
Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between ECM and accelerator pedal position sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK APP SENSOR
Refer to EC-652, "Component Inspection" . OK or NG
OK >> GO TO 10. NG >> GO TO 9.
9. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. 2. Perform EC-77, "Accelerator Pedal Released Position Learning" . 3. Perform EC-78, "Throttle Valve Closed Position Learning" . 4. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
10. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
ACCELERATOR PEDAL POSITION SENSOR 1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 signal), 98 (APP sensor 2 signal) and ground under the following conditions.
Terminal
106 (Accelerator pedal position sensor 1)
98 (Accelerator pedal position sensor 2)
Accelerator pedal Fully released Fully depressed Fully released Fully depressed
Voltage 0.5 - 1.0V 3.9 - 4.7V 0.15 - 0.60V 1.95 - 2.40V
Revision: 2005 November
EC-652
NBS00263
MBIB0023E
2006 Q45
DTC P2122, P2123 APP SENSOR
4. If NG, replace accelerator pedal assembly and go to next step. 5. Perform EC-77, "Accelerator Pedal Released Position Learning" . 6. Perform EC-78, "Throttle Valve Closed Position Learning" . 7. Perform EC-78, "Idle Air Volume Learning" .
Removal and Installation
ACCELERATOR PEDAL Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
A EC
NBS00264
C D E F G H I J K L M
Revision: 2005 November
EC-653
2006 Q45
DTC P2127, P2128 APP SENSOR
DTC P2127, P2128 APP SENSOR
PFP:18002
Component Description
NBS00265
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
Idle position of the accelerator pedal is determined by the ECM
PBIB1741E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode
NBS00266
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
ACCEL SEN 1
q Ignition switch: ON (engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Fully depressed
0.5 - 1.0V 4.0 - 4.8V
ACCEL SEN 2*
q Ignition switch: ON (engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Fully depressed
0.3 - 1.2V 3.9 - 4.8V
CLSD THL POS
q Ignition switch: ON (Engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Slightly depressed
ON OFF
*: Accelerator pedal position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage.
On Board Diagnosis Logic
NBS00267
These self-diagnoses have the one trip detection logic.
DTC No. P2127 2127
P2128 2128
Trouble diagnosis name
DTC detecting condition
Possible cause
Accelerator pedal position sensor 2 circuit low input
An excessively low voltage from the APP sensor 2 is sent to ECM.
q Harness or connectors (APP sensor 2 circuit is open or shorted.) (TP sensor circuit is shorted.)
Accelerator pedal position sensor 2 circuit high input
An excessively high voltage from the APP sensor 2 is sent to ECM.
q Accelerator pedal position sensor (Accelerator pedal position sensor 2)
q Electric throttle control actuator (TP sensor 1 and 2)
FAIL-SAFE MODE When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 degrees. The ECM regulates the opening speed of the throttle valve to be slower than the normal condition. So, the acceleration will be poor.
Revision: 2005 November
EC-654
2006 Q45
DTC P2127, P2128 APP SENSOR
DTC Confirmation Procedure
NBS00268
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
C
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-657, "Diagnostic Procedure" .
E
WITH GST Follow the procedure "WITH CONSULT-II" above.
F
SEF058Y
G
H
I
J
K
L
M
Revision: 2005 November
EC-655
2006 Q45
Wiring Diagram
DTC P2127, P2128 APP SENSOR
NBS00269
Revision: 2005 November
EC-656
TBWM1251E
2006 Q45
DTC P2127, P2128 APP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
47 L/W
Sensor power supply (Throttle position sensor)
[Ignition switch: ON]
Approximately 5V
C
82 L
Sensor ground (APP sensor 1)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
D
83 L
Sensor ground (APP sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
E
90 R
Sensor power supply (APP sensor 1)
[Ignition switch: ON]
Approximately 5V
F
91 B
Sensor power supply (APP sensor 2)
[Ignition switch: ON] [Ignition switch: ON]
Approximately 5V
G
q Engine stopped
0.15 - 0.60V
98 R
Accelerator pedal position sensor 2
q Accelerator pedal: Fully released [Ignition switch: ON]
H
q Engine stopped
1.95 - 2.40V
q Accelerator pedal: Fully depressed
I
[Ignition switch: ON]
q Engine stopped
0.5 - 1.0V
106 W
Accelerator pedal position sensor 1
q Accelerator pedal: Fully released [Ignition switch: ON]
J
q Engine stopped
3.9 - 4.7V
q Accelerator pedal: Fully depressed
K
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS0026A
L
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
M
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-657
PBIB2417E
2006 Q45
DTC P2127, P2128 APP SENSOR
2. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I
1. Disconnect accelerator pedal position (APP) sensor harness connector.
2. Turn ignition switch ON.
3. Check voltage between APP sensor terminal 4 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG OK >> GO TO 8. NG >> GO TO 3.
3. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between APP sensor terminal 4 and ECM terminal 91.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG OK >> GO TO 5. NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between ECM and accelerator pedal position sensor
>> Repair or replace open circuit.
5. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.
ECM terminal
Sensor terminal
Reference Wiring Diagram
91
APP sensor terminal 4
EC-656
47
Electric throttle control actuator terminal 1
EC-663
OK or NG
OK >> GO TO 6. NG >> Repair short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-658
PBIB2432E PBIB0915E
2006 Q45
DTC P2127, P2128 APP SENSOR
6. CHECK THROTTLE POSITION SENSOR A
Refer to EC-667, "Component Inspection" .
OK or NG
OK >> GO TO 14.
EC
NG >> GO TO 7.
7. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
C
1. Replace the electric throttle control actuator.
2. Perform EC-78, "Throttle Valve Closed Position Learning" .
D
3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
E
8. CHECK APP SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
F
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 1 and ECM terminal 83.
Refer to Wiring Diagram.
G
Continuity should exist.
4. Also check harness for short to ground and short to power.
H
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
I
9. DETECT MALFUNCTIONING PART
Check the following.
J
q Harness connectors M135, F105
q Harness for open or short between ECM and accelerator pedal position sensor
K
>> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK APP SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
L
1. Check harness continuity between ECM terminal 98 and APP sensor terminal 2.
Refer to Wiring Diagram.
M
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12. NG >> GO TO 11.
11. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between ECM and accelerator pedal position sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-659
2006 Q45
DTC P2127, P2128 APP SENSOR
12. CHECK APP SENSOR
Refer to EC-660, "Component Inspection" . OK or NG
OK >> GO TO 14. NG >> GO TO 13.
13. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. 2. Perform EC-77, "Accelerator Pedal Released Position Learning" . 3. Perform EC-78, "Throttle Valve Closed Position Learning" . 4. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
14. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
ACCELERATOR PEDAL POSITION SENSOR 1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 signal), 98 (APP sensor 2 signal) and ground under the following conditions.
Terminal
Accelerator pedal
Voltage
106 (Accelerator pedal position sensor 1)
Fully released Fully depressed
0.5 - 1.0V 3.9 - 4.7V
98 (Accelerator pedal position sensor 2)
Fully released Fully depressed
0.15 - 0.60V 1.95 - 2.40V
4. If NG, replace accelerator pedal assembly and go to next step. 5. Perform EC-77, "Accelerator Pedal Released Position Learning" . 6. Perform EC-78, "Throttle Valve Closed Position Learning" . 7. Perform EC-78, "Idle Air Volume Learning" .
Removal and Installation
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
NBS0026B
MBIB0023E NBS0026C
Revision: 2005 November
EC-660
2006 Q45
DTC P2135 TP SENSOR
DTC P2135 TP SENSOR Component Description
PFP:16119
A
NBS0026D
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc. The throttle position sensor responds to the throttle valve movement. The throttle position sensor has the two sensors. These sensors are a kind of potentiometers which transform the throttle valve position into output voltage, and emit the voltage signal to the ECM. In addition, these sensors detect the opening and closing speed of the throttle valve and feed the voltage signals to the ECM. The ECM judges the current opening angle of the throttle valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening angle properly in response to driving condition.
CONSULT-II Reference Value in Data Monitor Mode
EC
C
D
PBIB0145E
E
NBS0026E
Specification data are reference values.
MONITOR ITEM
CONDITION
F
SPECIFICATION
THRTL SEN 1 THRTL SEN 2*
q Ignition switch: ON (Engine stopped)
q Selector lever: D
Accelerator pedal: Fully released
More than 0.36V
Accelerator pedal: Fully depressed
Less than 4.75V
G
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
On Board Diagnosis Logic
H
NBS0026F
This self-diagnosis has the one trip detection logic.
DTC No. Trouble diagnosis name
DTC detecting condition
Possible cause
I
P2135 2135
q Harness or connector
(The TP sensor 1 and 2 circuit is open or
shorted.)
J
Throttle position sensor Rationally incorrect voltage is sent to ECM
(APP sensor 2 circuit is shorted.)
circuit range/perfor-
compared with the signals from TP sensor 1
mance
and TP sensor 2.
q Electric throttle control actuator
(TP sensor 1 and 2)
K
q Accelerator pedal position sensor
(APP sensor 2)
FAIL-SAFE MODE
L
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine operation condition in fail-safe mode
M
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 degrees. The ECM regulates the opening speed of the throttle valve to be slower than the normal condition. So, the acceleration will be poor.
Revision: 2005 November
EC-661
2006 Q45
DTC P2135 TP SENSOR
DTC Confirmation Procedure
NBS0026G
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II 1. Turn ignition switch ON. 2. Select "DATA MONITOR" mode with CONSULT-II. 3. Start engine and let it idle for 1 second. 4. If DTC is detected, go to EC-664, "Diagnostic Procedure" .
WITH GST Follow the procedure "WITH CONSULT-II" above.
SEF058Y
Revision: 2005 November
EC-662
2006 Q45
Wiring Diagram
DTC P2135 TP SENSOR
NBS0026H
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-663
TBWM0577E
2006 Q45
DTC P2135 TP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
47 L/W
Sensor power supply (Throttle position sensor)
50 B
Throttle position sensor 1
66 R
Sensor ground (Throttle position sensor)
69 W
Throttle position sensor 2
91 B
Sensor power supply (APP sensor 2)
CONDITION
[Ignition switch: ON]
[Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed [Engine is running] q Warm-up condition q Idle speed [Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully released [Ignition switch: ON] q Engine stopped q Selector lever: D q Accelerator pedal: Fully depressed
[Ignition switch: ON]
DATA (DC Voltage) Approximately 5V More than 0.36V
Less than 4.75V Approximately 0V Less than 4.75V
More than 0.36V Approximately 5V
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS0026I
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-664
PBIB2417E
2006 Q45
DTC P2135 TP SENSOR
2. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-I A 1. Disconnect electric throttle control actuator harness connector. 2. Turn ignition switch ON.
EC
C
3. Check voltage between electric throttle control actuator terminal 1 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG OK >> GO TO 7. NG >> GO TO 3.
D
PBIB2420E
E
F
G
3. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-II
PBIB0082E
H
1. Turn ignition switch OFF.
I
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 1 and ECM terminal 47.
Refer to Wiring Diagram.
J
Continuity should exist.
OK or NG
K
OK >> GO TO 4.
NG >> Repair or replace open circuit.
4. CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-III
L
Check harness for short to power and short to ground, between the following terminals. M
ECM terminal
Sensor terminal
Reference Wiring Diagram
47
Electric throttle control actuator terminal 1
EC-663
91
APP sensor terminal 4
EC-656
OK or NG
OK >> GO TO 5. NG >> Repair short to ground or short to power in harness or connectors.
5. CHECK APP SENSOR
Refer to EC-660, "Component Inspection" .
OK or NG
OK >> GO TO 11. NG >> GO TO 6.
Revision: 2005 November
EC-665
2006 Q45
DTC P2135 TP SENSOR
6. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. 2. Perform EC-77, "Accelerator Pedal Released Position Learning" . 3. Perform EC-78, "Throttle Valve Closed Position Learning" . 4. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
7. CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between electric throttle control actuator terminal 5 and ECM terminal 66.
Refer to Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 4, ECM terminal 69 and electric throttle control actuator terminal 2. Refer to Wiring Diagram.
Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 9. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK THROTTLE POSITION SENSOR
Refer to EC-667, "Component Inspection" . OK or NG
OK >> GO TO 11. NG >> GO TO 10.
10. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator. 2. Perform EC-78, "Throttle Valve Closed Position Learning" . 3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-666
2006 Q45
DTC P2135 TP SENSOR
Component Inspection
THROTTLE POSITION SENSOR 1. Reconnect all harness connectors disconnected.
2. Perform EC-78, "Throttle Valve Closed Position Learning" .
3. Turn ignition switch ON.
4. Set selector lever to D position.
5. Check voltage between ECM terminals 50 (TP sensor 1 signal), 69 (TP sensor 2 signal) and ground under the following conditions.
Terminal
Accelerator pedal
Voltage
50 (Throttle position sensor 1)
Fully released Fully depressed
More than 0.36V Less than 4.75V
69 (Throttle position sensor 2)
Fully released Fully depressed
Less than 4.75V More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next step.
7. Perform EC-78, "Throttle Valve Closed Position Learning" .
8. Perform EC-78, "Idle Air Volume Learning" .
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-19, "INTAKE MANIFOLD" .
NBS0026J
A
EC
C
D
E
PBIB1530E
F
G
NBS0026K
H
I
J
K
L
M
Revision: 2005 November
EC-667
2006 Q45
DTC P2138 APP SENSOR
DTC P2138 APP SENSOR
PFP:18002
Component Description
NBS0026L
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
Idle position of the accelerator pedal is determined by the ECM
PBIB1741E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode
NBS0026M
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
ACCEL SEN 1
q Ignition switch: ON (engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Fully depressed
0.5 - 1.0V 4.0 - 4.8V
ACCEL SEN 2*
q Ignition switch: ON (engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Fully depressed
0.3 - 1.2V 3.9 - 4.8V
CLSD THL POS
q Ignition switch: ON (Engine stopped)
Accelerator pedal: Fully released Accelerator pedal: Slightly depressed
ON OFF
*: Accelerator pedal position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage.
On Board Diagnosis Logic
NBS0026N
This self-diagnosis has the one trip detection logic.
NOTE: If DTC P2138 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to EC-492, "DTC P0643 SENSOR POWER SUPPLY" .
DTC No.
P2138 2138
Trouble diagnosis name
DTC detecting condition
Accelerator pedal position sensor circuit range/performance
Rationally incorrect voltage is sent to ECM compared with the signals from APP sensor 1 and APP sensor 2.
Possible cause
q Harness or connector (The APP sensor 1 and 2 circuit is open or shorted.) (TP sensor circuit is shorted.)
q Accelerator pedal position sensor 1 and 2
q Electric throttle control actuator (TP sensor 1 and 2)
FAIL-SAFE MODE When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 degrees. The ECM regulates the opening speed of the throttle valve to be slower than the normal condition. So, the acceleration will be poor.
Revision: 2005 November
EC-668
2006 Q45
DTC P2138 APP SENSOR
DTC Confirmation Procedure
NBS0026O
NOTE:
A
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
EC
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
C
2. Select "DATA MONITOR" mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
D
4. If DTC is detected, go to EC-671, "Diagnostic Procedure" .
E
WITH GST Follow the procedure "WITH CONSULT-II" above.
F
SEF058Y
G
H
I
J
K
L
M
Revision: 2005 November
EC-669
2006 Q45
Wiring Diagram
DTC P2138 APP SENSOR
NBS0026P
Revision: 2005 November
EC-670
TBWM1252E
2006 Q45
DTC P2138 APP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
47 L/W
Sensor power supply (Throttle position sensor)
[Ignition switch: ON]
Approximately 5V
C
82 L
Sensor ground (APP sensor 1)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
D
83 L
Sensor ground (APP sensor 2)
[Engine is running] q Warm-up condition q Idle speed
Approximately 0V
E
90 R
Sensor power supply (APP sensor 1)
[Ignition switch: ON]
Approximately 5V
F
91 B
Sensor power supply (APP sensor 2)
[Ignition switch: ON] [Ignition switch: ON]
Approximately 5V
G
q Engine stopped
0.15 - 0.60V
98 R
Accelerator pedal position sensor 2
q Accelerator pedal: Fully released [Ignition switch: ON]
H
q Engine stopped
1.95 - 2.40V
q Accelerator pedal: Fully depressed
I
[Ignition switch: ON]
q Engine stopped
0.5 - 1.0V
106 W
Accelerator pedal position sensor 1
q Accelerator pedal: Fully released [Ignition switch: ON]
J
q Engine stopped
3.9 - 4.7V
q Accelerator pedal: Fully depressed
K
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
NBS0026Q
L
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
M
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
Revision: 2005 November
EC-671
PBIB2417E
2006 Q45
DTC P2138 APP SENSOR
2. CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector.
2. Turn ignition switch ON.
3. Check voltage between APP sensor terminal 6 and ground with CONSULT-II or tester.
Voltage: Approximately 5V
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB2432E
3. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between ECM and accelerator pedal position sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I
1. Turn ignition switch ON. 2. Check voltage between APP sensor terminal 4 and ground with
CONSULT-II or tester.
Voltage: Approximately 5V OK or NG
OK >> GO TO 10. NG >> GO TO 5.
PBIB0914E
PBIB0915E
Revision: 2005 November
EC-672
2006 Q45
DTC P2138 APP SENSOR
5. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 4 and ECM terminal 91.
EC
Refer to Wiring Diagram.
Continuity should exist.
C
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
D
6. DETECT MALFUNCTIONING PART
Check the following.
E
q Harness connectors M135, F105
q Harness for open or short between ECM and accelerator pedal position sensor F
>> Repair or replace open circuit.
7. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-III
G
Check harness for short to power and short to ground, between the following terminals.
H
ECM terminal
Sensor terminal
Reference Wiring Diagram
91
APP sensor terminal 4
EC-670
47
Electric throttle control actuator terminal 1
EC-663
I
OK or NG
OK >> GO TO 8.
NG >> Repair short to ground or short to power in harness or connectors.
J
8. CHECK THROTTLE POSITION SENSOR
Refer to EC-667, "Component Inspection" .
K
OK or NG
OK >> GO TO 16.
L
NG >> GO TO 9.
9. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR M 1. Replace the electric throttle control actuator.
2. Perform EC-78, "Throttle Valve Closed Position Learning" .
3. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
Revision: 2005 November
EC-673
2006 Q45
DTC P2138 APP SENSOR
10. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between APP sensor terminal 3 and ECM terminal 82, APP sensor terminal 1
and ECM terminal 83. Refer to Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 12. NG >> GO TO 11.
11. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between ECM and accelerator pedal position sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 5, ECM terminal 98 and APP sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 14. NG >> GO TO 13.
13. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness for open or short between ECM and accelerator pedal position sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
14. CHECK APP SENSOR
Refer to EC-675, "Component Inspection" . OK or NG
OK >> GO TO 16. NG >> GO TO 15.
Revision: 2005 November
EC-674
2006 Q45
DTC P2138 APP SENSOR
15. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. 2. Perform EC-77, "Accelerator Pedal Released Position Learning" . 3. Perform EC-78, "Throttle Valve Closed Position Learning" . 4. Perform EC-78, "Idle Air Volume Learning" .
>> INSPECTION END
16. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
ACCELERATOR PEDAL POSITION SENSOR 1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 signal), 98 (APP sensor 2 signal) and ground under the following conditions.
Terminal
Accelerator pedal
Voltage
106 (Accelerator pedal position sensor 1)
Fully released Fully depressed
0.5 - 1.0V 3.9 - 4.7V
98 (Accelerator pedal position sensor 2)
Fully released Fully depressed
0.15 - 0.60V 1.95 - 2.40V
4. If NG, replace accelerator pedal assembly and go to next step. 5. Perform EC-77, "Accelerator Pedal Released Position Learning" . 6. Perform EC-78, "Throttle Valve Closed Position Learning" . 7. Perform EC-78, "Idle Air Volume Learning" .
Removal and Installation
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
A
EC
C
D
E
NBS0026R
F
G H
I
MBIB0023E
J
K
NBS0026S
L
M
Revision: 2005 November
EC-675
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
DTC P2A00, P2A03 A/F SENSOR 1
Component Description
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sensor. The sensor element of the A/F sensor 1 is the combination of a Nernst concentration cell (sensor cell) with an oxygen-pump cell, which transports ions. It has a heater in the element. The sensor is capable of precise measurement = 1, but also in the lean and rich range. Together with its control electronics, the sensor outputs a clear, continuous signal throughout a wide range (0.7 <
< air). The exhaust gas components diffuse through the diffusion gap at the electrode of the oxygen pump and Nernst concentration cell, where they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygenpump cell so that the composition of the exhaust gas in the diffusion gap remains constant at = 1. Therefore, the A/F sensor 1 is able to indicate air/fuel ratio by this pumping of current. In addition, a heater is integrated in the sensor to ensure the required operating temperature of 700 - 800°C (1,292 - 1,472°F).
PFP:22693
NBS002Y2
SEF579Z
CONSULT-II Reference Value in Data Monitor Mode
SEF580Z NBS002Y3
Specification data are reference values.
MONITOR ITEM
A/F SEN1 (B1) A/F SEN1 (B2)
q Engine: After warming up
CONDITION Maintaining engine speed at 2,000 rpm
SPECIFICATION Fluctuates around 1.5 V
On Board Diagnosis Logic
NBS002Y4
To judge the malfunction, the A/F signal computed by ECM from the A/F sensor 1 signal is monitored not to be shifted to LEAN side or RICH side.
DTC No.
P2A00 2A00 (Bank 1)
P2A03 2A03 (Bank 2)
Trouble diagnosis name
Air fuel ratio (A/F) sensor 1 circuit range/performance
DTC detecting condition
q The output voltage computed by ECM from the A/F sensor 1 signal is shifted to the lean side for a specified period.
q The A/F signal computed by ECM from the A/F sensor 1 signal is shifted to the rich side for a specified period.
Possible Cause
q A/F sensor 1 q A/F sensor 1 heater q Fuel pressure q Fuel injector q Intake air leaks
DTC Confirmation Procedure
NBS002Y5
NOTE: If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature. 2. Turn ignition switch OFF and wait at least 10 seconds. 3. Turn ignition switch ON and select "SELF-LEARNING CONT" in "WORK SUPPORT" mode with CON-
SULT-II.
Revision: 2005 November
EC-676
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
4. Clear the self-learning coefficient by touching "CLEAR". 5. Turn ignition switch OFF and wait at least 10 seconds. 6. Start engine and keep the engine speed between 3,500 and
4,000 rpm for 1 minute under no load. 7. Let engine idle for 1 minute. 8. Keep engine speed between 2,500 and 3,000 rpm for 20 min-
utes. 9. If 1st trip DTC is detected, go to EC-681, "Diagnostic Procedure"
.
WITH GST 1. Start engine and warm it up to normal operating temperature. 2. Turn ignition switch OFF and wait at least 10 seconds. 3. Disconnect mass air flow sensor harness connector. 4. Start engine and let it idle for at least 5 seconds. 5. Stop engine and reconnect mass air flow sensor harness con-
nector. 6. Select Service $03 with GST and make sure that DTC P0102 is
detected. 7. Select Service $04 with GST and erase the DTC P0102. 8. Start engine and keep the engine speed between 3,500 and
4,000 rpm for 1 minute under no load. 9. Let engine idle for 1 minute. 10. Keep engine speed between 2,500 and 3,000 rpm for 20 min-
utes. 11. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-681, "Diagnostic Procedure" .
A EC
C
SEF968Y
D E F G H
PBIB2418E
I J K L M
Revision: 2005 November
EC-677
2006 Q45
Wiring Diagram
BANK 1
DTC P2A00, P2A03 A/F SENSOR 1
NBS002Y6
Revision: 2005 November
EC-678
TBWM1224E
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
2 OR
A/F sensor 1 heater (bank 1)
[Engine is running] q Warm-up condition q Idle speed
16 W 35 R 56 R/L 75 BR
A/F sensor 1 (bank 1)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
D
E
PBIB1584E
Approximately 3.1V
Approximately 2.6V
F
Approximately 2.3V
Approximately 2.3V
G
H
I
J
K
L
M
Revision: 2005 November
EC-679
2006 Q45
BANK 2
DTC P2A00, P2A03 A/F SENSOR 1
Revision: 2005 November
EC-680
TBWM1225E
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
C
Approximately 5V
24 SB
A/F sensor 1 heater (bank 2)
[Engine is running] q Warm-up condition q Idle speed
57 G/Y 58 G 76 L/W 77 GY
A/F sensor 1 (bank 2)
[Engine is running] q Warm-up condition q Idle speed
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-154, "Ground Inspection" .
D
E
PBIB1584E
Approximately 2.6V
Approximately 2.3V
F
Approximately 3.1V
Approximately 2.3V
G
NBS002Y7
H
I
J
K
OK or NG
OK >> GO TO 2. NG >> Repair or replace ground connections.
L
PBIB2417E
M
Revision: 2005 November
EC-681
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
2. RETIGHTEN AIR FUEL RATIO (A/F) SENSOR 1
1. Loosen and retighten the air fuel ratio (A/F) sensor 1.
Tightening torque: 50 N-m (5.1 kg-m, 37 ft-lb)
>> GO TO 3.
3. CHECK FOR INTAKE AIR LEAK
1. Start engine and run it at idle. 2. Listen for an intake air leak after the mass air flow sensor. OK or NG
OK >> GO TO 4. NG >> Repair or replace.
PBIB3133E
Revision: 2005 November
EC-682
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
4. CLEAR THE SELF-LEARNING DATA A
With CONSULT-II
1. Start engine and warm it up to normal operating temperature. EC
2. Select "SELF-LEARNING CONT" in "WORK SUPPORT" mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching "CLEAR".
4. Run engine for at least 10 minutes at idle speed.
C
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
D
E
SEF968Y
F
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
G
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
H
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
I
7. Erase the DTC memory. Refer to EC-61, "HOW TO ERASE
EMISSION-RELATED DIAGNOSTIC INFORMATION" .
8. Make sure DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed. Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? Is it difficult to start engine?
Yes or No
J
PBIB2418E
K
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-316, "DTC
P0171, P0174 FUEL INJECTION SYSTEM FUNCTION" or EC-328, "DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION" .
L
No >> GO TO 5.
M
Revision: 2005 November
EC-683
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
5. CHECK HARNESS CONNECTOR
1. Turn ignition switch OFF. 2. Disconnect A/F sensor 1 harness connector.
: Vehicle front
1. A/F sensor 1 (bank 2) harness connector
3. Check harness connector for water.
Water should not exit.
OK or NG OK >> GO TO 6. NG >> Repair or replace harness connector.
6. CHECK A/F SENSOR 1 POWER SUPPLY CIRCUIT
1. Turn ignition switch ON. 2. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 8. NG >> GO TO 7.
2. A/F sensor 1 (bank 1) harness connector
PBIB3134E
7. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E32, F32 q Fuse block (J/B) No.1 connector E201 q 10A fuse q Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
PBIB1683E
Revision: 2005 November
EC-684
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
8. CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
EC
Refer to Wiring Diagram.
A/F sensor 1 terminal
ECM terminal
C
1
16
2
75
Bank1
5
35
D
6
56
1
76
E
2
77
Bank 2
5
57
6
58
F
Continuity should exist.
4. Check harness continuity between the following terminals and ground.
G
Refer to Wiring Diagram.
Bank 1
Bank 2
H
A/F sensor 1 terminal
ECM terminal
A/F sensor 1 terminal
ECM terminal
1
16
1
76
2
75
2
77
I
5
35
5
57
6
56
6
58
J
Continuity should not exist.
5. Also check harness for short to power.
K
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
L
9. CHECK A/F SENSOR 1 HEATER
Refer to EC-179, "Component Inspection" .
M
OK or NG
OK >> GO TO 10. NG >> GO TO 11.
10. CHECK INTERMITTENT INCIDENT
Perform EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . OK or NG
OK >> GO TO 11. NG >> Repair or replace.
Revision: 2005 November
EC-685
2006 Q45
DTC P2A00, P2A03 A/F SENSOR 1
11. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1. CAUTION: q Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. q Before installing new A/F sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
>> INSPECTION END
Removal and Installation
AIR FUEL RATIO (A/F) SENSOR 1 Refer to EM-23, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
NBS002Y8
Revision: 2005 November
EC-686
2006 Q45
ASCD BRAKE SWITCH
ASCD BRAKE SWITCH Component Description
When the brake pedal is depressed, ASCD brake switch is turned OFF and stop lamp switch is turned ON. ECM detects the state of the brake pedal by this input of two kinds (ON/OFF signal). Refer to EC-29, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
BRAKE SW1 (ASCD brake switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
BRAKE SW2 (stop lamp switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
PFP:25320
A
NBS0027S
EC
C
D
PBIB2433E
E
NBS0027T
SPECIFICATION
F
ON
OFF
G
OFF
ON
H
I
J
K
L
M
Revision: 2005 November
EC-687
2006 Q45
Wiring Diagram
ASCD BRAKE SWITCH
NBS0027U
Revision: 2005 November
EC-688
TBWM1260E
2006 Q45
ASCD BRAKE SWITCH
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
101 R/W
Stop lamp switch
[Ignition switch: OFF] q Brake pedal: Fully released [Ignition switch: OFF]
Approximately 0V
C
BATTERY VOLTAGE
q Brake pedal: Slightly depressed
(11 - 14V)
D
[Ignition switch: ON]
Approximately 0V
q Brake pedal: Slightly depressed
108 Y/PU
ASCD brake switch
E
[Ignition switch: ON]
BATTERY VOLTAGE
q Brake pedal: Fully released
(11 - 14V)
Diagnostic Procedure
1. CHECK OVERALL FUNCTION-I
NBS0027V
F
With CONSULT-II
G
1. Turn ignition switch ON.
2. Select "BRAKE SW1" in "DATA MONITOR" mode with CONSULT-II.
3. Check "BRAKE SW1" indication under the following conditions.
H
CONDITION
INDICATION
When brake pedal: Slightly depressed
OFF
I
When brake pedal: Fully released
ON
J
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the following conditions.
CONDITION When brake pedal: Slightly depressed When brake pedal: Fully released
VOLTAGE Approximately 0V
Battery voltage
K
SEC011D
L
M
OK or NG
OK >> GO TO 2. NG >> GO TO 3.
MBIB0061E
Revision: 2005 November
EC-689
2006 Q45
ASCD BRAKE SWITCH
2. CHECK OVERALL FUNCTION-II
With CONSULT-II Check "BRAKE SW2" indication in "DATA MONITOR" mode.
CONDITION When brake pedal: Fully released When brake pedal: Slightly depressed
INDICATION OFF ON
Without CONSULT-II Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION When brake pedal: Fully released When brake pedal: Slightly depressed
VOLTAGE Approximately 0V
Battery voltage
SEC013D
OK or NG
OK >> INSPECTION END NG >> GO TO 8.
PBIB1537E
Revision: 2005 November
EC-690
2006 Q45
ASCD BRAKE SWITCH
3. CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect ASCD brake switch harness connector. 3. Turn ignition switch ON.
4. Check voltage between ASCD brake switch terminal 1 and ground with CONSULT-II or tester. Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following. q Fuse block (J/B) No. 1 connector M1 q 10A fuse q Harness connectors M61, M401 q Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2.
Refer to Wiring Diagram. Continuity should exist.
4. Also check harness for short to ground or short to power. OK or NG
OK >> GO TO 7. NG >> GO TO 6.
A EC
C D
PBIB2433E
E F G H
PBIB0857E
I J K L M
Revision: 2005 November
EC-691
2006 Q45
ASCD BRAKE SWITCH
6. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M401, M61 q Harness connectors M135, F105 q Harness for open or short between ECM and ASCD brake switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ASCD BRAKE SWITCH
Refer to EC-611, "Component Inspection" OK or NG
OK >> GO TO 13. NG >> Replace ASCD brake switch.
8. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 3 and ground with CONSULT -II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 10. NG >> GO TO 9.
PBIB2433E
9. DETECT MALFUNCTIONING PART
Check the following. q Fuse block (J/B) No. 1 connector M1 q 10A fuse q Harness connectors M61, M401 q Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2102E
Revision: 2005 November
EC-692
2006 Q45
ASCD BRAKE SWITCH
10. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 4.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 12. NG >> GO TO 11.
11. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M401, M61 q Harness connectors M135, F105 q Harness for open or short between ECM and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK STOP LAMP SWITCH
Refer to EC-611, "Component Inspection" OK or NG
OK >> GO TO 13. NG >> Replace stop lamp switch.
13. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
ASCD BRAKE SWITCH 1. Turn ignition switch OFF. 2. Disconnect ASCD brake switch harness connector. 3. Check continuity between ASCD brake switch terminals 1 and 2
under the following conditions.
Condition When brake pedal: Fully released. When brake pedal: Slightly depressed.
Continuity Should exist. Should not exist.
If NG, adjust ASCD brake switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
A EC
C D E F G H I J K
NBS0027W
L M
PBIB1536E
Revision: 2005 November
EC-693
2006 Q45
ASCD BRAKE SWITCH
STOP LAMP SWITCH 1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch terminals 3 and 4 under the following conditions.
Condition When brake pedal: Fully released. When brake pedal: Slightly depressed.
Continuity Should not exist.
Should exist.
If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
PBIB2103E
Revision: 2005 November
EC-694
2006 Q45
ASCD INDICATOR
ASCD INDICATOR Component Description
PFP:24814
A
NBS0027X
ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
EC
CRUISE lamp illuminates when MAIN switch on ASCD steering switch is turned ON to indicated that ASCD
system is ready for operation.
SET lamp illuminates when following conditions are met.
q CRUISE lamp is illuminated.
C
q SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of
ASCD setting.
D
SET lamp remains lit during ASCD control.
Refer to EC-29, "AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor Mode
NBS0027Y
E
Specification data are reference value.
MONITOR ITEM
CONDITION
SPECIFICATION
F
CRUISE LAMP
q Ignition switch: ON
MAIN switch: Pressed at the 1st time at the 2nd time
ON OFF
q MAIN switch: ON
ASCD: Operating
ON
G
SET LAMP
q When vehicle speed is
between 40 km/h (25 MPH) ASCD: Not operating
OFF
and 144 km/h (89 MPH)
H
I
J
K
L
M
Revision: 2005 November
EC-695
2006 Q45
Wiring Diagram
ASCD INDICATOR
NBS0027Z
Revision: 2005 November
EC-696
TBWM0591E
2006 Q45
ASCD INDICATOR
Diagnostic Procedure
1. CHECK OVERALL FUNCTION
NBS00280
A
Check ASCD indicator under the following conditions.
ASCD INDICATOR
CONDITION
SPECIFICATION
EC
CRUISE LAMP
q Ignition switch: ON
MAIN switch: Pressed at the 1st time at the 2nd time
ON OFF
C
q MAIN switch: ON
ASCD: Operating
ON
SET LAMP
q When vehicle speed is
between 40 km/h (25 MPH) ASCD: Not operating
OFF
and 144 km/h (89 MPH)
D
OK or NG
OK >> INSPECTION END NG >> GO TO 2.
E
2. CHECK DTC
F Check that DTC U1000 or U1001 is not displayed.
OK or NG
OK >> GO TO 3.
G
NG >> Perform trouble diagnosis for DTC U1000, U1001. Refer to EC-156, "DTC U1000, U1001 CAN
COMMUNICATION LINE" .
3. CHECK COMBINATION METER OPERATION
H
Does combination meter operate normally?
Yes or No
I
Yes >> GO TO 4. No >> Check combination meter circuit. Refer to DI-7, "COMBINATION METERS" .
4. CHECK INTERMITTENT INCIDENT
J
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . K
>> INSPECTION END L
M
Revision: 2005 November
EC-697
2006 Q45
ELECTRICAL LOAD SIGNAL
ELECTRICAL LOAD SIGNAL
PFP:25350
CONSULT-II Reference Value in Data Monitor Mode
NBS0027K
Specification data are reference values.
MONITOR ITEM
CONDITION
SPECIFICATION
LOAD SIGNAL
q Ignition switch: ON
Rear window defogger switch: ON and/or Lighting switch: 2nd position
Rear window defogger switch and lighting switch: OFF
ON OFF
HEATER FAN SW
q Engine: After warming up, idle the Heater fan switch: ON
engine
Heater fan switch: OFF
ON OFF
Revision: 2005 November
EC-698
2006 Q45
Wiring Diagram
ELECTRICAL LOAD SIGNAL
NBS0027L
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-699
TBWM1258E
2006 Q45
ELECTRICAL LOAD SIGNAL
Revision: 2005 November
EC-700
TBWM0588E
2006 Q45
ELECTRICAL LOAD SIGNAL
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
84 Y/B
Electrical load signal (Headlamp switch)
[Ignition switch: ON] q Lighting switch: 2nd position [Ignition switch: ON] q Lighting switch: OFF
BATTERY VOLTAGE
C
(11 - 14V)
Approximately 0V
D
[Ignition switch: ON]
BATTERY VOLTAGE
Electrical load signal
q Rear window defogger switch: ON
(11 - 14V)
93 L/R
(Rear window defogger
E
switch)
[Ignition switch: ON]
Approximately 0V
q Rear window defogger switch: OFF
96 SB
Heater fan switch
[Engine is running] q Heater fan switch: ON [Engine is running] q Heater fan switch: OFF
Approximately 0V
F
BATTERY VOLTAGE
(11 - 14V)
G
Diagnostic Procedure
1. INSPECTION START
NBS0027M
H
Do you have CONSULT-II?
Yes or No
Yes >> GO TO 2.
I
No >> GO TO 3.
2. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCITION-I
J
With CONSULT-II
1. Turn ignition switch ON.
2. Check "LOAD SIGNAL" in "DATA MONITOR" mode with CONSULT-II under the following conditions.
Condition
Lighting switch: ON at 2nd position
Lighting switch: OFF
OK or NG OK >> GO TO 4. NG >> GO TO 8.
LOAD SIGNAL ON OFF
K L M
PBIB0103E
Revision: 2005 November
EC-701
2006 Q45
ELECTRICAL LOAD SIGNAL
3. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
Without CONSULT-II 1. Turn ignition switch ON.
2. Check voltage between ECM terminal 84 and ground under the following conditions.
Condition
Lighting switch: ON at 2nd position
Lighting switch: OFF
OK or NG OK >> GO TO 5. NG >> GO TO 8.
Voltage BATTERY VOLTAGE
0V
4. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
With CONSULT-II Check "LOAD SIGNAL" in "DATA MONITOR" mode with CONSULTII under the following conditions.
Condition
Rear window defogger switch: ON
Rear window defogger switch: OFF
OK or NG OK >> GO TO 6. NG >> GO TO 11.
LOAD SIGNAL ON OFF
5. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Without CONSULT-II Check voltage between ECM terminal 93 and ground under the following conditions.
Condition
Rear window defogger switch: ON
Rear window defogger switch: OFF
OK or NG OK >> GO TO 7. NG >> GO TO 11.
Voltage BATTERY VOLTAGE
0V
MBIB0158E PBIB0103E PBIB1773E
Revision: 2005 November
EC-702
2006 Q45
ELECTRICAL LOAD SIGNAL
6. CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
With CONSULT-II Check "HEATER FAN SW" in "DATA MONITOR" mode with CONSULT-II under the following conditions.
Condition
Heater fan control switch: ON
Heater fan control switch: OFF
OK or NG OK >> INSPECTION END. NG >> GO TO 14.
LOAD SIGNAL ON OFF
7. CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
A
EC
C
D
PBIB1995E
E
Without CONSULT-II
F
Check voltage between ECM terminal 96 and ground under the fol-
lowing conditions.
Condition
Voltage
G
Heater fan control switch: ON
0V
heater fan control switch: OFF
OK or NG OK >> INSPECTION END. NG >> GO TO 14.
BATTERY VOLTAGE
H
I
PBIB1219E
8. CHECK HEADLAMP FUNCTION J
1. Start engine.
2. Turn the lighting switch ON at 2nd position.
3. Check that headlamps are illuminated.
K
OK or NG
OK NG
>> GO TO 9. >> Refer to LT-5, "HEADLAMP (FOR USA)" or LT-36, "HEADLAMP (FOR CANADA) - DAYTIME
L
LIGHT SYSTEM -" .
9. CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
M
1. Stop engine. 2. Disconnect ECM harness connector. 3. Disconnect headlamp relay-1 harness connector. 4. Check harness continuity between headlamp relay-1 terminal 5 and ECM terminal 84.
Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 16. NG >> GO TO 10.
Revision: 2005 November
EC-703
2006 Q45
ELECTRICAL LOAD SIGNAL
10. DETECT MALFUNCTIONING PART
Check the following. q Fuse, fusible link and relay block (J/B) connector E3 q Harness connectors E34, F34 q Harness for open and short between headlamp relay-1 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
11. CHECK REAR WINDOW DEFOGGER FUNCTION
1. Start engine. 2. Turn ON the rear window defogger switch. 3. Check the rear windshield. Is the rear windshield heated up? Yes or No
Yes >> GO TO 12. No >> Refer to GW-61, "REAR WINDOW DEFOGGER" .
12. CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine. 2. Disconnect ECM harness connector. 3. Disconnect rear window defogger relay. 4. Check harness continuity between rear window defogger relay terminals 5, 7 and ECM terminal 93.
Refer to Wiring Diagram.
Continuity should exist. 5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 16. NG >> GO TO 13.
13. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B5, M5 q Harness connectors M135, F105 q Harness for open and short between rear window defogger relay and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
14. CHECK HEATER FAN CONTROL FUNCTION
1. Start engine. 2. Turn ON the fan control switch. 3. Check the blower fan motor. Does the blower fan motor activate? Yes or No
Yes >> GO TO 15. No >> Refer to ATC-35, "TROUBLE DIAGNOSIS" .
Revision: 2005 November
EC-704
2006 Q45
ELECTRICAL LOAD SIGNAL
15. CHECK HEATER FAN SIGNAL CIRCUIT FOR OPEN OR SHORT A
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect A/C AUTO AMP. harness connector.
EC
4. Check harness continuity between A/C AUTO AMP. terminal 29 and ECM terminal 96.
Refer to Wiring Diagram. C
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
D
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
16. CHECK INTERMITTENT INCIDENT
E
Perform EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . F
>> INSPECTION END G
H
I
J
K
L
M
Revision: 2005 November
EC-705
2006 Q45
FUEL INJECTOR
FUEL INJECTOR
Component Description
The fuel injector is a small, precise solenoid valve. When the ECM supplies a ground to the fuel injector circuit, the coil in the fuel injector is energized. The energized coil pulls the ball valve back and allows fuel to flow through the fuel injector into the intake manifold. The amount of fuel injected depends upon the injection pulse duration. Pulse duration is the length of time the fuel injector remains open. The ECM controls the injection pulse duration based on engine fuel needs.
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
B/FUEL SCHDL
See EC-135, "TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
INJ PULSE-B1 INJ PULSE-B2
q Engine: After warming up q Selector lever: P or N q Air conditioner switch: OFF q No load
Idle 2,000 rpm
PFP:16600
NBS00274
SEF375Z NBS00275
SPECIFICATION 2.0 - 3.0 msec 1.9 - 2.9 msec
Revision: 2005 November
EC-706
2006 Q45
Wiring Diagram
FUEL INJECTOR
NBS00276
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-707
TBWM1255E
2006 Q45
FUEL INJECTOR
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
21 W/B 22 Y 23 R/L 44 BR
Fuel injector No. 5 Fuel injector No. 3 Fuel injector No. 1 Fuel injector No. 7
[Engine is running] q Warm-up condition q Idle speed
NOTE: The pulse cycle changes depending on rpm at idle
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V)
PBIB0042E
[Engine is running] q Warm-up condition q Engine speed: 2,000 rpm
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
PBIB0043E
Revision: 2005 November
EC-708
2006 Q45
FUEL INJECTOR
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-709
TBWM1256E
2006 Q45
FUEL INJECTOR
Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT-II.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
40 BR 41 G 42 B/R 63 L
Fuel injector No. 6 Fuel injector No. 4 Fuel injector No. 2 Fuel injector No. 8
[Engine is running] q Warm-up condition q Idle speed
NOTE: The pulse cycle changes depending on rpm at idle
BATTERY VOLTAGE (11 - 14V)
BATTERY VOLTAGE (11 - 14V)
PBIB0042E
[Engine is running] q Warm-up condition q Engine speed: 2,000 rpm
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. INSPECTION START
Turn ignition switch to START. Is any cylinder ignited? Yes or No
Yes (With CONSULT-II)>>GO TO 2. Yes (Without CONSULT-II)>>GO TO 3. No >> GO TO 3.
2. CHECK OVERALL FUNCTION
With CONSULT-II 1. Start engine. 2. Perform "POWER BALANCE" in "ACTIVE TEST" mode with
CONSULT-II. 3. Make sure that each circuit produces a momentary engine
speed drop. OK or NG
OK >> INSPECTION END NG >> GO TO 3.
PBIB0043E NBS00277
PBIB0133E
Revision: 2005 November
EC-710
2006 Q45
FUEL INJECTOR
3. CHECK FUNCTION OF FUEL INJECTOR-I
1. Turn ignition switch OFF. 2. Disconnect harness connector F21, F201 (bank 1) and F41, F221 (bank 2).
3. Turn ignition switch ON. 4. Check voltage between the following;
harness connector F21 terminal 5 and ground, harness connector F41 terminal 5 and ground with CONSULT-II or tester.
Voltage: Battery voltage
5. Turn ignition switch OFF. 6. Disconnect ECM harness connector. 7. Check harness continuity between the following terminals.
Cylinder 1 3 5 7 2 4 6 8
Harness connector terminal F21 terminal 3 F21 terminal 2 F21 terminal 1 F21 terminal 6 F41 terminal 3 F41 terminal 2 F41 terminal 1 F41 terminal 6
ECM terminal 23 22 21 44 42 41 40 63
Continuity should exist.
8. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 5. NG >> GO TO 4.
A
EC
C
D
E
PBIB2438E
F
G
H
PBIB0180E
I
J
K
L
M
Revision: 2005 November
EC-711
2006 Q45
FUEL INJECTOR
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E32, F32 q Harness connectors F21, F201 q Harness connectors F41, F221 q Fuse block (J/B) No. 1 connector M1 q Fuse block (J/B) No. 2 connectors M143, E215 q 15A fuse q Harness for open or short between harness connector F21 and fuse q Harness for open or short between harness connector F41 and fuse q Harness for open or short between harness connector F21 and ECM q Harness for open or short between harness connector F41 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK FUNCTION OF FUEL INJECTOR-II
Provide battery voltage between the following terminals, and then interrupt it. Listen to each fuel injector operating sound.
Cylinder
1 3 5 7 2 4 6 8
Harness connector F201 F221
terminal
(+)
()
3
2 5
1
6
3
2 5
1
6
Operating sound should exist.
OK or NG OK >> INSPECTION END NG >> GO TO 6.
PBIB2449E
Revision: 2005 November
EC-712
2006 Q45
FUEL INJECTOR
6. CHECK SUB-HARNESS CIRCUIT FOR OPEN AND SHORT A 1. Disconnect injector harness connectors.
EC
C
D
2. Check harness continuity between the following terminals. Refer to Wiring Diagram.
PBIB2423E
E
Harness connector terminal
Fuel injector terminal
F201 terminal 1
F
F201 terminal 2 2
F201 terminal 3
G
F201 terminal 6
F201 terminal 5
1
F221 terminal 1
H
F221 terminal 2 2
F221 terminal 3
F221 terminal 6
I
F221 terminal 5
1
Continuity should exist.
J
3. Also check harness for short to ground and short to power.
OK or NG
K
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK FUEL INJECTOR
L
Refer to EC-714, "Component Inspection" .
OK or NG
M
OK >> GO TO 8. NG >> Replace fuel injector.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-713
2006 Q45
FUEL INJECTOR Component Inspection
FUEL INJECTOR 1. Disconnect fuel injector harness connector. 2. Check resistance between terminals as shown in the figure.
Resistance: 13.5 - 17.5 [at 10 - 60°C (50 - 140°F)]
Removal and Installation
FUEL INJECTOR Refer to EM-32, "FUEL INJECTOR AND FUEL TUBE" .
NBS00278
PBIB1727E NBS00279
Revision: 2005 November
EC-714
2006 Q45
FUEL PUMP
FUEL PUMP
Description
SYSTEM DESCRIPTION
PFP:17042
A
NBS0027A
Sensor
Input Signal to ECM
ECM function
Actuator
EC
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine speed*
Fuel pump control
Fuel pump relay
Battery
Battery voltage*
C
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine startability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows
D
that the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when
the ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump E
relay, which in turn controls the fuel pump.
Ignition switch is turned to ON. Engine running and cranking When engine is stopped Except as shown above
Condition
Fuel pump operation
Operates for 5 seconds.
F
Operates.
Stops in 1.5 seconds.
G
Stops.
COMPONENT DESCRIPTION
The fuel pump with a fuel pressure regulator is an in-tank type (the
H
pump and pressure regulator are located in the fuel tank).
I
J
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
FUEL PUMP RLY
q For 5 seconds after turning ignition switch: ON q Engine running or cranking
q Except above
K
PBIB2462E
NBS0027B
L
SPECIFICATION
ON
M
OFF
Revision: 2005 November
EC-715
2006 Q45
Wiring Diagram
FUEL PUMP
NBS0027C
Revision: 2005 November
EC-716
TBWM1257E
2006 Q45
FUEL PUMP
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
38 G/R
Fuel pump control module (FPCM) check
[When cranking engine] [Engine is running] q Warm-up condition q Idle speed
Approximately 0V
C
4 - 6V
D
[When cranking engine]
0 - 0.5V
39 B/R
Fuel pump control module (FPCM)
[Engine is running] q Warm-up condition
8 - 12V
E
q Idle speed
[Ignition switch: ON]
F
q For 5 seconds after turning ignition switch ON
0 - 1.5V
113 GY
Fuel pump relay
Diagnostic Procedure
1. CHECK OVERALL FUNCTION
[Engine is running]
[Ignition switch: ON] q More than 5 seconds after turning ignition
switch ON
1. Turn ignition switch ON.
2. Pinch fuel feed hose with two fingers. Fuel pressure pulsation should be felt on the fuel feed hose for 5 second after ignition switch is turned ON.
OK or NG
OK >> INSPECTION END NG >> GO TO 2.
BATTERY VOLTAGE (11 - 14V)
G
H
NBS0027D
I
J
K
L
PBIB2440E
M
Revision: 2005 November
EC-717
2006 Q45
FUEL PUMP
2. CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect fuel pump relay. 3. Turn ignition switch ON.
4. Check voltage between fuel pump relay terminals 2, 3 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 4. NG >> GO TO 3.
PBIB0040E
3. DETECT MALFUNCTIONING PART
Check the following. q Fuse block (J/B) No. 1 connector M1 q Fuse block (J/B) No. 2 connectors M143, M145 q 15A fuses q Harness for open or short between fuse and fuel pump relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0185E
Revision: 2005 November
EC-718
2006 Q45
FUEL PUMP
4. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect "fuel level sensor unit and fuel pump" harness con-
nector.
EC
C
3. Disconnect dropping resistor harness connector.
D
PBIB1249E
E
F
G
H
4. Check harness continuity between the following; fuel pump relay terminal 5 and fuel pump terminal 3, fuel pump terminal 1 and dropping resistor terminal 2, dropping resistor terminal 1 and ground. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 6. NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors B211, M141 q Harness connectors B63, B263 q Fuse block (J/B) No. 2 connector M143 q Harness for open or short between fuel pump relay and fuel pump q Harness for open or short between fuel pump and dropping resistor q Harness for open or short between dropping resistor and ground
PBIB0032E
I J K L M
>> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-719
2006 Q45
FUEL PUMP
6. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. 2. Check harness continuity between ECM terminal 113 and fuel pump relay terminal 1.
Refer to Wiring Diagram.
Continuity should exist. 3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Fuse block (J/B) No. 2 connector M143 q Harness for open or short between ECM and fuel pump relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK DROPPING RESISTOR
Refer to EC-721, "Component Inspection" . OK or NG
OK >> GO TO 9. NG >> Replace dropping resistor.
9. CHECK FUEL PUMP RELAY
Refer to EC-721, "Component Inspection" . OK or NG
OK >> GO TO 10. NG >> Replace fuel pump relay.
10. CHECK FUEL PUMP
Refer to EC-721, "Component Inspection" . OK or NG
OK >> GO TO 11. NG >> Replace fuel pump.
11. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Revision: 2005 November
EC-720
2006 Q45
FUEL PUMP
Component Inspection
FUEL PUMP RELAY
Check continuity between terminals 3 and 5 under the following conditions.
Conditions
12V direct current supply between terminals 1 and 2
No current supply
Continuity Yes No
FUEL PUMP 1. Disconnect "fuel level sensor unit and fuel pump" harness connector. 2. Check resistance between "fuel level sensor unit and fuel pump"
terminals 1 and 3.
Resistance: 0.2 - 5.0 [at 25°C (77°F)]
DROPPING RESISTOR Check resistance between dropping resistor terminals 1 and 2.
Resistance: Approximately 0.9 [at 20°C (68°F)]
Removal and Installation
FUEL PUMP
Refer to FL-3, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
NBS0027E
A
EC
C
D
PBIB0098E
E
F
G
H
PBIB0186E
I
J
K
L
PBIB0100E
NBS0027F
M
Revision: 2005 November
EC-721
2006 Q45
ICC BRAKE SWITCH
ICC BRAKE SWITCH Component Description
When depress on the brake pedal, ICC brake switch is turned OFF and stop lamp switch is turned ON. ECM detects the state of the brake pedal by this input of two kinds (ON/OFF signal) Refer to ACS-6, "DESCRIPTION" for the ICC function.
PFP:25320
NBS0027N
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
BRAKE SW1 (ICC brake switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
BRAKE SW2 (stop lamp switch)
q Ignition switch: ON
Brake pedal: Fully released Brake pedal: Slightly depressed
PBIB2433E NBS0027O
SPECIFICATION ON OFF OFF ON
Revision: 2005 November
EC-722
2006 Q45
Wiring Diagram
ICC BRAKE SWITCH
NBS0027P
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-723
TBWM1259E
2006 Q45
ICC BRAKE SWITCH
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
101 R/W
Stop lamp switch
108 Y/PU
ICC brake switch
CONDITION
[Ignition switch: OFF] q Brake pedal: Fully released [Ignition switch: OFF] q Brake pedal: Slightly depressed [Ignition switch: ON] q Brake pedal: Slightly depressed [Ignition switch: ON] q Brake pedal: Fully released
DATA (DC Voltage)
Approximately 0V BATTERY VOLTAGE (11 - 14V) Approximately 0V BATTERY VOLTAGE (11 - 14V)
Diagnostic Procedure
1. CHECK OVERALL FUNCTION-I
NBS0027Q
With CONSULT-II 1. Turn ignition switch ON. 2. Select "BRAKE SW1" in "DATA MONITOR" mode with CON-
SULT-II. 3. Check "BRAKE SW1" indication under the following conditions.
CONDITION When brake pedal: Slightly depress When brake pedal: Fully released
INDICATION OFF ON
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the following conditions.
CONDITION
When brake pedal: Slightly depress
When brake pedal: Fully released
OK or NG OK >> GO TO 2. NG >> GO TO 3.
VOLTAGE Approximately 0V
Battery voltage
SEC011D MBIB0061E
Revision: 2005 November
EC-724
2006 Q45
ICC BRAKE SWITCH
2. CHECK OVERALL FUNCTION-II
With CONSULT-II Check "BRAKE SW2" indication in "DATA MONITOR" mode.
CONDITION When brake pedal: Fully released When brake pedal: Slightly depressed
INDICATION OFF ON
Without CONSULT-II Check voltage between ECM terminal 101 and ground under the following conditions.
CONDITION When brake pedal: Fully released When brake pedal: Slightly depressed
VOLTAGE Approximately 0V
Battery voltage
OK or NG OK >> INSPECTION END NG >> GO TO 13.
3. CHECK DTC WITH ICC UNIT
Refer to ACS-43, "TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS" . OK or NG
OK >> GO TO 4. NG >> Repair or replace.
A EC
C D
SEC013D
E F G H
PBIB1537E
I J K L M
Revision: 2005 November
EC-725
2006 Q45
ICC BRAKE SWITCH
4. CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF. 2. Disconnect ICC brake switch harness connector. 3. Turn ignition switch ON.
4. Check voltage between ICC brake switch terminal 1 and ground with CONSULT-II or tester. Voltage: Battery voltage
OK or NG OK >> GO TO 10. NG >> GO TO 5.
5. CHECK ICC BRAKE SWITCH CIRCUIT-II
1. Turn ignition switch OFF. 2. Disconnect ICC brake hold relay. 3. Turn ignition switch ON.
4. Check voltage between ICC brake hold relay terminal 4 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 7. NG >> GO TO 6.
Revision: 2005 November
EC-726
PBIB2433E PBIB0857E
PBIB2427E MBIB0059E
2006 Q45
ICC BRAKE SWITCH
6. DETECT MALFUNCTIONING PART A
Check the following.
q Fuse block (J/B) No. 1 connector M1
q 10A fuse
EC
q Harness connectors M15, E205
q Harness for open or short between ICC brake hold relay and fuse C
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT-III
D
1. Turn ignition switch OFF.
2. Check harness continuity between ICC brake hold relay terminal 3 and ICC brake switch terminal 1.
E
Refer to Wiring Diagram.
Continuity should exist. F
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
G
NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
H
Check the following.
q Harness connectors E205, M15
q Harness connectors M61, M401
I
q Harness for open or short between ICC brake hold relay and ICC brake switch
J >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK ICC BRAKE HOLD RELAY K Refer to EC-730, "Component Inspection" .
OK >> GO TO 18.
L
NG >> Replace ICC brake fold relay.
10. CHECK ICC BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ICC brake switch terminal 2 and ECM terminal 108. Refer Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 12. NG >> GO TO 11.
Revision: 2005 November
EC-727
2006 Q45
ICC BRAKE SWITCH
11. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M401, M61 q Harness connectors M135, F105 q Harness for open or short between ICC brake switch and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK ICC BRAKE SWITCH
Refer to EC-730, "Component Inspection" . OK or NG
OK >> GO TO 18. NG >> Replace ICC brake switch.
13. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. 2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 3 and ground with CONSULT -II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 15. NG >> GO TO 14.
PBIB2433E
14. DETECT MALFUNCTIONING PART
Check the following. q Fuse block (J/B) No. 1 connector M1 q 10A fuse q Harness connectors M61, M401 q Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2102E
Revision: 2005 November
EC-728
2006 Q45
ICC BRAKE SWITCH
15. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 4.
Refer to Wiring Diagram.
EC
Continuity should exist.
3. Also check harness for short to ground and short to power.
C
OK or NG
OK >> GO TO 17.
NG >> GO TO 16.
D
16. DETECT MALFUNCTIONING PART
Check the following.
E
q Harness connectors M401, M61
q Harness connectors M135, F105
q Harness for open or short between ECM and stop lamp switch
F
>> Repair open circuit or short to ground or short to power in harness or connectors.
G
17. CHECK STOP LAMP SWITCH
Refer to EC-730, "Component Inspection"
H
OK or NG
OK >> GO TO 18.
NG >> Replace stop lamp switch.
I
18. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
J
>> INSPECTION END
K
L
M
Revision: 2005 November
EC-729
2006 Q45
ICC BRAKE SWITCH
Component Inspection
ICC BRAKE SWITCH 1. Turn ignition switch OFF.
2. Disconnect ICC brake switch harness connector.
3. Check continuity between ICC brake switch terminals 1 and 2 under the following conditions.
Condition When brake pedal: Fully released. When brake pedal: Slightly depressed.
Continuity Should exist. Should not exist.
If NG, adjust ICC brake switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
STOP LAMP SWITCH 1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch terminals 3 and 4 under the following conditions.
Condition When brake pedal: Fully released. When brake pedal: Slightly depressed.
Continuity Should not exist.
Should exist.
If NG, adjust stop lamp switch installation, refer to BR-6, "BRAKE PEDAL" , and perform step 3 again.
ICC BRAKE HOLD RELAY 1. Apply 12V direct current between ICC brake hold relay terminals 1 and 2.
2. Check continuity between relay terminals 3 and 4, 6 and 7 under the following conditions.
Condition
Between terminals
12V direct current supply between terminals 1 and 2
3 and 4 6 and 7
No current supply
3 and 4 6 and 7
3. If NG, replace ICC brake hold relay.
Continuity Should not exist
Should exist Should exist Should not exist
NBS0027R PBIB1536E PBIB2103E MBIB0063E
Revision: 2005 November
EC-730
2006 Q45
IGNITION SIGNAL
IGNITION SIGNAL
Component Description
IGNITION COIL & POWER TRANSISTOR
PFP:22448
A
NBS0026Z
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
EC
secondary circuit.
C
D
E
PBIB2424E
F
G
H
I
J
K
L
M
Revision: 2005 November
EC-731
2006 Q45
Wiring Diagram
IGNITION SIGNAL
NBS00270
Revision: 2005 November
EC-732
TBWM1254E
2006 Q45
IGNITION SIGNAL
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
EC
DATA (DC Voltage)
[Engine is running]
C
[Ignition switch: OFF] q For a few seconds after turning ignition
0 - 1.5V
111 W/B
ECM relay (Self shut-off)
switch OFF
D
[Ignition switch: OFF]
BATTERY VOLTAGE
q More than a few seconds after turning igni- (11 - 14V)
tion switch OFF
E
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE (11 - 14V)
F
G
H
I
J
K
L
M
Revision: 2005 November
EC-733
2006 Q45
IGNITION SIGNAL
Revision: 2005 November
EC-734
TBWM0581E
2006 Q45
IGNITION SIGNAL
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION [Engine is running]
DATA (DC Voltage)
C
0 - 0.2V
q Warm-up condition
D
q Idle speed
65 G/R 79 PU/W 80 W/R 81 W/G
Ignition signal No. 8 Ignition signal No. 6 Ignition signal No. 4 Ignition signal No. 2
NOTE: The pulse cycle changes depending on rpm at idle
0.1 - 0.4V
E
PBIB0044E
F
[Engine is running]
q Warm-up condition
q Engine speed: 2,000 rpm
G
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
PBIB0045E
H
I
J
K
L
M
Revision: 2005 November
EC-735
2006 Q45
IGNITION SIGNAL
Revision: 2005 November
EC-736
TBWM0582E
2006 Q45
IGNITION SIGNAL
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
A
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
EC
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION [Engine is running]
DATA (DC Voltage)
C
0 - 0.2V
q Warm-up condition
D
q Idle speed
46 L/R 60 GY/R 61 GY 62 Y/R
Ignition signal No. 7 Ignition signal No. 5 Ignition signal No. 3 Ignition signal No. 1
NOTE: The pulse cycle changes depending on rpm at idle
0.1 - 0.4V
E
PBIB0044E
F
[Engine is running]
q Warm-up condition
q Engine speed: 2,000 rpm
G
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic Procedure
1. CHECK ENGINE START
Turn ignition switch OFF, and restart engine. Is engine running? Yes or No
Yes (With CONSULT-II)>>GO TO 2. Yes (Without CONSULT-II)>>GO TO 3. No >> GO TO 4.
2. CHECK OVERALL FUNCTION
With CONSULT-II 1. Perform "POWER BALANCE" in "ACTIVE TEST" mode with
CONSULT-II. 2. Make sure that each circuit produces a momentary engine
speed drop. OK or NG
OK >> INSPECTION END NG >> GO TO 13.
PBIB0045E
H
NBS00271
I
J
K
L
M
PBIB0133E
Revision: 2005 November
EC-737
2006 Q45
IGNITION SIGNAL
3. CHECK OVERALL FUNCTION
Without CONSULT-II 1. Let engine idle. 2. Read the voltage signal between ECM terminals 46, 60, 61, 62,
65, 79, 80, 81 and ground with an oscilloscope. 3. Verify that the oscilloscope screen shows the signal wave as
shown below. NOTE: The pulse cycle changes depending on rpm at idle.
OK or NG
OK >> INSPECTION END NG >> GO TO 13.
PBIB0044E
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON. 2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 5. NG >> Go to EC-146, "POWER SUPPLY AND GROUND CIRCUIT" .
PBIB1549E MBIB0034E
Revision: 2005 November
EC-738
2006 Q45
IGNITION SIGNAL
5. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF. 2. Disconnect condenser harness connector. 3. Turn ignition switch ON.
4. Check voltage between condenser terminal 1 and ground with CONSULT-II or tester. Voltage: Battery voltage
OK or NG OK >> GO TO 11. NG >> GO TO 6.
6. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF. 2. Disconnect ECM relay. 3. Check harness continuity between ECM relay terminal 3 and
condenser terminal 1. Refer to Wiring Diagram.
Continuity should exist. 4. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 8. NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Fuse block (J/B) No. 2 harness connector M143 q Harness for open or short between ECM relay and condenser
>> Repair open circuit or short to ground or short to power in harness or connectors.
A
EC
C
D
PBIB2425E
E
F
G
H
PBIB0624E
I
J
K
L
PBIB0040E
M
Revision: 2005 November
EC-739
2006 Q45
IGNITION SIGNAL
8. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV
Check voltage between ECM relay terminal 5 and ground with CONSULT-II or tester.
Voltage: Battery voltage OK or NG
OK >> GO TO 10. NG >> GO TO 9.
9. DETECT MALFUNCTIONING PART
Check the following. q 20A fuse q Fuse, fusible link and relay block (J/B) harness connector E3 q Fuse block (J/B) No. 2 harness connector E215 q Harness for open and short between ECM relay and fuse
>> Repair or replace harness or connectors.
10. CHECK ECM RELAY
Refer to EC-155, "Component Inspection" . OK or NG
OK >> GO TO 18. NG >> Replace ECM relay.
11. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect condenser harness connector. 3. Check harness continuity between condenser terminal 2 and ground.
Refer to Wiring Diagram. Continuity should exist.
4. Also check harness for short to power. OK or NG
OK >> GO TO 12. NG >> Repair open circuit or short to power in harness or connectors.
12. CHECK CONDENSER
Refer to EC-742, "Component Inspection" OK or NG
OK >> GO TO 13. NG >> Replace condenser.
Revision: 2005 November
EC-740
PBIB2078E
2006 Q45
IGNITION SIGNAL
13. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V A 1. Reconnect all harness connectors disconnected. 2. Disconnect ignition coil harness connector.
EC
C
D
3. Turn ignition switch ON. 4. Check voltage between ignition coil terminal 3 and ground with
CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 15. NG >> GO TO 14.
E
PBIB2424E
F G H
14. DETECT MALFUNCTIONING PART
Check the harness for open or short between ignition coil and ECM relay.
PBIB0138E
I
J
>> Repair or replace harness or connectors.
15. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
K
1. Turn ignition switch OFF. L
2. Check harness continuity between ignition coil terminal 2 and ground. Refer to Wiring Diagram.
Continuity should exist.
M
3. Also check harness for short to power.
OK or NG
OK >> GO TO 16. NG >> Repair open circuit or short to power in harness or connectors.
16. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 46, 60, 61, 62, 65, 79, 80, 81 and ignition coil terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 17. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: 2005 November
EC-741
2006 Q45
IGNITION SIGNAL
17. CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-742, "Component Inspection" . OK or NG
OK >> GO TO 18. NG >> Replace ignition coil with power transistor.
18. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
IGNITION COIL WITH POWER TRANSISTOR CAUTION: Do the following procedure in the place where ventilation is good without the combustible. 1. Turn ignition switch OFF. 2. Disconnect ignition coil harness connector. 3. Check resistance between ignition coil terminals as follows.
Terminal No. (Polarity)
Resistance [at 25°C (77°F)]
1 and 2
Except 0 or
1 and 3 2 and 3
Except 0
4. If NG, replace ignition coil with power transistor. If OK, go to next step.
5. Turn ignition switch OFF.
6. Reconnect all harness connectors disconnected.
7. Remove fuel pump fuse in fuse block No. 1 to release fuel pressure.
NOTE: Do not use CONSULT-II to release fuel pressure, or fuel pressure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for 5 seconds or more to remove combustion gas in the cylinder. 14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion as shown in the figure.
16. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal portion.
Spark should be generated.
NBS00272 PBIB0847E PBIB0041E
Revision: 2005 November
EC-742
PBIB2325E
2006 Q45
IGNITION SIGNAL
CAUTION: q Do not approach to the spark plug and the ignition coil within 50cm. Be careful not to get an A
electrical shock while checking, because the electrical discharge voltage becomes 20kV or more.
q It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
EC
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, replace ignition coil with power transistor.
C
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
D
3. Check resistance between condenser terminals 1 and 2.
Resistance: Above 1 M [at 25°C (77°F)]
E
F
Removal and Installation
IGNITION COIL WITH POWER TRANSISTOR
Refer to EM-29, "IGNITION COIL" .
G
PBIB0794E
NBS00273
H
I
J
K
L
M
Revision: 2005 November
EC-743
2006 Q45
REFRIGERANT PRESSURE SENSOR
REFRIGERANT PRESSURE SENSOR Component Description
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent to ECM, and ECM controls cooling fan system.
PFP:92136
NBS0027G
PBIB0037E
PBIB2657E
Revision: 2005 November
EC-744
2006 Q45
Wiring Diagram
REFRIGERANT PRESSURE SENSOR
NBS0027H
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-745
TBWM0586E
2006 Q45
REFRIGERANT PRESSURE SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
49 L
Sensor power supply (Refrigerant pressure sensor)
[Ignition switch: ON]
67 B
Sensor ground (MAF sensor, IAT sensor, ECT sensor, FTT sensor, EVAP control system pressure sensor, PSP sensor, ICC steering switch, ASCD steering switch, Refrigerant pressure sensor)
[Engine is running] q Warm-up condition q Idle speed
70 P
Refrigerant pressure sensor
[Engine is running] q Warm-up condition q Both A/C switch and blower fan motor
switch: ON (Compressor operates)
DATA (DC Voltage) Approximately 5V Approximately 0V
1.0 - 4.0V
Diagnostic Procedure
1. CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION
NBS0027I
1. Start engine and warm it up to normal operating temperature. 2. Turn A/C switch and blower switch ON. 3. Check voltage between ECM terminal 70 and ground with CON-
SULT-II or tester.
Voltage: 1.0 - 4.0V
OK or NG OK >> INSPECTION END NG >> GO TO 2.
PBIB1188E
Revision: 2005 November
EC-746
2006 Q45
REFRIGERANT PRESSURE SENSOR
2. CHECK GROUND CONNECTIONS
1. Turn A/C switch and blower switch OFF. 2. Stop engine. 3. Turn ignition switch OFF. 4. Loosen and retighten three ground screws on the body.
Refer to EC-154, "Ground Inspection" .
OK or NG OK >> GO TO 3. NG >> Repair or replace ground connections.
3. CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect refrigerant pressure sensor harness connector. 2. Turn ignition switch ON.
3. Check voltage between refrigerant pressure sensor terminal 1 and ground with CONSULT-II or tester. Voltage: Approximately 5V
OK or NG OK >> GO TO 5. NG >> GO TO 4.
A EC
C D E F
PBIB2417E
G H I J K
PBIB0037E
L M
4. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E33, F33 q Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0188E
Revision: 2005 November
EC-747
2006 Q45
REFRIGERANT PRESSURE SENSOR
5. CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. 2. Disconnect ECM harness connector. 3. Check harness continuity between refrigerant pressure sensor terminal 3 and ECM terminal 67.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground or short to power. OK or NG
OK >> GO TO 7. NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E33, F33 q Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 70 and refrigerant pressure sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist. 2. Also check harness for short to ground and short to power. OK or NG
OK >> GO TO 9. NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors E33, F33 q Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" . OK or NG
OK >> Replace refrigerant pressure sensor. NG >> Repair or replace.
Removal and Installation
REFRIGERANT PRESSURE SENSOR Refer to ATC-156, "Removal and Installation of Refrigerant Pressure Sensor" .
NBS0027J
Revision: 2005 November
EC-748
2006 Q45
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
Description
SYSTEM DESCRIPTION
PFP:14956
A
NBS0026T
Sensor
Input Signal to ECM
ECM function
Actuator
EC
Crankshaft position sensor (POS) Camshaft position sensor (PHASE)
Engine speed*
Mass air flow sensor Engine coolant temperature sensor Throttle position sensor Accelerator pedal position sensor
Amount of intake air Engine coolant temperature Throttle position Accelerator pedal position
C
VIAS control VIAS control solenoid valve
D
Battery
Battery voltage*
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
E
F
G
H
I
J
PBIB1876E
K
When the engine is running at low or medium speed, the power valve is fully closed. Under this condition, the
effective suction port length is equivalent to the total length of the intake manifold collector's suction port
including the intake valve. This long suction port provides increased air intake which results in improved suction efficiency and higher torque generation.
L
The surge tank and one-way valve are provided. When engine is running at high speed, the ECM sends the
signal to the VIAS control solenoid valve. This signal introduces the intake manifold vacuum into the power
valve actuator and therefore opens the power valve to two suction passages together in the collector.
M
Under this condition, the effective port length is equivalent to the length of the suction port provided indepen-
dently for each cylinder. This shortened port length results in enhanced engine output with reduced suction
resistance under high speeds.
The power valve is always open regardless of the engine speed when selector lever position is in N or P.
Revision: 2005 November
EC-749
2006 Q45
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
COMPONENT DESCRIPTION Power Valve The power valve is installed in intake manifold collector and used to control the suction passage of the variable induction air control system. It is set in the fully closed or fully opened position by the power valve actuator operated by the vacuum stored in the surge tank. The vacuum in the surge tank is controlled by the VIAS control solenoid valve.
VIAS Control Solenoid Valve
The VIAS control solenoid valve cuts the intake manifold vacuum signal for power valve control. It responds to ON/OFF signals from the ECM. When the solenoid is OFF, the vacuum signal from the intake manifold is cut. When the ECM sends an ON signal the coil pulls the plunger downward and feeds the vacuum signal to the power valve actuator.
PBIB2421E
CONSULT-II Reference Value in Data Monitor Mode
Specification data are reference values.
MONITOR ITEM
CONDITION
q Selector lever: P or N
VIAS S/V
q Engine speed: More than 5,000 rpm q Selector lever: Except P or N q Engine speed: Less than 5,000 rpm
PBIB2421E NBS0026U
SPECIFICATION ON OFF
Revision: 2005 November
EC-750
2006 Q45
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) Wiring Diagram
NBS0026V
A EC
C D E F G H I J K L M
Revision: 2005 November
EC-751
TBWM1253E
2006 Q45
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
Specification data are reference values and are measured between each terminal and ground.
CAUTION: Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMINAL
NO.
WIRE COLOR
ITEM
CONDITION
DATA (DC Voltage)
[Engine is running] q Selector lever: P or N
0 - 1.0V
29 PU
VIAS control solenoid valve
[Engine is running] q Selector lever: D q Engine speed: Below 5,000 rpm
BATTERY VOLTAGE (11 - 14V)
[Engine is running] q Engine speed: Above 5,000 rpm
0 - 1.0V
111 W/B
ECM relay (Self shut-off)
[Engine is running] [Ignition switch: OFF] q For a few seconds after turning ignition
switch OFF
[Ignition switch: OFF] q More than a few seconds after turning igni-
tion switch OFF
0 - 1.5V
BATTERY VOLTAGE (11 - 14V)
119 R 120 R
Power supply for ECM
[Ignition switch: ON]
BATTERY VOLTAGE (11 - 14V)
Revision: 2005 November
EC-752
2006 Q45
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) Diagnostic Procedure
1. CHECK OVERALL FUNCTION
With CONSULT-II 1. Start engine and warm it up to normal operating temperature. 2. Perform "VIAS SOL VALVE" in "ACTIVE TEST" mode with CON-
SULT-II.
3. Turn VIAS control solenoid valve "ON" and "OFF", and make sure that power valve actuator rod moves.
Without CONSULT-II 1. Lift up the vehicle. 2. Start engine and warm it up to normal operating temperature. 3. Make sure that power valve actuator rod moves when changing
the selector lever position to N and D alternately.
OK or NG OK >> INSPECTION END NG (With CONSULT-II)>>GO TO 2. NG (Without CONSULT-II)>>GO TO 3.
NBS0026W
A EC
C D E
PBIB0844E
F G H I
PBIB2441E
J K L M
PBIB2441E
Revision: 2005 November
EC-753
2006 Q45
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
2. CHECK VACUUM EXISTENCE
With CONSULT-II
1. Stop engine and disconnect vacuum hose connected to power valve actuator.
2. Start engine and let it idle.
3. Perform "VIAS SOL VALVE" in "ACTIVE TEST" mode with CONSULT-II.
4. Turn VIAS control solenoid valve "ON" and "OFF", and check vacuum existence under the following conditions.
VIAS SOL VALVE
Vacuum
ON
Should exist.
OFF
Should not exist.
OK or NG
OK >> Repair or replace power valve actuator. NG >> GO TO 4.
3. CHECK VACUUM EXISTENCE
Without CONSULT-II 1. Stop engine and disconnect vacuum hose connected to power valve actuator. 2. Disconnect VIAS control solenoid valve harness connector. 3. Start engine and let it idle. 4. Apply 12V of direct current between VIAS control solenoid valve
terminals 1 and 2. 5. Check vacuum existence under the following conditions.
Condition
Vacuum
12V direct current supply
Should exist.
No supply
Should not exist.
OK or NG
OK >> Repair or replace power valve actuator. NG >> GO TO 4.
4. CHECK VACUUM HOSE
1. Stop engine.
2. Check hoses and tubes between intake manifold and power valve actuator for crack, clogging, improper connection or disconnection. Refer to EC-102, "Vacuum Hose Drawing" .
OK or NG
OK >> GO TO 5. NG >> Repair hoses or tubes.
PBIB0844E PBIB0845E
5. CHECK VACUUM TANK
Refer to EC-756, "Component Inspection" . OK or NG
OK >> GO TO 6. NG >> Replace vacuum tank.
Revision: 2005 November
EC-754
SEF109L
2006 Q45
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
6. CHECK VIAS CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect VIAS control solenoid valve harness connector.
3. Turn ignition switch ON.
EC
C
D
4. Check voltage between VIAS control solenoid valveterminal 1 and ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG OK >> GO TO 8. NG >> GO TO 7.
PBIB2421E
E
F
G
7. DETECT MALFUNCTIONING PART
Check the following. q Harness connectors M135, F105 q Harness continuity between VIAS control solenoid valve and ECM relay
H
PBIB0173E
I
J
>> Repair open circuit or short to ground or short to power in harness or connectors.
K
8. CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
L
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 29 and terminal 2. Refer to Wiring Diagram.
M
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 9. NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK VIAS CONTROL SOLENOID VALVE
Refer to EC-756, "Component Inspection" .
OK or NG
OK >> GO TO 10. NG >> Replace VIAS control solenoid valve.
Revision: 2005 November
EC-755
2006 Q45
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
10. CHECK INTERMITTENT INCIDENT
Refer to EC-145, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component Inspection
VIAS CONTROL SOLENOID VALVE With CONSULT-II
1. Reconnect harness connectors disconnected. 2. Turn ignition switch ON. 3. Perform "VIAS SOL VALVE" in "ACTIVE TEST" mode. 4. Check air passage continuity and operation delay time under the
following conditions.
Condition VIAS SOL VALVE
Air passage continuity between A and B
ON
Yes
OFF
No
Operation takes less than 1 second.
Air passage continuity between A and C
No
Yes
Without CONSULT-II
Check air passage continuity and operation delay time under the following conditions.
Condition
12V direct current supply between terminals 1 and 2 No supply
Air passage continuity between A and B
Yes
No
Operation takes less than 1 second.
Air passage continuity between A and C
No
Yes
VACUUM TANK 1. Disconnect vacuum hose connected to vacuum tank. 2. Connect a vacuum pump to the port A of vacuum tank. 3. Apply vacuum and make sure that vacuum exists at the port B.
NBS0026X PBIB0177E MEC488B
Removal and Installation
VIAS CONTROL SOLENOID VALVE
Refer to EM-19, "INTAKE MANIFOLD" .
Revision: 2005 November
EC-756
PBIB0846E NBS0026Y
2006 Q45
MIL AND DATA LINK CONNECTOR
MIL AND DATA LINK CONNECTOR Wiring Diagram
PFP:24814
A
NBS00281
EC C D E F G H I J K L M
Revision: 2005 November
EC-757
TBWM1261E
2006 Q45
MIL AND DATA LINK CONNECTOR
Revision: 2005 November
EC-758
TBWM1262E
2006 Q45
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) Fuel Pressure
PFP:00030
A
NBS00282
Fuel pressure at idling kPa (kg/cm2 , psi)
Idle Speed and Ignition Timing
Approximately 350 (3.57, 51)
EC
NBS00283
Target idle speed Air conditioner: ON
No load* (in P or N position) In P or N position
Ignition timing
In P or N position
*: Under the following conditions: q Air conditioner switch: OFF q Electric load: OFF (Lights, heater fan & rear window defogger) q Steering wheel: Kept in straight-ahead position
Calculated Load Value
650±50 rpm
C
700 rpm or more 12°±5° BTDC
D
E
NBS00284
Conditions At idle At 2,500 rpm
Mass Air Flow Sensor
Calculated load value % (Using CONSULT-II or GST)
F
15.0 - 35.0
10.0 - 35.0
G
NBS00285
Supply voltage
Battery voltage (11 - 14V)
Output voltage at idle
1.0 - 1.2V*
Mass air flow (Using CONSULT-II or GST)
3.8 - 5.2 g·m/sec at idle* 16.0 - 21.5 g·m/sec at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature Sensor
Temperature °C (°F) 25 (77)
Engine Coolant Temperature Sensor
Resistance k 1.800 - 2.200
H
I
NBS00286
J
K
NBS00287
20 (68)
Temperature °C (°F)
50 (122)
90 (194)
Fuel Temperature Sensor
Resistance k 2.1 - 2.9
0.68 - 1.00 0.236 - 0.260
L
M
NBS0028A
20 (68) 50 (122)
Temperature °C (°F)
Resistance k 2.3 - 2.7
0.79 - 0.90
Crankshaft Position Sensor (POS)
Refer to EC-378, "Component Inspection" .
Camshaft Position Sensor (PHASE)
Refer to EC-385, "Component Inspection" .
A/F Sensor 1 Heater
NBS0028B NBS0028C NBS002Y9
Resistance [at 25°C (77°F)]
2.3 - 4.3
Revision: 2005 November
EC-759
2006 Q45
SERVICE DATA AND SPECIFICATIONS (SDS)
Heated Oxygen sensor 2 Heater
Resistance [at 25°C (77°F)]
Throttle Control Motor
Resistance [at 25°C (77°F)]
Fuel Injector
Resistance [at 10 - 60°C (50 - 140°F)]
Fuel Pump
Resistance [at 25°C (77°F)]
5.0 - 7.0 Approximately 1 - 15
13.5 - 17.5 0.2 - 5.0
NBS00289 NBS0028D NBS0028E NBS0028F
Revision: 2005 November
EC-760
2006 Q45
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