Index of /manuals/AUTOMOBILE/NISSAN/murano/2009
TRANSMISSION & DRIVELINE FAX A SECTION B FRONT AXLE C FAX CONTENTS E 2WD ON-VEHICLE REPAIR ................................10 F SYMPTOM DIAGNOSIS .............................. 3 FRONT WHEEL HUB AND KNUCKLE ............10 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING ............................ 3 Exploded View ........................................................10 G Removal and Installation ........................................10 Inspection ...............................................................11 NVH Troubleshooting Chart .....................................3 FRONT DRIVE SHAFT BOOT ..........................12 H PRECAUTION .............................................. 4 Exploded View ........................................................12 PRECAUTIONS .................................................. 4 WHEEL SIDE ............................................................13 WHEEL SIDE : Removal and Installation ...............13 I FOR USA AND CANADA ...........................................4 FOR USA AND CANADA : Precaution for Supple- TRANSAXLE SIDE ...................................................16 mental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .............................4 TRANSAXLE SIDE : Removal and Installation ......16 J Inspection ...............................................................16 FOR USA AND CANADA : Precaution Necessary for Steering Wheel Rotation after Battery Disconnect ..........................................................................4 FRONT DRIVE SHAFT .....................................17 Exploded View ........................................................17 K FOR USA AND CANADA : Precautions for Drive LEFT SIDE ................................................................18 Shaft .........................................................................5 LEFT SIDE : Removal and Installation ...................18 L FOR MEXICO .............................................................5 RIGHT SIDE ..............................................................19 FOR MEXICO : Precaution for Supplemental Re- RIGHT SIDE : Removal and Installation .................19 straint System (SRS) "AIR BAG" and "SEAT BELT M PRE-TENSIONER" ..................................................5 WHEEL SIDE ............................................................20 FOR MEXICO : Precaution Necessary for Steer- WHEEL SIDE : Disassembly and Assembly ..........21 ing Wheel Rotation after Battery Disconnect ...........5 FOR MEXICO : Precautions for Drive Shaft ............6 TRANSAXLE SIDE ...................................................22 N TRANSAXLE SIDE : Disassembly and Assembly....22 PREPARATION ........................................... 7 Inspection ...............................................................27 PREPARATION .................................................. 7 SERVICE DATA AND SPECIFICATIONS O Special Service Tool ................................................7 (SDS) ...........................................................28 Commercial Service Tool .........................................7 SERVICE DATA AND SPECIFICATIONS P ON-VEHICLE MAINTENANCE .................... 8 (SDS) .................................................................28 FRONT WHEEL HUB AND KNUCKLE ............. 8 Inspection .................................................................8 Wheel Bearing ........................................................28 Drive Shaft ..............................................................28 AWD FRONT DRIVE SHAFT ....................................... 9 Inspection .................................................................9 SYMPTOM DIAGNOSIS .............................29 Revision: 2008 October FAX-1 2009 Murano NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING ........................... 29 NVH Troubleshooting Chart .................................. 29 PRECAUTION ............................................ 30 PRECAUTIONS ................................................ 30 FOR USA AND CANADA ........................................ 30 FOR USA AND CANADA : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .......................... 30 FOR USA AND CANADA : Precaution Necessary for Steering Wheel Rotation after Battery Disconnect ........................................................................ 30 FOR USA AND CANADA : Precautions for Drive Shaft ...................................................................... 31 FOR MEXICO ........................................................... 31 FOR MEXICO : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................ 31 FOR MEXICO : Precaution Necessary for Steering Wheel Rotation after Battery Disconnect ......... 31 FOR MEXICO : Precautions for Drive Shaft .......... 32 PREPARATION .......................................... 33 PREPARATION ................................................ 33 Special Service Tool .............................................. 33 Commercial Service Tool ...................................... 34 ON-VEHICLE MAINTENANCE .................. 35 FRONT WHEEL HUB AND KNUCKLE ............ 35 Inspection .............................................................. 35 FRONT DRIVE SHAFT ..................................... 36 Inspection .............................................................. 36 ON-VEHICLE REPAIR ............................... 37 FRONT WHEEL HUB AND KNUCKLE ............ 37 Exploded View ....................................................... 37 Removal and Installation ........................................ 37 Inspection ............................................................... 38 FRONT DRIVE SHAFT BOOT ......................... 39 Exploded View ....................................................... 39 WHEEL SIDE ............................................................ 40 WHEEL SIDE : Removal and Installation .............. 40 TRANSAXLE SIDE ................................................... 43 TRANSAXLE SIDE : Removal and Installation ...... 43 Inspection ............................................................... 43 FRONT DRIVE SHAFT ..................................... 44 Exploded View ....................................................... 44 LEFT SIDE ................................................................ 45 LEFT SIDE : Removal and Installation .................. 45 RIGHT SIDE ............................................................. 46 RIGHT SIDE : Removal and Installation ................ 46 WHEEL SIDE ............................................................ 48 WHEEL SIDE : Disassembly and Assembly .......... 48 TRANSAXLE SIDE ................................................... 49 TRANSAXLE SIDE : Disassembly and Assembly... 50 Inspection ............................................................... 53 SERVICE DATA AND SPECIFICATIONS (SDS) .......................................................... 54 SERVICE DATA AND SPECIFICATIONS (SDS) ................................................................ 54 Wheel Bearing ....................................................... 54 Drive Shaft ............................................................. 54 Revision: 2008 October FAX-2 2009 Murano NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING < SYMPTOM DIAGNOSIS > [2WD] SYMPTOM DIAGNOSIS A NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING NVH Troubleshooting Chart INFOID:0000000003372869 B Use chart below to find the cause of the symptom. If necessary, repair or replace these parts. C NVH in ST section NVH in BR section Refer to DRIVE SHAFT in this chart NVH in WT section NVH in WT section Refer to Front axle in this chart FRONT AXLE AND FRONT SUSPENSION NVH in FAX and FSU sections Reference page -- FAX-27 -- FAX-10 -- FAX-8 FAX E F G STEERING BRAKE DRIVE SHAFT ROAD WHEEL FRONT AXLE Wheel bearing damage Parts interference Improper installation, looseness H Possible cause and SUSPECTED PARTS I Joint sliding resistance Excessive joint angle Imbalance J TIRE DRIVE SHAFT Symptom FRONT AXLE ×: Applicable Noise ×× ××××× ×× K Shake × × ××××× ×× Noise Shake ×××× ×××× ××××× L ××××× Vibration ×××× × × × Shimmy ×× × ×× ×× M Judder × × ×× ×× Poor quality ride or handling ×× × ×× N O P Revision: 2008 October FAX-3 2009 Murano < PRECAUTION > PRECAUTION PRECAUTIONS FOR USA AND CANADA PRECAUTIONS [2WD] FOR USA AND CANADA : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000004754892 The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the "SRS AIRBAG" and "SEAT BELT" of this Service Manual. WARNING: · To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. · Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the "SRS AIRBAG". · Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors while ignition switch is ON or engine is running, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration may activate the sensor(s), deploy the airbag(s), possibly cause serious injury. When using air or electric power tools or hammers, always turn OFF ignition switch, disconnect the battery, and wait 3 minutes or more before performing any service. FOR USA AND CANADA : Precaution Necessary for Steering Wheel Rotation after Battery Disconnect INFOID:0000000004755082 NOTE: · Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi- tion, then disconnect both battery cables. · After finishing work, confirm that all control unit connectors are connected properly, then re-connect both battery cables. · Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results. This vehicle is equipped with a push-button ignition switch and a steering lock unit. If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure below before starting the repair operation. OPERATION PROCEDURE 1. Connect both battery cables. NOTE: Supply power using jumper cables if battery is discharged. 2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.) 3. Disconnect both battery cables. The steering lock will remain released with both battery cables disconnected and the steering wheel can be turned. 4. Perform the necessary repair operation. Revision: 2008 October FAX-4 2009 Murano < PRECAUTION > PRECAUTIONS [2WD] 5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering A wheel will lock when the push-button ignition switch is turned to LOCK position.) 6. Perform self-diagnosis check of all control units using CONSULT-III. FOR USA AND CANADA : Precautions for Drive Shaft B INFOID:0000000004303598 · Observe the following precautions when disassembling and assembling drive shaft. · Never disassemble joint sub-assembly because it is non-overhaul parts. C · Perform work in a location which is as dust-free as possible. · Clean the parts, before disassembling and assembling. · Prevent the entry of foreign objects during disassembly of the service location. · Reassemble disassembled parts carefully in the correct order. If work is interrupted, a clean cover must be FAX placed over parts. · Use paper waste. Fabric shop cloths must not be used because of the danger of lint adhering to parts. · Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with E air or wiping with paper waste. FOR MEXICO FOR MEXICO : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and F "SEAT BELT PRE-TENSIONER" INFOID:0000000004755087 The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along G with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front H air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the "SRS AIRBAG" and "SEAT BELT" of this Service Manual. I WARNING: · To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. J · Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the "SRS AIRBAG". K · Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser- vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. L PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors while ignition switch is ON or engine is running, never use air or electric power tools or strike near the sensor(s) with a hammer. M Heavy vibration may activate the sensor(s), deploy the airbag(s), possibly cause serious injury. When using air or electric power tools or hammers, always turn OFF ignition switch, disconnect the battery, and wait 3 minutes or more before performing any service. N FOR MEXICO : Precaution Necessary for Steering Wheel Rotation after Battery Dis- connect INFOID:0000000004755083 O NOTE: · Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi- tion, then disconnect both battery cables. · After finishing work, confirm that all control unit connectors are connected properly, then re-connect both P battery cables. · Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results. This vehicle is equipped with a push-button ignition switch and a steering lock unit. If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure below before starting the repair operation. Revision: 2008 October FAX-5 2009 Murano < PRECAUTION > PRECAUTIONS [2WD] OPERATION PROCEDURE 1. Connect both battery cables. NOTE: Supply power using jumper cables if battery is discharged. 2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.) 3. Disconnect both battery cables. The steering lock will remain released with both battery cables disconnected and the steering wheel can be turned. 4. Perform the necessary repair operation. 5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock when the push-button ignition switch is turned to LOCK position.) 6. Perform self-diagnosis check of all control units using CONSULT-III. FOR MEXICO : Precautions for Drive Shaft INFOID:0000000004754890 · Observe the following precautions when disassembling and assembling drive shaft. · Never disassemble joint sub-assembly because it is non-overhaul parts. · Perform work in a location which is as dust-free as possible. · Clean the parts, before disassembling and assembling. · Prevent the entry of foreign objects during disassembly of the service location. · Reassemble disassembled parts carefully in the correct order. If work is interrupted, a clean cover must be placed over parts. · Use paper waste. Fabric shop cloths must not be used because of the danger of lint adhering to parts. · Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with air or wiping with paper waste. Revision: 2008 October FAX-6 2009 Murano < PREPARATION > PREPARATION PREPARATION Special Service Tool PREPARATION The actual shapes of Kent-More tools may differ from those of special service tools illustrated here. Tool number (Kent-More No.) Tool name Description KV40107300 (--) Boot band crimping tool Installing boot band KV40107500 (--) Drive shaft attachment ZZA1229D Removing drive shaft [2WD] A INFOID:0000000004578895 B C FAX E F G KV38107900 (--) Protector a: 32 mm (1.26 in) dia. ST35271000 (--) Drift a: 72 mm (2.83 in) dia. b: 63 mm (2.48 in) dia. H ZZA1230D Installing drive shaft I J PDIA1183J Install support bearing K L Commercial Service Tool Tool name Power tool ZZA0701D M INFOID:0000000003372877 N Description Loosening bolts and nuts O P PBIC0190E Revision: 2008 October FAX-7 2009 Murano FRONT WHEEL HUB AND KNUCKLE < ON-VEHICLE MAINTENANCE > ON-VEHICLE MAINTENANCE FRONT WHEEL HUB AND KNUCKLE Inspection [2WD] INFOID:0000000003372878 MOUNTING INSPECTION Make sure that the mounting conditions (looseness, backlash) of each component and component conditions (wear, damage) are normal. WHEEL BEARING INSPECTION · Move wheel hub and bearing assembly in the axial direction by hand. Make sure there is no looseness of wheel bearing. Standard Axial end play : Refer to FAX-28, "Wheel Bearing". · Rotate wheel hub and bearing assembly and make sure there is no unusual noise or other irregular conditions. If there is any of irregular conditions, replace wheel hub and bearing assembly. Revision: 2008 October FAX-8 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE MAINTENANCE > FRONT DRIVE SHAFT Inspection [2WD] A INFOID:0000000003372879 · Check drive shaft mounting point and joint for looseness and other damage. B · Check boot for cracks and other damage. CAUTION: Replace entire drive shaft assembly when noise or vibration occurs from drive shaft. C FAX E F G H I J K L M N O P Revision: 2008 October FAX-9 2009 Murano FRONT WHEEL HUB AND KNUCKLE < ON-VEHICLE REPAIR > ON-VEHICLE REPAIR FRONT WHEEL HUB AND KNUCKLE Exploded View [2WD] INFOID:0000000003372880 JPDIF0208GB 1. Steering knuckle 2. Splash guard 4. Wheel hub lock nut 5. Cotter pin Refer to GI-4, "Components" for symbols in the figure. Removal and Installation 3. Wheel hub and bearing assembly INFOID:0000000003372881 REMOVAL 1. Remove tires with power tool. 2. Remove wheel sensor and sensor harness. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". 3. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Exploded View". 4. Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View". CAUTION: Never depress brake pedal while brake caliper is removed. 5. Remove disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". 6. Remove cotter pin, and then loosen wheel hub lock nut with power tool. 7. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive shaft. CAUTION: · Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint. · Never allow drive shaft to hang down without support for joint sub-assembly, shaft and the other parts. NOTE: Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after performing the above procedure. 8. Remove wheel hub lock nut. 9. Remove strut assembly from steering knuckle. Refer to FSU-10, "Exploded View". 10. Remove drive shaft from wheel hub and bearing assembly, suspend the drive shaft with suitable wire. Refer to FAX-17, "Exploded View". 11. Temporarily tighten strut assembly and steering knuckle. Revision: 2008 October FAX-10 2009 Murano FRONT WHEEL HUB AND KNUCKLE < ON-VEHICLE REPAIR > 12. Remove wheel hub and bearing assembly, and then remove splash guard. 13. Remove steering outer socket from steering knuckle. Refer to ST-24, "Exploded View". 14. Remove steering knuckle from transverse link. 15. Remove steering knuckle from strut assembly. INSTALLATION Note the following, and install in the reverse order of the removal. · Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. CAUTION: Never apply lubricating oil to these matching surface. · Clean the matching surface of drive shaft and wheel hub and bearing assembly. CAUTION: Apply paste [service parts (440037S000)] to cover entire flat surface (A) of joint sub-assembly of drive shaft. Standard Amount paste 0.2 1.0 g (0.008 0.035 oz) [2WD] A B C FAX E · Never use a power tool to tighten the wheel hub lock nut. · Perform the final tightening of each of parts under unladen condi- tions, which were removed when removing wheel hub and bearing assembly and axle housing. · Never reuse cotter pin. Inspection F G JPDIG0122ZZ INFOID:0000000003372882 H INSPECTION AFTER REMOVAL Check components for deformation, cracks, and other damage. Replace if necessary. I Ball Joint Inspection Check boots of transverse link and steering outer socket ball joint for breakage, axial play, and torque. Refer to FSU-13, "Inspection" and ST-34, "Inspection". J INSPECTION AFTER INSTALLATION 1. Check wheel sensor harness for proper connection. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". K 2. Check the wheel alignment. Refer to FSU-9, "Inspection". 3. Adjust neutral position of steering angle sensor. Refer to BRC-9, "ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement". L M N O P Revision: 2008 October FAX-11 2009 Murano FRONT DRIVE SHAFT BOOT < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT BOOT Exploded View LEFT SIDE [2WD] INFOID:0000000003372883 1. Circular clip 4. Boot band 7. Joint sub-assembly 2. Dust shield 5. Boot : Wheel side 1: Fill NISSAN Genuine grease or equivalent. 2: Apply paste [service parts (440037S000)]. Refer to GI-4, "Components" for symbols not described on the above. RIGHT SIDE JPDIF0243ZZ 3. Housing assembly 6. Circular clip 1. Joint sub-assembly 4. Boot 7. Housing assembly 10. Support bearing Revision: 2008 October 2. Circular clip 5. Damper band 8. Dust shield 11. Baring housing FAX-12 JPDIF0254GB 3. Boot band 6. Dynamic damper 9. Snap ring 12. Support bearing bracket 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT BOOT : Wheel side 1: Fill NISSAN Genuine grease or equivalent. 2: Apply paste [service parts (440037S000)]. Refer to GI-4, "Components" for symbols not described on the above. WHEEL SIDE WHEEL SIDE : Removal and Installation [2WD] A B INFOID:0000000003452015 C REMOVAL 1. Remove tires with power tool. FAX 2. Remove wheel sensor and sensor harness. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". 3. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Exploded View". E 4. Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View". CAUTION: F Never depress brake pedal while brake caliper is removed. 5. Remove disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". 6. Remove cotter pin, and then loosen wheel hub lock nut with power tool. G 7. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive shaft. CAUTION: H · Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint. · Never allow drive shaft to hang down without support for joint sub-assembly, housing assembly and the other parts. I NOTE: Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after performing the above procedure. 8. Remove wheel hub lock nut. J 9. Remove strut assembly from steering knuckle. Refer to FSU-10, "Exploded View". 10. Remove drive shaft from wheel hub and bearing assembly. K 11. Remove boot bands, and then remove boot from joint sub-assembly. 12. Screw drive shaft puller (A) into joint sub-assembly screw part to a length of 30 mm (1.18 in) or more. Support drive shaft with one L hand and pull out joint sub-assembly with a sliding hammer (B) from housing assembly. CAUTION: · Align a sliding hammer and drive shaft and remove them M by pulling firmly and uniformly. · If joint sub-assembly cannot be pulled out, try after removing drive shaft from vehicle. N 13. Remove circular clip (1) from housing assembly. 14. Remove boot from housing assembly. JPDIF0022ZZ O P Revision: 2008 October FAX-13 JPDIF0007ZZ 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT BOOT [2WD] INSTALLATION 1. Clean the old grease on joint sub-assembly with paper waste. 2. Fill serration slot joint sub-assembly with NISSAN genuine grease or equivalent until the serration slot and ball groove become full to the brim. CAUTION: After applying grease, use a paper waste to wipe off old grease that has oozed out. 3. Install boot and boot bands to housing assembly. CAUTION: · Wrap serration on housing assembly with tape to protect the boot from damage. · Never reuse boot and boot band. 4. Remove the tape wrapped around the serration on housing assembly. 5. Position the circular clip on groove at the housing assembly edge. CAUTION: Never reuse circular clip. NOTE: Drive joint inserter is recommended when installing circular clip. 6. Align both center axles of the housing assembly edge and joint sub-assembly. Then assemble housing assembly with joint sub-assembly holding circular clip. 7. Install joint sub-assembly (1) to housing assembly using plastic hammer. CAUTION: Confirm that joint sub-assembly is correctly engaged while rotating drive housing assembly. 8. Apply the specified amount of grease into the boot inside from large diameter side of boot. Standard Grease amount : Refer to FAX-28, "Drive Shaft". 9. Install the boot securely into grooves (indicated by "*" marks) shown in the figure. CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on the housing assembly or joint sub-assembly, boot may be removed. Remove all grease from the boot mounting surface. 10. To prevent the deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting the suitable tool into inside of the boot from the large diameter side of the boot and discharging the inside air. Standard L : Refer to FAX-28, "Drive Shaft". CAUTION: · If the boot installation length exceeds the standard, it may cause breakage of boot. · Be careful not to touch the inside of the boot with a tip of tool. JPDIF0011ZZ JPDIF0222ZZ Revision: 2008 October FAX-14 2009 Murano FRONT DRIVE SHAFT BOOT < ON-VEHICLE REPAIR > 11. Secure the large and small ends of the boot with boot bands using the boot band crimping tool (A) [SST: KV40107300 ( -- )]. CAUTION: Never reuse boot band. [2WD] A B NOTE: Secure boot band so that dimension (M) meets the specification as shown in the figure. Standard M : 1.0 4.0 mm (0.039 0.157 in) 12. Secure joint sub-assembly and housing assembly, and then make sure that they are in the correct position when rotating boot. Reinstall them using boot bands when boot installation positions become incorrect. CAUTION: Never reuse boot band. 13. Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. CAUTION: Never apply lubricating oil to these matching surface. 14. Clean the matching surface of drive shaft and wheel hub and bearing assembly. CAUTION: Apply paste [service parts (440037S000)] to cover entire flat surface (A) of joint sub-assembly of drive shaft. Standard Amount paste 0.2 1.0 g (0.008 0.035 oz) C JPDIF0012ZZ FAX E F G DSF0047D H I J K L JPDIG0122ZZ M 15. Insert drive shaft to wheel hub and bearing assembly, and then temporarily tighten wheel hub lock nut. 16. Install strut assembly to steering knuckle. Refer to FSU-10, "Exploded View". 17. Install disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". N 18. Install caliper assembly to steering knuckle. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View". 19. Install lock plate to strut assembly. Refer to BR-22, "FRONT : Exploded View". O 20. Install wheel sensor and sensor harness to steering knuckle. Refer to BRC-114, "FRONT WHEEL SEN- SOR : Exploded View". 21. Tighten the wheel hub lock nut to the specified torque. Refer to FAX-10, "Exploded View". P NOTE: · Never use a power tool to tighten the wheel hub lock nut. · Perform the final tightening of each of parts under unladen conditions, which were removed when removing wheel hub and bearing assembly and axle housing. 22. Install cotter pin. Refer to FAX-10, "Exploded View". CAUTION: · Never reuse cotter pin. Revision: 2008 October FAX-15 2009 Murano FRONT DRIVE SHAFT BOOT < ON-VEHICLE REPAIR > · Bend cotter pin at the root sufficiently to prevent any looseness. TRANSAXLE SIDE [2WD] TRANSAXLE SIDE : Removal and Installation INFOID:0000000003452016 NOTE: Remove boot after removing drive shaft. Refer to FAX-18, "LEFT SIDE : Removal and Installation" (left side), FAX-19, "RIGHT SIDE : Removal and Installation" (right side). Inspection INFOID:0000000003452086 INSPECTION AFTER REMOVAL · Move joint up/down, left/right, and in the axial directions. Check for motion that is not smooth and for significant looseness. · Check boot for cracks, damage, and leakage of grease. · Disassemble drive shaft and exchange malfunctioning part if there is a non-standard condition. SDIA1190J Revision: 2008 October FAX-16 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT Exploded View LEFT SIDE FRONT DRIVE SHAFT [2WD] A INFOID:0000000004578872 B C FAX E F 1. Circular clip 4. Boot band 7. Joint sub-assembly 2. Dust shield 5. Boot : Wheel side 1: Fill NISSAN Genuine grease or equivalent. 2: Apply paste [service parts (440037S000)]. Refer to GI-4, "Components" for symbols not described on the above. RIGHT SIDE G JPDIF0243ZZ H 3. Housing assembly 6. Circular clip I J K L M N O 1. Joint sub-assembly 4. Boot 7. Housing assembly 10. Support bearing Revision: 2008 October 2. Circular clip 5. Damper band 8. Dust shield 11. Baring housing FAX-17 P JPDIF0254GB 3. Boot band 6. Dynamic damper 9. Snap ring 12. Support bearing bracket 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT : Wheel side 1: Fill NISSAN Genuine grease or equivalent. 2: Apply paste [service parts (440037S000)]. Refer to GI-4, "Components" for symbols not described on the above. LEFT SIDE LEFT SIDE : Removal and Installation [2WD] INFOID:0000000003579539 REMOVAL 1. Remove tires with power tool. 2. Remove wheel sensor and sensor harness. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". 3. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Exploded View". 4. Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View". CAUTION: Never depress brake pedal while brake caliper is removed. 5. Remove disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". 6. Remove cotter pin, and then loosen wheel hub lock nut with power tool. 7. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive shaft. CAUTION: · Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint. · Never allow drive shaft to hang down without support for joint sub-assembly, housing assembly and the other parts. NOTE: Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after performing the above procedure. 8. Remove wheel hub lock nut. 9. Remove strut assembly from steering knuckle. Refer to FSU-10, "Exploded View". 10. Remove drive shaft from transaxle assembly. · Use the drive shaft attachment (A) [SST: KV40107500 ( -- )] and a sliding hammer (B) while inserting tip of the drive shaft attachment between housing assembly and transaxle assembly. CAUTION: Never place drive shaft joint at an extreme angle when removing drive shaft. Also be careful not to overextend slide joint. JPDIF0004ZZ INSTALLATION Note the following, and install in the reverse order of removal. · Always replace differential side oil seal with new one when installing drive shaft. Refer to TM-172, "2WD : Exploded View". Revision: 2008 October FAX-18 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > · Place the protector (A) [SST: KV38107900 ( -- )] onto transaxle assembly to prevent damage to the oil seal while inserting drive shaft. Slide drive shaft sliding joint and tap with a hammer to install securely. CAUTION: Make sure that circular clip is completely engaged. [2WD] A B C · Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. CAUTION: Never apply lubricating oil to these matching surface. · Clean the matching surface of drive shaft and wheel hub and bearing assembly. CAUTION: Apply paste [service parts (440037S000)] to cover entire flat surface (A) of joint sub-assembly of drive shaft. JPDIF0023ZZ FAX E F Standard Amount paste 0.2 1.0 g (0.008 0.035 oz) · Never use a power tool to tighten the wheel hub lock nut. · Perform the final tightening of each of parts under unladen condi- tions, which were removed when removing wheel hub and bearing assembly and axle housing. · Never reuse cotter pin. RIGHT SIDE G H JPDIG0122ZZ I RIGHT SIDE : Removal and Installation INFOID:0000000003579540 J REMOVAL 1. Remove tires with power tool. K 2. Remove wheel sensor and sensor harness. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". 3. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Exploded View". L 4. Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View". CAUTION: Never depress brake pedal while brake caliper is removed. M 5. Remove disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". 6. Remove cotter pin, and then loosen wheel hub lock nut with power tool. N 7. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive shaft. CAUTION: · Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint. O · Never allow drive shaft to hang down without support for joint sub-assembly, housing assembly and the other parts. NOTE: P Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after performing the above procedure. 8. Remove wheel hub lock nut. 9. Remove strut assembly from steering knuckle. Refer to FSU-10, "Exploded View". 10. Remove drive shaft from wheel hub and bearing assembly. 11. Remove bearing housing mounting bolts. Revision: 2008 October FAX-19 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > [2WD] 12. Remove drive shaft from transaxle assembly. CAUTION: Never place drive shaft joint at an extreme angle when removing drive shaft. Also be careful not to overextend slide joint. 13. Remove support bearing bracket, follow the procedure described below. a. Remove front exhaust tube. Refer to EX-5, "Exploded View". b. Remove three way catalyst (bank 1) and heated oxygen sensor harness bracket. Refer to EM-34, "Exploded View". c. Remove support bearing bracket. INSTALLATION Note the following, and install in the reverse order of removal. · Always replace differential side oil seal with new one when installing drive shaft. Refer to TM-172, "2WD : Exploded View". · Place the protector (A) [SST: KV38107900 ( -- )] onto transaxle assembly to prevent damage to the oil seal while inserting drive shaft. Slide drive shaft sliding joint and tap with a hammer to install securely. · Install support bearing bracket (1) in following procedure, - Temporarily tighten mounting bolts (A), then tighten them to speci- fied torque. - Temporarily tighten mounting bolts (B), then tighten them to speci- fied torque. JPDIF0049ZZ · Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. CAUTION: Never apply lubricating oil to these matching surface. · Clean the matching surface of drive shaft and wheel hub and bearing assembly. CAUTION: Apply paste [service parts (440037S000)] to cover entire flat surface (A) of joint sub-assembly of drive shaft. Standard Amount paste 0.2 1.0 g (0.008 0.035 oz) · Never use a power tool to tighten the wheel hub lock nut. · Perform the final tightening of each of parts under unladen condi- tions, which were removed when removing wheel hub and bearing assembly and axle housing. · Never reuse cotter pin. WHEEL SIDE JPDIF0143ZZ JPDIG0122ZZ Revision: 2008 October FAX-20 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > WHEEL SIDE : Disassembly and Assembly DISASSEMBLY [2WD] INFOID:0000000003452012 A 1. Fix shaft with a vise. CAUTION: Protect shaft when fixing with a vise using aluminum or copper plates. 2. Remove boot bands, and then remove boot from joint sub-assembly. 3. Screw drive shaft puller (A) into joint sub-assembly screw part to a length of 30 mm (1.18 in) or more. Support drive shaft with one hand and pull out joint sub-assembly with a sliding hammer (B) from housing assembly. CAUTION: · Align a sliding hammer and drive shaft and remove them by pulling firmly and uniformly. · If joint sub-assembly cannot be pulled out, try after removing drive shaft from vehicle. 4. Remove circular clip (1) from housing assembly. 5. Remove boot from housing assembly. B C FAX E F JPDIF0015ZZ ASSEMBLY 1. Clean the old grease on joint sub-assembly with paper waste. G 2. Fill serration slot joint sub-assembly with NISSAN genuine grease or equivalent until the serration slot and ball groove become full to the brim. CAUTION: H After applying grease, use a paper waste to wipe off old grease that has oozed out. 3. Install boot and boot bands to housing assembly. CAUTION: I · Wrap serration on housing assembly with tape to protect the boot from damage. · Never reuse boot and boot band. 4. Remove the tape wrapped around the serration on housing assembly. J 5. Position the circular clip on groove at the housing assembly edge. CAUTION: Never reuse circular clip. NOTE: K Drive joint inserter is recommended when installing circular clip. 6. Align both center axles of the housing assembly edge and joint sub-assembly. Then assemble housing assembly with joint sub-assembly holding circular clip. L 7. Install joint sub-assembly (1) to housing assembly using plastic hammer. CAUTION: M Confirm that joint sub-assembly is correctly engaged while rotating drive housing assembly. 8. Apply the specified amount of grease into the boot inside from N large diameter side of boot. Standard Grease amount : Refer to FAX-28, "Drive Shaft". O JPDIF0011ZZ P Revision: 2008 October FAX-21 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > 9. Install the boot securely into grooves (indicated by "*" marks) shown in the figure. CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on the housing assembly or joint sub-assembly, boot may be removed. Remove all grease from the boot mounting surface. 10. To prevent the deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting the suitable tool into inside of the boot from the large diameter side of the boot and discharging the inside air. Standard L : Refer to FAX-28, "Drive Shaft". CAUTION: · If the boot mounting length exceeds the standard, it may cause breakage of boot. · Be careful not to touch the inside of the boot with a tip of tool. 11. Secure the large and small ends of the boot with boot bands using the boot band crimping tool (A) [SST: KV40107300 ( -- )]. CAUTION: Never reuse boot band. [2WD] JPDIF0222ZZ JPDIF0012ZZ NOTE: Secure boot band so that dimension (M) meets the specification as shown in the figure. Standard M : 1.0 4.0 mm (0.039 0.157 in) 12. Secure joint sub-assembly and housing assembly, and then make sure that they are in the correct position when rotating boot. Reinstall them using boot bands when boot installation positions become incorrect. CAUTION: Never reuse boot band. TRANSAXLE SIDE TRANSAXLE SIDE : Disassembly and Assembly DSF0047D INFOID:0000000003452013 DISASSEMBLY Left Side 1. Fix drive shaft with a vise. CAUTION: Protect shaft using aluminum or copper plates when fixing with a vise. 2. Disassemble boot (wheel side). Refer to FAX-21, "WHEEL SIDE : Disassembly and Assembly". 3. Remove boot bands and boot (transaxle side). Right Side 1. Fix drive shaft with a vise. CAUTION: Revision: 2008 October FAX-22 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT [2WD] Protect shaft using aluminum or copper plates when fixing with a vise. 2. Disassemble boot (wheel side). Refer to FAX-21, "WHEEL SIDE : Disassembly and Assembly". A 3. Remove boot bands and boot (transaxle side). 4. Remove support bearing, follow the procedure described below. a. Remove dust shield. B C FAX b. Remove snap ring (1). E JPDIF0121ZZ F G c. Press out bearing housing and support bearing from housing assembly. d. Remove dust shield. H JPDIF0073ZZ I J K e. Remove snap ring (1). L SFA693 M N O JPDIF0177ZZ P Revision: 2008 October FAX-23 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > f. Press out support bearing from bearing housing (1) with suitable drift (A) [SST: ST35271000 ( -- )]. 5. Remove dynamic damper, follow the procedure described below. a. Remove damper bands. b. Remove dynamic damper from shaft. [2WD] ASSEMBLY Left Side 1. Install dust shield. CAUTION: Never reuse dust shield. 2. Install circular clip. CAUTION: Never reuse circular clip. 3. Clean old grease on housing assembly with paper waste. 4. Install boot securely into grooves (indicated by "*" marks) shown in the figure. CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on housing assembly, boot may be removed. Remove all grease from the boot mounting surface. 5. To prevent the deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting the suitable tool into the inside of boot from the large diameter side of boot and discharging inside air. Standard L : Refer to FAX-28, "Drive Shaft". CAUTION: · If the boot installation length exceeds the standard, it may cause breakage of boot. · Be careful not to touch the inside of the boot with the tip of tool. 6. Install boot bands securely as shown in the figure. a. Put boot band in the groove on drive shaft boot. Then fit pawls ( ) into holes to temporary installation. NOTE: For the large diameter side, fit projection (A) and guide slit (B) at first. JPDIF0151ZZ JPDIF0144ZZ JPDIF0157ZZ Revision: 2008 October FAX-24 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > b. Pinch projection on the band with suitable pliers to tighten band. c. Insert tip of band below end of the pawl. 7. Secure housing assembly, and then make sure that they are in the correct position when rotating boot. Reinstall them with boot bands when the mounting positions become incorrect. Right Side 1. Install dust shield. CAUTION: Never reuse dust shield. 2. Install circular clip. CAUTION: Never reuse circular clip. 3. Install support bearing, follow the procedure described below. a. Press support bearing to bearing housing (1) with suitable drift (A) [SST: ST35271000 ( -- )]. b. Install snap ring (1). CAUTION: Never reuse snap ring. c. Install bearing housing and support bearing to housing assembly. d. Install snap ring (1). CAUTION: Never reuse snap ring. Revision: 2008 October FAX-25 [2WD] A B C JPDIF0158ZZ FAX E F G H I JPDIF0151ZZ J K L M JPDIF0177ZZ N O P JPDIF0073ZZ 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > e. Install dust shields. CAUTION: Never reuse dust shields. 4. Clean old grease on housing assembly with paper waste. [2WD] 5. Install boot securely into grooves (indicated by "*" marks) shown in the figure. CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on housing assembly, boot may be removed. Remove all grease from the boot mounting surface. 6. To prevent from deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting the suitable tool into the inside of boot from the large diameter side of boot and discharging inside air. Standard L : Refer to FAX-28, "Drive Shaft". CAUTION: · If the boot installation length exceeds the standard, it may cause breakage of boot. · Be careful not to touch the inside of the boot with the tip of tool. 7. Install boot bands securely as shown in the figure. a. Put boot band in the groove on drive shaft boot. Then fit pawls ( ) into holes to temporary installation. NOTE: For the large diameter side, fit projection (A) and guide slit (B) at first. JPDIF0127ZZ JPDIF0144ZZ b. Pinch projection on the band with suitable pliers to tighten band. c. Insert tip of band below end of the pawl. 8. Secure housing assembly, and then make sure that they are in the correct position when rotating boot. Reinstall them with boot bands when the mounting positions become incorrect. 9. Assemble boot (wheel side) and joint sub-assembly. Refer to FAX-21, "WHEEL SIDE : Disassembly and Assembly". 10. Install dynamic damper, follow the procedure described below. a. Install dynamic damper to shaft. JPDIF0157ZZ JPDIF0158ZZ Revision: 2008 October FAX-26 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > b. Secure dynamic damper with bands in the following specified position (A) when installing. CAUTION: Never reuse bands. Standard A : Refer to FAX-28, "Drive Shaft". [2WD] A B C Inspection JPDIF0178ZZ INFOID:0000000003372889 FAX INSPECTION AFTER REMOVAL E · Move joint up/down, left/right, and in the axial directions. Check for motion that is not smooth and for signifi- cant looseness. · Check boot for cracks, damage, and leakage of grease. · Disassemble drive shaft and exchange malfunctioning part if there F is a non-standard condition. G H INSPECTION AFTER DISASSEMBLY SDIA1190J I Shaft Check shaft for runout, cracks, or other damage. Replace if necessary. J Dynamic Damper Check damper for cracks or wear. Replace if necessary. K Joint Sub-Assembly (Wheel Side) Check the following: · Joint sub-assembly for rough rotation and excessive axial looseness. · The inside of the joint sub-assembly for entry of foreign material. L · Joint sub-assembly for compression scars, cracks, and fractures inside of joint sub-assembly. Replace joint sub-assembly if there are any non-standard conditions of components. Housing Assembly (Transaxle Side) M Replace housing assembly if there is scratching or wear of housing assembly roller contact surface. Support Bearing (Right Side) N Make sure wheel bearing rolls freely and is free from noise, cracks, pitting or wear. Replace support bearing if there are any non-standard conditions. Support Bearing Bracket (Right Side) O Check for bending, cracks, or damage. Replace support bearing bracket if there are any non-standard condi- tions. P Revision: 2008 October FAX-27 2009 Murano SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) Wheel Bearing [2WD] INFOID:0000000003372890 Item Axial end play Drive Shaft Standard 0.05 mm (0.002 in) or less INFOID:0000000003372891 Item Grease quantity Wheel side Transaxle side Boots installed length Wheel side Transaxle side Dimension of dynamic damper Left side Right side 170 190 g (6.00 6.70 oz) 155 175 g (5.47 6.17 oz) 158.6 mm (6.24 in) 163.67 mm (6.44 in) -- 202 208 mm (7.95 8.19 in) Revision: 2008 October FAX-28 2009 Murano NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING < SYMPTOM DIAGNOSIS > [AWD] SYMPTOM DIAGNOSIS A NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING NVH Troubleshooting Chart INFOID:0000000003372892 B Use chart below to find the cause of the symptom. If necessary, repair or replace these parts. C NVH in ST section NVH in BR section Refer to DRIVE SHAFT in this chart NVH in WT section NVH in WT section Refer to Front axle in this chart FRONT AXLE AND FRONT SUSPENSION NVH in FAX and FSU sections Reference page -- FAX-53 -- FAX-37 -- FAX-35 FAX E F G STEERING BRAKE DRIVE SHAFT ROAD WHEEL FRONT AXLE Wheel bearing damage Parts interference Improper installation, looseness H Possible cause and SUSPECTED PARTS I Joint sliding resistance Excessive joint angle Imbalance J TIRE DRIVE SHAFT Symptom FRONT AXLE ×: Applicable Noise ×× ××××× ×× K Shake × × ××××× ×× Noise Shake ×××× ×××× ××××× L ××××× Vibration ×××× × × × Shimmy ×× × ×× ×× M Judder × × ×× ×× Poor quality ride or handling ×× × ×× N O P Revision: 2008 October FAX-29 2009 Murano < PRECAUTION > PRECAUTION PRECAUTIONS FOR USA AND CANADA PRECAUTIONS [AWD] FOR USA AND CANADA : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000004755088 The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the "SRS AIRBAG" and "SEAT BELT" of this Service Manual. WARNING: · To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. · Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the "SRS AIRBAG". · Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors while ignition switch is ON or engine is running, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration may activate the sensor(s), deploy the airbag(s), possibly cause serious injury. When using air or electric power tools or hammers, always turn OFF ignition switch, disconnect the battery, and wait 3 minutes or more before performing any service. FOR USA AND CANADA : Precaution Necessary for Steering Wheel Rotation after Battery Disconnect INFOID:0000000004755084 NOTE: · Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi- tion, then disconnect both battery cables. · After finishing work, confirm that all control unit connectors are connected properly, then re-connect both battery cables. · Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results. This vehicle is equipped with a push-button ignition switch and a steering lock unit. If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure below before starting the repair operation. OPERATION PROCEDURE 1. Connect both battery cables. NOTE: Supply power using jumper cables if battery is discharged. 2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.) 3. Disconnect both battery cables. The steering lock will remain released with both battery cables disconnected and the steering wheel can be turned. 4. Perform the necessary repair operation. Revision: 2008 October FAX-30 2009 Murano < PRECAUTION > PRECAUTIONS [AWD] 5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering A wheel will lock when the push-button ignition switch is turned to LOCK position.) 6. Perform self-diagnosis check of all control units using CONSULT-III. FOR USA AND CANADA : Precautions for Drive Shaft B INFOID:0000000004578876 · Observe the following precautions when disassembling and assembling drive shaft. · Never disassemble joint sub-assembly because it is non-overhaul parts. C · Perform work in a location which is as dust-free as possible. · Clean the parts, before disassembling and assembling. · Prevent the entry of foreign objects during disassembly of the service location. · Reassemble disassembled parts carefully in the correct order. If work is interrupted, a clean cover must be FAX placed over parts. · Use paper waste. Fabric shop cloths must not be used because of the danger of lint adhering to parts. · Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with E air or wiping with paper waste. FOR MEXICO FOR MEXICO : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and F "SEAT BELT PRE-TENSIONER" INFOID:0000000004755086 The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along G with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front H air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the "SRS AIRBAG" and "SEAT BELT" of this Service Manual. I WARNING: · To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. J · Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the "SRS AIRBAG". K · Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser- vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. L PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors while ignition switch is ON or engine is running, never use air or electric power tools or strike near the sensor(s) with a hammer. M Heavy vibration may activate the sensor(s), deploy the airbag(s), possibly cause serious injury. When using air or electric power tools or hammers, always turn OFF ignition switch, disconnect the battery, and wait 3 minutes or more before performing any service. N FOR MEXICO : Precaution Necessary for Steering Wheel Rotation after Battery Dis- connect INFOID:0000000004755085 O NOTE: · Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi- tion, then disconnect both battery cables. · After finishing work, confirm that all control unit connectors are connected properly, then re-connect both P battery cables. · Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results. This vehicle is equipped with a push-button ignition switch and a steering lock unit. If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure below before starting the repair operation. Revision: 2008 October FAX-31 2009 Murano < PRECAUTION > PRECAUTIONS [AWD] OPERATION PROCEDURE 1. Connect both battery cables. NOTE: Supply power using jumper cables if battery is discharged. 2. Turn the push-button ignition switch to ACC position. (At this time, the steering lock will be released.) 3. Disconnect both battery cables. The steering lock will remain released with both battery cables disconnected and the steering wheel can be turned. 4. Perform the necessary repair operation. 5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock when the push-button ignition switch is turned to LOCK position.) 6. Perform self-diagnosis check of all control units using CONSULT-III. FOR MEXICO : Precautions for Drive Shaft INFOID:0000000004754891 · Observe the following precautions when disassembling and assembling drive shaft. · Never disassemble joint sub-assembly because it is non-overhaul parts. · Perform work in a location which is as dust-free as possible. · Clean the parts, before disassembling and assembling. · Prevent the entry of foreign objects during disassembly of the service location. · Reassemble disassembled parts carefully in the correct order. If work is interrupted, a clean cover must be placed over parts. · Use paper waste. Fabric shop cloths must not be used because of the danger of lint adhering to parts. · Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with air or wiping with paper waste. Revision: 2008 October FAX-32 2009 Murano < PREPARATION > PREPARATION PREPARATION Special Service Tool PREPARATION The actual shapes of Kent-More tools may differ from those of special service tools illustrated here. Tool number (Kent-More No.) Tool name Description KV40107300 (--) Boot band crimping tool Installing boot band KV40107500 (--) Drive shaft attachment ZZA1229D Removing drive shaft [AWD] A INFOID:0000000003372899 B C FAX E F G KV38107900 (--) Protector a: 32 mm (1.26 in) dia. ST35271000 (--) Drift a: 72 mm (2.83 in) dia. b: 63 mm (2.48 in) dia. H ZZA1230D Installing drive shaft I J PDIA1183J · Install oil seal K · Install support bearing L ST1712000 (--) Drift a: 32 mm (1.26 in) dia. b: 60 mm (2.36 in) dia. ZZA0701D M Remove support bearing N O ZZA0836D P Revision: 2008 October FAX-33 2009 Murano < PREPARATION > Commercial Service Tool Tool name Power tool PREPARATION [AWD] INFOID:0000000003372900 Description Loosening bolts and nuts PBIC0190E Revision: 2008 October FAX-34 2009 Murano FRONT WHEEL HUB AND KNUCKLE < ON-VEHICLE MAINTENANCE > ON-VEHICLE MAINTENANCE FRONT WHEEL HUB AND KNUCKLE Inspection [AWD] A INFOID:0000000003372901 B MOUNTING INSPECTION Make sure that the mounting conditions (looseness, backlash) of each component and component conditions C (wear, damage) are normal. WHEEL BEARING INSPECTION · Move wheel hub and bearing assembly in the axial direction by hand. Make sure there is no looseness of FAX wheel bearing. Standard E Axial end play : Refer to FAX-54, "Wheel Bearing". · Rotate wheel hub and bearing assembly and make sure there is no unusual noise or other irregular condi- tions. If there is any of irregular conditions, replace wheel hub and bearing assembly. F G H I J K L M N O P Revision: 2008 October FAX-35 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE MAINTENANCE > FRONT DRIVE SHAFT Inspection · Check drive shaft mounting point and joint for looseness and other damage. · Check boot for cracks and other damage. CAUTION: Replace entire drive shaft assembly when noise or vibration occurs from drive shaft. [AWD] INFOID:0000000003372902 Revision: 2008 October FAX-36 2009 Murano FRONT WHEEL HUB AND KNUCKLE < ON-VEHICLE REPAIR > ON-VEHICLE REPAIR FRONT WHEEL HUB AND KNUCKLE Exploded View [AWD] A INFOID:0000000003372903 B C FAX E F G 1. Steering knuckle 2. Splash guard 4. Wheel hub lock nut 5. Cotter pin Refer to GI-4, "Components" for symbols in the figure. JPDIF0208GB H 3. Wheel hub and bearing assembly I Removal and Installation INFOID:0000000003372904 J REMOVAL 1. Remove tires with power tool. 2. Remove wheel sensor and sensor harness. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded K View". 3. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Exploded View". 4. Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to BR-36, "BRAKE L CALIPER ASSEMBLY : Exploded View". CAUTION: Never depress brake pedal while brake caliper is removed. M 5. Remove disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". 6. Remove cotter pin, and then loosen wheel hub lock nut with power tool. 7. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing N assembly from drive shaft. CAUTION: · Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint. · Never allow drive shaft to hang down without support for joint sub-assembly, shaft and the other O parts. NOTE: Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after P performing the above procedure. 8. Remove wheel hub lock nut. 9. Remove strut assembly from steering knuckle. Refer to FSU-10, "Exploded View". 10. Remove drive shaft from wheel hub and bearing assembly, suspend the drive shaft with suitable wire. Refer to FAX-44, "Exploded View". 11. Temporarily tighten strut assembly and steering knuckle. Revision: 2008 October FAX-37 2009 Murano FRONT WHEEL HUB AND KNUCKLE < ON-VEHICLE REPAIR > 12. Remove wheel hub and bearing assembly, and then remove splash guard. 13. Remove steering outer socket from steering knuckle. Refer to ST-24, "Exploded View". 14. Remove steering knuckle from transverse link. 15. Remove steering knuckle from steering knuckle. INSTALLATION Note the following, and install in the reverse order of the removal. · Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. CAUTION: Never apply lubricating oil to these matching surface. · Clean the matching surface of drive shaft and wheel hub and bearing assembly. CAUTION: Apply paste [service parts (440037S000)] to cover entire flat surface (A) of joint sub-assembly of drive shaft. [AWD] Standard Amount paste 0.2 1.0 g (0.008 0.035 oz) · Never use a power tool to tighten the wheel hub lock nut. · Perform the final tightening of each of parts under unladen condi- tions, which were removed when removing wheel hub and bearing assembly and axle housing. · Never reuse cotter pin. Inspection JPDIG0122ZZ INFOID:0000000003372905 INSPECTION AFTER REMOVAL Check components for deformation, cracks, and other damage. Replace if necessary. Ball Joint Inspection Check boots of transverse link and steering outer socket ball joint for breakage, axial play, and torque. Refer to FSU-12, "Inspection" and ST-34, "Inspection". INSPECTION AFTER INSTALLATION 1. Check wheel sensor harness for proper connection. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". 2. Check the wheel alignment. Refer to FSU-9, "Inspection". 3. Adjust neutral position of steering angle sensor. Refer to BRC-9, "ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement". Revision: 2008 October FAX-38 2009 Murano FRONT DRIVE SHAFT BOOT < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT BOOT Exploded View LEFT SIDE [AWD] A INFOID:0000000003372906 B C FAX E F 1. Circular clip 4. Boot band 7. Joint sub-assembly 2. Dust shield 5. Boot : Wheel side 1: Fill NISSAN Genuine grease or equivalent. 2: Apply paste [service parts(440037S000)]. Refer to GI-4, "Components" for symbols not described on the above. RIGHT SIDE G JPDIF0243ZZ H 3. Housing assembly 6. Circular clip I J K L M N O 1. Joint sub-assembly 4. Boot 7. Housing assembly 10. Oil seal Revision: 2008 October 2. Circular clip 5. Damper band 8. Circular clip 11. Bearing housing FAX-39 P JPDIF0241GB 3. Boot band 6. Dynamic damper 9. Dust shield 12. Bearing bracket 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT BOOT 13. Snap ling 16. Link shaft A: Oil seal lip : Wheel side 14. Dust shield 17. Support bearing bracket 15. collor 1: Fill NISSAN Genuine grease or equivalent. 2: Apply paste [service parts(440037S000)]. 3: Appy multi - purpose grease. Refer to GI-4, "Components" for symbols not described on the above. WHEEL SIDE WHEEL SIDE : Removal and Installation [AWD] INFOID:0000000003452088 REMOVAL 1. Remove tires with power tool. 2. Remove wheel sensor and sensor harness. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". 3. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Exploded View". 4. Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View". CAUTION: Never depress brake pedal while brake caliper is removed. 5. Remove disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". 6. Remove cotter pin, and then loosen wheel hub lock nut with power tool. Refer to FAX-37, "Exploded View". 7. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive shaft. CAUTION: · Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint. · Never allow drive shaft to hang down without support for joint sub-assembly, housing assembly and the other parts. NOTE: Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after performing the above procedure. 8. Remove wheel hub lock nut. 9. Remove strut assembly from steering knuckle. Refer to FSU-10, "Exploded View". 10. Remove drive shaft from wheel hub and bearing assembly. 11. Remove boot bands, and then remove boot from joint sub-assembly. 12. Screw drive shaft puller (A) into joint sub-assembly screw part to a length of 30 mm (1.18 in) or more. Support drive shaft with one hand and pull out joint sub-assembly with a sliding hammer (B) from housing assembly. CAUTION: · Align a sliding hammer and drive shaft and remove them by pulling firmly and uniformly. · If joint sub-assembly cannot be pulled out, try after removing drive shaft from vehicle. JPDIF0022ZZ Revision: 2008 October FAX-40 2009 Murano FRONT DRIVE SHAFT BOOT < ON-VEHICLE REPAIR > 13. Remove circular clip (1) from housing assembly. 14. Remove boot from housing assembly. [AWD] A B C INSTALLATION JPDIF0007ZZ FAX 1. Clean the old grease on joint sub-assembly with paper waste. 2. Fill serration slot joint sub-assembly with NISSAN genuine grease or equivalent until the serration slot and E ball groove become full to the brim. CAUTION: After applying grease, use a paper waste to wipe off old grease that has oozed out. 3. Install boot and boot bands to housing assembly. F CAUTION: · Wrap serration on housing assembly with tape to protect the boot from damage. · Never reuse boot and boot band. G 4. Remove the tape wrapped around the serration on housing assembly. 5. Position the circular clip on groove at the housing assembly edge. CAUTION: H Never reuse circular clip. NOTE: Drive joint inserter is recommended when installing circular clip. I 6. Align both center axles of the housing assembly edge and joint sub-assembly. Then assemble housing assembly with joint sub-assembly holding circular clip. J 7. Install joint sub-assembly (1) to housing assembly using plastic hammer. CAUTION: Confirm that joint sub-assembly is correctly engaged while K rotating drive housing assembly. 8. Apply the specified amount of grease into the boot inside from large diameter side of boot. L Standard Grease amount : Refer to FAX-54, "Drive Shaft". 9. Install the boot securely into grooves (indicated by "*" marks) shown in the figure. CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on the housing assembly or joint sub-assembly, boot may be removed. Remove all grease from the boot mounting surface. 10. To prevent the deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting the suitable tool into inside of the boot from the large diameter side of the boot and discharging the inside air. Standard L : Refer to FAX-54, "Drive Shaft". M JPDIF0011ZZ N O P JPDIF0222ZZ Revision: 2008 October FAX-41 2009 Murano FRONT DRIVE SHAFT BOOT < ON-VEHICLE REPAIR > CAUTION: · If the boot mounting length exceeds the standard, it may cause breakage of boot. · Be careful not to touch the inside of the boot with a tip of tool. 11. Secure the large and small ends of the boot with boot bands using the boot band crimping tool (A) [SST: KV40107300 ( -- )]. CAUTION: Never reuse boot band. [AWD] NOTE: Secure boot band so that dimension (M) meets the specification as shown in the figure. Standard M : 1.0 4.0 mm (0.039 0.157 in) 12. Secure joint sub-assembly and housing assembly, and then make sure that they are in the correct position when rotating boot. Reinstall them using boot bands when boot installation positions become incorrect. CAUTION: Never reuse boot band. 13. Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. CAUTION: Never apply lubricating oil to these matching surface. 14. Clean the matching surface of drive shaft and wheel hub and bearing assembly. CAUTION: Apply paste [service parts (440037S000)] to cover entire flat surface (A) of joint sub-assembly of drive shaft. Standard Amount paste 0.2 1.0 g (0.008 0.035 oz) JPDIF0012ZZ DSF0047D JPDIG0122ZZ 15. Insert drive shaft to wheel hub and bearing assembly, and then temporarily tighten wheel hub lock nut. 16. Install strut assembly to steering knuckle. Refer to FSU-10, "Exploded View". 17. Install disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". 18. Install caliper assembly to steering knuckle. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View". 19. Install lock plate to strut assembly. Refer to BR-22, "FRONT : Exploded View". 20. Install wheel sensor and sensor harness to steering knuckle. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". 21. Tighten the wheel hub lock nut to the specified torque. Refer to FAX-37, "Exploded View". NOTE: · Never use a power tool to tighten the wheel hub lock nut. · Perform the final tightening of each of parts under unladen conditions, which were removed when removing wheel hub and bearing assembly and axle housing. Revision: 2008 October FAX-42 2009 Murano FRONT DRIVE SHAFT BOOT < ON-VEHICLE REPAIR > 22. Install cotter pin. Refer to FAX-37, "Exploded View". CAUTION: · Never reuse cotter pin. · Bend cotter pin at the root sufficiently to prevent any looseness. TRANSAXLE SIDE [AWD] A B TRANSAXLE SIDE : Removal and Installation INFOID:0000000003452087 NOTE: C Remove boot after removing drive shaft. Refer to FAX-45, "LEFT SIDE : Removal and Installation" (left side), FAX-46, "RIGHT SIDE : Removal and Installation" (right side). Inspection FAX INFOID:0000000003372908 INSPECTION AFTER REMOVAL E · Move joint up/down, left/right, and in the axial directions. Check for motion that is not smooth and for signifi- cant looseness. · Check boot for cracks, damage, and leakage of grease. · Disassemble drive shaft and exchange malfunctioning part if there F is a non-standard condition. G H SDIA1190J I J K L M N O P Revision: 2008 October FAX-43 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT Exploded View LEFT SIDE FRONT DRIVE SHAFT [AWD] INFOID:0000000004578874 1. Circular clip 4. Boot band 7. Joint sub-assembly 2. Dust shield 5. Boot : Wheel side 1: Fill NISSAN Genuine grease or equivalent. 2: Apply paste [service parts(440037S000)]. Refer to GI-4, "Components" for symbols not described on the above. RIGHT SIDE JPDIF0243ZZ 3. Housing assembly 6. Circular clip 1. Joint sub-assembly 4. Boot 7. Housing assembly 10. Oil seal Revision: 2008 October 2. Circular clip 5. Damper band 8. Circular clip 11. Bearing housing FAX-44 JPDIF0241GB 3. Boot band 6. Dynamic damper 9. Dust shield 12. Bearing bracket 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT [AWD] 13. Snap ling 14. Dust shield 15. collor 16. Link shaft 17. Support bearing bracket A A: Oil seal lip : Wheel side B 1: Fill NISSAN Genuine grease or equivalent. 2: Apply paste [service parts(440037S000)]. 3: Appy multi - purpose grease. C Refer to GI-4, "Components" for symbols not described on the above. LEFT SIDE LEFT SIDE : Removal and Installation FAX INFOID:0000000003579541 REMOVAL E 1. Remove tires with power tool. 2. Remove wheel sensor and sensor harness. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded F View". 3. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Exploded View". 4. Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to BR-36, "BRAKE G CALIPER ASSEMBLY : Exploded View". CAUTION: Never depress brake pedal while brake caliper is removed. 5. Remove disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". H 6. Remove cotter pin, and then loosen wheel hub lock nut with power tool. 7. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing I assembly from drive shaft. CAUTION: · Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint. · Never allow drive shaft to hang down without support for joint sub-assembly, housing assembly J and the other parts. NOTE: Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after K performing the above procedure. 8. Remove wheel hub lock nut. 9. Remove strut assembly from steering knuckle. Refer to FSU-10, "Exploded View". L 10. Remove drive shaft from transaxle assembly. · Use the drive shaft attachment (A) [SST: KV40107500 ( -- )] and a sliding hammer (B) while inserting tip of the drive shaft attachment between housing assembly and transaxle M assembly. CAUTION: Never place drive shaft joint at an extreme angle when N removing drive shaft. Also be careful not to overextend slide joint. O JPDIF0004ZZ INSTALLATION Note the following, and install in the reverse order of removal. P · Always replace differential side oil seal with new one when installing drive shaft. Refer to TM-173, "AWD : Exploded View". Revision: 2008 October FAX-45 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > · Place the protector (A) [SST: KV38107900 ( -- )] onto transaxle assembly to prevent damage to the oil seal while inserting drive shaft. Slide drive shaft sliding joint and tap with a hammer to install securely. CAUTION: Make sure that circular clip is completely engaged. [AWD] JPDIF0023ZZ · Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. CAUTION: Never apply lubricating oil to these matching surface. · Clean the matching surface of drive shaft and wheel hub and bearing assembly. CAUTION: Apply paste [service parts (440037S000)] to cover entire flat surface (A) of joint sub-assembly of drive shaft. Standard Amount paste 0.2 1.0 g (0.008 0.035 oz) · Never use a power tool to tighten the wheel hub lock nut. · Perform the final tightening of each of parts under unladen condi- tions, which were removed when removing wheel hub and bearing assembly and axle housing. · Never reuse cotter pin. RIGHT SIDE RIGHT SIDE : Removal and Installation JPDIG0122ZZ INFOID:0000000003579542 REMOVAL 1. Remove tires with power tool. 2. Remove wheel sensor and sensor harness. Refer to BRC-114, "FRONT WHEEL SENSOR : Exploded View". 3. Remove lock plate from strut assembly. Refer to BR-22, "FRONT : Exploded View". 4. Remove caliper assembly. Hang caliper assembly not to interfere with work. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View". CAUTION: Never depress brake pedal while brake caliper is removed. 5. Remove disc rotor. Refer to BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installation". 6. Remove cotter pin, and then loosen wheel hub lock nut with power tool. 7. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive shaft. CAUTION: · Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint. · Never allow drive shaft to hang down without support for joint sub-assembly, housing assembly and the other parts. NOTE: Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after performing the above procedure. 8. Remove wheel hub lock nut. 9. Remove strut assembly from steering knuckle. Refer to FSU-10, "Exploded View". 10. Remove drive shaft from wheel hub and bearing assembly. Revision: 2008 October FAX-46 2009 Murano < ON-VEHICLE REPAIR > FRONT DRIVE SHAFT [AWD] 11. Remove drive shaft from link shaft. · Use the drive shaft attachment (A) [SST: KV40107500 ( -- A )] and a sliding hammer (B) while inserting tip of the drive shaft attachment between housing assembly and link shaft assembly. CAUTION: B Never place drive shaft joint at an extreme angle when removing drive shaft. Also be careful not to overextend slide joint. C 12. Remove bearing housing mounting bolts. 13. Remove link shaft assembly from support bearing bracket. 14. Remove support bearing bracket, follow the procedure described below. JPDIF0004ZZ FAX a. Remove front exhaust tube. Refer to EX-5, "Exploded View". b. Remove three way catalyst (bank 1) and heated oxygen sensor harness bracket. Refer to EM-34, E "Exploded View". c. Remove support bearing bracket. F INSTALLATION Note the following, and install in the reverse order of removal. · Always replace differential side oil seal with new one when installing link shaft. Refer to TM-173, "AWD : Exploded View". G · Place the protector (A) [SST: KV38107900 ( -- )] onto transaxle assembly to prevent damage to the oil seal while inserting lonk shaft. Slide link shaft sliding joint and tap with a hammer to install H securely. I · Install support bearing bracket (1) in following procedure, - Temporarily tighten mounting bolts (A), then tighten them to speci- fied torque. - Temporarily tighten mounting bolts (B), then tighten them to speci- fied torque. J JPDIF0147ZZ K L M N JPDIF0143ZZ · Apply NISSAN genuine grease to drive shaft serration (link shaft side), and install drive shaft onto link shaft. O Standard : 1.5 2.5 g (0.053 0.088 oz) · Clean the matching surface of wheel hub lock nut and wheel hub and bearing assembly. P CAUTION: Never apply lubricating oil to these matching surface. · Clean the matching surface of drive shaft and wheel hub and bearing assembly. CAUTION: Revision: 2008 October FAX-47 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > Apply paste [service parts (440037S000)] to cover entire flat surface (A) of joint sub-assembly of drive shaft. [AWD] Standard Amount paste : 0.2 1.0 g (0.008 0.035 oz) · Never use a power tool to tighten the wheel hub lock nut. · Perform the final tightening of each of parts under unladen condi- tions, which were removed when removing wheel hub and bearing assembly and axle housing. · Never reuse cotter pin. WHEEL SIDE WHEEL SIDE : Disassembly and Assembly JPDIG0122ZZ INFOID:0000000003452089 DISASSEMBLY 1. Fix shaft with a vise. CAUTION: Protect shaft using aluminum or copper plates when fixing with a vise. 2. Remove boot bands, and then remove boot from joint sub-assembly. 3. Screw drive shaft puller (A) into joint sub-assembly screw part to a length of 30 mm (1.18 in) or more. Support drive shaft with one hand and pull out joint sub-assembly with a sliding hammer (B) from housing assembly. CAUTION: · Align a sliding hammer and drive shaft and remove them by pulling firmly and uniformly. · If joint sub-assembly cannot be pulled out, try after removing drive shaft from vehicle. 4. Remove circular clip (1) from housing assembly. 5. Remove boot from housing assembly. JPDIF0015ZZ ASSEMBLY 1. Clean the old grease on joint sub-assembly with paper waste. 2. Fill serration slot joint sub-assembly with NISSAN genuine grease or equivalent until the serration slot and ball groove become full to the brim. CAUTION: After applying grease, use a paper waste to wipe off old grease that has oozed out. 3. Install boot and boot bands to housing assembly. CAUTION: · Wrap serration on housing assembly with tape to protect the boot from damage. · Never reuse boot and boot band. 4. Remove the tape wrapped around the serration on housing assembly. 5. Position the circular clip on groove at the housing assembly edge. CAUTION: Never reuse circular clip. NOTE: Drive joint inserter is recommended when installing circular clip. 6. Align both center axles of the housing assembly edge and joint sub-assembly. Then assemble housing assembly with circular clip joint sub-assembly. Revision: 2008 October FAX-48 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > 7. Install joint sub-assembly (1) to housing assembly using plastic hammer. CAUTION: Confirm that joint sub-assembly is correctly engaged while rotating drive housing assembly. 8. Apply the specified amount of grease into the boot inside from large diameter side of boot. Standard Grease amount : Refer to FAX-54, "Drive Shaft". 9. Install the boot securely into grooves (indicated by "*" marks) shown in the figure. CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on the housing assembly or joint sub-assembly, boot may be removed. Remove all grease from the boot mounting surface. 10. To prevent the deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting the suitable tool into inside of the boot from the large diameter side of the boot and discharging the inside air. Standard L : Refer to FAX-54, "Drive Shaft". CAUTION: · If the boot installation length exceeds the standard, it may cause breakage of boot. · Be careful not to touch the inside of the boot with a tip of tool. 11. Secure the large and small ends of the boot with boot bands using the boot band crimping tool (A) [SST: KV40107300 ( -- )]. CAUTION: Never reuse boot band. [AWD] A B C JPDIF0011ZZ FAX E F G JPDIF0222ZZ H I J K NOTE: Secure boot band so that dimension (M) meets the specification as shown in the figure. Standard M : 1.0 4.0 mm (0.039 0.157 in) 12. Secure joint sub-assembly and housing assembly, and then make sure that they are in the correct position when rotating boot. Reinstall them using boot bands when boot installation positions become incorrect. CAUTION: Never reuse boot band. TRANSAXLE SIDE L JPDIF0012ZZ M N O P DSF0047D Revision: 2008 October FAX-49 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > TRANSAXLE SIDE : Disassembly and Assembly [AWD] INFOID:0000000003452090 DISASSEMBLY Left Side 1. Fix drive shaft with a vise. CAUTION: Protect shaft using aluminum or copper plates when fixing with a vise. 2. Disassemble boot (wheel side). Refer to FAX-48, "WHEEL SIDE : Disassembly and Assembly". 3. Remove boot bands and boot (transaxle side). Right Side 1. Fix drive shaft with a vise. CAUTION: Protect shaft using aluminum or copper plates when fixing with a vise. 2. Disassemble boot (wheel side). Refer to FAX-48, "WHEEL SIDE : Disassembly and Assembly". 3. Remove dynamic damper, follow the procedure described below. a. Remove damper bands. b. Remove dynamic damper from shaft. 4. Remove boot bands and boot (transaxle side). 5. Remove dust shield from housing assembly. 6. Remove support bearing from link shaft, follow the procedure described below. a. Press out bearing housing and support bearing from link shaft. b. Remove dust shield from bearing housing. c. Remove snap ring (1). d. Remove oil seal. e. Press out support bearing from bearing housing (1) with drift (A) [SST: ST35271000 ( -- )] JPDIF0177ZZ ASSEMBLY Left Side 1. Install dust shield. CAUTION: Never reuse dust shield. 2. Install circular clip. CAUTION: Never reuse circular clip. Revision: 2008 October FAX-50 JPDIF0192ZZ 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > 3. Clean old grease on housing assembly with paper waste. 4. Install boot securely into grooves (indicated by "*" marks) shown in the figure. CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on housing assembly, boot may be removed. Remove all grease from the boot mounting surface. 5. To prevent the deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting the suitable tool into the inside of boot from the large diameter side of boot and discharging inside air. Standard L : Refer to FAX-54, "Drive Shaft". CAUTION: · If the boot installation length exceeds the standard, it may cause breakage of boot. · Be careful not to touch the inside of the boot with the tip of tool. 6. Install boot bands securely as shown in the figure. a. Put boot band in the groove on drive shaft boot. Then fit pawls ( ) into holes to temporary installation. NOTE: For the large diameter side, fit projection (A) and guide slit (B) at first. [AWD] A B C FAX JPDIF0144ZZ E F G H b. Pinch projection on the band with suitable pliers to tighten band. c. Insert tip of band below end of the pawl. 7. Secure housing assembly, and then make sure that they are in the correct position when rotating boot. Reinstall them with boot bands when the mounting positions become incorrect. I JPDIF0157ZZ J K L Right Side 1. Install support bearing from link shaft, follow the procedure described below. a. Press support bearing to bearing housing (1) with drift (A) [SST: ST35271000 ( -- )] M JPDIF0158ZZ N O P Revision: 2008 October FAX-51 JPDIF0192ZZ 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > b. Install snap ring (1). CAUTION: Never reuse snap ring. c. Install dust shield to baring housing. CAUTION: Never reuse dust shield. d. Install oil seal to bearing housing with drift. CAUTION: · Never reuse oil seal. · Apply multi - purpose grease to oil seal lip. e. Press bearing housing assembly to link shaft. f. Install circular clip to link shaft. CAUTION: Never reuse circular clip. 2. Clean old grease on housing assembly with paper waste. 3. Install boot securely into grooves (indicated by "*" marks) shown in the figure. CAUTION: If grease adheres to the boot mounting surface (indicated by "*" mark) on housing assembly, boot may be removed. Remove all grease from the boot mounting surface. 4. To prevent the deformation of the boot, adjust the boot installation length (L) to the specified value shown below by inserting the suitable tool into the inside of boot from the large diameter side of boot and discharging inside air. Standard L : Refer to FAX-53, "Inspection". CAUTION: · If the boot installation length exceeds the standard, it may cause breakage of boot. · Be careful not to touch the inside of the boot with the tip of tool. 5. Install boot bands securely as shown in the figure. a. Put boot band in the groove on drive shaft boot. Then fit pawls ( ) into holes to temporary installation. NOTE: For the large diameter side, fit projection (A) and guide slit (B) at first. [AWD] JPDIF0177ZZ JPDIF0144ZZ b. Pinch projection on the band with suitable pliers to tighten band. c. Insert tip of band below end of the pawl. 6. Secure housing assembly, and then make sure that they are in the correct position when rotating boot. Reinstall them with boot bands when the mounting positions become incorrect. 7. Assemble boot (wheel side) and joint sub-assembly. Refer to FAX-21, "WHEEL SIDE : Disassembly and Assembly". 8. Install dynamic damper, follow the procedure described below. a. Install dynamic damper to shaft. Revision: 2008 October FAX-52 JPDIF0157ZZ JPDIF0158ZZ 2009 Murano FRONT DRIVE SHAFT < ON-VEHICLE REPAIR > b. Secure dynamic damper with bands in the following specified position (A) when installing. CAUTION: Never reuse bands. Standard A : Refer to FAX-54, "Drive Shaft". [AWD] A B C Inspection JPDIF0178ZZ INFOID:0000000003372912 FAX INSPECTION AFTER REMOVAL E · Move joint up/down, left/right, and in the axial directions. Check for motion that is not smooth and for signifi- cant looseness. · Check boot for cracks, damage, and leakage of grease. · Disassemble drive shaft and exchange malfunctioning part if there F is a non-standard condition. G H INSPECTION AFTER DISASSEMBLY SDIA1190J I Shaft Check shaft for runout, cracks, or other damage. Replace if necessary. J Dynamic Damper Check damper for cracks or wear. Replace if necessary. K Joint Sub-Assembly (Wheel Side) Check the following: · Joint sub-assembly for rough rotation and excessive axial looseness. · The inside of the joint sub-assembly for entry of foreign material. L · Joint sub-assembly for compression scars, cracks, and fractures inside of joint sub-assembly. Replace joint sub-assembly if there are any non-standard conditions of components. Housing Assembly (Transaxle Side) M Replace housing assembly if there is scratching or wear of housing assembly roller contact surface. Link Shaft (Right side) N Check shaft for runout, cracks, or other damage. Replace if necessary. Support Bearing (Right Side) Make sure wheel bearing rolls freely and is free from noise, cracks, pitting or wear. Replace support bearing if O there are any non-standard conditions. Support Bearing Bracket (Right Side) Check for bending, cracks, or damage. Replace support bearing bracket if there are any non-standard condi- P tions. Revision: 2008 October FAX-53 2009 Murano SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) Wheel Bearing [AWD] INFOID:0000000003372913 Item Axial end play Drive Shaft Standard 0.05 mm (0.002 in) or less INFOID:0000000003372914 Item Grease quantity Wheel side Transaxle side Boots installed length Wheel side Transaxle side Dimension of dynamic damper Left side Right side 170 190 g (6.00 6.70 oz) 155 175 g (5.47 6.17 oz) 158.6 mm (6.24 in) 163.67 mm (6.44 in) 159.47 mm (6.28 in) -- 202 208 mm (7.95 8.19 in) Revision: 2008 October FAX-54 2009 MuranoAcrobat Distiller 6.0.1 (Windows)