Renogy DC-DC Battery Charger
12V | 20A/40A
RBC20D1U-G1/RBC40D1U-G2
VERSION A4 April 15, 2025
USER MANUAL The user manual provides important operation and maintenance instructions for Renogy 12V 20A/40A DC-DC Battery Charger (hereinafter referred to as battery charger). Read the user manual carefully before operation and save it for future reference. Failure to observe the instructions or precautions in the user manual can result in electrical shock, serious injury, or death, or can damage the battery charger, potentially rendering it inoperable. Renogy 12V 20A/40A DC-DC Battery Charger User Manual © 2025 Renogy. All rights reserved. RENOGY and RENOGY are registered trademarks of Renogy. Quick Guide User Manual Download the Renogy app. Login to the app with your account. The following symbols are used throughout the user manual to highlight important information. ⚠️ WARNING: Indicates a potentially hazardous condition that could result in personal injury or death. ❗ CAUTION: Indicates a critical procedure for safe and proper installation and operation. ℹ️ NOTE: Indicates an important step or tip for optimal performance. Renogy 12V 20A/40A DC-DC Battery Charger allows you to charge your 12V auxiliary battery from the starter battery in your RV. The supported auxiliary battery types include deep-cycle gel-sealed lead-acid batteries (GEL), flooded lead-acid batteries (FLD), sealed lead-acid batteries (SLD/AGM) or lithium iron phosphate batteries (LI). In addition, the battery charger provides a user-defined battery mode that allows for more battery setting flexibility. This second-generation charger delivers an unparalleled driving charge experience, enhanced by smart control technology. Compatible with both smart and traditional generators, it maximizes energy efficiency while protecting your vehicle's batteries. With advanced electronic protections and up to 94% charging efficiency, this charger ensures reliable performance on the road. The intelligent charging logic optimizes the charging process, and with remote monitoring via the Renogy app (free of charge) or Renogy ONE Core (sold separately), you can effortlessly monitor your battery system's status. The following items are included in the package: ℹ️ Make sure that all accessories are complete and free of any signs of damage. ℹ️ The accessories and product manual listed are crucial for the installation, excluding warranty information and any additional items. Please note that the package contents may vary depending on the specific product model. Diagram: Product overview showing input and output sides with labeled components. Output Side: The Battery Temperature Sensor (BTS) port can only be used with lead-acid batteries. Diagram: Wiring diagram illustrating the connection of the battery charger to a Starter Battery, Smart DC Alternator, Renogy BT-2 Bluetooth Module, and 12V Auxiliary Battery. Lines indicate connections for Positive, Negative, Temperature, Communication, and IGN Signal. ℹ️ The wiring diagram only shows the key components in a typical DC-coupled off-grid energy storage system for illustrative purposes. The wiring might be different depending on the system configuration. Additional safety devices, including disconnect switches, emergency stops, and rapid shutdown devices, might be required. Wire the system in accordance with the regulations at the installation site. Illustration: Icons representing Phillips Screwdriver (#1), Insulating Gloves, Measuring Tape, and Insulation Tape. ℹ️ Prior to installing and configuring the battery charger, prepare the recommended tools, components, and accessories. ℹ️ Choose proper mounting screws specific to your installation site. This manual takes self-tapping screws for wooden walls as an example. ℹ️ For how to size bare wires, refer to "3.2. Size Wires" in this manual. ℹ️ In this manual, the red cable represents the positive cable, and the gray cable represents the negative cable. Select proper bare wires based on the cable length in your power system. Refer to the table below for recommended gauge sizes. Remember that the lower the gauge number, the less resistance the wire has and therefore the higher current it can handle safely. For details on how to size wires for a system, refer to "Sizing Wires for PV Systems" at Renogy Learning Center. ℹ️ The cable specifications listed above account for critical, less than 3% voltage drop and may not account for all configurations. ℹ️ The specification of fuse cable is consistent with the input or output terminal of the battery charger. The battery charger requires adequate clearance for installation, wiring and ventilation. The minimum clearance is provided below. Ventilation is highly recommended if it is mounted in an enclosure. Select a proper mounting site to ensure the battery charger can be safely connected to the starter battery, auxiliary battery, and the other necessary devices with the relevant cables. You can mount the battery charger vertically on a wall or horizontally on the floor. Diagram: Shows mounting dimensions (5.91 inches / 150 mm clearance on all sides) and environmental operating conditions (-40°F to 185°F / -40°C to 85°C temperature, 0% to 95% humidity). Icons indicate 'Keep Dry', 'Fragile', 'Ventilation', 'Indoor'. ⚠️ Risk of explosion! Never install the battery charger in a sealed enclosure with flooded batteries! Do not install the battery charger in a confined area where battery gases can accumulate. ❗ The battery charger should be installed on a flat surface protected from direct sunlight. ❗ Keep the battery charger out of the reach of children and animals. ❗ Do not expose the battery charger to flammable or harsh chemicals or vapors. ❗ Make sure that the battery charger is installed in a place at ambient temperature from -40°F to 185°F (-40°C to 85°C). ❗ Make sure that the battery charger is installed in an environment with relative humidity between 0% and 95% and no condensation. ❗ If the battery charger is installed improperly on a boat, it may cause damage to components of the boat. Have the battery charger by a qualified electrician. ℹ️ The battery charger should be as close to the battery as possible to avoid voltage drop due to long cables. ℹ️ It is recommended that all cables (except communication cables) should not exceed 10 meters (32.8 feet) because excessively long cables result in a voltage drop. The communication cables should be shorter than 6 m (19.6 feet). ℹ️ Keep the battery charger away from EMI receptors such as TVs, radios, and other audio/visual electronics to prevent damage or interference to the equipment. Diagram: Shows the Renogy DC-DC Battery Charger with connection terminals. Inspect the battery charger for any visible damage including cracks, dents, deformation, and other visible abnormalities. All connector contacts shall be clean and dry, free of dirt and corrosion. ❗ Do not use the battery charger if there is any visible damage. ❗ Do not puncture, drop, crush, penetrate, shake, strike, or step on the battery charger. ❗ There are no serviceable parts in the battery charger. Do not open, dismantle, repair, tamper with, or modify the battery charger. ❗ Confirm the polarities of the devices before connection. A reverse polarity contact may result in damage to the battery charger and other connected devices, thus voiding the warranty. ❗ Do not touch the connector contacts while the battery charger is in operation. ❗ Wear proper protective equipment and use insulated tools during installation and operation. Do not wear jewelry or other metal objects when working on or around the battery charger. ℹ️ Do not dispose of the battery charger as household waste. Comply with local, state, and federal laws and regulations and use recycling channels as required. Recommended Components & Accessories: Wire gauge recommendations for models: ℹ️ Components and accessories marked with "*" are available on renogy.com. ℹ️ To ensure optimal system performance, a 10 AWG/8 AWG cable should be no longer than 3 meters. Choose higher gauge cables for longer distances. For details, see "3.2. Size Wires" in the user manual. Diagram: Shows a 12V battery, ANL Fuse, Battery Adapter Cables, and Fuse Cable. 1. Inspect the battery for any visible damage including cracks, dents, deformation, and other visible abnormalities. All terminals shall be clean and dry, free of dirt and corrosion. The battery charger can only be connected to 12V deep-cycle gel-sealed lead-acid batteries (GEL), flooded lead-acid batteries (FLD), sealed lead-acid batteries (SLD/AGM) or lithium iron phosphate batteries (LI). ❗ Do not use the battery if there is any visible damage. Do not touch the exposed electrolyte or powder if the battery housing is damaged. ❗ When being charged, the battery may give off explosive gas. Make sure there is good ventilation. ❗ Take care to use a high-capacity lead-acid battery. Be sure to wear protective goggles. If carelessly getting electrolyte in your eyes, flush your eyes with clean water immediately. Combine batteries in parallel or in series as needed. Prior to installing the battery charger, ensure all battery groups are installed properly. ℹ️ Read the user manual of the battery in use carefully. Battery or Battery Bank System Voltage Battery or Battery Bank System Voltage = System Voltage U ℹ️ In the formula, U represents the battery voltage, and 1, 2, or 3 represents the battery number respectively. ℹ️ This battery charger works seamlessly with 12V battery systems. Please consult the battery manual for accurate system voltage information. Ensure that the 16V overvoltage protection is not triggered for 12V systems. Read the battery user manual for battery voltage parameters, and calculate the voltage of the battery or battery pack system according to the formula to ensure that it does not exceed 16V. 3. Inspect the ANL Fuses for any visible damage including cracks, dents, deformation, and other visible abnormalities. All terminals shall be clean, free of dirt and corrosion, and dry. ❗ Do not use the ANL Fuses if there is any visible damage. ℹ️ For details on how to install and use the ANL Fuse, see its user manual. Diagram: Shows ANL Fuses. Recommended Components: Wire gauge recommendations for models: Diagram: Shows ANL Fuse, Battery Adapter Cables, and Fuse Cable. ℹ️ Accessories marked with "*" are available on renogy.com. ❗ Do not use the cables if there is any visible damage. The automobile alternator may be a smart alternator or a traditional alternator. The connection method of a smart alternator or a traditional alternator depends on its parameters. Before installing the battery charger, read the user manual of the vehicle or consult the vehicle supplier to determine the type of alternator and ensure that the alternator power does not exceed 720W with the output current within the range of 75A to 100A. In addition, you can use a multimeter by yourself to measure the alternator to determine the type of alternator. Readings around 14.4V DC indicates you most likely have a traditional alternator. If your readings are around 12.5-13.5V, you most likely have a smart alternator. ℹ️ In general, the working voltage of a traditional alternator ranges from 13.2V to 16V, and that of a smart alternator ranges from 12V to 16V. Consult the vehicle supplier for help if necessary. To ensure safe, efficient operation of the battery charger and to avoid potential damage or hazards, always follow the installation instructions in the sequence described in this manual. Illustration: Hands wearing insulating gloves. The battery charger can only be connected to 12V deep-cycle gel-sealed lead-acid batteries (GEL), flooded lead-acid batteries (FLD), sealed lead-acid batteries (SLD/AGM) or lithium iron phosphate batteries (LI). Step 1: On the battery charger, connect one negative battery adapter cable (gray) to the Negative Output Terminal, and connect one positive battery adapter cable (red) to the Positive Output Terminal. Step 2: Connect the other end of the positive battery adapter cable (red) to an ANL fuse which should be then connected to a fuse cable. Step 3: On the auxiliary battery, connect the negative terminal and positive terminal to the other end of the negative battery adapter cable (gray) and the other end of the fuse cable respectively. Diagram: Step-by-step illustration of connecting the battery charger to an auxiliary battery, including installing cables on the charger, installing an ANL fuse, and installing cables on the battery. ℹ️ Tug on cable to ensure firm connection. Before installing the charger, consult your vehicle's user manual or contact the vehicle manufacturer to ensure that the output current ranges from 75A to 100A. Step 1: On the battery charger, connect one negative battery adapter cable (gray) to the Negative Input Terminal, and connect the positive battery adapter cable (red) to the Positive Input Terminal. Step 2: Connect the other end of the positive battery adapter cable (red) to an ANL fuse which should be then connected to a fuse cable. Step 3: On the auxiliary battery, connect the negative terminal and positive terminal to the other end of the negative battery adapter cable (gray) and the other end of the fuse cable respectively. Diagram: Step-by-step illustration of connecting the battery charger to a starter battery (RV), including installing cables on the charger, installing an ANL fuse, and installing cables on the starter battery. ℹ️ Tug on all cables to ensure firm connection. IGN signal wiring is required for smart alternators only. For how to distinguish a smart alternator from a traditional one, refer to "3.7. Check the Alternator on Your Automobile" in this manual. For smart alternators, insert the IGN Signal Wire connector into IGN signal wire port, and then connect the other end to the smart alternator's ignition signal port. The wiring method varies specific to your automobile model. Follow the wiring instructions or consult the automobile supplier for wiring details. Diagram: Shows a Smart DC Alternator and the connection of the IGN Signal Wire to the battery charger. The temperature sensor measures the surrounding temperature of the battery and compensates the floating charge voltage when the battery temperature is low. Mount the sensor securely at a suitable location in close proximity to the battery. Diagram: Shows the battery temperature sensor being mounted near a battery and connected to the battery charger. ❗ Do not use the temperature sensor on a LiFePO4 (LFP) battery which comes with a battery management system (BMS). Verify that all cable connections are firmly and securely fastened. This step is essential to prevent any loose or unstable connections that could lead to operational issues or safety concerns. Diagram: Shows arrows indicating wire inspection on the battery charger. The battery charger turns on automatically after power on with the LED indicators working in accordance with the relative operating status. Standby Mode*: The battery charger is only connected to the auxiliary battery, and the auxiliary battery voltage is greater than 12V. ℹ️ If an error occurs, refer to "9. Troubleshooting" for details, or login to the Renogy app for troubleshooting details. Check out the graphic indications of ON, OFF, Solid, Slow Flash, Fast Flash, and Jumping Flash of LEDs in the table below: Renogy 12V 20A/40A DC-DC Battery Charger provides one easy-to-use button for setting the auxiliary battery type in your system. Upon installing the battery charger, set a correct battery type for the connected auxiliary battery either by using the Battery Type Setting Button or in the Renogy app. The battery type settings on the battery charger will automatically synchronize with the Renogy app, and changes made in the app will also reflect on the charger. Diagram: Shows the battery charger with the Battery Type Setting Button and LED indicators for different battery types: SLD/AGM, GEL, LI (Lithium battery activation disabled), FLD, User Mode, LI (Lithium battery activation enabled). ❗ It is essential to ensure that the battery type setting is configured correctly to avoid any potential damage to the battery charger because any damage to the battery charger resulting from an incorrect battery type setting voids the warranty. Setting the battery type to User Mode allows you to customize your battery parameters. You can modify the parameters in the Renogy app. Illustration: Screenshot of the Renogy app showing battery parameters like House Battery Volts, Starter Battery Volts, Starter Battery Amps, and House Battery Charging Amps. Before modifying battery parameters in User Mode, check the table below and consult the battery manufacturer to check whether modification is allowed. Incorrect parameter setting will damage the device and void the warranty. For how to adjust charging parameters for batteries in User Mode, refer to "6.3. Configure Charging Parameters" in this manual for details. You can set the charging voltage and current for the battery charger in the Renogy app. For how to connect the battery charger to your phone via the Renogy app, refer to "7. Monitoring". Illustration: Screenshots of the Renogy app showing settings for charging parameters like Equalization Volts, Boost Volts, Float Volts, etc. Set Charging Voltage The table below illustrates the default and recommended voltage parameters for batteries that can be connected to the battery charger. The parameters may vary depending on the specific battery you use. Read the user manual of the specific battery or contact the battery manufacturer for help if necessary. ❗ Before modifying battery parameters, check the table below first. Incorrect parameter setting will damage the device and void the warranty. ❗ Read the user manual of the battery when customizing a preset battery. Incorrect battery type selection damages the battery charger and voids the warranty. • *For lithium batteries, set the Overvoltage Shutdown value by following the formula below: Actual Overvoltage Shutdown = Default Overvoltage Shutdown + (Boost Voltage you have set for the battery charger - Default Boost Voltage in User Mode). The maximum Overvoltage Shutdown value is 17V. • *When the voltage of the living battery is greater than or equal to the boost recover voltage, wait for 5 seconds, the charger transitions from the Boost phase to the Boost Charging phase. • *When the voltage of the living battery is greater than or equal to the float charge return voltage, wait for 5 seconds, the charger re-enters the Boost Charging phase from the Float Charge phase. Set Charging Current Setting the charging current for the battery charger is allowed in the Renogy app. The battery charger can activate connected lithium batteries. Lithium batteries may enter sleep mode when the built-in protection is triggered. In such case, the battery charger provides a small current to reactivate the sleeping lithium battery. The lithium battery can be charged normally after successful activation. ℹ️ By default, the lithium activation function is disabled in the battery charger. You can manually enable it in the Renogy app. For details, see "7. Monitoring". Operation Condition Set the battery type of the battery charger to LI. For details, see “6.1. Set a Battery Type”. Operation Logic If the battery voltage drops below 6V, the battery charger automatically activates the activation function (on the premise that the activation function is enabled in the Renogy app) and continues to charge the battery using constant voltage until the battery voltage reaches 12.6V. Depending on the specific application, the battery charger can establish either short-range or long-range communication connections with Renogy ONE Core or Renogy via a Renogy BT-2 Bluetooth Module. These monitoring devices facilitate real-time monitoring, programming, and complete system management, offering comprehensive control and enhanced flexibility. Step 1: Connect the Renogy BT-2 Bluetooth Module to the RS485 Communication Port on the battery charger. After the connection, the Bluetooth Module POWER indicator light will remain solid green. Step 2: Place the Bluetooth module at a suitable site. Diagram: Shows the Renogy BT-2 Bluetooth Module connected to the battery charger. ℹ️ Accessories marked with "*" are available on renogy.com. ℹ️ Before adding this product to the Renogy app or Renogy ONE, please ensure that both the app version and the firmware version of Renogy ONE have been updated to the latest version. Download the Renogy app. Login to the app with your account. Illustration: QR code for downloading the Renogy app, screenshots of the Renogy app interface, and icons for Google Play and App Store. ℹ️ Make sure the Bluetooth of your phone is turned on. ℹ️ The version of the Renogy app might have been updated. Illustrations in the user manual are for reference only. Follow the instructions based on the current app version. ℹ️ Make sure that the battery charger is properly installed and powered on before it is paired with the Renogy app. ℹ️ To ensure optimal system performance, keep the phone within 10 feet (3 m) of the battery charger. If only short-range monitoring is required, connect the battery charger to the Renogy app directly through Bluetooth on your phone. Step 1: Open the Renogy app. Tap + to search for new devices. Step 2: Tap Confirm to add the newly found device to the device list. Step 3: Tap the battery charger icon to enter the device information interface. Pair the battery charger with the Renogy app. Monitor and modify the parameters of the battery charger via the app. Diagram: Illustrates the process of pairing the battery charger with the Renogy app via Bluetooth, showing app screens for searching and confirming devices. If long-range communication and programming are required, connect the battery charger to Renogy ONE Core (sold separately) through Bluetooth, and then pair Renogy ONE Core with the Renogy app. Required Components and Installation Instructions Illustration: Shows the Renogy ONE Core device. ℹ️ Components marked with "*" are available on renogy.com. ℹ️ Make sure that the Renogy ONE Core is powered on before the connection. ℹ️ For pairing instructions for Renogy ONE Core, see Renogy ONE Core User Manual. ℹ️ Make sure the battery charger does not communicate with any other device. Step 1: Connect the battery charger to Renogy ONE Core through the Bluetooth of your phone. Step 2: Pair the Renogy ONE Core with the Renogy app through Wi-Fi or by scanning the QR code in the Renogy ONE Core. On Renogy ONE Core, go to "System > Settings > Pair with App" to get the QR code. Diagram: Illustrates the long-range monitoring setup involving the battery charger, BT-2 module, Renogy ONE Core, internet connection, and the Renogy app. Renogy 12V 20A/40A DC-DC Battery Charger begins to charge the auxiliary battery based on the actual voltage of the starter battery as well as the DC alternator type. The battery charger utilizes a four-stage battery charging algorithm for a rapid, efficient, and safe battery charging. The stages include: Bulk Charging, Boost Charging, Float Charging, and Equalization. Diagram: Shows the four-stage charging logic with Voltage (U/V) and Current (I/A) curves over time. Stages are Bulk Charge, Boost Charge (Constant Voltage), Float Charge, and Reset to Bulk Charge. Key points labeled: Maximum Current, Reduce Current, Minimum Current, Increase to Maximum Current. Reference points labeled: 1 Equalization Voltage, 2 Boost Voltage, 3 Float Voltage, 4 Undervoltage Recover Voltage. ℹ️ Adjust the time depending on the specific battery bank size. The battery charger will supply constant current until the battery voltage reaches the boost voltage. The battery charger will supply constant voltage and reduce the current slowly through this stage. Default boost duration: 2 hours. After this time, the charger will enter the float stage. ℹ️ Boost Duration is not applicable to lithium batteries. ℹ️ The stage is determined by internal software in the battery charger. During this stage the battery charger will supply a constant voltage which is determined by the battery selected and will keep current at a minimum level. This stage acts as a trickle charger. After reaching a constant voltage in the charging process, the battery charger reduces the voltage to a float level. At this point, the battery is fully charged, and any excess current is converted to heat or gas. The charger then maintains a lower voltage to offset power consumption, ensuring a full battery capacity. If a load exceeds the charge current, the charger exits float mode and returns to bulk charging. ℹ️ Float charging is not applicable to lithium batteries. This stage is only available for batteries with equalization, such as non-sealed, vented, flooded, and wet cell lead acid batteries. During this stage the batteries are charged at a higher voltage than normal and for most batteries this could cause damage. Refer to the user manual of the battery or contact the battery manufacturer to see if this stage is needed. ❗ During Equalization charging, the battery charger remains in this stage until sufficient charging current is sourced from the starter battery. Note that there should be no load on the batteries during Equalization charging. ❗ Overcharging and excessive gas precipitation can harm battery plates, leading to material shedding. Carefully review the battery's specific requirements to avoid damage from prolonged or excessively high Equalization charging. ❗ Equalization may elevate battery voltage to levels that could damage sensitive DC loads. Ensure that the allowable input voltages of all loads exceed the set voltage during Equalization charging. This section discusses general troubleshooting tips specific to the expressions of the Fault Status indicator. ℹ️ For technical support, contact our technical service through renogy.com/contact-us. The battery charger provides multiple protection mechanisms at the input terminal, output terminal, and battery charger sides. 20A DC-DC Battery Charger (RBC20D1U) Diagram: Shows the dimensions of the 20A DC-DC Battery Charger. Length: 9.31 in (236.5 mm), Width: 5.17 in (131.5 mm), Height: 2.75 in (70 mm). ℹ️ Dimension tolerance: ±0.2 in (0.5 mm) 40A DC-DC Battery Charger (RBC40D1U) Diagram: Shows the dimensions of the 40A DC-DC Battery Charger. Length: 9.31 in (236.5 mm), Width: 6.00 in (152.5 mm), Height: 3.56 in (90.5 mm). ℹ️ Dimension tolerance: ±0.2 in (0.5 mm) For optimum performance, it is recommended to perform these tasks regularly. ℹ️ In some applications, corrosion may exist around the terminals. Corrosion can loosen springs and increase resistance, leading to premature connection failure. Apply dielectric grease to each terminals contact periodically. Dielectric grease repels moisture and protects the terminals contacts from corrosion. ⚠️ Risk of electric shock! Make sure that all power supplies are turned off before touching terminals on the battery charger. Follow the steps below to clean the battery charger regularly. Follow the tips below to ensure that the battery charger is stored well. In the event of any threat to health or safety, always begin with the steps below before addressing other suggestions. ℹ️ Only perform the suggested actions below if it is safe to do so. ❗ Do not use type D (flammable metal) fire extinguishers. ℹ️ The normal noise value of the battery charger is less than 40 dB during operation. If the noise is abnormal, contact our technical service through renogy.com/contact-us. To discuss inaccuracies or omissions in this quick guide or user manual, visit or contact us at: renogy.com/support/downloads | contentservice@renogy.com Illustration: Questionnaire Investigation QR code. To explore more possibilities of solar systems, visit Renogy Learning Center at: renogy.com/learning-center For technical questions about your product in the U.S., contact the Renogy technical support team through: renogy.com/contact-us | 1(909)2877111 For technical support outside the U.S., visit the local website below: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. Any Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20 cm between the radiator & your body. Renogy aims to empower people around the world through education and distribution of DIY-friendly renewable energy solutions. We intend to be a driving force for sustainable living and energy independence. In support of this effort, our range of solar products makes it possible for you to minimize your carbon footprint by reducing the need for grid power. Did you know? In a given month, a 1kW solar energy system will... Renogy Power Plus allows you to stay in the loop with upcoming solar energy innovations, share your experiences with your solar energy journey, and connect with like-minded people who are changing the world in the Renogy Power Plus community. YouTube: @Renogy Solar | Instagram: @renogyofficial | Facebook: @Renogy Renogy reserves the right to change the contents of this manual without notice. Manufacturer: RENOGY New Energy Co.,Ltd EC REP: eVatmaster Consulting GmbH UK REP: EVATOST CONSULTING LTD Logos: RoHS, FC, CE, UKCA, Renogy.Before Getting Started
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1. General Information
1.1. Symbols Used
1.2. Introduction
1.3. Key Features
1.4. SKU
Model SKU Renogy 12V 20A DC-DC Battery Charger RBC20D1U-G1 Renogy 12V 40A DC-DC Battery Charger RBC40D1U-G2 2. Get to Know 12V 20A/40A DC-DC Battery Charger
2.1. What's In the Box?
2.2. Product Overview
2.3. System Setup
3. Preparation
3.1. Recommended Tools & Accessories
3.2. Size Wires
Cable Model Cable Gauge Size Output (to Auxiliary Battery) RBC20D1U 10 AWG (5.25 mm²) RBC40D1U 8 AWG (8.36 mm²) Input (from Starter Battery) RBC20D1U 8 AWG (8.36 mm²) RBC40D1U 6 AWG (13.3 mm²) 3.3. Plan a Mounting Site
3.4. Check the Battery Charger
3.5. Check the Auxiliary Battery
Batteries in Series Batteries in Parallel System Voltage U: U1+U2+U3 System Voltage U: U₁=U2=U3 3.7. Check the Alternator on Your Automobile
4. Installation
4.1. Wear Insulating Gloves
4.2. Connect the Battery Charger to an Auxiliary Battery
4.3. Connect the Battery Charger to a Starter Battery
4.4. Install a IGN Signal Wire (for Smart DC Alternator)
4.5. Install a Battery Temperature Sensor
4.6. Wire Inspection
5. LED Indicators
Battery Status Indicator
Fault Status Indicator
Battery Type Indicator
LED Pattern Description LED ON LED OFF Graphic Expression Solid The LED remains continuously illuminated without any variation. Slow Flash In this mode, the LED alternates between being on and off at a relatively slow and regular interval of 1s. 1s Fast Flash In this mode, the LED alternates between being on and off at a relatively fast and regular interval of 0.1s. 0.1s 0.1s 0.2s Jumping Flash In this mode, the LED alternates between brief 0.5s on-off cycles followed by a longer 2.5s off period. 0.5s 0.5s 0.5s 2.5s 4s 6. Configuration
6.1. Set a Battery Type
6.2. User Mode
6.3. Configure Charging Parameters
Item RBC20D1U RBC40D1U Maximum Combined Charging Current Maximum at 20A. Adjustable at 20A and 10A. Maximum at 40A. Adjustable at 40A, 30A, 20A, and 10A. Equalization Voltage 1. For lead-acid batteries, please consult your battery manufacturer to obtain the voltage value and then complete the settings according to the feedback.
2. If equalization charging is not required, set the voltage to boost voltage.Boost Voltage This value affects whether the battery can be fully charged. Please consult the battery manufacturer and set the value properly. Float Voltage This value affects whether the battery can be fully charged. Please consult the battery manufacturer and set the value properly. Under Voltage Warning This voltage value affects the life of the battery. Consult the battery manufacturer and check if this voltage value needs to be set. Low Voltage Shutdown Boost Duration Please consult the battery manufacturer if it is necessary to set this parameter value. Equalization Duration Equalization Interval Battery Type SLD/AGM FLD GEL LI (LFP) USER Mode Parameters Default Adjustable Range Overvoltage Shutdown 16.0V 16.0V 16.0V 16.0V 16.0V 7V - 17V Overvoltage Disconnect Recover 15.0V 15.0V 15.0V 15.4V 15.0V 7V - 17V Equalization Voltage — 14.8V — — 14.8V 7V - 17V Boost Voltage 14.6V 14.6V 14.2V 14.4V 14.6V 7V - 17V Float Voltage 13.8V 13.8V 13.8V 13.8V 13.8V 7V - 17V Boost Recover Voltage 13.2V 13.2V 13.2V 13.2V 13.2V 7V - 17V Overdischarge Recover 12.6V 12.6V 12.6V 12.6V 12.6V 7V-17V Undervoltage Recover 12.2V 12.2V 12.2V 12.3V 12.2V 7V-17V Undervoltage Warning 12.0V 12.0V 12.0V 12.1V 12.0V 7V-17V Overdischarge Warning 11.1V 11.1V 11.1V 11.1V 11.1V 7V - 17V Boost Duration 120 min* 120 min* 120 min* 120 min* 120 min* 0 - 600 min Equalization Duration — 120 min* — 120 min* 0 - 600 min Equalization Interval 0 days** 28 days 0 days** 28 days 0 - 250 days Temperature Compensation (mV/°C/2V) -3 -3 -3 -3 0, 3, 4, and 5 Item RBC20D1U RBC40D1U Charging Current Maximum at 20A. Adjustable at 20A and 10A. Maximum at 40A. Adjustable at 40A, 30A, 20A, and 10A. 6.4. Activate Lithium Batteries
7. Monitoring
Required Components and Installation Instructions
7.1. Short-Range Monitoring
7.2. Wireless Long-Range Monitoring
8. Working & Charging Logic
8.1. Working Logic
8.2. Charging Logic
Bulk Charge Stage
Boost Charge Stage
Float Charge Stage
Equalization
9. Troubleshooting
9.1. Fault Indicator Errors
Fault Status Indicator Fault Solution Fast flash in red Overvoltage protection for auxiliary battery 1. Disconnect the auxiliary battery and check the battery voltage.
2. Ensure the battery voltage is within the specified Overvoltage Shutdown range in "6.3. Configure Charging Parameters" in this manual.Jumping flash in red Overdischarge shutdown protection for auxiliary battery Solid red Overtemperature protection for auxiliary battery 1. Let the battery cool down.
2. Ensure the battery is not exposed to high ambient temperatures.Slow flash in red Overtemperature protection for battery charger 1. Turn off the battery charger and let it cool down.
2. Ensure proper ventilation around the charger at ambient temperature of lower than 185°F or 85°C.Slow flash in red Reverse contact protection for starter battery Correct the battery connections to the proper polarity. 9.2. Built-in Protection Mechanisms
Protected Device Protection Mechanism Description Remarks Input Side (Starter Battery) Short-Circuit Protection The battery charger will not work or be damaged when there is a short circuit on the Negative Input and Positive Input Terminals. This shirt-circuit protection is NOT applicable to a short-circuit within a starter battery. For short-circuited starter batteries, the battery charger determines that there is no input. Reverse Contact Protection The battery charger will not work or be damaged when there is a reverse polarity contact between the Negative Input and Positive Input Terminals. N/A Overvoltage Protection The battery charger will not work or be damaged when the input voltage from the starter battery is higher than 17V. N/A Low Voltage Protection The battery charger protects the connected starter battery from being under voltage. N/A Output Side (Auxiliary Battery) Short-Circuit Protection The battery charger will not work or be damaged when there is a short circuit on the Negative Output and Positive Output Terminals. Reverse Contact Protection The battery charger will not work or be damaged when there is a reverse polarity contact between the Negative Output and Positive Output Terminals. N/A Overvoltage Protection The battery charger provides overvoltage shutdown protection for the connected auxiliary battery. For details, see "6.3. Configure Charging Parameters". N/A Low Voltage Protection The battery charger provides low voltage protection for the connected auxiliary battery. For details, see "6.3. Configure Charging Parameters". N/A Protected Device Protection Mechanism Description Remarks Output Side (Auxiliary Battery) Overcurrent Protection The battery charger provides maximum constant charge current (20A for RBC20D1U and 40A for RBC40D1U) for the connected auxiliary battery. N/A Battery Charger Low/High Temperature Protection N/A 10. Dimensions & Specifications
10.1. Dimensions
10.2. Technical Specifications
Parameter Name RBC20D1U RBC40D1U System Voltage 12V-12V Supported Battery Type Starter battery: Gel
Auxiliary battery: SLD, AGM, flooded, lithium, and gel; User ModeNo-Load Current Consumption < 15 mA Converting Method Buck-boost Input Voltage Range 9V-16V Output Voltage Range 9V-16V Maximum Rated Charge Current 20A 40A Maximum Input Power 300W @ 20A 600W @ 40A Communication Bluetooth Protection Mechanisms Auxiliary battery: Overvoltage, overdischarge shutdown, overtemperature, and short-circuit protection;
Starter battery: Reverse contact and short-circuit protectionOperating Temperature 32°F to 140°F (-25°C to 60°C) Derating < 45°C: Full load;
> 45°C: Non-full load;
≥ 60°C: Stop workingStorage Temperature -40°F to 185°F (-40°C to 85°C) Operating Humidity 0% to 95% RH, no condensation IP Rating > IP20 (IP32) Installation Method Surface mounting Cooling Natural cooling Operating Altitude ≤ 3000m Noise < 40 dB Weight ≤ 3.3 lbs (1.5 kg) ≤ 4.4 lbs (2 kg) Dimensions 9.31 x 5.17 x 2.30 in (236.5 x 131.5 x 58 mm) 9.31 x 6.00 x 2.30 in (236.5 x 152.5 x 58 mm) Certification RoHS, FCC, CE, RCM, and UKCA Warranty 2 years 11. Maintenance
11.1. Inspection
11.2. Cleaning
11.3. Storage
12. Emergency Responses
12.1. Fire
12.2. Flooding
12.3. Smell
12.4. Noise
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