Commercial Foodservice & Restaurant Equipment | HatcoOwner's Manual for Hatco models including: GRBW Series GLO-RAY Buffet Warmers, GRBW Series, GLO-RAY Buffet Warmers, Buffet Warmers, GLO-RAY, Warmers
Hatco GRBW-30-120 Glo-Ray 30" Wide 2-Pan Countertop Buffet Warmer With Infrared Top Heat And Heated Base And Plexiglass Sneeze Guards And Incandescent Lighting, 120V 1230 Watts
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DocumentDocumentwww.hatcocorp.com Register Online! (see page 2) GLO-RAY® Buffet Warmers GRBW Series Installation and Operating Manual P/N 07.04.102.00 WARNING Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you're unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference. ADVERTENCIA No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura. AVERTISSEMENT Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard. © 2011 Hatco Corporation CONTENTS Important Owner Information ..............................................2 Introduction ...........................................................................2 Important Safety Information...............................................3 Model Description.................................................................4 all models ........................................................................4 Model Designation ................................................................4 Specifications........................................................................4 Plug Configurations .........................................................4 Electrical Rating Chart .....................................................5 Dimensions ......................................................................7 Installation .............................................................................8 General ............................................................................8 Installing the Sneeze Guard ............................................8 Operation ...............................................................................9 General ............................................................................9 maximum Pan Capacity...................................................9 Maintenance ........................................................................10 General ..........................................................................10 Cleaning ........................................................................10 Replacing Display Light Bulbs .......................................10 Troubleshooting Guide.......................................................11 Options and Accessories...................................................12 Limited Warranty.................................................................14 Authorized Parts Distributors ............................Back Cover IMPORTANT OWNER INFORMATION Record the model number, serial number (specification label located on the top rear of the unit), voltage, and purchase date of the unit in the spaces below. Please have this information available when calling Hatco for service assistance. model No. ____________________________________ Serial No. ____________________________________ Voltage ______________________________________ Date of Purchase ______________________________ Register your unit! Completing online warranty registration will prevent delay in obtaining warranty coverage. access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on "Warranty Registration". Business 8:00 am to 5:00 Pm Hours: Central Standard Time (C.S.T.) (Summer Hours: June to September 8:00 am to 5:00 Pm C.S.T. monday through Thursday 8:00 am to 2:30 Pm C.S.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 E-mail: partsandservice@hatcocorp.com Fax: (800) 690-2966 (Parts and Service) (414) 671-3976 (International) 24 Hour 7 Day Parts and Service Assistance available in the United States and Canada by calling (800) 558-0607. additional information can be found by visiting our web site at www.hatcocorp.com. INTRODuCTION Hatco Glo-Ray® Buffet Warmers are designed to hold all foods safely at optimum serving temperatures without affecting quality. Glo-Ray Buffet Warmers keep prepared foods hot at customer serving points, kitchen work areas, or waitress pick-up stations. These warmers feature a thermostatically-controlled heated base with prefocused infrared overhead heat to extend the holding times of most food. The infrared heating elements are guaranteed against breakage and burnout for two years and the base blanket heating elements are guaranteed against burnout for one year. Glo-Ray Buffet Warmers are shipped with display lights, a cord and plug set, and easy-to-install sneeze guards. Hatco Glo-Ray Buffet Warmers are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment. This manual provides the installation, safety, and operating instructions for Hatco Glo-Ray Buffet Warmers. Hatco recommends that all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit. Safety information that appears in this manual is identified by the following signal word panels: WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAuTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE NOTICE is used to address practices not related to personal injury. 2 Form No. GRBWm-0211 IMPORTANT SAFETY INFORMATION Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property. WARNING ELECTRIC SHOCK HAzARD: · Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle. · Turn OFF power switch, unplug power cord, and allow unit to cool before performing any maintenance or cleaning. · DO NOT submerge or saturate with water. unit is not waterproof. Do not operate if unit has been submerged or saturated with water. · unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C). · Do not steam clean or use excessive water on unit. · This unit is not "jet-proof" construction. Do not use jetclean spray to clean this unit. · Do not clean unit when it is energized or hot. · Do not pull unit by power cord. · Discontinue use if power cord is frayed or worn. · Do not attempt to repair or replace a damaged power cord. The cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications. · This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn. · use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. FIRE HAzARD: Locate unit a minimum of 1 (25 mm) from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Make sure food product has been heated to the proper foodsafe temperature before placing on the unit. Failure to heat food product properly may result in serious health risks. This unit is for holding preheated food product only. Make sure all operators have been instructed on the safe and proper use of the unit. This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit. WARNING ExPLOSION HAzARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. use only light bulbs that meet or exceed National Sanitation Foundation (NSF) standards and are specifically designed for food holding areas. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination. This unit has no "user-serviceable" parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976. CAUTION BuRN HAzARD: Some exterior surfaces on unit will get hot. use caution when touching these areas. Locate unit at proper counter height in an area that is convenient for use. The location should be level to prevent unit or its contents from falling accidentally and strong enough to support the weight of unit and contents. Transport unit in upright position only. Failure to do so may result in damage to unit or personal injury. The National Sanitation Foundation (NSF) requires that units over 36 (914 mm) in width or weighing more than 80 lbs. (36 kg) either be sealed to or raised above the installation surface. If unit cannot be sealed at the point of use, 4 (102 mm) legs are included to allow for proper cleaning access below unit. NOTICE Do not lay unit on the side with the control panel. Damage to unit could occur. Do not drag or slide unit when moving or installing. Carefully lift unit to prevent rubber feet from tearing off. Do not slide pans across hardcoat surface, use roughbottomed pans, or drop anything on hardcoat surface. Scratching or breakage may occur. Damage to hardcoat surface caused by misuse is not covered under warranty. use non-abrasive cleaners only. Abrasive cleaners could scratch the finish of the unit, marring its appearance and making it susceptible to soil accumulation. IMPORTANT--DO NOT use paper towel or glass cleaner to clean plastic surfaces such as sneeze guards and flip-up doors. Paper towel and glass cleaner may scratch the material. Wipe off plastic surfaces using a soft, clean, and damp cloth. Form No. GRBWm-0211 3 MODEL DESCRIPTION All Models Hatco Glo-Ray® Buffet Warmers are ideal for holding hot food on a buffet line or temporary serving areas. The GRBW models are available in various widths from 25-1/8" to 73-1/8" (638 to 1857 mm). a metal-sheathed heating element directs heat from above while below the thermostatically-controlled heated base conducts heat from 80°180°F (27°82°C). Standard features include stainless steel top surface, sturdy plastic sneeze guards, shatter resistant incandescent display lighting, and a 6' (1829 mm) cord and plug set. Optional features available include plastic side panels, a plastic front enclosure, sign holders, 9-3/8" (238 mm) or 14" (356 mm) sneeze guards, hardcoated base, overhead heat controls (GRBW-24 through GRBW-60 models only), Designer colors, and halogen display light bulbs. Pan Rails and 4" (102 mm) adjustable legs are available as accessories. NOTE: Refer to the OPTIONS AND ACCESSORIES section for additional information. Power ON/OFF (I/O) Switch Sneeze Guard Base Heat Control Stainless Steel Top Surface Figure 1. model GRBW-24 (control side shown) MODEL DESIGNATION G R B W - X X Glo-Ray Buffet Warmer Width (inches) Figure 2. model Designation SPECIFICATIONS Plug Configurations Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications. WARNING ELECTRIC SHOCK HAzARD: Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install the proper voltage and size electrical receptacle. NOTE: The specification label is located on the top rear of the unit. See label for serial number and verification of unit electrical information. NOTE: Receptacle not supplied by Hatco. NEMA 5-15P BS-1363 NEMA 5-20P NEMA L14-20P CEE 7/7 Schuko Figure 3. Plug Configurations 4 Form No. GRBWm-0211 SPECIFICATIONS Electrical Rating Chart -- GRBW-24GRBW-36 Model GRBW-24 GRBW-30 GRBW-36 GRBW-42 GRBW-48 Voltage 100 120 120/208 120/240 220 240 220230 (CE) 230240 (CE) 100 120 120/208 120/240 220 240 220230 (CE) 230240 (CE) 100 120 120/208 120/240 220 240 220230 (CE) 230240 (CE) 120 120/208 120/240 220 240 220230 (CE) 230240 (CE) 120 120/208 120/240 220 240 220230 (CE) 230240 (CE) Watts 934 970 970 970 920 1000 9201006 9181000 1194 1230 1230 1230 1172 1270 11721281 11661270 1476 1530 1530 1530 1454 1578 14541589 14491578 1730 1730 1730 1648 1782 16481801 16361782 2040 2040 2040 1940 2040 19402120 18752040 Amps 9.3 8.1 4.2 4.2 4.2 4.2 4.24.4 4.04.2 11.9 10.3 5.5 5.5 5.3 5.3 5.35.6 5.15.3 14.8 12.8 6.7 6.7 6.6 6.6 6.66.9 6.36.6 14.4 7.9 7.9 7.5 7.4 7.57.8 7.17.4 17.0 9.2 9.2 8.8 8.5 8.89.2 8.18.5 Plug Configuration NEma 5-15P NEma 5-15P NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 NEma 5-15P NEma 5-15P NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 NEma 5-15P NEma 5-15P* NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 NEma 5-15P* NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 NEma 5-20P NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 The shaded areas contain electrical information for International models only. * NEma 5-20P for Canada. Not available in Canada. Shipping Weight 48 lbs. (22 kg) 48 lbs. (22 kg) 48 lbs. (22 kg) 48 lbs. (22 kg) 48 lbs. (22 kg) 48 lbs. (22 kg) 48 lbs. (22 kg) 48 lbs. (22 kg) 52 lbs. (24 kg) 52 lbs. (24 kg) 52 lbs. (24 kg) 52 lbs. (24 kg) 52 lbs. (24 kg) 52 lbs. (24 kg) 52 lbs. (24 kg) 52 lbs. (24 kg) 58 lbs. (26 kg) 58 lbs. (26 kg) 58 lbs. (26 kg) 58 lbs. (26 kg) 58 lbs. (26 kg) 58 lbs. (26 kg) 58 lbs. (26 kg) 58 lbs. (26 kg) 68 lbs. (31 kg) 68 lbs. (31 kg) 68 lbs. (31 kg) 68 lbs. (31 kg) 68 lbs. (31 kg) 68 lbs. (31 kg) 68 lbs. (31 kg) 74 lbs. (34 kg) 74 lbs. (34 kg) 74 lbs. (34 kg) 74 lbs. (34 kg) 74 lbs. (34 kg) 74 lbs. (34 kg) 74 lbs. (34 kg) Form No. GRBWm-0211 5 SPECIFICATIONS Electrical Rating Chart -- GRBW-42GRBW-72 Model GRBW-54 GRBW-60 GRBW-66 GRBW-72 Voltage 120/208 120/240 220 240 220230 (CE) 230240 (CE) 120/208 120/240 220 240 220230 (CE) 230240 (CE) 120/208 120/240 220 240 220230 (CE) 230240 (CE) 120/208 120/240 220 240 220230 (CE) 230240 (CE) Watts 2290 2290 2182 2360 21822385 21672360 2600 2600 2474 2680 24742704 24702680 2860 2860 2726 2948 27262978 27072948 3125 3125 2983 3113 29833260 28593113 Amps 10.4 10.4 9.9 9.8 9.910.4 9.49.8 11.7 11.7 11.2 11.2 11.211.8 10.711.2 13.0 13.0 12.4 12.3 12.412.9 11.812.3 14.4 14.4 13.6 13.0 13.614.2 12.413.0 Plug Configuration NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 NEma L14-20P NEma L14-20P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 The shaded areas contain electrical information for International models only. Shipping Weight 81 lbs. (37 kg) 81 lbs. (37 kg) 81 lbs. (37 kg) 81 lbs. (37 kg) 81 lbs. (37 kg) 81 lbs. (37 kg) 90 lbs. (41 kg) 90 lbs. (41 kg) 90 lbs. (41 kg) 90 lbs. (41 kg) 90 lbs. (41 kg) 90 lbs. (41 kg) 96 lbs. (44 kg) 96 lbs. (44 kg) 96 lbs. (44 kg) 96 lbs. (44 kg) 96 lbs. (44 kg) 96 lbs. (44 kg) 107 lbs. (49 kg) 107 lbs. (49 kg) 107 lbs. (49 kg) 107 lbs. (49 kg) 107 lbs. (49 kg) 107 lbs. (49 kg) 6 Form No. GRBWm-0211 SPECIFICATIONS Dimensions Model GRBW-24 GRBW-30 GRBW-36 GRBW-42 GRBW-48 GRBW-54 GRBW-60 GRBW-66 GRBW-72 Width (A) 25-1/8 (638 mm) 31-1/8 (791 mm) 37-1/8 (943 mm) 43-1/8 (1095 mm) 49-1/8 (1248 mm) 55-1/8 (1400 mm) 61-1/8 (1553 mm) 67-1/8 (1705 mm) 73-1/8 (1857 mm) Depth (B) 22-1/2 (572 mm) 22-1/2 (572 mm) 22-1/2 (572 mm) 22-1/2 (572 mm) 22-1/2 (572 mm) 22-1/2 (572 mm) 22-1/2 (572 mm) 22-1/2 (572 mm) 22-1/2 (572 mm) Height (C) 17-3/4 (451 mm) 17-3/4 (451 mm) 17-3/4 (451 mm) 20-3/4 (527 mm) 20-3/4 (527 mm) 20-3/4 (527 mm) 20-3/4 (527 mm) 20-3/4 (527 mm) 20-3/4 (527 mm) Depth (D) 19-1/2 (495 mm) 19-1/2 (495 mm) 19-1/2 (495 mm) 19-1/2 (495 mm) 19-1/2 (495 mm) 19-1/2 (495 mm) 19-1/2 (495 mm) 19-1/2 (495 mm) 19-1/2 (495 mm) Footprint Width (E) 22-5/8 (575 mm) 28-5/8 (727 mm) 34-5/8 (879 mm) 40-5/8 (1032 mm) 46-5/8 (1184 mm) 52-5/8 (1337 mm) 58-5/8 (1489 mm) 64-5/8 (1641 mm) 70-5/8 (1794 mm) Footprint Depth (F) 17-15/16 (456 mm) 17-15/16 (456 mm) 17-15/16 (456 mm) 17-15/16 (456 mm) 17-15/16 (456 mm) 17-15/16 (456 mm) 17-15/16 (456 mm) 17-15/16 (456 mm) 17-15/16 (456 mm) Standard units are equipped with 1" (25 mm) feet, add 3" (76 mm) to Height (C) when equipped with 4" (102 mm) legs. NOTE: Depth (B) is for units equipped with the standard 7-1/2" (191 mm) sneeze guard. A B C 10-1/8" (258 mm) E Front View Figure 4. GRBW-XX Dimensions F D Side View Form No. GRBWm-0211 7 INSTALLATION General Glo-Ray® Buffet Warmers are shipped with most components pre-assembled. Care should be taken when unpacking shipping carton to avoid damage to unit and components enclosed. WARNING ELECTRIC SHOCK HAzARD: unit is not weatherproof. Locate unit indoors where the ambient air temperature is a minimum of 70°F (21°C). FIRE HAzARD: Locate unit a minimum of 1 (25 mm) from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. CAUTION Locate unit at the proper counter height in an area that is convenient for use. The location should be level to prevent the unit or its contents from falling accidentally and strong enough to support the weight of the unit and contents. The National Sanitation Foundation (NSF) requires that units over 36 (914 mm) in width or weighing more than 80 lbs. (36 kg) either be sealed to or raised above the installation surface. If unit cannot be sealed at the point of use, 4 (102 mm) legs are included to allow for proper cleaning access below unit. Transport unit in upright position only. Failure to do so may result in damage to unit or personal injury. Installing the Sneeze Guard all models are shipped with sneeze guards. Use the following procedure to install sneeze guards on the unit. 1. assemble each weld screw through the top of the sneeze guard and through the support trim. Loosely thread a cap nut onto each of the weld screws below the support trim. 2. Lift the sneeze guard assembly and carefully slide each of the weld screws that are loosely attached to the sneeze guard into the T-slot. 3. align each end of the sneeze guard with the ends of the unit and then tighten the cap nuts to secure the sneeze guard in position. Do not over-tighten the cap nuts. T-Slot Weld Screw NOTICE Do not drag or slide unit when moving or installing. Carefully lift unit to prevent the rubber feet from tearing off. 1. Remove the unit from the box. NOTE: To prevent delay in obtaining warranty coverage, complete online warranty registration. See the ImPORTaNT OWNER INFORmaTION section for details. 2. Remove tape and protective packaging from all surfaces of unit. 3. Install the sneeze guards. Refer to the "Installing the Sneeze Guard" procedure in this section. 4. Place the unit in the desired location. Two people are required for this step. · Locate the unit in an area where the ambient air temperature is constant and a minimum of 70°F (21°C). avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, exterior doors, and air conditioning ducts). · make sure the unit is at the proper counter height in an area convenient for use. · make sure the countertop is level and strong enough to support the weight of the unit and food product. NOTE: Refer to the OPTIONS AND ACCESSORIES section for additional installation information. Cap Nut Sneeze Guard Support Trim Figure 5. Installing the Sneeze Guard 8 Form No. GRBWm-0211 OPERATION General Use the following procedures to operate Glo-Ray Buffet Warmers. WARNING Read all safety messages in the IMPORTANT SAFETY INFORMATION section before operating this equipment. 1. Plug unit into a properly grounded electrical receptacle of the correct voltage, size and plug configuration. See the SPECIFICaTIONS section for details. 2. move the Power ON/OFF (I/O) toggle switch to the ON (I) position. · The base blanket heating elements and the overhead heating elements will energize. · The display lights will turn on. NOTE: If the unit is equipped with an optional top heat control, then the top heat control will control the overhead heating elements. The Power ON/OFF (I/O) toggle switch will control the base blanket heating elements and the display lights only. 3. Turn the base heat control to the desired setting between LOW and HIGH. The base temperature range is approximately from 80°180°F (27°82°C). 4. Turn the optional top heat control (if equipped) to the desired setting. Shutdown 1. move the Power ON/OFF (I/O) toggle switch to the OFF (O) position. all the heating elements and the display lights will shut off. 2. If the unit is equipped with the optional top heat control, turn the top heat control to the OFF position. The overhead heating elements will shut off. Power ON/OFF (I/O) Switch Optional Top Heat Control Figure 6. Overhead Controls for GRBW-XX models Base Heat Control Figure 7. Base Controls for GRBW-XX models Maximum Pan Capacities GRBW-24 ........................................................1 Full Size Pan GRBW-30 and -36 ..........................................2 Full Size Pans GRBW-42 and -48 ..........................................3 Full Size Pans GRBW-54 and -60 ..........................................4 Full Size Pans GRBW-66 and -72 ..........................................5 Full Size Pans Form No. GRBWm-0211 9 MAINTENANCE General Hatco Glo-Ray Buffet Warmers are designed for maximum durability and performance, with minimum maintenance. WARNING ELECTRIC SHOCK HAzARD: · Turn OFF power switch, unplug power cord, and allow unit to cool before performing any maintenance or cleaning. · DO NOT submerge or saturate with water. unit is not waterproof. Do not operate if unit has been submerged or saturated with water. · Do not steam clean or use excessive water on unit. · This unit is not "jet-proof" construction. Do not use jetclean spray to clean this unit. · Do not clean unit when it is energized or hot. This unit has no "user-serviceable" parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976. Cleaning To preserve the finish of the unit as well as maintain performance, it is recommended that the unit be cleaned daily. NOTICE Submerging or saturating unit with water will damage unit and void product warranty. Do not drag or slide unit when moving or installing. Carefully lift unit to prevent the rubber feet from tearing off. IMPORTANT--DO NOT use paper towel or glass cleaner to clean plastic surfaces such as sneeze guards and flip-up doors. Paper towel and glass cleaner may scratch the material. Wipe off plastic surfaces using a soft, clean, and damp cloth. 1. Turn off the unit, unplug the power cord, and allow the unit to cool. 2. Wipe down all exterior and interior surfaces using a damp cloth. a non-abrasive cleaner may be used for difficult stains. Hard to reach areas should be cleaned using small brush and mild soap. 3. Clean the plastic sneeze guards, side panels, and front enclosure using a mild, soapy water solution and a damp, soft cloth. NOTICE: DO NOT use paper towel or glass cleaner. Replacing Display Light Bulbs WARNING use only light bulbs that meet or exceed National Sanitation Foundation (NSF) standards and are specifically designed for food holding areas. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination. The display lights are incandescent light bulbs that illuminate the warming area. Each bulb has a special coating to guard against injury and food contamination in the event of breakage. 1. Turn off the unit, unplug the power cord, and allow the unit to cool. 2. Unscrew the light bulb from the unit and replace it with a new, specially-coated incandescent light bulb. NOTE: Hatco shatter-resistant light bulbs meet NSF standards for food holding and display areas. For 120 V applications, use Hatco P/N 02.30.081.00. For 220, 240, 220230, and 230240 V, use Hatco P/N 02.30.082.00. NOTE: Shatter-resistant halogen bulbs are available in place of the standard incandescent bulbs. Halogen bulbs have a special coating to guard against injury and food contamination in the event of breakage. For 120 V applications, use Hatco P/N 02.30.081.00. For 220, 240, 220230, and 230240 V applications use Hatco P/N 02.30.082.00. WARNING ELECTRIC SHOCK HAzARD: use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. 10 Form No. GRBWm-0211 TROuBLESHOOTING GuIDE WARNING This unit must be serviced by trained and qualified personnel only. Service by unqualified personnel may lead to electric shock or burn. WARNING ELECTRIC SHOCK HAzARD: Turn OFF power switch, unplug power cord, and allow unit to cool before performing any maintenance or cleaning. Symptom Probable Cause Corrective Action Overhead heat is too hot. Optional overhead heat control set too adjust overhead heat control to a lower setting. high. Overhead heat control defective. Contact authorized Service agent or Hatco for assistance. Unit plugged into incorrect/high voltage. Verify that voltage supply matches electrical information listed on the unit. Overhead heat is not hot Overhead heat control set too low. enough. Overhead heat control defective. adjust overhead heat control to a higher setting. Contact authorized Service agent or Hatco for assistance. Heating elements not working. Contact authorized Service agent or Hatco for assistance. Excessive air movement around unit. Relocate unit or redirect air movement (i.e. air conditioning duct or exhaust fan) away from unit. Base heat is too hot. Base heat control set too high. adjust base heat control to a lower setting. Base heat control defective. Contact authorized Service agent or Hatco for assistance. Unit plugged into incorrect/high voltage. Verify that voltage supply matches electrical information listed on the unit. Base heat is not hot enough. Base heat control set too low. adjust base heat control to a higher setting. Base heat control defective. Contact authorized Service agent or Hatco for assistance. Base heating element not working. Contact authorized Service agent or Hatco for assistance. Excessive air movement around Relocate unit or redirect air movement (i.e. air warming cabinet. conditioning duct or exhaust fan) away from unit. No heat. Heating elements not working. Contact authorized Service agent or Hatco for assistance. Base heat control and/or overhead heat Contact authorized Service agent or Hatco for control not working properly. assistance. Unit plugged into incorrect/low voltage. Verify that voltage supply matches electrical information listed on the unit. No heat and no lights. ON/OFF Switch turned OFF. move ON/OFF Switch to ON position. Unit not plugged in or receptacle not Plug in unit, have receptacle repaired by a certified working. electrician, or use a different outlet. Circuit breaker tripped. Reset circuit breaker. If circuit breaker continues to trip, contact authorized Service agent or Hatco for assistance. ON/OFF switch defective. Contact authorized Service agent or Hatco for assistance. Form No. GRBWm-0211 11 OPTIONS AND ACCESSORIES Front Enclosure and Side Panels One plastic front enclosure and two plastic side panels are available as an option for all GRBW models. Use the following procedure to install the front enclosure and side panels. 1. attach the two enclosure brackets and the two panel brackets to the bottom of the unit. a. Unscrew the four feet or legs from each corner of the unit. b. Screw the feet or legs through the appropriate brackets and into the base. The two enclosure brackets should be installed on the front of the unit. The two panel brackets should be installed on the rear of the unit. 3. Install the side panels. To install each side panel: a. Remove the screw on the top of each support post. b. Position the side panel in the panel bracket and the enclosure bracket. make sure the side panel sits under the front enclosure. c. attach the upper bracket to the top of the support posts using the previously removed screws. Upper Bracket Support Post Left Enclosure Bracket Panel Bracket Right Enclosure Bracket Foot Figure 8. Installing the Brackets NOTE: Enclosure brackets support the front enclosure and the side panels. Panel brackets only support the side panels. 2. Install the front enclosure. Weld Screw a. Slide weld screws into the T-slot. Place the weld screws into the approximate position to align with the holes in the front enclosure. T-Slot b. Position the bottom of the front enclosure into the two enclosure brackets. c. align the weld screws with the holes in the top of the front enclosure and support trim. Secure using the supplied cap nuts. Do not over-tighten the cap nuts. T-Slot Enclosure Bracket Panel Bracket Figure 10. Installing the Front Enclosure and Side Panel Side Panels Two plastic side panels are available as an option for all GRBW models. Use the following procedure to install each side panel. 1. attach the four panel brackets to the bottom of the unit. a. Unscrew the four feet or legs from each corner of the unit b. Screw the feet or legs through the appropriate bracket and into the base. NOTE: The four panel brackets must be installed in the proper location and orientation. Refer to the illustration for proper bracket installation information. 2. Position the side panels in the panel brackets. 3. attach the two upper brackets to the top of each side of the unit using supplied screws. Upper Bracket Side Panel Support Trim Cap Nut Figure 9. Installing the Front Enclosure Foot Panel Bracket Figure 11. Installing the Side Panel 12 Form No. GRBWm-0211 OPTIONS AND ACCESSORIES Overhead Heat Control an optional overhead heat control is available for models GRBW-24 through GRBW-60. This infinite control allows the operator to manually adjust the overhead heat output from full wattage down to any desired level. 4" (102 mm) Adjustable Legs 4" (102 mm) adjustable legs are available as an accessory. 4" (102 mm) adjustable legs come standard on GRBW-42 or larger models. Install the legs by screwing into the bottom of the unit until hand tight. Do not over-tighten. Pan Rails Pan Rails are available accessories for all GRBW models and come in 2, 3, 4, or 5 pan sizes. Hardcoated Surface an optional hardcoated base surface is available for all GRBW models in place of the standard stainless steel surface. Sneeze Guards additional sneeze guard sizes are available for all GRBW models. The two additional sizes are 9-3/8" (238 mm) and 14" (356 mm). Sign Holder Display sign holders are available as accessories for all GRBW models. Use the following procedure to install a sign holder. 1. Remove the two screws from each side of the unit. The screws are located toward the front and on the side of the unit. 2. align sign holder holes with the screw holes on the side of the unit. 3. Install the sign holder to the unit using the original screws. Sign Holder Screw Figure 12. Display Sign Holder assembly Form No. GRBWm-0211 13 LIMITED WARRANTY 1. PRODuCT WARRANTY Hatco warrants the products that it manufactures (the "Products") to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco's written instructions or 18 months from the date of shipment from Hatco. Buyer must establish the Product's purchase date by returning Hatco's Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion. Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below: a) One (1) Year Parts and Labor PLuS One (1) Additional Year Parts-Only Warranty: Conveyor Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Display Warmer Elements (metal sheathed air heating) Holding Cabinet Elements (metal sheathed air heating) Built-In Heated Well Elements -- HWB, HWBI, and HWBI-S Series (metal sheathed) b) One (1) Year Parts and Labor PLuS Four (4) Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer's request: 3CS and FR Tanks c) One (1) Year Parts and Labor PLuS Nine (9) Years Parts-Only Warranty on: Electric Booster Heater Tanks Gas Booster Heater Tanks d) Ninety (90) Day Parts-Only Warranty: Replacement Parts THE FOREGOING WaRRaNTIES aRE EXCLUSIVE aND IN LIEU OF aNY OTHER WaRRaNTY, EXPRESSED OR ImPLIED, INCLUDING BUT NOT LImITED TO aNY ImPLIED WaRRaNTY OF mERCHaNTaBILITY OR FITNESS FOR a PaRTICULaR PURPOSE OR PaTENT OR OTHER INTELLECTUaL PROPERTY RIGHT INFRINGEmENT. Without limiting the generality of the foregoing, SUCH WaRRaNTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lights, heat lamp bulbs, coated halogen light bulbs, halogen heat lamp bulbs, xenon light bulbs, glass components, and fuses; Product failure in booster tank, fin tube heat exchanger, or other water heating equipment caused by liming, sediment buildup, chemical attack, or freezing; or Product misuse, tampering or misapplication, improper installation, or application of improper voltage. 2. LIMITATION OF REMEDIES AND DAMAGES Hatco's liability and Buyer's exclusive remedy hereunder will be limited solely, at Hatco's option, to repair or replacement using new or refurbished parts or Product by Hatco or a Hatcoauthorized service agency (other than where Buyer is located outside of the United States, Canada, United Kingdom, or australia, in which case Hatco's liability and Buyer's exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Hatco reserves the right to accept or reject any such claim in whole or in part. In the context of this Limited Warranty, "refurbished" means a part or Product that has been returned to its original specifications by Hatco or a Hatco-authorized service agency. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer's sole expense. HaTCO WILL NOT BE LIaBLE, UNDER aNY CIRCUmSTaNCES, FOR CONSEQUENTIaL OR INCIDENTaL DamaGES, INCLUDING BUT NOT LImITED TO LaBOR COSTS OR LOST PROFITS RESULTING FROm THE USE OF OR INaBILITY TO USE THE PRODUCTS OR FROm THE PRODUCTS BEING INCORPORaTED IN OR BECOmING a COmPONENT OF aNY OTHER PRODUCT OR GOODS. 14 Form No. GRBWm-0211 NOTES Form No. GRBWm-0211 15 HATCO AuTHORIzED PARTS DISTRIBuTORS ALABAMA Jones mcLeod appl. Svc. Birmingham 205-251-0159 ARIzONA Service Solutions Group Phoenix 602-234-2443 Byassee Equipment Co. Phoenix 602-252-0402 CALIFORNIA Industrial Electric Commercial Parts & Service, Inc. Huntington Beach 714-379-7100 Chapman appl. Service San Diego 619-298-7106 P & D appliance Commercial Parts & Service, Inc. S. San Francisco 650-635-1900 COLORADO Hawkins Commercial appliance Englewood 303-781-5548 FLORIDA Whaley Foodservice Repair Jacksonville 904-725-7800 3Wire Nass Service Co., Inc. Orlando 407-425-2681 B.G.S.I. Pompano Beach 954-971-0456 Comm. appliance Service Tampa 813-663-0313 GEORGIA TWC Services mableton 770-438-9797 Heritage Service Group Norcross 866-388-9837 Southeastern Rest. Svc. Norcross 770-446-6177 HAWAII Burney's Comm. Service, Inc. Honolulu 808-848-1466 Food Equip Parts & Service Honolulu 808-847-4871 ILLINOIS Parts Town Lombard 708-865-7278 Eichenauer Elec. Service Decatur 217-429-4229 midwest Elec. appl. Service Elmhurst 630-279-8000 Cone's Repair Service moline 309-797-5323 INDIANA GCS Service Indianapolis 317-545-9655 IOWA Electric motor Service Co. Davenport 319-323-1823 Goodwin Tucker Group Des moines 515-262-9308 KENTuCKY Service Solutions Group Lexington 859-254-8854 Service Solutions Group Louisville 502-451-5411 LOuISIANA Chandlers Parts & Service Baton Rouge 225-272-6620 MARYLAND Electric motor Service Baltimore 410-467-8080 GCS Service Silver Spring 301-585-7550 MASSACHuSETTS ace Service Co., Inc. Needham 781-449-4220 MICHIGAN Bildons appliance Service Detroit 248-478-3320 Commercial Kitchen Service Bay City 517-893-4561 midwest Food Equip. Service Grandville 616-261-2000 MINNESOTA GCS Service Plymouth 800-345-4221 MISSOuRI General Parts Kansas City 816-421-5400 Commercial Kitchen Services St. Louis 314-890-0700 Kaemmerlen Parts & Service St. Louis 314-535-2222 NEBRASKA anderson Electric Omaha 402-341-1414 NEVADA Burney's Commercial Las Vegas 702-736-0006 Hi. Tech Commercial Service N. Las Vegas 702-649-4616 NEW JERSEY Jay Hill Repair Fairfield Service Plus Flanders 973-575-9145 973-691-6300 NEW YORK acme american Repairs, Inc. Brooklyn 718-456-6544 alpro Service Co. Brooklyn 718-386-2515 appliance Installation Buffalo 716-884-7425 Duffy's Equipment Services, Inc. Buffalo 800-836-1014 3Wire Northern Plattsburgh 800-634-5005 Duffy's Equipment Services, Inc. Sauquoit 800-836-1014 J.B. Brady, Inc. Syracuse 315-422-9271 NORTH CAROLINA authorized appliance Charlotte 704-377-4501 OHIO akron/Canton Comm. Svc. Inc. akron 330-753-6635 Service Solutions Group Cincinnati 513-772-6600 Commercial Parts and Service Columbus 614-221-0057 Electrical appl. Repair Service Brooklyn Heights 216-459-8700 E. a. Wichman Co. Toledo 419-385-9121 OKLAHOMA Hagar Rest. Service, Inc. Oklahoma City 405-235-2184 Krueger, Inc. Oklahoma City 405-528-8883 OREGON Ron's Service, Inc. Portland 503-624-0890 PENNSYLVANIA Elmer Schultz Services Philadelphia 215-627-5401 FaST Comm. appl. Service Philadelphia 215-288-4800 appliance Installation & Service Pittsburgh 412-809-0244 K & D Service Co. Harrisburg Electric Repair Co. Reading 717-236-9039 610-376-5444 RHODE ISLAND marshall Electric Co. Providence 401-331-1163 SOuTH CAROLINA Whaley Foodservice Repair W. Columbia 803-791-4420 TENNESSEE Camp Electric memphis 901-527-7543 TExAS GCS Service Fort Worth 800-433-1804 armstrong Repair Service Houston 713-666-7100 Cooking Equipment Specialist mesquite 888-866-9276 Refrigerated Specialist, Inc. mesquite 888-866-9276 Commercial Kitchen Repair Co. San antonio 210-735-2811 uTAH La monica's Rest. Equip. Service murray 801-263-3221 VIRGINIA Daubers Norfolk 757-855-4097 Daubers Springfield 703-866-3600 WASHINGTON 3Wire Restaurant appliance Seattle 800-207-3146 WISCONSIN a.S.C., Inc. madison a.S.C., Inc. milwaukee 608-246-3160 414-543-6460 CANADA ALBERTA Key Food Equipment Service Edmonton 780-438-1690 BRITISH COLuMBIA Key Food Equipment Service Vancouver 604-433-4484 Key Food Equipment Service Victoria 250-920-4888 MANITOBA air Rite, Inc. Winnipeg 204-895-2300 NEW BRuNSWICK EmR Services, Ltd. moncton 506-855-4228 ONTARIO R.G. Henderson Ltd. Toronto 416-422-5580 Choquette - CKS, Inc. Ottawa 613-739-8458 QuÉBEC Choquette - CKS, Inc. montreal 514-722-2000 Choquette - CKS, Inc. Québec City 418-681-3944 uNITED KINGDOM marren Group Northants +44(0)1933 666233 HATCO CORPORATION P.O. Box 340500 Milwaukee, WI 53234-0500 U.S.A. (800) 558-0607 (414) 671-6350 Parts and Service Fax (800) 690-2966 International Fax (414) 671-3976 partsandservice@hatcocorp.com www.hatcocorp.com Printed in U.S.a. February 2011 Register your unit online! See ImPORTaNT OWNER INFORmaTION section for details. P/N 07.04.102.00 Form No. GRBWm-0211
