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Instruction Manual for Danfoss models including: MP15, MP22, MP45, MP75, MP92, MP15 Integrated Motor Pump, MP15, Integrated Motor Pump, Motor Pump, Pump
Circulating the hydraulic oil through the motor, bathing both the rotor and stator, makes it possible to obtain twice the normal continuous output power ...
File Info : application/pdf, 18 Pages, 630.33KB
DocumentDocumentService Manual Vickers® by Danfoss Power Units / Systems Integrated Motor Pump MP15, MP22, MP45, MP75 & MP92 15 kW, 20 hp to 92 kW, 125 hp AX457560382417en-000102 Introduction The Vickers Integrated Motor Pump is a unique combination of a conventional AC induction motor cooled with system hydraulic oil and a Vickers hydraulic pump, either fixed vane pump or variable piston type, housed in a special sound reduction enclosure. This combination provides an exceptionally quiet and small pumping package for any industrial application requiring up to 125 horsepower (92 kilowatts) of continuous hydraulic power. The package comes completely assembled, tested, and ready for installation. Circulating the hydraulic oil through the motor, bathing both the rotor and stator, makes it possible to obtain twice the normal continuous output power from the motor windings. As a result, physical size reductions of 35% to 50% compared with conventional pumping packages are possible. Normal operation of the motor is not affected by circulating oil through it, nor is the system's hydraulic oil damaged. Heat generated within the electric motor is carried away by the hydraulic fluid and dissipated by the hydraulic cooling system. A motor fan is not needed, which makes it practical to cover the entire assembly (motor and pump) with a compact, polyethylene sound reduction enclosure. This reduces the sound from the pump as well as the motor, resulting in a noise level reduction that is unsurpassed in the industry. A complete line of standard Vickers pumps can be fitted to the Integrated Motor Pump including single fixed vane pumps, single variable piston pumps, double vane pumps, double piston pumps or mixed vane and piston combinations. 2 Model Code MP ** - B1 - R - P *** *** /V***** - A - ** - 20 - *** 1 2 34 5 6 7 8 9 10 11 12 13 1 Model Series MP - Integrated Motor Pump 2 Motor Power (sizes) 15 - 15 kW, 20 hp 22 - 22 kW, 30 hp 45 - 45 kW, 60 hp 75 - 75 kW, 100 hp 92 - 92 kW, 125 hp 3 Voltage A - 230V 60 Hz B - 460V 60 Hz C - 575V 60 Hz D - 380V 50 Hz E - 380V 60 Hz F - 400V 50Hz G - 220V 60Hz H - 500V 50Hz 4 Winding Type 1 - Standard 5 Terminal Box Position (viewed from motor end) R - Right side L - Left side 6 Hydraulic Pump Type P - Variable piston V - Vane Preferred option Only available on MP15 & MP22 models. 7 Pump Displacement (cm 3/rev) Piston: 20, 32, 40, 45, 57, 74, 98, 131 Single vane: 18, 27, 36, 40, 45, 55, 67, 81, 97, 112, 121, 138, 162, 193 Double vane - shaft end: 40, 45, 55, 67, 81, 97, 112, 121, 138, 162 Double vane - cover end: 18, 27, 36, 40, 45, 55, 67 Example: P20 V40 V4018 NOTE: When ordering double vane pump, designate shaft and cover end displacements. 8 Pump Control Type N - No control (vane pump only) Piston pumps with cm 3/rev displacements of 20, 32, 40, 45: C - Pressure compensator (20, 40 cm3/rev) Range is 25-210 bar (350-3000 psi), standard factory setting is 210 bar (3000 psi). C - Pressure compensator (32, 45 cm3/rev) Range is 25-138 bar (350-2000 psi), standard factory setting is 138 bar (2000 psi). CM - Pressure compensator range is 25-70 bar (350-1000 psi), standard factory setting is 70 bar (1000 psi). CV - Pressure compensator with load sensing (20, 40 cm 3/rev) - Range is 25-210 bar (350-3000 psi), standard factory setting is 210 bar (3000 psi). CV - Pressure compensator with load sensing (32, 45 cm3/rev) - Range is 25-138 bar (350-2000 psi), standard factory setting is 140 bar (2000 psi). Piston pumps with cm3/rev displacements of 57, 74, 98, 131: C - Pressure compensator (20, 40 cm 3/rev) Range is 70-250 bar (1000-3600 psi), standard factory setting is 250 bar (3600 psi). CM - Pressure compensator range is 40-70 bar (580-1000 psi), standard factory setting is 70 bar (1000 psi). CV - Pressure compensator with load sensing, range is 70-280 bar (1000-4060 psi), standard factory setting is 250 bar (3600 psi). 9 Second Pump Code (if required) NOTE: Second pump code must be preceded by a slash ( / ). Example: P57C / V45N; or P57C/P57C 10 Outlet Position (viewed from electric motor end) A - 12 o 'clock B - 3 o 'clock C - 9 o 'clock Note: On piston pump units the case drain will always be at the 12 o 'clock position. 11 Main Port Connections F1 - 4-bolt flange port, ISO 6162-Type 1 (inch) F2 - 4-bolt flange port, ISO 6162-Type 2 (metric) 12 Design Number Subject to change. Installation dimensions unaltered for design numbers 20 through 29 inclusive. 13 Special Feature Suffix S5 S22 - ** - Non-flooded inlet Wye (start) / Delta (run) motor winding Contact Vickers representative for further information regarding S** 3 15 & 22 kW Electric Motor End Bell Inlet 930530 Flooded 932234 Non-Flooded 30112 Bearing (2 req 'd) 924577 Eye Bolt Spacer 930679 Dampening Spacer (4 req'd) 930681 Dampening Sleeve (4 req'd) 3/8" 473427 Screw (16 req'd) torque to 25-30 Nm (18 - 22 lb. ft.) 930682 Washer (4 req'd) 473429 Screw (4 req'd) torque to 2,4-2,9 Nm (1.7 - 2.1 lb. ft.) 930680 Dampening Washer (4 req 'd) Housing & Stator S/A MP15 MP22 Standard Winding 230VAC-60Hz 930551 460VAC-60Hz 930551 575VAC-50Hz 3001671 230VAC-60Hz 930544 460VAC-60Hz 930544 575VAC-50Hz 930895 380VAC-50Hz 3001723 380VAC-50Hz 3001731 400VAC-50Hz 3019504 400VAC-50Hz 3019307 Wye Delta Winding 400VAC-50Hz 3019138 460VAC-60Hz 3019642 220VAC-60Hz 3019547 380VAC-60Hz 3019458 400VAC-50Hz 3001909 460VAC-60Hz 3019648 380VAC-50Hz 3019220 924561 Eye Bolt 930531 End Bell "B " face 930999 o-ring (2 req 'd) 930678 Wave Washer 930532 Mounting Foot (2 req'd) Rotor, Shaft & Key S/A MP15 MP22 Standard Winding 230VAC-60Hz 930555 460VAC-60Hz 930555 575VAC-60Hz 931023 380VAC-50Hz 3001765 400VAC-50Hz 3019505 230VAC-60Hz 930548 460VAC-60Hz 930548 575VAC-60Hz 931024 380VAC-50Hz 3001766 400VAC-50Hz 3019308 Wye Delta Winding 400VAC-50Hz 3019139 460VAC-60Hz 3019643 220VAC-60Hz 3019548 400VAC-50Hz 3001907 460VAC-60Hz 3019649 380VAC-50Hz 3019221 380VAC-60Hz 3019459 4 15 & 22 kW Electric Motor 930694 Shrink Tube 3001902 Metric inserts (8 if req'd) MP 15/22 Non-Flooded Inlet End Bell 932234 Non-Flooded Inlet Bell 473403 Screw (4 req'd) torque 10-12 Nm (7-9 lb.ft.) 932233 Cover Plate 262418 O-ring 262412 o-ring 931009 Tie Strap (6 req'd) 930665 Adapter 474270 Screw (4 req'd) torque 24.5-30.5 Nm (19 - 22 lb. ft.) 473401 Screw (4 req'd) torque 10-12 Nm (7 - 9 lb. ft.) 296758 o-ring Electrical Feedthru MP15 MP22 Standard Winding 230VAC-60Hz 930662 230VAC-60Hz 929395 460VAC-60Hz 930661 575VAC-60Hz 930661 380VAC-50Hz 930662 460VAC-60Hz 930662 575VAC-60Hz 930661 380VAC-50Hz 930662 400VAC-50Hz 400VAC-50Hz 930662 930662 Wye Delta Winding 400VAC-50Hz 3001904 380VAC-60Hz 3001904 460VAC-60Hz 3001904 220VAC-60Hz 3001905 400VAC-50Hz 3001904 380VAC-50Hz 3001904 460VAC-60Hz 3001904 5 15 & 22 kW Integrated Motor Pump - Single Pump Pump Type PVQ20 & 32 PVQ40 & 45 PVH57 3001856 Remote compensator line (for all PVQ's) 3001859 Remote compensator line (for all PVH 's) 3019063 IC tapping plate kit for PVH PVH74 PVH98 930786 Single shroud 930833 Double shroud 3001651 B-C Adapter Kit (if req'd) 932106 3/4" Sound Absorbing Material **924581 Grommet Case Drain Outlet Position 12 o 'clock 3 o 'clock 9 o 'clock 12 o 'clock 3 & 9 o 'clock 12 o 'clock 3 & 9 o 'clock 12 o 'clock 3 & 9 o 'clock 12 o 'clock 3 & 9 o 'clock **263497 o-ring **924585 Cap **924578 Long Connector 930521 Screw (6 req 'd) 929390 Cushion Strip ** 2 req 'd, 1 req 'd for non-flooded inlet. Part # 930644 930645 930643 930648 930647 930632 930631 930636 930635 930640 930639 Load Sense Line 3001956 PVQ 3001848 PVH57 3001846 PVH74 3001845 PVH98 External Outlets See Table Below 929400 Sound Absorbing Material Motor Outlets Couplings Hose Pump Inlets Pump Clamps Bolts O-rings See Table Below Pump mtg. o-rings 401525 "B " face 353264 "C " face 930620 2.5 " Clamp Flange AX214709 Bolts (4 req 'd) torque 85-103 Nm (63-76 lb. ft.) Note: Use with all PVH & 35V pumps 473474 Pump Mtg. Bolts (2 req'd for "B " face, vane or piston 4 req 'd for "C " face piston pump) torque to 85-103 Nm (63-76 lb. ft .) 473500 Pump Mtg. Bolts (2 req'd for "C " face vane pumps) torque to 210-256 Nm (155-189 lb. ft.) Pump Type PVQ20/32 PVQ40/45 PVH57 PVH74 PVH98 20V 25V 35V Extension O-ring Bolts Outlet Inlet Pump O-ring Bolts 930626 930627 924554 924554 924554 930887 924554 929384 396107 396105 262398 262398 262398 262393 262398 262401 N/A N/A AX-1074 AX-1074 AX-1074 AX-1074 AX-1074 298150 930778 930777 930621 930621 930619 930781 930781 930621 396107 262502 262407 262407 262411 263502 262404 262404 263502 262407 N/A N/A AX-199740 AX-199740 AX-214709 AX-199740 Flange Clamp Outlet Motor to Pump N/A 930780 N/A 930779 930622 930653 930622 930653 930620 930653 N/A 930779 N/A 930779 930622 930653 O-ring 263502 263502 262411 262411 262411 263502 Splined Coupling 584924 584924 877040 877040 877040 584924 Hose (cut to length) I.D. (in.) 1.25 " 1.50 " 2.00 " 2.00 " 2.00 " 1.50 " Part Clamps Number (2 req 'd) 930804 930805 930806 930806 930806 930805 931004 930870 924582 924582 924582 930870 263502 584924 1.50 " 930805 930870 262411 877040 2.00 " 930806 924582 6 15 & 22 kW Integrated Motor Pump 930666 Air Bleed Tag 930443 Screw 930670 Caution Tag 930443 Screw 388122 Large Threaded Plug 263504 o-ring 400221 Small Threaded Plug 263502 o-ring 930549 Conduit Box 930685 Gasket 930672 Inlet Port Tag 930443 Screw Inlet End 930667 Drain Port Tag 930443 Screw Pump End 930939 Blocking plate 262411 o-ring 930443 Label Screws 930821 Screws (28 req 'd) 929370 Screws 931021 Neoprene 930669 Outlet Port Tag 929386 Access Cover 930441 Cable 929370 Screw (5 req'd) 930668 Case Drain Tag 930671 Lift Caution Tag 929379 Grommet 930674 Hydraulic Nameplate 930709 Overlaminate 930710 Backing 930443 Screw 930673 Electrical Nameplate 930709 Overlaminate 930710 Backing 930443 Screw 929376 Plug (4 req'd) 7 45 kW Electric Motor End Bell Inlet 932232 Non-flooded 930664 Flooded 924577 Eye Bolt Spacer 49759 Bearing (2 req 'd) 924561 Eye Bolt 473474 Screw (12 req 'd) torque 85-103 Nm (63-76 lb.ft.) 924543 End Bell "C " Face 929371 o-ring (2 req'd) 924567 Wave Washer 924583 Dampening Spacer (8 req 'd) 471032 Washer (4 req'd) Stator Housing Rotor MP45 Standard Winding 208VAC-60Hz 3019278 220VAC-60Hz 3001970 230VAC-60Hz 3019034 460VAC-60Hz 930478 208VAC-60Hz 3019279 220VAC-60Hz 3001971 230VAC-60Hz 3019035 460VAC-60Hz 924558 575VAC-50Hz 930834 380VAC-50Hz 3001733 380VAC-60Hz 3001747 575VAC-50Hz 931025 380VAC-50Hz 931043 380VAC-60Hz 3001764 400VAC-50Hz 400VAC-50Hz 3019409 3019410 Wye Delta Winding 230VAC-50Hz 3019623 380VAC-60Hz 3019512 380VAC-50Hz 3001931 400VAC-50Hz 3001913 500VAC-50Hz 3019196 575VAC-60Hz 3001559 230VAC-50Hz 3019624 380VAC-50Hz 3001929 380VAC-60Hz 3019513 400VAC-50Hz 3001911 500VAC-50Hz 3019197 575VAC-60Hz 3001560 473477 Screw (4 req'd) torque 85 -103 Nm (63 - 76 lb. ft.) 930474 Mounting Foot (2 req'd) 471989 Nut (4 req'd) torque 13 -16 Nm (9.5 - 12 lb. ft.) 8 45 kW Electric Motor 931009 Tie Strap (6 req'd) 930695 Shrink Tube 3001902 Metric inserts (8 if req 'd) MP45 Non-Flooded Inlet End Bell 932232 Non-Flooded Inlet Bell 473403 Screw (4 req 'd) torque 10-12 Nm (7-9 lb.ft.) 932233 Cover Plate 262418 O-ring 262412 o-ring 930665 Adapter 473401 Screw (4 req 'd) torque 10-12 Nm (7.4 - 8.9 lb. ft.) 296758 o-ring 474270 Screw (4 req 'd) torque 24,5-30,5 Nm (18 - 22 lb. ft.) Electrical Feedthru MP45 Standard Winding 208VAC-60Hz 930923 220VAC-60Hz 930923 230VAC-60Hz 930923 460VAC-60Hz 929395 575VAC-60Hz 929395 400VAC-50Hz 930924 Wye Delta Winding 230VAC-50Hz 3001686 380VAC-50Hz 3001905 400VAC-50Hz 3001905 500VAC-50Hz 3001905 380VAC-60Hz 3001905 575VAC-60Hz 3001905 9 45 kW Integrated Motor Pump - Single Pump Remote Compensator Line: 3001859 for PVH57, 74, 98 3019065 for PVH131 3019063 IC Tapping plate kit for all PVH 's 930518 Short Enclosure 930519 Long Enclosure (Note: Cut long pump shroud for PVH74 & 98) 929400 Sound Absorbing Material Pump Type PVH57 PVH74 PVH98 PVH131 3001628 C-B Adapter kit (if req 'd) **924581 Grommet **924578 o-ring **924585 Cap Case Drain Outlet Position 12 o'clock 3 & 9 o 'clock 12 o 'clock 3 & 9 o 'clock 12 o 'clock 3 & 9 o 'clock 12 o 'clock 3 o 'clock 9 o 'clock Part # 939632 930631 930636 930635 930640 930639 930947 932217 932218 Load Sense Control 3001848 3001846 3001845 3001842 External Outlets O-ring, Bolts See Table Below 473474 Pump Mtg. bolts torque 83 - 103 Nm (61 - 76 lb. ft.) (4 req 'd) for "C " face piston pump 473500 Pump Mtg. bolts torque 210 - 256 Nm (155 - 189 lb. ft.) (2 req 'd) for "C " face vane pump **924578 Long Connector 930673 Electrical Nameplate 930709 Overlaminate 930710 Backing 930443 Screw 930521 Screw (6 req 'd) 929390 Cushion Strip 353264 o-ring "C " face 930674 Hydraulic Nameplate 930709 Overlaminate 930710 Backing 930443 Screw End Bell Outlets Hose T-Bolt Clamps Pump Inlet Flange Clamps Bolts O-rings See Table Below ** 2 req 'd, 1 req 'd for non-flooded inlet. Pump Type Extension O-ring Outlet Bolts Inlet Pump O-ring Bolts Flange Clamp PVH57 PVH74 PVH98 35V 45V* PVH131* 924554 924554 924554 929384 930945 930946 262398 262398 262398 262401 262404 262401 AX-1074 AX-1074 AX-1074 298150 AX-10955 AX-10955 930621 930621 930619 3019111 930730 930777 (2) 930782 930957 262407 262407 262411 262407 262416 263502 (2) 263504 262411 AX-199740 AX-199740 AX-214709 AX-199740 AX-298171 930622 930622 930620 930622 N/A AX-214709 930620 * See expanded shroud parts for mounting a PVH131 or 45V on a MP45 electric motor. Outlet Motor to Pump 924562 924562 924562 924562 930782 (3) O-ring 263504 263504 263504 263504 263504 (3) 932107 263504 Hose 930806 930806 930806 930906 930805 (3) 930807 Hose Clamp (2 req 'd) 924582 924582 924582 924582 930870 (6 req 'd) Splined Coupling 877045 877045 877045 877045 3019095 930933 877046 10 45 kW Integrated Motor Pump 930666 Air Bleed Tag 930443 Screw 930670 Caution Tag 930443 Screw 930672 Inlet Port Tag 930443 Screw Inlet End 930667 Drain Port Tag 930443 Screw Pump End 388122 Large thd. plug 263504 o-ring 931021 Neoprene 929370 Screws 930443 Label Screws 930821 Screws (28 req 'd) 929376 Plug (4 req 'd) 930669 Outlet Port Tag 929386 Access Cover 930441 Cable 929370 Screw (5 req'd) 930668 Case Drain Tag 930671 Lift Caution Tag 929379 Grommet 930657 Isolation Gasket 930475 Conduit Box 11 45 kW Integrated Motor Pump Expanded Shroud For Mounting a PVH131 or 45V with a MP45 Electric Motor MP75/92 Pump End Enclosure 3001645 Short 3001646 Long 932242 Riser (qty. 4) 474272 Screw (qty. 2 per riser) torque 24,5-30,5 Nm (18-22 lb.ft.) 470712 Washer (8 req 'd) 3001876 Backing Plate (16 req 'd) 471014 Nut (8 req 'd) 474271 Screw (8 req'd) 932239 End Cover 932240 End Cover Adapter 12 75 & 92 kW Electric Motor End Bell Inlet: 930908 flooded 931087 non-flooded 473474 Screw (16 req'd) torque 85-103 Nm (63-76 lb.ft.) 930917 Preformed Packing (2 req 'd) 930913 Bearing (2 req 'd) 930921 Dampening Pad (4 req 'd) 924583 Dampening Spacer (4 req 'd) 471032 Washer (4 req 'd) 473477 Screw (4 req 'd) torque 14-16 Nm (10-12 lb.ft.) Stator Housing MP75 MP92 Standard Winding 460VAC-60Hz 3001621 460VAC-60Hz 3001634 575VAC-60Hz 3001678 575VAC-60Hz 3001679 380VAC-50Hz 3001735 380VAC-50Hz 3001737 220VAC-60Hz 3001975 Wye Delta Winding 380VAC-60Hz 3019164 460VAC-60Hz 3001690 400VAC-50Hz 3019595 380VAC-50Hz 3001888 400VAC-50Hz 3019045 924561 Eye Bolt (2 req'd) 924577 Spacer (2 req'd) 930910 End Bell (Note: IMP assembly number or model code MUST BE SUPPLIED in order to machine the correct inlet pad(s) & pump mounting holes. 930914 Wave Washer 930916 Mounting Foot (2 req'd) Rotor MP75 MP92 Standard Winding 460VAC-60Hz 3001620 460VAC-60Hz 3001635 575VAC-60Hz 931026 575VAC-60Hz 931027 380VAC-50Hz 3001767 380VAC-50Hz 3001768 220VAC-60Hz 3001976 Wye Delta Winding 380VAC-60Hz 3019165 400VAC-50Hz 3019596 460VAC-60Hz 3001809 380VAC-50Hz 3001889 400VAC-50Hz 3019046 13 75 & 92 kW Electric Motor 931009 Tie Strap (6 req'd) 930696 Shrink Tube 262412 o-ring 474270 Screw (4 req 'd) torque 24,5-30,5 Nm (19 - 22 lb. ft.) 930665 Adapter * 3001687 ** 3001982 * 589919 ** 262385 296758 o-ring Electrical Feedthru MP75 MP92 Standard Winding 460VAC-60Hz 930924 460VAC-60Hz 930923 575VAC-60Hz 930924 380VAC-50Hz 930923 575VAC-60Hz 930923 380VAC-50Hz 930923 220VAC-60Hz 3001978 Wye Delta Winding * 380VAC-60Hz 3001686 **400VAC-50Hz 3001895 * 460VAC-60Hz 3001686 **380VAC-50Hz 3001895 **400VAC-50Hz 3001895 3001902 Metric Inserts (8 if req'd) 473401 Screw (4 req 'd) torque 10-12 Nm (7.4 - 8.9 lb. ft.) MP75/92 Non-Flooded Inlet End Bell 931087 Non-Flooded Inlet Bell 3001682 Screw (4 req 'd) torque 85-103 Nm (63-76 lb.ft.) 931088 Cover Plate 931089 O-ring 262411 O-ring AX-199740 Screw (4 req 'd) torque 85-103 Nm (63-76 lb.ft.) 931090 Drain Port Plate 14 75 & 92 kW Integrated Motor Pump - Single Pump 3001645 Short Enclosure 3001646 Long Enclosure 3019065 Remote Compensator Line for all PVH 's 3016063 IC Tapping Plate Kit for all PVH 's 473474 Pump Mtg. Bolts (4 req 'd for "C " face piston pump) torque 83-103 Nm (61-76 lb.ft.) 353264 "C " face mtg. o-ring 473500 Pump Mtg. Bolts (2 req 'd for "C " face vane pump) torque 210-256 Nm (155-189 lb. ft.) **924581 Grommet Pump Type PVH57 PVH74 PVH98 PVH131 Case Drain Outlet Position 12 o'clock 3 & 9 o 'clock 12 o 'clock 3 & 9 o 'clock 12 o 'clock 3 o 'clock 9 o 'clock 12 o 'clock 3 o 'clock 9 o 'clock Part # 932111 932212 932202 932203 932205 932206 932207 930947 932217 932217 3001842 Load Sense Control Line for all PVH 's External Outlets O-ring, Bolts See Table Below **924578 o-ring **924585 Cap **924578 Long Connector 930673 Electrical Nameplate 930521 Screw 930709 Overlaminate (7 req 'd) 930710 Backing 930443 Screw 930674 Hydraulic Nameplate 930709 Overlaminate 930710 Backing ** 2 req 'd, 1 req 'd for non-flooded inlet. 930443 Screw 930620 2.5 " Clamp Flange AX-214709 Screw torque 85-103 Nm (63-76 lb.ft.) (Note: Use with all PVH & 35V pumps) 929390 Cushion Strip End Bell Outlets Hose T-Bolt Clamps Pump Inlet Flange Clamps Bolts O-rings See Table Below Pump Type PVH57 PVH74 PVH98 Extension Outlet 930949 930949 930949 O-ring 262398 262398 262398 Bolts AX-1074 AX-1074 AX-1074 PVH131 35V 930946 930944 262401 262401 AX10955 298150 45V 930945 262404 AX- 10955 Inlet Pump O-ring 930962 930961 930941 262407 262407 262411 930957 262411 930964 262407 930973 262416 Bolts 199740 199740 AX214709 AX214709 AX199740 AX214765 Flange Clamp 930622 930622 930620 930620 930622 930971 Outlet Motor to Pump 930960 930960 930959 930959 930963 930969* O-ring 262411 262411 262411 262411 262411 262416 Hose Clamp (qty 2) 924582 924582 930933 930933 924582 930972 Splined Hose Coupling 930938 930938 930938 930806 930806 930807 930937 930807 930940 930806 930940 930808 * Use with 930971 clamp flange AX-214765 screw. 15 75 & 92 kW Integrated Motor Pump 930666 Air Bleed Tag 930443 Screw 930670 Caution Tag 930443 Screw 929400 Sound Absorbing Material 930672 Inlet Port Tag 930443 Screw Inlet End 930443 Label Screws 930667 Drain Port Tag 930443 Screw 930821 Screws (28 req 'd) Pump End 929370 Screws 931021 Neoprene 929376 Plug (4 req'd) 930669 Outlet Port Tag 929386 Access Cover 930441 Cable 929370 Screw (5 req 'd) 930668 Case Drain Tag 930671 Lift Caution Tag 929379 Grommet (2 req 'd) 930685 Isolation Gasket 930475 Conduit Box Rewinding Procedure for all Integrated Motor Pumps 1. Remove end bells, discard o-rings. 2. Remove rotor and wave washer. 3. Remove feed-thru and adaptor plate, discard the o-rings. 4. Remove the stator anti-rotation pin plugs, if so equipped, discard the o-rings. 5. The stator is not removed from the housing, treat them as a unit. 6. Heat in a furnace to 600 F for 6 hours, remove debris. 7. Shot blast stator with glass beads, do not use sand. 8. Clean with an air drying solvent, no water. 9. Replace adaptor plate and feed-thru using new o-rings, torque screws to specification. 10. Reline stator slots with no less than Class H insulators. 11. Use a standard rewind procedure with Class H insulation. 12. Hook up stator and feed-thru leads for proper operating voltage. 13. Braze leads with copper silver alloy rod (trade name Fluff copper) if available. 14. No additional flux, if possible, or crimps are used in the hook-up. 15. Clean, trim, and smooth out the joints. 16 16. Use glass filled tubing for insulation, do not use tape . 17. Lace connections to the butt winding with heat shrinking polyester ribbon . 18. High potential test voltages in accordance with NEMA MG1-13.0 3 Section B Induction Motors, and NEMA 1-3.01 Sections 3.01.6 and 3.01.12 must be followed. 19. The stator and housing must not be dipped in varnish . 20. To insula te the stator, use a pour-thru varnish, Dolph Corp. recommends CC 1049. Refer to their data sheet Dolphon CC 1049 Polyester Pour on Resin Kit Class H, for application information. 21. Rea ss emble the rotor, wave washer, and end bells with new o-ring and torque to s pecifications. 22. Bench test. 23. T orque specifications and hardware may be found in the overhaul and service parts literature . 24. Internal cleanliness is extremel y important. Protect internal surfaces and rotation mechanism from debris and airborne dirt . Supporting Literature Th e following literature items can be ordered through your local Vicker s Distributor. PVQ P iston P umps #GB- C- 213 2 PVQ Service Literature : Overhaul Manual, I-3230- S PVQ20/32 I-3233-S PVQ40/45 I-3234-S PVH Piston Pumps #GB-C-201 0 PVH Service Literature : Overhaul Manual, M-2210-S PVH57 M-2206-S PVH74 M-2207-S PVH98 M-2208-S PVH131 M-2209-S V- Series Vane Pumps #56 0 Vane Pump Service Literature : Overhaul Manual, I-3157- S 20V I-3195-S 25 V I-3196-S 35V I -3197-S 45V I -3199-S 2520V I-3200-S 2525V I-3212-S 3520V I-3202-S 3525V I-3203-S 4520V I-3204-S 4525V I-3208-S 4535V I-3209-S Systemic Contamination Control #561 Fluid Analysis Service #588 Noise Control in Hydraulic Systems #510 Printed in U.S.A 17 · Cartridge valves · DCV directional control valves · Electric converters · Electric machines · Electric motors · Gear motors · Gear pumps · Hydraulic integrated circuits (HICs) · Hydrostatic motors · Hydrostatic pumps · Orbital motors · PLUS+1® controllers · PLUS+1® displays · PLUS+1® joysticks and pedals · PLUS+1® operator interfaces · PLUS+1® sensors · PLUS+1® software · PLUS+1® software services, support and training · Position controls and sensors · PVG proportional valves · Steering components and systems · Telematics Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster. Danfoss Power Solutions your strongest partner in mobile hydraulics and mobile Go to www.danfoss.com for further product information. outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components. Local address: Hydro-Gear www.hydro-gear.com Daikin-Sauer-Danfoss www.daikin-sauer-danfoss.com Danfoss Power Solutions (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Danfoss Power Solutions GmbH & Co. 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