Philips HD9630 Series User Manual - Download [optimized] Philips HD9630 Series User Manual - Download
Read all safety precautions and instructions carefully before operating equipment. Refer to the operating instructions of the equipment that this engine powers. Ensure engine is stopped and level before performing any maintenance or service. Warranty coverage as outlined in the warranty card and on KohlerEngines.com. Please review carefully as it provides your speciﬁ c rights and obligations. To maintain compliance with applicable emission regulations, exhaust system backpressure may not exceed limits which can be found on KohlerEngines.com. Search by Model No., then select the Specs tab. Kohler Engines has published CO2 values on the KohlerEngines.com website.
Record engine information to reference when ordering parts or obtaining warranty coverage.
Electrical Shock can cause injury. Do not touch wires while the engine is running.
WARNING: This product can expose you to chemicals including carbon monoxide and benzene, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
Visit KohlerEngines.com for service parts information and purchasing options.
Carbon Monoxide can cause severe nausea, fainting or death. Avoid inhaling exhaust fumes. Never run engine indoors or in enclosed spaces. Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, and can cause death if inhaled.
Rotating Parts can cause severe injury. Stay away while engine is in operation. Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate engine with covers, shrouds, or guards removed.
Standard Choke System
Cold Weather Starting Hints
Angle of Operation
Refer to the operating instructions of the equipment this engine powers. Do not operate this engine exceeding maximum angle of operation; see specifi cation table. Engine damage could result from insuffi cient lubrication.
NOTE: Do not tamper with the governor set to increase maximum engine speed. Overspeed is hazardous and will void the warranty.
High Altitude Operation
If this engine is operated at an altitude of 4000 ft. (1219 meters) or above, a high-altitude carburetor kit is required. To obtain high altitude carburetor kit information or to fi nd a Kohler authorized dealer, visit KohlerEngines.com or call 1-800-544-2444 (U.S. and Canada). This engine should be operated in its original confi guration below 4000 ft. (1219 meters).Operating this engine with the wrong engine confi guration at a given altitude may increase its emissions, decrease fuel effi ciency and performance, and result in damage to the engine.
|Every 25 Hours or Annually¹ (whichever comes first)|
|● Service/replace precleaner (if equipped). |
● Replace air cleaner element (if not equipped with precleaner).
|Every 100 Hours or Annually¹ (whichever comes first)|
|● Replace air cleaner element (if equipped with precleaner). |
● Change oil and filter.
● Remove cooling shrouds and clean cooling areas.
|Every 100 Hours|
|● Replace fuel filter. |
● Check that all fasteners are in place and components are properly secured.
|Every 200 Hours²|
|● Have valve lash checked/adjusted.|
|Every 300 Hours3|
|● Change oil and filter (KOHLER PRO 10W-50 oil and KOHLER PRO filter only).|
|Every 500 Hours|
|● Replace spark plug and set gap.|
|¹ Perform these procedures more frequently under severe, dusty, dirty conditions. ² Have a Kohler authorized dealer perform this service. |
3 Option only if using KOHLER PRO oil and PRO filter.
All-season KOHLER® PRO 10W-50 Synthetic Oil is the ideal oil for KOHLER engines. It is speciﬁ cally formulated to extend the oil and oil ﬁ lter change interval to 300 Hours when paired with a KOHLER PRO Extended Life Oil Filter. 300-Hour oil and oil ﬁlter change intervals are exclusive to and only authorized on KOHLER engines that utilize both the KOHLER PRO 10W-50 Synthetic Oil and KOHLER PRO Extended Life Oil Filter. Alternative engine oils and oil ﬁ lters may be used with KOHLER engines but require 100-Hour oil and oil ﬁ lter change intervals for proper maintenance. Oil must be API (American Petroleum Institute) service class SJ or higher. Select viscosity based on air temperature at time of operation as shown below.
Check Oil Level
NOTE: To prevent extensive engine wear or damage, never run engine with oil level below or above operating range indicator on dipstick. Ensure engine is cool and level. Clean oil ﬁ ll/dipstick areas of any debris.
Change Oil and Filter
Change oil while engine is warm.
Oil Sentry™ (if equipped)
This switch is designed to prevent the engine from starting in a low-oil or no-oil condition. Oil Sentry™ may not shut down a running engine before damage occurs. In some applications, this switch may activate a warning signal. Read your equipment manuals for more information.
Explosive Fuel can cause ﬁ res and severe burns. Do not ﬁ ll fuel tank while engine is hot or running. Gasoline is extremely ﬂ ammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied buildings, away from sparks or ﬂ ames. Spilled fuel could ignite if it comes in contact with hot parts or sparks from the ignition. Never use gasoline as a cleaning agent.
NOTE: E15, E20 and E85 are NOT approved and should NOT be used; eff ects of old, stale or contaminated fuel are not warrantable. Fuel must meet these requirements:
Low permeation fuel line must be installed on carbureted Kohler Co. engines to maintain EPA and CARB regulatory compliance.
Electrical Shock can cause injury. Do not touch wires while engine is running. Clean out spark plug recess. Remove plug and replace.
NOTE: Operating engine with loose or damaged air cleaner components could cause premature wear and failure. Replace all bent or damaged components.
NOTE: Paper element cannot be blown out with compressed air. Turn knobs toward unlock symbol and remove air cleaner cover.
Precleaner (if equipped):
Hot Parts can cause severe burns. Do not touch engine while operating or just after stopping. Never operate engine with heat shields or guards removed. Proper cooling is essential. To prevent overheating, clean screens, cooling ﬁ ns, and other external surfaces of engine. Avoid spraying water at wiring harness or any electrical components. See Maintenance Schedule.
We recommend that you use a Kohler authorized dealer for all maintenance, service, and replacement parts for engine. To find a Kohler-authorized dealer visit KohlerEngines.com or call 1-800-544-2444 (U.S. and Canada).
If the engine will be out of service for 2 months or more follow the procedure below.
Do not attempt to service or replace major engine components, or any items that require special timing or adjustment procedures. This work should be performed by a Kohler-authorized dealer.
Oil Capacity (Refill)
Spark Plug Gap
|Maximum Angle of Operation |
(@ full oil level)*
3.7 in. (94 mm)
3.1 in. (78 mm)
33.0 cu. in. (541 cc)
1.5 U.S. qt.
0.030 in. (0.76 mm)
The exhaust Emission Control System for models KS530-KS595 is EM for U.S. EPA, California, and Europe.
NOTE: Tampering with the engine and its emission control system voids the EPA Certificate of Conformity, ARB Executive Order, and EU type-approval.
|KOHLER KS530 5400 Series Engine [pdf] Owner's Manual|
KS530, KS595, KS530 5400 Series Engine, KS530, 5400 Series Engine, Engine
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