microsonic | ultrasonic sensors | Made in Germany
Instruction Manual for microsonic models including: IO-Link Ultrasonic Proximity Switch With One Switching Output, IO-Link, Ultrasonic Proximity Switch With One Switching Output, Switch With One Switching Output, Switching Output
microsonic GmbH / Phoenixseestraße 7 / 44263 Dortmund / Germany / T 49 231 975151-0 / F 49 231 975151-51 / E info@microsonic.de / W microsonic.de The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only.
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DocumentDocumentOperating manual Ultrasonic proximity switch with one switching output and IO-Link cube-35/F cube-130/F cube-340/F Product Description The cube sensor offers a non-contact measurement of the distance to an object which must be positioned within the sensor's detection zone. The switching output is set conditional upon the adjusted switching distance. Safety Notes Read the operating manual prior to start-up. Connection, installation and ad- justments may only be carried out by qualified staff. No safety component in accordance with the EU Machine Directive, use in the area of personal and machine protection not permitted. Proper Use cube ultrasonic sensors are used for non-contact detection of objects. IO-Link The cube sensor is IO-Link-capable in accordance with IO-Link specification V1.1 and supports Smart Sensor Profile like Measuring and Switching Sensor. The sensor can be monitored and parameterised via IO-Link. Installation Î Mount the sensor at the place of fitting, see »QuickLock mounting bracket«. Î Connect a connection cable to the M12 device plug, see Fig. 2. Î If necessary, use the alignment assistance (see »Using the Alignment Assistance«). Start-up Î Connect the power supply. Î Set the parameters of the sensor, see Diagram 1. Button T2 Button T1 LED4 LED3 LED1 LED2 Fig. 1: Controls of the cube sensor Controls of the cube sensor The sensor can be operated using the push buttons T1 and T2. Four LEDs indicate the operation and the state of the output, see Fig. 1 and Fig. 3. 2 1 35 4 1 2 3 4 5 microsonic notation +UB UB F Com IO-Link notation L+ L Q NC IO-Link Smart Sensor Profile SSC colour brown white blue black grey Fig. 2: Pin assignment with view onto sensor plug, IO-Link notation and colour coding of the microsonic connection cables LED Colour Indicator LED1 yellow state of output LED2 green power indicator LED3 green power indicator LED4 yellow state of output Fig. 3: Description of the LED indicators LED... on off on flashing on flashing on off Meaning output is set output is not set normal operating mode IO-Link mode normal operating mode IO-Link mode output is set output is not set Diagram 1: Set sensor via Teach-in procedure Set switching output 1 1 1 2 Set switching point method A Set switching point +8 % method B Set window mode Place object at position 1 . Place object at position 1 . Place object at position 1 . 1 92% Set two way reflective barrier Place reflector at position 1 . Set NOC/NCC Press T2 for about 3 s, until all LEDs flash simultaneously. green and flash yellow LEDs: alternately Press T2 for about 3 s, until all LEDs flash simultaneously. green and flash yellow LEDs: alternately Press T2 for about 3 s, until all LEDs flash simultaneously. green and flash yellow LEDs: alternately Press T2 for about 3 s, until all LEDs flash simultaneously. green and flash yellow LEDs: alternately Place object at position 2 . green and flash yellow LEDs: alternately Press T2 for about 13 s, until green and yellow LEDs flash alternately. yellow LEDs: flash output characteristic: green LEDs: on: NOC off: NCC Press T2 for about 1 s. Press T2 for about 3 s, until green and yellow LEDs flash alternately again. Press T2 for about 1 s. Press T2 for about 10 s, until LEDs stop flashing. To change output characteristic press T2 for about 1 s. Normal operating mode Wait for 10 s. Further settings Switch on or off Teach-in + sync Switch off operating voltage. Reset to factory setting Switch off operating voltage. Press T2 and keep pressed. Press T2 and keep pressed. Switch on operating voltage. Switch on operating voltage. Keep T2 pressed for about 3 s, until all LEDs flash simultaneously. green LEDs: off yellow LEDs: flash 1x: Teach-in on, Sync on 2x: Teach-in off, Sync on 3x: Teach-in off, Sync off 4x: Teach-in on, Sync off Keep T2 pressed for about 13 s, until all LEDs stop flashing. To change operation mode press T2 for about 1 s. Wait for 10 s. Release T2. Normal operating mode Operating Modes Operation with one switching point The switching output is set when the object falls below the set switching point. Window mode The switching output is set when the object is within the window limits. Two-way reflective barrier The switching output is set when the object is between sensor and fixed reflector. Synchronisation If the assembly distance of multiple sensors falls below the values shown in Fig. 4, they can influence one another. To avoid this, the internal synchronisation should be used (»sync« must be switched on, see Diagram 1). Interconnect each pin 5 of the sensors to be synchronised. cube-35... 0.40 m 2.50 m cube-130... 1.10 m 8.00 m cube-340... 2.00 m 18.00 m Fig. 4: Minimal assembly distances without synchronisation QuickLock mounting bracket The cube sensor is attached using the QuickLock mounting bracket: Î Insert the sensor into the bracket according to Fig. 5 and press until the bracket audibly engages. Fig. 5: QuickLock mounting bracket: insert Sensor The sensor can be rotated around its own axis when inserted into the bracket. Furthermore, the sensor head can be rotated so that measurements can be taken in four different directions, see »Rotatable sensor head«. The bracket can be locked: Î Slide the latch (Fig. 6) in the direc- tion of the sensor. locked unlocked Fig. 7: Remove the sensor Rotatable sensor head The cube sensor has a rotatable sensor head, with which the orientation of the sensor can be rotated by 180° (Fig. 8). Using the Alignment Assistance With the internal alignment assistance the sensor can be optimally aligned to the object during installation. To do this, proceed as follows (see Fig. 9): Î Mount the sensor loosely at the place of mounting so that it can still be moved. Î Press T2 shortly. The yellow LEDs flash. The faster the the yellow LEDs flash, the stronger the received signal. Î Point the sensor at different angles to the object for about 10 seconds so that the sensor can determine the maximum signal level. Afterwards align the sensor until the yellow LEDs light constantly. Î Screw the sensor in this position. Î Press T2 shortly (or wait approx. 120 s) to exit the Alignment Assistance. The green LEDs flash 2x and the sensor returns to normal operating mode. Fig. 6: QuickLock mounting bracket: lock/unlock Sensor Remove the sensor from the QuickLock mounting bracket: Î Unlock the latch according to Fig. 6 and press down (Fig. 7). The sensor detaches and can be removed. Fig. 8: Rotatable sensor head Factory Setting The cube sensor is delivered factory made with the following settings: Switching output on operating mode switching point Switching output on NOC Switching distance at operating ran- ge Input Com set to »sync« Filter at F01 Filter strength at P00 Fig. 9: Align the sensor optimally Maintenance microsonic sensors are maintenancefree. In case of excess caked-on dirt we recommend cleaning the white sensor surface. Notes The cube sensor has a blind zone, within which a distance measurement is not possible. The cube sensor is equipped with an internal temperature compensation. Due to the sensors self heating, the temperature compensation reaches its optimal working point after approx. 3 minutes of operation. The cube sensor has a push-pull switching output. Choosing between output function NOC and NCC is possible. In the normal operating mode the illuminated yellow LEDs signal that the switching output is set. The flashing green LEDs indicate that the sensor is in IO-Link mode. If a Teach-in procedure is not completed, all changes are deleted after approx. 30 seconds. If all LEDs flash rapidly alternately for approx. 3 seconds during a teach-in procedure, the teach-in procedure was not successful and is discarded. In the »Two-way reflective barrier« operating mode, the object has to be within the range of 0 to 92 % of the set distance. In the »Set switching point method A« Teach-in procedure the actual distance to the object is taught to the sensor as the switching point. If the object moves towards the sensor (e.g. with level control) then the taught distance is the level at which the sensor has to switch the output. If the object to be scanned moves into the detection area from the side, the »Set switching point +8 % method B« Teach-in procedure should be used. In this way the switching distance is set 8 % further than the actual measured distance to the object. This ensures a reliable switching behavior even if the height of the objects varies slightly, see Fig. 10. Set switching point method A Set switching point +8 % - method B Fig. 10: Setting the switching point for different directions of movement of the object The sensor can be reset to its factory setting (see »Further settings«, Diagram 1). The cube sensor can be locked against unwanted changes in the sensor via function »Switch on or off Teach-in + sync«, see Diagram 1. Using the LinkControl adapter (optional accessory) and the LinkControl software for Windows®, all Teach-in and additional sensor parameter settings can be optionally adjusted. The latest IODD file and informations about start-up and configuration of cube sensors via IO-Link, you will find online at: www.microsonic.de/en/cube. Scope of delivery 1x QuickLock mounting bracket Technical data cube-35... cube-130... cube-340... 1 2 U 4 5 3 +UB F Com UB M12x1 2 0 3 0 4 0 M12x1 2 0 3 0 4 0 ø20 M12x1 2 0 3 0 4 0 ø31 40 26 ø5.5 5.5 46 60 66 ø10 40 1.8 40 26 ø5.5 5.5 46 60 66 40 1.8 40 26 ø5.5 5.5 46 60 66 40 1.8 20 cm 10 cm 0 cm 10 cm 20 cm 0.8 m 0.4 m 0m 0.4 m 0.8 m 1.6 m 0.8 m 0m 0.8 m 1.6 m blind zone 0 to 65 mm operating range 350 mm maximum range 600 mm angle of beam spread see detection zone transducer frequency 400 kHz measurement resolution 0.056 mm digital resolution 0.1 mm detection zones for different objects: The dark grey areas represent the zone where it is easy to recognise the normal reflector (round bar). This indicates the typical operating range of the sensors. The light grey areas represent the zone where a very large reflector for instance a plate can still be recognised. The requirement here is for an optimum alignment to the sensor. It is not possible to evaluate ultrasonic reflections outside this area. 0 cm Plate 10 cm 20 cm Round bar ø 10 mm 30 cm 35 cm 40 cm 50 cm 60 cm 0 to 200 mm 1,300 mm 2,000 mm see detection zone 200 kHz 0.224 mm 1.0 mm 0 m Plate 0.4 m 0.8 m Round bar ø 27 mm 1.2 m 1.3 m 1.6 m 2 m 0 to 350 mm 3,400 mm 5,000 mm see detection zone 120 kHz 0.224 mm 1.0 mm 0 m Plate 0.8 m 1.6 m Round bar ø 27 mm 2.4 m 3.2 m 3.4 m 4 m 4.8 m 5.6 m reproducibility ±0.15 % ±0.15 % ±0.15 % accuracy ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may ±1 % (Temperature drift internal compensated, may be deactivated 1), 0.17%/K without compensation) be deactivated 1), 0.17%/K without compensation) be deactivated 1), 0.17%/K without compensation) operating voltage UB 9 to 30 V DC, reverse polarity protection (Class 2) 9 to 30 V DC, reverse polarity protection (Class 2) 9 to 30 V DC, reverse polarity protection (Class 2) voltage ripple ±10 % ±10 % ±10 % no-load supply current 50 mA 50 mA 50 mA housing PA, Ultrasonic transducer: polyurethane foam, PA, Ultrasonic transducer: polyurethane foam, PA, Ultrasonic transducer: polyurethane foam, epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content class of protection to EN 60529 IP 67 IP 67 IP 67 norm conformity EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 type of connection 5-pin initiator plug, PBT 5-pin initiator plug, PBT 5-pin initiator plug, PBT controls 2 push-buttons 2 push-buttons 2 push-buttons indicators 2x LED green, 2x LED yellow 2x LED green, 2x LED yellow 2x LED green, 2x LED yellow programmable Teach-in via push button, LinkControl, IO-Link Teach-in via push button, LinkControl, IO-Link Teach-in via push button, LinkControl, IO-Link IO-Link V1.1 V1.1 V1.1 operating temperature 25 to +70 °C 25 to +70 °C 25 to +70 °C storage temperature 40 to +85 °C 40 to +85 °C 40 to +85 °C weight 120 g 120 g 130 g switching hysteresis 1) 5 mm 20 mm 50 mm switching frequency 2) 12 Hz 8 Hz 4 Hz response time 2) 64 ms 96 ms 166 ms time delay before availability <300 ms <300 ms <300 ms order No. cube-35/F switching outputs push pull, UB3 V, UB+3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof cube-130/F push pull, UB3 V, UB+3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof 1) Can be programmed via LinkControl and IO-Link. 2) With LinkControl and IO-Link, the selected filter setting influences the switching frequency and response time. cube-340/F push pull, UB3 V, UB+3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof microsonic GmbH / Phoenixseestraße 7 / 44263 Dortmund / Germany / T +49 231 975151-0 / F +49 231 975151-51 / E info@microsonic.de / W microsonic.de The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only. They do not warrant any product features. *B15373* MV-DO-233656-820668