EDGE 2 System: General Wiring Diagrams and Technical Specifications
This document provides detailed wiring diagrams and technical specifications for the EDGE 2 system, manufactured by GSI Electronics Inc. It covers various components including main controllers, screenless controllers, remote displays, expansion boxes, and power supplies.
EDGE 2 Main Controller - Technical Specifications
Safety Ratings:
- Inputs: DC Supply Input: 24VDC ±10%, 18W
- Outputs: Alarm relay output: 24VDC/AC, 1.5A
- Operating Temperature: 0 to 40°C (32 to 104°F)
- Storage Temperature: -20 to 50°C (-4 to 122°F)
- Environment Type: Indoor use only
- Pollution Degree: 2
- Installation Category: 2
- Altitude: 2000 Meters (6561 Ft.) Max.
- Operating Relative Humidity (maximum): 0 to 10°C (32 to 50°F) Non-condensing; 10 to 30°C (50 to 86°F) 95% (±3%) Non-condensing; 30 to 40°C (86 to 104°F) 95% (±3%) Non-condensing
- IP rating (IEC 60529): 66
- Nema Rating (Nema 250): 4X
- Flame Rating (UL94): 5VA V-0
- Flame Rating (IEC 60695 or IEC 60707): FV-0
- IK rating (degree of mechanical protection - impact, IEC 62262): 08
Functional Ratings:
- Enclosure Dimensions: 482 mm (19 inches)
- Weight: 4150 grams (9.15 lbs)
- Display: 15 inches, 12 high, LED
- Resolution: 1024x768
- Ethernet ports: 10/100 Ethernet
- Transceiver: IEEE802.3/802.3u (Fast Ethernet)
- Wireless: ISO 802-3/IEEE 802.3 (10BASE-T), Wi-Fi®, Bluetooth®, ZigBee®
EDGE 2 Controller Screenless - Technical Specifications
Safety Ratings:
- Inputs: DC Supply Input: 24Vdc ±10%, between 11W
- Outputs: Alarm relay output: 24VDC/AC, 1.5A
- Operating Temperature: 0 to 40°C (32 to 104°F)
- Storage Temperature: -20 to 50°C (-4 to 122°F)
- Environment Type: Indoor use only
- Pollution Degree: 2
- Installation Category: 2
- Altitude: 2000 Meters Max. (6561 Ft. Max)
- Operating Relative Humidity (maximum): 0 to 10°C (32 to 50°F) Non-condensing; 10 to 30°C (50 to 86°F) 95% (±3%) Non-condensing; 30 to 40°C (86 to 104°F) 95% (±3%) Non-condensing
- IP rating (IEC 60529): 54
- Nema Rating (Nema 250): 12
- Flame Rating (UL94): 5VA V-0
- Flame Rating (IEC 60695 or IEC 60707): FV-0
- IK rating (degree of mechanical protection - impact, IEC 62262): 08
Functional Ratings:
- Enclosure Dimensions: 482 mm (19 inches)
- Weight: 2834 grams (6.25 lbs)
- Ethernet ports: 10/100 Ethernet
- Transceiver: IEEE802.3/802.3u (Fast Ethernet)
- Wireless: ISO 802-3/IEEE 802.3 (10BASE-T), Wi-Fi®, Bluetooth®, ZigBee®
EDGE PSU 24V 36W - Technical Specifications
Safety Ratings:
- Inputs: Supply Input: 100-240Vac ±10%, 50-60Hz, 1 phase, 36W
- Outputs: 24VDC/AC, 1.5A max
- Operating Temperature: -40 to 40°C (-40 to 104°F)
- Storage Temperature: -20 to 50°C (-4 to 122°F)
- Environment Type: Indoor and outdoor use
- Pollution Degree: 2
- Installation Category: 3
- Altitude: 2000 Meters Max. (6561 Ft. Max)
- Operating Relative Humidity (maximum): -40 to 10°C (-40 to 50°F) Non-condensing; 10 to 30°C (50 to 86°F) 95% (±3%) Non-condensing; 30 to 40°C (86 to 104°F) 95% (±3%) Non-condensing
- IP rating (IEC 60529): 54
- Nema Rating (Nema 250): 12
- Flame Rating (UL94): 5VA V-0
- Flame Rating (IEC 60695 or IEC 60707): FV-0
- IK rating (degree of mechanical protection - impact, IEC 62262): 08
Functional Ratings:
- Enclosure Dimensions: 482 mm (19 inches)
- Height: 355 mm (14 inches)
- Depth: 152 mm (6 inches)
EDGE 2 Remote Display - Technical Specifications
Safety Ratings:
- Inputs: DC Supply Input: 24Vdc ±10%, 18W
- Operating Temperature: 0 to 40°C (32 to 104°F)
- Storage Temperature: -20 to 50°C (-4 to 122°F)
- Environment Type: Indoor use only
- Pollution Degree: 2
- Installation Category: 2
- Altitude: 2000 Meters Max. (6561 Ft. Max)
- Operating Relative Humidity (maximum): 0 to 10°C (32 to 50°F) Non-condensing; 10 to 30°C (50 to 86°F) 95% (±3%) Non-condensing; 30 to 40°C (86 to 104°F) 95% (±3%) Non-condensing
- IP rating (IEC 60529): 54
- Nema Rating (Nema 250): 12
- Flame Rating (UL94): 5VA V-0
- Flame Rating (IEC 60695 or IEC 60707): FV-0
- IK rating (degree of mechanical protection - impact, IEC 62262): 08
Functional Ratings:
- Enclosure Dimensions: 482 mm (19 inches)
- Height: 355 mm (14 inches)
- Depth: 152 mm (6 inches)
- Weight: 4150 grams (9.15 lbs)
- Display: 15 inches, 12 high, LED
- Resolution: 1024x768
- Ethernet ports: 10/100 Ethernet
- Transceiver: IEEE802.3/802.3u (Fast Ethernet)
- Wireless: ISO 802-3/IEEE 802.3 (10BASE-T), Wi-Fi®, Bluetooth®, ZigBee®
EDGE 4IN-2V-8DO - Technical Specifications
Inputs:
- DC Supply Input: 18-24Vdc, 7.2W
- Coils contactors/relays outputs: 24Vac-240Vac, 0.5A max, 50/60Hz, PF max: 0.5
- Current sensors: 100-120Vac: 16FLA, 1HP; 200-240Vac: 12FLA, 2HP; L-L: 208Vac: 10.56FLA, 3HP; L-L: 380Vac: 15.4FLA, 10HP; L-L: 415Vac: 15.4FLA, 10HP
- Motor load current sensing: 120/208/240/380/415Vac, 16A, PF max: 0.75
- General use load current sensing: 120/208/240/380/415Vac, 16A, PF max: 1
- Heating Load current sensing: 120/208/240/380/415Vac, 16A, PF max: 1
- Auxiliary outputs: 0-10Vdc, accuracy: 1% (means, 0.1V), output impedance: 50 Ohms, Max current per output: 100mA
- 24 VDC outputs: 24 VDC, 50 mA for each output
Operational specifications:
- Operating Temperature: 0 to 40°C (32 to 104°F)
- Storage Temperature: -20 to 50°C (-4 to 122°F)
- Environment Type: Indoor use only
- Pollution Degree: 2
- Installation Category: 2
- Altitude: 2000 Meters Max. (6561 Ft. Max)
- Operating Relative Humidity (maximum): 0 to 10°C (32 to 50°F) Non-condensing; 10 to 30°C (50 to 86°F) 95% (±3%) Non-condensing; 30 to 40°C (86 to 104°F) 95% (±3%) Non-condensing
- IP rating (IEC 60529): 00
Dimensions and Weight:
- Height: 77.12mm (3.04 inches)
- Width: 144.16mm (5.67inches)
- Depth: 340.2mm (13.4 inches)
- Weight: 680.39 grams (1.5 lbs)
EDGE 6-Slot and 3-Slot Expansion Box - Technical Specifications
On/Off outputs:
- NO (normally open) contact motor/inductive load: 100Vac-240Vac, ±10%, 50-60Hz, 1 phase, 120W, 12A MAX (Minimum load of 0.2A)
- NO (Normally Opened) contact - resistive load (electric heating element): 100Vac-240Vac ±10%; 50-60Hz, 1 phase, 120W, 12A MAX (Minimum load of 0.2A)
- NO (Normally Opened) contact - Tungsten load (incandescent and heat lamp): 120/208/240Vac: 12A MAX (Minimum load of 0.2A)
- NO (Normally Opened) contact - DC load: 24Vdc; 5A MAX. (Current reading not available in DC). (Minimum load of 0.2A)
- NO (normally opened) contact - LED and CCFL loads: 120/208/240Vac, 750W; 920VA MAX (Minimum load of 0.2A / 25W)
- NO (normally opened) contact - Ballast loads: 120/208/240Vac; 3A MAX (Minimum load of 0.2A)
- NC (Normally Closed) contact - Motor/inductive load: 5A MAX (Minimum load of 0.2A)
- NC (normally closed) contact - Resistive loads (electric heating element): 120/208/240Vac, 10A MAX (Minimum load of 0.2A)
- NC (normally closed) contact - Tungsten load: 120/208/240Vac; 3A MAX (Minimum load of 0.2A)
- NC (normally closed) contact - DC load: 24Vdc; 5A MAX (Current reading is not available in DC) (Minimum load of 0.2A)
- NC (normally closed) contact - LED and CCFL loads: 120/208/240Vac; 750W; 920VA MAX (Minimum load of 0.2A / 25W)
- NC (normally closed) contact - Ballast load: 120/208/240Vac; 3A MAX (Minimum load of 0.2A)
Variable outputs modules (SSR):
- Resistive loads (heat lamps, heat mats, incandescent light): 120 VAC; 2000W; 16.66A; 50/60Hz (Minimum load of 0.2A)
- Motor/inductive load: 208 VAC; 2000W; 9.61A; 50/60Hz (Minimum load of 0.2A)
- LED and CCFL loads: 240 VAC; 2000W; 8.33A; 50/60Hz (Minimum load of 0.2A)
- Ballast load: 10,5 A MAX (Minimum load of 0.2A)
Operational specifications:
- Operating Temperature: 0 to 40°C (32 to 104°F)
- Storage Temperature: -20 to 50°C (-4 to 122°F)
- Environment Type: Indoor use only
- Pollution Degree: 2
- Installation Category: 2
- Altitude: 2000 Meters Max. (6561 Ft. Max)
- Operating Relative Humidity (maximum): 0 to 10°C (32 to 50°F) Non-condensing; 10 to 30°C (50 to 86°F) 95% (±3%) Non-condensing; 30 to 40°C (86 to 104°F) 95% (±3%) Non-condensing
- IP rating (IEC 60529): 00
Dimensions and Weight:
- 3-Slot Expansion Box: Height: 660 mm (26 inches), Width: 457 mm (18 inches), Depth: 279 mm (11 inches), Weight: 11521 grams (25.4 lbs)
- 6-Slot Expansion Box: Height: 660 mm (26 inches), Width: 635 mm (25 inches), Depth: 279 mm (11 inches), Weight: 15966 grams (35.2 lbs)
- Clearance (Top/Bottom/Hinge Side/Latch Side): 300mm (12 inches) / 300mm (12 inches) / 250mm (10 inches) / 180mm (7 inches)
EDGE Light Dimmer Outputs
WARNING: Only use copper wires with a minimum voltage rating of 300V and a minimum temperature insulation rating of 90°C (194°F).
NOTE: EDGE 4IN-6R-2LD can only be used with an EDGE 2 system. Only two EDGE 4IN-6R-2LD can be used per Expansion Box. In a 6 Slot Expansion Box, the cards have to be installed into slot 1 and slot 6. In a 3 Slot Expansion Box, the cards have to be installed into slot 1 and slot 3.
INPUTS:
- SUPPLY INPUT: 100-120/220-240Vac ±10%, 50-60Hz, 1/2 phase(s)
LD1 & LD2 OUTPUTS:
- 100-120/220-240Vac 8.0Amps max
- 100-120Vac, 800-960VA, PF ≥ 0.5 (CFL/CCFL, LED)
- 220-240Vac, 1760-1920VA, PF≥ 0.5 (CFL/CCFL, LED)
Safety Ratings:
- Operating Temperature: 0 to 40°C (32 to 104°F)
Formulas:
- Determine the PF (Power Factor) using this formula: Lamp Power (watts) / (Lamp Voltage (V) * Lamp Current (A))
- Determine how many lamps to use on each Zone output using this formula: Power Output Amperage (A) / Lamp Current (A)
- Formula Example: Lamp details: Voltage: 120V, 9 watts and 100mA. Power Output Amperage available: 8.0A on 100-120V or on 220-240V. PF = 9 watts / (120V * 0.1A) = 0.75. Number of Lamps per Zone = 8.0A / 0.1A = 80 lamps.
Power Supply Configuration Possibilities
The document illustrates various power supply configurations for the EDGE 2 system, detailing maximum distances for different AWG wire gauges and whether redundant power is utilized.
Key configurations shown:
- Distance ≤ max. distance with 16 AWG (300 m / 1000 ft)
- Distance > max. distance with 16 AWG, no redundant power
- Distance > max. distance with 16 AWG, with redundant power
- Power Supply on EDGE 2 Remote Display
Power Cable (24V and GND) Specifications:
| Distance | Min. wire gage | Min. diameter | Min. cross section |
|---|---|---|---|
| 91 m (300 ft) | 18 AWG | 1.02 mm | 0.82 mm² |
| 300 m (1000 ft) | 16 AWG * | 1.29 mm | 1.30 mm² |
| 600 m (2000 ft) | 14 AWG | 1.62 mm | 2.08 mm² |
| 900 m (3000 ft) | 12 AWG | 2.05 mm | 3.30 mm² |
| 1200 m (4000 ft) | 10 AWG | 2.58 mm | 5.26 mm² |
Note: Install the EDGE PSU 24V 36W as close as possible to the controller.
Wiring Diagrams
The document contains numerous wiring diagrams for various EDGE 2 system components and configurations. These include:
- PCB-421 OR PCB-420 CONNECTION: Diagrams illustrating connections for backplanes, including options for redundancy.
- Connecting a Panel Mount Power Supply (Main sector AC): Shows AC power connection to the system.
- Shield Connection: Details on shield connections in the middle and at one end of the communication network, emphasizing proper grounding.
- ETHERNET with cables and ETHERNET with WIFI: Diagrams illustrating network connectivity options.
- Analog Inputs and Analog Inputs w/24Vdc: Wiring for sensors such as temperature probes, dry contacts, static pressure sensors, humidity sensors, pressure sensors, and water meters. Includes diagrams for 0-10V converters and usage notes for sensors drawing different amounts of current.
- 0-10V CONVERTER WIRING DIAGRAM: Specific wiring for 0-10V converters, including controller settings and notes on shield connections.
- Alarm Without Redundancy: Wiring for connecting an alarm relay to the EDGE 2 Main Controller.
- Alarm on Redundant Controllers: Schemes for relay configurations on alarm zones with redundant controllers, including scenarios for closed and open contacts.
- Wiring Diagram with a SPST Disconnect Switch / DPST Disconnect Switch: Diagrams showing how to incorporate disconnect switches into the system wiring.
- ON/OFF Wiring: Various ON/OFF wiring configurations for loads less than 0.2A, general ON/OFF wiring, and ON/OFF Fail-Safe wiring.
- Variable 0-10Vdc Wiring: Wiring for variable 0-10Vdc outputs.
- Dual Capacity Wiring: Wiring for dual capacity loads, such as low and high fire stages.
- EDGE Variable Output (SSR) Wiring: Wiring for Solid State Relay (SSR) variable outputs.
- Variable with Relay Wiring: Wiring for variable outputs using relays.
- Inlet Wiring and Inlet Failsafe Wiring: Diagrams for actuator/inlet machine connections, including failsafe configurations.
- Snubber wiring diagram for 240Vac actuator: Diagrams showing the need for and wiring of snubbers for 240Vac actuators, including a kit option.
Legends:
The diagrams utilize legends to identify different types of connections:
- AUTOMATION BUS
- SAFETY BUS
- Power (24Vdc + gnd) only
- Communication only (with gnd)
- Power and Communication
- Ethernet cable
Notes on Wiring:
- Always connect cable shields to the electrical distribution panel ground.
- Ensure proper grounding recommendations are followed as per the Installer Manual.
- Specific sensor wiring diagrams may be provided with the sensors or on the EDGE Main Controller USB Key.
- When using 0-10V converters, ensure shields are twisted together and connected to EARTH ground at one end.
- For 240Vac actuators, snubbers are required and should be placed as close as possible to the actuator/inlet.