Injen EVO8101C Intake System Instruction Manual

Instruction Manual for Injen models including: EVO8101, EVO8101C, EVO8101C Intake System, EVO8101C, Intake System, System
Long

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Instruction Manual P /N :E V O 8 1 0 1

Vehicle Application
Make: Ram (DT) Model:1500 (Includes eTorque Models) Y e a r : 2019-22

E n g in e : V8-5.7L

GH

J

B

F

A

I C

Ite m Q T Y.

A

1

B

1

P /N 15193 15194

D is c rip tio n A ir b o x In ta ke tu b e

C

1

111 6 B B Tw is t lo c k F ilte r (E V O 8 1 0 1 )

C

1

111 6 B R Tw is t lo c k F ilte r (E V O 8 1 0 1 C )

D

2

4005

# 5 6 c la m p s

E

D

E

1

3225

3 .5 " h u m p h o se

F

1

1 4 0 6 3 5 /8 " m a c h in e d fittin g

G

1

1 5 0 9 7 A ir te m p a d a p to r

H

2

6047

M 4 b u tto n h e a d scre w s

I

1

1 5 1 4 1 L a rg e W in d o w

J

2

6109

Lock W ashers

T O O L S R E Q U IR E D

1 0 m m R a tch e t & S o cke t

8 m m n u t d riv e r

WARNING: F A I L U R E T O F O L L O W I N S T A L L A T I O N I N S T R U C T I O N S A N D N O T U S I N G T H E P R O -
V ID E D H A R D W A R E M AY D A M A G E T H E IN TA K E S Y S T E M , E N G IN E A N D C O M P O N E N T S !!!
*Do not attempt to install the intake system while the engine is hot. Se ve re b urn c o uld re sult fro m to uc hing ho t e ng ine c o mp o ne nts!

A lle n k e y P h illip s S c re w d riv e r 2 .5 m m A lle n 13m m socket and rachet

Re p o rt a ny d e fe c tive o r missing p a rts to the a utho rize d Inje n d e a le r yo u p urc ha se d this p ro d uc t fro m. Be fo re insta lling a ny p a rts o f this syste m, p le a se re a d the instruc tio ns tho ro ug hly. If yo u ha ve a ny q ue stio ns re g a rd ing insta lla tio n, p le a se c o nta c t yo ur Inje n Te c hno lo g y d e a le r. Insta lla tio n DOES re q uire so me me c ha nic a l skills. A q ua lifie d me c ha nic is a lwa ys re c o mme nd e d .

A Limite d Life time Wa rra nty to the o rig ina l p urc ha se r a g a inst d e fe c ts in ma te ria l a nd wo rkma nship o n a ll Inje n inta ke syste ms e xc lud ing the filte r e le me nt. Any a nd a ll wa rra nty c o ve ra g e is limite d to the re p a ir o r re p la c e me nt o f the d e fe c tive p a rt o nly, a t Inje n Te c hno lo g y' s d isc re tio n. The wa rra nty d o e s no t c o ve r inc id e nta l o r c o nse q ue ntia l d a ma g e s, no r d o e s it c o ve r the c o st o f insta lla tio n o r re mo va l o f the d e fe c tive p a rt o r its re p la c e me nt. Pro o f o f p urc ha se is re q uire d .

Page 1 EVO8101 244 Pioneer Place Pomona California 91768 U.S.A Office: (909) 839-0706 FAX: (909)839-0427 Email:Tech@injen.com WWW.INJEN.COM

Instruction Manual P /N :E V O 8 1 0 1
In je n in ta k e s y s te m s a re s tre e t le g a l in m o s t s ta te s u n le s s th e s ta te is a d o p tin g to C a lifo rn ia E m is s io n s s ta n d a rd s . S ta te s th a t h a v e a d o p te d C a lifo rn ia e m is s io n s ta n d a rd s in c lu d e : A riz o n a , C a lifo rn ia , C o n n e c tic u t, D is tric t o f C o lu m b ia , M a in e , M a ry la n d , M a s s a c h u s e tts , N e w J e rs e y, N e w M e x ic o , N e w Yo rk , O re g o n , P e n n s y lv a n ia , R h o d e Is la n d , V e rm o n t, a n d W a s h in g to n . T h e s e s ta te s w ill re q u ire a n C a lifo rn ia A ir R e s o u rc e B o a rd E x e c u tiv e O rd e r N u m b e r (C A R B E .O .) fo r th e le g a l u s e o f a n In je n in ta k e s y s te m in y o u r v e h ic le fo r u s e o n p u b lic ro a d s o r h ig h w a y s . T h e s e v e h ic le w ill b e c o n s id e re d "L e g a l in C a lifo rn ia o n ly fo r ra c in g v e h ic le s c o m p e titio n u s e o n ly, w h ic h m a y
n e v e r b e u s e d u p o n a p u b lic s tr e e t o r h ig h w a y. Please keep your factory air box assembly for any future use.
NOTE:Verify your filter before any cleaning maintenance! Blue media filter: Dry Air Filter, no oil required.
(SuperNano Web Dry filters require no oil, these can be cleaned using a vacuum or light compressed air. Please do not clean using water or injen restore kit. )
Red media filter: Factory Oiled Air Filter.
(Oiled cotton gauze filters require oil, please use injen restore kit. This filter can use water or cleaning solution for maintenance. )
Please visit injen.com for filter cleaning instructions.
NOTE: DISCONNECT BATTERY BEFORE INSTALLATION!!!
Page 2 EVO8101

Instruction Manual P /N :E V O 8 1 0 1

1. S t o c k in t a k e s y s t e m s h o w n .

Te m p . s e n s o r

2. D is c o n n e c t t h e Te m p e r a t u r e s e n s o r
h a rn e ss. R e m o ve th e te m p e ra tu re se n so r h a rn e s b y tw is tin g a n d p u llin g o u t o f in ta k e tu b e .

7. P u ll b a c k c r a n k c a s e lin e f r o m
a irb o x fittin g .

3. L o o s e n t h e c la m p o n t h e
th ro ttle b o d y u s in g 8 m m n u t d riv e r.

4. L if t u p a n d r e m o v e t h e a ir b o x
a s s e m b ly o u t o f th e v e h ic le .

5. P u ll b a c k t h e in t a k e t u b e
fro m th e th ro ttle b o d y .

6. C a r e f u lly lif t u p a n d r e m o v e
th e fro n t p la s tic s c o o p

7. R e m o v e t h e 4 f a c t o r y g r o m m e t s
fro m th e O E M a ir b o x a n d in s ta ll to th e n e w a ir b o x a n d s e c u re .

8. I n s t a ll t h e a ir b o x a s s e m b ly in t o t h e
tru c k a n d p o s itio n th e a ir b o x to th e s tu d s
f r o m t h e O E M a ir b o x . M ak e s u r e t h e f r o n t
o f a ir b o x is s e a te d p ro p e rly.
Page 3 EVO8101

9. V e r if y a ll 4 g r o m m e t s a r e s e a t e d
p ro p e rly.

10. I n s t a ll t h e p r o v id e d 3 . 5 " h u m p h o s e
w ith c la m p s to th e th ro ttle b o d y. S e c u re a n d tig h te n o n th e th ro ttle b o d y o n ly.

11. I n s t a ll t h e t e m p s e n s o r a d a p t o r t o
th e tu b e a n d s e c u re u s in g p ro v id e d M 4 b u tto n h e a d scre w s.

Instruction Manual P /N :E V O 8 1 0 1
O E a ir te m p s e n s o r

12. I n s t a ll t h e n e w t w is t lo c k f ilt e r t o t h e
in je n a ir b o x .

13. O n c e t h e f ilt e r is s e a t e d c o r r e c t ly ,
tw is t a n d tu rn in e ith e r d ire c tio n a 1 /4 " tu rn .

A ir te m p a d a p to r
14. I n s t a ll t h e t e m p e r a t u r e s e n s o r in t o
th e a d a p to r. tw is t a n d lo c k in to p la c e .

15. I n s t a ll t h e in t a k e t u b e a n d p o s it io n t h e
in ta k e tu b e to th e filte r a n d th e tu b e to th e th ro ttle b o d y.

16. O n c e p o s it io n e d a n d a d ju s t e d
p ro p e rly, tig h te n a ll c la m p s u s in g 8 m m n u t d riv e r.

16. R e c o n n e c t t h e c r a n k c a s e h a r n e s s
t o t h e m a c h in e d f it t in g . You will hear a clicking noise once the harness is secure.

18. R e c o n n e c t t h e t e m p e r a t u r e
sensor harness.

Page 4 EVO8101

Instruction Manual P /N :E V O 8 1 0 1
C o n g ra tu la tio n s ! Yo u h a v e ju s t c o m p le te d th e in s ta lla tio n o f th is in ta k e s y s te m . P e rio d ic a lly, c h e c k th e a lig n m e n t o f th e in ta k e ,
n o r m a l w e a r a n d te a r c a n c a u s e n u ts a n d b o lts to c o m e lo o s e . Note: Check clearance and adjust if needed! Failure to check the alignment and adjust the intake can cause damage that will void the warranty. Injen Technology is not responsible for any damages caused by/from improper installation. Test Drive:
1. With the tra nsmissio n in ne utra l o r p a rk a nd the p a rking b ra ke e ng a g e d , sta rt the e ng ine . Liste n fo r a ir le a ks o r o d d no ise s. If a ir le a ks a re d e te c te d , se c ure ho se s a nd c o nne c tio ns. Fo r a ny o d d no ise s, insp e c t e ntire syste m fo r c a use a nd a d just inta ke a s ne e d e d . The Inje n inta ke will func tio n id e ntic a lly to the fa c to ry syste m b ut will b e lo ud e r a nd mo re p o we rful. 2. Pe rfo rm a ro a d te st. Liste n fo r o d d no ise s o r ra ttle s a nd fix a s ne c e ssa ry. 3. If the re a re no issue s, c o ntinue to e njo y yo ur a d d e d p e rfo rma nc e fro m the Inje n p e rfo rma nc e Inta ke kit. 4. Inje n Te c hno lo g y re c o mme nd s yo u p e rio d ic a lly c he c k c le a ra nc e a nd a d just if ne e d e d ! Fa ilure to c he c k the a lig nme nt a nd a d just the inta ke c a n c a use d a ma g e tha t will vo id the wa rra nty. Inje n Te c hno lo g y is no t re sp o nsib le fo r a ny d a ma g e s c a use d b y/ fro m imp ro p e r insta lla tio n.
1. Up o n c o mp le tio n o f the insta lla tio n, re c o nne c t the ne g a tive b a tte ry te rmina l b e fo re yo u sta rt the e ng ine . 2. Alig n the e ntire inta ke syste m fo r the b e st p o ssib le fit. Onc e the inta ke ha s b e e n p ro p e rly fitte d c o ntinue to tig hte n a ll nuts, b o lts a nd c la mp s. 3. Pe rio d ic a lly, re c he c k the a lig nme nt o f the inta ke syste m a nd ma ke sure the re is p ro p e r c le a ra nc e a ro und a nd a lo ng the le ng th o f the inta ke . Fa ilure to fo llo w p ro p e r ma ine nta nc e p ro c e d ure s ma y c a use d a ma g e to the inta ke a nd will vo id the wa rra nty. 4. Sta rt the e ng ine a nd liste n c a re fully fo r a ny o d d no ise s, ra ttle s a nd / o r a ir le a ks p rio r to ta king it fo r a te st d rive . If a ny p ro b le ms a rise g o b a c k a nd c he c k the va c uum line s, ho se s a nd c la mp s tha t ma yb e c a using le a ks o r ra ttle s a nd c o rre c t the p ro b le m. 5. Che c k the filte r fo r e xc e ssive d irt b uild up . Cle a n o r re p la c e the filte r with a n o rig ina l Inje n filte r (c a n b e b o ug ht o n-line a t " inje no nline .c o m"). Co ng ra tula tio ns! Yo u ha ve just c o mp le te d the insta lla tio n o f the b e st inta ke syste m so ld o n the ma rke t. Enjo y the a d d e d p o we r a nd p e rfo rma nc e o f yo ur ne w inta ke syste m.
Page 5 EVO8101
References

QuarkXPress(R) 9.3 QuarkXPress(R) 9.3