LIGHTOLIER

General Installation & Safety Information

⚠️ THIS PRODUCT MUST BE INSTALLED IN ACCORDANCE WITH THE APPLICABLE INSTALLATION CODE BY A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE PRODUCT AND THE HAZARDS INVOLVED

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FCC Compliance Statement

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital service, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including that may cause undesired operation.

CAN ICES (A) / NMB (A)

CAUTION: THE INSTALLATION AND SERVICING OF THIS PRODUCT MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN OR SERVICE PERSONNEL.

Read and understand these instructions before installing the luminaire (fixture).

This luminaire is intended for installation in accordance with the National Electrical Code and local regulations. To assure full compliance with local codes and regulations, check with your local electrical inspector before installation.

WARNING – To prevent electrical shock, turn off electricity at the fuse box before proceeding. Allow fixture to cool before handling.

Retain these instructions for maintenance reference.

Light Engine Compatibility

• M4C & M6C

Tools / Accessories Needed

• Work Gloves (Not included)
• Safety Glasses (Not included)
• J-Box (Not included)
• Flat screwdriver (Not included)
• Torx wrench (included)
• Torx screws 4-40 (#5 pcs - included)
• P4 nuts (#8 pcs - included)
• Philip's head screw 8-32 (#2 pcs - included)
• Cable extension (#5 pcs - green, red, black, pink and purple - included)

Caution (RISK OF FIRE)

• Use only with ModuLyte LED light engines and reflector.
• WARNING – Make sure that the power supply is disconnected before installation.

It is recommended that the installation be done by two people.

Parts

• Surface Mount Plate
• Cylinder
• Pendant Mount Plate
• Driver Bracket
• Bottom Mount Ring (Already installed)
• Safety Cable

Installation Steps

Step 1: Disconnect Light Engine

Disconnect the light engine from the driver by twisting the notch counterclockwise. (Refer to Figure 1, which shows the knob and notch for disconnection).

Step 2: Attach Safety Cable and Insert Luminaire

Screw the safety cable into the heatsink of the ModuLyte Luminaire. Bend the springs of the luminaire and insert it into the cylinder. (Refer to Figures 2 and 3). Ensure the flange touches the bottom mount ring.

Figure 2 illustrates attaching the safety cable to the heatsink. Figure 3 shows bending the springs and inserting the luminaire into the cylinder, highlighting the flange and bottom mount ring.

Step 3: Select CCT/Lumens and Prepare Driver

Select the desired CCT and Lumens output. (Refer to Figure 4, which shows the CCT/Lumen output selection on the driver). Take out the wires through the knockout. If no knockout has been removed, select the one that best suits your installation. Insert a flat screwdriver into the opening and move it up and down to remove the knockout. (Refer to Figure 5). Insert the driver into the driver bracket. For the 4-inch driver bracket, ensure the knockout face is facing up and the switch face is touching the mechanical stop. (Refer to Figure 6). For the 6-inch driver bracket, ensure the driver is held in place by the mechanical stop of the bracket. (Refer to Figure 7). Connect the driver to the luminaire by twisting the notch clockwise to secure. (Refer to Figure 1).

Note: Maximum lumen output is 3000L for better lifetime of the luminaire.

⚠️ WARNING – Use work gloves to protect hands from sharp metal of the bracket.

Step 4: Install Driver Bracket into Cylinder

Press the driver bracket and insert it into the cylinder on the opposite side of the luminaire.

• For the 4-inch cylinder: Press and hold the flanged edge on the driver bracket and insert it into the position indicated by the arrow label in the cylinder. (Refer to Figure 9). After inserting the driver bracket, twist clockwise until the fins lock into the stop point, and on the other side, lock the ribs. (Refer to Figure 8).
• For the 6-inch cylinder: Push the hooks of the driver as shown until parallel with the switch face of the driver. (Refer to Figure 11). Press and hold the flanged edge on the driver bracket and insert it into the four ribs notch, then let the four corners of the driver brackets secure on the inner wall of the cylinder.

Note: The 4-inch installation driver bracket is vertical (Figure 9), and the 6-inch is horizontal (Figure 10).

Make sure that the safety cable is kept out of the cylinder during the installation of the driver bracket.

Figure 8 compares the 6" cylinder (with fins and stop points) and the 4" cylinder (with ribs) for driver bracket installation. Figure 9 shows the vertical installation of the 4in driver bracket with an arrow label. Figure 10 shows the horizontal installation of the 6in driver bracket. Figure 11 illustrates pushing the hooks of the 6in driver bracket parallel to the switch face.

Surface Mount Installation

Step 1: Install J-Box

Install the J-Box flush with the ceiling. Choose the openings of the surface mount that best suit your installation to the J-Box and install it. (Refer to Figure 12).

Note: Refer to IS-CACK10XX for the J-Box installation.

Figure 12 depicts installing the surface mount plate to the J-Box, showing various openings.

Step 2: Connect Driver and Safety Cable

Connect the driver connections to the extensions, use wire nuts to connect them, and be sure to match the wire colors. Hook the safety cable into the surface mount plate. (Refer to Figure 13). Make the necessary electric connections. (Refer to Figure 24).

Note: While making the connections, the safety cable must be taut, and the wires of the connections should be loose.

Figure 13 shows aligning the cylinder tabs with the surface mount holes.

Step 3: Secure Cylinder to Surface Mount

Align the four tabs of the cylinder into the four side holes of the surface mount. Insert the cylinder into the surface mount and twist it counter-clockwise until it reaches the end and has passed the mechanical stop of the surface mount. (Refer to Figure 14).

Figure 14 illustrates inserting and twisting the cylinder into the surface mount until it locks past the mechanical stop. It shows tabs, side holes, and the mechanical stop.

Pendant Mount (Stem Pendant) Installation

Step 1: Install Pendant Mount

Install the pendant mount into the ceiling. (Refer to Figure 16).

Note: Refer to IS-CASK36 for more details.

Figure 16 illustrates installing the pendant mount into the ceiling.

Step 2: Attach Stem Pendant

Pass the stem pendant through the center hole of the pendant mount plate and screw the nut. (Refer to Figure 17).

Figure 17 shows passing the stem pendant through the pendant mount plate and screwing the nut.

Step 3: Connect Driver and Safety Cable

Connect the driver connections to the cable extensions, use wire nuts to connect them, and be sure to match the wire colors. Hook the safety cable into the pendant mount plate. (Refer to Figure 18). Make the necessary electric connections. (Refer to Figure 24).

Note: While making the connections, the safety cable must be taut, and the wires of the connections should be loose.

Figure 18 depicts hooking the safety cable into the pendant mount plate.

Step 4: Secure Cylinder to Pendant Mount Plate

Align the four holes of the cylinder with the four holes of the pendant mount plate, and screw until fixed. (Refer to Figure 19).

Figure 19 shows aligning the cylinder holes with the pendant mount plate holes for screwing.

Pendant Mount (Cable) Installation

Step 1: Install Pendant Mount

Install the pendant mount into the ceiling. (Refer to Figure 20).

Note: Refer to IS-CACK10XX for more details.

Figure 20 illustrates installing the pendant mount for a cable suspension.

Step 2: Attach Cable Pendant

Pass the cable pendant through the center hole of the pendant mount plate and screw the nut. (Refer to Figure 21).

Figure 21 shows passing the cable pendant through the pendant mount plate and screwing the nut. Figure 22 provides a general illustration for cable pendant installation.

Step 3: Refer to Stem Pendant Installation

Refer to Step 3 for Pendant Mount (Stem Pendant) Installation.

Step 4: Secure Cylinder to Pendant Mount Plate

Align the four holes of the cylinder with the four holes of the pendant mount plate, and screw until fixed. (Refer to Figure 23).

Figure 23 shows aligning the cylinder holes with the pendant mount plate holes for screwing in cable pendant installation.

Electrical Diagram

ModuLyte (Driver Selectable)

The electrical diagram (Figure 24) shows the connections between the Driver and the LED Board, as well as external wiring.

• Driver Connections: L (Line), N (Neutral), DIM+ (Dimming Positive), DIM- (Dimming Negative).
• LED Board Connections: LED+ (LED Positive), LED- (LED Negative), A- (Auxiliary Negative), B- (Auxiliary Negative).
• Wire Colors: The diagram shows connections for RED, WHITE, BLACK, YELLOW, PINK, and PURPLE wires.

⚠️ WARNING – Before touching any wires, make sure the power is off.

Notes: All ground wires can be attached to the same point. All grounds must be grounded. For luminaires with 0-10V dimming, or digital dimming, wire the pink & purple leads to the appropriate control wires.