Polysan Flexia Shower Tray Installation Guide

This document provides detailed instructions for the installation of the Polysan Flexia shower tray. Please follow these steps carefully to ensure a correct and long-lasting installation. The guide covers multiple installation variants suitable for different subfloor types.

General Information & Preparation

Before starting, ensure you have all necessary tools and materials, including appropriate adhesives (Flexi glue) and sealants (Silicone). Verify that the installation area is prepared according to the chosen variant's requirements.

Important Note: Maintain a minimum gap of 2 mm where indicated during installation.

Page 1 shows the product name "FLEXIA" and three main installation scenarios labeled A, B, and C. It also lists available language versions of the instructions and highlights a "min 2 mm" requirement. A red cross icon (❌) indicates an incorrect installation method.

Installation Variants

Variant A: Standard Installation

This variant is suitable for general subfloor preparation.

  1. Step 1: Drain Preparation. Prepare the subfloor for the drain assembly. This typically involves creating an area of approximately 200 mm x 150 mm, ensuring a 90° corner alignment for the drain outlet.

    Diagram shows drain components and placement within a corner, with dimensions.

  2. Step 2: Tray Positioning. Place the shower tray in its intended location.

  3. Step 3: Apply Adhesive. Apply "Flexi glue" to the subfloor in a wavy pattern as shown in the diagram. This ensures even adhesion.

    Diagram shows applying adhesive to a subfloor.

  4. Step 4: Secure Tray. Use mounting brackets to secure the shower tray to the subfloor. Ensure the tray is level.

    Diagram shows brackets being attached to secure the tray.

  5. Step 5: Connect Drain. Assemble and connect the drain to the tray outlet. Ensure a secure fit.

    Diagram shows the drain assembly being connected to the tray.

  6. Step 6: Seal and Test. Apply "SILICONE" sealant around the perimeter of the tray where it meets the walls or floor. Place weights (e.g., 25 kg) on the tray to ensure proper contact with the adhesive while it cures. Allow adequate drying time.

    Diagram shows silicone application and weight placement for curing.

Page 2 details Variant A, showing steps from drain preparation and dimensions (Ø40, Ø50, 80 mm, 60 mm, 2-3 mm gap) to final sealing and testing.

Variant B: Installation on Tiles or Concrete

This variant offers specific instructions for installing the tray on either existing floor tiles or a concrete subfloor.

Sub-variant B1: For Floor Tiles (na dlažbu)

Sub-variant B2: For Concrete (na beton)

  1. Step 1: Drain and Subfloor Preparation. Prepare the drain area and subfloor according to the specific requirements for tiles or concrete. Dimensions for drain placement are similar to Variant A (200 mm x 150 mm, 90°).

    Diagram shows drain components and placement, similar to Variant A.

  2. Step 2: Apply Adhesive. For concrete subfloors (B2), apply "Flexi glue" in a wavy pattern. For tile subfloors (B1), the method may differ slightly, but ensure a solid bond.

    Diagram shows applying adhesive to a concrete subfloor.

  3. Step 3: Position Tray. Place the shower tray onto the prepared subfloor. Ensure it is correctly aligned.

  4. Step 4: Secure Tray. Use mounting brackets to fix the tray securely. Ensure the tray is level.

    Diagram shows brackets being attached.

  5. Step 5: Connect Drain. Attach the drain assembly to the tray outlet.

    Diagram shows drain connection.

  6. Step 6: Seal and Test. Apply "SILICONE" sealant around the tray's edges. Place weights (e.g., 25 kg) on the tray to ensure proper adhesion during curing. Maintain a 2-3 mm gap where specified.

    Diagram shows silicone application and weight placement.

Page 3 details Variant B, differentiating between tile and concrete installations. It shows dimensions (Ø40, Ø50, 80 mm, 60 mm, 2-3 mm gap) and the use of "Flexi glue" and "SILICONE".

Variant C: Installation with Ytong + Tiles

This variant is designed for installations using Ytong blocks and tiles.

  1. Step 1: Drain Installation. Install the drain assembly into the prepared subfloor. The required depth for the drain connection is approximately min 250 mm. The tray height can be adjusted within a range of 96-125 mm with 30 mm adjustment capability. Maintain a 2-3 mm gap.

    Diagram shows drain installation with specific dimensions for Ytong and tile setup.

  2. Step 2: Tray Placement. Position the shower tray on adjustable feet or a prepared base.

    Diagram shows the tray on adjustable feet.

  3. Step 3: Secure Tray. Ensure the tray is firmly placed and leveled. The diagram shows the tray being lowered onto a prepared base.

    Diagram shows the tray being placed onto a base.

  4. Step 4: Connect Drain. Connect the drain pipe to the tray outlet.

    Diagram shows drain connection.

  5. Step 5: Seal and Test. Apply "SILICONE" sealant around the tray edges. Place weights (e.g., 25 kg) on the tray to ensure proper adhesion while the sealant cures.

    Diagram shows silicone application and weight placement.

Page 4 details Variant C for Ytong + tiles. It specifies dimensions (Ø40, Ø50, 96-125 mm height, 30 mm adjustment, 2-3 mm gap, min 250 mm depth) and shows the installation steps including adjustable feet and final sealing.

Technical Details & Product Code

Product Model/Code: MN011/2021/03/N1000/2,74

Additional product information may refer to model number 91181 for the Polysan Flexia 90x90 cm shower tray made of cast marble.

Drain Pipe Diameter: Ø40 mm

Tray Outlet Diameter: Ø50 mm

Weight Capacity: 25 kg (when testing adhesion)

Important Reminders

Models: 91181 Flexia Quarter-Round Shower Tray, 91181, Flexia Quarter-Round Shower Tray, Quarter-Round Shower Tray, Round Shower Tray, Shower Tray, Tray
91181-montazni-navod Adobe Illustrator CC 23.0 (Windows) Adobe PDF library 15.00

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