Installation, Maintenance, and Repair Manual

Important Safety Information

[WARNING] Read this Manual BEFORE using this equipment. Failure to read and follow all safety and use information can result in death, serious personal injury, property damage, or damage to the equipment. Keep this Manual for future reference.

[WARNING] Local building or plumbing codes may require modifications to the information provided. You are required to consult the local building and plumbing codes prior to installation. If the information provided here is not consistent with local building or plumbing codes, the local codes should be followed. This product must be installed by a licensed contractor in accordance with local codes and ordinances.

[WARNING] Need for Periodic Inspection/Maintenance: This product must be tested periodically in compliance with local codes, but at least once per year or more as service conditions warrant. All products must be retested once maintenance has been performed. Corrosive water conditions and/or unauthorized adjustments or repair could render the product ineffective for the service intended. Regular checking and cleaning of the product's internal and external components helps assure maximum life and proper product function.

Flood Sensor Capabilities

The Series 825Y and LF825Y assemblies include a sensor on the relief valve to detect excessive discharge and trigger notification of a potential flood event.

[NOTICE] An add-on connection kit is required to activate the flood sensor. Without the connection kit, the flood sensor is a passive component and has no communication with any other device. (A retrofit sensor connection kit is also available for existing installations. See "Add-on and Retrofit Sensor Connection Kits" for ordering details.)

[NOTICE] Use of the flood sensor does not replace the need to comply with all required instructions, codes, and regulations related to installation, operation, and maintenance of this product, including the need to provide proper drainage in the event of a discharge. Watts® is not responsible for the failure of alerts due to connectivity or power issues.

Installation Guidelines

• Consult local codes for specific installation requirements and restrictions applicable to your area. FEBCO recommends that system supply pressure is at least 20 psi (138 kPa).
• Install the assembly in the horizontal position with the relief valve on the side.
• Install the valve assembly where relief valve discharge is acceptable or where it can be completely drained. The valve assembly must be installed where it is accessible for periodic testing and maintenance. Clearances shown in the installation views apply to exterior, interior, and pit/vault installations and are recommendations only. (See Figures 1 and 2). These minimums do not apply to removable protective enclosures. Refer to local codes for actual requirements in your area.

[NOTICE] The gap drain is not designed to catch the maximum discharge possible from the relief valve. The installation of a FEBCO air gap with the drain line terminating above a floor drain handles any normal discharge or nuisance spitting through the relief valve. However, the floor drain size may need to be designed to prevent water damage caused by a catastrophic failure condition. Do not reduce the size of the drain line from the air gap fitting.

• Before installing the valve into the line, flush the supply line of all foreign material. Failure to flush the supply line may cause the check valves to become fouled and require disassembly and cleaning.
• After installation, slowly fill the assembly with water and bleed air from the body using test cocks No. 3 and No. 4. Test the valve assembly to ensure correct operation.

[NOTICE] All assemblies are tested at the factory for proper operation and leakage. If the valve does not pass the field test, its failure is most likely due to a fouled check valve. This is not covered by the factory warranty. The valve cover(s) must be removed and the check seats inspected and cleaned. Any damage or improper operation caused by pipeline debris or improper installation/startup is not included in the factory warranty.

In case of a possible warranty claim, contact your local supplier or FEBCO representative. Do not remove the valve assembly from the pipeline.

• Protect the assembly from freezing and excessive pressure increases. Thermal expansion or water hammer can cause pressure increases. These excessive pressure situations must be eliminated to protect the valve and system from possible damage.
• Use the plastic test cock plugs and tethers provided for areas that require them.

Diagrams:

Figure 1: Shows a diagram of the valve assembly with flow direction indicated. It specifies a minimum clearance of 12 inches on either side of the assembly.

Figure 2: Shows a top view of the horizontal installation. It specifies minimum clearances: 18 inches vertically above the assembly, 6 inches horizontally to the side of the assembly.

Service and Maintenance

Before following either or both disassembly procedures, close the outlet shutoff valve, then close the inlet shutoff valve. Bleed residual pressure from the assembly by opening test cocks No. 4, No. 3, and No. 2 in this sequence.

Also, observe the following points:

• Rinse all parts with clean water before reassembly.
• Do not use any pipe dope, oil, grease, or solvent on any parts unless instructed to do so.
• Do not force parts. Parts should fit together freely. Excess force can cause damage and render the assembly inoperable.
• Carefully inspect seals and seating surfaces for debris or damage.
• After servicing, repressurize the assembly and test to ensure proper operation.
• For more information on maintenance, check with your FEBCO representative or go to FEBCOonline.com.

Check Valve Disassembly

1. Unscrew the cover and remove the spring and disc holder assembly.
2. [CAUTION] Practice safety. The covers are spring loaded.
3. Inspect the disc and seat area, and clean out any debris. Replace worn or damaged parts as required.
4. Apply FDA Approved grease to the cover O-ring and reassemble the valve in the reverse order of disassembly.

Relief Valve Disassembly

1. Detach the activation module, if installed, from the flood sensor.
2. Use a #2 Phillips screwdriver to remove the sensor from the relief valve.
3. Remove capscrews, diaphragm cover, diaphragm, and port bushing of relief valve and then remove the internal assembly from the body by pulling straight out.
4. Inspect for debris, damage, or fouling of the seat disc. Clean and/or replace parts as required.
5. Reassemble in the reverse order of disassembly.
6. Reattach the flood sensor to the relief valve and mount the activation module to the sensor.

Test Procedure

Check the ASSE Series 5000 manual for an appropriate test method that is consistent with local codes of the area.

Troubleshooting

Call customer service if you need assistance with technical details.

Add-on and Retrofit Sensor Connection Kits

For Building Management Systems

For Cellular Communication

Limited Warranty

FEBCO (the "Company") warrants each product to be free from defects in material and workmanship under normal usage for a period of one year from the date of original shipment. In the event of such defects within the warranty period, the Company will, at its option, replace or recondition the product without charge. THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for breach of warranty, and the Company shall not be responsible for any incidental, special or consequential damages, including without limitation, lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs resulting from labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions, chemical, or any other circumstances over which the Company has no control. This warranty shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance or alteration of the product.

Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow the exclusion or limitation of incidental or consequential damages. Therefore the above limitations may not apply to you. This Limited Warranty gives you specific legal rights, and you may have other rights that vary from State to State. You should consult applicable state laws to determine your rights. SO FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW, ANY IMPLIED WARRANTIES THAT MAY NOT BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT.

Contact Information:

USA: T: (800) 767-1234 F: (800) 788-4491 FEBCOonline.com

Canada: T: (888) 208-8927 F: (905) 481-2316 FEBCOonline.ca

Latin America: T: (52) 55-4122-0138 FEBCOonline.com

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