BIHUI Automatic Cutting Machine
TCSA1200 Usage Instructions
Read before use
? Please read all safety instructions and warnings provided with the power tool. Failure to follow these instructions may result in electric shock, fire, and/or serious injury.
Keep all warnings and instructions for future reference.
The term "power tool" used in the safety instructions refers to mains operated power tools (with power cord) or to battery operated tools (without power cord).
Machine Overview and Diagram Description
The BIHUI TCSA1200 Automatic Cutting Machine is designed for precise cutting of various materials. It features a robust frame with foldable legs equipped with transport wheels for portability. A long worktable provides a stable platform for materials. The cutting head assembly, housing the cutting motor and blade, is mounted on a movable beam. The machine is powered by a belt drive system. Key operational controls and indicators are located on a digital panel, including start/stop, emergency stop, speed adjustment, laser guide activation, and water pump control. The integrated water pump system cools the cutting blade during operation. The machine also includes features for angle adjustment, a laser line for guidance, and magnetic components. The diagram illustrates various adjustment screws, clamps, and the overall layout of the machine's components, such as the beam fixing clamps, angle positioning handles and shafts, feed controls, water tank, and support columns.
Spare Part List
| No. | Part Name | No. | Part Name |
|---|---|---|---|
| 1 | outer flange | 29 | dust washer |
| 2 | grinding disc excluded | 30 | armature |
| 3 | inner flange | 31 | magnet ring |
| 4 | grinding wheel guard | 32 | bearing 607-2rst |
| 5 | screw M6x18 | 33 | bearing sleeve |
| 6 | dust cover | 34 | wind baffle |
| 7 | screw M4x14 | 35 | screw |
| 8 | spring washer 4 | 36 | stator |
| 9 | flat washer 4 | 37 | motor housing |
| 10 | front cover | 38 | carbon brush (set) |
| 11 | bearing 6201-2RST | 39 | brush holder (set) |
| 12 | bearing plate | 40 | screw |
| 13 | screw M4X10 | 41 | screw ST4.2X 14 |
| 14 | output shaft | 42 | cable plate |
| 15 | key 2.5x3.7x Ø10 | 43 | switch |
| 16 | big gear | 44 | switch push |
| 17 | circlip 11 | 45 | switch push rod |
| 18 | bearing-2Z | 46 | spring of push rod |
| 19 | gear box | 47 | capacitance (0.33uf) |
| 20 | screw ST4 2X27 | 48 | constant power of speed controller |
| 21 | lock pin | 49 | rear cover |
| 22 | lock spring | 50 | net plate (set) |
| 23 | circlip 6 | 51 | screw |
| 24 | hex nut M6 | 52 | cable shield |
| 25 | pinion | 53 | cable |
| 26 | bearing 608-2RT | 54 | spanner |
| 27 | bearing clamp | 55 | side handle |
| 28 | screw M4X12 |
Specifications
| Model | TCSA1200 |
| Voltage/Frequency | 110V |
| Input Power | 3000W |
| No Load speed | 12000/min |
| Accessories | Cutting blade: 120x20x1.3mm |
Manufacturer reserves the right to change specifications without notice. Specifications may differ from country to country.
1. Safety Warnings
General safety warnings for power tools
1.1 Safety in work area
- Keep your work area clean and well lit. Disarray or unlit work areas can lead to accidents.
- Do not work with the power tool in a potentially explosive environment in which flammable liquids, gases or dusts are present. Power tools generate sparks that can ignite the dust or fumes.
- Keep children and bystanders away while using the power tool. Distractions can result in a loss of control.
1.2 Electrical Safety
- The plug of the power tool must fit into the socket. The plug must not be changed in any way. Do not use adapter plugs together with electrically grounded power tools. Unmodified plugs and matching sockets reduce the risk of electric shock.
- Avoid body contact with grounded surfaces such as pipes, heaters, stoves, and refrigerators. There is an increased risk of electric shock if your body is grounded.
- Keep power tools away from rain or moisture. The penetration of water into a power tool increases the risk of electric shock.
- Do not misuse the power cord to carry the power tool, hang it up, or unplug it from the power outlet. Keep the connection cable away from heat, oil, sharp edges or moving parts. Damaged or entangled leads increase the risk of electric shock.
- When working outdoors with a power tool, only use extension cables that are also suitable for outdoor use. Using an extension cord suitable for outdoor use reduces the risk of electric shock.
- If operation of the power tool in a damp environment is unavoidable, use a residual current device. Using a residual current circuit breaker reduces the risk of electric shock.
1.3 Personal Safety
- Be attentive, pay attention to what you are doing and be reasonable about working with a power tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of carelessness when using the power tool can cause serious injury.
- Wear personal protective equipment and always safety goggles ?. Wearing personal protective equipment such as a dust mask, non-slip safety shoes, hard hat or ear protection, depending on the type and use of the power tool, reduces the risk of personal injury.
- Avoid unintentional startup. Make sure that the power tool is switched off before connecting, receiving or carrying it to the power supply and / or the battery. Keeping your finger on the switch when you are wearing the power tool or plugging the power tool into power can cause an accident.
- Remove setting tools or wrenches before turning on the power tool. A tool or key located in a rotating part of the power tool can cause injury.
- Avoid an abnormal posture. Ensure a secure footing and maintain balance at all times. This allows you to better control the power tool in unexpected situations.
- Wear suitable clothing. Do not wear loose clothing or jewelry. Keep hair and clothing away from moving parts. Loose clothing, jewelry or long hair can be caught by moving parts.
- If dust extraction and collection equipment can be installed, they must be connected and used properly. Using a dust extractor can reduce dust hazards.
- Do not weigh yourself in false safety and do not overstep the safety rules for power tools, even if you are familiar with the power tool after many uses. Careless action can lead to serious injuries within fractions of a second.
1.4 Use and care of the power tool
- Do not overload the power tool. Use the appropriate power tool for your work. With the right power tool you work better and safer in the specified power range.
- Do not use a power tool whose switch is defective. A power tool that can not be turned on or off is dangerous and must be repaired.
- Unplug the power cord and / or remove a detachable battery before making any adjustments to the device, changing the tool bits, or putting the power tool away. This precaution prevents the unintentional start of the power tool.
- Store unused power tools out of the reach of children. Do not allow persons to use the power tool that are unfamiliar or have not read these instructions. Power tools are dangerous when used by inexperienced people.
- Maintain power tools and insert tools with care. Check that moving parts are working properly and do not jam, that parts are broken or damaged enough to impair the functioning of the power tool. Have damaged parts repaired before using the power tool. Many accidents are caused by badly maintained power tools.
- Keep cutting tools sharp and clean. Carefully maintained cutting tools with sharp cutting edges become less jammed and easier to guide.
- Use power tools, accessories, tools etc. according to these instructions. Take into account the working conditions and the activity to be performed. The use of power tools for other than intended applications can lead to dangerous situations.
- Keep handles and grips dry, clean and free of oil and grease. Slippery handles and gripping surfaces do not allow safe operation and control of the power tool in unforeseen situations.
1.5 Use and care of the battery tool
- Charge the batteries only with chargers recommended by the manufacturer. A charger suitable for a particular type of battery may cause a fire when used with other batteries.
- Use only the appropriate batteries in the power tools. Use of other batteries may cause injury or fire.
- Keep the unused battery away from paper clips, coins, keys, nails, screws, or other small metal objects that could cause the contacts to bridge. A short circuit between the battery contacts can cause burns or fire.
- If used incorrectly, liquid may leak from the battery. Avoid contact with it. In case of accidental contact, rinse with water. If the fluid gets into your eyes, seek additional medical attention. Leaking battery fluid may cause skin irritation or burns.
- Do not use a damaged or modified battery. Damaged or altered batteries can behave unpredictably and cause fire, explosion or injury.
- Do not expose a battery to fire or high temperatures. Fire or temperatures over 130 ° C can cause an explosion.
- Follow all charging instructions and never charge the battery or the cordless tool outside the temperature range specified in the operating instructions. Incorrect charging or charging outside the permitted temperature range can destroy the battery and increase the risk of fire.
1.6 Service
- Only have your power tool repaired by qualified personnel and only with original spare parts. This ensures that the safety of the power tool is maintained.
- Never use damaged batteries. All battery maintenance should only be done by the manufacturer or authorized service centers. Follow the instructions for lubricating and changing accessories.
Additional Safety Warnings from Manufacturer
- DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to grinder safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
- Always use proper guard with grinding wheel. A guard protects operator from broken wheel fragments.
- Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury.
- Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
- When using depressed center grinding wheels, be sure to use only fiberglass reinforced wheels.
- Always use safety glasses ? or goggles. Ordinary eye or sun glasses are NOT safety glasses.
- Check the wheel carefully for cracks or damage before operation. Replace cracked or damaged wheel immediately. Run the tool (with guard) at no load for about a minute, holding it away from others. If wheel is flawed, it will likely separate during this test.
- Use only flanges specified for this tool.
- Be careful not to damage the spindle, the flange (especially the installing surface) or the out flange. Damage to these parts could result in wheel breakage.
- NEVER use tool with wood cutting blades or other saw blades. Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury.
- Hold the tool firmly.
- Keep hands away from rotating parts.
- Make sure cord is clean of wheel. Do not wrap cord around your arm or wrist. If control of tool is lost, cord may become wrapped around you and cause personal injury.
- Make sure the wheel is not contacting the workpiece before the switch is turned on.
- Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.
- Use the specified surface of the wheel to perform the grinding.
- Watch out for flying sparks. Hold the tool so that sparks fly away from you and other persons on flammable materials.
- Do not leave the tool running. Operate the tool only when hand-held.
- Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
- ALWAYS wear proper apparel including long sleeve shirts. Leather gloves ? and shop aprons to protect skin from contact with hot grindings.
- Use of this tool to grind or sand some products (Paints and wood) could expose user to dust containing hazardous substances. Use appropriate respiratory protection.
2. Application
- For straight and 45° cut, diagonal cut, bullnose edges etc.
- Built with a water pump and laser line.
- Folding legs with built-in wheels for transportation.
- Max. cutting depth: 30mm.
- Suitable for cutting ceramics, stoneware, porcelain and other materials.
3. Using Instructions
After inserting the plug, the digital panel displays "off".
To clean the device countertop, press the switch / emergency button for 3 seconds; the digital panel displays "CO5".
3.1 Automatic Cutting Model
- Press the Start/Stop button. The Start indicator will turn on, and the machine will start work automatically after 3 seconds. The water pump will start working in 2 seconds.
- The machine will travel automatically forth and back. The digital panel shows "CO5" again after this process is done.
- If there is an emergency, press the Switch / Emergency button to stop, then press Start/Stop button after clearing the problem.
- To start cutting, press the Start/Stop button, and the machine will begin to cut according to the PWM wave preset.
- The cutting machine stops cutting when it reaches the end.
- Finally, the cutting machine returns to its original position quickly and automatically, completing the cutting process.
- During automatic work, if the device does not detect the end point positioning for 8 minutes from startup, it will fully stop to avoid danger. The digital panel will flash 888. Press the Start/Stop switch; the machine can return to the starting point at 40% speed, and the emergency stop function will automatically return to normal.
3.2 Semi-Auto Cutting Model
- Press the Semi-Auto button for 3 seconds. The manual cutting model is on, and the Manual indicator is on.
- Press Semi-Auto Start/Stop to start cutting.
- Under Semi-Auto Cutting Model, all buttons are working separately.
3.3 Manual Cutting Model
- Turn the button 180° to the manual position. The water pump turns on automatically, and the panel displays A00. All other functions are in Manual mode.
- Turn the button 180° to the Automatic position. The machine returns to Automatic and Semi-Automatic modes, and the panel displays C05.
3.4 Panel Instructions
- Speed+: Speeds up during automatic and semi-automatic modes, but not in manual mode.
- Speed-: Slows down during automatic and semi-automatic modes, but not in manual mode.
- Laser: Totally independent and not subject to any programs. Press the Laser button; the laser indicator turns on. Press again to turn the laser off.
- Water Pump: Works under Automatic cutting model and Manual cutting Model, but not Semi-Auto cutting model.
- Semi-Auto: Press the Semi-Auto button for 3 seconds; the manual cutting model is on, and the Manual indicator is on.
- Semi-Auto Start-Stop: Starts Semi-Auto cutting and stops Semi-Auto cutting.
- Switch-Emergency: Press Switch for 3 seconds; the machine is on. Press Emergency; all functions stop working, and the digital panel flashes 000.
- Start-Stop: Press Start; the machine starts cutting automatically. Press Stop; the machine can return to the starting point at 40% speed, and the emergency stop function will automatically return to normal.
4. Cleaning and Maintenance
⚠️ Caution
Always ensure the tool is switched off and unplugged before attempting to perform inspection and maintenance.
- The tool and its air vents must be kept clean. Regularly clean the tool's air vents or whenever they start to become obstructed.
- Check all screws periodically to ensure they are not loose.
- Usually check the cord insulation for breaks or damage.
5. Accessories
- This accessory is recommended for use with your device specified in this manual.
- Using other accessories or attachments may result in personal injury. Only use accessories or attachments for the stated purpose.
6. Environmental Protection
- Do not dispose of electrical appliances in household waste.
- Follow local provisions for the disposal of electrical or battery products.
- Valuable materials can be recovered through recycling.
- The electrical or battery components used for construction are in accordance with European Directive 2012/19/EU on waste electrical and electronic equipment and its transposition into national law. Used electrical appliances must be collected separately and recycled in an environmentally sound manner.
- Contact sales@better-tools.com for further information.
7. Warranty
The guarantee covers all manufacturing or assembly defects in accordance with the legislation in force for one year from the date of purchase. The guarantee does not cover malfunctions caused by improper use, overloads, failure to follow the operating instructions, and normal wear and tear.
For more details and information, contact sales@better-tools.com.
8. Attachments
CE Declaration of Conformity

