Mikuni MK-BSR36-89

Mikuni Carburetor Rebuild Kit for BSR36-89 Carburetors

Model: MK-BSR36-89

Introduzione

This manual provides essential information for the proper use and installation of the Mikuni Carburetor Rebuild Kit, specifically designed for Mikuni BSR36-89 Carburetors. This kit contains genuine Mikuni components necessary for restoring the performance of your carburetor. Please read all instructions carefully before beginning the rebuild process.

AVVERTENZA: questo prodotto può esporvi a sostanze chimiche incluso il piombo, che è noto allo Stato della California come causa di cancro e difetti alla nascita o altri danni riproduttivi. Per maggiori informazioni vai su www.P65Warnings.ca.gov.

Prodotto finitoview e componenti

The Mikuni Carburetor Rebuild Kit (MK-BSR36-89) includes a comprehensive assortment of critical parts to facilitate a thorough rebuild of one Mikuni BSR36-89 Carburetor. These parts are designed to replace worn or damaged components, ensuring optimal carburetor function.

Mikuni Carburetor Rebuild Kit packaging showing all included components

Figura 1: Complete Mikuni Carburetor Rebuild Kit as packaged, displaying all included gaskets, seals, springs, and hardware.

Close-up of smaller components from the Mikuni Carburetor Rebuild Kit

Figura 2: Dettagliato view of various smaller components from the kit, including screws, O-rings, springs, and a needle valve.

Close-up of larger components from the Mikuni Carburetor Rebuild Kit

Figura 3: Dettagliato view of larger components from the kit, such as the diaphragm, various O-rings, and springs.

Kit Contents (MK-BSR36-89)

The following table lists the components typically included in the rebuild kit. Please note that due to model variations, this kit does not include Main Jets, Pilot Jets, or Needles.

ARTICOLO Quantità DESCRIZIONE
12SCREW, TOP CAP
21DIAFRAMMA
31SQUILLO
41ANELLO DI TENUTA
51O-RING, COVER
61TITOLARE
71ANELLO DI TENUTA
81RONDELLA
91E-CLIP
101RONDELLA
111SQUILLO
121ANELLO DI TENUTA
131RONDELLA
141PRIMAVERA
151FUEL SCREW
161ANELLO DI TENUTA
171DIAFRAMMA
181PRIMAVERA
191ANELLO DI TENUTA
201CAP
211SCREW, BOWL
221SCREW, FLOAT VALVE 2.5
231FLOAT VALVE
241SCREW, FLOAT
251GASKET, BOWL
263SCREW, BOWL
271SCREW, BOWL DRAIN

Note: The diagram (Figure 4) provides a visual reference for the location of these components within a typical BSR36-89 carburetor.

Exploded diagram of a Mikuni BSR36-89 carburetor with numbered parts corresponding to the kit contents list

Figura 4: Esploso view diagram of a Mikuni BSR36-89 Carburetor, indicating the position of various components included in the rebuild kit.

Linee guida per l'installazione

Rebuilding a carburetor requires mechanical aptitude and attention to detail. It is recommended that this procedure be performed by a qualified technician. Always refer to your vehicle's specific service manual for detailed carburetor removal and reinstallation procedures.

Strumenti richiesti (non inclusi):

  • Cacciaviti (Phillips e a testa piatta)
  • Set di chiavi a bussola/chiavi inglesi
  • Pinze
  • Pulitore per carburatore
  • Aria compressa
  • Clean Work Area

General Rebuild Steps:

  1. Smontaggio: Carefully disassemble the carburetor, noting the position and orientation of all components. Take photos if necessary.
  2. Pulizia: Thoroughly clean all carburetor components using a suitable carburetor cleaner. Ensure all passages and jets are free of debris and varnish. Use compressed air to blow out passages.
  3. Ispezione: Inspect all components for wear, damage, or corrosion. Replace any worn parts with the new components from the rebuild kit. Pay close attention to O-rings, gaskets, and diaphragms.
  4. Montaggio: Reassemble the carburetor using the new components from the kit. Lubricate O-rings and seals with a small amount of clean fuel or appropriate lubricant to prevent pinching during assembly. Refer to the exploded diagram (Figure 4) for component placement.
  5. Float Level Adjustment: After assembly, verify and adjust the float level according to your vehicle's service manual specifications. This is crucial for proper fuel delivery.
  6. Controlli finali: Ensure all screws are tightened to specifications (do not overtighten). Verify that all moving parts operate smoothly.

Risoluzione dei problemi comuni

If you encounter issues after rebuilding your carburetor, consider the following common problems and solutions:

  • Perdite di carburante:
    • Causa: Pinched or improperly seated O-rings/gaskets, loose screws, damaged float needle valve.
    • Soluzione: Recheck all O-rings and gaskets for proper seating. Ensure bowl screws are tightened correctly. Inspect the float needle valve for debris or wear.
  • Engine Flooding/Rich Condition:
    • Causa: Incorrect float level, sticking float, debris in needle valve seat.
    • Soluzione: Verify and adjust float level. Clean float pivot and needle valve seat.
  • Engine Lean Condition/Stalling:
    • Causa: Clogged passages (despite cleaning), air leaks, incorrect fuel screw adjustment.
    • Soluzione: Re-clean all passages. Check for air leaks around manifold and carburetor joints. Adjust fuel screw according to vehicle specifications.
  • Poor Idling:
    • Causa: Clogged pilot jet (not included in kit, but important to check), incorrect idle speed screw adjustment, air leaks.
    • Soluzione: Clean pilot jet. Adjust idle speed. Check for air leaks.

If issues persist, consult a professional mechanic or refer to a detailed service manual for your specific vehicle.

Specifiche

  • Nome del prodotto: Mikuni Carburetor Rebuild Kit
  • Numero modello: MK-BSR36-89
  • Compatibilità: Mikuni BSR36-89 Carburetors
  • Produttore: Mikuni
  • Paese di origine: Giappone
  • Peso dell'articolo: Circa 4 once
  • Dimensioni della confezione: Circa 8 x 5.75 x 0.75 pollici
  • Contenuto del kit: Assortment of gaskets, diaphragms, seals, hardware (does NOT include Main Jets, Pilot Jets, or Needles).

Garanzia e supporto

Mikuni products are manufactured to high standards. For specific warranty information regarding this rebuild kit, please refer to the official Mikuni website or contact Mikuni customer support directly. Keep your purchase receipt as proof of purchase.

Informazioni sui contatti:

For technical assistance or inquiries about genuine Mikuni parts, please visit the official Mikuni American Corporation website or contact their support channels. You can also visit the Mikuni Store on Amazon per ulteriori prodotti e informazioni.

Mikuni American Corporation
8910 Mikuni Avenue
91324, California, Stati Uniti
Stati Uniti

© 2025 Mikuni American Corporation. All rights reserved.

This manual is for informational purposes only. Mikuni is not responsible for any damage or injury resulting from improper installation or use of this product.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.