General Tools Mortise and Tenon Jig

1. Introduzione

The General Tools Mortise and Tenon Jig Model 870 is designed to create precise mortise and tenon joints for various woodworking projects, including cabinets, furniture, and frames. This all-in-one jig simplifies the process of cutting both matching mortises and tenons. It is constructed from solid aircraft-grade aluminum, ensuring durability and accuracy.

The jig accommodates wood stock ranging from 1/2 inch to 1-1/2 inches thick and can be used to cut multiple mortises in a single long piece. It is ready for immediate use right out of the box.

The General Tools Mortise and Tenon Jig Model 870, constructed from durable aluminum, designed for precise woodworking joinery.

2. Componenti inclusi

The General Tools Mortise and Tenon Jig kit includes the following items:

• 1/4-inch high-speed up-cut spiral router bit
• Bushing guides for 1/4-inch, 3/8-inch, and 1/2-inch tenons
• Two-part base plate/bushing adapter
• Strumento di centratura
• Chiave di regolazione

A visual representation of the complete kit, including the 1/4-inch spiral bit, various bushing guides, a two-part base plate/bushing adapter, centering tool, and adjustment wrench.

3. Impostazione

1. Montaggio del Jig: The Mortise and Tenon Jig can be mounted directly onto a workbench. Alternatively, it can be secured onto a separate board that can then be clamped in a vise or to a bench for stability.
2. Securing Wood Stock: The jig features integrated clamps and swing arms designed to align and secure your wood stock for accurate joint cutting.
3. Setting Joint Length: Adjust the jig to the desired mortise and tenon length.
4. Aligning Wood: Carefully align the wood piece within the jig according to your measurements.
5. Router Preparation: Ensure your plunge router is fitted with the appropriate spiral bit and bushing guide for the desired joint size (1/4", 3/8", or 1/2").

The Mortise and Tenon Jig securely mounted on a workbench, illustrating how it can be clamped for stable operation during woodworking tasks.

4. Funzionamento

Once the jig is set up and the wood stock is secured, you can proceed with cutting your mortise and tenon joints using a plunge router.

1. Posizionare il router: Place your plunge router onto the jig, ensuring the bushing guide fits correctly into the jig's template.
2. Engage the Router: Turn on the router and slowly plunge the bit into the wood, following the jig's guides to create the mortise or tenon.
3. Completa il taglio: Move the router along the designated path until the cut is complete. Repeat for all necessary joints.
4. Verifica adattamento: After cutting, test the fit of the mortise and tenon. Adjustments may be necessary for a perfect fit.

A plunge router positioned on the jig, demonstrating the cutting of a mortise or tenon. The jig guides the router for accurate cuts.

Video didattico:

5. Manutenzione

• Pulizia: After each use, clean the jig to remove sawdust and debris. A soft brush or compressed air can be used.
• Ispezione: Regularly inspect the jig for any signs of wear or damage, especially to the clampe guide.
• Magazzinaggio: Store the jig in a dry, clean environment to prevent corrosion and damage.

6. Risoluzione Dei Problemi

• Tagli imprecisi: Ensure the wood stock is securely clamped and does not shift during routing. Verify that the router bit and bushing guide are correctly installed and matched to the jig's template.
• Difficoltà Clampin: Controllare che il clamping mechanisms are free of debris and functioning correctly. Ensure the wood stock thickness is within the jig's specified range.
• Router Bit Issues: If the router bit is dull or damaged, replace it to ensure clean and efficient cuts.

7. Specifiche

8. Garanzia e supporto

Garanzia: This General Tools Mortise and Tenon Jig Model 870 comes with a 1-year warranty on parts.

Assistenza clienti: For technical assistance, replacement parts, or warranty claims, please contact General Tools customer service. Refer to the product packaging or the official General Tools websito per informazioni di contatto aggiornate.