143 00 Test Leaks for System Integration
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Specifications
- Catalog No.: 143 00, 143 16, 143 08, 155 65, 155 66, 143 04,
143 12, 143 20 - Software Version: minq69en1-02-(2506)
Product Information
The product is a set of test leaks designed for system
integration. It includes various calibration leaks with different
part numbers for specific applications.
Product Usage Instructions
1. Safety Precautions
Before using the test leaks, ensure you understand and adhere to
the safety guidelines provided in the manual.
2. Scope of Delivery
Ensure that you have received all the necessary components as
per the part numbers mentioned in the manual. Transport and store
the test leaks carefully to prevent damage.
3. Decommissioning
If you need to dispose of the device or return it for
maintenance, repair, or disposal, follow the guidelines provided in
the manual.
FAQ
Q: What should I do if I encounter a hazardous situation while
using the test leaks?
A: In case of any hazardous situation resulting
in potential injuries or damage, stop using the product immediately
and contact customer service for assistance.
Q: How should I transport the test leaks to prevent
damage?
A: It is important to transport the test leak
in its original packaging to avoid any damage that may occur during
transit. Ensure that suitable packaging materials are used to
prevent any harm to the calibration leaks.
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Operating Instructions
Test leaks for system integration
Catalog No. 143 00, 143 16, 143 08, 155 65, 155 66, 143 04, 143 12, 143 20
From software version —
minq69en1-02-(2506)
INFICON GmbH Bonner Straße 498 50968 Cologne, Germany
INFICON
Table of Contents
Table of Contents
1 About this Manual …………………………………………………………………………………………………………… 4 1.1 Warnings ……………………………………………………………………………………………………….. 4
2 Safety ………………………………………………………………………………………………………………………….. 5 2.1 Intended use …………………………………………………………………………………………………… 5 2.2 Duties of the user ……………………………………………………………………………………………… 5 2.3 Owner Requirements………………………………………………………………………………………….. 5
3 Scope of Delivery, Transport, Storage …………………………………………………………………………………… 7
5 Technical Data ……………………………………………………………………………………………………………… 11
6 Decommissioning ………………………………………………………………………………………………………….. 12 6.1 Disposing of the device ……………………………………………………………………………………… 12 6.2 Returning the device for maintenance, repair or disposal………………………………………………. 12
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1 | About this Manual
INFICON
1 About this Manual
This document applies to the calibration leaks stated on the title page. Product names may occur in the document, which are added for identification purposes only and belong to the respective owner of the rights.
1.1 Warnings
DANGER Imminent hazard resulting in death or serious injuries
WARNING Hazardous situation resulting in potential death or serious injuries
CAUTION Hazardous situation resulting in minor injuries
NOTICE Hazardous situation resulting in damage to property or the environment
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2 Safety
Safety | 2
2.1 Intended use
· Only operate the calibration leak as intended, as described in the instruction manual, in order to avoid hazards due to incorrect usage.
· Comply with application limits, see “Technical Data”.
Incorrect usage
Avoid the following unintended uses: · Use of the calibration leak by untrained personnel · Use outside the technical specifications, see “Technical Specifications” · Use of the calibration leak in case of recognizable defects · Operation at too high ambient temperature · Using the calibration leak outside of the specific area · Exceeding permissible environmental conditions for calibration leaks
2.2 Duties of the user
· Read, observe, and follow the information in this instruction manual and in the work instructions provided by the owner. This concerns in particular the safety and warning instructions.
· Always observe the complete operating instructions for all work. · If you have any questions about operation or maintenance that are not answered
in this manual, contact customer service.
2.3 Owner Requirements
The following notes are for companies or any person who is responsible for the safety and effective use of the product by the user, employees or third parties.
Safety-conscious operation
· Only operate the calibration leak if it is in a technically perfect condition and shows no signs of damage such as escaping solvents.
· Only operate the calibration leak as intended, in a safety and risk conscious manner, and in accordance with this instruction manual.
· Adhere to the following regulations and observe their compliance: Intended use General applicable safety and accident prevention regulations International, national and local standards and guidelines Additional device-related provisions and regulations
· Keep this instruction manual available on site.
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2 | Safety
INFICON
Personnel qualifications
· Only instructed personnel are to be permitted to work with the calibration leak on the battery leak detector. The instructed personnel must have received training on calibration leaks.
· Make sure that authorized personnel have read and understood the instruction manual and all other applicable documents.
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Transport Storage
Scope of Delivery, Transport, Storage | 3
3 Scope of Delivery, Transport, Storage
The following descriptions apply to test leaks with the following part number:
Calibration leak Test leak in screw-in sleeve 1 to E-7 Test leak TL in screw-in sleeve 6 mm Test leak TL hose shaft 1 to 1E-7 TL4 test leak TL6 test leak Test leak TL Pin type/VCO 1 to 1E-7 Test leak TL Cyl. casing/VCO 1 to 1E-7 Screw-in test leak Pressure on long side Screw-in test leak Pressure on short side
Part number 143 00 143 16 143 08 155 65 155 66 143 04 143 12 143 20 143 21
NOTICE Damage caused by transport
Transport in unsuitable packaging material can damage the calibration leak. Keep the original packaging. Only transport the test leak in its original packaging.
NOTICE
Calibration leak defect due to improper storage
Excessive humidity in conjunction with condensate formation can significantly reduce the service life of the calibration leak.
In the sealed and damage-free PE bag together with the original silica gel, a storage time of at least 2 years is guaranteed. We recommend replacing the desiccant bag after 2 years.
Store the calibration leaks in a cool place.
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4 | Description
INFICON
4 Description
Test leak with pin housing
NOTICE Calibration leaks are sensitive test equipment and have glass components in their interior that can be destroyed if handled improperly.
Do not drop the calibration leak. If the test leak has fallen off, return the test leak to the manufacturer for
inspection, see “Disposal”.
Helium test leak without gas container (capillary-type leaks) for determining the sensitivity and signal response time during the vacuum leak test. A purge valve with hose nozzle enables the gas in the dead volume to be replaced quickly.
Fig. 1: Test leak with screw-in sleeve
Test leak with cylindrical housing
The test gas connection is either a VCO connection or a 10 mm hose connector for flexible connections. All test leaks for systems are designed for a maximum working temperature of 80°C.
Fig. 2: Test leak with pin housing and hose nozzle
Test leak with screw-in sleeve
Used as a standard test spot for testing the entire helium leak test system.
Fig. 3: Test leak with pin housing and VCO connection
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Description | 4
Screw-in test leak
The screw-in test leak is used for leak testing on a test object if a specific helium leak rate is required. Use for:
· Calibration of the vacuum system · Determining the machine factor for the system · Verification of the test procedure It is equipped with a fixed threaded connection to enable quick installation in a system. Depending on the specific order, the thread can be located on the long pressure side or on the short pressure side.
Fig. 4: Test leak with cylindrical housing and VCO connection
Fig. 5: Screw-in test leak
Screw-in test leak Pressure on short side (14321)
The screw-in test spot is suitable for producing a master test part with a defined helium leak rate. In a leak detection system, this test piece is used for:
· Calibration of the leak detector · Determination of the machine factor · Verification of the test sequence
Fig. 6: –> = Pressure side, maximum operating pressure 40 bar
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4 | Description
Screw-in test leak Pressure on length side (14320)
INFICON
Fig. 7: <– = Pressure side, maximum operating pressure 40 bar
Pressure relief of the system faster than 2 bar per second will cause the test leak to become blocked due to condensation.
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5 Technical Data
Technical Data | 5
Calibration leak
Screw-in sleeve, 5 mm Ø Screw-in sleeve, 6 mm Ø
Leak rate range
Customized Customized
PIN-type housing and hose connectors
Customized
Max. operating pressure
20 bar – to close 40 bar*
20 bar – to close 40 bar*
6 bar
Part number 143 00 143 16
143 08
PIN-type housing and hose connectors of TL 4
10-4 mbar l/s
6 bar
155 65
PIN-type housing and hose connectors of TL 6
PIN-type housing and VCO connection
Cylindrical housing and VCO connection
Screw-in calibration leak **
Screw-in calibration leak **
10-6 mbar l/s Customized
Customized
Customized Customized
6 bar 6 bar
6 bar
40 bar 40 bar
155 66 143 04
143 12
143 20 143 21
* Up to 40 bar if the capillary is glued in by the customer.
** For details see INFICON homepage
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6 | Decommissioning
6 Decommissioning
INFICON
6.1 Disposing of the device
The device can either be disposed of by the operator or be sent to the manufacturer. The device consists of materials that can be recycled. This option should be exercised to prevent waste and also to protect the environment.
· During disposal, observe the environmental and safety regulations of your country.
6.2 Returning the device for maintenance, repair or disposal
WARNING Danger due to harmful substances
Contaminated devices could endanger health. The contamination declaration serves to protect all persons who come into contact with the device. Devices sent in without a return number and completed contamination declaration will be returned to the sender by the manufacturer. Fill in the declaration of contamination completely.
1 Contact the manufacturer and send in a completed declaration of contamination before return shipment. ð You will then receive a return number and the shipping address.
2 Use the original packaging when returning. 3 Before shipping the instrument, attach a copy of the completed contamination
declaration to the outside of the package. For contamination declaration see below.
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Decommissioning | 6
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Documents / Resources
 | INFICON 143 00 Test Leaks for System Integration [pdf] Instruction Manual 143 00, 143 16, 143 08, 155 65, 155 66, 143 04, 143 12, 143 20, 143 00 Test Leaks for System Integration, 143 00, Test Leaks for System Integration, for System Integration, System Integration |