BAOSHISHAN 500W Ultrasonic Plastic Welding Machine (Model ZQ-549B) User Manual

Perkenalan

This manual provides detailed instructions for the operation and maintenance of your BAOSHISHAN 500W Ultrasonic Plastic Welding Machine, Model ZQ-549B. Please read this manual thoroughly before operating the machine to ensure safe and efficient use.

The machine converts high-frequency electronic signals into high-frequency mechanical vibrations using a transducing system. These vibrations are then conducted to the plastic welding body, causing the plastic joint surface to rub rapidly at 28,000 cycles per second until melting occurs. This process results in plastic flow between the plastic body joints, completing the gluing process instantly.

Informasi Keselamatan

• Always ensure the machine is properly grounded before use.
• Wear appropriate personal protective equipment (PPE), including safety glasses and gloves, during operation.
• Do not touch the welding tip during or immediately after operation, as it will be hot.
• Pastikan ventilasi memadai di area kerja.
• Jaga area kerja tetap bersih dan bebas dari bahan yang mudah terbakar.
• Never operate the machine if any parts are damaged or missing.
• Jauhkan anak-anak dan personel yang tidak berwenang dari mesin yang sedang dioperasikan.
• If the welding time is too long, the plastic film will be melted. Adjust the timer appropriately.
• Always place a protective metal plate on the desktop before welding to prevent damage to the surface.

Produk Selesaiview

The BAOSHISHAN 500W Ultrasonic Plastic Welding Machine is designed for efficient and precise plastic welding. It is suitable for thermoplastic materials, non-woven fabrics, nylon cloth, and similar materials for fusion, riveting, and spot welding applications. It is commonly used in textile, clothing, shoes, leather, electronics, toys, automotive parts, and other plastic-related industries.

Fitur Utama:

• High-quality imported ultrasonic transducer for strong power and good stability.
• Exquisite design with a compact volume, saving space.
• Low noise operation, contributing to an environmentally friendly working environment.
• Fast welding time, adjustable from 0.01 to 9.99 seconds.
• Strong and durable welds with excellent welding effect.
• Economical operation: no glue required, saving material and labor costs.
• Welding area: diameter 2mm - 8mm.
• Customizable welding head with diameters from 2mm-8mm, including mushroom head and special shapes.
• Supports fusion welding, riveting, spot welding, and boundary flower/dot applications.

Figure 1: BAOSHISHAN 500W Ultrasonic Plastic Welding Machine with handheld welding tool.

Komponen dan Kontrol

Panel Depan:

Figure 2: Front panel with Ammeter, Amplitude sheet (V-meter), and Time display.

• Pengukur amper: Displays the ultrasonic amplintang. Itu amplitude sheet shows the minimum value when the machine is not welding.
• V-meter: Jil.tage meter. No-load current should not exceed 1A.
• Tampilan pengatur waktu: Shows the set welding time in seconds.
• Tombol ATUR: Used to observe the V-table and test ampgaris lintang.
• Tombol ATAS/BAWAH: Used to adjust the timer settings.

Panel belakang:

Figure 3: Rear panel with Cooling fan, Power switch, Fuse, Power plug, Amplitude adjustment knob, and Output socket.

• Kipas Pendingin: Memastikan pembuangan panas yang tepat selama pengoperasian.
• Saklar daya: Menyalakan/mematikan mesin.
• Sekering: Perlindungan arus lebih.
• Steker Listrik: Connects the machine to the power supply.
• Amplitude Adjustment Knob: Used to fine-tune the ultrasonic ampgaris lintang.
• Soket Keluaran: Connects to the handheld welding tool.

Handheld Welding Tool:

Figure 4: Handheld welding tool with Welding mold (tip), Vibration handle, Working switch, and Power wire.

• Welding Mold (Tip): The part that contacts the material for welding. Customizable.
• Vibration Handle: Pegangan ergonomis untuk penggunaan yang nyaman.
• Working Switch: Activates the ultrasonic welding process.
• Kabel tenaga: Connects the handheld tool to the main unit's output socket.

Petunjuk Pengaturan

1. Membongkar: Keluarkan semua komponen dari kemasan dengan hati-hati. Periksa apakah ada kerusakan.
2. Penempatan: Place the main unit on a stable, level surface. Ensure there is adequate space around the cooling fan for ventilation.
3. Hubungkan Kabel Listrik: Plug the power cord into the main unit's power plug socket and then into a suitable electrical outlet (110V/220V, as per your model).
4. Connect Handheld Tool: Connect the power wire of the handheld welding tool to the output socket on the rear panel of the main unit.
5. Nyalakan: Turn on the power switch located on the rear panel. The timer display should illuminate.
6. Initial V-Table Check: Before welding, ensure the welding tip is not touching any items. Press the MENGATUR button on the front panel to observe the V-meter. The pointer should not exceed one large grid mark. If it does, proceed to the Amplitude Adjustment section.

Petunjuk Pengoperasian

1. Adjusting Welding Time:

• Gunakan UP Dan TURUN keys on the front panel to adjust the desired welding time. The timer can be set from 0.01 to 9.99 seconds.
• Start with a shorter welding time and gradually increase if necessary to avoid melting the plastic.

2. Preparing for Welding:

• Place a protective metal plate on your workbench to prevent damage from the welding process.
• Position the plastic materials to be welded on the metal plate.

3. Performing a Weld:

• Hold the handheld welding tool firmly.
• Gently press the welding tip onto the desired welding point on the plastic material.
• Tekan tombol Working Switch on the handle to initiate the ultrasonic welding. Hold it for the set duration.
• Lepaskan Working Switch and lift the tool.
• Inspect the weld. If the plastic is melted or damaged, reduce the welding time. If the weld is not strong enough, slightly increase the welding time.

Figure 5: Demonstrating the spot welding process on plastic film.

Pemeliharaan

1. Pembersihan:

• Regularly clean the exterior of the machine with a soft, dry cloth.
• Ensure the cooling fan on the rear panel is free from dust and debris to maintain optimal performance.

2. Checking Welding Tip Wear:

• After a period of use, the welding tip may wear out. This can affect welding performance.
• To check for wear, ensure the welding tip is not touching any items. Press the MENGATUR button on the front panel to observe the V-meter.
• If the pointer on the V-meter has significantly exceeded the safe value (more than one large grid mark), the welding tip may be worn and require adjustment or replacement.

3. Amplitude Adjustment (if V-meter reading is too high):

• If the V-meter pointer indicates an unsafe value (exceeding one large grid mark) when the tip is not welding, you need to adjust the ampgaris lintang.
• Temukan Amplitude Adjustment Knob on the rear panel (often labeled "Please do not rotate this brass knob!" in some diagrams, but it's the adjustment for ampgaris lintang).
• Slowly rotate this knob either clockwise or counter-clockwise. While rotating, periodically press the MENGATUR button on the front panel to check the V-meter reading.
• Continue adjusting until the V-meter reading is stable and within the safe operating range (pointer turns less than 50, or within one large grid mark). Lock the fixing screw of the copper column once adjusted.

Penyelesaian Masalah

Spesifikasi Teknis

Note: Welding head is customizable. Please specify material and desired welding head when ordering.

Garansi dan Dukungan

All products are checked and packaged in good condition before shipping. For any questions or support needs, please contact BAOSHISHAN customer service. We are committed to providing a satisfactory solution.

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