User Manual for Emerson models including: 5408 Rosemount 5408 and 5408 SIS Level Transmitters, 5408, Rosemount SIS Level Transmitters, 5408 Rosemount Level Transmitters, 5408 Level Transmitters, 5408
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DocumentDocumentQuick Start Guide 00825-0500-4408, Rev BC April 2022 RosemountTM 5408 and 5408:SIS Level Transmitters Process Seal Antenna Quick Start Guide April 2022 Contents About this guide...........................................................................................................................3 Confirm approval type..................................................................................................................5 Mount the flanged version........................................................................................................... 6 Mount the Tri Clamp version........................................................................................................ 8 Mount the bracket........................................................................................................................9 Align transmitter head............................................................................................................... 10 Adjust display orientation (optional).......................................................................................... 12 Prepare the electrical connections..............................................................................................13 Connect wiring and power up.....................................................................................................20 Configuration............................................................................................................................. 24 2 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide 1 About this guide This Quick Start Guide provides basic guidelines for the Rosemount 5408 and 5408:SIS Level Transmitters. Refer to the Rosemount 5408 and 5408:SIS with HART® Reference Manual and Rosemount 5408 with FOUNDATIONTM Fieldbus Reference Manual for more instructions. The manuals and this guide are also available electronically on Emerson.com/Rosemount. 1.1 Safety messages WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury. Ensure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. For installations in hazardous locations, the transmitter must be installed according to the Rosemount 5408 and 5408:SIS Product Certifications document and System Control Drawing (D7000002-885). Repair, e.g. substitution of components, etc. may jeopardize safety and is under no circumstances allowed. WARNING Explosions could result in death or serious injury. Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications. Before connecting a handheld communicator in an explosive atmosphere, ensure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices. In Explosion-proof/Flameproof and Non-Incendive/Type n installations, do not remove the transmitter covers when power is applied to the unit. Both transmitter covers must be fully engaged to meet Explosion-proof/ Flameproof requirements. Quick Start Guide 3 Quick Start Guide April 2022 WARNING Electrical shock could cause death or serious injury. In Explosion-proof/Flameproof and Non-Incendive/Type n installations, avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock. Ensure the mains power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter. WARNING Process leaks could result in death or serious injury. Ensure that the transmitter is handled carefully. If the process seal is damaged, gas might escape from the tank. WARNING Physical access Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users' equipment. This could be intentional or unintentional and needs to be protected against. Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users' assets. This is true for all systems used within the facility. CAUTION Hot surfaces The flange and process seal may be hot at high process temperatures. Allow to cool before servicing. 4 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide 2 Confirm approval type For hazardous locations transmitters labeled with multiple approval types: Procedure Permanently mark the checkbox of the selected approval type(s). Figure 2-1: Label with Multiple Approval Types Quick Start Guide 5 Quick Start Guide 3 Mount the flanged version Procedure 1. Lower the transmitter into the nozzle. April 2022 Note Be careful not to scratch or otherwise damage the PTFE sealing. Note Do not remove the PTFE sealing. 6 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide 2. Tighten the bolts and nuts (see Table 3-1). Note · Re-tighten after 24 hours and again after the first temperature cycle. · Check at regular intervals and re-tighten if necessary. Postrequisites Align the transmitter head. 3.1 Torque specifications The conditions used for the calculation are: Standard mating metal flange, A193 B8M Cl.2 / A4-70 bolt material, and a friction coefficient of =0.16. Low strength bolt and non-metallic mating flange may require lower tightening torque. Table 3-1: Torque Values for Process Seal Antenna, lb-ft (N-m) Process connection size 2-in./DN50/50A 3-in./DN80/80A 4-in./DN100/100A Process connection rating ASME B16.5 EN1092-1 Class 150 Class 300 PN6 PN10/ PN16 PN25/ PN40 29 (40) 52 (70) 15 (20) 26 (35) 29 (40) 33 (45) 48 (65) 37 (50) 37 (50) 41 (55) 59 (80) 52 (70) 37 (50) 37 (50) 74 (100) JIS B2220 10K 18 (25) 22 (30) 26 (35) Quick Start Guide 7 Quick Start Guide 4 Mount the Tri Clamp version Procedure 1. Lower the transmitter into the nozzle. April 2022 Note Be careful not to scratch or otherwise damage the PTFE sealing. 2. Tighten the clamp to the recommended torque (see the manufacturer's instruction manual). Postrequisites Align the transmitter head. 8 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 5 Mount the bracket Procedure 1. Mount the bracket to the pipe/wall. On pipe: A Quick Start Guide B A. Horizontal pipe B. Vertical pipe On wall: 4X 2. Mount the transmitter to the bracket. H5 mm Quick Start Guide 9 Quick Start Guide 6 Align transmitter head Procedure 1. Loosen the nut slightly and turn the transmitter. April 2022 60 mm 2. Verify the transmitter head is properly aligned. Option Description Open tank Align the marking on the sensor module toward the tank wall (see Figure 6-1). Still pipe Align the external ground screw toward the holes of the still pipe (see Figure 6-2). Chamber Align the external ground screw toward the process connections (see Figure 6-3). Figure 6-1: Open Tank 10 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Figure 6-2: Still pipe Quick Start Guide Figure 6-3: Chamber 3. Tighten the nut. Torque 355 in-lb (40 N-m) 60 mm Quick Start Guide 11 Quick Start Guide April 2022 7 Adjust display orientation (optional) To improve field access to wiring or to better view the optional LCD display: Prerequisites Note In high vibration applications, the transmitter housing must be fully engaged into the sensor module to meet the vibration test specifications. This is achieved by rotating the transmitter housing clockwise to thread limit. Procedure 1. Loosen the set screw until the transmitter housing can rotate smoothly. 2. First, rotate the housing clockwise to the desired location. If the desired location cannot be achieved due to thread limit, rotate the housing counterclockwise to the desired location (up to 360° from thread limit). 3. Re-tighten the set screw. Figure 7-1: Rotate the Transmitter Housing Torque 30 in-lb (3 N-m) H3/32 in. 12 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide 8 Prepare the electrical connections 8.1 Cable selection Table 8-1: Recommended Cable Size Protocol 420 mA/HART® FOUNDATIONTM Fieldbus Wire diameter 24-14 AWG 18 AWG, Fieldbus type A cable Twisted pairs and shielded wiring are recommended for environments with high EMI (electromagnetic interference). Use wire rated at least 5 °C above maximum ambient temperature. Two wires can be safely connected to each terminal screw. 8.2 Cable gland/conduit For explosion-proof/flameproof installations, only use cable glands or conduit entry devices certified explosion-proof or flameproof. 8.3 Power consumption Max. 1 W, current max. 23 mA 8.4 Grounding Make sure grounding is done according to national and local electrical codes. Failure to do so may impair the protection provided by the equipment. Transmitter housing The most effective grounding method is direct connection to earth ground with minimal impedance. There are two grounding screw connections provided (see Figure 8-1). Figure 8-1: Ground Screws A B A. Internal ground screw B. External ground screw Quick Start Guide 13 Quick Start Guide April 2022 Cable shield grounding Make sure the instrument cable shield is: · Trimmed close and insulated from touching the transmitter housing. · Continuously connected throughout the segment. · Connected to a good earth ground at the power supply end. Figure 8-2: Cable Shield $ % & & & ' % A. Insulate shield and drain wire B. Minimize distance C. Trim shield and insulate exposed drain wire D. Connect drain wire to the power supply ground Note Do not ground the shield and its drain wire at the transmitter. If the cable shield touches the transmitter housing, it can create ground loops and interfere with communications. 8.5 Power supply 4-20 mA/HART® The transmitter operates on 12-42.4 Vdc (12-30 Vdc in Intrinsically Safe installations) at the transmitter terminals. FISCO/FOUNDATIONTM Fieldbus The transmitter operates on 9-32 Vdc (9-30 Vdc in Intrinsically Safe installations and 9-17.5 Vdc for FISCO) at the transmitter terminals. 14 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide 8.6 Signal termination A terminator should be installed at the beginning and end of every Fieldbus segment. For transmitter with built-in terminator, connect a jumper wire between the "TERMINATE ON" terminals to activate the terminator. Refer to Cable selection for recommended wire size. 8.7 Load limitations For HART® communication, a minimum loop resistance of 250 is required. Maximum loop resistance is determined by the voltage level of the external power supply. Figure 8-3: Load Limits $ % Maximum Loop Resistance = 43.5 × (External Power Supply Voltage - 12) A. Loop Resistance (Ohms) B. External Power Supply Voltage (Vdc) Quick Start Guide 15 Quick Start Guide 8.8 Wiring diagram Figure 8-4: 4-20 mA/HART® Communication April 2022 ) ' % $ ( & A. Handheld communicator B. Approved IS barrier (for Intrinsically Safe installations only) C. HART modem D. Load resistance (250 ) E. Current meter F. Power supply 16 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide Figure 8-5: 4-20 mA/HART Communication - Terminal Block with TEST Terminal ) ' % $ ( & * + A. Handheld communicator B. Approved IS barrier (for Intrinsically Safe installations only) C. HART modem D. Load resistance (250 ) E. Current meter F. Power supply G. Blue plug H. TEST terminal Note Disconnect the blue plug only during the loop current measurement procedure. Quick Start Guide 17 Quick Start Guide Figure 8-6: FOUNDATIONTM Fieldbus April 2022 ' % & $ A. Handheld communicator B. Approved IS barrier (for Intrinsically Safe installations only) C. FOUNDATION Fieldbus modem D. Power supply The terminals are not polarity sensitive. 18 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide Figure 8-7: FOUNDATION Fieldbus - Terminal Block with Built-in Terminator and Connections for Daisy-chaining $ $ & % ' + ' ) * )% )% ( A. Tankbus B. Cable shield (insulate from touching the transmitter housing) C. Built-in terminator (connect jumper if last device on the fieldbus segment) D. Daisy-chain connection to other devices E. Handheld communicator F. Fieldbus modem G. Power supply H. RosemountTM 2410 Tank Hub Quick Start Guide 19 Quick Start Guide 9 Connect wiring and power up Procedure 1. Verify the power supply is disconnected. 2. Remove the cover. April 2022 3. Remove the plastic plugs. 4. Pull the cable through the cable gland/conduit.(1) Identification of thread size and type: (1) Unless marked, the conduit/cable entries in the transmitter housing use a ½14 NPT thread form. 20 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 5. Connect the cable wires. Quick Start Guide Torque 7 in-lb (0.8 N-m) 6. Ensure proper grounding. 7. Tighten the cable gland. Apply PTFE tape or other sealant to the threads. Note Make sure to arrange the wiring with a drip loop. 8. Seal any unused ports with the enclosed metal plug. Apply PTFE tape or other sealant to the threads. Quick Start Guide 21 Quick Start Guide April 2022 9. Attach and tighten the cover. a) Verify the cover jam screw is completely threaded into the housing. b) Attach and tighten the cover. H2.5 mm Note Make sure the cover is fully engaged. There should be no gap between the cover and the housing. 22 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide c) Turn the jam screw counterclockwise until it contacts the cover. Note Required for explosion-proof/flameproof installations only. d) Turn the jam screw an additional ½ turn counterclockwise to secure the cover. 10. Connect the power supply. Note It may take up to 15 seconds before the LCD display lights up. Quick Start Guide 23 Quick Start Guide April 2022 10 Configuration 10.1 Configuration tools · Field Device Integration (FDI) based systems (required to run Rosemount Radar Master Plus) · Device Descriptor (DD) based systems · Device Type Manager (DTMTM ) based systems 10.2 Rosemount Radar Master Plus The Rosemount Radar Master Plus is a user-friendly software package that includes basic configuration options, as well as advanced configuration and service functions. Rosemount Radar Master Plus is the recommended tool for configuration. The AMS Instrument Inspector Application or any FDI compliant host is needed to run Rosemount Radar Master Plus. Related information Emerson.com/RosemountRadarMasterPlus 10.2.1 Download AMS Instrument Inspector Prerequisites See the Release Note for a list of supported modems and system requirements. Procedure Download the software at Emerson.com/InstrumentInspector. 10.2.2 Radar Master error message If the Can't initialize Radar Master error message occurs, then the software revision on your device requires an update of the Rosemount Radar Master Plus FDI Package. 24 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide 10.3 Confirm correct device driver Procedure 1. Verify that the correct FDI/DD/DTM Package is loaded on your systems to ensure proper communication. 2. Download the latest FDI/DD/DTM Package at Emerson.com/DeviceInstallKits or FieldCommGroup.org. 10.4 Configure transmitter using guided setup The options available in the Guided Setup wizard include all items required for basic operation. Procedure 1. If using an FDI compliant software, then select Overview Rosemount Radar Master Plus. 2. Select Configure Guided Setup and follow the on-screen instructions. Quick Start Guide 25 Quick Start Guide April 2022 26 Rosemount 5408 and 5408:SIS Level Transmitters April 2022 Quick Start Guide Quick Start Guide 27 *00825-0500-4408* Quick Start Guide 00825-0500-4408, Rev. BC April 2022 ©2022 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.
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