Instruction Manual for ADICOS models including: HOTSPOT-X20 IR Heat Detector, HOTSPOT-X20, IR Heat Detector, Heat Detector, Detector
SAfeTy inSTRuCTionS 6 410-2410-016 EN24 ADICOS HOTSPOT-X20 2 Safety Instructions ADICOS HOTSPOT-X20 detectors for explosive atmospheres up ATEX zone 20 ensure operational safety assuming proper installation, commissioning, operation, and maintenance.
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DocumentDocumentHOTSPOT-X20 EN IP64 Supplementary Instruction Manual for HOTSPOT-X20 IR Heat Detector GTE Industrieelektronik GmbH | Helmholtzstr. 21, 38 40 41747 Viersen | Germany | +49 2162 3703-0 | info@gte.de Supplementary Instructions for HOTSPOT-X20 Article number: 410-2410-016 Index: EN24 Release date: 20.03.2023 Translation Manufacturer: GTE Industrieelektronik GmbH Helmholtzstr. 21, 38-40 41747 Viersen GERMANY Support hotline: +49 2162 3703-0 E-Mail: support.adicos@gte.de © 2023 GTE Industrieelektronik GmbH This document and all figures contained may not be copied, changed, or distributed without explicit approval by the manufacturer! Subject to technical changes! ADICOS® is a registered trademark of GTE Industrieelektronik GmbH. ABSTRACT Abstract The Advanced Discovery System (ADICOS®) is used for early detection of fires in industrial environments. It is comprised of various, separate detector units. By parameterizing and arranging the detectors appropriately, the system fulfills a predefined detection goal. The ADICOS system ensures reliable early detection of embers and smoldering fires even in adverse environments. The detectors of the HOTSPOT product series are equipped with thermal imaging sensors and use infrared measurement technology and intelligent signal analysis to detect all types of smoldering fires and open fires, even in the incipient stage. The fast response speed of 100 milliseconds enables the monitoring of conveyor belts or other conveyor systems, e.g. on moving embers. ADICOS X20 detectors are designed for operation within explosive atmospheres up to ATEX zone 20. ADICOS HOTSPOT-X20 410-2410-016 EN24 3 CONTENT Contents 1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.3 Storing the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.1 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.2 Standards and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3 Personnel Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.4 Handling Electrical Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.5 Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.6 Accessories and Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.2 Cable Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.3 Display elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.2 Mounting on Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4.3 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 8 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 9 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 9.1 ID Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 10 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 10.1 ADICOS mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 10.2 ADICOS Mounting Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4 410-2410-016 EN24 ADICOS HOTSPOT-X20 ABOuT ThiS mANuAl 1 About this manual 1.1 Objective This manual describes the special requirements on installation, wiring, commissioning, and operation of ADICOS detectors for explosive atmospheres up to ATEX zone 20. They are exclusively addressed to knowledgeable specialist personnel (> Chap. 2, Safety instructions). 1.2 Explanation of Symbols This manual features a continuous structure for best possible comprehension. The following labels are used. Warning signs The following types of notes are used through this manual. DANGER! This combination of symbol and signal word indicates an immediately dangerous situation that will lead to death or severe injuries if not avoided. WARNING! This combination of symbol and signal word indicates a possibly dangerous situation that could lead to death or severe injuries if not avoided. Explosion Protection This information type signals measures that must be implemented for maintaining the Explosion protection. Tips and recommendations Helpful tips and recommendations as well as information to ensure efficient and uninterrupted use. 1.3 Storing the Manual Store this manual easily reachable and in direct vicinity of the detector system to enable use as needed. ADICOS HOTSPOT-X20 410-2410-016 EN24 5 SAfETy iNSTRuCTiONS 2 Safety Instructions ADICOS HOTSPOT-X20 detectors for explosive atmospheres up ATEX zone 20 ensure operational safety assuming proper installation, commissioning, operation, and maintenance. For this purpose, it is absolutely required to completely read, understand, and follow this manual and the safety information contained. WARNING! Personal injury and property damage! Incorrect installation and operating errors can cause death, serious injury and damage to industrial equipment. · Read the entire manual and follow the instructions! Explosion protection When using ADICOS detectors in potentially explosive atmospheres, follow the specifications of the ATEX operating directive. 2.1 Intended Use ADICOS HOTSPOT-X20 are designated for the detection of fire scenarios in explosive atmospheres of ATEX zone 20, 21 and 22. In this context, the operating parameters described in Chap. 9, »Technical Data« must be met. Any deviating use requires prior consultation with the manufacturer. Compliance with this manual as well as all applicable country-specific provisions is also part of the intended use. 2.2 Standards and Regulations The safety and accident prevention regulations applicable for the specific application must be observed during detector installation, commissioning, maintenance, and test. The following standards and directives in their current version are of particular importance when handling potentially explosive atmospheres: Standards and Regulations EN 60079-0 EN 60079-31 EN 60691 EN 60529 2014/34/EU 1999/92/EG Description Explosive atmospheres - Part 0: Equipment - General requirements Explosive atmospheres - Part 31: Equipment dust ignition protection by enclosure ,,t" Thermal-links Requirements and application guide Degrees of protection provided by enclosures (IP Code) ATEX product directive (about equipment and protective systems intended for use in potentially explosive atmospheres) ATEX operating directive (on safety and health protection of workers potentially at risk from explosive atmospheres) 6 410-2410-016 EN24 ADICOS HOTSPOT-X20 SAfETy iNSTRuCTiONS 2.3 Personnel Qualification Any work on ADICOS systems may only be performed by qualified personnel. Persons, who can perform work on electrical systems and recognize possible dangers based on their professional education, knowledge, and experience as well as knowledge of the applicable provisions, are considered qualified personnel. WARNING! Risk of property damage and personal injury! Improperly performed work on and with the device can lead to malfuctions. · Installation, comissioning, parametrization and maintenance may only be performed by authorized and appropriately trained personnel! 2.4 Handling Electrical Voltage DANGER! Risk of explosion by electrical voltage in potentially explosive atmospheres The electronics of ADICOS HOTSPOT-X20 detectors requires an electrical voltage that can trigger an explosion in potentially explosive atmospheres. · Do not open enclosure! · De-energize the entire detector system and secure against unintentionally reactivation for all wiring work! 2.5 Modification WARNING! Risk of property damage by any form of unauthorized modification Any form of unauthorized modification or extension can lead to a failure of the detector system. · Never make unauthorized modifications on your own authority 2.6 Accessories and Spare Parts WARNING! Risk of property damage due to short circuit The use of parts other than the original spare parts and accessories of the manufacturer can lead to material damage due to short circuit. · Only use original spare parts and original accessories! WARNING! Risk of property damage due to the use of incorrect components The original spare parts and accessories may only be installed by trained specialist personnel. · Qualified personnel are persons as described in Chap. 2.3! ADICOS HOTSPOT-X20 410-2410-016 EN24 7 STRuCTuRE 3 Structure 3.1 Overview No. Description Detector enclosure Signal lamp cap Explosion proof cable gland Ready-made ADICOS connection cable 3.2 Cable Assignment Wire 1 1 2 2 3 3 4 4 Color black white black white black white black white Signal Operating voltage DC 21.6 ... 40 V non-polarized Relay output X6 e Relay output X6 a Relay output X7 a Relay output X7 e M-bus max. 40 V non-polarized Signal limit contact Alarm NO1 Alarm NO1 Fault NC Fault NC 1 with series resistor 8 410-2410-016 EN24 ADICOS HOTSPOT-X20 Option auxiliary relais Wire 5 5 6 6 Color black white black white Auxiliary relay Normally closed Normally open Common 3.3 Display elements Signal calotte The signal calotte is a translucent element, through which the status LED of the HOTSPOT-X20 detector located inside the enclosure can be seen. The light signals of the ADICOS HOTSPOT-X20 detectors are identical to the signals of the not explosion proof ADICOS detectors. STRuCTuRE vv ADICOS HOTSPOT-X20 410-2410-016 EN24 9 iNSTAllATiON 4 Installation 4.1 Mounting DANGER! Risk of explosion due to electrical voltage in hazardous areas. The electronics of ADICOS HOTSPOT-X20 works with an electrical voltage that can trigger an explosion in potentially explosive atmospheres. · Do not open enclosure! Mount the device with closed housing! · Use ADICOS mounting plate, if necessary! 10 410-2410-016 EN24 ADICOS HOTSPOT-X20 iNSTAllATiON 4.2 Mounting on Mounting Bracket WARNING! Risk of explosion in hazardous areas due to electrical voltage. ADICOS HOTSPOT-X0 detectors must be mounted with closed enclosure. · Do not open enclosure! · Use ADICOS mounting bracket! ADICOS HOTSPOT-X20 410-2410-016 EN24 11 COmmiSSiONiNg 4.3 Wiring Wiring according to chapter 3.2. DANGER! Risk of explosion due to electrical voltage in hazardous areas. The electronics of ADICOS HOTSPOT-X20 works with an electrical voltage that can trigger an explosion in potentially explosive atmospheres. · Do not open enclosure! Mount the device with closed enclosure · De-energize the entire detector system and secure against unintentionally reactivation for all wiring work! · In the case of wiring within potentially explosive atmospheres, only use Ex- protected connection boxes with respective approval! · Do not bend connection cable! Observe minimum bending radius! (> Chap. 9, Technical Data) 5 Commissioning DANGER! Risk of explosion due to electrical voltage in hazardous areas. The electronics of ADICOS HOTSPOT-X20 detectors works with an electrical voltage that can trigger an explosion in potentially explosive atmospheres. · Prior to switching on, check that all detectors are properly mounted and wired! 6 Operation DANGER! Risk of explosion due to electrical voltage in hazardous areas. The electronics of ADICOS HOTSPOT-X20 detectors works with an electrical voltage that can trigger an explosion in potentially explosive atmospheres. · Never open the enclosure or loosen the cable gland during operation! 7 Maintenance DANGER! Risk of explosion in hazardous areas due to electrical voltage. The electronics of the ADICOS HOTSPOT-X20 detectors requires an electrical voltage that can trigger an explosion in potentially explosive atmospheres. · Do not open enclosure! · De-energize the entire detector system and secure against unintentionally reactivation for all wiring work! · Replace the closed detector including connection cable only! 12 410-2410-016 EN24 ADICOS HOTSPOT-X20 8 Disposal Return the device to the manufacturer when it reaches the end of its serviceable life. The manufacturer will ensure that the components are disposed of properly, in an environmentally friendly manner. DiSpOSAl 9 Technical Data General Model: Item No.: Enclosure dimensions: Weight (7 m cable incl.): Degree of protection: Enclosure: HOTSPOT-X20 410-2001-220 mm 148 x 100 x 88 (Length x Width x Depth) (Length: cable gland included) kg 2 IP 64 Aluminum die casting, powder-coated Electrical properties Voltage range: Max. Power consumption: (excl. heating): Max. Power consumption: (incl. heating): M-Bus-Voltage (Signal): V VA VA V/mA DC 21.6 ... 40 2 10 max. 40 V non-polarized / max. 30 mA Thermal, physical data Ambient Temperature: °C Relative humidity: % 10 ... +50 95 (non-condensing) Optional communication modules (input parameters) Pre-alarm relay module: V DC 40 V; max. 10 mA Sensor data V DC 24 V; max. 20 mA Resolution: Capture angle: Pixels ° 32 x 31 53 x 52 Reaction time: Temporal resolution: s < 1 s 0.1 or 1 (depending on configuration) ADICOS HOTSPOT-X20 410-2410-016 EN24 13 TEChNiCAl DATA Information regarding explosion protection Explosion protection class: Max. surface temperature: °C Ex ta IIIC 105°C Da Certified according to ATEX and IECEx 105 Device group: Type approval: II, category 1D Certificate accorting to 2014/34/EU Other Bending radius mm connection cable > 91,5 9.1 ID Plate Model: Device model ART-Nr: Article number (variable) COM-Nr: Communication number (variabel) CE marking SERIAL: Serial number (variable) YR: Year of production (variable) TEMP: Ambient temperature IP: Degree of protection VDC/VA: Voltage range / maximum pow- I0 : er consumption (heating incl.) Internal fusing (Short-circuit current) Information on explosion protection 14 410-2410-016 EN24 ADICOS HOTSPOT-X20 10 Appendix 10.1 ADICOS mounting plate 150 130 AppENDix A A 150 130 6,4 A-A ADICOS HOTSPOT-X20 410-2410-016 EN24 15 AppENDix 10.2 ADICOS Mounting Bracket 4x 8.50 102 150 76 105 16 410-2410-016 EN24 ADICOS HOTSPOT-X20 NOTES ADiCOS hOTSpOT-x20 400-2410-001 EN23 17 NOTES 18 400-2410-001 EN23 ADiCOS hOTSpOT-x20 NOTES ADiCOS hOTSpOT-x20 400-2410-001 EN23 19Adobe PDF Library 17.0 Adobe InDesign 18.1 (Windows)