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Instruction Manual for Kenmore models including: 415.16113, 415.16113 Liquid Propane Gas Grill, Liquid Propane Gas Grill, Propane Gas Grill, Gas Grill, Grill
Kenmore 415.16113 Parts | Grills
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DocumentDocumentThis Owner's Manual is provided and hosted by Appliance Factory Parts. Kenmore 415.16113 Owner's Manual Shop genuine replacement parts for Kenmore 415.16113 Find Your Kenmore Grill Parts - Select From 1424 Models -------- Manual continues below -------- Assembly Instructions/Useand Care Manual ® LiquidPropane GasGrill Model No. 415.16113 This Grill is For Outdoor Use Only , Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could result in fire or explosion which could cause property damage, personal injury or death. , Combustion by=products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. CAUTION , Read and follow all Safety Statements, Assembly instructions and Use & Care Directions before attempting to assemble and cook. , Some parts may contain sharp edges, especially as noted in these instructions. Wear protective gloves if necessary. · Parts · Assembly · Safety Rules · Use and Care · Troubleshooting · Espahol Assembly Questions? Call 1=800=241=7548 Parts Ordering: Call 1=800=4=MY=HOIVlE ® To InstalledAssembler: these instructions with consumer. Leave To Consumer: Keep this manual for future reference. Sears, Roebuck (#2006 Sears, Roebuck and Co., All Rights Reserved and Co., Hoffman Estates, IL 60179 U.S.A. Printed in China 464321507. 80009477 · 12-07-06 If you smellgas: Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. 1. Shut off gasto the appliance. 2. Extinguish any openflame. 3. Openlid. 4. If odor continues,keepawayfrom the applianceand immediatelycall your gas supplieror your fire department. 1. Do notstore or use gasolineor other flammableliquidsorvaporsin the vicinityof this or any otherappliance. 2. An LP cylindernotconnectedfor use shaftnot be storedin the vicinityof this or any other appliance. Carl Grifl Service Center For Help And Parts If you have questions or need assistance during assembly, please call 1.800.241.7548. You will be speaking to a representative of the grill manufacturer and not a Sears employee. To order new parts call Sears at 1-800-4-MY-HOME®. ProductRecord IMPORTANTF:illouttheproducrtecordinformationbelow. Model Number Serial Number See ratinglabel on grill for serialnumber. Date Purchased DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages. cAo. CAUTION: indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. installation Safety Precautions · Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. · Grill installation must conform with local codes, or in their absence d local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B 149.2, or the Standard for Recreational Vehicles,ANSI A 119.2/NFPA1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable. · All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI/NFPA 70. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces. · Grill is not for use in or on recreational vehicles and/or boats. · This grill is safety certified for use in the United States only. Do not modify for use in any other location. Modification will result in a safety hazard. m cAuT,o. m For residential use only. Do not use for commercial cooking. 2,464321507 For Your Safety ...................................... Grill Service Center ................................... Product Record Information ............................ Safety Symbols ...................................... Installation Safety Precautions .......................... Kenmore Grill Warranty ............................... Use and Care ..................................... Parts List .......................................... Parts Diagram ...................................... Assembly ....................................... Troubleshooting .................................. 2 2 2 2 2 3 4-11 12 13 14-23 24-26 Repair Protection Agreements Congratulations on making a smart purchase. Your new Kenmore®product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: [] Expert service by our 12,000 professional repair specialists [] Unlimited service and no charge for parts and labor on all covered repairs [] Product replacement if your covered product can't be fixed [] Discount of 10% from regular price of service and service- related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check [] Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. Sears installation Service For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the USA call 1-800-4-MY-HOME® KENMORE GRILL WARRANTY One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MYHOME®to arrange for free repair (or replacement if repair proves impossible). Five-Year Limited Warranty on Stainless Steel Burners For five years from the date of purchase, any stainless steel burner that rusts through will be replaced free of charge. After the first year from the date of purchase, you pay for labor if you wish to have it installed. All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance. All warranty coverage is void if this grill is ever used for commercial or rental purposes. All warranty coverage applies only if this grill is used in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 464321507.3 · NEVER store a spare LP tank under or near grill or in enclosed areas Never fill the cylinder beyond 80% full. · An overfllled or improperly stored tank is a hazard due to possible gas release from the safety relief valve. · if you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department. If the above is not followed exactly, a fire causing death or serious injury may occur. LP Tank · The LP tank used with your grill must meet the following requirements: · Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. , LP tanks must be constructed and marked in accordance with specifications for LP tank of the U.S. Department of Transportation (DOT). See LP tank collar for marking. · LP tank valve must have: , Type I outlet compatible with regulator or grill. , Safety relief valve. , UL listed Overfill Protection Device (OPD). This OPD safety OPD HandWheel feature is identified by a unique triangular hand wheel. Use only LP tanks equipped with this type of valve. , LP tank must be arranged for vapor withdrawal and include collar to protect LP tank valve. LP (Liquefied Petroleum Gas) · LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. · LP gas is highly flammable and may ignite unexpectedly when mixed with air. LP Tank Removal, Transport And Storage , Turn OFF all control knobs and LP tank valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, then lift LP tank up and off of support bracket. Install safety cap onto LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage. LP Tank Valve Safety Cap Retainer Strap , A disconnected LP tank in storage or being transported must have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by the sun. , Do not store an LP tank in an area where children play. 4 · 464321507 LP Tank Filling Use only licensed and experienced dealers. · LP dealer must purge tank before filling. · Dealer should NEVER fill LP tank more than 80% of LP tank volume. Volume of propane in tank will vary by temperature. · A frosty regulator indicates gas overfill, immediately close LP tank valve and call local LP gas dealer for assistance. , Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. , To remove gas from LP tank, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under "Gas Companies" for nearest certified LP dealers. LP Tank Exchange , Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual, Always keep new and exchanged LP tanks in upright position during use, transit or storage. , Leak test new and exchanged LP tanks BEFORE connecting to grill. Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop. 4. Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve. LP Tank Leak Test For your safety Leak test must be repeated each time LP tank is exchanged or refilled. Do not smoke during leak test. Do not use an open flame to check for gas leaks. Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks. , Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Leaks are indicated by growing bubbles. If "growing" bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! A Do not use household cleaning agents. Damage to gas train components can result. Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve. 5. Hold regulator and insert nipple into LP tank valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to crossthread the connection. Nipple has to be centered intothe LPtank valve. 464321507· 5 Hold coupling nut and regulator as shownfor proper connection to LP tank valve. Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-800-4-MY-HONIE®. 4. Brush soapy solution onto areas where bubbles are shown in picture below: 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection, Tighten by hand only - do not use tools, NOTE: If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! A Never remove threaded orifice at end of valve. . Do not insert any tool or foreign objects into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.. . If a leak is detected at any time, STOP and call the fire department. . If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department! 5. If "growing" bubbles appear, there is a leak. Close LP tank valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call Sears for replacement parts at 1-800-4-MY-HOME®. 6. Always close LP tank valve after performing leak test by turning hand wheel clockwise. . Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. . Do not use grill until leak-tested. 6 °464321507 For Safe Use Of Your Grill And To Avoid Serious injury: * Do not let children operate or play near grill. Keep grill area clear and free from materials that burn. Do not block holes in bottom or back of grill. Check burner flames regularly. Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) * Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc. Safety Tips A Before opening LP tank valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP tank valve. A Never move grill while in operation or still hot. A Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. A Maximum load for shelves is 10 Ibs. A Do not use a cooking pot larger than 9" on grid. A The grease cup must be attached to grease cup clip and emptied after each use. Do not remove grease cup until grill has completely cooled. A If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test. A The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill. A If you have a grill problem see the "Troubleshooting Section". Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies. * NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous. Never operate grill with LP tank out of correct position specified in assembly instructions. Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position. ff the regulator frosts, turn off grill and LP tank valve immediately. This indicates a problem with the tank and it should not be used on any product. Return to supplier! 464321507o7 ignitor Lighting A Do not lean over grill while lighting. 1. Open lid during lighting. 2. To ignite, turn IGNmON BURNER knob to_ _. 3. Push and hold ELECTRONIC IGNmON button. 4. If ignition does NOT occur in 5 seconds, turn the burner control off, wait 5 minutes, and repeat the lighting procedure. 5. Ignite other burners by turning knob to _. 6. If ignitor does not work, wait 5 minutes, then follow match lighting instructions. CAUTION If burner does not light, turn knobs to OFF, wait 5 minutes, and try again. Always close valve during the 5 minute waiting period. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury. Match-Lighting A Do not lean over grill while lighting. 1. Open lid during lighting. 2. Place match into match holder (hanging from side of cart). Light match, place into lighting hole on right side of firebox. 3. Push in and turn right knob to HIGH position. Be sure burner lights and stays lit. 4. Light other burners by pushing knob in and turning to _ HIGH position. Sideburner Ignitor Lighting 1. Top cover must be open when burner is operational. 2. To ignite SIDEBURNER, open sideburner cover. 3. Turn sideburner knob to _ d,, push and hold ELECTRONIC IGNITOR button. 4. If sideburner does NOT light in 5 seconds, turn knob to OFF, wait 5 minutes, then repeat lighting procedure. Sideburner Match Lighting 1. Open top cover. Turn on gas at LP tank. 2. Hold lit match to any port on the burner. Push in and turn sideburner knob to_ _ HIGH. Be sure burner lights and stays lit. -- cAu'rlo. m * Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. * Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP tank off. * Do not leave grill unattended while preheating or burning off food residue on high. If grill has not been regularly cleaned, a grease fire can occur that may damage the product. Follow instructions on General Grill Cleaning and Cleaning The Burner Assembly to prevent grease fires. Before Your First Cookout . Light burners, check to make sure they are lit, close the lid and warm up grill on HIGH for 15 minutes. This curing of paint and parts will produce an odor only on first lighting. Burner Flame Check , Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. 8 · 464321507 Hose Check * Before each use, check to see if hoses are cut, worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified in the Parts List. Normal Hose Kinked Hose Turning Grill Off . Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check · Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes. See "Troubleshooting" if no click or spark. Valve Check · Important: Make sure gas is off at LP tank before checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LO position then turn back to OFF position. Valves should turn smoothly. General Grill Cleaning , Keep the outside of your grill looking new by cleaning it once a month with warm soap and water or a non-abrasive cleaner. If you don't have a grill cover, wipe off dust and grime before starting your grill. , Coating the cooking grids with spray-on cooking oil will keep the food from sticking and make clean up easier. After cooking, scrape the grates with a long handled, brass wire bristle brush. . Check inside the grill bottom for grease build up and clean often, especially after cooking fatty meat. , Do not mistake brown or black accumulation of grease and smoke for paint. Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides d grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grillloven cleaner to painted surfaces. · Plated wire grates: Wash grates with concentrated grill cleaner or use soap and water solution. Dry thoroughly and store indoors between cookouts. . Plastic parts: Wash with warm soapy water and wipe dry. ,& Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result. · Porcelain grates: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use non-abrasive scouring powder for stubborn stains. f SPIDER ALERT! SPIDER AND WEBS ....ii_ INSIDE BURNER_::,I_TUBE If you notice that your grill is getting hard to light or that the flame isn't as strong as it should be, take the time to check and clean the burner's. CONTROL PANEL. SPIDER WEBS INSIDE TUBE BURNER ! Insome areasof thecountry,spidersor small insectshavebeen knownto create "flashback"problems.Thespidersspinwebs,build nestsand layeggsin thegrill's burnertube(s)obstructingthe flow of gas to the burner.The backed-upgas can ignitein the tubebehind the controlpanel.Thisis knownas a flashbackand it can damage your grill and evencauseinjury. Topreventflashbacksand ensuregood performancethe burner assemblyshouldbe removedfrom the grill and cleanedbeforeuse wheneverthe grill has beenidle for an extendedperiod. \ Y 464321507· 9 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and heat tents. 3. Remove screws and flame carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. 5. Remove screws to detach electrode from burner. Electrode should remain in firebox. 6. Carefully lift each burner up and away from valve openings. Storing Your Grill , Clean cooking grates. , Store in dry location. , When LP tank is connected to grill, store outdoors in well- ventilated space and out of reach of children. , Cover grill if stored outdoors. , Store grill indoors ONLY if LP tank is turned offand disconnected, removed from grill and stored outdoors. , When removing grill from storage follow "Cleaning Burner Assembly" instructions before starting grill. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a lightweight coat hanger works well) into a small hook. Run the hook through each burner tube several times. (B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times. (C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole. 7. Wire brush entire outer surface of burner to remove food residue and dirt. 8. Clean any blocked ports with a stiff wire such as an open paper clip. 9. Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner. VERY IMPORTANT: Burner tubes must re-engage valve openings. See illustrations at right. Correct 10. Attach electrode to burner, burner-to-valve 11. Carefully replace burners, engagement 12. Attach burners to brackets on firebox. 13. Reposition flame carryover tubes and attach to burners. Replace heat tents and cooking grates. Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly. For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (in Washington, DC (202) 720-3333, 10:00 am4:00 pm EST). How To Tell if Meat is Grilled Thoroughly * Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness. , Whole poultry should reach 180° F; breasts, 170° F. Juices should run clear and flesh should not be pink. , Hamburgers made of any ground meat or poultry should reach 160 ° F, and be brown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and chops can be cooked to 145° K All cuts of pork should reach 160° F. , NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria. , When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot. 10,464321507 indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirectheat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking. indirect Cooking instructions · Always cook with the lid closed. · Due to weather conditions, cooking times may vary. During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures I Burner Cooking Cookwithdirector indirectheat. Bestfor smallermealsor foods. Consumeslessfuel. 2 Burner Cooking GreatindirectcookJngon low. Producesslow,evenheating. idealfor slowroastingand baking. 464321507'11 Qty Descriti_ ................ Part # 1 Right Leg Assembly .......... 80009040 2 Match Lighter w/Chain ........ 80004320 3 Left Leg Assembly ........... 80009041 4 Tank Exclusion Wire .......... 80008616 5 Bottom Shelf ................ 80009035 6 Tank Thumbscrew ............ 80006484 7 4 1/4-20x1-1/2" Screw ........... HMS02520150CPNSTSS 8 17 1/4-20 Flange Nuts ........... 9 Upper Front Panels ........... 10 Lower Front Panel ........... HFN02520MNSS 80009038 80011105 11 12 1/4-20x1/2" Screw ........... HMS02520050CPNSTSS 12 2 13 1 Wheels .................... Axle Rod ................... 80009727 88009036 14 1 Hitch Pin ................... 15 1 8mm Flat Washer ............ 80003661 80008091 16 2 17 Leg Extenders ............... Firebox .................... 80008596 80009022 18 Control Panel ............... 80009058 19 2O 21 4 Valve/Hose/Regulator ......... Ignitor Module ............... Bezels ..................... 80009052 80009032 88009030 22 4 Control Knobs ............... 80009030 23 3 Main Burners ............... 80009027 24 1 Main Burner Electrode ........ 80009029 25 2 Flame Carry-Over Tubes ...... 80009028 Description ................ Part # 26 Top Lid .................... 80009023 27 Temperature Gauge .......... 80009025 28 Logo Plate ................. 80009024 29 4 7 mm Fiber Washers ......... HFWM7PRSTSS 30 4 7mm Lock Washers .......... HSWM7RHSPSS 31 1 Handle .................... 80009026 32 Right Side Shelf ............. 80009063 33 Right Fascia ................ 80009050 34 Sideburner Shelf ............. 80009034 35 Left Fascia ................. 80009051 36 12 #8x3/8" Self-Tap Screw ....... HMS01632038PPNBD 37 8 Fiber Washer ............... HFWM7PRSPSS 38 1 Sideburner ................. 80009054 39 Sideburner Grate ............ 80000638 40 Sideburner Lid .............. 80009053 41 1 Sideburner Electrode ......... 80009056 42 3 Heat Tents.................. 80008530 43 3 Cooking Grates .............. 44 Swing Away ................ 45 Grease Cup Clip ............. 80008531 80008532 80000271 46 Grease Cup ................ 80000270 12. 464321607 43 4O ./ 36 _ 45 46 9 ,76 [ Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion Tank Exclusion Wire wire into right and meftmegassembmies (B). A TankExclusionWire RightLeg no holes on endsof leg Left LegAssembly has largeholeson endsof legs 14,464321507 Bottom Shelf to Legs · Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes. Attach to right and left leg assemblies with 1/4-20x1-1/2" screws and 1/4-20 flange nuts. 8 Qty: 4 7 Qty: 4 _ \\ \ \\ Bottom Shelf \ Axle Hole \ LP cylinder hole \\ \\ 464321507· 15 Front Panels Stand cart upright. Attach lower front panel to lower half of cart with (4) #8x3/8" self-tap screws. Smidesmotin upper front panemonto tank exclusion wire and attach to upper hamfof cart with (4) #8x3/8" serf-tap screws. 36 Qty:8 LowerFront Panel \\ UpperFrontPanel Back of cart 16,464321507 Wheels and Leg Extenders to Cart Turn assembmy upside down. mnsertaxmerod into wheem,wheembushing, megs,wheembushing and other wheel Attach with a flat washer and hitch pin. Push megextenders into right megs. WheelBushing Qty:2 Qty:l Axle Rod / 15 Qty:l Wheel Leg Extenders \ ,, "Cone" side of wheel against leg 14 464321507.17 · Stand cart upright. · This step requires two people to lift and position grimmhead onto cart. · Carefully lower the grimmhead onto the cart. Make sure the regumator hose is hanging outside the cart. Attach with 1/4-20x1/2" screws, 7mm mockwashers and 7mm flat washers. Grill Head \ \,, \ \ 29 Qty: 4 3O Qty: 4 11 Qty: 4 3O 29 18 · 464321507 Right Side Shelf Hook side wall of shelf over support brackets on side of firebox (A). inside firebox insert fiber washers and 1/4-20xl/2" screws as shown (B). Attach shelf with flange nuts on each side. (C). A \ 8 Qty: 4 29 Qty: 4 Qty:4 B 29 RightSide Shelf Back of cart C Attachfasciaand sideshelf tofireboxwith #8x3/8" FassceialfR-taigphstcSreidwe. Shelf 37 Qty:2 Fascia,RightSide Shelf 464321507,19 Sideburner Shelf and Left Fascia Hook side wall of sideburner shelf over support brackets on side of firebox (A). inside firebox insert fiber washers and 1/4-20xl/2" screws as shown (B). Attach sideburner shelf with flange nuts on each side. (C). Attach fascia to firebox with (1) #8x3/8" sheet metal screw (D). A SideburnerShelf 37 Qty:l 8 Qty:4 29 Qty:4 11 Qty:4 29 11 Back of cart Fascia,LeftSide Shelf 20,464321507 Sideburner Valve, Sideburner, Sideburner Bezel, ignitor Wire, Control Knob and Remove screws and washers from sideburner valve. Attach sideburner bezel and vamvewith #8-32x3/8" screws (A). Place sideburner into shelf (B). Make sure vamveis inside sideburner tube. Attach sideburner with a wing nut (C). Hook burner clip to sideburner tube and around manifold. Attach sideburner ignitor wire (D) Press sideburner controm knob onto vamvestem (E). Pmacegrate onto sideburner shelf (F). /37 SideburnerBezel Sideburner 37 Qty:2 Wing Nut Qty: 1 Sideburner Valve C i:1 Correctly assembled burner-to-valve engagement E SideburnerControlKnob \ Sideburner Ignitor Wire I= Burner Clip Sideburner Grate 464321507,21 Heat Tents Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. Pin Cooking Grate and Swing Away Place cooking grates onto grate rests. insert ends of Swing Away pivot wire into homesin sides of grimmmid.insert ends of Swing Away megwire into homesin sides of firebox. NOTE: Pivot and megwires, running side-to-side, should be under wires running front-to-back, ff pivot and meg wires are on top, Swing Away is installed upside-down. Unscrew ignitor cap and pmaceAA battery into ignitor smotwith positive end (+) facing outward. Screw ignitor cap onto ignitor. Pivot Wire SwingAway Leg Wire 22,464321507 CookingGrate Battery Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease clip. GreaseCupClip GreaseCup c.uT,o. Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage, LP Tank LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before attaching to grill and regulator. Place LP tank into hole in bottom shelf with tank collar opening facing to side as shown. Finger tighten tank thumbscrew to hold LP tank securely in place. soeo,oo,oo°cco oo,o,c,L, o perform the Burner Flame Check. TcoA,,ouo'n° o. · Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire, LP Tank TankThumbscrew 464321507· 23 Troubleshooting EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom cracked/cut/burned hose. , Damagedhose. , Turnoff gasat LP tank. If hoseis cut or cracked,replace valve/hose/regulatoSr.ee LP TankLeakTestand Connecting RegulatorToThe LPTank. Gasleakingfrom LP tank. Gasleakingfrom LP tank valve, Gasleakingbetween LPtank and regulator connection. Firecomingthrough controlpanel, , Mechanicaflailuredue to rustingor mishandling. , Failureof tank valve from mishandlingor mechanicaflailure. , Turnoff LP tank valve. , Turnoff LP tank valve.ReturnLPtank to gassupplier. , Improperinstallation,connectionnot tight,failureof rubberseal. , Turnoff LP tank valve.Removeregulatorfrom cylinderand visually inspectrubbersealfor damage.See LP TankLeakTestand ConnectingRegulatorToTheLP Tank. , Fire in burnertubesectionof burnerdue to partialblockage, ,Tum off controlknobsand LP tankvalve.Leavelid open to allow flamesto die down.After fire is out and grill is cold, removeburner and inspectfor spidernestsor rust.See NaturalHazardand Cleaning The BurnerAssemblypages. Greasefire or continuousexcessive flamesabovecooking surface. nO 0* · · , Toomuchgreasebuildupin burnerarea. , Turnoff LP tank valve.Leavelid opento allowflamesto die down. After cooling,cleanfood particlesand excessgreasefrom inside fireboxarea,greasecup/pan/tray,andother surfaces. Burner(s)will not light usingignitor. GAS ISSUES: , Tryingto lightwrongburner. , Burnernotengagedwith controlvalve. , Obstructionin burner. , No gasflow. , Vaporlockat couplingnut to LP tank. , Couplingnutand LPtank valve notfully connected. , See instructionson controlpaneland sectionin the Useand Care. , Makesurevalvesare positionedinsideof bumertubes. , Ensureburnertubes are notobstructedwith spiderwebs or other matter.See cleaningsectionof Useand Care. , Makesure LP tank is notempty.If LP tank is notempty,referto "Suddendrop in gasflow." , Turnoff knobsand disconnectcouplingnutfrom LP tank.Reconnect and retry. , Turnthe couplingnutapproximatelyone-halfto three-quarters additionalturnuntilsolid stop.Tightenby hand only- do not usetools. ELECTRICALISSUES: , Electrodecrackedor broken;"sparksat crack." , Electrodetip not in properposition. , Wire and/orelectrodecoveredwith cookingresidue. , Wires are looseor disconnected. , Wires are shorting(sparking)between ignitorand electrode. , Replaceelectrode. , Tip of electrodeshouldbe pointingtowardporthole in burner.The distanceshouldbe 1/8"to 3/16".Adjust if necessary. , Cleanwireand/orelectrodewith rubbingalcoholandcleanswab. , Reconnectwiresor replaceelectrode/wireassembly. , Replaceignitorwire. Continuedon next page. 24 · 464321507 Troubleshooting (continued) Bumer(s)will not light usingignitor. , Push-buttonsticksat bottom.. , Sparkingbetweenignitorand electrode. , Replaceignitor. , Inspectwire insulationand properconnection.Replacewires if insulationis broken. Burner(s)will not matchlight. , See "GAS ISSUES:"on previouspage. , Impropermethodof match-lighting. , See"Match-Lightings" ectionof Useand Care. Suddendrop in gas flow or lowflame. , Outof gas. , Excessflow valvetripped. Flames blow out. , Vaporlock at couplingnut/LPtank connection. , Highor gustingwinds. , Lowon LPgas. , Excessflow valvetripped. , Checkfor gas in LP tank. , Turnoff knobs,wait 30 secondsand lightgrill. If flamesare still low, turnoff knobsand LPtank valve.Disconnectregulator.Reconnect regulatorand leak-testT. urnon LP tank valve,wait 30 secondsand thenlightgrill. , Turnoff knobsand LP tank valve.Disconnecct ouplingnutfrom tank.Reconnectand retry. , Turnfront of grill to face windor increaseflame height. , RefillLP tank. , Referto "Suddendrop in gasflow"above. Flare-up. , Greasebuildup. , Excessivefat in meat. , Excessivecookingtemperature. , Cleanburnersand insideof grill/firebox. , Trimfat from meat beforegrilling. , Adjust (lower)temperatureaccordingly. Persistentgreasefire. , Greasetrappedbyfood builduparound burnersystem. , Turnknobsto OFF.Turngasoff at LPtank. Leavelid in positionand letfire burnout.After grill cools,removeand cleanall parts. Flashback... , Burnerand/orburnertubesare blocked. (firein burnertube(s)). , Turnknobsto OFF.Cleanburnerand/orburnertubes.See burner cleaningsectionof Use andCare manual. Unableto fill LP tank. , Somedealershaveolder fill nozzles with wornthreads. Oneburnerdoesnot lightfrom other burner(s). , Greasebuildupor foodparticlesin end(s)of carryovertube(s). , Thewom nozzlesdon't haveenough"bite"to engagethevalve.Try a secondLP dealer. , Cleancarry-overtube(s)with wire brush. 464321507.25 Troubleshooting - Electronic ignition SECTIONI Nosparksappearat any electrodeswhen ignitionbuttonis pushed;no noisecan be heardfrom spark module. , Batterynotinstalled properly. , Deadbattery. , Buttonassemblynot installedproperly. , Faultysparkmodule. , Checkbatteryorientation. , Has batterybeen used previously? , Checkto ensurebutton assemblyis fully engaged. Buttonshouldtravel up and downwithoutbinding. , If no sparksare generated with newbatteryand good wire connections,moduleis faulty. , Installbattery(makesure that"+" and "-" connectorsare orientedcorrectly,with "+" end up and "-" end down.) , Replacebatterywith newAA-sizealkalinebattery. , Removebuttoncap assemblyand reinstall,making sureit canbe fully engaged. , Replacesparkmoduleassembly. SECTIONII Nosparksappearat any electrodeswhen ignitionswitchis pushed;noisecan be heardfrom spark module. , Outputlead connectionsnot connected. , Electrodetip not in properposition. , Are outputconnectionson and tight? , Removeand reconnectall output connectionsat moduleand electrodes. , Are the electrodetips pointingin theright direction?Is the gap too big? MainBurners: , Tip of electrodeshouldbe pointingtowardporthole in burner.The distanceshouldbe 1/8"to 3/16". Adjustif necessary. Sideburner: , Tip of electrodeshouldbe pointingtowardgas port openingon bumer.Thedistanceshouldbe 1/8"to 3/16".Adjustif necessary. SECTIONill Sparksare present butnot at all electrodesand/ornot at full strength , Outputlead connectionsnot connected. , Arcingto grill away from burner(s). , Weakbattery. , Electrodes are wet. , Electrodescrackedor broken"sparksat crack". , Are outputconnectionson and tight? , Removeand reconnectall output connectionsat moduleand electrodes. , If possible,observegrill in darklocation.Operate ignitionsystemand lookfor arcingbetweenoutputwires and grill frame. , If sparksare observedotherthanfrom burner(s), wire insulationmay be damaged.Replacewires. , All sparkspresentbutweak or atslow rate. , Replace battery with a newAA-size alkaline battery. , Has moistureaccumulated on electrodeand/orin burner ports? , Use papertowelto removemoisture. , Inspectelectrodesfor cracks. , Replacecrackedor brokenelectrodes. 26,464321507 Page Intentionally lank Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. 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