Modern Motorized Pergola Kits | BON Pergola
Installation Guide for Villa Pergola models including: 13x19 Free Standing Villa Pergola, 13x19, Free Standing Villa Pergola, Standing Villa Pergola, Villa Pergola, Pergola
Villa Pergola Instructions
File Info : application/pdf, 20 Pages, 2.96MB
DocumentDocumentUser Instructions Villa Pergola for motorized operation Size: Size: 13'x19' Double Bay ( 400 x 600cm ) *Please visit www.bonpergola.com for the latest instruction under Q&A section* Size: 13'x19' 156" 226" 97 1/2" 104" 105" 105" 228" 146" 158" v2023.01 01 Content Tools and man force ............................................................................3 Parts List..............................................................................................4 Product Description..............................................................................5 Safety Instruction..................................................................................6 Mounting................................................................................................7-18 Dismounting...........................................................................................20 Storage...................................................................................................20 Disposal..................................................................................................20 Attention: Read this instruction manual carefully and completely before mounting and usage. Keep this manual for future reference. Dear Customer, Congratulations and welcome to our Villa Pergola family. To enjoy your Villa Pergola for its lifetime and for you and other's safety, please follow the assembly instructions. Before you start the assembly process and using the Pergola, we suggest you are best to get familiar with this product. Make sure all parts listed up in below packing lists are delivered and intact. If you find that there are parts missing or damaged please do not install the pergola but contact us immediately. Do not start the assembly process if parts are missing or defective. 02 Tools and man force Recommended: 2 or 3 people Additional tools : 1. Ladder 2. M10/13 open wrench supplied 3. Rubber mallet 4. Tape measure 5. 5mm hexagon wrench supplied 6. Pencil 7. Spirit level 8. Electric drill >1.5m x2 1 2 3 Parts List *Please check all parts against the parts list before commencing construction of pergola.* SIZE: 13'x19' or 400X600CM (double bay) PARTS LIST 1 x24 4 x4 7 x128 M8x20 countersunk screw Upright cover Plastic Spacer 2 x2 50 to 40 connector 3 x6 5 x2 M10 screw cap 8 x128 Locking nut 6 x140 9 x1 Base plate M8x20 Hexagon bolt Motor with motor bracket 10 x1 Motor with motor bracket 11 x24 M10X100 expansion bolt 12 x4 Gutter connector 13 x6 Footing plate cover 03 Parts List *Please check all parts against the parts list before commencing construction of pergola.* x2 A1 Beam x2 A4 Beam x1 Louver beam with A2 Motor connection holes Louver beam with x1 A3 Motor connection holes x1 A5 Center Beam x2 B1 Gutter x2 B2 Gutter x2 B3 Gutter C4 C5 C1 C3 C5 C2 x1 x1 x1 x1 x1 x1 Post + post connector x60 D1 Common louver x2 D2 Center louver x2 D3 Driving louver x4 E Connecting rod 04 Aluminum profile parts list A1 Beam A4 Beam A5 Center Beam Louver beam with A2 Motor connection holes Louver beam with A3 Motor connection holes B1 Gutter B2 Gutter B3 Gutter C1 C2 C3 C4 C5 Post + post connector A2 B2 A1 B1 B1 A4 C4 C3 B3 B3 A5 A4 B1 B1 A1 C5 B2 A3 C2 C5 C1 05 Product Description: Make the most of your outdoor living area with your pergola. Relax and enjoy the outdoors while being protected from sun. The coated aluminum frame pergola is perfect for shading your garden, deck, courtyard and swimming pool. Important Safety Instructions: Warning: For the safety of you and other persons it is important to follow below instructions and obey warnings. Symbol explanation This warning triangle calls attention to hazards that that can lead to death or to severe injuries or which are important for the functioning of the Pergola. This sign identifies important notes. Safety instructions To install this pergola technical knowledge is necessary. Do not mount this pergola yourself but contact a professional workman for help if · you are unsure if the pergola can be mounted on the place you chose for installation. · you do not understand the instruction manual or parts of it. · you do not have necessary tools available. · you do not have necessary technical knowledge A minimum of three healthy adults are required to move and install the pergolaas the product is big and heavy. Do not try to install the pergola alone. If the pergola falls, it could cause serious injuries and damages! Contact an authorized assembler for help. Do not install the pergola when you find damage parts are that parts are missing. Contact your dealer. Keep children and pets out of the working area during assembly and adjustments. This product and its fixing parts are only suitable for installation on a plain cement wall or stable brickwork. If the wall/brickwork shows cracks you have to consult a professional. Nobody is allowed to change the products' design and structure without the permission of manufacture or authorized deputy. Please make sure that your hands are clean at the time of the assembly; otherwise you may soil frame. Nobody is allowed to climb onto the Pergola. Hanging anything on the Pergola is forbidden. Sheeting was used to protect the paint. This must be removed afterwards. This structure is a non-permanent structure and the warranty does not cover damage incurred under extreme weather conditions including heavy rain, high winds or if exposed to high heat from heaters or BBQs. Safety precautions should always be followed when assembling and using this product to reduce the risk of personal injury and damage to equipment. Please read all instructions before assembly and use. Never leave children unattended around/under this pergola. Do not attempt to assemble or use the pergola in moderate or heavy wind conditions. Always keep the pergola louver open and secure it during heavy winds or extreme weather conditions to avoid damage to the pergola or personal injury. 06 Step 1 Attach base plate x6 to the bottom of posts ( C1 C2 C3 C4 x1 C5 x2), use bolts x24 to attach with hex key or electric drill. C1 & C3 , C2 & C4 , C5 & C5 posts should be installed diagonally as below. Please make sure all posts on the same horizontal plane. Optional x6 Footing plate cover ***NOTE: If you will need to cover the anchor with footing plate cover, put them on before attach base plate to post x24 M8x20 countersunk screw x6 Base plate C1 C2 Post + post connector x1 C3 C4 C5 Middle Post + post connector x2 C2 C5 C3 C1 C4 3 1 C5 C 12 Optional 07 Step 2 Attach beam A1 x2 ,beam A4 x2 ,beam A2 x1,beam A3 x1 , Center Beam A5 x1,use bolts x32 to fasten. x32 M8x20 Hexagon bolt A1 Beam x2 A4 Beam x2 A5 Center Beam x1 Louver beam with A2 Motor connection holes x1 Louver beam with A3 Motor connection holes x1 A4 A1 A4 before A3 A4 A1 A3 A5 A2 A1 A4 C2 C5 C3 C1 C5 C4 A4 A3 A4 A3 08 Step 3 Use bolts x4 to fasten both sets of beam A1 & beam A4 . ***Note: This process is extremely important to ensure the structure is stable. x4 M8x20 Hexagon bolt A1 A4 A4 A1 C3 C5 C4 C2 C5 C1 09 Step 4 Attach upright cover x4,use bolts x8 to fasten x8 M8x20 Hexagon bolt x4 Upright cover C3 C5 C4 C2 C5 C1 10 Step 5 1.Slide the and motor into B2 gutter before hooking onto the A2 & A3 beam in the direction as shown below. 2.Attach all eight gutters B1 x4, B2 x2, B3 x2 by hooking inside the A1 , A2 , A3 beams. 9 x1 10 Motor with motor bracket B1 Gutter x4 B2 Gutter x2 B3 Gutter x2 B2 9 A2 B2 B1 B3 B1 B3 B1 B2 B1 A3 B2 10 11 Step 6 1. Fasten 12 x4 gutter connector (x6 for certain model) Optional: Put self tapping screw through the gutter into the the beam afterward to further secure. 2. If motor wire is running downward through the post, use 2 to connect with 12 as shown below to not allow water drain through this post. 2 x2 50 to 40 connector 12 x4 Gutter connector 12 12 B2 B1 B2 B1 C3 C4 C5 C5 C2 C1 12 Step 7 Fasten motor x1 + x1 with its screws as shown below. 9 x1 10 Motor with motor bracket 9 C3 C4 C5 C5 C2 C1 10 13 Step 8 Connect the female and male plugs for the LED lighting (DC24V to DC24V) and motor (DC24V to DC24V) and Plug the power cable into local socket. ***Note: You can test your motor at this stage. Plug in and use its remote. 9 x1 10 Motor with motor bracket Poqwe plug 9 C4 Main power DC24V DC24V Main power DC24V for motor DC24V for light Poqwe plug 10 C3 C5 C2 C5 C1 14 Step 9 1. Located holes in center of beams( A2 , A3 , A5 ) 2. Place Center Louver D2 into center hole/slot which on beam A2 , A3 , A5 , lining up with the holes for 13' x19' (600*400 cm) size. 3. Use M10 nut x2 to secure the Center Louver in place 4. Place Driving Louver D3 in line with 7th slot(check below direction) on the beam A2 , A3 , A5 , 5. Place all Common Louvers D1 into the remaining slots in the beams x2 x60 x2 x2 M10 screw cap D1 Common louver D2 Center louver D3 Driving louver D2 D3 C4 9 A2 A5 C3 C5 D3 C5 C1 10 A3 C2 D2 D3 15 Step 10 Fix E x 4 (flat L-shaped aluminum profile). One for each side on the louvers is required. Use bolt x128, plastic spacer x128 and nut x128 to tighten for 600X400cm size. Secure the louvers at each end. ***NOTE: 1. Do not over tighten. If over tighten, louver will not move and possibly damage the louver driver component. Please test the louvers are rotatable by hands smooth and easy to confirm it's not over tighten. 2. Please make sure the Nylon Washer is in between the J and Louver End Cap. x96 M8x20 Hexagon bolt x96 Plastic Spacer x96 E x4 Locking nut Connecting rod 16 Step 11 *Check for cross diagonal distance A are equal. *Check for diagonal distance in between the posts B and C are equal. *Please note, this step is very important to ensure the pergola are in a rectangle shape in any angle. It's extremely important if you are installing a screen before anchor the pergola down or afterward. C Post B A C B B B A C B B Post C A C A C Post B Post B 17 Step 12 Mark holes for Wedge Anchor/Bolt x24 for each post Note the drill size should be 12 mm. Insert the bolts. Use a hammer drill if necessary. Place the posts over the bolts. Tighten the nuts. Once installed, make sure any remaining plastic is removed and silicone is used along all corners and gutters to be waterproof. 11 x24 M10X100 expansion bolt 11 x4 IMPORTANT NOTE: If you order the screens, please anchor down the pergola to the ground AFTER installing the screens onto the pergola as it might require minor adjustment to make screens fit perfectly. WARNING: Make Sure louvers are open during periods of mild to strong winds to avoid damage overtime 18 Motor set up 1.Function and Features ± 86mm*86mm, in accordance with international installation standard; ± The electric structure is partial conformity with the standard fire protection requirement of the electrician; ± Industrial grade microcomputer chip is used to improve product quality and reliability greatly; ± Use shock-proof current relay; ± Components using precision SMT industry, surface moisture-proof treatment; ± Power supply has safety protection, power supply time is 5 minutes; ± It is used with various emiters and tubular motors. HC-PM03F\D-T1 Motor: Up button Motor: Stop button Motor: Down button Light bulb: turn on/off button HC-PM03\D-T1 Motor: Up button Motor: Stop button Motor: Down button Light bulb: turn on/off button 2.Product Parameters Product name Product model Receiving/ transmitting frequency Working temperature Receiving sensitivity Allowed number of transmitters Remote controller with light control HC-PM03F\D-T1 433.92MHz -20~+85 -110dBm 8pcs Product name Product model Receiving/ transmitting frequency Working temperature Receiving sensitivity Allowed number of transmitters Remote controller with light control HC-PM03\D-T1 433.92MHz -20~+85 -110dBm 8pcs 3.Operating Instruction A. Learning code 3-3 When the motor keeps beeping "dididi" 5 seconds 3-4 Press the "up button" of the remote control once and hear the beep of the motor, and the code matching is successful 3-1 Must unplug over 10 seconds before plug in 3-2 *Within 7 seconds after plug in or power on* Open the back cover of the remote control and press and hold the code key for more than 5 seconds with a fine needle. B. Deleting code 3-3 When the motor keeps beeping "dididi" 5 seconds 3-4 Press the "down button" of the remote control once and hear the beep of the motor, and the code matching is successful 19 Dismounting If you want to disassemble the Pergola, please follow the following process. Attention! At least two people are needed for this step. · Keep the Pergola louvers open before you begin with dismounting. Bind the Louvers of the Pergola together to avoid unintended unfolding. This might cause damage and injury. You can use the protection band that was fixed on the Pergola when purchasing it. · Follow the mounting instructions in reversed order to dismount the Pergola. · Make sure that drilling holes in the wall will be sealed professional. · Attention! Safety hints and instructions have to be followed for dismounting as well. Storage When you do not want to use the Pergola for a longer period of time it is recommended to take the Pergola out of the brackets and store it. · Make sure that the frame is dry completely before storing. · Store the Pergola at a dry and safe place that is not reachable for children. Disposal Do not dispose this Pergola with other household wastes. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To return your used device, please use the return and collection systems or contact the retailer where the product was purchased. They can take this product for environmentally safe recycling. Dispose packing materials according to local guidelines. 20