GLOBAL INDUSTRIAL 988870 Jack Stand OVERVIEW Jack Stand SPECIFICATIONS Capacity (Per Pair) Maximum Height Minimum Height Base Size…
Assembly Instuctions
customer Service US:1-800-645-2986
POWERED PALLET TRUCK
MODEL 989069
Global Industrial
www.globalindustrial.com
Manual Part No. 989069M
06/18/2021
FOR OPERATION SAFETY, please read and understand instructions carefully prior to assembling, installing, operating, or performing maintenance on the product. Be ure to observe all safety information. Failure to comply with instructions could result in personal injury and/ or property damage. Retain instructions forfuture reference.
Have read all warnings and instructions in operator manual and on this truck.
Do not operate this truck until you have: Checked its condition. Give special attention to tires, horn, battery, controller, lift system, brakes, steering mechanism, guards and safety devices.
Operate truck only from designated operating position. Do not carry passengers. Keep feet clear of truck and wear foot protection. Observe applicable traffic regulations. Yield right of way to pedestrians. Slow down and sound horn at cross aisles and wherever vision is obstructed.
Start, stop, travel, steer and brake smoothly. Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or overturn. Use special care when traveling without load as the risk of overturn may be greater.
Always look in the direction of travel. Keep a clear view, and when load interferes with visibility, travel with load trailing.
Take special care when operating on ramps – travel slowly, and do not travel in an angle or make turns. Travel with forks facing downhill.
Do not overload truck. Check nameplate for capacity and load center information.
Do not handle loads which are higher than the load backrest or load backrest extension unless load is secured so that no part of it could fall backward. Before lifting, make sure the load is centered, forks are completely under load, and load is as far back as possible against load backrest. When leaving truck, neutralize travel control, fully lower the foks and set brake. When leaving truck unattended, also shut off power.
PROPOSITION 65
In accordance to California Health & Safety Code Sections 25249.5 et. seq. this warning is to let you know that this product can expose you to chemicals known to the state of California to cause cancer, birth defects and other reproductive harm. For more information visit: www.p6Swarnings.ca.gov
FOREWORD
As a lift truck operator, you are responsible for a machine that is useful, powerful, and can be hazardous if not operated as described. Your Global Industrial truck may weigh more than some cars, depending on the model. Observing and practicing the safety warnings in this manual cannot be overemphasized. Just knowing the warnings, however, is no substitute for common sense. Focusing on the task at hand will, in almost all cases, prevent accidents. Think of the truck as your own. In this way you will learn its capabilities and limitations.
This manual is intended to remain with the truck at all times as a handy reference guide to operation. Detailed maintenance procedures are found in the service manual for the specific truck model, and are to be performed only by a qualified technician. For further information on obtaining a complete parts and service manual, see page 23 of this manual. The operator who knows his truck will learn to spot problems as they develop. This is accomplished by performing the Daily Checks and reporting any problems to the designated authority.
WARNING and CAUTION are both signal words intended to alert the viewer to the existence and relative degree of a hazard. They are both preceded by a safety alert symbol consisting of an exclamation mark enclosed by a triangle.
A Caution indicates a reminder of routine safety practices.
A prohibition slash (circle with diagonal slash through it) indicates a procedure or action that should not be performed under any circumstances, as both personal
injury and/or damage to equipment will result.
Global Industrial Pallet trucks lift and transport loads on rigid forks.
Control for steering, braking, forward and reverse travel, horn, lift, lower and speed control are all located on thecontrol handle.
Trucks in this series may vary in load capacity, battery arrangement, and instrumentation, depending on model and options.
Name plate and warning decal locations may vary between models, but they are always near the steering arm within sight of the operator. If the name plate or warning decal are lost or damaged they should be replaced immediately. Have your supervisor or the designated authority contact Global Industrial Authorized Dealer for replacement.
The name plate shows the model number, serial number, and truck type. Battery type, with voltage and minimum weight, is shown along with information on the load capacity and load center.
The warning decal contains warnings which also appear, with illustrations, in the Operating Precautions section of this manual.
989069 Name Plate and Warning Decal Locations – Typical
| ITEM | COMPONENT | ITEM | COMPONENT | |
| 1 | Lifting Label | 6 | Name Plate | |
| 2 | Charging Light Indicator | 7 | Name Plate – UL Battery Info. | |
| 3 | Global Logo | 8 | Forward – Reverse Label | |
| 4 | Warning Label | 9 | No “Riding” Label | |
| 5 | Key Label | |||
| ITEM | COMPONENT | ITEM | COMPONENT |
| 1 | Control Handle | 5 | Emergency Stop Switch |
| 2 | Control Arm | 6 | Frame |
| 3 | Lift Cylinder | 7 | Forks |
| 4 | Drive Assembly | 8 | Load Wheels |
Do not overload truck. Check name plate for load weight capacity and load center information. The load capacity depends on the load center. The load maximum capacity listed on the capacity plate assumes a uniform load whose center is at 1/2 the length of the fork and centered between the forks. The maximum load capacity is reduced when the load center exceeds 1/2 the length of the forks or is not centered between the forks. The fork length and wheelbase must be adequate for the skid or bin to be handled. Note that a truck undergoing speed changes is less stable than a standing truck. If you are not sure that the truck can lift a certain load, consult your supervisor or the designated authority.
The table on page 10 covers important inspection points on trucks which should be checked prior to operation. Depending on use, some trucks may require additional checks. The illustration on page 10 shows a sample format for an Operator Checklist, which can be modified as necessary to fit your operation.
Sample of Operator Check List
Date………………..
Operator……………….
Truck No…………………..
Model No……………….
Dept……………..
Shift………………
Hour Meter Reading—……………..
Drive Hoist……………….
| Check | O.K. (✓) | Need Maintenance |
| Tires | ||
| Load Wheels | ||
| Horn | ||
| Lift—Lower Control | ||
| Attachment Operation | ||
| Forward & Reverse Controls | ||
| Steering | ||
| Brakes | ||
| Hydraulic Leaks, Cylinders, Valves, Hoses, Etc. |
Operator Checks
| ITEM | PROCEDURE |
| Transmission and hydraulic systems | Check for signs of fluid leakage and/or abnormal noise. |
| Forks and Frame | Check for cracks and damage. |
| Guards and load backrest | Check that safety guards are properly secured and not damaged. |
| Safety signs | Check that warning labels, nameplate, etc., are in good condition and legible. |
| Horn | Check that horn sounds when operated. |
| Steering | Check for binding or looseness in steering arm when steering. |
| Tiller switch/Parking brake | Check that steering arm raises to upright position when released and brake applies. |
| Brakes | Check that brakes actuate when steering arm is raised to upright position, and when lowered to horizontal position. |
| Travel controls | Check that speed controls on control handle operate in all speed ranges in forward and reverse and that belly button switch functions. |
| Wheels | Check drive wheel for flat spots, cracks or damage. Move truck to check load wheels for freedom of rotation. |
| Hydraulic controls | Check operation of lift and lower to their maximum positions. Check the oil levels. |
| Electrical | Check that there is no damage to the cables on the truck and that the horn and lift buttons work. |
| Battery disconnect | Check that battery can be disconnected and reconnected. Check for connector damage. |
The steering arm and control handle provide controls for steering, forward and reverse speed control, braking, raising and lowering the forks, and horn. Control handles on all models have a “belly-button” reversing switch which reverses the direction of the truck upon contact with the operator.
On the 989069 holding down one of the red “Turtle” buttons on the back of the handle and at the same time activating the accelerator you can move the truck in desired direction with the steer handle in the upright position. This helps you out to move the truckin tight spaces.
Display Unit
The display unit has a range between 0 to 99999 hours and it will log hours when traveling or lifting. The battery discharge indicator has a memory function. It will display the state of charge (SOC) stored in memory, until a fullcharge cycle has been completed, and the battery SOC reset threshold is exceeded Low Voltage Protection
When the battery power is low the Low Voltage Protection will prevent the forks from being raised and you must charge battery.
Driving Instructions
Forward and Reverse Travel and Speed Control
Control Handle
All directional and speed controls are located on the control handle. Forward and reverse are controlled by rotating the speed control lever as shown. The lever is spring loaded to return to neutral when released. Fur- ther rotation in either direction will progress the truck from slow to maximum travel speed.
To change directions or to stop the truck, rotate the speed control lever in the opposite direction. The truck will come to a stop and then, unless the controls are returned to the center neutral position, accelerate in the opposite direction.
Steering
Load Handling
Handle only loads arranged for stability and always use caution. Raise and lower the load smoothly to prevent the load from falling.
Moving a Disabled Truck
Do not attempt to move a disabled truck; notify your supervisor or proper authority.
Battery Charging
Using internal charger
Proceed as follows:
| No. | LED Status | Symptom | Cause | Remedy | Description |
| 1 | Red Light | No Problem | / | Charging | |
| 2 | Green Light | No Problem | / | Done Charging | |
| 3 | No Light | Current / Voltage changes | Indicator failure | factory Return to facto maintenance | Charger failure |
| 4 | No Light | No change in current/voltage | The power input line is in good contact with the socket and the charger | Charger failure, return to factory maintenance | Charger failure |
| 5 | Red flashes | The power input cable is not in good contact with the socket | Check if the input power line is in good contact | ||
| 6 | Yellow light on | Storage battery fails. (battery reverse connec- tion) | Eliminate battery failure | ||
| 7 | Yellow light on | Storage battery fails. (battery is not connected) | Eliminate battery failure | ||
| 8 | Yellow flashes | Ambient tempera-ture is too high | Ambient tempera-Lure drops to normal | ||
| 9 | Yellow flashes | Battery voltage exceeds 32.5V | Eliminate battery failure | ||
| 10 | Yellow flashes | Charger failure | return to factory maintenance |
Charger LED Status Indicator
The following operating instructions appear on the truck warning decal, which is located near the steering arm.
Do not operate this truck unless you have been trained and authorized to do so, and have read and understand all warnings and instructions contained in this operator’s manual and on this truck.
Do not operate this truck until you have checked its condition. Give special attention to wheels, horn, battery, controller, lift systems, brakes, steering mechanism, guards and safety devices. If you have any questions, notify your supervisor or proper authority.
Walkie Pallet Trucks: Operate truck only from walking position.
Wear foot protection and keep feet clear of truck.
Observe applicable traffic regulations. Yield right-of-way to pedestrians. Slow down and sound horn at cross aisles and wherever vision is obstructed.
R8806
Start, stop, travel, steer and brake smoothly. Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or overturn. Use special care when traveling without load as the risk of overturn may be greater.
Always look in direction of travel. Keep a clear view, and when load interferes with visibility, travel with load or lifting mechanism trailing (except when climbing ramps.
Use special care when operating on ramps; travel slowly, and do not angle or turn. Travel with lifting mechanism downhill.
Do not handle loads which are higher than load backrest or load backrest extension unless load is secured so that no part of it could fall backward.
Before lifting, be sure load is centered, forks are completely under load, and load is as far back as possible against load backrest.
NOTICE – OBTAINING A PARTS AND SERVICE MANUAL
A complete parts and service manual covering this truck is available from Global Industrial.
| GLOBAL INDUSTRIAL 989069 Self Propelled Electric Pallet Jack Truck [pdf] Instruction Manual 989069, Self Propelled Electric Pallet Jack Truck, Electric Pallet Jack Truck, Pallet Jack Truck, Jack Truck, 989069, Truck |
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