Operating
Instructions
___________
RI FB Inside/i
RI MOD/i CC-M40 EtherCAT
Operating instructions
42,0410,1915 034-17072024
General
Safety
WARNING!
Incorrect operation and faulty work can cause serious personal injury and material damage.
All work and functions described in this document must be performed only by trained specialist personnel who have read and understood the following documents in full:
▶ this document
▶ the Operating Instructions of the robot interface “RI FB Inside/i”
▶ all documents relating to system components, especially the safety rules
Connections and Indicators
| (1) | TX+ |
| (2) | TX- |
| (3) | RX+ |
| (6) | RX- |
| (4), (5) | Not normally used; to ensure signal completeness, these pins must be interconnected and, after passing through a filter circuit, must terminate at the ground conductor (PE). |
| (7), (8) | Not normally used; to ensure signal completeness, these pins must be interconnected and, after passing through a filter circuit, must terminate at the ground conductor (PE). |
| (9) | Connection/Activity LED – EtherCAToutput |
| (10) | ERR LED (error) |
| (11) | EtherCAToutput |
| (12) | EtherCATinput |
| (13) | Connection/Activity LED – EtherCATinput |
| (14) | RUN LED (operation) |
| RUN LED (operation) This indicates the status of the CoE communication. (CoE = CANopen over EtherCAT) |
|
| Status | Meaning |
| Off | EtherCAT device in ‘init’ status (or no supply voltage) |
| Lights up green | EtherCAT device in ‘operational’ status |
| Flashes green | EtherCAT device in ‘pre-operational’ status |
| Flashes green (briefly) | EtherCAT device in ‘safe-operational’ status |
| Lights up red | If the Run LED and Error LED light up red, this indicates a serious event which places the interface in an exception state.  Contact the service team |
| ERR LED (error) | |
| Status | Meaning |
| Off | No error (or no supply voltage) |
| Flashes red | Incorrect configuration The status change received from the master is not possible due to invalid register or object settings. |
| Flashes red (twice) | Application watchdog timeout Sync manager watchdog timeout |
| Lights up red | Application controller failure Anybus module in EXCEPTION |
| Connection/Activity LED | |
| Status | Meaning |
| Off | No connection (or no supply voltage) |
| Lights up green | Connection detected, no activity |
| Flickers green | Connection detected, activity present |
Data Transfer Properties
| Transfer technology: EtherCAT |
| Medium: When selecting the cable, plug, and terminating resistors, the IEC 61784‑5‑12 for the planning and installation of EtherCAT systems must be observed.The EMC tests were carried out by the manufacturer with an original Beckhoff cable (ZK1090-9191-xxxx). |
| Transmission speed: 100 Mbit/s |
| Bus connection: RJ45 Ethernet |
| Application layer: CANopen |
Configuration Parameters
In some robot control systems, it may be necessary to state the configuration parameters described here so that the bus module can communicate with the robot.
| Parameter | Value | Description |
| Vendor ID | 0000 02C1hex (705dec) | Fronius International GmbH |
| Product Code | 0001 0301hex (66305dec) 0001 0302hex (66306dec) 0001 0303hex (66307dec) |
Economy image Standard image Retrofit image |
| Device name | Fronius-FB-Inside-EtherCAT |
Hot-Connect application
The master uses a device ID to uniquely identify a slave. Changing a defective device during operation is called a hot connect application. A preconfigured device can then be added to the network and its device ID can be assigned the same device ID that was used to name the defective device. If there are two or more identical devices in the network, this can prevent cables from being swapped.
(1) Enter device ID
Configuration of robot interface
Dip switch function
The dip switch (1) on the RI FB Inside/i robot interface is used to configure the process data width.
At the factory all positions of the (1) dipswitch are set to OFF (3).
This corresponds to the binary value 0.
The position (2) corresponds to the binary value 1.
Configuration of the process data width
| Dip switch | Configuration | |||||||
| 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | |
| OFF | OFF | – | – | – | – | – | – | Standard image 320 Bit |
| OFF | ON | – | – | – | – | – | – | Economy image 128 Bit |
| ON | OFF | – | – | – | – | – | – | Retro Fit Scope dependent on bus module |
| ON | ON | – | – | – | – | – | – | Not used |
The process data width defines the scope of the transferred data volume.
The kind of data volume that can be transferred depends on
– the robot controls
– the number of welding machines
– the type of welding machines
– “Intelligent Revolution”
– “Digital Revolution” (Retro Fit)
Configuring the Node Address
The EtherCAT address is assigned by the master.
Input and output signals
Data types
The following data types are used:
– UINT16 (Unsigned Integer)
Whole number in the range from 0 to 65535
– SINT16 (Signed Integer)
Whole number in the range from -32768 to 32767
Conversion examples:
– for a positive value (SINT16)
e.g. desired wire speed x factor
12.3 m/min x 100 = 1230dec = 04CEhex
– for a negative value (SINT16)
e.g. arc correction x factor
-6.4 x 10 = -64dec = FFC0hex
Availability of Input Signals
The input signals listed below are available from firmware V4.1.x for all Inside/i systems.
Input signals (from robot to power source)
| Address | Signal | Activity / data type | Range | Factor | Process image | ||||
| Relative | Absolute | Standard | Economy | ||||||
| WORD | BYTE | BIT | BIT | ||||||
| 0 | 0 | 0 | 0 | Welding Start | Increasing | ✓ | ✓ | ||
| 1 | 1 | Robot ready | High | ||||||
| 2 | 2 | Working mode Bit 0 | High | See table Value Range for Working Mode on page 36 | |||||
| 3 | 3 | Working mode Bit 1 | High | ||||||
| 4 | 4 | Working mode Bit 2 | High | ||||||
| 5 | 5 | Working mode Bit 3 | High | ||||||
| 6 | 6 | Working mode Bit 4 | High | ||||||
| 7 | 7 | — | |||||||
| 1 | 0 | 8 | Gas on | Increasing | |||||
| 1 | 9 | Wire forward | Increasing | ||||||
| 2 | 10 | Wire backward | Increasing | ||||||
| 3 | 11 | Error quit | Increasing | ||||||
| 4 | 12 | Touch sensing | High | ||||||
| 5 | 13 | Torch blow out | Increasing | ||||||
| 6 | 14 | Processline selection Bit 0 | High | See table Value range Process line selection on page 37 | |||||
| 7 | 15 | Processline selection Bit 1 | High | ||||||
| 1 | 2 | 0 | 16 | Welding simulation | High | ✓ | ✓ | ||
| 1 | 17 | Welding process MIG/MAG: 1)
Synchro pulse on |
High | ||||||
| Welding process WIG: 2)
TAC on |
High | ||||||||
| 2 | 18 | Welding process WIG: 2)
Cap shaping |
High | ||||||
| 3 | 19 | — | |||||||
| 4 | 20 | — | |||||||
| 5 | 21 | Booster manual | High | ||||||
| 6 | 22 | Wire brake on | High | ||||||
| 7 | 23 | Torchbody Xchange | High | ||||||
| 3 | 0 | 24 | — | ||||||
| 1 | 25 | Teach mode | High | ||||||
| 2 | 26 | — | |||||||
| 3 | 27 | — | |||||||
| 4 | 28 | — | |||||||
| 5 | 29 | Wire sense start | Increasing | ||||||
| 6 | 30 | Wire sense break | Increasing | ||||||
| 7 | 31 | — | |||||||
| 2 | 4 | 0 | 32 | TWIN mode Bit 0 | High | See table Value Range for TWIN Mode on page 37 | ✓ | ✓ | |
| 1 | 33 | TWIN mode Bit 1 | High | ||||||
| 2 | 34 | — | |||||||
| 3 | 35 | — | |||||||
| 4 | 36 | — | |||||||
| 5 | 37 | Documentation mode | High | See table Value Range for Documentation Mode on page 37 | |||||
| 6 | 38 | — | |||||||
| 7 | 39 | — | |||||||
| 5 | 0 | 40 | — | ||||||
| 1 | 41 | — | |||||||
| 2 | 42 | — | |||||||
| 3 | 43 | — | |||||||
| 4 | 44 | — | |||||||
| 5 | 45 | — | |||||||
| 6 | 46 | — | |||||||
| 7 | 47 | Disable process controlled correction | High | ||||||
| 3 | 6 | 0 | 48 | — | ✓ | ✓ | |||
| 1 | 49 | — | |||||||
| 2 | 50 | — | |||||||
| 3 | 51 | — | |||||||
| 4 | 52 | — | |||||||
| 5 | 53 | — | |||||||
| 6 | 54 | — | |||||||
| 7 | 55 | — | |||||||
| 7 | 0 | 56 | ExtInput1 => OPT_Output 1 | High | |||||
| 1 | 57 | ExtInput2 => OPT_Output 2 | High | ||||||
| 2 | 58 | ExtInput3 => OPT_Output 3 | High | ||||||
| 3 | 59 | ExtInput4 => OPT_Output 4 | High | ||||||
| 4 | 60 | ExtInput5 => OPT_Output 5 | High | ||||||
| 5 | 61 | ExtInput6 => OPT_Output 6 | High | ||||||
| 6 | 62 | ExtInput7 => OPT_Output 7 | High | ||||||
| 7 | 63 | ExtInput8 => OPT_Output 8 | High | ||||||
| 4 | 8-9 | 0-7 | 64–79 | Welding characteristic- / Job number | UINT16 | 0 to 1000 | 1 | ✓ | ✓ |
| 5 | 10-11 | 0-7 | 80-95 | Welding process MIG/MAG: 1)
Constant Wire: Wire feed speed command value |
SINT16 | -327,68 to 327,67 [m/min] | 100 | ✓ | ✓ |
| Welding process WIG: 2)
Main- / Hotwire current command value |
UINT16 | 0 to 6553,5 [A] | 10 | ||||||
| For job-mode:
Power correction |
SINT16 | -20,00 to 20,00 [%] | 100 | ||||||
| 6 | 12-13 | 0-7 | 96-111 | Welding process MIG/MAG: 1)
Arclength correction |
SINT16 | -10,0 to 10,0 [Schritte] | 10 | ✓ | ✓ |
| Welding process MIG/MAG Standard-Manuel:
Welding voltage |
UINT16 | 0,0 to 6553,5 [V] | 10 | ||||||
| Welding process WIG: 2)
Wire feed speed command value |
SINT16 | -327,68 to 327,67 [m/min] | 100 | ||||||
| For job-mode:
Arclength correction |
SINT16 | -10,0 to 10,0 [Schritte] | 10 | ||||||
| Welding process Constant Wire:
Hotwire current |
UINT16 | 0,0 to 6553,5 [A] | 10 | ||||||
| 7 | 14-15 | 0-7 | 112-127 | Welding process MIG/MAG: 1)
Pulse-/dynamic correction |
SINT16 | -10,0 to 10,0 [steps] | 10 | ✓ | ✓ |
| Welding process MIG/MAG Standard-Manuel:
Dynamic |
UINT16 | 0,0 to 10,0 [steps] | 10 | ||||||
| Welding process WIG: 2)
Wire correction |
SINT16 | -10,0 to 10,0 [steps] | 10 | ||||||
| 8 | 16-17 | 0-7 | 128-143 | Welding process MIG/MAG: 1)
Wire retract correction |
UINT16 | 0,0 to 10,0 [steps] | 10 | ü | |
| Welding process WIG: 2)
Wire retract end |
UINT16 | OFF, 1 to 50 [mm] | 1 | ||||||
| 9 | 18-19 | 0-7 | 144-159 | Welding speed | UINT16 | 0,0 to 1000,0 [cm/min] | 10 | ✓ | |
| 10 | 20-21 | 0-7 | 160-175 | Process controlled correction | See table Value range for Process controlled correction on page 37 | ✓ | |||
| 11 | 22-23 | 0-7 | 176-191 | Welding process WIG: 2)
Wire positioning start |
✓ | ||||
| 12 | 24-25 | 0-7 | 192-207 | — | ✓ | ||||
| 13 | 26-27 | 0-7 | 208-223 | — | ✓ | ||||
| 14 | 28-29 | 0-7 | 224-239 | — | ✓ | ||||
| 15 | 30-31 | 0-7 | 240-255 | Wire forward / backward length | UINT16 | OFF / 1 to 65535 [mm] | 1 | ✓ | |
| 16 | 32-33 | 0-7 | 256-271 | Wire sense edge detection | UINT16 | OFF / 0,5 to 20,0 [mm] | 10 | ✓ | |
| 17 | 34-35 | 0-7 | 272-287 | — | ✓ | ||||
| 18 | 36-37 | 0-7 | 288-303 | — | ✓ | ||||
| 19 | 38-39 | 0-7 | 304-319 | Seam number | UINT16 | 0 to 65535 | 1 | ✓ | |
1) MIG/MAG Puls-Synergic, MIG/MAG Standard-Synergic, MIG/MAG Standard-Manuel, MIG/MAG PMC, MIG/MAG, LSC
2) WIG coldwire, WIG hotwire
Value Range for Working Mode
| Bit 4 | Bit 3 | Bit 2 | Bit 1 | Bit 0 | Description |
| 0 | 0 | 0 | 0 | 0 | Internal parameter selection |
| 0 | 0 | 0 | 0 | 1 | Special 2-step mode characteristics |
| 0 | 0 | 0 | 1 | 0 | Job mode |
| 0 | 1 | 0 | 0 | 0 | 2-step mode characteristics |
| 0 | 1 | 0 | 0 | 1 | 2-step MIG/MAG standard manual |
| 1 | 0 | 0 | 0 | 0 | Idle Mode |
| 1 | 0 | 0 | 0 | 1 | Stop coolant pump |
| 1 | 1 | 0 | 0 | 1 | R/L-Measurement |
Value range for operating mode
Value range Process line selection
| Bit 1 | Bit 0 | Description |
| 0 | 0 | Process line 1 (default) |
| 0 | 1 | Process line 2 |
| 1 | 0 | Process line 3 |
| 1 | 1 | Reserved |
Value range for process line selection
Value Range for TWIN Mode
| Bit 1 | Bit 0 | Description |
| 0 | 0 | TWIN Single mode |
| 0 | 1 | TWIN Lead mode |
| 1 | 0 | TWIN Trail mode |
| 1 | 1 | Reserved |
Value range for TWIN mode
Value Range for Documentation Mode
| Bit 0 | Description |
| 0 | Seam number of welding machine (internal) |
| 1 | Seam number of robot (Word 19) |
Value range for documentation mode
Value range for Process controlled correction
| Process | Signal | Activity / data type | Value range configuration range | Unit | Factor |
| PMC | Arc length stabilizer | SINT16 | -327.8 to +327.7 0.0 to +5.0 |
Volts | 10 |
Value range for process-dependent correction
Availability of Output Signals
The output signals listed below are available from firmware V4.1.x for all Inside/i systems.
Output Signals (from Power Source to Robot)
| Address | Signal | Activity / data type | Range | Factor | Process image | ||||
| Relative | Absolute | Standard | Economy | ||||||
| WORD | BYTE | BIT | BIT | ||||||
| 0 | 0 | 0 | 0 | Heartbeat Powersource | High/Low | 1 Hz | ✓ | ✓ | |
| 1 | 1 | Power source ready | High | ||||||
| 2 | 2 | Warning | High | ||||||
| 3 | 3 | Process active | High | ||||||
| 4 | 4 | Current flow | High | ||||||
| 5 | 5 | Arc stable- / touch signal | High | ||||||
| 6 | 6 | Main current signal | High | ||||||
| 7 | 7 | Touch signal | High | ||||||
| 1 | 0 | 8 | Collisionbox active | High | 0 = collision or cable break | ||||
| 1 | 9 | Robot Motion Release | High | ||||||
| 2 | 10 | Wire stick workpiece | High | ||||||
| 3 | 11 | — | |||||||
| 4 | 12 | Short circuit contact tip | High | ||||||
| 5 | 13 | Parameter selection internally | High | ||||||
| 6 | 14 | Characteristic number valid | High | ||||||
| 7 | 15 | Torch body gripped | High | ||||||
| 1 | 2 | 0 | 16 | Command value out of range | High | ✓ | ✓ | ||
| 1 | 17 | Correction out of range | High | ||||||
| 2 | 18 | — | |||||||
| 3 | 19 | Limitsignal | High | ||||||
| 4 | 20 | — | |||||||
| 5 | 21 | — | |||||||
| 6 | 22 | Main supply status | Low | ||||||
| 7 | 23 | — | |||||||
| 3 | 0 | 24 | Sensor status 1 | High | See table Assignment of Sensor Statuses 1-4 on page 41 | ||||
| 1 | 25 | Sensor status 2 | High | ||||||
| 2 | 26 | Sensor status 3 | High | ||||||
| 3 | 27 | Sensor status 4 | High | ||||||
| 4 | 28 | — | |||||||
| 5 | 29 | — | |||||||
| 6 | 30 | — | |||||||
| 7 | 31 | — | |||||||
| 2 | 4 | 0 | 32 | — | ✓ | ✓ | |||
| 1 | 33 | — | |||||||
| 2 | 34 | — | |||||||
| 3 | 35 | Safety status Bit 0 | High | See table Value range Safety status on page page 42 | |||||
| 4 | 36 | Safety status Bit 1 | High | ||||||
| 5 | 37 | — | |||||||
| 6 | 38 | Notification | High | ||||||
| 7 | 39 | System not ready | High | ||||||
| 5 | 0 | 40 | — | ||||||
| 1 | 41 | — | |||||||
| 2 | 42 | — | |||||||
| 3 | 43 | — | |||||||
| 4 | 44 | — | |||||||
| 5 | 45 | — | |||||||
| 6 | 46 | — | |||||||
| 7 | 47 | — | |||||||
| 3 | 6 | 0 | 48 | Process Bit 0 | High | See table Value Range for Process Bit on page 42 | ✓ | ✓ | |
| 1 | 49 | Process Bit 1 | High | ||||||
| 2 | 50 | Process Bit 2 | High | ||||||
| 3 | 51 | Process Bit 3 | High | ||||||
| 4 | 52 | Process Bit 4 | High | ||||||
| 5 | 53 | — | |||||||
| 6 | 54 | Touch signal gas nozzle | High | ||||||
| 7 | 55 | TWIN synchronization active | High | ||||||
| 7 | 0 | 56 | ExtOutput1 <= OPT_Input1 | High | |||||
| 1 | 57 | ExtOutput2 <= OPT_Input2 | High | ||||||
| 2 | 58 | ExtOutput3 <= OPT_Input3 | High | ||||||
| 3 | 59 | ExtOutput4 <= OPT_Input4 | High | ||||||
| 4 | 60 | ExtOutput5 <= OPT_Input5 | High | ||||||
| 5 | 61 | ExtOutput6 <= OPT_Input6 | High | ||||||
| 6 | 62 | ExtOutput7 <= OPT_Input7 | High | ||||||
| 7 | 63 | ExtOutput8 <= OPT_Input8 | High | ||||||
| 4 | 8-9 | 0-7 | 64-79 | Welding voltage | UINT16 | 0.0 to 655.35 [V] | 100 | ✓ | ✓ |
| 5 | 10-11 | 0-7 | 80-95 | Welding current | UINT16 | 0.0 to 6553.5 [A] | 10 | ✓ | ✓ |
| 6 | 12-13 | 0-7 | 96-111 | Wire feed speed | SINT16 | -327.68 to 327.67 [m/ min] | 100 | ✓ | ✓ |
| 7 | 14-15 | 0-7 | 112-127 | Actual real value for seam tracking | UINT16 | 0 to 6.5535 | 10000 | ✓ | ✓ |
| 8 | 16-17 | 0-7 | 128-143 | Error number | UINT16 | 0 to 65535 | 1 | ✓ | |
| 9 | 18-19 | 0-7 | 144-159 | Warning number | UINT16 | 0 to 65535 | 1 | ✓ | |
| 10 | 20-21 | 0-7 | 160-175 | Motor current M1 | SINT16 | -327.68 to 327.67 [A] | 100 | ✓ | |
| 11 | 22-23 | 0-7 | 176-191 | Motor current M2 | SINT16 | -327.68 to 327.67 [A] | 100 | ✓ | |
| 12 | 24-25 | 0-7 | 192-207 | Motor current M3 | SINT16 | -327.68 to 327.67 [A] | 100 | ✓ | |
| 13 | 26-27 | 0-7 | 208-223 | — | ✓ | ||||
| 14 | 28-29 | 0-7 | 224-239 | — | ✓ | ||||
| 15 | 30-31 | 0-7 | 240-255 | — | ✓ | ||||
| 16 | 32-33 | 0-7 | 256-271 | Wire position | SINT16 | -327.68 to 327.67 [mm] | 100 | ✓ | |
| 17 | 34-35 | 0-7 | 272-287 | — | ✓ | ||||
| 18 | 36-37 | 0-7 | 288-303 | — | ✓ | ||||
| 19 | 38-39 | 0-7 | 304-319 | — | ✓ | ||||
Assignment of Sensor Statuses 1-4
| Signal | Description |
| Sensor status 1 | OPT/i WF R wire end (4,100,869) |
| Sensor status 2 | OPT/i WF R wire drum (4,100,879) |
| Sensor status 3 | OPT/i WF R ring sensor (4,100,878) |
| Sensor status 4 | Wire buffer set CMT TPS/i (4,001,763) |
Assignment of sensor statuses
Value range Safety status
| Bit 1 | Bit 0 | Description |
| 0 | 0 | Reserve |
| 0 | 1 | Hold |
| 1 | 0 | Stop |
| 1 | 1 | Not installed / active |
Value range Safety status
Value Range for Process Bit
| Bit 4 | Bit 3 | Bit 2 | Bit 1 | Bit 0 | Description |
| 0 | 0 | 0 | 0 | 0 | No internal parameter selection or process |
| 0 | 0 | 0 | 0 | 1 | MIG/MAG pulse synergic |
| 0 | 0 | 0 | 1 | 0 | MIG/MAG standard synergic |
| 0 | 0 | 0 | 1 | 1 | MIG/MAG PMC |
| 0 | 0 | 1 | 0 | 0 | MIG/MAG LSC |
| 0 | 0 | 1 | 0 | 1 | MIG/MAG standard manual |
| 0 | 0 | 1 | 1 | 0 | Electrode |
| 0 | 0 | 1 | 1 | 1 | TIG |
| 0 | 1 | 0 | 0 | 0 | CMT |
| 0 | 1 | 0 | 0 | 1 | ConstantWire |
| 0 | 1 | 0 | 1 | 0 | ColdWire |
| 0 | 1 | 0 | 1 | 1 | DynamicWire |
Value Range for Process Bit
Value Range for Function status
| Bit 1 | Bit 0 | Description |
| 0 | 0 | Inactive |
| 0 | 1 | Idle |
| 1 | 0 | Finished |
| 1 | 1 | Error |
Value range for function status
Retrofit Image Input and Output Signals
Input Signals
The signals listed below are available from firmware V1.6.0 for all Inside/i systems.
| Serial no. | Signal designation | Range | Action |
| E01 | Welding on | High | |
| E02 | Robot ready | High | |
| E03 | Operating mode bit 0 | See table Value range for operating modes on page 44 | High |
| E04 | Operating mode bit 1 | High | |
| E05 | Operating mode bit 2 | High | |
| E06 | — | ||
| E07 | — | ||
| E08 | — | ||
| E09 | Gas test | High | |
| E10 | Wire forward | High | |
| E11 | Wire backward | High | |
| E12 | Error quit | High | |
| E13 | Position search | High | |
| E14 | Purge welding torch | High | |
| E15 | — | ||
| E16 | — | ||
| E17 – E24 | Job number | 0 to 99 | |
| E25 – E31 | Program number | 1 to 127 | |
| E32 | Welding simulation | High | |
| Only in Job mode (E17 – E32): | |||
| E17 – E31 | Job number | 0 to 999 | |
| E32 | Welding simulation | High | |
| E33 – E40 | Output set value – Low byte | 0 to 65535 (0 to 100%) |
|
| E41 – E48 | Output set value – High byte | ||
| E49 – E56 | Arc length correction, set value Low byte | 0 to 65535 (-30 to +30%) |
|
| E57 – E64 | Arc length correction, set value High byte | ||
| E65 – E72 | Pulse or dynamic correction | 0 to 255 (-5 to +5%) |
|
| E73 – E80 | — | ||
| E81 – E88 | — | ||
| E89 – E96 | — | ||
| E97 – E104 | Welding speed – Low byte | 0 to 65535 (0 to 6553.5 cm/min) |
|
| E105 – E112 | Welding speed – High byte | ||
| E113 | SynchroPulse on | High | |
| E114 | — | ||
| E115 | — | ||
| E116 | — | ||
| E117 | Output full range (0 to 30 m) | High | |
| E118 | — | ||
| E119 | — | ||
| E120 | — | ||
| E121 – E128 | — | ||
| E129 – E296 | — | ||
Value range for operating modes
| Bit 2 | Bit 1 | Bit 0 | Description |
| 0 | 0 | 0 | MIG/MAG Synergic welding |
| 0 | 0 | 1 | MIG/MAG Synergic welding |
| 0 | 1 | 0 | Job mode |
| 0 | 1 | 1 | Internal parameter selection |
Output Signals
The signals listed below are available from firmware V1.6.0 for all Inside/i systems.
| Seq. no | Signal designation | Range | Action |
| A01 | Arc stable | High | |
| A02 | Limit signal | High | |
| A03 | Process active | High | |
| A04 | Main current signal | High | |
| A05 | Welding torch collision protection | High | |
| A06 | Power source ready | High | |
| A07 | Communication ready | High | |
| A08 | Life Cycle Toggle Bit (250ms) | High | |
| A09 – A16 | — | ||
| A17 – A24 | — | ||
| A25 | — | ||
| A26 | — | ||
| A27 | — | ||
| A28 | Wire present | ||
| A29 | Short circuit time exceeded | High | |
| A30 | — | ||
| A31 | — | ||
| A32 | Power out of range | High | |
| A33 – A40 | Welding voltage actual value – Low byte | 0 to 65535 (0 to 100 V) |
|
| A41 – A48 | Welding voltage actual value – High byte | ||
| A49 – A56 | Welding current actual value – Low byte | 0 to 65535 (0 to 1000 A) |
|
| A57 – A64 | Welding current actual value – High byte | ||
| A65 – A72 | Motor current | 0 to 255 (0 to 5 A) |
|
| A73 – A80 | — | ||
| A81 – A88 | — | ||
| A89 – A96 | — | ||
| A97 – A104 | Wire speed – Low byte | 0 to vDmax | |
| A105 – A112 | Wire speed – High byte | ||
| A113 – A120 | — | ||
| A121 – A128 | — | ||
| A129 – A296 | — |
Fronius International GmbH
FroniusstraBe 1
4643 Pettenbach
Austria
contact@fronius.com
www.fronius.com
At www.fronius.com/contact you will find the contact details of all Fronius subsidiaries and Sales & Service Partners.
Documents / Resources
 |
Fronius RI FB Inside CC-M40 EtherCAT The Bus Module [pdf] Instruction Manual 42, 0410, 1915, RI FB Inside CC-M40 EtherCAT The Bus Module, RI FB, Inside CC-M40 EtherCAT The Bus Module, EtherCAT The Bus Module, Bus Module, Module |
