FOAMit-FOG-IT6-Wall-Mounted-Fog-System-LOGO

FOAMit FOG-IT6 Wall Mounted Fog System FOAMit-FOG-IT6-Wall-Mounted-Fog-System-PRODUCT

USER MANUAL

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

WARNING

Read this manual completely and understand the machine before interacting with it. FOAMit-FOG-IT6-Wall-Mounted-Fog-System-FIG1

  • Read all instructions before installing or operating unit.
  • Always wear appropriate personal protective equipment (PPE) when operating or servicing unit.
  • Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet (MSDS).
  • Fogging with chemical products can be hazardous. Know the hazards of your chemical products prior to use. Wear appropriate personal protective equipment and follow all instructions and safety precautions in accordance with the MSDS for your chemical product.
  • If this unit is modified or serviced with parts not listed in this manual, the unit may not operate correctly.
  • Before performing any maintenance on this unit, disconnect the unit from the electrical power source and compressed air supply, and open the air purge valve (QFSOV38) to release any air pressure stored in the system.
  • Do not exceed an incoming air pressure of 150 psi (10.3 bar).
  • Do not exceed a fluid temperature of 100˚F (37˚C).
  • Only use clean and dry air. Air must be filtered and free of moisture or pump life will be diminished. If needed, install a water separator (WS-20CFM) before unit.
  • Do not use an air lubricator before the unit.
  • Never use unit if it is damaged or leaking.
  • Disconnect unit from electrical power source before servicing.

PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.
Always remember to recycle. Specifications and parts are subject to change without notice.

OPTIONS
Control boxPump Seal Material
 

FOG-IT6

Santoprene (standard)
Viton (V)
Kalrez (K)
Add bold option codes to item number as shown. For standard options, no option code is needed.

Examples:

•      FOG-IT6 (standard unit with Santoprene pump seals)

•      FOG-IT6V (unit with Viton pump seals)

Nozzle

assemblies

FG-NA-N130

FG-NA-26SS

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

REQUIREMENTS
 WITH FG-NA-N130 NOZZLES:WITH FG-NA-26SS NOZZLES:
Compressed air

requirements

At factory air pressure setting of 50 psi (3.4 bar): 2 cfm (56.6 l/min) for control box, plus 2.5 cfm (70.8 l/min) per nozzle

Maximum incoming air pressure: 150 psi (10.3 bar)

At factory air pressure setting of 50 psi (3.4 bar): 2 cfm (56.6 l/min) for control box, plus 5 cfm (142 l/ min) per nozzle

Maximum incoming air pressure: 150 psi (10.3 bar)

Liquid temperature

range

40-100˚F (4.4-37˚C)
Electrical

requirements

120 VAC at 60 Hz, 2 amps (GFCI protected outlet)
Operating voltage120 VAC
Chemical

compatibility

Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals. For more information on chemical compatibility, consult the manufacturer or MSDS for your product.
SPECIFICATIONS
 WITH FG-NA-N130 NOZZLES:WITH FG-NA-26SS NOZZLES:
Power typeCompressed air, electricity
Chemical pickup typeDraws from pre-mixed solution
Number of products

unit can draw from

One product
Suction line length/

diameter

8 ft. (2.4 m) hose with 3/8 in. (9.5 mm) inside diameter)
Flow rate*7.9 oz/min (0.23 l/min)5.3 oz/min (0.16 l/min)
Pump sealsSantoprene, Viton, or Kalrez
Nozzle constructionPolypropylene and kynarCelcon, stainless steel, EPDM and nylon
Timer operation typeDelay on make single shot
Droplet size15 micron at 50 psi (3.4 bar)35 micron at 50 psi (3.4 bar)
Coverage area1 liter of solution will cover approximately 1000 cubic feet**
Coverage patternFlat pattern with projection up to 10 ft. (3 m) from

nozzle

Pattern up to 8 ft. (2.4 m) wide (side to side) and 3 ft. (0.9 m) thick (top to bottom), with projection up to 15 ft. (4.6 m) from nozzle
Number of

nozzles***

1-20 nozzles per control box1-12 nozzles per control box
Tubing/fitting sizesDesigned for use with 3/8 in. (9.5 mm) outside diameter tubing between control box and nozzle(s)

Installation Instructions

  1. Remove all components from the packaging.
  2. Select an area to mount the control box.
    Note: The control box should be mounted to a vertical wall. We recommend mounting the control box at a height of 6 ft. (1.8 m) or less. The chemical suction line must reach the bottom of the chemical container. The bottom of the chemical container should not be positioned higher than the bottom of the control box.
  3. Attach the control box mounting feet to the back of the control box, using the four screws provided in the parts package.
  4. Mount the control box to the wall using the four screws and plastic anchors provided in the parts package.
    Note: To drill holes for the plastic anchors, use a 5/16 inch drill bit.
  5. Install the air purge valve (QFSOV38) and tee fitting (QFT38) as shown in the diagram.  FOAMit-FOG-IT6-Wall-Mounted-Fog-System-FIG2
  6. Mount the fog nozzle assembly (FG-NA-N130, FG-NA-26SS) in the desired location, using the included screws and plastic anchors. Repeat as needed for multiple nozzles.
  7. Run tubing (H38CP) from the tee fitting (QFT38) to the solution inlet fitting on a nozzle assembly. Then run tubing from the solution outlet fitting on the original nozzle to the solution inlet fitting on the next nozzle. Repeat as needed for multiple nozzles.
  8. Run tubing (H38CP) from the air outlet (QF1238) on the control box to the air inlet fitting on a nozzle assembly. Then run tubing from the air outlet fitting on the original nozzle to the air inlet fitting on the next nozzle. Repeat as needed for multiple nozzles.
    Note: The air and solution lines must be routed to the appropriate fittings (as labeled), or the fog quality of the unit will be negatively impacted. Make sure to insert the tubing all the way into the fittings to ensure proper connection.
  9. When you reach the last nozzle, either plug the air and solution outlet fittings, or loop the air and solution lines from the last nozzle back into the system.
    Note: Depending on your configuration, plugs (QFP38), additional tee fittings (QFT38) and/or additional tubing (H38CP) may be required to complete the installation.
  10. With the air inlet valve (HV60-H) in the closed position, connect a compressed air line to the air inlet fitting (SSE12). The air inlet fitting is 1/2 in. FPT.
  11. Set the timer (TRDU120) for the desired delay time and run time, as described in the timer adjustment instructions.
  12. With the power switch (TS2, TS2PLATE, TSBT12) in the OFF position, plug the unit into a GFCI protected 120 VAC power outlet.
  13. Follow all instructions from chemical manufacturer. Place the chemical suction line into a container of pre-mixed chemical solution.

TIMER ADJUSTMENT INSTRUCTIONS

To set the timer:FOAMit-FOG-IT6-Wall-Mounted-Fog-System-FIG3

  1. The five “MODE” switches (A-E) in the bottom left corner set the timer function. For fogging applications, switch A and switch D should be ON, and the other switches (B, C, and E) should be OFF. This puts the timer in Dual Mode, with the 1st Delay functioning as a delay time, and the 2nd Delay functioning as a single- shot run time.
  2. The remaining three switches in the bottom row set the time interval. One switch lets you choose MIN (minutes) or SEC (seconds). The other two switches let you select a multiplier (x0.1, x1, x10, or x100), which can increase or reduce the total active time.
  3. The switches in the upper column control the active time. In Dual Mode, the top 5 switches control the 1st Delay (delay time), and the lower 5 switches control the 2nd Delay (run time). The active time for each function is equal to the total of the numbers next to any of these switches that are ON, times the selected multiplier.

Operation Instructions

Fogging with chemical products can be hazardous. Know the hazards of your chemical products prior to use. Wear appropriate personal protective equipment and follow all instructions and safety precautions in accordance with the MSDS for your chemical product.

  1. Prepare the area to be fogged.
  2. Verify the delay time and run time settings on the timer (see Timer Adjustment Instructions).
  3. Make sure the air inlet valve (HV60-H) is open, and the air purge valve (QFSOV38) is closed.
  4. Turn the power switch (TS2, TS2PLATE, TSBT12) to the ON position.
  5. To activate the unit, push the green button (BUT78GR). The unit will begin cycling through the delay and run time intervals set on the timer, beginning with the delay time.
  6. At the end of the run time, the unit will shut off. Observe appropriate safety precautions when reentering the area, in accordance with the MSDS for your chemical product.
  7. Turn the power switch (TS2, TS2PLATE, TSBT12) OFF to prevent unwanted activation of the unit
  8. With the air inlet valve (HV60-H) in the open position, open the air purge valve (QFSOV38) to clear any solution from the lines. Close the air purge valve (QFSOV38) after all solution has been cleared from the system.

Maintenance Instructions

To keep your fog unit operating properly, periodically perform the following maintenance procedures:
Note: Before performing any maintenance, disconnect the unit from the electrical power source and compressed air supply, and open the air purge valve (QFSOV38) to release any air pressure stored in the system.

  • Inspect the pump (P56/P56K/P56V) for wear and leaks.
  • Inspect all hoses for leaks or excessive wear. Make sure all hose clamps and push-fittings are in good condition and properly secured.
  • Check the chemical suction line and strainer for debris and clean as needed.
  • Drain your air compressor tank on a regular basis to help extend pump life. An air source with a high moisture content will accelerate pump wear. Note: If your air source has a high moisture content, you may wish to install a water separator (WS-20CFM) before the unit.

Troubleshooting Instructions

  • If air passes through the pump (P56/P56K/P56V) without cycling, the pump needs to be replaced.
  • Check the chemical suction line and strainer for debris or damage. Clean or replace as needed. To prevent damage to the unit, the strainer (STR14) must always be used.

CONTROL BOX ASSEMBLY
Inside View: FOAMit-FOG-IT6-Wall-Mounted-Fog-System-FIG4

Outside View:FOAMit-FOG-IT6-Wall-Mounted-Fog-System-FIG5

OPTIONAL COMPONENT WATER SEPARATOR
Item Number: WS-20CFMFOAMit-FOG-IT6-Wall-Mounted-Fog-System-FIG6

NOZZLE ASSEMBLY
Item Number: FG-NA-N130FOAMit-FOG-IT6-Wall-Mounted-Fog-System-FIG7NOZZLE ASSEMBLY
Item Number: FG-NA-26SS or FOG-IT6-NP  FOAMit-FOG-IT6-Wall-Mounted-Fog-System-FIG8

ITEM NUMBERDESCRIPTION
ACV3D1/2 DEMA AIR SOLENOID, BRASS – 120v – 31gpm
AG1001.5 INCH DRY MODEL 20 DUAL SCALE GAUGE
B10322510-32 X 1/4in PHIL MACH SCREW 18-8
BA383/8 MPT X 3/8 FPT ADAPTOR
BEL14M14MBRASS ELBOW 1/4in MPT X 1/4in MPT
BEL38M38MBRASS ELBOW 3/8in MPT X 3/8in MPT
BN3838BRASS HEX NIPPLE 3/8in X 3/8in
BUT78GRPB OPR NO CB
CC3224LTC BLACK 1/2 NPT
CC84631/2in NPT BLACK LOCKNUT
CV38PVC CHECK VALVE 3/8 BARBS – SS SPRING
EC14-2OETIKER CLAMP 13.8
FW38.687 ID X 1-1/2 OD X .07 TK FLATWASHER (5/8) 18-8
FWLG14.569 ID X 1.28 OD X .08 THICK FLAT WASHER SS 18-8
H14B-H1/4 INCH BLUE HOSE- GOODYEAR HORIZON –

Available per ft.

H38B-H3/8 INCH BLUE GOODYEAR HORIZON HOSE – Available

per ft.

H38CP3/8 IN OD POLYETHYLENE TUBING – NATURAL –

Available per ft.

HB14381/4in MPT X 3/8in HOSE BARB (PLASTIC)
HBB1414BRASS 1/4 X 1/4 HOSE BARB
HBF3812HOSE BARB 3/8 X FEMALE PIPE THREAD 1/2 IN
HBSS1238STAINLESS HOSE BARB 1/2mpt X 3/8 barb
HBSSEL1438STAINLESS HOSE BARB ELBOW 1/4 INCH NPT X 3/8

HOSE BARB

HHBB1418HEX HEAD BRASS BUSHING 1/4in X 1/8in
HHSB1214HEX HEAD S.S. REDUCER BUSHING 1/2 X 1/4
HHSB1238HEX HEAD S.S. REDUCER BUSHING 1/2in X 3/8
HV60-H1/2” S.S. BALL VALVE W/ STRAIGHT HANDLE W/O WELD
P565700 PUMP WITH SANTOPRENE SEALS – INCLUDES HOSE BARBS, AIR FITTING, AND AIR PORT
P56K5700 PUMP WITH KALREZ SEALS – INCLUDES HOSE BARBS, AIR FITTING, AND AIR PORT
P56V5700 PUMP WITH VITON SEALS – INCLUDES HOSE BARBS, AIR FITTING, AND AIR PORT
20756103BPolypro G57 Air Port x HB Straight, w/ Viton o-ring
HB14P1/4in BRASS HB AIR FITTING /G57/P56
HB5638HOSE BARB FOR P56 PUMP
HB5638KHOSE BARB FOR P56K PUMP
HB5638VHOSE BARB FOR P56V PUMP
P56-BRKTPUMP BRACKET- STAINLESS STEEL
P56-BRKT-SCREWHI LO SCREW FOR RETAINING P56-BRKT
PB16138POLYPROPYLENE CONTROL BOX – WORKING DIMS 16x13x8 – PUMP MOUNT
PB16138-GSKTNEOPRENE GASKET 0.220 INCH ROUND CORD STOCK
PB16138-LATCHLATCH FOR PB16138
PB16138-PINSTAINLESS STEEL HINGE PIN FOR CONTROL BOX

PB16138 – 1/8 x 4 3/4 x 1/2inches

PBFT-PPMOUNTING FEET FOR POLYBOX – PB16138 – POLYPROPYLENE
PFN26-SSPNEUMATIC FOG NOZZLE WITH STAINLESS STEEL TIP

– HIGH FLOW

PFN-N130Pneumatic Fog Nozzle(1/4QMJ+SUQF-N130 ASSEMBLED) – Polypropylene and KYNAR
PHC14BLACK POLY HOSE CLAMP
PL16138CONTROL BOX LID – POLYPROPYLENE – 16x13x8 – HINGED LOCKABLE LID
PL-GGREEN PILOT LIGHT – MC GILL
QF1238MALE CON. 3/8in TUBE X 1/2in MPT – POLYPROPYLENE
QF1438MALE CON. 3/8in TUBE X 1/4in MPT – POLYPROPYLENE
QFSOV38SHUT OFF VALVE 3/8in TUBE POLYPROPYLENE
QFT38UNION TEE 3/8in TUBE POLYPROPYLENE
R38CFDR60-3NG FILTER, REG 3/8in
S1034FHL10 X 3/4 PHIL FLAT HI-LO THRD SCREW 18-8
SHW33in LONG COATED WEIGHT
SN12121/2in HEX STAINLESS STEEL NIPPLE
SSA14SS304 MALE/FEMALE ADAPTOR 1/4 NPT X 1/4 NPT
SSC38WORM GEAR CLAMP, S/S (.25-.63)
SSE12STREET ELBOW 1/2in – 316 S.S.
SSLB 1414GA SS BRACKETS W/SLOTS
SST121/2in FPT 304 S.S. TEE
STR1440 MESH SUCTION LINE STRAINER 1/4 MNPT
T14BFEMALE BRASS TEE 1/4in
TRDU120120 VOLT MULTI-FUNCTION TIME RELAY
TRS1111 PIN MAGNAL SOCKET
TS2TOGGLE SWITCH SPST
TS2PLATEON/OFF SWITCH PLATE
TSBT12TOGGLE SWITCH BOOT
TW9161/2 INT TOOTH L/W 410SS
WC14BCBUTT CONNECTOR
WC14FRK14-16 – INSULATED NARROW FORK TERM.

CONNECTOR

WCB14F14-16 – 1/4 FEM INSULATED CONNECTOR
WCB14FY10-12 – 1/4in FEMALE INSULATED CONNECTOR
WMS1414 X 1 1/4 HEX W/H SMS SLOTT, S/S
WMS14A5/16 X 1 1/2 STRAIGHT PLASTIC ANCHOR
WR1A18/3 SJOOW 90 BLACK N.A. W/ 5-15P & 7in ROJ
WS-20CFMTSUNAMI WATER SEPARATOR/AIR DRYER 20 CFM

Documents / Resources

FOAMit FOG-IT6 Wall Mounted Fog System [pdf] User Manual
FOG-IT6, FG-NA-N130, FG-NA-26SS, FOG-IT6 Wall Mounted Fog System, Wall Mounted Fog System
FOAMit FOG-IT6 Wall Mounted Fog System [pdf] User Manual
FOG-IT6, FG-NA-N130, FG-NA-26SS, Wall Mounted Fog System

References

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