Topyond Electric Bike Controller Kit Instruction Manual

1. بیش ازview

This manual provides detailed instructions for the installation, operation, and maintenance of the Topyond Electric Bike Controller Kit. This kit is designed for modifying or replacing components on 36V/48V 1000W electric bicycles, electric scooters, and similar vehicles, enhancing your riding experience with advanced control and display features.

The kit includes a 30A sine wave controller, a KT-LCD8H panel, a 10B power sensor, and a 20X full throttle grip. These components can be used individually or as a complete system.

Figure 1: Complete Topyond Electric Bike Controller Kit Components

2. اطلاعات ایمنی

هشدار:

• قبل از انجام هرگونه نصب، نگهداری یا عیب‌یابی، همیشه برق را قطع کنید.
• Improper installation or use can lead to electric shock, fire, or serious injury.
• Professional installation by a qualified technician is highly recommended.
• اطمینان حاصل کنید که همه اتصالات ایمن و عایق هستند تا از اتصال کوتاه جلوگیری شود.
• Do not expose the controller or display to water or extreme weather conditions.
• بررسی حجم باتریtage compatibility with the controller (36V/48V).

3. محتویات بسته

The Topyond Electric Bike Controller Kit includes the following items:

• 1x 30A Sine Wave Controller
• 1x KT-LCD8H Display Panel
• 1x 10B Power Magnetic Point (PAS Sensor)
• 1x 20X Full Throttle Grip

Figure 2: Kit components and examples of compatible electric bikes.

4. راه اندازی و نصب

4.1 Controller Wiring Overview

The controller features multiple color-coded wires for various connections. Ensure each connection is made correctly according to the corresponding component.

Figure 3: Topyond Controller with labeled wiring for different functions.

اتصالات کلیدی:

• قدرت باتری: Red (positive) and Black (negative) lines.
• Motor Phase Lines: Blue, Green, Yellow wires for motor connection.
• سنسور هال: Multi-pin connector for motor's Hall sensor.
• نمایش: Connector for the KT-LCD8H panel.
• دریچه گاز: Connector for the 20X Full Throttle Grip.
• ترمز الکترونیکی: Connectors for electronic brake levers.
• نور: Connectors for headlights/taillights.
• PAS (Power Assist Sensor): Connector for the 10B Power Magnetic Point.

4.2 Component Specifics and Connections

4.2.1 کنترلر

The sine wave controller provides stable and safe operation. Its grooved design aids in heat dissipation, protecting internal circuits.

Figure 4: Controller with detailed specifications.

Ensure the red and black power lines from the controller are connected to the corresponding positive and negative terminals of your battery. The blue, green, and yellow phase lines should connect to the motor's phase lines, matching colors.

4.2.2 KT-LCD8H Display Panel

The display panel provides essential riding information. It is suitable for 22.2mm diameter handlebars.

Figure 5: KT-LCD8H Display Panel with interface details.

Connect the display's 5-pin interface cable to the corresponding port on the controller. Mount the display securely on your handlebar.

4.2.3 10B Power Magnetic Point (PAS Sensor)

This sensor assists with pedaling. It is typically installed on the left side of the crank.

Figure 6: 10B Power Magnetic Point (PAS Sensor) with specifications.

Connect the 3-pin SM connector of the PAS sensor to the controller. Ensure it is installed in the correct position for accurate pedal assistance.

4.2.4 20X Full Throttle Grip

The throttle grip provides direct motor control. It is compatible with 22.2mm handlebars.

Figure 7: 20X Full Throttle Grip with specifications.

Connect the 3-pin SM connector of the throttle grip to the controller. Pay attention to the red and black lines in the throttle connection, ensuring they are connected correspondingly.

4.3 Wiring and Display Setup Demonstration Video

5. Operating Instructions (KT-LCD8H Panel)

The KT-LCD8H display provides various functions for controlling and monitoring your e-bike.

• روشن/خاموش برق: Long press the power button to turn the display on or off.
• Adjusting PAS Levels: Use the '+' and '-' buttons to adjust the pedal assist levels.
• Accessing Parameter Settings: Long press the power button and '+' button simultaneously to enter the parameter setting mode.

5.1 Key Parameter Settings (P01-P20)

In parameter setting mode, use the power button to cycle through parameters (P01-P20) and the '+' / '-' buttons to adjust values. Long press the power button to exit.

• P01: روشنایی نور پس زمینه (1-3, 3 is brightest)
• P02: Change Metric (0: km, 1: mile)
• P03: باتری جلدtagتنظیم e (Default 36V, adjustable for 36V-60V systems)
• P04: Hibernate Mode Time (1-60 minutes, 0 for no hibernate)
• P05: Total Assist Levels (0-5, 0 for no assist)
• P06: Wheel Size (inch) (Set according to your wheel size)
• P07: Speed Calculation (Number of magnets for speed calculation, range 1-255)
• P08: Speed Limit Range (0-100km/h)
• P09: Zero Speed Start (0: zero start, 1: non-zero start)
• P10: Driving Mode Selection (0: only assist, 1: only electric, 2: both)
• P11: Assist Sensitivity (Range 1-24, sets delay between pedaling and motor start)
• P12: Assist Starting Power (Range 1-5, sets the starting power of the motor)
• P13: Assist Disc Type (5, 8, 12 magnets)
• P14: Current Limit of Controller (Range 3-20A, 12A by default)
• P15: کم حجمtage Protection Setting of Controller
• P16: ODO Distance Reset (Hold '+' for 5 seconds to reset)
• P17: Cruise Mode Selection (0: cruise mode disabled, 1: cruise mode enabled)
• P18: Speed Ratio
• P19: Assist Level (0: disable, 1: level 0, 2: level 1, etc.)
• P20: Protocol Selection (0: NO 2 Protocol, 1: S5 Protocol)

6. تعمیر و نگهداری

Regular maintenance ensures the longevity and optimal performance of your e-bike controller kit.

• پاکیزگی: Keep the controller, display, and all connections clean and free from dust, dirt, and moisture. Use a soft, dry cloth for cleaning.
• بررسی اتصال: Periodically inspect all electrical connections for tightness and signs of wear or corrosion. Re-secure any loose connections.
• یکپارچگی کابل: Check all cables for cuts, fraying, or damage. Replace damaged cables immediately to prevent short circuits or system failure.
• قرار گرفتن در معرض آب: Avoid riding in heavy rain or submerging the components in water. While the components are designed for outdoor use, excessive water exposure can cause damage.
• مدیریت حرارت: Ensure the controller has adequate airflow for cooling. Do not cover it with insulating materials during operation.

7 عیب یابی

The KT-LCD8H display can show error codes to help diagnose issues. Refer to the display manual for a complete list and descriptions of error codes (E00-E12).

مراحل کلی عیب یابی:

• بدون برق: Check battery connection and charge level. Ensure the display is properly connected and powered on.
• موتور واکنش نشان نمی‌دهد: Verify all motor phase and Hall sensor connections. Check for error codes related to the motor or controller.
• Inconsistent Assist: Check PAS sensor installation and connection. Adjust PAS sensitivity (P11) if needed.
• Throttle Issues: Inspect throttle wiring for damage. Check for throttle error codes.

8. مشخصات

پارامترهای کنترل کننده:

• مواد: آلیاژ آلومینیوم
• حداکثر جریان: 30±2 آمپر
• جریان رتبه بندی شده: 15A
• جلدtage: DC 36V 48V
• Brake Input: سطح پایین
• حجم کمtagحفاظت e: DC30/40±0.5V
• Applicable Motor: 1000 وات

Panel Parameters (KT-LCD8H):

• مواد: PC
• مدل: For KT LCD8H
• مناسب برای: 22.2mm Diameter Handlebar Installation
• جلدtage: 24 ولت 36 ولت 48 ولت
• رابط کاربری: 5 پین
• توابع: Riding Time, Riding Speed, Riding Mileage, Power Gear, Power Indication, Fault Code Prompts, Headlight Display, Motor Running Status, 6km/H Power Promotion.

Assisted Magnetic Point Parameters (10B Power Sensor):

• مواد: Plastic, Magnet
• جلدtage: DC 36V 48V
• طول خط: 100 سانتی متر / 39.4 اینچ
• رابط: 3 Pin SM Connector
• موقعیت نصب: سمت چپ

20X Full Throttle Grip Parameters:

• مواد: لاستیک
• جلدtage: DC 24V 36V 48V 60V 72V
• طول خط: 180 سانتی متر / 70.9 اینچ
• رابط: 3 Pin SM Connector

اطلاعات عمومی محصول:

• وزن مورد: 1.2 کیلوگرم
• ASIN: B0CKRF24GC
• شماره مدل: Topyonddghfyi0s1x
• تاریخ اولین موجود: 9 اکتبر 2023

9. گارانتی و پشتیبانی

For warranty information and customer support, please refer to the documentation provided with your purchase or contact the seller directly. You can also visit the official Topyond store for more product information and assistance:

Visit the Topyond Store