Einhell 504395 Case Compressor Instruction Manual

Einhell 504395 Case Compressor

Safety Regulations

Danger!

When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care.
Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

Explanation of the symbols used (see Fig. 8)

1. Danger! – Read the operating instructions to reduce the risk of injury.
2. Caution! Wear ear-muffs. The impact of noise can cause damage to hearing.
3. Beware of electrical voltage!
4. Beware of hot parts!
5. Warning! The equipment is remote-controlled and may start-up without warning.
   

Warning!

Read all the safety information, instructions, illustrations and technical data provided on or with this power tool. Failure to adhere to the following instructions may result in electric shock, fire and/or serious injury.
Keep all the safety information and instructions in a safe place for future use.
The term „power tool“ used in the safety information and instructions refers to power tools operated from the mains power supply (with a power cable) and to battery operated power tools (without a power cable).

1. Workplace safety
   a) Keep your work area clean and well lit. Untidy or unlit work areas can result in accidents.
   b) Do not use this power tool in an area where there is a risk of explosion and where there are inflammable liquids, gases or dust. Power tools generate sparks that can ignite dust or vapors.
   c) Keep children and other people away from the power tool while you are using it. If you are distracted you may lose control of the power tool.
2. Electrical safety
   a) The plug on the power tool must fit into the socket. The socket must not be modified in any way. Do not use adapter plugs together with power tools with a protective earth. Unmodified plugs and matching sockets will reduce the risk of an electric shock.
   b) Avoid body contact with earthed surfaces such as pipes, heating systems, stoves and refrigerators. There is an increased risk of suffering an electric shock if your body is earthed.
   c) Keep the power tool out of the rain and away from moisture. The ingress of water into an electric power tool increases the risk of an electric shock.
   d) Do not use the power cable for a purpose for which it is not designed, for example to carry the power tool, hang it up or to pull the plug out of the socket. Keep the power cable away from heat, oil, sharp edges and moving parts. Power cables that are damaged or tangled increase the risk of an electric shock.
   e) If you use an electric power tool outdoors, use only extension cables that are suitable for outdoor use. The use of an extension cable which is suitable for outdoor use reduces the risk of an electric shock.
   f) If you cannot avoid using the power tool in a damp location, use a residual current device (RCD) circuit breaker. The use of a residual current device (RCD) circuit breaker will reduce the risk of suffering an electric shock.
3. Safety of persons
   a) Be careful, watch what you are doing and be sensible and responsible when using an electric power tool. Never use the power tool if you are tired or under the influence of drugs, alcohol or medication. One moment of inattention when using the electric tool can result in serious injuries.
   b) Wear personal safety equipment and always wear safety goggles. Wearing personal safety equipment such as dust masks, non-slip safety shoes, a helmet or ear plugs, depending on the type and application of the tool, reduces the risk of injury.
   c) Make sure that the tool cannot start up accidentally. Ensure that the power tool is switched off before you connect it to the power supply and/or connect the battery pack, pick it up or carry it. If you have your finger on the switch while carrying the power tool or if you connect the power tool to the power supply while it is switched on, this may cause accidents.
   d) Remove all adjusting tools or wrenches before you switch on the power tool. Any tool or wrench in a rotating part of the power tool could cause injuries.
   e) Avoid abnormal working postures. Make sure you stand squarely and keep your balance at all times. This will enable you to control the power tool better in unexpected situations.
   f) Wear suitable clothes. Never wear loose fitting clothes or jewelry. Keep hair and clothing away from moving parts. Loose clothing, jewelry or long hair can be caught by moving parts.
   g) If dust extraction devices and dust collection devices can be fitted, they must be connected and must be used correctly.
   The use of a dust extractor can reduce the dangers posed by dust.
   h) Do not allow yourself to be lulled into a false sense of security and do not ignore the safety regulations covering electric power tools, even if you are familiar with the power tool after having used it many times. Carelessness can lead to serious injuries in just a fraction of a second.
4. Using and handling the power tool
   a) Do not overload your power tool. Use the correct electric tool for the job in hand. The correct tool will enable you to work better and more safely within the specific performance range.
   b) Do not use an electric power tool if the switch is defective. An electric power tool that cannot be switched on or off is dangerous and must be repaired.
   c) Pull the plug out of the socket and/or remove the removable battery pack before making any adjustments to the tool, changing plug-in tool parts or putting the power tool down. These precautions will prevent the power tool starting accidentally.
   d) Keep unused electric tools out of the reach of children. Do not allow people who are not familiar with the power tool or who have not read these instructions to use the power tool. Electric tools are dangerous if they are used by inexperienced people.
   e) Look after power tools and plug-in tools with care. Check that moving parts function correctly and do not jam, and whether any parts are broken or damaged such that they adversely affect the function of the power tool. Have damaged parts repaired before you use the power tool. Many accidents are caused by poorly maintained electric tools.
   f) Keep cutting tools sharp and clean. Carefully maintained cutting tools with sharp cutting edges will jam less and are easier to control.
   g) Use the power tool, plug-in tools, etc. as set out in these instructions. Take account of the conditions in your work area and the job in hand. Using electric tools for purposes other than the one for which they are designed can result in dangerous situations.
   h) Keep the handles and grip surfaces dry, clean and free from oil and grease. If the handles and grip surfaces are slippery, it will not be possible to operate and control the power tool safely in unforeseen situations.
5. Service
   a) Have your power tool repaired only by trained personnel using only genuine spare parts. This will ensure that your power tool remains safe to use.
   • Inflating tires Directly after inflating tires, check the pressure with a suitable pressure gauge, for example at your filling station.
   • Roadworthy compressors for building site operations
     Make sure that all lines and fittings are suitable for the maximum permissible operating pressure of the compressor.
   • Place of installation Set up the compressor on an even surface.

Safety instructions for working with compressed air and blasting guns

• The compressor pump and lines can become very hot during operation. Touching these parts will burn you.
• The air which is sucked in by the compressor must be kept free of impurities that could cause fires or explosions in the compressor pump.
• When releasing the hose coupling, hold the hose coupling piece with your hand. This way, you can protect yourself against injury from the rebounding hose.
• Wear safety goggles when working with the blow-out pistol. Foreign bodies or blown off parts can easily cause injuries.
• Do not blow at people with the blow-out pistol and do not clean clothes while being worn. Risk of injury!

Layout And Items Supplied

Layout (Fig. 1-3)

1. Housing
2. Accessory compartment
3. Compressed air hose with quick-lock coupling
4. On/Off switch
5. Transport handle
6. Tire inflation meter
7. Blow-out adapter
8. Accessory compartment for adapter set
9. Foot
10. Holder for tire pressure gauge
    
    
    
    

Items supplied

Please check that the article is complete as specified in the scope of delivery. If parts are missing, please contact our service center or the sales outlet where you made your purchase at the latest within 5 working days after purchasing the product and upon presentation of a valid bill of purchase. Also, refer to the warranty table in the service information at the end of the operating instructions.

• Open the packaging and take out the equipment with care.
• Remove the packaging material and any packaging and/or transportation braces (if available).
• Check to see if all items are supplied.
• Inspect the equipment and accessories for transport damage.
• If possible, please keep the packaging until the end of the guarantee period.

Danger!

The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. There is a danger of swallowing or suffocating!

• Compressor
• Tire inflation meter
• Blow-out adapter
• 3-piece adapter set
• Original operating instructions

Proper Use

The compressor is designed to generate compressed air for compressed air driven tools.
The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.
Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

Technical Data

Mains connection: ………………220-240 V ~ 50 Hz
Motor rating: …………………………..1.1 kW S3 15%
Idling speed n0 (pump) ……………………3750 min-1
Idling speed n0 (motor) ………………….15000 min-1
Operating pressure bar: ……………………….max. 8
Theoretical suction rate l/min.: …………………. 190
Output (compressed air) at 7 bar: …. 55 liters/min
Output (compressed air) at 4 bar: …. 83 liters/min
Sound power level LWA in dB: ……………………… 97
Uncertainty KWA ………………………………… 1.91 dB
Sound pressure level LpA in dB: ………………….. 76
Uncertainty KpA …………………………………. 1.91 dB
Protection type: …………………………………….. IP20
Weight of the unit in kg: …………….. approx. 5.3 kg
Protection class:……………………………………… II/

Danger!

Noise

The noise emission values were measured in accordance with EN ISO 3744.
Operating mode S3 – 15% – 10min: S3 = Intermittent mode without influencing the starting process. This means that during a period of 10 min the max. operating time is 15% (1.5 min).

Before Using The Equipment

Before you connect the equipment to the power supply make sure that the data on the rating plate are identical to the supply voltage.

• Check the equipment for damage which may have occurred in transit. Report any damage immediately to the transport company which was used to deliver the compressor.
• Install the compressor in the vicinity of the point of consumption.
• Avoid long air lines and supply lines (extension cables).
• Make sure that the intake air is dry and dust free.
• Do not install the compressor in a damp or wet room.
• The compressor may only be used in suitable rooms (with good ventilation and an ambient temperature from +5 °C to 40 °C). There must be no dust, acids, vapors, explosive gases or inflammable gases in the room.
• The compressor is designed to be used in dry rooms. It is prohibited to use the compressor in areas where work is conducted with sprayed water.
• Operate the equipment only on a firm, level surface.
• During operation place the compressor on the rubber feet on the back of the compressor.
• Important! When you switch off the compressor, excess air will escape at the safety valve.
  This is not a fault, but arises in connection with the equipment‘s construction.

Operation

Mains connection:

Before you use the machine, make sure that the mains voltage complies with the specifications on the rating plate. Long supply cables, extensions, cable reels etc. cause a drop in voltage and can impede motor start-up. At low temperatures below +5°C, sluggishness may make starting difficult or impossible.

On/Off switch (4)

To switch on the equipment set the On/Off switch (4) to position 1.
Move the On/Off switch (4) to position 0 to switch off the equipment.

Compressed air hose with quick-lock coupling (3)

Connecting:

Insert the nipple of the air tool into the quick-lock coupling, the sleeve will spring forward automatically.

Disconnecting:

Pull back the sleeve and remove the tool. Caution! When releasing the quick-lock coupling, be sure to hold the coupling piece to protect yourself against injury from the rebounding hose.

Tire pressure gauge with adapters (Fig. 2)

Working pressure in bar: 0-8

Range of applications:
The tire pressure gauge allows you to inflate tires easily and exactly. Use the pressure gauge to check the tire pressure. If the tire pressure is too high, you can reduce the pressure with the integrated relief valve (e). After filling with air, please check the set tire pressure with a calibrated gauge, for example at a petrol station.
The tire pressure gauge comes with a valve adapter for car tire valves. Other valve types can be filled using the supplied adapters.

Using the equipment as a blow-out pistol (Fig. 3)

To use the tire pressure gauge as a blow-out pistol you must first unscrew and remove the hose with the valve adapter for care tires. Now the blow-out adapter (7) can be screwed to the tire pressure gauge.

Range of applications:

For cleaning and blowing out hollow spaces or hard-to-reach areas, as well as for cleaning soiled equipment. The infinitely variable trigger lever allows an exact dosing of compressed air.
Do not exceed the maximum permissible operating pressure of 8 bar (also shown on the back of the tire pressure gauge).

Instructions for the adapter set

For information on the correct use of the adapters for the various valves, please refer to the following overview (see Fig. 7 which shows how to connect the adapter to the compressor).

• Ball needle (Fig. 4)
  Area of application: For inflating balls. The ball needle can be used to inflate a variety of different balls.
  TIP: To avoid damaging the valve, moisten the needle slightly before inserting it.
  
• Valve adapter (Fig. 5)
  Area of application: For Dunlop and Presta cycle tire valves.
  This valve adapter is designed for inflating cycle tires.
  
• Conical universal adapter (Fig. 6)
  Area of application: The universal adapter can be used for inflating airbeds and other similar items.
  

Danger! Never direct the jet of compressed air at yourself or at any other persons or animals.
Caution! Inflating objects to above the recommended pressure level may cause damage to the objects or harm to bystanders!

What to do in case of an abnormal/emergency situation

1. Stop the operation
2. Switch off the equipment.
3. Pull the power plug

After using

1. Switch off the equipment.
2. Pull the power plug
3. Remove all accessories from the equipment such as, e.g. hose, tire pressure gauge, etc.
4. If the equipment is going to be cleaned or repaired, allow it to cool down first.
5. Check the equipment for signs of damage.

Replacing The Power Cable

Danger!

If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel to avoid danger.

Cleaning, Maintenance And Ordering Of Spare Parts

Hazard!

Pull out the power plug before doing any cleaning and maintenance work on the equipment.

Danger!

Wait until the compressor has completely cooled down. Risk of burns!

Danger!

After use, always switch off the equipment immediately and pull out the power plug.

Cleaning

• Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it down with compressed air at low pressure.
• We recommend cleaning the equipment immediately each time after use.
• Clean the equipment regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these may be aggressive to the plastic parts in the equipment. Ensure that no water can get into the interior of the equipment. The ingress of water into an electric power tool increases the risk of an electric shock.
• You must disconnect the hose and any spraying tools from the compressor before cleaning. Do not clean the compressor with water, solvents or the like.

Carbon brushes

In case of excessive sparking, have the carbon brushes checked only by a qualified electrician.
Danger! The carbon brushes should not be replaced by anyone but a qualified electrician.

Storage

Danger!

Pull the mains plug out of the socket and ventilate the appliance and all connected pneumatic tools.
Switch off the compressor and make sure that it is secured in such a way that it cannot be started up again by any unauthorized person.

Danger!

Store the compressor only in a dry location which is not accessible to unauthorized persons. Always store upright, never tilted!

Transport

• Transport the equipment only by carrying it by the transport handle.
• Protect the equipment against unexpected knocks and vibrations.

Maintenance

There are no parts inside the equipment which require additional maintenance.

Ordering replacement parts:

Please quote the following data when ordering replacement parts:

• Type of machine
• Article number of the machine
• Identification number of the machine
• Replacement part number of the part required

For our latest prices and information please go to www.Einhell-Service.com

Disposal And Recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Never place defective equipment in your household refuse. The equipment should be taken to a suitable collection center for proper disposal. If you do not know the whereabouts of such a collection point, you should ask in your local council offices.

Possible Causes Of Failure

Problem	Cause	Solution
The compressor does not start.	No supply voltage. Insufficient supply voltage. Outside temperature is too low. Motor is overheated.	Check the supply voltage, the power plug and the socket-outlet. Make sure that the extension cable is not too long. Use an extension cable with large enough wires. Never operate with an outside temperature of below +5° C. Allow the motor to cool down. If necessary, remedy the cause of the overheating.
The compressor starts but there is no pressure.	The non-return valve leaks. The seals are damaged.	Have a service center replace the non-return valve. Check the seals and have any damaged seals replaced by a service center.
The compressor starts, pressure is shown on the pressure gauge, but the tools do not start.	The hose connections have a leak. A quick-lock coupling has a leak.	Check the compressed air hose and tools and replace if necessary. Check the quick-lock coupling and replace if necessary.

For EU countries only

Never place any electric power tools in your household refuse.
To comply with European Directive 2012/19/EC concerning old electric and electronic equipment and its implementation in national laws, old electric power tools have to be separated from other waste and disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot.
Recycling alternative to the return request:
As an alternative to returning the equipment to the manufacturer, the owner of the electrical equipment must make sure that the equipment is properly disposed of if he no longer wants to keep the equipment.
The old equipment can be returned to a suitable collection point that will dispose of the equipment in accordance with the national recycling and waste disposal regulations. This does not apply to any accessories or aids without electrical components supplied with the old equipment.
Please note that batteries and lamps (e.g. light bulbs) must be removed from the tool before it is disposed of.
The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of the Einhell Germany AG.
Subject to technical changes

Service Information

We have competent service partners in all countries named on the guarantee certificate whose contact details can also be found on the guarantee certificate. These partners will help you with all service requests such as repairs, spare and wearing part orders or the purchase of consumables.
Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables.

Category	Example
Wear parts*	V-belt, air filter
Consumables*
Missing parts

* Not necessarily included in the scope of delivery!

In the effect of defects or faults, please register the problem on the internet at www.Einhell-Service.com.
Please ensure that you provide a precise description of the problem and answer the following questions in all cases:

• Did the equipment work at all or was it defective from the beginning?
• Did you notice anything (symptom or defect) prior to the failure?
• What malfunction does the equipment have in your opinion (main symptom)?
  Describe this malfunction.

Warranty certificate

Dear Customer,

All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that your device develops a fault, please contact our service department at the address shown on this guarantee card. You can also contact us by telephone using the service number shown.
Please note the following terms under which guarantee claims can be made:

1. These guarantee terms apply to consumers only, i.e. natural persons intending to use this product neither for their commercial activities nor for any other self-employed activities. These warranty terms regulate additional warranty services, which the manufacturer mentioned below promises to buyers of its new products in addition to their statutory rights of guarantee. Your statutory guarantee claims are not affected by this guarantee. Our guarantee is free of charge to you.
2. The warranty services cover only defects due to material or manufacturing faults on a product which you have bought from the manufacturer mentioned below and are limited to either the rectification of said defects on the product or the replacement of the product, whichever we prefer.
   Please note that our devices are not designed for use in commercial, trade or professional applications. A guarantee contract will not be created if the device has been used by commercial, trade or industrial business or has been exposed to similar stresses during the guarantee period.
3. The following are not covered by our guarantee:
   – Damage to the device caused by a failure to follow the assembly instructions or due to incorrect installation, a failure to follow the operating instructions (for example connecting it to an incorrect mains voltage or current type) or a failure to follow the maintenance and safety instructions or by exposing the device to abnormal environmental conditions or by lack of care and maintenance.
   – Damage to the device caused by abuse or incorrect use (for example overloading the device or the use or unapproved tools or accessories), ingress of foreign bodies into the device (such as sand, stones or dust, transport damage), the use of force or damage caused by external forces (for example by dropping it).
   – Damage to the device or parts of the device caused by normal or natural wear or tear or by normal use of the device.
4. The guarantee is valid for a period of 24 months starting from the purchase date of the device. Guarantee claims should be submitted before the end of the guarantee period within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period.
   The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fitted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or parts fitted. This also applies if an on-site service is used.
5. To make a claim under the guarantee, please register the defective device at: www.Einhell-Service.com. Please keep your bill of purchase or other proof of purchase for the new device. Devices that are returned without proof of purchase or without a rating plate shall not be covered by the guarantee, because appropriate identification will not be possible. If the defect is covered by our guarantee, then the item in question will either be repaired immediately and returned to you or we will send you a new replacement.

Of course, we are also happy offer a chargeable repair service for any defects which are not covered by the scope of this guarantee or for units which are no longer covered. To take advantage of this service, please send the device to our service address.
Also refer to the restrictions of this warranty concerning wear parts, consumables and missing parts as set out in the service information in these operating instructions.

Declaration of conformity: We declare conformity in accordance with the EU directive and standards for article

Koffer-Kompressor TC-AC 190 OF Set (Einhell)

2014/29/EU
2005/32/EC_2009/125/EC
(EU)2015/1188
2014/35/EU
2006/28/EC
X 2014/30/EU
2014/32/EU
2014/53/EU
2014/68/EU
(EU)2016/426
Notified Body:
(EU)2016/425
X 2011/65/EU_(EU)2015/863
X 2006/42/EC
Annex IV
Notified Body:
Reg. No.:
X 2000/14/EC_2005/88/EC
Annex V
X Annex VI
Noise: measured LWA = 97 dB (A); guaranteed LWA = 97 dB (A)
P = 1,1 kW; L/Ø = cm
Notified Body: TÜV SÜD Industrie Service GmbH (NB 0036)
2012/46/EU_(EU)2016/1628
Emission No.:

Standard references: EN 1012-1; EN 62841-1; EN IEC 55014-1; EN IEC 55014-2;
EN IEC 61000-3-2; EN 61000-3-3

Einhell Germany AG · Wiesenweg 22 · D-94405 Landau/Isar

Landau/Isar, den 14.04.2023

Declaration Of Conformity

We, Einhell UK Ltd
Champions Business Park, First Floor Unit 10, Arrowe Brook Rd, Upton, Wirral CH49 0AB, United Kingdom
declare the conformity to UK standards and legislation was assessed for:

Portable Compressor TC-AC 190 OF Set (Einhell)

UK legislation

Simple Pressure Vessels (Safety) Regulation X Electromagnetic Compatibility Regulation
Electrical Equipment (Safety) Regulation Measuring Instruments Regulation
Radio Equipment Regulation Pressure Equipment (Safety) Regulation
Personal Protective Equipment Regulation
The Ecodesign for Energy-Related Products and Energy Information Regulation
X The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulation
X Noise Emission in the Environment by Equipment for use Outdoors Regulation
Annex V
X Annex VI
Noise: measured LWA = 97 dB (A); guaranteed LWA = 97 dB (A)
P = 1,1 kW; L/Ø = cm
UK Approved Body: TÜV SÜD Industrie Service GmbH (NB 0036)
X Supply of Machinery (Safety) Regulation
Annex IV
UK Approved Body:
UKTE Certificate No.:
Standards: BS EN 1012-1; BS EN 62841-1; BS EN IEC 55014-1; BS EN IEC 55014-2;
BS EN IEC 61000-3-2; BS EN 61000-3-3

Wirral, 2023.04.14