Produkt overview
The Ingersoll Rand OEM Maintenance Kit for the R Series 4-11i Compressor is designed to provide all necessary components for factory-recommended maintenance. This kit ensures optimal performance and extends the longevity of your Ingersoll Rand R Series 4-11i Oil-Flooded Rotary Screw Air Compressor by utilizing genuine OEM parts.
Image: The complete Ingersoll Rand OEM Maintenance Kit, featuring the pre-filter pad, air filter element, oil filter element, separator element, and a container of Ultra Coolant lubricant.
Inkluderede komponenter
This comprehensive maintenance kit includes the following genuine Ingersoll Rand OEM parts:
- Pre-filter R5.5-11kw Pad (1): Essential for initial air filtration, protecting the main air filter.
- Air Filter Element (1): Ensures clean air intake for efficient compressor operation.
- Oil Filter 4-inch diameter Element (1): Filters the compressor's lubricant, maintaining its purity and performance.
- Separator 70 CFM Element (1): Separates oil from compressed air, crucial for air quality.
- Ultra Coolant Lubricant (5 liters): High-performance synthetic rotary coolant designed for extended service intervals.
Billede: En detaljeret view of the individual filter components included in the maintenance kit.
Opsætning
Before beginning any maintenance or setup procedures, ensure the compressor is completely powered off and depressurized. Refer to your compressor's primary user manual for specific safety lockout/tagout procedures. Always wear appropriate personal protective equipment (PPE), including safety glasses and gloves.
Familiarize yourself with the location of all filter housings and lubricant fill points on your R Series 4-11i compressor. The components in this kit are designed for direct replacement of existing OEM parts.
Drift
This maintenance kit contains replacement parts for your compressor. It does not alter the operational procedures of your Ingersoll Rand R Series 4-11i compressor. For detailed operating instructions, including startup, shutdown, and daily checks, please consult the original operating manual provided with your compressor unit.
After performing maintenance using this kit, it is crucial to restart the compressor according to the manufacturer's guidelines and monitor for any leaks or unusual operation. Ensure all access panels are securely closed before resuming operation.
Opretholdelse
Regular preventative maintenance is vital for maximizing the lifespan and efficiency of your Ingersoll Rand compressor. This kit is specifically designed for the 2,000-hour maintenance interval. The Ultra Coolant lubricant has an extended life of up to 8,000 hours under normal operating conditions.
Importance of Genuine OEM Parts
Using genuine Ingersoll Rand OEM replacement parts is crucial for maintaining the integrity and performance of your compressor. Imitation parts may appear similar but often fail to meet the exact specifications, leading to reduced efficiency, increased wear, and potential damage to expensive compressor components.
Image: A visual reminder to "STOP! USING IMITATION PARTS" and choose genuine OEM parts for guaranteed form, fit, and function.
Image: A chart illustrating the recommended usage of Ultra 4K and Ultra Coolant lubricants based on the number of shifts per week, emphasizing Ultra Coolant for higher usage.
Visuel inspektion
Before commencing any component replacement, perform a thorough visual inspection of the compressor. Check for any signs of wear, damage, or leaks around the existing filters, hoses, and connections.
Image: An illustration emphasizing the importance of using genuine OEM parts for optimal performance and reduced lifecycle costs.
Procedurer for udskiftning af komponenter
- Pre-filter Pad Replacement:
Locate the pre-filter access panel. Carefully remove the old pre-filter pad, noting its orientation. Insert the new pre-filter pad, ensuring it fits securely. Close the access panel.
Image: Ingersoll Rand compressors in an industrial environment, highlighting the context of maintenance.
- Air Filter Element Replacement:
Access the air filter housing. Remove the retaining cap and carefully extract the old air filter element. Install the new air filter element, ensuring a proper seal. Replace the retaining cap securely.
Image: A close-up of an air filter element, emphasizing the importance of genuine parts to reduce risk and wear.
- Oil Filter Element Replacement:
Using an appropriate filter wrench, carefully loosen and remove the old oil filter. Dispose of the old filter in a sealed bag for safe disposal. Apply a thin film of new coolant to the gasket of the new oil filter. Screw the new filter down until the seal makes contact with the housing, then hand-tighten an additional half turn.
- Separator Element Replacement:
The process for changing the separator element is similar to the oil filter. Ensure proper disposal of the old element and secure installation of the new one.
- Ultra Coolant Lubricant Replacement/Top-up:
Refer to your compressor's manual for the exact procedure for draining old coolant and refilling with new Ultra Coolant. Ensure the correct volume is added and the level is within the specified range.
Image: Various containers of Ingersoll Rand Ultra Coolant and Ultra 4K lubricants, highlighting their different service intervals.
Eftersyn efter vedligeholdelse
After replacing all components, restart the compressor. Visually inspect the new separator element and coolant filter for any signs of leaks. Perform any recommended diagnostic tests as outlined in your compressor's manual. For condition-based monitoring of your coolant and bearings, contact an authorized Ingersoll Rand service provider.
Official Maintenance Video Guide
Video: An official Ingersoll Rand "Tech Tip Series" video demonstrating how to perform 2,000-hour maintenance on an Ingersoll Rand R Series compressor, including visual inspections and replacement of pre-filter, air filter, and coolant filter elements.
Fejlfinding
This section addresses common issues that may arise during or after the installation of the maintenance kit components. For comprehensive troubleshooting of your compressor unit, refer to its dedicated user manual.
| Problem | Mulig årsag | Løsning |
|---|---|---|
| New filter leaks after installation | Improper seating of gasket, overtightening/undertightening, damaged gasket. | Ensure gasket is clean and properly seated. Tighten filter according to instructions (hand-tighten + half turn for oil/coolant filters). Replace filter if gasket is damaged. |
| Reduced air quality/oil carryover | Separator element not properly installed or defective. | Re-check separator element installation. Ensure it is the correct part and properly sealed. |
| Unusual noise after maintenance | Loose components, incorrect assembly. | Re-check all connections and ensure all panels are secured. Verify all components are correctly installed. |
Specifikationer
| Attribut | Detalje |
|---|---|
| Modelnavn | 47739371001 |
| Mærke | Ingersoll Rand |
| Stil | With Ultra Coolant |
| Varens vægt | 25 pund |
| Produktdimensioner | 23 cm L x 14 cm B |
| Antal enheder | 1.0 tæller |
| Inkluderede komponenter | Pre-filter R5.5-11kw Pad (1), Air Filter Element (1), Oil Filter 4-inch diameter Element (1), Separator 70 CFM Element (1), Ultra Coolant Lubricant (5 liters) |
| Air Compressor Compatibility | Ingersoll Rand R Series 4-11i Oil-Flooded Rotary Screw Air Compressor |
| Maintenance Interval (Kit) | 2,000 timer |
| Coolant Life (Ultra Coolant) | 8,000 timer |
Garanti og support
This Ingersoll Rand OEM Maintenance Kit comes with a 6 måneders garanti from the manufacturer. For warranty claims, technical support, or to locate an authorized service provider, please visit the official Ingersoll Rand Store or contact their customer service.