Drives and drive systems from DewertOkin - DewertOkin
Installation Guide for DewertOkin models including: V_2024, 84803 3.0, ALPHADRIVE 5 Drive Intermittent, ALPHADRIVE 5, Drive Intermittent, Intermittent
The ALPHADRIVE 5 drive has been designed for intermittent operations. Intermittent operation is an operational mode where the drive must pause after a specified maximum period of operation (power-on time). This protects the drive from overheating. Extreme overheating can cause a mal-function.
File Info : application/pdf, 27 Pages, 3.79MB
DocumentDocumentALPHADRIVE 5 Installation Instructions (Translation of the original installation instructions) V_2024 ALPHADRIVE 5 Foreword Foreword Disclaimer and exclusion of liability DewertOkin is not responsible for damage resulting from: · failure to observe these instructions, · changes made to this product which have not been approved by DewertOkin, or · the use of replacement parts which have not been approved or manufactured by DewertOkin. We reserve the right to make unannounced technical changes in the course of our continual product improvement process! Creation of a complete operating instruction manual for the entire end product These instructions are only intended to be used by the end-product manufacturer. They should not be given to the operator of the end product. The factual information contained within may be used as a basis when creating the end-product manual. The warning and danger notices are best suited for use in the end product's manual. However it is not sufficient to simply follow these notices. You should also carry out an internal risk assessment for your end product. This can then be used as the basis for the safety notices in your manual. These installation instructions do not contain all information required to safely operate the end product. They only describe the installation and operation of the drive as partially completed machinery. The instructions are intended for the technicians responsible for manufacturing an end product and not for the operators of the end product. 84803 3.0 3 Table of Contents ALPHADRIVE 5 Table of Contents Foreword 3 Disclaimer and exclusion of liability 3 Creation of a complete operating instruction manual for the entire end product 3 Table of Contents 4 1. General Information 5 1.1 Configurations 5 1.2 About these installation instructions 5 1.3 Safety notices within the installation instruction and the operating instructions for the entire machine 5 1.4 Conventions used 6 2. Safety notices 7 2.1 Proper and intended usage 7 2.2 Selection and qualification of personnel 7 2.3 Ratings plate 8 3. Description 9 3.1 Components 9 4. Technical specifications 14 5. Installation 17 5.1 Safety notices to observe during installation 17 5.2 Installation procedure 18 6. Notes on operations 21 7. Maintenance and cleaning 22 7.1 Maintenance 22 7.2 Cleaning 22 8. Disposal 23 8.1 Packaging material 23 8.2 Drive components 23 Declaration of incorporation/installation 24 EU Declaration of Conformity 25 Additional information 26 4 84803 3.0 ALPHADRIVE 5 General Information 1. General Information 1.1 Configurations The ALPHADRIVE 5 drive is run in several different configurations. The term ALPHADRIVE 5 also refers to the following facility versions: · ALPHADRIVE 5 ADZ5 · ALPHADRIVE 5 AD1-5 · ALPHADRIVE 5 AD2-5 1.2 About these installation instructions These installation instructions must be followed closely in order to install this drive successfully and safely in the end product. These instructions are not an operating manual for the end product. These instructions will help you to minimize danger. They will also help you to increase the reliability and lifespan of the device. CAUTION The notices in these instructions must be followed! Following the guidelines during installation and connection procedures will help to minimize: · the risk of accident and injury, and · damage to the drive system or the end product. These installation instructions have been written with due care and attention. However, we cannot guarantee that the data, images and drawings are complete and correct nor do we accept any liability for the information contained therein, unless required by law. Availability of this document As manufacturer of the end product, you are obligated to comply with Machinery Directive 2006/42/EC. This directive stipulates that the installation instructions must be kept on file for governmental inspection purposes. 1.3 Safety notices within the installation instruction and the operating instructions for the entire machine The manufacturer of the end product is only permitted to operate the ALPHADRIVE 5 drive (by itself an incomplete machine) · when the end product (for which the ALPHADRIVE 5 drive is intended) is in compliance with all protective measures specified in the Machinery Directive 2006/42/EC, and · when the manufacturer expressly declares the compliance of the end product. The manufacturer of the end product must create a manual for the users of that product. The safety notices in the end-product manual must be written based on the end product's risk assessment. 84803 3.0 5 General Information ALPHADRIVE 5 1.4 Conventions used Notices which do not relate to safety are indicated in these instructions with a triangle: Triangular notice symbol Safety notice explanations CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE NOTICE is used to address practices which are not related to personal injury but may result in damage to the product or surroundings. 6 84803 3.0 ALPHADRIVE 5 Safety notices 2. Safety notices 2.1 Proper and intended usage The ALPHADRIVE 5 drive is meant to be installed in an end product. It provides motor adjustment capabilities for movable parts. It should be used in conjunction with suitable fitting brackets and mechanics. It can be used for such applications as beds, chairs, and tables. CAUTION Risk of accident This drive should only be used for the applications described above. Any other use is forbidden. Improper usage can lead to accidents or destruction of the unit. Such non-approved applications will lead immediately to the expiration of all guarantee and warranty claims on the part of the end-product manufacturer against the manufacturer. Improper usage Be sure to follow the notices below concerning improper usage. You should include them in your product manual in order to inform the users of your end product. The ALPHADRIVE 5 drive should not be used: in any environment where combustible or explosive gases or vapours (e.g., anaesthesiology) may be present, with pulling or pushing forces that exceed those specified on the ratings plate, in any application that will be cleaned with an automated washing system, in a moist environment, outdoors. The ALPHADRIVE 5 drive can be used by children of 8 years and older, persons with reduced physical, sensory or mental capabilities, or persons with lack of experience or knowledge when they are supervised or instructed concerning the safe use of the device and when they understand the resulting risks. Do not allow children to play with this device. The cleaning and user maintenance must not be carried out by children without supervision. You should only use spare parts which have been manufactured or approved by DewertOkin. Only these parts will guarantee a sufficient level of safety. 2.2 Selection and qualification of personnel The installation of the drive in the end product may only be performed by qualified personnel. 84803 3.0 7 Safety notices ALPHADRIVE 5 2.3 Ratings plate The ratings plates shown are examples; the specifications for your drive may differ from this illustration. Figure 2 Rating plates (examples) Legend for the ratings plate ALPHADRIVE 5 ADZ5 ALPHADRIVE 5 AD1-5 ALPHADRIVE 5 AD2-5 Model name XXXXX Article number 24 29V Input voltage Max. 4.00A Current consumption Duty cycle: 1 min ON /8min OFF Intermittent operations: 1 minute on / 8 minutes pause Push Force Push force Pull Force Pull force Prod.date Calendar week / year Serial No. Serial number for your drive IP20 Protection degree Use in dry rooms only! Protection class: III Follow all special disposal instructions! Mark of CE conformity 8 84803 3.0 ALPHADRIVE 5 Description 3. Description The ALPHADRIVE 5 drive is an electrically driven motor that is responsible for moving the end product in a linear direction. This adjustment is created by the in and out movement of a stroke pipe. The ALPHADRIVE 5 drive is controlled using an Okin handset. The technical specifications for the variants are listed in Chapter 4 "Technical Specifications". The variants differ according to their: · Working performance, · Speed, · Pushing and pulling forces, · Dimensions and stroke, · Clevises (stroke pipe, gear) · Mount for the stroke pipe (refer to section 3.1.3), · Connection variants (refer to section 3.1.4). 3.1 Components B C D A E Figure 3 Main components of the drive ALPHADRIVE 5 A Head of stroke pipe B Electrical connection C Motor D Gear clevis E Guidance profile 84803 3.0 9 Description 3.1.1 Stroke pipe head variants ALPHADRIVE 5 A B C D Figure 4 Variants of the stroke pipe head on the ALPHADRIVE 5 drive A Stroke pipe head with hole C Stroke pipe head without slot / with hole B Stroke pipe head with slot / with hole D Stroke pipe head (metal) 10 84803 3.0 ALPHADRIVE 5 3.1.2 Gear clevis variants Description A B C Figure 5 Variants of the gear clevis on the ALPHADRIVE 5 drive A Standard clevis C Clevis without slot / with hole B Clevis with slot / with hole 84803 3.0 11 Description ALPHADRIVE 5 3.1.3 Attachment of the stroke pipe There are two types of stroke pipes available for different types of applications. The stroke pipe can be screwed onto the spindle screw or it can be mounted unattached. The drive only exerts pushing force when the stroke pipe is mounted loosely (unattached). The motions of the drives for these two versions are shown in the following illustrations. If the stroke pipe is unattached, then the end product can be designed to prevent the stroke pipe from coming out during operations. This can be accomplished by implementing a fixed endstop mechanism (refer to the "Safety notices to observe during installation" in the "Installation" chapter). Drive motion Figure 6 Loose fastening nut (stroke pipe not secured): only pushing forces Drive motion Figure 7 Stroke pipe screwed onto the spindle screw (attached): both pushing and pulling forces 12 84803 3.0 ALPHADRIVE 5 Description 3.1.4 Connection options There are different power supply options for the ALPHADRIVE 5 drive: · LS plug, · 5-pin plug, · 3-pin plug, · Motor controller cable. E3 A Figure 8 B C D1 D2 D E1 E2 E The connector plug and cable versions for the different ALPHADRIVE 5 drive types A LS plug for the ALPHADRIVE 5ADZ5 C 3-pin plug for the ALPHADRIVE 5 ADZ5 E Motor control cable for the ALPHADRIVE 5 AD2-5 E1 Handset connection E2 Power supply connection / power supply E3 Connection for an additional slave drive B 5-pin plug for the ALPHADRIVE 5 ADZ5 D Motor control cable for the ALPHADRIVE 5 AD1-5 D1 Handset connection D2 Power supply connection 84803 3.0 13 Technical specifications ALPHADRIVE 5 4. Technical specifications Input voltage 24 V DC 29 V DC Current consumption at rated load Max. 4.00 A, depending on version (refer to the ratings plate on the drive) Permitted push force Max. 6000 N, depending on version (refer to the ratings plate on the drive) Permitted pull force Mode of operation1 at max. rated load Protection class2) Max. 4000 N, depending on version (refer to the ratings plate on the drive) Intermittent duty: 1 min./8 min. III Noise level 65 dB(A) Drive type Single drive Load type Adjustment speed3 Push / pull Up to 30 mm/second, depending on the version Protection degree IP20 Stroke < 350 mm Colour Black Dimensions and weight Length x width x height Min. 131 mm x 130 mm x 72 mm Weight Approx. 1.5 kg, depending on version Ambient conditions for operation, storage and transport Transport / storage temperature From -20 °C to +50 °C From -4 °F to +122 °F Operating temperature From +10 °C to +40 °C From +50 °F to +104 °F Relative humidity From 30% to 75% Air pressure From 800 hPa to 1060 hPa Height < 2000 m 1) Mode of operation: intermittent duty 1 min./8 min. This means that after the unit is operated with its rated load for 1 minute it must then be paused for 8 minutes. The system can malfunction if this pause is not observed! 2) Safety extra-low voltage 3) Adjustment speed: the speed at which the clevis can move under no load (the speed varies depending on the load). 14 84803 3.0 ALPHADRIVE 5 Technical specifications Max. 145 Max. 75 Figure 9 131 Min. 157 Dimensions of the ALPHADRIVE 5 drive, stroke pipe with hole (in mm), minimum installation dimension: 131 mm Max. 145 Max. 75 Figure 10 143 Min. 174 Dimensions of the ALPHADRIVE 5 drive, stroke pipe head (slot: 5 mm) (in mm), minimum installation dimension: 143 mm Max. 145 Max. 75 Figure 11 133 Min. 159 Dimensions of ALPHADRIVE 5 drive, stroke pipe head without slot (in mm), minimum installation dimension: 133 mm 84803 3.0 15 Technical specifications ALPHADRIVE 5 Max. 145 Max. 75 Figure 12 133 Min. 159 Dimensions of ALPHADRIVE 5 drive, metal stroke pipe head without slot (in mm), minimum installation dimension: 133 mm 16 84803 3.0 ALPHADRIVE 5 Installation 5. Installation 5.1 Safety notices to observe during installation Basic safety rules must be followed in order to ensure that the end product can be continually operated in a safe manner. The following rules must be observed while using the end product and while installing the drive. Avoiding fatigue fractures · Install the drive in the end product so that it is properly aligned. This will help prevent shear stress. · Do not position the drive at a slanted angle when installing it in the end product. A slanted angle between the intended direction of movement of the end product and the drive's direction will create shear stress and could lead to a fatigue fracture. · Be sure to install the drive so that it can always move freely in all operative states. · You should never screw the stroke pipe into the drive. Avoiding an overrun of the stop point with the end product Your end product should contain mechanical end stops. These will limit the drive movement and significantly increase operational safety. DewertOkin recommends that you build such mechanical end stops into your end product. Make sure that your operating instructions inform the user of these safety points. 84803 3.0 17 Installation ALPHADRIVE 5 5.2 Installation procedure NOTICE Mount the drive in its unloaded position within your end product. The drive must either be completely retracted or extended at its end position. Damage to the drive can only be avoided if the drive is installed in its unloaded position. This ensures safe installation. 5.2.1 An installation example Stroke pipe clevis / Stroke pipe head B CB D D A E Figure 13 Installing the drive (example) A Safety clip C Head of stroke pipe E Gear clevis A F B Bracket for securing the drive (on the stroke pipe side) D Mounting bolt F Bracket for securing the drive (on the motor side) In the following example, installation of the ALPHADRIVE 5 drive into the end product is shown using the mounting bolt. 18 84803 3.0 ALPHADRIVE 5 Certain details may change because of technical changes. 1 Move your product into a position where it is supporting no load. 2 Push the drive's gear clevis (E) onto the bracket (F). 3 Insert the mounting bolt (D) into the bracket (F). 4 Secure the mounting bolt (D) with the safety clip (A). Installation 1 2 3 Figure 14 Steps for installing the gear clevis (example) NOTICE You should never screw the stroke pipe into the drive. A stroke pipe that has been screwed into the drive can result in fatigue fractures. 5 If the stroke pipe clevis (C) does not align exactly with the gear clevis (E), the stroke pipe may be unscrewed out of the drive by no more than a half turn. NOTICE The stroke pipe may only be turned one half rotation out of the drive. Do not rotate the stroke pipe further out. An over-rotation can lead to unsafe operations. 6 Attach the stroke pipe (C) using a mounting bolt (D) to the fitting (B). 7 Secure the mounting bolt (D) with the safety clip (A). 8 You may now connect the drive's electrical connection (refer to section 5.2.2). Figure 15 84803 3.0 5 6 Steps for installing the stroke pipe (example) 7 19 Installation ALPHADRIVE 5 5.2.2 Electrical connection CAUTION Danger of pinching/crushing injuries! The electrical components may be connected or disconnected only when the mains power and the battery plug (when present) are disconnected. This ensures that uncontrolled movements cannot be triggered. If the hand switch will be used to control two drives, you must first connect both drives electrically to each other (for example, over a control unit or double drive). Then you can connect the handset. Routing the electrical cables When routing the cables, be sure that: · the cables cannot get jammed, · no mechanical load (such as pulling, pushing or bending) will be put on the cables, or · the cables cannot be damaged in any way. Fasten all cables (especially the mains cable) to the end product using sufficient strain relief and kink prevention methods. Be sure that the design of the end product prevents the mains cable from coming into contact with the floor during transport. 5.2.3 Dismantling CAUTION Danger of pinching/crushing injuries! · The electrical components may be connected or disconnected only when the mains power and the battery plug (when present) are disconnected. This ensures that uncontrolled movements cannot be triggered. · Be sure to carry out work on the drive in a position so that no loads are bearing on it. Only in this way can you be sure to avoid any risks of crushing or injury. 1 Move your product into a position where it is supporting no load. 2 If multiple drives are connected electrically, they should be disconnected from each other. 3 Remove the security clips and the mounting bolt. 20 84803 3.0 ALPHADRIVE 5 Notes on operations 6. Notes on operations These installation instructions do not contain all information required for the safe operation of the end product. They only describe the installation and operation of the drive as components (as defined in the Machinery Directive as a "partially assembled piece of machinery"). Power-on time / intermittent operations The ALPHADRIVE 5 drive has been designed for intermittent operations. Intermittent operation is an operational mode where the drive must pause after a specified maximum period of operation (power-on time). This protects the drive from overheating. Extreme overheating can cause a malfunction. The ratings plate specifies the maximum power-on time and the required pause intervals. Shutting off the drive In order to shut off the drive, unplug the mains power plug and the battery plug (when present)! The power plug must always be accessible during operations so that emergency shut-off is possible. Avoiding cable damage Be sure that your operating instructions inform the user about the possible cable risks. NOTICE The cables (in particular the electrical connection for the drive and the power supply cable for the drive system) must not be squashed or crushed. In order to prevent damage to the drive, no mechanical strain should be placed on the cables. 84803 3.0 21 Maintenance and cleaning ALPHADRIVE 5 7. Maintenance and cleaning 7.1 Maintenance The ALPHADRIVE 5 drive does not require maintenance. 7.2 Cleaning Clean the ALPHADRIVE 5 drive as needed using a dry cloth. NOTICE · Always disconnect the mains power plug from the drive system (and the battery plug if pre- sent) before you start to clean the unit! · Never clean the drive in an automated washing system or with a high-pressure cleaner. Do not allow fluids to penetrate the drive. Damage to the system could result. · Do not use a cleanser that contains benzene, alcohol or similar solvents. · Make sure that you do not damage the drive's connecting cable. 22 84803 3.0 ALPHADRIVE 5 Disposal 8. Disposal 8.1 Packaging material The packaging material should be sorted into recyclable components and then disposed of in accordance with the appropriate national environmental regulations (in Germany according to the recycling law KrWG from 01.06.2012; internationally according to the EU Directive 2008/98/EC (Waste Framework Directive WFD as of 12.12.2008)). 8.2 Drive components The ALPHADRIVE 5 drive consists of electronic components, cables and metal and plastic parts. You should observe all corresponding national and regional environmental regulations when disposing of the ALPHADRIVE 5 drive. The disposal of the product is regulated in Germany by Elektro-G, internationally by the EU Directive 2012/19/EC (WEEE), or by any applicable national laws and regulations. The ALPHADRIVE 5 drive should not be disposed of with normal household waste! 84803 3.0 23 Einbauerklärung Declaration of Incorporation nach Anhang II der EU-Maschinenrichtlinie 2006/42/EG Der Hersteller According to Appendix II of the EU Machinery Directive 2006/42/EC The manufacturer: DewertOkin GmbH Weststraße 1 32278 Kirchlengern Deutschland - Germany erklärt hiermit, dass nachstehend beschriebene unvollständigen Maschinen declares that the incomplete machines described below ALPHADRIVE 5 ADZ5 ALPHADRIVE 5 AD1-5 ALPHADRIVE 5 AD2-5 die folgenden grundlegenden Anforderungen der Richtlinie Maschinen (2006/42/EG) erfüllt: complies with the following basic requirements of the Machinery Directive (2006/42/EC): Abschnitt: Sections: 1.1.3; 1.3.3; 1.3.4; 1.3.7; 1.5.1; 1.5.2; 1.5.5; 1.5.6; 1.5.7; 1.5.8; 1.5.9; 1.5.10; 1.5.13 Die unvollständige Maschine darf erst dann in Betrieb genommen werden, wenn festgestellt wurde, dass die Maschine, in die die unvollständige Maschine eingebaut werden soll, den Bestimmungen der Richtlinie Maschinen (2006/42/EG) entspricht. You may only operate this incomplete machine after you have confirmed that the end product (into which this machine will be installed) complies with the Machinery Directive 2006/42/EC. Der Hersteller verpflichtet sich, die speziellen Unterlagen zur unvollständigen Maschine einzelstaatlichen Stellen auf begründetes Verlangen elektronisch zu übermitteln. Die zur Maschine gehörenden speziellen technischen Unterlagen nach Anhang VII Teil B wurden erstellt. Für die Zusammenstellung der technischen Unterlagen ist bevollmächtigt: DewertOkin GmbH Weststraße 1 32278 Kirchlengern Tel.: 05223 979-0 Deutschland - Germany On reasonable request, the manufacturer is obliged to send the special documentation accompanying the partially completed machinery in electronic form to the appropriate national institution. The special technical documents corresponding to the machine have been created according to Appendix VII, part B. For preparation of the technical documentation is authorized: DewertOkin GmbH Weststraße 1 32278 Kirchlengern Tel.: 05223 979-0 Deutschland - Germany Kirchlengern, Germany 25 November 2019 Dr.-Ing. Josef G. Groß Geschäftsführer / Managing Director EG-Konformitätserklärung Nach Anhang IV der EMV-Richtlinie 2014/30/EU Nach Anhang IV der EU-Niederspannungsrichtlinie 2014/35/EU Nach Anhang VI der RoHS-Richtlinie 2011/65/EU (inkl. Delegierte Richtlinie (EU) 2015/863) Der Hersteller EU Declaration of Conformity In compliance with Appendix IV of the EMC-Directive 2014/30/EU In compliance with Appendix IV of the LVD-Directive 2014/35/EU In compliance with Appendix VI of the EU RoHS Directive 2011/65/EU (incl. Commission delegated Directive (EU) 2015/863) The manufacturer DewertOkin GmbH Weststraße 1 32278 Kirchlengern Deutschland - Germany erklärt hiermit, dass das Produkt declares that the following product ALPHADRIVE 5 ADZ51) ALPHADRIVE 5 AD1-51) ALPHADRIVE 5 AD2-51) die Anforderungen folgender EG-Richtlinien erfüllt: meets the requirements of the following EU directives: Richtlinie über elektromagnetische Verträglichkeit 2014/30/EU Niederspannungsrichtlinie 2014/35/EU DELEGIERTE RICHTLINIE (EU) 2015/863 DER KOMMISSION vom 31. März 2015 zur Änderung von Anhang II der Richtlinie 2011/65/EU des Europäischen Parlaments und des Rates hinsichtlich der Liste der Stoffe, die Beschränkungen unterliegen. Angewendete Normen Electromagnetic Compatibility Directive 2014/30/EU Low Voltage Directive 2014/35/EU COMMISSION DELEGATED DIRECTIVE (EU) 2015/863 of 31 March 2015 amending Annex II to Directive 2011/65/EU of the European Parliament and of the Council as regards the list of restricted substances. Applied standards: · EN 60335-1:2012/A11:2014 · EN 55014-1:2006/A1:2009/A2:2011 · EN 55014-2:1997/A1:2001/A2:2008 · EN 61000-3-2:2014 · EN 61000-3-3:2013 · EN 62233:2008 Konstruktive Änderungen, die Auswirkungen auf die in der Montageanleitung angegebenen technischen Daten und den bestimmungsgemäßen Gebrauch haben, das Produkt also wesentlich verändern, machen diese Konformitätserklärung ungültig! This declaration of conformity is no longer valid if constructional changes are made which significantly change the drive system (i.e., which influence the technical specifications found in the instructions or the intended use)! Kirchlengern, Germany 25 November 2019 1) mit DewertOkin Steuerung / with DewertOkin Control Unit Dr.-Ing. Josef G. Groß Geschäftsführer / Managing Director Additional information ALPHADRIVE 5 · UL962 · CSA C22.2 No.68 DewertOkin GmbH Weststrasse 1 Kirchlengern 32278, Germany Tel: +49 (0)5223/979-0 Fax.: +49 (0)5223/75182 http://www.dewertokin.de Info@dewertokin.de ID No.: 84803