1. Introduction
This manual provides essential information for the safe assembly, operation, and maintenance of your Char-Griller Flex Fuel Plus Grill, Griddle, and Smoker Combo. This versatile outdoor cooking appliance offers the flexibility of gas grilling, the distinct flavor of charcoal grilling, and the convenience of a flat-top griddle, all in one unit. Please read these instructions thoroughly before using your grill for the first time and retain them for future reference.
Image 1.1: Front view of the Char-Griller Flex Fuel Plus Grill with lids closed.
2. Safety Information
WARNING: Failure to follow these instructions could result in fire, explosion, or burn hazard, which could cause property damage, personal injury, or death.
- Always operate the grill outdoors in a well-ventilated area. Never use in an enclosed space.
- Keep children and pets away from the grill at all times.
- Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
- Ensure all gas connections are tight and leak-free before operation. Perform a leak test as described in the assembly instructions.
- Use heat-resistant gloves when handling hot surfaces or components.
- Never leave a lit grill unattended.
- Allow the grill to cool completely before cleaning or moving.
3. Package Contents
Verify that all components are present before beginning assembly. Refer to the assembly diagrams provided with your grill for detailed identification.
- Grill Main Body (Gas and Charcoal Sections)
- Flat-Top Griddle Insert
- Cast Iron Grates
- Warming Rack
- Adjustable Charcoal Tray
- Ash Pan
- Side Shelf
- Wheels and Axle
- Grate Hook
- Tool Holder
- Hardware Pack (bolts, nuts, washers)
- User Manual (this document)
4. Setup and Assembly
Assembly of the Char-Griller Flex Fuel Plus is required. Please follow the step-by-step instructions and diagrams provided in the separate assembly guide included with your product. Ensure all connections are secure and stable before proceeding to operation.
Key Assembly Points:
- Attach the legs and wheels to the main grill body.
- Secure the bottom storage shelf.
- Install the gas grill components, including burners and control knobs.
- Connect the propane tank regulator and hose to the gas manifold. Perform a leak test on all gas connections using a soapy water solution.
- Place the charcoal tray and grates into the charcoal section.
- Install the side shelf and any accessory hooks.
Image 4.1: Top-down view of the grill with both lids open, revealing the cooking surfaces.
5. Operating Instructions
5.1. Gas Grilling
The gas grilling side provides quick and convenient cooking with 30,000 BTUs of output from three stainless steel burners.
- Ensure the propane tank is connected and the gas valve is open.
- Open the grill lid.
- Turn one burner control knob to the HIGH position.
- Press and hold the Automatic Ignition button until the burner ignites.
- Once lit, turn on additional burners as needed and adjust to your desired temperature.
- Preheat the grill for 10-15 minutes before placing food on the porcelain-coated cast iron grates.
Image 5.1: This collage illustrates the grill's versatility, including the push-start ignition for gas grilling.
5.2. Charcoal Grilling and Smoking
The charcoal side allows for rich, smoky flavor and can be used for traditional grilling or smoking.
- Open the charcoal grill lid and remove the cooking grates.
- Place charcoal briquettes or lump charcoal onto the adjustable charcoal tray.
- Ignite the charcoal using a charcoal chimney starter or appropriate fire starters. Never use lighter fluid in a gas/charcoal combo grill.
- Once the charcoal is ash-covered, spread it evenly or arrange for indirect cooking.
- Replace the cooking grates and close the lid to preheat.
- Control temperature using the adjustable charcoal tray (raising for higher heat, lowering for lower heat) and the dual dampers for airflow.
Image 5.2: Skewers cooking on the charcoal grill, demonstrating direct heat grilling.
5.3. Flat-Top Griddle Use
The included pre-seasoned flat-top griddle insert transforms your gas grill into a versatile cooking surface for breakfast, stir-fries, and more.
- Ensure the gas grill is off and cool.
- Remove the gas grill grates from one side.
- Carefully place the flat-top griddle insert into the gas grill chamber.
- Follow the gas grilling instructions (Section 5.1) to light the burners beneath the griddle.
- Allow the griddle to preheat thoroughly before adding food.
Image 5.3: The flat-top griddle insert positioned on the gas grill side.
6. Maintenance and Cleaning
Regular cleaning and maintenance will extend the life of your grill and ensure optimal performance.
- After Each Use: Allow the grill to cool. Scrape cooking grates with a grill brush. For the charcoal side, use the EasyDump™ ash pan for convenient ash disposal.
- Griddle Care: After each use, scrape off food residue. While warm, wipe with a paper towel. For stubborn residue, use hot water and a griddle scraper. Re-season the griddle periodically by applying a thin layer of cooking oil and heating it until it smokes.
- Exterior Cleaning: Wipe exterior surfaces with a damp cloth and mild detergent. Avoid abrasive cleaners.
- Gas Burners: Periodically check burner ports for blockages. Clean with a wire brush if necessary.
- Storage: Store the grill in a dry, covered area when not in use. If storing outdoors, use a grill cover to protect it from the elements.
Image 6.1: The EasyDump™ ash pan feature for simplified charcoal ash removal.
7. Troubleshooting
Refer to this section for common issues and their solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Gas burner won't light | No gas flow, clogged burner, faulty igniter | Check propane tank, ensure gas valve is open, clean burner ports, check igniter electrode. |
| Uneven heating (gas) | Clogged burner ports, low gas pressure | Clean burner ports, check propane tank level. |
| Charcoal grill too hot/cold | Improper airflow, charcoal quantity | Adjust dampers for airflow, adjust charcoal tray height, add or remove charcoal. |
| Smoke leaking from lid | Lid not sealed properly | Ensure lid is fully closed. Gaps may occur over time; consider high-temperature gasket material if persistent. |
If you encounter issues not listed here, or if solutions do not resolve the problem, please contact Char-Griller customer support.
8. Specifications
- Brand: Char-Griller
- Model Name: Flex Fuel Plus Gas and Charcoal Grill, Griddle and Smoker
- Model Number: CG30281224
- Product Dimensions: 27.76"D x 66.34"W x 45.28"H
- Item Weight: 169.8 pounds
- Material: Cast Iron, Metal
- Finish Type: Painted
- Color: Black
- Fuel Type: Gas (Propane) and Charcoal
- Main Burner Count: 3 (Gas Side)
- Gas BTU Output: 30,000 BTUs
- Cooking Surface Area: 1260 Square Inches (Total)
- Special Features: Adjustable Air Vent, Built-In Thermometer, Rust Resistant, Warming Rack, Flat-Top Griddle Insert, EasyDump™ Ash Pan
- Assembly Required: Yes
- Included Components: Grate Hook, Tool Holder, User Manual
Image 8.1: Dimensional overview of the Char-Griller Flex Fuel Plus Grill.
9. Warranty and Support
For warranty information, product registration, or to contact customer support, please visit the official Char-Griller website or refer to the warranty card included with your purchase. Have your model number (CG30281224) and proof of purchase ready when contacting support.
Char-Griller Official Website: www.char-griller.com